Mongoose Shaker (Rev. h)

Operating and Service Manual For

Mongoose PT Shaker Per Assemblies 9671740-01 9671740-02 9671740-03 9671740-04 9671740-05 9671740-06 9671740-07 9671740-08

P. O. Box 42842 Houston, TX 77242-2842 Global Sales/Technical Support Tel: 281-988-1866 Fax: 281-988-1889 Watts: 1-800-654-0660 Manual Part #: 90-90-767 (Rev. H)

DISCLAIMER Recommendations made by MI Swaco are advisory only. MI Swaco shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and MI Swaco shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall MI Swaco be liable for incidental or consequential damages.

© Copyright 2005 MI-Swaco Publication date: February 2005

All other products, brands, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. This publication is the property of, and contains information proprietary to MI-Swaco. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior written permission of MISwaco. Information contained within this publication is subject to change without notice.

Table of Contents Section 1:

Introduction

Page 1

1.1: 1.2:

1 2

Symbols PPE's (Personal Protective Equipment)

Section 2:

Purpose

2

Section 3:

Description

2-3

3.1:

4 4 4 5 5 6 6 6 7 7 8 8 9 9 10 10 10 11 11 12 12 13 13

3.2:

3.3: 3.4:

3.5: 3.6:

Specifications 3.1.1: Two (2) Vibrator Motor Version 9671740-01, -05 3.1.2: Three (3) Vibrator Motor Version 9671740-02 3.1.3: Two (2) Vibrator Motor Version 9671740-03, -07 3.1.4: Three (3) Vibrator Motor Version 9671740-04 Mongoose PT Installation Drawings Figure 1: Side Detail View 2 Motor Version Figure 2: Top Detail View 2 Motor Version Figure 3: Side Detail View 3 Motor Version Figure 4: Top Detail View 3 Motor Version Figure 5: Side Detail View 2 Motor w/ Bypass Figure 6: Top Detail View 2 Motor w/ Bypass Mongoose PT Installation Figure 7: Typical Mongoose PT Installation Detail Bypass Installation and Parts List Figure 8: Swaco Bypass Manifold P/N#: (9671734) Figure 9: Typical Bypass Installation Detail Figure 9a: Bypass Part List Typical Trough and Shale Slide Installation Shipping Brackets Figure 10: Shipping Bracket Locations Figure 11: Feed End Shipping Bracket Detail Figure 12: Discharge End Shipping Bracket Detail

i

3.7: 3.8:

Section 4:

Section 5:

Power Requirements and Supply Counter Weight Adjustment Figure 13: Counter Weight Parts Identification Figure 14: Counter Weight Adjustment Detail Figure 15: Counter Weight Correct Adjustment Detail Figure 16: Vib. Motor Torque Requirements 3.9: Motor Vibrator Bolt Torque Requirements Operation 4.1: Starting / Stopping the Shaker Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) Figure 18: Electrical Schematic (2 Vib. Motors) Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) Figure 20: Electrical Schematic (3 Vib. Motors), 460V 4.2: Screen Selection Table Figure 21: Screen Selection Table 4.3: Variable Deck Angle Figure 22: Deck Angle Adjustment Maintenance 5.1: General Maintenance 5.2: Electrical System Maintenance Figure 23: Vib. Motor Starter Box Parts List (3 Vib. Motors), 460V Figure 24: Vib. Motor Starter Box External Detail (3 Vib. Motors) , 460V Figure 25: Vib. Motor Starter Box Internal Detail (3 Vib Motors), 460V Figure 23a: Vib Motor Starter Box Parts List (3 Vib. Motor), 380V Figure 24a: Vib. Motor Starter Box External and Internal Detail (3 Vib. Motors), 380V Figure 26: Vib. Motor Starter Box External Detail (2 Vib Motors) Figure 27: Vib. Motor Starter Box Internal Detail (2 Vib Motors) Figure 28: Vib. Motor Starter Box Parts List (2 Vib. Motors) 5.3: Screen Installation and Removal 5.4: Screen Gasket Replacement 5.5: Vibrator Motor Maintenance 5.6: Vibrator Motor Bolts / Torque Requirements

Page 14 15-16 16 16 16 17 17 17 17 18 18 19 19 20 20 21 21 22 22 22 22 23 23 24 24 25 25 25 26 27 27 28

ii

Section 6:

Troubleshooting

Page 29

Section 7:

Drawings and Parts List for Mongoose PT Assemblies Figure 29: Mongoose Assembly Side Detail Figure 30: Parts List for Assemblies Table 1: Parts List for Mongoose Configurations 7.1: Control Assembly Kit (9670746 and 9671746-01) Figure 31: Control Assembly Kit (9671693 and 9671693-01) Figure 32: Parts List for (9671693 and 9671693-01) Cable Routing View 7.2: Control Assembly Kit (9670688) Figure 33: Control Assembly Kit (9671688) Figure 34: Parts List for (9671688) Cable Routing View

30 30 30 30 31 31 31 32 33 33 33 34

Section 8:

Drawings and Parts List for Mongoose PT Assembly 9671735 Figure 35: Parts List for 9671735

35 36

Section 9:

Drawings and Parts List for Mongoose PT Assembly 9671738 Figure 36: Parts List for 9671738

37 38

Section 10:

Recommended Spare Parts

39-42

Appendix A.:

43 Martin Motor Operation and Maintenance Manual

44

iii

Section 1:

Introduction

This manual contains installation, operation, and maintenance instructions for the Mongoose PT Shaker built by M-I Swaco. PT = Pre-Tensioned flat screen panels A primary goal of effective solids control is to remove as many drill solids as possible. The Mongoose Shaker design provides this preferred mud processing capability. The unique balanced elliptical motion (3 vibrator motor version) along with a linear motion (2 motor version) together with four pretensioned flat screens permit increased solids dryness and more even distribution of the mud on the screens and therefore more volume capacity per foot of screen area compared to conventional hook strip screen shakers. Screens are available in a wide variety of meshes in square, oblong, and triple layered bonded.

1.1:

Symbols Symbols in the operating manual which concern operating safety are emphasized as follows: This symbol draws attention to the safety measures which must be observed to prevent personal injury. ATTENTION!

This symbol draw attention to the safety measures which must be observed to prevent damage to the equipment.

NOTE:

This symbol draws attention to general operating notes which should be especially observed.

The symbols shown on the packing should be noted. Their significance is as follows:

1

1.2:

PPE's (Personal Protective Equipment)

PPE (Personal Protective Equipment) must be worn by all personnel working on or around the Mongoose PT Shale Shaker. Below is a list of what should be worn by personnel unless Local or National codes require different PPE's to be worn. 1. 2. 3. 4. 5.

Approved Hard Hat Approved Safety Glass w/ Shields or a Face mask Approved Gloves Approved Safety Shoes Approved outer garments

Check with Local or National Codes for additional requirements Section 2:

Purpose

The Mongoose PT Shaker permits a high flow rate with maximum solids discharge during the first stage of cuttings removal. A higher flow rate speeds drilling and proper use of the Mongoose PT Shaker reduces mud costs and decreases pump maintenance. Section 3:

Description

The MI Swaco Mongoose PT Shaker was especially designed for use in the drilling industry. The Mongoose PT Shaker is a fine screen vibrating shale shaker with four sections of screens in series. The deck angle is adjustable up 3° (degrees) or down 3° (degrees). This allows flexible control of the cuttings retention for a maximum separation of liquids and solids. The Mongoose PT Shaker has a new Flow Diverter System to enhance the solids separation performance. The screening operation is improved when the forward momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning of the feed screen. The standard method for introducing drilling fluid onto a shaker screen in to use a possum belly or tank. The fluid fill the possum belly from the bottom until it flows over a weir. The weir is located such that the fluid falls on the beginning section of the feed screen. The new Flow Diverter System is mounted above the screen deck. The fluid is redirected from the flow line through the diverter box into a half pipe that is welded to the back of the screen deck. The flow enters the half pipe at the bottom and spins up and back through the fluid stream. The fluids collide reducing the momentum of the fluid as it enters the beginning of the feed screen.

2

Since the diverter box is mounted above the screen deck, no trap exists to collect solids. As the fluid passes through the diverter box it sweeps the box clean. The skid serves as a collecting area for the drilling mud after it passes through the screen. A trough may be placed on either or both sides of the skid to direct the flow into the mud tank.

The shaker is equipped with two (2) or three (3) explosion proof vibrator motors. The unique mounting of these vibrator motors produce a balanced elliptical deck motion for a three (3) motor version and a linear motion for the two (2) motor version. With the three motor version, the motion is a unidirectional balanced ellipse slowing down the solids conveyance resulting in much drier discharge. The three motor version provides a true linear motion when the third motor is shut off. This should only be used when high solids loading on the screens is experienced. With the third motor off, the G-force on the shaker will be increased by 20%. The increased force and linear motion will result in shorter screen life if used continuously. When all three motors are operation, the motion is a true balanced elliptical motion providing increased screen life, dryer solids thus translating into savings in drilling mud consumption. When a simple conventional linear motion shaker is desired, the two motor version with can be used with simplified controls.

3

3.1:

Specifications

3.1.1: Two (2) Vibrator Motor 9671740-01, -05 Length: 116.88 inches [2969 mm] Width: 63.00 inches [1600 mm] Height: 55.57 inches [1411 mm] Approximate Weight: 3600 lbs. [1632 Kg.] Approximate Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-01) Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-05) Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-01) OR (2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-05) Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-01) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-05) Maximum Linear G Force: 6 G's Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.2: Three (3) Vibrator Motor 9671740-02, -06 Length: 116.88 inches [2969 mm] Width: 63.00 inches [1600 mm] Height: 55.57 inches [1411 mm] Approximate Weight: 3800 lbs. [1723 Kg.] Approximate Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-02) Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-06) Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-02) (1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp OR (2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-06) (1) 50 Hz, 3 Phase, 1500 RPM. 0.60 Hp Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-02) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-06) Maximum Elliptical G Force: 5 G's Maximum Linear G Force: 6 G’s Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

4

3.1.3: Two (2) Vibrator Motor 9671740-03,-07 Length: 134.14 inches [3406 mm] Width: 63.00 inches [1600 mm] Height: 55.57 inches [1411 mm] Approximate Weight: 3800 lbs. [1723 Kg.] Approximate Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-03) Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-07) Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-03) OR (2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-07) Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-03) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-07) Maximum Linear G Force: 6 G's Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

3.1.4: Three (3) Vibrator Motor 9671740-04,-08 Length: 134.14 inches [3406 mm] Width: 63.00 inches [1600 mm] Height: 55.57 inches [1411 mm] Approximate Weight: 4000 lbs. [1814 Kg.] Approximate Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-04) Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-08) Vibrator Motor: (2) 60 Hz, 3 Phase, 1800 RPM, 2 Hp (9671740-04) (1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp OR (2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-08) (1) 50 Hz, 3 Phase, 1500 RPM, 0.60 Hp Motor Current @: 60 Hz = 5.8/2.9 Amps Motor Current @: 50 Hz = 5.4/3.1 Amps Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-08) OR 220-240/380-415 Volts, 50 Hz. --- (9671740-05) Maximum Elliptical G Force: 5 G's Maximum Elliptical G Force: 6 G’s Maximum Estimated Flow Rate: 600 gpm Inlet Size: 10 inch diameter Nominal Screen Size and Number: 4 x 23 inches x 46 inches

5

3.2:

Mongoose PT Installation Drawings

UNIT NAMEPLATE

CONTROL PANEL (ELECTRICAL CONNECTION) APPROVE LIFTING POINTS

ATEX / CE NAMEPLATE

55.57 1412 APPROX. 49.20 (1250) @ +3O APPROXIMATE 47.27 1201 @ 0O 44.60 (1133) @ -3O

29.00 737 WIER HEIGHT

21.79 553 APPROX. C.G.

11.50 292 BYPASS C/L O 2.00 51

62.38 1584 APPROX. C.G.

(TYP.)

MUD OUTLET BOTH SIDES 96.63 2454

32.06 814

116.88 2969

22.44 570

44.86 1139 APPROXIMATE

30.00 762 INLET C/L

EARTH GROUNDING LOCATION (BOTH SIDES)

107.35 2727

Figure 1: Side Detail View 2 Motor Version Note: Control Panel depicted may not be same as supplied MOTOR 2 Hp, 230/460 VOLT 60 Hz, 3 PHASE, 1800 RPM EXPLOSION PROOF OR MOTOR 2 Hp, 380/415 VOLT 50 Hz, 3 PHASE, 1500 RPM EXPLOSION PROOF

INSPECTION COVERS

31.50 800 10" [254] BOLT FLANGE CONNECTION

63.00 1600

31.50 800

31.19 792 APPROX. C.G.

Figure 2: Top Detail View 2 Motors Version

6

MOTOR 2 Hp, 230/460 VOLT 60 Hz, 3 PHASE, 1800 RPM EXPLOSION PROOF OR MOTOR 1.75 Hp, 380/415 VOLT 50 Hz, 3 PHASE, 1500

MOTOR 0.60 Hp, 230/460 VOLT 60 Hz, 3 PHASE, 1800 RPM EXPLOSION PROOF OR MOTOR 0.60 Hp, 380/415 VOLT 50 Hz, 3 PHASE, 1500

Figure 3: Side Detail View 3 Motor Version Note: Control Panel depicted may not be same as supplied

Figure 4: Top Detail View 3 Motor Version Note: Unit dimensional callouts are same as depicted on Figures 1 and 2 on page 6

7

MOTOR 2 Hp, 230/460 VOLT 60 Hz, 3 PHASE, 1800 RPM EXPLOSION PROOF OR MOTOR 1.75 Hp, 380/415 VOLT 50 Hz, 3 PHASE, 1500

21.00 533 APPROX. C.G.

134.12 3407

72.81 1849 APPROX. C.G.

Figure 5: Side Detail View 2 Motor Version w/ Bypass Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and 4 for pictorial representation.

31.19 792 APPROX. C.G.

Figure 6: Top Detail View 2 Motor Version w/ Bypass Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and 4 for pictorial representation.

8

3.3:

Mongoose PT Installation The shaker is normally mounted over the first compartment in the shale pit. It can be either welded or bolted to the tank. Either way, it should be mounted as level as possible or the shaker will not operate properly.

Remove Discharge Gate

Typical Trough Installation

Typical Shale Slide Installation

Figure 7: Typical Mongoose PT Installation Details Note: Unit may not be same as shown above

9

3.4:

Bypass Installation Connect the optional bypass manifold (MI SWACO Part Number 9671734) as shown, see Figure 8, see Figure 9 for typical installation. See Figure 9a for Bypass Manifold Parts List.

5

4

3

1

2

11

10

9

8

7

6

Figure 8: M-I Swaco Bypass Manifold

OptionalBYPASS BypassMANIFOLD Manifold for Versions OPTIONAL FOR VERSIONS -07 (2 Motor Version) 9671740-03, 9671600-01 MOTOR 9671740-04(2(3 MotorVERSION) Version) 9671600-02 (3 MOTOR VERSION)

Figure 9: Typical Bypass Installation Detail Note: Unit may not be same depicted in Figure 9

10

Item No. 1 2 3 4 5 6 7 8

Qty. 1 1 12 48 24 12 24 1

Description Manifold Weldment Valve Butrfly 10" Wafer Body w/ Handle HHCS M24-3.0 x 180 mm Lg. Yellow Chromate, Grd. 8.8 Washer Flat M24 Washer Lock M24 HHCS M24 x 110 mm Lg. Yellow Chromate, Grd 8.8 Hex Nut M24 Gasket, Ring

Part Number 9671694 5644042 1493002 05-308 05-309 5644042 03-412 3916067

Figure 9a: Bypass Manifold Parts List

3.5:

Typical Trough and Shale Slide Installation Place a trough at the desired fluid discharge on the skid and place a gate in the unused outlet. It may be necessary for a welder to add an extension to the trough for the fluid to flow from the discharge to the tank. (See Figure 7) It is desirable to allow the cuttings to drop directly off the end of the screen, but if this is not possible it will be necessary to connect a shale slide from the end of the shaker skid to the shale sump. To aid the flow of the cuttings to the shale sump, the slope of the slide should be as steep as possible. (See Figure 7) It may be necessary to place a water spray on the shale slide to wash the cuttings to the shale sump. ATTENTION! DO NOT ADD SHALE SLIDE TO THE SHAKER BASKET. ATTACH ONLY TO THE SKID.

11

3.6:

Shipping Brackets

ATTENTION! FAILURE TO REMOVE ALL FOUR (4) SHIPPING BRACKETS WILL CAUSE DAMAGE TO THE SHAKER AND POSSIBLY CAUSE PERSONAL INJURY. 1. Release all four brackets by loosening and remove the mounting bolts, see Figures 11 and 12. Place mounting bolts and hardware in a safe place for reuse. 2. Loosen and rotate each shipping bracket so that it clears the shaker basket during operation. 3. Tighten shipping bracket bolts on skid to hold them in place. See Figure 10, Figure 11 and Figure 12. ATTENTION! RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR SHIPPING.

Feed End Feed End Shipping Brackets Shipping (See Figure 13) Brackets (See Figure 11

Discharge Discharge endEnd Shipping Shipping Brackets (See Figure 14) Brackets (See Figure 12 Figure 10: Shipping Bracket Locations Note: Unit may not be the same as shown above,

12

MOUNTING BOLT

SHIPPING BRACKET

Figure 11: Feed End Shipping Bracket Detail

MOUNTING BOLT SHIPPING BRACKET

Figure 12: Discharge End Shipping Bracket Detail

13

3.7:

Power Requirements And Supply The standard M-I Swaco Mongoose PT Shaker is 230/460 volt, 60 Hz for two (2) vibrator motors. Other voltages and frequencies are available. Total current draw is 11.6 amps at 230 volts 60 Hz., 5.9 amps at 460 volts 60 Hz. The 3 motor version has a current draw of 12.4 amps at 230 volts and 6.2 amps at 460 volts. ATTENTION! BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE THE POWER SOURCE IS DISCONNECTED AND THE SHAKER CONTROL PANEL IS IN THE OFF POSITION. The Mongoose PT Shaker comes equipped with an electrical control panel. It is essential that the cover be properly tightened at all times with all the bolts. This prevents liquids from entering the panel and corroding internal components, and maintains the integrity of the hazardous location rating. The cover should be inspected for damage and loose or missing bolts at every screen change. ATTENTION! IN ORDER TO OBTAIN THE CORRECT MOTION, THE VIBRATOR MOTORS MUST ROTATE IN THE OPPOSITE DIRECTION AND IN THE CORRECT DIRECTION. THEY HAVE BEEN WIRED AT THE FACTORY FOR CORRECT ROTATION. Remove the counter weight covers while the vibrator motors are stopped. With the covers removed, pulse-start the vibrator motors to verify correct rotation. Use extreme caution during this procedure, so that the counter weights do not cause personal injury. The two main motors on the 2 motor and the 3 motor version must counter rotate and the third motor must rotate clockwise when viewed from the side of the shaker with the discharge end pointing to the left. If rotation problems are observed, switching any two of the three leads to a motor will reverse the motor rotation.

14

3.8:

Counterweight Adjustment Verify that the shaker is wired for the proper voltage and the electrical cable from the power source is connected to the vibrator motor control panel switch box on the shaker. Before running, set the weights to the desired setting as outlined below. WARNING! BEFORE ADJUSTING ECCENTRIC WEIGHTS, TURN OFF AND LOCK OUT/TAG OUT ENERGY SOURCE TO VIBRATOR MOTORS. 1. 2. 3.

Turn off and lock out/tag out energy source to vibrator according to ANSI standards. Remove end cap. Loosen screw (A), (See Figure 13) so adjustable weight (B) (See Figure 13) will rotate around shaft (C).

NOTE! THE FIXED WEIGHT IS ATTACHED TO THE SHAFT. THE ADJUSTABLE WEIGHT ROTATES AROUND THE SHAFT. THE WEIGHT ADJUSTMENT DISK WILL BE ATTACHED TO EITHER THE FIXED OR THE ADJUSTABLE WEIGHT. 4.

Rotate adjustable eccentric weight (See Figure 13) to proper setting. To produce more force, move weight to higher setting (i.e., higher number). When set, tighten cap screw according to See Figure 16. The standard setting for all three motors is 100% setting.

CAUTION ADJUST BOTH SETS OF ECCENTRIC WEIGHTS TO SAME SETTING NUMBER (MIRROR IMAGES), OR FORCE OUTPUT WILL BE UNEVEN AND DAMAGE VIBRATOR. (See Figure 14) 5.

Check cover o-rings for damage. Replace if damaged.

CAUTION! DO NOT OPERATE VIBRATOR MOTORS WITH END CAPS REMOVED, DUST ACCUMULATING AROUND VIBRATOR SHAFT COULD CAUSE UNIT TO FAIL.

15

6. 7.

Re-install end caps. Tighten per Figure 16. Repeat steps 2 through 5 for second set of weights. Set both sets of weights to same setting number so they are mirror images, as shown in Figure 15.

Figure 13: Counter Weight Parts Identification

Figure 14: Counter Weight Correct Adjustment

Figure 15: Counterweight Correct Adjustment

16

Cap Screws M6 M8 M10 M12 M14 M16 M18 M20

ft/lb (kgm) 7 (1) 16.5 (2.3) 35 (4.8) 58 (8) 94 (13) 137 (19) 195 (27) 275 (38)

Shaft Nuts M13x1 M15x1 M20x1 M25x1 M30x1 M45x1.5

ft/lb (kgm) 22 (3) 36 (5) 72 (10) .5 123 (17) .5 246 (34) 360 (50)

Terminal Block Nuts M4 M5 M6 M8 M10

ft/lb (kgm) 0.87 (0.12) 1.45 (0.20) 2.17 (0.30) 4.70 (0.65) 9.80 (1.35)

Figure 16: Vibrator Hardware Torque Requirements 3.9: Motor Vibrator Bolt Torque Requirements When a vibrator motor is replaced, or a single bolt is replaced, it must be initially torqued to 320 ft-lb [430 N-m] (large motor) , 170 ft-lb [230 N-m] (small motor) . After 4 to 8 hours of operation, all motors must be retorqued to torque values listed above. It is absolutely necessary to use a torque wrench and apply proper torque. These bolts should be examined every time the shaker screens are replaced. Section 4: 4.1:

Operation Starting / Stopping The Shaker The Mongoose PT Shaker (2 motor version) electrical control panel has one (1) control switch, one (1) start/stop button and one (1) reset button. The reset buttons can be used to reset the motor starters if they trip. The controls have a build-in safety feature to shut down the other motor should one motor fail to operate. It is essential that the cover be properly tightened at all times with all the bolts. This prevents liquids from entering the starter and corroding internal components, and maintains the integrity of the hazardous location rating. The cover should be inspected for damage and loose or missing bolts at every screen change. The three motor version has an additional special feature controlling the operation of the third motor. The control panel has a separate on/off switch and a reset button for the third vibrator motor. In order to stop the third motor while the shaker is in operation, a “breaking” function is required to stop the motor otherwise the motion of the shaker would keep it running even without power. It is not recommended to operate the shaker with the third motor not running for an extended period due to an uneven loading against the bearings cause by nonrotating counter weights.

17

START

1 STOP

2

JBE 6124

Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) (P/N: 01-2213), 60 Hz 1: Start Button 2: Stop Button #10 AWG. 1 BLACK M

OL1

M

OL1

M

OL1

T1

L1 T2

MOTOR

L2

480V

T3

L3 OL2

T1

OL2

T2

#12 AWG. BLACK

MOTOR OL2

1

F1

F

L1

L2

F

2

STOP

F1-2

M

OL1

OL2

F2-2 M

F1-1

F2

480V

START F1-1

T3

F2-1 95

95 96

96

F1-2

NOTE: ALL CONTROL WIRES ARE #14 AWG. (RED) THHN. 1

Figure 18: Electrical Schematic (2 Vib. Motor), 60 Hz

18

Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) (P/N: 7584916), 460V, 60 Hz Note: Starter Box Switches and Buttons for Configurations 9671740-06 and -08 will be Same as shown in Figure 19. 11: 12: 13: 14:

Enclosure Stop Button Selector Switch Reset Button L2

L1 1A E-STOP

3A

480 VAC

1A

SW1 LEGEND OFF LINEAR ELLIPTICAL

L O X X

E O O X

110 VAC

SW1 LINEAR OFF

ELLIPTICAL O X

MS1

MS4

LINEAR X

ELLIPTICAL O

OL MS1

O X

MS2

OL MS2

MS3 OL MS3 DAYTON MS3

6 7 1

MECH. INTERLOCK

MS3

MS4 2

3

OL MS4

Figure 20: Electrical Schematic (3 Vib. Motors) Note: Electrical Schematic for Configurations 9671740-06, -08 will be the same as Figure 20, except for Transformer will be 380VAC/120VAC.

19

4.2:

Screen Selection Part numbers for screens available for the Mongoose PT Shaker are provided in the screen selection table (See Figure 21).

PART NO. JMONMK020P JMONMK060P JMONMX084P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P

DESCRIPTION SCREEN 10 MESH SCREEN 60 MESH SCREEN 84 MESH SCREEN 110 MESH SCREEN 140 MESH SCREEN 175 MESH SCREEN 210 MESH SCREEN 250 MESH

Figure 21: Screen Selection Table

20

4.3:

Variable Deck Angle The M-I Swaco Mongoose PT Shaker is equipped with a manual crank system that allows the deck angle to be adjusted while the unit is in operation, up 3 degrees or down 3 degrees (See Figure 22). Deck angle adjustment bolt requires a 1-1/4” manual ratchet. There is a deck angle indicator plate located on both sides of the discharge end of the shaker. The pointer is located on the spring support bracket to indicate deck angle. The solids capacity and or liquid capacity of the screen vary with different drilling conditions. In practice, the smallest screen size that can be employed without flooding should be used. The variable deck angle is very helpful in this goal, as either a positive or negative deck angle will influence the liquid throughput of the screens and possibly reduce the need to change screen mesh. Note that with finer layered screens a “wetter” discharge will be experienced because of the increased removal of fine solids. Periodic cleaning of the shaker deck will keep the unit operating at top efficiency. The screens should be washed each time the shaker is shut down. Whenever possible, the entire inside of the shaker should be washed down thoroughly to flush out caked and accumulated mud in the corners. DECK ANGLE ADJUSTMENT BOLT DECK ANGLE ADJUSTMENT INDICATOR

Figure 22: Deck Angle Adjustment and Indicator NOTE: IT IS RECOMMENDED THAT A MANUAL RACHET BE USED FOR ADJUSTMENT. ALSO, IT IS RECOMMENDED TO ADJUST EACH SIDE OF BASKET NO MORE THAN 2 DEGREES AT A TIME. DO NOT ATTEMPT TO ADJUST JACK BEYOND THE PREMARKED STROKE (UP OR DOWN).

21

Section 5: 5.1:

Maintenance General Maintenance The M-I Swaco Mongoose PT Shaker has been designed to minimize routine maintenance. Periodic cleaning of the shaker will keep the unit at top efficiency. Wash the screens each time the shaker is shut down. The screen bed gasketing should be replaced when they show signs of cracking or hardening.

5.2: Electrical System Maintenance ATTENTION! BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE THE POWER SOURCE IS DISCONNECTED AND THE SHAKER STARTER IS IN THE OFF POSITION.

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2 4 4 2 1 1 2 2 1 1 1 1 1 2 1 1 1 1

7518020 7150001 7150002 7150003 7150004 7518021 7152605 7152606 7518022 7790015 6019020 7573105 7573106 7573290 7150005 7117005 8265101 8016100

SHAWNUT FUSE CUTLER-HAMMER CONTACTOR CUTLER-HAMMER OVERLOAD BLOCK CUTLER-HAMMER AUX. CONTACT CUTLER-HAMMER REV. KIT HAMMOND FUSE KIT CUTLER-HAMMER OVERLOAD HEATERS CUTLER-HAMMER OVERLOAD HEATERS SHAWNUT FUSE HAMMOND TRANSFORMER ADALET BOX ADALET EMERGENCY PUSH-PULL ADALET SELECTOR SWITCH ADALET RESET BUTTON A&B POWER BLOCK DAYTON TIMER CORROSION INHIBITOR ADALET BREATHER

Figure 23:

Start Box Component Detail Part #: 7584916 (3 Motor), 460V, 60 Hz

22

Figure 24: 3 Vib. Motor Starter Box External Detail, 460V, 60 Hz (7584916)

10 1

6 1

9 1

1 2

15 1

H2

X2

X1

16 1

FUSE

H1

FUSE

FROM POWER SUPPLY

4 2

FUSE

2 4

L1 L2

L3 M1

L1 L2

T1 T2 T3 M1

MS 1

L3 M1

L1 L2

T1 T2 T3 M1

MS 2

L1 L2

T1 T2 T3 M1

MS 3

TO LINEAR TO LINEAR MOTOR MOTOR

8 2

L3 M1

L3 M1

5 1

T1 T2 T3 M1

MS 4

TO ELLIPTICAL MOTOR

3 REF LID AND BUTTONS REMOVED FOR CLARITY

3 4

7 2

Figure 25: 3 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (7584916)

23

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 1 4 1 1 1 2 2 1 4 2 2 1 2 1

7573290 7573106 8071702 7573105 7790016 7117005 7150014 7150001 6930009 7150002 7152605 7152606 7519002 7518020 7515022

Reset Buttons Selector Switch Mechanical Push Rod E-Stop “Push Pull” Transformer 380V Timer Power Distribution Block Contactors- Non-Rev. Contactor-Reversing Overload Blocks Overload Heaters Overload Heaters Fuse Block Fuse Fuse

Figure 23a:

Start Box Component Detail Part #: 6930007 (3 Motor), 380V, 50 Hz

14 DOOR IS SHOWN OPEN

15

13 7

5

3/4" NPT POWER IN

2

6

9 4

1

Figure 24a:

3

1

8

MS1

3

8

MS2

MS4

MS3

10

10

10

10

12

12

11

11

3 Vib. Motor Starter Box External and Internal Detail (6930007) 380V, 50 Hz

24

START

1 STOP

2

JBE 6124

Figure 26: 2 Vib. Motor Starter Box External Detail , 460V, 60 Hz (01-2213)

4

5

GOULD 2 POLE FUSE BLK

3

5 6

Figure 27: 2 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (01-2213)

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1 2 3 4 5 6

1 1 2 1 1 1

7573333 7573334 7518023 715008 7152003 7152004

Green Pushbutton, 1 NO Red Pushbutton, 1 NC 1/2 Amp Fuse Contact, 460V Coil Overload Overload Mounting Base

Figure 28: P/N# 01-2213 Vib. Motor Starter Box Component Detail (2 Vib. Motors, 60 Hz)

25

5.3:

Screen Installation and Removal The Mongoose Shaker is designed for pretensioned screens with wedge mounting system. There are four (4) pretensioned screens and eight (8) wedges, four (4) per side on the Mongoose Shaker. The screens are placed on the screen bed and the wedges are driven between each screen edge and support bars on the shaker side walls. The screen bed is slightly crowned at the center causing the screen frames to bow when the wedges are forced in place. This prevents the screens from “whipping” up and down during shaker operation. Screen installation requires little time and effort. However, if you do not follow these basic steps, the results can be poor screen life and solids by-passing into the active system. 1. 2.

3. 4.

5.

6. 7. 8.

9.

Stop the flow of drilling fluid to the shaker. While shaker is running, wash down the screens. Clean all cuttings and solids build up around the inside of deck and the wedges. Shut down shaker. Follow proper lockout / tagout procedures for power source. Each screen is secured in place by two (2) wedges, one per side. A hammer is required to remove the wedges. The wedges can be removed by a hammer blow to the end or to the top handle section. Remove screen panel. Screen panels should be removed and installed one at a time. The following instructions apply to a single screen panel and must be repeated for each additional panel. Note that the wedges for the second screen from the feed end are reversed for easier installation. Wash down panel area prior to installing new screen. Replace any deck rubber if worn, cracked or that may have become hard. Lay new screen into shaker deck. Position one wedges between the screen edge and the support bar above on the shaker side wall then position the other wedge on the opposite side in the same manner and hammer tight. Caution: Both wedges must be in position prior to hammering them tight. Failure to due so will prevent the second wedge from being started. Water down a new screen prior to actual use with drilling mud.

The above procedure applies to all screen panels.

26

5.4:

Screen Gasket Replacement Should the screen bed gaskets need replacing, follow the procedure below: 1. 2. 3. 4. 5. 6.

Remove all screen panels from the shaker Wash the screen bed areas thoroughly all around Remove the screws along the screen gasket bars Carefully remove the gasket bar weldments avoiding to bend them Remove the old rubber gasketing from the bed Carefully remove the crown bars and the side bars. These bars can break if handled improperly. 7. Wash the screen bed area thoroughly to prevent any accumulated mud or solids from being trapped under the screen bed assembly 8. Wash all screen crown bars and side bars and place them over the supports 9. Place new rubber gaskets over the bed 10. Place stainless steel screen bar weldment on the gasket and replace screws (it is necessary to force the screws through the rubber) 11. Repeat this to all screen sections 5.5:

Vibrator Motor Maintenance The vibrator motor requires no daily or weekly maintenance. Once every 4,000 to 5,000 operating hours the motor bearing must be lubricated. In effect this is twice a year maintenance. Since this maintenance is performed only twice a year it is imperative that this task be done. Refer to Appendix A for proper service procedures. M-I Swaco suggests that this maintenance be accomplished in a shop where adequate tools are available. In order to preserve the warranty only those locations listed in Appendix A should be used for motor/vibrator repairs. Detailed disassembly instructions can be found in the vibrator motor in Appendix A. ATTENTION! IT IS IMPERATIVE THAT THE FOLLOWING STRICT GREASE REQUIREMENTS ARE FOLLOWED: ONLY KLUBER ISOFLEX TOOPAS NB52 SHOULD BE USED FOR BEARINGS.

27

5.6:

Vibrator Motor Mounting Bolts / Torque Requirments

ATTENTION! UNDER NO CIRCUMSTANCES SHOULD THE VIBRATOR MOTOR BE RUN WITH ONE OR MORE ATTACHMENT BOLTS MISSING OR NOT TORQUED PROPERLY. IF A MOTOR VIBRATOR BOLT IS GONE, THE SHAKER MUST IMMEDIATELY BE SHUT DOWN AND NEW BOLTS INSTALLED AND TORQUED ACCORDING TO THE PROCEDURE OUTLINED BELOW. FAILURE TO FOLLOW THIS PROCEDURE CAN RESULT IN THE MOTOR VIBRATOR COMING OFF AND CAUSING EXTENSIVE DAMAGE. Each large size vibrator motor is secured to the shaker with four M20-1.5 x 120 mm, grade 10.9 bolts and hardened washers. The third vibrator motor (small size) is secured to the shaker with four M16-1.5, grade 10.9 bolts and hardened washers. These bolts have been torqued to exact specifications. It is recommended that this torque be verified every 672 hours or 1 month of operation. When a vibrator motor is replaced, or a single bolt is replaced, it must be initially torqued to 320 ft-lb [430 N-m] (large motor), 170 ft-lb [230 N-m] (small motor). After 4 to 8 hours of operation, all motors must be retorqued to torque values listed above. It is absolutely necessary to use a torque wrench and apply proper torque. These bolts should be examined every time the shaker screens are replaced.

28

Section 6:

Troubleshooting

PROBLEM Screen wedge comes loose

Solids are migrating to one side of basket or not discharging properly

Shaker makes unusual loud noise By-pass valve stuck. Discharge gate won’t close fully. Vibrator overheating (70 degrees over ambient). Mud builds up on screen, or too much spills over discharge. Mud spills over sides of skid. Mud builds up at back edge of screen.

PROBABLE CAUSE Wedge not properly installed

SUGGESTED REMEDY Ensure wedge is hammered in with adequate force Solids under screen or wedge Remove wedges and screen and clean screen bed, screen and wedges One vibrator motor not Check vibrator and starter running panel One vibrator rotating to wrong Reverse rotation direction Both vibrators rotating to Reverse rotation of both wrong direction (2 motor vibrators version) Third motor rotating to wrong Reverse rotation direction Wedge or wedges loose Vibrator bearings worn Clogged with caked mud. Clogged with mud. Gate bent. Gate holder bent. Bearing out of grease. Bearing worn out. Screen mesh too small. Screen loose. Discharge gate not fully open. Caked mud around gates. Third motor not rotating in correct direction Screen cloth tension loose on screen panel

Check and reinstall wedges Replace bearings Clean out valve with water. Clean out gate with water. Straighten gate. Straighten gate holder. Service bearings. Replace bearings. Adjust screen angle, or change to a larger mesh screen. Re-tension screen. Fully open gate. Flush out obstruction. Reverse rotation Replace screen panel

29

Section 7:

Drawings and Parts List for Mongoose PT Assemblies

3

2 4

5

1

Figure 29: Mongoose Assembly Side Detail Note: Item 2 shown above may not be the same as supplied Item Number 1 2 3 4 5

Qty 1 1 2 1 1

Description Mongoose PT Less Motors (See Section 9) Control Assembly Kit For Mongoose PT Motor Linear Motor Elliptical Bypass Assembly Mongoose PT

Part Number 9671735 See Table 1 See Table 1 See Table 1 See Table 1

Figure 30: Parts List for Mongoose Assemblies Configurations 9671740-01 9671740-02 9671740-03 9671740-04 9671740-05 9671740-06 9671740-07 9671740-08

Item #2 9671693 9671688 9671693 9671688 9671693-01 9671688-02 9671693-01 9671688-02

Item #3 EM3C00011 EM3C00011 EM3C00011 EM3C00011 EM3C00010 EM3C00010 EM3C00010 EM3C00010

Item #4 6912002 6912002 6905003 6905003

Item #5 9671734 9671734 9671734 9671734

Configuration Description PT, 2 Motor, 460V, 60 Hz PT, 3 Motor, 460V, 60 Hz PT, 2 Motor, w/ Bypass,460V, 60 Hz PT, 3 Motor, w/ Bypass, 460v, 60 Hz PT, 2 Motor, 400V, 50 Hz PT, 3 Motor, 380V, 50 Hz PT, 2 Motor, w/ Bypass, 50 Hz PT, 3 Motor, w/ Bypass, 380V, 50 Hz

Table 1: Parts List for Mongoose Configurations

30

Section 7.1: Control Assembly Kit (9671693 and 9671693-01)

SEE CABLE ROUTING VIEW

B

A

C

D

1 12

8 8

4

11

2

6

3

5

5

ON BOTTOM OF ITEM 1

6

ON BOTTOM OF ITEM 1

4 2

7 5

7

6

5

3 8

3

2

4

6 8

4

2

3

Figure 31: Control Assembly Kit (9671693 and 9671693-01)

Item Number 1 2 3 4 5 6 7 8 9 10 11 **12

Qty Description 1 Starter 230/460V, 60 Hz 4 Lockwasher, 1” 4 Conduit Locknut, ¾ NPT 4 Cord Grip Straight 4 Reducer Bushing, ¾ MPT x ½ FPT 4 Cable Connector, ½ NPT .51-.81 Armored 2 Conduit Elbow, 90 Deg. ¾ MPT x ¾ FPT 4 Decal Label Rotation 40 ft. Cable Armored 4 Conductor, UL Approved n/a n/a n/a n/a 1 Starter 380V, 50 Hz Figure 32: Parts List for (9671693 and 9671693-01)

Part Number 01-2213 05-110 01-184 01-106 5008937 6560030 5030937 9650367 7906218 n/a n/a 01-2293

** = Item Numbers 2 thru 9 are same for Control Assembly Kits 9671693 and 9671693-01. Control Assembly Kit 9671693-01 (380/415V, 50 Hz) uses Item 12.

31

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1 APPROX. LENGTH: 46" LG. FROM TOWER CABLE GRIP TO MOTOR

B

C

D

A CABLE #2 APPROX. LENGTH: 44" LG. FROM TOWER CABLE GRIP TO MOTOR Cable Routing View Note: Grounding wire not shown CABLE #2 CABLE #1

7” 7” 6.5” 8” 7” 11.5” 7” 6.5” 8” 7” MOTOR TO A A TO B B TO C C TO D D TO TOWER APPROX. LENGTH OF CABLE (INCHES)

Table 1

32

Section 7.2: Control Assembly Kit (9671688 and 9671688-02) 1

SEE CABLE ROUTING VIEW

A

C

B

11

D

E

2 15 14

11 8

7

7

9

13 2x

16 7

8 8 6

4

7

5

6 8

7

4

ON BOTTOM OF ITEM 2

8

11

11

8

7

5

10 12

9 11

11

6

5

4

6

4

12 12

5 6 6

4

4

5

5

Figure 33: Control Assembly Kit (9671688) Item Number 1 2 *2a 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty Description 1 Plate, Control Panel Mounting Adapter 1 Starter Assembly 460 V, 60 Hz 1 Starter Assembly 380 V, 50 Hz 4 Mount Vibration Donut 6 Lockwasher, 1” 6 Conduit Locknut, ¾” NPT 6 Cord Grip Straight 6 Reducer Bushing, ¾” MPT x ½ FPT 6 Cable Connector, ½ NPT .51-.81 Dia. Armored 2 Conduit Elbow, 90 Deg. ¾ x ¾ FPT n/a n/a 6 Decal, Arrow Rotation 60 ft. Cable Armored 4 Conductor, UL Approved 8 Flatwasher, M12 Regular, SST 4 Lockwasher, M12 Regular, SST 4 Hex Nut, M12, SST 4 HHCS, M12 x 80 mm Lg., SST Figure 34: Control Assembly Kit 9671688, 9671688-02

Part Number 9671689 7584916 6930007 5859378 05-110 01-184 01-106 5008937 6560030 5030937 n/a 9650367 7906218 05-305 05-306 03-415 04-1147

* = Starter Assembly is for 9671688-02 only, Item’s 1, 3-16 will the same for both Configurations.

33

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #3 A

B

C

D

E

CABLE #1

25 REF

CABLE #2

Cable Routing View

CABLE #3 CABLE #2 CABLE #1

5.5” 13.5” 15” MOTOR TO A

6” 6” 6” 7” 4.5” 6” 6” 6” 7” 6.5” 6” 6” 6” 7” 6” A TO B TO C TO D TO E TO B C D E TOWER APPROXIMATE LENGTH OF CABLE (INCHES)

35” 45” 46” TOTAL LENGTH

Table 1

34

Section 8: Drawings and Parts List For Mongoose PT Assembly (9671735 – Shaker Assembly Less Motors and Controls)

See Following Drawing

35

NOTES:

1. WHEN A BY-PASS ASSEMBLY IS BOLTED TO 9671735, THEN ITEM NUMBERS #33-#38 ARE TO BE SHIPPED LOOSE WITH THE SHAKER. 2. IF THE .60 HP MOTOR IS NOT USED, THEN ITEM NUMBERS #26, #27, #28 AND #30 ARE TO BE SHIPPED LOOSE WITH THE SHAKER. 3. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS EXCEPT MOTOR MOUNTING HARDWARE (ITEMS #7 & #28). 4. ITEM 41 NOT SHOWN.

ISO VIEW

BILL OF MATERIAL

FILE NAME: Swaco D Machined

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES MILLIMETERS ARE IN BRACKETS DO NOT SCALE PRINTS REMOVE BURS AND SHARP EDGES SURFACE ROUGHNESS 125MICRO INCHES RMS TOLERANCES PER ANSI Y14.5M THIRD ANGLE PROJECTION TOLERANCES ON:

.XXX +/- .005 .XX +/- .015 .X +/- .031

FRAC +/- 1/32 ANG +/- 1/2 DEG CONCEN .005 DIA

CONFIDENTIAL THIS DRAWING AND / OR SPECIFICATION EMBODIES CONFIDENTIAL INFORMATION OF SWACO, A DIVISION OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN PERMISION. SWACO HAS LOANED THIS COPY WITH THE UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED (B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE RETURNED ON DEMAND OR UPON COMPLETION OF THE CONTRACTED WORK, WHICH EVER COMES FIRST. ACKNOWLEDGED: ______________ DATE: _____________

SIGNATURES DRAWN

DATE

JAM

3/22/04

BSC

4/7/04

CHECKED 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

ENGINEER APPROVED

9671740

9671740

NEXT ASSY

TOP ASSY

SHAKER, MONGOOSE PT LESS MOTORS AND CONTROLS W/ BOLT ON FLANGES SHEET

SCALE

1 OF 3 NTS

SIZE

D

DRAWING NO.

REV

9671735

F

42

1

2

42

17

G

G

3

J

J

D D 42

42

36

7

25

28

26

3

13

1

36

E

38

13

FILE NAME: Swaco D 2

33

37

35

37

34

33

DETAIL K DETAIL E

34

37

4

16

37

35

1

C

38

14

24

SECTION D-D

6

30

DETAIL C

K

27

SECTION G-G SECTION J-J 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072 SCALE

SHEET

SIZE

NTS

2 OF 3

D

REV

DRAWING NO.

9671735

F

19

12 15

12

3

11

11 31

18

14 2

20

10

32

2

H

5

4

16

9

2

13

1

F

5

DETAIL F

DETAIL B

LIFTING LUG HIDDEN FOR CLARITY

B A

20

43 2 18 39

1

8

40

29

RIGHT SIDE

ITEMS 33-38 HIDDEN FOR CLARITY 22

20

23 41 14

17 3

29

13

15 2

20 5

DETAIL A

1 5

19

18

DETAIL H

14

ITEM 41 NOT SHOWN 16 21

18

33 21

L

4

43 40 39

8 1

FILE NAME: Swaco D 2

LEFT SIDE

13 39

19

18

DETAIL L 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072 SCALE

SHEET

SIZE

NTS

3 OF 3

D

REV

DRAWING NO.

9671735

F

Section 8, cont. Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Qty 1 1 1 16 2 8 8 2 4 8 8 8 32 24 2 16 2 2 2 1 1 8 4 8 8 4 4 4 8 4 1 4 2 2 24 24 48 24 4 2 4 4 2

Description Weldment, Skid Mongoose Assembly, Mongoose Basket Weldment, Header Box HHCS M12 x 45 mm Lg. Jack, Elevator Nut, Hex M20-1.5, Grd 10.9, Yellow Chromate HHCS M20-1.5 x 120 mm Lg., Grd. 10.9 Gate, Skid Slide Bracket, Shipping (ATEX, CE) Flatwasher, M20 Lockwasher, M20 HHCS M20-2.5 x 70 mm Lg. Flatwasher, M12 Reg. Lockwasher, 12 Reg. Decal, Swaco Hex, Nut M12 10” Inspection Cover Spring Spool Weldment Indicator Pointer Plate, Right Indicator Plate, Left Indicator HHCS M12 x 30 Lg. Spring Coil Lockwasher Schnorr M20 Martin #513014 Motor Washer Washer, 16 mm Motor Lockwasher Schnorr M16 HHCS M16 x 1.5 x 100 mm Lg. Washer, Spring Isolation Nut, Hex M16-1.5, Yellow Chromate Unit Tag Pop Rivet, 1/8” Cover, Weld Flange 10”, MS Gasket, Ring ANSI Flange RF, 150 LB, 10” HHCS M24-3.0 x 90 mm, Yellow Chromate Hex, Nut M24 Flatwasher, M24 Lockwasher, M24 Label, Lift Point Label, “PE” Protective Earth Boot, Spring Decal Shipping Bracket Cover, Plug-I/O 6 inch Dia. Nitrile

Part Number 9671770 9671738-01 9671810 04-1270 9671681 1305055 1407169 9671779 9671742 05-296 05-307 04-1629 05-305 05-306 8420202 03-415 S48B00829 9671679 9671683 9671744 9671745 04-1157 9360007 05-244 BM6S80043-01 9671682 05-248 1407144 5895002 1305040 9650360 07-409 9671652-01 3916067 1493003 03-412 05-308 05-309 BM6K80098 BMK80097 5804004 9650511 S48K00827-NL

Figure 35: Parts List for (9671735)

* = Item is not shown for clarity *** = Are shipped loose with shaker if third (3) motor arrangement is not used. 36

Section 9: Drawings and Parts List For Mongoose PT Basket Assembly (9671738-01 thru -03)

See Following Drawing

37

1 2 4

5

6

7 24

SEE SECTION G-G ON SHEET 2

E 9

A

A D

D 4

G

G

5

6

7 24

SEE SECTION G-G ON SHEET 2

ISO VIEW

1

NOTES: 1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE (MI-Swaco P/N: 00-1589 OR EQUIVALENT ON THE FEED END SKIRT IF REMOVED OR REPLACED. 2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS IF REMOVED.

9671738-01 BASKET ASSEMBLY, MS BASKET AND 304SS HARDW ARE CONFIGURATION DESCRIPTION

BILL OF MATERIAL

FILE NAME: Swaco D Machined

UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES MILLIMETERS ARE IN BRACKETS DO NOT SCALE PRINTS REMOVE BURS AND SHARP EDGES SURFACE ROUGHNESS 125MICRO INCHES RMS TOLERANCES PER ANSI Y14.5M THIRD ANGLE PROJECTION TOLERANCES ON:

.XXX +/- .005 .XX +/- .015 .X +/- .031

FRAC +/- 1/32 ANG +/- 1/2 DEG CONCEN .005 DIA

CONFIDENTIAL THIS DRAWING AND / OR SPECIFICATION EMBODIES CONFIDENTIAL INFORMATION OF SWACO, A DIVISION OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN PERMISION. SWACO HAS LOANED THIS COPY WITH THE UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED (B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE RETURNED ON DEMAND OR UPON COMPLETION OF THE CONTRACTED WORK, WHICH EVER COMES FIRST. ACKNOWLEDGED: ______________ DATE: _____________

SIGNATURES DRAWN

JAM

DATE

03/22/04

CHECKED

Swaco, A Division of M - I

APPROVED

L.L.C.

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

ENGINEER

BSC

04/7/04

BASKET ASSEMBLY, MONGOOSE FLAT PANEL SHEET

NEXT ASSY

TOP ASSY

SCALE

1 OF 2 NTS

SIZE

D

DRAWING NO.

9671738-01

REV

C

5

1

8 6

5

4 10

6

11

2

7 14

9

4

2 7

12

DETAIL C

4

DETAIL E

4

DETAIL F

ADD HIGH TEMP RED SILICONE AROUND THE PERIMETER OF THE REMOVABLE COVER

10

11

14

13

5 5 4

1

9 6

2 7

24

SECTION D-D

9

H 7

6

ADD HIGH TEMP RED SILICONE AROUND THE PERIMETER OF THE REMOVABLE COVER

DETAIL B

DETAIL H

SECTION G-G 15 1

3

3

3 1

F

3

B

C

FILE NAME: Swaco D 2

12

SECTION A-A

Swaco, A Division of M - I

L.L.C.

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072 SCALE

SHEET

SIZE

NTS

2 OF 2

D

DRAWING NO.

9671738-01

REV

C

Item # 1 2 3 4 5 6 7 8 9 10 11 12 13

-01 9674610 9671637-02 5895001 05-277 04-1103 05-270 03-229 9671638-02 5873004 5837001 9671640 9671925 07-415

Configurations -02 9671610-01 9671637-01 5895001 05-317 04-1213 05-316 03-300 9671638-01 5873004 5837001 9671640-01 9671925 07-415

-03 9671610-02 9671637-02 5895001 05-277 04-1103 05-270 03-229 9671638-02 5837004 5837001 9671640 9671925 07-415

14

1441471

1441471

1441471

15

BM6K80100

BM6K80100

BM6K80100

24

05-217

05-217

05-217

Description

Qty

Weldment, Mongoose Basket Cover, Removable Wedge, Mongoose Screen Flatwasher, M10 HHCS M10 x 30 mm Lg. Lockwasher, M10 Hex Nut M10 Bar, Skirt Retainer Skirt, Feed End Gasket, Mongoose PT Screen Weldment, Screen Bar Drip Lip Mongoose PT Grommet Screw .273 Sq. Panel Hole #8 Flat Head Sheet Metal Screw w/ Sq. Drive Label, Crush Hands Flatwasher 1/2 304 SS 1.38 O.D 1/2 I.D x 12 GA Thk.

1 1 8 38 30 30 30 1 1 4 4 1 32 32 1 2

Figure 36: 9671738-01 thru -03 Parts List

38

Section 10:

Recommended Spare Parts

Note: Spares are for one (1) unit only Note 1: Note 2: Note 3: Note 4: Note 5: Note 6: Note 7: Note 8: Note 9:

Item 9 is only required if Configurations 9671740-01 thru -04 are supplied. Item 10 is only required if Configurations 9671740-02, -04 are supplied. Item 11 is only required if Configurations 9671740-05, -07 are supplied. Item 12 and 13 are only required if Configurations 9671740-01, -03, -05, -07 are supplied. Item 14 and 15 are only required if Configurations 9671740-02, -04 are supplied. Items 23 thru 25 and 27 are only required if Configurations 9671740-02, -04 are supplied. Items 35 thru 50 are only required if Configurations 9671740-02, -04, -07 are supplied. Items 51 thru 56 are only required if Configurations 9671740-01, -03, -05 are supplied. Items 57 thru 70 are only required if Configurations 9671740-06, -08 are supplied.

39

Section 10, cont. See Note / Item n/a / 1 n/a / 2 n/a / 3 n/a / 4 n/a / 5 n/a / 6 n/a / 7 n/a / 8 1/9 2 / 10 3 / 11

Figure No. / Item No. 21 / n/a 21 / n/a 21 / n/a 21 / n/a 21 / n/a 21 / n/a 21 / n/a 21 / n/a 30 / 3 30 / 4 30 / 5

4 / 12

Qty

Part Number

Description

1 1 1 1 1 1 1 1 2 1 2

JMONMKO2OP JMONMKO6OP JMONMXO84P JMONMX110P JMONMX140P JMONMX175P JMONMX210P JMONMX250P EM3C00011 6912002 EM3C00010

32 / 6

4

6560030

4 / 13

32 / 9

40 ft.

7906218

5 / 14

34 / 8

6

6560030

5 / 15

34 / 12

60 ft.

7906218

n/a / 16

35 / 5

2

9671681

n/a / 17

35 / 6

8

1305055

n/a / 18

35 / 7

8

1407169

n/a / 19 n/a / 20

35 / 17 35 / 23

2 4

S48B00829 936007

n/a / 21

35 / 24

8

05-244

n/a / 22 6 / 23 6 / 24 6 / 25 n/a / 26 6 / 27 n/a / 28

35 / 25 35 / 26 35 / 27 35 / 28 35 / 29 35 / 30 35 / 41

8 4 4 4 8 4 4

BM6S80043-01 9671682 05-248 1407144 5895002 1305040 5804004

Screen 10 Mesh Screen 60 Mesh Screen 60 Mesh Screen 110 Mesh Screen 140 Mesh Screen 175 Mesh Screen 210 Mesh Screen 250 Mesh Motor 2 Hp, 230/460 V, 60 Hz Motor 0.60 Hp, 230/460 V, 60 Hz Motor 2 Hp, 380/415 V, 50 Hz Cable Connector 1/2” NPT .51-.81 Armored Cable Armored 4 Conductor, UL Approved Cable Connector 1/2” NPT .51-.81 Armored Cable Armored 4 Conductor, UL Approved Jack, Elevator Nut Hex M20-1.5, Grd. 10.9, Yellow Chromate HHCS M20-1.5 x 120 mm Lg., Grd 10.9 10” Inspection Cover Spring Coil Lockwasher Schnorr M20 Martin #513014 Motor Washer Washer, M16 Motor Lockwasher Schnorr M16 HHCS M16-1.5 x 100 mm Lg. Washer, Spring Isolation Nut Hex M16-1.5, Yellow Chromate Boot Spring

40

Section 10, cont. See Note / Item 29 30 31 32 33

Figure No. / Item No. 36 / 3 36 / 9 36 / 10 36 / 12 36 / 13

34

36 /13

7 / 35 7 / 36 7 / 37 7 / 38 7 / 39 7 / 40 7 / 41 7 / 42 7 / 43 7 / 44 7 / 46 7 / 47 7 / 48 7 / 49 7 / 50 8 / 51 8 / 52 8 / 53 8 / 54 8 / 55 8 / 56

23 / 1 23 / 2 23 / 3 23 / 4 23 / 5 23 / 6 23 / 7 23 / 8 23 / 9 23 / 10 23 / 12 23 / 13 23 / 14 23 / 15 23 / 16 28 / 1 28 / 2 28 / 3 28 / 4 28 / 5 28 / 6

Qty

Part Number

Description

8 1 4 1 32 32

5895001 5873004 5837001 9671925 07-415 1441471

2 4 4 2 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1

7518020 7150001 7150002 7150003 7150004 7518021 7152605 7152606 7518022 7790015 7573105 7573106 7573290 7150005 7117005 7573333 7573334 7518023 7150008 7152003 7152004

Wedge Mongoose Screen Skirt, Feed End Gasket, Mongoose PT Screen Drip Lip Mongoose PT Grommet Screw .73 Sq Panel Hole #8 Flat Head Sheet Metal Screw w/ Sq. Drive Shawmut Fuse Cutler-Hammer Contactor Cutler-Hammer Overload Block Cutler-Hammer Aux. Contact Cutler-Hammer Rev. Kit Hammond Fuse Kit Cutler-Hammer Overload Heaters Cutler-Hammer Overload Heaters Shawmut Fuse Hammond Transformer Adalet Emergency Push-Pull Adalet Selector Switch Adalet Reset Button A&B Power Block Dayton Timer Green Pushbutton Red Pushbutton 1/2 amp Fuse Contact, 460 V Overload Overload Mounting Base

41

Section 10, cont. See Note / Item 9 / 57 9 / 58 9 / 59 9 / 60 9 / 61 9 / 62 9 / 63 9 / 64 9 / 65 9 / 66 9 / 67 9 / 68 9 / 69 9 / 70 9 / 71

Figure No. / Item No. 23a / 1 23a / 2 23a / 3 23a / 4 23a / 5 23a / 6 23a / 7 23a / 8 23a / 9 23a / 10 23a / 11 23a / 12 23a / 13 23a / 14 23a / 15

Qty

Part Number

2 1 4 1 1 1 2 2 1 4 2 2 1 2 1

7573290 7573106 8071702 7573105 7790016 7117005 7150014 7150001 6930009 7150002 7152605 7152606 7519002 7518020 7515022

Description Reset Button Selector Switch Mechanical Push Rod E-Stop “Push Pull” Transformer 380V Timer Power Distribution Block Contactors – Non-Rev. Contactor-Reversing Overload Blocks Overload Heaters Overload Heaters Fuse Block Fuse Fuse

42

Appendix

43

Appendix A: Motor Manual

44

*#.'*#-'4 .'%64+%+$4#614

 

+8+5+101(g XTTT

Section

Page

List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16


 
 

i


    

Table of Contents

Table of Contents

List of Figures/Tables

List of Figures Figure 1 2 3 4 5 6 7 8a 8b 9a 9b 10a 10b 11a 11b

Title

Page

Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Model CDX18-2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Model CDX18-2100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Model CDX18-5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Model CDX18-5100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Model CDX18-5900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Model CDX18-5900 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Models VMX18-6100 and VMX18-8340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Models VMX18-6100 and VMX18-8340 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 23

List of Tables Table

Title

Page

I

Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

II III

Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


 
 

ii


    

General

SWACO Explosion-proof Shale Shaker Electric Vibrators are designed and manufactured to ensure the best performance and reliability in severe-duty applications. These vibrators have an ambient temperature rating including mounting surface temperature of -4 to 131° F (-20 to 55° C). If operating the vibrator in environments beyond these temperatures, call SWACO, as the vibrator may require rating reduction, more frequent lubrication, or lubrication substitution. These explosion-proof vibrators have been tested and approved by a European Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL) for U.S. and Canadian installations. All frame sizes are approved for use in Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations along with the flame-proof rating of EEx d IIB 120° C (gas and dust-Zone 21) for Gas Group IIB for a maximum ambient of 40°C (104°F). Frame sizes 50, 60, and 70 are also available for use in Class I, Group C and D hazardous locations along with the flame-proof rating of EEx d IIB 160°C (gas) for Gas Group IIB for a maximum ambient of 55°C (131°F).

References The following documents are referenced in this manual: • The National Electrical Code (NEC), National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101. • American National Standards Institute (ANSI) z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources - Minimum Safety Requirements, American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018. • Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule, Department of Labor, Occupational Safety and Health Administration (OSHA), 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604. • CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor, OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street, Chicago, IL 60604.

Safety

All safety rules defined in the above documents and all owner/employer safety rules must be strictly followed when working on the vibrator.

Storage

Store vibrator in an ambient temperature not less than 41°F (5°C) with a relative humidity not more than 60%. If the vibrator has been stored for 2 or more years, remove bearings, wash them, and repack them with new grease (see “Lubricating Vibrator”).


 
 

1


    

Introduction

Introduction

Before Installation

Before Installing Vibrator 1. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across vibrator feet. (This will minimize internal stress to vibrator casting when tightening mount bolts. Welding in the area of the mounting surface could affect flatness.) 2. Make sure mounting surface and bottom of vibrator feet are clean and free of debris, paint, and oxidation.


 
 

2


    

Installation

Installing Vibrator

!

CAUTION

Use only new Grade 5 bolts (or metric equivalent) and lock nuts to install vibrator. Old fasteners can break and cause damage to vibrator or structure. Do not use split lock washers to install vibrator onto mount. Damage to vibrator could result. Tighten mounting bolts in sequence shown in Figure 1. If not tightened in order, vibrator casting could be damaged. 1. Before installing vibrator onto mount, apply thread sealing compound to all bolts. 2. Install vibrator onto mount with new lock nuts, compression washers, and bolts according to Table I. Tighten bolts in order given in Figure 1 to avoid damaging vibrator casting. (Contact fastener manufacturer for specific information regarding bolt torque.)

1

4

3

2

4 Bolts

3

6

1

2

5

4

6 Bolts

Figure 1. Mounting Bolt Tightening Sequence 3. After the vibrator has been operated for 10 to 20 minutes, check bolt torque. Tighten if necessary.


 
 

3


    

Installation

Table I. Mounting Bolts and Torque Requirements* English Vibrator Type

Frame Size*

Bolt Size (Gr 5)

Metric

Dry Torque (ft-lb)

Bolt Size

Dry Torque (kgm)

CDX

30

5/8 in. 11NC

137

M16

19

CDX

50, 60

3/4 in. -10NC

288

M20

38

VMX

70

3/4 in. -10NC

288

M20

38

*Torque specifications are for reference only. Contact fastener manufacturer for specific information regarding bolt torque.

Nut and cap screw torque

After removing any nuts or cap screws from vibrator assembly, re-install to the torque values specified in Table II.

Table II. Vibrator Nut and Cap Screw Torque Requirements Cap Screws


 
 

ft/lb (kgm)

Terminal Block Nuts

ft/lb (kgm)

M6

7 (1)

M4

0.87 (0.12)

M8

16.5 (2.3)

M5

1.45 (0.20)

M10

35 (4.8)

M6

2.17 (0.30)

M12

58 (8)

M8

4.70 (0.65)

M14

94 (13)

M10

9.80 (1.35)

M16

137 (19)

M18

195 (27)

M20

275 (38)

4


    

The following nameplates are attached to the vibrators:

Stainless Nameplate

Alternate Stainless Nameplate

Stainless Nameplate for Explosion-proof Vibrators P/N 518377-SW

Caution Disconnect Stainless Nameplate for CDX Vibrators, P/N 518147

Alternate Stainless Nameplate

Alternate Stainless Nameplate

*Stainless Warning Nameplate P/N 518334

*Frame Size 30 is not marked with nameplate P/N 518334.


 
 

5


    

Installation

Markings on Vibrators

Wiring

WARNING

The wiring described below is for hazardous locations classified by Divisions only. Hazardous locations classified by Zones shall utilize EEx d flameproof wiring components. !

WARNING

Wire vibrator in accordance with National Electrical Code (Articles 430, 500, 501, and 502, as appropriate) and all applicable local codes. Have wiring installed by a qualified electrician only. Wire vibrators according to wiring diagram in Figure 2.

6-lead, 3-phase

W2 U2

P1 P2

P1 P2

Installation

!

V2

W2

U2

U1

V1

W1

G

U1

V2 W1

V1

G

Cable Entry Y - High Voltage

s - Low Voltage

Figure 2. Wiring Diagram !

CAUTION

Before running cord to vibrator, make sure cord voltage rating equals or exceeds the voltage at which you will be operating the vibrator. It must have a minimum temperature rating of 222°F (105°C). 1. Remove wiring cover, O-ring, and rubber compression block. Install elbow or conduit fitting as appropriate. Install cord so that cord jacket extends into wiring compartment approximately 1 inch. Complete installation of fittings in accordance with their installation instructions.

IMPORTANT When wiring vibrator, leave slack in electrical cable so that cable does not become taut during vibration cycle and cause


 
 

6


    

2. Trim conductors and strip insulation approximately 1/4 inch. Wire vibrator according to wiring diagram inside terminal box or see Figure 2. Use closed loop wire connectors only.

Wire connector Flat washers

Figure 3. Installing Wire Connector 3. Install wire connector between the two flat washers. See Figure 3. !

WARNING

Vibrator must be grounded using the power supply ground wire (or other if specified in the NEC). Failure to properly ground vibrator can cause severe injury or death. 4. Connect power supply ground wire (or other if specified in the NEC) to ground terminal. Use closed loop wire connector only.


 
 

7


    

Installation

stress on wire connections. Leave enough slack in power cable to prevent moisture from running down cable into vibrator.

Installation

!

WARNING

Thermistors and thermostats are intended for motor winding protection or to limit external motor surface temperatures. They do not replace overload protection. Always install overload protection. Failure to do so could result in severe injury or death.

Thermistors and thermostats

IMPORTANT A thermistor or thermostat control circuit will be provided. It is required that these circuits be connected to the motor control circuit. However, these devices are optional for units marked with a 55°C ambient rating.

NOTE The thermistor terminals are identified as T1 and T2. 1. For vibrators having a thermistor circuit, wire thermistor to control module in accordance with Figure 4. (Other suitable control modules may be used.)

T1

T2

Figure 4. Thermistor Wiring Diagram

NOTE The thermostat terminals are identified as P1 and P2 (Figure 5). The thermostat circuit is rated 600 Vac maximum and 720 VA. A manual momentary start switch must be used.


 
 

8


    

W

Motor

Motor Starter

1

Line

Motor V

2 Windings

U

3

P1

Start Starter Coil

Stop P2 Starter Overload Contacts

Figure 5. Manual Reset Connections 3. Reassemble wiring cover, o-ring, and rubber compression block, taking care not to pinch the o-ring.

!

Installing overload, shortcircuit, and ground-fault protection

CAUTION

Install overload protection for vibrator. If vibrator is not protected from overload, vibrator can be damaged and warranty will be void. Determine size of overload protection according to NEC Article 430, and have it installed by a qualified electrician only. 1. Determine overload, short-circuit, and ground-fault protection according to NEC Article 430. 2. Have qualified electrician install overload, short-circuit, and ground-fault protection. 3. If overload trips during operation, fix problem before resetting. !

CAUTION

The vibrator control circuit must be arranged so that if one vibrator becomes de-energized, the other vibrator will automatically and immediately become de-energized. Failure to properly interlock vibrators could result in damage to equipment if one vibrator fails. 4. Interlock the two vibrators and install separate overload protection for each.


 
 

9


    

Installation

2. For vibrators with a thermostat circuit, wire thermostats to control circuit. See Figure 5.

After Installation

After Installing Vibrator IMPORTANT Read entire section before beginning work.

Checking shaft rotation

1. Remove one weight cover. !

WARNING

Before checking shaft rotation, make sure area is known to be non-hazardous. !

CAUTION

DO NOT run vibrator with eccentric weights removed. Running vibrator with eccentric weights removed will damage bearings. !

WARNING

When checking shaft rotation with weight cover removed, keep hands away from swinging weights. Weights can crush fingers. 2. Start vibrator(s) only for a few seconds, then stop. 3. Observe direction of vibrator rotation. If vibrator is not rotating in correct direction, lock out/tag out energy source and reverse rotation. To reverse rotation of three-phase vibrator, reverse any two of the three power supply wires. 4. Replace weight cover, taking care not to pinch o-ring.


 
 

10


    

Adjusting eccentric weights

All Vibrators have one set of eccentric weights on each end of shaft. Eccentric weights are set at 0% at factory. See Figure 6. The percentage increments on the weight adjustment disks are percentages of the total force pounds listed on the nameplate. For example, if the nameplate shows 6000 lb, setting the weights to 50% would produce 3000 pounds of force.

IMPORTANT For the most efficient operation, vibrator eccentric weights should be adjusted to the lowest force setting required to move the material. This will increase vibrator life and reduce energy costs. !

WARNING

Before adjusting eccentric weights, turn off and lock out/tag out energy source to vibrator. 1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see “References”). 2. Remove weight cover. 3. Loosen screw (A, Figure 6) so adjustable weight (B) will rotate around shaft (C). A C

B

A. B. C. D.

Screw Adjustable weight Shaft Fixed weight

D

Figure 6. Adjusting Eccentric Weights

NOTE The fixed weight is attached to the shaft. The adjustable weight rotates around the shaft. The weight adjustment disk will be attached to either the fixed or the adjustable weight. 4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To produce more force, move weight to higher setting (i.e., higher number). When set, tighten cap screw according to Table II. 5. Check o-rings for damage. Replace if damaged.


 
 

11


    

After Installation

NOTE

After Installation

.

!

CAUTION

Do not operate vibrator with weight covers removed. Dust accumulating around vibrator shaft could cause unit to fail. 6. Replace weight covers. !

CAUTION

Adjust both sets of eccentric weights to same setting number (mirror images), or force output will be uneven and damage vibrator. 7. Repeat steps 2 through 5 for second set of weights. Set both sets of weights to same setting number so they are mirror images, as shown in Figure 7.

Figure 7. Setting Sets of Eccentric Weights to Mirror Images

Initial start-up/ checking line current

1. Close power supply disconnect switch and allow vibrator(s) to operate. 2. If vibrator makes unusual or excessive noise, make sure mounting bolts are tight and mount welds are not damaged. !

WARNING

Vibrator may produce loud noise during operation when mounted on structure. See OSHA 1910.95 for guidelines. If required, wear ear protection to avoid impairment or loss of hearing. 3. Check decibel level of vibrator noise during operation. See OSHA 1910.95 to determine whether noise exceeds safe limits. If required, wear ear protection to avoid impairment or loss of hearing.


 
 

12


    

CAUTION

If vibrator is operated continuously with line current above nameplate rating, vibrator can be damaged. 4. After a few hours of operation, check each line current. If reading is higher than nameplate rating, check for correct phase voltage ensuring that it is correct and balanced. If phase voltages are correct (± 10% of nameplate rating) and balanced, recheck wiring, ensure that mounting bolts are correctly installed, or contact SWACO for assistance. After making adjustments, check line current again to ensure line current does not exceed nameplate rating. 5. After first 8 hours of use and periodically thereafter, check mounting bolt torque and tighten if necessary.


 
 

13


    

After Installation

!

Maintenance

Maintenance Lubricating vibrator

IMPORTANT Read entire section before beginning work. Allow vibrator to cool to ambient temperature before working on it.

NOTE All vibrators are lubricated at the factory. !

CAUTION

Use only prescribed grease in vibrator. If a different grease is used, vibrator can be damaged and warranty will be void. Use only prescribed amount of grease to lubricate vibrator. Too much grease will cause bearings to overheat and result in premature bearing failure. 1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according to Table III. Table III. Lubrication Frame Size

Quantity g

Frequency hrs.

30

N/A

Life

50

16

2000

60

25

3000

70

40

2000

2. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as follows: a. Clean vibrator at each pipe plug in housing to remove dirt and debris. Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease. Remove grease fittings; tightly replace pipe plugs. (Use anti-seize compound on threads.)

!

Repairing vibrator and replacing bearings
 
 

CAUTION

Repairing vibrator yourself during the warranty period may void the warranty. Contact SWACO if motor needs repair. If vibrator needs repair or if bearings need to be replaced, call your local representative or SWACO for instructions. 14


    

At least quarterly, inspect cable and connections as follows: !

WARNING

Before inspecting vibrator, turn off and lock out/tag out energy source to vibrator. 1. Turn off and lock out/tag out energy source to vibrator according to ANSI standards (see “References”). 2. Inspect cable for damage including cuts and abrasions. Replace if damaged. 3. Inspect ground connection. Make sure resistance from ground connection to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground terminal is tightened to proper torque (see Table I). 4. Make sure all nuts on connections on terminal block are tightened to proper torque. Do not overtighten (see Table I). 5. Check mounting bolt torque. See Table I: “Mounting Bolts and Torque Requirements”.


 
 

15


    

Maintenance

Inspecting vibrator

Part Numbers Part Numbers


 
  Frame Size 30 CDX Part Numbers: 601149

16
    

Figure 8a. Model CDX18-2100 Part Numbers

Part Numbers

Part Numbers Model CDX18-2100

S90 Vibrator (CDX) Description

P/N 601149

Item

Part No.

Case

1

300177

Flange

3

301148

Screw

4

515507

Washer, Schnorr

5

513004

O-Ring

6

508560

Shaft

7

400214

Bearing

10

506531

Key

13

506029

Screw

16

516556

Washer, Schnorr

17

513004

Washer, Brass

18

513514

Disc, Weight Adj Right

19

518156

Disc, Weight Adj Left

19

518157

Ring, Snap

20

500041

O-Ring

22

508576

Cover, Weight

23

306076

Screw

24

515505

Washer, Schnorr

25

513003

Terminal Block

26

510501

Screw

27

515501

Washer, Schnorr

28

513002

Screw, Ground

29

516555

Washer, Schnorr

30

513003

Tag, Ground

31

518026

Cushion, Foam

32

514021

O-Ring

33

508620

Cover, Wiring Box

34

309031

Screw

35

515509

Washer, Schnorr

36

513004

Protector, Lead

39

514022

Thermostat, Term. Block

49

510510

Screw, Terminal Block

50

515605

Screw Insert

51

509056

Figure 8b. Model CDX18-2100 Part Numbers


 
 

17


    

Part Numbers

Part Numbers 22 23 25

28

26

13 32

27 4 5

22 23 25

33

19

30

31

20 21

17 3 18

34 15

14

8

36

16 12 13 6

2 11

10

9 1

35

7

4 5

Figure 9a. Model CDX18-5100 Part Numbers


 
 

18


    

Item

Qty.

Description

Part No.

1

1

Case

300436

3

1

Flange

301254

4

16

Screw SHC MB x 25

515508

5

16

Washer Schnorr DB

513004

6

1

Shaft

400367

7

2

Roller Bearing

506538

8

2

V-Ring

502059

9

2

Key 10 x 8 x 22

506044

12

4

Screw SHC M10 x 45

515559

13

8

Washer Schnorr D10

513005

14

1

Weight Adjustment Disk Right

518174

15

1

Weight Adjustment Disk Left

518175

16

2

Snap Ring

500055

17

2

O-Ring

508621

18

2

Weight Cover

517055

19

1

Terminal Block 6 Post 56 x 36

510501

20

2

Screw SHC M5 x 14

515501

21

2

Washer Schnorr DS

513002

22

2

Screw HHC M6 x 14

516555

23

2

Washer Schnorr D6

513003

24

1

Rubber Block

514039

25

2

Washer Ground D6

518026

26

1

Terminal Block 2 Post

510510

27

1

Adapter M6 to M3

515605

28

1

Screw SHC M3 x 25

509056

29

1

Cable Protection Sheath

514031

30

1

Terminal Box Cover

309037

31

1

O-Ring

508671

32

4

Screw SHC M10 x 30

515538

33

2

Plug 1/8 NPT

509059

34

2

Bearing Cover

303080

35

2

Snap Ring Internal

500076

36

4

Plug M8 x 10

509010

Figure 9b. Model CDX18-5100 Part Numbers


 
 

19


    

Part Numbers

Model CDX18-5100, P/N 601292

Part Numbers

23 24 26

4 5

33

19 20

23 24 26

28 29

22 24

21

27 31

3 8

32 36

15

14

17 18

34 12 13

6

16

11

2 10

35

4 5

7 9

1

Figure 10a. Model CDX18-5900 Part Numbers


 
 

20


    

Item

Qty.

Description

Part No.

1

1

Case

300437

3

2

Flange

301254

4

12

Screw SHC M10 x 30

515538

5

12

Washer Schnorr D10

513005

6

1

Shaft

400368

7

2

Roller Bearing

506563

8

2

V-Ring

502084

9

2

Key 10 x 8 x 22

506044

12

4

Screw SHC M12 x 45

515612

13

4

Washer Schnorr D12

513006

14

1

Weight Adjustment Disk Right

518174

15

1

Weight Adjustment Disk Left

518175

16

2

Snap Ring

500058

17

2

O-Ring

508619

18

2

Weight Cover

517349

19

8

Screw SHC M8 x 25

515508

20

8

Washer Schnorr D8

513004

21

1

Terminal Block 6 Post 70 x 45

518502

22

2

Screw SHC M6 x 20

515504

23

2

Screw HHC M6 x 14

516555

24

4

Washer Schnorr D6

513003

25

1

Rubber Block

514036

26

2

Washer Ground D6

518026

27

1

Terminal Block 2 Post

510510

28

1

Adapter M6 to M3

515605

29

1

Screw SHC M3 x 25

509056

30

1

Cable Protection Sheath

514031

31

1

Terminal Box Cover

309038

32

1

O-Ring

508548

33

2

Plug 1/8 NPT

509059

34

2

Bearing Cover

303081

35

2

Snap Ring Internal

500008

36

4

Plug M10 x 10

509008

Figure 10b. Model CDX18-5900 Part Numbers


 
 

21


    

Part Numbers

Model CDX18-5900, P/N 601293

Part Numbers

19 20 22

31

27 28

15 16

24 25

23

19 20 22

18 20 17 29 34

30

13 3

8

14

5 11

12

6

9 2 10

1

32

33

7

4 5

Figure 11a. Models VMX18-6100 and VMX18-8340 Part Numbers


 
 

22


    

Item

Qty.

Description

Part No.

1

1

Case

300243

3

2

Flange

301256

4

8

Screw SHC M12x 35

515558

5

12

Washer Schnorr D12

513006

6

1

Shaft

400369

7

2

Roller Bearing

506518

8

2

V-Ring

502069

9

2

Key 14 x 9 x 25

506046

11

4

Screw SHC M12 x 55

515588

12

2

Snap Ring

500063

13

2

O-Ring

508629

14

2

Weight Cover

517062

15

8

Screw SHC M8 x 25

515508

16

8

Washer Schnorr D8

513004

17

1

Terminal Block 6 Post 70 x 45

510502

18

2

Screw SHC M6 x 20

515504

19

2

Screw HHC M4 x 14

516555

20

4

Washer Schnorr D6

513003

21

1

Rubber Block

514036

22

2

Washer Ground D6

518026

23

1

Terminal Block 2 Post

510510

24

1

Adapter M6 to M3

515605

25

1

Screw SHC M3 x 25

509056

26

1

Cable Protection Sheath

514031

27

4

Screw SHC M10 x 30

515538

28

4

Washer Schnorr D10

513005

29

1

Terminal Box Cover

309038

30

1

O-Ring

508548

31

2

Plug 1/8 NPT

509059

32

2

Bearing Cover

303081

33

2

Snap Ring Internal

500008

34

4

Plug M12 x 12

509008

Figure 11b. Models VMX18-6100 and VMX18-8340 Part Numbers


 
 

23


    

Part Numbers

Models VMX18-6100 and VMX18-8340, P/N 601298

PO Box 721110 Houston, TX 77272 USA Phone: 281-988-1866 or 800-654-0660 FAX: 281-988-1888 http:\www.swaco.midf.com Form No. M3637SW-11/02

VIBRATOR TECHNICAL DATA SHEET CDX18-5900 230/460V 60Hz 3PH MECHANICAL CHARACTERISTICS Weight: 200 lb (91 kg) Rpm: 1800 Protection: Class I, Groups C,D IP66 EExd IIB 160C

Martin P/N: Ital. code: Frame Size: UL/cUL File: ATEX #

C601293-5900 601293* 60X E129825 01ATEX0135585

Working moment: 129.0 in.-lb (148.8 kg-cm) Max. Static moment: 64.6 in.-lb (74.4 kg-cm) Weight Unbalance Centrifugal Force Bearing Life (hrs) Position in.-lb kg-cm lb kg kN w/1.3 Load Factor 100% 64.6 74.4 5954 2700 26.5 15,859 90% 58.1 67.0 5358 2430 23.8 22,532 80% 51.7 59.5 4763 2160 21.2 33,366 70% 45.2 52.1 4167 1890 18.5 52,073 60% 38.7 44.6 3572 1620 15.9 87,051 50% 32.3 37.2 2977 1350 13.2 159,849 40% 25.8 29.8 2381 1080 10.6 336,313 30% 19.4 22.3 1786 810 7.9 877,416 20% 12.9 14.9 1191 540 5.3 3,389,820 10% 6.5 7.4 595 270 2.6 34,167,246 Bearing: NJ2310E.TVP2.C4.QP51 Dynamic Factor: 91.9 (3.62 /mm) Dynamic Load: 72248 lb (32840 kg) Lubrication: Kluber Isoflex Topas NB52 Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) B: 12.28 in. (312) C: 10.63 in. (270) Service length required per side Mounting bolts: Mounting bolt torque:

D: E: F:

6.10 in. (155) 8.86 in. (225) 2.05 in. (52)

G: H: M:

0.87 in. 5.31 in. 7.87 in.

(22) (135) (200)

5.75 in. (146 mm) 3/4"-10NC Gr 5 (M20) 270 ft-lb (366 N-m)

9/22/2004

VIBRATOR TECHNICAL DATA SHEET CDX18-5900 230/460V 60Hz 3PH ELECTRICAL CHARACTERISTICS

Nominal input voltage: Nominal current (amps): Start current (amps): Start/nom current ratio: Input power (watts): Output power (hp-watts): Efficiency: Slip: Power factor (cos phi): Phase resist. (ohms @ 20 C): Insulation class: Locked Rotor Code: Nominal torque: Start torque: Maximum torque: Start/nom torque ratio: Max./nom torque ratio: Starting time (sec): Duty cycle: Max. Ambient Temp.: Operating Temp. Code:

230 / 460 5.8 / 2.9 45 / 22.5 7.8 1650 1.99 -1485 90% 2.0% 0.69 3.41 F L (9.01) 64 in.-lb (7.2 332 in.-lb (37.5 304 in.-lb (34.3 5.2 4.8 0.72 continuous 131 F (55 T2C

N-m) N-m) N-m)

C)

9/22/2004