Manual service Renault Scenic 2
February 1, 2017 | Author: Podaru Andrei | Category: N/A
Short Description
Manual service Renault Scenic 2, capitonari, climatizare, echipamente electric, generale, baterie, izolare si insonoriza...
Description
5
Mechanisms and accessories 51A
SIDE OPENING ELEMENT MECHANISMS
52A
NON-SIDE OPENING ELEMENT MECHANISMS
54A
WINDOWS
55A
EXTERIOR PROTECTION
56A
EXTERIOR ACCESSORIES
57A
INTERIOR ACCESSORIES
59A
SAFETY ACCESSORIES
X84, and J84 NOVEMBER 2005 "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."
Edition Anglaise
All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault.
© Renault s.a.s. 2006
Scénic II - Section 5
Scénic II - Section 5 ContentsPage
Contents Page
51A
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
51A-1
Front side door lock barrel: Removal - Refitting
51A-7
Front side door lock: Removal - Refitting
51A-8
Rear side door lock: Removal - Refitting
51A-9
Front side door electric window mechanism: Removal - Refitting Rear side door electric window mechanism: Removal - Refitting
52A
54A
51A-10
51A-11
NON-SIDE OPENING ELEMENT MECHANISMS
WINDOWS Windscreen
54A-1
Sliding window in front side door: Removal - Refitting
54A-4
Sliding window in rear side door: Removal - Refitting
54A-6
Quarter panel light
54A-8
Rear screen glass: Removal - Refitting
54A-10
Opening rear screen glass: Removal - Refitting
54A-14
Fixed window in front door: Removal - Refitting
54A-19
Fixed glass roof front window: Removal - Refitting
54A-22
Fixed glass roof rear window: Removal - Refitting
54A-24
Sunroof operating mechanism: Removal Refitting
52A-1
Sunroof moving panel: Removal - Refitting
52A-4
Front bumper: Removal Refitting
55A-1
Sunroof deflector: Removal Refitting
52A-6
Rear bumper: Removal Refitting
55A-5
Fixed sunroof window: Removal - Refitting
52A-7
Front wheel arch liner: Removal - Refitting
55A-10
Sunroof sun visors: Removal - Refitting
52A-8
Rear wheel arch liner: Removal - Refitting
55A-11
55A
EXTERIOR PROTECTION
Fixed glass roof: Removal Refitting
52A-10
Front door protective strip: Removal - Refitting
55A-12
Fixed glass sunroof visor: Removal - Refitting
52A-13
B-pillar trims: Removal Refitting
55A-13
Contents
55A
56A
57A
59A
EXTERIOR PROTECTION Rear door protective strip: Removal - Refitting
55A-14
Scuttle panel grille: Removal - Refitting
55A-15
Tailgate moulding
55A-18
Roof protective strip: Removal - Refitting
55A-19
EXTERIOR ACCESSORIES Door mirror: Removal Refitting
56A-1
Door mirror glass: Removal Refitting
56A-2
Door mirror casing: Removal - Refitting
56A-3
Rear number plate
56A-4
INTERIOR ACCESSORIES Centre console: Removal Refitting
57A-1
Interior rear-view mirror Removal - Refitting
57A-7
Grab handle: Removal Refitting
57A-8
Sun visor: Removal Refitting
57A-9
SAFETY ACCESSORIES Front seat belt: Removal Refitting
59A-1
Rear seat belt
59A-4
Centre rear seat belt: Removal - Refitting
59A-8
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting REMOVAL
51A
I - HANDLE EQUIPPED WITH HANDS-FREE FUNCTION
Note: There are two possible procedures, depending on the vehicle equipment.
101902
103803
Protect the trim (using a mastic knife for example). Unclip the window winder plate (at the front) using the unclipping pliers, for the left-hand door. Disconnect the connectors.
51A-1
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
51A
106328
103929
Unclip the window winder plate (at the rear) using the unclipping pliers, for the right-hand door.
Remove the clips from inside the glove compartment.
Disconnect the connector.
114170 103930
Unclip the pull handle cover.
Reach into the glovebox. Push your hand into the inner door box section up to the glovebox clip area.
51A-2
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
51A
2
114171
101723
Remove the blanking cover.
Remove the glovebox from its housing.
Unlock the lock barrel retaining catch (2) , using a hook (locally produced: use a welding rod).
WARNING Do not pull on the glovebox cover.
1
101986
Disconnect the opening button male connector. 103931
Unclip the handle module female connector.
Remove the bolts (1) . Unclip the trim flap using the unclipping pliers (protecting the trim).
51A-3
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
101724
51A
101903
Remove the « cover-lock barrel » assembly.
Remove the handle with care, to avoid damaging the connector. II - HANDLE WITHOUT HANDS-FREE FUNCTION
3
4
5
101836
Move the handle, (3) and (4) . 101723
Remove the blanking cover. Unlock the lock barrel retaining catch (5) , using a hook (locally produced: use a welding rod).
51A-4
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
51A
REFITTING
8
101724 101838
Remove the « cover-lock barrel » assembly.
Check that the seal (8) is in place before refitting the handle.
6
7
101836
Remove the handle, (6) and (7) .
51A-5
SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting
9 10
101840
Refit: - the handle, - . the lock barrel (9) . Lock the catch (10) . WARNING If necessary, replace the adhesive sealing foam around the window winder plate connector to ensure it is leaktight. Carry out a manual function test on the lock barrel. Proceed in the reverse order to removal.
51A-6
51A
SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Refitting REMOVAL
51A
REFITTING
2 1 3
101723
Remove the blanking cover to access the retaining catch. Unlock the lock barrel retaining catch (1) , using a hook (locally made: use a welding rod).
101840
Put the lock barrel in place (2) . Lock the lock barrel retaining catch (3) with a screwdriver. Refit the blanking cover. Carry out a manual function test on the lock barrel.
101724
Remove the « lock barrel cover » .
51A-7
SIDE OPENING ELEMENT MECHANISMS Front side door lock: Removal - Refitting
51A
REMOVAL Remove: - the door trim flap ( (see 72A, Side opening element lining) ), - the exterior handle ( (see 51A, Side opening element mechanisms) ).
1
104447
Disconnect the various connectors (depending on equipment level).
101838
Remove the seal (1) .
2
4
3 104469
Remove the bolts (4) . Remove the lock and module assembly.
101837
Remove: - the clip (2) , - the door panel module (3) ,
51A-8
SIDE OPENING ELEMENT MECHANISMS Rear side door lock: Removal - Refitting REMOVAL
51A
REFITTING
Remove: - the door trim flap ( (see 72A, Side opening element lining) ), - the exterior handle ( (see 51A, Side opening element mechanisms) ). Remove the lock with the module.
3
Removing the presence sensor
1 18696
Position the lock on the door box section retaining hook (3) .
2
Carry out a function test. Proceed in the reverse order to removal.
18697
Unclip the prism at (1) then (2) with a screwdriver.
51A-9
SIDE OPENING ELEMENT MECHANISMS
51A
Front side door electric window mechanism: Removal - Refitting
REMOVAL Note:
2
If replacing a door or carrying out any work on the bodywork ( (see 47A, Side opening elements) ). Remove the door trim ( (see 72A, Side opening element lining) ).
1 103936
Disconnect the window winder motor. Remove the motor mounting bolts (2) . Remove the window winder motor.
REFITTING For special notes on refitting the trim ( (see 72A, Side opening element lining) ). 103934
Position the window to gain access to the mounting clip (1) . Remove the tab (1) by pushing it with a screwdriver and pulling the window upwards.
Proceed in the reverse order to removal. Initialising the window winder motor: - with ignition on, - raise the window fully (the window rises jerkily), - hold the switch (2 seconds),
Lock the window in the fully closed position.
- lower the window fully, - hold the switch (2 seconds), - the motor is initialised.
51A-10
SIDE OPENING ELEMENT MECHANISMS Rear side door electric window mechanism: Removal - Refitting
- the motor is initialised.
REMOVAL
If replacing a door or carrying out any work on the bodywork, (see 47A, Side opening elements) . Remove the door trim ( (see 72A, Side opening element lining) ).
2
1
2 103867
Position the window to gain access to the mounting clip (1) . Remove the tab (1) by pushing it with a screwdriver and pulling the window upwards. Lock the window in the fully closed position. Disconnect the window winder motor. Remove the motor mounting bolts (2) . Remove the window winder motor.
REFITTING For special no tes on refitting the trim ( (see 72A, Side opening element lining) ). Proceed in the reverse order to removal. Initialising the window winder motor: - with ignition on, - raise the window fully (the window rises jerkily), - hold the switch (2 seconds), - lower the window fully, - hold the switch (2 seconds),
51A-11
51A
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting
52A
Equipment required diagnostic tool
Tightening torquesm the centre cross member nuts
21 Nm
REMOVAL 104317
IMPORTANT Unclip the side trims.
Before carrying out any work on or near a safety system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).
IMPORTANT Handling the pyrotechnic systems (airbags or pretensioners) near to a heat source or flame is prohibited: there is a risk of triggering the airbags or pretensioners. Lock the airbag computer using the diagnostic tool (see MR 366 Fault finding, 88C, Airbags and pretensioners ). Remove the mobile panel from the sunroof (see 52A, Non-side opening element mechanisms, Sunroof mobile panel: Removal - Refitting ). Disconnect the battery (MR 371 Mechanical, 80A Battery, Battery: Removal - Refitting).
102380
Detach the seal (1) .
Remove the headlining (see 71A, Body interior trim, Headlining ). Carefully separate the indexing guide panels so that the cutting wire can pass through.
52A-1
Note: Fit a new seal, available in the reinstallation kit from the Parts Department, each time an old seal is removed.
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting
102379
52A
102371
Disconnect and unclip sunroof connector (2) . Note: When cutting the centre cross member cement bead, pass the cutting wire between the sunroof operating mechanism and the centre cross member. Pass the wire from (4) to (5) .
102373
Remove the centre cross member nuts (21 Nm) (3) . Cut the cement bead around the periphery of the sunroof operating mechanism. This operation requires two people.
52A-2
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof operating mechanism: Removal - Refitting
52A
REFITTING For preparation and bonding (see Technical Note 560A, General window bonding procedure ). Position: - the indexing guides on the sunroof operating mechanism, - . the positioning shims on the periphery of the sunroof operating mechanism. Using a special support (X2): - Windscreen support: PARV 202, - . Set of bars: APARV 200 ESP, WARNING Always use « High Modulus » adhesive. Attach the sunroof operating mechanism. 102370
Pass the wire from (4) to (6) .
Balance up the clearances and shut lines.
Put the cutting tool back in position.
A technician must be inside the vehicle to centre the sunroof with the indexing guides.
Carry out the same operation on the other side of the centre cross member.
Remove the two indexing guides 30 minutes after bonding the sunroof operating mechanism.
Remove the sunroof operating mechanism.
Proceed in the reverse order to removal. Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners ). Connect the battery see (MR 370 Mechanical, 80A, Battery: Removal - Refitting). Initialise the sunroof motor (see MR 370 Mechanical, 87D, Electric windows - Sunroof, Initialisation ).
52A-3
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof moving panel: Removal - Refitting
52A
Tightening torquesm bolts from the front of the mobile panel
5.6 Nm
bolts from the rear of the mobile panel
5.6 Nm
REMOVAL
102378
Remove the bolts from the front of the mobile panel (5.6 Nm) (2) .
101983
Position the sunroof opening command in intermediate opening position (1) .
102381
Remove the bolts from the rear of the mobile panel (5.6 Nm) (3) . Remove the mobile panel (this operation requires two people).
52A-4
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof moving panel: Removal - Refitting REFITTING When removing and refitting the mobile panel, put some « Frenbloc » on the mounting bolts. When replacing a mobile panel, replace the bolts with the bolts supplied with the mobile panel. Proceed in the reverse order to removal. Initialise the sunroof motor (see MR 370 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,
52A-5
52A
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof deflector: Removal - Refitting
Tightening torquesm deflector bolts
2 Nm
REMOVAL Open the moving panel.
102372
Remove the deflector bolts (2 Nm) (1) whilst supporting the deflector. Remove the air deflector.
REFITTING When removing and refitting the deflector, put some « Frenbloc » on the mounting bolts. When replacing a deflector, replace the bolts with the bolts supplied with the deflector. Proceed in the reverse order to removal. Initialise the sunroof motor (see MR 370 Mechanical, 87D, Electric windows - Sunroof, Electric sunroof: Initialisation) ,
52A-6
52A
NON-SIDE OPENING ELEMENT MECHANISMS Fixed sunroof window: Removal - Refitting
52A
Equipment required diagnostic tool
REMOVAL IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).
104685
Protect: - the glazing frame and the rear section of the roof with masking tape,
IMPORTANT Handling the pyrotechnic systems (airbags or pretensioners) near to a heat source or flame is prohibited: there is a risk of triggering the airbags or pretensioners.
- . the inside of the vehicle. Then cut the cement bead.
Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners ).
This operation requires two people.
REFITTING
Disconnect the battery (see MR 370 Mechanical, 80A Battery, Battery: Removal - Refitting ). Remove the headlining (see 71A, Body interior trim, Headlining ).
For preparation and bonding, (see Technical Note 560A, General window bonding procedure ). Position the new shims supplied with the fixed glass on the periphery of the sunroof operating mechanism. Refit the side trim pieces.
WARNING Always use « High Modulus » adhesive. Cement the fixed window. This operation requires two people. Respect the following clearances and shut lines: - « fixed window mobile panel » : 7 mm , 104317
Unclip the side trims.
- « fixed window - trims » : balance the side clearances. Proceed in the reverse order to removal. Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners ). Connect the battery (see MR 370 Mechanical, 80A Battery: Removal - Refitting ).
52A-7
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof sun visors: Removal - Refitting
52A
Equipment required diagnostic tool
Tightening torquesm sun visor bolts
2 Nm
IMPORTANT Before carrying out any work on a safety or proximity system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is lit continuously (ignition on).
102374
IMPORTANT Remove the sun visor bolts (2 Nm) (1) .
Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or flame is forbidden: there is a risk of triggering the airbags or pretensioners.
REMOVAL Lock the airbag computer using the diagnostic tool (see MR 372 Electrical fault finding, 88C, Airbags and pretensioners ). Disconnect the battery see (MR 370 Mechanical, 80A Battery, Battery: Removal - Refitting). Remove the headlining (see 71A, Body interior trim, Headlining) .
102377
Unclip the visor (2) . Partially remove the visor.
52A-8
NON-SIDE OPENING ELEMENT MECHANISMS Sunroof sun visors: Removal - Refitting
52A
Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners ). Connect the battery (see MR 370 Mechanical, 80A Battery: Removal - Refitting ).
102375
Remove guide pad (3) .
102376
Remove pressure pads (4) . Remove the blind.
REFITTING WARNING When refitting blinds, take care to insert the blind fabric with the guide pads in the side runners. Proceed in the reverse order to removal.
52A-9
NON-SIDE OPENING ELEMENT MECHANISMS Fixed glass roof: Removal - Refitting
52A
Equipment required diagnostic tool
Tightening torquesm centre cross member nuts
21 Nm
IMPORTANT Before carrying out any work on or near a safety system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).
116576
Protect: - the area around the fixed glass roof with masking tape, - the seal (1) .
IMPORTANT Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or flame is forbidden: there is a risk of triggering the airbags or pretensioners.
REMOVAL I - REMOVAL PREPARATION OPERATION Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ). Disconnect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Remove: - the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). - the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ).
102373
Remove the nuts (2) from the centre cross member. II - OPERATION FOR REMOVAL OF PART CONCERNED Cut the cement bead. This operation requires two people.
52A-10
NON-SIDE OPENING ELEMENT MECHANISMS Fixed glass roof: Removal - Refitting
52A
Remove the fixed glass roof using the following special supports (X2): - Support: PARV 202 , - Set of arch supports: APARV 200 ESP . This operation requires four people.
REFITTING I - REFITTING PREPARATION OPERATION For preparation and bonding of the fixed glass roof (see Technical Note 560A, General bonding procedure for windows and sunroof ).
102371
Note: When cutting the centre cross member cement bead, pass the cutting wire between the fixed glass roof and the centre cross member. Pass the cutting wire from (3) to (4) . 116576
Note: Replace the seal (7) if it was damaged during removal. Position: - the indexing guides on the fixed glass roof, - the positioning shims on the edge of the fixed glass roof. II - REFITTING OPERATION FOR PART CONCERNED
Note:
102370
Pass the cutting wire from (5) to (6) .
It is essential to use high modulus adhesive for bonding the fixed glass roof. Apply the cement bead to the inside edge of the roof or to the fixed glass roof moulding.
Put the cutting tool back in position. Carry out the same operation on the other side of the centre cross member.
52A-11
Bond the fixed glass roof using special supports. This operation requires four people.
NON-SIDE OPENING ELEMENT MECHANISMS Fixed glass roof: Removal - Refitting Check that the positioning shims on the fixed glass roof moulding make contact with the roof. Remove the two indexing guides 30 minutes after bonding the fixed glass roof. III - FINAL OPERATION Refit the nuts to the centre cross member. Torque tighten the centre cross member nuts (21 Nm) . Refit: - the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ). - the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). Connect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
52A-12
52A
NON-SIDE OPENING ELEMENT MECHANISMS Fixed glass sunroof visor: Removal - Refitting
52A
II - OPERATION FOR REMOVAL OF PART CONCERNED
Equipment required diagnostic tool
Tightening torquesm sun visor bolts
2 Nm
IMPORTANT Before carrying out any work on or near a safety system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).
IMPORTANT Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or flame is forbidden: there is a risk of triggering the airbags or pretensioners.
102374
Remove the bolts from the sun visor (1) . Unclip the sun visor. Partially remove the sun visor.
REMOVAL I - REMOVAL PREPARATION OPERATION Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ). Disconnect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Remove the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ).
102375
Remove the guide mechanism (2) from the side rails.
52A-13
NON-SIDE OPENING ELEMENT MECHANISMS Fixed glass sunroof visor: Removal - Refitting
102376
Remove the sliding mechanism (3) from the side rails. Remove the sun blind.
REFITTING I - REFITTING OPERATION FOR PART CONCERNED Insert the side rails: - the sliding mechanism, - the guide mechanism. Clip the sun visor into place. Refit the bolts (1) to the sun visor. Torque tighten the sun visor bolts (2 Nm) . Carry out a function test. II - FINAL OPERATION Refit the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). Connect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
52A-14
52A
WINDOWS Windscreen REFITTING
Special tooling required Car. 1704
54A
J84 Dashboard protector
REMOVAL
1
WARNING - If the vehicle is fitted with a rain detector, the replacement windscreen must be the same colour. This could otherwise affect the operation of the rain detector. For further information, refer to (see 88B, Multiplexing) . 103754
- Leave the rain detector in place on the old windscreen throughout the replacement operation.
Position the three lower shims (1) . Fit the new frame seal on the windscreen. For preparation and bonding, see Technical Note 560A .
Note: When « removing - refitting » or replacing, the seal and positioning shims must be systematically replaced. These parts are available at retail.
WARNING
Remove: - the windscreen pillars ( (see 71A, Body interior trim) ),
Be sure to use high modulus adhesive to bond the windows: monopac + 2 (part no.: 77 11 218 570 ) and additional cartridge (part no.: 77 11 218 571 ).
- the interior rear-view mirror ( (see 57A, Interior accessories) ), - the cowl grille ( (see 55A, Exterior protection) ).
5418
Use the proper cement bead size.
104442
Unclip the windscreen frame seal. Protect the windscreen surround and the headlining with masking tape. Position the dashboard protector (Car. 1704). Cut the cement bead.
54A-1
WINDOWS Windscreen
54A
104443
Observe the following clearance and flushness values: - « windscreen - roof » , - « windscreen - A-pillar » .
101630
Remove both detector mountings.
REMOVAL
Remove the detector from the windscreen.
SPECIAL NOTES ON REMOVING AND REFITTING THE RAIN DETECTOR
Note: When replacing the windscreen, be sure to replace section (2) of the rain detector. This part is available at retail from the Parts Depar tment.
WARNING The rain detector should be handled in totally clean conditions, any dust or cloth residue could cause the detector to malfunction.
54A-2
WINDOWS Windscreen
3
2
4 102446
Note: The rain detector comprises two sections: - the adhesive base (2) , - the printed circuit unit (3) . Remove the three clips (4) . Separate the two sections.
REFITTING Assemble the (new) adhesive base and the unit. Clip the assembly to the windscreen ring. Proceed in the reverse order to removal.
54A-3
54A
WINDOWS Sliding window in front side door: Removal - Refitting
54A
Note: If replacing a door or carrying out any work on the bodywork, ( (see 47A, Side opening elements) ). The glass may be replaced by two procedures: - if the glass has been scratched or dented, see the first procedure,
2
- if the glass is broken, see the second procedure.
REMOVAL: PROCEDURE ONE Remove the door flap ( (see 72A, Side opening element lining) ). Remove the exterior weatherstrip ( (see 66A, Window sealing) ).
104435
Remove the frame seal behind the panel (2) .
1
Note: It is not necessary to remove the frame seal completely.
104448
Position the window to gain access to the mounting clip (1) . Press on the tab (1) with a screwdriver and pull the window upwards.
104433
Remove the window via the outside of the door.
REFITTING Proceed in the reverse order to removal.
54A-4
WINDOWS Sliding window in front side door: Removal - Refitting
54A
REMOVAL: PROCEDURE TWO Remove the door trim ( (see 72A, Side opening element lining) ). Note: For the second procedure, the door trim must be removed to vacuum up the splinters of glass and to clean the window winder moving slides. Vacuum up the splinters of glass in the door box section. Clean:
3
- inside the frame seal, - the window winder moving slides.
REFITTING 103934
Fit the glass at the mounting clip (3) . Clip the glass onto the clip. Proceed in the reverse order to removal.
104433
Partially remove the frame seal to slide the glass out via the exterior of the vehicle.
54A-5
WINDOWS Sliding window in rear side door: Removal - Refitting
54A
Note: If replacing a door or carrying out any work on the bodywork, ( (see 47A, Side opening elements) ). The glass may be replaced by two procedures: - if the glass has been scratched or dented, see the first procedure. - if the glass is broken, see the second procedure.
2
REMOVAL: PROCEDURE ONE Remove the trim flap ( (see 72A, Side opening element lining) ). Remove the exterior weatherstrip ( (see 66A, Window sealing) ).
103872
Remove: - the slide bolts (2) , - the slide by pressing on the tab (2) . Note: It is not necessary to remove the frame seal.
1
103953
Position the window to gain access to the mounting clip (1) . Press on the tab (1) with a screwdriver and pull the glass upwards.
103884
Remove the window via the outside of the door.
REFITTING Proceed in the reverse order to removal.
54A-6
WINDOWS Sliding window in rear side door: Removal - Refitting
54A
REMOVAL: PROCEDURE TWO Remove the trim ( (see 72A, Side opening element lining) ). Remove the exterior weatherstrip ( (see 66A, Window sealing) ).
Note: For the second procedure, the door trim must be removed to vacuum up the splinters of glass. Vacuum up the splinters of glass in the door box section. Clean: - inside the slide frame seal, 103884
- the window winder moving slide. Slide the window to the outside of the door.
REFITTING
5
4 3
103867
Fit the glass at the mounting clip (5) . 103877
Clip the glass onto the clip. Refit the slide.
Remove:
Proceed in the reverse order to removal.
- the slide bolts (3) , - the slide by pressing on the tab (4) .
Note: It is not necessary to remove the frame seal.
54A-7
WINDOWS Quarter panel light
54A
REMOVAL Remove:
LONG CHASSIS
- the wheel arch interior trim ( (see 70A, General Vehicle Information) ), - the rear quarter panel trim ( (see 71A, Body interior trim) ). STANDARD CHASSIS
107123
Protect the rear quarter window surround (with masking tape). Then cut the cement bead. Note: 104444
- When carrying out work on the bodywork, protect the seal with a spatula when cutting.
Protect the rear quarter window surround (with masking tape).
- The rear quarter window is supplied for replacements as a spare part with its moulded seal, from the Parts Department.
Then cut the cement bead. Note: - When carrying out any work on the bodywork, protect the seal with a spatula when cutting. - The glass is supplied for replacements as a spare part with its moulded seal.
REFITTING For preparation and bonding, see Technical Note 560A . WARNING Be sure to use high modulus adhesive to bond the windows: monopac + 2 (part no.: 77 11 218 570 ).
54A-8
WINDOWS Quarter panel light
STANDARD CHASSIS
54A
LONG CHASSIS
2
1
103755
107241
Position the shims (1) .
Position the shims (2) .
Bond the window.
Bond the window.
Observe the clearance and flushness values.
Extract the shims (2) , after the recommended bonding drying time. Observe the clearance and flushness values.
54A-9
WINDOWS Rear screen glass: Removal - Refitting
54A
Special tooling required Ele. 1294-01
Windscreen wiper arm removing tool.
Tightening torquesm wiper arm nut motor mounting nuts
12 Nm 8 Nm
REMOVAL PROCEDURE FOR REMOVING NON-OPENING REAR SCREEN Remove the tailgate trim ( (see 73A, Non-side opening element lining) ). 103540
Remove: - the wiper arm nut cover, - the nut, - the wiper arm using tool (Ele. 1294-01).
1
103741
Remove the tailgate trim.
103536
Disconnect: - the connector, - the two rear screen heating supply terminals. Remove: - the motor bolts (1) , - the motor.
54A-10
WINDOWS Rear screen glass: Removal - Refitting
54A
2
103534
103538
Remove the seal (2) . Removing the brake light
3 104508
Remove the light via the outside. 103535
Unclip the light from inside using a flathead screwdriver on the two metal clips (3) (illustration below).
54A-11
WINDOWS Rear screen glass: Removal - Refitting
54A
104445
Then cut the cement bead.
REFITTING 104506
Unclip the jet (two clips) with a flathead screwdriver.
103756
Always replace the shims. For preparation and bonding, see Technical Note 560A . Use the proper cement bead size. Bond the screen; this operation requires two people. 104507
Disconnect the connector.
54A-12
WINDOWS Rear screen glass: Removal - Refitting
54A
4 104445
Respect the following clearance and flushness values: - « rear screen - roof » , - « rear screen - quarter panel » .
103537
Position the wiper arm in the rest position, with a new nut at (4) a distance of 42 mm from the edge of the rear screen.
Special notes on refitting the wiper motor
Torque tighten: - the wiper arm nut (12 Nm) , - the motor mounting nuts (8 Nm) .
103538
WARNING - Replace the seal whenever the motor is removed. - Check that the motor is in the park position before refitting the wiper arm. Clean the motor shaft splines.
54A-13
WINDOWS Opening rear screen glass: Removal - Refitting
54A
Special tooling required Ele. 1294-01
Windscreen wiper arm removing tool.
Tightening torquesm motor shaft nut
6.5 Nm
adjustment plate nut
4.5 Nm
wiper arm nut
12 Nm
REMOVAL PROCEDURE FOR REMOVING OPENING REAR SCREEN Remove the tailgate trim ( (see 73A, Non-side opening element lining) ).
100077
Remove: - the nut cover, - the nut, - the trim.
103540
Remove: - the wiper arm nut cover, - the nut, - the wiper arm using tool (Ele. 1294-01).
54A-14
104629
Remove the nut.
WINDOWS Opening rear screen glass: Removal - Refitting
54A
103741
104505
Remove:
Remove:
- the two bolts,
- the two trim lower nuts,
- the tailgate trim.
- the trim. Disconnect the rear screen heating terminals.
104525
Remove the two trim upper bolts.
54A-15
WINDOWS Opening rear screen glass: Removal - Refitting
54A
REFITTING WARNING When replacing an opening rear screen, be sure to visually check the clearances before following the procedure ( (see 40A, General Vehicle Information) ).
Adjusting the wiper mechanism
104519
104632
WARNING Be sure to replace the seal.
104522
Remove: - the hinge bolt, - the rear screen heating wire from above. WARNING When removing the rear screen, do not damage the hinges seal (the hinges are supplied as spare parts with seals).
54A-16
WINDOWS Opening rear screen glass: Removal - Refitting
54A
1
2 104521
WARNING
104630
Position the mechanism, keeping a distance (2) of 40 mm between the trim and the edge of the rear screen.
- Close the opening rear screen (mechanism positioned on the motor plate). - Operate the rear screen wiper to engage the mechanism on the motor plate. Make sure that the motor is in the « park » position.
Partially tighten the nut (1) .
3
4 104627
Centre the mechanism in relation to mounting bolt (3) . Torque tighten:
103537
- the motor shaft nut (6.5 Nm) (1) ,
Position the wiper arm at (4) a distance of 42 mm from the edge of the rear screen.
- the adjustment plate nut (4.5 Nm) (3) .
54A-17
WINDOWS Opening rear screen glass: Removal - Refitting
104628
Torque tighten the wiper arm nut (12 Nm) . Note: You can fine-tune the wiper arm setting by turning the mechanism as show in the illustration above.
54A-18
54A
WINDOWS Fixed window in front door: Removal - Refitting
54A
REMOVAL Remove: - the front door trim ( (see 72A, Side opening element lining) ), - the exterior weatherstrip ( (see 66A, Window sealing) ).
104433
1
Remove the sliding window via the outside of the door.
103934
Position the window to gain access to the mounting clip (1) . Press on the tab (1) with a screwdriver and pull the sliding window upwards.
2 103937
Unclip the interior frame trim.
104435
Remove the frame seal behind the panel (2) .
54A-19
WINDOWS Fixed window in front door: Removal - Refitting
54A
3
103938
Unclip the interior frame trim.
103941
Remove the fixed upright lower bolt (3) .
4
103939
Unclip the interior weatherstrip.
103940
Remove: - the fixed upright upper bolt (4) , - the frame seal as far as the fixed window.
54A-20
WINDOWS Fixed window in front door: Removal - Refitting
5
103942
Unclip the full length of the seal. Remove the « frame seal - fixed window - fixed upright » assembly. Remove the window seal.
REFITTING Make sure the foam pads are in place on the fixed window behind the panel (5) . Proceed in the reverse order to removal.
54A-21
54A
WINDOWS Fixed glass roof front window: Removal - Refitting
54A
II - OPERATION FOR REMOVAL OF PART CONCERNED
Equipment required diagnostic tool
IMPORTANT Before carrying out any work on or near a safety system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).
IMPORTANT
116577
Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or flame is forbidden: there is a risk of triggering the airbags or pretensioners.
Begin cutting the cement bead. This operation requires two people. Remove the fixed glass roof front window.
REMOVAL
REFITTING
I - REMOVAL PREPARATION OPERATION
I - REMOVAL PREPARATION OPERATION
Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
For preparation and bonding of the fixed glass roof front window (see Technical Note 560A, General window and sunroof bonding procedure ).
Disconnect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Remove: - the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). - the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ). Protect: - the fixed glass roof front window surround using masking tape, 116575
- the front roof section using masking tape,
Place the new positioning shims on the fixed glass roof moulding.
- the inside of the vehicle.
54A-22
WINDOWS Fixed glass roof front window: Removal - Refitting
54A
116576
Detach the seal (1) .
Note: 113525
Fit a new seal, available in the reinstallation kit from the Parts Department, each time an old seal is removed.
Maintain the clearance between the fixed glass roof front window (2) and the fixed glass roof rear window (3) , (7 mm).
Affix the new seal (1) .
The fixed glass roof front window (2) should be slightly higher than the fixed glass roof rear window (3) .
Refit the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ). II - REFITTING OPERATION FOR PART CONCERNED
Arrange the lateral clearances so that they are equal. III - FINAL OPERATION
Note:
Refit the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting )
It is essential to use high modulus adhesive for bonding the fixed glass roof front window.
Connect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ).
Bond the fixed glass roof front window using the following special supports:
Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
- Support: PARV 202 , - Set of arch supports: APARV 200 ESP . This operation requires two people.
54A-23
WINDOWS Fixed glass roof rear window: Removal - Refitting
54A
II - OPERATION FOR REMOVAL OF PART CONCERNED
Equipment required diagnostic tool
IMPORTANT Before carrying out any work on or near a safety system component, lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel is continuously lit (with the ignition on).
IMPORTANT 116579
Handling pyrotechnic systems (airbags or pretensioners) near to a source of heat or flame is forbidden: there is a risk of triggering the airbags or pretensioners.
Begin cutting the cement bead. This operation requires two people. Remove the fixed glass roof rear window.
REMOVAL I - REMOVAL PREPARATION OPERATION
REFITTING
Lock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
I - REMOVAL PREPARATION OPERATION
Disconnect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ).
For preparation and bonding of the fixed glass roof rear window (see Technical Note 560A, General window and sunroof bonding procedure ).
Remove: - the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). - the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ). Protect: - the fixed glass roof rear window surround using masking tape, - the rear roof section using masking tape, - the inside of the vehicle. 116578
Place the new positioning shims on the fixed glass roof moulding. Refit the roof protection strips (see 55A, Exterior protection, Roof protection strip: Removal - Refitting ).
54A-24
WINDOWS Fixed glass roof rear window: Removal - Refitting II - REFITTING OPERATION FOR PART CONCERNED
Note: It is essential to use high modulus adhesive for bonding the fixed glass roof rear window Bond the fixed glass roof rear window using the following special supports: - Support: PARV 202 , - Set of arch supports: APARV 200 ESP . This operation requires two people.
113525
Maintain the clearance between the fixed glass roof rear window (1) and the fixed glass roof front window (2) , (7 mm). The fixed glass roof rear window (1) should be slightly lower than the fixed glass roof front window (2) . Arrange the lateral clearances so that they are equal. III - FINAL OPERATION Refit the headlining (see 71A, Body internal trim, Headlining: Removal - Refitting ). Connect the battery (see MR 370 Mechanical, 80A, Battery, Battery: Removal - Refitting ). Unlock the airbag computer using the diagnostic tool (see MR 372 Fault finding, 88C, Airbags and pretensioners, Airbag computer locking procedure ).
54A-25
54A
EXTERIOR PROTECTION Front bumper: Removal - Refitting
55A
REMOVAL
1 3 103589
Remove the bolts (1) .
104355
Unclip the plastic rivets (3) .
2
2
103590
Remove the bolts (2) .
103621
Unclip the side section of the bumper. Partially detach the bumper. Disconnect: - the fog lights connector, - the headlight washer jet pipe.
55A-1
EXTERIOR PROTECTION Front bumper: Removal - Refitting
55A
STRIPPING 5 4
4
103758 103757
Remove the fog lights wiring harness.
Remove:
Remove the clips (5) with a screwdriver.
- the upper bolts,
Remove the absorbers.
- the grille side bolts (4) . Press on the clips. Detach the « reinforcement - radiator grille » assembly forwards.
103763 103759
Unclip the radiator grilles from the reinforcement.
Remove the two fog light bolts. Remove the fog lights.
55A-2
EXTERIOR PROTECTION Front bumper: Removal - Refitting
103760
103762
Remove the bolts.
Unclip the clips.
Unclip the monogram.
Remove the outer strip.
103761
103764
Unclip the clips.
Drill the rivets out.
Remove the centre grille.
Remove: - the deflector, - the aerodynamic fins.
55A-3
55A
EXTERIOR PROTECTION Front bumper: Removal - Refitting
55A
REFITTING ADAPTING THE SPARE PART FOR FITTING THE HEADLIGHT WASHER JETS
Note: Before painting, drill the bumper following the markings if it has headlight washer jets.
6 7
101951
Before refitting the washer jets, check that the seal is in place. Tighten the nut slightly. Connect the headlight washer pipe and the fog lights connector. Proceed in the reverse order to removal.
101949
Use: - a 3 mm diameter drill bit to drill the index hole (6) , - a 3 mm diameter drill bit to drill the pilot hole, and finish the operation with a dovetail cutter for the jet hole (7) .
55A-4
EXTERIOR PROTECTION Rear bumper: Removal - Refitting
55A
Tightening torquesm cross member side bolts
35 Nm
REMOVAL Mount the vehicle on a lift.
103734
Unclip the boot stop trim.
103740
Remove the lower bolts.
103735
Remove: - the adjustable stops, - the bumper upper bolts.
1
103742
Remove the bolts (1) .
55A-5
EXTERIOR PROTECTION Rear bumper: Removal - Refitting
55A
103167
104457
Remove the rear lights.
Disconnect the parking aid sensor wiring harness connector (depending on equipment level).
Disconnect the connectors.
2
103736
103737
Remove the plastic rivets (2) .
Unclip the bumper. Remove the bumper towards the rear. I - REPLACING THE OUTER STRIP
Note: The outer strip is available as a spare part.
55A-6
EXTERIOR PROTECTION Rear bumper: Removal - Refitting
55A
104456
103739
Unclip the clips.
Unclip the parking aid sensors (depending on equipment level).
Remove the centre strip.
Release the wiring harness. II - REPLACING THE IMPACT ABSORBERS
103738
Unclip:
103907
Remove the absorber bolt from the cross member.
- the clips, - the reflector. Remove the side strip.
55A-7
EXTERIOR PROTECTION Rear bumper: Removal - Refitting
55A
4
3
5
103908
103909
Remove:
Drill the rivets out (4) .
- the cross member side bolt (3) ,
Remove:
- the cross member.
- the bolts (5) , - the adjustable stop support. Adapting the bumper for fitting the parking aid sensors
The special outer strip is available as a spare part.
103910
Drill out the four rivets. Remove the bumper support. Rivets part no.: 77 03 072 051 .
55A-8
EXTERIOR PROTECTION Rear bumper: Removal - Refitting
104456
Refit the special strip on the bumper. Clip the parking aid sensors into their housing. Clip the harness on the bumper.
REFITTING Torque tighten the cross member side bolts (35 Nm) . Proceed in the reverse order to removal.
55A-9
55A
EXTERIOR PROTECTION Front wheel arch liner: Removal - Refitting REMOVING - REFITTING
55A
REFITTING Proceed in the reverse order to removal.
FRONT WHEEL ARCH Mount the vehicle on a lift.
1
1 1
103591
Unclip the clips (1) using the uncli pping pliers.
3
2 2 3
103592
Unclip the clips (2) , using the unclipping pliers. Remove: - the bolts (3) , - the wing interior protectors.
55A-10
EXTERIOR PROTECTION Rear wheel arch liner: Removal - Refitting REMOVING - REFITTING
55A
REFITTING Proceed in the reverse order to removal.
REAR WHEEL ARCH
2 1
103743
Remove: - the bolts (1) , - the nuts (2) .
3 3
4
103744
Remove the nuts (3) . Unclip the clip (4) using the unclipping pliers. Remove the wing interior protector.
55A-11
EXTERIOR PROTECTION Front door protective strip: Removal - Refitting REMOVAL
55A
REFITTING
3
1
104441
104313
Remove the blanking cover (1) . Press on the locking catch with a screwdriver.
IMPORTANT Before refitting the mouldings, pull out the locking catches slightly (3) . Proceed in the reverse order to removal.
2
104314
Slide the moulding to the rear of the vehicle (2) .
55A-12
EXTERIOR PROTECTION B-pillar trims: Removal - Refitting REMOVAL
2
2
1 104316
Remove the bolt (1) . Unclip the trim (2) .
REFITTING Check that the clips are secure. Proceed in the reverse order to removal.
55A-13
55A
EXTERIOR PROTECTION Rear door protective strip: Removal - Refitting REFITTING
Special tooling required Car. 1363
Door mirror removal tool.
55A
glass
REMOVAL
20866
IMPORTANT Before refitting the mouldings, pull out the locking catches slightly. 104315
Proceed in the reverse order to removal.
Insert tool (Car. 1363) , and apply gentle pressure. Slide the moulding towards the front of the vehicle.
55A-14
EXTERIOR PROTECTION Scuttle panel grille: Removal - Refitting
55A
Special tooling required Ele. 1552
Tool for removing the rear screen wiper arm.
1
Tightening torquesm wiper arm nuts
21 Nm
REMOVAL
103629
Remove: - the side seals (1) , - the bonnet seal.
103635
Unclip the side trims.
103630
Remove the bolts. Remove the cowl half-grille.
55A-15
EXTERIOR PROTECTION Scuttle panel grille: Removal - Refitting
55A
103631
Remove the wiper arms using tool (Ele. 1552).
103632
Remove the bolt. Remove the cowl grille.
REFITTING Note: - Replace the plastic inserts for the cowl grille mounting bolts each time they are removed. - Before refitting the cowl grille, clean the lower section of the windscreen.
103636
Remove the bolts.
55A-16
EXTERIOR PROTECTION Scuttle panel grille: Removal - Refitting
55A
103633
103628
Position the wiper arms according to the markings on the windscreen.
Clip on the cowl grille. Tighten the bolts.
Torque tighten the wiper arm nuts (21 Nm) .
103623
WARNING Be sure to check that the motor is in the park position before refitting the wiper arms.
Note: The cowl grille trim support can be removed if it needs to be replaced.
55A-17
EXTERIOR PROTECTION Tailgate moulding
55A
REMOVAL
3
103915 103543
Gently remove the strip.
Remove the four trim bolts. Unclip:
Note:
- the lock cover,
There is a sealant mastic bead (3) between the strip and the tailgate.
- the centre trim.
2
1
104450
Unclip the opening control and the two lights. Disconnect the various connectors.
104465
REFITTING Proceed in the reverse order to removal.
Remove the two bolts (1) . Disconnect the connector (2) .
55A-18
EXTERIOR PROTECTION Roof protective strip: Removal - Refitting
55A
REMOVAL Note: - The headlining vary according to the equipment level (sunroof). - Removal is the same for both versions.
104320
104317
Note:
Carefully unclip the trim.
The trim mounting clips can be replaced, and are available at retail as spare parts.
REFITTING
104318
Note: The access flaps to the roof bar mountings can be replaced, and are available at retail as spare parts.
104319
Clip the moulding in place along its entire length. Proceed in the reverse order to removal.
55A-19
EXTERIOR ACCESSORIES Door mirror: Removal - Refitting REMOVAL
56A
REFITTING
Remove: - the rear view mirror glass ( (see 56A, Exterior accessories) ), - the rear-view mirror casing ( (see 56A, Exterior accessories) ).
1
104684
Remove the bolt (1) .
2
104683
Remove: - the bolt (2) , - the rear-view mirror. Disconnect the connector.
56A-1
Check that the soundproofing foam is in place and in good condition before refitting the rear-view mirror. Proceed in the reverse order to removal.
EXTERIOR ACCESSORIES Door mirror glass: Removal - Refitting Special tooling required Car. 1363
Door mirror removal tool.
glass
REMOVAL
101622
Protect the edge of the rear-view mirror (masking tape). Use tool (Car. 1363) as a lever to unclip the glass. Disconnect the supply terminals.
REFITTING Connect the terminals. Offer up the glass in position. Clip the glass in place.
56A-2
56A
EXTERIOR ACCESSORIES Door mirror casing: Removal - Refitting REMOVAL
56A
REFITTING
Remove the rear view mirror glass ( (see 56A, Exterior accessories) ).
104438
101623
Unclip the retaining clips with a flathead screwdriver.
Check the condition of the retaining clips before refitting the casing. Offer up the casing in position. Clip the casing in place. Refit the rear view mirror glass.
1
104439
Fold in the rear-view mirror. Remove the casing (1) .
56A-3
EXTERIOR ACCESSORIES Rear number plate I - SPECIAL NOTES FOR FITTING THE REAR NUMBER PLATE
2
1 104462
Drill according to the marking (1) using a 4.5 mm drill bit.
WARNING Do not drill into the marking of the central rectangle (2) of the tailgate band.
Note: Use a pre-drilled registration plate available from the Par ts Department. Offer up the registration plate. Put a style cap on the rivets. Rivet the registration plate using a special expanded rivet 77 11 218 035 . II - REMOVING THE REAR REGISTRATION PLATE Drill the rivets out. Remove the registration plate. Remove the tailgate trim (see 73A, Non-side opening element trim, Tailgate trim ).
WARNING The rivets that have fallen into the tailgate box section must be removed to avoid blocking the boot lock.
56A-4
56A
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
Tightening torquesm nuts
8 Nm
mounting bolts
8 Nm
plate nuts
1
21 Nm
REMOVAL 2
I - ENTRY LEVEL CONSOLE WITH AUTOMATIC PARKING BRAKE
103594
Remove: - the mounting bolts (1) , - the nuts (2) , - the console. II - ENTRY LEVEL CONSOLE WITH MANUAL PARKING BRAKE
103593
Remove the carpet with a flathead screwdriver.
104533
Remove the carpet with a flathead screwdriver.
57A-1
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
III - TOP END CONSOLE
3
4
104534 103480
Remove: - the mounting bolts (3) , - the nuts (4) , - the console.
5
6
104135
Move the arm rest to the angular position (5) as shown in the above diagram. Remove the armrest (6) .
57A-2
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
7
104134
Remove the blanking cover (7) using a flathead screwdriver.
104137
Move the console to the forward position. Remove the front side bolts.
8
10
10 9
104136
Move the console to the rear position.
104141
Unclip:
Remove:
- the trim (9) ,
- the upper mounting bolts (8) ,
- the side moulding (10) ,
- the rear side bolts.
- the ashtray holder.
57A-3
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
11
104140
104138
Remove the support bolts (11) .
Remove the plate nuts.
STRIPPING
104139
Disconnect the connector. Remove the console.
104127
Open the storage compartment flap. Remove the console lining, pulling it up and off.
57A-4
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
104129
Remove the arm rest support.
104130
Remove the console control unit.
Unclip the two lights using a flathead screwdriver.
13
14
13 12
104131 104128
Press on the clip (12) with a flathead screwdriver. Disconnect the connector.
57A-5
Move the side walls apart slightly (13) to remove the curtain from the runners (14) .
INTERIOR ACCESSORIES Centre console: Removal - Refitting
57A
- the plate nuts (21 Nm) . Proceed in the reverse order to removal.
104132
Unclip the runners.
104133
Remove: - the springs from their housing (mark where they are fitted before removal), - the plastic pins.
REFITTING Torque tighten: - the nuts (8 Nm) , - the mounting bolts (8 Nm) ,
57A-6
INTERIOR ACCESSORIES Interior rear-view mirror Removal - Refitting
57A
REMOVAL
1 3
101717 101715
Disconnect the connectors.
Unclip the upper casing (1) .
Remove the rear-view mirror (3) . Note: When removing the rear-view mirror, watch out for the nearby rain sensor to avoid damaging it.
REFITTING Proceed in the reverse order to removal.
2
101716
Unclip the lower casing (2) .
57A-7
INTERIOR ACCESSORIES Grab handle: Removal - Refitting Special tooling required Car. 1597
Lever for removing rear grab handle clips.
REMOVAL
1
100183
Unclip the two mounting pins (1) using tool (Car. 1597). Remove the part by pulling it off by hand from above.
REFITTING Proceed in the reverse order to removal.
57A-8
57A
INTERIOR ACCESSORIES Sun visor: Removal - Refitting
57A
REMOVAL
4
5 1
101718
Unclip the mounting clip (4) . Use the screwdriver (5) to unclip the clip. Remove the assembly. Disconnect the various connectors (according to the equipment level).
104357
Unclip the mounting clip (1) .
REFITTING Proceed in the reverse order to removal.
2
3
104356
Remove: - the clip (2) , - the sun visor (3) .
57A-9
SAFETY ACCESSORIES Front seat belt: Removal - Refitting
59A
Tightening torquesm seat belt mounting bolts
21 Nm
REMOVAL 2 IMPORTANT In case of doubt on how a safety system component is activated ( (see 03B, Impact) ). Move the front seat forward.
3
104145
Unclip the upper section of the trim (2) . Remove the trim (3) .
1
18828
Undo the seat belt by pressing the catch (1) . Move the front seat forward.
4
104143
Partially remove the door seals. Unclip the lower retaining clips (4) .
59A-1
SAFETY ACCESSORIES Front seat belt: Removal - Refitting
59A
6 7
9 5
104146
104207
Remove:
Remove:
- the trim (5) and (6) ,
- the inertia reel bolt (9) ,
- the seat belt web via the aperture (7) .
- the inertia reel.
8
10
104144
104142
Remove the seat belt anchorage bolt (8) .
Remove: - the seat belt height adjustment mechanism mounting bolt (10) , - the assembly up and off.
REFITTING Torque tighten the seat belt mounting bolts (21 Nm) .
59A-2
SAFETY ACCESSORIES Front seat belt: Removal - Refitting Proceed in the reverse order to removal.
59A-3
59A
SAFETY ACCESSORIES Rear seat belt
59A
Equipment required diagnostic tool
Tightening torquesm
1
seat belt mounting bolts
21 Nm
side stalk bolts
21 Nm
centre stalk bolts
44 Nm
REMOVAL
2
STANDARD CHASSIS
IMPORTANT
104359
- In case of doubt on how a safety system component is activated ( (see 03B, Impact) ).
Unclip the upper section of the trim (1) . Remove the trim (2) .
- Before carrying out any work on a safety system component, lock the air bag computer using the diagnostic tool ( (see 8, Electrical equipment) ). When this function is activated, all the trigger lines are inhibited and the air bag warning light on the instrument panel lights up continuously (ignition on). Remove the rear seats. Move the front seat forward.
3
4 104360
Unclip the trim (3) and (4) .
59A-4
SAFETY ACCESSORIES Rear seat belt
59A
5
5
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Pull off the lower section of the wheel arch trim.
Unclip the upper door sill lining (5) . Disconnect the connectors.
Note:
Remove the plate mounting bolt.
There is no need to remove the boot carpet, or fully remove the wheel arch interior trim.
8 6 7
7
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Unclip the light.
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Disconnect the connector.
Unclip the trim (7) .
Remove the three trim mounting bolts (6) .
Pull out the seat belt web via the aperture (8) .
Partially remove: - the tailgate seal, - the rear door seal.
59A-5
SAFETY ACCESSORIES Rear seat belt
59A
LONG CHASSIS Remove: - the rear quarter panel trim, - the wheel arch trim ( (see 71A, Body interior trim) ).
9
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Remove:
10
- the seat belt anchorage bolt, - the inertia reel bolt.
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Remove: - the seat belt anchorage bolt (9) , - the inertia reel bolt (10) , - the « seat belt » assembly.
11
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Disconnect the connector. Remove the inertia reel.
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Remove: - the bolt (11) , - the side stalk.
59A-6
SAFETY ACCESSORIES Rear seat belt
12
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Remove: - the bolt (12) , - the centre stalks. Note: For the long version rear centre seat belt method ( (see 59A, Safety accessories) ).
REFITTING Torque tighten: - the seat belt mounting bolts (21 Nm) , - the side stalk bolts (21 Nm) , - the centre stalk bolts (44 Nm) . Proceed in the reverse order to removal.
59A-7
59A
SAFETY ACCESSORIES Centre rear seat belt: Removal - Refitting
59A
Tightening torquesm seat belt mounting bolts
21 Nm
REMOVAL IMPORTANT In case of doubt on how a safety system component is activated ( (see 03B, Impact) ).
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Remove: - the seat belt anchorage bolt, - the inertia reel mounting bolt.
REFITTING Torque tighten the seat belt mounting bolts (21 Nm) .
1
Proceed in the reverse order to removal.
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Unclip the trim (1) . Remove: - the seat belt buckle trim, - the headlining ( (see 71A, Body interior trim) ).
59A-8
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