Manual UFCD 0416 - Inventário

May 17, 2019 | Author: Paulo Montes | Category: Supply Chain, Warehouse, Quality (Business), Física e matemática, Physics
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UFCD

0416

INVENTÁRIO

Curso de EFA : Curso de Distribuição

DURAÇÃO  – 50 hr

FORMADOR – Paulo Montes

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Índice  Âmbito do manual ......................................................................................................................... 2 Objetivos  ........................................................................................................................................ 2 Conteúdos programáticos ............................................................................................................ 2 Carga horária ................................................................................................................................. 3 1.Tipos 1.Tipos de inventários inventários .................................................... ............................................................................. ............................................. .................... 4 1.1.Permanente ............................................................................................................................. 5 1.2.Intermitente ............................................................................................................................ 8 2.Objetivos e periodicidade do inventário .................................................................... 10 2.1.Objetivos  ............................................................................................................................... 11 2.1.1.Nível de quebra  ............................................................................................................. 11 2.1.2.Métodos de abastecimento .......................................................................................... 14 2.1.3.Nível de stocks de cada referência  ............................................................................. 16 2.1.4.Política de diminuição do nível de quebra  ................................................................. 18 2.2.Periodicidade ......................................................................................................................... 21 2.1.1.Periódicos ....................................................................................................................... 21 2.1.2.Pontuais .......................................................................................................................... 22 2.1.3.Sistemáticos ................................................................................................................... 22 3.Processo 3.Processo de inventári inventárioo ............................ ..................................................... ................................................... ....................................... ............. 23 3.1.Planificação do processo   ..................................................................................................... 24 3.1.1.Calendarização do inventário   ...................................................................................... 24 3.1.2.Organização prévia  ....................................................................................................... 24 3.1.3.Preparação do material de contagem ........................................................................ 26 3.2.Controlo das contagens ....................................................................................................... 31 3.4.Reconciliação de stocks  ....................................................................................................... 47 LIFO (Last in, First out)  .............................................................................................................. 48

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ufcd 0416 - Inventário

Introdução

 Âmbito do manual O presente manual foi concebido como instrumento de apoio à unidade de formação de curta duração nº 0416 - Inventário, de acordo com o Catálogo Nacional de Qualificações.

Objetivos 

Identificar os diferentes tipos de inventário.



Enumerar os objetivos e periodicidade do inventário. i nventário. Descrever as atividades necessárias à organização e execução de um processo de



inventário. Efetuar e controlar as contagens.



Conteúdos programáticos 

Tipos de inventários Permanente o

Intermitente Objetivos e periodicidade do inventário Objetivos o



o





- Nível de quebra - Métodos de abastecimento

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ufcd 0416 - Inventário

o

Periodicidade - Periódicos - Pontuais - Sistemáticos 







Processo de inventário Planificação do processo - Calendarizarão do inventário o



- Organização prévia - Preparação do material de contagem Controlo das contagens - Contagens 

o

o

o

o

o

Tratamento do inventário Reconciliação de stocks

Carga horária 

50 horas

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ufcd 0416 - Inventário

1.Tipos de inventários

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1.1.Permanente

O conhecimento das existências, em quantidade e em valor, responde a várias necessidades da empresa, servindo para alimentar a contabilidade, gerir a tesouraria e gerir os reaprovisionamentos. É indispensável o conhecimento do preço unitário dos artigos para os poder integrar no cálculo dos preços de custo dos produtos finais ou em curso. É portanto necessário que os stocks e os seus movimentos sejam corretamente valorizados. Para verificar a qualidade do estado dos stocks (diferença entre stock real e registo informático do stock), é necessário efetuar inventários e eventualmente atualizar a registo informático. Um inventário consiste numa operação de contagem física dos artigos nas prateleiras do armazém. Elemento central da Logística, assegura o registo e controlo de todos os movimentos de stocks. Todos os aspetos importantes da gestão de stocks são considerados nesta área: gestão por famílias e sub famílias, tratamento de lotes, dimensões (cores e tamanhos, por exemplo), números de série, gestão de alertas, métodos de valorização, unidades e fatores de vendas ou compras, fichas de composição, etc. Necessidade de existência de inventários: 1.Proteção contra as incertezas (procura aleatória, imprevistos) 2.Stocks de segurança 3.Produção e encomendas de acordo com critérios económicos

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5.Cobrir antecipadamente flutuações da procura ou do fornecimento (sazonais) 6.Cobrir necessidades de trânsito dos produtos 7.Produtos em vias de fabrico (entre postos de trabalho) Inventário permanente Em termos de gestão dos stocks, o inventário permanente permite informar as quantidades e os preços unitários, bem como o valor dos consumos anuais, parâmetros de base para definir o período económico de encomenda. Por outro lado, os preços unitários informados servem de referência aos compradores permitindo determinar os preços de facturação dos artigos cedidos a outros serviços da empresa ou vendidos ao exterior. Em resumo, o conhecimento global do stock só se obtém quando se fala em unidades monetárias e não apenas em quantidades  –  donde a necessidade de dispor de dados quantificados e valorizados sobre stocks: os consumos, as entradas e os stocks detidos. Os movimentos do stock devem estar concebidos de forma a assegurar o inventário contabilístico permanente, apoiado no registo validado das entradas e saídas de modo a permitir conhecer no curso do exercício, as existências em quantidade e em valor. O inventário permanente é universalmente utilizado nas empresas. Quando existem centenas

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2.O registo de saídas com identificação do tipo (consumo, venda, transferência, devolução, etc.) e a data em que tal ocorreu; 3.O apuramento da existência (saldo) e respetivas datas; 4.A valorização dos movimentos e das existências; 5.Os acumulados dos movimentos para efeitos estatísticos; 6.O registo de identificação dos movimentos de entrada e saída. saí da. Todos estes dados se obtêm a partir da identificação prévia do artigo ao produto, pelo "input" de uma Nomenclatura (Designação e Código), que pode ser obtida, como já vimos, por leitura ótica do código de barras. Todos estes registos e apuramentos se fazem na BASE DE DADOS de artigos, que funciona tal como os antigos ficheiros.

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1.2.Intermitente

Inventário intermitente É geralmente efetuado uma vez por ano, no final do exercício contabilístico. Engloba todos os artigos da empresa, gerando uma elevada carga de trabalho que pode perturbar a sua atividade. Com este sistema, o custo das existências exi stências vendidas e consumidas só pode ser apurado depois da contagem física das existências e consequente apuramento das existências finais. É um sistema que, embora de fácil aplicação, não serve os propósitos da gestão, já que a informação sobre os resultados da empresa depende sempre de uma contagem física.  Algumas das vantagens deste método em relação ao Inventário Inventário físico: 

1.Detecção atempada de erros – uma contagem frequente gera menores volumes de informação recente o que permite muitas vezes identificar e combater as causas evitando que os desvios se avolumem;



2.Execução por pessoal treinado  – em oposição às equipas de pessoal externo ao armazém que costumam constituir-se para a realização reali zação do inventário físico. Diminuise assim os erros que são cometidos no processo de contagem;

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ufcd 0416 - Inventário

Os objetivos da recontagem cíclica não se limitam à identificação e correção dos erros, mas à identificação e eliminação das suas causas. Este método assume o foco na precisão do inventário e visa o seu controlo periódico. Para a concretização de uma recontagem cíclica deverá produzir-se um Plano de contagem, contendo a definição dos artigos a contar e respetiva frequência de contagem.  Alguns fatores a ter em conta nesta fase de planeamento são o investimento anual, a criticidade para o processo produtivo e o custo de inspeção do stock.  A inspeção é uma atividade que não acrescenta valor, tem custos de mão-de-obra e de oportunidade, como tal, deverá ser reduzida ao indispensável para garantir o nível de precisão ótimo. Uma análise do trade-off precisão-custo de contagem poderá revelar, por exemplo, que compensa investir em stock para compensar a incerteza ao invés de investir em contagens periódicas. Poderá ser definida uma tolerância de contagem para as várias classes de material, por exemplo, em euros. Os desvios que se encontrarem dentro da tolerância serão ignorados e a contagem considerada boa. Serão inspecionadas as causas dos que não se encontrem nestas condições.

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ufcd 0416 - Inventário

2.Objetivos e periodicidade do inventário

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2.1.Objetivos

2.1.1.Nível de quebra O primeiro passo para reduzir e combater o impacto da Quebra Desconhecida na nossa organização é conhecer e reunir informação sobre este problema. Para o fazer, um passo imprescindível será calcular a diferença de inventário.  A diferença de inventário inventário é a diferença entre o inventário teórico e o inventário real ou físico; ou seja, a diferença difer ença entre o que deveríamos ter de acordo com a nossa atividade empresarial e o que realmente temos:

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Por isso, para determinar o nível de Quebra Desconhecida numa organização podem ser utilizados vários índices: 1. Como percentagem do custo das Quebras relativamente ao número de vendas, valorizando as Quebras de produto a preços de custo médio. 2. Como percentagem de unidades que faltam no total das unidades vendidas. Como indicado, a diferença de inventário irá permitir-nos medir o alcance da Quebra Desconhecida. Esta medição não só deve ser feita para uma tomada de consciência do problema, como também deve constituir a base das potenciais decisões corretoras.  Assim, as diferenças de inventário podem servir-nos para fazer: 1. Revisão ou estabelecimento de novos procedimentos internos (logística, segurança, encomendas, etc.). 2.  Adoção de medidas de segurança pontuais sobre determinados produtos, zonas, lojas, etc.

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Este facto é de vital importância, uma vez que o inventário teórico constitui a base para a tomada de muitas decisões que transcendem o âmbito da Quebra Desconhecida e, além disso, um inventário teórico deficiente pode levar a: 1.Roturas de stock. Ex: Os sistemas de informação refletem que existe produto na loja quando na realidade não há. 2.Implantações deficientes. Ex: O espaço que um produto ocupa no linear deveria estar em consonância, entre outras questões, com a rotação do produto, e esta é calculada a partir do inventário teórico. 3.Cadeias de abastecimento ineficientes. Ex: As políticas de abastecimento são estabelecidas a partir dos dados do inventário teórico. Dados erróneos de inventário conduzem a um abastecimento ineficiente. No cálculo do inventário teórico são cometidos os seguintes s eguintes erros com frequência: 1. Haver engano na seleção do corte dos últimos úl timos movimentos que vão ser considerados no cálculo do inventário teórico. Exemplo: Se foram feitas vendas enquanto o inventário físico é realizado e estes movimentos não forem incluídos no cálculo do

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ufcd 0416 - Inventário

3.Armazém e lojas desarrumadas: Dificultam a tarefa da contagem física dos produtos.

2.1.2.Métodos de abastecimento  As principais principais causas de dissonância dissonância entre entre o fluxo físico físico de mercadoria e o fluxo de informação são: 1.Falta de formação e de meios materiais adequados para o tratamento da informação. 2.Falta de Alinhamento de Ficheiros Mestres (A.F.M): Por isto entende-se que os agentes que intervêm i ntervêm na cadeia de abastecimento manuseiam a mesma informação atualizada de produto (formato promocional, dimensões, preço...). Os seguintes procedimentos acarretam maior risco para a dissonância entre o fluxo fís ico de mercadoria e o fluxo de informação: 1.A preparação das encomendas.

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ufcd 0416 - Inventário

- No controlo sobre a execução dos mesmos. - No manuseamento e no fluxo da informação adequada na cadeia da oferta. - Na utilização eficiente das ferramentas adequadas. 3.É recomendado realizar ações de formação dos empregados sobre: - Aplicação dos procedimentos estabelecidos. - Utilização e manuseamento das ferramentas necessárias. Mais concretamente, indicaremos de seguida um conjunto de melhores práticas e ferramentas cuja aplicação contribui para melhoramentos significativos na eficiência do fluxo de mercadoria e de informação na cadeia de abastecimento: 1.Preparação de encomendas, manipulação, carga, transporte, descarga e receção da mercadoria. 2.(Intercâmbio Eletrónico de Dados) EDI: Através de mensagens de linguagem standard EANCOM para EDI, as empresas podem, entre outras questões, de uma forma standard e integrada e automaticamente nos sistemas das empresas: - Comunicar com antecedência o conteúdo exato dos envios. - Confirmar a receção da mercadoria e informar de possíveis

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ufcd 0416 - Inventário

Em suma, estas ferramentas aliadas às melhores práticas permitem reduzir as ocorrências e controlar os pontos de risco que constituem uma fonte de erros na cadeia logística: • Agilizam e aumentam a qualidade da informação para os fluxos administrativos e

operacionais. • Reduzem ocorrências nas entregas e no processo de faturação. • Aumentam os níveis de informação e localização dos produtos.

2.1.3.Nível de stocks de cada referência É recomendado calcular a diferença de inventário com uma frequência proporcional ao risco que cada secção, categoria, produto, etc. tenha em termos de furto ou erro. erro .

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ufcd 0416 - Inventário

1.Controlo de gestão. 2.Exploração de lojas. 3.Logística. 4.Segurança. Nas categorias ou produtos de risco de quebra elevado recomenda- se aumentar o nível de precisão dos inventários. Nesse sentido, entre outras questões, recomenda-se: 1.Contar fisicamente duas vezes os produtos.

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ufcd 0416 - Inventário

2.1.4.Política de diminuição do nível de quebra É recomendável que se façam inventários físicos e teóricos e que se calcule a diferença de inventário, uma vez que: 1.Conhecer o problema é o primeiro passo para o solucionar. 2.Com esta informação serão tomadas melhores medidas de prevenção e controlo. 3.Constitui uma forma de consciencializar e envolver os trabalhadores da empresa na na prevenção de Quebras Desconhecidas.

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ufcd 0416 - Inventário

Caso não se disponha de sistemas de informação que o permitam, recomenda-se fazer o inventário físico com a atividade da empresa parada (vendas, receção de mercadoria, etc.). Considerações prévias: 1.O cálculo da diferença de inventário dá-nos o montante das quebras que a empresa sofreu, mas em nenhum caso consegue determinar que parte dessa Quebra se deve a Furto externo, Furto interno e a Erros. 2.Para obter uma aproximação deste dado a única forma é reunir informação das ocorrências que acontecem na empresa e, a partir dela, tirar conclusões que nos permitam ponderar o peso das três causas.  A ponderação da importância dos três fatores pode ajudar-nos

realizar

melhor

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ufcd 0416 - Inventário

ao peso que tiveram cada uma destas três causas no conjunto do montante da Quebra Desconhecida. Manter um registo de todos esses factos que acontecem na empresa e fazer uma análise respetiva pode ser uma tarefa demasiado árdua cujos benefícios não compensem o esforço de o fazer. Nestes casos, recomenda-se este acompanhamento e uma posterior análise durante um período de tempo determinado e para uma amostra significativa de lojas, armazéns... da organização, e extrapolar posteriormente as conclusões obtidas ao conjunto da empresa.

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ufcd 0416 - Inventário

2.2.Periodicidade

2.1.1.Periódicos

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ufcd 0416 - Inventário

2.1.2.Pontuais Inventário Físico Intermitente Consiste no encerramento periódico do armazém, durante alguns dias, a fim de fazer um balanço (contagem) dos diferentes artigos.

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ufcd 0416 - Inventário

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ufcd 0416 - Inventário

3.1.Planificação do processo

3.1.1.Calendarização do inventário No que respeita à execução, existem dois métodos para efetuar uma recontagem cíclica:

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ufcd 0416 - Inventário

limitações exteriores (e.g., procura de bens e serviços, disponibilidade de materiais e disponibilidade de fundos para financiamento).  A principal função do inventário é servir o cliente, considerando fatores como a quantidade certa, no tempo certo, no local exato, com o custo justo. O planeamento do inventário pode ser visto como stock de segurança, funcionando como

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ufcd 0416 - Inventário

Plano de necessidades materiais

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ufcd 0416 - Inventário

 Avaliação dos fatores-chave para a política de existências existências

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ufcd 0416 - Inventário

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ufcd 0416 - Inventário 

Os documentos devem ser numerados tipográfica e sequencialmente

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