Manual RS485 Corus.doc

CORUS Optional RS485 board _________________

Installation Guide

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1 - Introduction Actaris proposes a new technical solution to provide new possibilities for remote/local reading of the Corus. A new optional board with two independant RS485 ports offers increased communication capabilities with modems, RTUs, and gas chromatographs (future option). The RS485 board can be used in hazardous area and up to 4 Corus can be connected to the same modem (or RTU or gas chromatograph). The distance between the modem (or RTU) in safe area and the Corus depends on the number of Corus (1 to 4) and the electrical characteristics (linear L,C) and is at least 200m. The user can select the speed and other communication parameters for each of the two ports, including the choice of the protocol (Modbus or I-Flag). Hazardous Area

Safe Area

RS485 bus

IS interface Pwr

Rx

0V

Tx

ISB+

+ To Hazardous Area

To Safe Area 9-24V

Rx

A

B

0V

Tx

0V

0V

Ambient temperature : -25 / +55 °C Manuf. at Chasseneuil [EEx ia] IIC-LCIE 07 ATEX ¤¤¤¤

0081

A

B

Tx

Rx

+

0V

+

0V

RS485 bus

RS485

RTU or Modem with RS485 port

RS485 bus

200m

All devices on the same RS485 bus must have the same speed and data format. Commissioning of the RS485 board is very simple and retrofit (addition of an RS485 board on an existing Corus) is possible on site. All communication ports of Corus (optical, RS232, two RS485) can be used simultaneously without restriction.

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2 - Technical description 2-1: Main characteristics: • ATEX internal board with two independant RS485 ports • ATEX compatibility with a maximum of 4 Corus connected on the same RS485 bus and a distance of 200m with the IS interface • Connection on the optional slot (J3 - CPU board) • Two wires passive RS485 ports half-duplex • Simultaneous communication on all ports without restriction • Configurable speed up to 38400 bauds • Configurable protocol (Modbus RTU and/or I-Flag) 2-2: Conditions of use: The board can be used when Corus is powered by battery or external power supply. When powered by battery, the calculation of the autonomy doesn’t change compared to a Corus without the optional board and should be based on communication time (for more details in chapter “8.4.3 Autonomy” of Corus user’s guide). The two ports are passive meaning that the ports must be powered by the intrinsic safety interface that will be connected on the Corus through the RS485 ports. Each port is isolated separately and can be connected to two different materials (modems, RTUs, PCs, etc). Suggested intrinsic safety interfaces are: • ISB+ for RS485 signal or • •

the barrier Z961 (from Pepperl&Fuchs) for data signals the BXNE31 (from Georgin) power supply for powering the port.

A separate power supply and barrier (or ISB+) must be used for the second port. Depending on the cables, interfaces, and the number of Corus on the RS485 bus, the ATEX classification (IIC, IIB or IIA) of the Corus can change. More details on maximal allowed parameters can be found in chapter 6. The classification with a single Corus and the above mentioned material (Z961 interface and BXNE31 power supply) remains IIC.

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2-3:

Electrical connections:

This section describes the electrical connections with Z961 zener barrier (ATEX interface) and the BXNE31 power supply module. Corus ISB+ or with Z961 zener barrier and BXNE31 power supply: Corus RS485 board (J1-J2 , J3-J4) Signal A B 0V +

Z961

BXNE31

Connector 1 2

Connector

L H

BXNE31 and mains:

Z961and modem or RTU: Modem’s or RTU’S RS485 port Signal B A

Z961 Connector 5 8

ISB+ (Hazardous area side) Connector A B 0V +

BXNE31 Connector A B

Mains 230V AC ~ ~

ISB+ and modem or RTU: ISB+ (Safe area side) Connector B A

Modem’s or RTU’S RS485 port Signal B A

0V

0V

RS485 board layout

Title :

RS485 Port B

A B 0V +

RS485 Port A

A B 0V +

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Example of connection on PLC through zener barrier

H Haazzaarrddoouuss aarreeaa

S Saaffee aarreeaa

L

50mm

H 1 3 B X N E 3 1

Z 9 6 1

Connect to ground

5 7 A

2 4

6 8

B

To mains or 24V DC

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Example of connection on PLC through ISB+

H Haazzaarrddoouuss aarreeaa

S Saaffee aarreeaa

50mm

Pwr

Rx

0V

Tx

ISB+

+ To Hazardous Area

To Safe Area 9-24V

Rx

A

B

0V

Tx

0V

0V

Ambient temperature : -25 / +55 °C Manuf. at Chasseneuil [EEx ia] IIC-LCIE 07 ATEX ¤¤¤¤ 0081

A

B

Tx

Rx

+

0V

+

0V

To 9-24V DC

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3 – Installation procedure for new Corus delivered with the RS485 board inside • • • •

Plug the battery of the Corus Wait for 10 seconds Check that the RS485 cable is connected properly to the intrinsic safety interface Configure the communication port with Wincor software or with the keyboard of the Corus in menu “Config” , “Communication”. See specific section of the chapter 4.

4 – Installation procedure for ‘Retrofit’ 1) Check that the firmware version of the Corus is ≥ 0.75 ; If not, contact your local Actaris sales force for firmware procedure upgrade 2) The choice of the RS485 must be validated for the optional slot. This configuration can be done only via Wincor software. -

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Connect the optical head between the PC and the Corus Into WINCOR, go in “Parameters” menu and then in “Communication” sub-menu

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- Select “RS485” in Slot option combo box and press on “Prog”.

IT IS VERY IMPORTANT THAT THE CONFIGURATION OF THE SLOT DESCRIBED ABOVE IS FOLLOWED BY A RESET AS DESCRIBED BELOW. OTHERWISE THE RS485 BOARD WILL NOT BE INITILIZED PROPERLY.

3) Disconnect the battery of the Corus

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4) Connect the optional RS485 board as described with pictures below : a) Connect the flat cable on the optional connector slot

Plug the flat cable

b) Place the board in order to get the 2 holes of the board in position to be screwed

If there is a seal, check that the sealing wire is blocked by the plastic protection of the board

Adjust the 2 holes position

c) Put the 2 screws that allow to fasten the RS485 board into the Corus

Connect the 2 screws

Pass the RS485 line cable through the black gland and connect it to the proper port. 5) Plug the battery ofMID theCORUS CorusPTZ Title : FICHIERS CD-ROM

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6) Configuration of the RS485 board, using the keyboard of the Corus. The keyboard in menu “Config” can also set all parameters of the RS485 board.

The sub-menu “Communication” proposes a list of the available ports (if the optional RS485 is not plugged then the list shows only the RS232 port):

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Select with the keyboard the port to configure with the arrows and then press on “OK” to access to the following submenu. The parameters to configure on the RS485 ports are: • • • • • •

Modbus protocol activation Modbus address of the Corus Communication speed Number of bits Parity Time-out for reply

The possible values for these parameters are: • •

• • • •

Modbus: True, False (when selecting False, the Corus will use the default I-Flag protocol) Modbus address: from 1 to 247 (used to identify the Corus when connecting several devices in a RS485 bus. It is to be noted that after the ATEX interface more Modbus devices can be added to the RS485 bus. The limitation to 4 devices concerns only the Corus in hazardous area Communication speed: 300 to 38400 (300 , 600 , 1200 , 2400 , 4800 , 9600, 19200 , 38400) Number of bits: 7 or 8 Parity: None, Even, Odd Timeout: 0 to 65535 ms

The parameters can be programmed through the keyboard. After selecting a parameter to change, the value of the parameter is selected from a list or the numerical value is set with the keyboard.

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The function of each key is described below:

After setting the value you can confirm the selection with “OK” button. If by mistake the selected parameter is not the right one or if there is any other mistake, you can restore previous setting by canceling in the following menu where a confirmation is requested. The use of the keys in the confirmation menu is described below:

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7) Configuration of the RS485 board, through WINCOR software (≥ ≥ V0.91) -

Connect the optical head between the PC and the Corus Into WINCOR, go in “Parameters” menu and then in “Communication” sub-menu Select “RS485 settings” to adjust the parameters of the 2 RS485 ports. The parameters are the same as those accessed through the keyboard (see section “6” of this chapter for more details).

-

Click on ‘Prog’ after setting the port configuration.

8) Connect the wires (4 wires for each port) directly to the screw-connectors J1 and J3 of the RS485 board. A black gland on the box of the Corus is dedicated to the RS485 cable.

9) Connect the RS485 line on the bus side to the intrinsic safety interfaces.

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5 – Battery lifetime with the RS485 board The impact on the autonomy of the Corus when using the RS485 is not significant. The table below gives indicative (see notes) autonomy of the Corus with its internal battery, according to the 3 main parameters with an impact on autonomy: analogue measurements acquisition period, volume retransmission frequency through pulse outputs, communication through the RS485 ports. Retrans Acq. Period 1 5 10 15 20 30 45 60

Comm. duration

No Retrans

0.1 Hz

0.5 Hz

1.0 Hz

2.0 Hz

0.9 year(s)

0.8 year(s)

0.8 year(s)

0.8 year(s)

0.7 year(s)

15 min / month

0.8 year(s)

0.8 year(s)

0.8 year(s)

0.8 year(s)

0.7 year(s)

15 min / week

3.4 year(s)

3.2 year(s)

2.7 year(s)

2.3 year(s)

1.7 year(s)

15 min / month

3.2 year(s)

3.0 year(s)

2.6 year(s)

2.2 year(s)

1.7 year(s)

15 min / week 15 min / month

through RS485

5.3 year(s)

4.9 year(s)

3.8 year(s)

3.0 year(s)

2.1 year(s)

4.8 year(s)

4.5 year(s)

3.6 year(s)

2.8 year(s)

2.0 year(s)

15 min / week

6.6 year(s)

6.0 year(s)

4.5 year(s)

3.4 year(s)

6.6 year(s)

15 min / month

5.8 year(s)

5.4 year(s)

4.1 year(s)

3.2 year(s)

2.2 year(s)

15 min / week

7.5 year(s)

6.7 year(s)

4.9 year(s)

3.6 year(s)

2.4 year(s)

15 min / month

6.5 year(s)

5.9 year(s)

4.4 year(s)

3.3 year(s)

2.3 year(s)

15 min / week

8.6 year(s)

7.7 year(s)

5.3 year(s)

3.8 year(s)

2.5 year(s)

15 min / month

7.3 year(s)

6.6 year(s)

4.8 year(s)

3.6 year(s)

2.4 year(s)

15 min / week

9.6 year(s)

8.5 year(s)

5.7 year(s)

4.0 year(s)

2.5 year(s)

15 min / month

8.1 year(s)

7.2 year(s)

5.1 year(s)

3.7 year(s)

2.4 year(s)

15 min / week

10.2 year(s)

8.9 year(s)

5.9 year(s)

4.1 year(s)

2.6 year(s)

15 min / month

8.5 year(s)

7.5 year(s)

5.3 year(s)

3.8 year(s)

2.5 year(s)

15 min / week

Note 1: The values provided in this table correspond to typical values in average conditions of use; They are calculated with a 30% margin to take into account the possible variations of operating conditions that could impact the consumption of the product (temperature, humidity, selfdischarge of the battery, …) Note 2: The frequency of retransmissions indicated in the table corresponds to average frequency on the two outputs, when both channels are configured for pulses. Note 3: In case of activation of digital output as ALARM output, the consumption of the device can be impacted, specially in “Standard” mode for which the output is activated as long as the alarm is active. Then, it is recommended to use preferably the ‘limited’ mode or to use CORUS with an external power supply module if “Standard mode” is required.

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6 – Safety Instructions 6– 1: General The Corus with the RS485 optional board has the ATEX certification and is approved according to 94/9/CE directive related to introduction of material in explosive atmosphere area. The respect of this directive is mandatory and is now included in the ‘CE’ marking.

6 – 2: Marking related to ATEX The Corus equipped with its internal RS485 board is approved as category 1 equipment and is then suitable for use in zone 0 (areas with permanent presence of gas in normal operation) The corresponding marking is : 0081 LCIE 03 ATEX 6165X

II 1G EEx ia IIC T4

The ambient temperature range for operation is : -25°C ; +55°C The following label is placed on the flat cable of the optional board: CORUS RS485 ATEX BOARD

0081

II 1 G EEx ia IICT4

LCIE 03 ATEX 6165X

6– 3: Specific safety instructions •

The connectors J1 and J3 of the RS485 board can be connected only to RS485 bus.

•

Plug first the RS485 board into the Corus, before connection to the IS interface. Concerning bus cable, connect first the Corus side and finally as last action, connect the bus cable on IS interface side.

•

When equipped with the RS485 board, the classification of the whole material is suitable for use in zone 0. The classification to Group IIC, IIB or IIA will depend from the interface and the cables that will be connected on RS485 ports. See electrical parameters for each case in ATEX certificate variation. The user is responsible for the compatibility of the material that will be connected on the RS485 ports and must check the compatibility with electrical parameters of Corus and put the suitable marking on the products.

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Actaris did calculate the compatibility for two typical cases: Case A: 1 Corus + BXNE31 + Z961 Case B: 4 Corus + BXNE31 + Z961

: :

Classification IIC Classification IIB

For the case B with 4 Corus one RS485 boards of each Corus is connected to the unique Z961 and to the unique BXNE31. •

Cable length between the Corus and the RS485 IS (intrinsic safe insulating) interfaces has an impact on the ATEX certification. The linear L and C of the cables multiplied by the length of the cable must be added to the parameters of the IS interface to evaluate the compatibility with electrical parameters defined in the ATEX certificate. The length of the cable between the IS interface and the PC or the RTU has no impact on ATEX compatibility. The above calculations (A and B cases) have been made with 200m cables between each Corus and the Z961. The table below gives for the two cases the maximal linear L of the cable and the maximal linear C:

Case A B

Max linear L (µH/m) 4.5 20

Cable length 200m 200m

Max linear C (nF/m) 4.75 121

•

It is recommended (but not mandatory) to use a shielded cable for connection to the RS485 line. The diameter for this cable has to be lower than 6mm (optimized is 5,5 mm) and it has to be passed through the black gland of the Corus.

•

This product is manufactured at the following address: ACTARIS 1 avenue des Temps Modernes Z.I de Chasseneuil-du-Poitou 86361 Chasseneuil-du-Poitou FRANCE

•

Actaris Chasseneuil plant is accredited to manufacture ATEX products for following mode: Intrinsic Safety (ia), Encapsulation (m), Increased Safety (e) The site has the following certification number: LCIE 03 ATEX Q 8003

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7 – ATEX certificate variation for RS485

1

AVENANT D’ATTESTATION D’EXAMEN CE DE TYPE

1

SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE

2

Appareil ou système de protection destiné à être utilisé en atmosphères explosibles (Directive 94/9/CE)

2

Equipment or protective system intended for use in potentially explosive atmospheres (Directive 94/9/EC)

3

Numéro de l’avenant : LCIE 03 ATEX 6165 X / 03

3

Supplementary certificate number : LCIE 03 ATEX 6165 X / 03

4

Appareil ou système de protection : Convertisseur de volume Type : CORUS

4

Equipment or protective system : Volume converter Type : CORUS

5

Demandeur :

5

Applicant :

15

DESCRIPTION OF THE SUPPLEMENTARY CERTIFICATE Modification of electrical parameters of the board RS 485.

ACTARIS

15 DESCRIPTION DE L’AVENANT Modification des paramètres électriques de la carte 485.

RS

ACTARIS

Les résultats des vérifications et essais figurent dans le rapport confidentiel N° 60050170/550682.

The examination and test results are recorded in confidential report N° 60050170/550682.

Paramètres spécifiques du ou des modes de protection concerné(s) : Modifié comme suit pour la carte RS 485 :

Specific parameters of the mode(s) of protection concerned:

Connecteurs / Terminal blocks

J1, J2, J3, J4

Paramètres électriques / Electrical parameters Ui Ii Pi Ci Li

Modified as follow for the board RS 485 : Groupe / Group IIC

IIB

≤ 9,3 V ≤ 2,2 A

≤ 14,6 V ≤ 2,44 A

Inchangé.

Le marquage doit être :

IIA 16,7 V ≤ Ui ≤ 22,4 V ≤ 739 mA ≤1W ≤ 3,95 µF ≈0

The marking shall be :

16 DOCUMENTS DESCRIPTIFS

16

Dossier technique N° D2001484-AE du 09/2006. Ce dossier comprend 2 rubriques (13 pages).

≤ 16,7 V ≤ 2,03 A

Unchanged.

DESCRIPTIVE DOCUMENTS Technical file N° D2001484-AE dated 09/2006. This file includes 2 items (13 pages).

17 CONDITIONS SPECIALES POUR UNE UTILISATION SURE Inchangées.

17

18 EXIGENCES ESSENTIELLES DE SECURITE ET DE SANTE Inchangées.

18

19 VERIFICATIONS ET ESSAIS INDIVIDUELS Inchangées.

19

SPECIAL CONDITIONS FOR SAFE USE Unchanged. ESSENTIAL HEALTH AND SAFETY REQUIREMENTS Unchanged. ROUTINE VERIFICATIONS AND TESTS Unchanged.

Fontenay-aux-Roses, le 25 septembre 2006

Le responsable de certification ATEX ATEX certification manager

L

Seul le texte en françaisCD-ROM peut engagerMID la responsabilité LCIE. Ce document ne peut être reproduit que dans son intégralité, sans aucune Title : FICHIERS CORUSduPTZ modification.

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Notes

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Actaris S.A.S Rue des Temps Modernes - BP 23 86361 Chasseneuil du Poitou Cedex – France Project : www.actaris.com Released

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A202156 – D2007214

© Copyright 2007, Actaris, All Rights Reserved. - Actaris reserves the right to change these specifications without prior notice.

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