Mum0261 Rev02 Eng PDF
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OPERATION AND MAINTENANCE MANUAL
h s i l g n e
SGS8 COD.: MUM0261 REV. 02
SICOR S.p.A.
Copy of the original file MUM0261_REV02 Italian
Head Office and Production Centre Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy
SGS8
INDEX 1.
LETTER TO THE CUSTOMER ................................. .................................................................. .............................................................2 ............................2
2.
DESCRIPTION OF THE GEARLESS MACHINE ............................... ................................................................ ...................................... .....2 2
2.1. DIMENSIONS/TECHNICAL SPECIFICA SPECIFICATIONS TIONS SGS8 ................................ ............................................................3 ............................3 3.
MACHINE IDENTIFICA IDENTIFICATION TION ............................. .............................................................. ..................................................................4 .................................4
4.
WARRANTY ............................. .............................................................. .................................................................. .......................................................... .........................5 5
5. 6.
GENERAL DELIVERY NOTES ............................ ............................................................. .................................................................. ................................... 6 SAFETY PRECAUTIONS............................. .............................................................. .................................................................. ......................................... ........7 7
7.
SAFETY REQUIREMENTS ............................ ............................................................. .................................................................. ...................................... .....8 8
8.
MOVING THE WINCH ............................. .............................................................. .................................................................. .......................................... .........10 10
9.
NOTES FOR INST INSTALLA ALLATION TION .............................. ............................................................... ..................................................................12 .................................12
9.1. MECHANICAL INST INSTALLA ALLATION TION ................................. ................................................................. ...........................................................12 ...........................12 9.1.1. CABLE INST INSTALLA ALLATION TION....................................... ........................................................................ .................................................................. .................................13 13 9.1.2. SECURING THE GEARLESS MACHINE .............................................................................13 9.1.3. CABLE GUARD.............................. ............................................................... ................................................................. ..................................................... .....................13 13 9.2. ELECTRICAL INST INSTALLA ALLATION TION............................ ............................................................. .................................................................. ................................... ..14 14 9.2.1. ELECTRIC MOT MOTOR OR ..................................................................................... .............................................................................................................. .........................14 14 9.2.2. TERMINAL BOARD WIRING DIAGRAM ................................................... .............................................................................15 ..........................15 9.3. ENCODER ............................... .................................................................. ...................................................................... ......................................................... ......................16 16
............................17 9.3.2. ROTARY ROTARY ENCODER SIN/COS INTERF INTERFACE ACE CONFIGURA CONFIGURATION TION................................... ..............................................19 ...........19 9.3.3. INSTRUCTIONS FOR INSTALLING INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN ENDAT ECN 1313 ENCODER .......................................... ........................................................................... .................................................................. ......................................... ........ 20 9.4. ELECTROMAGNETIC BRAKE ............................ ............................................................. ..................................................................22 .................................22 9.4.1. EMC DIRECTIVE..................................................................................................................23 DIRECTIVE..................................................................................................................23 9.4.2. MANUAL MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT ...............................................24 ...............................................24 9.4.3. MANUAL MANUAL BRAKE RELEASE LEVER EXTENSION KIT ................................. ............................................................26 ...........................26 9.5. POWER SUPPL SUPPLY Y UNIT ............................. .............................................................. .................................................................. .......................................... ......... 27 9.5.1. POWER SUPPLY SUPPLY UNIT ELECTRICAL CONNECTION DRAWING DRAWINGSS ........................................28 10.
STARTING ST ARTING THE GE GEAR ARLE LESS SS MACHI MAC HINE NE FOR THE FIRST TIME............................. ............................................30 ...............30
11.
MAINTENANCE ............................... ................................................................ ................................................................. .................................................. .................. 31
11.1. ENCODER REPLACEMENT ................................. .................................................................... ................................................................32 .............................32 11.2. VENTILA VENTILATION TION KIT ..................................................... ........................................................................................ .......................................................... .......................33 33 12.
EMERGENCY OPERA OPERATION TION................................... ...................................................................... ...............................................................34 ............................34
13.
DISPOSAL/RECYCLING DISPOSAL/RECY CLING ............................... .................................................................. ...................................................................... ..................................... ..34 34
SGS8
1.
LETTER TO THE CUSTOMER
Dear Customer, SICOR gearless machines are designed and manufactured in accordance with the Machinery
machine was delivered; that this manual has been delivered with the machine and that the
2.
DESCRIPTION OF THE GEARLESS MACHINE
for the handling of cable elevator systems. NO OTHER APPLICATION IS CONSIDERED VALID. OTHER APPLICATIONS WILL BE CONSIDERED VALID ONLY AFTER CONSULTATION WITH SICOR.
the cabin.
installed on the machine).
SGS8
2.1. DIMENSIONS/TECHNICAL SPECIFICATIONS SPECIFICATIONS SGS8
Ø D1
E
P
Max Weight
[mm] 120 160 200 210 240
[mm] 90
[mm] 66
[kg]
125
85
[kgm²] 0,10 0,15 0,20 0,26 0,34
138
System
S3 40%
Load
[Nm]
CSW *
245
Max Power**
[kW]
7,4
Standard Encoder Data
2x280
[Nm]
207
[V DC]
Model
[V DC]
Heidenhain ECN 1313
Power
2x79
[W]
[W]
IP10
13 bits
IP40
Standard Cable Length
10
[m]
Voltage
230
[V]
Power
1x16
[W]
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3.
MACHINE IDENTIFICATION
SGS8
4.
WARRANTY
•
recognised as faulty.
Labour, travel and board and lodging costs must be met by the Customer.
•
• gaskets, revolving bearings.
• • Customer under warranty or will send its own technicians.
SGS8
5.
GENERAL DELIVERY NOTES
there is no visible damage to the gearless machine or its accessories
Machine data sheet Work Order
SGS8
6.
SAFETY PRECAUTIONS
WHEN THESE WARNINGS APPEAR, PROCEED WITH THE UTMOST CAUTION.
SGS8
7.
SAFETY REQUIREMENTS
Before installing the gearless machine the customer must verify that the concrete slab and/or the
factors.
LIFTING
EXCLUSION OF POWER SOURCES
WARNING Do not lean and/or sit on the gearless machine, either when it is in or out of service.
SGS8
MALFUNCTIONS.
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8.
MOVING THE WINCH
WARNING RISK OF CRUSHING, IMPACT IMP ACT AND ABRASION
WARNING
CAUTION
• ground slowly on the laythecrate
• •
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CAUTION
machine.
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9.
NOTES FOR INSTALLATION
9.1. MECHANICAL INSTALLATION WARNING
For other values, consult SICOR.
The customer must make sure that the electrical system has suitably gauged cables, is correctly
Allow a minimum of 80 mm between the encoder and the wall so that it is always accessible
SGS8
9.1.1. CABLE INSTALLATION
in any way.
9.1.2. SECURING THE GEARLESS MACHINE
screws is 210 Nm.
9.1.3. CABLE GUARD
YES
NO
YES
YES
YES
SGS8
9.2. ELECTRICAL INSTALLATION
9.2.1. ELECTRIC MOTOR
DO NOT CONNECT THE MACHINE DIRECTL DIRECTLY Y TO THE POWER GRID. THE POWER MUST BE SUPPLIED BY A SUIT SUITABLE ABLE ELECTRONIC CONVERTER. IMPORTANT NOTE
Thermistors
The thermistors MUST ONLY ONLY BE CONNECTED TO A SPECIFIC DEVICE.
When connected close the terminal box.
SGS8
9.2.2. TERMINAL BOARD WIRING DIAGRAM Fan
1W2
1V2
1U2
1W1
1V1
+
1 W1
V1
1 K B
2 K B
1U1
2
3
4
5 6
-
7
~
+
8
N L
U1
PE
Thermistors
L1 L2 L3
terminals of the thermistor
s V r o 0 t s i m r e h T
SGS8
9.3. ENCODER
• •
Absolute rotary encoder with EnDat interface; Rotary encoder with Sin/Cos interface;
SGS8
9.3.1.
connected or disconnected.
6/10/15/20/25 m
C1
inverter side connector. •
6/10/15/20/25 m
C1
1
2
3
7
8
9
4
5
6
10
11
12
C1 MINITEK 12 PIN
PIN 1 2 3 4 5 6 7 8 9 10 11 12
W I R E C O LO U R S IG NAL Brown Green CLOCK Violet White Red/Blue Grey DATE Pink Grey/Pink Blue Sensor 0 V Black Yellow Red Sensor 5 V
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CABLE LENGTH MORE THAN 25 METRES
connected or disconnected.
extensions over 25 m
0.3m
C2 C1
•
CABLE LENGTH OF MORE THAN 25 METRES
C2 17 PIN
C2
1
2
11
13
16 17
3 4
10
12
14
9
E 15
8 7
5 6
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
W I R E C O LO U R Blue
SI GNA L 5V
White
0V
Violet Yellow White/Green
CLOCK
Brown/Green Blue/Black Red/Black Grey Green/Black Yellow/Black Pink
DATE
SGS8
9.3.2. ROTARY ENCODER SIN/COS INTERFACE CONFIGURATION
extension cables is necessary in order to connect this encoder to the inverter. inverter. Please refer to the table below to connect the t he encoder to the inverter inverter..
connected or disconnected.
6/10/15/20/25 m
C3
inverter side connector. •
6/10/15/20/25 m
C3 MINITEK 14 PIN
PIN 1 2 3 4 5 6
C3
1
2
8
9
3
4
5
10
11
12
6
7
13
14
7 8 9 10 11 12 13 14
W I R E C O LO U R S IG NAL Brown Grey Black Red White Grey/Pink n YGerleloew Red/Blue
Blue Violet Pink
SGS8
9.3.3. INSTRUCTIONS FOR INSTALLING THE EXTENSION CABLE ON THE HEIDENHAIN ENDAT ECN 1313 ENCODER
of the encoder
•
•
•
SGS8
•
SI YES
NO
Bushing
•
Bushing
The removal of the extension cable is not recommended, if this is unavoidable carry out the
SGS8
9.4. ELECTROMAGNETIC BRAKE
be controlled. The two brake circuits MUST be monitored
manual.
descent of the elevator.
SGS8
IMPORTANT NOTES
between 10mA min. and 50 mA max. at 24V DC.
DO NOT use detergents containing containing solvents and/or oily
9.4.1. EMC DIRECTIVE
SGS8
9.4.2. MANUAL BRAKE RELEASE LEVER REMOTE CONTROL KIT device of 2.5 m or 5 m in length.
A
B
L
•
• •
lever;
•
•
SGS8
Manual emergency manoeuvre is a dangerous task. It can be used to move the cab
involved.
SGS8
9.4.3. MANUAL BRAKE RELEASE LEVER EXTENSION KIT device
•
Always remove the manual release levers
~ 400 mm
Manual emergency manoeuvre is a dangerous task. It can be used to move the cab excluding
YES
NO
SGS8
9.5. POWER SUPPLY UNIT
19
34 25
5 , 3 Ø
5
5 , 4
0 3
UAC
[VAC]
230
Ubridge
[VDC]
207
at
IRMS
[A]
2.5
at
IRMS URMS
[A] [V]
1.7 275
Terminals
FF315A
2
SGS8
9.5.1. POWER SUPPLY SUPPLY UNIT ELECTRICAL CONNECTION DRAWING DRAWINGSS
max. 250V~ 2,5A-
1/025.000.6 [U- =0,9xU~]
Full-wave rectifier
IN
SDC
OUT
1 2 3 4 5 8
6
Bridge
7
6
max. 250V~ 2,5A1/025.000.6
[U- =0,9xU~]
Full-wave rectifier
IN
SDC
OUT
1 2 3 4 5 8
7
6
Bridge
6
SGS8
max. 250V~ 2,5A1/025.000.6 [U- =0,9xU~]
Full-wave rectifier
IN
SDC
OUT
1 2 3 4 5
6
8
7
6
SGS8
10. STARTING THE GEARLESS MACHINE FOR THE FIRST TIME
data.
CAUTION
WARNING
etc...).
by the EN 81.1 standard. The system can now be handled.
SGS8
11. MAINTENANCE
of this manual.
CAUTION
gloves, safety shoes).
materials
WARNING The gearless machine MUST NEVER BE OPENED.
SGS8
11.1. ENCODER REPLACEMENT
Loosen the screw on the outer ring with an Allen key ; Remove the cover on the rear ;
; Remove the M10 screw; ; Remove the encoder .
;
Figure 1
SGS8
Remove the cover on the rear of the encoder ; Place the encoder inside the housing, taking care to centre the cone ;
; of 1,25 Nm ;
THE HEIDENHAIN ENDA EN DAT T ECN 1313 ENCODER) and close the cover with the Allen wrench SW3/ SW4 ;
PROCEDURE).
Figure 2
11.2. VENTILATION KIT
to the cast iron body).
windings.
SGS8
12. EMERGENCY OPERATION
gearless machine. IN THIS CONDITION THE CABIN WILL MOVE DOWNWARD OR UPWARD DEPENDING ON THE LOAD AND/OR BALANCE CONDITIONS OF THE SYSTEM. WARNING WHEN THE MOTOR IS NOT POWERED, IT IS UNABLE TO GENERATE TORQUE. IN THIS SITUATION, IF THE BRAKE IS OPENED THE CABIN CAN ACCELERATE IN AN UNCONTROLLED MANNER.
13. DISPOSAL/RECYCLING
SICOR S.p.A. Head Office and Production Centre Viale Caproni 32 (Industrial Area) 38068 Rovereto (TN) Italy
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