SILOMA OPERATOR’S GUIDE HORIZONTAL BANDSAW CUTTING MACHINE
OL500/800DGH
S IL O M A O L 5 0 0 /8 0 0 D G H
SILOMA JSC 22, Industrialna zona Str. 7500 Silistra BULGARIA Tel. +359 86 813 200; 813 227 Fax: +359 86 820 010 E-mail:
[email protected] http://www.siloma-bg.com
SAFETY INSTRUCTION ATTENTION!
Before putting the machine into operation read carefully and strictly observe all rules and instructions enclosed in the Operator’s guide!
Be sure that electric installation is connected correctly! It is strongly recommended supplying cable to be protected by a solid cover in order to avoid any damages. - Do not work with damaged machine or tools. - All mobile parts must be fixed and adjusted if necessary. - Check the machine every day and remove all defects before start working. Never start machine in operation if you know already that there are damaged parts. It is absolutely forbidden all kinds of self-willed reconstruction or mounting of additional elements toward the machine. - Never let machine without observation while it is working especially when the machine is in controlled access area. - It is forbidden to work with free hanged ends clothing. Hairs must be tided well. - It is not permitted to hold the material with hands during cutting. Only the bars liable to securely clamped machine’s vice must be cutting. - Do not reach over the machine and do not step on it too. You must wear protective glasses when you work with the machine. - Cutting of some materials must bring to excretion of smoke, dust or creation of a danger from fire. In circumstances like these it’s necessary to work very carefully and with all additional equipment or to work according to instructions if it is necessary. - Do not try to increase recommended cutting speeds and feedings. So you would not increase cutting productivity but you could provoke machine’s damages; band-saw breaking off which will bring to an additional dangerous to you and other people. - The machine cleaning and lubricating must be done in switched-off position only. - Always clean the machine and its serviced area from tools, waste and stocks. - It is forbidden to blow the chips with compressed air. For that purpose use brushes or hooks. - It is absolutely forbidden to supply and remove bars from machine when the machine is into operation. - Always use the lifting equipment when it is necessary to supply or replace the heavy bars.
- Always check if details are correct situated on the machine /we recommend roller-conveyor with enough loading capacity/. Use pallets with appropriate size on the machine’s output in order to avoid danger of falling of cutting stocks. - Band-saw placement and replacement must be done when the machine is switched-off and stopped. Always use protective gloves. - It is forbidden to touch the band-saw during motion. Adjustment of the band-saw guides must be done when the machine is in a rest only. - In some conditions the noise level must reach up to 85dВ/А and it’s recommended use of ear-tabs. If noise level is from 90dВ/А and up, so it’s binding to use ear-tabs. Choice of band-saw and cutting mode too must provoke noise and vibrations. - A proper light is recommended for safety work as well as availability of unmovable low voltage halogenous lamps or lamps placed on a magnet stand. - Stream of cooling liquid must be oriented in way that it must assure appropriate band-saw oiling and cooling with minimum dispersion on the floor. - If there exists any uncertainty regarding safety exploitation of the machine please turn to the representative for service.
EC - DECLARATION We:
SILOMA Jsc 22, Industrialna zona Str. 7500 Silistra Bulgaria Теl. +359 86/813 200 Fax: +359 86/820 010 E-mail:
[email protected] http://www.siloma-bg.com
Declare on our own responsibility, that the product: Denomination: HORISONTAL BAND SAW CUTTING MACHINE……………………. Model: …OL500/800DGH………… Serial number: . . . . . . . . . . . . . . . . . . . . . . Year of production:. ……. to which this declaration concerns, is in correspondence with the following standards: BDS EN 292-2+А1:2000 BDS EN 60204-1:2003 BDS EN 60529:2001 BDS EN 50081-1 BDS EN 294:2001 BDS EN 953:2001 BDS EN ISO 3746:2002 BDS EN ISO 11202:2001 DIN EN 13898:2000 and with the instructions of: Regulation for essential requirements and evaluation of the correspondence of the machines. Regulation for essential requirements and evaluation of the correspondence of electrical inctalations, designed for usage at fixed current limits. Regulation for essential requirements and evaluation of the correspondence for electromagnetical compatibility.
Silistra Date
…………........
Executive Director: /eng. Tr.Tanev/ ........................
CONTENT 1. Quality certificate 2. Guarantee certificate 3. Packing certificate 4. Horizontal band-saw cutting machine type OL500/800DGH 4.1 Technical data 4.2 Foudation plan – fig. 1 4.3 Lifting plan - fig. 2 5. Description of the machine - fig. 3 5.1 Application field 5.2 Device 5.3 Transport and settlement 6. First start and work of machine Placement of band-saw Check up operations of buttons on control panel Work with the machine 7. Controls units - fig. 4 8. Service of machine 8.1 Check up of hydraulic system - fig. 5 8.2 Adjustment of mobile and immovable band-saw guide - fig. 6 8.3 Adjustment of tightening device - fig. 7 8.4 Adjustment of cleansing device - fig. 8 8.5 Adjustment of cutting mode - fig. 9 8.6 Oiling diagram - fig. 10 9. Possible faults and ways to their remove 10. Cutting parameters 10.1 Band-saw choice 10.2 Cooling of the band 10.3 Recommendable data for sawing speed and cooling data 10.4 Recommendable data for teeth pitch 10.5 Recommendable data for teeth pitch during tubes cutting 11. Electric plan - fig. 11 11.1 Specification of electric elements 12. Hydraulic plan - fig. 12 12.1 Specification of hydraulic elements 13. UNITS FOR SERVICE AND ADJUSTMENT OF DOSING DEVICE (Italy) 14. Spare parts
1. QUALITY
CERTIFICATE
Band saw cutting machine OL500/800DGH factory No………………… Corresponding to the technological documentation and requirements of the orders. Used materials, mechanical treatment and general installation are according to the order also. Could be expedite: MANAGER: Quality control and technical chief: …………………
2. GUARANTEE SERTIFICATE OF HORISONTAL BAND SAW CUTTING MACHINE
OL500/800DGH Factory No …………………. The factory – producer guarantees machine works for a term of 12 mounts from the date of start of exploration but not later than 18 mounts after its shipping, under the condition, that all requirements on montage, service and exploitation have been performed, shown in the enclosed passport . Any claims bringing to us or to our representatives can be done after presentation of this guarantee certificate only.
Manager :……………………. Machine , factory No:………………………., is started in exploitation on …………………….(date).
Claim :………………. Claiman:……………. Date:…………………
3. PACKING CERTIFICATE The machine was packed according to the requirements stated in the technical documentation.
PACKING LIST 1. Horizontal band-saw cutting machine OL 500/800DGH 2. Spanner 24х27 3. Hexagonal wrench 6x6x6 8x8x8 4. Screw driver 260x7 5. Cutting blade 7050x 54x1.3 7050x 54x1.6 6. Tool case 7. Dosing device 8. Roller way 9. Laser unit
Note: All items included in the packing list must be marked like this:
Packing date:……………………………………….. Packing performed by: …………………………………..
4. HORIZONTAL BAND-SAW CUTTING MACHINE OL500/800DGH 4.1. Technical data Type: OL500/800DGH Machine №……………………….. № 1
Parameter Maximum cut-off stock dimension: At 90º At 45º At 30º
2
Power of:
3
Main motor Cooling motor Hydraulics motor Cutting speed – stepless control
4
Band saw dimensions
5
9
Overall dimensions: Length Width Height Material level Weight Tank capacity of: - hydraulics - cooling liquid Pressure in the hydraulic system
10
Band-saw inclination
6 7 8
Measure
Values
mm mm mm mm mm mm mm mm mm
500 500x500 500х820 500 500х500 500х530 350 350х350 350х500
кW кW кW m/min
7,5 0.120 0.750 15÷100
mm
7050 х54х1,3 /7050 х54х1,6/
mm mm mm mm kg
4035 1465 2420 700 2900
l l Bar
15 60 45
At angle of…
3
4.2 FOUNDATION PLAN Im m o v a b le ja w
775 750
B a n d -sa w
0
1329
625
2703
1616
705
0 390
1405
1485
400 600
0
0
700
2484 2002
30°
690
0 340
45° 1526 1774 F ig . 1
4.3 LIFTING PLAN
F ixin g p la te
F ixin g p la te
fig. 2
5. DESCRIPTION OF THE MACHINE 5.1 Application field The machine is dessighted for cutting of round and profilled stocks from ferrous and non-ferrous metals. 5.2 Device - look at fig.3 - Main drive unit Stepless movement of the bandsaw performes through electric motor with frequency control and gear box in range of 15 m/min up to 85 m/min. In this way most convinient cutting speed of different materials /by kinds and diameter/ could be reached. Cutting speed can be controled by potentiometer placed on machine’s panel. - Tightening device Band tightening performs manual by a handle while watching the bench mark about tightening degree. You can replace the band if necessary (in case of wearing or breakage) in the following way: rotate the handle in opposite direction and release the band. - Mobile and immovable band-saw guides
Band-saw guides perform band saw leading by hard-alloy plates and deflection rollers. The mobile band-saw guide can moves to left or to right according to cut-off stock dimension. - Vertical clamp The material clamps over it through a metal clamp driven by cylinder and rod, which moves in guides fixed, to the machine’s frame. - Feeding cylinder Feeding movement of band-saw performes by feeding cylinder as feeding speed adjusts step-less through a throttle placed on machine’s body. - Constantly tension valve The valve is mounted on immovable band-saw guide. This valve supports permanently cutting tension. - Vice Machine’s vice consists of horizontal clamp and two immovable jaws (left and right). The horizontal clamp (driven from hydraulic cylinder) clamps material toward immovable jaws. - Cooling system Centrifugal pump sucks cooling liquid from the tank and send it to: • nozzles equipped with cranes for volumes control of cooling liquid of mobile and immovable band-saw guides. • flexible pipeline equipped with crane and cap for cleaning and washing of chips from machine’s body, table, band-saw guiding wheels and other machine’s details. - Dosing system Band-saw cooling performs by microdosing device (look at fig. 13), with biological inflammable oil. This method is recommended when you cut tubes and profiles. - Hydraulic system Hydraulic elements correspond to hydraulic scheme (fig.12) and its specification. - Electric installation Electric aparats correspond to electric scheme (fig.13) and its specification. 5.3. Transport and settlement - Transport Manufacturer delivers machine packed or placed in wooden saddle covered with polyethylene case only. Transport inside workshop performs by a crane with loading capacity more than 5000kg. Machine’s moving could be done with engine truck or transport car. Moving performs according to suspension scheme – fig.2
- Preservation Machine could be preserve in dry and covered warehouse premises. In case of long-term stay you must periodically check up its condition and to get additional measures against corosion. - Settlement Machine could stay in appropriate distance from columns, walls and other machines. After its settlement, you must remove transport strap, which connects saw-frame and table. After that you must keep this strap in order to place it again on other eventually transportation. Before shipment the control panel must be at lower position because of packaging. After the machine is established at its working place, the control panel has to be at upper position. Look at the enclosed pictures 1 and 2.
pictures 1
pictures 2
- Foundation The machine could not be based if it is necessary regarding your technological process. It is enough to place it in solid ground and to mount it in longitudinal and in across directions. Clean the machine very carefully from protective lubricant.
min 705 mm
co n tro l d e sk
m o b ile b a n d -sa w g u id e d o sin g d e vice
ve rtica l cla m p m a in d rivin g
tig h te n in g d e vice h a n d le "sa w -fra m e " ro ta tio n
ch ip s d ra w e r
m a in sw itch
th ro ttle
co o lin g syste m h yd ra u lic
cle a n sin g
b ra ke h o rizo n ta l cla m p e r
u n m o va b le b a n d -sa w g u id e
fe e d in g cylin d e r
d e vice
e le ctric ca se h yd ra u lic tu rb o -a lte rn a to r h yd ra u lic b lo ck p ro te ctive co ve r
fig. 3
6. FIRST START AND WORK OF MACHINE After machine’s settlement, the machine must connects to the electric network by a cable with across section of 4x4 mm2. Preliminary you must check if the network corresponds to electric supply of machine showed on the table designation. The machine must be neutral earthed. ATTENTION! Isolating transformer T1 is connected to terminals for 400VAC – primary voltage. If supply voltage of electric network is different than 400V in range of +5%, it is necessary to connect terminal of 400V with (+) for 380V or (-) for 415V. Criterion for the correct machine connection to the supplying voltage is not the direction of the band-saw movement, but it is the pressure in the hydraulic system (it is indicated in the manual) This pressure reads by the manometer. If there is no pressure in the system it is necessary to change two of the conductors of the suppying cables phases. 6.1 Placement of cutting band When you place a new band, you must execute the following: - switch on button SW7- Adjustment; - hydraulic starts and saw frame picks up - if necessary; - opening of the protective cover of bandsaw guiding wheels; - unpacking of the cutting band - you must remove plastic protective profile over teeth after band is placed on the band-saw guiding wheels; - Control of band-saw teeth position. It is possible that the band sometimes could has an incorrect orientated teeth. In this case you must return the band-saw in correct position as it is showed in the scheme below:
- band-saw placement on band-saw guiding wheels – band teeth must be toward saw-frame; - band-saw putting between lateral guiding plates and pull it up till band’s back touches the upper plates; - tightening through a handle until protector of bellville springs touch the bench mark for enough tightened band. Switch “broken band-saw” must not be switched on from switching washer /fig.7/. - when protective cover of band-saw guiding wheels is picked up and button SW7 (with secret key) – adjustment – is switch on, so you can start the main motor (during button SL1 is “on”) for watching and finaly adjustment of the band-saw. - close of the protective cover of band-saw guiding wheels; - the band-saw rotates several times on idle running. During rotation of band-saw guiding wheels it is normal the band’s back to be in a distance of 0.5-1.5 mm from wheel’s board.
- Button “Adjustment” SW7 switches off when the band is placed and tighted well and the protective cover is closed. It is possible to start machine in operation now. 6.2 Check up operation of buttons from control panel - check up if machine is running a pressure /fig.5, p.8.1/ This is criterion of well connected machine; - when the button “Start cycle” is “on”, so the band-saw must moves from left to right. - if throttle is open, so the saw-frame falls down and after switching on “saw-frame down” saw-frame picks up until switching on “saw-frame over material”. - Horizontal clamp -“clamping-close” - Vertical clamp -“clamping-close” - Digital indication – shows saw-frame position after start of supply. On straigth cutting – digits 90.00… apear; on right rotation about angle of rotation apear from 90.00 up to 30.00; on left rotation apear from 90.00 up to 45.00. - After start hydraulic motor in operation you must check the pressure in the system through manometer. It must be 40 bar. You must correct the pressure through safety valve if it is necessary.
ATTENTION! We recommend periodically making a check-up of digital reading device values in comparison with the real degree of saw frame rotation – by rotation of the saw frame to the end position at 45 deg. If a difference occur, you have to make a referring of the digital reading device as per the following instruction: How to work with the digital reading device SIKO, mounted on the model OL 500/800DGH: 1. Make a frame rotation to the stop at 45˚. Press the Р button for 5 seconds – the indication goes to a parameter’s input mode. A message appears: LANGUAGE: eng If the message is different, press the ↑ (UP) button until eng appears. Press the * (star) button for saving the language chosen. 2. Press the Р button for going to the next parameter. A message appears SHOW: angle If it is not angle, by pressing the ↑ (UP) button choose this message and save by pressing the * (star) button. 3. Press the Р button for going to the next parameter. A message appears ANGLE: 0-90-0 If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 4. Press the Р button for going to the next parameter. A message appears RESOL: 0.1˚ If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 5. Press the Р button for going to the next parameter. A message appears FAC: 0.64801 This value is different for each machine. If it is different, make a correction and save by pressing the * button. 6. Press the Р button for going to the next parameter. A message appears REF: +00045.0 If it is different, make a correction with this value – the number 4 first and the number 5 after. By pressing the < (left arrow) button set the cursor on the digit for change – it begins blinking. Press the arrow up button for setting the required digit. After that, by pressing the left arrow
button position on the other digit can be changed. After making these corrections it has to be saved by pressing the * button. 7. Press the Р button for going to the next parameter. A message appears DEC: 0.0 If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 8. Press the Р button for going to the next parameter. A message appears DIR: up If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 9. Press the Р button for going to the next parameter. A message appears ISP: on If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 10. Press the Р button for going to the next parameter. A message appears RESET: del.3s If this parameter is not at the mentioned value and it has a value: RESET: off, for example, the machine would not be referred by pressing the * button at the main menu. If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 11. Press the Р button for going to the next parameter. A message appears REF.EN: off If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 12. Press the Р button for going to the next parameter. A message appears P-KEY: 5s If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 13. Press the Р button for going to the next parameter. A message appears BAUD: 4800 If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 14. Press the Р button for going to the next parameter. A message appears UNITS: ˚
If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 15. Press the Р button for going to the next parameter. A message appears DIS.ANGLE: 0 If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 16. Press the Р button for going to the next parameter. A message appears CODE: 00000 If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 17. Press the Р button for going to the next parameter. A message appears CONTROL: off If it is different, make a correction by pressing the ↑ (UP) button and save by pressing the * (star) button. 18. Press the Р button. After this pressing the indication exits of the parameter’s input mode. Now it must be make a referring at 45 degrees.
6.3 Work with the machine According to the electric network: - Switching on electric supply (QO-main switch) - Switching on hydraulics (button SL3) - Iift the saw-frame upwards until , the lamp HL on the control panel is on. - Saw-frame rotation in necessary cutting angle. – through handle for sawframe rotation and button S8 near to it till the required angle appears on display of digital indication A2. The machine is equipped with a mechanical ruler for reading the angle of the saw bow rotation - material places on machine’s table then clamps with horizontal clamp – button SW4 and vertical clamp - button SW5 - Adjustment of cutting speed for corresponding material /look at p.10.3/ - through potentiometer P1 on control panel - Adjustment of dosing device when the hydraulics is not switched on and the button SW10 is on position “Adjusment”. To start working you must switch the buton SW10 on position “Injection”. The cooling pump must not to be switched on. - The cooling system type chooses trough buton SW2-cooling or buton SW10- injection. - You can choose from the buton SW9: to lift or to stay clamped the vertical clamper in the end of the cycle. If you execute all the above mentioned conditions, so you can start cutting cycle from button SL1: - start of main motor М1 - cutting process follows – the saw-frame moves down till switch SE1 “end down position” - saw-frame picks up till reaching the inductive gauge B1 is activated – the lamp HL is on; - it is opening a horizontal clamp with time relay КТ8 (the horizontal clamp too, if the switch SW9 is on). The cycle is over – the main motor and hydraulic system motors stops. If machine continue to work it is necessary to switch on again hydraulics from button SL3 and to prepare machine for next cutting by manual operations of buttons on control panel. During cutting process switch on and stop of the cooling system M4; YH and brush for band cleaning M2 simultaneously with main motor M1. Operations with panel’s buttons is possible if the machine is not in cutting process only. Switching on button SW6 (saw-frame up) acts like a STOP during cutting cycle. The cutting cycle interrupts, main motor stops and saw-frame moves up till SW6 is “on”.
For machine washing use the pump of cooling system M4. It is possible only when machine is not working (main supply Qo is switched on only). Switch on the button SW2 on position “washing”. ATTENTION! If machine was stoped in failure you must wait to fix the frequency inverter in 10 sec in order to restart the machine again. On supply start “rdy” appears on display of frequency inverter. It is possible to start machine in operation.
Instruction for first notching of the working surface In case of cutting off the material at an angle no used up to the moment you have to make a first notching on the working table surface. It is not recommendable to do this simultaneously with the cutting off the material because of different rates of cutting of the material being cut and the working table’s one. You have to do as follows: 1.Cutting band (a new one) first cut – you must cut any available material for 20-25 min in minimum feed (the throttle must be almost closed), cutting speed 45-55 m/min and the cutting force valve to be at the middle of the range; 2.Remove the material and make rotation to the desired angle; 3.Put the movable band guiding device in the left end position; 4.Put the throttle at 1 – 1.5, adjust the cutting speed at 20 – 25 m/min, turn the cutting force valve handle to “max” and start the cycle of cutting. ATTENTION! The cutting band pitch must be 1 -1.2 teeth per inch! When the cutting frame reach to the lower end position, it goes back automatically to the end upper position and the cycle comes to an end – so the notching of the working table surface is finished. Put the material on to the table, adjust the band speed, feeding speed and the cutting force valve for the corresponding values to this material and start cutting.
7. CONTROL UNITS fly -w h e e l fo r m o ve o f m o b ile b a n d -s a w g u id e
h a n d le fo r fixin g o f m o b ile b a n d -s a w g u id e
p ro te c tiv e co ve r "o p e n /c lo se "
h a n d le "c o n s ta n tly te n sio n va lve "
p ro te c tiv e co ve r "o p e n /c lo se "
A
h a n d le "b a n d -s a w tig h te n in g "
h a n d le "s a w -fra m e ro ta tio n " m a in sw itch h a n d le "b ru s h a d ju stm e n t"
th ro ttle fo r fe e d in g s p e e d co n tro l c o o lin g /w a sh in g m a in m o to r "s ta rt/sto p " h y d ra u lics "s ta rt/sto p "
A
d ig ita l in d ica tio n fo r re a d in g o f ro ta tio n a n g le m ic to s p ra y /a d ju sm e n t
v e rtica l cla m p
p o te n tio m e te r fo r c u ttin g s p e e d co n tro l
h o riz o n ta l cla m p
a d ju s tm e n t "b a n d -s a w "
h a n d le fo r d e s k ro ta tio n la z e r o n /o ff la m p
"s a w -fra m e o v e r m a te ria l"
s a w -fra m e "u p /d o w n "
m a in "s to p "
fig.4
v e rtic a l cla m p e r o n /o ff
8. SERVICE OF THE MACHINE 8.1 Check of hydraulic system Tank
O il-g a u g e
G ear pum p
S a fe ty va lve
H y d ra u lic s ys te m p re s su re m a n o m e te r
V e rtic a l cla m p p re s su re m a n o m e te r p=45bar
R e d u c tio n v a lve v e rtica l c la m p
p 1 = 6 -3 0 b a r
E le ck tric m o to r
H o riz o n ta l c la m p p re s su re m a n o m e te r
p 2= 2 5 b ar
R e d u c tio n v a lve h o riz o n ta l c la m p
T
p
Fig.5 You have to check the pressure in the hydraulic system which must be 45 bars. If necessary you must adjust it by the safety valve. You have to check the hydraulic liquid level in the tank through the oil-gauge and if necessary to fill it up with hydraulic liquid through the opening of the oil-gauge. Check up for a leak. ATTENTION! The pressure in cylinder of vertical clamp must be from 6 bars up to 30bars if you cut thin-walled pipes!
d e fle ctio n ro lle r
g u id in g p la te
g u id in g p la te
e cce n tric ro lle r
d e fle ctio n ro lle r
d e fle ctio n ro lle r
g u id in g p la te
d e fle ctio n ro lle r e cce n tric a xle
fly-w h e e l e n d re a r p o sitio n
e cce n tric ro lle r
m a x 0 .2
e cce n tric a xle
m a x 0 .0 5
m a x 0 .2
8.2 ADJUSTMENT OF MOVABLE AND IMMOVABLE BAND SAW GUIDE
g u id e
e n d fro n t p o sitio n
h a n d le
fixin g b o lt a n d co u n te rn u t cra d le p in
scre w М 8 х1 6 scre w М 1 0 х2 5
scre w М 8 х1 6
b a n d -sa w co n sta n tly
scre w М 8 х1 6
te n sio n va lve cra d le
h a n d le m in im u m cu ttin g fo rce p o sitio n
scre w М 1 0 х2 5 scre w М 8 х1 6
Constantly tension valve mounted on immovable band-saw guide protects band saw from overloading. Cutting speed increases slowly in range from min 50~60kg up to 115~125kg by clockwise rotation of the handle. Small values are for cutting of tubes and profiles but big values are for cutting of solid materials. When the cradle is blocked by chips or get dirty,it stops moving and the blade pressure control valve doesn’t works.It is necessary to do following: - block the cutting frame by putting a wooden piece between the frame and the base. - take off the cradle by pushing the pin – be carefull that the ball from the valve not to drop. -carefully clean up the cradle's groove. -put the cradle back on. -rotate the valve's handle to the minimal cutting force and make the regulation of the valve,as follws: a) unscrew the regulating screw,until the frame stops moving down. b) rotate the regulating screw at a half turn back and fix it.The cutting frame must goes down. The regulation must be done when necessary without disassembling the cradle. If necessary, control of constantly tension valve can be performed On cutting of definite material dimension the mobile band-saw guide must be fixed to the guide through a handle, so that band-saw guide moves on minimum distance from the material – if the saw-frame moves up/down. Damaged surface of band-saw guiding shows that guiding plates are worn. When you change the guiding plates, so the control clearance between plates and band-saw performs by supports screws M8x16 and clamping screw M10x25. The clearance must be max 0,05mm. The clearance between deflection rollers and band-saw must be max 0,2mm. Control performs by rotation of eccentric axles.
8.3. ADJUSTMENT OF TIGHTENING DEVICE Through handle for band-saw tightening watch if protector of bellville springs touch the “bench mark for enough tighten band”. Switching washer must not switch on the switch “broken band”. When band-saw guiding wheels rotate, it is normal for band’s back to be in a distance of 0,5~1,5mm. In case of deflection (scraping, worn board, notching of the band into the saw-frame) adjustment of tightening wheel should be made through three hollow bolts. After that ought to make test rotation of the saw-frame.
h a n le fo r b a n d tig h te n in g
s w itc h "b ro k e n b a n d " h o llo w b o lt s w itc h in g w asher
h o llo w b o lt
bench m a rk
h o llo w b o lt
p ro te c to r d is h s p rin g
fig . 7
8.4. ADJUSTMENT OF THE CLEANING DEVICE fix in g s c re w c u ttin g band
c le a n in g b ru s h
Fig.8 Cleaning brush moves by electric motor. Good adjustment of the brush assures good chips cleaning of the band. For that purpose it is necessary the brush periphery to touch the band’s teeth and after that to fix its position through fixing screw. ATTENTION! Brush rotation must be periodically checked up. In case of eventual worn you must change the cutting band with a new one.
8.5. ADJUSTMENT OF CUTTING MODE c o n tro l panel
h a n d le p o te n tio m e te r
body
fig . 9
- Cutting speed The frequency of main motor changes through handle of potentiometer and the cutting speed controls step-less in the range from 15~85m/min. Optimal chosen cutting speed guaranteed maximum band-saw stability in case of cutting of different materials. For exact choice of the cutting speed please use the enclosed table or analogous of it from catalogues of producers of cutting bands. Cutting speed must be lower when the band is new in order to reach good working start of the band. Cutting speed should be increased to values showed in the table after cutting of area of 300 cm2. - Feeding speed Feeding speed changes step-less through throttle-handle in accordance with cross section of the material. Feeding speed must be lower when the band is new. After cutting of area of 300 cm2 feeding speed should be increased until reach the optimal productivity. Cutting speed during cutting of pipes or profiles is higher than the speed during cutting of solid material.
8.6 OILING DIAGRAM ye a rly ch a n g e ch e ck+ fill u p d a ily o ilin g m o n th ly o ilin g ve rtica l cla m p
g u id e
g u id e
ta b le
g u id e su p p o rt
b a n d -sa w g u id in g w h e e l
g u id e
scre w
h yd ra u lics
h o rizo n ta l cla m p
ca b le b ru sh
m o n th ly o ilin g d a ily o ilin g ch e ck+ fill u p ye a rly ch a n g e co o lin g re d u ce r**
g u id e
fig. 10 SHELL TIVELA VG320 ** The first oil change must take place after about 300 hours of operation. Next change after 10000 hours. Oil 68 GGLP DIN 51502 Grease SHELL ALVANIA FETT R3;KP2K-20 –for the guiding bars Hydraulic oil MXM 46 BDS 14470-82; HLP46 DIN 51524-25 Liquid CASTROL SYNTILO; SHELL DRUMUS OIL B ATTENTION: The worm gear box is filled up with oil Shell Tivella VG320 and in case of adding use the same type!
9. POSSIBLE FAULTS AND WAYS FOR THEIR REMOVAL No. 1.
2.
3. 4.
5.
Faults Main motor working.
Probably reason not - automatic switch Q1 is switched off -supply missing - Contactor KC1,K6 is damaged - Frequency controller is switched off because of starting of some protection – appears on the display
It is not reach complete material cut-off. Saw-frame does not lift over the material Machine does not start in “START cycle”
Broken teeth
- incorrect control of switch “saw-frame down” - incorrect control of switch “saw-frame up” - Frequency controller is switched off because of starting of some protection – appears on the display - incorrect control of switch “broken bandsaw” - saw-frame cover is not closed band-saw - high cutting speed - incorrect chosen band
6.
7.
Twisted cut-off
- move apart guidearms - slack band-saw - missing of cooling liquid - worn band-saw - the guide-arms are not clamped to the guidearms - high feeding speed The band-saw fall - the band-saw is wavy down from the by length
Removal - switch on packet switch - check - replace it - remove protection - according to the instruction of the frequency controller - control of switch “sawframe down” - control of switch “sawframe up” - remove protection – accordingly to instruction of frequency controller control of switch “broken band-saw” - close it - adjustment of the cutting speed - replace with a new one - come near to the material - tight the band-saw - fill up the tank - replace with a new one - clamp the guide-arms
- control the feeding - check the band
band-saw wheels
guiding - thick cooling liquid
8.
Saw-frame during motion
shakes “down”
9.
The throttle is on position “0” but the saw-frame falls through The throttle is max. open and the sawframe falls quickly The cradle doesn't - Blocked by chips and - Clean it up and adjust work the blade pressure It as per p.8.2 control valve doesn't function
10.
11.
check up the concentration - the band-saw is not - tight the band-saw tight - tightening device is not - control the device controlled - there is air in the - repeatedly to lift and hydraulic system take down the sawframe on high speed - the system sucks air - check the hydraulic connections - there is leak in the - remove the leak hydraulic system - replace - worn “O”-rings in the throttle - the check valve is - dismantle and clean it dirty up
10. CUTTING PARAMETERS S10.1 o ft m aBlade te ria ls: selection S oft m aterials :
R e co m m e n d e d b la d e : M A T R IX 2 (6 7 -6 8 H R C ) RV ecaom mle ended ria b p itch blade: . M A T R IX 2 (67 -68 H R C ) M e d iu p mitcHh.a rd a n d V ariable H a rd m a te ria ls:
R e co m m e n d e d : M A T R IX 2 (6 7 -6 8 H R C ) om CR o nec s ta nm t oended r p e rm: a n e n t p itch . M A T R IX 2 (67 -68 H R C ) C ons tant or perm anent pitc h.
M edium H ard and H ard m aterials :
R e co m m e n d e d : I4 2 (6 7 -6 8 H R C ) V a ria b le p itch . R ec om m ended : V e ry H a rd m a te ria ls: I42 (67 -68 H R C ) V ariable pitc h.
R e co m m e n d e d b a n d -sa w : М 4 2 (6 7 -6 8 H R C ) C o n s ta n t o r p e rm a n e n t p itch . R ec om m ended band -s aw : М 42 (67 -68 H R C ) C ons tant or perm anent pitc h.
V ery H ard m aterials :
R e co m m e n d e d :
R e co m m e n d e d :
I5 1 (6 9 a p p ro x.) V a ria b le p itch .
I5 1 (6 9 a p p ro x.) C o n sta h t o r p e rm a n e n t p itch .
10.2. Cooling of the band R ec om m ended :
R ec om m ended :
I51 (69 approx.) V ariable pitc h.
I51 (69 approx.) C ons taht or perm anent pitc h.
In case of heavy sections cutting, it is advisable to use a liquid cooling. Tank capacity for model OL500/800DG is 60 l.
ATTENTION!
Material to be cut Material resistance kg/mm2 Rate cooling liquid/water
The mixture water/cooling liquid depends on the material type. It is advisable to follow the instructions given on this section!
Stainless Constructional Constructional steel steel steel
6:30
ATTENTION!
Constructional steel
40-60
60-90
90-120
1:30
3:30
4:30
A very low liquid flow will reduce the capacity as well as the blade life!
10.3. RECOMMENDED VALUES OF SAWING SPEED AND COOLING DATA
Material DIN
Band HSS
St37/42 St52/60 C10/C15 16MnGr5 20GrMo5 9S20 C35/C45 42GrMo4 100Gr6
40-60 35-50 50-70 35-45 35-45 50-70 40-60 35-45 25-35
X210Gr12 S18-0-1 GS38 GG15 CuZn10 CuSn6 CuAI8Fe
20-30 20-30 30-40 30-40 100-200 50-70 20-30
Sawing speed m/min Band Bimetal Bimetal 500mm 50-70 40-50 60-80 40-55 40-55 60-80 40-60 40-50 30-50
35-45 40-45 60-70 50-60 200-250 95-110 40-45
15-25 20-30 40-50 30-40 150-250 60-80 20-30
23-35 30-40 50-60 40-50 250-300 80-95 30-40
Band Hardmetal
Cooling Emulsion
100-130 90-120 110-140 80-100 80-100 100-160 90-120 70-90 70-90
10% 10% 15% 10% 10% 15% 5% 5% 3%
40-50 45-60 70-100 60-80
3% 3% 3% 3% 15%
Oil Yes No X X X X X X X X X X X X X X X
10.4. RECOMMENDABLE DATA FOR TOOTH PITCH Constant serration Across section Tooth pitch /mm/ /tpi/ 500
32 S 24 S 24 S 18 S 18 S 14 S
24S
18S
18S
14S
14S
6-10S
5-8S
14S
18S
5-8S
4-6K
1014S 1014S 8-12S
14S
1014S 8-12S
6-10S
14S
1014S 8-12S
1014S 8-12S
8-12S
18S
1014S 8-12S 6-10S
6-10S
5-8S
4-6K
4-6K
1014S 8-12S
6-10S
6-10S
6-10S
5-8S
4-6K
4-6K
4-6K
6-10S
6-10S
5-8S
5-8S
4-6K
3-4K
3-4K
6-10S
8-12S
5-8S
5-8S
5-8S
4-6K
4-6K
3-4K
3-4K
6-10S 5-8S 5-8S 4-6K
6-10S 5-8S 4-6K 4-6K 3-4K
5-8S 4-6K 4-6K 4-6K 3-4K
5-8S 4-6K 4-6K 3-4K 3-4K 3-4K
4-6K 4-6K 4-6K 3-4K 3-4K 2-3K
4-6K 4-6K 3-4K 3-4K 2-3K 2-3K 2-3K 1.42K
4-6K 3-4K 3-4K 2-3K 2-3K 2-3K 1.4-2K
3-4K 2-3K 2-3K 2-3K 2-3K 1.4-2K 1.4-2K
3-4K 2-3K 2-3K 2-3K 1.4-2K 1.4-2K 1.4-2K
0.75-1.25K
0.75-1.25K
0.75-1.25K
0.75-1.25K
0.75-1.25K
1014S 1014S 8-12S 6-10S 6-10S 5-8S
150 Tooth type: S – standart tooth /front angle=0/ K – positive front tooth angle
11. ELEKTRIC PLAN - fig.11
11. ELEKTRIC PLAN - fig.11
11. ELEKTRIC PLAN - fig.11
11. ELEKTRIC PLAN - fig.11
11. ELEKTRIC PLAN fig.11
11.1 SPECIFICATION OF ELECTRIC ELEMENTS – Fig.11 Nr Qty.
Denomination
Dest.
Typ
Art. Nr
Producer
1
1
Main switch
Q0
P1-32/EA/SVB
81438
К.Мoeller
2
1
Button cycle
SL1
M22-DDL-GRX1/X0/K11/230-W
216509
К.Мoeller
3
1
Button Start/Stop Hydraulik
SL3
M22-DDL-GRX1/X0/K11/230-W
216509
К.Мoeller
4
1
Cooling / Washing button
SW2
M22-WRK3/K20
216872/216376 К.Мoeller
5
1
Microspray-on/adjusment
SW10
M22-WRK3/K20
216872/216376 К.Мoeller
6
1
Button Horizontal clamp clanping / opened
SW4
M22-WK3/K20
216870 / 216376 К.Мoeller
7
1
Button Vertical clamp up / down
SW5
M22-WK3
216870
К.Мoeller
8
1
Button Frame up / down
SW6
M22-WK3
216870
К.Мoeller
9
1
Button Adjustment
SW7
M22-WRS/K11
216517
К.Мoeller
10
1
Button saw-frame rotating
S8
11
1
Button Vertical clamp up
SW9
M22-WRK/K10
216867/216376 К.Мoeller
Button Lazer - on
SW11
M22-WRK/K10
216867/216376 К.Мoeller
12
0005-20.13-035 К.Мoeller
13
1
STOP button
SN0
NP2-BS542+XZK
0005-20.13-211 CHINT
14
1
Rele saw-frame rotating
K10
LZX;PT570024 24VDC
0005-20.11-202 Siemens
15
1
Rele frame up
K11
LZX;PT570024 24VDC
0005-20.11-202 Siemens
16
1
Rele stop cycle
K9
LZX;PT570730 230VAC
0005-20.11-201 Siemens
17
3
Sockets for relays
18
1
Automatic switch
Q1
NS2-25 17- 23A
0005-20.27-223 CHINT
19
1
Automatic switch
Q2
NS2-25 0.4-0.63A
0005-20.27-199 CHINT
20
1
Automatic switch
Q3
NS2-25 2.5- 4.0A
0005-20.27-204 CHINT
21
2
Automatic switch
Q4;Q5
NS2-25 0.25-0.4A
0005-20.27-198 CHINT
22
5
Contact system
Q1-Q5 NS2-AE11
23
1
Contactor
24
3
Contactor
25
1
Contactor
K7
26
1
Contactor
K6
27
3
Contactor
28
1
Contact system
KC4
29
2
Contact system
30
2
Contact system
31
2
Contact system
32
2
Time relay
K9-K11 LZX; PT78704
KC1
DIL M17-10 230VAC;50Hz
0005-20.11-210 Siemens
0005-20.27-011 CHINT 277004
К.Мoeller
51786
К.Мoeller
DIL ER-40 230VAC;50Hz
52725
К.Мoeller
DIL ER-31 230VAC;50Hz
52509
К.Мoeller
K5;12;15 DIL ER-22 230VAC;50Hz
52508
К.Мoeller
31 DIL E
48912
К.Мoeller
K7;12
11 DIL E
10224
К.Мoeller
K5;K6
22 DIL E
10288
К.Мoeller
KC2,KC3 22 DIL EМ
10112
К.Мoeller
KT8,KT13 ETR4-11-A
31882
К.Мoeller
KC2-KC4 DIL EM-10 230VAC;50Hz
33
1
Safety devices
F4
D01 E14 6A
0002-20.06-206 Siemens
34
1
Тransformer Т1
T1
400VAC / 230VAC ; 24VDC; 6A
0002-20.34-021 ELTRA
35
1
Switch saw-frame down
SE2
L5K/3 PUM 211
0005-20.28-556 Emas
36
1
Inductive sensing-frame up
B1
M12, IF5647
0002-20.28-577
37
1
Pre-wired connector
B1
M12, E10902
0002-20.28-578
38
1
Switch broken band-saw
SE1
YBLX-P1/120-1D
0005-20.28-531 CHINT
39
2
Switch saw-frame cover
SG4;5
AZ 15 ZV
0002-20.28-560 Shmersal
A2
MB500-0062
0002-20.45-352 Siko
40 0.25 Magnetic strip 41
1
Dispay for rotating angle of frame
A2
MA502-0001 24VDC
0002-20.45-362 Siko
42
1
Magnetic sensor
A2
MS-500 L10m kabel
0002-20.45-359 Siko
43
1
Frequency inverter
A1
FR-E540-7.5K EC
0002-20.70-026 Mitsubishi
44
1
Axial Fan
M5
FR 108K S1-B 220V;50Hz 0.035kW; 0.29A
45
1
Potentiometer
P1
10 kOm
0005-20.31-100 Piher
46
2
Lazer
B2
Z3-24
0002-20.46-003
Common Wealth Optoelektro nik GmbH
12. Hydraulic plan - Fig.12 B ra ke o f sa w -fra m e ro ta tin g 6 3 /2 2 x3
S a w -fra m e 7 0 /4 5 x5 6 0
H o rizo n ta l cla m p 3 2 /2 2 x7 2 5
V e rtica l cla m p 5 0 /2 2 х5 2 0
6 0 -1 2 5 kg
8 11
A
12
B
13
13
14 6
7
p YH5 4 3
9
9
5
T
A1
B1
A2
B3
A3
B2
A4
B4
T
2 .6 2 .5
p 2 .4
2 .6 2 .5
10
10
YH8
A
B
p p
1 .3
2 .7
T
YH2
YH7 1 .5
M 1 .2
1 .4
A
B
YH6
a
1 .1
p=45bar Q = 4 .5 d m 3 /m in N = 0 .7 5 0 k w n = 1 3 9 5 m in -1 V=12dm 3
a
2 .2
p
T
b
A
B
p
T
YH1
b
p 1 = 6 -3 0 b a r
a
G 3 /8 "
2 .5
p 2= 2 5 b a r
Т
p=45bar
2 .4
2 .6
2 .3
YH4
2 .2
a
2 .2
A
p
B
T
YH3
b
12.1SPECIFICATION OF HYDRAULIC ELEMENTS -Fig. 12 W500/800DG 6000-00E Pos. 1
Designation 0005-18.50-750
1.1 1.2 1.3 0005-18.09-211 1.4 0005-18.21-042 1.5 0005-18.40-451 2 2.1
W500/800DG 6700-00
2.2
0002-18.16-001H
2.3
0002-18.16-005H
2.4
0002-18.16-013H
2.5
0002-18.01-060
2.6
0002-18.01-908
2.7
0002-18.16-008H
3
0002-18.09-200H
4
0005-02.15-030
5 6 7 8 9 10 11
W800DG 1420-00A
12 13 14
0002-18.16-007
Denomination Hydraulic turbo-alternator HPP/A1-0104; V=12dm3; 0.750kW Electric motor Miksan- 80-4B;0.750kW 1395min-1;230/400V; 50Hz; B5 Hydraulic gear pump 10С3,15Х302 Q=4.5dm ³/min; pnom=250bar; n=1450min-1
Safety valve RV-80-2A Suction filter Kuplung 10/10
Pcs
Notice
1
“Hidros”
1 1 1 1 1
Hydraulic block (NG06) Hydraulic distributor RPE3-063Z11/02400E1K1 Check valve with hydraulic control 2RJV1-06/MC Reduction valve VRN2-06/MA-6S Glycerine manometer ф63 p=0÷60bar R1/4” Pipe union for manometer 15/2-23/L8R Hydraulic distributor RPE3-062R11/02400E1K1 Elektromagnet valve ROE3-042S1R1/02400E1K;24V= Trottle HDC015.030 Hydraulic hose PHD 108x650; nipples PN08FL- PN08FL Hydraulic hose PHD 108x7300; nipples PN08FL-PN08FL90º Hydraulic hose PHD 108x4700; nipples PN08FL- PN08FL90º Hydraulic hose PHD 108x3100; nipples PN08FL-PN08FL90º Hydraulic hose PHD 106x7300; nipples PN06FL- PN06FL90º Hydraulic hose PHD 110x900; nipples PN10FL-PN10FL90º Permanent tension valve Hydraulic hose PHD 106x6300; nipples PN06FL90º -PN06FL04 Hydraulic hose PHD 106x7300 nipples PN06FL -PN06FL90º Regulating throttle with check valve FT 125 1/05-14 R1/4”
3
HYTOS
1
HYTOS
2
HYTOS
3 3
BELL
1
HYTOS
1
HYTOS
1
SILOMA
1 1 1 1 2 2 1 1 2 1
HANSAFLEX HANSAFLEX HANSAFLEX HANSAFLEX HANSAFLEX HANSAFLEX SILOMA HANSAFLEX HANSAFLEX ATOS
13. UNITS FOR SERVICE AND ADJUSTMENT OF DOSING DEVICE (Italy)
fig.13
1/ Manometer; 2/ Handle; 3/ Tank – 1 Liter.; 4/ Frequency controller; 5/ Frequency generator; 6/ Solenoid valve 230V, 50Hz; 7/ Micro dosing pump 5mm ³ 8/ Flow control handle; Before starting of the micro dosing system it is necessary to assure following: - tank /pos.3/ to be filled up with cooling liquid; - the micro dosing system to be connected to the cutting machine electric supply; - air pressure in the air supply installation must be in range of 2 ÷16 bar
Control of adjustments of micro dosing system: - the air pressure read by manometer /pos.1/ must be 6 bar; - the frequency muse be at the mark “I” on the controller’s scale /pos.5/ which corresponds to 20 (try/min); - the capacity of the cooling liquid must be 5.4 mm ³ read by controller’s scale /pos.8/ which corresponds to 5 ml/h; You may correct the adjustments in case of worse results during micro dosing device wartime; - correction of cooling liquid capacity – by the flow control handle /pos.8/; - correction of the injection frequency – by the frequency controller /pos.4/ Recommended types of dialogical type oils for injection: - BIO Spruehoel HP 41-FA H.Petermann - Carecut ES1 – Castrol
14. SPARE PARTS BAND-SAW CUTTING MACHINE OL500/800DGH 0000-00
L a se r ra d ia tio n "S IL O M A " S a w -fra m e se t W 5 0 0 /8 0 0 D G 1 0 0 0 -0 0
C a b le in p u t H E L P G 4 8 N r.9 2 0 9 1 -7 p cs. "S IL O M A " P ro te ctive tu b b in g W -P A P G 4 8 -2 p cs. "S IL O M A " N ut KM K PG 48 N r.9 0 5 1 9 -4 p cs. "S IL O M A "
S IL O M A O L 5 0 0 /8 0 0 D G H
N ut KM K P G 4 8 N r.9 0 5 1 9 -3 p cs.
T h ro ttle C e n tra l b e a rin g H o rizo n ta l cla m p W 5 0 0 /8 0 0 D G 0 4 0 0 -0 0
W 5 0 0 /8 0 0 D G 2 0 0 0 -0 0
"S IL O M A " C a b le in p u t H E L P G 4 8 N r.9 2 0 9 1 -3 p cs. "S IL O M A " P ro te ctive tu b b in g W -P A P G 4 8 -3 p cs. "S IL O M A "
HORIZONTAL CLAMP W500/800DG 0400-00
C y lin d e r W 5 0 0 /8 0 0 D G 0 4 2 0 -0 0 R o lle r W 5 0 0 /8 0 0 D G 0 4 0 0 -1 8
CYLINDER W500/800DG 0420-00
B e a rin g S C H 1 2 (1 2 x2 2 x7 /1 0 )
C le a n e r (2 2 x3 0 x5 .7 ) BUSAK
Seal R U 2 3 0 0 2 2 0 -W U A Q 3 (2 2 x3 0 x5 .7 ) BUSAK
O -R in g G u id in g strip
3 2 x2 N B R 7 0 B
G R 6 5 0 0 2 2 0 -T 4 7 (5 .6 x2 .5 ) L = 7 5 m m BUSAK
Seal P C B O B 0 3 2 0 -N C R O BUSAK O -R in g 8 x2 N B R 7 0 B
O -R in g 2 5 x3 N B R 7 0 B
SAW-FRAME SET W500/800DG 1000-00 G u id e N r.1 6 0 5 4 0 3 3 1 ,1 4 1 5 2 5 /1 3 .1 0 5 / 2 5 C y lin d e r W 5 0 0 /8 0 0 D G 0 3 2 0 -0 0 0 A
R ig h t b a n d -s a w g u id e W 5 0 0 /8 0 0 D G 1 7 0 0 -0 0 L e ft b a n d -s a w g u id e W 5 0 0 /8 0 0 D G 1 2 0 0 -0 0 0 T ig h tin g d e v ic e W 5 0 0 /8 0 0 D G 1 1 0 0 -0 0 0
B ru s h ф 8 0 * M a in d riv in g W 5 0 0 /8 0 0 D G 1 3 0 0 -0 0 0 N
C a b le L = 4 0 0 m m * A rt. N r.0 3 0 0 9 5 1 1 0 4 0 0 lg In d u c tiv e g a u g e M 1 2 IF 5 6 4 7 W ire d c o u p lin g M 1 2 E 1 0 9 0 2 4 -a d rig
H y d ra u lic c y lin d e r W 5 0 0 /8 0 0 D G 1 4 0 0 -0 0 0 A
S w itc h A T R 1 1 -S -I S IL O M A
S w itc h AZ 15 ZV S IL O M A
E -M o to r M O 5 6 B /4 D 0 .0 9 k W ;1 3 6 0 m in -1 ;B 3 S IL O M A
G u id e N r.R 1 6 5 1 4 1 3 2 0 /4 5 / -2 S t. S w itc h AZ 15 ZV S IL O M A
A
B e a rin g * E c c e n tric a x le W 3 4 0 /6 3 0 D 0 1 0 0 -0 1 7
6 0 0 3 -2 R S SKF B e a rin g * 6 0 0 3 -2 R S
A x le W 3 4 0 /6 3 0 D 0 1 0 0 -0 1 6
SKF
The position signed by “* “ is for consumption and it is not subject of servicing
CYLINDER W500/800DG 0320-00A
C le a n e r W SW 000200 W U AQ 3 (2 2 x3 0 x 7 /4 ) BUSAK S e a l R U 2 3 0 0 2 2 0 -W U A Q 3 (2 2 x3 0 x 5 ,7 ) BUSAK
G u id in g rin g G M 6 5 0 0 0 0 0 -T 4 7 (5 ,6 x 2 ,5 ) L = 7 4 m m BUSAK O -R in g 44x3 N B R 70B
S eal P C A 2 0 0 5 0 0 -N C R O BUSAK O -R in g 14x2 N B R 70B
O -R in g 44x3 N B R 70B
H in g e d b e a rin g S C H 1 7 (1 7 x3 2 x 1 0 /1 4 )
TENSIONING DEVICE W500/800DG 1100-00
B e a rin g 3 2 2 1 0 A /5 0 x9 0 x2 4 ,7 5 /
B a n d -sa w g u id e w h e e l W 5 0 0 /8 0 0 D G 1 1 0 0 -4 6
B e a rin g 3 2 2 1 0 A /5 0 x9 0 x2 4 ,7 5 /
A xle W 5 0 0 /8 0 0 D G 1 1 0 0 -2 0
S cre w W 5 0 0 /8 0 0 D G 1 1 0 0 -0 6
A xia l b e a rin g 5 1 4 0 7 /3 5 x8 0 x3 2 / B e lle ville sp rin g A 7 1 x3 6 x 4 -1 0 p cs. S IL O M A
S w itch Y B L X -P 1 /1 2 0 -1 D S IL O M A
LEFT BAND SAW GUIDE W500/800DG 1200-00
B a ll K U 3 5 M 1 0 -C G ANTER F ly -w h e e l R d .1 4 0 B o 1 6 G ANTER
G u id e W 5 0 0 /8 0 0 D G 1 2 0 0 -3 6
R ack W 5 0 0 /8 0 0 D G 1 2 0 0 -3 2 G ear wheel W 8 0 0 D G 1 2 0 0 -4 5
Body W 5 0 0 /8 0 0 D G 1 2 0 0 -2 7
Body W 8 0 0 D G 1 2 0 0 -3 9
S h o rt a x le W 8 0 0 D G 1 2 0 0 -1 6 A L o n g a x le W 8 0 0 D G 1 2 0 0 -1 7 A B e a rin g 6 2 2 0 2 -2 R S R * B e a rin g 6 2 2 0 2 -2 R S R * C ra d le * W 8 0 0 D G 1 2 2 0 -0 0
B e a rin g 6 2 2 0 2 -2 R S R *
G u id e p la te * W 8 0 0 D G 1 2 1 0 -0 0
G u id e p la te * W 8 0 0 D G 1 2 1 0 -0 0
The position signed by “* “ is for consumption and it is not subject of servicing
MAIN DRIVE UNIT W500/800DG 1300-00N
A -A
F a n F P -1 0 8 E -S 1 -B A C 2 2 0 /2 4 0 V ;5 0 H z ;0 .3 8 A ;4 2 W
A
E l m o to r T 1 3 2 S -4 7 .5 k w ;B 5 1 4 4 5 m in -1 ;B 5 W 5 0 0 /8 0 0 D G 1 3 0 0 -2 2 C K ey
0 4 2 0 M 4 2 .0 0 -0 0 3 C F la n g e S eal A 7 5 x 1 0 0 x1 2
G ear box K N 4 7 3 .0 0 -A 1 3 ;i= 3 9 .1 1 ;3 6 rp m S IL O M A W 5 0 0 /8 0 0 D G 1 3 0 0 -2 2 C K ey B e a rin g N U 213EC /6 5 x 1 2 0 x2 3 / S h a ft W 5 0 0 /8 0 0 D G 1 3 0 0 -0 9 N T ig h te n in g b u sh in g B K11 T 7 8 2 1 4 /7 5 x 1 1 5 / B e a rin g 2 3 1 1 -T V /5 0 x 1 1 0 x4 0 /
A W 5 0 0 /8 0 0 D G 1 3 0 0 -0 1 K B a n d -s a w g u id e w h e e l
HYDRAULIC CYLINDER W500/800DG 1400-00A
C le a n e r W S W 0 0 0 4 5 0 -W U A Q 3 /4 5 x 5 3 x 7 /4 / "B U S A K " Seal RU 2300450 /4 5 x 5 5 x 5 .7 / "B U S A K " G u id e rin g G М 6 5 0 0 0 0 0 -T 4 7 /5 .6 x 2 .5 / "B U S A K "
Seal P C A 2 0 0 7 0 0 -N C R O /7 0 -5 8 -1 4 -2 8 / "B U S A K " O -R in g 16x2 N BR 70B P is to n W 3 4 0 /6 3 0 D G 1 8 0 0 -1 9 O -R in g 64x3 N BR 70B B e a rin g S C H 2 0 /2 0 x 3 5 x 1 6 /1 2 /
RIGHT BAND SAW GUIDE W500/800DG 1700-00
C o n s ta n tly te n sio n v a lve H o ld e r W 8 0 0 D G 1 4 0 0 -1 5
C ra d le * W 8 0 0 D G 1 4 1 0 -0 0
S h o rt a xle W 8 0 0 D G 1 2 0 0 -1 6 A
G u id e p la te * W 8 0 0 D G 1 2 1 0 -0 0 G u id e p la te * W 8 0 0 D G 1 2 1 0 -0 0 L o n g a xle W 8 0 0 D G 1 2 0 0 -1 7 A B e a rin g 6 2 2 0 2 -2 R S R * B e a rin g 6 2 2 0 2 -2 R S R * B e a rin g 6 2 2 0 2 -2 R S R *
The position signed by “* “ is for consumption and it is not subject of servicing
TURNTABLE W500/800DG 2000-00
A H yd ra u lic c ylin d e r W 5 0 0 /8 0 0 D G 2 1 3 0 -0 0 A
B e a rin g 3 2 0 2 4 X (1 2 0 x 1 8 0 x 3 8 /2 9 )
A
B e a rin g
B e a rin g 3 2 0 2 1 X (1 0 5 x 1 6 0 x 3 5 /2 6 )
B e a rin g 2 2 1 2 (6 0 x 1 1 0 x2 8 )
NUKR 35AA FAG
C le a n e r W 5 0 0 /8 0 0 D G 2 1 0 0 -2 3 -2 p cs.
HYDRAULIC CYLINDER W500/800DG 2130-00A
B e lle ville sp rin g 4 0 х2 0 ,4 х2 -6 p cs. S IL O M A
B elle ville sp ring 4 0 х2 0 ,4 х2 -6 p cs. S IL O M A
P isto n W 5 0 0 /8 0 0 D G 2 1 3 0 -0 9 A S e a l К 5 0 х6 3 S IL O M A
О -R in g 5 7 х8 N B R 7 0 B
Seal R U 2 3 0 0 2 2 0 -W U A Q 3 (2 2 x3 0 x5 .7 ) "B U S A K " О -R in g 1 2 x2 N B R 7 0 B
COOLING SYSTEM W500/800DG 4000-00A
3
4
5
6
7 8 9
2
1 11
15
14
13
12
10
10
COOLING SYSTEM W500/800DG 4000-00A Pos
Designation
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
W340/630DG 4000-13
Denomination Cooling pump PA-70;0,12kw L=120;R1/2”;220/440V PVC- flexible tube ф13; L=4,5m Nozzle R1/2” Hose -terminal 16/23
Pcs
Notice
1 1 2 2
Distributive block
1
Nozzle GES 10 R1/4” Hose -terminal 10/16 PVC- flexible tube 10x2 ;L=0.7m PVC- flexible tube 10x2 ;L=2.3m Cock R1/4” PVC- flexible tube 10x2 ;L=3.5m Reducer R1/2”-R3/4” Elbow R1/2” T-joint R1/2” Double nipple R1/2”
3 6 1 1 3 1 1 1 1 1
SILOMA
