Nordberg Redbook
Short Description
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Description
Performance data of Crushing Equipment
Red book Electronic version A GD - 11/96
Gyratory Crushers Capacities (30-60 / 42-70)............................................................ 3 Capacities (48-75 / 54-75)............................................................ 4 Capacities (60/90 - 60/110) .......................................................... 5 Capacities (72-112) ...................................................................... 6 Curves - setting 150mm / 125mm / 115mm / 100mm .................. 7 Curves - setting 230mm / 205mm / 180mm / 150mm.................. 8 Dimensions of Gyratory Crushers (drawing) ................................ 9 Dimensions of Gyratory Crushers (table)................................... 10
GYRATORY CRUSHERS CAPACITIES OPERATING DATA (SHORT TONS)
Capacities (30-60 / 42-70)
CRUSHER SIZE A-B INCH (MM)
30-60 (762-15254)
42-70 (1067-1778)
MAXIMUN DESIGN HORSEPOWER
250
400
CTR SHAFT RPM
450
600
GYR PER MIN
ECC THROW INCH (mm)
4 4 1/2 5 5 1/2 (100 (115) (125) (140)
3/4 (19)
470
580
690
780
7/8 (22)
570
680
820
950
1 (25)
640
780
930
1050
1 1/4 (32)
800
970
1170 1290
3/4 (19)
690
750
1 (25)
910
1010 1110 1210 1320 1430 1550
OPEN SIDE DISCHARGE SETTING - C INCH (mm) 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (150 (165) (180) (190) (205) (215) (230) (240) (255)
190
820
880
960
1030 1100
160 1 1/8 (29)
1130 1240 1370 1500 1630 1770
1 1/4 (32)
1360 1460 1720 1860 2000
Capacities (48-75 / 54-75)
CRUSHER SIZE A-B INCH (MM)
48-75 (1219-1905)
54-75 (1372-1905)
MAXIMUN DESIGN HORSEPOWER
500
500
CTR SHAFT RPM
514
514
GYR PER MIN
ECC THROW INCH (mm)
OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)
1 1/4 (32)
1230 1420 1540 1780 1970 2190 2430
1 3/8 (35)
1370 1500 1680 1920 2160 2410 2660
1 1/2 (38)
1620 1820 2080 2340 2600 2880
1 5/8 (41)
1700 1950 2230 2520 2810 3110
1 1/4 (32)
1140 1330 1530 1750 1970 2190 2420
1 3/8 (35)
1240 1460 1670 1910 2140 2390 2640
1 1/2 (38)
1580 1830 2090 2350 2620 2900
1 5/8 (41)
1690 1960 2250 2550 2840 3160
140
140
Capacities (60/90 - 60/110)
CRUSHER SIZE A-B INCH (MM)
60-90 (1524-2286)
60-110 (1524-2794)
MAXIMUN DESIGN HORSEPOWER
700
1000
CTR SHAFT RPM
514
514
GYR PER MIN
ECC THROW INCH (mm)
OPEN SIDE DISCHARGE SETTING - C INCH (mm) 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (230) (240) (255)
1 3/8 (35)
2130 2360 2590 2830 3060 3310 3570
1 1/2 (38)
2310 2560 2610 3060 3330 3610 3880
1 8/8 (41)
2480 2730 2990 3260 3530 3800 4090
1 3/4 (44)
2620 2940 3250 3570 3920 4260 4600
130
1 1/2 (38)
3480 3640 3810 3990 4160 4350 4530
1 5/8 (41)
3740 3930 4130 4330 4530 4740 4960
1 3/4 (44)
3990 4200 4430 4660 4890 5130 5380
2 (51)
4510 4740 4970 5210 5450 5700 5960
115
Capacities (72-112)
CRUSHER SIZE A-B INCH (MM)
72-112 (1829-2845)
MAXIMUN DESIGN HORSEPOWER
1400
CTR SHAFT RPM
514
GYR PER MIN
ECC THROW INCH (mm)
4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 8 1/2 9 9 1/2 10 (100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)
1 1/2 (38)
3050 3440 3820 4230 4630 5060 5480
1 5/8 (41)
3300 3710 4130 4570 5020 5480 5940
1 3/4 (44)
3500 3930 4360 4810 5280 5730 6210
2 (51)
3920 4430 4930 5450 5980 6520 7080
OPEN SIDE DISCHARGE SETTING - C INCH (mm)
115
Curves - setting 150mm / 125mm / 115mm / 100mm
Curve 01: Setting 150 mm Curve 02: Setting 125 mm Curve 03: Setting 115 mm Curve 04: Setting 100 mm (eruptive)
01 02 03
04
Curves - setting 230mm / 205mm / 180mm / 150mm
Curve 01: Setting 230 mm Curve 02: Setting 205 mm Curve 03: Setting 180 mm Curve 04: Setting 150 mm (eruptive)
01 02 03 04
Dimensions of Gyratory Crushers (drawing)
G
A
B
A
B
See Note 3 C
D
N See Note 1
M L J Disch. Opening
See Note 2
F
K
E
Notes: 1. Minimum distance for removal of eccentric or hydraulic support. 2. Minimum distance for countershaft removal. 3. Foundation bolts not furnished unless ordered separately.
Dimensions of Gyratory Crushers (table)
30-60 (762-1524)
42-70 48-75 54-75 (1067-1778) (1219-1905) (1372-1905)
60-90 (15242286)
60-110 72-112 (1524-2794) (1825-2845)
A
8'-0" (2438)
9'-0" (2743)
10'-8" (3251)
10-'8" (3251)
14'-0" (4267)
14'-8" (4470)
20'-8" (6096)
B
9'-8" (2946)
11'-3" (3429)
13'-4" (4064)
13'-4" (4064)
16'-4" (4877)
16'-9" (5105)
21'-4" (6502)
C
4'-5" (1346)
3'-9" (1143)
3'-9 1/4" (1149)
3'-10 1/4" (1175)
4'-10 3/4" (1494)
4'-11" (1499)
4'-1 1/2" (1257)
D
8'-10 1/2" (2705)
12'-9 3/4" (3905)
14'-0 5/8" (4283)
14'-11 1/2" (4559)
17'-9 5/8" (5425)
19'-2" (5842)
21'-5 1/2" (6540)
E
5'-10" (1524)
6'-1" (1854)
6'-11" (2108)
6'-11" (2108)
8'-11" (2718)
8'-11" (2718)
10'-1" (3073)
F
6'-8" (2032)
7'-8 3/8" (2346)
8'-10 1/2" (2705)
8'-10 1/2" (2705)
10'-7 1/4" (3231)
10'-3" (3124)
12'-1" (3683)
G
13'-6 1/2" (4128)
17'-4 1/4" (5290)
19'-2 1/2" (5855)
20'-2 3/8" (6156)
24'-2 1/8" (7371)
25'-1" (7645)
27'-3" (8306)
H
10'-3" (3124)
13'-5" (4089)
15'-1" (4597)
16'-10" (5131)
19'-1" (5817)
19'-11" (6071)
22'-8' (6909)
J
9'-0" (2743)
10'-12" (3099)
12'-6" (3810)
12'-6" (3810)
14'-8" (4470)
15'-5" (4699)
17'-3 1/2" (5270)
K
7'-1" (2159)
8'-4" (2540)
8'-7 1/4" (2623)
8'-7 1/4" (2623)
10'-0 5/8" (3063)
10'-2 1/4" (3105)
12'-8" (3861)
L
3'-5" (1041)
4'-8" (1422)
5'-5 1/4" (1657)
5'-5 1/4" (1657)
6'-4 3/8" (1940)
6'-4 3/8" (1940)
8'-5" (2565)
M
2'-2" (660)
5'-7 5/8" (1718)
6'-3 5/8" (1921)
7'-2 1/4" (1921)
7'-10 1/4" (2190)
7'-10 1/4" (2394)
8'-4 1/4" (2546)
N
15'5 1/2" (4712)
23'-10 3/8" (7274)
24'-1 1/2" (7353)
25'- 1 3/8" (7655)
29'-10" 5/8" (9108)
33'-10 3/8" (10322)
33'-11 1/4" (10344)
VB single toggle jaw crushers Performance tables .................................................................... 12 Typical product gradations ......................................................... 13 VB jaw crusher specifications .................................................... 14 Dimensions (mm) ....................................................................... 15
Performance tables
VB 92
VB 46
30 mm with 12% rejects
18 to 23
7 to 9
40 mm with 12% rejects
23 to 30
9 to 12
12 to 18
50 mm with 12% rejects
30 to 38
12 to 15
18 to 23 30 to 38
60 mm with 12% rejects
38 to 45
15 to 18
23 to 27 38 to 45
70 mm with 12% rejects
45 to 53
18 to 23
27 to 33 45 to 53
60 to 75
80 mm with 12% rejects
53 to 60
33 to 42 53 to 60
70 to 85
90 mm with 12% rejects
42 to 45 60 to 68
80 to 95
95 to 120
100 mm with 12% rejects
68 to 75
90 to 110
110 to 140 140 to 170
120 mm with 12% rejects
110 to 125
140 to 170 170 to 205
210 to 250
140 mm with 12% rejects
110 to 140
170 to 215 205 to 250
260 to 320
270 to 370
170 mm with 12% rejects
210 to 265 260 to 320
320 to 390
350 to 460
200 mm with 12% rejects
270 to 330 315 to 330
390 to 470
410 to 550 410 to 550
240 mm with 12% rejects
380 to 460
480 to 570
520 to 670 520 to 670
570 to 670
600 to 780 600 to 780
280 mm with 12% rejects 320 mm with 12% rejects
VB 57
VB 67
VB 0806
VB 1008
VB 1210
VB 1311
VB 1512
VB 1613
700to1100
Typical product gradations
ROUND OPENING O
SQUARE OPENING
VB jaw crusher specifications
CRUSHER SIZES
VB 92
VB 46
VB 57
VB 67
VB 0806
VB 1008
VB 1210
VB 1311
VB 1512
VB 1613
Size of feed opening - length
mm
920
460
570
670
800
1000
1150
1300
1500
1600
Size of feed opening - weight
mm
250
250
300
410
600
800
800
1100
1200
1300
Total weight of crusher (without feed chute)
kg
7650
2650
5700
8100
14500
18800
28000
42900
89000
96000
Weight of feed chute
kg
90
100
120
175
970
860
1070
2400
1770
1770
Weight of one jaw
kg
2 x 160
160
170
320
1090
1530
2600
3600
4 x 825
4 x 825
Rotation speed of crusher revs per
min
355
450
370
355
305
225
225
205
180
180
Slip ring motor Power 1500 REVS per min
kw
37 to 45
18,5 to 22
22 to 30
37 to 45
55 to 75
90 to 110
110 to 132
132 to 160
160 to 200
200
6 spc
3 spc
5 spc
6 spc
5 spc
6 spc
6 spc
8 spc
9 spc
10 spc
mm
5005
4750
5005
5005
7100
8500
8500
1000
11800
11800
Weight of heaviest component
kg
500
500
500
500
1500
2000
3000
4000
3000
3000
Maximum lift for maintenance
kg
3000
1000
2500
3000
5000
10000
15000
20000
30000
30000
-
-
-
-
option option
std std
std std
std std
std std std
std std std
2
1
1
1
1
1
1
1
4
4
R*
R*
R*
R*
R*
R*-1
R*-1
R*-1
R*-1
R*-1
Drive : V-belts number and size belt length
Hydraulic controls: - jaw remova - toggle replacement - setting Jaws: - number of parts for each jaw - characteristics
Dimensions (mm)
SIZE
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
46
2500
1310
860
932
20
735
752
490
450
300
517
615
345
270
410
1242
57
3100
1561
1050
1080
20
724
875
465
490
170
710
890
470
330
190
1340
67
3600
1800
1240
1320
20
795
975
525
480
400
767
930
465
375
160
1500
92
2400
1441
930
1120
10
690
890
645
410
250
892
1060
600
475
160
1535
806
4200
2320
1670
2109
20
1640
1480
990
910
350
775
960
625
425
300
1870
1008
4500
2775
1955
2273
20
1660
1700
883
975
430
865
1035
710
560
240
400
1210
6300
3085
2265
2659
20
1970
1970
1025
1100
500
970
1145
800
630
260
400
1311
7000
3605
2650
3243
20
2300
2100
1152
1455
645
1132
1412
930
720
300
400
1512
8420
4283
3150
3125
20
2045
2875
1300
1750
900
1630
1950
1150
730
555
3320
1613
8420
4300
3150
3125
20
2045
2935
1300
1750
900
1630
1950
1150
730
555
3320
C-Series jaw Crushers Technical Data............................................................................ 17 Capacities................................................................................... 18 Indicative product distribution .................................................... 19 Dimensions (table) ..................................................................... 20 Dimensions (drawing) ................................................................ 21
Technical Data
C 63 B Nominal feed opening
mm 440 x 630 Inch 17 x 25
C 80 B
C 100 B
C 110 B
C 125 B
530 x 800 21 x32
750x1000 30 x40
850x1100 34 x44
950x1250 37 x 49
1070x1400 1200x1600 42 x 55 47 x 63
C 140BS
C 160 B
Power electric
kW hp
45 60
75 (55) 100 (75)
110 (90) 150 (125)
132 (160) 200
160 (132) 200
200 (160) 250
250 (200) 300
Speed
rpm
340
300
260
230
220
220
200
Length of stationary jaw
mm Inch
1000 39
1250 49
1600 63
1800 71
2000 79
2200 87
2500 98
Max lift for maint. kg (pitman less flywheel) Ibs
2080 4590
4150 9150
7060 15,560
9000 19,840
12,960 28,570
15,950 35,160
21,380 47,130
6050 13,340
10,900 24,030
20,100 44,320
25,500 56,200
36,700 80,910
45,300 99,870
64,900 143,080
Total weight
kg Ibs
Capacities
C.S.S.
C 63 B
mm
Inch
mpth
stph
40
1-9/16
40
44
50
2
53
59
60
2-3/8
67
70
2- 3/4
80
80
3-1/8
C 80 B mtph
stph
80
88
73
96
106
88
113
93
103
C 100 B
C 110 B
mthp
stph
mtph
stph
124
150
165
190
209
129
142
168
185
212
225
C 125 B mtph
stph
C 140 BS mtph
stph
C 160 B mtph
stph
90
3-9/16
107
117
146
160
185
204
235
256
100
4
120
132
162
178
203
224
257
287
290
319
125
5
203
223
248
272
313
350
343
377
387
426
150
6
292
321
368
412
396
436
455
501
520
572
175
7
336
370
424
475
450
494
523
575
596
656
200
8
381
419
480
537
503
553
591
650
672
739
225
9
425
468
556
611
659
725
748
823
250
10
609
670
727
800
824
906
275
11
795
875
900
990
300
12
976
1074
Indicative product distribution
Percentage passing, weight % .08
.12
.16
.2 .24
.31 .39
.79
1.2
1.6
2.4
3.9
7.8 11.8 15.7 (in)
Closed side setting (c.s.s.)
Screen hole size (mm*mm)
NOTE:if the closed side setting (c.s.s) is 100 mm (4 in), the maximum end product size is approx. 160 mm (6 3/8 in) and the proportion of fraction under 50 mm (2 in) approx. 35%.
Dimensions (table)
C 63 B
C 80 B
C 100 B
C 110 B
C 125 B
C 140BS
C 160 B
A
mm Inch
1600 63
1950 77
2400 94,5
2670 105
2900 114
3060 121
3550 140
B
mm Inch
1100 43
1350 53
1700 67
2000 79
2100 83
2260 89
2650 104
C
mm Inch
1950 77
2400 95
2880 113
2665 105
3370 105
3645 133
4200 165
D
mm Inch
1120 44
1367 54
1725 68
1810 71
2090 82
2360 93
2540 100
E
mm Inch
1389 55
1708 67
2250 89
2385 94
2688 106
2890 114
3182 125
F
mm Inch
160 6
200 8
245 10
380 15
450 18
450 18
450 18
G
mm Inch
525 21
665 26
818 32
950 37
1073 42
1172 46
1315 52
H
mm Inch
1000 39
1200 47
1400 55
1500 59
1600 63
1600 63
1800 71
J
mm Inch
760 30
940 37
1170 46
1300 51
1470 58
1640 65
1880 74
K
mm Inch
164 6,5
170 7
267 10,5
250 10
280 11
300 12
385 15
Dimensions (drawing)
G-Cone Crushers
G-CONE CRUSHERS, 8 SERIES................................................. 24 G 49 Capacities.......................................................................... 24 G 49 curves (setting 10-8-6 mm, feed) ...................................... 25 G 108 Capacities........................................................................ 26 G 108 curves (setting 12-14-16 mm, feed) ................................ 27 G 158 Capacities........................................................................ 28 G 158 curves (setting 25-16 mm) .............................................. 29 G 258 Capacities........................................................................ 30 G 258 curves (setting 27-33-40 mm) ......................................... 31
G-CONE CRUSHERS, 11 SERIES ............................................... 32 G 411 capacities ......................................................................... 32 G 811 capacities ......................................................................... 33 G 411 and G 811 curves (setting 8-10-15 mm) .......................... 34 G 411, G 811 curves (setting 8-11-16mm) ................................. 35 G 2511 capacities ....................................................................... 36 G 2511 curves (setting 25-30-35 mm) ....................................... 37 G 3511 capacities ....................................................................... 38 G 3511 curves (setting 35-40-45 mm) ....................................... 39 G-CONE CRUSHERS, 12 SERIES............................................... 40 G 412, G 612, G 1012 capacities............................................... 40 G 412 curves (setting 8-11-16mm)............................................. 41 G 612 curves (setting 8 - 11 - 16 mm) ....................................... 42 G 1012 curves (setting 15 - 20 - 25 mm) ................................... 43 G 1812-2612-2812-3812 capacities........................................... 44 G 1812 curves (setting 20 - 25 - 31 mm) ................................... 45 G 2612, G 2812 curves (setting 25 - 30 - 34 mm) ..................... 46 G 3812 curves (setting 30 - 35 mm) .......................................... 47 G-CONE CRUSHERS, 15 SERIES............................................... 48 G 415 and G 815 capacities ...................................................... 48 G 3514, 4214, 2215, 1315 capacities ........................................ 49 G 3815, G 5015 capacities......................................................... 50 G 415, G 815, G 1315 curves (setting 8 - 13 - 16 mm) ............. 51 G 1815, G 2215 curves (setting 20 - 25 - 35 mm) ..................... 52 G 5015 curve (setting 65 mm).................................................... 53
G-CONE CRUSHERS, 8 SERIES
G 49 CAPACITIES
CRUSHER / SETTING
4
6
8
10
14
FEED MAXI
G49 (TERTIARY)
30
45
50
65
70
35
G49 INCREASED STROKE (TERTIARY)
35
50
60
70
80
35
G 49 CURVES (SETTING 10-8-6 MM, FEED) CURVE 01: SETTING 6 MM CURVE 02: SETTING 8 MM CURVE 03: SETTING 10 MM CURVE 04: FEED 100
04
90 80
01
70
02
60 50
03
40 30 20 10 0 0.125
0.25
0.5
1
2
4
6
16
32
64
128
G 108 CAPACITIES
CRUSHER / SETTING
10
12
14
16
18
FEED MAXI
G108 (TERTIARY)
75
80
85
90
92
60
G108 INCREASED STROKE (TERTIARY)
90
95
100
100
105
60
G 108 CURVES (SETTING 12-14-16 MM, FEED) CURVE 01: SETTING 12 MM CURVE 02: SETTING 14 MM CURVE 03: SETTING 16 MM CURVE 04: FEED
100 90
01 80 70
02
60
03 50 40
04
30 20 10 0 0.125
0.25
0.5
1
2
4
6
16
32
64
128
G 158 CAPACITIES
CRUSHER / SETTING
13
16
18
20
25
FEED MAXI
G158 - 16
65
72
78
82
92
110 MM
G158 - 20
-
90
95
100
110
110 MM
G158 - 25
-
-
110
120
-
110 MM
G 158 CURVES (SETTING 25-16 MM) CURVE 01: SETTING 25 MM CURVE 02: SETTING 16 MM 01 02
G 258 CAPACITIES
CRUSHER / SETTING
24
27
30
35
40
FEED MAXI
G258 (TERTIARY)
110
115
120
130
140
200
G258 INCREASED STROKE (TERTIARY)
120
125
150
160
200
200
CRUSHER/SETTING
30
35
40
45
FEED MAXI
G258 (SECONDARY)
120
130
140
150
200
G258 INCREASED STROKE (SECONDARY)
150
160
200
220
200
G 258 CURVES (SETTING 27-33-40 MM) CURVE 01: SETTING 27 MM CURVE 02: SETTING 33 MM CURVE 03: SETTING 40 MM
100
01
90 80
02
70 60
03
50 40 30 20 10 0 0.125
0.25
0.5
1
2
4
6
16
32
64
128
G-CONE CRUSHERS, 11 SERIES
G 411 CAPACITIES
CRUSHER / SETTING
6
10
13
16
18
20
22
FEED MAXI
G411 - 20
80
95
110
120
130
135
140
32 MM
G411 - 25
-
120
135
150
160
170
-
32 MM
G411 - 30
-
145
165
180
185
-
-
32 MM
G 811 CAPACITIES
CRUSHER / SETTING
6
10
13
16
18
20
22
FEED MAXI
G811 - 20
80
100
115
120
130
140
145
60 MM
G811 - 25
-
125
140
155
165
175
-
60 MM
G811 - 30
-
-
165
185
195
-
-
60 MM
G 411 AND G 811 CURVES (SETTING 8-10-15 MM) CURVE 01: SETTING 15 MM CURVE 02: SETTING 10 MM CURVE 03: SETTING 8 MM
01 02 03
G 411, G 811 CURVES (SETTING 8-11-16MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM
01 02 03
G 2511 CAPACITIES
CRUSHER / SETTING
20
25
30
35
FEED MAXI
G2511 (SECONDARY)
140
160
180
200
230
G2511 INCREASED STROKE (SECONDARY)
180
240
270
300
230
G 2511 CURVES (SETTING 25-30-35 MM) CURVE 01: SETTING 25 MM CURVE 02: SETTING 30 MM CURVE 03: SETTING 35 MM CURVE 04: SARJA 1
100
01
90 80
02 70 60
03
50
04
40 30 20 10 0 0.125
0.25
0.5
1
2
4
6
16
32
64
128
G 3511 CAPACITIES
CRUSHER / SETTING
35
40
45
50
55
FEED MAXI
G3511 (SECONDARY)
150
180
200
220
240
300
G3511 INCREASED STROKE (SECONDARY)
200
250
280
310
330
300
G 3511 CURVES (SETTING 35-40-45 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 40 MM CURVE 03: SETTING 45 MM
100
01
90 80
02
70
03
60 50 40 30 20 10 0 0.125
0.25
0.5
1
2
4
6
16
32
64
128
G-CONE CRUSHERS, 12 SERIES
G 412, G 612, G 1012 CAPACITIES
CRUSHER / SETTING
6
8
10
13
16
20
22
G412 - 25
90
100
110
120
130
145
155
32 MM
G412 - 32
-
130
140
155
170
-
-
32 MM
G412 - 40
-
-
165
190
-
-
-
32 MM
G612 - 25
-
120
130
145
160
180
190
G612 - 32
-
-
-
180
200
220
230
G612 - 40
-
-
-
220
240
270
280
-
50 MM
G1012 - 25
-
-
-
150
165
180
185
210
60 MM
G1012 - 32
-
-
-
180
200
220
230
-
60 MM
G1012 - 40
-
-
-
-
240
260
275
28
220
FEED MAXI
50 MM 50 MM
60 MM
G 412 CURVES (SETTING 8-11-16MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM
01 02 03
G 612 CURVES (SETTING 8 - 11 - 16 MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 11 MM CURVE 03: SETTING 8 MM
01 02 03
G 1012 CURVES (SETTING 15 - 20 - 25 MM) CURVE 01: SETTING 25 MM CURVE 02: SETTING 20 MM CURVE 03: SETTING 15 MM
01 02 03
G 1812-2612-2812-3812 CAPACITIES
CRUSHER / SETTING
20
22
28
32
36
40
G1812 - 25
180
185
205
215
225
230
100 MM
G1812 - 32
-
230
270
300
-
-
100 MM
G1812 - 40
-
-
310
350
-
-
100 MM
G2612 - 25
-
185
215
240
265
290
160 MM
G2612 - 32
-
-
280
300
330
G2612 - 40
-
-
330
360
-
-
G2812 - 18
200
205
220
235
245
260
280
200 MM
G2812 - 25
-
-
300
320
340
360
390
200 MM
G2812 - 32
-
-
-
380
410
440
-
200 MM
G2812 - 40
-
-
-
-
480
-
-
200 mm
G3812 - 18
-
-
140
160
180
200
230
250
270
320 MM
G3812 - 25
-
-
-
220
255
285
330
365
-
320 MM
G3812 - 32
-
-
-
-
360
390
450
-
-
320 MM
G3812 - 40
-
-
-
-
-
490
540
-
-
320 MM
46
50
53
FEED MAXI
160 MM 160 MM
G 1812 CURVES (SETTING 20 - 25 - 31 MM) CURVE 01: SETTING 31 MM CURVE 02: SETTING 25 MM CURVE 03: SETTING 20 MM
01 02 03
G 2612, G 2812 CURVES (SETTING 25 - 30 - 34 MM) CURVE 01: SETTING 34 MM CURVE 02: SETTING 30 MM CURVE 03: SETTING 25 MM
01 02 03
G 3812 CURVES (SETTING 30 - 35 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 30 MM
01 02
G-CONE CRUSHERS, 15 SERIES
G 415 AND G 815 CAPACITIES
CRUSHER / SETTING
6
8
10
13
16
20
22
28
FEED MAXI
G415 - 25
-
160
165
175
185
195
210
220
25 MM
G415 - 32
-
-
190
215
225
245
255
-
25 MM
G415 - 40
-
-
-
250
280
-
-
-
25 MM
G415 - 25
-
-
160
175
185
200
208
230
55 MM
G815 - 32
-
-
-
220
235
250
265
-
55 MM
G815 - 40
-
-
-
270
290
305
-
55 MM
G 3514, 4214, 2215, 1315 CAPACITIES
CRUSHER / SETTING
20
22
28
32
36
40
46
50
G3514 - 20
-
-
-
-
170
240
330
370
20-300 MM
G3514 - 25
-
-
-
-
-
300
410
470
20-300 MM
G4214 - 20
-
-
-
-
-
230
300
370
400
480
20-360 MM
G4214 - 25
-
-
-
-
-
390
470
500
600
20-300 MM
G2215 -25
190
205
250
285
315
350
400
15-160 MM
G2215 -32
-
260
320
360
410
450
480
15-160 MM
G2215 - 40
-
-
400
460
500
550
-
15-160 MM
CRUSHER / SETTING
12
16
20
22
28
30
32
FEED MAXI
G1315 - 25
205
230
255
270
310
320
330
15-100 MM
G1315 - 32
-
290
320
335
380
-
-
15-100 MM
G1315 - 40
-
-
390
410
430
-
-
15-100 MM
55
60
FEED
G 3815, G 5015 CAPACITIES
CRUSHER / SETTING
35
45
50
55
60
65
70
75
80
FEED MAXI
G3815 - 18
250
330
370
400
430
470
510
540
570
300 MM
G3815 - 25
-
470
530
580
630
670
730
790
-
300 MM
G3815 - 32
-
600
670
730
780
850
930
970
-
300 MM
G5015 - 18
-
330
360
400
435
460
500
535
570
350 MM
G5015 - 25
-
460
520
560
630
670
730
780
820
350 MM
G5015 - 32
-
-
650
730
780
860
910
970
-
350 MM
CRUSHER / SETTING
35
45
50
55
60
65
70
FEED MAXI
G3815-18 (SECONDARY)
250
330
370
400
430
470
510
300
G3815-25 (SECONDARY))
470
530
580
630
670
730
300
G3815-32 (SECONDARY)
600
670
730
780
850
930
300
G 415, G 815, G 1315 CURVES (SETTING 8 - 13 - 16 MM) CURVE 01: SETTING 16 MM CURVE 02: SETTING 13 MM CURVE 03: SETTING 8 MM
01 02 03
G 1815, G 2215 CURVES (SETTING 20 - 25 - 35 MM) CURVE 01: SETTING 35 MM CURVE 02: SETTING 25 MM CURVE 03: SETTING 20 MM
01 02 03
G 5015 CURVE (SETTING 65 MM) CURVE 01: SETTING 65 MM
01
Omnicone Crushers
Performances ............................................................................. 55 Product curves (Omnicone in secondary application) ............... 56 Product curves (Omnicone in tertiary application) ..................... 57 The Omnicone crusher range .................................................... 58
Performances
MODEL
TYPE
CAPACITY IN TPH AT C.S.S.
FEED SIZE 10
937
STDC
190
STDM
160
STDF
125
SHC
100
765
12
14
16
20
25
125
145
170
110
120
135
150
90
100
110
125
80
90
100
32
40
50
440
SHM CONSULT FACTORY SHF
1144
STDC
200
STDM
170
STDF
130
SHC
100
90
180
200
150
170
190
125
140
160
180
105
120
140
230
SHM CONSULT FACTORY SHF
1352
STDC
240
STDM
195
STDF
135
SHC
120
160
300
340
380
310
350
370
420
170
300
340
390
430
240
270
300
330
220
270
220
250
280
190
210
240
250
170
190
230
245
SHM CONSULT FACTORY SHF
1560
STDC
290
STDM
240
STDF
200
SHC
140
SHM SHF
200
CONSULT FACTORY
500
Product curves (Omnicone in secondary application)
Typical product gradations at specified C.S.S. for hard and semi-hard stone in open circuit
Product curves (Omnicone in tertiary application)
The Omnicone crusher range
crusher
MOTOR
MOTOR PULLEY
DRIVE BELTS
Pulley TYPE
937 1144 1352 1560
Weight kg
Ø PCD mm
Width mm
8200 14 300 20 000 32 000
630 630 800 1000
161 212 212 212
Speed (rpm) 1500 rpm kW 830 830 750 750
90 110 160 220
Ø PCD mm
Width mm
Number of belts
355 355 400 500
161 212 212 212
6 8 8 8
Section
Minimum belt length mm
SPC SPC SPC SPC
3000 3550 4000 4500
Omnicone X
Spectacular results..................................................................... 60 Results (curves) ......................................................................... 61 Omnicone Clearance dimensions (table)................................... 62 Omnicone Clearance dimensions (drawing) .............................. 63
Spectacular results
Production Omnicone
Installed Power
Throught put capacity MTPH
Minus 10 %
minus 10 % MTPH
Minimum closed circuit dimension acceptable
937 X
110 kW
100 to 110
65
68
6 mm
1144 X
160 kW
150 to 160
57
88
8 mm
1352 X
220 kW
250 to 270
45
117
12 mm
The gradations and capacities are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
Results (curves) AVERAGE GRADATIONS OMNICONE X TERTIARY APPLICATION (% passing through a square mesh, depending on the setting)
Omnicone Clearance dimensions (table)
937
1144
1352
1560
mm
mm
mm
mm
Model A
Maintframe flange
760
910
1060
1225
B
Maintframe flange
760
910
1060
1215
C
Maintframe flange
760
910
1060
1225
D
Maintframe hub diameter
400
480
500
580
E
To bottom of maintenance hub
120
60
160
140
F
To bottom of oil piping
286
216
324
323
G
To top of dust collar (hyraulic)
1200
1435
1535
1785
H
Adjustment ring maximum diamenter
1760
2180
2540
2850
J
Clearance for countershaft removal
1700
2000
2310
2530
K
To end of countershaft
1107
1290
1525
1640
L
Maximum height to top of feed hopper
1520
1810
1880
2216
M
Inside diameter of feed hopper
970
1146
1392
1586
N
To top of feed plate
1021
1316
1407
1730
O
Overall height (L + F)
1806
2026
2204
2539
P
Overall height of bowl assembly (long std inter protrude below bow)
882
965
1005
1140
Q
Adjustment cap maximum diameter (hydraulic)
1590
1870
2070
2276
R
Clearance for bowl assembly removal
2090
2410
2540
2930
S
Overall height of head assembly
720
865
945
1150
T
Head/mantle maximum diameter
970
1150
1345
1560
U
Clearance for head assembly removal
1935
2325
2470
2930
V
Maximum overall crusher width
1880
2410
2710
3026
W
Additional upward travel during clearing stroke
80
76
90
122
X
Mounting hole location
545
660
830
883
Y
Mounting hole diameter
56
60
65
64
Z
Overall width including pulley
2090
2370
2750
2992
Omnicone Clearance dimensions (drawing)
Omnicone SX
Performances .............................................................................................................. 65 Product curves (secondary application) ....................................................................... 66 Product curves (tertiary application)............................................................................. 67 Dimensions (table)....................................................................................................... 68 Dimensions (drawing) .................................................................................................. 69 Technical information ................................................................................................... 70
64
Performances
CAPACITY IN MTPH AT CSS MACHINE
10
13
16
19
22
25
32
38
937 SX
90/ 110
120/ 140
140/ 160
150/ 170
160/ 190
170/ 200
190/ 220
210/ 240
150/ 180
180/ 210
200/ 230
220/ 250
230/ 270
250/ 290
300/ 350
350/ 400
240/ 270
270/ 300
290/ 330
310/ 350
320/ 370
400/ 460
450/ 520
520/ 580
570/ 630
1144 SX 1352 SX 1560 SX
45
MACHINE
937 SX
1144 SX
1352 SX
1560 SX
Installed power, kW
132
160 / 200
200 / 250
250 / 315
Maximum feed size, mm
200
250
300
350
65
51
620/ 680
Product curves (secondary application) OMNICONE SX Secondary application passing through a square mesh, depending on the setting.
The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
66
Product curves (tertiary application) OMNICONE SX Tertiary application passing through a square mesh, depending on the setting.
The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
67
Dimensions (table)
Model
937 SX
1144 SX
1352 SX
1560 SX
mm
mm
mm
mm
A
Mainframe flange
760
910
1060
1225
B
Mainframe flange
760
910
1060
1215
C
Mainframe flange
760
910
1060
1225
D
Mainframe hub diameter
400
480
500
580
E
To bottom of mainframe hub
120
60
160
140
F
To bottom of oil piping
286
216
324
323
G
To top of dust collar (Hydraulic)
1200
1435
1535
1785
H
Adjustment ring maximum diameter
1760
2180
2540
2850
J
Clearance for countershaft removal
1700
2000
2310
2530
K
To end of countershaft
1107
1290
1525
1640
L
Maximum height to top of feed hopper
1520
1810
1880
2216
M Inside diameter of feed hopper
970
1146
1392
1586
N
To top of feed plate
1021
1316
1407
1730
O
Overall height (L + F)
1806
2026
2204
2539
P
Overall height of bowl assembly (long std liner protudes below bowl)
882
965
1005
1140
Q
Adjustment cap maximum diameter (Hydraulic)
1590
1870
2070
2276
R
Clearance for bowl assembly removal
2090
2410
2540
2930
S
Overall height of head assembly
720
865
945
1150
T
Head / mantle maximum diameter
970
1150
1345
1560
U
Clearance for head assembly removal
1935
2325
2470
2930
V
Maximum overall crusher width
1880
2410
2710
3026
80
76
90
122
Additional upward travel
W during clearing stroke X
Mounting hole location
545
660
830
883
Y
Mounting hole diameter
56
60
65
64
Z
Overall width including pulley
2090
2370
2750
2992
68
Dimensions (drawing)
69
Technical information
CRUSHER TYPE
Weight Kg
Pulley Ø PCD
Width mm
MOTOR Countershaft Speed (mm)
1 500 rpm kW
937 SX
8 600
500
212
1050
132
1144 SX
14 300
710
212
1050
160 / 200
1352 SX
20 000
800
263
940
200 / 250
1560 SX
32 000
800
263
830
250 / 315
70
HP Cone crushers
Weights complete crusher and assemblies .................................. 72 Crusher capacities ........................................................................ 73 Product curves (secondary application HP200 - HP300) ............. 74 Product curves (tertiary application HP200 - HP300) ................... 75 Dimensions ................................................................................... 76
Weights complete crusher and assemblies
HP200 SX
HP300 SX
HP400 SX
HP500 SX
Kg
Kg
Kg
Kg
Lbs
Lbs
Lbs
Lbs
HP700 SX Kg
Lbs
Crusher Complete
10.350 22.800
15.400
33.900 21.800
48.000
30.000 66.000
61.900
136.500
Bowl, Bowl liner, Adj. Cap, Hopper
2.585
5.695
3.230
7.115
4.800
10.575
7.200
15.800
16.350
36.050
Head, Mantle and Feed plate
1.050
2.315
1.825
4.020
3.240
7.130
4.900
10.700
8.720
19.200
145 KW
200 HP
220 KW
300 HP
300 KW
400 HP
375 KW
500 HP
450 KW
600 HP
Recommended Power Countershaft Speed RPM
900 / 1200
900 / 1200
850 / 1050
770 / 951
740 / 913
Crusher capacities
Open Circuit - Peak Capacity
Metric Tons/Hour
Short Tons/Hour
Closed Side Setting, mm/in. SIZE
10mm
3/8"
13mm
1/2"
16mm
5/8"
19mm
3/4"
22mm
7/8"
25mm
1"
32mm
1"1/4
38mm
1"1/2
45mm
1"3/4
51mm
2"
HP200 SX
90 - 120 100 - 130
120 - 150 130 - 165
140 - 180 155 - 200
150 - 190 165 - 210
160 - 200 175 - 220
170 - 220 185 - 240
190 - 235 210 - 260
210 - 250 230 - 275
HP300 SX
115 - 140 125 - 155
150 - 185 165 - 205
180 - 220 200 - 240
200 - 240 220 - 265
220 - 260 240 - 285
230 - 280 255 - 310
250 - 320 275 - 355
300 - 380 330 - 420
350 - 440 385 - 485
HP400 SX
140 - 175 155 - 195
185 - 230 205 - 255
225 - 280 250 - 310
255 - 320 280 - 355
275 - 345 305 - 380
295 - 370 325 - 410
325 - 405 360 - 445
360 - 450 395 - 495
410 - 515 450 - 570
465 - 580 510 - 640
HP500 SX
175 - 220 195 - 240
230 - 290 255 - 320
280 - 350 310 - 385
320 - 400 355 - 440
345 - 430 380 - 475
365 - 455 400 - 500
405 - 505 445 - 555
445 - 555 490 - 610
510 - 640 560 - 705
580 - 725 640 - 800
HP700 SX
260 - 325 285 - 360
325 - 410 360 - 450
385 - 480 425 - 530
435 - 545 480 - 600
470 - 590 520 - 650
495 - 620 545 - 685
545 - 680 600 - 750
600 - 750 660 - 825
690 - 865 760 - 955
785 - 980 865 - 1080
For Range of Work Index = 13 to 16 kWh/st For Range of Work Index = 14 to 18 kWh/st
Product curves (secondary application HP200 - HP300) Average product gradations in open circuit for hard medium material* Secondary application
% passing through a square mesh depending on the setting
* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
Product curves (tertiary application HP200 - HP300) Average product gradations in open circuit for hard medium material* Tertiary application
% passing through a square mesh depending on the setting
* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
Dimensions
HP200 SX
HP300 SX
HP400 SX
HP500 SX
HP700 SX
mm
in
mm
in
mm
in
mm
in
mm
in
290
11 - 3/8
270
10 - 5/8
240
9 - 1/2
425
16 - 3/4
688
27 - 1/8
A
To bottom of oil piping
B
Adjustment ring maximum diameters
1.760
69 - 1/4
2.020
79 - 1/2
2.370
93 - 3/8
2.730
107-1/2
3.390
133-1/2
C
Clearance required for removing countershaft assembly
1.865
73 - 3/8
2.020
79 - 1/2
2.470
97 - 1/4
2.650
104-3/8
3.450
135-13/16
D
To end of countershaft
1.160
45 - 5/8
1.350
53 - 1/8
1.645
64 - 3/4
1.760
69 - 1/4
2.225
87 - 5/8
E
Maximum height to top
1.605
63 - 1/4
1.890
73 - 3/8
2.055
80 - 7/8
2.290
90 - 1/8
3.279
129-1/8
F
Inside diameter of feed hopper
940
37
1.104
43 - 1/2
1.308
51 - 1/2
1.535
60 - 1/2
1.816
71 - 1/2
H
Clearance required for removing bowl assembly
2.155
84 - 7/8
2.460
96 - 7/8
2.650
104-3/8
3.300
129-7/8
3.880
154-3/4
I
Clearance required for removing head assembly
2.115
83 - 1/4
2.430
95 - 5/8
2.715
106-7/8
3.165
124-5/8
3.777
148-11/16
J
Additional upward travel of feed hopper during clearing stroke
76
3
98
3 - 7/8
105
4 - 1/8
125
4-15/16
179
7-1/16
K
Mounting hole location *5-1/2 FT - **7FT
545
21 - 1/2
660
26
830
32-11/16
882
34 - 3/4
1.130 1.245
44 - 1/2* 49**
L
Main frame discharge opening diameter
1.220
48
1.490
59
1.726
68
2.040
80 - 1/2
2.400
94 - 1/2
Note : 'L' not shown in dimension drawing
HP100SX Cone Crusher
Main characteristics ...................................................................... 78 Crushing cavity selection .............................................................. 79 Crusher capacities ........................................................................ 80 Average product gradations .......................................................... 81
Main characteristics
Complete crusher weight Recommended power Countershaft speed
: 5500 kg (12120 Lbs) : 75-90 kW (100-125 HP) : 850-1200 RPM
Overall dimensions Length Width Height
: 2060 mm (82") : 1505 mm (60") : 1290 mm (51")
Crushing cavity selection
*
Maximum feed size
Minimum setting
COARSE
150 mm (6")
16 mm (5/8")
20 mm (3/4")
MEDIUM
70 mm (2 3/4")
10 mm (3/8")
10 mm (3/8")
40 mm (1 9/16")
8 mm (5/16")
6 mm (1/4")
25 mm (1")
6 mm (1/4")
2 mm (8 mesh)
FINE EXTRA FINE
Minimum closed circuit (#)
* The minimum setting is the setting which will cause ring bouce. It can change depending on rock characteristics and crusher speed.
Crusher capacities
Setting mm (in) Capacity MT/h Capacity ST/h
6 (1/4")
8 (5/16")
10 (3/8")
13 (1/2")
16 (5/8")
19 (3/4")
22 (7/8")
25 (1")
45-55 50-60
50-60 55-65
55-70 60-75
60-80 65-80
70-90 75-100
75-95 80-105
80-100 85-110
85-110 90-120
28 (1 1/8") 32 (1 1/4") 90-120 100-135
100-140 110-155
% cumulative passing
Average product gradations
mm (8)
(4)
(1/4)
(3/8)
(3/4)
(2)
(4) (in or Tyler mesh)
* The gradations and capacities shown are dependent on feed gradation, crushing chamber, material density, material cleanliness, moisture and crushability.
MP Series Cone crushers
Crushing Cavity Selection ............................................................. 83 Crusher capacities ........................................................................ 84 Product gradations ........................................................................ 85
Crushing Cavity Selection B
A
STANDARD
Crusher Size
Type of Cavity
Minimum setting "A"
SHORTHEAD
Feed opening with minimum recommended discharge setting A
B B Closed side Open side
MP1000
MP800
Feed opening with minimum recommended discharge setting A Minimum setting "A" B B Closed Open side side
Fine
16mm 0.63"
215mm 8.50"
280mm 11.00"
10mm 0.38"
25mm 1.00"
90mm 3.50"
Medium
25mm 1.00"
290mm 11.50"
345mm 13.50"
10mm 0.38"
82mm 3.25"
147mm 5.75"
Coarse
32mm 1.26"
340mm 13.37"
387mm 15.25"
13mm 0.50"
127mm 5.00"
191mm 7.50"
Fine
19mm 0.75"
241mm 9.50"
282mm 11.10"
7mm 0.27"
40mm 1.57"
91mm 3.58"
Medium
25mm 0.98"
308mm 12.08"
347mm 13.66"
10mm 0.39"
77mm 3.03"
127mm 5.00
Coarse
32mm 1.26"
343mm 13.52"
383mm 15.10"
12mm 0.47"
113mm 4.45"
162mm 6.38
Crusher capacities
Open Circuit-Peak Capacity in Metric Tons/Hour-Short Tons/Hour Standard Capacities Standard 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm setting 0.79" 0.98" 1.18" 1.38" 1.57" 1.77" 1.97" 2.17" MTPH
720/ 880
900/ 1100
1080/ 1320
1260/ 1540
1440/ 1760
1620/ 1980
1800/ 2200
1980/ 2420
STPH
793/ 970
992/ 1212
1190/ 1455
1389/ 1697
1587/ 1940
1785/ 2182
1984/ 2424
2182/ 2667
MTPH
576/ 704
720/ 880
864/ 1056
1008/ 1232
1152/ 1408
1296/ 1584
1440/ 1760
1584/ 1936
STPH
635/ 776
793/ 970
952/ 1164
1111/ 1358
1270/ 1552
1428/ 1746
1587/ 1940
1746/ 2133
MP1000
MP800
Shorthead Capacities Shorthead 10mm 12mm 14mm 16mm 18mm 20mm 22mm 24mm Setting 0.39" 0.47" 0.55" 0.63" 0.71" 0.79" 0.87" 0.94" MTPH
530/ 648
563/ 688
596/ 728
629/ 769
662/ 809
695/ 849
728/ 890
761/ 930
STPH
584/ 714
620/ 758
657/ 803
693/ 847
730/ 892
766/ 936
802/ 981
839/ 1025
MTPH
424/ 518
450/ 550
477/ 583
503/ 615
530/ 647
556/ 679
582/ 712
609/ 744
STPH
467/ 571
496/ 606
525/ 642
554/ 678
584/ 713
613/ 748
641/ 785
671/ 820
MP1000
MP800
PERCENT PASSING
26.9 (1.06")
SCREEN SIZE
53.9 (2.12")
9.50 (.375")
13.5 (.53") 19 (.75")
26.9 (1.06")
gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
* The gradations and capacities shown are dependant on the feed
% Passing through a square mesh depending on the setting.
76 (3.0")
gradation, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
38.1 (1.5")
* The gradations and capacities shown are dependant on the feed
19.1 (.75")
% Passing through a square mesh depending on the setting.
PERCENT PASSING
Product gradations
Average Product Gradations in open circuits for Hard and Medium Material Secondary Application
SCREEN SIZE
Average Product Gradations in open circuits for Hard and Medium Material Tertiary Application
Symons cone crushers
Range............................................................................................ 87 Open circuit performance.............................................................. 88 Closed circuit performance ........................................................... 89 Average granulometric scale for aggregate product, open circuit 90 Dimensions ................................................................................... 91
Range
STANDARD
SHORTHEAD TYPE
TYPE BCS 2'
BCS 3'
BCS 4'
BCS 4' 1/4 BCS 5' 1/2
BCS 7' HD
BCS 2'
BCS 3'
BCS 4' 1/4
BCS 5' 1/2
BCS 7' HD
BCS 7' XHD
CRUSHER CRUSHER Weight
kg
4600
10600
16800
21000
44600
18120
Heaviest component
kg
1270
2630
4650
5210
12000
18120
Weight
kg
4900
10900
21500
45250
70200
89600
Heaviest component
kg
1270
2630
5210
12000
18120
25050
pulley
mm
533
762
915
915
-
-
width
mm
137
227
372
510
-
-
Countershaft speed
rpm
575
580
485
485
435
525
kw
30
75
132
200
300
370
Driven pulley Driven pulley pulley width Countershaft speed
mm mm rpm
533 137 575
762 227 580
915 300 485
915 372 485
915 510 485
435
MOTOR
MOTOR
Speed 1500 rpm
Speed 1500 rpm Power
kw
30
75
90
132
200
300
MOTOR PULLEY
MOTOR PULLEY Pulley Width
mm mm
210 148
305 240
306 300
306 359
306 359
-
Pulley
mm
210
305
306
306
-
-
-
Width
mm
148
240
359
359
-
-
5
6
10
10
-
mm
22 x 14
32 x 19
32 x 19
32 x 19
-
m
4,163
5,023
6,863
6,863
-
V BELTS
V BELTS 5
6
8
10
10
-
Number
mm
22 x 14
32 x 19
32 x 19
32 x 19
32 x 19
-
Section
m
4,163
5,023
6,863
6,863
6,863
-
Belt length
Number Section Belt length
Power
These indicative figures and specifications are subject to change without notice.
These indicative figures and specifications are subject to change without notice.
Open circuit performance
Open circuit
Size
Cavity
Fine 2' ST 610 mm
4' ST 1219 mm
4' 1/4 ST 1295 mm
5' 1/2 ST 1676 mm
7' ST 2100 mm HB
Minimum recommended setting A 6
closed B 56
2' SH 610 mm
4' 1/4 SH 1295 mm
5' 1/2 SH 1676 mm
7' SH 2100 mm HB
64
open B' 80
8
78
93
38
103
114
100
111
38
118
128
10
103
115
43
125
Production tph at respective settings 6,3
10
12,5
16
20
16
19
22
27
33
19
22
27
22
27
45
140 36
Croase
13
124
143
37
148
25
32
40
50
33
45
54
36
50
63
54
65
75
90
50
65
85
105
125
90
115
135
85
105
130
160
180
105
130
160
190
225
140
175
215
245
270
150
190
220
260
300
150
180
200
225
150
180
210
245
280
200
230
280
320
215
250
290
330
250
290
320
345
63
165
Extra-croase
19
180
196
37
198
211
Fine
12
130
144
61
173
187
Medium
15
157
176
63
215
230
Croase
19
182
204
80
250
265
Extra-croase
21
216
237
56
251
273
Fine
13
131
150
62
180
199
Medium
20
205
224
62
253
272
Croase
22
229
253
50
258
280
Extra-croase
25
242
270
68
290
310
Fine
19
196
208
78
238
250
Medium
22
219
241
92
289
311
270
330
370
410
Croase
25
251
276
76
302
327
280
340
400
450
580
Extra-croase
38
343
368
82
387
412
420
470
610
Fine
19
270
292
Medium
25
308
340
Croase
32
340
375
Extra-croase
38
425
460
Cavity
100
215
SHORTHEAD Minimum recommended setting A
Aperture at minimum setting A closed B
open B
Maximum recommended setting A'
closed B'
open B'
27
40
13
34
47
Croase
5
38
50
13
45
56
3
25
Medium Croase
5 6
12 33 50
40 60 76
31 25 25
40 42 69
65
90
20
77
102
5
28
63
59
82
117
42
72
59
79
109
Croase
9
74
106
53
118
150
Extra-croase
13
103
135
46
136
174
Fine
6
36
71
54
84
119
Medium
8
57
87
54
102
132
Croase
12
100
131
44
124
155
Extra-croase
16
150
184
44
178
212
Fine
5
51
98
Medium
10
95
133
13 16
127 152
620
730
610
730
810
1000
790
840
1090
1270
880
1180
1360
6
8
10
13
15
18
22
25
35
15
18
22
25
35
35
40
52
62
75
35
42
55
65
80
95
47
60
75
92
110
120
70
85
105
125
145
72
90
105
125
145
72
95
110
130
150
120
150
170
190
210
200
225
91
8
Croase
500
5
71
Fine
6
370
16
19
25
65
Extra-croase
Medium
160
Production tph at respective settings Aperture at minimum setting A'
5
3
125
380
Fine
Extra-croase 7' SH 2134 mm XHB
19
closed B'
11
Fine 3' SH 914 mm
71
Aperture at minimum setting A'
Extra-croase
Open circuit
Size
open B
Maximum recommended setting A'
Croase
Fine 3' ST 914 mm
STANDARD Aperture at minimum setting A
60
105
190
160
180
135
160
190
210
145
170
200
225
240
210
235
255
280
255
275
300
270
320
360
400
360
400
450
500
450
480
540
600
500
590
650
178 203
CONSULT FACTORY FOR CAPACITES CONSULT FACTORY FOR CAPACITES
Closed circuit performance
Open circuit
Size
2' SH 610 mm
3' SH 914 mm
4' 1/4 SH 1295 mm
5' 1/2 SH 1676 mm
7' SH 2134 mm HB
SHORTHEAD Minimum recommended setting A
Cavity
Fine
Aperture at minimum setting A closed B
open B
27
40
5
Maximum recommended setting A' 13
Production tphn based in closed circuit operation : Aperture at minimum setting A' closed B'
open B'
34
47
5
6.3
10
12,5
16
20
25
Recommended setting for closed circuit 5
6
8
10
13
16
1
2
1
2
1
2
1
2
1
2
19
1
2
81
104
1
2
Croase
5
38
50
13
45
56
Fine
3
12
40
31
40
65
10
18
12
20
19
24
22
27
30
38
Medium
5
33
60
25
42
71
10
18
12
20
19
24
22
27
30
38
Croase
6
50
76
25
69
91
23
38
24
44
45
57
54
68
64
82
Extra-croase
8
65
90
20
77
102
23
38
28
46
47
60
57
71
68
88
Fine
5
28
63
59
82
117
31
52
51
66
66
82
78
100
93
120
108
132
Medium
6
42
72
59
79
109
60
77
75
93
90
115
107
137
131
159
92
115
107
137
125
160
Croase
9
74
106
53
118
150
Extra-croase
13
103
135
46
136
174
Fine
6
36
71
54
84
119
Medium
8
57
87
54
102
132
Croase
12
100
131
44
124
155
Extra-croase
16
150
184
44
178
212
Fine
5
51
105
Medium
10
95
133
Croase
13
127
178
Extra-croase
16
152
203
40
66
48
80
78
100
48
80
82
105
75
145
7' SH 2134 mm XHB
CONSULT FACTORY FOR CAPACITES
115
208
97
120
110
143
128
165
105
132
128
165
145
187
171
209
180
220
137
176
155
200
115
150
141
176
163
209
180
231
125
160
150
187
172
220
193
247
216
264
180
231
201
258
230
280
248
302
218
327
219
280
286
354
327
408
381
454
286
381
327
454
381
500
454
544
345
490
408
590
500
600
422
617
500
626
CONSULT FACTORY FOR CAPACITES
Recirculating load
Under certain conditions the SYSMONS Standard Cone Crusher can be operated in closed circuit. We will pleased to study any specific application you may have.
NB : these figures are for materials with a density of 1.6. Feed size, material hardness and moisture content of feed all affect capacity. Column 1 gives tph finished product (screen undersize). Column 1 gives tph passing through the crusher.
Flow 2
B and B 1
Screen
Flow 1
A and A 1
Average granulometric scale for aggregate product, open circuit
ROUND OPENING Ø 1
2
3
4
5
6
7
8 9 10
SQUARE OPENING
20
30
40
50 60
70 80 90 100
B
Dimensions
Ø
DIMENSIONS (mm )
TYPE
L
h
A
B
C
D
E
F
G
H
J
K
M
Ø
1801
1718
1375
1350
1050
368
990
90
550
1334
950
84
838
45
2232
2390
1705
1960
1235
430
1320
226
702
1524
1040
178
1057
58
2560
3192
2161
2613
1435
579
1664
298
823
1867
902
192
1202
64
2731
3201
2340
2623
1472
578
1766
298
900
2020
1012
192
1225
64
3912
3974
2896
3180
2236
794
2260
370
1100
2896
1388
227
1520
76
4622
4470
3683
3429
-
1041
2490
-
1347
3302
-
1803
102
2' ST
2' SH 3' ST
3' SH 4' ST 4' 1/4 ST
4' 1/4 ST 5' 1/2 ST
5' 1/2 SH 7' ST
7' SH
1879
1193
Gyradisc crushers
Capacities ..................................................................................... 93 Curves (for Gyr 36"-Gyr 48") ......................................................... 94 Dimensions ................................................................................... 95
Capacities
SURGE BIN
Closed circuit
Recirculating load
Capacity 1
Capacity 2
CAPACITY 2 in MTPH / STPH CAPACITY 1 TOTAL CRUSHER STPH
GYR 36
GYR 48
GYR 66
GYR 84
RECOMMENDED SCREEN SIZE 9mm .375"
6mm .250"
5mm .185"
3mm .131"
2mm .093"
1.6mm .065"
1mm .046"
.833mm .0328"
54/60
45/50
31/35
27/30
20/23
16/18
13/15
9/10
65/75 4'x12'SD
4'x12'SD
4'x14'SD
5'x14'DD
5'x14'DD
6'x14'DD
6'x20'DD
6'x20'DD
94/105
72/80
49/55
40/45
36/40
27/30
22/25
15/17
115/130 4'x12"SD
5'x14'SD
6'x16'SD
6'x20'DD
6'x20'DD
8'x20'DD
8'x20'DD
2 Req. 6'x16'DD
144/160
108/120
76/85
63/70
54/60
40/45
36/40
22/25
190/210 5'x12'SD
6'x20'SD
8'x20'SD
2 Req. 6'x16'DD
2 Req. 6'x16'DD
2 Req. 6'x20'DD
3 Req. 6'x16'DD
2 Req. 8'x20'DD
225/250
162/180
117/130
90/100
81/90
63/70
54/60
36/40
8'x20'SD
2 Req. 6'x20'SD
2 Req. 6'x20'DD
2 Req. 6'x20'DD
2 Req. 8'x20'DD
2 Req. 8'x20'DD
4 Req. 6'x16'DD
265/300 6'x14'SD
ASTM C-33 SPEC SAND
20/25 STPH
34/40 STPH
55/60 STPH
80/70 STPH
Curves (for Gyr 36"-Gyr 48") ROUND OPENING Ø 0.2
0.3
0.4
0.5 0.6 0.7
1
2
3
4
SQUARE OPENING
5
6 7
8 9 10
20
30
40
50
60
Dimensions
B A D E
F
C
G
H J
Gyradisc Crusher Designation
Head A B C D E F G H J Diameter (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
English
Metric
36" GD
900 GD
36" 914mm
2121 3366 1051 2238 1422
686
546
540
1321
48" GD
1200 GD
48" 2537 4039 1308 2654 1664 1219mm
876
799
686
1765
66" GD HD
1650 GD
66" 2977 3804 1543 3324 2464 1028 1676mm
793
800
2260
84" GD HD
2100 GD
84" 3645 5344 1800 3775 2962 1353 1029 2134mm
902
2489
84" GD XHD
2100 GD
84" 3629 5492 1949 3664 2962 1353 1029 2134mm
902
2489
Impact crushers (BP-HSI)
Quarry application guide ............................................................ 97 Main characteristics (BP horizontal shaft impactors) ............... 102 BP curves ................................................................................. 103 Capacities - BP 1007 ............................................................... 104 Capacities - BP 1010 ............................................................... 105 Capacities - BP 1013 ............................................................... 106 Capacities - BP 1310 ............................................................... 107 Capacities - BP 1313 ............................................................... 108 Capacities - BP 1315 ............................................................... 109 Capacities - BP 1620 ............................................................... 110 Main characterisitics (HSI) ........................................................111 HSI curves ................................................................................ 112 Capacities - HSI 1007 .............................................................. 113 Capacities - HSI 1010 .............................................................. 114 Capacities - HSI 1013 .............................................................. 115 Capacities - HSI 1310 .............................................................. 116 Capacities - HSI 1313 .............................................................. 117 Capacities - HSI 1315 .............................................................. 118 Capacities - HSI 1620 .............................................................. 119 Estimation of hammer wear life (HSI) ...................................... 120
Quarry application guide
PRIMARY APPLICATIONS Rock characteristics According to French standards : - abrasion index less than 250 g/t - crushability more than 35% - dynamic fragmentation more than 20% - compressive strength less than 1 800kg/cm2 (test done with cylinder of rock 40 mm diameter and 80 mm high).
According to US standards : - paddle abrasion index less than 0.0240 g - Los Angeles abrasion index more than 20 % - average impact work index less than 16 maximum impact work index less than 23. Main kinds of rock : Limestones, dolomitic limestone, gypsum, talc, chalk, marbles, marl, schists, slates
Hammer materials in primary applications . Manganese steel The property of this alloy is to be hardened superficially by the rock blows and to remain ductile in the heart. This is the only kind of alloy enabling primary application use without breakage. Hammer life duration is not easily predictable and of course the homogeneity of the quarry face (see life duration of wear parts) ; paddle abrasion index gives only an idea of what will be the wear parts life duration. Results from sites shows that hammers can last 200 hours for abrasion index of 250 g/t (A.index. of 0.024 g) and up to more than 2 000 hours for not abrasive limestones. (See chart about estimation of hammer wear life).
. Other materials In some application cases (i.e. with soft rocks, maximum feed size controlled to avoid too big blocks and no tramp iron,), it might be interesting to use martensitic steel or chrome iron hammers as far as life duration is concerned. Chrome iron material is much more harder than manganese steel and then much more brittle. This means that feed material must be well prepared and controlled as well as tramp iron otherwise breakages are bound to happen. Martensitic steel material is in between manganese and chrome iron as far as ductility and hardness ; breakage might happen. In case of abrasive material, it could be profitable, economically speaking and talking into account some breakages, to use such type of hammer material. Improvement of life duration comparing to manganese: 1.2 to 1.5 times for martensitic steel 2 to 4 times for chrome iron
SECONDARY APPLICATIONS Rock characteristics According to French standards : - abrasion index less than 900 g/t - crushability more than 30% - dynamic fragmentation more than 15%
According to US standards : - paddle abrasion index less than 0.2100 g - Los Angeles abrasion index more than 15 % - average impact work index less than 20 maximum impact work index less than 26. Horizontal shaft impactor has not to be used when more abrasive or tougher rock has to be processed.
Main kinds of rock : Same as for primary applications plus dolomite, some granites and basalts, sandstone, medium abrasive gravels and ores.
Hammer materials in secondary applications . Manganese steel Used when paddle abrasion index is less than 250 g/t (A. index less than 0.024g.). Hammer duration life is from 200 hours up to more than 1 500 hours for not abrasive limestones.
. Chrome iron When paddle abrasion index is more than 250 g/t, chrome iron hammers become necessary. A secondary application top feed size allows the use of such material although a breakage might happen in case of tramp iron ; see performances chart for maximum top feed size when using chrome iron. A protection by means of metal detector is necessary to prevent tramp iron to go through the machine. Hammer life duration is from 150 hours up to more than 2 000 hours depending on rocks processed and on impactor working conditions.
IMPACTOR FEED
The quarry run is composed by 30% to 60% of rocks having half dimension of the maximum nominal size. Bulk density is considered to be 1.6 g/cm3. Rule of thumb for quarry blocks: - 3 dimensions represent the size of a bloc : thickness, the nominal size and length; thickness is about 0.6 times the nominal size and length is about 1.6 times the nominal size. - See performances charts for weight of blocks and maximum top feed size.
MAXIMUM REDUCTION RATIO IN OPEN CIRCUIT
Refer to performances charts : the limit to get the final product size in open circuit is indicated.
MAXIMUM REDUCTION RATIO IN CLOSED CIRCUIT
Refer to performances charts : In closed circuit, finer product size than indicated in the charts can be obtained but the recirculating load might be too large.
CAPACITIES IN OPEN AND CLOSED CIRCUITS
Refer to performances charts and average output curves. N.B. a product size has 90% passing at the corresponding square opening.
POWER TO BE INSTALLED
Refer to performances charts : power mentioned is maximum power to install according to primary or secondary application. ROTATION SPEED
Refer to performances charts.
ADJUSTMENT OF THE BREAKER PLATES
- Second breaker plate setting To be adjusted to the nominal product size dimension. - First breaker plate setting Setting = (Top feed size + second breaker plate setting) / 4 + 20 mm. - Example : top feed size : 1000 mm product size : minus 80 mm Second breaker plate setting : 80 mm First breaker plate setting : (100 + 80) / 4 + 20 = 290 mm. - During commissioning These above theoritical setiings have to be adjusted if required to get the final requested product.
HOW TO USE THE PERFORMANCES CHART
1- Choose the top feed size of the application. 2- Choose the final product size you want to get from the machine: Several cases : - You get directly the nominal product size in open circuit (OC), or you reach the impactor working limit in open circuit. - You might want to get finer product then you have to use a closed circuit (CC) at an opening sieve equal to the nominal product size. In this case the output of the impactor will be the finer specified output you can get in open circuit. Note: Nominal size is with 90% passing at corresponding square opening; gradation curve will be found in the average output curves chart. 3- Capacities are basic capacities of the requested nominal product size obtained with the corresponding electrical power. For reduced outputs, the necessary power is proportional to the outputs reduction. 4- Rotation speed and tip hammer speed are indicated for each top feed size.
Main characteristics (BP horizontal shaft impactors)
size
1007
1010
1013
1310
1313
1315
1620
FEED OPENING Width
(mm)
750
1020
1320
1020
1320
1540
2050
Height
(mm)
650
710
770
1000
1140
1140
1400
(mm)
1000
1000
1000
1350
1350
1350
1550
4
4
4
4
4
4
5
55 75 90
90 110 132
110 132 160
110 132 160
132 160 200
160 200 250
250 315 2 x 200
8300
10040
11970
15680
18815
21960
42500
ROTOR Diameter
Number of hammers POWER
(kW)
WEIGHT
(kg)
Without feed box
BP curves BP HORIZONTAL SHAFT IMPACTORS AVERAGE OUTPUT CURVES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES
SQUARE OPENING SIEVES
(mm)
Capacities - BP 1007
kW
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm
CHROME IRON
SPEED
MAX. POWER
BP 1007
m/s
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150
125
100
80
60
175
160
140
120 100*
50
40
30
25
20
15
10
90
65
55
50
45
85
70
60
55
45
90
75
65
60
50
40
80
75
65
55
45
85
75
60
50
85
70
55
OC CC 740 90 38 740 90 38 780 90 41 780 75 41 820 75 43 880 75 46
300 x 500 x 800
200
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
30 x 50 x 80
0.2
OC CC OC
175
150
135
115 100*
CC OC
165
145
120 105*
CC OC
150
130
110 100*
CC OC
115
95*
CC OC
110
95*
CC OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1010
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm kW
CHROME IRON
SPEED
MAX. POWER
BP 1010
m/s
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200
150
125
100
80
60
50
40
30
25
20
240
220
190
165
140 125*
15
105
85
75
65
115
95
85
75
60
125
105
90
80
65
CC
110
100
85
70
OC
150 125*
CC
115
95
80
OC
150 130* 110
95
OC CC OC CC 740 132 38 740 132 38 780 110 41 780 110 41 820 110 43 880 110 46
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
30 x 50 x 80
0.2
OC CC OC
240
210
185
155 135*
CC OC
225
200
165 145*
CC OC
210
175
155 135*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1013
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
mm
kg
CIRCUIT
rpm kW
CHROME IRON
SPEED
MAX. POWER
BP 1013
m/s
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200
150
125
100
80
60
50
40
30
25
20
385
325
300
255
220
190 165*
15
140
115
100
90
160
135
115
100
80
170
140
125
110
90
CC
150
135
115
95
CC
200 170*
CC
150
130
110
OC
200 170* 140
125
OC CC CC CC 740 160 38 740 160 38 780 132 41 780 132 41 820 132 43 880 132 46
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
30 x 50 x 80
0.2
CC CC CC
330
290
255
210 190*
CC CC
310
265
220 195*
CC CC
280
235
210 180*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1310
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm kW
CHROME IRON
SPEED
MAX. POWER
BP 1310
m/s
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200
150
125
100
80
60
50
40
30
25
360
300
270
235
205 170*
20
15
150
130
110
95
140
115
100
90
160
135
115
100
80
170
140
125
110
90
CC
150
135
115
95
OC
200 170* 150
130
110
OC CC 520 160 36 540 160 38 540 160 38 610 132 43 610 132 43 650 132 46
480 x 800 x1280
800
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
OC CC OC
385
325
300
255
220
190 165*
CC OC
330
290
255
210 190*
CC OC
310
265
220 195*
CC OC
280
235
210 180*
CC OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1313
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm kW
CHROME IRON
SPEED
MAX. POWER
BP 1313
m/s 520 200 36 520 200 36 540 200 38 610 200 43 540 160 38 610 160 43 610 160 43
540 x 900 x1440
1100
480 x 800 x 1280
800
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 50
40
30
180
155
130
190
165
140
120
180
150
130
110
205
170
145
125
100
215
180
155
135
110
CC
195
170
145
120
OC
255 215* 190
160
135
OC
200
150
125
100
80
60
430
360
320
280
245 205*
CC OC
450
375
335
295
485
420
370
325
285
415
365
320
270 240*
CC OC
385
335
280 250*
CC OC
15
240 210*
CC OC
20
260 215*
CC OC
25
360
300
270 235*
CC OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1315
kW
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm
CHROME IRON
SPEED
MAX. POWER
BP 1315
m/s
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200
150
125
100
80
60
500
420
380
330
290 240*
50
40
30
25
20
15
210
180
150
195
160
140
210
170
150
130
240
200
170
145
120
250
210
185
160
130
CC
225
200
170
140
OC
300 250* 220
190
160
OC CC 520 250 36 520 250 36 540 250 38 540 250 38 610 200 43 610 200 43 650 200 46
660 x 1000 x1600
1600
480 x 800 x 1280
800
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
OC CC OC
530
440
400
345
305 250*
CC OC
225 570
480
440
380
330
280 245*
CC OC
490
430
380
315 280*
CC OC
455
395
330 290*
CC OC
420
350
315 270*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - BP 1620
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE
mm
kg
CIRCUIT
rpm kW
CHROME IRON
SPEED
MAX. POWER
BP 1620
m/s 420 400 34 420 400 34 470 400 38 470 400 38 470 400 38 530 315 43 530 315 43 530 315 43
780 x 1300 x 2080
3000
660 x 1000 x1600
1600
480 x 800 x 1280
800
360 x 600 x 960
350
240 x 400 x 640
100
180 x 300 x 480
45
120 x 200 x 320
12
60 x 100 x 160
1.6
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 50
40
30
310
265
220
345
300
250
370
320
265
230
345
280
250
215
395
330
280
240
200
420
350
310
270
220
CC
370
330
285
235
OC
500 410* 360
310
260
OC
200
150
125
100
80
60
740
635
570
460
425 350*
CC OC
825
700
630
550
870
740
665
585
920
800
720
630
550
460 405*
CC OC
810
710
620
520 460*
CC OC
750
650
545 480*
CC OC
15
510 420*
CC OC
20
480 400*
CC OC
25
700
580
520 445*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Main characterisitics (HSI)
size
1007
1010
1013
1310
1313
1315
1620
FEED OPENING Width
(in.)
29 1/2
40
52
40
52
60
80 1/2
Height
(in.)
25 1/2
28
30 1/2
39 1/2
45
45
55
(mm)
39
39 1/2
39 1/2
53
53
53
61
4
4
4
4
4
4
5
75 100 125
125 150 200
150 200 250
150 200 250
200 250 300
250 300 350
350 500 2 x 300
18300
22140
26400
34580
41490
48240
93710
ROTOR Diameter
Number of hammers POWER
(hp)
WEIGHT Without feed box
(lbs)
HSI curves HORIZONTAL SHAFT IMPACTORS AVERAGE OUTPUT CURVES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES
(in.)
SQUARE OPENING SIEVES
(mm)
Capacities - HSI 1007
fpm
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1007
MATERIAL BULK DENSITY : 1.6 6
5
4
195
175
155
3
2½
2
1½
11/4
1
3/4
1/2
3/8
100
70
60
55
50
95
80
65
60
45
100
85
70
65
50
45
90
85
70
55
50
95
85
65
55
95
70
60
OC CC 740 125 7480 740 125 7480 780 125 8070 780 100 8070 820 100 8465 880 100 9055
12 x 20 x 32
440
10 x 16 x 25
220
7 x 12 x 19
100
5x 8 x 13
26
2½x 4 x 6½
3.5
1¼ x 2 x 3¼
0.4
OC
130 110*
CC OC
195
165
150
125 110*
CC OC
180
160
130 115*
CC OC CC OC CC OC CC
165
145
120 110*
125 105*
120 105*
OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1010
fpm
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1010
MATERIAL BULK DENSITY : 1.6 8
6
5
4
3
265
240
210
180
2½
2
1½
1¼
1
3/4
1/2
115
95
85
70
125
105
95
85
55
140
115
100
90
60
CC
120
110
95
65
OC
165 140*
CC
125
105
85
OC
165 145* 120
100
OC CC OC CC 740 200 7480 740 200 7480 780 150 8070 780 150 8070 820 150 8465 880 150 9055
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5x 8 x 13
26
2½ x 4 x 6½
3.5
1¼ x 2 x 3¼
0.4
OC
155 140*
CC OC
265
230
205
170 150*
CC OC
250
220
180 160*
CC OC
230
195
170 150*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1013
fpm
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1013
MATERIAL BULK DENSITY : 1.6 8
6
5
4
3
515
435
400
340
293
2½
2
1½
1¼
1
3/4
1/2
185
155
135
120
215
180
155
135
90
225
185
165
145
105
CC
200
180
155
110
OC
265 225*
CC
200
175
130
OC
265 225* 185
155
OC CC OC CC 740 250 7480 740 250 7480 780 200 8070 820 200 8465 820 200 8465 880 200 9055
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5x 8 x 13
26
2½ x 4 x 6½
3.5
1¼ x 2 x 3¼
0.4
OC
255 220*
CC OC
440
385
340
280 255*
CC OC
415
355
295 260*
CC OC
375
315
280 240*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1310
fpm
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1310
MATERIAL BULK DENSITY : 1.6 8
6
5
4
480
400
360
315
3
2½
2
1½
1¼
1
3/4
1/2
200
175
145
125
185
155
135
120
215
180
155
135
90
225
185
165
145
105
CC
200
180
155
110
OC
265 225* 200
175
130
OC CC 520 250 7085 540 250 7480 540 250 7480 610 200 8465 610 200 8465 650 200 9055
19 x 32 x 50
1760
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5x 8 x 13
26
2½ x 4 x 6½
3.5
OC
275 225*
CC OC
515
435
400
340
295
255 220*
CC OC
440
385
340
280 255*
CC OC
415
355
295 260*
CC OC
CC
375
315
280 240*
OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1313
fpm 520 300 7085 520 300 7085 540 300 7480 540 300 7480 610 200 8465 610 200 8465 650 200 9055
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING ( IN.) :
TOP FEED SIZE
in.
Ibs
21 x 36 x 57
2430
19 x 32 x 50
1760
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5x 8 x 13
26
2½ x 4 x 6½
3.5
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1313
MATERIAL BULK DENSITY : 1.6 2
1½
1¼
200
170
140
210
180
155
130
200
165
145
120
225
185
160
140
95
235
200
170
150
105
CC
215
185
160
115
OC
280 235* 210
175
140
OC
8
6
5
4
475
395
355
310
3
2½
495
415
370
325
535
465
410
360
315
265 230*
CC OC
455
400
355
300 265*
CC OC
425
370
310 275*
CC OC
CC
1/2
285 235*
CC OC
3/4
270 225*
CC OC
1
395
330
300 260*
OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1315
fpm
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1315
MATERIAL BULK DENSITY : 1.6 8
6
5
4
620
520
470
410
3
2½
2
1½
1¼
1
3/4
1/2
260
225
185
280
240
200
175
260
210
185
160
300
250
210
180
135
310
260
230
200
140
CC
280
250
210
160
OC
370 310* 275
235
185
OC CC 520 400 7085 520 400 7085 540 400 7480 540 400 7480 610 300 8465 610 300 8465 650 300 9055
24 x 40 x 64
3530
19 x 32 x 50
1760
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5 x 8 x 13
26
2½ x 4 x 6½
3.5
OC
360 300*
CC OC
657
545
495
430
380 310*
CC OC
705
595
545
470
410
345 305*
CC OC
605
535
470
390 345*
CC OC
564
490
410 360*
CC OC
CC
520
435
390 335*
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Capacities - HSI 1620
fpm 420 600 6690 420 600 6690 470 600 7480 470 600 7480 470 600 7480 530 450 8465 530 450 8465 530 450 8465
BASIC CAPACITY (STPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN.) :
TOP FEED SIZE
in.
Ibs
31 x 52 x 83
6600
24 x 40 x 64
3530
19 x 32 x 50
1760
14 x 24 x 38
770
10 x 16 x 25
220
7x 12 x 19
100
5 x 8 x 13
26
2½ x 4 x 6½
3.5
CIRCUIT
rpm HP
CHROME IRON
SPEED
MAX. POWER
HSI 1620
MATERIAL BULK DENSITY : 1.6 2
1½
1¼
365
310
260
405
350
295
435
375
310
270
405
330
295
250
465
385
330
280
215
490
410
365
315
235
CC
435
385
335
245
OC
585 480* 420
365
275
OC
8
6
5
4
865
745
670
540
3
2½
965
820
740
654
102
865
780
685
600 490*
CC OC
108
940
845
740
645
540 475*
CC OC
950
830
725
610 540*
CC OC
880
760
640 565*
CC OC
CC
1/2
565 470*
CC OC
3/4
500 410*
CC OC
1
820
680
610 520*
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). . CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL PADDLE ABRASION INDEX : . .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Estimation of hammer wear life (HSI)
ESTIMATION OF HAMMER WEAR LIFE (HOURS)
PRODUCT ABRASIVITY
HAMMER MATERIALS
FRENCH STD ABR G/T
US. STD PADDLE AI G
MANGANESE STEEL H
MARTENSITIC STEEL H
CHROME IRON H
0 to 40
0 to 0.0020
more than 2000
More than 2400
More than 3000
40 to 100
0.0020 to 0.0050
1000 to 2000
1200 to 2400
More than 2000
100 to 150
0.0050 to 0.0100
400 to 1000
500 to 1200
1200 to 2000
150 to 250
0.0100 to 0.0240
150 to 400
200 to 500
800 to 1200
250 to 400
0.0240 to 0.0500
100 to 200
400 to 800
400 to 600
0.0500 to 0.1000
300 to 400
600 to 900
0.1000 to 0.2100
200 to 300
MORE THAN 900
MORE THAN 0.2100
APPLICATION FOR JAW OR CONE CRUSHER
Nordpactors
Flexibility................................................................................... 122 Easy use and servicing ............................................................ 123 Nordpactor curves .................................................................... 124 NP 1620 capacities .................................................................. 125 NP 1415 capacities .................................................................. 126 NP 1313 capacities .................................................................. 127 NP 1210 capacities .................................................................. 128 Nordpactor SR curves .............................................................. 129 NP 1520 SR capacities ............................................................ 130 NP 1315 SR capacities ............................................................ 131 NP 1213 SR capacities ............................................................ 132 NP 1110 SR capacities ............................................................. 133 NP 1007 SR capacities ............................................................ 134
Flexibility A choice of primaries. A choice of secondaries also adapted to the recycling. A choice of different hammers qualities: - Manganese steel - Martensitic steel - Cast iron
Possibility to have a 3rd braker plate in secondary machines. Possibility of hydraulic assistance. Possibility of hydraulic setting. Same wear parts on an associated primary and secondary (complete plant). The compact design enables a fitting on mobile equipment (portable or Lokotrack).
Easy use and servicing - Inspection lateral and back doors. - Hydraulic opening of the machine with a motorized pump. - Beam and servicing pulley block. - Dismantling of the hammers either sideways or upwards. - Returning and refitting in place thanks to adapted tools supplied. - More massive hammers then a less frequent changing. - Profil of the hammer allowing its returning and then a maximum use of the wear part (rule 70/ 20/5/5). - Locking of the hammers by wedges ensuring a perfect contact with the backing beam. - Locking of the hammers allowing to push forwards the present limits of use of certain qualities of wear parts and then to have a less frequent change effect. - Locking of the hammers very quickly limiting the down time and the loss of production as well as the cost of manpower. - Hydraulic assistance for the setting of the second breaker plate and the clearing of the first breaker plate (option on primary). - Hydraulic setting of the primary and secondary breaker plates thanks to cylinders (option on the secondaries). - Side liners in anti-abrasion steel 400 HB (rule 70/20/5/5). - Side liners are bolted on the frame and have a dimension allowing an heasy handling.
Nordpactor curves NORDPACTOR H.S.I. AVERAGE OUTPUT CURVES FOR NP SERIES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES
SQUARE OPENING SIEVES
(in)
(mm)
NP 1620 capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1620
mm
kg
m/s 420 34 420 34 440 36 470 38 470 38 500 41 500 41 530 43
780X 1300 X2080
3000
600X 1000 X1600
1600
480X 800 X1280
800
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
MAXIMUM INSTALLED POWER : 400 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 50
40
30
310
260
220
330
280
230
350
300
250
220
330
260
230
210
370
310
270
250
190
450
370
330
280
230
CC
430
390
330
265
OC
570 480* 420
360
300
OC
200 150 125 100
80
760
420 350*
660
580
480
60
CC OC
840
700
620
540
870
730
650
570
930
780
710
620
530
430 380*
CC OC
810
750
650
530 470*
CC OC
870
760
620 540*
CC OC
CC
15
500 400*
CC OC
20
470 380*
CC OC
25
840
680
620 510*
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1415 capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1415
mm
35 520 36 520 36 550 39 585 42 585 42 615 44
MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55%
kg
m/s
495
MAXIMUM INSTALLED POWER : 250 KW
600X 1000 X1600
1600
480X 800 X1280
800
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
50
40
30
210
180
150
225
195
160
140
210
170
150
135
240
200
175
150
130
290
240
210
180
150
CC
280
250
210
170
OC
370 310* 270
230
190
OC
200 150 125 100
80
540
300 240*
450
400
350
60
CC OC
560
470
420
365
600
500
460
400
340
520
480
420
340 300*
CC OC
560
490
400 350*
CC OC
CC
15
280 245*
CC OC
20
315 250*
CC OC
25
540
440
400 330*
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1313 capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1313
mm
kg
m/s 520 35 520 35 550 37 550 37 620 42 620 42 660 45
540X 900 X1440
1100
480X 800 X1280
800
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
MAXIMUM INSTALLED POWER : 200 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 50
40
30
170
145
115
180
155
125
110
170
135
120
110
330
260
230
210
230
190
170
145
120
CC
220
200
165
135
OC
300 250* 210
180
150
OC
200 150 125 100
80
430
240 190*
360
320
280
60
CC OC
450
375
335
290
480
400
370
320
270
415
380
330
270 240*
CC OC
450
390
320 280*
CC OC
CC
15
220 190*
CC OC
20
250 200*
CC OC
25
430
350
320 260*
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1210 capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1210
mm
kg
m/s
MAXIMUM INSTALLED POWER : 160 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 200 150 125 100
80
60
50
40
30
25
330
190 150*
20
15
135
120
100
85
125
105
90
80
145
120
105
90
80
170
140
125
110
90
CC
165
145
120
100
OC
220 180* 160
140
110
OC CC 560 35 580 37 580 37 650 41 650 41 700 44
480X 800 X1280
800
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
OC
280
250
220
CC OC
360
300
280
240
200
170 150*
CC OC
310
290
250
200 180*
CC OC
330
290
240 210*
CC OC
CC
320
260
240 200*
OC CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Nordpactor SR curves
NORDPACTOR H.S.I. AVERAGE OUTPUT CURVES FOR NP SR SERIES 90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES
SQUARE OPENING SIEVES
(in)
(mm)
NP 1520 SR capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1520 SR
mm
kg
m/s
480 37 500 39 530 42 560 44 580 46 630 49
360X 700 X960
500
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
30X 50 X80
0,2
MAXIMUM INSTALLED POWER : 400 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 40
30
25
20
320
270
250
220
400
340
300
260
230
410
370
320
270
420
360
300
CC
450
380
330
OC
500* 400
350
OC
200 150 125 100
80
60
800
500
450 370*
720
660
570
50
CC OC
780
690
600
500 450*
CC OC
800
720
600
540 460*
CC OC
830
690
640
560 470*
CC OC
15
600 510*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1315 SR capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1315 SR
mm
kg
m/s
550 37 585 40 615 42 660 45 700 48 700 48
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
30X 50 X80
0,2
MAXIMUM INSTALLED POWER : 250 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 40
30
25
20
220
180
165
145
250
210
185
165
145
260
230
200
170
265
225
190
CC
240
210
OC
310 250*
OC
150 125 100
80
60
480
330
280 245*
440
380
50
CC OC
490
430
380
315 280*
CC OC
500
450
380
340 290*
CC OC
520
430
400
350 300*
CC OC
15
380
320 280*
CC
220
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1213 SR capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1213 SR
mm
kg
m/s
580 37 610 39 660 41 700 44 740 46 780 49
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
30X 50 X80
0,2
OC
MAXIMUM INSTALLED POWER : 200 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150 125 100
80
60
380
260
220 190*
350
300
50
CC OC
390
340
300
400
360
30
25
20
170
140
130
110
200
170
150
130
110
300
210
180
160
130
200
180
150
190
160
270 230*
CC OC
410
350
320
280 230*
CC OC
300
250 220*
CC OC
15
250 220*
CC OC
40
300
250 200*
CC
170
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1110 SR capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1110 SR
mm
kg
m/s
620 36 660 38 700 40 740 43 780 45 830 48
360X 600 X960
350
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
30X 50 X80
0,2
OC
MAXIMUM INSTALLED POWER : 160 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150 125 100
80
60
290
200
170 150*
260
230
50
CC OC
300
260
230
300
270
30
25
20
130
110
100
85
150
125
110
100
85
230
155
140
120
100
155
130
110
140
120
200 175*
CC OC
310
260
240
210 180*
CC OC
230
190 170*
CC OC
15
190 170*
CC OC
40
200
185 150*
CC
130
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
NP 1007 SR capacities
rpm
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90% PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM) :
TOP FEED SIZE CIRCUIT
CHROME IRON
MAX. POWER
NP 1007 SR
mm
kg
m/s
705 37 790 37 790 41 835 44 835 44 940 49
300X 500 X800
200
240X 400 X640
100
180X 300 X480
45
120X 200 X320
12
60X 100 X160
1,6
30X 50 X80
0,2
OC
MAXIMUM INSTALLED POWER : 90 KW MATERIAL BULK DENSITY : 1.6 MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55% 150 125 100
80
60
50
175
120
100
90*
160
140
CC OC
175
150
135
180
160
30
25
20
80
65
60
50
90
75
65
60
50
135
190
90
80
70
60
45
155
145
90
80
70
55
85
75
60
80
65
125 105*
CC OC
135
115 100*
CC OC
10
120 105*
CC OC
15
115 100*
CC OC
40
130
110
90*
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER. - FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS REDUCTION. - * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC). CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS. - ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) : . BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85 . BETWEEN 55% AND 75% : BASIC CAPACITY x 1.15 . LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT. - ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) : . LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS. . BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE APPLICATIONS MARKED WITH
Recycling
Nordberg Impact Crushers guidelines in recycling applications ........................................................... 136 Impactors curves : Output in demolition rubble and concrete (production of minus 70 mm) ............................. 138 Impactors curves : Output in demolition rubble and concrete (production of minus 40 mm) ............................. 139 Performances (mm) : Output in demolition rubble and concrete ............................................................................ 140 Performances (in.) : Output in demolition rubble and concrete ............................................................................ 141 Impactors curves : output in asphalt recycling (production of minus 40 mm) ................................................... 142 Impactors curves : output in asphalt recycling (production of minus 20 mm) ................................................... 143 Performances (mm) : Output in asphalt ................................... 144 Performances (in.) : Output in asphalt ..................................... 145 Citycrusher 1007 ...................................................................... 146 Citycrusher curves : Output in demolition rubble and concrete (production of minus 40 mm) ............................. 147 Citycrusher curves : Output in demolition rubble and concrete (production of minus 70 mm) ............................. 148 Citycrusher curves : Output in asphalt recycling (production of minus 20 mm) ................................................... 149 Citycrusher curves : Output in asphalt recycling (production of minus 40 mm) ................................................... 150 Impact crusher BP 1010 curves ............................................... 151 Impact crusher BP 1013 curves ............................................... 152
Nordberg Impact Crushers guidelines in recycling applications RAW MATERIALS TO BE PROCESSED 3 main qualities: Concrete with or without rebars: They can be defined according to their components: - Aggregates which are fine or coarse, which are abrasive or not ... - The cement content. - The density and the thickness of the re-bars. Demolition materials: Normally composed of very heterogen materials: concrete, bricks, wood, steel, several rocks quality. Asphalts: They can be defined according to their components: - Aggregates more or less abrasive. - Tar content.
ADVANTAGES OF IMPACT CRUSHER IN RECYCLING - High reduction ratio. - Efficient way to separate the re-bars from aggregates in reinforced concrete. - Excellent shape coefficient of end products. - Possibility to run in closed circuit. - Cheaper capital investment than Jaw-cone solution.
FEED PREPARATION To achieve a good preparation of the feed materials : - Sorting of uncrushable materials: metallic pieces, wood sleepers. - Feed materials: size of the concrete slabs, concrete blocks or asphalt material should be adapted to the size of the impact crusher. - Closed circuit arrangement: to find a way to take away the metallic parts returning to the crusher.
QUALITIES OF HAMMERS Manganese steel: The only quality enabling to crush without breakage. Martensitic steel: With some risks of breakages according to the materials processed and the reduction requested. Resists better to the wear than manganese. Chromium cast iron: Good for asphalt processing if there is no tramp iron. High risks of breakages in concrete and demolition but the financial balance can be positive if the customer is aware of such risks and accepts them.
HAMMER LIFE Considering the heterogeneity of the different feeds the lifes forecasts are difficult and approximative. As rule of thumb, we can keep in mind the following values: - Manganese steel hammers: Concrete : 50 to 100 hours Demolition : 40 to 200 hours Asphalt : 40 to 150 hours - Martensitic steel hammers: 1.2 to 1.5 times the values for Mn - Chromium cast iron: 3 to 4 times the values for Mn
PRODUCTION Refer to the attached specific production charts for recycling.
PRODUCTION CURVES The production curves are very fluctuating and follow the fluctuation of the feed curves. Refer to the general shape of the attached curves obtained from actual site where actual recycling was performed.
Impactors curves : Output in demolition rubble and concrete (production of minus 70 mm HS IMPACTORS OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PRODUCTION OF MINUS 70 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Impactors curves : Output in demolition rubble and concrete (production of minus 40 mm HS IMPACTORS OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PRODUCTION OF MINUS 40 MM GRADATION CURVES : OUTPUT ENVELOPE SITE RESULTS % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Performances (mm) : Output in demolition rubble and concrete
OUTPUT IN DEMOLITION RUBBLE AND CONCRETE
POWER
SPEED
TOP FEED SIZE
kW
RPM / M/S
MM
120
70
40
300 x 500 x 800
110
80
50
75
610 / 32 150 x 250 x 400
130
100
65
350 x 600 x 900
150
110
75
180 x 300 x 450
190
130
85
350 x 600 x 1000
180
130
90
180 x 300 x 500
230
170
110
500 x 800 x 1200
180
130
90
250 x 400 x 600
230
170
120
520 x 900 x 1400
210
160
110
260 x 450 x 700
270
200
140
600 x 1000 x 1600
250
190
140
300 x 500 x 800
300
230
170
SIZE
1007
1010
1013
1310
1313
1315
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM)
90
110
132
160
200
610 / 32
610 / 32
450 / 32
450 / 32
450 / 32
Performances depend on preparation of the feed material. Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power is proportional to the outputs reduction.
Performances (in.) : Output in demolition rubble and concrete
OUTPUT IN DEMOLITION RUBBLE AND CONCRETE
POWER
SPEED
TOP FEED SIZE
HP
RPM / FPM
IN.
5
3
1.5
12 x 20 x 32
120
90
55
100
610 / 6300 6 x 10 x 16
145
110
70
14 x 24 x 36
160
120
80
7 x 12 x 18
210
150
95
14 x 24 x 40
200
145
100
7 x 12 x 20
250
190
120
19 x 32 x 50
220
175
120
9 1/2 x 16 x 25
270
200
140
21 x 36 x 57
240
185
130
10 1/2 x 18 x 23 1/2
310
230
160
24 x 40 x 64
280
210
160
12 x 20 x 32
350
260
180
SIZE
1007
1010
1013
1310
1313
1315
BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN)
120
150
200
250
300
610 / 6300
610 / 6300
450 / 6300
450 / 6300
450 / 6300
Performances depend on preparation of the feed material. Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power is proportional to the outputs reduction.
Impactors curves : output in asphalt recycling (production of minus 40 mm) HS IMPACTORS OUTPUT IN ASPHALT RECYCLING PRODUCTION OF MINUS 40 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Impactors curves : output in asphalt recycling (production of minus 20 mm) HS IMPACTORS OUTPUT IN ASPHALT RECYCLING PRODUCTION OF MINUS 20 MM OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Performances (mm) : Output in asphalt
OUTPUT IN ASPHALT BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (MM)
POWER
SPEED
TOP FEED SIZE
kW
RPM / M/S
MM
70
40
20
1007
75
540 / 28
300 x 500 x 700
80
65
50
1010
90
540 / 28
300 x 600 x 800
110
90
60
1013
110
540 / 28
300 x 650 x 900
130
110
70
1310
132
400 / 28
400 x 800 x 1000
140
120
85
1313
160
400 / 28
500 x 900 x 1100
180
150
115
1315
200
400 / 28
500 x 1000 x 1300
210
180
135
SIZE
Performances depend on preparation of the feed material. Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power is proportional to the outputs reduction.
Performances (in.) : Output in asphalt
OUTPUT IN ASPHALT BASIC CAPACITY (MTPH) OF CRUSHED MATERIAL WITH 90 % PRODUCT PASSING AT THE FOLLOWING SQUARE OPENING (IN)
POWER
SPEED
TOP FEED SIZE
HP
RPM / FPM
IN.
3
1.5
3/4
1007
100
540 / 5510
12 x 20 x28
90
70
50
1010
120
540 / 5510
14 x 2 x 36
120
95
60
1013
150
540 / 5510
16 x 32 x 40
145
120
70
1310
200
400 / 5510
19 x 32 x 50
170
140
95
1313
250
400 / 5510
20 x 36 x 44
210
160
120
1315
300
400 / 5510
20 x 40 x 52
240
180
145
SIZE
Performances depend on preparation of the feed material. Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power is proportional to the outputs reduction.
Citycrusher 1007
Citycrusher curves : Output in demolition rubble and concrete (production of minus 40 mm) CITYCRUSHER 1007 OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 40 TO 90 MTPH (45 TO 100 STPH) GRADATION CURVES : OUTPUT ENVELOPE SITE RESULTS % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Citycrusher curves : Output in demolition rubble and concrete (production of minus 70 mm) CITYCRUSHER 1007 OUTPUT IN DEMOLITION RUBBLE AND CONCRETE PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 70 MM CAPACITY : 55 TO 125 MTPH (60 TO 135 STPH) OUTPUT GRADATION ENVELOPE % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Citycrusher curves : Output in asphalt recycling (production of minus 20 mm) CITYCRUSHER 1007 OUTPUT IN ASPHALT RECYCLING PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 20 MM CAPACITY : 45 TO 85 MTPH (50 TO 95 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Citycrusher curves : Output in asphalt recycling (production of minus 40 mm) CITYCRUSHER 1007 OUTPUT IN ASPHALT RECYCLING PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 55 TO 105 MTPH (60 TO 115 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Impact crusher BP 1010 curves IMPACT CRUSHER BP 1010 PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 75 TO 130 MTPH (80 TO 145 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Impact crusher BP 1013 curves IMPACT CRUSHER BP 1013 PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL PRODUCTION OF MINUS 40 MM CAPACITY : 105 TO 175 MTPH (115 TO 190 STPH) OUTPUT GRADATION ENVELOPE: % CUMULATIVE PASSING AT SQUARE OPENING SIEVES SQUARE OPENING SIEVES 0.065
0.13
0.25
0.5
SQUARE OPENING SIEVES
(in) 1
(mm)
2
3
Cityscreen 1030
Specifications .............................................................................. 154 Technical description................................................................... 155 Production ................................................................................... 156
Specifications
Transportation dimensions Overall length Width Height Weight
: : : :
Vibrating screen Length Width Screening area Number of decks
Citycrusher 1007
8,270 m 2,50 m 2,890 m 11500 kg
: : : :
3m 1m 3 m2 2
Cityscreen 1030
Technical description . CVB 1030/II vibrating screen driven by 5.5 kW squirrel cage motor. . Feed conveyor to the screen, 500 mm x 6 m driven by 4 kW squirrel cage motor with gear reducer. . Lower deck product conveyor 500 mm x 4.8 m driven by 4 kW squirrel cage motor with gear reducer. . Stockpiling conveyor for final product, 500 mm x 3 m driven by 4 kW squirrel cage motor with a gear reducer. . Top deck oversize product chute. . Main control panel with protection devices and interconnecting cabling ready fitted. . Hydraulik system for lifting screen and conveyors into working position. . Rolled steel chassis equipped for hydraulik hook loading system.
Production Working with a Citycrusher 1007, the Cityscreen 1030 has a typical output performance in asphalt/concrete material of: 23 tph of 0/10 10 tph of 10/20 17 tph of +20
Sand impactor BP 10.05 6
7
1
8
2
4
3
5
Technical informations.............................................................. 158 Typical screen granulametric curves (for information) ............. 159
Technical informations Technical description 1 The selection of large double row rolling element bearings permits high rotor speed. 2 Abrasion resistant blow bars and liner plates are selected to suit the feed material. 3 Easily locked blow bars are reversible to maintain the balance of the rotor and give maximum life. 4 Replaceable rotor protection plates. 5 Adjustable heads ensure perfect balancing of the two blow bars. 6 Breaker plate fitted with protective shock absorbers. 7 The crushing chamber is fitted with liners designed to ensure correct internal distribution of the feed. 8 Safety devices fitted for use during maintenance periods.
Characteristics Inlet cross section
mm
520 x 215
Maximum feed size
Rotor diameter
mm
1000
Non-abrasive material
mm
80
Total weight
kg
3850
Abrasive material
mm
60
Installed power
kW
110
Approximate capacity
t/h
60
Feed height
mm
1750
Typical screen granulametric curves (for information)
SQUARE OPENING
Hammer mill BM 100.125
2
6
1
5
3
7
4
Tecnical informations................................................................ 161
Tecnical informations Technical description 1 Large spherical roller bearings sized for long life and possible evolution of the rotation speed. 2 Main frame provided with a trap to capture possible tramp iron. 3 Hardened steel hammers axles. 4 Three positions for fixation on the rotor and symetrical design of the hammers allow wear compensation and optimisation. 5 Manganese liner plates for main crushing areas and abrasion resistant liners elsewhere. 6 Calibrating bars and/or grids made of manganese steel are locked by a simple device. 7 Safety device for frame opening.
Characteristics
Inlet cross section
mm
1200 x 490
Maximum feed size
mm
250
Rotor diameter
mm
1000
Approximate capacity
t/h
30 of 0/2 mm (CC)
Total weight
kg
9520
at 132 kW
40 of 0/4 mm (OC)
Installed power
kW
110 to 160
(CC) : closed circuit
55 of 0/6 mm (OC)
(OC) : open circuit
80 of 0/10 mm (OC)
Vertical shaft impactor VI 16.65
2
5
7
6
1
4
3
4
Technical characteristics .......................................................... 163
Technical characteristics
1 The selection of shaft bearings permits possible evolution of the rotation speed. 2 Automatic grease lubrication to get long life of the shaft bearings. 3 Standard equipment for processing abrasive material : rock box design rotor with discharge tips and rock box anvil. In case of less abrasive material, the VI can be equiped with shoe rotor and anvil ring. 4 Rotor and top cover liners made of chrome iron and wear resistant steel. Shell and main shaft box are protected by rubber curtains. 5 Easy monitoring and maintenance by two inspection doors located on the top cover. 6 Adjustable position of the feed tube. 7 A vibration detector device shuts down automatically the machine in case of considerable vibrations.
Screens
The range of screens ............................................................... 165 Secondary CVB screens .......................................................... 167 ELLIVAR screens .................................................................... 168 CVBD screens .......................................................................... 169 V-screens ................................................................................. 170 Capacities................................................................................. 171 Capacities of sizing screens .................................................... 172 Primary CVB screens ............................................................... 173 Capacities of primary CVB screens ......................................... 176 CSB scalping screens .............................................................. 177 EDB scalping screens .............................................................. 178 Scalping information................................................................. 179 Capacities of scalping screens ................................................ 182 ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65 ................. 183 ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45 ................. 184 Capacities of ATV Feeders ...................................................... 185 Choice of a screen ................................................................... 186
The range of screens
MACHINE
CVB 1020
CVB 1030
CVB 1330
CVB 1540
CVB 1845
Size : widthh
mm
1000
1000
1300
1500
1800
length
mm
2000
3000
3000
4000
4500
m2
2
3
4
6
8
II III IV
II III IV
II III IV
II III IV
II III IV
18°
18°
18°
18°
18°
Screening surface Number of decks possible Angle of operation Motor : Electric Short-circuit rotor 1500 REVS per/mn Power : II or II 1/2 decks
kW
4
5.5
5.5
11
15
IIII decks
kW
4
5.5
5.5
11
22
IV decks
kW
4
5.5
7.5
15
22
Rotation speed
min REVS
per/mn
800
800
800
800
800
of screen
max. REVS
per/mn
1100
1100
1100
1000
1000
mm
5 to 10
5 to 10
5 to 10
6 to 10
6 to 10
4 - SPB
5 -SPB
2340
2430
Amplitude Drive : V-belts number and type belt length
3 - 17 x 11 4 - 17 x 11 4 - 17 x 11 mm
1330
1720
Lubricating system
1720 (oil splash)
Weight of complete screen : II decks
kg
1400
2390
2560
4100
5500
II 1/2 decks
kg
-
-
-
-
-
III decks
kg
1650
2720
2940
4800
6800
IV decks
kg
1900
3100
3360
5560
7800
tonnes
1
1
1
1
2
yes
-
Maximum lift Rinsing capacity Primary screen (II decks)
(see water sprays) yes
-
yes
MACHINE
CVB 2050
CVB 2060
ELLIV 13
ELLIV 16
ELLIV 20
ELLIV 25
ELLIV 30
CVDB 1550
CVDB 1850
Size : widthh
mm
2000
2000
2200
2630
2630
3300
3300
1500
1800
length
mm
5000
6000
6100
6100
7625
7625
9150
5000
5000
Screening surface
m2
10
12
13
16
20
25
30
7.5
9
II III
II III IV
I II ½ III IV
II II ½ III
II II ½ III
II III
II
II III
II III
18°
18°
20°
20°
15°
15°
15°
0°
0°
Number of decks possible Angle of operation Motor : Electric Short-circuit rotor 1500 REVS per/min Power :
II or II 1/2 decks
kW
22
22
2 x 11
2 x 15
2 x 15
2 x 22
2 x 30
2 x 11
2 x 11
IIII decks
kW
22
22
2 x 11
2 x 15
2x18.5
2 x 22
-
2 x 11
2 x 11
IV decks
kW
22
22
2 x 11
-
-
-
-
-
-
Rotation speed
min REVS
per/mn
800
800
900
900
900
900
900
800
800
of screen
max. REVS
per/mn
1000
1000
1100
1100
1100
1100
1100
1000
1000
mm
6 to 10
6 to 10
4 to 10
4 to 10
4 to 10
6 to 14
6 to14
5 SPB
5 SPB
2x3 SPB
2x4 SPB
2x3-15
2x5 SPB
2x5 SPB
2x3 SPB
2x3 SPB
2650
2650
3650
3650
4750
2120
-
1750
1750
•
•
•
•
•
•
•
•
•
Amplitude
6to10.5 6 to 9.5
Drive : V-belts number and type belt length
mm
Lubricating system Weight of complete screen : II decks
kg
6200
7500
10400
13600
15300
21500
23500
5000
6200
II 1/2 decks
kg
-
-
11100
15600
17000
-
-
-
-
III decks
kg
7500
9300
12300
17000
19300
25000
-
6300
7000
IV decks
kg
8800
10800
15000
-
-
-
-
-
-
tonnes
2
2
2
2
2
2
2
2.5
2.5
-
-
-
Maximum lift Rinsing capacity Primary screen (II decks)
(see water sprays) yes
-
-
-
-
-
Secondary CVB screens Presentation
FEED BOX MECHANISM
SCREEN CLOTHS
BELTS GUARDS CHECK
SUSPENSION SPRINGS
SUSPENSION SPRINGS
PULLEYS
MOTOR SUPPORT
Description . Mechanism: one cylindrical shaft mounted with 2 (sphericall rollers) bearings. Counterweights are outside the sideplates. . Circular vibration . Side-tensioned decks . The drive can be either on right hand or left hand.
RUBBER COVERS
ELLIVAR screens Presentation EXCITERS
BELT
SUSPENSION SPRINGS
RUBBER SHOCK ABSORBER
SUPPORTING BASES
Description . Mechanism:
2 vibrating units at the top of the vibrating body. 2 (cylindrical rollers) bearings per vibrating units. . Elliptic vibration. . Side-tensioned decks with central tension hook. . One drive per vibrating units.
CVBD screens Presentation
Description . Mechanism:
2 shafts mounted with 4 (spherical rollers) bearings. no gear: self synchronized . Linear vibration inclined at 45° . Side-tensioned decks . Drive: 1 motor per shaft-line. motors are mounted on the vibrating body.
V-screens
Description . Vertical drum which rotates and vibrates (centrifugal force). . Only one split. Application . Fine meshes (up to 8 mm) with maximum feed size of 20 mm. Options . Dust extraction. . Fillers removing. Calculation . According to the feed graduation, NORDBERG can make your calculation.
Capacities See table. Datas have been determinated depending on: - Information we have got from the sites. - Stenght of the deck support frames. - Acceleration capability of the mechanism. Data will be updated depending on new informations and changes. Important - These capacities are not the only parameters of selection: the area calculation is also determinative. - These capacities can be increased by the amount of the half-size passing at the bottom deck which does not load the screen.
Example
0-30= 120 t/h 0-10= 50 t/h
380 220
80
t/h
160
Split at 60 Split at 20
80
Area calculation gives : CVB 1540 II Check-up with the table : maximum total feed capacity = 350 t/h So, 380 > 350 => CVB 1540 II is not suitable But : lower deck (split at 20) : half-size = 50 t/h =>Actual maximum total feed capacity is : 350 + 50 = 400 t/h => CVB 1540 II is suitable
Capacities of sizing screens
CAPACITIES OF SIZING SCREENS Maximum feed size (mm)
MAXIMUM TOTAL FEED CAPACITY (T/h)
NUMBER OF DECKS
*1
2
CVB 1020
70
100
90
80
CVB 1030
140
200
180
160
CVB 1330
140
200
180
160
CVB 1540
250
350
325
300
CVB 1845
300
500
450
400
CVB 2050
350
500
450
400
CVB 2060
350
500
550
500
ELLIVAR 13
420
600
575
550
525
ELLIVAR 16
500
700
650
600
550
ELLIVAR 20
500
700
650
600
ELLIVAR 25
700
1000
900
800
ELLIVAR 30
700
1000
900
CVDB 1550
280
400
350
CVDB 1850
280
400
350
"V" SCREEN
2½
3
3½
80
Maximum split (mm)
4
1
150
à
100
500
120
1 à 50
120
1 à 50
25
0.5 à 6
* Maximum oversize tonnage on a single deck (rinsing for instance). IMPORTANT : These capacities are not the only parameters of selection : the area calculation is also determinative. These capacities can be increased by the amount of the half-size passing at the bottom deck that do not load the screen.
Primary CVB screens
This range is issued of the standard CVB range. Presentation
Differences from sizing CVB screen
- 1st deck designed to be fitted with bolted screening pannels Standard : perforated steel plates (tensile strenght = 36 daN/mm2) Options : . perforated steel plates (type HARDOX400) . perforated rubber pannels - Other decks are common with the sizing CVB screens : wire woven cloths side-tensioned. - In some cases, the mechanism is stronger (compared to standard CVB) because of the heavier vibrating body. - Rubber liner for the shaft housing. - In some cases the suspension is reinforced (more springs). - Higher side plates : to prevent escaped material. - Wear steelplates are bolted inside the sideplates (on 1st deck only). - No feedbox. - The settings are adapted to primary screening => larger stroke, lower rotation speed (prevent plugging) Application Primary CVB are required when : - Feedsize is more than 150 mm - Feed capacity is big. Important Area calculation of 1st deck must take into account the perforated plates free area (See chapter 51).
Capacities See table. The data have been determinated depending on : - Information we have got from sites. - Strenght of the deck support frames. - Acceleration capability of the mechanism. Important - These capacities are not the only parameters of selection: the area calculation is also determinative. - These capacities can be increased by the amount of the half-size passing at the bottom deck which does not load the screen.
Example
0-75= 245 t/h 0-40= 135 t/h 0-20= 120 t/h
700
t/h Split at 150
350
350
Split at 80
90
260
Split at 50
100
160
Area calculation gives CVB 2060 IIIP Check-up with table :
maximum total feed capacity = 600 t/h So 700 > 600 => CVB 2060 IIIP is not suitable
But : lower deck (split at 50) : half-size = 120 t/h =>Actual maximum total feed capacity is : 600 + 120 = 720 t/h => CVB 2060 IIIP is suitable
Capacities of primary CVB screens
CAPACITIES OF PRIMARY SCREENS MACHINE
Max. total feed capacity (T/H) (1)
Max. oversize capacity on the top deck
Max. feed size mm
CVB 1020 II P
120
70
250
30
CVB 1330 II P
230
140
250
30
CVB 1540 II P
450
250
400
100
CVB 1845 II P
550
300
400
100
CVB 1845 III P
450
300
400
100
CVB 2050 II P
600
350
400
100
CVB 2050 III P
500
350
400
100
11
CVB 2060 II P
700
450
400
100
12
CVB 2060 III P
800
450
400
100
11
Max. weight Max. feed of the blocks height (kg) (m)
Max. split on 1st deck (mm)
Max. amplitude (mm) (2) 9
120
10 10
0.3
13 12 150
12
(1) These capacities can be increased by the amount of the half-size at the bottom deck that do not load the screen. (2) This amplitude is combined with a 800 RPM speed in order to keep a correct bearings life.
CSB scalping screens
Presentation
Description . Mechanism : one cylindrical shaft mounted with 2 spherical rollers bearings. counterweights are outside the sideplates. . Circular vibration . The drive can be either on right hand or left hand. . 1st deck : 2 torch cut grids with divergent opening. . 2nd deck : side tensioned.
Technical informations
MACHINE
WIDHT (M)
LENGTH (M)
AMPLITUDE (mm)
SPEED (RPM)
LUBRICATION
CSB 1238
1.3
2.8
8.5 to 9.5
800 to 900
GREASE
CSB 1528
1.5
2.8
8.5 to 10.5
800 to 900
GREASE
EDB scalping screens
Presentation SCALPING GRIDS
VIBRATING BODY
RUBBER PANNELS
SUSPENSION SPRINGS
CHECK
MOTORS
SECOND DECK
BELTS
Presentation .
Mechanism :
2 shafts mounted with 4 spherical rollers. bearings. no gear, self synchronisation.
.
Linear vibration, inclined at 45°
.
Drive :
. .
1st deck : 2 torch cut grids with divergent opening 2nd deck : side tensioned deck or deck with rubber pannels bolted or vibrating rods.
1 motor per shaft line. motors are mounted on the vibrating body.
Technical informations
MACHINE
WIDHT (M)
LENGTH (M)
AMPLITUDE (mm)
SPEED (RPM)
LUBRICATION
EDB 1539
1.5
3.9
13
850
OIL BATH
EFB 1844
1.8
4.4
13
850
OIL BATH
Scalping information We talk about scalping when we use : - torch cut grids with divergent opening - vibrating rods Of course, you have to consider that the split is not so accurate as with a square mesh. Hypothesis :
E = 0.66 D
The average shape of the blocks from the quarry face can be contained into the following parallepiped :
1. L=
66 D
D
C A B
The blocks move forward on their (C) side.
Torch cut grids with divergent opening E1 = minimum opening
E1
Eavg
En
E2
E2 = maximum opening Eavg = average opening = E1 + E2 2
FEED
En = nominal opening = 1,2 x Eavg
Use the standard grids Choose between : - soft steel - Hardness =110 HB - anti abrasion steel type HARDOX 400 (Hardness = 400 HB)
Standards grids
Crushed material
Graveled material
Average opening Eavh (mm)
Nominal opening En (mm)
Average split size D (mm)
Maximum Dimension of the blocks passing through L (mm)
Average split size D (mm)
Maximum Dimension of the locks passing through L (mm)
37
45
60
75
50
65
50
60
80
100
70
90
65
80
105
130
90
115
80
95
130
160
110
140
100
120
160
200
130
160
120
140
190
240
165
210
140
170
225
280
195
250
160
190
255
320
220
280
Vibrating rods OPENING
FEED
Advantages : -
Anti-blinding properties (because of self-vibration) Rods can be replaced individually and easily. Possibility to change the opening with the same rods. Tensile strength of the rods = 60 daN/mm2 - Hardness =
Disadvantage : - Do not accept big blocks.
170 HB
Crushed material
Graveled pit material
Opening of the rod (mm)
Average split size D (mm)
Maximum Dimension of the blocks passing through L (mm)
Average split size D (mm)
Maximum Dimension of the locks passing through L (mm)
20
25
30
25
30
25
30
35
30
35
30
40
50
35
40
35
45
55
40
45
40
50
60
45
50
45
60
75
50
55
50
65
80
60
70
60
80
100
70
80
70
90
110
80
80
80
105
130
90
100
90
120
150
105
120
100
130
160
115
130
Application Primary plant where the feed function and the scalping action are implemented by 2 separated machines.
Capacities See table. The data have been determinated depending on : -
information we have got from the sites. strenght of the machine. acceleration capability of the mechanism.
Data will be updated depending on new informations and changes.
Capacities of scalping screens
CAPACITIES OF SCALPING SCREENS MACHINE
CSB 1328
type
CDB 1528
EDB 1539
Circular
EDB 1844
Linear
Vibration
Feed
1st deck
Divergating grids
Divergating grids
Vibrating parallel rods
2nd deck Wire square mesh
Maximum stroke (mm)
10.5
10.5
13
13
Maximum capacity (mm)
350
500
650
1000
Maximum feed size (mm)
800
900
1100
1200
Maximum blocks weight (kg)
800
1100
2000
3000
Maximum feed height (m)
0.4
0.4
0.4
0.4
Minimum average space (mm)
60
60
80
80
Thrus capacity (t/h)
160
180
330
400
Maximum average space (mm)
200
200
200
200
Thrus capacity (t/h)
300
340
500
600
Minimum average space (mm)
50
50
Thrus capacity (t/h)
150
180
Maximum average space (mm)
100
100
Thrus capacity (t/h)
380
450
Minimum average space (mm)
25
25
Thrus capacity (t/h)
100
125
Maximum average space (mm)
60
60
Thrus capacity
210
250
Minimum square mesh (mm)
30
30
30
30
Thrus capacity (t/h)
50
55
75
90
100Maximum square mesh (mm)
100
100
100
100
Thrus capacity (t/h)
100
120
150
180
Minimum square mesh (mm)
30
30
30
30
30
35
50
60
100
100
100
100
50
60
75
90
Thrus capacity (t/h) Synthetic square mesh Maximum square mesh (mm) Thrus capacity (t/h)
ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65
Description .
Mechanism :
2 shafts mounted with 4 spherical rollers. bearings. 1 gear for synchronisation.
.
Linear vibration, inclined at 45°
.
Drive :
1 motor fixed on the frame. motors are mounted on the vibrating body.
. .
1st deck : 2nd deck :
2 torch cut grids with divergent opening vibrating rods.
MACHINE
WIDHT (M)
LENGTH (M)
AMPLITUDE (mm)
SPEED (RPM)
LUBRICATION
OPTION
ATV 09.40
0.9
4
10
920
OIL BATH
SPEED VARIATION
ATV 11.50
1.1
5
11
820
OIL BATH
SPEED VARIATION
ATV 14.65
1.4
6.5
13
750
OIL BATH
SPEED VARIATION
ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45 CHAIN CURTAIN
HOPPER
POST
FRAME
SUSPENSION STUDS
UNBALANCE MOTORS
VIBRATING BODY
Description .
Mechanism :
2 electric vibrating motors.
.
Linear vibration, inclined at 35° to 45°
. .
1st deck : 2nd deck :
2 torch cut grids with divergent opening vibrating rods.
MACHINE
WIDHT (M)
LENGTH (M)
AMPLITUDE (mm)
SPEED (RPM)
OPTION
ATV 06.23
0.6
2.3
6
1000
SPEED VARIATION
ATV 08.35
0.8
3.5
6
1000
SPEED VARIATION
ATV 09.40
0.9
4
10
1000
SPEED VARIATION
ATV 11.45
1.1
4.5
12
1000
SPEED VARIATION
Capacities of ATV Feeders
CAPACITIES OF ATV FEEDERS ATV
06.23
Excitator
2
MAximum stroke (mm)
09.40
VIBRATION
11.45
09.40
11.50
14.65
1 DOUBLE SHAFT MECANISM
MOTORS
8
8
10
12
12
13
16
30°
35°
45°
35°
45°
45°
45°
400
500
600
800
600
850
1200
90
150
250
450
350
600
1000
Minimum average space (mm)
37
50
50
50
50
50
70
Thrus capacity (t/h)
30
50
60
100
60
100
120
120
140
140
140
140
Thrus capacity (t/h)
50
80
100
170
100
170
240
Minimum average space (mm)
15
16
16
22
16
22
24
Thrus capacity (t/h)
10
30
35
70
35
70
90
Maximum average space ( mm)
30
40
50
50
50
50
60
Thrus capacity (t/h)
15
50
60
110
60
110
160
0.7
0.9
1.1
1.9
1.1
1.9
2.4
0.66
0.85
0.9
1.8
0.9
1.8
2.3
2
2
2
2
2
2
2
6
11
13
15
13
26
Vibration Maximum feed
08.35
inclinaison
Size (mm) Capacity
(t/H)
160
200
1st deck Maximum average space (mm)
160 300
2nd deck
Scalping area Screening area Scalping grids Feed hopper
Qty
3.5
3
40 to 50
Choice of a screen Surface calculation It is based on the knowledge and observations got from sites over decades. At the end, we consider: theoritical surface = ST ST =
US A x B x C x D x E x F x d x SF
With : M OS US HS A B C D E F d SF
= split (mm) = oversize tonnage (t/h) = undersize tonnage (t/h) = half size tonnage (t/h) = basic capacity (m3/h/m2) = oversize percentage factor (of the deck concerned) = efficiency screening factor = halfsize percentage factor (of the deck concerned) = Efficiency screening factor for wet screening = deck factor = bulk density (t/m3) = free area factor
* Factor A = basic capacity Factor E = efficiency screening factor for wet screening
A (m3/h / m2
M
1,5 A (t/h) / m2
E
Free area %
1.3 1.4 1.5 1.7 1.8 2 1.9 1.8 1.7 1.7 1.6 1.6 1.5 1.4 1.4 1.3 1.3 1.2 1.2 1.1 1.1 1 1 1 1 1 1 1 1 1
39 41 48 48 48 48 44 48 55 56 58 56 59 60 63 63 64 67 64 67 69 68 71 73 70 72 74 79 79 79
mm
1.0 1.4 2.0 2.5 3.1 3.9 4.8 5.7 6.9 7.5 8.1 8.9 9.6 10 11 11 12 13 14 14 15 16 17 18 19 20 21 23 27 31
1.2 1.7 2.4 3.1 3.8 4.8 5.8 7.0 8.4 9.1 10 11 12 12 13 14 15 16 16 17 18 19 20 21 23 24 25 28 33 38
1 1.25 1.6 2 2.5 3.15 4 5 6.3 7.1 8 9 10 11.2 12.5 14 16 18 20 22.4 25 28 31.5 35.5 40 45 50 63 80 100
1.5 2 2.8 3.6 4.6 5.8 7.2 8.8 11 12 13 14 14 15 16 17 18 19 20 21 22 24 25 27 28 29 31 35 40 47
1.8 2.5 3.4 4.4 5.6 7 8.8 11 13 14 15 17 18 19 20 21 22 24 25 26 27 29 31 33 34 36 38 43 49 56
d=1,5
The percentage of free area are according with average wire wove clothes. * Factor C = efficiency screening factor normal screening C=1 high efficiency screening C = 0.8 light screening C = 1.2 * Factor F = deck factor
upper deck 2nd deck 3rd deck 4th deck
F=1 F = 0.9 F = 0.8 F = 0.7
: crushed : natural gravel
* Factor B = oversize percentage factor Factor D = halfsize percentage factor
B 0 10 20 30 40
D 1.6 1.55 1.5 1.45 1.4 1.35 1.3 1.25 1.2 1.15 1.1
0
0.75 0.8
10 0.85 0.9
20
1.05
50
1 1.05
30
0.9
1.1
0.85
1.15
0.8
70
40
0.75
1.2 1.25 1.3
0.7
50 80
0.95
1 0.95
60
0.7
0.65
1.4 1.5 1.6
0.6
60
1.7 1.8
90
0.55 0.5 0.45 0.4
1.9 2.0
70
0.35 0.3 0.25
80
0.2 0.15 0.1
90
0.05
100
0
100
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5
* SF = area factor For perforated plates (steel or rubber or polyurethane or else), we must take into account a smaller free area. See the table next page. *
Free screening area of NORDBERG screens. According to them, you finally choose the suitable machine. The area safety factor must be > 1.2 It can be decreased down to 1.1 for ELLIVAR screens. Depending on the flow-sheet, you can play with the safety factor if the split accuracy is not absolutely required.
FREE SCREENING AREA OF NORBERG-BERGEAUD SCREENS MACHINE
DECK 1
2
3
4
1/2
CVB
1020
2
2
2/1.8*
1.8
CVB
1030
3
3
3/2.8*
2.8
CVB
1330
3.8
3.8
3.8/3.6
3.6
CVB
1540
6
6
6
6
CVB
1845
8
8
8
8
CVB
2050
10
10
10
10
CVB
2060
12
12
12
12
ELLIVAR
13
12.3
12.3
12.3
12.3
16
14.9
14.9
14.9
7.3
20
18.7
18.7
18.7
7.3
25
23.8
23.8
23.8
1550
7.5
7.5
7.5
1850
9.5
9.5
9.5
CVDB
CSB
EDB
1328
2
1528
2.3
1539
3
1844
3.6
* If the 3rd deck is the lowest deck.
Meshes table
Spli (m
Woven wire mesh
Ondap-wire mesh
Polyurethane pannels (Square apertures)
Rubber pannels (Square apertures)
Steel plate pannels (Circular apertures)
Gravel
Crushed
Surface factor
Gravel
Crushed
Surface factor
4.5
5
5.6
0.75
5.5
6.3
0.75
0.75
5.5
6
6.3
7.1
0.75
6.5
7.5
0.75
0.75
8
7
7.5
7.1
8.5
0.75
7.5
8.5
0.75
0.75
8
9
7.5
8
8.5
9.5
0.75
8.5
9.5
0.75
0.75
8
9
10
9
10
9.5
10.5
0.70
9.5
10.5
0.70
0.70
9
10
11.2
10
11
10.5
11.5
0.70
11
12
0.70
0.70
10
11.2
12.5
11
12
12
13
0.70
12.5
13.5
0.70
0.70
11.2
12.5
13.7
12
13
13.5
14.5
0.70
14.5
15.5
0.70
0.70
12.5
14
15
14
15
14.5
16
0.70
16
17
0.70
0.70
14
16
17
15
16
16.5
18
0.70
18
19
0.70
0.70
16
18
19
18
19
18.5
20
0.65
20
21
0.65
0.65
18
20
21
20
21
20
23
0.65
23
24
0.65
0.65
20
22
23
22
23
22.4
25
0.65
25
26
0.65
0.65
22.4
24
25
24
25
25
28
0.65
27
29
0.65
0.65
25
27
28
27
28
28
31.5
0.65
31.5
33.5
0.65
0.65
28
30
31.5
30
31.5
31.5
35.5
0.65
35
37
0.65
0.65
31.5
34
35.5
34
35.5
35.5
38
0.65
38
40
0.65
0.65
35.5
38
40
38
40
38
40
0.65
43
45
0.65
0.65
40
43
45
43
45
42
45
0.65
50
52
0.65
0.65
45
48
50
48
50
48
50
0.60
55
57
0.60
0.60
50
53
56
53
56
53
56
0.60
60
62
0.60
0.60
56
58
63
58
63
0.55
65
68
0.55
0.55
63
65
70
65
68
0.55
74
76
0.55
0.55
80
85
90
85
90
0.50
98
100
0.50
105
110
0.50
100
105
112
105
112
0.50
115
120
0.50
130
135
0.50
0.50
135
140
0.50
160
165
0.50
170
175
195
200
0.50
Gravel
Crushed
Gravel
Crushed
1
1.12
1.25
1
1.2
1.25
1.4
1.6
1.3
1.5
1.6
1.8
2
1.75
2
2
2.24
2.5
2.2
2.5
2.5
2.8
3.15
2.5
3
3.15
3.55
4
3.3
3.5
4
4.5
5
4.2
5
5.6
6.3
6.3
7.1
7.1
120 150
Gravel
Crushed
Surface factor
Bed depth on the deck (at the end) At the end, we have :
If the motion is withflow: OS D=
with l.d.S
D = OS = l = d = s =
bed depth (m) oversize tonnage (t/h) screen width (m) bulk density (t/m3) material travel speed (m/h)
If the motion is withflow: s = 1100 m/h = 0,3 m/s
If the motion is counterflow: s = 800 m/h = 0,22 m/s
CVB and CVDB : Dry process, we must have : D < 3 x aperture Wet process, we must have : D < 4 x aperture ELLIVAR Dry process, we must have : D < 5 x aperture Wet process, we must have : D < 7 x aperture
Relief deck It can be required for 2 reasons : - To have a smaller bed depth at the split considered - because of the excessive feed size falling on the deck considered (see the table).
Maximum feed size falling on woven wire mesh
Bulk density = 1,5 ton/m3 Woven wire mesh (mm)
Maximum feed size (mm)
1
8
1,25
9,5
1,6
11
2
12,5
2,5
15
3,15
17
4
20
5
23
6,3
27
7,1
29
8
31,5
9
34
10
36
11,2
40
12,5
44
14
47
16
50
18
54
20
58
22,4
63
25
68
28
73
31,5
80
35,5
87
40
92
45
100
50
110
63
125
80
145
100
175
Important : *
Increase the data of 20% is suitable for gravel.
*
These data are based on the knowledge and the observations got from the sites to keep a «correct» lifetime of screen pannels.
*
If it is impossible to follow this table, contact the product department in order to select a suitable equipment (reinforced, rubbermade...).
Moisture = H 2 0% This factor is influencing the efficiency of fine screening When the split (M) is less than 10mm, we consider : *If
H2 0% < M 8 nothing special
*If M < H2 0% < M 8 4 If there is clay content, use stainless cloths. *If M < H2 0% < M 4 2 Use anti-blinding stainless cloths *If M < H2 0% < M 2 - use anti-blinding stainless cloths - use ball deck - if there is clay content, screening capability must be checked in laboratory. *If M < H2 0% wet process is required
Software The area calculation method has been integrated in a software (running under DOS 3.3 system at least). Starting instruction : 1 - Insert the diskette 2 - Type : «SC», 3 - You get the general menu Example :
0-11 = 210 t/h 0-6
= 168 t/h
0-2.5 = 105 t/h
350
14
336
109
227
77
150
=> Next page, see the print.
t/h Split at 22 Split at 12
Split at 51
SCREEN SELECTION GENERAL INFORMATION Reference ............................. : Customer ............................. : Site ....................................... : Material ............................. : Notes ................ : AREA CALCULATION Feed size ............................. : Bulk density ............................. : Humidity percentage ....................... : Deck
40.0mm 1.5 t/m3 3% 1
2
3
22.0
12.0
5
Woven
Woven
Woven
Wet process
no
no
no
Natural gravel (%)
0
0
0
Oversize (t/h)
14.0
109.0
77.0
Undersize (t/h)
336.0
227.0
150.0
Half size (t/h)
210.0
168.0
105.0
Theoritical area (m²)
5.95
9.26
13.80
Width for CVB screen (m)
0.13
1.84
3.11
Width for ELL screen (m)
0.08
1.10
1.87
1
2
3
- theoritical
5.95
9.26
13.80
- free area
18.70
18.70
18.70
- safety factor
3.14
2.02
1.36
- calculated
3.23
25.12
17.74
- maximum
110.00
60.00
25.00
Split at (mm) Screening equipement
SCREEN CHOICE Suitable screen ............................. : Deck
Ellivar 16
Area (m²)
Bed depth (mm)
- Anti-blinding stainless cloths + ball deck are required for deck n° 3 - Determine the clay percentage
Screening surfaces
Application
Type
Screen
1 - Woven wire General screening
Conventional, high resistance steel wire
Screening of sticky materials
Stainless steel or steel, ripple or straight line, rubber joints (fig.1) Mixed ripple and straight line, rubber joints (fig.2)
Screening fine products and dewatering
Straight line wire cloth, rubber joints
CVB CVDB ELLIVAR V
CVB
2 - Perforated plate Screening large size materials
Conventional design with bend ends Thickness from 4 to 8 mm (fig.3) Flat plate design. Thickness from 8 to 16 mm (fig.3) Perforated plate with stop bars
3 - Rubber or polyurethane screening cloths Screening of large size material
Abrasion resistant rubber screen cloths (fig.4)
Screening of fine material
Modular polyurethane (fig.5) Polyurethane (fig.6)
CVDB and ELLIVAR in certain cases
CVB CVDB ELLIVAR
Water sprays
Water flowrates in m³/h per deck for a collector pressure of 2 and 3 bars SCREEN
Type
All deck
1020
17,5
22,5
1030
28
37
1330
37
45
1540
55
67
1845
62
75
2050
83
102
2060
100
122
1st deck
2nd - 3nd or 4th deck
Feedbox
Pipe dimension
Ø 125 PN 10 CVB
Ø 200 PN 10
1550
64
78
52
64
24
30
1850
74
90
60
74
24
30
13
120
146
105
128
30
37
16
149
183
157
192
41
50
20
186
228
223
274
41
50
25
223
273
260
319
56
69
30
260
318
297
364
56
69
CVDB
ELLIVAR
Ø 150 PN 10
Ø 200 PN 10
B-Screens
Main dimensions ...................................................................... 199 Transport dimensions and weights .......................................... 200 Supporting loads ...................................................................... 201 Optional equipment .................................................................. 202
Main dimensions
D
B
E
C A
F
A
B
C
D
E
F
Drawing
mm
mm
mm
mm
mm
mm
B256T
287690
4931
1788
2351
3315
1330
1452
B356T
287834
4931
2078
2351
3315
1330
1752
B280T
287889
5858
2279
2796
3900
1640
1770
B380T
287835
5858
2598
2796
3900
1640
2089
B2100T
292889
6850
2335
2796
4695
1640
1826
B3100T
287836
6850
2655
2796
4695
1640
2146
H
Transport dimensions and weights
F
A
Dimensions (mm) Drawing number
A
C
H
Weight (kg)
B256T
287690
4931
2351
1625
3590
B356T
287834
4931
2351
1915
4240
B280T
287889
5858
2796
2107
6260
B380T
287835
5858
2796
2426
7390
B2100T
292889
6850
2796
2166
7150
B3100T
287836
6850
2796
2486
8290
Supporting loads
F1 hor.
F2 hor. F1 vert.
F2 vert. Supporting loads per corner (unloaded) Static (kN) DWG number
Material pressure max.(kN)
Dynamic (kN)
F1 vert.
F2 vert.
F1 hor.
F1 vert.
F2 hor.
F2 vert.
F1l vert.
F2l vert.
Spring min. length when loadel (mm)
B256T
287690
8,2
9,6
±0,2
±1,2
±0,2
±1,2
6,3
4,9
251
B356T
287834
9,6
11,2
±0,3
±1,4
±0,3
±1,4
4,9
3,3
251
B210T
287889
14,2
16,4
±0,5
±3,6
±0,5
±3,6
10,6
8,4
300
B380T
287835
17,3
18,7
±0,4
±3
±0,4
±3
7,5
6,1
300
B2100T
292889
16,9
18
±0,5
±3,1
±0,5
±3,1
8
6
300
B3100T
287836
19,7
20,9
±0,5
±3,5
±0,5
±3,5
4,6
3,4
300
Optional equipment
Underframe 1. 2. 3. 4.
Underframe Support springs Motor trestle Support bar 2
3
4
1
2
1
Side wear plates 1. Additional side wear plate 2. Additional side wear plate 2
Washing screen 1. Washing pipe lines
Dust encapsulation 1. 2. 3. 4.
1
2
1
2
Rubber seals Cover rubbers Feed inlet Supports
4
1
3
B-Feeders
The B-Feeders range ............................................................... 205
The B-Feeders range
B
C
A
Type
Indicative flow rate (t/h)
B 10-42-2V
Power kW (hp) Hydraulic control
Pulley + drive belt control
400
22 (30)
15 (20)
B 10-52-2V
400
22 (30)
B 13-44-2V
550
B 13-50-3V
Rotation speed (rpm)
Dimensions
Appro. weight (lbs)
A (mm)
B (mm)
C (mm)
450 - 1200
4240
1012
735
3800 (8380)
15 (20)
450 - 1200
5190
1012
800
4500 (9920)
22(30)
22(30)
450 - 990
4390
1306
795
5200 (11462)
550
22 (30)
22(30)
450 - 1000
5200
1294
1115
8300 (18290)
B 13-56-2V
550
22 (30)
22(30)
450 - 900
5640
1306
800
6200 (13670)
B 16-50-3V
800
37 (50)
37 (50)
450 - 900
5200
1612
1115
9000 (19840)
B 16-56-2V
800
37 (50)
37 (50)
450 - 900
5790
1616
1169
11400 (25130)
B 20-60-2V
1500
55 (75)
55 (75)
450 - 800
6000
2040
1170
15000 (33065)
Washing Plants
SAND RECLAIMING AND DEWATERING................................. 207 Technical information ............................................................... 208 Dimensions .............................................................................. 209 WASHING BARRELS TYPE LD................................................. 210 General data............................................................................. 211 Clearance dimensions of washing barrels in metres ............... 212 SAND TREATMENT PLANTS .................................................... 213 On site operation ...................................................................... 214 To determine the suitable sand units ....................................... 215 WATER CLARIFICATION ........................................................... 216 Specifications ........................................................................... 217
SAND RECLAIMING AND DEWATERING
Technical information
DEA TYPE
520
730
1030
1430
1540
diameter of the wheel
mm
2000
3000
3000
3000
4000
Width of the wheel
mm
500
700
1000
1400
1500
square m
2,4
4,9
6,1
10,6
16,6
Surface of tank weight of emply machine
kg
1700
2920
3840
4700
7220
power of motor
kw
1,5
1,5
2,2
3
4
minimum speed
1,24
1
1
1
0,83
normal speed
1,5
1,2
1,2
1,2
1
2
1,5
1,5
1,5
1,25
from
0,6
0,5
0,5
0,5
0,45
to
2,5
2
2
2
1,8
at minimum speed
16
29
42
58
90
at normal speed
20
35
50
70
110
at maximum speed
26
44
62
88
135
60
110
150
210
330
SPEED
rpm
fixed speed
maximum speed variable speed range
CAPACITY OF EACH MODEL
WATER REQUIREMENTS
rpm
cubic metres per hour
cubic metres per hour
Dimensions A
I C
K
E
F
G
D
H
B
J
L M
Type
A
B
N O
L M
C
D
E
520 2750 1250 1500 1730
574
F
G
H
K
L
M
N
O
904 1115 1500
570
600
854
884
730 3900 1800 2100 2350
849 1080 1580 3232 1159 1340 2000
870
900 1104 1134
1030 3900 1800 2100 2350
849 1080 1580 3240 1410 1605 2500
870
900 1355 1385
1430 4770 2400 2370 2500
577
865
900
940
835
1540 6046 3020 3026 3110
655 1148 2300 4300 2200 2200 2395 1169 1200 1010
885
730 1080 2205
I
J
N O
818 1780 3275 1900 1900 2210
WASHING BARRELS TYPE LD
General data
TYPE LD
13.35
16.40
19.50
22.50
25.60
28.70 *
31.80 *
34.90 *
Drum diameter
mm
1.300
1.600
1.900
2.200
2.500
2.800
3.100
3.400
Drum length
mm
3.500
4.000
5.000
5.000
6.000
7000
8.000
9.000
Total weight
kg
4.300
5.000
10.500
12.400
17.400
24.000
32.000
41.000
Power reqd
kw
3.7
5.5
15
18.5
30
45
60
90
Max size of feed
mm
100
125
150
175
200
225
250
275
Max throughput
tph
35
50
110
160
220
290
370
460
Water reqd
m³ h
35
60
110
150
220
290
370
460
NB : 1 - Sizes marked * built to order only. NB : 2 - Quoted capacities may vary by + or - 20% dependant upon nature of contaminants in the feed material. NB : 3 - Specifications can be altered without prior notice in order to benefit from the latest technical developments.
Clearance dimensions of washing barrels in metres C
E
A
D
B
F
H
G
J
I
Machine Size
A
B
C
D
E
F
G
H
I
J
LD 13.35
1.30
3.50
3.75
0.85
0.80
1.20
1.60
2.00
1.05
1.40
LD 16.40
1.60
4.00
4.25
1.00
0.90
1.30
1.90
2.25
1.15
1.50
LD 19.50
1.90
5.00
5.30
1.15
1.00
1.40
2.20
2.50
1.35
2.10
LD 22.50
2.20
5.00
5.30
1.40
1.30
1.50
2.50
2.75
1.45
2.20
LD 25.60
2.50
6.00
6.30
1.70
1.45
1.60
2.80
3.00
1.50
2.60
LD 28.70
2.80
7.00
7.40
2.00
1.75
1.70
3.10
3.25
1.75
2.90
LD 31.80
3.10
8.00
8.40
2.30
2.00
1.80
3.40
3.50
1.90
3.20
LD 34.90
3.40
9.00
9.40
2.60
2.30
1.90
3.70
3.75
2.05
3.50
* NB : the dimensions given above are approximate and should not be used for civil structural design.
SAND TREATMENT PLANTS
On site operation 1) The sand slurry to be treated, is pumped or gravity feed to a tank. (1) 2) At the base of the tank is a pump which pumps the sand slurry under pressure into one (or several) cyclone(s) (3) where sand/water separation takes place. 3) Very fine particles and clays are carried to the overflow by reject water, while sand concentrate reports to the underflow which flows on to a vibrating table. The vibrating desander is driven by unbalanced weighted motors and is supplied with fine mesh screens. The sand passes over the screens, separated from water by gravity anf feeds into a hopper . (5) The fines passing through the mesh are recycled into the tank feeding the pump, equipped with an automatic level control. This system allows sand recycling back to the main tank. The outline dimensions and technical characteristics are indicated in the following tables and drawings. By cross reference to available standard units, all possible combinations can be selected to make treatments units which meet client requirements : double or tripple cyclone cycles, curve correction, fine sand recovery, etc...
Sand unit : 50 t/h rated
(3)
(4) (5)
Dirty water overflow FEED
(6) (2)
Dry sand product discharge
F
D
B
E
C
(1)
A
G
To determine the suitable sand units
Sand unit : 50 t/h rated
(3)
(4) (5)
Dirty water overflow FEED
(6) (2)
Dry sand product discharge
F
D
B
E
C
(1)
G
A
Sand pump
Cyclone type
Dryer
Dimensions
N°
Sand capacity
Water capacity
Pump tank Size
Motor HP
N°
Motor HP
A
B
C
D
E
F
G
1
10 t/h
35 m3/h
170 x 170
3"
7,5
300
1
2 x 0,6
1,6 t
2 300
1 450
3 000
1 500
1 700
1 300
2 500
2
20 t/h
95 m3/h
170 x 170
4"
15
425
1
2 x 0,6
1,8 t
2 300
1 450
3 200
1 500
1 800
1 300
2 650
3
35 t/h
90 m3/h
180 x 200
4"
18,5
425
2
2 x 1,2
3t
2 700
1 930
3 100
1 400
1 700
1 200
2 800
4
45 t/h
90 m3/h
180 x 200
4"
22
550
2
2 x 1,2
3,2 t
2 700
1 930
3 300
1 320
1 670
1 100
3 000
5
60 t/h
150 m3/h
180 x 200
6"
22
550
7
2x2
3,3 t
3 400
2 700
3 700
1 700
2 000
1 400
2 700
6
70 t/h
230 m3/h
180 x 200
6/8"
30
675
7
2x2
3,5 t
3 500
1 800
3 900
1 700
2 500
1 500
4 700
7
95 t/h
210 m3/h
200 x 270
6/8"
37,5
675
3
2 x 2,7
4,9 t
3 800
2 000
4 200
2 000
2 800
1 750
5 600
8
120 t/h
300 m3/h
200 x 270
8"
45
800
9
2 x 2,7
8t
4 000
2 300
4 400
2 000
2 700
1 550
6 200
Weight
9
140 t/h
280 m3/h
230 x 340
8"
55
800
4
2x4
8,3 t
4 660
2 300
4 700
2 180
2 900
1 660
7 200
10
160 t/h
800 m3/h
230 x 370
8"
75
800
5
2x4
8,5 t
4 900
2 300
4 820
2 300
3 100
1 750
7 400
11
200 t/h
800 m3/h
230 x 370
10 "
90
1 000
5
2x4
9,1 t
4 900
2 300
4 900
2 300
3 200
1 750
7 500
12
260 t/h
540 m3/h
230 x 440
10 "
90
1 000
11
2x6
10,5 t
5 500
2 300
5 550
2 400
3 300
1 800
8 800
13
350 t/h
900 m3/h
240 x 440
12 "
132
2 x 1 000
14
2x6
15 t
5 500
2 400
5 550
2 400
3 300
1 800
8 800
WATER CLARIFICATION
Specifications
Dirty water feed
A
Clear water
B
Flocculent
SERIAL N° RATE M3/h
C Gallery
H
Sump evacuation
Clear water
Frost free storage room
Slurry discharge
Ø NOMINAL
H
A
B
C
1 340
150
7m
2 000
2 000
4 000
1 700
1 350
250
9m
2 000
2 500
4 500
1 700
1 360
370
11 m
2 200
2 500
4 700
1 700
1 370
560
13 m
2 200
2 800
5 000
2 400
1 380
800
16 m
2 200
2 800
5 000
2 400
1 390
1 000
18 m
2 200
3 000
5 200
2 400
1 400
1 200
20 m
2 200
3 000
5 200
2 500
Rod mill on pneumatic tyres
Specifications ........................................................................... 219 Overall dimensions................................................................... 220
Specifications
MODEL
14X35
16X35
21X35
mm
1.400
1.630
2.100
mm
3.500
3.500
3.500
kw
75
110
200
kg
9.250
12.150
18.925
dry process
kg
15.080
18.960
35.000
wet process
kg
14.950
18.700
34.600
kg
8.940
12.520
22.080
m
4.35x1.85x1.95
4.45x2.15x2.25
4.75x2.84x2.84
m
3.00x2.50x1.70
3.20x2.50x1.80
5.61x3.35x1.88
Crusher dimensions
Motor power
Crusher weight without rods or motor
Rod charge supplied Dimensions - unpacked
Chassis
Overall dimensions 14 x 35 - 16 x 35
3800
4360 3900
ø 1430 ø 1666
600
DISCHARGE
2585
1690 1552
ENTRANCE
2665 2546
ø 1850 ø 2080
2830
ø500
5150 4165
ø400
FEED ENTRY
5030
DRY PROCESS
ø 665 ø 740
WET PROCESS ø 600
1200
400
DISCHARGE DYNAMIC FORCE
25t
800
25t
2910
25t
25t
2962
1880 3010
1880 3010
21 x 35 WET PROCESS 5830 DRY PROCESS 5450 3920 ø 740 3780 1000 DYNAMIC FORCE
ø 2840
25t
25t
25t
DISCHARGE
DISCHARGE
800
2360
3120
ø 600
ø 2140
ENTRANCE ø 500
FEED ENTRY
400 25t 2936
25t
Specific conveyors
Swivelling stacker..................................................................... 222 Longitudinal stacker ................................................................. 223 Pivoting stacker ........................................................................ 225 Track-mounted conveyor.......................................................... 227
Swivelling stacker
Conveyor : -
Belt width : 800 mm Head / base drums distance : 57 m Power : 22 kW Belt speed : 2.25 m/s Inclination angle : 12° Tail axis height : 6.25 m On the tail screw type tension Belt type : 40 4 + 2 Trussed structure Walkways Head peripheric walkways Emergency stop cables Tubular gantry support
-
Stock height : 18 m Stock radius : 56 m Top stocks line length : 43 m Required surface : 78 m x 108 m (included TC)
-
Turntable on trackwheels Pivoting angle : 44° Pivoting radius : 33.15 m Wheels trajectory : 25.60 m
Stockpiling :
Swivelling :
Longitudinal stacker
Feed conveyor : -
Belt width : 800 mm Head / base drums distance : 182 m Power : 60 kW with electrical starter Belt speed : 3 m/s Center counter weight belt tension device Belt type : 50 4 + 2 Ground / beam top distance : 5.7 m
Stockpiling conveyors : -
Belt width : 800 mm Head / base drums distance : 22 m Power : 30 kW Belt speed : 3 m/s Belt type : 25 4 + 2 Inclination angle range : 0° a 24° Electrical raising winch : 3 tons 4 strands Motorised pivoting feed hopper Level sensor at the stockpile top
-
Stockpiles height : 15 m Stocks axis distance : 46 m Top stocks line length : 122 m Required surface : 82 m x 190 m (included feed conveyor)
-
Gantry height : 17 m Total moving weight : 40 tons Wheel-base : 12 m Travelling by means of 4 geared motors of 1.5 kW each Able to run with a wind of 72 kmph Travelling wheels : ø 400 mm Progressive start and stop achieved by means of frequency variation with a braking unit
Stockpiling :
Gantry :
Runway : - Railway gauge : 10 m - Railway length between thrust-blocks : 136 m - Rail 36 kg Nota : - Whole unit driven by means of a programming controller Total approximate weight :
90 tons
Pivoting stacker
Stockpiling : -
Stock height : 22.5 m Stock radius : 26.7 m Required surface : 107 m x 107 m Top stocks line length : 112 m (240°) Stockpiling capacity : 85 000 cum
-
Belt width : 800 mm Head / base drums distance : 28 m Power : 30 kW Belt speed : 2.25 mps Center counter weight belt tension device Inclination angle : 20° (other possible angles 18° to 22°)
Conveyor :
Pivoting : -
Roller-mounter turntable ø 1595 mm Brake geared motor power : 1.5 kW speed : 1.74 tpmin Able to run with a 72 kmph wind Speed at boom end : 0.52 mps (0.19 tpmin) Brakes calculated for a 130 kmph wind Frequency variation with a braking unit
Frame : - Post ø1500 m - Tubular sectional - Walkways for acces to all the mechanical components
Track-mounted conveyor
Conveyor : -
Belt width : 1000 mm Head / base drums distance : 30 m Power : 11 kW Belt speed : 1.75 mps Inclination angle : 6°
-
Width : track 0.7 m / gauge 2.6 m / total 3.3 m Length : wheels distance 3.35 m / total 4.3 m Pressure on the groun < 0.6 bar Admissible slope 15%
Crawler :
Total weight : 26 tons
Belt feeders
Belt feeder length 1.5 m ........................................................... 229 Belt feeder length 3 m .............................................................. 230
Belt feeder length 1.5 m
Frame :
- Single block frame
Rollers :
- Greased for life
ADB
06.15 08.15 10.15
BELT WIDTH
mm
650
800
1000
TRACTION RESISTANCE
N/mm
40
40
50
- Rubber coated drum - Counter convex drum
DRUM DIAMETER
mm
214
265
344
H
mm
620
730
850
Bearings :
- Greased for 25000 h
R
mm
290
320
360
I
530
650
- 6 + 2 antiabrasion coating
mm
400
Belt :
L
mm
500
630
750
Drive unit :
- MRVSR motorized reducer variable speed drive (variation range from 1 to 6) or - MRDC motorized reducer direct current (variation range from 1 to 40)
M
mm
870
1020
1260
N
mm
420
420
480
TOTAL WEIGHT
kg
730
890
1200
MAXI SIZE
mm
40
40
40
MAXI CAPACITY
tph
400
600
1000
P kW
MRVSR
4
4
7.5
MRDC
5.3
5.3
8.3
MAXI SIZE
mm
100
125
160
MAXI CAPACITY
tph
120
250
400
MRVSR
2.2
2.2
4
Drums :
Options :
Machine :
-
Feed chute Radial-gate Bars-gate Tunnel pier-head Direct current rectifier
- Fully assemblied and adjusted in our factory
Maximum inclination :
15°
SMALL PRODUCTS
BIG PRODUCTS
P kW
MRDC
Belt feeder length 3 m
Frame :
- Single block frame
Rollers :
- Greased for life
ADB
06.30 08.30 10.30
BELT WIDTH
mm
650
800
1000
TRACTION RESISTANCE
N/mm
40
40
50
- Rubber coated drum - Counter convex drum
DRUM DIAMETER
mm
214
265
344
H
mm
550
650
780
Bearings :
- Greased for 25000 h
R
mm
290
320
360
I
mm
460
574
750
Belt :
- 6 + 2 antiabrasion coating
L
mm
1250
1250
1250
Drive unit :
- MRVSR motorized reducer variable speed drive (variation range from 1 to 6) or - MRDC motorized reducer direct current (variation range from 1 to 40)
M
mm
870
1020
1260
N
mm
420
420
480
TOTAL WEIGHT
kg
900
1000
1360
MAXI SIZE
mm
40
40
40
MAXI CAPACITY
tph
160
250
400
P kW
MRVSR
4
4
7.5
MRDC
5.3
5.3
8.3
MAXI SIZE
mm
100
125
160
MAXI CAPACITY
tph
60
100
150
MRVSR
2.2
2.2
4
Drums :
Options :
Machine :
-
Feed chute Radial-gate Bars-gate Tunnel pier-head Direct current rectifier
- Fully assemblied and adjusted in our factory
Maximum inclination :
15°
SMALL PRODUCTS
BIG PRODUCTS
P kW
MRDC
Laboratory test
Abrasivity test ........................................................................... 232 Abrasivity and crushability indexes .......................................... 233 Abrasivity scale ........................................................................ 234 Crushability scale ..................................................................... 235 The abrasivity limits.................................................................. 236 Dynamic fragmentation test ..................................................... 237 Impact crushability test............................................................. 238 Impact W.I. (table) .................................................................... 239
Abrasivity test
Sample :
- Weight: 500 G - Crushed material - Gradation : minus 6 mm - plus: 4 mm
Principle of the test : A rectanguar steel plate is plunged into the sample and is spinning for 5 mm. Wo = weight of the plate before the test (G) W1 = weight of the plate after the test (G) Result: ABR = (Wo - W1) * 1000/0.5 (Grammes per tons) Remark : The abrasivity index is given in grammes of steel per metric ton of material (and not manganese steel).
Abrasivity and crushability indexes
1- Sample:crushed and dried 4 / 6.3 mm size of product (500g) 2- Before testing, paddle weight: Mb (g) 3- Test: 5 min at 4500 rpm 4- After testing, paddle weight: Ma (g)
5- Abrasivity index determination: ABR =
(Mb - Ma) x 1000 0.5
6- After testing, sample is screened at 1.6 mm sieve. Weight of product passing the sieve: Mp (g) 7- Crushability index determination: BR = Mp x 100 (%) 500
(g/t)
Abrasivity scale
ABR Abrasivity
MAIN ROCK TYPES
0
500 very low
1000
low
1500
medium
high
LIMESTONE BASALT SANDSTONE GRANITE QUARTZITE
2000 very high
Crushability scale
CR %
0
Crushability
25 very difficult
50 medium
75 easy
100 very easy
The abrasivity limits
A = ABRASIVITY PRIMARY APPLICATION - Manganese steel hammers
A
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