Minimum EPCC Deliverables List
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Minimum EPCC Deliverables List...
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PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
CONTRACTOR shall prepare the Technical Document Register (TDR), as shown below, to be used in the PROJECT. The following deliverables will constitute the minimum requirement of documents that shall be produced by CONTRACTOR and submitted to PCIHBV. This TDR shall detail documentation titles and planned issue target dates, actual submission dates, the number of revisions during review and cycle, AFC and others while identifying dependencies and critical items. The TDR shall also identify the review chain or class for each document. The list of deliverables shall be all engineering documentation and drawings originating from CONTRACTOR, including third party reports and surveys, inspection reports and certification. During the progress of the WORK, CONTRACTO the CONTRACT, or as PCIHBV may reasonably. PCIHBV, within a reasonable period but no later than fourteen (14) days after receiving such drawings and information, shall signify its approval thereto or otherwise. A. PROJECT MANAGEMENT Item
Document Name
1
Project Execution Plan
2
Project Correspondence & Communication Procedure
3 4
Document Numbering Procedure Drawing Numbering Procedure
5
CAD Manual Procedures and Standards
6
Equipment Tagging Procedure
7 8
Design Basis Memorandum - General Contract Administration Procedure
9
Contract Management Programme
10
Contract Interface Plan
11 12
Engineering Execution Plan Project Organization Chart
13
Document Review and Approval Procedure
14
Project Control and Reporting Procedure
15 16
Project Change Management Procedure Defects Liability Procedure
17
Project Contract Execution Schedule Level 4
18
Work Breakdown Structure (WBS)
19 20
Technical Document Register (TDR) Schedule Basis Memorandum
21
Payment Milestone & Cost Curve
22
Manpower Histogram
23
Progress Measurement Basis
24
Invoicing Administration Procedure
25
Change Order Procedure
26
Document Control Master log 1
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
27
Manpower Loading and Equipment Loading
28 29
Final Documentation Procedure Project Close Out Procedure and Report
30
Project Hand Over Procedure
31
Procedure for Mechanical Completion
32
Procedure for Provisional Acceptance
33
Procedure for Final Documentation Preparation
34
Procedure for Engineering Close Out Report
35
Procedure for Procurement Close Out Report
36 37
Procedure for Construction Close Out Report Procedure for Commissioning Close Out Report
38
Procedure for Project Close Out Report
39
Procedure for Project Handover
B. HSE Item
Document Name
1
HSE Plan
2 3
HSE Philosophy Security Management Plan
4
Emergency Response Plan
5
Risk Management Procedure
6
Sub-Contractor HSE Management Plan
7
Incentive and Disciplinary Plan
8
HAZID for Early Works
9
Environmental Management Plan
10 11
Air, Water and Soil Pollution Plan Waste Management Plan
12
Safety Induction Plan
13
Incident and Accident Reporting Procedure
14 15
Health, Safety and Environmental Committee Procedure QRA Report
16
Permit To Work Procedure
17
Personal Protective Equipment Procedure
18 19
Lifting and Hoisting Procedure Confined Space Entry Procedure
20
Noise Management Plan
21
Excavation Procedure
22
Crane Lifting and Operation Procedure
23
Welding, cutting and gas cylinders Procedure
24
Sling Safety Procedure
25
Radiation Control of Radiographic Service Procedure 2
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
26
Blasting Procedure
27 28
Fire Protection and Prevention Procedure Transportation Safety Procedure
29
Job Safety Analysis Methodology for All Construction Activities
C. QA/QC Item
Document Name
1
Project Quality plan
2
Quality Requirement Procedure for subcontractor
3
Site Document and Data Control Procedure
4
Control of Quality Records Procedure
5 6
Product Identification and Traceability Procedure Source Inspection Management Procedure
7
Inspection and Testing Procedure
8
Control of Inspection, Measuring and Test Equipment Procedure
9
Punchlist Procedure
10
Internal Audits Procedure
11
Inspection and Test Plans
12
Mechanical Completion Procedure
13 14
Non-Destructive Test Procedure Non-conformance Control Procedure
15
Corrective and Preventive Action Procedure
16
Working Near Existing Above/ Underground Facilities Procedure
17 18
Regulatory Approval Procedure Technical Query Procedure
19
Applicable Welding Standards for Project Specifications
20
Welding Procedure
21 22
Welding Procedure Specification Qualification of Welding Procedure Specification
23
Organization of Welding Process Control
24
Quality and Control of Welders
25
Welder Qualification Test Procedure
26
Welding Marking requirement and Procedure
27
Radiographic Procedure Specification
28
Radiographic Film Packing Procedure
29 30
Painting and Coating Specification Control of welding Material
31
Pressure Leak Test Procedure
32
Holiday Test Procedure
33
Non-Destructive Test Procedures
3
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List D. PROCUREMENT / SUB-CONTRACT Item
Document Name
1
Procurement and Sub-Contract Plan
2
Procurement Execution Plan
3 4
Procurement Register Project Material Take-Off
5
Prequalification of Vendors and Sub-contractors
6
Vendor Surveillance Procedure
7 8
Proposed Vendor List Proposed Sub-Contractor List
9
Material Management Procedure
10
Scope of Work for Non-Destructive Testing (NDT) Piping and Pipeline
11 12
Expediting procedure Material Handling and Control procedure
13
Material Receiving and Control procedure
14
Surplus Material Handling Procedure
15
Packing and Marking Procedure
16
Spare Part Philosophy and Procedure
17
Transportation and Logistic Procedure
18
Custom Clearance Procedure
19
Tax Exemption Procedure and Formalities
E. CONSTRUCTION Item
Document Name
1
Construction Execution Plan
2 3
Method of Statements Pre-Commissioning Procedure
4
Site Survey Procedure
5
Soil Investigation Procedure
6 7
Pipeline Lowering Procedure Backfilling Procedure
8
Welding Methodology
9
Pipeline Tie-In Welding Procedure
10 11
Pipeline Weld Repair Procedure Pipeline Control of Welding Consumables Procedure
12
PQR for Mainline Welding of Pipes
13
Flange Management Procedure
14
Procedure for Hydrostatic Testing of Pipeline
4
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
F. COMMISSIONING Item
Document Name
1
Commissioning Execution Plan
2
Commissioning and Start Up Procedure
3 4
Commissioning Safety Procedure Interface Tie-in List and Responsibility Matrix
5
Procedure for Operating and Start Up Manual
G. PROCESS Item
Reports/Calculations
1
Steady State Hydraulic Report Design Basis Memorandum - Process
2
Flow Assurance Report
3
Report - Stagnant Inventory - Final Route
4 5
Process Operating, Start-up, Shutdown and Safeguarding Philosophy Utility Consumption Report
6
Equipment / Line Sizing report
7
HAZOP Study Report
8
HAZOP Close-out Report
9
Relief Load Report
10
Line List
11
Tie-in List
12 Item 1 Item
Equipment List Datasheets Process Datasheet Drawings
1
Process Flow Diagram (PFD)
2
Piping & Instrumentation Diagram (P & ID)
3
Utilities Flow Diagram (UFD)
4
Process Safeguarding Diagram
H. PIPELINE Item
Reports/Calculations
1
Design Basis Memorandum - Pipeline
2
Right of Way (ROW) requirements
3 4
Pipeline Route Survey Report Pipeline Stress and Flexibility Analysis Report
5
Pipeline Buoyancy Control Report
6
Pipeline crossing study report
7
Pipeline External corrosion mitigation study 5
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
8
Pipeline Internal corrosion mitigation study
9 10
Pipeline wall thickness calculations Pipeline Material Take Off Report (MTO)
11
Pipeline Operating Manual
12
Pipeline spare part and consumables lists
13
Pipeline Preservation Report
14
Pipeline horizontal directional drilling (HDD) report
15
Pipeline Calculation Report
16
Stress Analysis Report
17 18
Crossing List Scope of Work for Topographic Survey
19
Scope of Work for Geotechnical Survey
20
Scope of Work HDD
Item 1
Specifications Specification for Pipeline Welding
2
Specification for External Coating Repair
3
Specification for Large Check Valves
4 5
Specification for Barred Tees Specification for Anchor Flanges
6
Specification for Pig Launcher / Receiver
7
Specification for Cold Bend
8
Specification for Monolithic Insulation Joints
9
Specification for Field Joint Coating
10
Specification for Buoyancy Control
11
Specification for Pigging
12 13
Specification for Corrosion Coupon Specification for sampling & chemical injection
Item
Datasheets
1
Datasheet for Pig Launcher
2 3
Datasheet for Pig Receiver Datasheet for Cold Bend
4
Datasheet for Bared Tees
5
Datasheet for Monolithic Insulation Joints
6 7
Datasheet for Anchor Flange Datasheet for Field Joint Coating
8
Datasheet for Buoyancy Control
9
Datasheet for Corrosion Coupon
10 11
Datasheet for Sampling & Chemical Injection Datasheet for External Coating Repair
12
Datasheet for Pigging
Item
Material Requisitions
1
Material Requisitions for Quick Opening Closure 6
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
2
Material Requisitions for Monolithic Insulation Joint
3 4
Material Requisitions for Corrosion Coupon Material Requisitions for Field Joint Coating
5
Material Requisitions for Barred Tee
6
Material Requisitions for Anchor Flange
7
Material Requisitions for Pig Launcher / Receiver
8
Material Requisitions for Heat Shrink Sleeves
Item
Drawings
1
General Notes and Drawing Index
2 3
Overall Pipeline Schematic Details R.O.W Dimensions for Pipelines
4
Pipeline Alignment Sheet Key Plans
5
Pipeline Alignment Sheet
6 7
Installation Details for Block Valve Stations Installation Details for Pipeline Arial Marker
8
Installation Details for Warning Sign for Water Way & Road Crossing
9
Installation Details for Set-On Weight
10 11
Installation Details for Utility & Pipeline Crossing Installation Details for High Voltage Transmission Crossing-Over Head
12
Installation Details for Soil Erosion Protection Measures
13
Installation Details for Trenching & Backfilling-Normal Soil Condition
14
Installation Details for Trenching & Backfilling-High Water Table
15
Installation Details for Water Way/Creek Crossing - Open Cut
16
Installation Details for Water Way/Creek Crossing - HDD
17
Installation Details for Road Crossing - Open Cut
18 19
Installation Details for Road Crossing - Bored Installation Details for Stream Diversion
20
Installation Details for Km Posts & Signage Installation
21
Installation Details for Anchor Block
22 23
Installation Details for Jib Cranes & Trollies Installation Details for Pipeline Corridor Drainage Scheme and Drainage Slot
24
Installation Details for Pipeline Construction in Water Flood Area
25
Installation Details for Pipeline Field Joint Coating
26 27
Installation Details for Pipeline Bends Installation Details for Pipeline Cathodic Protection System
28
Fabrication Drawings for Launchers
29
Fabrication Drawings for Receivers
30 31
Launchers General Arrangement Receivers General Arrangement
7
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
I. PIPING AND MECHANICAL Item
Reports/Calculations
1
Design Basis Memorandum - Piping and Mechanical
2
Stress Analysis & Flexibility Report
3
MTO for Piping SP Item
4
MTO for Pipe, fitting & Bulk Material
5
MTO for Valves
6
MTO for Pipe Support
7 Item
MTO for Bulk Material Specifications
1
Specification for Piping & Valves Material
2
Specification for Painting & Coating
3 4
Specification for Pipe Support Specification for Wrapping, Painting & Coating for Underground Piping
5
Specification for Close Drain Vessel
6
Specification for Flanges
7 8
Specification for Manual Valves Specification for Lifting Equipment
9
Specification for Fire Fighting Equipment
Item
Datasheets
1 2
Datasheet for Close Drain Vessel Datasheet for Piping SP item
3
Datasheet for Manual valves
4
Datasheet for Lifting Equipment
5 Item
Datasheet for Fire Fighting Equipment Material Requisitions
1
Material Requisitions for Close Drain Vessel
2
Material Requisitions for Valves
3 4
Material Requisition for Lifting Equipment Material Requisition for Fire Fighting Equipment
Item
Drawings
1
Piping General Arrangement and Elevation for Sending Trap Area
2
Piping General Arrangement and Elevation for ESDV Block Valves
3
Piping General Arrangement and Elevation for Sending Trap Area
4
Above Ground and Under Ground Piping Key Plan (Launcher Area)
5
Above Ground and Under Ground Piping Key Plan (Receiver Area)
6 7
Above Ground and Under Ground Piping Key Plan (Block Valve Stations) Close Drain Vessel Plan and Elevation
8
Piping Isometric Drawings
9
Installation Details for Pipe Support
8
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List J. ELECTRICAL AND CATHODIC PROTECTION Item
Reports/Calculations
1
Design Basis Memorandum - Electrical
2 3
Cathodic Protection Design Report Electrical Installation procedure
4
Electrical Testing & Commissioning Procedure
5
Calculation for Solar Panel Selection
6 7
Calculation for Cathodic Protection Design Electrical Load List
8
Electrical Load Schedule for Nasiriyah Tie-In Area
9
Electrical Cable Schedule
10
Electrical Cable Sizing Calculation
11
Earthing System Calculation
12
Electrical Material Take Off List
13
Electrical Equipment List
Item 1
Specifications Specification for Low Voltage Distribution Board
2
Specification for Solar Power System
3
Specification for Cathodic Protection Equipment & Material
4 5
Specification for LV Power, Control & Earthing cables Specification for Electrical Bulk Materials
Item
Datasheets
1
Datasheet for LV Distribution Board
2 3
Datasheet for Solar Power System Datasheet for Cathodic Protection Equipment & Material
4
Datasheet for Power, Control & Earthing cable
Item
Material Requisitions
1 2
Material Requisitions for Low Voltage Distribution Board Material Requisitions for Solar Power System
3
Material Requisitions for Cathodic Protection Equipment & Materials
4
Material Requisitions for Power, Control & Earthing cables
Item 1
Drawings General Notes and Drawing Index
2
Single Line Diagram : 24V-DC , Solar Power panel for MOV and other loads
3
Single Line Diagram : 240V-AC Engine Driven Diesel Fuel Generator sets
4 5
Electrical Equipment Layout Drawing Main Cable Routing Layout Plan
6
Hazardous Area Classification Layout Drawing
7
Earthing Layout
8 9
Installation Details for Solar Panel Installation Details for Electrical Cable Trench
10
Installation Details for Cathodic Protection Test Post 9
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
11
Installation Details for Anode & Location Point
12 13
Installation Details for Groundbed & Location Point Installation Details for Electrical Equipment
14
Installation Details for Earthing Cables
15
Installation Details for Electrical Cable Tray
16
Installation Details for Transformer Rectifier
K. INSTRUMENTATION AND CONTROL Item
Reports/Calculations
1
Design Basis Memorandum
2
Instrument Air / Hydraulic Consumption Philosophy
3
Pipeline Leak Detection Control Philosophy
4
Over Pressure Protection Study
5
Fibre Optic Route Selection Study
6 7
Fibre Optic Network Equipment (FONE) System Sizing Calculation Fibre Optic Network Cable (FOC) Link Budget Calculation
8
FONE Optical Link Calculation
9
Fiber Optic & Instrument Cable Schedule
10 11
Procedure for Fibre Optic Cable Installation Material Take Off for Instrumentation
12
Fiber Optic & Instrument Cable Drum Schedule
Item
Instrumentation and Control System
Specifications
1 2
Specification for General Instrumentation (Gauges & Transmitters) Specification for Instrument Installation
3
Specification for Instrument Cable
4
Specification for Fibre Optic Cables
5
Specification for Safety Instrument System
6
Specification for Pipeline Leak Detection System
7
Specification for Over Pressure Protection System
8
Specification for Pressure Safety Valve (PSV)
9 10
Specification for Distributed Control System Specification for Shutdown Valves
11
Specification for Motor operated valves (MOVs)
12
Specification for Instrument Bulk Material
13 14
Specification for Fiber Optic Transmission System Specification for Fire and Gas System
15
Specification for VOIP Phone
16
Specification for HF/SSB Phone
17 18
Specification for Satellite Phone Specification for Fibre Optic Network Equipment
19
Specification for SCADA System for Heavy Oil Pipeline
Item
Datasheets 10
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
1
Datasheet for Pipeline Leak Detection System
2 3
Datasheet for Instrument Cable Datasheet for Fibre Optic Cable
4
Datasheet for Motor Operated Valve
5
Datasheet for Shut Down Valve
6
Datasheet for Pressure Safety Valve (PSV)
7
Datasheet for Level Gauges
8
Datasheet for Flow Transmitter
9
Datasheet for Pressure Gauges
10 11
Datasheet for Pressure Transmitter Datasheet for Differential Pressure Transmitters
12
Datasheet for Temperature Transmitters
13
Datasheet for Temperature Gauges
14 15
Datasheet for Relief Valves Datasheet for Scraper Signalers
16
Datasheet for Fire & Gas Devices
17
Datasheet for VOIP Phone
18 19
Datasheet for Satellite Phone Datasheet for HF/SSB Phone
20
Datasheet for Actuated Ball Valve
Item
Material Requisitions
1
Material Requisitions for Safety Instrument System (SIS)
2
Material Requisitions for Pipeline Leak Detection System
3
Material Requisitions for Fibre Optic Instrument cables package
4
Material Requisitions for Process Control System pipeline system tie-in
5 6
Material Requisitions for Motor Operated Valves Material Requisitions for Fibre Optic Network Equipment
7
Material Requisitions for Shutdown Valves
8
Material Requisitions for General Instrumentations (Gauges & Transmitters)
9 10
Material Requisitions for Fire & Gas Devices Material Requisitions for Instrument Valves
11
Material Requisitions for VOIP Phone
12
Material Requisitions for Satellite Phone
13 14
Material Requisitions for HF/SSB Phone Material Requisitions for Actuated Ball Valve
15
Material Requisitions for Instrument Valves
16
Material Requisitions for Scrapper Signalers
Item 1
Drawings General Notes and Drawing Index
2
Heavy Oil Pipeline General System Architecture
3
Instrument Cable Routing & Layout Drawings
4
Fibre Optic Cable Routing & Layout Drawings 11
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
5
Instrument Junction Box Wiring & Termination Diagram
6 7
Fiber Optic & Instrument Cable Schedules Instrument Index
8
Input / Output List
9
Control System Architecture
10
Pipeline Leak Detection System Architecture
11
Fibre Optic Network Equipment Block Diagram
12
Fibre Optic Network Equipment Power Distribution Diagram
13
Fibre Optic Network Equipment Rack Layout and Wiring Diagram
14 15
Installation Details for Fibre Optic Crossing and Trench Interlock Logic Diagram
16
Instrument Support Details
17
Instrument Hook-Up drawing
18 19
Instrument Loop Diagrams Overall System Block Diagram
20
Control Room Layout For Garraf
21
Cause Effect Diagram
L. CIVIL AND STRUCTURE Item
Reports/Calculations
1
Design Basis Memorandum - Civil/Structural
2
Site Survey Report
3
Soil Investigation Report - Final Route (Geotechnical Investigation Report)
4
Report Buoyancy Control
5
Civil Materials - Provisional Take-Off (PMTO)
6
Foundation Calculation for Launcher Station
7
Foundation Calculation for Receiver Station
8
Foundation Calculation at Nasiriyah Tie-In Area
9
Foundation Calculation for Anchor Block
10
Foundation Calculation for Valve Stations
11 12
Calculation for Drain Tank Pit Calculation for Drainage
Item
Specifications
1
Specification for Excavation and Backfilling
2 3
Specification for Fencing Specification for Architectural Works
4
Specification for Earthworks
5
Specification for Concrete Works
6 7
Specification for Road and Paving Specification for Steel Structures
8
Specification for Grouting and Leveling 12
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
9 Item 1
Specification for Drainage Drawings General Notes and Drawing Index Drawing Index
2
General Notes - Civil
3
General Notes - Structural
4
Civil Layout - Garraf Launcher Area
5
Civil Layout - Receiver Tie-In Area
6
Plan , Elevation , Sections RTU Room
7
Foundation Details - Pig Launcher (Phase 1 & Phase 2)
8 9
Foundation Plan and Details - Pig Receiver Phase 2 Foundation Details - 24 Line Anchor Block
10
Foundation Details - Solar Panels
11
Foundation Details Jib Crane (Phase II)
12 13
Structural and Foundation Details - RTU Shelter Foundation Details Pig Receiver Impact Wall Details (Phase II)
14
Pipe Support Details - Garraf Area
15
Pipe Support Details - Receiver Tie-In Area
16 17
Installation Details for Fence and Gate Plan & Profile River Crossings (Pipeline Route Plan)
18
Plan & Profile Highway Crossings (Pipeline Route Plan)
19
Plan & Profile
20
Plan & Profile - Detail Open Cut Road Crossing
21
Plan & Profile - Detail Bored Road Crossing
22
Plan & Profile - Detail Underground Utility Crossing
23
Tie-In at Receiver (Tie-In Station / Foundation Layout)
24 25
Details of Foundation & Supports - Sending Trap areas Details of Foundation & Supports - River Crossing ESDV Sites
26
Details of Foundation & Supports - Receiving Trap /Tie-In area
27
Installation Details for Drain Tank & Base Pads
28 29
Pipeline Anchor Block Layout Details of Foundation & Supports for ESDV Control Panel and Solar Panel
30
Details of Foundation for Lighting Pole
31
Transformer / rectifier Pads for Cathodic System
32 33
Gravel Pad Plan & Drainage Layout - Sending Trap Area Gravel Pad Plan & Drainage Layout - ESDV
34
Gravel Pad Plan & Drainage Layout - Receiving Trap Area
35
Details of Service, Access Roads with Gravel & Drainage
36 37
Camp and Contractor Yard Plan Installation Details for Concrete Slab
38
Earthwork drawings
39
Standard/Typical Drawings
Details for River Crossing
13
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
M. MATERIAL CORROSION Item
Reports/Calculations
1 2
Corrosion Management Plan Material Selection Report
3
Pipeline Integrity Management Plan
4
Calculation and Design for Cathodic Protection System
5 6
Operation and Manual for Cathodic Protection System MTO for Cathodic Protection System Permanent
7
MTO for Cathodic Protection System
8
Tender Bid Evaluation (TBE) for Cathodic Protection System
9
Tender Bid Evaluation (TBE) for Painting and Coating
Item
Temporary
Specifications
1
Project Quality Plan
2
Non-conformance Control Procedure
3 4
Corrective and Prevention Action Procedure Packing and Preservation Procedure
5
Hardness Test Procedure
6
Specification for CP Material and Equipment
7 8
Welding Procedure Specification Welding Repair Procedure Specification
9
Welder Qualification Test
10
Paint Matrix
11
Specification for Corrosion Monitoring Systems & UT Thickness Measurement Locations
12
Inspection Test Plan
13
Radiographic Test
14
Magnetic Particle Test
15
Ultrasonic Test
16
Particle Test
17
Final Documentation
18
Blasting and Painting
Item 1 2 Item
Datasheets Cathodic Protection Material and Equipment Painting Datasheet Material Requisitions
1 2
Painting and Coating Cathodic Protection System
Permanent
3
Cathodic Protection System
Temporary
Item
Drawings
1 2
CP Installation Drawing CP Installation Drawing
Canal Crossing Test Post Deep Well Anode Ground Bed Details
3
CP Installation Drawing
Anode Junction Box
4
CP Installation Drawing
Negative Junction Box 14
PROVISION OF ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING (EPCC) HEAVY OIL TRANSPORTATION SYSTEM 2 (HOTS2) PCIHBV/2017/PD&T/1797 Attachment 1 Minimum EPCC Deliverables List
5
CP Installation Drawing
Test Post With Thermite Weld
Pin Brazing Details
6 7
CP Installation Drawing CP Installation Drawing
Isolation Joint Test Post Test Post Anode
8
CP Installation Drawing
Typical Road Crossing
9
CP Installation Drawing
Reference Electrode & Polarization Coupon Details
10
CP Installation Drawing
Foreign Bond Box
11
CP Installation Drawing
Typical Equipotential Bond Box
12
CP Installation Drawing
Typical Connection Details
13
CP Installation Drawing
Typical Cable Laying Details
14 15
CP Installation Drawing CP Installation Drawing
Drain Point Test Post Details Line Current Test Post Details
16
CP Installation Drawing
Polarization Coupon Test Post
17
CP Installation Drawing
Welded Pad Connection Details
18
Materials Selection Diagram
Thermite Weld & Pin Brazing
15
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