Offshore Concepts
April 29, 2017 | Author: Zack Lee | Category: N/A
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Expanding Facilities Knowledge Workshop‐Offshore Concept Selection
An Overview of Offshore Concepts
Presented by:
Christopher M. Barton Director‐Business Acquisition
# 1
An Overview of Offshore Concepts •Safety Minute •Putting Energy Demand in Perspective •Introduction to Offshore Concepts •Field Development Planning •Floating Platform Selection •TLP Technology •Spar Technology •Semi technology •FPSO Technology # 2
Safety Minute Workplace Dangers Safety Quiz: It's important for employees to be able to spot potential dangers in and around the workplace. Please study these pictures and see if you can spot the dangers yourself...
# 3
Putting Energy Demand in Perspective
# 8
Coal, Oil and Natural Gas Will Remain Indispensable
# 9
8
Oil Supply Challenge
Significant capacity additions required to meet demand Source: Based on IEA World Energy Outlook 2007 Natural decline forecast at 8% rate # 10 Observed decline forecast at 4.5% rate requires substantial investment
Where Will the Energy Come From? Increasing resource
nationalization; diminished access Non‐OPEC struggling to increase production Little spare OPEC capacity Depletion is real Super majors will be compelled to focus on organic growth Deepwater will drive growth # 11
Future Oil & Gas Deepwater Potential
# 12
Lease Activity Will Continue to Drive Deepwater GOM
Gulf of Mexico Lease Sales
# 13
Miocene & Lower Tertiary Discoveries Will Drive Deepwater GOM
# 14
Pre‐Salt Discoveries Will Drive Deepwater Brazil
# 15
Prolific Discoveries Will Continue to Drive Deepwater West Africa
# 16
Introduction to Offshore Concepts
# 17
The Offshore Industry 60 Years Old and Still Growing • First well drilled out of sight of land in 1947 in 20’ w.d. • Today, we are drilling in 10,000’ • First offshore platform installed in 1947 in 20’ • Today, platforms are installed in depths exceeding 8,000’ • World’s tallest structure was installed offshore in 1979 in 373’ • Today, a fixed platform stands in excess of 1,800’
• First subsea tree installed in early 1960’s in less than 300’ • Today, subsea trees are installed in over 9,000’
# 18
Floating Systems…then and now June 1947 ‐ Oil & Gas Journal
Semi
FPSO
Compliant Tower
Feb 1959 ‐ Offshore Magazine
TLP
# 19
Spar
Offshore Field Development •
Jacket type fixed steel structures have traditionally proven to be the most cost effective and safest means of developing offshore fields.
•
Economics and increasing water depths are driving the use of other alternatives : •
Concrete structures
•
Subsea systems
•
Floating systems # 20
Offshore Field Development •
The water depths in which fixed platforms are installed vary from a few feet to as much as 1,850 ft
# 21
Deepwater Development Tools
System types can be grouped into 2 categories: 1.
Dry Tree Systems – Compliant Tower, TLP, Spar
2.
Wet Tree Systems – TLP, FPSOs, Spar, Semi # 22
Predominant Floater Types There are four primary industry recognized wet and dry tree solutions; accepted because: • Proven ‐ Many years of Operating history • Functional ‐ Used for a large variety of functions, wet or dry tree • Scaleable – Wide range of topsides payloads
Tension Leg Platform
• Adaptable – Applications worldwide Truss Spar
Semi‐submersible (Semi) FPSO # 23
Motions and Loads are Controlled by…
Primary
Secondary
Mooring System •Tendons
Hull Configuration •Column to Pontoon Volumetric Ratio
Spar
Hull Configuration •Draft •Heave Plates
Mooring System •Taut •Synthetics
Semi
Hull Configuration •Column Stabilized •Small WP Area
Mooring System •Taut •Synthetics
Hull Configuration •WL Length •Mass
Mooring System •Orientation •Head‐on Environment
TLP
Ship‐ Shape
# 24
Natural Periods of Motion Vertical Motions are Controlled by Tendons
Spread Moored
Design Wave Energy
Vertically Moored
Vertical Motions are Controlled Hull Configuration
Typical 100‐Yr Design Wave Spectrum
5
10
15
Period (sec) # 25
20
25
30
Comparison of Primary Characteristics Issue Water Depth
TLP
Spar
More Sensitive
Ship‐Shape
Less sensitive
Platform Motions
Excellent – Very low vertical motions, i.e. heave, roll and pitch
Good – Low vertical motions (pitch to 8‐ 10 deg). Sensitive to long period waves.
Transport
Single piece complete
Single piece hull
Quayside deck lift and integration
Hull upending and offshore deck lift and integration
Installation
Semi
# 26
Motions limit application to wet trees
Motions limit application to wet trees
Single piece complete Single piece complete Quayside deck lift and integration
Shipyard module lift and integration
Comparison of Primary Characteristics (continued)
Issue
TLP
Mooring System
Vertical tendons
Mooring Footprint
Small and compact, same dimensional order as hull
TTR Support Wellbay Storage Capability
Spar
Semi
Taut or semi‐taut spread mooring legs
Ship‐Shape Spread catenary or turret moored
Large, approximately 2X water depth. Impacts field development layout, but allows drilling flexibility.
Short stroke tensioners
Air cans or long stroke tensioners
N/A
N/A
Conventional, within columns
Confined within moonpool
N/A
N/A
No
Yes, but not typical
No
Yes, typical
# 27
Generally Accepted Floater Application Ranges • Combination of water depth, metocean conditions and topsides influence the choice between a TLP, Semi, and Spar. 50,000
Spar Semi
Facility Payload (st)
40,000
30,000
TLP 20,000
10,000
0 0
2,000
4,000
6,000
Water Depth (ft) # 28
8,000
10,000
Deepwater Production vs Drilling The Gap is Closing Fast
# 29
Growth in Floating Production Systems
# 30
Deepwater Floaters Installed
24 Tension Leg Platforms
18 Spar Platforms
128 FPSO Vessels
39 Semi FPS Platforms # 31
Deepwater Milestones
# 32
Field Development Planning
# 33
Phases of a Field Development Project
Feasibility Studies
Concept Studies
• Identify development alternatives • Determine technical feasibility
• Screen alternatives • Select development concept
FEED
Execute EPCI
• Define development concept • Design basis • Cost • Schedule • Execution Plan
• Detail design • Construction • Installation • HUC
# 34
Project Success Hinges on Front End
# 35
Ability to Influence Cost 40%
Relative Level of Influence on Cost
3% Concept/FEE D
Typical Project Cost Distribution
37% 10%
E
P
C
10%
I
Solid execution strategy needed early in order to “get it right” # 36
7
It Takes A Village …. The Many Facets of Field Development Planning Business Mgmt
Geologists
Partners
Geophysicists
Risk, Safety
Petroleum Engineers Sub Surface
Business
Economics
Midstream, Sales, Marketing
Surface
Project Mgmt/ Execution Operations/ Installation
Reservoir Drilling & Completion Subsea Systems
Topsides Facilities # 37
Marine/Riser Systems
Major Field Development Drivers Drivers Subsurface
Surface
Business
Impact
Uncertainty
Recoverable Reserves
Very High
Very High
Well Count, Rate, Recovery
Very High
High
Production Profile
High
High
Facility Capex, Drillex
High
Moderate
Schedule to Peak Hydrocarbons
High
Moderate
Opex
Moderate
Moderate
Oil / Gas Price
Very High
Very High
Partners, PSAs, Taxes, Royalties
High
Low
Safety, Reliability
High
Low
# 38
Floating Platform Selection
# 39
Key Drivers for Floating System Selection • Reservoir characteristics are key • Field layout / future expandability • Riser options / platform motions • Metocean criteria • Deck requirements • Local content requirements • Drilling & completion strategy • Robustness • Risk issues & mitigating measures • Execution plan and delivery model
# 40
Floating Platform Selection Issues TLP
Spar (Truss)
Semisub (Four Column)
FPSO (Ship Shape)
Water Depth (m)
Up to 1500
No practical limit
No practical limit
No practical limit
Trees
Wet or dry
Wet or dry
Wet
Wet
Drilling/Workover
Yes
Yes
Yes
No
Storage
No
No
No
Yes
Steel tendons
Taut‐spread wire or poly
Semi‐taut spread wire or poly
Semi‐taut spread wire or poly Only in mild environment
Platform Configuration
Station‐keeping
SCR*
No constraint
No constraint
Motion optimization needed
TTRs*
No constraint
No constraint
No
No
Quayside or floatover
Offshore or floatover
Quayside or floatover
Quayside
Contracting Flexibility
Good
Good
Better
Best
Hull weight sensitivity to topside
Most
# 41 Somewhat
Somewhat
Least
Topside Integration
Completion Strategy Drives Floater Selection Criteria
Total Subsea (wet‐tree)
Surface (dry‐tree)
CAPEX Cost
Lower
Higher
DRILEX Cost
Higher
Lower
OPEX Cost
Higher
Lower
Lower
Higher
Lower
Higher
Production Reliability Reservoir Mgmt and Productivity
# 42
Dry Trees vs. Wet Trees Key Driver: Wellbore Access Dry Tree (Direct Vertical Access) • Single drill center • Lower OPEX and life cycle costs for medium and large developments • Simpler hardware • Minimize well intervention cost and downtime • Less flow assurance risk • Potentially higher recovery • Difficult for semi due to motions
• • • • • • • •
Wet Tree (Indirect Access) Multi drill centers Lower CAPEX, but potentially higher OPEX Minimize drilling costs and risks for large area extent reservoirs Minimize project schedule Maximize development plan flexibility Ultra deepwater capability not tied to host platform Maximize project economics for small developments More complex flow assurance issues
# 43
Number of Wells by Facility Type
# 44
Direct Well Access Riser Options
Direct Tensioned Riser Air Can Tensioned Riser TTR Tubing Tie‐back Riser Compliant Vertical Access Riser (CVAR) Near or At‐Surface Completion # 45
Stricter Stricter Hull Motion Hull Motion Requirements Requirements
Indirect Well Access Riser Options
Steel Catenary Risers (SCR) Hybrid Risers Flexible Catenary Risers
Stricter Stricter Hull Motion Hull Motion Requirements Requirements
•
Placid GC 29. First Deep Water Free‐Standing Production Riser System. Installation, Drilling, Production, and Workover from the Same Semi. • Enserch GB 388. # 46
Option Identification – Building Blocks DEVELOPMENT OPTIONS
Selection of potential development options Development Option Components
STORAGE & EXPORT
SUBSTRUCTURES
DRILLING
Development Option Strategies
Permanent Platform Facilities
Tender Assist Drilling
MODU Drilled
Dry Trees
Dry Trees
Wet Trees
Floating Production Unit
Dry Tree Unit
TLP
Subsea Tiebacks
FSO
SPAR
Facilities Elements
SemiSubmersible
FPSO
# 47
All Wet Tie-backs
Wet & Dry
Pipeline
Roadmap for Establishing Size of Floating Platform Reservoir • Geometry • Connectivity
Size (Recoverable Reserves)
• Well Count • Well Location • Production Profile
• Water Depth • Metocean
• Geology • Rock Properties
• Flow Assurance • Boosting • Intervention
• Oil / Gas Production Throughput • Dry or Wet Trees • Drilling or No Drilling
Fluid Properties (P, V, etc.)
• Depth Below M/L • Salt Layer
• Drilling, Completions
• Production Riser Size, Type • Station Keeping Type
• Production Riser Weight • Station Keeping Weight
Topside Weight Total Facility Payload Hull Size
• Integrated Oil Storage / Shuttle • Oil Pipeline • Export Riser Size, Type
• Type, Amount Boosting • Workover Rig • Wax Hydrate Management
# 48
Pipeline Infrastructure
• Export Riser Weight
TLP Technology
# 49
TLP Statistics Installed :
24
First:
1984, Hutton, Conoco
Locations:
North Sea, Angola, Gulf of Mexico, Indonesia and Equatorial Guinea
Deepest:
4,674 ft., Magnolia GB783/84
# 50
Current TLP Installed Base – by Location
# 51
TLP Components – Topsides • Production Facilities • Drilling Systems • Utilities Columns • Accommodations & Helideck – Hull • Columns • Pontoons • Pontoon Extensions • Riser Porches – Mooring System • Tendon Porches • Tendons • Foundations – Riser System • Drilling and Production Risers • Trees and associated components # 52
Topsides
Pontoons
Tendons
Proprietary TLP Designs and Technology Providers
MODEC DESIGN
SBM ATLANTIA DESIGNS
FLOATEC DESIGNS
# 53
Typical Functions of a TLP Functions Considered Full PDQ: • Fully Self Contained • Export to Pipeline or FSO Wellhead Platform: • Drilling only (on platform) • Support of Dry Trees • Export to FPSO Tender Assisted Drilling: • Drilling Systems on TAD Vessel • Benign Metocean Regions Wet Tree Application with Production and Quarters: • No Drilling • Export to Pipeline or FSO # 54
TLP Drilling & Production Configurations
Wellhead platform mode with remote production
Platform drilling & production mode
Tender assist drilling & production mode # 55
FPSO
Kizomba A ETLP Configuration
SWHP Functions and Particulars : • Drilling • Well Intervention • Dry Tree Manifold • Displacement ‐ 53,033 mt • Draft ‐ 34 m • 36 TTRs • Tendons ‐ 4 x 2
# 56
Water Depth ‐ 1,178 m (3,865 ft)
Magnolia ETLP Configuration
Functions and Particulars : • Full production • Workover rig • 15,230 st total topsides payload • 8 TTRs • Import / export risers • 4 x 2 stepped tendons
# 57
Water Depth – 4,674 ft
Typical TLP Tendon Make‐up MWL +3937 ft
Each Segment (240 ft) consists 60 ft pipes girth welded
Pretension
2750 kips Connected to Tendon Porch
TTS 1 2 3 4
Segments 1 to 14
5
TTS, TBS and MB1 to MB 14 ALL Approx. 240 ft long
14 TBS Mudline
# 58
TLP Tendon Porches
Open Tendon Porch
Stepped Tendon System
Closed Tendon Porch
# 59
Free Standing Tendon Installation WD 1200 m (3937 ft)
Water Surface
TTS
Buoys Connected 100 ft from top of tendon Buoy Dimension: 18’ OD x 50 ft long Main Pipe
TBS
Mud line
# 60
TLP Riser Stack‐ups
Hanging Hydraulic Tensioners
# 61
Conventional TLP Tensioners
# 62
Typical Wellbay Layout (TLP Supported Risers)
# 63
Project Photos
# 64
Hull Component Fabrication # 65
# 66
Panel Line Work
# 67
Hull Fabrication Dry Dock Based
Hull Fabrication at Quayside Land Based
# 68
Preparing for Loadout
# 69
Hull Loadout # 70
# 71
Hull Float On
Mars TLP
Kizomba TLP
Ram/Powell TLP
Ursa TLP ‐ Barge
# 72
Hull Transportation
# 73
Hull Sailaway
Hull Float‐Off (Ram/Powell TLP)
# 74
Deck/Hull Quayside Integration Land Based Crane
# 75
Deck Lift & Integration
System Delivery
(Ram/Powell TLP)
# 76
System Delivery
Deck Lift & Integration # 77
(Ram/Powell TLP)
Deck Lift & Integration
System Delivery
(Ram/Powell TLP)
# 78
Deck Lift & Integration (Kizomba “A” ETLP)
# 79
Deck Integration (Magnolia TLP)
# 80
Platform Commissioning (Performed at Quayside)
# 81
Platform Dry Transport
# 82
Platform Dry Transport (Next Stop ‐ Angola)
# 83
# 84
Platform Wet Tow to Location
TLP Pile Fabrication and Pre‐Installation
# 85
TLP Tendon Pre‐Installation
Tendon Pre‐Installation
# 86
TLP Topsides Installation ‐ Offshore
# 87
Platform Commissioning # 88
(Brutus TLP)
# 89
TLP Installed
Spar Technology
# 90
Spar Statistics Installed :
18
First:
1996, Neptune, VK 826
Deepest:
Perdido 8,008 ft. Alaminos Canyon 857
Construction: 0 Locations:
Gulf of Mexico, Malaysia
# 91
Spar Features
Unconditionally Stable Failsafe ballast system Simple ballast system
Topsides Hard Tank
Mooring Line Failure not Catastrophic Redundancy Spar continues to float
Truss
Down flooding difficult
Risers Protected from Loop Currents and Waves Soft Tank # 92
Current Spar Installed Base – by Location
# 93
Spar Hull Diameter Comparison
# 94
Current Installed Base
# 95
Spar Flexibility and Scalability Holstein Truss Spar • # Dry Trees – TTR’s: 20 • # SCR’s: 2 • Pay Load: 37,000 mt • Estimated Reserves: 400 MBOE
Red Hawk Cell Spar • # Subes Trees: 2 • # SCR’s: 3 • Pay Load: 5,460 mt • Estimated Reserves: 50 MBOE
# 96
Current Installed Base
# 97
Hull Design Drivers • Payload • Hard tank compartmentation • Ballasting – Variable (sea‐water) – Fixed (magnetite) • In‐hull storage of chemicals, diesel, etc. • Fabrication & installation – Yard limitations (skidway spacing, quay depth, cranes) – Heavy lift transport vessel – Offload draft – Wet tow & up‐end (keel tank sizing) – Topside lift • Performance criteria (pitch, surge & heave) # 98
Geotechnical Considerations • Bathymetry (bottom contours, escarpments, etc.) • Geotechnical (hazards, soils, faults, etc.)
Medusa
Devils Tower
Front Runner
# 99
Spar Mooring Systems • • • •
Chain‐Wire‐Chain system Driven or suction anchor piles Grouped or equally spread Sized for both intact and broken line conditions • Active system
TRUSS SPAR PLATFORM
TRUSS SPAR PLATFORM MWL
MWL
R4 STUDLESS CHAIN
RQ4 STUDLESS CHAIN
SCR PORCHES SCR (TYP.)
SCR (
TTR
SPIRAL STRAND STEEL WIRE
Synthetic Ropes
10°-14° (TYP.)
8200'-0"
Steel Wires
POLYSTER ROPE 3 SEGMENTS
R4 STUDLESS ANCHOR CHAIN
OR CHAIN
ELEVATION VARIES TION PILE ANCHOR
SCOPE FROM FAIRLEAD
SUCTION PILE ANCHOR
MOORING / RISER ELEVATION
# 100
(-) 8200'-0" 8000'-0"
Spar Risers • Direct vertical access wells (Dry Tree) – Top‐tensioned, rigid risers – single or double cased • Import flowline risers (Wet Tree) – Steel catenary – Flexible pipe • Export pipelines risers – Top‐tensioned – Steel catenary – Flexible pipe • Control umbilical bundles
# 101
Riser System Options: Wet Trees Riser Hang‐off Porch: Flexjoint Stress Joint
Pull Tubes: Flexibles SCR’s # 102
Riser System Options: Dry Trees Buoyancy Can
Hydraulic Multi-riser Buoyancy Can
# 103
Spar Buoyancy Can Tensioner (non‐Spar supported)
# 104
Spar Ram Type Tensioners (Spar‐supported)
# 105
Riser Options (Flexibility): Combination Dry & Wet Tree
Pull Tubes, SCR’S OR Flexibles
Dry Tree Riser Slots, Top Tensioned Buoynacy Cans
# 106
Centerwell Drivers • Dry trees – Number of well slots – Riser make‐up / buoyancy can size – Tree size and access requirements – Drilling riser slot • Wet trees and umbilicals – Number – Sizes (hang‐off loads) – Azimuths • Pump casings, disposal caisson, cuttings chute, exhaust ventilation, etc.
# 107
Centerwell Arrangement ‐ Example Export Lines (2)
Misc. Utilities
Drain Sump Flowlines (10) Buoyancy Cans (8) Umbilicals (5)
# 108
Topsides Drivers • Payload ‐ Weight, Mass, VCG & HCG – Initial and future – Lift and operating conditions • Wind sail areas (directional) & elevation of resultant wind pressure • Prevailing wind directions • Wave crest elevation & air gap (set deck elevations) • Lift equipment constraints on topside geometry • Centerwell access
# 109
Spar Hard Tank Build Philosophy
Panel Line
Ring Sections
1/8 Sections
1/4 Sections
# 110
1/2 Sections
Full Sections
HT Half Ring Assembly and Mating Methodology Upper Half Ring Section Assembly
H
Lower Half Ring Section Assembly
Ring Section Mating
# 111
HT Segments & Center Bulkhead Sub‐Assembly
First Cutting of Steel
Center Bulkhead Assembly
Segment Full Welding
Shifting Segment to Erection # 112
1/8 Segment Assembly
Shifting Center Bulkhead
Hard Tank Half Ring Sections Assembly UPPER SECTION BLOCK C
BULKHEAD
BLOCK D
BLOCK F
BLOCK E
LOWER SECTION BLOCK B
BLOCK A
BULKHEAD
BLOCK G
# 113
BLOCK H
Hard Tank Half Ring Sections Mating 1
2
3
4
5
6
# 114
Hard Tank Sections Mating & Joining
# 115
Soft Tank Block Erection
# 116
Spar Hull Assembly
# 117
Spar Hull Ready For Loadout
# 118
Spar Hull Load‐out # 119
Spar Hull Load‐out # 120
Spar Hull Tie‐Downs
# 121
Spar Hull Ready for Transport
# 122
Spar Hull Transport # 123
Spar Hull Offload
# 124
Hull Wet Tow to Site
# 125
Spar Hull Wet Tow and Upend
# 126
Hull Upend Sequence
Wet Tow Ballast
# 127
Post Up‐end Stages
Post Upend
Install SCRs
Fixed Ballast
Set TWD
Set Topside
Install Moorings
Topside Set # 128
Remove TWD
Operating
Mooring System Components
# 129
Anchor Types Suction Piles 60 st – 250 st
Drag Anchors Driven Piles 150 st 30 st –– 230 st 50 st
# 130
Driven Piles 150 st – 230 st
Mooring Installation
Set Work Deck
Chain Jacks # 131
# 132
Temporary Work Deck
Anchor Chain Hook‐up
# 133
Ready for Topsides Installation
# 134
Topsides Installation
# 135
# 136
Topsides Installation
Topsides Installation
# 137
Spar Topsides Installation (Floatover)
# 138
Spar Riser Installation Seafloor Stress‐Joint & Connector
Surface Wellhead & Tree
Flowline Jumpers & Umbilicals
Buoyancy Can Stem Centralizers Keel and Transition J
Tapered Stress & Cross Production Riser
Subsea Wellhead
Tieback Connector
Buoyancy Can
Keel‐Joint # 139
Casing
Spar Riser Installation Jumpers
Upper Stem
Can Installation
Surface Wellhead & Tree
Flowline Jumpers & Umbilicals
Buoyancy Can Stem Centralizers Keel and Transition Joints
Tapered Stress & Crossover Joints Production Riser
Subsea Wellhead
Tieback Connector
Tree & Access Platform
Jumper Hoses # 140
Spars Installed
# 141
Semi‐FPS Technology
# 142
Semi‐FPS Statistics • Operating : 39 • First:
1975, Argyll, Hamilton
• Deepest:
7,920 ft, MC920 Independence Hub
• Locations: Worldwide
# 143
Current Semi‐FPS Installed Base – by Location
# 144
Semi‐FPS Components Topsides
Columns
Pontoons
Moorings
# 145
Topsides •Production Facilities •Utilities •Accommodations Hull •Columns •Ring Pontoon Mooring System •Polyester/wire •Anchor piles (suction/driven) Riser System •Steel Catenary Risers
Conventional Production Semi‐FPS
# 146
The Evolution of the Post‐Katrina Deep Draft Design
Conventional Production Semi
Deep Draft Semi Pre‐Katrina
• Column extended for deep draft • Reduced column/pontoon size for better motion
Deep Draft Semi Post‐Katrina
• Column extended for air gap • Increased column spacing for stability # 147
Proprietary Semi‐FPS Designs and Technology Providers
ATANTIA
AKER KVAERNER
DEEP DRAFT DESIGN
DEEP DRAFT DESIGN
EXMAR DESIGN
MOSS MARITIME DESIGN
# 148
GVA / KBR DESIGN
FLOATEC DEEP DRAFT DESIGN
Typical Semi Topsides
# 149
Typical Semi‐FPS Hull Block Breakdown
# 150
Semi‐FPS Hull Construction (Nodes Sub‐block Assembly)
# 151
Semi‐FPS Hull Construction (Pontoon Sub‐block Assembly)
# 152
Semi‐FPS Hull Construction (Erection of Nodes Sub‐block)
# 153
Semi‐FPS hull Construction (Pontoon Erection)
# 154
Semi‐FPS Hull Construction (Consolidating Pontoons in Dry Dock)
# 155
Semi‐FPS Hull Construction (Consolidating Pontoons in Dry Dock)
# 156
Semi‐FPS Hull Construction (Undocking of Pontoons)
# 157
Semi‐FPS Hull Construction (Undocking of Pontoons)
# 158
Semi‐FPS Hull Construction (Column Block Assembly)
# 159
Semi‐FPS Hull Construction (Consolidating Column Blocks)
# 160
Semi‐FPS Hull Construction (Erection of Column Blocks)
# 161
Semi‐FPS Hull Construction (Completed Lower Hull Ready for Transport)
# 162
Semi‐FPS Hull Dry Transport
# 163
Semi‐FPS Topsides Construction
# 164
Topsides Integration Semi‐FPS Topsides Integration ‐ Floatover (Floatover Option)
Topsides is skidded onto barge Barge is pulled to site
Marine Mating (Hull and Topsides)
Hull is dry‐transported, offloaded and wet‐towed to installation site. Hull is moored, ballasted and in position # 165
Semi‐FPS Topsides Integration (Mating Completed)
# 166
Land‐based Semi‐FPS Construction
# 167
Topsides Integration
# 168
Semi‐FPS Topsides Integration (Single Lift)
# 169
Integrated Semi‐FPS Dry Transport
# 170
Semi‐FPS Wet Tow to Field
# 171
Semi‐FPS Wet Tow to Field
# 172
Semi‐FPS in Operation
# 173
FPSO Technology
# 174
FPSO Statistics
Operating 128 6,086 ft., Deepest Roncador 1977 First Castellon, Shell Locations
Worldwide # 175
Current FPSO Installed Base – by Location
# 176
Ship‐shape FPSO Components Topsides
Hull (Conversion or New Build) Turret and Mooring (Permanent or disconnect) # 177
Round FPSO Components
# 178
FPSO Layout
# 179
FPSO Topsides Modules Power Future
Oil
Production
Module
Dehydration
Manifolds
Seawater
Generation
Deaeration
(3 trains)
S1
LP & MP Gas Compression
Power
S6
S7
Generation
S4
S5
S2
S3
P1
Main E&I Bldg
S8
P2 Oil Offloading
P3 P8
Seawater Water Injection
P4 P7
P6
P5 Seawater Filtration & Utilities
HP & HHP Gas Compression
Production Manifolds Gas Dehydration
LLP Gas
Oil
Compression
Dehydration
# 180
# 181
FPSO Station Keeping Key Considerations • Permanent vs. Disconnectable • Turret Location on the Hull (internal vs external) • Mooring Material – Polyester vs. Steel Wire
• Anchor Selection – Suction Piles vs. Vertically Loaded Anchors
• Dependent on: – Weather conditions – Water depth – Number/diameter of risers
# 182
FPSO Mooring Systems
# 183
FPSO Mooring Components
# 184
FPSO Construction – Ship Shape
# 185
FPSO Construction – Ship Shape
# 186
FPSO Construction – Round Shape
# 187
FPSO Construction – Round Shape
# 188
Round FPSO Dry Transport
# 189
Round FPSO Wet Transport
# 190
FPSO’s in Transit
# 191
Ship‐shape FPSO’s in Operation
# 192
Round FPSO in Operation
# 193
The Next Generation FPSO • Combines the benefits of a MODU and a floating storage, production and offloading unit
The Azurite FDPSO # 194
FloaTEC Contact Thanks!
# 195
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