Marine Diesel Engines

February 9, 2017 | Author: Armando Alvarado Araujo | Category: N/A
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 PriceBook·  2014    The Discount Discount Price  Price Book for Engines Engines and  and Marinising Marinising and  and Everything

 The Lancing L ancing Marine Team Team Mark

Martyn

Anne

Maurice

Mick

Andy

Mike

 We have been manufacturing, manufacturing, supplying supplying and repairing repairing marine engines, engines, gearboxes and sterngear for over 40 years, years, and in that time time have built up a wealth of knowledge. Our experience and hands-on approach enables us to sort out many installation problems problems in both new and classic craft. Over the years we have built up the UK’s widest stock of marine engineering components, components, with more than a hundred gearboxes PRM, Borg Warner and ZF in stock at any time. We also offer an in-house, expert transmission repair service, essential to keep commercial and pleasure customers on the water with minimal down time. Our vast stock includes thousands of Ford and Perkins diesel engine spares, both from original manufacturers’ stocks and from after-ma after-market rket suppliers around the World, which gives us a wide source of parts to enable the repair of older engines. We are also the largest stockist of the Bowman heat exchangers, manifolds and oil coolers which are used on many Ford and Perkins engines, dedicated Bowman parts for many other makes, as well as general purpose components for fitting all types of engine.  Another component for which which we have recently been appointed the the major distributor distributor is the Manecraft Deep Sea shaft seal which which we now supply throughout U.K. and to a number of major overseas markets.  We hope you have a great season’s boating.

Lancing Marine 2014 TRADE PRICE BOOK

Quantity Terms Terms

PROPRIETORS: BELLAMYS (M & A) LTD. LTD. Registered: Registered: London 384105 384105 PRICES in this book are valid up till 31-1-2015, except if manufacturers names are stated, then prices may be varied in accordance with changes in makers’ lists and exchange rate at the time of order.. Errors and omissions excepted. order Quantity terms terms are available on boatbuilder prices prices except where prices prices are stated stated as ‘Nett’. ‘Nett’.

Packing & Carriage V.A.T.

Packing and Carriage extra. V.A.T. extra on U.K., and private E.C. sales, except Channel Isles & Canary Isles, VAT Registration Registration No. GB 192 732 156.

Termss of Business Term

All transactions are subject to our own standard Conditions of Sale, copies of which are available on request. Buyers Purchase Conditions not accepted.

Bankers Debit & Credit Cards

Barclays Bank P.L.C.Branc .L.C.Branch h Number 20-1220-12-75, 75, B.I.C. BARC GB22 Account Number 00160962, IBAN. GB09 BARC 2012 7500 1609 62. Mastercard, Maestro, Cirrus, Visa, PayPa PayPall and Amex accepted, for phone, fax and mail orders.

51 Victoria Road, Portslade, Sussex BN41 1XY Tel: 01273 410025 Fax: 01273 430290 E-mail: data@lancingmarine [email protected] .com Web-site: www.lancingmarine.com www.lancingmarine.com on-line sales: www.lancingmarine-shop.com www.lancingmarine-shop.com

 The Lancing L ancing Marine Team Team Mark

Martyn

Anne

Maurice

Mick

Andy

Mike

 We have been manufacturing, manufacturing, supplying supplying and repairing repairing marine engines, engines, gearboxes and sterngear for over 40 years, years, and in that time time have built up a wealth of knowledge. Our experience and hands-on approach enables us to sort out many installation problems problems in both new and classic craft. Over the years we have built up the UK’s widest stock of marine engineering components, components, with more than a hundred gearboxes PRM, Borg Warner and ZF in stock at any time. We also offer an in-house, expert transmission repair service, essential to keep commercial and pleasure customers on the water with minimal down time. Our vast stock includes thousands of Ford and Perkins diesel engine spares, both from original manufacturers’ stocks and from after-ma after-market rket suppliers around the World, which gives us a wide source of parts to enable the repair of older engines. We are also the largest stockist of the Bowman heat exchangers, manifolds and oil coolers which are used on many Ford and Perkins engines, dedicated Bowman parts for many other makes, as well as general purpose components for fitting all types of engine.  Another component for which which we have recently been appointed the the major distributor distributor is the Manecraft Deep Sea shaft seal which which we now supply throughout U.K. and to a number of major overseas markets.  We hope you have a great season’s boating.

Lancing Marine 2014 TRADE PRICE BOOK

Quantity Terms Terms

PROPRIETORS: BELLAMYS (M & A) LTD. LTD. Registered: Registered: London 384105 384105 PRICES in this book are valid up till 31-1-2015, except if manufacturers names are stated, then prices may be varied in accordance with changes in makers’ lists and exchange rate at the time of order.. Errors and omissions excepted. order Quantity terms terms are available on boatbuilder prices prices except where prices prices are stated stated as ‘Nett’. ‘Nett’.

Packing & Carriage V.A.T.

Packing and Carriage extra. V.A.T. extra on U.K., and private E.C. sales, except Channel Isles & Canary Isles, VAT Registration Registration No. GB 192 732 156.

Termss of Business Term

All transactions are subject to our own standard Conditions of Sale, copies of which are available on request. Buyers Purchase Conditions not accepted.

Bankers Debit & Credit Cards

Barclays Bank P.L.C.Branc .L.C.Branch h Number 20-1220-12-75, 75, B.I.C. BARC GB22 Account Number 00160962, IBAN. GB09 BARC 2012 7500 1609 62. Mastercard, Maestro, Cirrus, Visa, PayPa PayPall and Amex accepted, for phone, fax and mail orders.

51 Victoria Road, Portslade, Sussex BN41 1XY Tel: 01273 410025 Fax: 01273 430290 E-mail: data@lancingmarine [email protected] .com Web-site: www.lancingmarine.com www.lancingmarine.com on-line sales: www.lancingmarine-shop.com www.lancingmarine-shop.com

Ford, Euro Holland, Fiat & Vetus new engines

2&3

Ford rebuilt diesel engines & marinised used engines

4

Ford diesel engine marinising

5

Ford diesel engine repair parts

6&7

Sabre & Lehman parts for Ford based engines

8

Cummins marinising parts

9

Perkins marinising parts

10 & 11

Marinising parts BMC, Gardner Gardner,, Rover

12

Marinising parts Mercedes, Peugeot, VW

13

Marinising turbocharged diesel engines

14 & 15

Marinising components & water intake strainers

16 & 17

Castings - bellhousings, mounts & outlets  Adaptations & engineering

18 19

Diesel engine to petrol sterndrive conversion kits & parts

20 & 21

Bowman - manifolds, oil & air coolers & heat ex exchangers changers

22 & 23

Bowman parts - tubestacks, bodies, endcaps & gaskets

24 & 25

Jabsco sea water pumps, parts & calorifiers

26

Diesel fuel system pumps, parts & injectors

27

 Turbocharger & exhaust exhaust parts

28

Controls, steering systems & Bennett trim tab kits

29

Electrical & instrumentation

30

Electrical, gensets and bow thrusters

31

Gearbox Gearb oxes es - Borg Warner Warner,, PRM, Twin Disc, TMC, ZF

32 & 33

Gearbox repair parts, oil cooler kits & accessories

34 & 35

Sterngear - shafts, seals, rudders

36

Flexible couplings - Python, Sigma & R and D

37

Propellers

38

Sternpowr,, Sonic and Enfield sterndrives, surface drives Sternpowr

39

Castoldi water jets

40

Index

41

  s Ford, Euro Holland and and Fiat  Fiat new engines PRICES £    e   n    i    g Diesel engines built for marine use by Lancing Marine   n ‘BOBTAIL’’ ENGINES, READY FOR GEARBOXES, STERNDRIVES OR JETS   e PRICE LIST FOR ‘BOBTAIL MAX BOAT   w HP MODEL VOLT VOLTAGE AGE DESCRIPTION AVAILABLE OPTIONS LIST BUILDER   e MAX SERV RPM   n 100 90 2800 N45-100 12 4-CYL 4.5 LITRE (A) C (D) E K L X £9775 £8541    t 145** 120 3900 PUMA T *** 12 2.4 LITRE TURBO INT A K L £8238 £7208   a 150 135    i 2800 N67-150 12 6-CYL 6.7 LITRE (A) C (D) E K LL X £10980 £9595    F 250* 200 2800 N40-250E 24 4.0 LITRE TURBO INT (A) CC D E LL £15006 £13118    d 280 260 2800 N67-280 24 6.7 LITRE TURBO INT (A) CC D E K LL £15111 £13210   n 400* 370 2800 N60-400E 24 6.0 LITRE TURBO INT (A) CC D E LL £19584 £17123   a 3000 N67-450E 24 6.7 LITRE TURBO INT (A) CC D E LL £20821 £18206    d 450* 420   n 480* 450 3000 N60-480E 24 6.0 LITRE TURBO INT (A) D E LL £26576 £23259   a 560* 500    l 3000 N67-560E 24 6.7 LITRE TURBO INT (A) D E LL £32115 £28088    l 3000 N67-570E 24 6.7 LITRE TURBO INT (A) D E LL £33399 £29212   o 570* 500    H * FOR U.K. SALE ONL ONLY Y ** Not for E.C. “New build” sale *** WHILE STOCKS LAST OPTIONS ( ) ARE FREE OF CHARGE   o   r   u    E  ,    d   r   o    F

N67-150

PUMA-T

INSTRUMENTATION AND ALARM OPTIONS

£

Economy.  95mm round panel, with start/run switch and 3 warning lights,

engine sensors, 4m harness and alarm sounder

193

  Cruising. Harness and panel etc., with tachometer, temperature, temperature, oil pressure,

battery volts and choice of fuel level or engine hour instruments.

520

Big two. Similar functions to ‘cruising’, but using tachometer and matching

multi-function instrument that includes fuel gauge. Assemble panel and wire any of above to Puma  VDO Deluxe Panel, with start/run switch, warning lights, alarm, tachometer,, temperature, oil pressure, volt meters, hour counter & tachometer 5m harness (essential with all engines up to 480HP, except Puma). Electronic instrument panel, essential with 560 & 570HP

445 80

778 1458

 

INSTRUMENTATION INSTRUMENTATIO N AND ALARM EXTRAS (NOT FOR ELECTRONIC) ELECTRONIC)£  £ 

4m extension to plug into into wiring harness for Economy Economy,, Big two and Cruising only Boost pressure gauge, hose & connection, loose Rudder angle indicator and sender sender,, loose Engine hour meter 95mm round flybridge panel with with 3 warning lights lights and re-start button button connected to 4m harness to go to main station Tachometer Tach ometer for flybridge, loose Intake blockage sensing vacuum switch to operate alarm, with pipe Low fuel pressure sensor and audible alarm

40 58 96 58 171 104 95 45

 All engines with cruising or economy panels are supplied with high temperature and low oil pressure switches and a 2-function alarm sounder

OPTIONS FOR ALL ENGINES

£

Sterling “Smart” digital 12v alternator control, connected (Puma only) “Smart” 12v, 80A charge amplifier & split charger (24v 80A £300) Load split relay set, fitted up to 70 A over 70 A Type 500 fuel filter filter with drain and and clear bowl for non-spill non-spill filter changes with recleanable element (metal bowl £48 extra) Metal braided braided fuel feed feed & return return hoses, hoses, I.W./M I.W./M.S.A .S.A approved Calorifier connections Water feed for Deep Sea seal Dual station speed and shift connections

VDO Instrument panel

2

LANCING MARINE Cruising instrument panel

108 275 30 55 139 60 28 20 97

OPTIONS, APPLICABLE ONL ONLY Y AS INDICATED

A C CC D E

£ 

Sump pump kit 68 24v electrics in lieu of 12v 584 12v electrics in lieu of 24v deduct 513 Drive belt guard 118 Insulation of battery negative from vessel’s hull is achieved by use of insulating engine mounts. Always use a shaft flexible coupling to complete insulation. However fully insulated electriscs are available to special factory order at extra charge and delivery delay. K P.T.O shaf shaftt 141 LL/L P.T.O. pulley 80/158   X Keel connection connectionss and dry exhaust in lieu of heat exchanger F.O.C. Options C and CC, CC, and engines N40-250E, N67-560 and N60-570 are available on factory order order only with consequent delays.

 Vetus marine new engines

NETT PRICES £ 

Supplied by Lancing Marine PRICE LIST FOR ‘BOBTAIL’ ENGINES, READY FOR GEARBOXES, STERNDRIVES OR JETS MAX HP

MAX RPM

WEIGHT Kgs

MODEL

DIMENSIONS L x W x H, mm

DESCRIPTION

LIST

NETT BOAT BUILDER

12 3600 M2.12 98 2-CYL 538cc 452 x 494 x 500 £3260 £2738 16 3600 M2.16 98 2-CYL 635cc 452 x 533 x 500 £3660 £3075 27 3600 M3.28 123 3-CYL 952cc 535 x 533 x 500 £4780 £4015 33 3000 M4.33 180 4-CYL 1500cc 660 x 490 x 575 £5400 £4535 42 3000 M4.42 185 4-CYL 1758cc 660 x 490 x 575 £6195 £5208 52 3000 M4.55 192 4-CYL 1758cc TURBO 660 x 490 x 575 £6920 £5815 65 3000 VH4-65 240 4-CYL 2607cc 719 x 643 x 639 £7485 £6290 80 4000 VH4-80 245 4-CYL 2607cc 719 x 643 x 639 £8670 £7285 140 4000 VF4-140 237 4-CYL 1910cc TURBO INT 703 x 700 x 685 £12600 £10500 190 4000 VF4-190 248 4-CYL 1910cc TURBO INT 703 x 700 x 705 £13900 £11583 250 4000 NF5-250 299 4-CYL 2387cc TURBO INT 820 x 710 x 705 £15700 £13083 SEE PAGE 6 FOR GEARBOXES AND PAGE 10 FOR OTHER SAILDRIVES AND STERNDRIVES.  All standard engines include heat exchanger cooling, 12v starter and alternator, electric stop control, flexible mounts, control cable connections, exhaust injection outlet with temperature alarm, sump pump, gearbox adaptation.

VETUS M3.28

VETUS VH4.65/VH4.80

INSTRUMENTATION (With harness and senders fitted to engine)

£

2-cyl & 3-cyl 4-cyl   Economy. 156mm x 94mm panel, with heat/start/run switch,

5 warning lights, alarm buzzer and 2M harness (2-cyl only) F.O.C. N/A Sporting. 193mm x 161mm panel, as Economy  , but with  Tachometer with hour counter, voltmeter and 4M harness 141 F.O.C. Cruising. 255 x 161mm panel, as Sporting  , but with temperature and oil pressure gauges and senders 498 397 Flybridge Sporting. Additional Sporting   panel with Y-piece and 4m harness (other lengths available) 381 381 Extension panel 161mm x 99mm to take 1 or 2 additional 52mm instruments, empty 20 20 Load split relay set to separate batteries when engine is not running 40 40 (Engines are not supplied without at least one appropriate instrument set) ʺ

ʺ

ʺ

ʺ

VETUS MP12BS12A - sporting

 V.A.T. extra on all prices

  s   e   n    i    g   n   e   w   e   n   e   n    i   r   a   m   s   u    t   e    V

ʺ

ʺ

OPTIONS (including fitting to engine, where appropriate)

£ 

Sterndrive adaptation kit for Mercruiser, Volvo 280/290, Volvo SX 2430 Mercruiser Bravo 1 sterndrive, with adaptation kit 7735 (above options suit 140-250HP engines only) Vetus saildrive for engines up to 80-HP, assembled 2350 Adapter kit to fit Volvo 110S/120S/120SB saildrives 310 Pair of metal braided fuel feed and return hoses, I.W./M.S.A. approved 60   Low pressure pipes and spill pipe connection I.W. 2003 spec. 70 Type 500 fuel filter with drain, clear bowl, recleanable element, for non-spill filter change (Metal bowl £48 extra) 139 Water feed for Deep Sea seal 20 P.T.O. pulley 2 & 3 cyl £90 4-cyl 120 Dual station speed and shift control connections 97 Keel cooling with dry exhaust connection up to 65HP only, deduct 60 Calorifier connection kit 2-cyl & 3-cyl £95 4-cyl 53

VETUS MP34BS12A - cruising  

3

  s Ford rebuilt diesel engines & marinised used engines NETT PRICES £    e   n    i    g REBUILT ENGINES USED ENGINES   n   e REBUILT ENGINES USED EX-VEHICLE ENGINES MODEL CAPACITY H.P. NETT BOAT CORE MODEL H.P. @ R.P.M. NETT BOATBUI LDER    d  YEAR BUILDER CHARGE   e Ford XLD 55 @ 4000 £3206   s 1968-82 2710/2712E 240/254 Cu.In. 70/80 £3873 £950 FORD FSD 65 @ 3500 £3237   u 1974-82 2715E 380 Cu.In. 120 £4684 £1050 PEUGEOT 1900T 85 @ 4000 £4314    d 1982-94 2722E 254 Cu.In. 85 £4015 £950 Marinised with all new components, serviced, checked and full power dynomometer   e 1982-2010 2725E 380 cu.in. 127 £4684 £1050   s tested. 360 cu.in. 150T £4943 £1050    i 1982-2010 2726T   n 1982-2010 2728TIM Rebuilt engines are guaranteed for six months (used engines for three) from date 360 cu.in. 200TI £5015 £1550    i   r Complete from sump to rocker cover, fitted with crankshaft pulley, flywheel, fuel of despatch or 500 hours service, whichever is the sooner. We will repair or replace   a injection equipment, oil & fuel filters, dipstick and thermostat. NO OTHER external parts, carriage paid in the UK, found to be defective as a result of faulty workmanship, but within our standard terms and conditions of sale, copies of which are available   m equipment. on request. Where a claim is accepted, we do not accept responsibility for removal    & Core charges are refundable on receipt of acceptable old unit. or refitting of the component nor for work that has to be done on the vessel to gain   s access thereto. This warranty does not cover consequential loss or damage.   e   n    i    g   n   e    l   e   s   e    i    d    t    l    i   u    b   e   r    d   r   o    F

Ford 2700 series, rebuilt Peugeot XUD Turbo, ex-vehicle, marinised

Ford FSD series ex-vehicle, marinised

4

Ford diesel engine marinising  

Part No.

BOATBUILDER PRICES £ 

For turbocharged Ford engines see pages 14&15

# STANDARD HP/RPM (APPROX)

FORD 4-CYL 2701-12E D-Series 74 e 68-80@2500

BASIC MARINISING COMPONENTS 02

Oil cooler, connections & pipes

03

Jabsco water pump, mount and drive

05

 

(x)

FORD 4-CYL FORD 6-CYL 2722E 2703-15E Cargo D-Series 94 e 76 e 85@2500 106-120@2500

FORD 6-CYL FORD 4-CYL 2725E XLD1600/1800 Cargo Escort/Fiesta 96 e 19/13 127@2600 40/50@4000

FORD 4-CYL  FSD2500 Transit 29 70@4000

£

£

£

£

£

£ 

280 g

280

283 g

336 g

184 f/291

174

296 a

377

296 a

377

250

261

788

788

1144

1036

436 m

549

Bowman part no.

Manifold/header tank/heat exchanger

FM450

FM452

FM660

FM662

FM180

FM240 h

06

Manifold outlet with water connection (size)

70 (3 )

70 (3 )

70 (3 )

70 (3 )

66 (2 )

66 (2 )

07

Hose & connection kit (inlet size mm)

123 (28)

128 (28)

126 (28)

326 (28)

101/108 (22)

136 (22)

08

Heat exchanger mount bracket(s)

8

8

12

12





09

Hose clip kit

IND

Marinising kit using the above components

Ford 2712 marinising kit

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

28

28

28

48

32

56

1593

1679

1959

2205

1069/1183

1242

Ford FSD marinising kit

   g   n    i   s    i   n    i   r   a   m   e   n    i    g   n   e    l   e   s   e    i    d    d   r   o    F

Ford XLD marinising kit

FLYWHEEL CONNECTIONS, BELL HOUSING & REAR MOUNT BRACKETS, AS REQUIRED 15

for Enfield or Sonic (r) sterndrive

18

for Borg Warner 71, ZF25 & 25A, Paragon PM & Techno 345A gearboxes

 









340 q

233

448

448

439

439

322/317

378

– 456 c

– 456 c

– 456 c

320/315

365

353/349 k 

346

465 c

487 c

487 c





19

for ZF5M-15M, PRM 120/150 & Techno 60 gearboxes

20

for P.R.M. (260 for 4 cyl, 500/750 for 6 cyl)

– 456 c

31

for P.R.M. (500/750 for 4 cyl, 1000 for 6 cyl)

465 c

Ford FSD back end kit

Ford XLD back end kit

Ford 2700/2720 series back end kit

Ford 2700 mounts and rubbers

Ford XLD front mounts and rubbers

Ford FSD front mounts and rubbers

OTHER COMPONENTS 38

Front mount brackets & front & rear mount rubbers

259 n

263 n

259 n

434 n

175

219

39

Air intake strainer

60

60

60

44

86/246

50 h

40

Manifold outlet with flex connection for dry exhaust

119

119

141

141

109

109

 

NOTES

a c e f g h

Use brake pump drive gear, £81, if required. If heavy flywheel £23 extra. If for 4:1 reduction £21 extra. Requires modification of original truck sump and pick up £230, or if originally an upright D-series engine, change of water pump £92. Requires change of oil filter to short one from Escort/Cortina Includes replacement “Spin-on” filter assembly. Modify air intake duct on 80ps engines £130

k m n q r  x

Requires gearbox input shaft to be shortened by 30mm £35 Blanking cover kit for vacuum pump aperture £61 Includes alternator re-mounting parts. Fit to flywheel £30. Extra flexible coupling required for Sonic drive £45 Oil cooler may be deducted if operating speed required is less than 75% of maker’s maximum

5 V.A.T. extra on all prices

  s Ford diesel engine repair parts    t   r   a XLD 1800   p £   r    i Head gasket 19*   a Rocker cover gasket 9   p De-coke set 31*   e   r Sump gasket set 18 16   e Front crank seal 7*/65   n Rear crank seal    i Manifold to head gaskets 5    g Overhaul gasket set 132*   n   e Piston ring set per piston 15    l Piston pin & rings 95   e Main bearing set 64   s  Thrust bearing set 21   e    i end bearing set 23    d Big Intake valve (early/late) —/7    d valve (early/late) 8*/14   r Exhaust Cylinder head bolt set (early/late) 17*/16   o —    F Cylinder liner

BOATBUILDER PRICES £  FSD £

2712E £

2715E £

2704ET £

2722E £

2725E £

2726T £

2728TIM £ 

19 25 19 19 27 26 61 61 5 13 20 20 8 12 12 12 30 60 79 79 64 169 169 169 11 30 16 16 30 16/46* 16/46* 46 15 7 7 7 7 7 7 7 7 10 (c) 10 (c) 10 (c) 10 (c) 10 (c) 10 (c) 10 (c) — 5 5 5 8 8 8 8 136 109 143 143 113 215*/260 215*/260 231 178(4-cyl) 41 41 42 42 42 62 62 122 97 97 214 156 156 267 267 49 57 121 121 57 121 121 121 — 13 13 13 19 19 19 19 25 75 113 113 47 110 110 110 15*/14 20*/68 20*/68 20*/68 24 24 24 24 15*/16 18*/23 18*/23 18*/23 23 23 23 23 26 174 256 256 70 103 103 103 53 47 47 66 (a) 47 47 100 100 Injection pipes, Minmec set (or Bosch) (27) (75) 140 210 210 140 210 210 210 Jabsco pump to block gasket — — 3 3 3 3 3 3 3 Cam belt kit 96 (b) 73 — — — — — — — *Further information required when ordering this item (a) chrome £100 (b) improved type (c) fibre type. Also rubber version £42 Injection pumps, injectors, turbochargers, starters and alternators repaired, exchanged or sold outright against part numbers stamped on old units.

 WATER PUMPS

£ 

Dorset, 2 o’clock inlet, pressed-on pulley

92

Dorset, 5 o’clock inlet, bolt-on pulley

87

Dover, dual inlet, bolt-on pulley (1602421)

167

Dover, dual inlet + outlet, single vee pulley (6089348)

162

Dover, dual inlet + outlet, poly-vee pulley

125

for 2-groove, (or change over old pulley onto above £20)  XLD 1.8 fresh water pump

FSD FWP1414

41

XLD FWP 1559

66

Trader 4D, 6D, 590, 592E, Lehman 4D220 9 o’clock inlet (E15010)

57

FUEL LIFT PUMPS

£ 

Dorset. Diaphragm type

49

Dorset & Dover, Bosch plunger type 0.440.004.067 (while stocks last)

 Centre mount oil pump,

28

Dover & Otosan, horizontal plunger type

75 £ 

Centre-mounted for Dorset & Dover Industrial

294

Front-mounted Dover & Otosan

414

FSD (LP0228)

80

NOTES

2704ET engines with chrome liners require a special head gasket. P.O.A.  All prices are given for standard sized components. Under- and over-sized components are available, though prices may vary.  Take care with main bearing sizes as some blocks are line-bored over-size. Parts also available for other Ford, Perkins and Cummins engines.

6

Ford Dorset diaphragm fuel lift pump

Dorset 2 o’clock pump

Dorset Dover injection pipes

 XLD Timing belt kit

235

Repair kit for above

OIL PUMPS Ford Dover series fresh water pump

162

 Ford 4 cylinder gasket set

Ford front mounted oil pump

Ford diesel engine repair parts FORD 2700 SERIES, DORSET

  s    t   r   a   p   r    i   a   p   e   r   e   n    i    g   n   e    l   e   s   e    i    d    d   r   o    F

BOATBUILDER PRICES £ 

NETT BOATBUILDER £ 

(Angled cut timing gears, Steel Timing cover, Part numbers starting 693F)

 Angled cut gears for Jabsco pumps 7/8 bore 1:5 taper

£81

ʺ

Sump pan, short (890mm O.A.L. centre mounted oil pump)

£557

 Timing cover 6059086

£48

Gasket, fresh water pump to head

£3

Camshaft and 12 followers

£341

Fuel spill pipe (cut down for 4cyl)

£78

Spin on oil filter conversion

£45

Crank pulley, 2 groove (Spare groove if single)

£148

 Timing cover gasket

£12

“Telephone” to raise oil filter above engine bed

£128

Ford 2700 & 2720 series crankshaft pulleys

FORD 2720 SERIES, DOVER, OTOSAN NETT BOATBUILDER £  (Straight cut timing gears, Aluminium Timing cover, Part numbers starting 826F)

Straight cut gear for Jabsco pumps 7/8 bore 1:5 taper

£81

ʺ

Sump pan, long (960mm O.A.L., for front mounted oil pump)  Water pipe, front 2725

£27

Rocker cover breather valve 866F 6769 AA

£74

Flat belt 8PK 1535LE

£47

Camshaft and 12 followers

£341

Fuel spill pipe (cut down for 4cyl)

£45

Oil filter, large (140mm diameter)

£32

Crank pulley, 2 groove (Spare groove if single, centre mounted oil pump)

£194

Crank pulley 2 groove or flat belt 8 rib (front mounted oil pump)

£161

 Timing cover gasket

FORD PARTS 2700 / 2720

Ford 2700-2720 series dipstick 

£557

£12 Ford 2725 long sump

NETT BOATBUILDER £ 

Gasket Jabsco to Timing housing

£3

Gasket Thermostat to head

£2

Dipsticks (413mm long), with sump fitting nad tube

£36

Nuts, long exhaust manifold to head

£1.50

Oil filler cap

£18

Core plug set (3 off 41.7mm, 3 off 56.8mm, 1 off 59.8mm)

£64

Screws, rocker cover

£1.50

Seal, injector to head 6114632

£6

Lock Tabs, Crank Bolts, Set 508E6431A

£9

Exhaust flange adaptors, (To use Dorset manifolds on Dover engine)(trim for 4-cyl)£100  Twin element fuel filter, Dover 6089149 (14mm), or Dorset (½˝UNF)

£85

Valve stem seals, per 4

£13

Valve guide VAG330

£5

Flywheel ring gear

£122

Camshaft bearings, 6-cyl set (discard 2 for 4-cyl)

Ford 2700/2720 series PTO shaft.

£42

Stepped studs, manifold to head, 46mm

POWER TAKE-OFFS AND PUMPS

Power take-off pulley 

£7

NETT BOATBUILDER £ 

 Triple V-belt pulley, 127mm, A section, for 2700 Fords to bolt to existing crankshaft pulley

Helical water pump drive gear 

£155

11 / 4  shaft to bolt to front of existing crankshaft pulley ʺ

for Ford 2700 and 2720

£155

 Twin element fuel filter assembly  Ford parts are used on C T Marine, Couach, C-Power, Lehman, Econopower, Gustaffson, Mermaid, PowerMarine, Sabre, Thorneycroft, Watermota and others.

MANUALS AND PARTS BOOKS ENGINE

XLD

FSD

 WORKSHOP MANUAL, ENGINE SECTION

20

20

20

20

40

40

28

28

 WORKSHOP MANUAL, ELECTRICAL & FUEL SECTION

10

10

20

20

C.D.

C.D.

C.D.

C.D.

10

10

10

10









QUICK REFERENCE PARTS BOOK 

DORSET

DOVER

N100-280 N400&450

EHD

PUMA 

7 V.A.T. extra on all prices

  s  Sabre & Lehman parts for Ford based engines BOATBUILDER PRICES £    e   n    i HEAT EXCHANGERS    g 2C211 use 2C218   n 2C213 use 2C219   e 2C218 6-cyl Dorset, 6D363/380 £708    d   e 2C219 4-cyl Dorset, 4D242/254 £513   s 2C225 6-cyl Dorset Turbo, 6D363 £694   a    b 2C232 use 2C239    d 2C239 6-cyl Dover, SP135 £548   r 2C240 use 2C242   o 2C219 4-cyl Dorset Heat Exchanger     F 2C242 4-cyl Dover, SP90 £402   r 2C246 use 2C269   o    f 2C269, 6-cyl Dover Turbo, SP185/225 £792   s 2C273 6-cyl Dover Turbo Intercooled, SP275 £792    t   r H.D. end cover kit for both ends 3˝ £40 4˝ £50   a OIL COOLERS   p 2C207 use 2C212   n 2C212 Oil Cooler  2C212 9  long,  ⁄  oil ports £103   a 2C220 use Bowman EC100   m    h 2C233 use 2C238   e 2C234 use 2C207    L 2C235 use 2C236    & 2C236 12  long, ½ oil ports £114   e   r 2C237 use 2C212    b 2C238 9  long, ½ oil ports £103   a 2C243 use Bowman EC100    S 3 8ʺ

ʺ

ʺ

ʺ

 Thermostat, by-pass type

ʺ

ʺ

2C244

use 2C212

2C245

use Bowman EC100

2C272

use Bowman EC120

2C274

use Bowman EC100

EXHAUST MANIFOLD KITS Exhaust outlets

Exhaust and inlet manifold kit to replace 1A387(N.L.A) on SP135   Turbo fitting kit for SP185 (for SP255 & 275, request advice)

£1490 £495

Re-marinisation kit with manifold/heat exchanger, inlet manifold & air strainer, exhaust injection outlet & major plumbing parts 4D80 £1240

6D120 £1690

SP90 £1265

SP135 £1769

SABRE LEHMAN PARTS

Air Strainer to replace 2H75 & 1F7 Anodes EM21A (Pack of 5) (Holder £7.50) Belt 2B209  Anodes EM21A and Holder 

Driveplates, 2L11, 2L12, 2L7, 2L19 4-cyl £115 Exhaust Outlet 1A283 (19915) 3˝ NPT, Dover

Remarinisation kit

8

 All engine repair parts are still generally available for the Dover and Dorset series, as well as the 4D220 Ebro engines, together with most of their Lehman marinising parts.  We can also supply some engine parts for the Peugeot based 4D50 and 4D61, and although almost all of the original marinising parts for these are no longer available, we are able to offer substitutes that convert both of them to more modern systems. Ford engines parts are also for C T Marine, C-Power, Econopower, Mermaid, PowerMarine, Thornycroft, Watermota and others

£65 £12.50 £11 6-cyl £97 £214

Exhaust Outlet 1A397 (26316) 3½˝ hose, Dover

£164

Exhaust Outlet1A372 (19916) 3˝ hose, Dorset

£163

Exhaust Outlet 1A371 (19917) 3½˝ hose. Dorset

£192

Flex Mounts 2M22 (560)

£29

Flex Mounts 2M32 (680)

£29

Header Tank 1A465

£352

Header Tank, steel replacement for 1A232

£376

Hose, Elbow 3K507

£14

Hose, Elbow 3K351

£11

Hose, Elbow 3K503

£10

Hose, 3K823

£27

Hose, Sabre 16000 /16128 33mm x 44mm elbow

£27

Hose, Sabre 16010 /16143 33mm x 44mm straight Hose, Sabre 16134/16050 bent elbow Hose, Sabre 16160   Jabsco pump 2C48 (If replacing 2C45 needs Gear 2C49 £81)

£8 £28 £17 £296

Oil filter Spigot to allow 2N53 in place of 2N250

£25

Thermostat assembly and hose to replace 2C250

£197

Engine circulation pump E15101 for 4D220

£69

Engine circulation pump for Peugeot based engines

£59

Cummins marinising & parts CUMMINS CUMMINS CUMMINS CUMMINS 4BT/BTA 4B 6B 6C INDUSTRIAL INDUSTRIAL INDUSTRIAL TURBO 101 103 105 102 80@2800 120@2800 160@2800 100/116 @2500

Part No. # STANDARD HP/RPM (APPROX)

BASIC MARINISING COMPONENTS

CUMMINS

6BT/BTA

6BTA-A

6CT/CTA

TURBO/INT 114 235 @2500

TURBO/INT 106 216/234 @2200

TURBO 104 153/177 @2500

CUMMINS

£

£

£

£

£

£

£

403

403

403

403

403

708

Exhaust manifold

1295

579

998

1295

579

609

998

Bowman part no.

CM402LM

CM600



CM402LM

CM600

CM600



Heat exchanger



395

496



395

462

611

Bowman part no.



Water pump, mount and drive

01 04

CUMMINS

403

03

06

Manifold outlet with water connection (size)

121 (3 )

CB120 121 (3 )

FH300 162 (4 )

— 184 (3 )

CB120 307 (4 )

CB140 236 (4 )

FH400 307 (4 )

07

Hose & connection kit

256 (28)

256 (28)

220 (28)

127 (28)

256 (28)

369 (28)

239 (32) u

08

Heat exchanger mount bracket



20

N/A



20

31

N/A

ʺ

(inlet size, mm)

09

Hose clip kit

IND

Marinising kit using the above components

  s    t   r   a CUMMINS   p 6CTA-A  TURBO/INT    & 112 230/290    g @2500   n    i   s £    i   n 708    i   r 998   a —   m 782   s GH200   n    i 252 (5 )   m 239 (32) u   m N/A   u N/A    C

BOATBUILDER PRICES £ 

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

42

42

N/A

41

42

69

N/A

2117

1816

2279 u

2050

2002

2179

2863 u

2979

112

112

112

112

112

ADDITIONAL PARTS FOR TURBOCHARGED ENGINES 21

Turbocharger heat shield







22

Charge air cooler











470



671

24

Air ducts and hoses







136

136

135

155

199

27

Manifold/turbo adapter













47

47

28

Turbocharger feed & drain pipes







37

38

123

67

67

Total, additional parts using the above components







285

286

840

381

1096

IND+A

A

Total parts needed for turbo base engine







2335

2288

3019

3244

3775

15+17

Watercooled turbocharger with kit alterations













1115

1148

CM402LM Manifold/header tank/ heat exchanger 

Cummins 6BT Marinising kit

Cummins back end kit and front mount brackets

FLYWHEEL CONNECTIONS & HOUSING COVERS, AS REQUIRED

£ 

18

for Borg Warner, Paragon, SternPowr & ZF 45A – 80

435

457

454

451

456

545 w





20

for P.R.M. (260 for 4B, 500/750 for others)

448

490

493

490

494

489 w

493 w

493 w 

31

for P.R.M. (500/750 for 4 cyl, 1000 for 6 cyl)

447

528

493

528

528

489 w

493 w

493 w 

32

for ZF 220 & 280

420 d

424 d

480 d

420 d

424 d

480 dw

480 dw

480 dw 

Cummins front mount brackets

Cummins gasket set

Cummins heat exchanger  

OTHER COMPONENTS

£ 

38

Front mounted brackets & front & rear mount rubbers 268

268

157 d

268

268

268

157 d

157 d

39 40

Air intake strainer Manifold outlet with flex connection for dry exhaust

60

60

87

118

137

216

60 —

60 —

87 —

40 —

87 —

brackets not included

w

NOTES

d

u

Part kit only

parts are for SAE2 flywheel housing. If SAE3, use parts from #104

9 V.A.T. extra on all prices

  s Perkins marinising & parts    t   r   a   p   Part For turbocharged Perkins engines    & No. see pages 20&21 # STANDARD HP/RPM (APPROX)    g   n    i MARINISING COMPONENTS   s BASIC    i 02 cooler, connections & pipes   n 03 Oil    i Jabsco water pump, mount and drive   r 05 Manifold/header tank/heat exchanger   a Bowman part no.   m   s 06 Manifold outlet with water connection (size)   n 07 Hose & connection kit (inlet size mm)    i    k   r 08 Heat exchanger mount bracket(s)   e 09 Hose clip kit    P IND Marinising kit using the above components

BOATBUILDER PRICES £  PERKINS 4/99 197 & 8 Light vans 99 35-40@3500

PERKINS 3-152

PERKINS 4-236

52 47@2500

36 75@2500

PERKINS 4-CYL PHASER 110  y   80@2600

PERKINS 6-354 54 110@2600

PERKINS 6-CYL  PHASER 108  y  120@2600

£

£

£

£

£

£ 





254 g



254 g



253

253

428

493 q

262 a

493 q

470 PE180

507 PE3152

695 PE390 x

695 PE390 x

913 PE580 x

932 PE1006 x 

66 (2 )

66 (2 )

70 (3 )

70 (3 )

70 (3 )

70 (3 )

138 (22) —

37 (22) —

166 (28) N/A

166 (28) 116 u

151 (28) N/A

136 (28) N/A

28

20

40

47

42

45

955

883

1653

1587

1692

1676

ʺ

ʺ

Perkins 4108 marinising kit

ʺ

ʺ

ʺ

ʺ

Perkins 6354 marinising kit

FLYWHEEL CONNECTIONS, BELL HOUSING & REAR MOUNT BRACKETS, AS REQUIRED

£ 

18

for Borg Warner, Paragon, SternPowr & ZF 45-80

513 c

438 p

740 v

438 p

731 w

451 p

19

for ZF5M-15M, PRM 120/150 & Techno 60 gearboxes

546 d

418 p









20

for P.R.M. (260 for 4 cyl, 500/750 for 6 cyl, 1000 for 6 cyl)



448 p

630 w

448 p

634 w 

31

for P.R.M. (500/750 for 4 cyl, 1000 for 6 cyl)





633 w

477 p

645 w 

650 528 p

Perkins 4-108 front mount brackets & rubbers

Perkins 4-108 back end kit Perkins 6-354 front mount brackets & rubbers

Perkins 6-354 back end kit & mounting kit

OTHER COMPONENTS

£ 

38

Front mount brackets & front & rear mount rubbers

184

312

290

280

280

280

39

Air intake strainer

41

41

41

73

60

73

40

Manifold outlet with flex connection for dry exhaust

118

118

119

119

141

141

NOTES

a c d g o

10

Uses truck brake pump components.  Alternative available £71 if required If Ford Transit type engine fit to flywheel £50. If Ford Transit type engine £50 extra plus fit to flywheel £50. Includes replacement “Spin-on” filter assembly. Owing to variations in engine designs, extra components may  be required.

p q u w

 x y

Requires SAE flywheel housing. For 4  dia. aperture, price as # 103 (Cummins) Part kit only. If engine is already fitted with SAE3 flywheel housing, use part from engine 110 & 108. Engines with ‘Agricultural’ cylinder  blocks need special adaptor, £445, as well. Inlet manifold may require modification or replacement. Not for cross-flow engines ʺ

Perkins diesel engine repair parts Head gasket Rocker cover gasket Cylinder head gasket set Conversion gasket set incl. seals (makes head set into overhaul set) Overhaul gasket set Front crank seal Rear crank seal Piston ring set, per piston Piston pin & rings Main bearing set  Thrust bearing set Big end bearing set Intake valve Exhaust valve Cylinder liner

BOATBUILDER PRICES £ 

4-107 £

4-108 £

4-236 £

6-354 £

T6-354 £ 

17 7 45 65

16 7 66 59

33 16 96 52

27 15 116 67

65 15 133 40

110 7 16 43 126 40 10 42 9 16 76

124 7 16 13 124 40 10 42 9 16 53

149 12 37 44 147 47 13 21 7 10 76

184 12 37* 32 103 107 13 32 7 13 36

238 9 28* 24* 77* 81 9 25 6 9 27

OTHER PARTS FOR PERKINS DIESEL ENGINES

4-108 fresh water pump

3720-200 raw water pump for 4-108

£ 

Conversion kit to alter 4-107 or 4-108 from raw watercooled to heat exchanger system, #99-1 + 2 857 Exhaust injection outlet for 4-108 5 stud manifold 108   Cylinder heads complete with valves and springs 4-107 & 4-108 615 Spin-on oil filter coversion with filter element 48 4-99 to 4-108 original 3270-200 Jabsco pump 291 Fresh water pump and pulley for 4-108 156 6-354 original 9990-41 Jabsco pump 334 Kits to re-marinise where original exhaust manifolds are now no longer available 4-108 - £703; 4-236, early - £1042; 4-236, late - £973; 6-354 - 1205 EC140 cooler and parts to replace original cylindrical cooler on 4-236 597 Header tank spacer block & bolts for new type FH410 30 Exhaust manifold T6354 water cooled (OEM part number ZZ90054) 795 Stud and gasket kit for above 95   3-bolt manifold water outlet plate & hose connection for above 58 One piece, custom made exhaust injection outlet for T6354, to replace original 2-piece type 355 Heat exchanger manifold for M50, M60 & M80T 995 Adaptor Manifold to Turbo for HT6354 (OEM cast number 37766600) 566 Aftermarket adaptor Manifold to Turbo, HT6-354 (includes Holset Turbo adaptation) 335 Similar for T6-354 upright 195 Original Perkins colour paint 1 litre £20, 5 litres £50

  s    t   r   a   p   r    i   a   p   e   r   e   n    i    g   n   e    l   e   s   e    i    d   s   n    i    k   r   e    P

Perkins 4236 manifold replacement kit

Perkins T6354 turbo exhaust manifold

Perkins 4108 complete gasket set

12 volt thermostart

Spin-on oil filter conversion assembly   T6-354 and HT6-354 manifold to turbocharger adapters

For starter motors, alternators & turbochargers read part numbers from existing components for competitive quotation. See also pages 28 & 31. When placing orders for Perkins parts it is essential that engine serial number, found on cylinder block close to injection pump mounting, is quoted. Prices are indicative V.A.T. extra on all prices

11

  r Marinising parts BMC, Gardner, Rover   e   v   o B.M.C.    R 1.5 & 1.8  , Part J4 VAN   r   No. 15/18 #   e Standard HP/RPM (Approx) 30/40@3000   n    d £   r INDIRECT COOLING AND MARINISING COMPONENTS 03 Jabsco water pump, mount and drive 253   a    G 05 Manifold/header tank/heat exchanger 482  , Bowman part no. BL180    C 66 (2 )    M 06 Manifold outlet & water connection for exhaust hose (size) 07 Hose & connection kit (inlet size, mm) 35 (22)    B –   s 08 Heat exchanger mount    t 24   r 09 Hose clip kit   a IND Marinising kit using the above components 860   p (if for use with jet-pump, deduct item 03)    g   n    i   s    i   n    i   r   a    M ʺ

BMC 1.5 marinising kit

BOATBUILDER PRICES £  ROVER MONTEGO MAESTRO 37 50@4000

B.M.C. 2.2 & 2.5 TAXI, LD VAN 25 40/50@3000

CHEVROLET GARDNER V-8 6LX/LXB 8LXB 6.2 LITRE 6-CYL 6-CYL  85 82/83 84 160@3800 150/170@1700 230@1700

£

£

£

£

£ 

253

249

357

303

303

817 jj

545

981 jj

496 d

611 d



BL250



FH300

FH400

— (2 )

66 (2 )

312 each (3 )

236 (3½ )

312 (3½ )

134 (22)

35 (22)

251 (32)

220/334 (32)

382 (32)





–h

205

205

57

34

50

32

32

1261

929

2271

1492/1606

1845

ʺ

ʺ

ʺ

ʺ

ʺ

Gardner marinising kit

FLYWHEEL CONNECTIONS, BELL HOUSING & REAR MOUNT BRACKETS, AS REQUIRED 15

for Enfield or Sonic (a) sterndrive

309 r/141 r

366 q

309







18

for Borg Warner 71, ZF 25 & 25A,

336 w

362 f

333

316 w





Paragon PM & Techno 345A gearboxes (g) 19

for ZF5M-15M, PRM 120/150 & Techno 60 gearboxes

333 w

328 f

338







20

for P.R.M. 260 gearbox (500 for 6-cyl)

335 w

438 f

334







31

for P.R.M. 750 & 1000 (1500 for 8 cyl)









812

778

BMC 1.5 back end & front mounting kit

Gardner back end kit Mercedes 603 back end

OTHER COMPONENTS 38

Front mount brackets & front & rear mount rubbers

39

Sports air cleaner/strainer/intake assembly as required

02

Oil cooler assembly

(x)

266/237

214 v

249

219

332

332

41/25



21







257 j/61 f

192

257 j

209

286/231

272

NOTES

a d f g

Extra flexible coupling required for Sonic £45. Manifold not included. Additional/different components may be required dependent on origin. Requires ZF/Borg Warner adaptor for ZF 25M & 30M £63.

h  j l q r

Bracket not included. Includes conversion to “Spin-on” oil filter. Modify inlet manifold if side entry £150. Fit to engine £30. Bell housing not required.

Other engines for which partial or complete kits are available:Ford crossflow and OHC Petrol; Ford V-4 & V-6; Chevrolet & Ford V-8 Petrol; Rover V-8; Jaguar XK & V-12; Perkins 4-154; Mercedes 300D;

12

BOATBUILDER PRICES £     W

Marinising parts Mercedes, Peugeot, VW  Part No. #

MERCEDES MERCEDES MERCEDES 180 190 to 240 SPRINTER OM 636 OM 321/615/616 OM 601 63 61 68 40@3300 45-60@4000 65@4000

MERCEDES SPRINTE R OM 602 70 85 @4000

MERCEDES SPRINTER OM 603 72 100@4000

£

£

£

£

£

£

£

£ 

03

253

249

249

249

249

253

249

253

05

670

610 l

1105

1204

1296

605 jj

973 y

508

MB180

MB220









PG210LM

VW150

06

72 (2 )

66 (2 )

86 (2½ )

86 (2½ )

86 (2½ )

— (2 )

82 (2 )

68 (2 )

07

57 (22)

81 (22)

58 (22)

58 (22)

58 (22)

205 (22)

154 (22)

105 (22)

08

















09

24

17

22

22

22

36

53

40

IND

1076

1023

1520

1619

1711

1099

1511 f

971

ʺ

ʺ

ʺ

ʺ

ʺ

   V  ,    t   o   e    g   u   e    P  ,   s   e    d   e   c   r   e    M   s    t   r   a   p    g   n    i   s    i   n    i   r   a    M

PEUGEOT PEUGEOT V.W. XUD 7/9 XD2/3 15/1600/1900 205 404/505/SIER RA GOLF 41 21 87 50/55@4000 50-70@4000 40-55@4000

ʺ

ʺ

02

ʺ

03

05

06

Mercedes 603 marinising kit

Peugeot XUD marinising kit

15

98 hq

98 hq

98 hq





99 hq

349

413 bb

18

285

342

415

459

459

442 q

404 ff

486 bb

19

286

342

457





441 q

413 ff

411 bb

20



343

538

544

581



398 ff



















07

09

Peugeot front mount brackets and rubbers

15 Mercedes front mount brackets

Peugeot XUD back end

18

38

197

238

313

313

313

292 w

212

283

39

41

41

41

41

41

51



41

02



76 f







191 q

192 q

160

NOTES

 v w  x  y

Includes alternator mount. Flywheel weight pad required on 1.8, £216, and 6.2, £386 . Oil-cooler required if speed is over 75% of maker’s maximum. May require modification to alternator mount. Includes air cleaners.

bb Requires Passat starter 068.911.023.LX and flywheel 056.105.269.HX, except with Hurth 100, but extras required. ff Only housing available for 404 is B/W facing £398 extra.  Adaptors available for PRM, Techno and ZF types 12-30. jj Manifold and heat exchanger are separate units.

38

 VW 2400 Diesel, Land Rover 2¼ & 2½, BMC 3.4 & 3.8, Bedford 220, 330, 466 & 500, Ford 4D & 6D, Mercedes V6 - V12. 39 V.A.T. extra on all prices

13

  sMarinising turbocharged diesel engines   e   n    i BASIC ENGINE FORD TRANSIT    g STD/ELEC ELECTRONIC   n FSD/FSDT FSDT   e FINAL POWER OUTPUT H.P. 95-100 125    l Part TURBO BOOST PRESSURE lbs 12 16   e No. MAXIMUM R.P.M 4000 4000   s # 24 44   e    i    d BASIC MARINISING COMPONENTS £ £ 174/– —    d 02 Oil cooler, filter mounts & connections   e 03 Jabsco water pump, mount and drive 261 372    g   r 04 Heat exchanger, header tank — —   a Bowman part no. — —    h   c 01 Exhaust manifold — —   o 05 Manifold/header tank/heat exchanger 519 519    b   r part no. FM242 FM242   u 06 Bowman Turbocharger outlet & water connection (size) 240 (3 ) 236 (3 )    t (inlet size mm) 136 (28) 161 (28)    g 07 Hose & connection kit   n — —    i 08 Heat exchanger mount bracket   s 56 46    i 09 Hose clip kit   n IND Marinising kit using the above components 1386 1334    i   r   a OTHER COMPONENTS    M 21 Turbocharger heat shield 81 81 ʺ

22

Charge air cooler

ʺ



Bowman part no. 23

Charge air cooler mount

24

Air ducts & hoses

25

BOATBUILDER PRICES £  NEW TRANSIT PUMA 2.0-2.4 120-125 12-16 3900 26

FORD ESCORT 1800T 75 15 4500 14

ESCORT 1800TI 92 15 4500 46

IZUSU TROOPER 2.8 99 15 3800 48

£

£

£

£

—f







250

249

249

253

347

271

271



EH280

EH200 v

EH200 v



371













452







IS277

246 (3 )

269 (3 )

267 (3 )

197 (3 )

254 (28)

110 (28)

195 (28)

139 (28)



15

130



ʺ

ʺ

ʺ

ʺ

96

33

47

55

1564

947

1159

1086

75

91 z

53 z

81

477

345



345



4052

EC140

EC140





65





52



256

130

321



313

38

Inlet manifold













26

Turbocharger Modification kit



795

795







27

Manifold to turbocharger adaptor

87

87







51

28

Turbocharger feed & drain pipes & hoses

29

Modification parts for injection pump and injectors with

69

66

109





53

—g

72 g

—g







491

1773

1645

91

763

223

injection pipes and modification of pistons, as required  A

Total additional kit using the above components

I+A

Total parts needed for turbo base engine

—/1435

3107

3209 k

1038

1922

1309

16

Turbocharger, air cooled

710/ –











17

Alteration to ‘IND’ and ‘A’ to use turbo 16

116/ –











Total parts needed if using Part Nos. 15 or 16 (v)

2261











325 r

362 r

557

I+A+T

FLYWHEEL CONNECTIONS, BELL HOUSING & REAR MOUNT BRACKETS, AS REQUIRED 18

for Borg Warner, Paragon, SternPowr & ZF 45A – 80

378

378

434

20

for PRM 500/750 (PRM 260 on Transit, Escort & Peugeot)

368

368

507







31

for PRM 1000













32

for ZF 220 & 280











OTHER COMPONENTS 38

Front mounted brackets & front & rear mount rubbers

219

219

205

173

173

152

39

Air intake strainer

56

41

68

73

59

41

EXCHANGE TURBOCHARGERS AVAILABLE FOR A WIDE RANGE OF MARINE, AUTOMOTIVE AND INDUSTRIAL APPLICATIONS NOTES

a b c d e f g  j k l

14

Use exhauster/booster drive components, £81 if required. Fit to flywheel £30. If heavy flywheel £23 extra. If for 4:1 reduction £21 extra. Mount bracket not included. Requires modification of original truck sump and pick up £230 or requires change of water pump if originally an upright engine £92 Oil filter/cooler remote mounting kit £183 Modify harness of electronic engine or change fuel pump P.O.A. Computer and harness for common-rail Puma P.O.A. Includes replacement “Spin-on” oil filter assembly. On ex-vehicle engines, replacement of alternator, mount & drive belt also required Remounts original truck oil cooler 

m n p q r t u  v w x z

May require use of components from fan hub or pulley modification. Includes alternator re-mountings parts. Requires SAE 3 housing. For 4  dia. aperture, price as # 104 (Cummins). not for P100 starter  Pump and injectors require modification on non-turbo base. Partial kit only. requires vacuum pump blanking plate kit £61. Includes intake manifold. Alternator may require moving. If SAE 3 housing is already fitted, use parts from engines # 107 and # 100. Jacket also encloses original exhaust manifold. ʺ

Marinising turbocharged diesel engines PEUGEOT

Part No. #

XUDT 1900 93 10 4300 43

XDT 2.5 105-120 15 4000 45

BOATBUILDER PRICES £ 

FORD D SERIES 6-CYLINDER 145 180 10 15 2500 2450 77 e 78 e

PERKINS PHASER 4 CYLINDER 6 CYLINDER NON X-FLOW NON X-FLOW  100 150 12 12 2500 2500 107 100

PERKINS T6-354 145 10 2500 55

£

£

£

£

£

£

£ 

02



114

283 j

283 j

101 l





416 j

03

253

260 m

285 a

285 a

366

466 q

466q

300 a

04

271





765









EH200





FH420B









01







1058









05



973 w

1144



1036

695

932

913

PG210LM

FM660

FM662

PE390

PE1006

PE580

06

235 (3 )

141 (3 )

232 (3 )

307 (4 )

307 (4 )

246 (4 )

246 (4 )

317 (4 )

07

386 (28)

355 (28)

179 (28)

241 (28)

354 (28)

152 (28)

152 (28)

178 (28)

08





12

N/A

12

116

N/A

N/A

— ʺ

£

FORD CARGO 6-CYL 160 12 2600 91 e

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

09

49

75

58

95

64

47

54

60

IND

1190

1922

2193

3034 u

2240

1606

1850 u

2184 u

21

91 z

81

112

112

112

112

112

112

22

345





688









EC140





2934-3









23

46





157









24

152

188

70

268

70

65

65

182

25





211

190

200

247 (Mod.)

247 (Mod.)

247 (Mod.)

26







285









27



56

186



198

216

216

216

28



84

63

70

61

37

37

35

29







—t

—t







 A

634

409

642

1170

641

677

677

792uv 

I+A

1824

2331

2835

4204

2881

2283

2527

2933 u

16





749

670

749





749

17





112

112

25





77

I+A+T





3696

4986

3655





3759 u

18

494 b

410

439 c

439 c

439 c

456 d p

20



404

456 c

456 c

456 c

494 d p

494 d p

634 x 

31





501 c

501 c

487 c

528 d p

528 d p

645 x 

32





662 c

662 c

662 c



0dp



38

359 n

212

259 n

259 n

440 n

280

280

280

39

44

46

60

50

73

73

73

60

544 d p

  s   e   n    i    g   n   e    l   e   s   e    i    d    d   e    g   r   a    h   c   o    b   r   u    t    g   n    i   s    i   n    i   r   a    M

731 x 

EXCHANGE TURBOCHARGERS AVAILABLE FOR A WIDE RANGE OF MARINE, AUTOMOTIVE AND INDUSTRIAL APPLICATIONS SUITABILITY NOTE

 ADVICE

Lancing Marine components are designed to fit the most popular form of the designated engine known to us. If components are found to be incompatible with a particular variant, every effort will be made to produce a suitable component at as close as possible to the quoted price. If this proves impossible, then we will refund the original cost of the goods. Particular care should be taken with Perkins engines as often over 50 variations exist of a single model. Good photographs submitted with orders will assist selection of the most appropriate components.

 Advice given on all products relates only to the suitability of our components for use in a particular system. We cannot undertake overall installation design work. Recommendations are made in good faith, based only on the information given to us at the time, and should not be taken as a guarantee of actual performance. Any contract entered into with Lancing Marine is subject to our terms and conditions, available on request.

 TURBOCHARGED ENGINE WARNING

OLD STYLE ORIGINAL PERKINS T6-354 AND HT6-354

See page 11

 The use of turbochargers on marine engines imposes considerable strains which can be sustained only if the basic motor is in first class condition and is operated with all due care and consideration.

15 V.A.T. extra on all prices

  s Marinising components    t   n   e   n   o   p   m   o   c    g   n    i   s    i   n    i   r Radiator and elbow hoses   a    M

BOATBUILDER PRICES £  HOSES & CONNECTIONS

£ 

Rubber elbow hose, 22mm bore

£7

Rubber elbow hose, 30mm bore

£10

Rubber elbow hose, 32mm bore

£10

Rubber elbow hose 35mm bore, 270mm long leg Rubber elbow hose 38mm bore, 270mm long leg

£15 £16

Rubber elbow hose 45mm bore, 270mm long leg Rubber elbow hose 50mm bore, 270mm long leg

£19 £19

Rubber Hose 3734, 31mm bore

£21

Rubber Hose 3070, 38mm x 31mm bore

£10

Turbo silicone hose 22mm bore 2 long

£7

ʺ

Turbo silicone hose 2  bore 2 long

£10

Turbo silicone hose 3  bore 2 long

£13

ʺ

ʺ

ʺ

ʺ

  Turbo silicone hose elbow 50mm bore, 90mm + 230mm legs Blue silicone hose elbow 45mm

£65 £31

Blue silicone hose elbow 50 mm x 45mm Black silicone hose elbow 44 mm x 35mm

£40 £38

Radiator hose, 1m lengths 20mm, 28mm, 30mm

£14

Radiator hose, 1m lengths 32mm, 35mm, 38mm, 40mm

£19

  Radiator hose, 1m lengths 42mm, 45mm, 48mm, 50mm, 55mm

£24

Radiator hose, 1m lengths 60mm, 70mm, 75mm

£26

 ADJUSTABLE RUBBER MOUNTS TYPE MAX LOAD EACH POUNDS (Kg)

C-Type mount

£ EACH

C-Type

190 (86), 300 (136)

19

Small, soft

91 (40), 171 (86)

22

Standard

230 (104), 410 (186), 560 (255), 680 (309)

29

Heavy duty

760 (345)

38

Double acting

670 (305) (¾ stud)

54

Yanmar types

Y75 (18-60), Y100 (23-73), Y150 (28-109), Y200 (32-146)

63

ʺ

EXHAUST MANIFOLDS & OUTLETS - DIESEL (REPLACEMENT TYPE)

Scania DS11 (not as original)  Yanmar mount

£1026

Volvo TD70 (not as original)

£665

EXHAUST MANIFOLDS & RISERS - PETROL

560 mount

£ 

Chevrolet petrol V8 small block per pair

338

Chevrolet petrol V8 big block per pair

380

Ford petrol V8 small block per pair

338

Risers for above V8's per pair

192

Ford 1100 -1600 X-flow, raw water cooling

412

Ford 1.6litre & 2litre O.H.C. Ford Essex V6 per pair

436 744

Risers Ford Essex V6, pair, for 2 exhaust hose

212

Jaguar twin for XK120 - 150

740

ʺ

Droppers for Jaguar XK120 - 150, pair

198

Jaguar V12 per pair

1123

Rover V8 per pair

555

Risers Rover V8 per pair

460

TONVAL BRASS B.S.P. HOSETAILS

THREAD

FOR HOSE BORE mm

3 / 8ʺ

10

1 / 2ʺ

1

ʺ

Rover V-8 manifold and riders

16

16

2.20 20 20

22 22 25

28

25

28

5.00 8.00 32

11 / 4ʺ

32

11 / 2

32

ʺ

Hose tails

16 14

3 / 4ʺ

£.p.

10.00 38

45

13.00

45

15.00

Marinising components & water intake strainers OIL FILTER CONVERSIONS TO SPIN ON INCLUDING FILTER BMC1.5 to 2.5, Perkins 3-152 & 4-203

£80

Ford 4D/6D 2700 & 2720 series

£45

BMC 3.4- 5.7 & Leyland 4- 6/98

£45

Perkins 4-108, 4-236, & 6-354

£48

BOATBUILDER PRICES £ 

CONSUMABLE MATERIALS JOINTING AND SEALING COMPOUNDS

Firegum exhaust jointing paste, tube

£5

Universal jointing compound, blue, 85gm

£7

Universal jointing compound, red,85gm tube

£9

Bond-loc stud and bearing fit, 10ml

£8

Oil filter, spin-on conversion kit

LUBRICANTS

Raminol marine grease, 500gm tub

£15

Engine oil, 15/40 for diesels, 5 litres

£21

Gear oil, 80/90, 5 litres

£21

Automatic transmission fluid, ‘Dextron’, 1 litre

£5

Asset protector anti-corrosion spray, 250ml

£9 Seacock and internal strainer assembly 

 AIR STRAINERS

Sparrow catcher, plain for turbos 50mm bore

£41

Seagull catcher, chrome for turbos 70mm bore

£50

Albatross catcher, plain for turbos 100mm bore

£87

PF139 136mm dia 25mm deep, blank flange

£34

RF115 136mm dia 47mm deep, 65mm offset spigot

£41

RF126 136mm dia 47mm deep, 51mm offset spigot

£41

6 dia., 5 deep Stainless steel acoustic, 78mm spigot

£73

ʺ

ʺ

 WATER INTAKE AND STRAINERS

Raminol grease

Hose Size 16mm

22mm

28mm

32mm

£90

£114

£176

£257

Bronze, tonval, plain skin fitting, seacock, internal strainer, and hose tail Polypropylene plan skin fitting seacock, internal strainer with hose tail for steel and ferro hulls

£91

£110

£192

Bronze, tonval, combined external skin fitting and strainer, seacock and hose tail

£35

£41

£58

£99

Stainless steel high speed skin fitting and back nut ready for hose

£71

£79

£88

£94

Plastic water filter with 19, 26 and 31mm hose connections (CQ914)

  s   r   e   n    i   a   r    t   s   e    k   a    t   n    i   r   e    t   a   w    &   s    t   n   e   n   o   p   m   o   c    g   n    i   s    i   n    i   r   a    M

£19

Plastic water filter with 1½ BSP connections (CQ915)

£42

ʺ

Ball valves ISIS DZR for sea water use

½ BSP £15 ʺ

MISCELLANEOUS

¾ BSP £22 ʺ

1 BSP £32 ʺ

1¼  BSP £56 ʺ

£ 

Anti siphon vent to fit 18, 22, 25,& 32mm hose plus 2.5m hose and vent fitting

60

Thermostat Standard

10

Thermostat by-pass type

12

Anode bar 12 long

83

ʺ

Oil block Perkins/4-236, inverted, needs by-pass pipe if without oil cooler

102

Nuts and bolts UNC, UNF & Metric up to ¾  /14mm diameter

P.O.A.

Studding UNF, UNC, Metric

P.O.A.

ʺ

Stainless Hose clips Hi Torque heavy duty up to 45mm

2.20

Stainless Hose clips Hi Torque heavy duty 50mm to 80mm

3.00

  Stainless Hose clips Hi Torque heavy duty 90mm to 130mm

4.00

Engine Paint

1 litre £11

Seagull catcher

 Air strainer 

V.A.T. extra on all prices

125ml touch up £3

 Anti-siphon vent

ISIS ball valves

Hi-torque clips

Plastic water strainer

17

  s Castings, Bellhousings, mounts & outlets    t   e    l BELL HOUSINGS    t FACED FOR   u   o ENGINE B/W ZF5M-15 PRM 120/150 260 B.M.C. 1.5 Y Y** Y Y    & B.M.C. 1.8 Y Y** Y Y   s    t B.M.C. 2.2 2.5 Y** Y** Y   n BMC 3.8 5.7 Y Y   u Chevrolet Y   o Ford FSD & 2400 York Y Y Y   m Ford XLD Y Y Y Y**  , Ford 2700 2720 Y   s Ford 2700 & 2720/PRM 500 & 750    g Ford 2700 2720 Y   n Ford 2700 heavy flywheel Y    i   s Ford 2700 heavy flywheel, thick face   u Ford 2700 2720 TO SAE 3   o Gardner Y Y    h    l    l Gardner TO SAE 2/3   e Izusu 2.8 Y    B Land Rover Y** Y** Y  , Mercedes 180 Y Y Y   s    g Ford XLD/B-W Mercedes 190 220 240 300 Y Y Y   n Mercedes 352 auto or ind. TO SAE 3    i    t New Holland Diesel TO SAE 3   s Perkins 4-108 Y Y Y   a Perkins 4-203 4-236 6-354 Y    C Perkins 4-236 6-354 2-PCE Peugeot XD2 TO 5 Peugeot XUD/205 Rover V-8 Rover Montego & Maestro

Y Y Y Y Y**

Y

Y Y

Y

Y

Y Y**

BOATBUILDER PRICES £  £ PRICES 500 750 1000 HOUSING 238 238 242 Y 303 207 A 247 221 228 Y Y 245 252 Y Y 287 233 Y Y 469 464 412 280 214 247 440 291 413 624 Y 524 311 345 261 337

£

£  MOUNTS

REAR FRONT  INC 107 INC 139 INC 133 INC 135 N/A 84 INC 102 INC 85 104 107 104 107 104 107 104 107 104 107 174 174 174 174 N/A N/A INC N/A INC N/A INC 110 N/A 116 INC 130 INC 95 INC 105 INC 105 INC 96 INC 207* N/A N/A INC 124*

* ALSO RE-MOUNTS ALTERNATOR **£47 extra A requires adaptor  Any non-listed engine; Cut, weld and re-face existing automotive aluminium bell housing £455

Perkins 4-108/Hurth-ZF 

INJECTION OUTLETS

£ 

FM160 PE180 MB180 MB220 VW150 FM180 FM200 BL180 BL250 57*** FM240 MB300 PG210 57*** FM440 450 452 660 662 65 PE390 PE580 GM370 GM550 65 MB380 MB570 BL380 BL570 65 FM420 422 620 622 74 Volvo D70, Turbo-sub, FM402, FM602, 45° down-angle 115 Gardner 6LX 6LXB 209 Watercooled Turbo, 4 outlet 273 Aircooled Turbo, 4 outlet 307 ***45 Degree down-angle also available, similar fitments, 64 ʺ

ʺ

Outlet FM660

Outlet FM240

Outlet BL180 45°

OTHER MOUNTING BRACKETS Ford 2700 LH incl. alt mount* Ford 2700 RH Cummins B series, pair, front

MISCELLANEOUS ITEMS Cast aluminium turbo outlet  Thermostat housing cover, Ford single

Ford 180 cross-over duct Ford 180 Turbo to charge cooler duct 51mm to 76mm offset or elbow air duct Thermostat housing cover, Ford Single Thermostat housing cover, Ford Dual XLD Vacuum pump aperture cover XLD Intake manifold

2˝ x 3˝ elbow duct

18

Mercedes front mount brackets and rubbers

2˝ x 3˝ offset duct

 XLD vacuum pump aperture cover 

NHD front mount brackets and rubbers

£  78 52 151

£  112 103 46 52 71 51 205

 Adaptation & engineering

NETT PRICES £ 

FLYWHEEL HOUSING SPACERS

THICKNESS

1 8 (511.2mm) SAE 1, housing bore 20 ⁄ 

25mm

471

SAE 2, housing bore 175 ⁄ 8 (447.7mm)

25mm

356

SAE 3, housing bore 16 ⁄ 8 (409.6mm)

25mm

314

SAE 4, housing bore 14 ⁄ 4 (362mm)

25mm

276

SAE 5, housing bore 133 ⁄ 8 (314.3mm)

25mm

214

SAE 6, housing bore 10 ⁄ 2 (266.7mm)

25mm

194

SAE 7, housing bore 8 ⁄ 4 (209.55mm) (Borg Warner)/SAE7

10mm, 16mm, 22mm, 28mm & 32mm

FLYWHEEL HOUSING ADAPTERS

THICKNESS

Borg Warner/SAE7 housing to IRM220A and Twin Disc MG502

22mm

252

Borg Warner/SAE7 housing to PRM Delta

15mm

56

Borg Warner/SAE7 housing to TMP

25mm

168

Borg Warner/SAE7 housing to hydraulic pump mounts

25mm

162

ʺ

ʺ

1 1

ʺ

ʺ

ʺ

1

1

ʺ

ʺ

FLYWHEEL HOUSING REDUCERS

£ 

63

£ 

£

£ 

EFFECTIVE THICKNESS

EFFECTIVE THICKNESS

SAE 1 to SAE 2

13mm

330

SAE 2 to SAE 3

13mm

249

SAE 1 to SAE 3

13mm

330

SAE 3 to SAE 4

13mm

220

FLYWHEEL HOUSING INCREASE ADAPTORS

EFFECTIVE THICKNESS

SAE 3 to SAE 1

20mm

GEARBOX TO SHAFT COUPLING ADAPTORS AND SPACERS

£ 

GEARBOX FLANGE, SIZE & TYPE

TO SHAFT FLANGE SIZE & TYPE

4 Borg Warner

4 Borg Warner

49

4 Borg Warner

5 Borg Warner

351

5 Borg Warner

5 Borg Warner

59

5 Borg Warner

1350/1410 Hardy-Spicer

4¾ IRM220A

6 PRM

ʺ

#

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

2196

ʺ

5 Borg Warner

6 PRM

ʺ

£  471

ʺ

THICKNESS

10, 15, 20, 25, 30, 35 & 40mm

62

52.4mm

40

10, 15, 20, 25, 30, 35 & 40mm

70

12mm

50

148

55.4mm

108

411

55.4mm

108

5¾  Twin Disc or 6 PRM

5¾  Twin Disc or 6 PRM

6 PRM

5 Borg Warner



52mm or 25mm

108

7¼ PRM

6  PRM or 5 Borg Warner



25mm

162

ʺ

ʺ

ʺ

ʺ

69

ʺ

ʺ

ʺ

ʺ

ʺ

10, 15, 20, 25, 30, 35 & 40mm

Alter adaptor or coupling spigot from male to female

94

60

Spigot to convert any female coupling to male

30

Many other adaptors available on request

P.O.A.

  s   e    i    t    i    l    i   c   a    f    g   n    i   r   e   e   n    i    g   n   e    &    g   n    i   n    i    h   c   a    M    /    g   n    i   r   e   e   n    i    g   n   e    &   n   o    i    t   a    t   p   a    d    A

Machining & engineering facilities MACHINING CAPABILITIES LATHES

MILLING

Max tube or Shaft diameter if more than 48 long ʺ

Max tube diameter if less than 48 long ʺ

Max diameter mounted to face plate



ʺ

8

ʺ

27

ʺ

Universal mill with 48  bed ʺ

“2D” mill for accurate x-y and rotational work

DRILLING Pillar drill

SLOTTING Max stroke 4  long, ½  wide

4 spindle production drill bench

SURFACE GRINDING

DYNO POWER TESTING

Steel 5  wide x 12 long magnetic base

Engine power testing up to 250HP

ʺ

ʺ

ʺ

ʺ

GEAR CUTTING Straight cut, helical & spiral, splining & broaching 

per hour £70

 WELDING Open arc and M.I.G. for mild or stainless steel

HYDRAULIC PRESS 10 ton and 50 ton

19 V.A.T. extra on all prices

  s Diesel engines to petrol sterndrive kits    t    i    k DIESELISE KIT TO USE FORD XLD FORD PEUGEOT   e EX-VEHICLE ENGINE 1800 XLD TI 1900TI   v  TYPICAL H.P & R.P.M. OF EX-VEHICLE ENGINE, MAX (j) 59@4800 92@4500 93@4300    i   r    d (b)(f) (f) (f)   n £2142 £2743 £3146   r to replace VOLVO 70 to 115 on 100 drive.   e    t to replace VOLVO 110 to 130 on 200 to 270 drive. £2159 £2748 £3181   s    l to replace VOLVO 4 cylinder OHC on 250 to 290 drive. £2190 £2986 £3181   o   r to replace VOLVO 165 & 170 on 250 & 270 drive.  £2431 — —    t   e to replace VOLVO V-6 & V-8 on 250 to 290 drive. £2366 — —   p — —   o to replace MCR 110 to 165 on MCR1 or Alpha drive. £2212    t £2045 — —   s to replace MCR 4-70 to 88 on MCR1 or Alpha drive.   e to replace MCR V-6 & V-8 on Alpha or Bravo drive. £2193 — —   n    i £ — —    g to replace O.M.C. most models.   n — — —   e to replace B.M.W. most models.    l   e   s   e    i    D

BOATBUILDER PRICES £  FORD FSD

FORD FSDT

FORD PUMA T

IZUSU CHEVROLET 2.8 TURBO V-8 DIESEL 

70-80@4000

125@4000

120-135@3900 99@3800

160@3800

(c)

(d)(e)(g)

£2245









£2245

£2784

£4273

£2470



£2287

£2838

£4327

£2470



£2324

£2821

£4497

£2470



£2180

£2700

£4058



£2959

£2001

£2538

£3792





£2040

£2577

£3839





£2010

£2530

£3765



£2694

£2101

£2638

£3892





£2324

£2921







(h)

Isuzu Diesel marinising and mounting kit

FSD Dieselising kit to Volvo sterndrive

Dieselise kits contain all the parts needed to replace an original petrol engine with your selected ex-vehicle Diesel engine, mount it and couple it to your original Sterndrive. Kits include marinising components, drive unit couplings, exhaust connections, engine mountings, control cable connection and tachometer, so no other significant expenditure is required except, perhaps, a change of propeller. NOTES

(b) (c)

(d) (e) (f) (g) (h) (j) All

20

For XLD 1600 deduct £270 from XLD 1800 prices FSDT kit is for turbo (electronic) engine. If turbocharging an originally naturally aspirated base engine £1019 extra. If intercooling to obtain 125HP from FSD Turbo (electronic) engine is required £1672 extra In most cases optional exhaust systems (through-transom or through-drive) are available On all Puma engines, a change of alternator and mount is needed Brand new Ford Puma engines with selected dieselise kit fitted and set for 145HP £3208 extra (while stocks last). Used, ex-vehicle base engines with selected dieselise kit fitted, XLD £1302, FSD £1364, Peugeot 1900TI £1609, extra, dynomometer tested. Controller & harness for common-rail Puma P.O.A. Heat exchanger mount bracket not included H.P. & R.P.M. will vary according to originl vehicle application U.K. built Pumas, FSDTs and some XLDTI and 1900TI require extensive work on electronic control system.  This can be avoided by use of a mechanical fuel pump (price on application).

DIESELISATION PARTS ARE ALSO AVAILABLE FOR 1.9, 2.3 & 2.5 PEUGEOT AND OTHERS

Diesel engines to petrol sterndrive parts FLYWHEEL ADAPTATIONS

BOATBUILDER PRICES £ 

BOATBUILDER £ 

Flywheel ring for XLD with own Mercruiser/OMC coupling fitted Flywheel ring for XLD to accept new Hy-drive damper plate   Flywheel ring for XLD with own J-type input shaft welded on Flywheel weight plate for 6.2 Chevrolet diesel for Mercruiser or Volvo Flywheel adaptor, FSD to Mercruiser or OMC coupling, crankshaft fixing type Flywheel driveplate spacer blocks for FSD drive plate (3) Modify own BMW drive plate to fit FSD bolt pattern Flywheel drive plate, Volvo spline, 12 , 1.9hp/100rpm “AM” Flywheel drive plate, Volvo spline, 12 , 3.8hp/100rpm “AG” Flywheel drive plate spacers, set of 6, 10mm to 30mm long for  Chevrolet diesel Spigot bush for XLD engine to accept Volvo primary shaft   Spigot shaft extension for Volvo B20/B23 4 cylinder primary shaft ʺ ʺ

277 277 292 386 224 48 70 95 138

FSD hi-rise exhaust

 XLD hi-rise exhaust

 XLD steel plate to Volvo

FSD housing to Chevrolet

83 20 30

BELL HOUSING ADAPTATIONS Engine backplate, XLD to Chevrolet, Volvo B20 or  Volvo B23 pattern bell housings   Engine backplate, Peugeot X4D to Volvo B23 pattern housing   Flywheel housing adaptor, FSD to Volvo 4 cylinder bell housing Flywheel housing adaptor, FSD to Chevrolet pattern housing Modify own Volvo or BMW flywheel housing and weld to Borg-Warner/SAE7 housing or spacer ring Borg-Warner/SAE7 flywheel housings for most popular engines Modify ex-vehicle aluminium flywheel housing to SAE7 Flywheel housing spacer kit Chevrolet 6.2 diesel to Volvo V-8 bell housing

198 198 284 224 165 See page 19 475

  s    t   r   a   p   e   v    i   r    d   n   r   e    t   s    l   o   r    t   e   p   o    t   s   e   n    i    g   n   e    l   e   s   e    i    D

97

EXHAUST PARTS Exhaust injection

With 2 (51mm) vertical down outlet, for FSD

247

outlet, hi-rise

and with body pointing sideways for XLD

230

ʺ

Transom-mount exhaust outlet and rubber flap for 3 hose ʺ

121

2  (51mm) to 3 (76mm) adaptor duct, straight

46

2  (51mm) to 3 (76mm) adaptor duct, elbow

46

ʺ

ʺ

ʺ

ʺ

3  (76mm), 3½  (90mm) OR 4 (102mm) alum hose plug ʺ

ʺ

ʺ

Blanking plate for exhaust connection Volvo 200-280 or 290 drive.

Exhaust duct 2  to 3  elbow  ʺ

ʺ

9 41

MISCELLANEOUS PARTS Relay and wiring diagram for connection of Mercruiser and OMC shift micro-switch

16

T-piece and nipple, with ¼  or 5 / 16 (8mm) return connection ʺ

ʺ

Remote mounting kit for Puma oil filter/cooler

15 183 Exhaust duct 2  to 3  offset ʺ

FRONT MOUNTINGS Single-point front mount bracket and rubber for FSD

131

Pair of front mounting adaptors for FSD to OMC pre-Cobra

142

ʺ

Volvo 290 exhaust blanking plate

 Whilst every effort is made to ensure the compatibility of engines and parts with existing installations, there may be variations that we do not fully appreciate. If any parts are found to be incompatible, we will do our best to exchange them for other more suitable parts, at the lowest possible cost. Should this prove to be impossible, then we will refund the cost of equipment returned in good condition, though we are obviously not able to undo modification work done on client’s own equipment. Propeller and gear ratio change costs are not included in our prices.  Advice given on boat performance is based on information available at the time, and is not guaranteed.

FSD Flywheel driveplate spacers and bolts

21 V.A.T. extra on all prices

  s BOATBUILDER PRICES £    r Bowman manifolds, oil coolers & heat exchangers   e    g SPECIALISED COMPONENTS MANIFOLDS   n   a Bedford 220, F/W GM360** £481    h Bedford 330, F/W GM540** £806   c   x Bedford 466/500, F/W GM760** £966   e Ford 4D & D series, S/W, 32mm FM420-2825 £714    t Ford 4D & D series, F/W, 45mm FM420-3374 £689   a   e Ford 4 cylinder 2720 series, F/W, 45mm FM422 £722    h Ford 6D & D series, S/W, 32mm FM620-2824 £810    & FM 420 Ford 6D & D series, F/W, 45mm FM620-3376 £810   s Ford 6 cylinder 2720 series, F/W, 45mm FM622 £777   r   e Ford Cologne V6, F/W, with injection outlet welded on FM280* £510    l   o Mercedes V16, F/W or S/W MB480** £617   o Mercedes V10, F/W or S/W MB800** £1392   c Mercedes V12, F/W or S/W MB960** £1681    l    i FM 622 New Holland 666 & 678 FM710 £662   o  , **Whilst stocks last   s CHARGE AIR COOLERS    d    l Perkins T6-354 & HT6-354 2644 & 2645** £749   o    f    i Ford 2700/2720 series Turbo 4 2934-2 £597   n HEADERTANK/HEAT EXCHANGERS   a   m Bedford 220 & 330 incl. oil cooler FH280** £955 2934/3 charge air cooler for Ford   n Cummins 4B, 4BT, 6B & 6BT (Heat exchanger only) CB120 £395   a Ford 4D & 6D Trader FH210 £723   m Ford D series, 4 cylinder & 6 cylinder FH220 £710   w Ford D series, 6 cylinder & turbo FH320 £854   o Ford 2704ET, old style FH420A £884    B

2644 charge air cooler for Perkins

Ford 4 cylinder & 6 cylinder 2720 series

FH440

£478

Ford 4 cylinder & 6 cylinder 2720 series

FH450

£571

Ford 6 cylinder, turbo intercooled 2728 TIM

FH480

£775

Perkins 4-107 & 4-108 incl. oil cooler

FH140

£767

Perkins 4-236, incl. oil cooler

FH270

£821

Perkins 6-354 & T6/354 (not -2642)

FH410-2986

£644

Perkins H6-354 & HT6-354 (not -2643)

FH410-3006

£644

MANIFOLD/HEADERTANK/HEAT EXCHANGERS

FH 410

FH 220

22

FH 420B

B.M.C. 3.8 & 4/98

BL380**

£927

Bedford 220

GM370**

£896

Bedford 330

GM550**

£1252

Ford 1600cc cross-flow

FM160**

£384

Ford 1.6 & 2.0 litre, O.H.C.

FM200**

£466

Landrover 2.25 litre

LR250

£508

New Holland 4 cylinder

FM402

£726

New Holland 6 cylinder

FM602

£927

Mercedes 300, 5 cylinder

MB300

£808

Mercedes OM314

MB380

£771

MercedesOM352 & OM321

MB570

£1026

Perkins 103

PE150

£455

Perkins 104

PE122

£474

Perkins 3-152, including thermostat cap

PE3-152+PE26

£463

Perkins 4-154

PE250

£545

Volkswagen 2400cc

VW240

£552

Less 10% if “Keel Cooling” type

**Whilst stocks last

PE 150

ʺ

Bowman oil & air coolers & heat exchangers OIL COOLERS

BOATBUILDER PRICES £ 

£ 

DC60 XAA (54hp) Oil ports  ⁄ 8 BSP, Water 22mm bore rubber ends

58

DC90 XAA (80hp) Oil ports  ⁄ 8 BSP, Water 22mm bore rubber ends

68

DC120 XAA (107hp) Oil ports  ⁄ 8 BSP, Water 22mm bore rubber ends

81

DC60 YAA (54hp) Oil ports ½ BSP, Water 22mm bore rubber ends

58

DC90 YAA (80hp) Oil ports ½ BSP, Water 22mm bore rubber ends

68

DC120 YAA (107hp) Oil ports ½ BSP, Water 22mm bore rubber ends

81

3 3

ʺ

ʺ

3

ʺ

ʺ

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EC 140 air cooler 

 Also available with water connections 28mm(BB) or 32 mm(CC), straight or elbow  DC Max water flow 60 l/min EC80 2028-1 (60hp) Oil ports ½  BSP, Water 32mm brass hose tails ends

118

EC100 2028-2 (120hp) Oil ports ½  BSP, Water 32mm bras s hose tails end s

147

EC120 2028-3 (160hp) Oil ports ½  BSP, Water 32mm bras s hose tails end s

177

EC140 3198-4 (200hp) Oil ports ¾  BSP, Water 32mm bras s hose tails end s

201

ʺ

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EC160 3198-5 (240hp) Oil ports ¾  BSP, Water 32mm bras s hose tails end s

258

EC80 –1805-1 (60hp) Oil ports ¾  BSP, Water 1½ BSP female

129

EC100 –1805-2 (120hp) Oil ports ¾  BSP, Water 1½ BSP female

166

EC120 –1805-3 (160hp) Oil ports ¾  BSP, Water 1½ BSP female

186

EC140 –1805-4 (200hp) Oil ports ¾  BSP, Water 1½ BSP female

204

EC160 –1805-5 (240hp) Oil ports ¾  BSP, Water 1½ BSP female

285

ʺ

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DC 120 oil cooler 

 Also available with ¾  BSP ends or 32mm elbow hosetails ʺ

EC Max Water flow 180 l/min with single pass FC80 1806-1 (120hp) Oil ports 1  BSP, Water 2 BSP female

243

FC100 1806-2 (180hp) Oil ports 1  BSP, Water 2 BSP female

297

FC120 1806-3 (240hp) Oil ports 1  BSP, Water 2 BSP female

334

FC140 1806-4 (300hp) Oil ports 1  BSP, Water 2 BSP female

389

FC160 1806-5 (360hp) Oil ports 1  BSP, Water 2 BSP female

440

ʺ

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DH 120 header tank/heat exchanger 

  s   r   e    g   n   a    h   c   x   e    t   a   e    h    &   s   r   e    l   o   o   c   r    i   a    &    l    i   o   n   a   m   w   o    B

 Also available with water 58mm hosetails, 10% extra FC Max water flow 270 l/min with single pass water flow  FG100 1807-2 (300hp) Oil ports 1¼  BSP, Water 2½ BSP female

451

FG120 1807-3 (360hp) Oil ports 1¼  BSP, Water 2½ BSP female

506

FG140 1807-4 (480hp) Oil ports 1¼  BSP, Water 2½ BSP female

599

ʺ

ʺ

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FG Max water flow 375 l/min with single pass

EC 100 oil cooler 

 AIR COOLERS

£ 

EC140-4242-4 (130hp) Air ports 2  Hose, Water ¾ BSP female

334

FC100-4074-2 (147hp) Air ports 2  Hose, Water 1 BSP female

326

FG100-4075-2 (255hp) Air ports 3  Hose, Water 1¼ BSP female

470

GL140-4076-2 (320hp) Air ports 3  Hose, Water 1½ BSP female

671

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HEADERTANK/HEAT EXCHANGERS

£ 

DH120 25hp 350 x 200 x 80mm

188

EH100 54hp 260 x 190 x 100mm

241

EH200 67hp 350 x 190 x 100mm

271

EH280 95hp 480 x 190 x 100mm

347

FH100 85hp 360 x 220 x 120mm

336

FH200 120hp 460 x 220 x 120mm

371

FH300 160hp 470 x 250 x 150mm

496

FH400 200hp 600 x 250 x 150mm

611

GH200 240hp 470 x 310 x 180mm

782

GH300 335hp 600 x 310 x 180mm

952

GH400 400hp 780 x 310 x 180mm

1071

FC 100 oil cooler 

Horsepower ratings are for guidance only. Many engines only require a size or two smaller in UK waters

SUMP PUMPS AND THERMOSTATS HOUSINGS

£ 

Sump Pump threaded 3/8 Enots (WHILE STOCKS LAST)

29

Sump Pump threaded ¼ BSPF and BSPM, LM

23

Sump Pump with flexible hose to go down dip-stick tube, LM

18

 Thermostat Housings BL4 (BMC1.5 & 1.8) BL5 (BMC2.5)

17

 Thermostat Housings BL6 (BMC3.4, 3.8, 5.1, 5.7, 4/98, 6/98)

23

ʺ

ʺ

FH 300 header tank/heat exchanger 

Items marked LM are not of Bowman origin EC 100 oil cooler 

V.A.T. extra on all prices

23

  s Bowman parts    t   r   a   p   n   a   m   w   o    B

C clamp

BOATBUILDER PRICES £  RUBBER END COVERS

£  22mm 28mm 32mm

FG3 end cover 

Oil cooler end cap, straight.

part no. 3365

3366 3367

8

Oil cooler end cap, elbow.

part no. 2680

3187 3716

8

Heat exchanger end cap, small, straight

part no. 3251

3667

12

Heat exchanger end cap, small, elbow

part no. 2679

3186

12

Heat exchanger end cap, large, elbow

part no.

3192

17

Blank cap 45mm I.D.

part no. 2981

8

HOSE CLAMPS

£ 

N0312 (20-45mm)

4

N0237 (50-80mm)

5

No450 (90-130mm)

7

BRASS END COVERS

£ 

For Oil Coolers

EC end cover 32mm, straight

EC end cover 1½ B.S.P. ʺ

EC2-2479NB

Hose tail 45mm Straight, for EC

32

EC3-1040NB

Threaded ¾ BSP, for EC

40

EC29-3230NB

Hose tail 32mm Straight, for EC

32

EC33-784NB

Threaded 1½ BSP, for EC

41

EC53-3237NB

Hose tail 32mm 90 Degree, for EC

39

FC2-1108NB

Hose tail 58mm, for FC

69

FC3-1281NB

Threaded 1 BSP, for FC ʺ

71

FC3-1281NB

Threaded 2 BSP, for FC

71

FG3-1583NB4B

4 Bolt Threaded 1 BSP, for FG

50

FG3-1583NB3B

3 Bolt Threaded 1 BSP, for FG

119

FG7-2802NB

4 Bolt Threaded 2 1/2 BSP, for FG

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

88

 Above also available in Cast Iron and Aluminium For Heat exchangers

DT33-1675NB

(threaded), for EH heat exchangers

40

PS13-752NB

(threaded), for EH heat exchangers

76

PS18-753/754/3093 NB

(threaded, thru hole or C clamp), for FH small heat exchanger

PS19-3090/2812NB

(threaded, thru hole or C clamp), for FH small heat exchanger

PS 18 & PS 19 end covers

PX2-864/2538/3045NB

76 76

(threaded, thru hole or C clamp) for FH small heat exchanger

94

 TH08-881/3046/3090NB (threaded, thru hole or C clamp) for FH large heat exchanger

91

C Clamps 3436

for FH small heat exchanger

11

C Clamps 3437

for FH large heat exchanger

12

O RINGS, NITRILE Filler necks

Filler caps, large & small

£.p.

O-ring, 76mm I.D., thin

part no. AN12, for EC and EH

O-ring, 76mm I.D., thick

part no. OS41, for FM402/602

2.60

O-ring, 95mm I.D., thick

part no. OS46, for FC and FH small

2.70

O-ring, 114mm I.D., thick

part no. OS52, for FG and FH large

4.40

FILLER CAPS

£ 

Filler cap, small 2753

8

Filler cap, large 2747

11

NECKS AND INSERTS

£.p.

Solder-on filler neck, small 2755 Solder-on filler neck, large 2750

5.00 8.30

Screw-in filler neck, small 3921-1

16.70

Screw-in filler neck, large 3921-2

24.30

POLAR END COVERS

£ 

 A3 / 635

3˝ oil cooler, 28mm straight

 A3 / 636

large manifold, 28mm elbow

36

 A3 / 703

small manifold, blanking cap

21

 A3 / 722 Polar end cover A3 636

24

Bowman end covers 2679 & 3186

2.00

29

use A3 / 783

 A3 / 727

2˝ oil cooler, 22mm straight

16

 A3 / 728

2˝ oil cooler, 28mm straight

16

 A3 / 783

small manifold, 22mm elbow

27

Bowman parts

BOATBUILDER PRICES £ 

BODIES

£ 

For Oil Coolers

EC10-783-2

(184mm long) (Perkins 24860090) for EC100

38

EC12-783-3

(270mm long) for EC120

46

FC8-1200-1

(180mm long) for FC80

76

FC10-1200-2 (266mm long) for FC100

101

FC12-1200-3 (363mm long) for FC120

122

FG8-1650-1

165

(266mm long) for FG80

FG10-1650-3 (363mm long) for FG 100

201

FG12-1650-3 (472mm long) for FG120

225

  s    t   r   a   p   n   a   m   w   o    B

For Heat exchangers

PS2-2154

for FH140, (Perkins 24860120)

350

PH1

for FH270, (Perkins 24860124)

339

 XF1-2103

for FH220

297

 TH2-2104

for FH320

407

 TH6-2929

for FH420

 XF2-3453

for FH440

A spec £575,

2645 air cooler, body

EC100, body  

B spec 473 288

For Air coolers

PD1-1338CI

for 2644 and 2645 (Perkins 24860144) cast iron

264

 TH15-2927

for 2934-3 (180HP Ford, 2704ETI)

195

FC4-4077

for FC100

101

FG17-4020

for FG100

201

all bodies are suffixed -AL for Aluminium, except where marked

TUBESTACKS

£ 

For Oil Coolers

785 2TN1A

(EC100 76mm Dia X 192mm) (Perkins 24860093)

103

785 3TN1A

(EC120 76mm Dia x 278mm)

131

1530 2TNIA

(FC100 95mm Dia x 278mm)

206

1530 3TN1A

(FC120 95mm Dia x 376mm)

240

1959 2TN1A

(FG100 114mm Dia x 376mm)

276

1959 3TNIA

(FG120 114mm Dia x 504mm)

319

EC tube stack 

For Heat exchanger/manifolds

514-525TN1 51mm Dia x 525mm long

266

518-600TN1 51mm Dia x 600mm long

290

518-693TN1 51mm Dia x 693mm long

342

518-941TN1 51mm Dia x 941mm long

590

674-947TN1 67mm Dia x 947mm long

617

For Heat exchangers

95mm Dia x length

278mm

376mm

504mm

650mm

1530/3445-2/3/4/5

£206

£240

£287

£328

114mm Dia x length

376mm

504mm

650mm

828mm

1959/3446-2/3/4/5

£276

£319

£386

£481

small £7

large £9

FH 140 body 

 Tubestacks with tie rod holes are also available Nut and washer for tie-rod units For Air coolers

1448-2TN1B

(2644 / 2645 Perkins 24860123)

389

3446-3TNIB

(2934-3 Ford 180HP)

319

3445 3TN2B

(4052 Ford FSD TCM TI)

240

GASKETS OUTLETS

£.p.

MB180, PE180 (Old type), VW150

3.50

BL180, BL250, FM180, LR250, MB220, MB300

3.50

FM240, FM242, PG210

3.50

PE180

3.50

FM420, FM422, FM620, FM622, GM760

3.50

FM450, FM452, FM660, FM662, FM710

3.50

BL380, BL570, PE390, PE580

3.50

FM402, FM602

3.50

FM 240 tubestack 514- and 518-

V.A.T. extra on all prices

FH 420A body 

FM402, 420,240, 180 gaskets

Tie rod nuts and sealing rings

25

  s BOATBUILDER PRICES £    r Jabsco sea water pumps, parts & calorifiers   e    i    f SEA WATER CIRCULATION PUMPS    i   r BELT DRIVEN FOOT MOUNTED £    o    l 51510-2001 ³⁄  BSP ports 10 l/min mechanical seal 138   a 52040-2001 ¾ BSP ports 40 l/min 168   c 52080-2001 1 BSP ports 80 l/min 213    & 52580-2001 1 BSP ports 80 l/min mechanical seal 288   s 52200 1½˝BSP ports, 200l/min 399    t   r FORD & NEW HOLLAND SEA WATER PUMPS £    a Jabsco 52580-2001 Jabsco 29440-1001 Electric bilge pump, 10950-2401 for 2712E, 2715E, 2722E, 2725E 280   p 90lt/min  , 21140-2401 for 2722E 2725E, 2726T, 2728TIM 285   s 22740-0451 for FSDTI TCM** 322   p 29520-2001 Genesis 450 ¾ 471   m   u 29620-2001 Genesis 675 1 475   p KUBOTA SEA WATER PUMPS £    r   e 29460-1631 (D722 with drive from rear of block) 175    t PERKINS SEA WATER PUMPS £    a 10970 3/4”BSP ports, 4-bolt flange mounted,   w for 4-236 & M90 (2488275) 428   a   e Jabsco 29460-1631 Jabsco 9990-41 29500-1001 28mm V-ports, flange mounted for Prima (QBHB0131) 290   s 29630, use 29640 32mm hose ports, 6-bolt flange mounted   o for Sabre-Perkins 493   c   s 3270-200 3/4”BSP ports, flange-mounted    b for 4-99, -107 & -108 (35615) 290   a    J 8ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

Jabsco 21140-2401

9700 1” flanged ports, 3-bolt flange mount for T6-354 & M200-275 (24880077)

422

9990 3/4”NPT ports, 2˝ barrel mounted for 6-354 & some T6-354 (2488321 )

345

 VOLVO SEA WATER PUMP Impellers 17937 and 1210

£ 

11120-200 for, TMD50A, TMD70, TAMD70, MD70, MD70A**

Clutched deckwash pump

396

(cam and screw may need changing)

DECK WASH PUMPS

£ 

CRANKSHAFT DRIVEN SEA WATER PUMPS

£ 

Electric Clutch 12v or 24v 1 BSP single B Pulley, mechanical seal 50580

479

29440-1001 (replaces 22770)

Electric Clutch 12v or 24v 1½ BSP single B Pulley, mechanical seal 50220

685

22960 (Use 29440 with new mount)

Manual Clutch 1 BSP single B Pulley, mechanical seal 51580 2001

716

27740-0451

32mm

322

Manual Clutch 1½ BSP single B Pulley, mechanical seal 51220-00111

922

50410-1301 for chevrolet

32mm

333

ʺ

ʺ

ʺ

ʺ

Manual Clutch 2 BSP single 1A/1B Pulley, mechanical seal 51270-2011 ʺ

25mm

229 from 249

1025

IMPELLERS SEA WATER PUMPS

£

£ 

1210 ( 09-1027B, 0460038, 860203,129470-42530)

22

4528 (09-806B, 104211-42070, 24990272, 803729, 9979)

17935 (was 836)

31

4568 (09-801B, 124310-46090, 831182)

27

17936 (09-814B was 21676)

75

6303

19

17937 (09-1028B-9, 127610-42200, 0460024 was 920)

25

653 12mm (09-810B)

24

18777 (834794, JO50022, CEF500104, was 22120)

28

673 ½ (09-1026B-9, 804696, 24880194, IMP00101)

31

Impeller removal tool 50070-0040

62

Electric bilge pump, 30 lit/min, 12 volt, 25D standard £19 25S automatic £50

Electric bilge level sensor and pump control 12 volt or 24 volt, 35A

23

Electric bilge pump, 69 lit/min, 12 volt, 27D standard £32 27S automatic £78

Jabsco electric water puppy, 32 lit/min, 12 volt or 24 volt 23680

135

Electric bilge pump, 90 lit/min, 12 volt,

Jabsco electric engine circulation pump, 12V, 12.5 lit/min 59510

148

ʺ

ELECTRIC PUMPS

15

£ 

02 standard £66

Electric bilge pump, 120 lit/min, 12 volt, 10 standard £9153S automatic £174

Float switch, audio-visual alarm, 33ALA

CALORIFIERS

50

NETT BOATBUILDER £ 

For engine heated hot water, 25 litre capacity, insulated, incl. safety valve

450 x 300 dia

194

For engine heated hot water, 32 litre capacity, insulated, incl. safety valve

550 x 300 dia

194

For engine heated hot water, 36 litre capacity, insulated, incl. safety valve

450 x 350 dia

222

For engine heated hot water, 50 litre capacity, insulated, incl. safety valve

800 x 300 dia

294

For engine heated hot water, 50 litre capacity, insulated, incl. safety valve, horizontal

800 x 300 dia

343

For engine heated hot water, 72 litre capacity, insulated, incl. safety valve

600 x 450 dia

286

For engine heated hot water, 120 litre capacity, insulated, incl. safety valve

900 x 450 dia

468

Extra for second heating coil to run off of additional engine

P.O.A

Immersion heater, with temperature control thermostat and overheat shut-off, 0.75, 1.25 & 2.0Kw, 240v

28

Blender valve to reduce hot tap temperature to safe level, 15mm connectors CW268

20

Dimensions given are for popular models. Other vertical and horizontal models are available.

**Whilst stocks last

26  Add 50mm to diameter for insulation, which can be trimmed locally to avoid obstructions. V.A.T. extra on all prices

Diesel Fuel System, Pumps, Parts & Injectors FUEL INJECTION PUMPS, RECONDITIONED, EXCHANGE

  s   r   o    t   c   e    j   n    I    &   s    t   r   a    P  ,   s   p   m   u    P  ,   m   e    t   s   y    S    l   e   u    F    l   e   s   e    i    D

NETT PRICES £ 

£ 

P5525-4B 6 cyl in-line 200HP 2720 series Dover turbo

£995

P5182-1A 6 cyl in-line 135HP 2725E Dover non-turbo

£995

P5732-1 4 cyl in-line 85HP 2722E Dover non-turbo

£795

Core charge, pending return of old unit

£250

Most model injection pumps can be reconditioned. Price dependent on parts and labour required.

DE-SMOKING KIT

£ 

Ford turbocharged engines 150 – 300hp 6 cylinder, to reduce white smoke on start up, including re-calibration of injection pump

£495 2720 series injection pump

FUEL LIFT PUMPS

BOATBUILDER PRICES £ 

Cummins 6BTA

(818)

£64

Ford 2.4 Litre York

(279)

£39

Ford 2.5Litre DI transit

(521)

£49

Ford 2700 or 2720 series, diaphragm type

(276)

£49

Ford 2720 Horizontal Plunger

£75

BMC 1.5

(176)

£49

BMC 2.2 & 2.5

(211)

£49

BMC 4/98 6/98 72 onwards

(171)

£49

12v or 24v electric fuel lift pump, up to 120hp

£55

INJECTORS

2725E Otosan lift pump

£ 

 We require injector number to quote in detail. Most injectors can be reconditioned,

from £55

Nozzles only

from £60

FUEL PRE-FILTERS

Ford injector 

£ 

Fuel line filter and bowl with re-usable filter element 8mm push on connections. (Metal bowl £5 extra)

£45

Fuel line filter assembly Type 500, “no spill” element change, clear bowl, water drain, 8mm, 10mm or 3/8 pipe fittings and re-cleanable element.

£139

ʺ

(metal bowl £48 extra) Replacement element paper £8

Re-cleanable element £21

Fuel Filter with hand primer

£54

 Water separator

(90146)

£33

Filter only

(90194)

£25

Filter and Water separator

(90404)

£45

Disposable Delphi

HDF924 3 port

£33

Disposable Delphi

HDF952 2 port

£33

FUEL FILTER ELEMENTS

Fuel hoses

BOATBUILDER PRICES £ 

296 (P917X, 522, C1191PL, 6149716, 7235770)

£3

596

£12

EFG57 (Ford 1600)

£11

PARTS

500 type filter assembly 

£  5

Non Return Valves with ¼ ,  ⁄ 16  or ³⁄ 8 hose barb connection (AMD)

£10

Non return valve + T piece for inland waterways compliance injector leak off.

£69

ʺ

ʺ

ʺ

Electric fuel pump

Flexible armoured hoses 60cm long to ISO 7840 A1, inland waterways approved

¼  £15 ʺ

5

 ⁄ 16 (8 mm) £21 ʺ

³⁄ 8  £22 ʺ

Hand primer pump Rubber Bulb type (9001-088A)

£23

Hand primer plunger type, ½ UNF (91059)

£22

Hand primer plunger type, M14 X 1.5 (80071)

£21

ʺ

Fuel pump control solenoids,

from £65

Inland Waterways low pressure fuel pipe kit, to suit remote-mounted fuel filter, including feed and return hoses and NRV assembly

Ford XLD £167 Ford FSD £191

Glow plugs

FROM £13 Inland waterways non-return valve

Fuel doctor 

FUEL ADDITIVES

£ 

Fuel Doctor. Kills fuel bug, disperses moisture, dissolves gum and Varnish,

Standadyne, Performance Formula, Diesel Fuel Additive.

cleans injectors. 1 litre, to treat 4000 litres

Enhances performance, improves fuel flow, reduces white smoke on start-up,

£39

inhibits “Diesel Bug” growth 16oz treats 235 litres V.A.T. extra on all prices

8oz treats 120 litres £18

1.8 litres, treats 985 litres

£9 £56

27

  s Turbocharger and exhaust parts    t   r   a   p    t   s   u   a    h   x   e    d   n   a   r   e    g   r  Turbocharger Mercruiser 882562   a    h   c   o    b   r   u Exhaust outlet with flap    T

NETT PRICES £  TURBOCHARGERS

£ 

New 

Cummins Part Number 3802886 for 6CTA, 3538623

889

Ford Part Number 876F6K682GAA, 3521538

570

Ford Part Number 35242011B / 53269886491

953

Ford Part Number 876F6K682HAA, 3521538 for Dover/Dorset 150hp

749

Mercruiser Part Number 882562 for 120hp 1.7litre (New)

911

Mermaid Part Number 826F68KAA, 3518002

891

Volvo Part Number 861260 for KAD42 5326.9886.497

875

Volvo Part Number 3581012 for TAMD43 5326.9886.750

1003

Volvo Part Number 3581528 for TAMD32 5326.9886.016

874

Other units available. Please advise part numbers from turbocharger label Exchange

Core only for 3518002, water cooled, Ford 2728TIM E

663

Perkins Part Number SAB33068 for M225 / 265 452071-0022 E

578

Ford replacement units for 3LD (150HP, 180HP & 250HP) E

779

Surcharge, pending return of old unit, on suffix ‘E’ units.

140

Repair service for most older turbochargers,

from 395

TURBOCHARGER PARTS

BOATBUILDER £ 

 V clamps

For 76mm O.D. Flange

22

For 89mm O.D. Flange

23

For 124mm O.D. Flange

24

Gaskets

 Turbo to manifold Watercooled Ford 1026220/Perkins 36853319 (FK0228) 30 Gasket kit for most H-type turbochargers (FK0007)

4  Turbo outlet ʺ

30

Turbocharger outlets

Exhaust water trap AF 

Stainless steel with water connection made to sample 10 – 14 days 3 Bore Exhaust

from 216

4 Bore Exhaust

from 240

5 Bore Exhaust

from 260

ʺ

ʺ

ʺ

4 to replace 2 piece Perkins T6-354 & HT6-354 parts

345

ʺ

Heavy duty exhaust clamps

Turbocharger Vee clamp

EXHAUST SYSTEMS

BOATBUILDER £  Hose Size









Hose for wet exhaust, per 30cm, TX

8

10

19

22

Hose for wet exhaust, per 30cm, Soft, without wire

7

9

10



Stainless steel, extra heavy duty hose clamps, per pair (other sizes available)

10

16

20

32

Exhaust water trap, black, AF

46

123

140

Exhaust water trap, standard, LP, VET

111

181



Exhaust water trap, extra large, round, VET

147

232

524

92

193





166

225





In-line plastic silencers, VET

82

137

232



Stainless steel pipe bend

16

32

54



Exhaust outlet, rubber, VET

52

121





Exhaust outlet, stainless steel, standard type

42

50





Exhaust outlet, stainless steel, with built-in rubber flap, VET

60

89

134

Exhaust back-flow preventer, VET Exhaust gas/water separator for gensets, HY

Exhaust outlet, nylon Rubber flap to fit plain end exhaust pipes Through-transom outlet elbow & low level fishtail

28

Dry exhaust bellows



7 ⁄ 8ʺ)

Stainless steel flexible bellows, with overbraiding and weldable ends (O.D.)

(1

Dry silencers with weldable or BSP threaded ends (O.D.)

(1 7 ⁄ 8ʺ)

Heat resistant wrapping tape for exhaust systems, per metre

– 599

232

9

12

14



11

12

16

65

70



£33

(23 ⁄ 8ʺ)

£44

(3ʺ) £141

£44

(23 ⁄ 8ʺ)

£52

(3ʺ) £69

2 ʺ wide £2.00





(3½ʺ) £178 (3½ʺ) £89 3ʺ wide £3.00

Controls, steering systems & Bennett trim tabs

£

 Throttle and shift control, single lever, side mount, flush, for 2x33c/C2 cables

(AFB85)

124

 Throttle and shift control, single lever, top mount, for 2x33c/C2 cables

(TMT)

135

 Throttle and shift control, dual engines, single levers, top mount, for 4x33c/C2 cables

(TMT 2)

250

(single engine £190)

360

PRICES £ 

 Throttle and shift control, dual engines, single levers, top mount, for 2x33c/C2 cables and electric gearboxes Dual Station connection unit for push or pull speed control

63

Dual Station connection unit for gearshift, with station selector, excluding cable

100

 Throttle and shift control with friction brake/detent for 2x33c/C2/40XL cables

(T-NBT)

270

 Two function control, top mount for 2x33c/C2 cables

(CQS 2)

166

Single function top mount control for 33c/C2 cable

(CQS)

99

Single function side mount control for 33c/C2 cable

(CQST)

41

 Two function side mount control for 2x33c/C2 cables

(CQST 2)

80

Dual cable shift cable connection Side mount control

Speed or shift cable C2 up to 10ft long (£0.70 per 1ft extra, 20ft max)

£19

Stop cable or latch cable 10ft long with end fittings (£6.00 per 5ft extra) £33 Speed or shift cable 33c, up to 15ft long (£1.00 per 1ft extra, 40ft max) £23 Zero-lash control cables C-0 20ft long (£2.00 per 1ft extra, 56ft max) Ball joint,

3 ⁄ 16ʺ

£48

for 33c/C2 cables

£9

 Adaptation kit, 2x33c/C2 cables to Mercruiser

£16

Speed and stop control attachment kit for Ford 2700/2720 Series

£45

Speed control attachment kit adaptable for Ford XLD or FSD

£22

Speed control kit for 4 and 6 cylinder Ford 2700/2720 Series, front entry £58 Speed control attachment kit, Gardner (for 40XL)

£39

Speed and stop connection for Perkins 4-108

£58

Dual cable adaptation kit for pull speed controls

extra £22

STEERING SYSTEMS Data Book Page 18

£ 

Hydra

LD20-32x178 Steering system, with hoses, excl. wheel

Hydra

LD28-40x178 Steering system, with hoses, excl. wheel

675

Hydra

LD28-40x228 Steering system, with hoses, excl. wheel

748

extra for LD39 helm head in lieu of LD28

129

560

extra for LD28 helm head in lieu of LD20

74

LD39-50x230 Steering system, with hoses, excl. wheel

993

LD39-50x300 Steering system, with hoses, excl. wheel

1031

extra for HD68 Marsili helm head in lieu of LD39

424

Hydra

LD28

Second station kit, with hoses and connections

484

Hydra

LD39

Second station kit, with hoses and connections

613

Marsili HD68

LD28 helm head

Dual engine ‘single lever’ top mount control head

Dual throttle ‘pull type’ cable connections

Second station kit, with hoses and connections 1012

Steering wheels, various styles

from 36

Ball joint, ½  UNF male shank, ½ I.D., for tie-bar ends ʺ

Ball joint,

  s    b   a    t   m    i   r    t    t    t   e   n   n   e    B    &   s   m   e    t   s   y   s    g   n    i   r   e   e    t   s  ,   s    l   o   r    t   n   o    C

male shank,

I.D., for tie-bar ends

5 ⁄ 8ʺ

14

Cylinder by-pass valve and 2 Tee connections

34

TRIM TABS Data Book page 22

£ 

Bennett trim tab kits, complete system  Width

30cm

30cm chord

353

Control cable

10

ʺ

5 ⁄ 8ʺ UNF

Steering wheel

Steering ram

45cm

60cm

75cm

90cm

375

397

406

437

120cm (Dual Ram) 617

Second station control and harness

78

 Additional rams and connections, per pair, with hydraulic tees

127

24V motor pump in lieu of 12V

21

 Additional relay for use with long cables

51

Electronic tab position indicator and control kit

450

Second station indicator/control

252

 Trim Tab Kit complete, less plates

298

 Automatic tab retractor

58

 Add-on hatch lifter ram kit. 18 stroke

233

ʺ

 Additional hatch lifter ram

98

Dual independent ram hatch lifter and pump kit

390

Spare 12V motor-pump-reservoir assembly

248

Spare cylinder and connection

64

Extra aluminium plates to take single S/S rams or 2 or 3 standard rams, custom made, up to 60cm x 60cm, in lieu of standard

pair, from - 195

 Twin pump, double acting trim tab kit, for above plates

1800

V.A.T. extra on all prices

Bennett trim tab kit

29

  n Electrical and instrumentation   o    i    t   a    t   n   e   m   u   r    t   s   n    i    d   n Instrument panel with harness   a    l   a   c    i   r    t   c   e    l    E

BOATBUILDER £  4m wiring harness and plug connection

79

  Start/run switch and 2 keys (with heat position (40580) £28)

14

Warning light with 12v or 24v bulb

5

Harness, start/run switch, 3 warning lights and starter relay

123

HD relay to operate 24v starter from two 12v batteries with 12v alternator 139 Push button for horn or other function

8

4m extension harness (2m £, 8m £)

40

Tachometer, 0/4000RPM, alternator sensed

104

Tachometer, 0/4000RPM, alternator sensed, with hour counter

153

Tachometer, 0/5000RPM, perception sensor type

78

Perception sensor and harness or tacho generator

75

Hand held digital tachometer

80

Temperature gauge

£35

Sender £16 Gauge & sender

51

Oil pressure gauge

£36

Sender £30 Gauge & sender

66

Gearbox pressure gauge 350 p.s.i. £36

Sender £53 Gauge & sender

89

Fuel gauge

Sender £56 Gauge & sender

59

£35

Surcharge for insulated sender, temperature or oil pressure Engine half wiring harness

8

Water tank level sensor and changeover switch for fuel gauge

65

Battery voltmeter 12v or 24v

35

4-in-1 temperature, oil pressure, tank level & 12v voltmeter, with senders 197 Hand held digital tachometer 

Engine hour meter 6/12/24v

58

Ammeter

32

Rudder angle indicator with sender

96

  24v/12v dropper for any instrument except voltmeter and ammeter   Standard instrument panel for 1 large and 4 small instruments Round panel and 3¾ chrome plated brass bezel

7 55 58

ʺ

Flybridge round panel and bezel with 3 warning lights, re-start button, 2-channel alarm and harness to main station

196

0/600PSI gearbox pressure gauge, direct mounting

71

Boost pressure gauge with hose and ¹/ 8 NPT connection

58

Intake blockage sensing alarm kit

95

Over-temperature sensing switch, earth return (insulated return £17)

16

ʺ

Oil pressure gauge and sender 

  Oil pressure switch, earth return (insulated return, adjustable £42) Oil pressure nipple & tee

10 5

2 channel warning siren, 12-24v

25

“Smart” digital 12v alternator regulator for full charging of domestic  Temperature gauge and sender 

Smart digital regulator 

batteries (24v £150)

108

Charge amplifier for 1 or 2 alternators with single or split output 12v, 80A £275

12v, 130A, £308

12v, 300A, £492

24v, 80A, £300

24v, 160A, £325

24v, 200A, £558

Load-split relay for combined charging of 2 separated batteries, up to 70A 16 Heavy-duty load-split relay for up to 200A

 Tachometer 

200

110/230v battery charger 12v 30A output Type ULTRA

271

110/230v battery charger 24v 20A output Type ULTRA

350

24v DC to 12v DC, 50A converter/battery charger

292

12v DC to 24v DC, 25A converter/battery charger

292

12v or 24v inverter 230v 1800w output

283

12v or 24v inverter 230v 2700w output

492

230v battery charger, 12v, 55A output combined with 230v, 2500W inverter

692

230v battery charger, 24v, 25A output combined with 230v, 2500W inverter

692

All equipment 12v DC, negative ground, unless otherwise stated

30

Insturment panel, empty 

29

110/230v battery charger 12v 10A output Type ULTRA

Electrical, gensets & bow thrusters

NETT PRICES £ 

 VETUS DIESEL MARINE GENERATOR SETS 3000 RPM 50Hz

OPEN STYLE

HUSH-BOXED

DIMENSIONS

WEIGHT

Kw

PHASE

L X W X H, mm

3.2

ONE

---------

6.4

ONE

730 X 533 X 500

1500 RPM 50Hz

NETT BOAT

DIMENSIONS

Kg

LIST

BUILDER

--

----

----

125 £6850

£5708

WEIGHT

L X W X H, mm

OPEN STYLE

NETT BOAT 

Kg

LIST

BUILDER

560 X 420 X 395

95

£5300

£4417

780 X 465 X 560

185

£7795

£6496

HUSH-BOXED

DIMENSIONS

WEIGHT

L X W X H, mm

NETT BOAT

Kg

LIST

DIMENSIONS

BUILDER

WEIGHT

L X W X H, mm

NETT BOAT 

Kw

PHASE

Kg

LIST

BUILDER

11

ONE

1070 X 490 X 575

315 £10135

£8446

1120 X 585 X 630

395

£11270

£9391

20

THREE

1310 X 643 X 639

415 £11330

£9442

1360 X 700 X 730

505

£12665

£10554

 All gensets are fully marinised with heat exchanger cooling, sump pump (not on 3.2Kw), engine mountings and connection for wet exhaust, engine control panel and 6M harness. Also included is an installation package including waterlock, silencer, gooseneck (not with 3.2Kw), exhaust skin fitting, 3M exhaust hose, seacock & strainer and 2M water hose. 20KW unit can provide 3 separate single phase supplies at not over 10Kw per circuit, so long as the total does not exceed 20KW.

BOW THRUSTERS Thrust, Kg

Tunnel dii, mm WEIGHT, Kg

20

110

5

£

EB20

ENGBO Sidepower bow thruster, 12v

669

EB40

ENGBO Sidepower bow thruster, 12v

40

160

14

859

EB60

ENGBO Sidepower bow thruster, 12v or 24v

60

160

16

919

EB75

ENGBO Sidepower bow thruster, 12v or 24v

75

185

18

1169

EB90

ENGBO Sidepower bow thruster, 12v or 24v

90

185

18

1499

  s   r   e    t   s   u   r    h    t   w   o    b    &   s    t   e   s   n   e    g  ,    l   a   c    i   r    t   c   e    l    E

Price includes toggle switch and 1.0m of GRP, steel or aluminium tube

STARTER MOTORS, NEW, STANDARD ROTATION

ENGINE TYPES

BOATBUILDER £ 

12v E. Rtn

12v Ins Rtn

24v Ins Rtn

Ford XLD 1600 & 1800

£168





Ford Transit

£139





Ford 4D to 2720 series

£147

£480

£480

Ford H.D and New Holland

£245

£480

£480

Perkins 4-236 & 6-354

£168

£480

£480

B.M.C. 3.4 to 5.7

£168

£480

£480

B.M.C. 98 series

£168

£480

£480

Yanmar 119773-77010

replacement 113207

£696

Yanmar 119773-77200

replacement 113715

£364

Sidepower EB20

Ford 2700/2720 series starter motor 

Other makes and variations available. Request information.  ALTERNATORS, NEW

BOATBUILDER £ 

12v, 55A, earth Return,

90

12v, 70A, earth Return,

110

12v, 100A, insulated Return,

160

24v, 60A, earth Return,

130

24v, 75A, insulated Return,

200

 Alternator 

all standard euro mount, single groove pulley  Extra for 2- groove pulley

20

Extra for poly-vee pulley

30

Other formats and higher powers in larger casings also available. BATTERY CABLE & TERMINALS

£  Shaft alternator assembly, fitted to ZF10 gearbox 

50mm cross sectional area per metre

11

70mm cross sectional area per metre

16

95mm cross sectional area per metre

21

Ring terminal connections 50mm M6 (2 per set)

5

Ring terminal connections 70mm M6, M8 & M10 (2 per set)

6

Ring terminal connections 95mm M8, M10 & M12 (2 per set)

9

Battery post terminal connections 50-95mm (2 per set)

10

Battery switch, 4 position

66

(onn/off 250A £48)

Battery cable and terminals

        ➞

Battery isolator switch, on/off 

V.A.T. extra on all prices

double lug

Battery switch

 Alternator LH



Alternator RH

31

  s Gearboxes   e   x   o  Techno Drive TMC 40P    b   r PRM 80 (HBW100)   a ZF 10M   e ZF 12M    G  TMC 60P

COOLER SIZE

MAX DIESEL FLANGE HP/100RPM SIZE PLEASURE USE

GEAR RATIOS

1.5 — — (L.H. only) H (L.H. only) H 1.6 (L.H. only) TM PRM 120 —  Techno Drive TMC 60A, 7° Angle Drive — ZF 12M (HBW125) (L.H. only) H ZF 15M (HBW150) (L.H. and 54 H.P.+)H 1.6 ZF 15MA 15° Angle Drive (L.H. and 54 H.P.+)H ZF 15MIV, 15° V-Drive (L.H. and 34 H.P.+)H 1.5 PRM 150 1 ZF 30M H ZF 25 1 ZF 25A 8° Angle Drive 1 1.5  Techno Drive TMC260 (L.H. only) TM 1.5 PRM 260 Drop Centre 1 PRM 260 Coaxial 2 ZF 25M (HBW250) (L.H. and 54 H.P.+)H ZF 25MA 8° Angle Drive (L.H. and 54 H.P.+)H  Techno Drive 345 1 [1.5] [1.5]  Techno Drive 345A, 8° Angle Drive 1 1.0 Velvet Drive 71 1 [1.5]  Techno Drive TM93 2 ZF 45-1 1 ZF 45-1 2 ZF 45A 8° Angle Drive 1 1.3 1.5 1.5 PRM 500 Drop Centre 2 1.5  Techno Drive TM93A, 8° Angle Drive 2 1.0 Velvet Drive 72 1 1.5 Velvet Drive 72 2 Velvet Drive 72 2 Velvet Drive 72CH, 15° V-Drive rotation opp. engine 3 1.2 1.5 Velvet Drive 72G, 15° V-Drive as engine rotation 3 1.2 1.5 ZF 63 1 1.3 ZF 63 1 ZF 45C 1 1.0 PRM 750 Drop Centre 3 ZF 63A, 8˚ Angle Drive 2

2.0 2.0 2.0 2.0 2.0 2.0 2.1

1.9 1.9 2.1

(2.6)   [2.5]  

(2.7) 2.6 (2.5) (2.5) 2.5

(2.1) (2.7)

[2.6] (3.0)

2.1

2.8

2.1

2.7

2.0 1.9

(2.3)

(2.8) (2.5)

1.9

2.0 2.0 2.0 (2.3)

(2.5) 2.9 2.9 [2.7]

2.2

(2.7)

2.0 2.0

(2.5) (2.5)

2.1

(2.4)

2.5

3.0 3.74 (2.4) (2.9)  

2.2

2.0 1.9

(2.6) 2.1 (2.1)

[2.9] [2.9]

(2.7) [2.9]

(2.8)

2.4 2.6

(2.9)

1.9

2.0 2.0

2.5 2.5

1.8 4.0

2.7

1.0(0.7) 1.1(0.9) 1.3(0.9) 1.5 2.1(1.7)[1.4] 1.7(1.3)[1.1] 1.8 1.8 2.0 2.0(1.8)[1.5] 2.0(1.5) 2.1 3.2 4.4(3.4) 4.4(3.5) 3.0(2.5) 3.6 3.6 3.5(2.9)[2.4] 2.9(2.4) [4.8]3.9(2.9) [4.8]3.9(2.9) 5.7 [7.2]6.2(4.8) 6.3 6.3 6.3 (5.9) 6.4(6.2) 6.6 (4.8) 8.6 8.6 (7.1) 7.1 5.7 7.1 7.1 7.1 7.4 8.0 8.4

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4 5 5 4 5 5¾ TD 5¾ TD 5 6 5 5 5 5 5 5 5 5 4 6 5 ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ

ʺ

ʺ

ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ

ʺ ʺ ʺ

ʺ ʺ

ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ

Gear ratios in bold type are generally available for prompt delivery  from our stock  of over 80 gearboxes. Others may take some weeks. On imported items prices may vary with exchange rates. For commercial operation request information on power ratings. Prices charged will depend on manufacturers’ prices and exchange rate at the time of order.

Borg Warner 72C

32

PRM 260D

PRM 120

PRM 500D

PRM 150

PRM 750CB

ZF 10A

LIST

BOATBUILDER PRICE £ 

£577 £540 £799 £1341 £871 £711 £871 £1341 £1685 £1871 £2792 £1033 £2191 £1902 £1902 £1132 £1521 £1939 £1990 £1990 £1724 £1805 £1312 £2188 £2718 £3060 £2579 £2117 £2263 £1660 £2918 £3220 £4830 £4830 £3470 £3849 £1678 £2741 £3107

£519 £396 £595** £959 £784 £521 £784 £959 £1205 £1338 £1997 £757 £1567 £1360 £1360 £1019 £1115 £1422 £1423 £1423 £1551 £1625 £1140 £1968 £1943 £2188 £1844 £1552 £2043 £1444 £2538 £2800 £4200 £4200 £2481 £2752 £1200 £2009 £2217

** While stocks last

COOLER SIZE

Gearboxes ZF 63 ZF 63 ZF 63 ZF 63A, 8° Angle Drive ZF 63IV, 12° V-Drive ZF 63C Velvet Drive Liberty, 8° Angle Drive  Techno Drive TM170  Techno Drive TM170A, 10° Angle Drive PRM 750 Drop Centre PRM 750 Coaxial Convert PRM 750D to PRM 750A, 8˚ ZF 80 A, 8° Angle Drive ZF 80 IV, 12° V-Drive ZF 88C Velvet Drive 72L  Twin Disc MG 5050 SAE3  Twin Disc MG 5050A, SAE3, 10°, Angle Drive  Twin Disc MG 5050V, 10°, V-Drive ZF 220 A, 10° Angle Drive ZF 220V, 10° Remote V-Drive PRM 1000 Drop Centre PRM 1000 Drop Centre ZF 220  Techno Drive TM880A, 10° Angle Drive ZF 220 Velvetdrive 72LX ZF 280 IV, 14° V-Drive  Techno Drive TM265A, 7° Angle Drive PRM 1000 Drop Centre Convert PRM 1000D to PRM 1000A, 10˚ ZF 85A, 8° Angle Drive ZF 85IV, 12° V-Drive  Techno Drive TM265 ZF 280-I Velvet Drive 72LH

ZF 280 IV, 14° V-Drive ZF 280-I ZF 280-I ZF 280-IA, 7° Angle Drive ZF 280-IA, 7° Angle Drive  Techno Drive TM1200A, 7° Angle Drive PRM 1500DC SAE1, 2 PRM 1500SC SAE3 PRM 1750DC SAE1, 2 PRM 1750SC SAE3 Velvet Drive 72-L HP for MCR#6 or flange

1 1 1 1 2 1 2 2 2 2 3 +1 2 2 2 3 2 2 2 2 2 3 2 2 2 2 3 3 3 2 +2 2 2 3

MAX DIESEL HP/100RPM PLEASURE USE

GEAR RATIOS

1.7 1.5 1.2 1.2 1.3

1.9

(2.5)

1.6 1.6

2.0 2.0

(2.5) (2.5)

2.0

2.5

(2.8)

1.9 1.9

2.0 2.1 [2.6] [2.6]

(2.5) (2.6) [2.9] [2.9]

1.8 1.6

2.0 2.0

2.5 2.5

(2.8)

1.0

1.0

1.2 1.5

1.5 1.5 (1.1) (1.5) (1.1) (1.5)

1.6 1.0 1.0 1.2 1.1 1.1 1.2 1.2

1.5 1.5 1.5 1.5 1.5

1.7 1.8 1.8 1.8 1.8

2.0 2.0 2.0 2.0 2.0

2.4 (2.5) 2.5 (2.5) (2.4)

[2.9]

3.0

4.0 2.9

1.0

1.2 1.5

1.4

(3.0) 1.5

2.1 2.0

(2.6) 2.5

1.0 3.0 1.2 1.2 1.2

[1.4] 1.5

1.6 1.6 1.5

1.8 2.0

2.1 (2.0)

2.3

2.0 2.5 2.1

2.5 2.8 3.0

3

1.0

3 3 3

1.2 0.8 1.0

3 4 4 3 5 4 3

1.1

1.6

1.8

2.0

(2.3)

(2.6)

1.2 1.3

1.5

(2.5)

1.5 1.4

1.8

1.7 2.0 2.2 (2.5) 2.0 2.0 (2.3) 3.9 4.5 2.2 2.4 3.9 4.5 2.2 2.4

1.2

1.6

1.2 1.0

1.6

3.1 1.9 3.1 1.9

(4.9) (3.0) (4.9) 3.0

FLANGE SIZE

9.6 9.6(7.9) 9.6 9.6(8.4) 9.6(8.8) 9.6 9.6(8.5) 10.5 (7.2) 12.3 (9.9) (10.5)9.5[8.0] (9.6)9.5[8.0] 9.6 13.2 13.2 12.3 11.4 11.4 13.0(11.4) 12.5 12.5 (11.5) 12.5 (11.5) 11.5 11.5 13.2(11.5) 13.3 13.2 13.3 13.6 [14.9]13.7(12.5) 14.4(12.6) 13.0 14.9 14.9 15.0 15.3

5 5 5 5 5 5 5 5 5 6 6

5¾ 5¾ 5 4˝ 5¾ 5¾ 5¾ 4¾ 5¾ 7¼ 6 5¾ 5 5¾ 5 5¾ 5¾ 6 — 5¾ 5¾ 5¾ 5¾

16.6

5

18.8(16.1) 18.8 18.8(16.1) 18.8(16.2) 18.8(16.1) 19.6 (16.7) 21(18.3) 21.0(18.9) WORKBOATS ONLY 24.7

5¾ TD 5¾ TD 5¾ TD 5¾ TD 5¾ TD 7¼ TD 10½   7¼ TD 10½   7¼ TD Choice

ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ ʺ

ʺ ʺ

TD TD

ʺ

ʺ ʺ ʺ ʺ ʺ

TD TD TD TD TD

ʺ

ʺ

ʺ

TD

ʺ

TD

ʺ

TD TD

ʺ

ʺ

ʺ

ʺ

ʺ ʺ ʺ ʺ

TD TD TD TD

ʺ ʺ ʺ ʺ ʺ ʺ ʺ

ʺ

ʺ

ʺ

ʺ

LIST

BOATBUILDER PRICE £ 

£3849 £3348 £3470 £3031 £4007 £1819 £2145 £2514 £2586 £2291 £2683 £876 £4059 £5338 £2337 £1556 £4729 £4729 £5079 £4120 £5115 £3696 £3375 £4445 £2626 £4179 £2542 £7212 £3894 £3171 £1170 £4719 £6306 £3668 £5798 £4149 £6765 £6254 £5486 £5539 £5202 £4634 £8894 £7650 £9382 £7749 £6368

£2752 £2394 £2481 £2167 £2865 £1301 £1866 £2268 £2327 £1680 £2322 £642 £2902 £3817 £1671 £1353 £4299 £4299 £4617 £2946 £3657 £2710 £2475 £3178 £2364 £2988 £2210 £5157 £3504 £2325 £858 £3374 £4509 £3301 £4146 £3608 £4837 £4472 £3922 £3960 £3719 £4170 £5602 £4762 £5910 £4881 £5537

  s   e   x   o    b   r   a   e    G

Gear ratios in bold type are generally available for prompt delivery  from our stock  of over 80 gearboxes. Others may take some weeks. On imported items prices may vary with exchange rates. For commercial operation request information on power ratings. Prices charged will depend on manufacturers’ prices and exchange rate at the time of order.

PRM 750D

PRM 1000A

V.A.T. extra on all prices

ZF 63A

ZF 220A

ZF 80V

33

  s    t    i Gearbox repair parts and oil cooler kits    k   r GEARBOX REPAIR PARTS   e SEAL &    l GASKET SET   o   o   c    l Borg Warner    i   o 10 17 & 10 18 (AS70, AS71C, AS72C) 46    d 10 13 & 10 14 (71CR2 & 72CR2) 46   n 73 69   a 10 04 & 10 05 [Vee drive] 46[+69]   s    t Borg Warner forward clutch kit 5000 193   r   a Hurth / ZF   p HBW 5, HBW100 (ZF10M) 28   r    i HBW10, HBW125 (ZF12M) 28   a HBW 150 (ZF15M) [Vee drive] 38[130]   p   e HBW20 HBW250 (ZF25M) 39   r HSW 800 (ZF80) 85   x IRM220A 94   o    b PRM   r Borg Warner seal kit   a DELTA 18   e 80, 120 11    G 100, 101,140 22

Hurth overhaul kit

BOATBUILDER PRICES £  £  CLUTCH PACK

CLUTCH PACK

FORWARD

FORWARD & REVERSE

OIL PUMP

BREATHER

WORKSHOP MANUAL &

SEALS GASKETS

PARTS LIST 

SHIMS & THRUSTS

134

273

156

14

30

134

273

156

14

30

152

348

156

14

30

134

273[+69]

156

14

30

279

751

889*

14

30



182





45



238 [329]





45



239





45



350





45



507

608

8

45

636 (INC.REV.)

730

286

5

45

93

204

352



20

141(cone)







20

172

366

N.L.A.

8

20

150

17

103

223

352



20

160, 260

22

172

366

430

8

20

175, 250,

42

530

1102

N.L.A.

8

20

265

42

530

1102

N.L.A.

8

20

310

42

237

516

N.L.A.

8

20

301,302, 401,402

42

206

454

487

12

20

500

33

217

467

487

12

20

601M / D / A

42

287

616

487

12

20

750

28

217

476

487

12

20

1000D / A

59

256

541

448

20

Seal face restorers are available to repair worn, input & output shafts and output flanges. From £50 Parts for other models and brands are available on request *Subject to serial number  PRM DELTA seal kit MT01656

GEARBOX OIL COOLERS

£

£ 

Gearbox oil cooler kit, sizes H and TM for water jacket only

89

Gearbox oil cooler kit, size 1 (22, 28 or 32mm water)

std. 89

HD 114

Gearbox oil cooler kit, size 2 (22, 28 or 32mm water)

std. 113

HD 137

Gearbox oil cooler kit, size 3 (32 or 1½˝B.S.P. water)

std. 177

HD 199

Gearbox oil cooler kit, size 4 (32 or 1½˝B.S.P. water)

std. 221

HD 299

Gearbox oil cooler kit, size 5 (32 or 1½˝B.S.P. water)

std. 239

HD 247

Gearbox oil cooler kit, size 6 (2˝ BSP water) PRM 500 seal kit MT0434

HD 306

Hoses on HD versions are pre-formed hydraulic 13˝ and 20˝. Other lengths to order.

WORKSHOP REPAIRS Repairs are carried out to all the above models in our workshop, phone to make an appointment.

Oil cooler kit size 2HD

34

PRM 500 oil pump

Borg Warner parts

PRM parts

 Accessories for gearboxes

BOATBUILDER PRICES £  SAE.1

Steel Flywheel Housing Cover, machined for selected gearbox

SAE.2

SAE.3

SAE.4

SAE.5

B/W

£471

£356

£314

£276

£214

£150

(£471)

£296

£223







Cast Iron Flywheel Housing Cover for PRM 500-750



£182

£163

£126



£155

Cast Iron Flywheel Housing Cover for PRM 260





£156

£149

£123

£90

Flywheel Housing Cover for ZF 220-280



£296

£252







 Aluminium Flywheel Housing Cover for PRM with mounting feet



£350

£340

£320





 Aluminium Flywheel Housing Cover for B/W and ZF 45A to 80 (steel)



(£179)

£284

£270

£205



 Aluminium Flywheel Housing Cover for B/W and ZF 45A to 80, with mounting feet



£331

£322

£302









£151

£136

£62

Cast Iron Flywheel Housing Cover for PRM 1000 (steel)

 Aluminium Flywheel Housing Cover for PRM 120-150, ZF 4M-15M or ZF25M cast iron



B/W Housing Spacer, 10, 16, 22 or 28mm thick

63

Live P.T.O. for PRM 500 or 750, size B flange (for 1000 & 1500/1750 P.O.A.)

339

Clutched P.T.O. for PRM 1000, size B flange (+1 on oil cooler size) (Retro-fit on late type soft-shift boxes £1001)

891

Clutched P.T.O. for PRM 1500, size B flange (+1 on oil cooler size)

1256

Hydraulic pump to suit above P.T.O. assemblies, 46-110 L/min/1500 RPM, 200 Bar  Troll Valve for PRM 260 to 1500 (+1 on oil cooler size)

from 160

with fixed slip speed 515 with remote variable slip speed 985

 Adapter plate ZF10 to Borg Warner   Adapter plate PRM to SAE3

 Angle Drive, retro-fit, for PRM 500 & 750

1086

 Angle Drive, retro-fit, for PRM 1000

1548

Low speed oil pump in place of standard pump on PRM 1000 (Retro-fit £)

F.O.C.

Electric shift control valve on ZF 25 to 85, in lieu of standard, ('C' boxes £)

485

Electric shift control valve on ZF 220PL and 280, in lieu of standard

60

Oil filter blanking kit for PRM models 100, 140, 175 & 265

8

Gear shift attachment kit for PRM 120, Techno 60

48

Gear shift attachment kit for PRM 150

48

Gear shift attachment kit for PRM 260-1000 Gear shift attachment kit for Velvet Drive

48 Driveplate R&D 13B4 48

Gear shift attachment kit for ZF M types

48

Gear shift attachment kit for ZF 25 to 80

48

Gear shift attachment kit,Technodrive hydraulic

48

Second shift cable attachment kit

Shift connection kit for PRM 260-10

8

Engine mount packing plates, 102mm C/C, 10mm thick, set of 4

95

FLYWHEEL DRIVE PLATES GEARBOX MODELS

Clutched P.T.O. for PRM 1000

extra £67

General purpose attachment kit and ZF 220 upwards

R&D TYPE

  s   e   x   o    b   r   a   e    g   r   o    f   s   e    i   r   o   s   s   e   c   c    A

BOATBUILDER £  RATING HP/ 100 RPM

ZF5M-15

BACKPLATE DIAMETERS

PART NUMBERS GEARBOX ELEMENT BACKPLATE

1.1

151mm

ZF5M-15, PRM260, B/W

1.9

61 ⁄ 8ʺ

ZF5M-15, PRM260, B/W

1.1



ZF5M-15, B/W

1.9

915 ⁄ 16ʺ,

ZF5M-15, PRM260, PRM500, B/W

3.8

915 ⁄ 16 , 103 ⁄ 8 , 121 ⁄ 8 , 13¼

PRM260, PRM500, B/W

4.8

121 ⁄ 8

5.7

71 ⁄ 8ʺ,

PRM260, PRM500, B/W

5.7

121 ⁄ 8ʺ,

PRM260, PRM500, B/W

7.6

14¼ , 15¾

PRM500, B/W

9.5

137 ⁄ 8 , 14¼ , 15¾

10.5

137 ⁄ 8ʺ,

PRM500, PRM1000, B/W

11.4

137 ⁄ 8ʺ,

PRM1000, SCG 32-spline

14.3

19

PRM1500, ZF280

22.8

137 ⁄ 8 , 183 ⁄ 8

PRM1500, ZF280

26.6

137 ⁄ 8 , 183 ⁄ 8

PRM260, PRM500, B/W

PRM500, PRM1000, B/W

ʺ

103 ⁄ 8ʺ,

A

16

46

22/13/2

B

4

48

22/13/2

A

48

71 95

22/2

AM

18/19/20

43/45/46/42

AG

129/130/131/65 138

14/18/3

G

21

99

15/20/7

J

7

80

74/73/71

AL

21/48/22

14/18/3

M

2/44

49/48

AD

5/2/44

124

15¾

31/21/4

P

86/44

139

15¾

52/51/50

AE

101/44

158

21/27

S

30

212

55

Z

79/78

212

55

AH

79/78

293

ʺ

121 ⁄ 8ʺ

22

ʺ

ʺ

ʺ

137 ⁄ 8ʺ,

ʺ

14¼

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

115

Driveplate R&D, ‘AG’ type

97

Driveplate RS136

SURCHARGES FOR SPECIAL BACKPLATES - ON APPLICATION CENTAFLEX TYPE

CDFS 25 Borg-Warner Velvet Drive

9.8

SAE 11½

£212

CFDS 25 PRM500/750

9.8

SAE 11½

£159

First stage repair, rubbers and circlip

£40

CFDS 30 Borg-Warner Velvet Drive

14

SAE 11½

£244

CFDS 30 ZF280. 500 and 1000

14

SAE 11½

£159

RS114 Borg Warner

44.2

SAE 11½

£257

RS136 PRM1000

44.2

SAE 11½

£352

First stage repair, rubbers and circlip

£45 Driveplate CFDS30

Driveplate R&D 3M22

35

  r Sterngear   a   e    g SHAFTS, TUBES AND BEARINGS   n   r SHAFT SIZE   e    t    S Sterntube Aft Bearing Assembly, with Cutless

Data Book Page 18 NETT BOATBUILDER £  ¾"

2"/50mm

2¼"

£

£

£

£

£

£

£

 Threaded, scoop-type Bronze, Bolt-in



151

162

213

270

377

433

513

Steel, Weld/Cement-in



60

73

96

117

165





Press-on keel-post mounting flange for rear of Brass/GRP Sterntube 45

46

49

49









Sterntubing, per 30cm, extra



14

16

31

36

42







15

17

19

34

34





23

27

31

44

49

57

67

67

H.G. Steel

G.R.P., to Glass-in or Cement-in, (0.6m or 1.2m only) Brass

Clamp-on bulkhead mounting flange for front of Brass/GRP Sterntube33  Thread one end of brass tube for seal or bearing



1"/25mm 1¼"/30mm 1½"/40mm 1¾"/45mm

2½" £ 

34

42

55









40

40

40

40

40

40

40

Solid, bolt-in, screw-on bearing and gland*



75

90

100

162

258

331

380

Screw-on bulkhead mounting flange for front of Brass Sterntube



47

48

58

115

117





Flexible Seal Assemblies, Bronze

Bronze Rubber-necked Gland*

142

89

100

126

224

234

425

505

Nylon Rubber-necked Gland

110

11O

112

122









Deep Sea Seal Assembly incl. H.S. insert (set) P-Bracket and bearing

Bronze, Glass-in, with Cutless

Mild steel P-bracket boss & phenolic bearing



170 (2)

200 (5)

220 (7)

230 (8)

240 (9)

210

230

315

402

480

641

380 (11) 460 (13) 775

883



122

137

158

182

198

229

240

Intermediate Shaft Bearing

58

69

95

105

121

183

223

376

Cutless bearing, phenolic casing, std. sizes

22

27

33

40

46

57

79

89

Cutless bearing, brass casing, std. sizes

31

34

40

56

62

80

101

122



37

42

84

106

126

157

189

112

135

164

201

237

287

328

382

Cutless bearing, brass casing, with small outside diameter Propeller Shaft Tapered/Plain, type F51 Stainless Steel, with Keys, Washer and Nut, 0.9m Long Shafting, per 30cm extra (up to 3m total. Longer P.O.A.)

7

9

15

22

29

38

48

59

Extra for Forward End Taper and Nut



70

74

89

102

119

126

144

Spare key, brass (size)

3( 3 ⁄ 16ʺ)

3(¼ʺ)

4(5 ⁄ 16ʺ)

4(3 ⁄ 8ʺ)

5(7 ⁄ 16ʺ)

5(½ʺ)

6(5 ⁄ 8ʺ)

6(5 ⁄ 8ʺ)

Spare shaft nut, U.N.C. thread, bronze, hexagon (size)

10(½ ʺ)

12(5 ⁄ 8ʺ)

13(7 ⁄ 8ʺ)

23(1ʺ)

23(1ʺ)

37(1¼ʺ)

23/31

28/66

Propeller Shaft Clamp-on anodes, Std/H.D. “Stripper” Propeller Shaft Rope Cutter (Blades)

– /23

14/25

15/25

308(2)

350(3)

416(3)

R&D rope cutter

416(3)/533(3) 533(3)

60/86

46(1½ʺ) 46(1½ʺ) 67/–

69/–

533(3)/717(3) 717(3)

717(3)

113

113

130

130

136

136





Bronze, Glass-in with O-Ring Seal*



124

131

139

146

159





Steel, Cement/Weld-in with Cutless Bearing + Bronze Bush*



222

234

269

284

320





G.R.P. with Nylon Bearing and Bronze Bush*



86

93

108

123

133







75

90

100

162

257

330

380



72

72

72

123

123

179

179

3(¼ ʺ)

5(5 ⁄ 16ʺ)

6(3 ⁄ 8ʺ)

11(½ʺ)

15(5 ⁄ 8ʺ)

Rudder Tube

Rudder bearing, Bronze, Bolt-in with Packing Gland*  Tiller Arm, Keywayed Clamp-on *Remote Greaser Kit required with these items £55 Gland packing, per foot (size)

Larger sizes and other metric sizes available. Prices on application.

RUDDERS AND STOCKS Data Book Page 22 BLADE SIZE (cms)

Bronze Cast Rudder Blade and Stock

25x38

30x46

38x56

£

£

£

£

45x66 £ 











Mild Steel Rudder Blade with Welded-on Stainless Steel Stock

235

265

303

340

399

Stainless Steel Rudder Blade with Welded-on Stainless Steel Stock

265

312

424

645

875



40

40

40

40

Extra for bottom spigot, welded on

P.O.A.

20x30

Rubber necked gland

36

Deep sea seal

Stern tube and cutless bearing

Rudder stock and blade

Flexible & shaft couplings GEARBOX TO SHAFT COUPLINGS

BOATBUILDER £  MAX HP/100 RPM

Flexible flange coupling 4 ʺ types 001, 002, 013, 014, 019, 020, 028, 043

(types 004, 005, 7HP/100 £)

Ppropeller shaft half coupling, 4 ʺ for ¾ʺ, 1ʺ, 1¼ʺ or 1½ʺ shafts, or metric, stock ‘B’ sizes only

3&5

(double-flex £132)

surcharge for non-’B’ (£30)

Flexible flange coupling 5 ʺ for ZF V-Drive, type 034 (type 029, 20HP/100 £151)

Propeller shaft half coupling, 5 ʺ for 1ʺ, 1¼ʺ, 1½ʺ or 1¾ʺ shafts, or metric, stock ‘B’ sizes only

180

8 & 13

(double-flex £260)

surcharge for non-’B’ (£30)

Flexible flange coupling 6 ʺ for ZF V-Drive, type 055

50 53

12

Flexible flange coupling 5 ʺ types 009, 012, 036, 037, 044

90 80

24

352

Flexible flange coupling 6 ʺ type 003

(type 006 5¾ ʺ £156)

20

(double-flex £370)

Flexible flange coupling 6 ʺ Heavy Duty type 025

(type 026 5¾ ʺ £201)

28

(double-flex £461)

131 176

Propeller shaft half coupling, 6 ʺ or 5¾˝T.D. for 1¼ ʺ, 1½ʺ, 1¾ʺ, 2ʺ, 2¼ʺ or 2½ ʺ shafts, or metric, stock ‘B’ sizes only surcharge for non-’B’ (£30)

113

Flexible flange coupling 7¼ ʺ types 017, 018, 032, 033

309

40

Solid propeller shaft half coupling 7½ ʺ bored and keywayed, stock sizes

(up to 2 ʺ tapered £300)

295

Clamp-on propeller shaft half coupling 7¼ ʺ for shafts up to 2¾ ʺ and 70mm

305

Flexible flange coupling 9 ʺ for Twin Disc types 038, 039, 040

59

Solid propeller shaft half coupling 9 ʺ bored and keywayed, stock sizes

465

(up to 2¼ ʺ tapered £415)

328

 Adaptor 9ʺ to 6ʺ or 7¼ʺ half coupling

188

 Adaptor 4¾ʺ to 6ʺ half coupling, type 384

129

 Adaptor/spacer for 6ʺ to 5ʺ half coupling, MT5030

66

 Adaptor 4ʺ to 5ʺ half coupling, type 351

47

4ʺ Bobbin to connect two 4 ʺ flexible couplings together, or to act as 88mm shaft extender

32

5ʺ Bobbin to connect two 5 ʺ flexible couplings together, or to act as 125mm shaft extender

80

6ʺ Bobbin to connect two 6 ʺ or 5¾˝T.D. flexible couplings together, or to act as 149mm shaft extender

109

Propeller shaft alternator kit, 12V22A, low speed cut-in at 950RPM

325

Fitting kit to suit selected gearbox or Stringer mount

(kit to suit ZF10M-15M, including belt and pulley £134)

Flexible flange coupling, 2-bolt for T.M.P., Nicor & Bybrook, Type 060

Flex coupling 910 009

  s    g   n    i    l   p   u   o   c    t    f   a    h   s    &   e    l    b    i   x   e    l    F

NETT BOATBUILDER £ 

Clamp coupling

P.O.A. 3.2

Adapter

84

Bobbin

CONSTANT VELOCITY JOINT ASSEMBLIES WITH THRUST BEARINGS

NETT BOATBUILDER £  Shaft size

HP/100 Kg thrust

 Aquadrive double universal joint, thrust bearing, gearbox adaptor & shaft coupling

P.O.A.

Python-Drive P30-R double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

¾ ʺ to 1¼ ʺ (19 - 30mm)

4.1

438

454

Python-Drive P60-K double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

1¼ ʺ to 1½ ʺ (30 - 40mm)

8.2

581

504

Python-Drive P80-S double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

1¼ ʺ to 1¾ ʺ (30 - 45mm)

11

1224

686

1¾ ʺ (35 - 45mm)

15

1224

752

1 3 ⁄ 8ʺ to 2ʺ (35 - 50mm)

15

1836

962

Python-Drive P110-S double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

1

Python-Drive P110-T double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

3  ⁄ 8ʺ to

21 ⁄ 8ʺ

Python-Drive P140-T double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

1½ ʺ to

(40 - 55mm)

19

1836

1230

Python-Drive P200-T double C.V. universal joint, thrust bearing, gearbox adaptor & shaft coupling

1½ ʺ to 2¼ ʺ (40 - 60mm)

27

1836

1702

Prices charged will depend on manufacturers’ prices and exchange rate at the time of order 

SigmaDrive

Python-Drive

SIGMADRIVE

NETT BOATBUILDER £ 

Special bronze, CV Joint able to resist propeller thrust without the need of a thrust bearing. Giving a very short installation length SD55

4ʺ flange

7.7hp/100 shaft RPM 1 ʺ, 25mm, 1¼ʺ, 1½ʺ

Max 5000rpm 70mm long

3kg

375

SD55

5ʺ flange

7.7hp/100 shaft RPM 1 ʺ, 25mm, 1¼ʺ, 1½ʺ

Max 5000rpm 90mm long

4kg

422

SD100

5ʺ flange

14hp/100 shaft RPM 1¼ ʺ, 1½ʺ, 1¾ʺ, 30mm, 35mm, 40mm

Max 4500rpm 90mm long

5.5kg

632

SD100

5¾ʺ or 6ʺ flange

14hp/100 shaft RPM 1¼ ʺ, 1½ʺ, 1¾ʺ, 30mm, 35mm, 40mm

Max 4500rpm 115mm long

6kg

SD150

5¾ʺ or 6ʺ flange

21hp/100 shaft RPM 1¾ ʺ, 2ʺ, 40mm, 45mm, 50mm

Max 4500rpm 110mm long

9kgs

1035

SD300

5¾ʺ or 6ʺ flange

42hp/100 shaft RPM 2 ʺ, 2½ʺ, 45mm, 50mm, 70mm

Max 4500rpm 125mm long

12kgs

1900

V.A.T. extra on all prices

698

37

  s   r Propellers   e    l    l   e   p   o   r    P

4 blade hyperform 73

3 blade turbine

3 blade equipoise

NETT PRICES £  FIXED Blade shape

ʺ

3 BLADE

3 BLADE

3 BLADE

3 BLADE

4 BLADE

33%

43%

50%

52%

65%

67%

MAX SHAFT

Turbine

Radice

Turbine

Radice

Equipoise

Hyperform 73

SIZE

OT Bronze

Mag. Bronze

OT Bronze

N.A.B.

N.A.B.

ins/mm

Diameter, ins Mag. Bronze

12

£139

£215

£186

£225

£352



11⁄8/28

13

£156

£255

£208

£275

£360



11⁄8/28

14

£158

£270

£211

£285

£376



11⁄4/31

15

£170

£280

£227

£290

£390



11⁄2/40

16

£187

£300

£249

£325

£428



11⁄2/40

17

£203

£325

£271

£350

£465



11⁄2/40

18

£239

£340

£319

£375

£513

£619

11⁄2/40

19

£292



£390

£420

£571

£656

13⁄4/45

20

£328



£437

£460

£635

£771

13⁄4/45

21

£386



£478

£565

£750

£901

13⁄4/45

22

£392



£522

£710

£809

£976

13⁄4/45

23

£470



£626



£872

£1045

2/50

24

£532



£709



£921

£1102

2/50

25

£610



£812



£1007

£1214

2/50

26





£874



£1120

£1357

21⁄4/60

27





£992



£1262

£1528

21⁄4/60

28





£1054



£1403

£1689

21⁄2/65

29





£1113



£1575

£1908

21⁄2/65

30





£1178



£1737

£2099

21⁄2/65

31





£1306



£1916

£2289

23⁄4/70

32





£1420



£2115

£2477

23⁄4/70

33





£1526







23⁄4/70

34





£1733







23⁄4/70

35





£2035







23⁄4/70

36





£2248







23⁄4/70

37





£2496







23⁄4/70

38





£2745



Deduct



23⁄4/70

40





£2969



25% for



3/80

42





£3232



Mag. Bronze



3/80

FOLDING

Nibral 20  transom drive 20 (page 39)

2 BLADE

Blade area ratio

2 BLADE

3 BLADE

3 BLADE

3 BLADE

4 BLADE

4 BLADE

Blade shape

Gori 25

Gori 45

Auto prop 49

Varifold 46

Varifold 51

Gori 60

Diameter, ins

N.A.B.

N.A.B.

N.A.B.

N.A.B.

N.A.B.

N.A.B.

12

£630











13

£640











14

£650

£1850

£1565







15

£665

£1850

£1645







16

£720

£1950

£1865

£1399





17





£1925

£1451





18

£775

£2400

£1965

£1555

£2543



20



£2500

£2155/2435

£1690

£2803



22



£3100

£2580

£2220

£3208

P.O.A.

24



£3350

£2825/3625

£2284

£3656

P.O.A.

26



£3750

£3995





P.O.A.

28



£6550

£4685





also

30



£6850







up to 38

ʺ

Prices are based on availability of pattern equipment in the required pitch and diameter. Sternpowr 17  x 21  SMC807 (page 39) ʺ

ʺ

Check limit on shaft diameters. Prices include taper, bore and keyway to standard 1:12 or 1:16 for imperial or 1:10 for metric. Non-standard tapers extra. Nozzle type available in 55% turbine blade area only. Price as for turbine 50% of 1  larger diameter. ʺ

Radice props available in approx 7 - 10 days.

Cupping available on 65% and 73% B.A.R. Add 15%.

Hyperform also available in larger B.A.R. in 4 blade and also in 5 blade. P.O.A. For 4 blade turbine and equipoise, add 33%. Gori also available in 4 blade, 22  to 38  diameter. Prices on application. ʺ

ʺ

Boat speed and propeller calculation program for PC on USB memory stick

38

£25

Sterndrives, Surface Drives

BOATBUILDER PRICES £  MAX PROP

MAX HP/100RPM

DIA

PLEASURE

STOCK GEAR RATIOS

Sonic, hand tilt, integral gearbox 1.3 1.6 2.0 14 2.2 3850 Sonic long leg for catamarans, hand tilt, integral gearbox 1.6 2.0 14 1.5 from 4425 Sonic long leg for catamarans, hand tilt, excl. gearbox 1.0 1.3 16 1.0 from 3800 Propeller nosecone kit for Enfield and Sonic 45 Set of 8 Transom bolts for Enfield and Sonic 20 Adaptor, Borg Warner style bell housing to Volvo drive, excluding primary shaft (or modify original Volvo housing & weld to housing or ring £165) 273 Adaptor, Volvo 200, 250, 270 or 280 Transom cut out to Mercruiser drive, or OMC Cobra drive 385 Extension for (15/16), Enfield or Sonic drive coupling 22cm to 60cm to order 60 Gearshift attchment kit for Enfield (Bracket £11, cable end £25) 36 SternPowr 113, hydraulic trim & steering, excl. gearbox 1.32 (1.6) 19 9 (7.5) 10153 Integral mounted Borg Warner 72, for 101, 111 & 113 drives, including intermediate housing 8.6 2067 Intermediate housing and universal joint shaft adapter 1482 Universal joint shaft, 30cm to 1.8m, with gearbox adaptor 328 Transom housing exhaust connection, 4  single bend, 60cm of 4 hose and 4 hose clips 217 Transom mounted water pickup, hose and 2 hose clips 57 12/24v insulated return motor and relay for power trim, in lieu of 12v earth return 195 Mechanical trim angle indicator cable, up to 4 metres long, with fittings (Per 1.0 metre extra £5) 62 Drive leg extension kit, with 2 spacer, fitted to drive. (Retro-fit £877) 537 ʺ ʺ ʺ

ʺ

ʺ

ʺ

  s   e   v    i   r    D   e   c   a    f   r   u    S  ,   s   e   v    i   r    d   n   r   e    t    S

ʺ

Prices charged will depend on manufacturers’ prices and exchange rate at the time of order.

THROUGH-HULL DRIVES

£ 

 Technodrive Sea Prop 60, engine-mounted sail drive Vetus saildrive (only with Vetus engine) Sonic lower unit, bolt-in type, for propulsion or bow-thruster use SternPowr lower unit, bolt-in type 1.0

2.15 2.23 1.0 1.3

SPARE PARTS FOR STERNDRIVES

£

Drive shaft gaiter Universal joint repair kit (2 required per drive) Seal and gasket kit Steering hose set (external)

£

(2.38) 2.49

18 18 16 19

ʺ ʺ ʺ ʺ

2.2 (1.65) 2.2 2.2 9 (7.5)

£

ENFIELD STERNPOWR 42 120 82 & 176 94 33 200 – 174

BOATBUILDER £ 

L.M. Transom Drive 14, single, with rudder and hydraulic steering, excl. gearbox L.M. Transom Drive 17, single, with rudder and hydraulic steering, excl. gearbox L.M. Transom Drive 20, single, with rudder and hydraulic steering, excl. gearbox L.M. Transom Drive 17, pair, without rudders, with single transom-mounted rudder assembly, and hydraulic steering and helm head, excl. gearbox L.M. Transom Drive 20, pair, without rudders, with single transom-mounted rudder assembly, and hydraulic steering and helm head, excl. gearbox

PROPELLERS FOR STERNDRIVE, SURFACE DRIVES AND THROUGH-HULL DRIVES  Aluminium 13  and 14 diameter for Enfield and Sonic Nibral, 14 diameter solid hub for Transom Drive 14  Aluminium 17  x 21 L.H., cushion hub for SternPowr 80, 81, 101 and 111 (replaces SMC807)  Aluminium 17  diameter, small solid hub for SternPowr 81, 101 and 111, and 18 for Sea Prop 60  Aluminium 19 diameter, solid hub for SternPowr 82, 83, 103 and 113 Nibral, 17 diameter solid hub for Transom Drive 17, SternPowr 107 and MCR III SSM (4-blade £ 1112)  Aluminium 20 diameter for SternPowr 90, 91, and 191 Nibral 20 diameter, solid hub for Transom Drive 20 (4-blade £ 1516)  Aluminium 16 diameter, solid hub for Sonic through-hull drive, and Sonic Catamaran drive, taper shaft  Adaptor for Volvo type 14  to 16 propellers to SternPowr drives ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

ʺ

LM Transom Drive 20

ʺ

£ 

ENFIELD STERNPOWR  Trim hose set (external) – 344  Anode set with screws 25 28 Input shaft flexible coupling (2 required per drive) new type £45 – Repair manual and parts book 12 30

SURFACE DRIVE UNITS Data Book Pages 18 & 19

ʺ

2882 2350 2200 4458

14 17 20 17 20

         

ʺ ʺ ʺ ʺ ʺ

3109 3533 3640 4854 5432

£  145 540 355 511 579 695 687 948 245 198

 Transom-mounted rudder for  Transom Drives 17 and 20

39 V.A.T. extra on all prices

  s Castoldi Water Jets    t   e    J 05, type 011, basic unit without control systems   r Jet   e Jet 238, type 030, basic unit without control systems    t   a Mechanical steering system and side-mount control head for throttle, reverse and clutch control steering system and top-mount control head for throttle and reverse    W Mechanical Hydraulic steering system and electric/hydraulic joy-stick reverse control,    i    d    l   o Hydraulic steering system & Hydromec reverse control    t   s Jet 282HC, basic unit without control systems   a    C Power-assisted hydraulic steering and electric/hydraulic joy-stick control, Jet 240HC with Hydraulic steering and electric/hydraulic joy-stick control,

BOATBUILDER PRICES £ 

On all Castoldi units prices are confirmed at the time of order, depending on current factory single jet system twin jet system

price and rate of exchange at the date of payment.

for single unit for twin units single unit twin units

Jet 284HC with Hydraulic steering and electric/hydraulic joy-stick control,

single unit twin units

Jet 340HC with Orbitrol Hydraulic steering and electric/hydraulic joy-stick control,

single unit twin units

Jet 400HC with power hydraulic steering, single-lever control for electronic speed control

single unit

and electro-hydraulic reverse control, clutch control and weed rake,

twin units

Jet 490HC with power hydraulic steering, single-lever control for electronic speed control and

single unit

electro-hydraulic reverse control, clutch control and weed rake,

twin units

“Single lever” control box with mechanical control of throttle and electro-hydraulic reverse, in lieu of any joy-stick, per jet unit

Prices charged will depend on manufacturers’ prices and exchange rate at the time of order.

Castoldi Jet 05

Castoldi 490HC

   4    1    0    2   y   r   a   u   r    b   e    F

40 V.A.T. extra on all prices

Index   A  

ACCESSORIES, GEARBOX ACCESSORIES, STERNDRIVES ADAPTORS ENGINE TO GEARBOX AIR CLEANERS AIR FILTERS AIR COOLERS ALTERNATOR CHARGE BOOSTERS ALTERNATORS FORD  ALTERNATORS ALTERNATORS, PROP SHAFT DRIVEN ALARM KITS, ENGINE ANODES ANTI SYPHON VENTS AQUADRIVES AUTO PROPS

page 35 39 19, 35 17 17 22,23 30 31 31 37 30 36 17 37 38

B

BARGAINS: SEE SEPARATE LIST  BATTERY CABLES BATTERY CHARGERS, MAINS BEARINGS, PROP SHAFT BELL HOUSINGS BENNETT TRIM TABS BILGE PUMPS B.M.C. PARTS BOBBIN, SHAFT SPACER BORG WARNER PARTS BORG WARNER GEARBOXES BOW THRUSTERS BOWMAN SPARE PARTS BOLTS, UNF & UNC

31 30 39 18 29 26 12 37 34 32, 33 31 24, 25 POA

C

CALORIFIERS CALORIFIER CONNECTIONS CANAL MOTORS CASTOLDI JETS CENTA FLEX CHARGE AIR COOLERS CLUTCH PLATES, GEARBOXES COUPLINGS, SOLID SHAFT COUPLINGS, CLAMP COUPLINGS, FLEXIBLE CONTROLS & CABLES CONSUMABLE MATERIALS CUMMINS PARTS CYLINDER HEADS, PERKINS 4108

26 2, 3 POA 40 35 22, 23 35 37 37 37 29 17 9 11

D

DECOKE GASKET KITS DESMOKING KITS, FORD 6-CYL TURBO DEEP SEA SEALS DIESEL ENGINES, NEW DIESEL ENGINES, MARINISED DRIVEPLATES

6, 11 27 36 2, 3 4 35

E

ENFIELD SPARE PARTS ENGINE MOUNTS ENGINEERING STERNGEAR MILLING TURNING SLOTTING ENGINES, REBUILT AND USED ENGINES FOR STERNDRIVES ENGINES FOR JET DRIVE ENGINES, INBOARD ENGINES, LONG BLOCKS ENGINE MOUNTS, FLEXIBLE EXHAUST BELLOWS, DRY EXHAUST CLAMPS EXHAUST FLAPS EXHAUST HOSE EXHAUST LAGGING EXHAUST SYSTEMS EXHAUST MANIFOLDS EXHAUST OUTLETS

39 18 36,19 19 19 19 4 20, 21 2, 3 2, 3 4 16 28 28 28 28 28 28 22 18, 28

F

FIAT ENGINES FILTERS, FUEL FILTERS, WATER FLEXIBLE COUPLINGS FLEXIBLE ENGINE MOUNTS FLOAT SWITCH, BILGE FLYWHEEL DRIVE PLATES FLYWHEEL HOUSING COVERS FLYWHEEL ADAPTOR S TO MERCRUISER TO VOLVO 4CYL, V6 AND V8

V.A.T. extra on all prices

2 27 17 37 16 26 35 19, 35 21 21 21

FORD ENGINES, MARINE FORD PARTS FUEL HOSES, ARMOURED FUEL ADDITIVES FUEL LIFT PUMPS FUEL COOLERS FUEL NON RETURN VALVES

2 6, 7 27 27 27 23 27

G

GASKET SETS GAUGES GEARBOXES GEARBOX SHIFT CABLE BRACKETS GEARBOX SPARE PARTS GLOW PLUGS GORI PROPELLERS

6, 9, 11 30 32, 33 29 34 POA 38

H

HATCH LIFTERS HEAT EXCHANGERS HOSE CLIPS HOSE, EXHAUST HOSE TAILS HOSES, RUBBER HOSE BLANKS HOSES, TURBO HOUSING ADAPTORS HURTH GEARBOXES & PARTS HYDRAULIC STEERING HYDRAULIC PUMPS

29 22, 23 15 28 16 16 24 16 19, 35 32-34 29 35

 I

IMMERSION HEATERS IMPELLERS INLAND WATERWAYS FUEL HOSES INLAND WATER WAYS SPILL PIPE KITS INJECTORS INJECTION PIPES INSTRUMENTS, A.C. INSTRUMENTS, ENGINE INSTRUMENT PANELS INVERTERS, D.C TO A.C. IZUSU

26 26 27 27 POA 6 30 30 30 3O 14, 30

J

JABSCO PUMPS JOINTING & SEALING COMPOUNDS

26 17



KUBOTA KIT

POA



LEAK-OFF PIPE SETS LEHMAN PARTS LUBRICANTS

34 7 21 5 20, 21 10 9 12 20 13 14, 15 16 18

N

NEW HOLLAND PARTS NUTS, UNC & UNF

22 POA 24 POA 23 34 23 17 6 30

P

PAINT, ENGINE, BLUE PERKINS PARTS PEUGEOT POWER TAKE-OFFS (PTO) PRM MARINE PROPELLER COMPUTER PROGRAM PROPELLERS, SHAFT DRIVE PROPELLER SHAFTS PROPELLERS, STERNDRIVE

R

R & D COUPLINGS MOUNTS DRIVEPLATES ROPE CUTTERS ROVER V8 RUBBER END COVERS RUDDER ANGLE INDICATOR RUDDERS AND TUBES

37 16 35 36 16 24 30 36

S

SABRE PARTS SEACOCKS & STRAINERS SEAL FACE RESTORERS FOR GEARBOXES SENDERS, INSTRUMENT SHAFT BEARINGS SHAFT NUTS, UNC SHAFT SEALS SHAFT SPACERS SHAFTS, PROPELLER SKIN FITTINGS SIGMADRIVE SILENCERS SONIC STARTER MOTORS START/RUN SWITCH STEERING SYSTEMS STERNDRIVE DIESELISATION STERNDRIVES STERNGEAR STERN GLANDS STERNTUBES, GRP STERNPOWR SPARES STOP CABLES SUMP PAN SUMP PUMPS SURFACE DRIVES

8 17 43 30 36 36 36 37 36 17 37 28 39 31 30 29 20, 21 39 36 36 36 39 29 7 29 39

TACHOMETER, HAND HELD TECHNODRIVE GEARBOXES THERMOSTATS THERMOSTAT HOUSINGS THROUGH-HULL DRIVES TILLER ARMS TRIMMASTER TRIMTABS TROLLING VALVE TUBESTACKS, HEAT EXCHANGERS TUBESTACKS, OIL COOLERS TURBOCHARGERS TUROCHARGER HEAT SHIELD COVERS TURBOCHARGER CLAMPS TURBO GASKETS TWIN DISC GEARBOXES

30 32, 33 17 18 39 36 POA 29 35 25 25 28 14, 15 28 28 33

U

UNIVERSAL JOINTS

37

 V 

O

O RINGS ONBOARD SPARES KITS OIL COOLERS, ENGINE OIL COOLERS, GEARBOX OIL COOLERS, GENERAL PURPOSE OIL FILTER CONVERSIONS OIL PUMPS, FORD ENGINES OVER TEMP SWITCHES

39 38 26 26 26 6 23 35 37

T

27 8 17

M

MANUALS, GEARBOXES MANUALS, ENGINES  MARINISING COMPONENTS FORD TO MERCRUISER FORD TO SHAFT DRIVE FORD TO STERNDRIVE PERKINS CUMMINS GARDNER IZUSU MERCEDES TURBOCHARGED PETROL ENGINES MOUNT BRACKETS

PROPELLERS, SURFACE DRIVE PROPELLERS, VARIFOLD PUMPS, ENGINE COOLING PUMPS, BILGE PUMPS, CLUTCHED PUMPS, ENGINE CIRCULATION PUMPS, SUMP PUMPS, VIVIER PYTHON DRIVES

  x   e    d   n    I

17 11 13 7, 35 32, 33 36 38 36 39

VARIFOLD PROPELLERS VELVET DRIVE GEARBOXES VETUS ENGINES VIVIER PUMPS VOLVO TO FORD FSD BELLHOUSING VOLVO REPLACEMENT GEARBOX

38 32, 33 3 35 21 POA

 W 

WATER PUMP IMPELLERS WATER TRAPS EXHAUST WASH/BILGE PUMPS WIRING HARNESS WORKSHOP MANUALS

26 28 26 30 7

 Y 

YACHT MOTORS

POA

Z

ZF MARINE GEARBOXES ZF SPARES

32, 33 34

POA = PRICE ON APPLICATION

41

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