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MathCement

Module 1

MathCement _2000

Volume-1 : Cement plant process calculations

Part -1

No of files

Process calculation of plant sections Book 200 MC_V1_B201_Quarry_TOC MC_V1_B201_Quarry_1BIU MC_V1_B201_Quarry_1 MC_V1_B201_Quarry_2BIU MC_V1_B201_Quarry_2

Quarry Section Quarry Deposit Estimation Quarry Deposit Estimation Quarry - Excavator Quarry - Excavator

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MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations

MC_V1_B202_Crushing_TOC Crushing Section MC_V1_B202_Crushing_1BIU_ r5 Crusher and Auxiliaries Calculations MC_V1_B202_Crushing_1_r5 MC_V1_B202_Crushing_2BIU MC_V1_B202_Crushing_2

MC_V1_B202_Crushing_3BIU

MC_V1_B202_Crushing_3

MC_V1_B202_Crushing_4BIU

MC_V1_B202_Crushing_4 MC_V1_B202_Crushing_5BIU MC_V1_B202_Crushing_5 MC_V1_B202_Crushing_6BIU MC_V1_B202_Crushing_6

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Crusher and Auxiliaries Calculations Single Rotor Hammer or Impact Crusher Calculations Single Rotor Hammer or Impact Crusher Calculations Calculation of power for existing crusher at different capacities application of Rittinger's law Calculation of power for existing crusher at different capacities application of Rittinger's law Calculation of power for existing crusher but to be used for different / changed material - application of Rittinger's law Calculation of power for existing crusher but to be used for different / changed material - application of Rittinger's law Calculation of throughput for Roll Crusher Calculation of throughput for Roll Crusher Double Rotor Hammer or Impact Crusher Calculations Double Rotor Hammer or Impact Crusher Calculations

MC_V1_B203_Preblending_TOC Pre-blending Section MC_V1_B203_Preblending_1BI Preblending and Stockpile Equipment U Calculations

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Preblending and Stockpile Equipment MC_V1_B203_Preblending_1 Calculations MC_V1_B203_Preblending_2BI Stockpile capacities-Longitudinal with U trapizoidal cross section Stockpile capacities-Longitudinal with MC_V1_B203_Preblending_2 trapizoidal cross section MC_V1_B203_Preblending_3BI Stockpile capacities-Longitudinal with U triangular cross section Stockpile capacities-Longitudinal with MC_V1_B203_Preblending_3 triangular cross section MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped U windrows -triangular section MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped U windrows -triangular section

MC_V1_B204_Rawmill_TOC

Raw Mill Section Bond Work Index of the various material based on bond test mill result MC_V1_B204_RawMill_1_r4 dry basis Calculation of Power at Ball Mill Shaft for Raw Material,based on Bond's Work MC_V1_B204_RawMill_2BIU Index Calculation of power at Ball Mill shaft for Raw material, based on Bond's work MC_V1_B204_RawMill_2 index Raw Mill and Auxiliary Equipment MC_V1_B204_RawMill_3BIU Capacity Calculations Raw Mill and Auxiliary Equipment MC_V1_B204_RawMill_3 Capacity Calculations Raw Material Drying - Estimation of MC_V1_B204_RawMill_4BIU_r total moisture to be evaporated from 3 feed Raw Material Drying - Estimation of total moisture to be evaporated from MC_V1_B204_RawMill_4_r3 feed Raw Mill Heat Balance - Evaluation of MC_V1_B204_RawMill_5BIU Hot Gas Requirement for Drying Raw Mill Heat Balance - Evaluation of Hot MC_V1_B204_RawMill_5 Gas Requirement for Drying Calculation of Ball Mill Percentage MC_V1_B204_RawMill_6BIU Filling as per Measurement Calculation of Ball Mill Percentage MC_V1_B204_RawMill_6 Filling as per Measurement MC_V1_B204_RawMill_7BIU MC_V1_B204_RawMill_7 MC_V1_B204_RawMill_8BIU MC_V1_B204_RawMill_8

MC_V1_B204_RawMill_9BIU

Calculation of Grinding Ball Size Calculation of Grinding Ball Size Specific Heat of Raw Material as a Function of Temperature Specific Heat of Raw Material as a Function of Temperature Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuit ball mill

49

MC_V1_B204_RawMill_9

Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuit ball mill

Calculation of mill power demand for MC_V1_B204_RawMill_10BIU_ desired output at specified feed and r3 product sizes, based on Bond Index. Calculation of mill power demand for desired output at specified feed and MC_V1_B204_RawMill_10_r4 product sizes, based on Bond Index. MC_V1_B204_RawMill_10_1BI Calculation of mill output for different U feed and product sizes Calculation of mill output for different MC_V1_B204_RawMill_10_1 feed and product sizes Calculation of Efficiency of Dynamic Air MC_V1_B204_RawMill_11BIU Separator Calculation of Efficiency of Dynamic Air MC_V1_B204_RawMill_11 Separator Average Piece Weight of Grinding MC_V1_B204_RawMill_12BIU Media Average Piece Weight of Grinding MC_V1_B204_RawMill_12 Media Ball Mill Critical Speed and Ball Charge MC_V1_B204_RawMill_13BIU Calculations Ball Mill Critical Speed and Ball Charge MC_V1_B204_RawMill_13 Calculations MC_V1_B204_RawMill_14BIU_ Vertical Roller Mill -- Calculation of r4 Power Vertical Roller Mill -- Calculation of MC_V1_B204_RawMill_14_r4 Power MC_V1_B204_RawMill_15BIU_ Radiation Loss in Raw Mill Heat r3 Balance Radiation Loss in Raw Mill Heat MC_V1_B204_RawMill_15_r3 Balance Calculation of false air coming into MC_V1_B204_RawMill_16BIU grinding mill system Calculation of false air coming into MC_V1_B204_RawMill_16 grinding mill system

MC_V1_B204_RawMill_17BIU

Calculation of water pressure at nozzle over material bed of Vertical Roller Mill with supply from overhead tank

MC_V1_B204_RawMill_17

Calculation of water pressure at nozzle over material bed of Vertical Roller Mill with supply from overhead tank

MC_V1_B204_RawMill_18BIU

Calculation of retention time of material in a two compartment ball mill

Calculation of retention time of material in a two compartment ball mill Rosin-Rammler equation -calculation of MC_V1_B204_RawMill_19BIU_ predicted residue on sieve and variaton r1 calculations MC_V1_B204_RawMill_18

Rosin-Rammler equation -calculation of predicted residue on sieve and variaton MC_V1_B204_RawMill_19_r1 calculations Calculation of mean diameter of fine MC_V1_B204_RawMill_20BIU ground particles Calculation of mean diameter of fine MC_V1_B204_RawMill_20 ground particles MC_V1_B204_RawMill_21BIU_ Calculation of auxiliary drive rating of r1 Ball Mill for raw grinding Calculation of auxiliary drive rating of MC_V1_B204_RawMill_21_r1 Ball Mill for raw grinding MC_V1_B204_RawMill_22BIU_ Calculation of makeup charge or ball r2 mills Calculation of makeup charge or ball MC_V1_B204_RawMill_22_r2 mills MC_V1_B204_RawMill_23BIU_ Calculation of wear rate of grinding r1 balls in ball mills Calculation of wear rate of grinding MC_V1_B204_RawMill_23_r1 balls in ball mills Calculation of Recirculation Air in Raw MC_V1_B204_RawMill_24BIU Grinding Vertical Roller Mill Calculation of Recirculation Air in Raw MC_V1_B204_RawMill_24 Grinding Vertical Roller Mill

MC_V1_B205_Blending_TOC Blending and Storage Section Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for MC_V1_B205_Blending_1BIU Raw-meal preparation Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for MC_V1_B205_Blending_1 Raw-meal preparation MC_V1_B205_Blending_2BIU_r Calculation of Kiln Feed Raw-meal 3 Systems Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_2_r3 Systems Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_3BIU Quantity Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_3 Quantity MC_V1_B205_Blending_4BIU_r Calculation of blending factor by 2 methods of standard deviation Calculation of blending factor by MC_V1_B205_Blending_4_r2 methods of standard deviation

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MC_V1_B206_Kilnfeed_TOC Kiln-feed Section MC_V1_B206_Kilnfeed_1BIU_r Locating feeding point of material into 3 Preheater Gas ducts Locating feeding point of material into MC_V1_B206_Kilnfeed_1_r3 Preheater Gas ducts

2

MC_V1_B207_Clinker_TOC

Clinkerisation (kiln,preheater)Section

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Calculation of Kiln and Auxiliary MC_V1_B207_Clinker_1BIU_r3 Equipment Capacities. Calculation of Kiln and Auxiliary MC_V1_B207_Clinker_1_r3 Equipment Capacities. MC_V1_B207_Clinker_2BIU_r3 Leakages through Kiln Air Seals MC_V1_B207_Clinker_2_r3 Leakages through Kiln Air Seals

MC_V1_B207_Clinker_3BIU

MC_V1_B207_Clinker_3 MC_V1_B207_Clinker_4BIU MC_V1_B207_Clinker_4

Calculation of Specific Heats of Clinker as a Function of Clinker Temperature Calculation of Specific Heats of Clinker as a Function of Clinker Temperature Kiln Retention Time and Related Parameters Kiln Retention Time and Related Parameters

MC_V1_B207_Clinker_5BIU_r3 Kiln sinter zone cooling fans MC_V1_B207_Clinker_5_r3 Kiln sinter zone cooling fans Calculation of nose ring cooling air for MC_V1_B207_Clinker_6BIU_r3 kiln inlet Calculation of nose ring cooling air for MC_V1_B207_Clinker_6_r3 kiln inlet MC_V1_B207_Clinker_7BIU Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_7 Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_8BIU_r4 Kiln Capacity check MC_V1_B207_Clinker_8_r4 Kiln Capacity check Degree of Decarbonation of Raw Meal MC_V1_B207_Clinker_9BIU -Definition and calculation Degree of Decarbonation of Raw Meal MC_V1_B207_Clinker_9 -Definition and calculation

MC_V1_B207_Clinker_10BIU

MC_V1_B207_Clinker_10 MC_V1_B207_Clinker_11BIU MC_V1_B207_Clinker_11 MC_V1_B207_Clinker_12BIU MC_V1_B207_Clinker_12 MC_V1_B207_Clinker_13BIU MC_V1_B207_Clinker_13 MC_V1_B207_Clinker_14BIU

Degree of Decarbonation of Raw Meal Calculation on Operating Data Degree of Decarbonation of Raw Meal Calculation on Operating Data Reaction Enthalpy -Decarbonation and Clinkerisation Reaction Enthalpy -Decarbonation and Clinkerisation Theoretical Heat of Clinker Formation Calculation Theoretical Heat of Clinker Formation Calculation Calculation of kiln mass under operating conditions Calculation of kiln mass under operating conditions Calculation of Kiln Torque under Operating Conditions Calculation of Kiln Torque under Operating Conditions

MC_V1_B207_Clinker_14 MC_V1_B207_Clinker_15BIU_r 3 Calculation for Kiln Hydraulic Thruster MC_V1_B207_Clinker_15_r3

Calculation for Kiln Hydraulic Thruster

MC_V1_B207_Clinker_16TXT

Kiln Hydraulic Thruster - A Note

MC_V1_B207_Clinker_17BIU MC_V1_B207_Clinker_17

Kiln Drive Specification Kiln Drive Specification Calculation of expansion of Kiln in hot condition Calculation of expansion of Kiln in hot condition Calculation of Temerature Profile of Kiln Shell in hot condition Calculation of Temerature Profile of Kiln Shell in hot condition

MC_V1_B207_Clinker_18BIU MC_V1_B207_Clinker_18 MC_V1_B207_Clinker_19BIU MC_V1_B207_Clinker_19 MC_V1_B207_Clinker_20BIU MC_V1_B207_Clinker_20

MC_V1_B207_Clinker_21

Calcination Function Calcination Function Calculation of false air infiltration into kiln preheater system Calculation of false air infiltration into kiln preheater system

MC_V1_B207_Clinker_22BIU

Calculation of Alkali Bypass System

MC_V1_B207_Clinker_22

Calculation of Alkali Bypass System Calculation of Range of Bypass Quantity of Gases from Kiln to Limit Alkali concentration in Clinker Calculation of Range of Bypass Quantity of Gases from Kiln to Limit Alkali concentration in Clinker Correlation Between Central Chord Angle or Charge Angle and Degree of Filling of Kiln Correlation Between Central Chord Angle or Charge Angle and Degree of Filling of Kiln Calculation of fresh cooling air and water to reduce the temperature of kiln (alkali) bypass gases before release to atmosphere Calculation of fresh cooling air and water to reduce the temperature of kiln (alkali) bypass gases before release to atmosphere

MC_V1_B207_Clinker_21BIU

MC_V1_B207_Clinker_23BIU

MC_V1_B207_Clinker_23

MC_V1_B207_Clinker_24BIU

MC_V1_B207_Clinker_24

MC_V1_B207_Clinker_25BIU

MC_V1_B207_Clinker_25

MC_V1_B208_ClCooling_TOC Clinker Cooling Section Calculation of Grate Cooler Drive MC_V1_B208_ClCooling_2BIU Power Calculation of Grate Cooler Drive MC_V1_B208_ClCooling_2 Power Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_3BIU Tapping from Cooler Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_3 Tapping from Cooler

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Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_4BIU Tapping from Kiln Hood Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_4 Tapping from Kiln Hood Calculation of Grate Cooler Offset from MC_V1_B208_ClCooling_5BIU Kiln axis Calculation of Grate Cooler Offset from MC_V1_B208_ClCooling_5 Kiln axis MC_V1_B209_Clstore_TOC

MC_V1_B209_Clstore_1BIU

MC_V1_B209_Clstore_1

MC_V1_B210_Cement_TOC

Clinker Storage Section Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile

MC_V1_B210_Cement_3

Cement Grinding Section Calculation of Cement Mill and Auxiliary Equipment Calculation of Cement Mill and Auxiliary Equipment Calculation of Cement Grindability based on Ziesel Value Calculation of Cement Grindability based on Ziesel Value Cement Mill Heat Balance and Calculation of Hot Gas for Drying Cement Mill Heat Balance and Calculation of Hot Gas for Drying

MC_V1_B210_Cement_4BIU

Calculation of Cement Mill Output as a function of Grinding Media Load

MC_V1_B210_Cement_1BIU MC_V1_B210_Cement_1 MC_V1_B210_Cement_2BIU MC_V1_B210_Cement_2 MC_V1_B210_Cement_3BIU

MC_V1_B210_Cement_4 MC_V1_B210_Cement_5BIU MC_V1_B210_Cement_5 MC_V1_B210_Cement_6BIU MC_V1_B210_Cement_6 MC_V1_B210_Cement_7BIU MC_V1_B210_Cement_7

Calculation of Cement Mill Output as a function of Grinding Media Load Estimation of grindability of Clinker based on the operating parameters Estimation of grindability of Clinker based on the operating parameters Calculation of Water Spray in the Mill for Cooling Calculation of Water Spray in the Mill for Cooling

MC_V1_B210_Cement_8

Sizing of Close Circuit Cement Mill Sizing of Close Circuit Cement Mill Cement Mill Output at Different Finenesses Cement Mill Output at Different Finenesses

MC_V1_B210_Cement_9BIU MC_V1_B210_Cement_9

Cement Mill Cooling Air Cement Mill Cooling Air

MC_V1_B210_Cement_10BIU

Mill Radiation Loss

MC_V1_B210_Cement_8BIU

2

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MC_V1_B210_Cement_10

Mill Radiation Loss Cement Mill Grinding Performance as a MC_V1_B210_Cement_11BIU Function of Surface Generated Cement Mill Grinding Performance as a MC_V1_B210_Cement_11 Function of Surface Generated Expected Power Draw of Cement Mill MC_V1_B210_Cement_12BIU as a Function of Speed Expected Power Draw of Cement Mill MC_V1_B210_Cement_12 as a Function of Speed MC_V1_B210_Cement_13BIU_ Clinker grinding mill - calculation of r2 capacity and power Clinker grinding mill - calculation of MC_V1_B210_Cement_13_r2 capacity and power

MathCement MathCement 2000

Part -2

Cement Storage and Dispatch MC_V1_B211_Cmtstore_TOC Section Calculation of Cement Transport and MC_V1_B211_Cmtstore_1BIU Silo and Auxiliary Equipment Calculation of Cement Transport and MC_V1_B211_Cmtstore_1 Silo and Auxiliary Equipment Evaluation of effect of weighing MC_V1_B211_Cmtstore_2BIU accuracy of packing m/c Evaluation of effect of weighing MC_V1_B211_Cmtstore_2 accuracy of packing m/c Module 2

4

Process design calculations support systems Book 300 MC_V1_B301_Site_TOC

Plant Site

MC_V1_B301_Site_1BIU

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B301_Site_1

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B302_Dedust_TOC MC_V1_B302_Dedust_1 MC_V1_B302_Dedust_2TXT MC_V1_B302_Dedust_21 MC_V1_B302_Dedust_22 MC_V1_B302_Dedust_23 MC_V1_B302_Dedust_24 MC_V1_B302_Dedust_25

Dedusting Systems Estimation of Vent Air Volume K - Factors Sketches for K - factors -set1 Sketches for K - factors -set2 Sketches for K - factors -set3 Sketches for K - factors -set4 Sketches for K - factors -set5

MC_V1_B302_Dedust_3BIU

Calculation of Pressure Losses in Ducting conveying powdery material

MC_V1_B302_Dedust_3 MC_V1_B302_Dedust_31BIU MC_V1_B302_Dedust_31 MC_V1_B302_Dedust_4BIU

Calculation of Pressure Losses in Ducting conveying powdery material Calculation of Friction Losses in Ductings from Tables /Graphs Calculation of Friction Losses in Ductings from Tables /Graphs Design Parameters for Design of Duct Systems

2

42

MC_V1_B302_Dedust_4 MC_V1_B302_Dedust_5TXT

Design Parameters for Design of Duct Systems Duct balancing

MC_V1_B302_Dedust_6BIU

Glass Bag House -Calculation of Gas Volume as Function of temperature.

MC_V1_B302_Dedust_6 MC_V1_B302_Dedust_7BIU MC_V1_B302_Dedust_7 MC_V1_B302_Dedust_8BIU MC_V1_B302_Dedust_8 MC_V1_B302_Dedust_9BIU MC_V1_B302_Dedust_9 MC_V1_B302_Dedust_10BIU MC_V1_B302_Dedust_10 MC_V1_B302_Dedust_11BIU MC_V1_B302_Dedust_11 MC_V1_B302_Dedust_12BIU

Glass Bag House -Calculation of Gas Volume as Function of temperature. GCT and ESP - Calculation of Gas Volume GCT and ESP - Calculation of Gas Volume Sizing of Gas Conditioning Tower Sizing of Gas Conditioning Tower Electrostatic Precipitator- Deutsch Efficiency Formula Electrostatic Precipitator- Deutsch Efficiency Formula Electrostatic Precipitator- Specific Collection Area Electrostatic Precipitator- Specific Collection Area Electrostatic Precipitator- Performance Evaluation Electrostatic Precipitator- Performance Evaluation Electrostatic Precipitator- To calculate Migration Velocity Electrostatic Precipitator- To calculate Migration Velocity

MC_V1_B302_Dedust_12 MC_V1_B302_Dedust_13BIU_r 3 Chimney design MC_V1_B302_Dedust_13_r3

MC_V1_B302_Dedust_15

Chimney design Calculation of flow through duct based on Pitot tube measurement Calculation of flow through duct based on Pitot tube measurement Calculation of pressure loss in duct due to friction and bends Calculation of pressure loss in duct due to friction and bends

MC_V1_B302_Dedust_16BIU

Velocity selection for ducting design

MC_V1_B302_Dedust_16

Velocity selection for ducting design

MC_V1_B302_Dedust_17BIU MC_V1_B302_Dedust_17

MC_V1_B302_Dedust_19BIU

Calculation for air curtain Calculation for air curtain Calculation of migration velocity of operating ESP Calculation of migration velocity of operating ESP Calculation of dedusting efficiency of a dust separator in terms of degrees of dust separation

MC_V1_B302_Dedust_20BIU

Calculation relating to conversion of industrial gases from standard volume to operating volume and vice-versa

MC_V1_B302_Dedust_14BIU MC_V1_B302_Dedust_14 MC_V1_B302_Dedust_15BIU

MC_V1_B302_Dedust_18BIU MC_V1_B302_Dedust_18

MC_V1_B303_Lab_TOC

Laboratory Investigations and Raw Mix Designs

MC_V1_B303_Lab_1BIU

Loss on Ignition of Kiln Feed Raw Meal

MC_V1_B303_Lab_1

MC_V1_B303_Lab_3

Loss on Ignition of Kiln Feed Raw Meal Silica Ratio and Requirement of Components Silica Ratio and Requirement of Components Alumina Ratio and Requirement of Components Alumina Ratio and Requirement of Components

MC_V1_B303_Lab_4BIU

Lime Saturation Factor - Calculation

MC_V1_B303_Lab_4

Lime Saturation Factor - Calculation Hydraulic Ratio of Kiln Feed Raw Meal Calculation Hydraulic Ratio of Kiln Feed Raw Meal Calculation Burnability Factor of Kiln Feed Raw Meal - Calculation Burnability Factor of Kiln Feed Raw Meal - Calculation Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae Percentage Liquid and Burnability Index Cement Clinker - Calculation Percentage Liquid and Burnability Index Cement Clinker - Calculation Total Carbonate Content in Kiln Feed Raw Meal- Calculation Total Carbonate Content in Kiln Feed Raw Meal- Calculation To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination Quantity of Raw Material Samples for Lab. Investigation Coal Samples -A Point of View Purposes of Tests

MC_V1_B303_Lab_2BIU MC_V1_B303_Lab_2 MC_V1_B303_Lab_3BIU

MC_V1_B303_Lab_5BIU MC_V1_B303_Lab_5 MC_V1_B303_Lab_6BIU MC_V1_B303_Lab_6

MC_V1_B303_Lab_7BIU

MC_V1_B303_Lab_7 MC_V1_B303_Lab_8BIU MC_V1_B303_Lab_8 MC_V1_B303_Lab_9BIU MC_V1_B303_Lab_9

MC_V1_B303_Lab_10BIU

MC_V1_B303_Lab_10

MC_V1_B303_Lab_11BIU

MC_V1_B303_Lab_11 MC_V1_B303_Lab_12TXT MC_V1_B303_Lab_13TXT MC_V1_B303_Lab_14TXT

60

MC_V1_B303_Lab_15TXT MC_V1_B303_Lab_16TXT MC_V1_B303_Lab_17TXT MC_V1_B303_Lab_18TXT MC_V1_B303_Lab_19TXT MC_V1_B303_Lab_20TXT MC_V1_B303_Lab_21TXT MC_V1_B303_Lab_22BIU MC_V1_B303_Lab_22

Tests Conducted at Physical Laboratory Chemical Tests at Chemical Lab. Mineralogical Investigations Fuel Investgation Raw Mix Investgation Burnability Investigation Separation of ESP and Filter Dust Volatility of alkalies Volatility of alkalies Raw-mix Design

MC_V1_B303_Lab_23BIU

Raw-mix Design for Two Components

MC_V1_B303_Lab_23

MC_V1_B303_Lab_32

Raw-mix Design for Two Components Raw-mix Design based on Hydraulic Module Raw-mix Design based on Hydraulic Module Raw-mix Design based on Lime Saturation Factor Raw-mix Design based on Lime Saturation Factor Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio Calculation of Coal Ash Absorption Calculation of Coal Ash Absorption Raw-mix design calculation with two components to match desired potential clinker compounds Raw-mix design calculation with two components to match desired potential clinker compounds Calculation of Potential Clinker Composition Calculation of Potential Clinker Composition Calculation of Effect of Coal Ash Absorption on Clinker Analysis Calculation of Effect of Coal Ash Absorption on Clinker Analysis Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption

MC_V1_B303_Lab_33BIU

Raw-mix design calculation with three components to match desired potential clinker compounds

MC_V1_B303_Lab_33

Raw-mix design calculation with three components to match desired potential clinker compounds

MC_V1_B303_Lab_24BIU MC_V1_B303_Lab_24 MC_V1_B303_Lab_25BIU MC_V1_B303_Lab_25

MC_V1_B303_Lab_26BIU

MC_V1_B303_Lab_26 MC_V1_B303_Lab_27BIU MC_V1_B303_Lab_27

MC_V1_B303_Lab_29BIU

MC_V1_B303_Lab_29 MC_V1_B303_Lab_30BIU MC_V1_B303_Lab_30 MC_V1_B303_Lab_31BIU MC_V1_B303_Lab_31

MC_V1_B303_Lab_32BIU

MC_V1_B303_Lab_34BIU MC_V1_B303_Lab_34

MC_V1_B303_Lab_35BIU MC_V1_B303_Lab_35

MC_V1_B303_Lab_36TXT MC_V1_B303_Lab_37BIU

MC_V1_B304_Fuel_TOC MC_V1_B304_Fuel_1BIU_r3 MC_V1_B304_Fuel_1_r3 MC_V1_B304_Fuel_2BIU MC_V1_B304_Fuel_2 MC_V1_B304_Fuel_3BIU_r3 MC_V1_B304_Fuel_3_r3

MC_V1_B304_Fuel_4BIU

MC_V1_B304_Fuel_4 MC_V1_B304_Fuel_5BIU MC_V1_B304_Fuel_5 MC_V1_B304_Fuel_6TXT MC_V1_B304_Fuel_7BIU MC_V1_B304_Fuel_7 MC_V1_B304_Fuel_8TXT MC_V1_B304_Fuel_9TXT MC_V1_B304_Fuel_10TXT MC_V1_B304_Fuel_11BIU MC_V1_B304_Fuel_11 MC_V1_B304_Fuel_12BIU MC_V1_B304_Fuel_12 MC_V1_B304_Fuel_13BIU

Evaluation of influence of coal ash on clinker composition Evaluation of influence of coal ash on clinker composition Material Properties Properties of Bulk Solids - Bulk Density Determination Properties of Bulk Solids - Bulk Density Determination Properties of Bulk Solids Characteristics Influencing Behaviour Pattern Properties of Bulk Materials - Methods of particle size analysis

Fuels and Combustion Calculation of Capacities in Coal Preparation Section Calculation of Capacities in Coal Preparation Section Calculation of Coal Analysis and Heat Values Coal Calculation of Coal Analysis and Heat Values Coal Calculation of combustion air for burning of coal Calculation of combustion air for burning of coal Calculation of theoretical air for combustion of coal and products of combustion Calculation of theoretical air for combustion of coal and products of combustion Calculation of Flame Temperature Calculation of Flame Temperature Reactivity of Coal as a Function of Fineness Specific heats of gases as function of temp. T Specific heats of gases as function of temp. T Coal Grinding-Process considerations Coal Dosing and Firing-Process considerations Coal Burner -Process considerations Calculation of density of a mixture of dry and wet flue gases Calculation of density of a mixture of dry and wet flue gases Vertical Roller Mill for grinding coalcalculation of capacity and power Vertical Roller Mill for grinding coalcalculation of capacity and power Hot air for drying moisture in Vertical Roller Mill for grinding coal

44

MC_V1_B304_Fuel_17

Hot air for drying moisture in Vertical Roller Mill for grinding coal Calculation of combustion air for burning of fuel oil Calculation of combustion air for burning of fuel oil Calculation of combustion air for burning of gaseous fuels Calculation of combustion air for burning of gaseous fuels Gaseous fuels - calculation of products of combustion Gaseous fuels - calculation of products of combustion Combustion of fuel - calculation of chemical reactions Combustion of fuel - calculation of chemical reactions

MC_V1_B304_Fuel_18BIU

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout

MC_V1_B304_Fuel_13 MC_V1_B304_Fuel_14BIU MC_V1_B304_Fuel_14 MC_V1_B304_Fuel_15BIU MC_V1_B304_Fuel_15 MC_V1_B304_Fuel_16BIU MC_V1_B304_Fuel_16 MC_V1_B304_Fuel_17BIU

MC_V1_B304_Fuel_20

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout Combustion calculations for burning of fuel oil Combustion calculations for burning of fuel oil Gaseous fuels - combustion calculations Gaseous fuels - combustion calculations

MC_V1_B304_Fuel_21BIU

Calculation of total heat loss due to moisture in coal fired to kiln / furnace

MC_V1_B304_Fuel_18 MC_V1_B304_Fuel_19BIU MC_V1_B304_Fuel_19 MC_V1_B304_Fuel_20BIU

MC_V1_B304_Fuel_22

Calculation of total heat loss due to moisture in coal fired to kiln / furnace Calculations to Fix Locating Coordinates of Kiln Burner Calculations to Fix Locating Coordinates of Kiln Burner

MC_V1_B304_Fuel_23BIU_r1

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank.

MC_V1_B304_Fuel_23_r1 MC_V1_B304_Fuel_24TXT MC_V1_B304_Fuel_25TXT

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank. Basic constituents of Coal Heat values of fuels

MC_V1_B304_Fuel_21 MC_V1_B304_Fuel_22BIU

MC_V1_B305_Convey_TOC

Conveying Systems Vertical bucket elevator (chain type) MC_V1_B305_Convey_1BIU_r4 calculation of capacity and power Vertical bucket elevator (chain type) MC_V1_B305_Convey_1_r4 calculation of capacity and power Deep Bucket or Deep Pan type MC_V1_B305_Convey_2BIU Conveyors -Power and Filling Deep Bucket or Deep Pan type MC_V1_B305_Convey_2 Conveyors -Power and Filling

26

MC_V1_B305_Convey_3BIU MC_V1_B305_Convey_3

Screw Conveyor Screw Conveyor Belt Conveyor -Length of Conveyor Belt MC_V1_B305_Convey_4BIU in a Roll Belt Conveyor -Length of Conveyor Belt MC_V1_B305_Convey_4 in a Roll Belt Conveyor --Length of Belt and MC_V1_B305_Convey_5BIU Speed Belt Conveyor --Length of Belt and MC_V1_B305_Convey_5 Speed Rubber belt conveyor -calculation of MC_V1_B305_Convey_6BIU_r3 belt width and capacity Rubber belt conveyor -calculation of MC_V1_B305_Convey_6_r3 belt width and capacity Design of Fluidised Gravity Conveyor MC_V1_B305_Convey_7BIU for raw meal or cement Design of Fluidised Gravity Conveyor MC_V1_B305_Convey_7 for raw meal or cement

MC_V1_B305_Convey_8BIU

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

MC_V1_B305_Convey_8

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

MC_V1_B305_Convey_9BIU

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

MC_V1_B305_Convey_9

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

MC_V1_B305_Convey_10BIU

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

MC_V1_B305_Convey_10

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

MC_V1_B305_Convey_11BIU

Design of Fluidised Gravity Conveyor for cement mill grits without fines

MC_V1_B305_Convey_14BIU

Design of Fluidised Gravity Conveyor for cement mill grits without fines Power and tension calculations of rubber belt conveyor Power and tension calculations of rubber belt conveyor Various selection charts for power and tension calculations of rubber belt conveyor Various selection charts for power and tension calculations of rubber belt conveyor Belt conveyor drive arrangements and tensioning arrangements

MC_V1_B306_Fans_TOC MC_V1_B306_Fans_1BIU MC_V1_B306_Fans_1

Air and Gas Handling (Fans, Blowers & Compressors) Calculation of Fan Motor Power Calculation of Fan Motor Power

MC_V1_B305_Convey_11 MC_V1_B305_Convey_12BIU MC_V1_B305_Convey_12

MC_V1_B305_Convey_13BIU

MC_V1_B305_Convey_13

25

MC_V1_B306_Fans_2BIU

Calculation of Fan Operating Volume

MC_V1_B306_Fans_2 MC_V1_B306_Fans_3TXT

Calculation of Fan Operating Volume Design of Large Fans -Requirement of Motor Data

MC_V1_B306_Fans_4BIU

Calculation of linear expansion of shafts -during hot running conditions

MC_V1_B306_Fans_4 MC_V1_B306_Fans_5BIU MC_V1_B306_Fans_5 MC_V1_B306_Fans_6BIU MC_V1_B306_Fans_6

MC_V1_B306_Fans_7BIU

MC_V1_B306_Fans_7

MC_V1_B306_Fans_8BIU

MC_V1_B306_Fans_8

MC_V1_B306_Fans_9BIU

MC_V1_B306_Fans_9

MC_V1_B306_Fans_10BIU

MC_V1_B306_Fans_10

MC_V1_B306_Fans_11BIU

MC_V1_B306_Fans_11 MC_V1_B306_Fans_12BIU MC_V1_B306_Fans_12

Calculation of linear expansion of shafts -during hot running conditions Calculation of Fan Pressure and Power Rating Calculation of Fan Pressure and Power Rating Calculation of pressure development by fans and blowers Calculation of pressure development by fans and blowers Calculation of velocity pressure and pressure head development due to flow of air in a duct Calculation of velocity pressure and pressure head development due to flow of air in a duct Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system Calculation of fan pressure development as a function of gas temperature. Calculation of fan pressure development as a function of gas temperature. Calculation of fan pressure development at a new location considering change in barometric pressure Calculation of fan pressure development at a new location considering change in barometric pressure Calculation of fan output data under test conditions. Calculation of fan output data under test conditions.

MC_V1_B306_Fans_13BIU MC_V1_B306_Fans_13

MC_V1_B307_Matrls_TOC MC_V1_B307_Matrls_1BIU MC_V1_B307_Matrls_1 MC_V1_B307_Matrls_2BIU MC_V1_B307_Matrls_2 MC_V1_B307_Matrls_3BIU MC_V1_B307_Matrls_3 MC_V1_B307_Matrls_4BIU MC_V1_B307_Matrls_4 MC_V1_B307_Matrls_5BIU MC_V1_B307_Matrls_5

Calculation of fan output as a function of change in speed Calculation of fan output as a function of change in speed

Materials and Processing -General Folder Ventilation of Ball mills and cooling air calculation Ventilation of Ball mills and cooling air calculation Solving with LMTD -heat transfer in cooler or dryer. Solving with LMTD -heat transfer in cooler or dryer. Soil Properties Calculations Soil Properties Calculations Evaluation of hot gas utilisation factor in a drying system Evaluation of hot gas utilisation factor in a drying system Estimation of cement requirement for building brick wall Estimation of cement requirement for building brick wall

MC_V1_B308_Hydraulics_TO C Plant Hydraulics MC_V1_B308_Hydraulics_1BIU Quality of Plant Cooling Water MC_V1_B308_Hydraulics_1 Quality of Plant Cooling Water Hydraulic jack -calculation of power MC_V1_B308_Hydraulics_2BIU requirement Hydraulic jack -calculation of power MC_V1_B308_Hydraulics_2 requirement Calculation of static pressure in a pipeline based on measurement by UMC_V1_B308_Hydraulics_3BIU Tube Manometer Calculation of static pressure in a pipeline based on measurement by UMC_V1_B308_Hydraulics_3 Tube Manometer Water jet calculation in cement MC_V1_B308_Hydraulics_4BIU grinding mill Water jet calculation in cement MC_V1_B308_Hydraulics_4 grinding mill External water jet calculation in cement MC_V1_B308_Hydraulics_5BIU grinding mill External water jet calculation in cement MC_V1_B308_Hydraulics_5 grinding mill Efficiency calculation of a centrifugal MC_V1_B308_Hydraulics_6BIU pump in operation Efficiency calculation of a centrifugal MC_V1_B308_Hydraulics_6 pump in operation Pressure and power calculation of a MC_V1_B308_Hydraulics_7BIU centrifugal pump to pump water Pressure and power calculation of a MC_V1_B308_Hydraulics_7 centrifugal pump to pump water Fluid flow - calculation of Raynold's MC_V1_B308_Hydraulics_8BIU number and friction factor

10

40

MC_V1_B308_Hydraulics_8

MC_V1_B308_Hydraulics_9BIU

MC_V1_B308_Hydraulics_9 MC_V1_B308_Hydraulics_10BI U

MC_V1_B308_Hydraulics_10 MC_V1_B308_Hydraulics_11BI U MC_V1_B308_Hydraulics_11 MC_V1_B308_Hydraulics_12BI U MC_V1_B308_Hydraulics_12 MC_V1_B308_Hydraulics_13BI U MC_V1_B308_Hydraulics_13 MC_V1_B308_Hydraulics_14BI U MC_V1_B308_Hydraulics_14 MC_V1_B308_Hydraulics_15BI U MC_V1_B308_Hydraulics_15 MC_V1_B308_Hydraulics_16BI U

Fluid flow - calculation of Raynold's number and friction factor Fluid flow - calculation of flow between three interconnected tanks in star formation Fluid flow - calculation of flow between three interconnected tanks in star formation Fluid flow - calculation of work done by a pump to empty a sump and lift the water to over head tank Fluid flow - calculation of work done by a pump to empty a sump and lift the water to over head tank Fluid flow - calculation of flow through pipeline with ventury meter Fluid flow - calculation of flow through pipeline with ventury meter Selection of pipeline in pumping system design Selection of pipeline in pumping system design Energy in liquids -an approach to Barnaulli's equation Energy in liquids -an approach to Barnaulli's equation Calculation of pressure, downstream in a pipeline Calculation of pressure, downstream in a pipeline Pressure loss in a pipeline due to fluid flow Pressure loss in a pipeline due to fluid flow Calculation of power required for a pump to deliver water through a pipeline system Calculation of power required for a pump to deliver water through a pipeline system

MC_V1_B308_Hydraulics_16 MC_V1_B308_Hydraulics_17TX T Pumping terminologies MC_V1_B308_Hydraulics_18BI U Pumping laws MC_V1_B308_Hydraulics_18

Pumping laws Pump systems Calculation of Net Positive Suction MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above U reservoir level. Calculation of Net Positive Suction Head (NPSH) for pumplocated above MC_V1_B308_Hydraulics_20 reservoir level. Calculation of Net Positive Suction MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above Ua reservoir level.(Using Global variable) Calculation of Net Positive Suction MC_V1_B308_Hydraulics_21BI Head (NPSH) for pump located below U reservoir level.

MC_V1_B308_Hydraulics_21

MathCement MathCement_PYRO

Calculation of Net Positive Suction Head (NPSH) for pump located below reservoir level.

MC_V1_B309_Insulation_TOC Insulation General Specifications for Insulation in MC_V1_B309_Insulation_1BIU Cement Plant General Specifications for Insulation in MC_V1_B309_Insulation_1 Cement Plant Module 3 Volume-4 : Simulation model for pyro-processing

2

Process calculation of plant sections Book 200 MC_V4_B201_KilnPH_TOC

Kiln Preheater Section

MC_V4_B201_KilnPH_1BIU

Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1

Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1aBIU

Preheater Exhaust Gases -with oil firing

MC_V4_B201_KilnPH_1a MC_V4_B201_KilnPH_2BIU MC_V4_B201_KilnPH_2 MC_V4_B201_KilnPH_3BIU MC_V4_B201_KilnPH_3

Preheater Exhaust Gases -with oil firing Pressure loss in kiln and preheater Pressure loss in kiln and preheater Preheater fan rating Preheater fan rating

MC_V4_B201_KilnPH_4BIU

Tertiary air and ducting to precalciner

MC_V4_B201_KilnPH_4 MC_V4_B201_KilnPH_5BIU MC_V4_B201_KilnPH_5

MC_V4_B201_KilnPH_10

Tertiary air and ducting to precalciner Primary air fan for coal firing in kiln Primary air fan for coal firing in kiln Mass balance in a single cyclone preheater stage Mass balance in a single cyclone preheater stage Mass balance in multiple preheater stages Mass balance in multiple preheater stages Gas balance in preheater Gas balance in preheater Input data calculation for file B201_KilnPH_10BIU Input data calculation for file B201_KilnPH_10 Heat gas and mass balance in 5 stage preheater with precalciner Heat gas and mass balance in 5 stage preheater with precalciner

MC_V4_B201_KilnPH_11BIU MC_V4_B201_KilnPH_11

Radiation losses from kiln Radiation losses from kiln

MC_V4_B201_KilnPH_12BIU

Calculation of false air into the system

MC_V4_B201_KilnPH_6BIU MC_V4_B201_KilnPH_6 MC_V4_B201_KilnPH_7BIU MC_V4_B201_KilnPH_7 MC_V4_B201_KilnPH_8BIU MC_V4_B201_KilnPH_8 MC_V4_B201_KilnPH_9BIU MC_V4_B201_KilnPH_9 MC_V4_B201_KilnPH_10BIU

25

MC_V4_B201_KilnPH_13aBIU

Kiln heat balance

MC_V4_B202_Cooler_TOC

Clinker Cooler Section

MC_V4_B202_Cooler_1

Clinker cooler -cooling air calculation Clinker cooler gas balance and heat balance Clinker cooler gas balance and heat balance Calculation of grate area and bed height for clinker cooler

MC_V4_B202_Cooler_2BIU MC_V4_B202_Cooler_2 MC_V4_B202_Cooler_3

MC_V4_B203_Pyro_TOC

MC_V4_B203_Pyro_1BIU

MC_V4_B203_Pyro_2BIU

MC_V4_B203_Pyro_2

MC_V4_B203_Pyro_3BIU

Pyro Processing ( Kiln, Preheater & Cooler ) Section Over all heat balance, gas balance and mass balance in the pyro section-4 stage preheater -64p Over all heat balance, gas balance and mass balance in the pyro section-5 stage preheater -69p Over all heat balance, gas balance and mass balance in the pyro section-5 stage preheater -69p Over all heat balance, gas balance and mass balance in the pyro section-6 stage preheater -74p

4

4

Process design calculations support systems Book 300 MC_V4_B302_Heat_TOC MC_V4_B301_Heat_1BIU MC_V4_B301_Heat_2BIU

MathCement MathCement_FluidPower

MC_V4_B301_Heat_3BIU Module 4 Volume-5 : Fluid power Air and Gas Handling Book 200

Heat & Combustion Combustion calculations for burning of fuel oil Gaseous fuels- combustion calculations Calculation of total heat required to evapoate moisture

MC_V5_B201_Fans_1

Pneumatics and compressed air systems Calculation of mass of gases stored in a vessel Calculation of mass of gases stored in a vessel

MC_V5_B201_Fans_2BIU

Compressed air pressure in a cylinder to deliver a desired clamping force

MC_V5_B201_Fans_TOC MC_V5_B201_Fans_1BIU

3

36

MC_V5_B201_Fans_5

Compressed air pressure in a cylinder to deliver a desired clamping force Calculation of theoretical power to compress air polytropically Calculation of theoretical power to compress air polytropically Calculation of theoretical power for isothermal compression of air Calculation of theoretical power for isothermal compression of air Calculation of inter-cooler pressure for minimum power for two stage compression of air Calculation of inter-cooler pressure for minimum power for two stage compression of air

MC_V5_B201_Fans_6BIU

Calculation of pressure loss and flow through compressed air pipe lines

MC_V5_B201_Fans_6

Calculation of pressure loss and flow through compressed air pipe lines

MC_V5_B201_Fans_7BIU

Calculation of pipe diameter for flow through compressed air pipe lines

MC_V5_B201_Fans_2 MC_V5_B201_Fans_3BIU MC_V5_B201_Fans_3 MC_V5_B201_Fans_4BIU MC_V5_B201_Fans_4

MC_V5_B201_Fans_5BIU

MC_V5_B201_Fans_7

MC_V5_B201_Fans_8BIU

Calculation of pipe diameter for flow through compressed air pipe lines Production and distribution of compressed air Calculation of frequency at which compressor would come on load as function of system demand.

MC_V5_B201_Fans_10

Calculation of frequency at which compressor would come on load as function of system demand. Calculation of consumption of compressed air in operating a cylinder Calculation of consumption of compressed air in operating a cylinder Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke

MC_V5_B201_Fans_11BIU

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder.

MC_V5_B201_Fans_8

MC_V5_B201_Fans_9BIU

MC_V5_B201_Fans_9

MC_V5_B201_Fans_10BIU

MC_V5_B201_Fans_13

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder. Calculation of capacity of receiver based on operational demand of compressed air Calculation of capacity of receiver based on operational demand of compressed air Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_14BIU

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_14

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_15BIU

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down.

MC_V5_B201_Fans_11

MC_V5_B201_Fans_12BIU

MC_V5_B201_Fans_12

MC_V5_B201_Fans_13BIU

MC_V5_B201_Fans_17

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down. Calculating compressed air cylinder bore to be able to develop a desired clamping force Calculating compressed air cylinder bore to be able to develop a desired clamping force Calculating cylinder bore and compressed air consumption to move a load up an incline. Calculating cylinder bore and compressed air consumption to move a load up an incline.

MC_V5_B201_Fans_18BIU

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

MC_V5_B201_Fans_18

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

MC_V5_B201_Fans_15

MC_V5_B201_Fans_16BIU

MC_V5_B201_Fans_16

MC_V5_B201_Fans_17BIU

MathCement MathCement_Business

Module 5 Volume-22 : Business Mathematics Funds and assets creation Book 200

MC_V22_B201_Interest_TOC

MC_V22_B201_Interest_2

Interest Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known Calculation of Nominal Rate of Interest on an Investment when Effective Rate of Interest is Known Calculation of Nominal Rate of Interest on an Investment when Effective Rate of Interest is Known

MC_V22_B201_Interest_3BIU

Calculation of Rates of Interest on an Investment when Final Balance After the End of Deposit Period is Known

MC_V22_B201_Interest_3

Calculation of Rates of Interest on an Investment when Final Balance After the End of Deposit Period is Known

MC_V22_B201_Interest_4BIU

Calculation of Future Value of a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_4

Calculation of Future Value of a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_5BIU

Calculation of Rate of Nominal Interest per Year,to Reach a Certain Future Value on a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_5

Calculation of Rate of Nominal Interest per Year,to Reach a Certain Future Value on a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_6BIU

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

MC_V22_B201_Interest_1BIU

MC_V22_B201_Interest_1

MC_V22_B201_Interest_2BIU

12

MC_V22_B201_Interest_6

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

MC_V22_B202_Annuities_TO C Annuities Calculation of Payments for a Sinking MC_V22_B202_Annuities_1BIU Fund Calculation of Payments for a Sinking MC_V22_B202_Annuities_1 Fund Calculation of Time Required for a MC_V22_B202_Annuities_2BIU Target Amount in Sinking Fund Calculation of Time Required for a MC_V22_B202_Annuities_2 Target Amount in Sinking Fund Calculation to find, how much money will be in the Sinking Fund after a MC_V22_B202_Annuities_3BIU certain period. Calculation to find, how much money will be in the Sinking Fund after a MC_V22_B202_Annuities_3 certain period. Calculation to find, present value of an MC_V22_B202_Annuities_4BIU annuity Calculation to find, present value of an MC_V22_B202_Annuities_4 annuity Calculation to find, equated monthly MC_V22_B202_Annuities_5BIU instalment to repay a loan Calculation to find, equated monthly MC_V22_B202_Annuities_5 instalment to repay a loan

MC_V22_B203_Depreciation_ TOC MC_V22_B203_Depreciation_1 TXT MC_V22_B203_Depreciation_2 BIU

Depreciation

Introduction to Depreciation Depreciation Calculation of Assets by Straight-line Method Depreciation Calculation of Assets by MC_V22_B203_Depreciation_2 Straight-line Method MC_V22_B203_Depreciation_4 Depreciation Calculation of Assets by BIU Reducing Balance Method MC_V22_B203_Depreciation_5 BIU MC_V22_B203_Depreciation_6 BIU

MathCement

Module 6

MathCement_NewCalc

Volume-23 : New Calculations Miscellaneous Book 200

Depreciation Calculation of Assets by Sum-of-the-Years' -Digits Method Depreciation Calculation by Units of Production Method

10

6

MC_V23_B201_Hopper_TOC

Hopper design

MC_V23_B201_Hopper_1BIU

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

MC_V23_B201_Hopper_1

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

MC_V23_B201_Hopper_2BIU

Calculation of wall angles and valley angles of a hopper with square and rectangular cross section, given the opening dimensions and height of the pyramidal part.

MC_V23_B201_Hopper_2

Calculation of wall angles and valley angles of a hopper with square and rectangular cross section, given the opening dimensions and height of the pyramidal part.

MC_V23_B201_Hopper_3BIU

Calculation of lateral pressure on silo wall due to stored bulk material as function of filling height and checking the possibility of increasing capacity by increase of height.

MC_V23_B201_Hopper_3

Calculation of lateral pressure on silo wall due to stored bulk material as function of filling height and checking the possibility of increasing capacity by increase of height.

MC_V23_B201_Hopper_4BIU

Calculation of maximum filling height of a silo so that the lateral pressure does not exceed given safe value

MC_V23_B201_Hopper_4

Calculation of maximum filling height of a silo so that the lateral pressure does not exceed given safe value

MC_V23_B202_Refra_TOC

MC_V23_B202_Refra_1BIU

MC_V23_B202_Refra_1 MC_V23_B203_Kiln_TOC MC_V23_B203_Kiln_1BIU MC_V23_B203_Kiln_1

8

Refractory design Calculation to determine number of refractory bricks required for a kiln section Calculation to determine number of refractory bricks required for a kiln section

2

Kiln Calculation to determine the gap between tyre and supporting pads Calculation to determine the gap between tyre and supporting pads

6

MC_V23_B203_Kiln_3

Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure. Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure. Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner. Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner.

MC_V23_B204_Fuels_TOC

Fuels & combustion

MC_V23_B203_Kiln_2BIU

MC_V23_B203_Kiln_2

MC_V23_B203_Kiln_3BIU

MC_V23_B204_Fuels_1BIU MC_V23_B204_Fuels_2BIU MC_V23_B204_Fuels_2 MC_V23_B204_Fuels_3BIU MC_V23_B204_Fuels_3

MC_V23_B205_Ducts_TOC MC_V23_B205_Ducts_1BIU MC_V23_B205_Ducts_1

MC_V23_B206_Dedust_TOC

MC_V23_B206_dedust_1BIU

MC_V23_B206_dedust_1

MC_V23_B206_dedust_2BIU

MC_V23_B206_dedust_2

MC_V23_B206_Dedust_3BIU

5

Determine percentage of excess air used in burning a fuel, in a furnace generating hot gas, when data for flue gas analysis by Orsat is available Burner calculation - 3- channel coal firing burner Burner calculation - 3- channel coal firing burner Gaseous fuels - combustion calculations -expanded Gaseous fuels - combustion calculations -expanded

Chutes & Ducts Load analysis of a multi-support saddle mounted tertiary air duct Load analysis of a multi-support saddle mounted tertiary air duct

2

Dedusting systems Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln. Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln. Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end . Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end . Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

6

MC_V23_B206_Dedust_3

Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

MC_V23_B207_Preblend_TOC Preblending systems Calculation of longitudinal and linear MC_V23_B207_Preblend_1BIU blending beds . Calculation of longitudinal and linear MC_V23_B207_Preblend_1 blending beds .

2

MC_V23_B208_Matrl_TOC

Materials properties

4

MC_V23_B208_Matrl_1BIU

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_1

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_2BIU

Calculation of specific heats of various gases as a function of temperature

MC_V23_B208_Matrl_2

Calculation of specific heats of various gases as a function of temperature

560

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Module 1

MathCement _2000

Volume-1 : Cement plant process calculations

Part -1

No of files

Process calculation of plant sections Book 200 MC_V1_B201_Quarry_TOC MC_V1_B201_Quarry_1BIU MC_V1_B201_Quarry_1 MC_V1_B201_Quarry_2BIU MC_V1_B201_Quarry_2

Quarry Section Quarry Deposit Estimation Quarry Deposit Estimation Quarry - Excavator Quarry - Excavator

6

MC_V1_B201_Quarry_3BIU_r3 Quarry - Dumper Calculations MC_V1_B201_Quarry_3_r3 Quarry - Dumper Calculations

MC_V1_B202_Crushing_TOC Crushing Section MC_V1_B202_Crushing_1BIU_ r5 Crusher and Auxiliaries Calculations MC_V1_B202_Crushing_1_r5 MC_V1_B202_Crushing_2BIU MC_V1_B202_Crushing_2

MC_V1_B202_Crushing_3BIU

MC_V1_B202_Crushing_3

MC_V1_B202_Crushing_4BIU

MC_V1_B202_Crushing_4 MC_V1_B202_Crushing_5BIU MC_V1_B202_Crushing_5 MC_V1_B202_Crushing_6BIU MC_V1_B202_Crushing_6

12

Crusher and Auxiliaries Calculations Single Rotor Hammer or Impact Crusher Calculations Single Rotor Hammer or Impact Crusher Calculations Calculation of power for existing crusher at different capacities application of Rittinger's law Calculation of power for existing crusher at different capacities application of Rittinger's law Calculation of power for existing crusher but to be used for different / changed material - application of Rittinger's law Calculation of power for existing crusher but to be used for different / changed material - application of Rittinger's law Calculation of throughput for Roll Crusher Calculation of throughput for Roll Crusher Double Rotor Hammer or Impact Crusher Calculations Double Rotor Hammer or Impact Crusher Calculations

MC_V1_B203_Preblending_TOC Pre-blending Section MC_V1_B203_Preblending_1BI Preblending and Stockpile Equipment U Calculations

8

Preblending and Stockpile Equipment MC_V1_B203_Preblending_1 Calculations MC_V1_B203_Preblending_2BI Stockpile capacities-Longitudinal with U trapizoidal cross section Stockpile capacities-Longitudinal with MC_V1_B203_Preblending_2 trapizoidal cross section MC_V1_B203_Preblending_3BI Stockpile capacities-Longitudinal with U triangular cross section Stockpile capacities-Longitudinal with MC_V1_B203_Preblending_3 triangular cross section MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped U windrows -triangular section MC_V1_B203_Preblending_4BI Stockpile capacities-Kidney shaped U windrows -triangular section

MC_V1_B204_Rawmill_TOC

Raw Mill Section Bond Work Index of the various material based on bond test mill result MC_V1_B204_RawMill_1_r4 dry basis Calculation of Power at Ball Mill Shaft for Raw Material,based on Bond's Work MC_V1_B204_RawMill_2BIU Index Calculation of power at Ball Mill shaft for Raw material, based on Bond's work MC_V1_B204_RawMill_2 index Raw Mill and Auxiliary Equipment MC_V1_B204_RawMill_3BIU Capacity Calculations Raw Mill and Auxiliary Equipment MC_V1_B204_RawMill_3 Capacity Calculations Raw Material Drying - Estimation of MC_V1_B204_RawMill_4BIU_r total moisture to be evaporated from 3 feed Raw Material Drying - Estimation of total moisture to be evaporated from MC_V1_B204_RawMill_4_r3 feed Raw Mill Heat Balance - Evaluation of MC_V1_B204_RawMill_5BIU Hot Gas Requirement for Drying Raw Mill Heat Balance - Evaluation of Hot MC_V1_B204_RawMill_5 Gas Requirement for Drying Calculation of Ball Mill Percentage MC_V1_B204_RawMill_6BIU Filling as per Measurement Calculation of Ball Mill Percentage MC_V1_B204_RawMill_6 Filling as per Measurement MC_V1_B204_RawMill_7BIU MC_V1_B204_RawMill_7 MC_V1_B204_RawMill_8BIU MC_V1_B204_RawMill_8

MC_V1_B204_RawMill_9BIU

Calculation of Grinding Ball Size Calculation of Grinding Ball Size Specific Heat of Raw Material as a Function of Temperature Specific Heat of Raw Material as a Function of Temperature Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuit ball mill

49

MC_V1_B204_RawMill_9

Estimation of specific power consumption, at mill shaft, based on the operating parameters of close circuit ball mill

Calculation of mill power demand for MC_V1_B204_RawMill_10BIU_ desired output at specified feed and r3 product sizes, based on Bond Index. Calculation of mill power demand for desired output at specified feed and MC_V1_B204_RawMill_10_r4 product sizes, based on Bond Index. MC_V1_B204_RawMill_10_1BI Calculation of mill output for different U feed and product sizes Calculation of mill output for different MC_V1_B204_RawMill_10_1 feed and product sizes Calculation of Efficiency of Dynamic Air MC_V1_B204_RawMill_11BIU Separator Calculation of Efficiency of Dynamic Air MC_V1_B204_RawMill_11 Separator Average Piece Weight of Grinding MC_V1_B204_RawMill_12BIU Media Average Piece Weight of Grinding MC_V1_B204_RawMill_12 Media Ball Mill Critical Speed and Ball Charge MC_V1_B204_RawMill_13BIU Calculations Ball Mill Critical Speed and Ball Charge MC_V1_B204_RawMill_13 Calculations MC_V1_B204_RawMill_14BIU_ Vertical Roller Mill -- Calculation of r4 Power Vertical Roller Mill -- Calculation of MC_V1_B204_RawMill_14_r4 Power MC_V1_B204_RawMill_15BIU_ Radiation Loss in Raw Mill Heat r3 Balance Radiation Loss in Raw Mill Heat MC_V1_B204_RawMill_15_r3 Balance Calculation of false air coming into MC_V1_B204_RawMill_16BIU grinding mill system Calculation of false air coming into MC_V1_B204_RawMill_16 grinding mill system

MC_V1_B204_RawMill_17BIU

Calculation of water pressure at nozzle over material bed of Vertical Roller Mill with supply from overhead tank

MC_V1_B204_RawMill_17

Calculation of water pressure at nozzle over material bed of Vertical Roller Mill with supply from overhead tank

MC_V1_B204_RawMill_18BIU

Calculation of retention time of material in a two compartment ball mill

Calculation of retention time of material in a two compartment ball mill Rosin-Rammler equation -calculation of MC_V1_B204_RawMill_19BIU_ predicted residue on sieve and variaton r1 calculations MC_V1_B204_RawMill_18

Rosin-Rammler equation -calculation of predicted residue on sieve and variaton MC_V1_B204_RawMill_19_r1 calculations Calculation of mean diameter of fine MC_V1_B204_RawMill_20BIU ground particles Calculation of mean diameter of fine MC_V1_B204_RawMill_20 ground particles MC_V1_B204_RawMill_21BIU_ Calculation of auxiliary drive rating of r1 Ball Mill for raw grinding Calculation of auxiliary drive rating of MC_V1_B204_RawMill_21_r1 Ball Mill for raw grinding MC_V1_B204_RawMill_22BIU_ Calculation of makeup charge or ball r2 mills Calculation of makeup charge or ball MC_V1_B204_RawMill_22_r2 mills MC_V1_B204_RawMill_23BIU_ Calculation of wear rate of grinding r1 balls in ball mills Calculation of wear rate of grinding MC_V1_B204_RawMill_23_r1 balls in ball mills Calculation of Recirculation Air in Raw MC_V1_B204_RawMill_24BIU Grinding Vertical Roller Mill Calculation of Recirculation Air in Raw MC_V1_B204_RawMill_24 Grinding Vertical Roller Mill

MC_V1_B205_Blending_TOC Blending and Storage Section Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for MC_V1_B205_Blending_1BIU Raw-meal preparation Calculation of Blending & Storage Silos and Auxiliary Equipment Capacity for MC_V1_B205_Blending_1 Raw-meal preparation MC_V1_B205_Blending_2BIU_r Calculation of Kiln Feed Raw-meal 3 Systems Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_2_r3 Systems Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_3BIU Quantity Calculation of Kiln Feed Raw-meal MC_V1_B205_Blending_3 Quantity MC_V1_B205_Blending_4BIU_r Calculation of blending factor by 2 methods of standard deviation Calculation of blending factor by MC_V1_B205_Blending_4_r2 methods of standard deviation

8

MC_V1_B206_Kilnfeed_TOC Kiln-feed Section MC_V1_B206_Kilnfeed_1BIU_r Locating feeding point of material into 3 Preheater Gas ducts Locating feeding point of material into MC_V1_B206_Kilnfeed_1_r3 Preheater Gas ducts

2

MC_V1_B207_Clinker_TOC

Clinkerisation (kiln,preheater)Section

49

Calculation of Kiln and Auxiliary MC_V1_B207_Clinker_1BIU_r3 Equipment Capacities. Calculation of Kiln and Auxiliary MC_V1_B207_Clinker_1_r3 Equipment Capacities. MC_V1_B207_Clinker_2BIU_r3 Leakages through Kiln Air Seals MC_V1_B207_Clinker_2_r3 Leakages through Kiln Air Seals

MC_V1_B207_Clinker_3BIU

MC_V1_B207_Clinker_3 MC_V1_B207_Clinker_4BIU MC_V1_B207_Clinker_4

Calculation of Specific Heats of Clinker as a Function of Clinker Temperature Calculation of Specific Heats of Clinker as a Function of Clinker Temperature Kiln Retention Time and Related Parameters Kiln Retention Time and Related Parameters

MC_V1_B207_Clinker_5BIU_r3 Kiln sinter zone cooling fans MC_V1_B207_Clinker_5_r3 Kiln sinter zone cooling fans Calculation of nose ring cooling air for MC_V1_B207_Clinker_6BIU_r3 kiln inlet Calculation of nose ring cooling air for MC_V1_B207_Clinker_6_r3 kiln inlet MC_V1_B207_Clinker_7BIU Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_7 Kiln Tyre / Shell Ovality MC_V1_B207_Clinker_8BIU_r4 Kiln Capacity check MC_V1_B207_Clinker_8_r4 Kiln Capacity check Degree of Decarbonation of Raw Meal MC_V1_B207_Clinker_9BIU -Definition and calculation Degree of Decarbonation of Raw Meal MC_V1_B207_Clinker_9 -Definition and calculation

MC_V1_B207_Clinker_10BIU

MC_V1_B207_Clinker_10 MC_V1_B207_Clinker_11BIU MC_V1_B207_Clinker_11 MC_V1_B207_Clinker_12BIU MC_V1_B207_Clinker_12 MC_V1_B207_Clinker_13BIU MC_V1_B207_Clinker_13 MC_V1_B207_Clinker_14BIU

Degree of Decarbonation of Raw Meal Calculation on Operating Data Degree of Decarbonation of Raw Meal Calculation on Operating Data Reaction Enthalpy -Decarbonation and Clinkerisation Reaction Enthalpy -Decarbonation and Clinkerisation Theoretical Heat of Clinker Formation Calculation Theoretical Heat of Clinker Formation Calculation Calculation of kiln mass under operating conditions Calculation of kiln mass under operating conditions Calculation of Kiln Torque under Operating Conditions Calculation of Kiln Torque under Operating Conditions

MC_V1_B207_Clinker_14 MC_V1_B207_Clinker_15BIU_r 3 Calculation for Kiln Hydraulic Thruster MC_V1_B207_Clinker_15_r3

Calculation for Kiln Hydraulic Thruster

MC_V1_B207_Clinker_16TXT

Kiln Hydraulic Thruster - A Note

MC_V1_B207_Clinker_17BIU MC_V1_B207_Clinker_17

Kiln Drive Specification Kiln Drive Specification Calculation of expansion of Kiln in hot condition Calculation of expansion of Kiln in hot condition Calculation of Temerature Profile of Kiln Shell in hot condition Calculation of Temerature Profile of Kiln Shell in hot condition

MC_V1_B207_Clinker_18BIU MC_V1_B207_Clinker_18 MC_V1_B207_Clinker_19BIU MC_V1_B207_Clinker_19 MC_V1_B207_Clinker_20BIU MC_V1_B207_Clinker_20

MC_V1_B207_Clinker_21

Calcination Function Calcination Function Calculation of false air infiltration into kiln preheater system Calculation of false air infiltration into kiln preheater system

MC_V1_B207_Clinker_22BIU

Calculation of Alkali Bypass System

MC_V1_B207_Clinker_22

Calculation of Alkali Bypass System Calculation of Range of Bypass Quantity of Gases from Kiln to Limit Alkali concentration in Clinker Calculation of Range of Bypass Quantity of Gases from Kiln to Limit Alkali concentration in Clinker Correlation Between Central Chord Angle or Charge Angle and Degree of Filling of Kiln Correlation Between Central Chord Angle or Charge Angle and Degree of Filling of Kiln Calculation of fresh cooling air and water to reduce the temperature of kiln (alkali) bypass gases before release to atmosphere Calculation of fresh cooling air and water to reduce the temperature of kiln (alkali) bypass gases before release to atmosphere

MC_V1_B207_Clinker_21BIU

MC_V1_B207_Clinker_23BIU

MC_V1_B207_Clinker_23

MC_V1_B207_Clinker_24BIU

MC_V1_B207_Clinker_24

MC_V1_B207_Clinker_25BIU

MC_V1_B207_Clinker_25

MC_V1_B208_ClCooling_TOC Clinker Cooling Section Calculation of Grate Cooler Drive MC_V1_B208_ClCooling_2BIU Power Calculation of Grate Cooler Drive MC_V1_B208_ClCooling_2 Power Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_3BIU Tapping from Cooler Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_3 Tapping from Cooler

8

Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_4BIU Tapping from Kiln Hood Calculation of Grate Cooler Recuperation Efficiency -T.A. Duct MC_V1_B208_ClCooling_4 Tapping from Kiln Hood Calculation of Grate Cooler Offset from MC_V1_B208_ClCooling_5BIU Kiln axis Calculation of Grate Cooler Offset from MC_V1_B208_ClCooling_5 Kiln axis MC_V1_B209_Clstore_TOC

MC_V1_B209_Clstore_1BIU

MC_V1_B209_Clstore_1

MC_V1_B210_Cement_TOC

Clinker Storage Section Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile Calculation of Clinker Transport Equipment Capacity and Clinker Stockpile

MC_V1_B210_Cement_3

Cement Grinding Section Calculation of Cement Mill and Auxiliary Equipment Calculation of Cement Mill and Auxiliary Equipment Calculation of Cement Grindability based on Ziesel Value Calculation of Cement Grindability based on Ziesel Value Cement Mill Heat Balance and Calculation of Hot Gas for Drying Cement Mill Heat Balance and Calculation of Hot Gas for Drying

MC_V1_B210_Cement_4BIU

Calculation of Cement Mill Output as a function of Grinding Media Load

MC_V1_B210_Cement_1BIU MC_V1_B210_Cement_1 MC_V1_B210_Cement_2BIU MC_V1_B210_Cement_2 MC_V1_B210_Cement_3BIU

MC_V1_B210_Cement_4 MC_V1_B210_Cement_5BIU MC_V1_B210_Cement_5 MC_V1_B210_Cement_6BIU MC_V1_B210_Cement_6 MC_V1_B210_Cement_7BIU MC_V1_B210_Cement_7

Calculation of Cement Mill Output as a function of Grinding Media Load Estimation of grindability of Clinker based on the operating parameters Estimation of grindability of Clinker based on the operating parameters Calculation of Water Spray in the Mill for Cooling Calculation of Water Spray in the Mill for Cooling

MC_V1_B210_Cement_8

Sizing of Close Circuit Cement Mill Sizing of Close Circuit Cement Mill Cement Mill Output at Different Finenesses Cement Mill Output at Different Finenesses

MC_V1_B210_Cement_9BIU MC_V1_B210_Cement_9

Cement Mill Cooling Air Cement Mill Cooling Air

MC_V1_B210_Cement_10BIU

Mill Radiation Loss

MC_V1_B210_Cement_8BIU

2

26

MC_V1_B210_Cement_10

Mill Radiation Loss Cement Mill Grinding Performance as a MC_V1_B210_Cement_11BIU Function of Surface Generated Cement Mill Grinding Performance as a MC_V1_B210_Cement_11 Function of Surface Generated Expected Power Draw of Cement Mill MC_V1_B210_Cement_12BIU as a Function of Speed Expected Power Draw of Cement Mill MC_V1_B210_Cement_12 as a Function of Speed MC_V1_B210_Cement_13BIU_ Clinker grinding mill - calculation of r2 capacity and power Clinker grinding mill - calculation of MC_V1_B210_Cement_13_r2 capacity and power

MathCement MathCement 2000

Part -2

Cement Storage and Dispatch MC_V1_B211_Cmtstore_TOC Section Calculation of Cement Transport and MC_V1_B211_Cmtstore_1BIU Silo and Auxiliary Equipment Calculation of Cement Transport and MC_V1_B211_Cmtstore_1 Silo and Auxiliary Equipment Evaluation of effect of weighing MC_V1_B211_Cmtstore_2BIU accuracy of packing m/c Evaluation of effect of weighing MC_V1_B211_Cmtstore_2 accuracy of packing m/c Module 2

4

Process design calculations support systems Book 300 MC_V1_B301_Site_TOC

Plant Site

MC_V1_B301_Site_1BIU

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B301_Site_1

The Barometric pressure at site based on the altitude above mean sea level

MC_V1_B302_Dedust_TOC MC_V1_B302_Dedust_1 MC_V1_B302_Dedust_2TXT MC_V1_B302_Dedust_21 MC_V1_B302_Dedust_22 MC_V1_B302_Dedust_23 MC_V1_B302_Dedust_24 MC_V1_B302_Dedust_25

Dedusting Systems Estimation of Vent Air Volume K - Factors Sketches for K - factors -set1 Sketches for K - factors -set2 Sketches for K - factors -set3 Sketches for K - factors -set4 Sketches for K - factors -set5

MC_V1_B302_Dedust_3BIU

Calculation of Pressure Losses in Ducting conveying powdery material

MC_V1_B302_Dedust_3 MC_V1_B302_Dedust_31BIU MC_V1_B302_Dedust_31 MC_V1_B302_Dedust_4BIU

Calculation of Pressure Losses in Ducting conveying powdery material Calculation of Friction Losses in Ductings from Tables /Graphs Calculation of Friction Losses in Ductings from Tables /Graphs Design Parameters for Design of Duct Systems

2

42

MC_V1_B302_Dedust_4 MC_V1_B302_Dedust_5TXT

Design Parameters for Design of Duct Systems Duct balancing

MC_V1_B302_Dedust_6BIU

Glass Bag House -Calculation of Gas Volume as Function of temperature.

MC_V1_B302_Dedust_6 MC_V1_B302_Dedust_7BIU MC_V1_B302_Dedust_7 MC_V1_B302_Dedust_8BIU MC_V1_B302_Dedust_8 MC_V1_B302_Dedust_9BIU MC_V1_B302_Dedust_9 MC_V1_B302_Dedust_10BIU MC_V1_B302_Dedust_10 MC_V1_B302_Dedust_11BIU MC_V1_B302_Dedust_11 MC_V1_B302_Dedust_12BIU

Glass Bag House -Calculation of Gas Volume as Function of temperature. GCT and ESP - Calculation of Gas Volume GCT and ESP - Calculation of Gas Volume Sizing of Gas Conditioning Tower Sizing of Gas Conditioning Tower Electrostatic Precipitator- Deutsch Efficiency Formula Electrostatic Precipitator- Deutsch Efficiency Formula Electrostatic Precipitator- Specific Collection Area Electrostatic Precipitator- Specific Collection Area Electrostatic Precipitator- Performance Evaluation Electrostatic Precipitator- Performance Evaluation Electrostatic Precipitator- To calculate Migration Velocity Electrostatic Precipitator- To calculate Migration Velocity

MC_V1_B302_Dedust_12 MC_V1_B302_Dedust_13BIU_r 3 Chimney design MC_V1_B302_Dedust_13_r3

MC_V1_B302_Dedust_15

Chimney design Calculation of flow through duct based on Pitot tube measurement Calculation of flow through duct based on Pitot tube measurement Calculation of pressure loss in duct due to friction and bends Calculation of pressure loss in duct due to friction and bends

MC_V1_B302_Dedust_16BIU

Velocity selection for ducting design

MC_V1_B302_Dedust_16

Velocity selection for ducting design

MC_V1_B302_Dedust_17BIU MC_V1_B302_Dedust_17

MC_V1_B302_Dedust_19BIU

Calculation for air curtain Calculation for air curtain Calculation of migration velocity of operating ESP Calculation of migration velocity of operating ESP Calculation of dedusting efficiency of a dust separator in terms of degrees of dust separation

MC_V1_B302_Dedust_20BIU

Calculation relating to conversion of industrial gases from standard volume to operating volume and vice-versa

MC_V1_B302_Dedust_14BIU MC_V1_B302_Dedust_14 MC_V1_B302_Dedust_15BIU

MC_V1_B302_Dedust_18BIU MC_V1_B302_Dedust_18

MC_V1_B303_Lab_TOC

Laboratory Investigations and Raw Mix Designs

MC_V1_B303_Lab_1BIU

Loss on Ignition of Kiln Feed Raw Meal

MC_V1_B303_Lab_1

MC_V1_B303_Lab_3

Loss on Ignition of Kiln Feed Raw Meal Silica Ratio and Requirement of Components Silica Ratio and Requirement of Components Alumina Ratio and Requirement of Components Alumina Ratio and Requirement of Components

MC_V1_B303_Lab_4BIU

Lime Saturation Factor - Calculation

MC_V1_B303_Lab_4

Lime Saturation Factor - Calculation Hydraulic Ratio of Kiln Feed Raw Meal Calculation Hydraulic Ratio of Kiln Feed Raw Meal Calculation Burnability Factor of Kiln Feed Raw Meal - Calculation Burnability Factor of Kiln Feed Raw Meal - Calculation Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae Complex Compounds of Cement Clinker - Calculation by Bogue's Formulae Percentage Liquid and Burnability Index Cement Clinker - Calculation Percentage Liquid and Burnability Index Cement Clinker - Calculation Total Carbonate Content in Kiln Feed Raw Meal- Calculation Total Carbonate Content in Kiln Feed Raw Meal- Calculation To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal To Calculate Quantity of CaO Required to Attain Specific Value of Total Carbonate Content in Kiln Feed Raw Meal Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination Kiln Dust Loss in Terms of Kiln Feed Raw Meal-and Apparant Degree of Calcination Quantity of Raw Material Samples for Lab. Investigation Coal Samples -A Point of View Purposes of Tests

MC_V1_B303_Lab_2BIU MC_V1_B303_Lab_2 MC_V1_B303_Lab_3BIU

MC_V1_B303_Lab_5BIU MC_V1_B303_Lab_5 MC_V1_B303_Lab_6BIU MC_V1_B303_Lab_6

MC_V1_B303_Lab_7BIU

MC_V1_B303_Lab_7 MC_V1_B303_Lab_8BIU MC_V1_B303_Lab_8 MC_V1_B303_Lab_9BIU MC_V1_B303_Lab_9

MC_V1_B303_Lab_10BIU

MC_V1_B303_Lab_10

MC_V1_B303_Lab_11BIU

MC_V1_B303_Lab_11 MC_V1_B303_Lab_12TXT MC_V1_B303_Lab_13TXT MC_V1_B303_Lab_14TXT

60

MC_V1_B303_Lab_15TXT MC_V1_B303_Lab_16TXT MC_V1_B303_Lab_17TXT MC_V1_B303_Lab_18TXT MC_V1_B303_Lab_19TXT MC_V1_B303_Lab_20TXT MC_V1_B303_Lab_21TXT MC_V1_B303_Lab_22BIU MC_V1_B303_Lab_22

Tests Conducted at Physical Laboratory Chemical Tests at Chemical Lab. Mineralogical Investigations Fuel Investgation Raw Mix Investgation Burnability Investigation Separation of ESP and Filter Dust Volatility of alkalies Volatility of alkalies Raw-mix Design

MC_V1_B303_Lab_23BIU

Raw-mix Design for Two Components

MC_V1_B303_Lab_23

MC_V1_B303_Lab_32

Raw-mix Design for Two Components Raw-mix Design based on Hydraulic Module Raw-mix Design based on Hydraulic Module Raw-mix Design based on Lime Saturation Factor Raw-mix Design based on Lime Saturation Factor Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio Three Component Raw-mix Design based on Lime Saturation Factor and Silica Ratio Calculation of Coal Ash Absorption Calculation of Coal Ash Absorption Raw-mix design calculation with two components to match desired potential clinker compounds Raw-mix design calculation with two components to match desired potential clinker compounds Calculation of Potential Clinker Composition Calculation of Potential Clinker Composition Calculation of Effect of Coal Ash Absorption on Clinker Analysis Calculation of Effect of Coal Ash Absorption on Clinker Analysis Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption Calculation of Two Component Raw Mix Design Considering Effect of Coal Ash Absorption

MC_V1_B303_Lab_33BIU

Raw-mix design calculation with three components to match desired potential clinker compounds

MC_V1_B303_Lab_33

Raw-mix design calculation with three components to match desired potential clinker compounds

MC_V1_B303_Lab_24BIU MC_V1_B303_Lab_24 MC_V1_B303_Lab_25BIU MC_V1_B303_Lab_25

MC_V1_B303_Lab_26BIU

MC_V1_B303_Lab_26 MC_V1_B303_Lab_27BIU MC_V1_B303_Lab_27

MC_V1_B303_Lab_29BIU

MC_V1_B303_Lab_29 MC_V1_B303_Lab_30BIU MC_V1_B303_Lab_30 MC_V1_B303_Lab_31BIU MC_V1_B303_Lab_31

MC_V1_B303_Lab_32BIU

MC_V1_B303_Lab_34BIU MC_V1_B303_Lab_34

MC_V1_B303_Lab_35BIU MC_V1_B303_Lab_35

MC_V1_B303_Lab_36TXT MC_V1_B303_Lab_37BIU

MC_V1_B304_Fuel_TOC MC_V1_B304_Fuel_1BIU_r3 MC_V1_B304_Fuel_1_r3 MC_V1_B304_Fuel_2BIU MC_V1_B304_Fuel_2 MC_V1_B304_Fuel_3BIU_r3 MC_V1_B304_Fuel_3_r3

MC_V1_B304_Fuel_4BIU

MC_V1_B304_Fuel_4 MC_V1_B304_Fuel_5BIU MC_V1_B304_Fuel_5 MC_V1_B304_Fuel_6TXT MC_V1_B304_Fuel_7BIU MC_V1_B304_Fuel_7 MC_V1_B304_Fuel_8TXT MC_V1_B304_Fuel_9TXT MC_V1_B304_Fuel_10TXT MC_V1_B304_Fuel_11BIU MC_V1_B304_Fuel_11 MC_V1_B304_Fuel_12BIU MC_V1_B304_Fuel_12 MC_V1_B304_Fuel_13BIU

Evaluation of influence of coal ash on clinker composition Evaluation of influence of coal ash on clinker composition Material Properties Properties of Bulk Solids - Bulk Density Determination Properties of Bulk Solids - Bulk Density Determination Properties of Bulk Solids Characteristics Influencing Behaviour Pattern Properties of Bulk Materials - Methods of particle size analysis

Fuels and Combustion Calculation of Capacities in Coal Preparation Section Calculation of Capacities in Coal Preparation Section Calculation of Coal Analysis and Heat Values Coal Calculation of Coal Analysis and Heat Values Coal Calculation of combustion air for burning of coal Calculation of combustion air for burning of coal Calculation of theoretical air for combustion of coal and products of combustion Calculation of theoretical air for combustion of coal and products of combustion Calculation of Flame Temperature Calculation of Flame Temperature Reactivity of Coal as a Function of Fineness Specific heats of gases as function of temp. T Specific heats of gases as function of temp. T Coal Grinding-Process considerations Coal Dosing and Firing-Process considerations Coal Burner -Process considerations Calculation of density of a mixture of dry and wet flue gases Calculation of density of a mixture of dry and wet flue gases Vertical Roller Mill for grinding coalcalculation of capacity and power Vertical Roller Mill for grinding coalcalculation of capacity and power Hot air for drying moisture in Vertical Roller Mill for grinding coal

44

MC_V1_B304_Fuel_17

Hot air for drying moisture in Vertical Roller Mill for grinding coal Calculation of combustion air for burning of fuel oil Calculation of combustion air for burning of fuel oil Calculation of combustion air for burning of gaseous fuels Calculation of combustion air for burning of gaseous fuels Gaseous fuels - calculation of products of combustion Gaseous fuels - calculation of products of combustion Combustion of fuel - calculation of chemical reactions Combustion of fuel - calculation of chemical reactions

MC_V1_B304_Fuel_18BIU

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout

MC_V1_B304_Fuel_13 MC_V1_B304_Fuel_14BIU MC_V1_B304_Fuel_14 MC_V1_B304_Fuel_15BIU MC_V1_B304_Fuel_15 MC_V1_B304_Fuel_16BIU MC_V1_B304_Fuel_16 MC_V1_B304_Fuel_17BIU

MC_V1_B304_Fuel_20

Orsat analysis and calculation of air / fuel ratio as function of carbon burnout Combustion calculations for burning of fuel oil Combustion calculations for burning of fuel oil Gaseous fuels - combustion calculations Gaseous fuels - combustion calculations

MC_V1_B304_Fuel_21BIU

Calculation of total heat loss due to moisture in coal fired to kiln / furnace

MC_V1_B304_Fuel_18 MC_V1_B304_Fuel_19BIU MC_V1_B304_Fuel_19 MC_V1_B304_Fuel_20BIU

MC_V1_B304_Fuel_22

Calculation of total heat loss due to moisture in coal fired to kiln / furnace Calculations to Fix Locating Coordinates of Kiln Burner Calculations to Fix Locating Coordinates of Kiln Burner

MC_V1_B304_Fuel_23BIU_r1

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank.

MC_V1_B304_Fuel_23_r1 MC_V1_B304_Fuel_24TXT MC_V1_B304_Fuel_25TXT

Determination of Fuel Oil Stock in a Cylindrical Horizontally Mounted Tank. Basic constituents of Coal Heat values of fuels

MC_V1_B304_Fuel_21 MC_V1_B304_Fuel_22BIU

MC_V1_B305_Convey_TOC

Conveying Systems Vertical bucket elevator (chain type) MC_V1_B305_Convey_1BIU_r4 calculation of capacity and power Vertical bucket elevator (chain type) MC_V1_B305_Convey_1_r4 calculation of capacity and power Deep Bucket or Deep Pan type MC_V1_B305_Convey_2BIU Conveyors -Power and Filling Deep Bucket or Deep Pan type MC_V1_B305_Convey_2 Conveyors -Power and Filling

26

MC_V1_B305_Convey_3BIU MC_V1_B305_Convey_3

Screw Conveyor Screw Conveyor Belt Conveyor -Length of Conveyor Belt MC_V1_B305_Convey_4BIU in a Roll Belt Conveyor -Length of Conveyor Belt MC_V1_B305_Convey_4 in a Roll Belt Conveyor --Length of Belt and MC_V1_B305_Convey_5BIU Speed Belt Conveyor --Length of Belt and MC_V1_B305_Convey_5 Speed Rubber belt conveyor -calculation of MC_V1_B305_Convey_6BIU_r3 belt width and capacity Rubber belt conveyor -calculation of MC_V1_B305_Convey_6_r3 belt width and capacity Design of Fluidised Gravity Conveyor MC_V1_B305_Convey_7BIU for raw meal or cement Design of Fluidised Gravity Conveyor MC_V1_B305_Convey_7 for raw meal or cement

MC_V1_B305_Convey_8BIU

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

MC_V1_B305_Convey_8

Design of Fluidised Gravity Conveyor for raw mill return grits with fines

MC_V1_B305_Convey_9BIU

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

MC_V1_B305_Convey_9

Design of Fluidised Gravity Conveyor for cement mill return grits with fines

MC_V1_B305_Convey_10BIU

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

MC_V1_B305_Convey_10

Design of Fluidised Gravity Conveyor for raw mill return grits without fines

MC_V1_B305_Convey_11BIU

Design of Fluidised Gravity Conveyor for cement mill grits without fines

MC_V1_B305_Convey_14BIU

Design of Fluidised Gravity Conveyor for cement mill grits without fines Power and tension calculations of rubber belt conveyor Power and tension calculations of rubber belt conveyor Various selection charts for power and tension calculations of rubber belt conveyor Various selection charts for power and tension calculations of rubber belt conveyor Belt conveyor drive arrangements and tensioning arrangements

MC_V1_B306_Fans_TOC MC_V1_B306_Fans_1BIU MC_V1_B306_Fans_1

Air and Gas Handling (Fans, Blowers & Compressors) Calculation of Fan Motor Power Calculation of Fan Motor Power

MC_V1_B305_Convey_11 MC_V1_B305_Convey_12BIU MC_V1_B305_Convey_12

MC_V1_B305_Convey_13BIU

MC_V1_B305_Convey_13

25

MC_V1_B306_Fans_2BIU

Calculation of Fan Operating Volume

MC_V1_B306_Fans_2 MC_V1_B306_Fans_3TXT

Calculation of Fan Operating Volume Design of Large Fans -Requirement of Motor Data

MC_V1_B306_Fans_4BIU

Calculation of linear expansion of shafts -during hot running conditions

MC_V1_B306_Fans_4 MC_V1_B306_Fans_5BIU MC_V1_B306_Fans_5 MC_V1_B306_Fans_6BIU MC_V1_B306_Fans_6

MC_V1_B306_Fans_7BIU

MC_V1_B306_Fans_7

MC_V1_B306_Fans_8BIU

MC_V1_B306_Fans_8

MC_V1_B306_Fans_9BIU

MC_V1_B306_Fans_9

MC_V1_B306_Fans_10BIU

MC_V1_B306_Fans_10

MC_V1_B306_Fans_11BIU

MC_V1_B306_Fans_11 MC_V1_B306_Fans_12BIU MC_V1_B306_Fans_12

Calculation of linear expansion of shafts -during hot running conditions Calculation of Fan Pressure and Power Rating Calculation of Fan Pressure and Power Rating Calculation of pressure development by fans and blowers Calculation of pressure development by fans and blowers Calculation of velocity pressure and pressure head development due to flow of air in a duct Calculation of velocity pressure and pressure head development due to flow of air in a duct Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves Calculation of system resistance in a ducting system and selecting an appropriate fan based on their characteristic curves Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system Calculation and plotting of system resistance curves by introduction of change in system design in a ducting system Calculation of fan pressure development as a function of gas temperature. Calculation of fan pressure development as a function of gas temperature. Calculation of fan pressure development at a new location considering change in barometric pressure Calculation of fan pressure development at a new location considering change in barometric pressure Calculation of fan output data under test conditions. Calculation of fan output data under test conditions.

MC_V1_B306_Fans_13BIU MC_V1_B306_Fans_13

MC_V1_B307_Matrls_TOC MC_V1_B307_Matrls_1BIU MC_V1_B307_Matrls_1 MC_V1_B307_Matrls_2BIU MC_V1_B307_Matrls_2 MC_V1_B307_Matrls_3BIU MC_V1_B307_Matrls_3 MC_V1_B307_Matrls_4BIU MC_V1_B307_Matrls_4 MC_V1_B307_Matrls_5BIU MC_V1_B307_Matrls_5

Calculation of fan output as a function of change in speed Calculation of fan output as a function of change in speed

Materials and Processing -General Folder Ventilation of Ball mills and cooling air calculation Ventilation of Ball mills and cooling air calculation Solving with LMTD -heat transfer in cooler or dryer. Solving with LMTD -heat transfer in cooler or dryer. Soil Properties Calculations Soil Properties Calculations Evaluation of hot gas utilisation factor in a drying system Evaluation of hot gas utilisation factor in a drying system Estimation of cement requirement for building brick wall Estimation of cement requirement for building brick wall

MC_V1_B308_Hydraulics_TO C Plant Hydraulics MC_V1_B308_Hydraulics_1BIU Quality of Plant Cooling Water MC_V1_B308_Hydraulics_1 Quality of Plant Cooling Water Hydraulic jack -calculation of power MC_V1_B308_Hydraulics_2BIU requirement Hydraulic jack -calculation of power MC_V1_B308_Hydraulics_2 requirement Calculation of static pressure in a pipeline based on measurement by UMC_V1_B308_Hydraulics_3BIU Tube Manometer Calculation of static pressure in a pipeline based on measurement by UMC_V1_B308_Hydraulics_3 Tube Manometer Water jet calculation in cement MC_V1_B308_Hydraulics_4BIU grinding mill Water jet calculation in cement MC_V1_B308_Hydraulics_4 grinding mill External water jet calculation in cement MC_V1_B308_Hydraulics_5BIU grinding mill External water jet calculation in cement MC_V1_B308_Hydraulics_5 grinding mill Efficiency calculation of a centrifugal MC_V1_B308_Hydraulics_6BIU pump in operation Efficiency calculation of a centrifugal MC_V1_B308_Hydraulics_6 pump in operation Pressure and power calculation of a MC_V1_B308_Hydraulics_7BIU centrifugal pump to pump water Pressure and power calculation of a MC_V1_B308_Hydraulics_7 centrifugal pump to pump water Fluid flow - calculation of Raynold's MC_V1_B308_Hydraulics_8BIU number and friction factor

10

40

MC_V1_B308_Hydraulics_8

MC_V1_B308_Hydraulics_9BIU

MC_V1_B308_Hydraulics_9 MC_V1_B308_Hydraulics_10BI U

MC_V1_B308_Hydraulics_10 MC_V1_B308_Hydraulics_11BI U MC_V1_B308_Hydraulics_11 MC_V1_B308_Hydraulics_12BI U MC_V1_B308_Hydraulics_12 MC_V1_B308_Hydraulics_13BI U MC_V1_B308_Hydraulics_13 MC_V1_B308_Hydraulics_14BI U MC_V1_B308_Hydraulics_14 MC_V1_B308_Hydraulics_15BI U MC_V1_B308_Hydraulics_15 MC_V1_B308_Hydraulics_16BI U

Fluid flow - calculation of Raynold's number and friction factor Fluid flow - calculation of flow between three interconnected tanks in star formation Fluid flow - calculation of flow between three interconnected tanks in star formation Fluid flow - calculation of work done by a pump to empty a sump and lift the water to over head tank Fluid flow - calculation of work done by a pump to empty a sump and lift the water to over head tank Fluid flow - calculation of flow through pipeline with ventury meter Fluid flow - calculation of flow through pipeline with ventury meter Selection of pipeline in pumping system design Selection of pipeline in pumping system design Energy in liquids -an approach to Barnaulli's equation Energy in liquids -an approach to Barnaulli's equation Calculation of pressure, downstream in a pipeline Calculation of pressure, downstream in a pipeline Pressure loss in a pipeline due to fluid flow Pressure loss in a pipeline due to fluid flow Calculation of power required for a pump to deliver water through a pipeline system Calculation of power required for a pump to deliver water through a pipeline system

MC_V1_B308_Hydraulics_16 MC_V1_B308_Hydraulics_17TX T Pumping terminologies MC_V1_B308_Hydraulics_18BI U Pumping laws MC_V1_B308_Hydraulics_18

Pumping laws Pump systems Calculation of Net Positive Suction MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above U reservoir level. Calculation of Net Positive Suction Head (NPSH) for pumplocated above MC_V1_B308_Hydraulics_20 reservoir level. Calculation of Net Positive Suction MC_V1_B308_Hydraulics_20BI Head (NPSH) for pumplocated above Ua reservoir level.(Using Global variable) Calculation of Net Positive Suction MC_V1_B308_Hydraulics_21BI Head (NPSH) for pump located below U reservoir level.

MC_V1_B308_Hydraulics_21

MathCement MathCement_PYRO

Calculation of Net Positive Suction Head (NPSH) for pump located below reservoir level.

MC_V1_B309_Insulation_TOC Insulation General Specifications for Insulation in MC_V1_B309_Insulation_1BIU Cement Plant General Specifications for Insulation in MC_V1_B309_Insulation_1 Cement Plant Module 3 Volume-4 : Simulation model for pyro-processing

2

Process calculation of plant sections Book 200 MC_V4_B201_KilnPH_TOC

Kiln Preheater Section

MC_V4_B201_KilnPH_1BIU

Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1

Preheater exhaust gases- calculation

MC_V4_B201_KilnPH_1aBIU

Preheater Exhaust Gases -with oil firing

MC_V4_B201_KilnPH_1a MC_V4_B201_KilnPH_2BIU MC_V4_B201_KilnPH_2 MC_V4_B201_KilnPH_3BIU MC_V4_B201_KilnPH_3

Preheater Exhaust Gases -with oil firing Pressure loss in kiln and preheater Pressure loss in kiln and preheater Preheater fan rating Preheater fan rating

MC_V4_B201_KilnPH_4BIU

Tertiary air and ducting to precalciner

MC_V4_B201_KilnPH_4 MC_V4_B201_KilnPH_5BIU MC_V4_B201_KilnPH_5

MC_V4_B201_KilnPH_10

Tertiary air and ducting to precalciner Primary air fan for coal firing in kiln Primary air fan for coal firing in kiln Mass balance in a single cyclone preheater stage Mass balance in a single cyclone preheater stage Mass balance in multiple preheater stages Mass balance in multiple preheater stages Gas balance in preheater Gas balance in preheater Input data calculation for file B201_KilnPH_10BIU Input data calculation for file B201_KilnPH_10 Heat gas and mass balance in 5 stage preheater with precalciner Heat gas and mass balance in 5 stage preheater with precalciner

MC_V4_B201_KilnPH_11BIU MC_V4_B201_KilnPH_11

Radiation losses from kiln Radiation losses from kiln

MC_V4_B201_KilnPH_12BIU

Calculation of false air into the system

MC_V4_B201_KilnPH_6BIU MC_V4_B201_KilnPH_6 MC_V4_B201_KilnPH_7BIU MC_V4_B201_KilnPH_7 MC_V4_B201_KilnPH_8BIU MC_V4_B201_KilnPH_8 MC_V4_B201_KilnPH_9BIU MC_V4_B201_KilnPH_9 MC_V4_B201_KilnPH_10BIU

25

MC_V4_B201_KilnPH_13aBIU

Kiln heat balance

MC_V4_B202_Cooler_TOC

Clinker Cooler Section

MC_V4_B202_Cooler_1

Clinker cooler -cooling air calculation Clinker cooler gas balance and heat balance Clinker cooler gas balance and heat balance Calculation of grate area and bed height for clinker cooler

MC_V4_B202_Cooler_2BIU MC_V4_B202_Cooler_2 MC_V4_B202_Cooler_3

MC_V4_B203_Pyro_TOC

MC_V4_B203_Pyro_1BIU

MC_V4_B203_Pyro_2BIU

MC_V4_B203_Pyro_2

MC_V4_B203_Pyro_3BIU

Pyro Processing ( Kiln, Preheater & Cooler ) Section Over all heat balance, gas balance and mass balance in the pyro section-4 stage preheater -64p Over all heat balance, gas balance and mass balance in the pyro section-5 stage preheater -69p Over all heat balance, gas balance and mass balance in the pyro section-5 stage preheater -69p Over all heat balance, gas balance and mass balance in the pyro section-6 stage preheater -74p

4

4

Process design calculations support systems Book 300 MC_V4_B302_Heat_TOC MC_V4_B301_Heat_1BIU MC_V4_B301_Heat_2BIU

MathCement MathCement_FluidPower

MC_V4_B301_Heat_3BIU Module 4 Volume-5 : Fluid power Air and Gas Handling Book 200

Heat & Combustion Combustion calculations for burning of fuel oil Gaseous fuels- combustion calculations Calculation of total heat required to evapoate moisture

MC_V5_B201_Fans_1

Pneumatics and compressed air systems Calculation of mass of gases stored in a vessel Calculation of mass of gases stored in a vessel

MC_V5_B201_Fans_2BIU

Compressed air pressure in a cylinder to deliver a desired clamping force

MC_V5_B201_Fans_TOC MC_V5_B201_Fans_1BIU

3

36

MC_V5_B201_Fans_5

Compressed air pressure in a cylinder to deliver a desired clamping force Calculation of theoretical power to compress air polytropically Calculation of theoretical power to compress air polytropically Calculation of theoretical power for isothermal compression of air Calculation of theoretical power for isothermal compression of air Calculation of inter-cooler pressure for minimum power for two stage compression of air Calculation of inter-cooler pressure for minimum power for two stage compression of air

MC_V5_B201_Fans_6BIU

Calculation of pressure loss and flow through compressed air pipe lines

MC_V5_B201_Fans_6

Calculation of pressure loss and flow through compressed air pipe lines

MC_V5_B201_Fans_7BIU

Calculation of pipe diameter for flow through compressed air pipe lines

MC_V5_B201_Fans_2 MC_V5_B201_Fans_3BIU MC_V5_B201_Fans_3 MC_V5_B201_Fans_4BIU MC_V5_B201_Fans_4

MC_V5_B201_Fans_5BIU

MC_V5_B201_Fans_7

MC_V5_B201_Fans_8BIU

Calculation of pipe diameter for flow through compressed air pipe lines Production and distribution of compressed air Calculation of frequency at which compressor would come on load as function of system demand.

MC_V5_B201_Fans_10

Calculation of frequency at which compressor would come on load as function of system demand. Calculation of consumption of compressed air in operating a cylinder Calculation of consumption of compressed air in operating a cylinder Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke Calculation of reduction in consumption of compressed air in operating a cylinder with low pressure supply for retract stroke

MC_V5_B201_Fans_11BIU

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder.

MC_V5_B201_Fans_8

MC_V5_B201_Fans_9BIU

MC_V5_B201_Fans_9

MC_V5_B201_Fans_10BIU

MC_V5_B201_Fans_13

Calculation of consumption of compressed air in operating a cylinder including effect of pressurising pipeline between valve and cylinder. Calculation of capacity of receiver based on operational demand of compressed air Calculation of capacity of receiver based on operational demand of compressed air Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air Calculation of number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_14BIU

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_14

Calculation to find pressure range to control number of starts for compressor for given capacity of receiver based on operational demand of compressed air

MC_V5_B201_Fans_15BIU

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down.

MC_V5_B201_Fans_11

MC_V5_B201_Fans_12BIU

MC_V5_B201_Fans_12

MC_V5_B201_Fans_13BIU

MC_V5_B201_Fans_17

Estimation of leakage of compressed air , based on fall in pressure in ring main when the plant is shut down. Calculating compressed air cylinder bore to be able to develop a desired clamping force Calculating compressed air cylinder bore to be able to develop a desired clamping force Calculating cylinder bore and compressed air consumption to move a load up an incline. Calculating cylinder bore and compressed air consumption to move a load up an incline.

MC_V5_B201_Fans_18BIU

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

MC_V5_B201_Fans_18

Calculating of extend stroke time for a cylinder as a function of load to be moved considering cushioning effects.

MC_V5_B201_Fans_15

MC_V5_B201_Fans_16BIU

MC_V5_B201_Fans_16

MC_V5_B201_Fans_17BIU

MathCement MathCement_Business

Module 5 Volume-22 : Business Mathematics Funds and assets creation Book 200

MC_V22_B201_Interest_TOC

MC_V22_B201_Interest_2

Interest Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known Calculation of Effective Rate of Interest on an Investment when Nominal Rate of Interest is Known Calculation of Nominal Rate of Interest on an Investment when Effective Rate of Interest is Known Calculation of Nominal Rate of Interest on an Investment when Effective Rate of Interest is Known

MC_V22_B201_Interest_3BIU

Calculation of Rates of Interest on an Investment when Final Balance After the End of Deposit Period is Known

MC_V22_B201_Interest_3

Calculation of Rates of Interest on an Investment when Final Balance After the End of Deposit Period is Known

MC_V22_B201_Interest_4BIU

Calculation of Future Value of a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_4

Calculation of Future Value of a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_5BIU

Calculation of Rate of Nominal Interest per Year,to Reach a Certain Future Value on a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_5

Calculation of Rate of Nominal Interest per Year,to Reach a Certain Future Value on a Fixed Deposit or Investment and Recurring Deposit Separately or Together

MC_V22_B201_Interest_6BIU

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

MC_V22_B201_Interest_1BIU

MC_V22_B201_Interest_1

MC_V22_B201_Interest_2BIU

12

MC_V22_B201_Interest_6

Calculation of Rate of Nominal Interest per Year to Reach a Certain Future Value on a Fixed Deposit or Investment and Amount of Recurring Deposit Separately to Achieve a Desired Total Future Value.

MC_V22_B202_Annuities_TO C Annuities Calculation of Payments for a Sinking MC_V22_B202_Annuities_1BIU Fund Calculation of Payments for a Sinking MC_V22_B202_Annuities_1 Fund Calculation of Time Required for a MC_V22_B202_Annuities_2BIU Target Amount in Sinking Fund Calculation of Time Required for a MC_V22_B202_Annuities_2 Target Amount in Sinking Fund Calculation to find, how much money will be in the Sinking Fund after a MC_V22_B202_Annuities_3BIU certain period. Calculation to find, how much money will be in the Sinking Fund after a MC_V22_B202_Annuities_3 certain period. Calculation to find, present value of an MC_V22_B202_Annuities_4BIU annuity Calculation to find, present value of an MC_V22_B202_Annuities_4 annuity Calculation to find, equated monthly MC_V22_B202_Annuities_5BIU instalment to repay a loan Calculation to find, equated monthly MC_V22_B202_Annuities_5 instalment to repay a loan

MC_V22_B203_Depreciation_ TOC MC_V22_B203_Depreciation_1 TXT MC_V22_B203_Depreciation_2 BIU

Depreciation

Introduction to Depreciation Depreciation Calculation of Assets by Straight-line Method Depreciation Calculation of Assets by MC_V22_B203_Depreciation_2 Straight-line Method MC_V22_B203_Depreciation_4 Depreciation Calculation of Assets by BIU Reducing Balance Method MC_V22_B203_Depreciation_5 BIU MC_V22_B203_Depreciation_6 BIU

MathCement

Module 6

MathCement_NewCalc

Volume-23 : New Calculations Miscellaneous Book 200

Depreciation Calculation of Assets by Sum-of-the-Years' -Digits Method Depreciation Calculation by Units of Production Method

10

6

MC_V23_B201_Hopper_TOC

Hopper design

MC_V23_B201_Hopper_1BIU

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

MC_V23_B201_Hopper_1

Calculation of valley angle of a hopper with square and rectangular cross section, given the wall angles and vertical height of the pyramidal part.

MC_V23_B201_Hopper_2BIU

Calculation of wall angles and valley angles of a hopper with square and rectangular cross section, given the opening dimensions and height of the pyramidal part.

MC_V23_B201_Hopper_2

Calculation of wall angles and valley angles of a hopper with square and rectangular cross section, given the opening dimensions and height of the pyramidal part.

MC_V23_B201_Hopper_3BIU

Calculation of lateral pressure on silo wall due to stored bulk material as function of filling height and checking the possibility of increasing capacity by increase of height.

MC_V23_B201_Hopper_3

Calculation of lateral pressure on silo wall due to stored bulk material as function of filling height and checking the possibility of increasing capacity by increase of height.

MC_V23_B201_Hopper_4BIU

Calculation of maximum filling height of a silo so that the lateral pressure does not exceed given safe value

MC_V23_B201_Hopper_4

Calculation of maximum filling height of a silo so that the lateral pressure does not exceed given safe value

MC_V23_B202_Refra_TOC

MC_V23_B202_Refra_1BIU

MC_V23_B202_Refra_1 MC_V23_B203_Kiln_TOC MC_V23_B203_Kiln_1BIU MC_V23_B203_Kiln_1

8

Refractory design Calculation to determine number of refractory bricks required for a kiln section Calculation to determine number of refractory bricks required for a kiln section

2

Kiln Calculation to determine the gap between tyre and supporting pads Calculation to determine the gap between tyre and supporting pads

6

MC_V23_B203_Kiln_3

Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure. Calculation of heat of reaction of clinker based on laboratory analysis -based on VDZ procedure. Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner. Estimation of temperature of partially calcined raw meal entering kiln, as a function of percentage of fuel fired in Precalciner.

MC_V23_B204_Fuels_TOC

Fuels & combustion

MC_V23_B203_Kiln_2BIU

MC_V23_B203_Kiln_2

MC_V23_B203_Kiln_3BIU

MC_V23_B204_Fuels_1BIU MC_V23_B204_Fuels_2BIU MC_V23_B204_Fuels_2 MC_V23_B204_Fuels_3BIU MC_V23_B204_Fuels_3

MC_V23_B205_Ducts_TOC MC_V23_B205_Ducts_1BIU MC_V23_B205_Ducts_1

MC_V23_B206_Dedust_TOC

MC_V23_B206_dedust_1BIU

MC_V23_B206_dedust_1

MC_V23_B206_dedust_2BIU

MC_V23_B206_dedust_2

MC_V23_B206_Dedust_3BIU

5

Determine percentage of excess air used in burning a fuel, in a furnace generating hot gas, when data for flue gas analysis by Orsat is available Burner calculation - 3- channel coal firing burner Burner calculation - 3- channel coal firing burner Gaseous fuels - combustion calculations -expanded Gaseous fuels - combustion calculations -expanded

Chutes & Ducts Load analysis of a multi-support saddle mounted tertiary air duct Load analysis of a multi-support saddle mounted tertiary air duct

2

Dedusting systems Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln. Calculation to check suitability of existing Glass Bag House after proposed upgradation of kiln. Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end . Calculate total pressure a fan must develop to move air in a dedusting duct fitted with suction hood, filter and nozzle at discharge end . Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

6

MC_V23_B206_Dedust_3

Calculation to find minimum filter cloth area while checking the design of Bag House / Bag Filter

MC_V23_B207_Preblend_TOC Preblending systems Calculation of longitudinal and linear MC_V23_B207_Preblend_1BIU blending beds . Calculation of longitudinal and linear MC_V23_B207_Preblend_1 blending beds .

2

MC_V23_B208_Matrl_TOC

Materials properties

4

MC_V23_B208_Matrl_1BIU

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_1

Calculation of specific heats of various materials as a function of temperature

MC_V23_B208_Matrl_2BIU

Calculation of specific heats of various gases as a function of temperature

MC_V23_B208_Matrl_2

Calculation of specific heats of various gases as a function of temperature

560

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