Material Balance pabrik kelapa sawit 30 Ton

MATERIAL BALANCE OF PALM OIL MILL TOTAL OIL TOTAL OIL LOSS ABCDE TOTAL RECOVERY OIL TOTAL RECOVERY EFFISIENCY

7.50 0.36 7.13 95.90

TOTAL KERNEL WET TOTAL KERNEL LOSS 123456 TOTAL KERNEL DRY TOTAL KERNEL RECOVERY DRY TOTAL KERNEL RECOVERY EFF.

1.51 0.08 1.432 1.429 94.49

OIL LOSSIS / FFB % STIRILISER WASTE (ALL CONDENSATE AT RECYCLE) EMPTY BUNCH SLUDGE WASTE FIBRE NUTS

A B C D E

Tons Tons Tons %

FFB 30 Ton

STEAM INPUT 7.5 Ton

REBUSAN EVAVORATION 3.5 Ton

Tons Tons Tons Tons %

% % % % %

STEAM 2.37 Tons

0.07 0.00 0.12 0.01 0.06

20%

EMPTY BUNCH

0.5%

ASH

17%

EVAVORATION

3.09%

SHELL

68%

FRUITLETS

2.62%

KERNEL

6%

NOS

8.5%

NOS

18%

WATER

22.4%

WATER

12%

NUTS

11.9%

OIL

54%

DEPERICARPER

% % % % %

WATER TO ATMOSPHERE 0.006 Ton

TO STORAGE TANK

PURE OIL OIL 7.13 Tons 0.013 Tons WATER 0.001 Tons NOS 7.146 Tons TOTAL

OIL DRYER

SCREEN REJECT 0.75 Tons OIL 0.53 Tons WATER 0.90 Tons NOS 1.50 Tons TOTAL

A

B

CRUDE OIL 9.17 Tons OIL 7.47 Tons WATER 1.06 Tons NOS 17.70 Tons TOTAL

DEPERICARPER WATER TO ATMOSPHERE 1.24 Tons

1

SHELL KERNEL

2.98 0.05 0.04 0.67 0.02 0.02 3.79

Tons Tons Tons Tons Tons Tons Tons

E

Ton

2

WATER LIGHT SHELL DRY FIBRE KERNEL LOSS

CRUDE OIL 9.32 Tons 7.535 Tons 1.789 Tons 22.20 Tons

OIL WATER NOS TOTAL

3

WATER SHELL DRY FIBRE KERNEL LOSS TOTAL

RECLAIM OIL 1.02 Tons 1.23 Tons 0.14 Tons 2.40 Tons

OIL WATER NOS TOTAL

CONTINUOUS CLARIFIER TANK 25.38 Ton

SLUDGE OIL OIL 1.05 Tons 15.69 Tons WATER 0.72 Tons NOS 17.45 Tons TOTAL

SLUDGE SEPARATOR

0.00 0.02 0.001 0.0003 0.02

Tons Tons Tons Tons Tons

0.13 0.95 0.03 0.02 1.13

Tons Tons Tons Tons Tons

RIPPLE MILL

CRACKET MIXTURE 1.79 Tons 1.34 Tons WATER 0.54 Tons DRY FIBRE 0.02 Tons 3.77 Tons TOTAL

WET KERNEL HDC 0.01 Tons 0.32 Tons 0.17 Tons 0.38 Tons

SHELL KERNEL WATER TOTAL

LTDS 1 SHELL KERNEL WATER TOTAL

SHELL KERNEL WATER TOTAL

SLUDGE TO DRAIN OIL 0.24 Tons 11.20 Tons WATER 3.61 Tons NOS 15.05 Tons TOTAL

WATER SHELL KERNEL TOTAL

TTL WET KERNEL 0.05 Tons 1.37 Tons 0.72 Tons 1.65 Tons

SHELL KERNEL WATER TOTAL

SHELL KERNEL

C

4

KERNEL DRIER BAGGING 1.43 Tons 0.04 Tons 0.11 Tons 1.57 Tons

KERNEL SHELL WATER TOTAL

WATER TO ATMOSPHERE 0.065 Ton

NUT SILO

TOTAL

OIL PURIFIER

DUST CYCLONE 0.007 Tons 0.003 Tons

6

DILUTION

22.20 Ton

CLARIFIER OIL OIL 7.62 Tons 0.36 Tons WATER 0.02 Tons NOS 7.93 Tons TOTAL

D

DRY NUT FREE SHELL FREE KERNEL WATER DRY FIBRE OIL TOTAL

DUST CYCLONE

VIBRATING SCREEN

CLARIFIER OIL OIL 7.13 Tons 0.020 Tons WATER 0.001 Tons NOS 7.151 Tons TOTAL

Tons Tons Tons Tons Tons Tons

NUT PRESS CAKE 0.27 Tons OIL 1.44 Tons WATER 2.72 Tons NOS 4.34 Tons NUTS 0.12 Tons SHELL 0.07 Tons KERNEL 8.94 Tons TOTAL

6.00

WATER,NOS TO DRAIN & SOME OIL 0.78 Ton

0.14 0.02 0.04 1.00 2.70 3.91

FIBRE OIL FIBRE KERNEL CYCLONE SHELL WATER NOS TOTAL

EMPTY BUNCH 0.03 Tons 4.74 Tons 1.50 Tons 6.00 Tons

OIL WATER NOS TOTAL

DIGESTER 24.27 Tons

PRESS 26.64 Tons

FIBRE CYCLONE DUST CYCLONE SHELL KERNEL DUST CYCLONE LTDS 1

5.94 Tons 0.06 Tons 6.00 Tons

THERESHER 26.40 Ton

KERNEL LOSS / FFB % 1 2 3 4 5

WATER & NOS OIL TOTAL

STERILIZER FRUIT BUNCHES 26.40 Ton

FRUITLESS 21.90 Tons 0.00 0.10 0.80 0.46 0.06

STERILISER CONDENSATE 6.00 Ton

1.77 1.51 0.49 3.77

LTDS 2 0.83 0.84 0.30 1.96

Tons Tons Tons Tons 0.68

Tons Tons Tons Tons

SHELL KERNEL WATER TOTAL

HYDROCYCLONE

0.59

0.01 0.08 0.00 0.10

Tons Tons Tons Tons

WATER SHELL KERNEL TOTAL

0.15 0.61 0.45 1.27

WATER 0.36 Tons Tons Tons Tons Tons

SHELL 0.77 0.04 0.09 0.89

Tons Tons Tons Tons

5 BOILER SHELL BUNKER

WATER & NOS TO DRAIN 0.14 Ton

TOTAL OIL TOTAL OIL LOSS ABCDE TOTAL RECOVERY OIL TOTAL RECOVERY EFFISIENCY TOTAL KERNEL WET TOTAL KERNEL LOSS 123456 TOTAL KERNEL DRY TOTAL KERNEL RECOVERY DRY TOTAL KERNEL RECOVERY EFF.

OIL LOSSIS / FFB % STIRILISER WASTE (ALL CONDENSATE AT RECYCLE) EMPTY BUNCH SLUDGE WASTE FIBRE NUTS

A B C D E

KERNEL LOSS / FFB % 1 2 3 4 5

FIBRE CYCLONE DUST CYCLONE SHELL KERNEL DUST CYCLONE LTDS 1

20%

EMPTY BUNCH

17%

EVAVORATION

68%

FRUITLETS

6%

NOS

18%

WATER

12%

NUTS

54%

DEPERICARPER

54%

TO STORAGE TANK

DEPERICARPER

OIL WATER NOS TOTAL

0.5%

ASH

3.09%

SHELL

2.62%

KERNEL

8.5%

NOS

22.4%

WATER

11.9%

OIL

7.50 0.36 7.13

Tons Tons Tons 95.90 %

1.51 0.08 1.432 1.429 94.49

Tons Tons Tons Tons %

0.00 0.10 0.80 0.46 0.06

% % % % %

0.07 0.00 0.12 0.01 0.06

% % % % %

WATER TO ATMOSPHERE 0.006 PURE OIL 7.13 0.013 0.001 7.146

Tons Tons Tons Tons

OIL DRYER

STEAM INPUT 7.5

OIL WATER NOS TOTAL

Ton

SCREEN REJECT 0.75 0.53 0.90 1.50

ATMOSPHERE

WATER,NOS TO DRAIN & SOME OIL

Ton

0.78

Ton

CLARIFIER OIL OIL DRYER

OIL WATER NOS TOTAL

7.13 0.020 0.001 7.151

Tons Tons Tons Tons

EVAVORATION 3.5

STEAM 2.37

Tons Tons Tons Tons

Ton

STER

Tons

OIL WATER NOS TOTAL

V

OIL WATER NOS TOTAL

CONTI

OIL PURIFIER

OIL WATER NOS TOTAL

MATERIAL BALANCE O FFB 30

Ton

STERILISER CONDENSAT REBUSAN

6.00

STERILIZER FRUIT BUNCHES 26.40 Ton THERESHER 26.40

Ton

FRUITLESS 21.90

Tons

DIGESTER 24.27

Tons

PRESS 26.64 Tons

CRUDE OIL 9.17 7.47 1.06 17.70

Tons Tons Tons Tons

VIBRATING SCREEN 22.20

CRUDE OIL 9.32 7.535 1.789 22.20

Ton

Tons Tons Tons Tons

CONTINUOUS CLARIFIER TANK 25.38

Ton

CLARIFIER OIL 7.62 0.36 0.02 7.93

Tons Tons Tons Tons

OIL WATER NOS TOTAL

ALANCE OF PALM OIL MILL

TERILISER CONDENSATE 6.00

WATER & NOS OIL TOTAL

Ton

B EMPTY BUNCH OIL WATER NOS TOTAL

0.03 4.74 1.50 6.00

Tons Tons Tons Tons

0.27 1.44 2.72 4.34 0.12 0.07 8.94

Tons Tons Tons Tons Tons Tons Tons

PRESS CAKE OIL WATER NOS NUTS SHELL KERNEL TOTAL

DILUTION 6.00

Ton

2 3

RECLAIM OIL OIL WATER NOS TOTAL

SLUDGE OIL 1.05 15.69 0.72 17.45

Tons Tons Tons Tons

SLUDGE SEPARATOR

5.94 0.06 6.00

Tons Tons Tons

A

FIBRE OIL FIBRE KERNEL CYCLONE SHELL WATER NOS TOTAL

DEPERICARPER

WATER TO ATMOSPHERE 1.24

Tons DUST CYCLONE

WATER LIGHT SHELL DRY FIBRE KERNEL LOSS TOTAL WATER SHELL DRY FIBRE KERNEL LOSS TOTAL

0.00 0.02 0.001 0.0003 0.02 0.13 0.95 0.03 0.02 1.13

RECLAIM OIL 1.02 1.23 0.14 2.40

Tons Tons Tons Tons

C SLUDGE TO DRAIN

SLUDGE SEPARATOR

0.24 11.20 3.61

OIL WATER NOS TOTAL

15.05

4

WATER SHELL KERNEL TOTAL

0.14 0.02 0.04 1.00 2.70 3.91

Tons Tons Tons Tons Tons Tons

D 1 NUT 2.98 0.05 0.04 0.67 0.02 0.02

DRY NUT FREE SHELL FREE KERNEL WATER DRY FIBRE OIL TOTAL

3.79 NUT SILO

ONE RIPPLE MILL Tons Tons Tons Tons Tons

CRACKET MIXTURE 1.79 1.34 0.54 0.02 3.77

SHELL KERNEL WATER

DRY FIBRE Tons Tons Tons Tons Tons

TOTAL

LTDS 1 SHELL KERNEL

1.77 1.51

0.49 3.77

WATER TOTAL

LTDS 2 0.83 0.84 0.30 1.96

SHELL KERNEL WATER TOTAL

Tons Tons Tons Tons

0.01 0.08 0.00 0.10

Tons Tons Tons Tons

WATER SHELL KERNEL TOTAL

6 2.98 0.05 0.04 0.67 0.02 0.02 3.79

Tons Tons Tons Tons Tons Tons Tons

SHELL KERNEL

KER

E

KERNEL SHELL WATER TOTAL

WAT

TURE 1.79 1.34 0.54 0.02 3.77

Tons Tons Tons Tons Tons

1.77 Tons 1.51 Tons

SHELL KERNEL WATER TOTAL

SHELL KERNEL WATER TOTAL

0.49 Tons 3.77 Tons 0.68

DS 2 0.83 0.84 0.30 1.96

Tons Tons Tons Tons

HYDROCYCLONE 0.59

WATER 0.36 0.15 0.61 0.45 1.27

Tons Tons Tons Tons

Tons

DUST CYCLONE 0.007 0.003

Tons Tons

KERNEL DRIER BAGGING 1.43 0.04 0.11 1.57

Tons Tons Tons Tons

WATER TO ATMOSPHERE 0.065

Ton

TTL WET KERNEL 0.05 1.37 0.72 1.65

Tons Tons Tons Tons

0.01 0.32 0.17 0.38

Tons Tons Tons Tons

WET KERNEL HDC

SHELL 0.77 0.04 0.09 0.89

SHELL KERNEL WATER TOTAL

Tons Tons Tons Tons

5

ONE

BOILER SHELL BUNKER

WATER & NOS TO DRAIN 0.14

Ton

INPUT 1 2 3 4

TBS OLAH STEAM UNTUK PEREBUSAN STEAM UNTUK DIGESTER WATER HYDROCYCLONE TOTAL

OUTPUT A B C D E F G H

OIL PRODUKSI KERNEL PRODUKSI EVAVORATION EMPTY BUNCH FIBRE SHELL SLUDGE TO DRAIN WATER TO ATMOSPHERE

TOTAL SELISIH

-0.122

30 7.5 2.37 0.36 40.23

50% 12.50% 3.95% 0.60% 67.05%

7.146 1.57 3.5 6.00 3.91 1.85 15.05 1.312

11.91% 2.62% 5.85% 10.00% 6.51% 3.09% 25.08% 2.19%

40.352

67.25% ###