MDTotco General Catalog Sm Ver

Instrumentation, Controls, Data Acquisition and Sensor  Products Catalog 

Imagine the Possibilities. Realize the Efficiencies.

M/D Totco Catalog Introduction

M/D Totco Headquarters Cedar Park, Texas 

 Acknowledging the legacies of Martin-Decker and the Technical Oil Tool Corporation (TOTCO), M/D Totco now celebrates over 70 years of innovation. Revolutionary devices such as the original Martin-Decker weight indicator and TOTCO drift indicator (CVD) were just a beginning. Consistent industry leaders, these companies repeatedly utilized the latest technologies to improve the safety and control of the drilling process. As part of the  Varco family of companies, M/D Totco stands out as the industry's premier supplier of control, instrumentation, and well data sytems for drilling activities worldwide. While traditional weight indicators and CVDs remain prominent features of the product offering, M/D Totco looks to the future. We are committed to expanding the capabilities of electronic data acquisition, display, and control systems and retaining the leadership position in integrated systems that provide real-time drilling information and control. Supporting technological advancements with proven manufacturing practices, M/D Totco is committed to Total Quality Management. First issued in 1992, M/D Totco continues to maintain the stringent ISO 9001 Quality Assurance Certification from the internationally recognized American Bureau of Shipping. ISO certification assures you that M/D Totco products are manufactured to exacting, traceable standards.

Quality products are only part of the equation. Unsurpassed in the industry, our worldwide network of strategically located sales and service centers are staffed with experienced, knowledgeable representatives and skilled technicians. You benefit from the best service and support in the business and we achieve our ultimate goal: building lasting business relationships through total customer satisfaction.

M/D Totco Catalog Table of Contents INSTRUMENTATION AND CONTROLS . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . 5  V-ICIS Varco Integrated Control and Information System . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . 5 Integrated Drilling Systems . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . 7 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. .. . . . . . 7 Custom Solutions . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . 8 Standardized Consoles . . . . . . . . . . . . . . . . .. RigSense™ Wellsite Information System . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . 9 Data Acquisition — Warehousing . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . 11 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 11 Data Warehousing with Welldata.net . . . . . . . . . . . . . . . . .. Data Acquisition — Reporting . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . 12 Data Acquisition and Display . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . 13 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 13 .3 Spectrum® . . . . . . . . . . . . . . .. 1 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .13 Mud Watch™ . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 14 Drill Watch™ . . . . . . . . . . . . . . . .. Data Acquisition — System 2000 . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . 15 Data Acquisition — Gas Monitoring . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . 17 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 17 Gas Watch™ . . . . . . . . . . . . . . . . .. Weight Indicator Systems . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . 18 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . 18  Anchor Type Weight Weight Indicators . . . . . . . . . . . . . . . .. Weight Indicator Systems . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . 19 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 19 Deflection Type Weight Indicators . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . 19 SUM-R-IZER™ SUM-RIZER™ Weight Indicator . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 19  AWT-Series  AWT -Series . . . . . . . . . . . . . . . . .. Specialty Sensors . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . 20 . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 20 Electronic Deadline Sensor . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . 21 Ultrasonic Mud Tank Level Sensor Assembly . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 21 Electronic Pit Level Probe Assembly . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 21 Electric Flow Line Sensor . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . 22 Electronic Pressure Transducer . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . 22 E17-Series Diaphragm Protector . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 22 P10038A-Series P10038A -Series 1:1 Piston Separator . . . . . . . . . . . . . . . . . .. Pressure Indicating Systems . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . 23 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 23 GM6A-Series - Single Pointer Indicators . . . . . . . . . . . . . . . .. GM1006A-Series - Single Pointer Indicators with 1:1 Piston Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . 23 GM4-Series - Compound Pointer Indicators . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . 24 DBS107A-Series, bracket mount - Pressure Debooster System. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . 24 DBS112A-Series, panel mount Pressure Debooster System. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . 24 GM14-Series TRU-VUE Unitized Pressure Gauge . . . . . . . . . . . . . . . . .. Torque Indicating Systems . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . 25 . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .25 Electric Rotary Torque (ERT) . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .26 Hydro-Mech Rotary Torque . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 26 FA9-Series . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 27 Tong Torque H6E-Series . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .27 H29-Series . . . . . . . . . . . . . . . .. Tachometer Systems . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . 28 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 28 Ratemaster . . . . . . . . . . . . . . . ..

M/D Totco Catalog Table of Contents . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 28 SPM Pump Speed Indicator . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 28 RPM Rotary Speed Indicator . . . . . . . . . . . . . . . ..

Drilling Recorders

. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 29

. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 29 Standard Drilling Recorder, 2, 4, 6, or 8 pen. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 29 RF8 Rig Floor Recorder . . . . . . . . . . . . . . . . ..

Drift Recorders

. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . .30

30 Pressure Recorders . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . .31 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 31 Circular Hydraulic Recorders. . . . . . . . . . . . . . . .. Line Monitors . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . .32 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . 32 WS9-Series Single Line Weight . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 32 WS14-Series Single Line . . . . . . . . . . . . . . .. Line Monitors . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . .33 . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . 33 . Dyna-Line Tensiometer . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 35 Dyna-Line Specification Requirements for Configuration: . . . . . . . . . . . . . . .. Hydraulic Load Cell Systems . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . .36 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . 36 . Typical Load Cell Applications . . . . . . . . . . . . . . . . . .. . Crane Load Indicators . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . 37 . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .37 Load Watch . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .38 SC8-Series Crane Load . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . 38 SB9-Series Crane Load and Radius. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .38 How to order: . . . . . . . . . . . . . . . .. M/D Totco Sales and Service Locations . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . 39 M/D Totco International Representatives . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . 40 Terms and Conditions of Sale . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . 42 CVD Controlled Vertical Drift Indicators

. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. .. . . . . . . . . . . . .

Instrumentation and Controls  V-ICIS Varco Integrated Control Control and Information Information System System Instrumenta tionIntegra and Controls  V-ICIS Varco ted Control and Information System

 Varco’s Integrated Control and Information System,  V-ICIS , is the premier supervisory control and information solution for drilling operations. By design,  V-ICIS is a high-availability high-availability system that centralizes the monitoring, command, and management of automated drilling equipment provided by Varco, partner companies, and third parties into an efficient drilling operation environment. Operators manage the rig’s drilling processes from ergonomically designed Driller/ Assistant Driller workstation consoles equipped with a combination of touchscreen terminals, console based control switches, and joysticks. ™

 V-ICIS’s measure of high-availability high-availability is supported through redundancy and the use of fault tolerant components. Supporting this strategy is a robust and fault tolerant V-ICIS Network Switch that interconnects industrial grade computers (running the V-ICIS Application Software), and a redundant/hot fail-over PLC system (the Varco Signal Router - VSR) that integrates the  V-ICIS Operator Workstation consoles with the rig’s drilling control systems. The redundant architecture and use of fault tolerant components ensure that the  V-ICIS system is available and ready to work when you are.

Redundant console capabilities (consoles mirror each other in function) ■ Redundant network supports connectivity paths for V-ICIS to Equipment Control System communication ■ Support for redundant power feeds ■ Redundant touch screen displays on each V-ICIS Console ■ Redundant power supplies for Console Remote I/O, V-ICIS Network Switch, and the V-ICIS VSR  ■  Ability to operate equipment from a standing or sitting position. These “built-in” features are driving the standards that make V-ICIS V-ICIS the platform of choice for the future of drilling process automation. ■

 Additional features within the V-ICIS platform include (but are not limited to):

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Instrumentation and Controls  V-ICIS Varco Integrated Control and Information System

 V-ICIS also offers offers several options that extend the base base capabilities of the package even further. further. The following is a partial list of current options offered: Support for Varco’s e-Drill Service Center that allows Varco specialists remote access to equipment control systems for diagnosing issues relating to rig processes or equipment operations. ■  V-ICIS Event Recorder supports requirements for the on-site data storage of data managed within the V-ICIS system. ■  Additional HMIs for the V-ICIS Workstations ■  Additional Consoles supporting Pipe Deck operations or “Dual Derrick” operations ■ Front Entry Consoles for the greater line of sight requirements associated with elevated operator cabins ■ Client workstations for the company man, tool pusher, and others requiring knowledge of current operations. ■ Remote touchscreen operator workstations that distribute V-ICIS capabilities to any location on the rig. ■

 V-ICIS integrates the control control of the following drilling systems using  joysticks and touchscreens touchscreens for operator interface: ■  Automated Drilling Equipment ■ Top Drives ■ Pipe Handling Equipment ■ Iron Roughnecks ■ Pressure Control ■ BOP ■ Choke ■ Diverter ■  Automated Mud Systems ■  Automated Fluid Transfer Systems ■  Automated Mud Chemical Dosing Systems Shaker Load Control Control Systems Systems ■ Shaker ■ Drawworks ■ SCR and VFD Controls ■ Drilling Information Systems Equipment (e.g., Bulk Bulk Tank Control ■ Other Equipment Systems) Customer-Defined fined Controls and Interfaces Interfaces ■ Customer-De These options contribute to V-ICIS’s ability to handle not only the integration integration and control control tasks of today, today, but also to accommodate the extended automation requirements of tomorrow. The ability ability to quickl quickly y integra integrate te a multitud multitude e of drilling drilling systems, systems, and the ergonomic ergonomic designs designs of the V-ICIS platform, stems from Varco’s Varco’s V-ICIS V-ICIS development team. Personn Personnel el and design design expertis expertise e from all Var Varco co disciplines, disciplines, including including rig floor handling equipment, equipment, hoisting and rotating equipment, pressure control, drilling fluid control, control, and data acquisitio acquisition/cont n/control, rol, are are combined combined and dedicated dedicated to ensure a solution solution that meets and often exceeds exceeds industry industry requirements requirements..  Varco’s  Varco’s V-ICIS development development and project teams work closely closely with the the client client in all technical technical design design phases. phases.  And as with all Varco products, V-ICIS V-ICIS carries with it  Varco’s  Varco’s reputation and commitment to not only develop develop new technology technology,, but to stand by the customer customer after installa installation tion and ensure that the the technology technology performs as intended and continues to provide the benebenefits expected.

6

Instrumentation and Controls

Instrumentation and Controls Integrated Drilling Systems Integrated Drilling Systems

Custom Solutions M/D Totco’s Totco’s decades of experience on newbuild and retrofit projects will benefit your next job. Our project teams of engineers and designers work to stringent drilling console and driller’s house design standards to create efficient, effective solutions to size and space constraints. During the design process, we pay particular attention to “the human engineering factor” to create workstations that enable operators to direct their full attention to the task of drilling.

Driller’s houses and labs have all systems connections (electrical, hydraulic, pneumatic, etc.) etc.) located in one service panel to facilitate and simplify rig-up after arrival at the yard or drilling location.

Our commitment to the planning and design of your custom console or driller’s house simplifies the integration of M/D Totco products with specialized equipment from third-party vendors. Instrumentation, SCR panels, pipe handling, and top drive controls are positioned logically, providing intuitive information and control systems that reduce distractions, stress and fatigue.

Line of sight studies are critical design elements of  all driller’s house designs 

M/D Totco consoles, driller’s houses and laboratories are built to last. Console enclosures are manufactured from 304 CRES steel for maximum durability in corrosive offshore environments. Houses and labs are painted and finished to your exact specifications.

Driller’s V-ICIS workstation overlooks well center and rig  floor activity.

Scheduled quality inspections, plus a final functional test of all electrical, hydraulic and pneumatic systems insure that your project will perform as specified. Strict adherence to accepted design principles, and use of I.S. devices or purging where appropriate, assure that M/D Totco Totco designs meet or exceed domestic and international standards for hazardous area use.

 Accelerate the commissioning of large projects with a unitized driller’s driller ’s house or laboratory. Designed to your specifications, unitized houses and labs are delivered to the rig as complete modules. All instrumentation, monitoring, analysis, and control systems are completely installed and functionally tested. Environmental systems (HVAC), communication equipment, third party equipment, window guards, window wipers/ washing systems can be included to further simplify set-up. Laboratories are equipped with the t he MWD, analysis and logging instrumentation instrument ation that you specify.

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Instrumentation and Controls Integrated Drilling Systems Standardized Consoles The M/D Totco line of standardize standardized d driller’s driller’s consoles consoles includes includes single, double and triple bay arrangemen arrangements. ts. Instrumentation can be selected in a variety of configurations using proven M/D Totco gauges to measure critical critical rigsite weight, weight, force, force, pressure pressure and and speed speed parameters. Advanced MudWatch, Spectrum and RigSense RigSense System System displays displays are are offered offered for those requirrequiring expanded expanded information information monitoring monitoring and analysis. Choose from from a broad selection selection of gauges, gauges, controls controls and data acquisition acquisition devices devices to measure measure and control: Bit and hook weight, ROP and depth Rotary RPM and torque Pump pressure and speed Mud gain/loss gain/loss and and flow Mud temperature temperature and and density density Total hydrocarbon gas, as well as many other important rig parameters

M/D Totco offers offers “configure “configure to order” order” standard standard conconsole designs designs using using many off-theoff-the-shelf shelf compone components nts selected for the specific application's requirements. Production Production and delivery delivery leadtimes leadtimes are dramatic dramatically ally reduce red uced. d. Some Some CTO conso consoles les can can be delive delivered red in as little as 2-3 2-3 weeks. weeks. We take take quality seriously seriously.. Regularly Regularly scheduled scheduled inspecinspections and comprehens comprehensive ive final testing testing ensure that that your console will will perform perform as specified. specified. Be it a standard standard driller’s driller’s console console or a comprehen comprehensive sive interface, M/D Totco is uniquely positioned positioned to provide instrumentatio instrumentation n and control solutions solutions to the drilling industry industry. Whether you are refurbishing refurbishing an existing existing land rig or planning a newbuild newbuild deepwater drillship, we can outfit you with with a system to fit your exact exact needs. needs.

Typical 2-bay Driller’s Console integrates standard analog instruments with  sophisticated digital displays 

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Instrumentation and Controls

Instrumentation and Controls RigSense™ Wellsite Information System RigSense™ Wellsite Information System

 You wanted wanted a system that was easy to use...so we made it that way! You demanded simplicity, simplicity, and simple it is! You needed productivity features, things like n otation, messaging, remote data transfer and communication! Introducing RigSense – RigSense – the highly advanced, yet amazingly easy to use drilling instrumentation system from M/D Totco. RigSense combines reliable computers, advanced wireless networking and a state-of-theart display to provide drillers and other key personnel around the rigsite instant access to critical dri lling data. RigSense reaches far beyond current instrumentation, displays and drilling recorders with its touchscreen, NT TracerTM multifunction display. Much more than just a drillfloor monitor mon itor,, NT Tracer Tracer allows the driller dri ller to configconfi gure screens to display drilling information that best suits his needs. NT Tracer allows data to be viewed numerically or in graphs. Alarm conditions are indicated by a readily identifiable red background; alarm parameters are easily modified for changing conditions and rig activity. activity. With the touch t ouch of a finger, finger, NT Tracer becomes a doghouse recorder. recorder. Taking Taking the place of old-fashioned ol d-fashioned pen and paper recorders, NT Tracer records all rig activity for up to 100 days. Records are searchable and can be viewed at a variety of resolutions. resolutio ns. NT Tracer Tracer also functions as an interface, allowing rig personnel to access historical information, make notations and send messages to communicate with other displays on the rig.

 All of these capabilities are available to any NT Tracer on the RigSense system, any time! NT Tracer displays are certified for hazardous areas and can be located anywhere you need access to rig information. Ease of use and adaptability isn’t limited to the drill floor either! The same functionality available to the driller is available to the drilling dril ling engineer, engineer, rig supervisor and other key rig personnel. RigSense workstations can be located virtually anywhere around the rig to provide the same consistent, high quality information to the company man, tool pusher and mud engineer. RigSense includes productivity features to increase the efficiency of your rig and crew. Its messaging capability allows personnel to communicate easily between the drillfloor and onsite trailers. Scheduled messaging can function as a convenient reminder for equipment maintenance, drilling fluid treatments, or other time sensitive events. And, RigSense data transfer enables datasharing with remotely located well team members as well as remote troubleshooting. RigSense — it’s the right choice to make when you need accurate, reliable drilling information. To find out more about how RigSense can improve your drilling operations contact your you r nearest M/D Totco representative.

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Instrumentation and Controls RigSense™ Wellsite Information System

RigSense drill recorder screens are scrollable and   permit replacement of labor intensive pen and ink  drilling recorders.

EZ view screens can display up to 25 channels. They can be configured to display only the specific  data needed for a particular rig operation.

RigSense Screens Feature

Benefits

Touchscreen rig floor display certified for Class I, Div. 2, Groups C, D hazardous locations

Simple, functional operator interface visible in all lighting, giving Driller convenient access to all wellsite information

Time and depth based plots

Critical drilling data and events given a depth reference. (Appropriate data is stored by depth, depth reference given for critical data. Correlates with other depth based data sources such as wireline logs, MWD, cores and well tests. Identify drilling breaks and formation changes, tight hole problems, formation characteristics, lost circulation zones, bit performance)

One-second da data sa sample ra rate

High-resolution re record of of dr drilling ev events

 Automatic pipe tally

Eliminates manual strapping strapping of pipe

EDMS (Electronic Depth Measurement System)

 Accurate depth information at all times, automatic bit tracking tracking

ROP gas / lag gas

Accurate analysis of drilling breaks and gas in drilling fluid

Data extraction

Share well information with other analysis programs, third parties

Data archiving

Convenient and accurate history for well planning, analysis

Messaging / scheduled message

Facilitates communication with other wellsite personnel and acts as a scheduled task reminder.

Sample Tracking / Me Messaging

Assists wellsi lsite personnel and geologists in in tracking ing sa samples

Expandable

 Analytical and engineering engineering software applications applications can be added added to suit the needs needs of the operation

Multiple displays and workstations

Wireless / fiber optic network allows operator displays and workstations installed virtually anywhere, providing consistent, high quality information to all wellsite personnel

Windows NT platform

Robust, reliable operating system

 Accepts input from from multiple data sources, sources, e.g. WITS, OPC

System designed for easy integration with third party party service providers and supports supports WITS level 0 I/O

Remo Remote te trou troubl bles esho hoot otin ing g cap capab abili ility ty

Redu Reduce ced d cos costs ts thro throug ugh h rem remot ote e dia diall-up up for for sys syste tem mm mai aint nten enan ance ce and and trou troubl bles esho hoot otin ing g

Remote dial-up capability

Access real-time wellsite data from any remote location

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Instrumentation and Controls

Instrumentation and Controls Data Acquisition — Warehousing Data Acquisition — Warehousing

Data Warehousing with Welldata.net  

Welldtata.net satellite communication  dish installed on location 

M/D Totco Totco clients using the advanced RigSenseTM data acquisition system now have more options than ever. ever. By utilizing our VSA VSAT T satellite communication system, they can have all their data and reports sent into a central data warehouse repository. repository. RigSense data and reports can be uploaded on a regular schedule starting with 1-hour intervals. The Welldata.net application, located at http://  www.welldata.net , allows Operators and Contractors Contractors the ability to store and view RigSense data as well as reports regarding the wells and rigs pertaining to their particular operations. Clients’ data and reports are easily accessible through our secure web site v ia any Internet connection using standard web browsers and password protected login techniques. The application also allows clients to share this data in a concise and organized manner with other users within or without their organization.

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Instrumentation and Controls Data Acquisition — Reporting Data Acquisition — Reporting

Managers no longer have to wait to find out the status of their wells or rigs. Anytime, day or night, you can log into welldata.net and view the latest RigSense Ri gSense data to find out the exact status of your rigs’ current operations, as well as the Hole Depth, Hookload, Pump Pressure, Rotary Torque, Torque, Rotary RPM, or any parameter that you want monitored. You have the comfort of knowing that each morning you no longer have to wait on your reports to be faxed into your office. Electronic versions of the approved IADC report as well as morning reports, payroll reports, mud reports and safety reports, among others, are available through

welldata.net. As a user, user, you create your own profile profil e that defines which reports you want to see. As reports are completed at the rig site, they are uploaded to welldata.net from where they are e-mailed to you at your office automatically. You even have a choice of PDF or ASCII file formats. In addition to the satellite communication package, we provide e-mail service to Rig Managers and Company Men so that they may more easily stay in touch with their office or other service providers.

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Instrumentation and Controls

Instrumentation and Controls Data Acquisition and Display Data Acquisition and Display

Spectrum ® 

Mud Watch™

Large-scale liquid crystal displays present drilling parameter data in both digital and analog formats. This highly efficient, space-saving alternative to conventional analog hydraulic and electronic display systems is certified EEX ia IIB T4 for hazardous area use and can be configured to meet numerous input parameter requirements.

M/D Totco’s Totco’s standard mud monitoring monit oring system provides accurate, up-to-the-second information on critical drilling fluid parameters during drilling, tripping, and other mud-sensitive rig activities. Mud Watch supplies rig personnel with important circulation system values and relative alarm point settings in a rugged, compact display unit designed for use on the th e rig floor flo or.. The system’s large-scale LCDs allow easy viewing of information in all light conditions. Using the integral keypad, alarm points, alarm acknowledgment, and display operation parameters, such as active pits and pumps, can be easily set or modified when drilling conditions or rig operations change. Mud Watch replaces conventional MVC, MFC, TTC, and E-Mud systems. It saves space, reduces rig-up expense and eliminates the need for complicated, costly purging equipment.

Spectrum technology offers complete integration of  all important drilling parameters into a compact  driller’s display panel 

Mud Watch monitors mud tank volume and deviation, trip tank volume, return flow, mud pump SPM, and total strokes from a variety of sensor input types (including voltage, current, and pulse).

Flexibility is designed into the Spectrum display system. Should changes in operating conditions necessitate a change in the mix of monitored parameters, a simple lens change and software upgrade enable the display to accommodate different sensor data received from the DAQ data acquisition unit. The driller dril ler has full control over all alarm setpoints as well as channel scaling through the numeric keypad. Displays can be specified with backlighting should operating conditions require. Large LCD displays easily viewed in direct sunlight ■ Optional backlighting available for nighttime viewing ■ Display certified EEX ia IIB T4 for hazardous area use ■ Compatible with all standard sensor inputs ■  Audible and visual alarms ■ Operator inputs from integral keypad ■ Ideal for system retrofits ■

Standard backlighting offers superior visibility in  all conditions 

Mud Watch signals are processed by the TOTAL TOTAL Data  Acquisition Unit (DAQ), then th en transmitted through a communication network to the display. Information can be interfaced to PCs for remote display, archiving, and printing. Mud Watch supplies a user-definable channel and the ability to activate audible alarms and drive chart recorders.

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Instrumentation and Controls Data Acquisition and Display Drill Watch

™

M/D Totco’s Totco’s Drill Watch System provides accurate information on critical drilling and fluid parameters during drilling, tripping, and other sensitive rig activities. Utilizing large- scale, easily readable liquid crystal displays, Drill Watch supplies rig personnel with important drilling and circulation system values and relative alarm point settings in a rugged, compact, stainless steel display unit designed for use on the rig floor. floor. Backlighted LCDs allow easy viewing of information in all light conditions. Using the integral keypad, alarm points, alarm acknowledgment, and display operation parameters such as active tanks, lines strung, gain/ loss, top drive/rotary table gear select, trip mode, and ROP status can easily be set or modified when drilling conditions or rig operations change. Drill Watch monitors hook load and bit weight, standpipe pressure, RPM and torque, depth of hole, total active mud volume, gain/loss, individual and t otalized SPM from three pumps, and return flow from a variety

of sensor input types, including voltage, current, and pulse. Signals are processed by a TOTAL TOTAL DAQ data acquisition unit and transmitted on the communication network to the display. If desired, information can be interfaced to a personal computer for remote display, archiving, and printing. The compact size of the Drill Watch display panel makes it ideal for use as an entry-level TOTAL TOTAL product and can easily be integrated into a console or panel containing other instrumentation or control systems. ■

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Compact system displays all the primary drilling parameters Simple operator interface Full audio and visual alarm points set by driller Large LCD displays with backlighting for all viewing conditions Display certified EEX ia IIB T4 for hazardous area use

Data Watch panels are easily integrated to Driller’s console designs 

14

Instrumentation and Controls

Instrumentation and Controls Data Acquisition — System 2000 Data Acquisition — System 2000

System 2000 from M/D Totco is a line of special application field programmable data acquisition systems, adaptable to numerous monitoring needs. Systems are designed for high reliability in difficult and hazardous environments.

 Various analog bar graph and digital display screens are available and configured by the customer. customer. Analog bar graphs are horizontal with adjustable scales.

LM-2000 Line Monitor System 

Typical Applications: Appli cations: ■

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BT-2000 Bulk Tank Load Indicator Monitor up to four tanks, depending upon tank design, using load pins or compression load cells CI-2000 Crane Load Indicator Measures and displays load, boom angle, and radius of up to three falls LM-2000 Line Monitor Measures tension, footage, and speed in any onshore or offshore winching application, including oceanographic winches, seismic streamer and gun arrays, towed mine sweepers, and others MV-2000 Mud Volume Monitor Monitors and displays individual and total mud vol umes in up to four mud tanks PI-2000 Pressure Indicator Monitors pressure, volume and rate on pumping units TM-2000 Ton Mile Indicator Calculates and displays accumulated ton miles WL-2000 Wireline Monitor Measures and displays weight, depth and speed for electric wireline winches

 All sytems are available with extreme environment  stainless steel enclosures 

Standard Features include: UL Certified, Class I, Division 2 ■ NEMA 4 Panel Mount, Dash Mount ■ 4 Current Analog Inputs or 4 Strain Gage Inputs ■ 1 Pulse Sensor Input ■ Operator selectable engineering units from predefined list ■ Networking — up to 16 nodes per network  ■ Operator selectable screens ■ Reset and Preset functions for counters ■ Bar graph scaling ■ Configurable screens ■ 4 alarm setpoints per input channel ■  Any alarms source can be assigned to any or all 4 relays ■  Analog and / or serial output modules available ■ Diagnostics. ■

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Instrumentation and Controls Data Acquisition — System 2000 Display:

Graphic LCD (240 x 128 pixels) ■ Backlight color (red/green), backlight brightness, LCD contrast are adjustable via front panel ■ Field scalable (full floating point), -999999 to 9999999 (maximum 7 characters including “-” and “.”) ■ Engineering units are field selectable from predefined list ■ Display resolution 1, 10, 100, 1000, 0.1, 0.01, 0.001, 0.0001 (field selectable) ■ Tri-color alarms status LED (green, amber, red)  Analog input: ■

Four each, 4-20 mA or strain gage ■ Update Rate: Rate: 4 Hz, digitally filtered ■ Resolution: Current Loop: 40,000 counts minimum Strain Gage:100,000 counts typical ■  Accuracy: 0.01% FS typical (1 part in 10,000) at 25º C ■ Drift: 10-15 ppm/º C typical ■ Input impedence: Current Loop: 100 W (0.4 to 2.0 V loop drop) Strain Gage: Input current