Method Statement Cathodic Protection

METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

Dok. No. Yay. Tarihi Rev. No. Rev. Tarihi Sayfa No:

TL 751.13 18.07.201 1 00 -1/9

Contents 1.

Purpose......................................................................................................2

2.

Scope.........................................................................................................2

3.

Definitions.................................................................................................2

4.

References.................................................................................................2

5.

Responsibilities..........................................................................................2 5.1. Site Manager:.......................................................................................2 5.2. Site Engineer:.......................................................................................2 5.3. HSE Manager from PPR:.......................................................................3 5.4. Supervising Engineer:..........................................................................3

6.

IMPLEMENTATION.......................................................................................3 6.1. General................................................................................................3 6.2. Transport, handling and storage..........................................................3 6.3. Preparing Element Prior to Installation.................................................4 6.4. Installation...........................................................................................4

7.

HSE............................................................................................................4 7.1. Personal protective equipment............................................................6 7.2. Machinery.............................................................................................6 7.3. Lifting operations.................................................................................6 7.4. Access and housekeeping....................................................................7 7.5. Manual handling...................................................................................7 7.6. Fire prevention and protection.............................................................7 7.7. Emergency response............................................................................8

KKS No. 440-00-YF-SNO-KSR-011 Page 1 of 10

METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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1. Purpose This Method Statement covers standard procedures for the installation of cathodic protection equipment.

2. Scope The procedure applies for materials transportation, handling, and installation at all workplaces where these activities will be performed.

3. Definitions 4. References Project HSE Manual Drawings and design details

5. Responsibilities 5.1. 5.1.1. 5.1.2.

5.1.3. 5.1.4. 5.1.5. 5.1.6.

5.2. 5.2.1. 5.2.2.

Site Manager: SM is the first responsible point to follow this procedure, In cases when the staff do not apply or do not fulfill requirement of this procedure SM will do required actions such as to inform people who are unaware, to supply right material, machinery and equipment and/or to ensure specific training to improve team’s ability. To revise this procedure if it is necessary. To assign responsible engineers and foremen, to coordinate all activities To ensure training, informing and updating people who work to apply this procedure regardless their position, To coordinate with PPR.

Site Engineer: To plan, coordinate and supervise all activities such as storage, lifting, installation. To apply this procedure in accordance with all standards and specification which are mentioned in this document,

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

5.2.3. 5.2.4. 5.2.5. 5.2.6. 5.2.7. 5.2.8. 5.2.9. 5.2.10. 5.2.11. 5.2.12. 5.2.13.

5.3. 5.3.1. 5.3.2. 5.3.3. 5.3.4. 5.3.5. 5.3.6. 5.3.7.

5.4. 5.4.1. 5.4.2. 5.4.3.

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To implement all protective measures required in accordance with this document, To perform inspections on daily basis, before each shift and after events that could increase hazards. To identify existing and predictable hazards or working conditions that are hazardous, unsanitary, or dangerous to employees, To take prompt corrective measures to eliminate or control hazards and conditions. To coordinate with Supervising Engineer from PPR. To ensure that the staff involved in the activities has read and understand the method statement. To brief the staff involved about the healthy and safe performance of all activities (toolbox talks). To receive and/or define all standards including this Method Statement, To obtain all the necessary standards, To ensure maintenance compliance with this method statement. To coordinate with the PPR.

HSE Manager from PPR: To define all HSE procedures to be followed, Overseeing site activities day-to-day, To follow with corrective actions of all violations of HSE rules. To organize for health and safety execution of the job, To provide and cooperate with the site engineers for toolbox talks. To ensure that the equipment, tools, PPEs meet the site requirements, To ensure supervision and compliance with the health and safety provisions of this document.

Supervising Engineer: To supervise the activities and to ensure that the job is implemented in accordance with the design and the provisions of this document, To provide assistance for the protective measures required in accordance with this document, To perform inspections on daily basis,

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

5.4.4. 5.4.5.

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To identify existing and predictable hazards or working conditions that are hazardous, unsanitary, or dangerous to employees, To take prompt corrective measures to eliminate or control hazards and conditions.

6. IMPLEMENTATION 6.1.

General

This system protects pipes against corrosive.

6.2.

Transport

Transportation of Instrument is placed properly. Crane will be used and all necessary precaution matures will be taken. Provide truck to transportation of materials and accessories from storage area to the field. Use crane for lifting and carrying materials boxes. It will be stayed suitable places, so it prevents to work and workers work safely.

6.3.

Preparing Element Prior to Installation

6.4.

Installation

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Pipe cable connection Ensure that all relevant site conditions and working practices are observed. If necessary obtain a work permit as required by the site. - Locate the site and clear any undergrowth. - Check for buried services with a pipe/cable locator. - Excavate to expose the pipe. - Remove the coating over an area suitable for the type of connection to be used carefully with a hot knife, scraper or grinding burr. Do not use a chisel or other instrument that could damage the pipe. The area should be cleaned to a bright finish. - Make a connection to the pipe using an approved method. This may vary according

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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to the pipeline operator. Generally, this will be by pinbrazing. See separate method statement which details the appropriate pinbrazing procedure. - Test the connection by pulling the cable using body weight in the direction that the cable lies. - Coat the pipe and cable to waterproof the joint. The repair should be to the same standard as the original coating. - Backfill the excavation and re-instate the ground. - Excess spoil to be removed from site.  M28 type concrete test post - Ensure that all relevant site conditions and working practices are observed. If necessary obtain a work permit as required by the site. - Locate the site and clear any undergrowth. - Check for buried services with a pipe/cable locator. - Excavate so that the post will be buried to 50% of its length. - Insert cables through the post and terminate at brass bolts. Ensure that the cables are protected where they enter at the base of the post.  Insert the post in the hole and brace it so that it will not move.  Fill the hole with concrete and leave braced until the concrete sets.  Excess spoil to be removed from site.  M4 type concrete marker post.  Follow procedure as in 5.1.2, except there will be no cables .  DC Cables  Cable connections to the pipe should be made as in 5.1.1.  Buried cables should lie at a depth that will protect them from disturbance by ploughing or other excavations. Cable tiles or cable warning tape should be used to warn of the presence of the cable during any subsequent excavation. - Cables should be colour coded or marked to identify them.  Sacrificial Anode - Installation of sacrificial anodes should be in accordance with BS7361. - Ensure that all relevant site conditions and working practices are observed. If necessary obtain a work permit as required by the site. - Locate the site and clear any undergrowth. KKS No. 440-00-YF-SNO-KSR-011 Page 5 of 10

METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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Check for buried services with a pipe/cable locator. Excavate to the required depth, and excavate trench for cable as required. Ensure that any plastic covering is removed from the anode. The muslin bag should be left intact. - Place the anode in the required position and water thoroughly. (A bucket of water is ideal) - Terminate cables as required. - Backfill the excavation and re-instate the ground. - Excess spoil to be removed from site -

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Transformer-Rectifier Procedures Groundbed Ensure that all relevant site conditions and working practices are observed. If necessary obtain a work permit as required by the site. Locate the site and clear any undergrowth. Check for buried services with a pipe/cable locator. Excavate to the required depth, and excavate trench for cable as required. Arrange the anodes and main cable ready for installation. Connect the anodes and the main cable according to the specification. Actual connections are usually made by line tap (split bolt) and sealed with an appropriate splice kit filled with resin. Ensure sufficient time is allowed for the resin to set. Allow sufficient cable to enable either termination in a junction box near to the trench or at the transformer. This will be specified according to the design of the system. Test the continuity of the cables. Use half the carbonaceous backfill and line the bottom of the trench. Place the anodes and main cable on the carbonaceous backfill. Use the remainder of the carbonaceous backfill to cover the anodes. Backfill the trench and re-instate the ground. Excess spoil to be removed from site. Terminate the cables appropriately. DC Cables

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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Cable connections to the pipe should be made as in 5.1.1. Positive or groundbed cables should be treated with great care to prevent any damage to the insulation. Buried cables should lie at a depth that will protect them from disturbance by ploughing or other excavations. Cable tiles or cable warning tape should be used to warn of the presence of the cable during any subsequent excavation. The specification may call for above ground installation of cables. In this case, the cable should be installed as required in the specification. AC Cables Generally AC mains voltage cables will be provided by the electricity supplier and terminated by them or by a qualified electrician. If it is necessary to install mains voltage cables then the requirements of BS7671 should be observed and advice sought from a qualified person. Transformer Rectifier Ensure that all relevant site conditions and working practices are observed. If necessary obtain a work permit as required by the site. Locate the transformer rectifier at the planned point of installation. This may be on a prepared concrete plinth, on a wall, or on a pole. Fix the unit in place using appropriate fixings. Arrange to have the AC supply connected.

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Method Statement

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Test the unit according to the specification. Terminate DC cables to the appropriate connections. Take particular care to observe the polarity of the pipe and groundbed cables. Energise the system and carry out any testing procedures. Commission the system

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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7. HSE 7.1.

Personal protective equipment

PPE will be provided and used in accordance with requirements. Helmet, safety glasses, high visibility vest, and safety shoes will be used at all the times. When work in dusty environment personnel will use dust protective half masks. Hearing protection will be used where exposure levels exceed 85 dB. When work at height fall arrest system will be used if other protective measures are not feasible. When work with welding, welders will use welders’ clothes, gloves, protective face masks.

7.2.

Machinery

All machinery, equipment and tools will be maintained in good working order; will be inspected regularly; and will be operated by competent persons. All necessary measures will be in place in order to prevent environmental pollution. In case of oil spill an immediate actions will be taken to localize and clean the area in accordance with the procedure. Guards will be in place to protect workers from moving parts. Electrical tools will be double insulated and grounded connected to ground fault circuit interrupters (GFCI). All vehicles will have backing warning device. Banks man will guide vehicles in narrow work places and when reversing. Vehicles will not pass, will not be positioned or parked close to excavation edges.

7.3.

Lifting operations

Execution of the lifting operations will comply with the provisions of the Project HSE Manual. Cranes will be set on even flat ground. Pads will be used under the outriggers feet where necessary. When work is close to excavation the lifting equipment will be positioned that should change between 1m and 4m from the excavation edge in order to prevent earth collapse in accordance to ground type. Working limits of the lifting equipment stipulated by the manufacturer will not be exceeded. All lifting equipment will be stored in closed area away from wet and direct sunlight. KKS No. 440-00-YF-SNO-KSR-011 Page 8 of 10

METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

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Lifting of the stacks of cable trays will be carried out only with fabric slings with the proper safe working load limit. Fabric slings shall be protected for sharp edges on the trays. The slings will be inspected and color-coded. Lifting operation shall be segregated from other persons on site. All personnel and third parties will be kept out of any area where they might be struck or crushed by a load or lifting equipment if it swings, shifts or falls. Operators of lifting equipment will be able to see the full path of the load or have a signaler with an appropriate means of communication to guide them. Operator will obey an emergency stop signal at all times, no matter who gives it. The operator will not leave the operating controls while the load is suspended. Taglines will be used all time, it refers to load to be guided and controlled. Lifting equipment will not be used in the open air where weather conditions could affect the integrity of the equipment or expose persons to danger.

7.4.

Access and housekeeping

Safe access to the workplace will be provided at all times. Guardrails will be provided at the edges and openings where risk of fall from 1.5 m presents. Where scaffolding is in use it will meet the requirements. The scaffoldings will be erected on a firm base; will be fixed to existing steel structure; the platforms will be fully covered and guard rails will be installed. Walkways will be kept clear of trash, debris and other materials to prevent slipping and tripping. The polyethylene foil will be collected and disposed in accordance with the Waste management plan.

7.5.

Manual handling

Where manual handling cannot be avoided tasks will be designed to minimize the weight, range of motion, and frequency of the activity. During manual handling all workers have to wear safety gloves and make sure they are protective against trip hazards and sharp edges. The distance between the person and the object being handled will be as small as possible. Employees will use good manual handling techniques for lifting, pulling or pushing. Material handling equipment will be easy to move, with handles that can be easily grasped in an upright posture. Heavy objects will be stored at waist level. Manual handling training will be delivered.

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METHOD STATEMENT OF CATHODIC PROTECTION KESİR MÜHENDİSLİK ELEKTRİK LTD ŞTİ.

7.6.

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Fire prevention and protection

All the necessary fire prevention measures will be taken in accordance with Procedure for emergencies. Keep flammable materials (cleaning solvents, plastics, wood) away from locations at which cutting-off by means of abrasive wheel, grinding or welding work is performed. In closed area provide adequate ventilation at locations where welding is carried out. Endangered adjacent components and structures shall be protected to prevent fire. Fire-proof blanket, Fire extinguishers shall be available during welding. The measures will be communicated with the staff involved in the job. Watchmen will monitor the hot work area half hour after the welding activities end.

7.7.

Emergency response

In order to minimize the consequences and to provide adequate response in case of emergency the involved staff will receive training in accordance with the Procedure for emergencies

Contact persons in case of emergency: In case of emergency call: 0530 568 11 70 0530 568 11 66 Site Manager: 0530 237 08 54 HSE: 0507 762 69 64 Fire brigade: 0542 215 10 55 Site Medical Center: 0530 884 54 48 List of attachments: 1. List of the staff involved in the job 2. Toolbox attendance sheet 3. Risk Assessment

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