Motor 900 - Espanhol

July 17, 2019 | Author: jose luis contreras calderon | Category: Tornillo, Ingeniería mecánica, Tecnología de vehículos, Propulsión, Partes del vehículo
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manual de reparación motor OM900...

Description

Motores de La Serie 900 Entreinamento Técnico

Módulos Eletrônicos Teoria

1

Global Training

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Desmontar y montar el árbol de levas ..................................................................................................................................................................................128 Indicaciones para ajustar el juego de las válvulas ................................................................................................................................................................134 Desmontar y montar la unidad inyectora (PLD) ....................................................................................................................................................................136 Desmontar y montar los portainyectores .............................................................................................................................................................................143 Comprobar la holgura axial axial y radial radial en el eje eje del rotor rotor .................................................................... .................................. ........................................................ .......................................................... ............................................................... ...........................148 148 Desmontar y montar la válvula válvula limitadora de presión de de la bomba de aceite aceite ...................................................... .............................. .............................................................. ................................................................. ...........................149 149 Presión del aceite .................................................................................................................................................................................................................151 Comprobar la estanqueidad estanqueidad del sistema sistema de refrigeración ................................................................... ................................. ......................................................... ........................................................... ..........................................................152 ......................152

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a

AP00.00-B-00 -0070B.fm .fm

Comprobar el firme asiento de tuercas y tornillos y reapretarlos si es necesario

 

AP00.00-B-0070B.fm

Comprobar el firm irme asien iento de tuerca rcas y tornillo illos s y rea reapreta retarrlos si es necesario rio

Motor 904.918/ 919/ 920/ 924/ 925/ 938/ 943/ 945/ 957 962; 924.910/ 912/ 913/ 914 Motor 906.917/ 918/ 924/ 953/ 969/ 975/ 977/ 983; 926.910

Tubería de combustible

B07.57-0006-01 Motor 904, 906  1 Sujeción ión de la abrazadera de la tubería 

16.09.99

1

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a

Comprobar el firme asiento de tuercas y tornillos y reapretarlos si es necesario

 

AP00.00-B-0070B.fm

Motor 906; 926  1 Sujeció   n del m ú  últiple l tiple de escape  2 Sujeció   n de la abrazadera de la tuber í ía   de escape 

B14.10-0015-01

g a ¡Peligro!

 

Comprobar Al manipular combustible, Peligro de explosión causad causados os por centel centella, la, intoxic intoxicaci ación por ingestión o inhalaci ón y lesiones por contacto con la piel y los ojos.

AS47.00-B-0001-01A

2

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a

Comprobar el firme asiento de tuercas y tornillos y reapretarlos si es necesario

 

AP00.00-B-0070B.fm

n Bomba de combustible Número

Denominación

Motor 904.918/919/

Motor 924.910/

920/924/925/938/

912/913/914,

943/945/957/962,

926.910

906.917/918/924/ 953/969/975/977/ 983

BA07 BA07.5 .555-BB-10 1002 02-0 -01A 1A

Empa Empalm lmes es de la Tube Tuberría de

Nm

45

45

combustible en la bomba de combustible

n Filtro de combustible Número

Denominación

Motor 904.918/919/ Motor 924.910/ 920/924/925/938/

912/913/914,

943/945/957/962,

926.910

906.917/918/924/ 953/969/975/977/

3

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a

Comprobar el firme asiento de tuercas y tornillos y reapretarlos si es necesario

 

AP00.00-B-0070B.fm

n Múltiple de escape Número

Denominación

Motor 904.918/919/ Motor 924.910/ 920/924/925/938/

912/913/914,

943/945/957/962,

926.910

906.917/918/924/ 953/969/975/977/ 983

BA14 BA14.1 .100-BB-10 1001 01-0 -01C 1C

Apri Apriet et de

últiple de escape en la

a

N

10

10

4

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Cárter de la distribución

a

BA01.60-B-1000-01A.fm

Cárter de la distribución

  BA01.60-B-1000-01A.fm

Motores 457, 904, 906, 924, 926

B

n Cárter de la distribución Número

Denominación

Motores

Motor 904.918/919/ Motor 924.910/

457.915/916/919/ 920/924/925/938/

912/913/914,

922/924/925/926/ 943/945/957/962/

926.910

1

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a

AR01 AR01.3 .300-BB-71 7162 62-0 -03A 3A.fm .fm

Comprobar el paralelismo entre las caras inferior y superior de la culata

  AR01.30-B-7162-03A.fm

Comp Compro roba barr el para parale lelilism smoo entr entree las las cara carass infe infe-- Motores 904; 904; 906; 924 y 926 rior y superior de la culata

Valores de comprobación de la culata Número

Denominación

Motores 904.918/

Motores

919/920/924/925/

906.917/918/

938/943/945/957/

924/953/969/

1

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a

1

2

Comprobar el paralelismo entre las caras inferior y superior de la culata Apoy Apoyar ar la la cula culata ta sob sobre re una una sup super erfic ficie ie tot total alme ment ntee plan plana, a, con con la la cara cara inferior hacia arriba.

i La cara apoyada deberá estar nivelada en relación a la base medidora. Apoyar el l soporte del comparador (2) sobre la base medidora y montar el comparador (1) de modo que el palpador toque en la cara de la culata (posición A) con alguna carga previa. Fijar el comparador y ajustar la escala en cero “0”.

  AR01.30-B-7162-03A.fm

2

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Comprobar la altura de la culata

a

AR01.30-B-7162-04A.fm

Comprobar la altura de la culata

  AR01.30-B-7162-04A.fm

Motores 904; 906; 924 y 926

Valores de comprobación de la culata Número

Denominación

Motores 904.918/

Motores

919/920/924/925/

906.917/918/

938/943/945/957/

924/953/969/

962/973, 924.910/

975/977,

912/913/914

926.910

1

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Determinar la pérdida de presión del cilindro

a

AH01.0 AH01.00-B 0-B-13 -130000-02 02A.fm A.fm

Determ Determina inarr la pérdid pérdidaa de presió presiónn del cilind cilindro ro Todos Todos los motore motoress

Si con la ayuda del compresógrafo se detectó una mayor pérdida de presión, auscultar el motor por la junta de la culata, por la zona de aspiración del aire, por la instalación de escape, por la boca de llenado de aceite y por la precámara o bien por los taladros de las bújias de encendido del cilindro afectado o bien de los cilindros vecinos. Comprobar el líquido refrigerante en el depósito de compensación con respecto a la formación de burbujas. Las posibles causas de una pérdida de presión son: 1. Si se detecta una salida de aire a través de la precámara o el taladro de las bújias del cilindro o bien de los cilindros vecinos, burbujas de aire en el depósito de compensación de líquido refrigerante:

Pérdida de presión por la junta de la culata. 2. Si la salida de aire se produce en la zona de aspiración de aire:

 

AH01.00-B-1300-02A.fm

1

i

4. Salida de aire a través de la boca de llenado de aceite:

Pérdida de presión por los pistones y segmentos.

i Mediante el rociado con aceite de motor se puede acotar la pérdida de presión del cilindro afectado. El aceite de motor sella la holgura entre el pistón y el cilindro durante un corto tiempo . Si en estas condiciones se produce una pérdida de presión más reducida durante un corto período de tiem tiempo po,, con con un alt altoo grad gradoo de de prob probal albi bililida dade de la caus causaa se debe debe al pist pistón ón,, a los segmentos o a la camisa del cilindro. El análisis de las causas puede verse falsificado por la posición de los topes de los segmentos. Si se tiene la sospecha de que la pérdida de pres presió iónn se debe debe a la supe superp rpos osic ició iónn dire directa cta de los los tope topess de los los segm segmen ento tos, s, completar el motor y repetir la prueba previo un corto calentamiento del motor.

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Esquema de apriete de los tornillos de la culata

a

AR01 AR01.3 .300-BB-58 5800 00-0 -01B 1B.fm .fm

  AR01.30-B-5800-01B.fm

Esqu Esquem emaa de de apr aprie iete te de los los tor torni nillo lloss de de la la cul culata ata Motor Motores es 904; 904; 906; 906; 924 924 y 926 926

n Culata Número

Denominación

Motores 904.918/

Motores 924.910/

919/920/924/925/

912/913/914,

938/943/945/957/

926.910

962/973, 906.917/ 918/924/953/969/ 975/977

BA01 BA01.3 .300-BB-10 1002 02-0 -01C 1C

Torni ornillllos os de fij fijaació ción de de la la cul culaata. ta.

1a etapa

Nm

20

20

2a etapa

Nm

70

70

3a etapa

Nm

170

170

4a etapa

Nm

280

280

5a etapa

grados

90 - 100

90 - 100

1

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Esquema de apriete de los tornillos de la culata

a

422 589 00 09 00 Llave de encaje de los tornillos de la culata 

Apretar los tornillos de la culata con la llave de encaje.

i Observar la secuencia de apriete indicada en la figura. i Caso sea sobrepasado el momento de apriete del tornillo, retirarlo, verificar su longitud máxima admisible (reemplazarlo si es es necesario), apretarlo a partir de la 1 a etapa.  Reemplazar obligatoriamente los tornillos cuya longitud sobrepase la máxima admisible.  No reapretar los tornillos de la culata.

  AR01.30-B-5800-01B.fm

2

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a

Esquema de apriete de los tornillos de la culata

W01.30-0020-04

  AR01.30-B-5800-01B.fm

3

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a

Indicaciones para comprobación de daños a causa de la penetración de impurezas

AH01.40-BAH01.40-B-0001 0001-01A. -01A.fm fm

 

AH01.40-B-0001-01A.fm

i

Indicacion Indicaciones es para comprobaci comprobación ón de daños daños a causa de la penetración de impurezas

Aspecto de un cilindro sin daños a causa de la penetración de impurezas

En un cilindro sin daños causados por la penetración de impurezas, las señales de bruñido son visibles en toda la superficie interior excepto en la zona de inversión del 1º anillo de pistón, en donde el bruñido podrá estar parcialmente borrado.

B03.10-0014-01 Aspecto de un cilindro con daños a causa de la penetración de impurezas

En el caso de daños causados por la penetración de impurezas las señales de bruñido en la superficie interior del cilindro son débiles o ya no más visibles.

1

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a

AR0 AR01.4 1.40-B0-B-92 9271 71B. B.fm fm

Maquinado de los cilindros en el bloque del motor (para encamisado) Maqu Maquin inad adoo de los los cilin ilindr dros os en el bloqu loquee del motor otor (para para enca encam misad isado) o)

Motores 904.918/919/920/924/925/938/943/945/957/962/973 Motores 906.917/918/924/953/969/975/977

1Bloque del motor  aAltura del bloque del motor  BDiámetro del alojamiento de la camisa, en el ori- 

  AR01.40-B-9271B.fm 19.09.97

1

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a

Maquinado de los cilindros en el bloque del motor (para encamisado)

  AR01.40-B-9271B.fm

Comprobar:

1

Comprobar la altura (A) del bloque del motor Reemplazar el bloque del motor, caso la altura BE01.40-B-1006-02C (1). (A) sea menor que el limite inferior de la tolerancia prescrita para la Reparación III (- 0,9). Mecanizado

2

Fijar el bloque del motor (1) en la mandriladora.

2

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a

5

Maquinado de los cilindros en el bloque del motor (para encamisado)

  AR01.40-B-9271B.fm

Bruñir el alojamiento de la camisa hasta obte- Diámetro (B) del alojamiento de la camisa ner el diámetro (B), de acabado final. (acabado final).

BE01.40-B-1007-02C

Rugosidad en la superficie del alojamiento (B). BE01.40-B-1011-02C

i Valores de reglaje de la bruñidora: Presión de trabajo: 2,5 a 3,0 bares Rotación: 60 a 100/min (rpm) Ángulo de bruñido: 40 o a 60o Recorrido doble: 30 a 40/min

3

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a

Maquinado de los cilindros en el bloque del motor (para encamisado)

  AR01.40-B-9271B.fm

Valores de comprobación del bloque del motor Número

Denominación

Motores 904.918/ 919/920/924/925/ 938/943/945/957/ 962/973, 906.917/ 918/924/953/969/ 975/977

BE01 BE01.4 .400-BB-10 1006 06-0 -02C 2C

Altu Altura ra (A) (A) del del bloq bloque ue,, medi medido do entr entree los los Normal

mm

298,35 - 298,50

4

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a Número

Maquinado de los cilindros en el bloque del motor (para encamisado) Denominación

  AR01.40-B-9271B.fm Motores 904.918/ 919/920/924/925/ 938/943/945/957/ 962/973, 906.917/ 918/924/953/969/ 975/977

BE01 BE01.4 .400-BB-10 1014 14-0 -02C 2C

Rugo Rugosi sida dadd del del aloj alojam amie ient ntoo del del coll collar ar de la camisa (C) y excentricidad en

Excentricidad máxima (C en mm relación a B)

0,060

5

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a

Maquinar y bruñir los cilindros

  AR01.40-B-9291B.fm

1

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a

Maquinar y bruñir los cilindros

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a

Maquinar y bruñir los cilindros

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a

Medir los cilindros

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Medir los cilindros

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a Número

Comprobar la correspondencia entre el émbolo y el cilindro (diámetro y altura) Denominación

Motores 904.918/ 919/920/924/925/ 938/943/945/957/ 962/973, 906.917/ 918/924/953/969/ 975/977

BE03.10-B-1002-02D

Altura (C) de compresión del émbolo. Normal

mm

64,36 - 64,40

mm

64,06 - 64,10

Reparación II (- mm 0,6)

63,76 - 63,80

Reparación III (- mm 0,9)

63,46 - 63,50

Reparación I (0,3)

  AR03.10-B-7122A.fm

5

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Comprobar y reparar las bielas

a

AR03.10-B-6111B.fm

Comprobar y reparar las bielas

Motores 457; 904; 906; 924 y 926

IBielas de los motores 904; 906; 924 y 926  Bielas del motor 457  II Bielas 1Biela  2Sombrerete de la biela  3Medios casquillos de la biela  4Tornillos de la biela  5Buje de la biela 

  AR03.10-B-6111B.fm 08.09.97

1

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a

1Biela  3Medios casquillos de la biela  5Buje de la biela  6 l Comparador  7 k Medidor de diámetros interiores  aLongitud de la biela (del centro del alojamiento de los medios casquillos al centro del alojamiento del buje) BDesvío de paralelismo y torsión máxima entre las líneas de centro de los alojamien-  tos de los medio casquillos y del buje  CDistancia de medición 

Comprobar y reparar las bielas

  AR03.10-B-6111B.fm

2

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Comprobar y reparar las bielas

a

  AR03.10-B-6111B.fm

Comprobar:

2

Comprobar la biela (1) sobre la coloración azulada, estrías transversales, fisuras o daños en las superficies de acoplamiento del sombrerete y con la biela.

Reemplazar la biela que presente coloración azulada (como consecuencia de sobrecalentamiento por agarrotamiento), fisuras, grietas transversales o daños en las superficies de acoplamiento.

3

Comprobar la biela (1) sobre las deformacio- Reemplazar la biela que presente irregularidai rregularidanes y divergencias en las medidas de control. des. Diámetro del alojamiento de los medios casquillos.

BE03.10-B-1002-01C

Ovalización y conicidad máxima en el alojamiento de los medios casquillos.

BE03.10-B-1005-01C

Desvío máximo de paralelismo y torsión (B) de BE03.10-B-1004-01C la biela (medido en la distancia C). Longitud de la biela (A).

BE03.10-B-1006-01C

3

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Comprobar y reparar las bielas

a

5

Montar los medios casquillos (3) en la biela (1) y comprobar las dimensiones.

  AR03.10-B-6111B.fm AR03.10-B-6111-06B

Diámetro interior de los medios casquillos.

BE03.10-B-1001-01C

Juego radial de los medios casquillos.

BE03.10-B-1003-01C

Longitud máxima de los tornillos de las bielas. BE03.10-B-1009-01C Diámetro de los muñones del cigüeñal.

BE03.20-B-1003-02C

n Motores 904; 906; 924 y 926.

BA03.10-B-1001-01B

n Motores 457.

BA03.10-B-1001-01C 001 589 53 21 00 WH58.30-B-1013-12A WH58.30-B-1014-12A WH58.30-B-1025-12A

6

Comprobar el juego axial de la biela en el muñón del cigüeñal.

Juego axial.

BE03.10-B-1003-01C

Ancho de la biela en el alojamiento de los

BE03.10-B-1007-01C

4

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Comprobar y reparar las bielas

a

  AR03.10-B-6111B.fm

Valores de comprobación de las bielas Número

Denominación

Motores

Motores 904 y

Motores 904 y

457.915/916/919/ 906; hasta el nº .

906; a partir del

922/924/925/926/ final 456372

nº. final 456373

928/929/931/932

Motores 924 y 926

BE03 BE03.1 .100-BB-10 1001 01-0 -01C 1C

Diám Diámet etro ro inte interi rior or de los los medi medios os casquillos (montados en la biela).

Normal

mm

90,060 - 90,102

70,054 - 70,093

70,054 - 70,093

5

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Comprobar y reparar las bielas

a Número

Denominación

Motores

  AR03.10-B-6111B.fm Motores 904 y

Motores 904 y

457.915/916/919/ 906; hasta el nº .

906; a partir del

922/924/925/926/ final 456372

nº. final 456373

928/929/931/932

Motores 924 y 926

BE03 BE03.1 .100-BB-10 1005 05-01 -01C C

Oval Ovaliz izac ació iónn y coni conici cida dadd máxi máxima ma Alojamiento de permitida en los alojamientos de los casquillos los medios casquillos y del buje de

mm

0,01

0,01

0,01

6

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Comprobar y reparar las bielas

a

  AR03.10-B-6111B.fm

Valores de comprobación del cigüeñal Número

Denominación

Motores

Motores 904.918/

Motores

457.915/916/919/ 919/920/924/925/

924.910/912/

922/924/925/926/ 938/943/945/957/

913/914,

928/929/931/932

926.910

962, 906.917/918/ 924/953/969/975/ 977

BE03 BE03.2 .200-BB-10 1003 03-0 -02C 2C

Diám Diámet etro ro del del muñ muñón ón de la biel bielaa en Normal

mm

89,980 - 90,000

69,995 - 70,015

69,995 - 70,015

7

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Comprobar y reparar las bielas

a

  AR03.10-B-6111B.fm

n Bielas Número

Denominación

Motores 904.918/

Motores

919/920/924/925/

924.910/912/

938/943/945/957/

913/914,

962, 906.917/918/

926.910

924/953/969/975/ 977

BA03 BA03.1 .100-BB-10 1001 01-01 -01B B

Torn Tornilillo loss de de fija fijaci ción ón de los los som sombr brer eree-

1a etapa

Nm

10

10

8

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Comprobar y reparar las bielas

a

001 589 53 21 00 Comparador 

  AR03.10-B-6111B.fm

9

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Desmontar y montar el engranaje del cigüeñal

  AR03.20-B-4803A.fm

1

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a

Desmontar y montar el engranaje del cigüeñal

  AR03.20-B-4803A.fm

2

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Desmontar y montar los émbolos

  AR03.10-B-7021B.fm

1

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Desmontar y montar los émbolos

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Desmontar y montar los émbolos

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Desmontar y montar los émbolos

a

19

  AR03.10-B-7021B.fm

Introducir en el bloque del motor la biela (4) i La flecha en la cara superior del émbolo con el émbolo (1), hasta la cinta (9) tocar en el debe estar orientada hacia la delantera del bloque. motor y la biela, con el lado más corto (cara de unión del sombrerete) hacia las unidades inyectoras.  Cuidado para no damnificar el inyector de aceite (8).

i Si es necesario, corregir o reemplazar el inyector (8) ↓ Inyector fijo por tornillo.

AR18.00-B-4000C

Inyector fijo por interferencia.

AR18.00-B-4000E

20

Cuidado para no damnificar la biela, el Empujar con cuidado el émbolo (1), hasta asentarse el medio casquillo de la biela en el muñón del cigüeñal y la superficie del cilindro. muñón del cigüeñal.

21

Montar el medio casquillo (7) en el sombrerete (5).

Observar la marca oriunda del desmontaje. Encajar la lengüeta del medio casquillo en la

8

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Desmontar y montar los émbolos

a

23

Colocar los tornillos (6).

  AR03.10-B-7021B.fm

Aceitar levemente la rosca y la cara de asiento de la cabeza de los tornillos. BA03.10-B-1001-01B  No reutilizar los tornillos con su longitud

BE03.10-B-1009-01C

(L) superior a la máxima permitida.

24

Comprobar el juego axial de la biela e girar el Juego axial de la biela. cigüeñal para comprobar su libre movimiento.

BE03.10-B-1003-01C

25

Comprobar la distancia entre la cara superior del émbolo en el PMS encima de la superficie Distancia del émbolo en el PMS. del bloque.

AR03.10-B-7041-01D

26

Montar el cárter de aceite del motor.

AR01.45-B-7500B

27

Montar la culata.

AR01.30-B-5800B

BE03.10-B-1003-02D

Valores de comprobación de las bielas Número

Denominación

Motores 904.918/

Motores

9

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Desmontar y montar los émbolos

a Número

Denominación

  AR03.10-B-7021B.fm

Motores 904.918/

Motores

919/920/924/925/

924.910/912/

938/943/945/957/

913/914 y

962/973, 906.917/

926.910

918/924/953/969/ 975/977

BE03 BE03.1 .100-BB-10 1009 09-0 -01C 1C

Torn Tornilillo loss de de fij fijac ació iónn del del somb sombre rere rete te de la Diámetro de la rosca biela). Longitud (L), tornillo nuevo.

m

12x1,25

12x1,25

mm

55,5 - 56,0

55,5 - 56,0

57,0

57,0

Longitud (L), máxima mm permitida de los tornillos usados. Valores de comprobación de los émbolos Número

Denominación

Motores 904 y

Motores 904 y

Motores 924.910/

906; hasta el #

906; a partir del

912/913/914 y

final 456372

nº. final 456373

926.910

10

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Desmontar y montar los émbolos

a

  AR03.10-B-7021B.fm

n Bielas Número

Denominación

Motores 904.918/

Motores

919/920/924/925/

924.910/912/

938/943/945/957/

913/914 y

962/973, 906.917/

926.910

918/924/953/969/ 975/977

BA03 BA03.1 .100-BB-10 1001 01-0 -01B 1B

Torn Tornilillo loss de fija fijaci ción ón de los los somb sombre rere rete tess de las bielas.

1a etapa

Nm

10

10

2a etapa

Nm

45

45

3a etapa

Grados

90 - 100

90 - 100

11

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Determinar el juego axial del cigüeñal

a

AR03.20-B-4341-02A.fm

Determinar el juego axial del cigüeñal

  AR03.20-B-4341-02A.fm

Motores 904, 906, 924, 926

Valores de comprobación del cigüeñal Número

Denominación

Motor 904.918/919/ Motor 906.917/ 920/924/925/938/

918/924/953/969/

943/945/957/962

975/977

Motor 924.910/912/ Motor 926.910/

BE03.20-B-1002-02C

913/914

932

mm

31,000 - 31,062

31,000 - 31,062

Reparación I

mm

31,300 - 31,362

31,300 - 31,362

Reparación II

mm

31,500 - 31,562

31,500 - 31,562

mm

0,147 - 0,382

0,147 - 0,382

Normal

mm

3,240 - 3,310

3,240 - 3,310

Reparación I

mm

3 390 3 460

3 390 3 460

Ancho del muñón principal (de ajuste) Normal

BE03.20-B-1004-02C

Juego axial

BE0 BE03.2 3.20-B0-B-10 1008 08-0 -02C 2C

Espe Espeso sorr de las aran arande dela lass de compensación

1

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Determinar el juego axial del cigüeñal

a

1

Medir Medir el el ancho ancho (A) del muñón muñón princi principal pal (de ajuste ajuste)) y anot anotar ar el el valor valor obteni obtenido. do.

 Las medidas mencionadas en la tabla t abla deben ser mantenidas. 2

Medir Medir en en la tapa tapa del del cojin cojinete ete de ajus ajuste te la medida medida (B) (entre (entre las superfi superficie ciess de tope tope de las arandelas de compensación).

3

Obtene Obtenerr el espe espesor sor de de las las arand arandela elass de compen compensa sació ciónn confo conforme rme indica indicado do en en segui seguida: da: Ancho (A) del muñón principal (de ajuste) ajust e)

  AR03.20-B-4341-02A.fm

2

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Indicaciones para comprobación de daños en el émbolo causados por la penetración de polvo

AH03 AH03.1 .100-BB-00 0001 01-0 -01A 1A.fm .fm

Indi Indica caci cion ones es para para com compr prob obac ació iónn de daño dañoss en en el émbolo causados por la penetración de polvo

Aspecto de un émbolo sin daños causados por la penetración de polvo

El aspecto estriado en la superficie de contacto de mayor presión, en la falda del émbolo, debe ser nítidamente visible en grande parte de esta área.

i Las estrías del maquinado en la superficie del émbolo son previstas con la finalidad de retener el

  AH03.10-B-0001-01A.fm

i

1

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Montar y medir los medios casquillos de los cojinetes

a

AR03 AR03.2 .200-BB-43 4341 41-0 -01A 1A.f .fm m

Mont Montar ar y med medir ir los los medi medios os casq casqui uillllos os de los los cojinetes

  AR03.20-B-4341-01A.fm

Motores 904; 904; 906; 924 y 926

Valores de comprobación del cigüeñal Número

Denominación

Motores 904.918/

Motores 906.917/

919/920/924/925/

918/924/953/969/

938/943/945/957/

975/977

1

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Montar y medir los medios casquillos de los cojinetes

a Número

Denominación

  AR03.20-B-4341-01A.fm

Motores 904.918/

Motores 906.917/

919/920/924/925/

918/924/953/969/

938/943/945/957/

975/977

962/973 Motores 924.910/

Motores 926.910

912/913/914

BE0 BE03.2 3.20-B0-B-10 1007 07-0 -02C 2C

Diám Diámeetro tro inte interrno de de los los medi medios os Normal casquillos de los muñones princi-

mm

86,066 - 86,108

86,066 - 86,108

2

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Montar y medir los medios casquillos de los cojinetes

a

  AR03.20-B-4341-01A.fm

3

Valores de comprobación del bloque del motor Número

Denominación

Motores 904.9

Motores 904.9 e

Motores 924.910/

e 906.9 hasta el 906.9 a partir del 912/913/914 y nº. final

nº. final ...465480 926.910

...465479

BE01 BE01.4 .400-BB-10 1001 01-0 -02C 2C

Torn Tornill illos os de los los somb sombre rere rete tess Diámetro de la rosca (capas) de los cojinetes princiLongitud (L) “tornillos pales. nuevos”

m

14

14

14

mm

113,5 - 114

133,5 - 134

133,5 - 134

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Montar y medir los medios casquillos de los cojinetes

  AR03.20-B-4341-01A.fm

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Montar y medir los medios casquillos de los cojinetes

  AR03.20-B-4341-01A.fm

5

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Montar y medir los medios casquillos de los cojinetes

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Valores de comprobación de bielas

  BE03.10-B-1000-01C.fm

1

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Valores de comprobación de bielas

  BE03.10-B-1000-01C.fm

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Comprobar el árbol de levas

a Número

Denominación

  AR05.20-B-6292-03A.fm Motores 904.918/

Motores

919/920/924/925/

924.910/912/

938/943/945/957/

913/914 y

962/973, 906.917/

926.910

2

918/924/953/969/ 975/977

BE05 BE05.2 .200-BB-10 1005 05-0 -04D 4D

Diám Diámet etro ro de los los muñ muñon ones es del del árb árbol ol de levas.

Árbol de levas nuevo

mm

67,911 - 67,930

67,911 - 67,930

BE05 BE05.2 .200-BB-10 1006 06-0 -04D 4D

Diám Diámet etro ro de los los buj bujes es de los los coj cojin inet etes es de Acabado final, bujes monta- mm los muñones del árbol de levas. dos en el bloque

68,000 - 68,030

68,000 - 68,030

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Comprobar el árbol de levas

a

1

Con Con un med medid idor or apr aprop opia iado do,, comp compro roba barr la dur durez ezaa de la sup super erfic ficie ie de de las levas y de los l os muñones del árbol de levas: A = Levas de las válvulas de admisión. B = Levas de las unidades de inyección. C = Muñones del árbol de levas. E = Levas de las l as válvulas de escape

2

Medir edir el diá diáme metr troo de los los mu muñone ñones( s(C C).

3

Apoy Apoyar ar el árbo árboll de de lev levas as en los los muñ muñon ones es exte extern rnos os..

4

Con el l comparador (1), comprobar la excentricidad radial en los círculos básicos de las levas para las válvulas de admisión “A”, de escape “E”, para las unidades de inyección “B” y en los muñones “C”.

5

Con el l comparador (1), comprobar el alzamiento, encima del círculo básico, de las levas de las válvulas de admisión “A”, de escape “E” y para las unidades de inyección “B”.

  AR05.20-B-6292-03A.fm

3

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Comprobar la carrera de las válvulas

a

AR05.00-B-1500B.fm

Comprobar la la ca carrera de de la las válvulas

Motores 904.918/919/920/924/925/938/943/945/957/962 904.918/919/920/924/925/938/943/945/957/962/973 /973 Motores 906.917/918/924/953/969/975/977 906.917/918/924/953/969/975/977 Motores 924.910/912/913/914 Motores 926.910

1Balancines  2Válvulas  3Varillas de las válvulas  4 l Soporte del comparador  5 l Comparador  6Plato del muelle  7Puente de las válvulas  aHolgura de las válvulas  BCarrera de las válvulas 

  AR05.00-B-1500B.fm 07.10.97

1

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Comprobar la carrera de las válvulas

a

  AR05.00-B-1500B.fm

Desmontar

1

Desmontar la tapa de la culata.

AR01.20-B-5014B

2

Montar el dispositivo para girar el motor.

AR03.30-B-1600-03A 904 589 04 63 00

Comprobar:

3

Girar el cigüeñal en el sentido de rotación hasta que el émbolo del cilindro cil indro correspondiente a las válvulas que serán comprobadas alcance el PMS en el recorrido de compresión.

4

Ajustar la holgura (A) de las válvulas que serán comprobadas.

5

Fijar el soporte (4) de modo que el palpador del comparador (5) apoye sobre el plato (6)

i En ese caso, las válvulas que serán comprobadas están totalmente cerradas, y observada la holgura de las válvulas las varillas pueden girar fácilmente. AP05.30-B-0560B Ajustar el comparador con 15 mm de carga previa, para posibilitar la medi-

2

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Comprobar la carrera de las válvulas

a

6

Comprobar la carrera (B) de la válvula.

  AR05.00-B-1500B.fm

Girar el cigüeñal en el sentido de rotación hasta observar la carrera máxima (B) de la válvula, indicado en la escala del comparador. La válvula estará completamente abierta (carrera máxima), antes del puntero del comparador invertir el sentido de movimiento.

i Efectuar la comprobación de la carrera (B) de todas las válvulas. 7

Comparar los valores presentados con los valores especificados.

Carrera de las válvulas.

BE05.30-B-1002-01D

Si el valor (B) presentado en la compro- AR05.20-B-6292A bación es menor que el valor especificado, verificar eventual desgaste en las levas da árbol de levas.

Montar

8

Montar la tapa de la culata.

AR01.20-B-5014B

3

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Comprobar la carrera de las válvulas

a

  AR05.00-B-1500B.fm

Valores de comprobación de las válvulas Número

Denominación

Motores 904.918/

Motores 924.910/

919/920/924/925/

912/913/914 y

938/943/945/957/

926.910

962/973, 906.917/ 918/924/953/969/ 975/977

BE05 BE05.3 .300-BB-10 1002 02-0 -01D 1D

Carr Carrer eraa máxi máxima ma de las las válv válvul ulas as (reg (reguu- Admisión

mm

9, 7

9, 7

4

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Comprobar y ajustar el juego de las válvulas

a

AP05 AP05.3 .300-BB-05 0560 60-0 -01B 1B.fm .fm

  AP05.30-B-0560-01B.fm

Comp Compro roba barr y ajus ajusta tarr el el jue juego go de las las vál válvu vula lass Motor Motores es 904, 904, 906, 906, 924, 924, 926 926

Valores para comprobación de las válvulas Número

Denominación

Motor 904.918/

Motor 924.910/

919/920/924/925/

912/913/914,

938/943/945/957/

926.910

962, 906.917/918/

1

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a

422 589 00 11 00 Llave para el ajuste de las válvulas 

Comprobar y ajustar el juego de las válvulas

  AP05.30-B-0560-01B.fm

2

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3 Comprobar y ajustar el juego de las válvulas   AP05.30-B-0560-01B.fm láminas, entre el balancín y el puente de las válvulas (válvulas de admisión) o entre el balancín y el vástago de la válvula (válvula de Comprobar el juego de la válvula y reajustarlo si fuera necesario. escape). i El juego de la válvula estará correcta cuando, después de apretar a contraporca (2), se observa una leve resistencia al desplazar i No es necesario ajustar el juego de las válvulas si, al efectuar el la lámina de calibración entre el balancín y el puente de las válvulas trabajo de comprobación, se obtienen los “valores de comproba(válvulas de admisión) o entre el balancín y el vástago de la válvula ción”. (válvula de escape). i Al efectuar el ajuste del juego de las válvulas, utilizar láminas calibradoras correspondientes a los ” valores de ajuste”. Los “valová

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Desmontar y montar el árbol de levas

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AR05.20-B-6292A.fm

Desmontar y montar el árbol de levas

Motores 904.918/919/920/924/925/938/943/945/957/962 904.918/919/920/924/925/938/943/945/957/962 Motores 906.917/918/924/953/969/975/977 906.917/918/924/953/969/975/977 Motores 924.910/912/913/914 Motores 926.910

  AR05.20-B-6292A.fm 06.08.97

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a

AR1 AR18.1 8.10-B0-B-50 5031 31A. A.fm fm

Desmontar y montar la válvula limitadora de presión de la bomba de aceite Des Desmon montar tar y mont montaar la la vál válvula vula lim limitad itadoora de pre pressión ión de la bomba omba de ace aceite ite

Motores 904.918/919/920/924/925/938/943/945/957/962 904.918/919/920/924/925/938/943/945/957/962/973 /973 Motores 906.917/918/924/953/969/975/977 906.917/918/924/953/969/975/977 Motores 924.910/912/913/914 Motores 926.910

1Tapón  2Perno de tope  3Muelle (resorte) 4Válvula limitadora  5Cárter de aceite 

  AR18.10-B-5031A.fm 01.09.97

1

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a

Desmontar y montar la válvula limitadora de presión de la bomba de aceite

  AR18.10-B-5031A.fm

 ¡P  ¡Peligro!

Peligro de daños personales debido a la

Tomar las debidas precauciones para desexpulsión del tapón por la acción del muelle. montar el tapón (5).

2

Desmontar el tapón (1).

i Recoger el aceite que salga. BA18.10-B-1003-01B

3

Desmontar el perno de tope (2), el muelle (3) i Examinar el perno de tope (2), el muelle y la válvula limitadora (4). (3) y la válvula limitadora (4) cuanto a un posible desgaste. Si es es necesario, reemplazar reemplazar las piezas desgastadas.

4

Efectuar el montaje en el orden inverso de operaciones.

n Bomba de aceite Número

Denominación

Motores 904.918/

Motores 924.910/

919/920/924/925/

912/913/914 y

938/943/945/957/

926.910

962/973, 906.917/

2

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Presión del aceite

a

BE18.00-B-1000-01A.fm

Presión del aceite

  BE18.00-B-1000-01A.fm

Motores 457, 904, 906, 924, 926

Presión del aceite Número

Denominación

Motores 457.915/ 916/919/922/924/ 925/926/928/929/ 931/932

BE18 BE18.0 .000-BB-10 1001 01-0 -01A 1A

Pres Presió iónn del del ace aceititee lubr lubric ican ante te del del mot motor or,, rotación en vacío mínima permisible rotación máxima

bar

0 ,5

ba r

2 ,5

Presión de aceite Número

Denominación

Motor 904.918/919/ Motor 924.910/ 920/924/925/938/

912/913/914,

943/945/957/962/

926.910

973, 906.917/918/

1

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Comprobar la estanqueidad del sistema de refrigeración

a

AR20.00-B-1010A.fm .fm

Comprobar la estanqueidad del sistema de refri frigeración

Motores 904.9, 906.9, 924.9 y 926.9

1Tapa de la boca de abastecimiento  2Depósito de compensación  3Analizador de estanqueidad  3.1Conexión de entrada, con cabeza de acoplamiento rápido  3.2Válvula de desaireación  3.3Regulador de la presión de entrada 

  AR20.00-B-1010A.fm 13.03.98

1

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Comprobar la estanqueidad del sistema de refrigeración

a  ¡P  ¡ Peligro!

  AR20.00-B-1010A.fm

Peligro de quemaduras debido a la alta tem- Despresurizar antes el sistema,

peratura del líquido de refrigeración.

AS20.00-B-0001-01A

abriendo con mucho cuidado la tapa del depósito de compensación hasta la primera etapa. No retirar la tapa, tapa, si la temperatura del motor es superior a los 90oC. Utilizar los EPI’s necesarios.

1

Retirar la tapa (1) del depósito de compensación (2).

2. 1

Accionar el mando de la calefacción para la posición de abierto.

Vehículo equipado con sistema de calefacción.

Comprobar:

3

Comprobar el nivel del líquido de refrigeración.

Restablecer el nivel si es necesario.

4

Montar el analizador de estanqueidad (3) en  Montar el analizador, de modo que la boca de abastecimiento del depósito (2). permanezca firmemente preso al

AP20.00-B-2010B

2

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a

Comprobar la estanqueidad del sistema de refrigeración

  AR20.00-B-1010A.fm

6

Someter el sistema a 1,0 bares de presión, controlándola a través del regulador (3.3).

Cuando la presión en el sistema alcanzar el valor de comprobación (1,0 bares), interrumpir la alimentación de aire, cerrando la válvula de control de la línea de aire comprimido.

7

Comprobar la estanqueidad del sistema, Si se observa que disminuye la presión observando la estabilidad de la presión, indi- en el manómetro del analizador (3), cada en el manómetro del analizador (3). comprobar si existen fugas en el motor,

3

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Comprobar la estanqueidad del sistema de refrigeración

a

98 001 589 06 21 00 Analizador de estanqueidad 

  AR20.00-B-1010A.fm

4

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