MIL Control Valve Specification and Sizing Calculation
Short Description
Control Valve Sizing Calculation and Datasheet...
Description
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve Valve & Aux Aux Equip Equip Code Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Feed water control valve 37-416 37-41621 21 AS/EP AS/EPP/ P/PT/ PT/AL/ AL/HW HW
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
1 1 FV-500A
Air Filter Regulator with Gauge
: 41000 41000 : Heavy Heavy Duty Globe Globe : 3 Inch Inch : 102 kgf/cm2 kgf/cm2 g : 130 Deg. Deg. C : ASTM A 216 Gr. Gr. WCC : 1500# ANSI : Flow-to-C Flow-to-Close lose : Weld End 1500 # Butt Weld : Standard (With Mod. Finned Extn.) Extn.) : Double Double : PTFE PTFE
Valve Trim Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
MIL/QDP074/JA0637
: 56 : Equa Equall % : Balanced Balanced with PTFE PTFE Seal : 17-4 17-4 PH PH : Standard Characterised : CA6NM CA6NM Nitrided Nitrided : Clampe Clamped d : SS 410 410 : Cage Guiding Guiding : IV (FCI (FCI 70.2) 70.2)
: Shavo Shavo /11-4 /11-4 SN : 1 : 5 Micr Micron on
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification Cable Entry Cable Gland
: MIL /400 /400 L /4-20 mA : 12-33 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch Inch NPT : No
Air Lock : MIL MIL /776 776
Make/Model
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
: 37/18 Inch : 3-15 3-15 psi psi : 35 psi psi : Air to to Close Close : Stayp Stayput ut : 6A3 6A3 : 3/8 Inch Inch NPT/ Copper Copper : 102 kgf/c kgf/cm2 m2 g
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 4 (In (In ) / 80 Sch Sch : 4 (In (In ) / 80 Sch Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
Flow-to-Close
37-41621
Stayput
Estimated Shipping Weight (Kg.) 290
AS
Air Set
VP
Electro Pneu.Positioner Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
OD(A)= 88.9 ID(B)= 73.7
OD(A)= 88.9 ID(B)= 73.7
Yes
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
3 Inch
1
1500 #
1
18 Inch
FV-500A
BW
N.A
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve & Aux Equip Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Feed water 100% motorized control valve 90-41621
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
MIL/QDP074/JA0637 2 1 FV-M503
Electrical Actuator
: 41000 : Heavy Duty Globe : 3 Inch : 102 kgf/cm2 g : 130 Deg. C : ASTM A 216 Gr. WCC : 1500# ANSI : Flow-to-Close : Weld End 1500 # Butt Weld : Standard (With Mod. Finned Extn.) : Double : PTFE
: 90 Series : Rotork/KML60F10A/18 Make/Model : 3 F, 415V, AC50Hz Supply Voltage : 2 Inch Travel : 102 kgf/cm2 g Shut-off Pressure For electrical actuator specification please refer Annexure
Valve Trim Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
: : : : : : : : : :
56 Equal % Balanced with PTFE Seal 17-4 PH Standard Characterised CA6NM Nitrided Clamped SS 410 Cage Guiding IV (FCI 70.2)
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 4 (In ) / 80 Sch : 4 (In ) / 80 Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators: Type Enclosure Power supply Wiring Diagram Mechanical local Indicator Motor Insulation Paint
: : : :
Syncroset actuator (without integral starter) Water Tight to IP68. 415V ; 3 Phase ; 50Hz. Wd: 9235
: : :
Continuous Local Indicator Provided Class “F” Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour WD: 9235 Sl. No.
Actuator / RPM
1
KML60F10A/18
Mod. Thrust (lbs) 2580
Seating Thrust (lbs) 4060
Linear Speed (mm/sec)
Travel Time (secs)
1.8
28
Stroke length-2” for sl.no1
Note: 1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the follo wing. 2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (420mA) 2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :
/
DATA SHEET REF: 01 /
REV. 00 /
DT: 17.05.2008
ACTUATOR MODEL: KML60F10A /18 RPM STROKE LENGTH : 2” Linear speed: 1.8 mm/secs S.No 1 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
DESCRIPTION ACTUATOR MANUFACTURER MODULATING THRUST SEATING THRUST DUTY CYCLE ENCLOSURE (TENV) AVERAGE / NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY No .OF PHASES ADMISSIBLE VOLTAGE FLUCTUATION ADMISSIBLE FREQUENCY FLUCTUATION ADMISSIBLE VOLT. & FREQ. VARIATION NOMINAL MODULATING CURRENT LOCKED ROTOR CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISSIBLE AMBIENT TEMPERATURE TEMP.RAISE OVER AMBIENT TEMP 40 C TYPE OF STARTER RECOMMENDED CABLE GLANDS
22 23 24 25 26.A 26.B
GEAR BOX LUBRICATION POSITION LIMIT SWITCHES TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER - ON / OFF DUTY POSITION TRANSMITTER - INCHING DUTY (IF PROVIDED) SPACE HEATER THERMOSTAT / THERMISTER INTERNAL WIRING CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER) WEIGHT MOTOR SUITABLE FOR ON-OFF / INCHING MOTOR TYPE & REF. STANDARD TRAVEL TIMES
27 28 29 30 31 32 33 34
NAME SEAL OF VENDOR WITH SIGNATURE.
UNIT lbs lbs
KW V Hz % % % A A RPM
% C C 4 Nos.
Nos Nos A
1 No
Kg
Sec
DATA ROTORK CONTROLS (INDIA) PVT. LTD 2580 4060 S4-50% IP68 0.25 415 50 3 10 5 10 1.2 3.0 2880 F 0.79 50 -30 TO +70 80 DOL
1 ¼ “ – 1No, ¾” – 2 Nos cable glands British metric ALPHA SP68 or SAE EP80 2NO 2NC – 4 Nos. 2NO 2NC – 2 Nos. 5A 240V AC, 0.5A 220V DC NOT APPLICABLE Contact type Current position transmitter (420mA) 1 No 240V AC 1 50 Hz PROVIDED PVC 1.5 mm2 WD: 9235 46 Modulating duty (1200 starts per hour) SQUIRREL CAGE INDUCTION, IS 325 28 secs
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve & Aux Equip Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Feed water 30% control valve 37-41121 AS/EPP/PT/AL/HW
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body
MIL/QDP074/JA0637 3 1 FV-500B
Air Filter Regulator with Gauge
Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
: 41100 : Heavy Duty Globe : 1.5 Inch : 102 kgf/cm2 g : 130 Deg. C : ASTM A 216 Gr. WCC : 900# ANSI : Flow-to-Open : Weld End 900 # Butt Weld : Standard : Double : PTFE
Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
: : : : : : : : : :
: Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification
Valve Trim 10 Equal % Unbalanced 17-4 PH Standard Characterised CA6NM Nitrided Clamped SS 410 Cage Guiding IV (FCI 70.2)
Cable Entry Cable Gland
: MIL /400 L /4-20 mA : 10-60 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Air Lock : MIL /776
Make/Model
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
: 37/13 Inch : 3-15 psi : 45 psi : Air to Close : Stayput : 6A2 : 1/4 Inch NPT/ Copper : 102 kgf/cm2 g
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 3 (In ) / 80 Sch : 3 (In ) / 80 Sch
Remarks This valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25 to 30 times in a year.
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
Flow-to-Open
37-41121
Stayput
Estimated Shipping Weight (Kg.) 140
AS
Air Set
VP
Electro Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
OD(A)= 48.3 ID(B)= 38.1
OD(A)= 48.3 ID(B)= 38.1
Yes
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
1.5 Inch
3
900 #
1
13 Inch
FV-500B
BW
N.A
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve & Aux Equip Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Attemperator control valve 37-41121 AS/EPP/PT/AL/HW
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
: : : : : : : : : :
4 1 TV-603
Air Filter Regulator with Gauge
: 41100 : Heavy Duty Globe : 1 Inch : 102 kgf/cm2 g : 130 Deg. C : ASTM A 216 Gr. WCC : 900# ANSI : Flow-to-Open : Weld End 900 # Socket Weld : Standard : Double : PTFE
Valve Trim Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
MIL/QDP074/JA0637
10 Equal % Unbalanced 17-4 PH Standard Characterised CA6NM Nitrided Clamped SS 410 Cage Guiding IV (FCI 70.2)
: Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification Cable Entry Cable Gland
: MIL /400 L /4-20 mA : 10-60 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Air Lock : MIL /776
Make/Model
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
: 37/13 Inch : 3-15 psi : 45 psi : Air to Close : Stayput : 6A2 : 1/4 Inch NPT/ Copper : 102 kgf/cm2 g
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 1.5 (In ) / 80 Sch : 1.5 (In ) / 80 Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
Flow-to-Open
37-41121
Stayput
Estimated Shipping Weight (Kg.) 80
AS
Air Set
VP
Electro Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
OD(A)= 34.1 ID(B)= 24.3 D= 13
OD(A)= 34.1 ID(B)= 24.3 D= 13
Yes
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
1 Inch
4
900 #
1
13 Inch
TV-603
SW
N.A
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve & Aux Equip Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Attemperator motorized control valve 90-41121
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
MIL/QDP074/JA0637 5 1 TV-M504
Electrical Actuator
: 41100 : Heavy Duty Globe : 1 Inch : 102 kgf/cm2 g : 130 Deg. C : ASTM A 216 Gr. WCC : 900# ANSI : Flow-to-Open : Weld End 900 # Socket Weld : Standard : Double : PTFE
: 90 Series : Rotork/KML30F10A/18 Make/Model : 3 F, 415V, AC50Hz Supply Voltage : 0.75 Inch Travel : 102 kgf/cm2 g Shut-off Pressure For electrical actuator specification please refer Annexure
Valve Trim Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
: : : : : : : : : :
10 Equal % Unbalanced 17-4 PH Standard Characterised CA6NM Nitrided Clamped SS 410 Cage Guiding IV (FCI 70.2)
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 1.5 (In ) / 80 Sch : 1.5 (In ) / 80 Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators: Type Enclosure Power supply Wiring Diagram Mechanical local Indicator Motor Insulation Paint
: : : :
Syncroset actuator (without integral starter) Water Tight to IP68. 415V ; 3 Phase ; 50Hz. Wd: 9235
: : :
Continuous Local Indicator Provided Class “F” Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour WD: 9235 Sl. No.
Actuator / RPM
Mod. Thrust (lbs)
2
KML30F10A /18
1620
Seating Thrust (lbs) 2500
Linear Speed (mm/sec)
Travel Time (secs)
1.8
10.58
Stroke length-0.75” for sl.no2 Note: 1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the follo wing. 2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (420mA) 2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :
/
DATA SHEET REF: 01 /
REV. 00 /
DT: 17.05.2008
ACTUATOR MODEL: KML30F10A /18 RPM STROKE LENGTH : 0.75” Linear speed: 1.8 mm/secs S.No 1 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
DESCRIPTION ACTUATOR MANUFACTURER MODULATING THRUST SEATING THRUST DUTY CYCLE ENCLOSURE (TENV) AVERAGE / NOMINAL OUTPUT RATED VOLTAGE RATED FREQUENCY No .OF PHASES ADMISSIBLE VOLTAGE FLUCTUATION ADMISSIBLE FREQUENCY FLUCTUATION ADMISSIBLE VOLT. & FREQ. VARIATION NOMINAL MODULATING CURRENT LOCKED ROTOR CURRENT FULL LOAD SPEED INSULATION CLASS POWER FACTOR (AVERAGE LOAD) AVERAGE LOAD EFFICIENCY ADMISSIBLE AMBIENT TEMPERATURE TEMP.RAISE OVER AMBIENT TEMP 40 C TYPE OF STARTER RECOMMENDED CABLE GLANDS
22 23 24 25 26.A 26.B
GEAR BOX LUBRICATION POSITION LIMIT SWITCHES TORQUE SWITCHES RATING OF SWITCHES POSITION TRANSMITTER - ON / OFF DUTY POSITION TRANSMITTER - INCHING DUTY (IF PROVIDED) SPACE HEATER THERMOSTAT / THERMISTER INTERNAL WIRING CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER) WEIGHT MOTOR SUITABLE FOR ON-OFF / INCHING MOTOR TYPE & REF. STANDARD TRAVEL TIMES
27 28 29 30 31 32 33 34
NAME SEAL OF VENDOR WITH SIGNATURE.
UNIT lbs lbs
KW V Hz % % % A A RPM
% C C 4 Nos.
Nos Nos A
1 No
Kg
Sec
DATA ROTORK CONTROLS (INDIA) PVT. LTD 1620 2500 S4-50% IP68 0.23 415 50 3 10 5 10 0.8 3.0 2880 F 0.80 50 -30 TO +70 80 DOL
1 ¼ “ – 1Nos, ¾” – 2 Nos cable glands British metric ALPHA SP68 or SAE EP80 2NO 2NC – 4 Nos. 2NO 2NC – 2 Nos. 5A 240V AC, 0.5A 220V DC NOT APPLICABLE Contact type Current position transmitter (420mA) 1 No 240V AC 1 50 Hz PROVIDED PVC 1.5 mm2 WD: 9235 42 Modulating duty (1200 starts per hour) SQUIRREL CAGE INDUCTION, IS 325 11 secs
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref:
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Dearator level control valve (make-up) 37-21125 AS/EPP/PT/AL/HW
Project: Service: Valve & Aux Equip Code :
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body : : : : : : : : : : : : :
Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Face finish Bonnet Type Packing Type Packing Matl.
21000 Single Seated Globe 2 Inch 5 kgf/cm2 g 30 Deg. C ASTM A 216 Gr. WCC 150# ANSI Flow-to-Open Flanged -ANSI 150 # RF Spiral 250-500 AARH Standard Double PTFE : : : : : : : : :
6 1 LV-001
Air Filter Regulator with Gauge : Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification
Valve Trim Rated Cv Characteristic Plug Type Plug Material Seat Type Seat Material Guiding Guide Bush Mtl. Seat leakage
MIL/QDP074/JA0637
46 Equal % Contoured SS 410 Threaded SS 410 Heavy Top Guiding SS 440C IV (FCI 70.2)
Cable Entry Cable Gland
: MIL /400 L /4-20 mA : 12-33 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Air Lock : MIL /776
Make/Model
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
: 37/11 Inch : 3-15 psi : 30 psi : Air to Close : Stayput : 6A1 : 1/4 Inch NPT/ Copper : 5 kgf/cm2 g
IBR : No
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 2 (In ) / 40 Sch : 2 (In ) / 40 Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
Flow-to-Open
37-21125
Stayput
Estimated Shipping Weight (Kg.) 90
AS
Air Set
VP
Electro Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
No
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
2 Inch
6
150 #
1
11 Inch
LV-001
RF
Spiral 250-500 AARH
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref:
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Dearator pressure control valve 38-21125 AS/EPP/PT/AL/HW
Project: Service: Valve & Aux Equip Code :
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body : : : : : : : : : : : : :
Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Face finish Bonnet Type Packing Type Packing Matl.
21000 Single Seated Globe 4 Inch 10 kgf/cm2 g 180 Deg. C ASTM A 216 Gr. WCC 150# ANSI Flow-to-Open Flanged -ANSI 150 # RF Spiral 250-500 AARH Standard Double Graphite : : : : : : : : :
7 1 PV-604
Air Filter Regulator with Gauge
Valve Trim Rated Cv Characteristic Plug Type Plug Material Seat Type Seat Material Guiding Guide Bush Mtl. Seat leakage
MIL/QDP074/JA0637
195 Equal % Contoured SS 410 Threaded SS 410 Heavy Top Guiding SS 440C IV (FCI 70.2)
: Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification Cable Entry Cable Gland
: MIL /400 L /4-20 mA : 10-60 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Air Lock : MIL /776
Make/Model
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
: 38/15 Inch : 12-30 psi : 35 psi : Air to Open : Stayput : 6A3 : 1/4 Inch NPT/ Copper : 10 kgf/cm2 g
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 6 (In ) / 40 Sch : 6 (In ) / 40 Sch
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
Flow-to-Open
38-21125
Stayput
Estimated Shipping Weight (Kg.) 240
AS
Air Set
VP
Electro Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
Yes
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
4 Inch
7
150 #
1
15 Inch
PV-604
RF
Spiral 250-500 AARH
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref: Project: Service: Valve & Aux Equip Code :
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Startup vent control valve 38-41412 AS/EPP/PT/AL/HW/LNP/EXP
Valve Body Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Bonnet Type Packing Type Packing Matl.
: 41000 : Heavy Duty Globe : 3 Inch : 106 kgf/cm2 g : 490 Deg. C : ASTM A 217 Gr. WC9 : 1500# ANSI : Flow-to-Close : Weld End 1500 # Butt Weld : Standard (With Mod. Finned Extn.) : Double : Graphite : 45 : Linear : Balanced with Pilot Plug : CA6NM Nitrided : Single Stage Anti- Cavitation / Lo-dB : CA6NM Nitrided : Clamped : SS 316 + Stellite : Cage Guiding : V (FCI 70.2)
Spring Diaphragm Actuator : 38/18 Inch : 20-45 psi : 55 psi : Air to Open : Stayput : 8A : 3/8 Inch NPT/ Copper : 106 kgf/cm2 g
Series/Size Spring Range Supply Pressure Action Air failure Hand Wheel Pn.tubing Size/Mtl. Shut-off Pressure
IBR : Yes
IBR for Pressure Parts
Line Data : 3 (In ) / 80 Sch : 6 (In ) / 80 Sch
Inlet Pipe Outlet Pipe
Noise Control Devices Size/cv/Sch(in)/Sch(out) Material End Connection
MIL/QDP074/JA0637 8 1 HV-600
Air Filter Regulator with Gauge
Valve Trim Rated Cv Characteristic Plug Type Plug Material Cage Type Cage Material Seat Type Seat Material Guiding Seat leakage
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
: 6 Inch/156/80/80 : ASTM A 217 Gr. WC9 : Weld End
: Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Valve Positioner Make/Model Input Signal/Action Certification Cable Entry Cable Gland
: MIL /8013 : 4-20 mA /Direct : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Position Transmitter Make/Model/Output Signal Supply Voltage Certification Cable Entry Cable Gland
: MIL /400 L /4-20 mA : 10-60 V DC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No
Air Lock Make/Model
: MIL /776
SPECIFICATION SHEET
Item No:8 Tag No:HV-600
Quotation Ref:
MIL/QDP074/JA0637
Expanders/Reducers Size/Sch(In/Out) End Conn. Fasteners Material
: 3 x 6 Inch/80/80 : Weld End 600 # Butt Weld : No : ASTM A 217 Gr. WC9
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
Continued..
MIL-FM-040R1
CALCULATION SHEET
FLUID : steam Critical Pressure: kgf/cm2 a Critical Temp. : øC SERVICE CONDITIONS Flowrate : Inlet Pressure : Outlet Pressure : Pressure Drop : Temperature : Tsh : G : Cp/Cv : Z : Fl : Shut Off P.Drop : Calculated Cv Outlet Mach Valve SPL Lift%
t/h kgf/cm2 g kgf/cm2 g kgf/cm2 øC øC
225.7 374.2 MINIMUM NORMAL MAXIMUM OTHER 2.12 15.9 21.2 66.47 66.47 66.47 0.9057 10.92 14.89 65.56 55.55 51.58 490 490 490 206.8 206.8 206.8 0.622 0.622 0.622 1.3 1.3 1.3 0.9432 0.9432 0.9432 0.940 0.940 0.940
kgf/cm2
: : : dBA : linear
106 3.861 0.211 72.5 8.6
28.96 0.298 83.3 64.4
38.61 0.298 82.9 85.8
Total SPL : dBA 64.5 80.1 82.5 Valve Mounted with 1 LO-DB Cartridge Downstream CARTRIDGE #1 Outlet Pressure
: kgf/cm2 g
PRODUCT TYPE Flow Direction Nominal Cv Rating Input Size
: : : : :
41000 LO-DB FTC 45 1500 3 in
0.103
0.503
1
Trim
:
Output
: 3
(P2)
-
in
CARTRIDGES -Close Coupled Mounting-
MINIMUM NORMAL CARTRIDGE #1 Nominal Cv Nominal Diameter Inlet Pressure Outlet Pressure Sonic Diameter SPL
: : : : : :
kgf/cm2 g kgf/cm2 g in dBA
156 150 0.9057 0.103 2.31 53.3
10.92 0.503 5.43 79.8
MAXIMUM OTHER
14.89 1 5.45 82.4
Flow-to-Close
38-41412
Stayput
Estimated Shipping Weight (Kg.) 310
AS
Air Set
VP
Electro Pneu.Positioner
PT
Position Transmitter
AL
AirLock
HW
Hand Wheel
OD(A)= 88.9 ID(B)= 73.7
3 x 6 In
6 In
140
148
OD(A)= 168.3 ID(B)= 146.4
Yes
THERMAX LTD PUNE
MIL/QDP074/JA0637
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
3 Inch
8
1500 #
1
18 Inch
HV-600
BW
N.A
AJ
0
16-May-08
CONTROL VALVE SPECIFICATION SHEET Customer: Enquiry Ref:
THERMAX LTD PUNE B&H PA-0891. (1*53 TPH, 67Ata, 490±5°C). Bombay rayon & Fashions Ltd Dearator overflow shutoff valve 38-211X5 AS/LS/SV
Project: Service: Valve & Aux Equip Code :
Quotation Ref: Sale Order Ref: Item: Qty: Tag No:
Valve Body : : : : : : : : : : : : :
Series Type Valve Size Max Pressure Max temp. Body Material Body Rating Flow Direction End Connection Face finish Bonnet Type Packing Type Packing Matl.
21000 Single Seated Globe 4 Inch 3 kgf/cm2 g 130 Deg. C ASTM A 216 Gr. WCC 150# ANSI Flow-to-Open Flanged -ANSI 150 # RF Spiral 250-500 AARH Standard Double PTFE : : : : : : : : :
: Shavo /11-4 SN : 1 : 5 Micron
Make/Model Qty Filter Size
Limit Switch Make/Model/Qty Type Micro Switch Rating Certification Cable Entry Cable Gland Remarks
: MIL/496.2 / 1 Nos. : 2xSPDT : 10A/250 VAC : Weather Proof IP 65 (IS 2147) : 1/2 Inch NPT : No : For open and close position
Solenoid Valve Make/Model/Qty : Rotex / 30301-2.5-2R-B2-240 V AC16 / 1 Nos. : 3/2 Way Direct Acting Type of Operation : Universal ( Energise to open) Action : Brass Body Material :F Coil Class :6 W Wattage Supply Voltage : 240 V AC : Weather Proof IP 65 (IS 2147) Certification : 2.5 mm Orifice : 1/2 Inch NPT Cable Entry : No Cable Gland : Standard Special
195 On/Off Disc SS 410 Threaded SS 410 Heavy Top Guiding SS 440C V (FCI 70.2)
Spring Diaphragm Actuator Series/Size Spring Range Supply Pressure Action Air failure Pn.tubing Size/Mtl. Shut-off Pressure
9 1 UV-001
Air Filter Regulator with Gauge
Valve Trim Rated Cv Characteristic Plug Type Plug Material Seat Type Seat Material Guiding Guide Bush Mtl. Seat leakage
MIL/QDP074/JA0637
: 38/15 Inch : 14-31 psi : 36 psi : Air to Open : Close : 1/4 Inch NPT/ Copper : 3 kgf/cm2 g
IBR : Yes
IBR for Pressure Parts
Line Data Inlet Pipe Outlet Pipe
: 4 (In ) / 40 Sch : 4 (In ) / 40 Sch
Remarks T-adaptor shall be supplied for 2 cable entries with 1/2 in.
Revision No: 0 Revision Date: 16-May-08 Prepared By: AJ Trade names are for reference only. MIL reserves right to supply similar material
MIL-FM-040R1
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