MHI Electrical 1st Comment RSAE-ITP-QA-EL-010 ITP for Motors.pdf

DOCUM EN T R EVI EW AN D COVER SHEET Construction Contractor:

Com pany:

Engineering Contractor:

Engineering and Technical Services:

R eview :

PROJECT

Gazprom Neftekhim Salavat Acrylic Acid / Acrylates Plant (RSAE) Project Bashkortostan, Russian Federation

CONTRACT NO

88621 - December, 2012

DOCUMENT TITLE

ITP for MOTORS

DOCUMENT NUMBER

RSAE

DOCUMENT DESCRIPTION

Inspection and Test Plan (ITP)

- ITP

-

QA

- EL

- 010

REV. A1

Status

Status Code

⃝

1

APPROVED WITHOUT COMMENT

⃝

2

REVISE AND RESUBMIT. WORK MAY INCORPORATON OF CHANGES INDICATED.

⃝

3

REJECTED. TO BE REVISED B: RESUBMITTED. WORK MAY NOT PROCEED

⃝

4

INFORMATION ONLY. REVIEW NOT REQUIRED. WORK MAY PROCEED

⃝

5

CANCELLED/SUPERSEDED

Revieved Engineer:

Code Description

NAME

SIGN

PROCEED

SUBJECT

TO

DATE

Remarks or Comments:

Docum ent N um ber:

R evision:

RSAE

ITP

QA

EL

010

PROJECT CODE

DOCUMENT TYPE

DEPARTMENT CODE

DICIPLINE CODE

SEQUENCE NUMBER

A1

REVISION SHEET Revision Description of changes A1

Page

First Issued For approval

Docum ent N um ber:

R evision:

RSAE

ITP

QA

EL

010

PROJECT CODE

DOCUMENT TYPE

DEPARTMENT CODE

DICIPLINE CODE

SEQUENCE NUMBER

A1

Issue Date:

17/09/2014

No

DWG: 1. MV Motor 3935 E321-00100 (WEG) 3935 E321-00110 (HHI) 2. LV Motor 3935 E321-00200 (WEG) Doc. Number: 3935 E321-00210 (HHI)

DESCRIPTION OF ACTIVITY

Gazprom Neftekhim Salavat Acrylic Acid / Acrylates Plant (RSAE) Project

Inspection and Test Plan Motors RSAE-ITP-QA-EL-010

CONTROL DOCUMENT

Revision:

ACCEPTANCE CRITERIA

A1

VERIFICATION DOCUMENT

Page:

1 of 1

INVOLVEMENTS RC MHI Owner

1 Installation Inspection

gland 1- Check cable glanding and

1.1

2345-

termination Check earthing 3935 E321-00100 3935 E321-00200 Check rating plate Check space heater (MV motor and outdoor LV motor only) Check motor type according to location Instruction Manual: Method of Statement for 3935 E421-00110 (WEG) Motors 3935 E421-00120(HHI)

As per drawing

Spec./DWG

RSAE-FRM-226 >100Mohm (WEG, HHI) >50Mohm (Others)

LV Motors: 500 VDC 1 Min >50 MOhm RSAE-FRM-226 Motors: 2500 MVMV Motors: 1000V DC VDC 1Min1 (WEG) Min 2500V DC 1Min (HHI) (SEIMENS) Mohm   >50 >100Mohm

R W

S W

S

W R

WS

S-

1.2

Insulation Resistance Test

1.3

Phase Rotation Test

Method of Statement for Motors

Method of Statement for Motors

RSAE-FRM-226

W R

W S

S-

1.4

Motor Solo Run Test

Method of Statement for Motors

Method of Statement for Motors

XXX RSAE-FRM-226

H W

H W

S

(MV motor and outdoor LV motor)

Method of Statement for Motors and Vibration limit shall be referred to IEC 60034-14

ATTACHMENT: 1. RSAE-FRM-226 Inspection Check List for Motor 2. RSAE-FRM-xxx Inspection Check List for Motor Solo Run Owner

LEGEND

RC: Renaissance Construction, MHI: Mitsubishi Heavy Industries, GNS: Gazprom Neftekhim Salavat, W: Witness, R: Review, H: Mandatory Hold Point, S: Surveillance (Random Check)

0AO

Acrylic Acid Plant SALAVAT, BASHKORTOSTAN, RUSSIAN FEDERATION To be included " Check the nameplate and Tag number"

INSPECTION CHECK LIST

Location Area

Date: DWG No.: Power (HP/kW)

Rated Current

Check List Ref. No. :

Tag. No. Motor Tag Rated Voltage

Type / Serial Number

Before Connection of Cable

RC

Verify that if the motor installed in accordance with project design and the vendor manual

3

Check earthing system connection

4

Ensure that the motor is clean and dry. End bells, covers, filters, and accessories shall be firmly attached.

5

Check visually if the conduits, bushings are sealed

6

Rotate the motor shaft manually (if possible) to ensure that the rotor moves freely, without rubbing

7

Verify that the motor protection circuits have been set and all protective relays tested

8

Ensure that motor cables checked and tested

Motor Insulation Resistance testing After 1 Min After 10 Min PI

Test Voltage : __V DC Minimum resistance : _________MΩ

2 3 No 1 2

Owner GNS

Remarks

Phase-PE (MΩ)

cable gland is connected tightly/cable is connected correct torque strength/Torque marking

Phase - Ground Result (OK/NG)

Motor solo run test to be separated sheet, referred to attached "Format_Motor_Solo Run Test_(Sample).xls"

After Connection of Cable Check Cable connection, ensure that it is torqued and marked Check Insulation Resistance of Motor and Motor Cable together against Earth Check the functionality of Space heater and Insulation Resistance against Earth

______________ Mohm ______________ Mohm

Motor Solo Run Test Record direction of rotation Record Starting Current

________________A Min 1

3

4

MHI

Check for any damage

2

No 1

RSAE-FRM-226

RFI Ref. No. :

RPM

No 1

Inspection and Check List for Motor

Record No Load Current

Record Vibration (mm/s RMS)

Name

________________A

Min 5

________________A

Min 10

________________A

Min 15

________________A

Min 20

________________A

Min 25

________________A

Min 30

________________A

DE

_______________

NDE

_______________

Testing Instruments List [The calibration certificate of the testing instruments shall be attached] Manufacturer Equipment serial No

Calibration date

MHI suppose the motor solo run will be done until saturate the temperature. generally it is 2hours.

RONESANS – QC ENGINEER

MHI – QC ENGINEER

OWNER - QC ENGINEER

Name/Surname:

Name/Surname:

Name/Surname:

Signature:

Signature:

Signature:

Date:

Date:

Date:

RSAE-FRM-226