Manual Técnico Ingles MST V 666-669-6612-6618 VS1 VS2. 2013

 

Technical Manual Steam Sterilizer MST-V Models

6-6-6 VS1 / VS2  6-6-9 VS1 / VS2 

6-6-12 VS1 / VS2  6-6-18 VS1 / VS2 Item number    N    E    l   c    d  .    5    0    0      2    0    1    0    0    0    0    0    0    0      L    C    D _    J    B    O

 8. 2013

102-8702

 

These instructions apply to: Product

Steam Sterilizer MST-V

Product version

09.01.xx

PLC version

1.9

Count Co untry ry-s -spec pecif ific ic regu regula lati tions ons

Equi Equipm pment ent subj subjec ectt to P Pres ressu sure re Equi Equipme pment nt Dir Direc ecti tive ve P PED ED

Published by

Belimed Sauter AG, CH-8583 Sulgen, Switzerland

Date of publication

August 2013

 

Contents

Contents

Technical Manual MST-V

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 1.1.1 1.1.2    

Device identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product brand and type ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type plate for pressure vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

   

ELD type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 WTD type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.2

Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3

Declaration of conformity with the product standards . . . . . . . . . . . . . 11

1.4

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5

Hotline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.6 1.6.1 1.6.2

Presentation conventions applied in these instructions . . . . . . . . . . . 11 Symbols used for hazards and notices . . . . . . . . . . . . . . . . . . . . . . . . 11 Typographic conventions used in the text. . . . . . . . . . . . . . . . . . . . . . 12

2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.3

Personnel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.4

General safety instructions for operation and maintenance . . . . . . . . 13

2.5

Safety notices on the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3

Description of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.1

Overview of the machine and its components . . . . . . . . . . . . . . . . . . 15

3.2 3.2.1 3.2.2 3.2.3 3.2.4             3.2.5 3.2.6 3.2.7           3.2.8  

Operating elements and display elements . . . . . . . . . . . . . . . . . . . . . Position of the main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Location of the utility shut-off valves . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating panel on loading side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status bar symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication bar symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Activity bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Activity bar symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display when a programme is running . . . . . . . . . . . . . . . . . . . . . . . . Display of current measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating panel on unloading side . . . . . . . . . . . . . . . . . . . . . . . . . . . Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status bar symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status bar symbols for LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . Activity bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Activity bar symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displays during a programme cycle . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 3.3.1

Loading and unloading equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Batch cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3.2

Transport trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

© Belimed 2013

9 9 9 9 9

17 17 17 17 19 19 19 19 20 20 20 20 21 21 22 22 22 22 22 22 23

3

 

Contents

4

3.4 3.4.1

Safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Emergency stop switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4

Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1 4.1.1 4.1.2 4.1.3

Utility tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 6-6-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 6-6-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 6-6-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 25 26 27

4.1.4 4.2 4.2.1   4.2.2 4.2.3 4.2.4 4.2.5

Model 6-6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality of utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality of utilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feed water quality in systems with steam generator . . . . . . . . . . . . . Steam quality for systems with external steam steam supply . . . . . . . . . . . . Cold water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling water quality in systems with cooling circuit . . . . . . . . . . . . . Quality of the compressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 29 29 29 29 30 30 30

5

Procedure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1

Predefined programmes and parameters . . . . . . . . . . . . . . . . . . . . . . 31

5.2

Modifying programme parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3 5.3.1

Pressure-time diagrams of standard programmes (EU) . . . . . . . . . . . 31 Legend for the procedure stages: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3.2 5.3.3       5.3.4       5.3.5       5.3.6

Abbreviations for procedure designations. . . . . . . . . . . . . . . . . . . . . . 134 °C °C programme for instruments instrume nts.. . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without option air detector . . . . . . . . . . . . . . . Pressure-time diagram with option air detector . . . . . . . . . . . . . . . . . 134 °C programmes for textiles and utensils . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without option air detector . . . . . . . . . . . . . . . Pressure-time diagram with option air detector . . . . . . . . . . . . . . . . . 121 °C programme for rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without option air detector . . . . . . . . . . . . . . . Pressure-time diagram with option air detector . . . . . . . . . . . . . . . . . Heating-up programme with vacuum leakage test . . . . . . . . . . . . . . .

31 32 32 32 32 33 33 33 33 34 34 34 34 35

   5.3.7       5.3.8     5.3.9       5.3.10    

Characteristicsdiagram . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Pressure-time 134°C, Bowie Dick test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without optional air detector. . . . . . . . . . . . . . Pressure-time diagram with optional air detector . . . . . . . . . . . . . . . . Vacuum leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programme for heavy instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without option air detector . . . . . . . . . . . . . . . Pressure-time diagram with option air detector . . . . . . . . . . . . . . . . . 125 °C °C programme for porous por ous goods . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram without option air detector . . . . . . . . . . . . . . .

35 35 36 36 36 36 37 37 37 38 38 38 38 39 39 39

 © Belimed 2013 20 13

Technical Manual Man ual MST-V

 

Contents

  5.3.11     5.3.12    

Pressure-time diagram with option air detector . . . . . . . . . . . . . . . . . 121 °C gravitation programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 °C Liquid (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-time diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39 40 40 40 41 41 41

6 6.1 6.1.1      

CP-TOP operating software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instructions for user administration . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting up a new user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting a user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing a password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42 42 42 42 43 43

6.2 6.2.1 6.2.2

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Setting the date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Setting the time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.1 7.1.1 7.1.2

Loading and unloading station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Initialising process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 8

Emergency cooling with fresh water . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.1

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.2 9.2.1

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Defining maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.3

Daily maintenance and tests (before starting sterilization) . . . . . . . . . 51

9.4

Weekly maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.5

Periodic pressure vessel inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.6

Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10

Servicing instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.1

Maintenance work on the sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

10.1.1 Checking the door drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2 Checking the piping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3 Inspecting the filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.4 Checking the function of the ventilators . . . . . . . . . . . . . . . . . . . . . . . 10.1.5 Operating the test programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.6 Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Replacing the door seal on the loading side . . . . . . . . . . . . . . . . . . . .   Replacing the door seal on the unloading side . . . . . . . . . . . . . . . . . . 10.1.7 Clean the components in the piping . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.8 Replacing the ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.9 Check the function of the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.10 Check the function of the vacuum pump . . . . . . . . . . . . . . . . . . . . . . 10.1.11 Check the function of the manometer . . . . . . . . . . . . . . . . . . . . . . . . 10.1.12 Check the function of the flow control valves . . . . . . . . . . . . . . . . . . . 10.1.13 Analysing the steam condensate . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Appliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Manual MST-V

© Belimed 2013

55 55 55 55 55 56 56 57 58 59 59 59 59 59 60 60

5

 

Contents

  Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.14 Replace capsule element of condensate drains . . . . . . . . . . . . . . . . 10.1.15 Exchange PLC buffer battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.16 Option: Air detector settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60 61 62 63

10.2 Annual inspection of the safety equipment of the sterilizer. . . . . . . . . 63 10.2.1 Testing the safety valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63   Jacket safety valve (Y702) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63   Chamber safety valve (Y700) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.2 Checking the Emergency Stop switch . . . . . . . . . . . . . . . . . . . . . . . . 10.2.3 Checking and cleaning the door seals and the seal frames . . . . . . . .   Checking and cleaning the loading side of door seal . . . . . . . . . . . . .   Checking and cleaning the unloading side of door seal . . . . . . . . . . . 10.2.4 Testing the door closure force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the slipping clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.5 Checking the pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Calibrating the pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Calibrating the chamber pressure sensors . . . . . . . . . . . . . . . . . . . . .   Calibrating the jacket and the steam pressure sensor . . . . . . . . . . . .   Adjusting the pressure sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the amplification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.6 Checking the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . .   Calibrating the temperature sensors. . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the zero point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   Adjusting the terminal value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.7 Checking the zero pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . .   Checking the function of the zero pressure switch . . . . . . . . . . . . . . .   Checking the switching point of the zero pressure switch . . . . . . . . . 10.2.8 Checking the door sealing pressure surveillance . . . . . . . . . . . . . . . . 10.2.9 Checking the steam supply surveillance. . . . . . . . . . . . . . . . . . . . . . . 10.2.10 Adjusting the door end switches . . . . . . . . . . . . . . . . . . . . . . . . . . . .   End switch B332 «Door closed» . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   End switch B342 «Door open» . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   End switch B333 «Door closed» . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   End switch B343 «Door open» . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64 64 65 65 66 67 67 68 68 69 69 70 70 71 71 71 73 73 74 74 74 75 75 75 76 76 76 77 78

10.3 Maintenance work on the steam generator. . . . . . . . . . . . . . . . . . . . . 78 10.3.1 Replacing the sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 10.4 10.4.1 10.4.2 10.4.3 10.4.4     10.4.5

Annual checkup of the safety devices of the steam generator . . . . . . Checking the safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the pressure limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the temperature limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the level electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . With option "Continuous self-monitoring level sensor system" . . . . . . Checking the feed water pressure switch . . . . . . . . . . . . . . . . . . . . . .

79 79 79 80 80 80 81 81

11

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11.2

Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11.2.1 Steam sterilizers without steam generator . . . . . . . . . . . . . . . . . . . . . 82

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Contents

11.2.2 Steam sterilizers with steam generator. . . . . . . . . . . . . . . . . . . . . . . . 82 11.2.3 Batch cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 11.3 11.3.1 11.3.2 11.3.3 11.3.4

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steam sterilizers without ELD (400 V / 50 Hz) . . . . . . . . . . . . . . . . . . Steam sterilizers with ELD (400 V / 50 Hz). . . . . . . . . . . . . . . . . . . . . Steam sterilizers without ELD (380-400 V / 60 Hz). . . . . . . . . . . . . . . Steam sterilizers with electrical steam generator (380-400 V

83 83 83 84

 / 60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84 84 84 84

11.5

Batch documentation printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Appendix Appendix 1: Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Appendix 2: Spare parts drawing sterilizer . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Appendix 3: Spare parts drawing loading and unloading station . . . . . . . . . 107 Appendix 4: Spare parts drawing ELD-V 30/45/55 . . . . . . . . . . . . . . . . . . . . 108 Appendix 5: Spare parts drawing WTD-V 75 . . . . . . . . . . . . . . . . . . . . . . . . 109 Appendix 6: Spare parts drawing transport trolley 6-6-6/9/12. . . . . . . . . . . . 110 Appendix 7: Spare parts drawing batch cart 6-6-6/9/12 . . . . . . . . . . . . . . . . 111 Appendix 8: P&I drawing for units without cooling circuit . . . . . . . . . . . . . . . 112 Appendix 9: P&I drawing for units without cooling circuit . . . . . . . . . . . . . . . 113 Appendix 10: P&I drawing for units with cooling circuit. . . . . . . . . . . . . . . . . 114 Appendix 11: P&I drawing for units with cooling circuit. . . . . . . . . . . . . . . . . 115 Appendix 12: P&I drawing ELD-V 30-45-55-64. . . . . . . . . . . . . . . . . . . . . . . 116 Appendix 13: P&I drawing WTD-V 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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Contents

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Introduction

1

Introduction 1.1

De Devi vic ce iid den enti tifi fica cati tio on 1.1. 1.1.1 1

Pr Prod oduc uctt b bra rand nd and and ttyp ype e IID D The Belimed Sauter steam sterilizer MST-V is available as a one- or two-door model (VS1, VS2) in the following sizes: • 6-6-6 • 6-6-9 • 6-6-12 -12 • 6-6-18 -18

1.1.2

Type plates The following type plates are affixed to the sterilizer:

Power rating plate 

Fig. 1-1 Example of a power rating plate 

The power rating plate is affixed inside the machine on the right-hand loading side panel below the main switch.

Type plate for pressure vessel 

Fig. 1-2 Example of a pressure vessel type plate 

The type plate for the pressure vessel v essel is affixed on the sterilizer behind the switch cabinet.

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Introduction

ELD type plate 

Fig. 1-3 Example of an ELD type plate 

In the ELD option, the ELD type plate is affixed on the door of the ELD switch cabinet.

WTD type plate  Belimed Sauter AG Zelgstrasse 8 CH-8583 Sulgen Typ / type Type / tipo Fabr.NR./N°fabr. Fabr.N°/N°fabbrica

BELIMED

 WTD-V75 Baujahr/ année de fabrication Year of constr. / anno di costr.

13487

Raum I / espace I space I / camera I Max./min. zul. Druck pression admissible max./min. max./min. allowable pressure pressione amissibile max./min. Max./min. zul. Temperatur température admissible max./min. max./min. allowable temperature temperatura amissibile max./min.

[PS] [bar] [TS] [°C]

Inhalt / volume

[V]

Prüfdruck / Pression d'essai test pressure / pressione di prova

[PT] [bar]

Datum / date date / data

[L]

3,5 148

2011 Raum II / espace II space II / camera II

 10 20

183

 20

20 1  5,  5 ,4 16,4 15.08.2011

Fig. 1-4 Example of an WTD type plate 

In the WTD option, the WTD type plate is affixed at the long side of the WTD.

1.2

Target g grroup The instructions are a component part of the system and are intended for the following target groups: Instructions

Target group

Inst Instal alla lati tion on Inst Instruc ructi tions ons

Inst Install allat atio ion n perso personn nnel el

Oper Op erat atiing Ins Instr truc ucti tion ons s

Oper Operat atiing per pers son onne nell

Technical Ma Manual

Technical s su upport

Circuit diagrams

Technical support

All instructions must be accessible to the relevant target group!

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Introduction

1.3

Dec Declar larati ation on o off co confo nformi rmity ty wi with th th the e pr produ oduct ct s sta tand ndard ards s The device conforms to the following directives: • Direc Directive tive 2004/108 2004/108/EC /EC (electromagnetic (electromagnetic compatibil compatibility ity EMC) • Direc Directive tive 2006 2006/42/E /42/EC C (machin (machinery ery directive) directive) • Direc Directive tive 2 2006/95/ 006/95/EC EC (low (low vol voltage) tage) • Direc Directive tive 20 2007/47/E 07/47/EC C (medical (medical devices) devices) • Direc Directive tive 97/23 97/23/EC /EC (pressure (pressure equipment equipment directive) directive) Standards implemented: • EN 285 • EN 12 1210 1000-1 1 • EN 12 1210 1000-2 2 • EN 14222 14222 (ELD (ELD)) • EN 14 1497 971 1 • EN 60 6020 2044-1 1 • EN 61 6101 0100-1 1 • EN 6 610 101010-2-0 2-040 40 • EN 61 6132 326 6

1.4

Warranty Belimed Sauter AG does not accept any responsibility for work performed by external staff; i.e. employees not directly employed em ployed by Belimed Sauter AG, Sulgen. The system must only be installed and put into operation ope ration by personnel who have been trained by Belimed Sauter AG. AG. Only spare parts from Belimed Sauter AG may be used for installation and maintenance work. No warranty is given if spare s pare parts are used which do not originate from Belimed Sauter AG or which have not been approved by Belimed Sauter AG.

1.5

Hotline If you have any technical techn ical questions after the system has be been en handed over, please contact your local Belimed service.

1.6

Pres Present entatio ation n co conve nventi ntion ons s ap applie plied d in tthes hese e ins instru tructio ctions ns 1.6.1 1.6 .1

Symb Symbols ols used used fo forr haz hazard ards s and and noti notice ces s The following symbols are used for hazard warnings in these instructions: DANGER! There is an imminent risk to the life and health of persons. WARNING! Type of hazard There is a possible risk to the life and health of persons. CAUTION! There is an injury hazard.

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Introduction

NOTICE  There is a risk of damage to the system or the goods to be sterilized. TIP User tips and useful information on the system.

1.6.2 1.6 .2

Typog ypograp raphi hic c conv conven enti tion ons s used used in in the the text text Lists and instructions can be distinguished by their appearance: • List 1. Ins Instruc tructio tion n →

Result of the action described 



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Safety

2

Safety 2.1

Introduction With this sterilizer, you have acquired a system that is equipped with the newest safety technology te chnology.. With the EC declaration of conformity conform ity and the CE mark, we affirm that this system complies with the basic safety and health requirements. Hazards may still arise from the product if it is operated incorrectly or if it is not used as intended.

2.2

Intended use This sterilizer was developed for sterilizing porous and non-porous, heat- and steam-resistant solid goods in the medical area. Standard sterilization procedures have been programmed on the sterilizer at the factory. These have been tested in accordance with the conditions defined in the EN 285 standard. Depending on the selected programme, different materials can be sterilized, such as textiles, glass, packaged or non-packaged instruments in containers or in paper or textile packaging. Liquids can only be sterilized if the sterilizer is equipped with the appropriate programmes. If you are uncertain as to whether a material or product can be sterilized, ask the manufacturer of the products concerned which sterilizing method is recommendre commended.

2.3 2.3

Pe Pers rson onne nell re requ quir irem emen entts This system must only be installed, operated and maintained by authorised, trained and briefed personnel. If other persons, companies or facilities are entrusted with installation or maintenance (servicing, inspection, repair) of the system, the country-specific regulations regarding know-how, requirements and necessary means must be observed. Every person who installs, operates or maintains the system by order of the operating company must first have read and understood the relevant instructions. Responsibilities with regard to installation, operation and maintenance must be clearly defined and observed to avoid safety hazards due to unclear responsibilities. The operating company is responsible for defining responsibilities.

2.4

Gen Genera erall saf safety ety ins instruc tructio tions ns fo forr ope operat ration ion a and nd m main ainten tenanc ance e The following safety instructions must generally be observed: • The system ma may y only be taken into into operation in faultles faultless s conditio condition, n, and the relevant instructions must be observed. • The syst system em may only be be operated operated by briefed briefed personn personnel. el. • Safet Safety y devices mus mustt not be dismantled, dismantled, changed changed or bypassed. bypassed. • The goods to be steril sterilized ized are general generally ly heavy and must be transported transported using the appropriate transport trolleys and batch carts. • Take care when transporting the batch cart after completion of the sterilization process. The sterilized goods and the batch cart are hot. Wear protective gloves and apron when loading or unloading. In addition to this, wear a face mask when unloading the sterilizer after a liquid cycle.

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Safety

• In the event of err errors ors or damages, damages, the supervisor supervisor must be info informed. rmed. Errors Errors must be resolved as described in the error message list. • Insta Installati llation on and maintenan maintenance ce work must only be perform performed ed by personnel trained and authorised by Belimed. Manipulations by persons without adequate training can result in injuries or damage to the machine. • Panell Panelling ing components components may only be removed while while the system is switched switched off. • Before swi switching tching the system system on, check whether whether all panelling panelling components components and protective devices are fitted in place. • The syste system m may only be operated operated with original original accessorie accessories. s. • Only spa spare re parts from Belimed Belimed Sauter Sauter AG may be used for servicing servicing and repair work. If other spare parts are used, the promised performance cannot be ensured and the manufacturer's warranty becomes void.

2.5 2.5

Sa Safe fety ty no noti tice ces so on n tthe he sy syst stem em The following signs are affixed near the sites of greatest hazard: • Ca Cauti ution! on! Hot! Hot! Machine is hot during operation. Switch off and empty the system before performing servicing tasks.

• Wa Warni rning ng of a hazard hazard site site!! Take heed of note in documentation. docume ntation.

• Cau Cautio tion! n! Crushi Crushing ng haza hazard! rd! Take hands away from door before the chamber door closes.

• Dan Danger gerous ous volt voltage age!! Switch off main switch before opening machine casing.

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Description of the system

3

Description o off th the sy system 3.1 3.1

Ov Over ervi view ew o off th the e ma mach chin ine e an and d it its s co comp mpon onen ents ts The diagrams below show the main elements and operating elements of the loading and unloading sides. The batch documentation printer is located either on the loading or on the unloading side, depending on machine layout. Loading side (LS) 1 Op Oper erat atin ing g pan panel el 2 Batc Batch h do docum cumen enta tati tion on printer (optionally on unloading side) 3 Chambe mber doo door 1

4 Em Emer erge genc ncy y stop stop swit switch ch

2 3 4

Fig. 3-1 Loading side 

Unloading side (US) 1 Op Oper erat atin ing g pan panel el 2 Batc Batch h do docum cumen enta tati tion on printer (optionally on unloading side) 1

3 Chambe mber doo door 4 Em Emer erge genc ncy y stop stop swit switch ch

2 3 4

Fig. 3-2 Unloading side 

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Description of the system

Loading side, servicing door open

1 2

1 Elec Electri tric c stea steam mg gen enera era-tor (ELD) / Steamsteam transformer (WTD) 2 Sigh Sightt glas glass s of th the e ELD ELD 3 Main sw switch

OF F

3 4

4 Switc witch h ca cabi bine nett

5

5 Batc Batch h do docum cumen enta tati tion on printer

6

6 Steril terilizi izing ng cham chambe ber/ r/ door 7 Servi ervici cing ng do door or

7

8 Do Door or dr driv ive e mo moto tors rs

8

Fig. 3-3 Loading side, servicing door open 

Unloading side, servicing door open 1

1 Elec Electri tric c stea steam mg gen enera era-tor (ELD) / Steamsteam transformer (WTD) 2 Steril terilizi izing ng cham chambe ber/ r/ door 3 Servi ervici cing ng do door or 4 Do Door or dr driv ive e mo moto tors rs

2

3

4 Fig. 3-4 Unloading side, servicing door open 

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Description of the system

3.2 3.2

Op Oper erat atin ing g ele eleme ment nts s an and d di disp spla lay y ele eleme ment nts s 3.2. 3.2.1 1

Posi Positi tion on of the the main main sw swit itch ch Main switch sterilizer: Upper right behind the operating panel Main switch steam generator: Depending on the position of the steam generator switch cabinet • behind the oper operating ating panel panel on the steam generator switch switch cabine cabinet, t, built in across the chamber, or • behind the oper operating ating panel panel on the steam generator switch switch cabine cabinet, t, built in lengthwise over the chamber, or • on the unload unloading ing side at the steam steam generator generator switch cabinet cabinet below below the chamber. For systems with steam generators both main switches must be switched on to operate the sterilizer.

3.2.2 3.2 .2

Locat Locatio ion n of of tthe he ut utili ility ty shut shut-o -off ff valve valves s Open all utility shut-off valves before putting the sterilizer into operation. In systems with external steam supply or steam-steam transfornmer (WTD), the steam shut-off valve is valve is installed on the building side before the utility connection. Therefore, the location can vary. The utility connection is located above the chamber behind the servicing door on the loading side. In systems with ELD, there is no steam shut-off valve. The cold water shut-off valve is valve is likewise located before the utility connection, which itself is located behind the servicing door on the loading side, below the chamber on the left. In systems with steam generator, the PW water shut-off valve is valve is located behind the servicing door on the loading side, below the chamber on the left, before the PW water pressure indicator (see also 3.2.3 «Pressure indicators» indicators»)) TIP Legend of the supply pipes The supply pipes are labelled with numbers, the corresponding legend is located in the servicing space.

3.2. 3.2.3 3

Press ressu ure ind indicat cators The device is equipped with both mechanical and electronic pressure indicator systems: • Elect Electronic ronic pressure pressure transdu transducers cers that display display the pressure in digital digital form on the operating panel. • Mechan Mechanical ical pressure pressure indicators indicators in the servicing servicing space. space. The pressure indicators in the servicing space show the following values during operation, depending on the programme phase:

Technical Manual MST-V

Utility

Rel. pressure in bar during normal sterilizing operation

Maximum permissible rel. values in bar

Steam pressure

+2.5 to +3

+2.3 to +3.5

Chamber pressure

-0.96 to +2.3

-1 to +2.7

Jacket pressure

0 to +2.3

-1 to +2.7

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Description of the system

Utility

Rel. pressure in bar during normal sterilizing operation

Maximum permissible rel. values in bar

Door seal pressure (locked)

+2.9 to +3.2

+2.8 to +3.5

Compressed air

+5 to +7

+5 to +7

Cooling water pressure PW water pressure (steam generator option)

+2 to +5 +2 to +5

+2 to +5 +1.5 to +5 1 Stea team m pres pressu sure re in indi dica ca-tor (PI 100) 2 Chamb Chamber er pres pressu sure re in indi di-cator (PI 800)

1 2 3

3 Jack Jacket et pres pressur sure e indi indica ca-tor (PI 804) 4 Compr Compress essed ed air air indi indica ca-tor (PI 300) 5 Door Door s seal eal pr pres essu sure re indi indi-cator (PI 301) 6 indicator Cooli Cooling ng water wat pr pres essu sure re (PIer 200)

4 5

7 PW wa wate terr pres pressu sure re in indidicator (steam generator option, PI 258)

6

7

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Description of the system

3.2. 3.2.4 4

Oper Operat atin ing g pan panel el on on loa loadi ding ng side side 1 Status b ba ar 2

button

1

3 Disp Displa lay yw wit ith ho ope perat ratin ing g panel

2

4 Sele Select ctio ion n bu butt tton ons s

3

5 Activity b ba ar 6 Co Conf nfir irma mati tion on bu butt tton on

4

7 bu butt tton on (standby) 8 Acti Activi vity ty bu butt tton ons s

5

6 7

8

The different dots signify the following: Button cannot be activated Button can be activated Info/Home-button and Home/Info-button  These The se butto buttons ns ar are e sho shown wn in simpl simplif ifie ied d form form as

-b -but utton ton..

Display status bar  The status bar displays current values as well as certain settings and events.

Status bar symbols  Message inactive (black)

Door on loading side open

Warning active (yellow)

Door on unloading side open

Error active (red)

Automatic Loading / Automatic Unloading active (green)

Doors locked

Automatic Loading / Automatic Unloading inactive (green)

Doors open

Automatic Loading / Automatic Unloading malfunction (red)

Doors closed

Communication bar  The communication bar consists of a symbol and a two-line text display. The symbol indicates whether the display is in home mode (basic display) or in information mode.

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Description of the system

Communication bar symbols  Display in information mode

Display in home mode

Activity bar  The activity bar displays the functions of the activity buttons.

Activity bar symbols  Cursor forward

Cursor back

Delete

Delete all

Read transponder

Write to transponder

Upper case letters

Lower case letters

Numbers

New

Page forward

Page back

Value minus (smaller)

Value plus (larger)

Back

Programme pause

Open door

Close door

New user

No user logged on

Start programme

3.2. 3.2.5 5

Disp Displa lay y whe when n a prog progra ramm mme e is run runni ning ng When the programme is started, the following information is displayed. T To o switch be betw twee een n the the sc scre reen en pages, ges, pres press s the the bu butt tton on.. First screen page • Nam Name e of the progra programme mme runnin running g • Rem Remaini aining ng programm programme e run time • Cur Curren rentt prog programm ramme e phase phase • Values of cha chamber mber pressure pressure (P1) and chamber chamber temperature temperature (T1) • button active active (if cycle information information is recor recorded) ded) • b button utton active

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Description of the system

Programme P06 running Vacuum leakage test

Remaining run time

35 min

Step

Starting position

Time Temp.: Pressure:

Actual Actual Actual

2.2 min 24°C 880 mbar

Cycle information Programme intervention

OK

Second screen page • Diagra Diagram m with temperature temperature and pressure pressure curve curve (sensors T1 and and P1) • Nam Name e of the progra programme mme runnin running g • Rem Remaini aining ng programm programme e run time • Cur Curren rentt prog programm ramme e phase phase • b button utton active

3.2. 3.2.6 6

Disp Displa lay y of curr curren entt meas measur urem emen entts All current measurement values from the temperature and pressure sensors are displayed in the menu. To To access the menu, activate the button and then the button. Switch between the pages using the button and the button.

3.2. 3.2.7 7

Oper Operat atin ing g pan panel el on on unlo unload adin ing g side side 1 2

3

4

1 Red LED  Light flashes - warning active   Permanent light - error active 2 Green LED  Permanent light - programme active 3 Green LED  Permanent light - doors locked

5 6

4 Display  Display of status bar and activity bar 5 Acti Activi vity ty b but utton ton in inac acti tive ve 6 Acti Activi vity ty bu butto tton n acti active ve

Fig. 4-6

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Description of the system

Status bar  The status bar draws attention to certain settings and events by means of symbols and data. Status bar symbols Automatic loading/unloading active

Doors closed

Automatic loading/unloading inactive

Door on loading side open

Doors locked

Door on unloading side open

Doors open Status bar symbols for LCD display Warning/error Programme process Doors locked

Activity bar  The activity bar displays the functions of the activity button. What functions are available depends on the momentary status of the system. Activity bar symbols Open door

Adjust contrast

Close door

Confirm display settings

Inflate door seal

Adjust brightness and background illumination

Deflate door seal

3.2. 3.2.8 8

Pr Proc oces ess s st stat atus us disp displa lay y

*

The process status display is located above the chamber door both on the loading side and the unloading side. It indicates the status of the system while a process is underway. * = 1. bar

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Description of the system

Displays during a programme cycle 

3.3 3.3

Status

LED bar display

Colour of bar

Starting position

No display

-

Programme started, remaining run time >60 min

1 bar rotates clockwise

white

Programme started, remaining run time -button. ton. TIP User authorisations If a user is already logged on, only users with the same level or lower levels than the logged-on user are shown.

Setting up a new user  1. Pres Press s the the displayed.

-bu -butt tton on in in the the -m -men enu u un until til em empty pty fiel fields ds a are re

2. Select empty field.

User User name

User password 0 User level 0 User active Off

OK

3. Select the fields «U «User ser name», then «User password» password» and then «User level» using the selection buttons and fill out each field. 4. Set the «Use «Userr active» field field to «On». 5. Confir Confirm m with button. button.

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CP-TOP operating software

TIP Username and password The user name must not be longer than 20 characters, and the password must not be longer than 10 characters.   The user name must always be different from the password.

Deleting a user  1. Sele Select ct the the « «Us User er» »a and nd «Pas «Passw swor ord»d»-fi fiel elds ds and delete delete usin using g tthe he

-b -but utton ton..

2. Set the «Use «Userr active» field field to «Off «Off». ». 3. Confir Confirm m with button. button.

Changing a password  1. Select the «Us «User er password»-fie password»-field. ld. 2. Enter new passwo password. rd. 3. Confir Confirm m with button. button.

6.2

Settings In addition to the settings described in the operating instructions, the «Administrator»-user can also modify the following settings.

6.2.1

Setting th the d da ate 1. Pres Press s the the

but butto ton, n, swit switch ch to the the s sec econ ond d pag page e of of the the menu. menu.

2. Select tthe he «Settings»«Settings»-menu. menu. 3. Select tthe he menu item item «Date». 4. Set the date using the

,

and

buttons.

5. Confir Confirm m with button. button.

6.2.2

Setting th the ttiime TIP Clock settings Do not set the clock while a programme is in progress!  When the time is changed from summer to winter time and vice versa, the steril  izer mustisbe adjustedup to to thethe new If theclock sterilizer connected ICStime. 8535 documentation system (optional), the clock in the sterilizer is automatically synchronised every hour by the PC of the ICS 8535 system.

1. Pres Press s the the

but butto ton, n, swit switch ch to the the s sec econ ond d pag page e of of the the menu. menu.

2. Select tthe he «Settings»«Settings»-menu. menu. 3. Select tthe he menu item item «Time». «Time». 4. Set the correct time using the

,

and

buttons.

5. Confir Confirm m with button. button.

Technical Manual MST-V

© Belimed 2013

43

 

Options

7

Options 7.1 7.1

Lo Load adin ing ga and nd u unl nloa oadi ding ng s sttatio ation n The sterilizer can be loaded or unloaded automatically by means of the loading and unloading station. The procedure for switching to automatic mode is described in the operating instructions. The loading and unloading station cannot be operated manually. m anually.

7.1. 7.1.1 1

Init Initia iali lisi sing ng proc proces ess s When the loading and unloading station is switched to automatic a utomatic mode, the slider automatically shifts to basic position. The basic position was determined by the BELIMED service technician when the system was taken into operation and can only be modified by the BELIMED service technician.

7.1.2

Overview 1 Slider 2 Switch B73 3 Switch B71 4 Switch B75 5 Switch B74 6 Switch B72 7 Switc witch h ca cabi bine nett 1

2

3 4 5 6

7

Position

44

Label

Function

3

B71

End position for loading

6

B72

End position for unloading

2

B73

Basic slider position

5

B74

Transport trolley connected up

4

B75

Impulse counter for recording slider movement

 © Belimed 2013 20 13

Technical Manual Man ual MST-V

 

Options

7.2 7.2

Em Emer erge genc ncy yc coo ooli ling ng wi with th fre fresh sh wa wate terr With the option "Emergency cooling with cold water", the sterilizer can be continued to be operated even when the building cooling circuit is not available. If the option is activated, the sterilizer uses cold water for cooling unt untilil the option is deactivated again. The sign appears in the status bar of the loading side as long as the option is switched on. NOTICE  High water consumption If the option "Emergency cooling with cold water" is activated, the sterilizer uses up very much cold water.  Only switch on the option if the building cooling circuit is not available.  Deactivate the option as soon as the cooling circuit is available again.

Switching on the emergency cooling system 1. Pre Press ss the

button. button.

2. Browse using the

button until the menu item appears.

3. Select . 4. Browse using the

button until the menu item appears. 5. Select and set the value to «On» using the and buttons. 6. Confir Confirm m with button. button. Switching off the emergency cooling system 1. Pre Press ss the

button. button.

2. Browse using the

button until the menu item appears.

3. Select . 4. Browse using the water> appears.

button until the menu item