Minimum EPCC Deliverables List

October 5, 2017 | Author: Mark Maurice | Category: Pipeline Transport, Specification (Technical Standard), Valve, Optical Fiber, Engineering
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Minimum EPCC Deliverables List...

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PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

CONTRACTOR shall prepare the Technical Document Register (TDR), as shown below, to be used in the PROJECT. The following deliverables will constitute the minimum requirement of documents that shall be produced by CONTRACTOR and submitted to PCIHBV. This TDR shall detail documentation titles and planned issue target dates, actual submission dates, the number of revisions during review and cycle, AFC and others while identifying dependencies and critical items. The TDR shall also identify the review chain or class for each document. The list of deliverables shall be all engineering documentation and drawings originating from CONTRACTOR, including third party reports and surveys, inspection reports and certification. During the progress of the WORK, CONTRACTO the CONTRACT, or as PCIHBV may reasonably. PCIHBV, within a reasonable period but no later than fourteen (14) days after receiving such drawings and information, shall signify its approval thereto or otherwise. A. PROJECT MANAGEMENT Item

Document Name

1

Project Execution Plan

2

Project Correspondence & Communication Procedure

3 4

Document Numbering Procedure Drawing Numbering Procedure

5

CAD Manual Procedures and Standards

6

Equipment Tagging Procedure

7 8

Design Basis Memorandum - General Contract Administration Procedure

9

Contract Management Programme

10

Contract Interface Plan

11 12

Engineering Execution Plan Project Organization Chart

13

Document Review and Approval Procedure

14

Project Control and Reporting Procedure

15 16

Project Change Management Procedure Defects Liability Procedure

17

Project Contract Execution Schedule Level 4

18

Work Breakdown Structure (WBS)

19 20

Technical Document Register (TDR) Schedule Basis Memorandum

21

Payment Milestone & Cost Curve

22

Manpower Histogram

23

Progress Measurement Basis

24

Invoicing Administration Procedure

25

Change Order Procedure

26

Document Control Master log 1

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

27

Manpower Loading and Equipment Loading

28 29

Final Documentation Procedure Project Close Out Procedure and Report

30

Project Hand Over Procedure

31

Procedure for Mechanical Completion

32

Procedure for Provisional Acceptance

33

Procedure for Final Documentation Preparation

34

Procedure for Engineering Close Out Report

35

Procedure for Procurement Close Out Report

36 37

Procedure for Construction Close Out Report Procedure for Commissioning Close Out Report

38

Procedure for Project Close Out Report

39

Procedure for Project Handover

B. HSE Item

Document Name

1

HSE Plan

2 3

HSE Philosophy Security Management Plan

4

Emergency Response Plan

5

Risk Management Procedure

6

Sub-Contractor HSE Management Plan

7

Incentive and Disciplinary Plan

8

HAZID for Early Works

9

Environmental Management Plan

10 11

Air, Water and Soil Pollution Plan Waste Management Plan

12

Safety Induction Plan

13

Incident and Accident Reporting Procedure

14 15

Health, Safety and Environmental Committee Procedure QRA Report

16

Permit To Work Procedure

17

Personal Protective Equipment Procedure

18 19

Lifting and Hoisting Procedure Confined Space Entry Procedure

20

Noise Management Plan

21

Excavation Procedure

22

Crane Lifting and Operation Procedure

23

Welding, cutting and gas cylinders Procedure

24

Sling Safety Procedure

25

Radiation Control of Radiographic Service Procedure 2

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

26

Blasting Procedure

27 28

Fire Protection and Prevention Procedure Transportation Safety Procedure

29

Job Safety Analysis Methodology for All Construction Activities

C. QA/QC Item

Document Name

1

Project Quality plan

2

Quality Requirement Procedure for subcontractor

3

Site Document and Data Control Procedure

4

Control of Quality Records Procedure

5 6

Product Identification and Traceability Procedure Source Inspection Management Procedure

7

Inspection and Testing Procedure

8

Control of Inspection, Measuring and Test Equipment Procedure

9

Punchlist Procedure

10

Internal Audits Procedure

11

Inspection and Test Plans

12

Mechanical Completion Procedure

13 14

Non-Destructive Test Procedure Non-conformance Control Procedure

15

Corrective and Preventive Action Procedure

16

Working Near Existing Above/ Underground Facilities Procedure

17 18

Regulatory Approval Procedure Technical Query Procedure

19

Applicable Welding Standards for Project Specifications

20

Welding Procedure

21 22

Welding Procedure Specification Qualification of Welding Procedure Specification

23

Organization of Welding Process Control

24

Quality and Control of Welders

25

Welder Qualification Test Procedure

26

Welding Marking requirement and Procedure

27

Radiographic Procedure Specification

28

Radiographic Film Packing Procedure

29 30

Painting and Coating Specification Control of welding Material

31

Pressure Leak Test Procedure

32

Holiday Test Procedure

33

Non-Destructive Test Procedures

3

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List D. PROCUREMENT / SUB-CONTRACT Item

Document Name

1

Procurement and Sub-Contract Plan

2

Procurement Execution Plan

3 4

Procurement Register Project Material Take-Off

5

Prequalification of Vendors and Sub-contractors

6

Vendor Surveillance Procedure

7 8

Proposed Vendor List Proposed Sub-Contractor List

9

Material Management Procedure

10

Scope of Work for Non-Destructive Testing (NDT) Piping and Pipeline

11 12

Expediting procedure Material Handling and Control procedure

13

Material Receiving and Control procedure

14

Surplus Material Handling Procedure

15

Packing and Marking Procedure

16

Spare Part Philosophy and Procedure

17

Transportation and Logistic Procedure

18

Custom Clearance Procedure

19

Tax Exemption Procedure and Formalities

E. CONSTRUCTION Item

Document Name

1

Construction Execution Plan

2 3

Method of Statements Pre-Commissioning Procedure

4

Site Survey Procedure

5

Soil Investigation Procedure

6 7

Pipeline Lowering Procedure Backfilling Procedure

8

Welding Methodology

9

Pipeline Tie-In Welding Procedure

10 11

Pipeline Weld Repair Procedure Pipeline Control of Welding Consumables Procedure

12

PQR for Mainline Welding of Pipes

13

Flange Management Procedure

14

Procedure for Hydrostatic Testing of Pipeline

4

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

F. COMMISSIONING Item

Document Name

1

Commissioning Execution Plan

2

Commissioning and Start Up Procedure

3 4

Commissioning Safety Procedure Interface Tie-in List and Responsibility Matrix

5

Procedure for Operating and Start Up Manual

G. PROCESS Item

Reports/Calculations

1

Steady State Hydraulic Report Design Basis Memorandum - Process

2

Flow Assurance Report

3

Report - Stagnant Inventory - Final Route

4 5

Process Operating, Start-up, Shutdown and Safeguarding Philosophy Utility Consumption Report

6

Equipment / Line Sizing report

7

HAZOP Study Report

8

HAZOP Close-out Report

9

Relief Load Report

10

Line List

11

Tie-in List

12 Item 1 Item

Equipment List Datasheets Process Datasheet Drawings

1

Process Flow Diagram (PFD)

2

Piping & Instrumentation Diagram (P & ID)

3

Utilities Flow Diagram (UFD)

4

Process Safeguarding Diagram

H. PIPELINE Item

Reports/Calculations

1

Design Basis Memorandum - Pipeline

2

Right of Way (ROW) requirements

3 4

Pipeline Route Survey Report Pipeline Stress and Flexibility Analysis Report

5

Pipeline Buoyancy Control Report

6

Pipeline crossing study report

7

Pipeline External corrosion mitigation study 5

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

8

Pipeline Internal corrosion mitigation study

9 10

Pipeline wall thickness calculations Pipeline Material Take Off Report (MTO)

11

Pipeline Operating Manual

12

Pipeline spare part and consumables lists

13

Pipeline Preservation Report

14

Pipeline horizontal directional drilling (HDD) report

15

Pipeline Calculation Report

16

Stress Analysis Report

17 18

Crossing List Scope of Work for Topographic Survey

19

Scope of Work for Geotechnical Survey

20

Scope of Work HDD

Item 1

Specifications Specification for Pipeline Welding

2

Specification for External Coating Repair

3

Specification for Large Check Valves

4 5

Specification for Barred Tees Specification for Anchor Flanges

6

Specification for Pig Launcher / Receiver

7

Specification for Cold Bend

8

Specification for Monolithic Insulation Joints

9

Specification for Field Joint Coating

10

Specification for Buoyancy Control

11

Specification for Pigging

12 13

Specification for Corrosion Coupon Specification for sampling & chemical injection

Item

Datasheets

1

Datasheet for Pig Launcher

2 3

Datasheet for Pig Receiver Datasheet for Cold Bend

4

Datasheet for Bared Tees

5

Datasheet for Monolithic Insulation Joints

6 7

Datasheet for Anchor Flange Datasheet for Field Joint Coating

8

Datasheet for Buoyancy Control

9

Datasheet for Corrosion Coupon

10 11

Datasheet for Sampling & Chemical Injection Datasheet for External Coating Repair

12

Datasheet for Pigging

Item

Material Requisitions

1

Material Requisitions for Quick Opening Closure 6

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

2

Material Requisitions for Monolithic Insulation Joint

3 4

Material Requisitions for Corrosion Coupon Material Requisitions for Field Joint Coating

5

Material Requisitions for Barred Tee

6

Material Requisitions for Anchor Flange

7

Material Requisitions for Pig Launcher / Receiver

8

Material Requisitions for Heat Shrink Sleeves

Item

Drawings

1

General Notes and Drawing Index

2 3

Overall Pipeline Schematic Details R.O.W Dimensions for Pipelines

4

Pipeline Alignment Sheet Key Plans

5

Pipeline Alignment Sheet

6 7

Installation Details for Block Valve Stations Installation Details for Pipeline Arial Marker

8

Installation Details for Warning Sign for Water Way & Road Crossing

9

Installation Details for Set-On Weight

10 11

Installation Details for Utility & Pipeline Crossing Installation Details for High Voltage Transmission Crossing-Over Head

12

Installation Details for Soil Erosion Protection Measures

13

Installation Details for Trenching & Backfilling-Normal Soil Condition

14

Installation Details for Trenching & Backfilling-High Water Table

15

Installation Details for Water Way/Creek Crossing - Open Cut

16

Installation Details for Water Way/Creek Crossing - HDD

17

Installation Details for Road Crossing - Open Cut

18 19

Installation Details for Road Crossing - Bored Installation Details for Stream Diversion

20

Installation Details for Km Posts & Signage Installation

21

Installation Details for Anchor Block

22 23

Installation Details for Jib Cranes & Trollies Installation Details for Pipeline Corridor Drainage Scheme and Drainage Slot

24

Installation Details for Pipeline Construction in Water Flood Area

25

Installation Details for Pipeline Field Joint Coating

26 27

Installation Details for Pipeline Bends Installation Details for Pipeline Cathodic Protection System

28

Fabrication Drawings for Launchers

29

Fabrication Drawings for Receivers

30 31

Launchers General Arrangement Receivers General Arrangement

7

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

I. PIPING AND MECHANICAL Item

Reports/Calculations

1

Design Basis Memorandum - Piping and Mechanical

2

Stress Analysis & Flexibility Report

3

MTO for Piping SP Item

4

MTO for Pipe, fitting & Bulk Material

5

MTO for Valves

6

MTO for Pipe Support

7 Item

MTO for Bulk Material Specifications

1

Specification for Piping & Valves Material

2

Specification for Painting & Coating

3 4

Specification for Pipe Support Specification for Wrapping, Painting & Coating for Underground Piping

5

Specification for Close Drain Vessel

6

Specification for Flanges

7 8

Specification for Manual Valves Specification for Lifting Equipment

9

Specification for Fire Fighting Equipment

Item

Datasheets

1 2

Datasheet for Close Drain Vessel Datasheet for Piping SP item

3

Datasheet for Manual valves

4

Datasheet for Lifting Equipment

5 Item

Datasheet for Fire Fighting Equipment Material Requisitions

1

Material Requisitions for Close Drain Vessel

2

Material Requisitions for Valves

3 4

Material Requisition for Lifting Equipment Material Requisition for Fire Fighting Equipment

Item

Drawings

1

Piping General Arrangement and Elevation for Sending Trap Area

2

Piping General Arrangement and Elevation for ESDV Block Valves

3

Piping General Arrangement and Elevation for Sending Trap Area

4

Above Ground and Under Ground Piping Key Plan (Launcher Area)

5

Above Ground and Under Ground Piping Key Plan (Receiver Area)

6 7

Above Ground and Under Ground Piping Key Plan (Block Valve Stations) Close Drain Vessel Plan and Elevation

8

Piping Isometric Drawings

9

Installation Details for Pipe Support

8

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List J. ELECTRICAL AND CATHODIC PROTECTION Item

Reports/Calculations

1

Design Basis Memorandum - Electrical

2 3

Cathodic Protection Design Report Electrical Installation procedure

4

Electrical Testing & Commissioning Procedure

5

Calculation for Solar Panel Selection

6 7

Calculation for Cathodic Protection Design Electrical Load List

8

Electrical Load Schedule for Nasiriyah Tie-In Area

9

Electrical Cable Schedule

10

Electrical Cable Sizing Calculation

11

Earthing System Calculation

12

Electrical Material Take Off List

13

Electrical Equipment List

Item 1

Specifications Specification for Low Voltage Distribution Board

2

Specification for Solar Power System

3

Specification for Cathodic Protection Equipment & Material

4 5

Specification for LV Power, Control & Earthing cables Specification for Electrical Bulk Materials

Item

Datasheets

1

Datasheet for LV Distribution Board

2 3

Datasheet for Solar Power System Datasheet for Cathodic Protection Equipment & Material

4

Datasheet for Power, Control & Earthing cable

Item

Material Requisitions

1 2

Material Requisitions for Low Voltage Distribution Board Material Requisitions for Solar Power System

3

Material Requisitions for Cathodic Protection Equipment & Materials

4

Material Requisitions for Power, Control & Earthing cables

Item 1

Drawings General Notes and Drawing Index

2

Single Line Diagram : 24V-DC , Solar Power panel for MOV and other loads

3

Single Line Diagram : 240V-AC Engine Driven Diesel Fuel Generator sets

4 5

Electrical Equipment Layout Drawing Main Cable Routing Layout Plan

6

Hazardous Area Classification Layout Drawing

7

Earthing Layout

8 9

Installation Details for Solar Panel Installation Details for Electrical Cable Trench

10

Installation Details for Cathodic Protection Test Post 9

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

11

Installation Details for Anode & Location Point

12 13

Installation Details for Groundbed & Location Point Installation Details for Electrical Equipment

14

Installation Details for Earthing Cables

15

Installation Details for Electrical Cable Tray

16

Installation Details for Transformer Rectifier

K. INSTRUMENTATION AND CONTROL Item

Reports/Calculations

1

Design Basis Memorandum

2

Instrument Air / Hydraulic Consumption Philosophy

3

Pipeline Leak Detection Control Philosophy

4

Over Pressure Protection Study

5

Fibre Optic Route Selection Study

6 7

Fibre Optic Network Equipment (FONE) System Sizing Calculation Fibre Optic Network Cable (FOC) Link Budget Calculation

8

FONE Optical Link Calculation

9

Fiber Optic & Instrument Cable Schedule

10 11

Procedure for Fibre Optic Cable Installation Material Take Off for Instrumentation

12

Fiber Optic & Instrument Cable Drum Schedule

Item

Instrumentation and Control System

Specifications

1 2

Specification for General Instrumentation (Gauges & Transmitters) Specification for Instrument Installation

3

Specification for Instrument Cable

4

Specification for Fibre Optic Cables

5

Specification for Safety Instrument System

6

Specification for Pipeline Leak Detection System

7

Specification for Over Pressure Protection System

8

Specification for Pressure Safety Valve (PSV)

9 10

Specification for Distributed Control System Specification for Shutdown Valves

11

Specification for Motor operated valves (MOVs)

12

Specification for Instrument Bulk Material

13 14

Specification for Fiber Optic Transmission System Specification for Fire and Gas System

15

Specification for VOIP Phone

16

Specification for HF/SSB Phone

17 18

Specification for Satellite Phone Specification for Fibre Optic Network Equipment

19

Specification for SCADA System for Heavy Oil Pipeline

Item

Datasheets 10

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

1

Datasheet for Pipeline Leak Detection System

2 3

Datasheet for Instrument Cable Datasheet for Fibre Optic Cable

4

Datasheet for Motor Operated Valve

5

Datasheet for Shut Down Valve

6

Datasheet for Pressure Safety Valve (PSV)

7

Datasheet for Level Gauges

8

Datasheet for Flow Transmitter

9

Datasheet for Pressure Gauges

10 11

Datasheet for Pressure Transmitter Datasheet for Differential Pressure Transmitters

12

Datasheet for Temperature Transmitters

13

Datasheet for Temperature Gauges

14 15

Datasheet for Relief Valves Datasheet for Scraper Signalers

16

Datasheet for Fire & Gas Devices

17

Datasheet for VOIP Phone

18 19

Datasheet for Satellite Phone Datasheet for HF/SSB Phone

20

Datasheet for Actuated Ball Valve

Item

Material Requisitions

1

Material Requisitions for Safety Instrument System (SIS)

2

Material Requisitions for Pipeline Leak Detection System

3

Material Requisitions for Fibre Optic Instrument cables package

4

Material Requisitions for Process Control System pipeline system tie-in

5 6

Material Requisitions for Motor Operated Valves Material Requisitions for Fibre Optic Network Equipment

7

Material Requisitions for Shutdown Valves

8

Material Requisitions for General Instrumentations (Gauges & Transmitters)

9 10

Material Requisitions for Fire & Gas Devices Material Requisitions for Instrument Valves

11

Material Requisitions for VOIP Phone

12

Material Requisitions for Satellite Phone

13 14

Material Requisitions for HF/SSB Phone Material Requisitions for Actuated Ball Valve

15

Material Requisitions for Instrument Valves

16

Material Requisitions for Scrapper Signalers

Item 1

Drawings General Notes and Drawing Index

2

Heavy Oil Pipeline General System Architecture

3

Instrument Cable Routing & Layout Drawings

4

Fibre Optic Cable Routing & Layout Drawings 11

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

5

Instrument Junction Box Wiring & Termination Diagram

6 7

Fiber Optic & Instrument Cable Schedules Instrument Index

8

Input / Output List

9

Control System Architecture

10

Pipeline Leak Detection System Architecture

11

Fibre Optic Network Equipment Block Diagram

12

Fibre Optic Network Equipment Power Distribution Diagram

13

Fibre Optic Network Equipment Rack Layout and Wiring Diagram

14 15

Installation Details for Fibre Optic Crossing and Trench Interlock Logic Diagram

16

Instrument Support Details

17

Instrument Hook-Up drawing

18 19

Instrument Loop Diagrams Overall System Block Diagram

20

Control Room Layout For Garraf

21

Cause Effect Diagram

L. CIVIL AND STRUCTURE Item

Reports/Calculations

1

Design Basis Memorandum - Civil/Structural

2

Site Survey Report

3

Soil Investigation Report - Final Route (Geotechnical Investigation Report)

4

Report Buoyancy Control

5

Civil Materials - Provisional Take-Off (PMTO)

6

Foundation Calculation for Launcher Station

7

Foundation Calculation for Receiver Station

8

Foundation Calculation at Nasiriyah Tie-In Area

9

Foundation Calculation for Anchor Block

10

Foundation Calculation for Valve Stations

11 12

Calculation for Drain Tank Pit Calculation for Drainage

Item

Specifications

1

Specification for Excavation and Backfilling

2 3

Specification for Fencing Specification for Architectural Works

4

Specification for Earthworks

5

Specification for Concrete Works

6 7

Specification for Road and Paving Specification for Steel Structures

8

Specification for Grouting and Leveling 12

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

9 Item 1

Specification for Drainage Drawings General Notes and Drawing Index Drawing Index

2

General Notes - Civil

3

General Notes - Structural

4

Civil Layout - Garraf Launcher Area

5

Civil Layout - Receiver Tie-In Area

6

Plan , Elevation , Sections RTU Room

7

Foundation Details - Pig Launcher (Phase 1 & Phase 2)

8 9

Foundation Plan and Details - Pig Receiver Phase 2 Foundation Details - 24 Line Anchor Block

10

Foundation Details - Solar Panels

11

Foundation Details Jib Crane (Phase II)

12 13

Structural and Foundation Details - RTU Shelter Foundation Details Pig Receiver Impact Wall Details (Phase II)

14

Pipe Support Details - Garraf Area

15

Pipe Support Details - Receiver Tie-In Area

16 17

Installation Details for Fence and Gate Plan & Profile River Crossings (Pipeline Route Plan)

18

Plan & Profile Highway Crossings (Pipeline Route Plan)

19

Plan & Profile

20

Plan & Profile - Detail Open Cut Road Crossing

21

Plan & Profile - Detail Bored Road Crossing

22

Plan & Profile - Detail Underground Utility Crossing

23

Tie-In at Receiver (Tie-In Station / Foundation Layout)

24 25

Details of Foundation & Supports - Sending Trap areas Details of Foundation & Supports - River Crossing ESDV Sites

26

Details of Foundation & Supports - Receiving Trap /Tie-In area

27

Installation Details for Drain Tank & Base Pads

28 29

Pipeline Anchor Block Layout Details of Foundation & Supports for ESDV Control Panel and Solar Panel

30

Details of Foundation for Lighting Pole

31

Transformer / rectifier Pads for Cathodic System

32 33

Gravel Pad Plan & Drainage Layout - Sending Trap Area Gravel Pad Plan & Drainage Layout - ESDV

34

Gravel Pad Plan & Drainage Layout - Receiving Trap Area

35

Details of Service, Access Roads with Gravel & Drainage

36 37

Camp and Contractor Yard Plan Installation Details for Concrete Slab

38

Earthwork drawings

39

Standard/Typical Drawings

Details for River Crossing

13

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

M. MATERIAL CORROSION Item

Reports/Calculations

1 2

Corrosion Management Plan Material Selection Report

3

Pipeline Integrity Management Plan

4

Calculation and Design for Cathodic Protection System

5 6

Operation and Manual for Cathodic Protection System MTO for Cathodic Protection System Permanent

7

MTO for Cathodic Protection System

8

Tender Bid Evaluation (TBE) for Cathodic Protection System

9

Tender Bid Evaluation (TBE) for Painting and Coating

Item

Temporary

Specifications

1

Project Quality Plan

2

Non-conformance Control Procedure

3 4

Corrective and Prevention Action Procedure Packing and Preservation Procedure

5

Hardness Test Procedure

6

Specification for CP Material and Equipment

7 8

Welding Procedure Specification Welding Repair Procedure Specification

9

Welder Qualification Test

10

Paint Matrix

11

Specification for Corrosion Monitoring Systems & UT Thickness Measurement Locations

12

Inspection Test Plan

13

Radiographic Test

14

Magnetic Particle Test

15

Ultrasonic Test

16

Particle Test

17

Final Documentation

18

Blasting and Painting

Item 1 2 Item

Datasheets Cathodic Protection Material and Equipment Painting Datasheet Material Requisitions

1 2

Painting and Coating Cathodic Protection System

Permanent

3

Cathodic Protection System

Temporary

Item

Drawings

1 2

CP Installation Drawing CP Installation Drawing

Canal Crossing Test Post Deep Well Anode Ground Bed Details

3

CP Installation Drawing

Anode Junction Box

4

CP Installation Drawing

Negative Junction Box 14

PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List

5

CP Installation Drawing

Test Post With Thermite Weld

Pin Brazing Details

6 7

CP Installation Drawing CP Installation Drawing

Isolation Joint Test Post Test Post Anode

8

CP Installation Drawing

Typical Road Crossing

9

CP Installation Drawing

Reference Electrode & Polarization Coupon Details

10

CP Installation Drawing

Foreign Bond Box

11

CP Installation Drawing

Typical Equipotential Bond Box

12

CP Installation Drawing

Typical Connection Details

13

CP Installation Drawing

Typical Cable Laying Details

14 15

CP Installation Drawing CP Installation Drawing

Drain Point Test Post Details Line Current Test Post Details

16

CP Installation Drawing

Polarization Coupon Test Post

17

CP Installation Drawing

Welded Pad Connection Details

18

Materials Selection Diagram

Thermite Weld & Pin Brazing

15

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