Middle East Training Center Dubai, U.A.E.
Co n ta c t I n fo r ma t io n fo r Mani to wo c Cr an e Ca re Tr aini ng Cen t er
CONTACT: Jaco van Veen
CONTACT: Firoz Kavungal
Training Manager
[email protected]
Coordinator
[email protected]
PHONE: ++971 (0)4 8862677 FAX: ++971 (0)4 8862678/79 2
Middle East Training Center Dubai, U.A.E.
Contacts
of
Manitowoc
Crane
Group
Training
Center
TRAINING CENTER TEAM
Training Manager Jaco van Veen
Training Coordinator Firoz Kavungal
Jebel Ali Free Zone
[email protected] Phone: ++971 (0)4 8862677 Fax: ++971 (0)4 8862678/79
Jebel Ali Free Zone
[email protected] Phone: ++971 (0)4 8862677 Fax: ++971 (0)4 8862678/79
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Middle East Training Center Dubai, U.A.E.
TRAINING CENTER OBJECTIVES Location
Jebel Ali Free Zone Dubai, UAE
Our Equipment — An Investment in High-Quality Training
• • •
Designated Training room. Various Crane specific simulators Training Crane(s) available on demand.
Our International Profile
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Hundreds of trainees from the region pass through the training center annually. Lectures are conducted in the English language. (other languages available on demand)
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Our Certifications
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All conducted training courses are accredited by the Manitowoc Training Centers in the United States and Germany.
Our Global Offer
• Nine 1 week training modules covering ;Crane Foundation, Operator, Rough Terrain, All Terrain Cranes and Custom designed courses according to your needs.
Training Equipment
• •
Crane specific simulators Various Crane models (on demand)
Find Us on Our Website www.manitowoccranes.com
Contact Us
[email protected] 4
Middle East Training Center Dubai, U.A.E.
TRAINING ARRANG EMENTS Cost:
Refer to schedule So as to avoid any misunderstandings, please inform all trainees that Hotel room and meals are extra expenses, i.e. telephone, weekend trips, Taxi etc., are not included and must be paid for by the trainee.
Trainee’s Journey:
Please inform the Training Center of the trainees travel arrangements. If they are flying to Dubai, we can assist with hotel bookings, transportation, visa application etc.
Registration:
You will find enclosed “registration purchase order" forms which must be filled in and returned to the Training Center for confirmation. Trainees must be over 18 years old and must be declared fit to work at heights. MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.
Clothing:
Most of our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and clothing. We will lend gloves, safety glasses and helmets to the trainees. For the practical parts of the training: working clothes, gloves and steel-capped shoes are needed.
Laptop PC:
For training courses, where a laptop is required, the PC must have the following specifications: - Intel® based system with Windows 7 ® - minimum 2MB RAM - 250MB free hard disc memory - Serial (RS232) interface or USB to serial converter - Local administration rights
Cancellation:
In case of cancellation, please inform the training Center immediately in order to avoid extra charges.
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Middle East Training Center Dubai, U.A.E.
COURSE SUMMARY Section 1
Introduction courses
Section 2
Rough Terrain courses
Page 11
Section 3
All Terrain courses
Page 16
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Introduction Courses COURSE # METC-012 METC-010
COURSE NAME Crane Systems Theory Crane Crane Technology & Operation
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Middle East Training Center Dubai, U.A.E. COURSE NAME Crane System Theory Aim of Training Course This course is designed to provide a basic understanding of hydraulic, electrical and pneumatic principles and how they are applied on the different Manitowoc product lines and will be used as a prerequisite for all introductory level courses. Program This course will consist of classroom time utilizing programs covering the basics of hydraulic, electrical and pneumatics along with their components and how these components operate and interact with each other. Schematics are used to help the students gain an understanding of schematic layouts and component symbols used on the different product lines. Training Methods 5 days theory and practice in hydraulic, electrical and pneumatic schematics and systems. Hydraulic and Electrical test benches are incorporated into the course to help give the student a better understanding of the hydraulic and electrical theories learned in the classroom portion of the training Materials and Classrooms Used Training room Technical documents Simulator Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 8 Presentation of certificate
METC-012
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 02.02.2014 – 06.02.2014 • 06.04.2014 – 10.04.2014 • 08.06.2014 – 12.06.2014 • 10.08.2014 – 14.08.2014 • 12.10.2014 – 16.10.2014 Cost Training cost $1,250.00
Middle East Training Center Dubai, U.A.E. COURSE NAME UMBER Crane Technology & OperationsC O U R S E NMETC-010 Aim of Training Course This program assumes no basic service and operational knowledge of Grove Rough Terrain, Truck Mounted and All Terrain crane systems. We start the course with an in-depth review of crane terminology and technologies so the students can relate to a crane’s individual components and systems. Programs covering Grove RT load charts are used to expose the students to how load charts are constructed and how to properly read and interpret them. After completion of the RT cranes, the study will move forward into the GMK product line, here the students will be exposed to the GMK style load charts. Exercises will be conducted in class to assure a full grasp of both product types. Program Safety Devices, Load capacity charts, Outrigger loads, Wind loading, Operator Manuals, Crane terminology & symbols, PAT and EKS/RCI appreciation, swing-awaylattice, power tilt jib, luffing jib, Mega wing lift Training Methods Detailed theory of operation, Use of specific documents Materials and Classrooms Used Training room Technical documents Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. Presentation of certificate 9
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 09.02.2014 – 13.02.2014 • 13.04.2014 – 17.04.2014 • 15.06.2014 – 19.06.2014 • 17.08.2014 – 21.08.2014 • 19.10.2014 – 23.10.2014 Cost Training cost $1,250.00
Middle East Training Center Dubai, U.A.E.
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Rough Terrain Courses COURSE # METC-110 METC-210 METC-310 METC-410
COURSE NAME RT 1 (Service Tool/CanLink) RT 2 (Orchestra Software) RT 3 (RCL Systems) RT 4 (Grove TM/S1)
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Middle East Training Center Dubai, U.A.E. URSE NAME RT C1O(Service Tool/CanLink) Aim of Training Course Identify hydraulic & electrical components used on the RT cranes and explain their basic function. Read and understand hydraulic and electrical schematics. Make system checks using recommended test procedures and be able to understand the indicated readings. Troubleshoot system problems utilizing schematics and service software. Program This program assumes basic knowledge of operation, and hydraulic & electrical systems as covered in the previous courses. Students will gain an understanding of components and systems through the intense study of system schematics. HED Service Software will be loaded onto student’s laptops. The class is divided into groups and assigned to a crane to review the hydraulic and electrical system components on that model. Students are required to conduct test procedures to troubleshoot and repair problems induced on their crane. Training Methods Lectures and practical exercises (measurements & adjustments). Practical Trouble-shooting on an RT crane Materials and Classrooms Used Training room Technical documents RT crane Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 12 Presentation of certificate
METC-110
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • Crane Technology and Operation AND Crane System Theory. • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 16.02.2014 – 20.02.2014 • 20.04.2014 – 24.04.2014 • 22.06.2014 – 26.06.2014 • 24.08.2014 – 28.08.2014 • 26.10.2014 – 30.10.2014 Cost Training cost $1,650.00
Middle East Training Center Dubai, U.A.E. URSE NAME RT C2O(Orchestra Software) Aim of Training Course Identify hydraulic & electrical components used on the RT cranes and explain their basic function. Read and understand hydraulic and electrical schematics. Make system checks using recommended test procedures and be able to understand the indicated readings. Troubleshoot system problems utilizing schematics and service software. Program This program covers current CANBus technology used on Grove RT cranes along with hydraulic, electrical systems and components. This gives the students a working knowledge of these systems and a foundation for proper troubleshooting techniques and test procedures. Orchestra Software will be loaded onto student's laptops for the purpose to conduct hands-on sessions covering proper software operation and trouble shooting techniques. A portion of the class will cover current OMS (Outrigger Monitoring System) systems used on today's RT and TM/TMS models. Training Methods Lectures and practical exercises (measurements & adjustments). Practical Trouble-shooting on an RT crane Materials and Classrooms Used Training room Technical documents RT crane Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 13 Presentation of certificate
METC-210
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • RT1 • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 23.02.2014 – 27.02.2014 • 27.04.2014 – 01.05.2014 • 29.06.2014 – 03.07.2014 • 31.08.2014 – 04.09.2014 • 02.11.2014 – 06.11.2014 Cost Training cost $1,650.00
Middle East Training Center Dubai, U.A.E. URSE NAME RT C3O(RCL Systems) Aim of Training Course Have the basic understanding of LMI systems and circuits. Have the understanding of how to properly check the systems voltage supplies and circuit measuring points. Be able to properly replace main boards, pressure transducers and perform basic system adjustments. Receive the PAT LMI Error code viewers. Program The course takes the students into the inner workings of the LMI systems through explanations of the overall system schematics. In-depth sessions covering the individual circuits, digital inputs, measuring channels, and basic adjustments will give the student the foundation necessary for the troubleshooting phase. The course will cover how to properly troubleshoot system problems through the use of errors codes, flow charts and procedures. System induced problems will provide students the opportunity to utilize the troubleshooting manuals and procedures learned to diagnosis and repair the problems. Training Methods Lectures and practical exercises (measurements, adjustments, & inspections) Trouble-shooting practical exercises Materials and Classrooms Used Training room Technical documents PAT specific simulators. Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 14 Presentation of certificate
METC-310
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • RT 2 • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 23.03.2014 – 27.03.2014 • 25.05.2014 – 29.05.2014 • 27.07.2014 – 31.07.2014 • 28.09.2014 – 02.10.2014 • 30.11.2014 – 04.12.2014 Cost Training cost $1,650.00
Middle East Training Center Dubai, U.A.E. URSE NAME RT C4O(Grove TM/S 1) Aim of Training Course Identify hydraulic & electrical components used on the TM/S cranes and explain their basic function. Read and understand hydraulic and electrical schematics. Make system checks using recommended test procedures and be able to understand the indicated readings. Troubleshoot system problems utilizing schematics and service software. Program This program assumes basic knowledge of operation, and hydraulic & electrical systems as covered in the previous courses. Students will gain an understanding of components and systems through the intense study of system schematics. HED Service Software will be loaded onto student’s laptops. The class is divided into groups and assigned to a crane to review the hydraulic and electrical system components on that model. Students are required to conduct test procedures to troubleshoot and repair problems induced on their crane. Training Methods Lectures and practical exercises (measurements & adjustments). Practical Trouble-shooting on an TM/S crane Materials and Classrooms Used Training room Technical documents TM/S crane Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 15 Presentation of certificate
METC-410
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • RT 1 • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates On special request only Cost Training cost $1,750.00
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All Terrain Courses COURSE # METC-120 METC-220 METC-320 METC-420
COURSE NAME GMK 1 GMK 2 GMK 3 GMK 4
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Middle East Training Center Dubai, U.A.E. COURSE GMK 1
NAME
Aim of Training Course This course is designed for individuals who are new to GMK cranes but would also be an excellent refresher course for more experienced technicians. The course covers the setup and operation focused toward current production GMK cranes. All classroom presentations will be reinforced with practical hands-on operation of the carrier and superstructure systems. The course will be approx. 40% classroom and 60% practical. ttttttttttttttttttttttttttttttttttttttttttttttttt Program The course features a GMK crane and will cover the carrier controls and proper use of transmission and driving controls, outriggers, suspension and rear steering system. Superstructure cab controls will be covered including the proper setup of the ECOS & EKS systems. Hands-on operation of the boom in semi-automatic and automatic modes. Each student will be expected to demonstrate proficiency in all aspects of crane setup and operation. Each student will also be given tasks to complete during the week to include load chart, outrigger pad load, maintenance manual, and operator’s manual exercises. Training Methods Lectures and practical exercises on GMK crane. Materials and Classrooms Used Training room Technical documents GMK crane Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. 17 Presentation of certificate
METC-210
COURSE NUMBER
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • Crane Technology and Operation AND Crane System Theory. • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 02.03.2014 – 06.03.2014 • 04.05.2014 – 08.05.2014 • 06.07.2014 – 10.07.2014 • 07.09.2014 – 11.09.2014 • 09.11.2014 – 13.11.2014 Cost Training cost $2,250.00
Middle East Training Center Dubai, U.A.E. COURSE GMK 2
METC-220
NAME
COURSE NUMBER
Aim of Training Course This course is designed to further develop skills in maintenance and troubleshooting of GMK cranes. The student will gain further appreciation of applied technologies covering component identity and function of carrier & superstructure.t tttttttt Program Advanced understanding of the GMK hydraulic and electrical schematics and their use in troubleshooting with emphasis on ELAN & SEE electrical schematics with component identification exercise using GMK crane. Introduction to GMK crane software and application. Training Methods Lectures and practical exercises on simulator Interactive presentations and use of test benches. Materials and Classrooms Used Training room Technical documents GMK crane & simulators Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. Presentation of certificate
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Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • GMK 1 • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees Dates • 09.03.2014 – 13.03.2014 • 11.05.2014 – 15.05.2014 • 13.07.2014 – 17.07.2014 • 14.09.2014 – 18.09.2014 • 16.11.2014 – 20.11.2014 Cost Training cost $1,850.00
Middle East Training Center Dubai, U.A.E. COURSE GMK 3
METC-320
NAME
COURSE NUMBER
Aim of Training Course Introduction to the ECOS and the EKS/RCL 4 and EKS/RCL 5 principles and technology. The course provides a detailed theory of the operating and LMI systems. Program Understanding the GMK operating and LMI principals. Introduction to ECOS 1 & 2, EKS 4, 5 and 5 Light systems.
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • GMK 2 • Laptop
Training Methods Lectures and practical exercises, Detailed theory of operation Practical exercises on GMK crane.
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification)
Materials and Classrooms Used Training room Technical documents GMK crane
Training Capacity • 6 Trainees
Validation of Knowledge Daily homework, Daily tasks and Final test at the end of the training course. Presentation of certificate
Dates • 16.03.2014 – 20.03.2014 • 18.05.2014 – 22.05.2014 • 20.07.2014 – 24.07.2014 • 21.09.2014 – 25.09.2014 • 23.11.2014 – 27.11.2014 Cost Training cost $1,850.00
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Middle East Training Center Dubai, U.A.E. COURSE GMK 4
METC-410
NAME
COURSE NUMBER
Aim of Training Course Advanced knowledge of ECOS and the EKS/RCL 4 and EKS/RCL 5 principles and technology. The course provides a detailed theory of the operating and LMI systems.
Program Programming and using the GMK operating and LMI systems. Fully understanding the ECOS/EKS schematics and their use in troubleshooting. Training Methods Lectures and practical exercises, Detailed theory of operation Training bench
Prerequisites • The trainees must be over 18 years old • The trainees have to bring safety shoes and working clothes • GMK 3 • Laptop
Training Duration • 5 Days • From Sunday 8:00am to Thursday 12:30pm (trainer notification) Training Capacity • 6 Trainees
Materials and Classrooms Used Training room Technical documents Simulator
Dates • 30.03.2014 – 03.04.2014 • 01.06.2014 – 05.06.2014 • 03.08.2014 – 07.08.2014 • 05.10.2014 – 09.10.2014 • 07.12.2014 – 11.12.2014
Validation of Knowledge Final test at the end of the training course Presentation of certificate
Cost Training cost $1,850.00
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Middle East Training Center Dubai, U.A.E.
A D D R E S S MANITOWOC CRANE GROUP ME FZE TRAINING CENTER Jebel Ali Free Zone P.O. Box: 261734 Dubai, United Arab Emirates Phone: ++971 (0)4 8862677 Fax: ++971 (0)4 8862678/79 E-mail:
[email protected] GPS: 24°57’12.84‘‘N 55°05’21.71‘‘E
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Middle East Training Center Dubai, U.A.E.
NOTES
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REGISTRATION PURCHASE ORDER return to: MANITOWOC CRANE GROUP MIDDLE EAST TRAINING CENTER – Jebel Ali Free Zone –Dubai-UAE E-mail:
[email protected] / FAX: +971 (0)4 8862678/79
Registration Date of Registration: Course Name / #: Course Date:
Dubai, UAE
Course Location: Costs: Company: Contact: Address: Contact Phone: Contact E-mail: Invoice Recipient: Purchase Number: Participant(s):
1 2 3 4 5 6
Hotel Booking: Flight Details:
Arrival :
Flight Number:
Transfer Needed? Remark:
Please do NOT show up to class until you received confirmation of your attendance.
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