Monthly - Progress - Report - October - 2018 - (Project - Month - 82) Completions

 

  REV.

COMPANY DOC. No. JKC DOC. No.

COMPANY CONTRACT No. JGC JOB No. 

0-6037-21

0

H-0290-1100-0082 800224 KBR JOB No.

SHEET

  3

Review Class.

F034

1

CHIYODA JOB No.

OF

11051

15

INPEX Operations Australia Pty Ltd

ICHTHYS ONSHORE LNG FACILITIES

MONTHLY PROGRESS REPORT OCTOBER 2018 (PROJECT MONTH – MONTH – 82)  82)

DRAFT

REV.

DATE

ISSUE PURPOSE

PREPARED

CHECKED

APPROVED

0

09-Nov-18

IFC

R. Head

R. Head

M. Welch

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 2 of 15

CONTENTS 1. 

PROJECT MANAGEMENT ............................................................... 3 

1.1  1.2 

Executive Summary ........................................................................... 3  Critical Path and Separable Portions.................................................. 4 

2. 

HSES................................. .................................................. ................................. ................................. ............................... .............. 5 

2.1 

Health, Safety & Security ................................................................... 5 

3. 

OVERALL SCHEDULE STATUS ...................................................... 6 

3.1 

Overall Status .................................................................................... 6 

4. 

ENGINEERI ENGIN EERING NG............... ................................ .................................. .................................. ................................. ................ 7 

4.1  4.2 

Overall Status .................................................................................... 7  Issues and Opportunities ................................................................... 7 

5. 

COMBINED CYCLE POWER POWER PLANT (CCPP) .......... ................... ................... ............... ..... 8 

5.1  5.2  5.3  5.4  5.6 

Overall Status .................................................................................... 8  Engineeri Engin eering ng................................. ................................................. ................................. ................................. ...................... ...... 8  Procureme Procu rement nt ................................. .................................................. ................................. ................................. .................... ... 9  Material Management ...................................................................... 10  Commissioning ................................................................................ 12 

6.  6.1  6.2  6.3 

COMPLETIONS............ COMPLETION S............................ ................................. ................................. .................................. .................. 13  Overall Status .................................................................................. 13   Achievements ................... .......... ................... ................... .................. ................... ................... ................... ................ ...... 13  Issues and Opportunities ................................................................. 13 

7. 

COMMERCIAL COMMERCIA L AND LEGAL MANAGEMENT MANAGEMENT ................... .......... ................... ............. ... 14 

7.1  7.2 

Overall Status .................................................................................. 14   Achievements ................... .......... ................... ................... .................. ................... ................... ................... ................ ...... 14 

ATTACHMENTS 

 

Attachment 3-A: Level-0 Program Management Schedule (Target).



 

Attachment 3-C: Milestone Status— Status—Overall Milestone Trend.

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Attachment 10-A: Milestone Status— Status—Combined Cycle Power Plant (CCPP).

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Project Construction, Precommissioning and Commissioning Weekly Status Report.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

1.

PROJECT MANAGEMENT

1.1   1.1

Executive Summary  Summary 

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 3 of 15

The cumulative weighted overall project progress at the end of the current reporting period is 99.44 (Ivan) percent. The longest path for project completion continues to be the construction effort driving commissioning involved thin the CCPP provision of steam generated power.th All 5 GTG’s exported power by the 5  September. GTG 3 completed handover handover on the 5  September. GTG 2 and GTG 1 both planned to be handover the week of the 15th October. The Utility Boiler descope is agreed with Company, the Deed has been agreed and the de-scope work has started. Combined Cycle construction ongoing, instrument loop and function testing commenced. HRSGs 5, 4 and 3 chemical cleaning complete. The final 2 units will be complete by mid October. STGs Lube oil flushing going well. Power requirements to support A200 are being addressed with the Handover of CCPP GTG-3, GTG 4 & GTG 5 augmented by the Temporary Power Plant (TPP2). The 4 DFTs units in TPP-2 have been operational on both diesel and gas.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

1.2   1.2

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 4 of 15

Palacios)   Critical Path and Separable Portions (Rene Palacios) Longest Path Both LNG trains achieved RFSU. SP3 Power RFSU

SP-3A: All SP-3A:  All 5 GTG’s exported power by the 5th September. The 4 DFTs (TPP-2) are nowthoperational on diesel and gas. Combined with all GTG’s GTG’s   already exporting power on 5  September, this will ensure adequate power is available to operate the trains while CCPP SP-3B steam units are finalize f inalized. d.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

2.

HSES

2.1   2.1

Health, Safety & Security

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 5 of 15

Overall Status Please refer to the HSES Monthly Report for issued separately by the HSES team.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

COMPANY Doc. No. JKC Doc. No. Sheet No.

3.

SANCHEZ)   OVERALL SCHEDULE STATUS (IVAN SANCHEZ)

3.1   3.1

Overall Status

H-0290-1100-0082 Rev.0 6 of 15

The overall progress status is summarised as follows: Description Overall

Weight %

72/76 Target

Cum. Actual

Variance

Weighted Variance

100.00

% 100.00

%

99.44

%

-0.56

%

-0.56

%

Engineering Engineerin g

3.04

% 100.00

%

100.00

%

0.00

%

0.00

%

Procurement

20.71

% 100.00

%

100.00

%

0.00

%

0.00

%

Module Fabrication

17.69

% 100.00

%

100.00

%

0.00

%

0.00

%

Transition Pontoon

0.42

% 100.00

%

100.00

%

0.00

%

0.00

%

Transportation

2.35

% 100.00

%

100.00

%

0.00

%

0.00

%

53.62

% 100.00

%

99.35

%

-0.65

%

-0.35

%

2.17

% 100.00

%

90.15

%

-9.85

%

-0.21

%

Construction S/C Commissioning Commissioni ng

The cumulative weighted project progress to the end of the current reporting period is 99.44 percent.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

4.

(MORIMOTO-SAN)   ENGINEERING (MORIMOTO-SAN)

4.1   4.1

Overall Status

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 7 of 15

Operational troubleshooting for outstanding issues after SP handover has been in progress by analysing conditions reported via PHAR by Company Operation with mitigation measures established as required. Remaining material for NOTI implementation is under expediting. Temporary sensor provision for ambient temperature measurement during Performance test have been discussed and aligned with Company. 4.2   4.2

Issues and Opportunities Required extent and detail for Document completion and Engineering Data Warehouse handover is under discussion and need to be finalized with Company.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES

COMPANY Doc. No. JKC Doc. No. Sheet No.

Monthly Progress Report October 2018 (Project Month  – 82)

H-0290-1100-0082 Rev.0 8 of 15

5.

INDICO)   COMBINED CYCLE POWER PLANT (CCPP) (NEIL INDICO)

5.1   5.1

Overall Status (Ivan Sanchez)  Sanchez) 

Weight %

72/76 Target

Cum. Actual

Variance to Plan

100.00%

100.00%

96.69%

-3.31%

Engineering

5.10%

100.00%

100.00%

0.00%

Procurement

63.30%

100.00%

99.75%

-0.25%

Construction

28.20%

100.00%

93.25%

-6.75%

PreCommissioning

1.60%

100.00%

69.79%

-30.21%

Commissioning

1.80%

100.00%

57.62%

-42.38%

Description Overall

5.2   5.2

Engineering  Achievements  Achieveme nts  



 As o off 27 September September,, 7,524 7,524 docs docs (81% (81% progress) progress) have been issued out of 9,344 9,344 docs, and the remaining open docs are 1,810 as shown in the below Table A1; Table A1 - CCPP Overall Document Status (by SP Category) ISSUED TOTAL (AC / BC) (AC / BC) GTG STG & Others  

(HRSG/UB/ACC/BOP)

TOTAL

1,487

1,307

(582 / 90 5)

(40 4 / 90 3)

7,847

6,217

(2 ,929 / 4, 4 ,9 18)

(1 ,374 / 4 4,,8 43)

9,334

7,524

(3 ,511 / 5, 5 ,8 23)

(1 ,778 / 5 5,,7 46)

OPEN (AC / BC) 180 (17 8 / 2)

1,630 (1 ,555 / 7 75 5)

1,810 (1 ,733 / 7 77 7)

1,810 open docs shown in Table A1 can be categorized in the following 2 categories;

Note:

Open Doc Total 1,810

 AC Categ Category ory 1,733

BC Ca Category tegory 77

 AC  A C (A fter Cons tructi on Completion) categor y:  As-built documentation documentation will only be proceeded proceeded after construction construction completion in order to reflect reflect Site as-built status. As of 27 September, 1,733 docs are categorized in AC category.

B C (B efo efore re C onstruction Complet Completion) ion) categ categ ory:   Final documentation including as-built documentation can be proceeded without waiting for construction completion. As of 27 September, 77 docs are categorized in BC category.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

 

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COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 9 of 15

(Company)) and CTR (Contractor)  As per the conclusion made between CPY (Company sponsor level in the week of 06 August, the followings UBs de-scoping preparatory work have been performed.

- Engineering work related to UBs de-scoping;   Finalisation of Scope of Work for the Contract

o

  Preparation Preparat ion of De-scoping Engineering Plan (Done, under review internally)

o

- Discussed with CPY about the necessity of sumps in UBs area and proceed to design without sumps and their pumps. (Done) - CTR issued FS to apply blind cap for steam lines and blind isolation flange for utility lines due to no future tie-in (no DB&B (double block and bleed)). (Done) - Discussed with GE for commissioning and start up sequence without UBs and it was finalised, which will be incorporated into each deliverables. And it was shared with commissioning group. (Done).  



In order to reduce construction work at the site, JKC management requested to pursue possibility of elimination of noise enclosure for STG. Since elimination STG noise enclosure willconstruction be worth re-considering maintenance pointofof view as well as from point of view,from JKCthe is working on re-evaluation of Noise ALARP (see Note) for the case of elimination of STG noise enclosure. enclosure. [Note: ALARP (As Low As Reasonably Practicable) design is required for the plant noise emission as per the Work Health and Safety Regulations for the Northern Territory.] Supplementall Report to the overall Noise ALARP which was performed in 2014 Supplementa for whole plant is being prepared together with SLR (3rd party consultant), and will be issued to Company next week (in the week of 01-Oct) after the further clarifications with SLR early next week.

 



5.3   5.3

Flange management register needs to be maintained as per contractual requirement to record flange make up status reflecting the latest construction status. As a result of discussion, Engineering was requested by JKC management to summarise the design and material data for each flanges without including QC record such as tensioning or torqueing. Engineering requested TOC-Philippine to do this task and accepted by TOC-Philippine. Telephone conference was held on 17-SEP between DOC and TOC-Philippine and the work was started by TOC-Philippine with supported by TOC Engineering.

Procurement  



Nothing to highlight

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

5.4   5.4

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 10 of 15

Material Management Safety  



Weekly safety walk downs with Downer of Materials laydown yards. Materials

 

GE Capital Spares turn over to INPEX continues to progress Materials and Engineering Engineerin g continue to validate the items and update descriptions.

 

Monadelphous has demobilized, and turned over all surplus materials to JKC. This material has been inventoried and turned over to other sub-contractors as engineering, engineerin g, and construction have requested. r equested.

 

 Actuated valve assessment at off site Bollore facility has completed, as more valves are located they are moved to Bollore Bollor e and inspection is being completed by JKC Engineering.

 

Enermech has set up the old Monadelphous stores at the work front, and continues to progress on this front.

 

We continue to work with Downers to streamline material issuance process. This will continue to adapt to meet constructions needs.

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

Based on OPS1 iCMS CMRX Register 26th September 2018

Measurement

Weekly – CCPP CMIV Submitted for the period of 20th to 26th September 2018 as per iCMS Weekly

JKC CCPP

Downer

GE

Enermech

CCP- 2

C C P- 4

CCP- 9

CCPCOM

CCPP

129

6

14

2

11

Total

Comm

JKC CCPP

CMIV Submitted

162

C MIV's Picking

141

 

11 6

5

10

2

8

C MIV's Delivered

21

 

13 13

1

4

0

3

C MIV's Shortages Delivered

0

 

0

0

0

0

0

278

22

77

11

41

CMIV's Line Items Su bmitted

429

C MIV's Line Items Picking C MIV's Line Items Delivered

387 42

 

260 26

21

61

11

34

 

18 18

1

16

0

7

0

 

0

0

0

0

0

C MIV's Line Items Shortages Delivered

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

5.5   5.5

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 11 of 15

Construction Major Achievements for Construction  



GTG Simple Cycle - GTG 2: Continued closing closing of Punch list list and ITRs to facilitate GTG 3 handover to Company. Vendor on site for the GSU transformer. - GTG 1: Continued closing closing of Punch list list and ITRs to facilitate GTG 3 handover to Company.

 



HRSG - HRSGs 3, 4 & 5 chemical cleaning completed. - HRSGs 1 & 2 chemical cleaning ongoing. - Continued PWHT of pipes in HRSG 1/2/3 - Continued HRSGs insulation & painting - Progressing with concrete road network and drainage system around area - Scaffolding strips underway underway on HRSGs, HRSGs, piperack piperack and ACCs

 



STG/ACC - STGs LO flushing ongoing - Continued main cabling and terminatio terminations ns in STGs and LERs - Ongoing secondary cabling, terminations, installation of JBs and QC inspections - Progressing on permanent lighting installat installations ions and QA/QC inspection inspections s - Ongoing STG 2 Stage 3 Lube Lube Oil Oil flushing flushing - Commenced chemical cleaning of STG3 lube oil return line. - Continued installation and hydro/pneuma hydro/pneumatic tic testing testing of of pipes. pipes. - Works on roads, paving paving and and drainage drainage system around site continues. continues.

 



BFW Area - Continued installation of Instrument Instrument stanchions stanchions and and impulse impulse tubings tubings - Continued installation of secondary cable trays, cabling, termination terminations s and QA/QC inspections - Ongoing BFW-A Lube Oil flushing - Ongoing BFW-D Lube Oil flushing

 



Overall - EIT punch closing in progress - EIT ITR completion in progress

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

5.6   5.6

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 12 of 15

Commissioning  Achievements  Achieveme nts

CCPP Procedures  

Total CCPP commissioning documents 367. Total CCPP commissioning

 

documents issued to Company 345. Balance to be issued for CCPP 22. Commissioning list  – update  update ongoing Commissioning spare parts / consumable list –





Commissioning Commissioni ng Field F ield Activity  

Loop checking in progress for HRSGs and BFW

 

Started solo run activities for ACC fin fans motors

 

Waterfall for STG 2 start up prepared and discussed with GE/Construction/Planning

 

GTG 3 handed over to OPS

 

GTG 2











- GSU transformer transformer in service.New taps ordered and ETA end of October 2018. 2018. - DLN Tuning postponed by OPS until 20th Oct - Continue with punch list close-out. - Handover of GTG 2 to Company planned for October 17th.  



GTG 1 - First Fire on 1st Sep and Export Power achieved on 5th Sep. - DLN Tuning postponed postponed by OPS until 20th Oct - Continue with punch list close-out - Handover of GTG 1 to Company planned for October 17th 

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

COMPANY Doc. No. JKC Doc. No. Sheet No.

6.

COMPLETIONS (STEPHEN RATHBONE)

6.1   6.1

Overall Status

H-0290-1100-0082 Rev.0 13 of 15

The Completions Monthly Status is illustrated in the followi f ollowing ng table. October 2018

6.2   6.2

RFC Achieved

2

RFSU Achieved

22

Total

24

 Achievements  Achievemen ts  Achievements  Achieveme nts this month  



SPHO SP-3A-GTG-1 and SP-3A-GTG-2 accepted by Company on 17th  October.

 



6.3   6.3

24 system dossiers completed.

Issues and Opportunities  



None to report.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 14 of 15

7.

JACOBSSEN)   COMMERCIAL AND LEGAL MANAGEMENT (STEN JACOBSSEN)

7.1   7.1

Overall Status Several major commercial issues remain unresolved between Company and Contractor including agreement of Target Reimbursable Cost, Contractors Professional Services, Module Fabrication Costs and resolution of COR-62 Unsuitable Ground Conditions. Company disputing reimbursable invoices and not progressing Change Orders is severely impacting Contractors cash flow. Company and Contractor executed a detailed review of long outstanding Change Orders involving Senior Management with the view to reaching agreement. However to date the parties remain in disagreement as to the value. This work continues but progress is poor.

7.2   7.2

Achievements  Achievements  Achieveme nts this month  



Invoices issued in this period: - Month 82 for LS and RB - Milestone 64 (Amount revised)

 



- Credit Adjustment Adjustment Note Note for Article Article 67(c) (Accounting and Taxation Taxation purpose) purpose) Payments received in this period: - Month 81 for LS and RB - Milestone 64 - Company deducted AUD77MM for LDs, disputed FBT of Art 67(b)/(c) and disputed Subcon Costs against September payments according to Company letter 800224-IPX-JKC-LE-08200,08201, 08203, 08204, 08205

 



 All payments are current except except for the following: following: - Invoice nos. 870-874, 1081, 1086-1087, 1091, 1139, 1140, 1143, 1144, 1171, 1200-1202, 1231, 1232, 1261, 1262, 1267, 1268, 1277, 1278, 1307, 1311, 1313, 1325, 1333, 1334, 1346, 1347-1350, 1353, 1358, 1359, 13721374, 1390, 1391, 1394, 1402-1405, 1413, 1420-1424, 1440, 1442, 1445, 1449, 1471-1473, 1494-1497, 1527-1528, 1543, 1545, 1568-1570, 1589-92, 1593-1607, 1631-1635, 1677-1682, 1702-1711,1722-1725, 1756,17581761, 1763, 1766, 1832-1848, 1851, 1853, 1855, 1857, 1898-1906, 19371946 and LS-AUDAP-007 (Disputed items)

 



Reimbursable able items not approved by Company have been  A number of Reimburs invoiced. This action is due to delays in approval and cash flow needed for reimbursement of Contractor paid reimbursable items. This list of disputed reimbursable cost items continues to grow without resolution.

 

  INPEX Operations Australia Pty Ltd ICHTHYS ONSHORE LNG FACILITIES Monthly Progress Report October 2018 (Project Month  – 82)

COMPANY Doc. No. JKC Doc. No. Sheet No.

H-0290-1100-0082 Rev.0 15 of 15

Contracts  



Two (2) Change Orders progressed this month as per below table CO Number CO-277 CO-284

 



Title

Status

Company HAZOP Reviews (SP-2A, SP2B, SP-2C – SP-2C – Additional  Additional Manhours Change of destination for Spare Frame 7 Engine

COR(s) Incorporated

Executed

591

Executed

294

Change Order Requests issued in the month were two (2) as detailed in the below table COR Number

Status

Rev

000406

Final COR

2

000642

Provisional COR

0

Description BaseLine Survey Works – Works –   Reimbursable Contracts SIMOPS Phase 5 Exclusion Zones (Shutdown for FEED Gas Introduction)

Date 19-Sep-18 18-Sep-18

 

The CVL-3 Subcontract remains open. Company have now confirmed their requirement to proceed with financial audit of the Subcontract. Contractor and Company are still in disagreement with regards to the costs associated with the audit.

 

Company’s position on outstanding on outstanding MOFTP reimbursable items is not agreed by Contractor including transportation from fabrication yard, provision of cyclone mooring facility and stand-by tug boats. Company has disputed Contractor invoices for this Work.

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