MANUAL REED A40HP

June 28, 2016 | Author: MayariOviedoCastillo | Category: N/A
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Short Description

MANUAL PARA BOMBAS ESTACIONARIAS DE CONCRETO...

Description

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 ILLUSTRATED PART MANUAL FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL CONTAINS THE FOLLOWING GROUPS AND FIGURES: GROUP 00

HOW TO USE PARTS MANUAL

FIGURE 00 FIGURE 01 FIGURE 02 GROUP 10

FINAL INSTALLATION

FIGURE 00 FIGURE 01 FIGURE 02 GROUP 20

00 01 02 03 04 05 06 07

00 01 02 03 04 05

TABLE OF CONTENTS POWER TRAIN INSTALLATION BATTERY MOUNTING ASSEMBLY HYDRAULIC PUMPS ASSEMBLY MAIN PUMP ASSEMBLY DOUBLE AUXILIARY PUMP ASSEMBLY

CONTROLS INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE REVISION:

TABLE OF CONTENTS TANK INSTALLATION

POWER TRAIN INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE GROUP 50

TABLE OF CONTENTS HOPPER INSTALLATION HOPPER CLEAN OUT DOOR ASSEMBLY HOPPER AGITATOR ASSEMBLY HOPPER AGITATOR MOTOR ASSEMBLY 1 SPOOL CONTROL VALVE ASSEMBLY 1 SPOOL CONTROL VALVE SUB-ASSEMBLY SAFETY HOPPER GRATE INSTALLATION

TANK INSTALLATION

FIGURE 00 FIGURE 01 GROUP 40

TABLE OF CONTENTS FINAL INSTALLATION DECAL ASSEMBLY

HOPPER INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE GROUP 30

TABLE OF CONTENTS HOW TO USE PARTS MANUAL HOW TO ORDER PARTS

00 01 02 03 04

TABLE OF CONTENTS CONTROLS INSTALLATION CONTROL BOX ASSEMBLY CABLE REMOTE CONTROL ASSEMBLY RADIO REMOTE CONTROL ASSEMBLY

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 ILLUSTRATED PART MANUAL FIGURE 00 PAGE 02

GROUP 60

PUMPING TRAIN INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

00 01 02 03 04 05 06 07 08

FIGURE 09 FIGURE 10

GROUP 70

FRAME INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE

GROUP 80

00 01 02 03 04

TABLE OF CONTENTS FRAME INSTALLATION HUB AND BRAKE ASSEMBLY NON-OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

OPTIONAL INSTALLATION

FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

TABLE OF CONTENTS PUMPING TRAIN INSTALLATION SWING VALVE ASSEMBLY SWING RAM CYLINDER SUB-ASSEMBLY CONCRETE CYLINDER ASSEMBLY FLUSHBOX ASSEMBLY HYDRAULIC DRIVE CYLINDER ASSEMBLY DRIVE CYLIDER SUB-ASSEMBL CONTROL WITH CARTRIDGE MANIFOLD ASSEMBLY REVERSE CIRCUIT PILOT SOLENOID VALVE ASSEMBLY MAIN CYCLING CIRCUIT PILOT SOLENOID VALVE ASSEMBLY

00 01 02 03 04 05 06 07 08 09

TABLE OF CONTENTS OPTIONAL INSTALLATION OPTIONAL TOOL KIT ASSEMBLY ACTUATOR BRAKES ASSEMBLY WATER PUMP INSTALLATION WATER PUMP CONTROL VALVE ASSEMBLY WATER PUMP MOTOR ASSEMBLY WATER PUMP ASSEMBLY NON-OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO USE PART MANUAL FIGURE 01 PAGE 01

I. PURPOSE This parts manual is prepared, issued and/or revised by REED Manufacturing, for the exclusive use of its customers and is intended for use in provisioning, requisitioning, storing and issuing replaceable REED trailer mounted pump model A40HP. The contents are proprietary to REED and are subject to change without notice. The use of any part of this document by any other person or persons or for any other purpose without the written consent of REED is expressly prohibited. In addition, REED expressly disclaims any and all responsibility arising in or any way related to such REED’s prior written consent thereto. The parts number content of this document, arrangement and breakdown sequence of items is compatible with Military Standard (MS) and Air Transport Association Specification (ATA). II. GENERAL SYSTEM OF ASSEMBLY ORDER – Detailed Parts List (Refer to Next Page) 1. This area refers to the corresponding illustration MODEL – GROUP – FIGURE – PAGE A. MODEL shows which is REED’s model number. B. GROUP should be divided with: 00 10 20 30 40 50 60 70 80

MODEL A40HP PARTS MANUAL FINAL INSTALLATION HOPPER INSTALLATION TANK INSTALLATION POWER TRAIN INSTALLATION CONTROL INSTALLATION PUMPING TRAIN INSTALLATION FRAME INSTALLATION OPTIONAL INSTALLATION

C. FIGURE belong to the group. Please see page of contents and each group. D. PAGE numbers follow to the right of each figure number. 2. The ITEM NUMBER corresponds to the item number shown for the part in illustration. Parts with item number preceded by a dash (such as: -1, -5, -12 etc.) are not illustrated. 3. PARTS NUMBERS that carry a REED part number. REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO USE PART MANUAL FIGURE 01 PAGE 02

REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO USE PART MANUAL FIGURE 01 PAGE 03

4.

DESCRIPTION A. The INDENTURE SYSTEM used in the parts list shows the relationship of one part to another. For a given item, the number of indentures depicts the relationship of the item to the components of the item as follows: 1 2 3 4 5 Assembly (or Installation) • Detail part of assembly

• • • • • • • • •

Sub-assembly Attaching parts for sub-assembly

• • • • • • •

Detail part of sub-assembly Sub-sub-assembly Attaching parts for sub-sub-assembly

• Detail part of sub-sub-assembly • Sub-sub-sub-assembly • Attaching parts of sub-sub-sub-assembly • • Detail part of sub-sub-sub-assembly

B. “See Group 60, Figure 02 For NHA” Identifies the illustrated parts chapter location; indicates where the Next Higher Assembly (NHA) of the item shown. C. “See Group 60, Figure 07 For DET” Identifies the illustrated parts chapter location; indicates where the item and its Detailed Breakdown (DET) is shown. D. “See Group 30, Figure 05 for REF” or “See Vendor Chapter For REF” Identifies the illustrated parts chapter where the part is, and if listed and illustrated in Vendor Chapter. It is used as a cross-reference (REF). 5.

QUANTITY A. Reference (REF) indicates the items that is listed previously in the Next Higher Assembly (NHA) and then again in this figure. B. As Required (A/R) indicates the parts that is used in a quantity as required. C. A number entry indicates the quantity of the part used in its next higher application.

6. Functionally related assemblies are illustrated in phantom ( but not listed on the detail parts list page. REVISION:

)

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO ORDER PARTS FIGURE 02 PAGE 01

1.

Always give serial number and model of REED trailer mounted concrete pump 02 model A40HP. (Refer to each unit name plate shown below). NOTE: This manual is being released to cover unit starting with serial number 3-08-1-2885 to current production. Some components used on earlier units differ from current productions. Where this occurs, the part is identified by a serial number.

2. Always specify part number and complete name of parts ordered. A. Turn to table of content in the desired Installation. Refer to main group in which part should be listed. B. Find title of figure in which the part should be shown. Note figure number.

REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO ORDER PARTS FIGURE 02 PAGE 02

C. Turn to corresponding page, find the group and figure. D. Check your required part and its attaching parts and match with illustration page. E. Refer to corresponding item number in the part list page. Part numbers are located in the part number column. F.

When ordering variable or optional miscellaneous parts which are not found this in parts chapter, follow the above outlined procedure of how to order parts. 1).

When applicable, give model and serial number of the component for which parts are desired.

2). In a specific, difficult to describe situation, a marked-up photograph or detailed sketch would be helpful. REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 00 HOW TO ORDER PARTS FIGURE 02 PAGE 03

3. Do not designate quantity by “set”. State specifically how many parts are wanted.

4. Always give complete address and full shipping instructions. Specify shipping instructions, truck freight, air freight. United Parcel Service (UPS), or FEDExp and DHL are available in designated areas.

5. TO ORDER A. BY MAIL Attention: Parts Department

REED LLC 13822 Oaks Avenue Chino, CA. 91710

B. BY FAX (909) 287 - 2141

C. BY PHONE (909) 287 - 2100

6. Parts return without authorization will not be accepted. If it is necessary to return parts for any reason, written authorization may be obtained from REED Parts Department, Chino, CA. 91710. A Parts Return Authorization form is provided when REED deems its necessary to have the part returned for evaluation. The form is issued by the Warranty of Parts Department of REED. A. The form will be filled by REED unless requesting necessary information and you will receive a copy as well as shipping tag. B. Attach shipping tag to part insert return original invoice. C. Ship part to REED PREPAID. D. Part must be returned to REED within 30 days from date of authorization.

REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP

PARTS

GROUP 10 FINAL INSTALLATION

GROUP 10 FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 10 FINAL INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE 00 FIGURE 01 FIGURE 02

REVISION:

TABLE OF CONTENTS FINAL INSTALLATION DECAL ASSEMBLY

A40HP

REVISION:

TRAILER MOUNTED PUMP MODEL A40HP

PARTS

FINAL INSTALLATION

GROUP 10 FIGURE 01 PAGE 01

A40HP

FINAL INSTALLATION GROUP 10 FINAL INSTALLATION

ITEM NO.

REED ’S PARTS NO.

-1 2

A40HP-V02 20-02

3

30-01

4

40-01

5

50-01

6

60-01

7

70-01

8

10-02

REVISION:

DESCRIPTION

PARTS GROUP 10 FIGURE 01 PAGE 02

QTY

12345

Installation, A40HP Final • Installation, Hopper (See Group 20, Figure 01 for DET) • Installation, Tank (See Group 30, Figure 01 for DET) • Installation, Power Train (See Group 40, Figure 01 for DET) • Installation, Control (See Group 50, Figure 01 for DET) • Installation, Single Shift Pumping Train (See Group 60, Figure 01 for DET) • Installation, Frame (See Group 70, Figure 01 for DET) • Kit, A40HP Decal (See Group 10, Figure 02 for DET)

Ref 1 1 1 1 1 1 1

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 01

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 02

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 03

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 04

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 05

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 06

A40HP

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

PARTS GROUP 10 FIGURE 02 PAGE 07

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

REVISION:

A40HP

PARTS GROUP 10 FIGURE 02 PAGE 08

DECAL ASSEMBLY GROUP 10 FINAL INSTALLATION

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

A40HP

PARTS GROUP 10 FIGURE 03 PAGE 01

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 20 GROUP 20 HOPPER INSTALLATION

FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 20 HOPPER INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 TABLE OF CONTENTS 01 HOPPER INSTALLATION 02 HOPPER CLEAN OUT DOOR ASSEMBLY 03 HOPPER AGITATOR ASSEMBLY 04 HOPPER AGITATOR MOTOR ASSEMBLY 05 1 SPOOL CONTROL VALVE ASSEMBLY 06 1 SPOOL CONTROL VALVE SUB-ASSEMBLY 07 SAFETY HOPPER GRATE INSTALLATION

STANDARD HOPPER INSTALLATION

REVISION:

A40HP PARTS GROUP 20 FIGURE 01 PAGE 01

HOPPER INSTALLATION

ITEM NO.

REED ’S PARTS NO.

-1

BW24040

2 3

BW10363 86542

4 5 6 7 8 9 10 11 -12 -13 -14 -15

BW10042 72679 800929A 85714 73132 800931 800922 800917 73433 73434 86623 Bw10384

REVISION:

DESCRIPTION

A40HP PARTS GROUP 20 FIGURE 01 PAGE 02

QTY

12345

Group, Hopper (See Group 10, Figure 01 for NHA) • Weldment, Hopper • • Assembly, Clean Out Door (See Group 20, Figure 02 for DET) • • Grate, Hopper • • Hinge, Grate • Decal, Warning • Guard, Splash • Decal, REED 4 ½ Inch • Decal, ACPA Member • Decal, Warning, Before Opening a Blocked Pipeline, • Decal, Warning, Keep Hand Out of Hopper and Valve • Cover-Remix • Cover Plate • Seal, Agitator • Spacer, Ring DASH (-) ITEM NOT ILLUSTRATED

Ref 1 1 1 2 1 1 1 1 2 1 1 1 1

HOPPER CLEAN OUT DOOR ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 02 PAGE 01

HOPPER CLEAN OUT DOOR ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

-1

86542

2 3 4 5 6 7 8 9 -10 -11

86922 86988 W-102908A 86560 86559

REVISION:

85312 85371

DESCRIPTION

A40HP PARTS GROUP 20 FIGURE 02 PAGE 02

QTY

12345

Assembly, Rounded Clean Out Door (See Group 20, Figure 01 and Figure 02 for NHA ) • Bolt, Shoulder • OPEN • Door, Weldment Clean-Out • Cord, Hopper Door O-Ring 2.21 FT • OPEN • Block, RH Clean Out Door • Block, LH Clean Out Door • Capscrew, Socket Head • Plate, Seal • Neck, Clean Out Door

Ref 1 1 1 1 1 4 1 1

HOPPER AGITATOR ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 03 PAGE 01

HOPPER AGITATOR ASSEMBLY

86758

REVISION:

A40HP PARTS GROUP 20 FIGURE 03 PAGE 02

HOPPER AGITATOR MOTOR ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 04 PAGE 01

HOPPER AGITATOR MOTOR ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 04 PAGE 02

1 SPOOL CONTROL VALVE ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 05 PAGE 01

1 SPOOL CONTROL VALVE ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 05 PAGE 02

1 SPOOL CONTROL VALVE SUB-ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 06 PAGE 01

1 SPOOL CONTROL VALVE SUB-ASSEMBLY

REVISION:

A40HP PARTS GROUP 20 FIGURE 06 PAGE 02

SAFETY HOPPER GRATE INSTALLATION

REVSION:

A40HP PARTS GROUP 20 FIGURE 07 PAGE 01

A40HP PARTS

SAFETY HOPPER GRATE INSTALLATION

ITEM NO.

REED ’S PARTS NO.

-1 2 3 4 5 6 7 8 9 -10 -11 -12 -13

20-07 BW10416 87857 87858 W-102490 87769

REVISION

87997 77990 801902-006 86083

DESCRIPTION

GROUP 20 FIGURE 07 PAGE 02

QTY

12345

Installation, Safety Grate (If Equipped) • Grate, Hopper Weldment • Pin Weldment, Long • Pin Weldment, Short • Buffer, Rubber • Collar Shaft, 7/8” Diameter • Bolt, Hex 1-1/2” x 3/8-16UNC • Washer, Flat 3/8 • Nut, Lock 3/8-16UNC • Guard, Proximity Switch • Cable, Proximity Switch • Clamp, 18MM Tube Clamp • Bumper, Hopper Grate DASH (-) ITEM NOT ILLUSTRATED

Ref 1 1 1 2 1 4 8 4 1 1 1 2

TRAILER MOUNTED PUMP MODEL A40HP ILLUSTRATED PARS MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

A40HP PARTS GROUP 20 FIGURE 08 PAGE 01

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 30 GROUP 30 TANK INSTALLATION FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 30 HYDRAULIC TANK INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE 00 FIGURE 01

REVISION:

TABLE OF CONTENTS TANK INSTALLATION

TANK INSTALLATION

REVISION:

A40HP PARTS GROUP 30 FIGURE 01 PAGE 01

TANK INSTALLATION

RETURN FILTER, HOUSING/ELEMENT/GAUGE

REVISION:

A40HP PARTS GROUP 30 FIGURE 01 PAGE 02

TANK INSTALLATION

REVISION:

A40HP PARTS GROUP 30 FIGURE 01 PAGE 03

TANK INSTALLATION

REVISION:

A40HP PARTS GROUP 30 FIGURE 01 PAGE 04

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 30 ILLUSTRATED PARTS MANUAL

FIGURE 02 PAGE 01

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 40 POWER TRAIN INSTALLATION GROUP 40

FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 40 POWER TRAIN INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 01 02 03 04 05

TABLE OF CONTENTS POWER TRAIN INSTALLATION BATTERY MOUNTING ASSEMBLY HYDRAULIC PUMPS ASSEMBLY MAIN PUMP ASSEMBLY DOUBLE AUXILIARY PUMP ASSEMBLY

POWER TRAIN INSTALLATION

REVISION:

A40HP PARTS GROUP 40 FIGURE 01 PAGE 01

A40HP PARTS

POWER TRAIN INSTALLATION

ITEM NO.

REED'S PARTS NO.

1 2 3 4 5 6 7 8 -9 10A -10B -10C -11 12

BW31051 BW10277 BW10289 BW10278 86900-031 86728-026 BW10280 BW10281 BW10179 80043 80072 80003 78213 70849

13 -14 -15

40-02 10577 77347A

16 17 18 19 20

BW10039-2 BW10330 BW10331 BW10332 BW10333

21

22 -23

40-03 73269

-24

BW10322

-25

REVISION:

40-03

BW10276

DESCRIPTION Installation, Power Train (See Group 10, Figure 01 for NHA) Cooler, Oil Spacer, Oil Cooler Mount Bracket, Oil Cooler Adaptor, MB-MJ-20-20 Elbow, MB-MJ90-20-16 Hose, 16GMV+ -20FJX-16FJX90S-24” Hose, 16GMV+ -20FJX-16FJX90S-36” Safety Plate, Exhaust Pipe Flatwasher-3/8 USS Lockwasher-3/8 Nut, Hex 3/8-16 Clamp Cap, Rain Assembly, Battery Mounting (See Group 40, Figure 02 for DET) Clamp, Hose Hose, 13ft FT Fuel Assembly, Engine (See Vendor Section, Figure 01 for REF) Element, Air Filter, Primary Element, Air Filter, Safety Filter, Oil Filter, Fuel Assembly, Hydraulic Main Pump (See Group 40, Figure 03 for REF) (Also See Vendor Section, Figure 02 for REF) Assembly, Hydraulic Gear Pump (See Group 40 Figure 03 for REF) (Also See Vendor Section, Figure 03 for REF) Strap, Ground Assembly, Engine Wiring Harness (See Schematic Section, Page 05 for REF) DASH (-) ITEM NOT ILLUSTRATED

LINEAR ACTUATOR

GROUP 40 FIGURE 01 PAGE 02

QTY Ref 1 4 2 1 1 1 1 1 16 8 4 1 1 1 2 1 1 1 1 1 1 1

1

1 1

BATTERY MOUNTING ASSEMBLY

REVISION:

A40HP PARTS GROUP 40 FIGURE 02 PAGE 01

BATTERY MOUNTING ASSEMBLY

REVISION:

A40HP PARTS GROUP 40 FIGURE 02 PAGE 02

HYDRAULIC PUMPS ASSEMBLY

REVISION:

A40HP PARTS GROUP 40 FIGURE 03 PAGE 01

HYDRAULIC PUMPS ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

-1

40-03

2 3 -4 5 6 7 8

85124-004 87153-001 85125 87360 -

REVISION:

DESCRIPTION

A40HP PARTS GROUP 40 FIGURE 03 PAGE 02

QTY

12345

Assembly, Hydraulic Pumps (See Group 40, Figure 01 for NHA) • Pump, Main • Pump, Single Auxiliary • Valve, Flow Control-Main Pump • Pump Drive

• • •

Ref 1 1 1 1 -

KAWASAKI MODEL K3VL MAIN PUMP ASSEMBLY

REVISION:

A40HP PARTS GROUP 40 FIGURE 04 PAGE 01

KAWASAKI MODEL K3VL MAIN PUMP ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

1

85124-004

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

REVISION:

DESCRIPTION

A40HP PARTS GROUP 40 FIGURE 04 PAGE 02

QTY

12345

Assembly, Main Hydraulic Pump (Also See Vendor Section, Figure 02 for Complete Info)

• • • • • • • • • • • • • • • • • • •

Ref

DOUBLE AUXILIARY PUMP ASSEMBLY

REVISION:

A40HP PARTS GROUP 40 FIGURE 05 PAGE 01

DOUBLE AUXILIARY PUMP ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

A

87153-001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

REVISION:

DESCRIPTION

A40HP PARTS GROUP 40 FIGURE 05 PAGE 02

QTY

12345

Assembly, Double Auxiliary Pump (See Group 40, Figure 02 for NHA) (Also See Vendor Section, Figure 02 for REF) • Cover, Front • Cover, Twin Rear • Plate, Thrust • Plate, Thrust • Plate, Thrust • Plate, Thrust • Gear, Drive • Gear, Driven • Shaft, Drive • Shaft, Driven • Screw • Washer • O-Ring • Seal • Seal • Plate, Seal • Seal, Shaft • Ring • Plate, Anti-Intrusion • Ring, Back-Up • Hub • Pin, Dowel • Body

Ref

1 1 1 1 1 1 1 1 1 1 4 4 1 2 2 1 1 1 2 2 1 2 1

A40HP TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 40 ILLUSTRATED PARTS MANUAL

FIGURE 06 PAGE 01

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

A40HP

TRAILER MOUNTED PUMP – A40HP GROUP 50 CONTROLS INSTALLATION

PARTS GROUP 50 FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 50 CONTROLS INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 01 02 03 04

TABLE OF CONTENTS CONTROLS INSTALLATION CONTROL BOX ASSEMBLY CABLE REMOTE CONTROL ASSEMBLY RADIO REMOTE CONTROL ASSEMBLY

A40HP

CONTROL INSTALLATION

REVISION:

PARTS GROUP 50 FIGURE 01 PAGE 01

A40HP

CONTROL INSTALLATION

ITEM NO.

REED ’S PARTS NO.

-1

50-01

2

BW10013

3

BW10343-1

4 5 6

73748 72862 BW10132

7

BW10188

-7A 8 9 10 -11 12

BW10188-001 74562 70366 78594 BW10318 800347

REVISION:

DESCRIPTION

PARTS GROUP 50 FIGURE 01 PAGE 02

QTY

12345

Installation, Control (See Group 10, Figure 01 for NHA) • Assembly, Cable Remote Control (See Group 50, Figure 03 for DET) • Assembly, Control Box (See Group 50, Figure 03 for DET) • Bumper, Control Box • Gauge, Proximity Sensor Setting • Radio Remote Control Kit-Kartech (Optional Item) (See Group 50, Figure 04 for DET) • Radio Remote Control Kit-Remtron (Optional Item) (See Group 50, Figure 04 for DET) • Radio Remote Control Kit-Base (Optional Item) • Gauge, 6,000 PSI Hydraulic • Gauge, 3,000 PSI Hydraulic • Adapter, Minicheck Gauge • Hose, 48 Inch-90 Degree Minicheck • Horn, 12 V DASH (-) ITEM NOT ILLUSTRATED

Ref 1 1 4 1 1 1 1 1 1 2 2 1

A40HP

CABLE REMOTE CONTROL ASSEMBLY

REVISION:

PARTS GROUP 50 FIGURE 02 PAGE 01

A40HP

CABLE REMOTE CONTROL ASSEMBLY

THIS GROUP 50, FIGURE 02, PARTS NUMBER BW10013, CABLE REMOTE CONTROL ASSEMBLY, DETAIL PARTS LIST IS NOT AVAILABLE THIS REVISION.

REVISION:

PARTS GROUP 50 FIGURE 02 PAGE 02

A40HP

CONTROL BOX ASSEMBLY

REVISION:

PARTS GROUP 50 FIGURE 03 PAGE 01

A40HP

CONTROL BOX ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 -15

BW10343-1 BW10208 BW10214 BW10223 BW10215 BW10205 BW10206 BW10207 BW10207 BW10206 BW10204 BW10212 BW10203 BW10217 BW10218 BW10209

-16

BW10211

DESCRIPTION

PARTS GROUP 50 FIGURE 03 PAGE 02

QTY

12345

• Control Box Assembly • E-Stop Light (Power Supply) • Lens, Amber • SPST Toggle Switch On-On • Lens, Green • SPDT Momentary Switch • SPDT Momentary Switch • SPST Toggle Switch • SPST Toggle Switch • SPDT Momentary Switch • SW, Key Switch • Hour Meter-Mini • 10x8x4 Steel CH Enclosure • Connector, DRC12-24PA • Connector, DT04-12PA-L012, 12 Pin EMT • Mushroom Head Maintained Button

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(Ref-BW10208 Red Light Housing) 1

• LGT, Mini Bayonet Red

-17

BW10213



-18

BW10216



-19 -20

BW10219 BW10220

• •

(Ref-BW10208 and BW10209) Light Socket (Ref-BW10214 and BW10215) Light Bayonet 14V (Ref-BW10213,BW10214 and BW10215) Connector 12 Pin, Gasket (Ref-BW10218) Connector 24in, Gasket (Ref-BW10217)

5 5 1 1

ITEM (-) NOT ILLUSTRATED

REPLACES 10 BW10354

REVISION:

IGNITION SWITCH WITH 2 KEYS

A40HP

CONTROL BOX ASSEMBLY

REVISION:

PARTS GROUP 50 FIGURE 03 PAGE 03

A40HP

PARTS

CONTROL BOX ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

1

BW10222

2

BW10222

3

BW10222

4

BW10227

5

REVISION:

BW10255

DESCRIPTION

GROUP 50 FIGURE 03 PAGE 04

QTY

12345

1

• Relay, Diode Suppress (Note: Same Part# For Items 1,2, &3) • Relay, Diode Suppress (Note: Same Part# For Items 1,2, &3) • Relay, Diode Suppress (Note: Same Part# For Items 1,2, &3) • Fuse, Block GNG 6F LOGIC CONTROLLER BOX (PLC) - KAR TECH

1 1 1 1

A40HP

OPTIONAL RADIO REMOTE CONTROL ASSEMBLY

PARTS GROUP 50 FIGURE 04 PAGE 01

BW10247 DECAL 1

2

3

4

5

6 BW10132 KAR-TECH RADIO REMOTE KIT

7

8

10

9

11

12

BW10188 REMTRON RADIO REMOTE KIT REVISION:

13

A40HP

OPTIONAL RADIO REMOTE CONTROL ASSEMBLY

NO.

REED ’S PARTS NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 -14 -15 -16 -17 -18 -19 -20 -21

BW10196 BW10194 BW10201 BW10012 BW10200 BW10202 BW10011 BW10192 BW10190 BW10191 BW10189 NA NA 800418 BW10195 BW10197 BW10198 BW10199 BW10200 BW10176 -

ITEM

DESCRIPTION

PARTS GROUP 50 FIGURE 04 PAGE 02

QTY

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• Antenna Support • Rod, Antenna • Antenna Cable-27” • Radio Remote Receiver-Kartech • Plate Weldment, Rod Assembly Support • Hair Pin • Radio Remote Transmitter-Kartech • Holster for Kartech Radio Transmitter • Radio Remote Receiver-Remtron • Holster Shoulder Strap for Remtron Transmitter • Transmitter for Remtron Radio • Antenna-See BW10188 • Coax Cable-See BW10188 • Lanyard for BW10202 • Tab, Antenna Support • Tube, Rod Assembly Support • Tube, Rod Assembly Support • Plate, Rod Assembly Support • Plate Weldment, Rod Assembly Support • Bracket, Mounting-Remtron Radio •

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

DASH (-) ITEM NOT ILLUSTRATED

REVISION:

A40HP

TRAILER MOUNTED PUMP MODEL A40HP PARTS GROUP 50 ILLUSTRATED PARTS MANUAL FIGURE 05 PAGE

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

01

A40HP

PARTS TRAILER MOUNTED PUMP – A40HP GROUP 60 GROUP 60 PUMPING TRAIN INSTALLATION FIGURE 00 PAGE

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 60 PUMPING TRAIN INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 TABLE OF CONTENTS 01 PUMPING TRAIN INSTALLATION 02 SWING VALVE ASSEMBLY 03 SWING RAM CYLINDER SUB-ASSEMBLY 04 CONCRETE CYLINDER ASSEMBLY 05 FLUSHBOX ASSEMBLY 06 HYDRAULIC DRIVE CYLINDER ASSEMBLY 07 DRIVE CYLINDER SUB-ASSEMBLY 08 CONTROL MANIFOLD WITH CARTRIDGE ASSEMBLY 09 REVERSE CIRCUIT PILOTSOLENOID VALVE ASSEMBLY 10 MAIN CYCLING CIRCUIT PILOT SOLENOID VALVE ASSEMBLY

01

A40HP

PUMPING TRAIN INSTALLATION

REVISION:

PARTS GROUP 60 FIGURE 01 PAGE 01

A40HP

PUMPING TRAIN INSTALLATION

REVISION:

ITEM NO.

REED ’S PARTS NO.

-1

BW28045

2

BW25040

3

BW24045

4

BW23040

5

BW22040

6

BW21040

7

BW10395

DESCRIPTION

PARTS GROUP 60 FIGURE 01 PAGE 02

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Assembly, Pumping Train (See Group 10, Figure 01 and Figure 03 for NHA) • Group, Swing Valve (S-Tube) (See Group 60, Figure 02 for DET) • Group, Hopper (W/Safety Grate) (See Group 20, Figure 01 for REF) • Group, Concrete Cylinder (See Group 60, Figure 04 for DET) • Group, Flush Box (See Group 60, Figure 05 for DET) • Group, Hydraulic Drive Cylinder (See Group 60, Figure 06 for DET) • Assembly, Control Manifold with Cartridge (See Group 60, Figure 09 for DET) DASH (-) ITEM NOT ILLUSTRATED

Ref 1 Ref 1 1 1 1

A40HP

SWING VALVE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 02 PAGE 01

A40HP

SWING VALVE ASSEMBLY

BW10382

REVISION:

PARTS GROUP 60 FIGURE 02 PAGE 02

A40HP

SWING VALVE ASSEMBLY

REVISION

PARTS GROUP 60 FIGURE 02 PAGE 03

A40HP

SWING VALVE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 02 PAGE 04

A40HP

SWING RAM CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 03 PAGE 01

A40HP

SWING RAM CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 03 PAGE 02

A40HP

CONCRETE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 04 PAGE 01

A40HP

CONCRETE CYLINDER ASSEMBLY

73425

REVISION:

PARTS GROUP 60 FIGURE 04 PAGE 02

A40HP

FLUSH BOX ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 05 PAGE 01

A40HP

FLUSH BOX ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 05 PAGE 02

A40HP

HYDRAULIC DRIVE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 06 PAGE 01

A40HP

HYDRAULIC DRIVE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 06 PAGE 02

A40HP

DRIVE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 07 PAGE 01

A40HP

DRIVE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 07 PAGE 02

A40HP

CONTROL MANIFOLD WITH CARTRIDGE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 08 PAGE 01

A40HP

RIGHT HAND SIDE DRIVE CYLINDER ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 08 PAGE 02

A40HP

REVERSE CIRCUIT PILOT SOLENOID VALVE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 09 PAGE 01

A40HP

CONTROL MANIFOLD WITH CARTRIDGE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 09 PAGE 02

A40HP

MAIN CYCLING CIRCUIT PILOT SOLENOID VALVE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 10 PAGE 01

A40HP

MAIN CYCLING CIRCUIT PILOT SOLENOID VALVE ASSEMBLY

REVISION:

PARTS GROUP 60 FIGURE 10 PAGE 02

A40HP

TRAILER MOUNTED PUMP – A40HP ILLUSTRATED PARTS MANUAL

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REVISION:

PARTS GROUP 60 FIGURE 11 PAGE 01

A40HP

TRAILER MOUNTED PUMP – A40HP GROUP 70 FRAME INSTALLATION

PARTS GROUP 70 FIGURE 00 PAGE 01 H

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40HP ILLUSTRATED PARTS MANUAL GROUP 70 FRAME INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 01 02 03 04

TABLE OF CONTENTS FRAME INSTALLATION HUB AND BRAKE ASSEMBLY NON-OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

A40HP

FRAME INSTALLATION

REVISION:

PARTS GROUP 70 FIGURE 01 PAGE 01

A40HP

PARTS

FRAME INSTALLATION

ITEM NO.

REED ’S PARTS NO.

-1

70-01

2 3 4 -5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

BW45030 BW10399 BW10400 BW41020 77705 86243 86242 BW10266 BW10270 BW10404 71051 BW10099 BW10098 BW10169 BW10267 BW10398 BW10095 BW10096 70-02

-21 22 23 24 25 26 27 28 -29 -30 -31 -32

BW10180 BW10350 BW10349 72948 BW10114 BW10110 85595 800418 85981 86759 801902-007 801902-001

REVISION:

DESCRIPTION

GROUP 70 FIGURE 01 PAGE 02

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Installation, Frame (See Group 10, Figure 01 for NHA) • Group, Cover • • Cover, Engine Top • • Cover, Engine Front • Group, Frame • • Kit, Break Away • • Connector, Chain • • Chain, 3/8 Proof Coil GR 30 Zinc 6 FT • • Engine Mount-Front (Yellow) • • Engine Mount-Rear (Green) • • Assembly, Frame • • • Lunette, 3 Inch Eye • • • Jack, Caster • • • Jack • • • Jack, Foot • • • Fender Washer-3/4” ID • • • Weldment, Frame • • • Axle • • • Assembly, Tire and Wheel • • • Assembly, Hub and Brake (See Group 70, Figure 02 for DET) • • • Spacer, Axle Mount • • Weldment, Left Fender • • Weldment, Right Fender • • Light, Tail • • Weldment, Outrigger Outer Tube • • Weldment, Outrigger Inner Leg • • Pin, Outrigger Safety • • Lanyard, Q/R Pin • • Clamp, Loom • • Grommet, Trailer • • Clamp, Tube-Single • • Nut, Tee-Tube Clamp DASH (-) ITEM NOT ILLUSTRATED

Ref 1 1 1 1 1 2 1 2 2 1 1 1 1 1 4 1 1 2 1 2 1 1 2 2 2 2 2 3 5 6 10

A40HP

HUB AND BRAKE ASSEMBLY

REVISION:

PARTS GROUP 70 FIGURE 02 PAGE 01

A40HP

HUB AND BRAKE ASSEMBLY

ITEM NO.

REED ’S PARTS NO.

-1

70-02

2 3 4 5

86709 71094 71092 71056-L

6

71056-R

7 8 9 10 11 12 13 14 15

DESCRIPTION

PARTS GROUP 70 FIGURE 02 PAGE 02

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Assembly, Hub and Brake (Left And Right Side) (See Group 70, Figure 01 for NHA) • Seal, Double Lip Grease • Bearing, Inner • Race, Inner Bearing • Assembly, Non-Operator Side Electric Brake (Set) (See Group 70, Figure 03 for DET) • Assembly, Operator Side Electric Brake (Set) (See Group 70, Figure 04 for DET) • Assembly, Drum And Hub • Stud, Wheel • Race, Outer Bearing • Bearing, Outer • Washer, Spindle • Nut, Spindle • Pin, Cotter • Cap, Dust • Nut, Wheel

Ref 2 2 2 1 1 2 12 2 2 2 2 2 2 12

DASH (-) ITEM NOT ILLUSTRATED

REVISION:

A40HP

NON OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 70 FIGURE 03 PAGE 01

A40HP

NON OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 70 FIGURE 03 PAGE 02

A40HP

OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 70 FIGURE 04 PAGE 01

A40HP

OPERATOR SIDE ELECTRIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 70 FIGURE 04 PAGE 02

A40HP

TRAILER MOUNTED PUMP – A40HP ILLUSTRATED PARTS MANUAL

THIS PAGE INTENTIONALLY LEFT BLANK.

REVISION:

PARTS GROUP 70 FIGURE 05 PAGE 01

A40HP

TRAILER MOUNTED PUMP – A40HP GROUP 80 OPTIONAL INSTALLATION

PARTS GROUP 80 FIGURE 00 PAGE 01

REED TRAILER MOUNTED CONCRETE PUMP 02 MODEL A40 ILLUSTRATED PARTS MANUAL GROUP 80 OPTIONAL INSTALLATION CONTAINS THE FOLLOWING FIGURES: FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE

REVISION:

00 01 02 03 04 05 06

TABLE OF CONTENTS OPTIONAL INSTALLATION HOPPER VIBRATOR ASSEMBLY OPTIONAL TOOL KIT ASSEMBLY ACTUATOR-SURGE BRAKES ASSEMBLY NON-OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

A40HP

OPTIONAL INSTALLATION

REVISION:

PARTS GROUP 80 FIGURE 01 PAGE 01

A40HP

OPTIONAL INSTALLATION

REVISION:

PARTS GROUP 80 FIGURE 01 PAGE 02

A40HP

HOPPER VIBRATOR ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 02 PAGE 01

HOPPER VIBRATOR ASSEMBLY

REVISION:

A40HP PARTS GROUP 80 FIGURE 02 PAGE 02

A40HP

OPTIONAL TOOL KIT ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 03 PAGE 01

A40HP

OPTIONAL TOOL KIT ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 03 PAGE 02

A40HP

ACTUATOR-SURGE BRAKES ASSEMBLY

REVISION:5/25/2006-emy

PARTS GROUP 80 FIGURE 04 PAGE 01

A40HP

ACTUATOR-SURGE BRAKES ASSEMBLY

REVISION:5/25/06-emy

PARTS GROUP 80 FIGURE 04 PAGE 02

A40HP

NON-OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 05 PAGE 01

NON-OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

REVISION:

A40HP PARTS GROUP 80 FIGURE 05 PAGE 02

A40HP

OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 06 PAGE 01

A40HP

OPERATOR SIDE HYDRAULIC BRAKE ASSEMBLY

REVISION:

PARTS GROUP 80 FIGURE 06 PAGE 02

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