CABLE SIZING CALCULATION FOR 2500kVA COMMON TRANSFORMER INCOMING CABLE CONSIDERATIONS: 1. Line to Line Voltage = 2. Frequency = 3. Max. Allowable Voltage Drop % of Line to Line Voltage Starting = Running = 4. Cable Overall Derating Factor D 5. Length of the cable, L =
4320 60
Volts Hz
15% 5% 0.7 100
(As per tender specification: CEM/ISGEC/700558-60- SECTION -II -Design basis-serial no.19) m (Assumed)
Transformer Parameters: Transformer Rating Transformer Efficiency at Full Load Hence, Transformer FLC Im
= = =
1600 kVA 0.97 kVA/(1.732*kV*Efficiency)
=
I/D
=
228.93 A
Cable Sizing Based on Ampacity: Cable equivalent current at 45 degree C, Ic Cable Size Selected Cable Rated Current in Air, Ca Cable Resistance at 90 deg. C (ohm/km) , R Cable Reactance (ohm/km) at 60 Hz , X No.of parallel cables required
327.05 A 2 185 mm
= = = = Ic/Ca
453 A 0.127 0.10056 1
CU, XLPE INSULATED, ARMOURED CABLE (As per KEI catalogue) (As per KEI Catalogue) (As per KEI Catalogue)
Cable Sizing Based on Shortcircuit withstanding capacity: A sample calculation has been done below for minimum cable size required for a motor feeder for the specified short circuit rating. As per IEC 60364-5-54, Clause No.543.1.1, S = (Isc x √t) / K Where, S: Cross sectional area, in Square milimeters Isc: Value (a.c. rms) of fault current for a fault of negligible impedance, which can flow through the protective device in amperes. t: operating time of the disconnecting device, in seconds. K: factor depend on the material of the protective conductor. Transformer Rating Full Load Current 4320V Symmentrical SC current Isc Operating time t Required Cross sectional Area S
= = = =
1600 228.93 40000 0.16 111.89
K - Factor
XLPE Cables PVC Cables
kVA A A S Sqmm
Copper
Aluminium
143 115
94 76
Cable Voltage Drop: Transformer Running Voltage Drop (%) = = Where,
L *Sqrt(3) * IFL( R cosφr+X sin φr) (VL-L/100)* 1000 *No.of runs 0.12 %
L:Length of the cable in metres IFL: Full load current in Amps. IST: Starting current in Amps.
The % of Voltage drop is within the limit. Hence, the Selected Cable Size is 3.6/6 (7.2)kV, 1RX3Cx185 sq.mm, (2XFY) XLPE, Flat Armoured,Copper cable
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