NeXT Course_Practical Directional Drilling Problems and Solutions

February 18, 2018 | Author: hikkaru12 | Category: Wear, Drilling, Mechanical Engineering, Nature
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Practical Directional Drilling Problems and Solutions

Copyright 2010, NExT, All rights reserved

Practical Directional Drilling Problems and Solutions At the end of this lecture, YOU should be able to: 1.

List common problems encountered in directional drilling

2.

Propose solutions to these problems

Copyright 2010, NExT, All rights reserved

2

Problems and Solutions 1 Costs related to directional versus vertical well 

Rule of thumb – 1.50 to 1.75 times the cost of vertical well



Proper planning and communication is essential to reducing costs



Large target will reduce total well cost.

Copyright 2010, NExT, All rights reserved

3

Problems and Solutions 2 Torque 

Caused by dog-leg severity, keyseating, balled-up drilling assemblies, poor mud properties and well path.



Some corrective measures are: use HWDP, minimize dogleg severity, and maintain drill fluid properties (mud weight, viscosity, filtrate and lubricity).

Copyright 2010, NExT, All rights reserved

4

Problems and Solutions 3 Drag - related to torque 

Clean hole properly



Make short trips to reduce total drag (trip every ~300 mtrs of drilled hole, or every ~18 hours of drilling time)



Optimize BHA design



Optimize drillstring design



Use drilling fluid lubricants



Control dogleg development and eliminate keyseats

Copyright 2010, NExT, All rights reserved

5

Problems and Solutions 4 Dog legs - lead to torque 

Shorten interval between surveys when drilling with limber hookups. This takes more time to survey.



Do not assume that dog-leg is removed by reaming. Make sure by re-surveying at same depth.



Plug back and sidetrack well if an excessive dog-leg cannot be eliminated

Copyright 2010, NExT, All rights reserved

6

Problems and Solutions 5 Key seats - more problematic in soft formations 

Keep dog-legs to minimum



Design well KOP either deeper in well or in firm formation



Use keyseat wipers (hard formations) and string reamers (soft formations)



Run stabilizer near top of drillcollars



Make daily wiper trips



Monitor tripping drag, do not pull into keyseat

Copyright 2010, NExT, All rights reserved

7

Problems and Solutions 6 Differential sticking (wall sticking) – a potential problem when drill string is stationary, for instance during surveys and sliding portion of motor runs 

Add lubricant (oil, surfactant, gel, etc,) to the mud system



Minimize time pipe is stationary



Reduce wall contact area - Use HWDP and spiral DC



Use stabilizers to prevent wall contact



Use drilling jars



Locate casing points to reduce open-hole exposure time



Locate casing seats to prevent having under pressured formation in same openhole with higher pressured formation

Copyright 2010, NExT, All rights reserved

8

Problems and Solutions 7 Hydraulics 

Reduce bit hydraulic energy while building angle in soft formation



Control erosion with nozzle design and nozzle type selection



High annular velocities may erode hole while jetting



Do not circulate without moving location of pipe, avoid keeping bit at same location while circulating especially at high flow rates

Copyright 2010, NExT, All rights reserved

9

Problems and Solutions 8 Lateral drift 

Normally influenced by bedding planes, hence use geologic structural maps for pre-planning



Use true rolling-cone bit (zero offset)



Use rebel tool (azimuth control tool)



Jet with packed BHA



Lead hole direction to plan for right hand walk

Copyright 2010, NExT, All rights reserved

10

Problems and Solutions 9 Small Hole and Ream Vs. One Pass 

Larger holes are more difficult to control the direction



Dog-legs for larger hole are often not uniform



Small hole needs to be opened up to larger hole and adds to drilling time



Two BHA assemblies may be needed adding to handling time and tool rental



Smaller hole may yield higher quality logs

Copyright 2010, NExT, All rights reserved

11

Problems and Solutions 10 Plan Vs Actual 

Plan the well will a lead to the left so as to anticipate normal right hand bit walk



Design left hand lead so that if no walk occurs, only one deflection tool run will bring it back to desired direction/inclination



Rule of thumb “Never allow yourself to be more than one tool run away from the target area”

Copyright 2010, NExT, All rights reserved

12

Problems and Solutions 11 Weight on Bit and Rotary Speed 

Variation is used to control angle & walk



Because WOB & RPM are reduced, this method is not always conducive to maximum penetration rates



Varying WOB or RPM may introduce doglegs



Plan to maximize ROP by designing for high WOB with proper BHA design

Copyright 2010, NExT, All rights reserved

13

Problems and Solutions 12 Off-bottom Rotation 

Creates a ledge and may lead to sidetrack



Aggravates and initiates keyseating



Increases cyclic stress on drillstring and may lead to drillstring fatigue failure



Unless pipe is reciprocated may lead to localized erosion and hole washout

Copyright 2010, NExT, All rights reserved

14

Problems and Solutions 13 Well Collision  Common consideration for multi-platform or drilling pads – develop structural plots (spider diagram)  Project radius of uncertainty and traveling cylinder  Curved conductors may be necessary  Magnetic interference very likely, use gyro orientation survey and short course lengths between surveys  Ensure all other wells are accurately surveyed  Monitor pressures in all wells on pad/platform subject to potential intersection Copyright 2010, NExT, All rights reserved

15

Problems and Solutions 14 Target Definition - Hard & Soft Lines 

Soft lines ( e.g. target radius, target intersection requirement, etc.) are preferred because hard lines cannot be changed, varied, or extended (lease or fixed areas). Select big target size

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16

Problems and Solutions 15 Casing Wear  Use drillstring protectors on the drill string  Slow rotary and tripping speeds  Monitor torque and drag in casing  Use ditch magnets to monitor wear rates  Run casing inspection logs  Reduce low gravity solids content in mud  Design with lower KOP, control dogleg severity  Consider potential for wear in casing design phase Copyright 2010, NExT, All rights reserved

17

Directional Drilling Problems and Solutions Now, YOU should be able to: 1.

List common problems encountered in directional drilling

2.

Propose solutions to these problems

Copyright 2010, NExT, All rights reserved

18

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