®
Geremia Progressing Cavity Pumps
Specifications and Capacities
PC PUMP SYSTEMS Complete PCP Lift System
Data Sheet
The simple design of Weatherford’s equipment greatly improves the pumping efficiency for a large variety of fluids, including high viscosity oils containing sand, paraffin, water and/or gas.
We offer the ability to predict all elements of a Downhole Progressing Cavity Pumping System including differential pressure, estimated pump speed, polished rod drive torque and total input power required for any given set of well parameters. From this information it is possible to correctly select the bottom hole pump based on volume and lift capabilities, suker rod diameter and grade, prime mover horsepower and surface drive type most suitable for your application.
Vertical drivehead with TUBULAR PC-PUMP
Right angle drivehead with INSERTABLE PC-PUMP
Pumping Tee
Casing Tubing
Company Name: Well Name: Location: Country: WELL DATA Vertical: Horizontal: Total Depth: Perforations (Top): (Bottom): Pump Landing Depth: Producing Fluid Level from Surface Current: Projected: Flowline Pressure: Casing Pressure: Tubing Size: Casing Size: Rod Size & Grade: IPR DATA Static Reservoir Pressure: Bubble Point Pressure:
Units Slant: TDM ft TDM ft TDM ft TDM ft TDM ft TDM ft PSI PSI in in in
Fax:
Bfpd Bfpd % % scf/STB cp cp
API Oil Gravity: H2S: ppm Water S.G.: CO2: ppm Water Salinity: Aromatics (Benzene, Toluene, Xylene): Bottom Hole Temperature: Temperature Gradient:
F F Degrees ppm mol %
F F/100 ft
Treating Chemicals
PSI PSI Test Point # 1
Producing Pressure(s) (kpa-psi): Fluid Rate(s) (bfpd-m3pd:): Productivity Index:
Contact: Phone: e-mail: Date: PRODUCTION & FLUID DATA Current Production: Projected Production: Water Cut: Abrasive Cut: Gas / Oil Ratio: Total Fluid Viscosity:
Test Point # 2
Bbls / PSI
SURFACE EQUIPAMENT Prime Mover Type: (Gas) Surface Drive: (Direct) Operating Frequency:
(Eletric) (Hydraulics) Line Voltage:
Flow-Tee to Drive Head Connection:
Pertinent Information:
Sucker Rod Design and Techincal Support Brazil
TUBULAR PC PUMP
Estrada Ivo Afonso Dias, 338 Distrito Industrial - São Leopoldo - RS ZIP: 93 001-970
Worldwide Customer Service 515 Post Oak Blvd • Houston, TX 77027
Phone: 55 51 579 8400 Fax: 55 51 579 8401
[email protected] www.weatherford.com.br
Phone: (713) 693.4000
[email protected]
Fax: (713) 693.4323
INSERTABLE PC PUMP Local Agent:
Please ensure that all production and well data information is completed. This information is critical to the surface, downhole equipment, and elastomer selection. If key information is missing, designs cannot be completed accurately and may result in quotation delays.
02
31
TECHNICAL DATA
TUBULAR PC PUMP
Recommendations For Downhole Pump Installation
Advantages
Weatherford’s Geremia™ Pump is able to operate with much lower suction pressure than rod pumps. As a result, the well column requires less fluid to feed the pump. Under atmospheric suction pressure, it can function with the Rotative Rod Centralizer
fluid level of the well close to the suction intake of the pump without affecting its performance. This enables well production to be increased to the maximum level of fluid available.
Rod
Unlike other lift systems, the Progressing Cavity Pumping System (PCP) has constant torque. As a result, sucker rod friction and drag are reduced. This reduction, added with the higher efficiency of the PCP System, results in a reduction of power consumption of up to 50 percent.
Tubing
Weatherford’s Geremia PCP System works efficiently under a wide range of pumping conditions and no equipment change is necessary as well fluids deplete or production variation occurs. In addition, the small size and low weight
2 Rotative Rod Centralizers
of this system leads to a significant reduction in transportation costs and is much easier to install. The simple design of Weatherford’s Geremia PCP System minimizes maintenance.
Pony Rod (10’ length)
The PCP System does not require a heater, even when pumping high viscosity oils.
Extension Tube (pump diameter)
Weatherford’s Geremia PCP System was designed to require minimum maintenance and to have an extended, Casing
trouble-free life. In most cases, well production can be increased significantly, with improved efficiency and reduced lifting costs.
2 Tubing Centralizers or 1 No Turn Tool
30
03
TUBULAR PC PUMP
ACCESSORIES
Selection Chart
Backstop With Fluid Return Limiter
Casing
Backstop
kgf/cm2 PSI
Draining Plug
4800 320 4400 280
Ball
100 RPM
040 34 050
Ball Cage
4000 040 28 050
3600
BACKSTOP WITH FLUID RETURN LIMITER
240 3200 200
040 22 050
2800
102 22 050
016 19 050
010 19 050
016 10 050
012 12 050
021 12 050
026 10 050
026 06 050
400
600
066 14 050
053 12 050
0
007 06 041
001 06 022 003 06 041 005 06 022
400
3 1/2" NU Box
2 7/8" EUE Pin
327601200.9
4" EUE Pin
3 1/2" EUE Pin
088 15 050
066 10 050
037 10 050
Hydraulic Backspin Brake
102 15 050
800 40
361701000.6
4"
LOWER CONNECTION
054 17 050
016 06 050
1200
3 1/2"
UPPER CONNECTION
040 17 050
011 10 050
80
001 10 048 003 10 041
1600
007 10 041
120
005 10 047
001 12 048 003 12 041 005 12 047 005 12 041
2000
PART NUMBER
066 19 050
011 06 025
160
011 12 050
002 19 041 004 19 041
2400
007 19 041
023 20 050
MODEL
Hydraulic Backspin Brake for use with Driveheads Models: AV2, BL2 and BV2. Easy to install, this Hydraulic Backspin Brake gives more safety to operations on the wellhead where there is risk of high backspin speeds.
088 08 050 037 06 050
051 06 050
0 0 0
04
200 50
100
800
1000 150
1200 200
1400
1600 250
1800
2000 300
2200 350
2400
2600 400
2800 450
3000
3200 500
BFPD m3/d
29
ACCESSORIES
TUBULAR PC PUMP
Pumping Tee
Pump Dimensions Ring Type Gasket
Backstop with Fluid Return Limiter (Type 2)
Flange API 6B 3.1/8” 2000 PSI
Casing
B
All thread bolt with 2 hexagon nuts
Thread API 5B C
Thread API 11B
A
Tubing D
Z
Coupling*
Pumping Tee E
X
Rotor
Y
Stop Pin incorporated to the Stator (Type 3)
All Thread Bolt with 2 Hexagon Nuts
Stator
Ring Type Gasket
Flange API 6B 3.1/8” 2000 PSI B
Coupling
A
C Backstop (Type1)
Backstop Thread API 5B
Z
D * Can be supplied with NU/EUE coupling for adaptation to the tubing.
ISO Pump Nomenclature X
Y
E
*Pump Model Identification PART NUMBER
PUMPING TEE
928100604.7 928100104.2 928100504.8 928100804.5 928100704.6 928100904.4
2 7/8"EU PIN x 2"LP x 1/2"LP 3"LP x 3"LP x 1"LP 2 7/8" EU BOX x 2"LP x 1"LP 2 3/8" EU BOX x 2"LP x 1"LP 3 1/2"EU BOX x 3"LP x 1"LP FLANGE x 3"LP x 1"LP
A B (mm) (in) (mm) (in) 285 245 245 245 275 300
11.22 9.65 9.65 9.65 10.83 11.81
150 150 150 150 150 150
5.91 5.91 5.91 5.91 5.91 5.91
THREAD - API 5B C
D
1/2" LP BOX 14rd 3"LP BOX 8rd 2"LP BOX 11.5rd 2"LP BOX 11.5rd 3"LP BOX 11.5rd 3"LP BOX 11.5rd
2"LP BOX 11.5rd 1"LP BOX 11.5rd 1"LP BOX 11.5rd 1"LP BOX 11.5rd 1"LP BOX 11.5rd 1"LP BOX 11.5rd
E 2 7/8" EU PIN 8rd 3"LP BOX 8rd 2 7/8"EU BOX 8rd 2 3/8"EU BOX 8rd 3 1/2"EU BOX 8rd Flange API 6B
3 1/8" 2000 PSI
Z Y X (mm) (in) (mm) (in) (mm) (in) 82 95 95 95 95 95
3.23 3.74 3.74 3.74 3.74 3.74
75 90 90 90 90 90
2.95 3.54 3.54 3.54 3.54 3.54
135 95 95 95 125 150
5.32 3.74 3.74 3.74 4.92 5.91
067
14
050
Daily Production m3/day @ 100 RPM
Lifting Capacity meter of water/100
Distance from Bottom of Stator to Tag Pin (cm)
*As recommended by ISO in WD 15136
Dimensional charts on the following pages
28
05
TUBULAR PC PUMP
ACCESSORIES
Dimensions
Couplings STATOR
C F
C
D
THREAD API 5B
(mm) (in)
(in)
INTAKE DISCHARGE
THREAD
Old
A
B
Nomenclature
(mm) (in)
(mm) (in)
API 11B 10rd (in)
Rod (in)
3/4”
1/2”
810
31.890
71.968
1260
49.606
86.142
1620
63.779
28.20-60
2671 105.157
2160
85.039
003 06 041
9.20-100
1861
73.270
1350
53.150
003 10 041
14.20-100
2671 105.157
2160
85.039
003 12 041
18.20-80
004 19 041
28.25-125
3145 123.820
25
0.984
15/16”
5/8”
2625 103.346
005 06 022
9GP-30
1549
60.984
30
1.181
1 1/16”
3/4”
1220
48.031
005 10 047
14GP-30
2471
97.283
1895
74.606
005 12 047
18GP-30
3011 118.543
2435
95.866
005 12 041
18.25-150
3145 123.820
007 06 041
9.25-200
2208
001 06 022
9GP-20
1113
43.820
001 10 048
14GP-20
1828
001 12 048
18GP-20
2188
002 19 041
14.25-200
25
0.787
0.984
15/16”
5/8”
PART NUMBER
007 19 041 1
28.35-300
4314 169.842
32
1.260
011 06 025
9GP-40
1979
40
1.575
011 12 050
2 1 1
M
2
016 10 050 021 12 050
28.40-500 9.35-500 14.35-500 18.40-600
1620 2520
3129 123.190
4844 190.710 2992 117.795
32
99.213
40 32
3675 144.685 2 7/8” 2 7/8”NU 2 7/8”NU
1.260 1.575 1.260
1 3/8” 1 3/16”
1” 7/8”
4200 165.354 3 1/2” 2 7/8”EU 3 1/2”NU 2363
93.031
2 7/8” 2 7/8”NU 2 7/8”NU
3675 144.685
4314 169.842 4844 190.710
3 1/2” 3 1/2”NU 3 1/2”NU
3240 127.559
3854 151.732 4314 169.842
63.779
40
1.575
1 3/8”
1”
4200 165.354 3 1/2” 2 7/8”EU 3 1/2”NU 4”
3 1/2”EU
4”NU
023 20 050
29.45-700
5734 225.748
45
1.772
5075 199.803
026 06 050
9.40-800
3344 131.653
40
1.575
2700 106.299 3 1/2” 2 7/8”EU 3 1/2”NU
026 10 050 037 06 050
14.40-800 9.45-1200
4200 165.354
4844 190.710 3697 145.551
45
3038 119.606
1.772
4”
3 1/2”EU
4”NU
D1
D2
(mm)
(in)
(mm)
(in)
"2 3/8"" EUE BOX x EUE BOX"
"2 3/8"" EUE 8rd BOX"
"2 3/8"" EUE 8rd BOX"
125
"4,921"
78
"3,071"
"2 3/8"" NU BOX x EUE BOX"
"2 3/8"" NU 10rd BOX"
"2 3/8"" EUE 8rd BOX"
125
"4,921"
78
"3,071"
321804500.2
"2 3/8"" NU BOX x 2 7/8"" EUE PIN"
"2 3/8"" NU 10rd BOX"
"2 3/8"" EUE 8rd PIN"
125
"4,921"
78
"3,071"
321801213.6
"2 3/8"" NU BOX x NU BOX"
"2 3/8"" NU 10rd BOX"
"2 3/8"" NU 10rd BOX"
108
"4,252"
73
"2,874"
321802313.3
"2 3/8"" NU BOX x 2 7/8"" EUE BOX"
"2 3/8"" NU 10rd BOX"
"2 7/8"" EUE 8rd BOX"
140
"5,512"
93
"3,661"
322202513.3
"2 7/8"" EUE BOX x 2 3/8"" EUE BOX"
"2 7/8"" EUE 8rd BOX"
"2 3/8"" EUE 8rd BOX"
140
"5,512"
93
"3,661"
322202413.4
"2 7/8"" EUE BOX x EUE BOX"
"2 7/8"" EUE 8rd BOX"
"2 7/8"" EUE 8rd BOX"
140
"5,512"
93
"3,661"
323303613.7
"2 7/8"" EUE PIN x 3 1/2"" EUE PIN"
"2 7/8"" EUE 8rd PIN"
"3 1/2"" EUE 8rd PIN"
195
7.68
95
3.74
322203713.9
"2 7/8"" NU BOX x 2 3/8"" EUE BOX"
"2 7/8"" NU 10rd BOX"
"2 3/8"" EUE 8rd BOX"
140
"5,512"
89
"3,504"
322203113.5
"2 7/8"" NU BOX x 2 3/8"" NU BOX"
"2 7/8"" NU 10rd BOX"
"2 3/8"" NU 10rd BOX"
140
"5,512"
89
"3,504"
322201313.7
"2 7/8"" NU BOX x EUE BOX"
"2 7/8"" NU 10rd BOX"
"2 7/8"" EUE 8rd BOX"
140
"5,512"
93
"3,661"
322204413.0
"2 7/8"" NU BOX x EUE PIN"
"2 7/8"" NU 10rd BOX"
"2 7/8"" EUE 8rd PIN"
145
"5,709"
89
"3,504"
322200713.5
"2 7/8"" NU BOX x NU BOX"
"2 7/8"" NU 10rd BOX"
"2 7/8"" NU 10rd BOX"
130
"5,118"
89
"3,504"
321601513.7
"3 1/2"" EUE BOX x EUE BOX"
"3 1/2"" EUE 10rd BOX"
"3 1/2"" EUE 8rd BOX"
160
"6,299"
112
"4,409"
321600713.7
"3 1/2"" EUE BOX x 2 7/8"" EUE BOX"
"3 1/2"" EUE 8rd BOX"
"2 7/8"" EUE 8rd BOX"
160
"6,299"
112
"4,409"
322202613.2
"3 1/2"" EUE BOX x 2 7/8"" NU BOX"
"3 1/2"" EUE 8rd BOX"
"2 7/8"" NU 10rd BOX"
160
"6,299"
112
"4,409"
"3 1/2"" EUE BOX x 4 1/2"" EUE BOX"
"3 1/2"" EUE 8rd BOX"
6.89
140
"5,512"
3
037 10 050
14.45-1200
5384 211.968
4725 186.024
323303513.8
"4 1/2"" EUE 8rd BOX"
175
3
040 17 050
24.40-1200
5734 225.748
5075 199.803
321600613.8
"3 1/2"" NU BOX x 2 7/8"" EUE BOX"
"3 1/2"" NU 10rd BOX"
"2 7/8"" EUE 8rd BOX"
155
"6,102"
106
"4,173"
3
040 22 050
32.40-1200
7660 301.575
6967 274.291
321602213.8
"3 1/2"" NU BOX x 2 7/8"" NU BOX"
"3 1/2"" NU 10rd BOX"
"2 7/8"" NU 10rd BOX"
150
"5,906"
106
"4,173"
3
040 28 050
40.40-1200
9370 368.898
8664 341.102
321600513.9
"3 1/2"" NU BOX x EUE BOX"
"3 1/2"" NU 10rd BOX"
"3 1/2"" EUE 8rd BOX"
160
"6,299"
112
"4,409"
10356 407.716
321302213.5
"3 1/2"" NU BOX x NU BOX"
"3 1"3 1/2"" NU 10rd BOX"
"3 1/2"" NU 10rd BOX"
143
5.63
106
"4,173"
3375 132.874
321602113.9
"3 1/2"" NU BOX x 4 1/2"" EUE BOX"
"3 1/2"" NU 10rd BOX"
"4 1/2"" EUE 8rd BOX"
180
"7,087"
140
"5,512"
5075 199.803
321601413.8
"3 1/2"" NU PIN x EUE BOX"
"3 1/2"" NU 10rd PIN"
"3 1/2"" EUE 8rd BOX"
180
"7,087"
112
"4,409"
1 9/16” 40
1 1/8”
1.575
3
040 34 050
48.40-1200 11060 435.433
3
051 06 050
9.50-1700
4049 159.410
50
1.968
3
053 12 050
18.40-1500
5734 225.748
40
1.575
3
053 17 050
24.40-1500
7660 301.575
1 9/16”
1 1/8”
6967 274.291
323302513.0
"4"" EUE BOX x 2 7/8"" EUE BOX"
"4"" EUE 8rd BOX"
"2 7/8"" EUE 8rd BOX"
165
"6,496"
118
"4,646"
3
066 10 050
14.40-2100
5384 211.968
1 3/8”
1”
4725 186.024
323301813.9
"4"" EUE BOX x 3 1/2"" EUE BOX"
"4"" EUE 8rd BOX"
"3 1/2"" EUE 8rd BOX"
170
"6,693"
118
"4,646"
2
066 14 050
20.40-2100
7660 301.575
1 9/16”
1 1/8”
6956 273.858
323302313.2
"4"" EUE BOX x EUE BOX"
"4"" EUE 8rd BOX"
"4"" EUE 8rd BOX"
170
"6,693"
118
"4,646"
3
066 19 050
28.40-2100 10360 407.874
9656 380.157 3 1/2” 3 1/2”EU 3 1/2”NU
323301513.2
"4"" NU BOX x 2 7/8"" EUE BOX"
"4"" NU 8rd BOX"
"2 7/8"" EUE 8rd BOX"
165
"6,496"
114
"4,488"
3
088 08 050
11.40-2500
5779 227.520
5075 199.803
323302413.1
"4"" NU BOX x 2 7/8"" NU BOX"
"4"" NU 8rd BOX"
"2 7/8"" NU 10rd BOX"
165
"6,496"
114
"4,488"
088 15 050
22.40-2500 11060 435.433
10356 407.716
323301413.3
"4"" NU BOX x 3 1/2"" EUE BOX"
"4"" NU 8rd BOX"
"3 1/2"" EUE 8rd BOX"
165
"6,496"
114
"4,488"
102 15 050
21.65-3000
323301613.1
"4"" NU BOX x 3 1/2"" NU BOX"
"4"" NU 8rd BOX"
"3 1/2"" NU 8rd BOX"
165
"6,496"
114
"4,488"
102 22 050
32.65-3000 11351 446.890
323302613.9
"4"" NU BOX x 4 1/2"" EUE BOX"
"4"" NU 8rd BOX"
"4 1/2"" EUE 8rd BOX"
180
"7,087"
110
"5,512"
323301013.7
"4"" NU BOX x EUE BOX"
"4"" NU 8rd BOX"
"4"" EUE 8rd BOX"
170
"6,693"
118
"4,646"
323300813.1
"4"" NU BOX x NU BOX"
"4"" NU 8rd BOX"
"4"" NU 8rd BOX"
146
"5,748"
114
"4,488"
Notes:
06
016 06 050
18.35-400
3675 144.685 2 7/8” 2 7/8”NU 2 7/8”NU
2
3
A B
016 19 050
18GP-40
7/8”
3
3
N
012 12 050
14GP-40
77.913
1 3/16”
D
L
321801313.5
5997 236.102
010 19 050
011 10 050
1
28.25-200
THREAD API 5 B (in)
SIZE
321802713.9
66.460
2625 103.346
3145 123.820
DIMENSIONS
2 7/8” 2 7/8”NU 2 7/8”NU
2625 103.346 2 3/8” 2 3/8”NU 2 3/8”NU 1688
86.929
2 3/8” 2 3/8”NU 2 3/8”NU
G
007 10 041
20
L
D1
Notes ISO Pump Model
D
D2 D
ROTOR
7731 304.400
65,5
1 - First production tube connected to the stator shoul be 2 7/8" 3 - First production tube connected to the stator should be 4"
2.579
1 3/8”
1”
4”
7032 276.850 5 9/16” 4 1/2”EU
4”NU
4 1/2”EU
10653 419.409 2 - First production tube connected to the stator should be 3 1/2" 4 - First production tube connected to the stator should be 4 1/2"
27
ACCESSORIES
TUBULAR PC PUMP
Rod Centralizer
Dimensions PUMP
COUPLING TYPE - GRB MODEL Notes ISO Pump Model
Sucker rod
Tubing
L
Thread
SIZE
(in) 5/8” x 2 3/8”
2 3/8”
(mm) 49.45
(in) 1.947
Ø (in)
THREAD API 11 B
5/8"
15/16” 10rd
3/4"
1 1/16” 10rd
7/8"
1 3/16” 10rd
1” x 2 7/8”
1"
7/8” x 3 1/2
7/8"
1 3/8” 10rd 1 3/16” 10rd
5/8” x 2 7/8” 3/4” x 2 7/8” 7/8” x 2 7/8”
”1” x 3 1/2”
2 7/8”
3 1/2”
59.61
72.8
2.347
2.867
1"
103
1 3/8” 10rd
NOTES: - When using rod centralizer, fill the tubing with fluid before starting to pump. - Never use a rod centralizer at the rod connected directly to the rotor.
26
1100
43.307
217
8.543
001 10 048
14GP-20
1815
71.460
480
18.900
001 12 048
18GP-20
2175
85.630
002 19 041
28.20-60
2975 117.126
410
16.142
003 06 041
9.20-100
2165
003 10 041
14.20-100
2975 117.126
003 12 041
18.20-80
2975 117.126
004 19 041
28.25-125
3440 135.433
005 06 022
9GP-30
1527
60.118
225
8.858
005 10 047
14GP-30
2452
96.535
472
18.583
005 12 047
18GP-30
2992 117.795
005 12 041
18.25-150
3440 135.433
410
25
0.984
24
0.945
27
1.063
26
1.024
35
1.378
32.5
1.280
37
1.457
36
1.417
16.142
35
1.378
32.5
1.280
2 3/8”
48.28
1.901
4 1/2”
3440 135.433
Bearing
007 19 041
28.25-200
5946 234.094
010 19 050
28.35-300
4680 184.252
504
19.843
44
1.723
42.5
1.673
011 06 025
9GP-40
1970
77.559
254
10.000
50
1.968
48
1.890
2 7/8”
59.61
2.347
5 1/2”
011 10 050
14GP-40
3120 122.835
504
19.843
011 12 050
18GP-40
3840 151.181
1
012 12 050
18.35-400
4680 184.252
44
1.723
42.5
1.673
2 3/8”
48.28
1.901
2
016 19 050
28.40-500
4808 189.291
53
2.087
52
2.047
2 7/8”
59.61
2.347
1
016 06 050
9.35-500
3368 132.598
44
1.723
42.5
1.673
2 3/8”
48.28
1
016 10 050
14.35-500
4680 184.252
2
021 12 050
18.40-600
4808 189.291
53
2.087
52
2.047
2 7/8”
59.5
2.342
58.5
2.303
3 1/2”
53
2.087
52
2.047
2 7/8”
60
2.362
(mm) 4.055
(in) 48.5 ± 0.8 54.8 ± 0.8
4.764
60 ± 0.8 72 ± 0.8
3
023 20 050
29.45-700
2
026 06 050
9.40-800
3308 130.236
2
026 10 050
14.40-800
4808 189.291
3
037 06 050
9.45-1200
3646 143.543
3
037 10 050
14.45-1200
5333 209.961
3
040 17 050
24.40-1200
5683 223.740
3
040 22 050
32.40-1200
7651 301.220
3
040 28 050
40.40-1200
9348 368.031
3
040 34 050
48.40-1200 11040 434.646
3
051 06 050
9.50-1700
3983 156.811
67
2.638
65
2.559
3
053 12 050
18.40-1500
5683 223.740
59.5
2.342
60
2.362
3
053 17 050
24.40-1500
7651 301.220
3
066 10 050
14.40-2100
5333 209.961
3
066 14 050
20.40-2100
7640 300.787
2
066 19 050
28.40-2100 10340 407.087
2.36 ± 0.03
3
088 08 050
11.40-2500
2.83 ± 0.03
3
088 15 050
22.40-2500 11040 434.646
102 15 050
21.65-3000 10870 427.953
102 22 050
32.65-3000 14491 570.512
1.91 ± 0.03 2.16 ± 0.03 2.28 ± 0.03
Notes:
3.701
3
98.543
5683 223.740
(mm)
94
Backstop Type
1
2503
D
Min DRIFT (mm) Min DRIFT (in)
85.236
14.25-200
57.8 ± 0.8 121
9GP-20
CASING
TUBING
N
(mm) (in) Min diam (in) Min DRIFT (mm) Min DRIFT (in) Min diam (in)
9.25-200
L (in)
001 06 022
(mm) (in)
007 10 041
D
SUCKER ROD
M
(mm) (in)
007 06 041
Removable bearing retainer
DRIFT
F (mm) (in)
Body covered with hard chromium 1
TUBING
G
Old Nomenclature
115.44
4.545
4 1/2”
94
3.701
5 1/2”
115.44
4.545
1.901
4 1/2”
94
3.701
59.61
2.347
5 1/2”
115.44
4.545
72.82
2.867
121.08
4.770
59.61
2.347
115.44
4.545
2
1
2
5683 223.740
1 - First production tube connected to the stator shoul be 2 7/8" 3 - First production tube connected to the stator should be 4"
89
3.504
87.30
3.437
4 1/2”
82.68
3.255
6 5/8”
143.94
5.670
3
2 - First production tube connected to the stator should be 3 1/2" 4 - First production tube connected to the stator should be 4 1/2"
07
INSERTABLE PC PUMP Standard Speeds
Advantages Weatherford’s Geremia Insertable PC Pumps have the same advantages as tubular PC Pumps, as well as the additional benefits of an insertable system. • No need to withdraw the tubing column from the well to substitute the downhole pump. • Downhole pump substitution can be made with the help of a small rig or hoist. • Time and rig rental costs are reduced. • Well shutdown time is reduced with lower production loss. • Service and maintenance costs are reduced. • Accident risks due to servicing the well are reduced.
Selection Chart kgf/cm2
PSI 3000
30
0
500
010 19 050
007 10 041
012 12 050
016 10 050 034 12 047
007 06 041
1000
004 19 041
60
005 12 041
1500
003 10 041
90
002 19 041
001 19 048 2000
001 10 022
120
003 12 041
100 RPM 2500
003 06 041
150
016 06 050
BFPD
0 0
100
200
300
400
500
600
700
800
900
1000
1100
1200
m 3/ d 0
08
10
20
30
40
50
60
70
80
25
DRIVE SYSTEM
PUMP DIMENSIONS
Model M4
Insertable PC Pump COMPLETE BOTTOMHOLE PUMP
INSERTABLE PC PUMP COUPLED TO THE SEATING ASSEMBLY
Characteristics:
Thread API 11B
Casing
• Maximum Main Shaft Torque: 2000 ft.lb • Hollow Shaft • Transmission by Belts and Pulleys • Power Range: 30 to 60 HP • Axial Load: 9 or 15 ton @ 500 RPM • Backspin Control: Automatic External Caliper and Disk Brake. • Flange: 2 7/8” PIN or 3 1/8” 3000 PSI • Polish Rod Size: 1 1/4” • Maximum Polish Rod Speed: 600 RPM • Sucker Rod Connection: 1 1/4” or 1 1/2”
Tubing
H
Sucker Rod
SEATING COUPLING
Rotor
OC
Thread API 5B
B
C A
Stator
Mechanical Bottom Lock
Pump Dimensions
Thrust Bearing’s Life
A
9 TON. BEARING
RPM 600
I
RPM 600
500
ISO Pump Old Model Nomenclature (mm)
15 TON. BEARING
500
400
400
300
300
200
200
C
OC
H
I
CONNECTION THREAD
TUBING ROD Mín. Ø Mín .Drift (in) (mm) (in) API 5B API 11B EU 8RD 10RD (in) (mm) (in) (in) (in) TUBE
(in) (mm)
(in) (mm)
(in) (mm)
(in) (mm)
85,354 48,00
(mm)
(in)
94,00
3,701
2 3/8” 48,28
1,901 4 1/2”
2715 106,890 7557 297,520 3682 144,961 59,00 2,323 2 7/8”
1 1/16”
2 7/8” 59,61
2,347
3765 148,228 9979 392,874 4945 194,685 72,00 2,835 3 1/2” 1 3/16”
3 1/2” 72,82
2,867
5 1/2” 115,44 4,545
4 1/2” 97,36
3,833
6 5/8” 122,5
1833
1454
57,244
4409 173,583 2168
28.20-35IM
2643 104,055
2264
89,134
6134 241,496 2978 117,244
002 19 041
28.20-60IM
003 06 041
9.20-100IM
1833
72,165
1454
57,244
4409 173,583 2168
003 10 041 14.20-100IM 2643 104,055
2264
89,134
6134 241,496 2978 117,244
0,787
(in)
1 5/16”
14.20-35IM
001 19 048
72,165 20,00
CASING Mín. Ø Mín .Drift
1,890 2 3/8”
001 10 022
003 12 041
7 TON
B
85,354
18.20-80IM
004 19 041 28.25-125IM 3130 123,228 25,00
0,984
005 12 041 18.25-150IM
100
12 TON
9 TON
10 TON
8 TON
100
16 TON 15 TON
14 TON
13 TON
12 TON
007 06 041
9.25-200IM
2193
1778
86,338
0
0 0
10
20
30
40
50
60
70
80
90 100 110 Life (hours x 1000)
010 19 050 28.35-300IM 4304 169,448 32,00
0
10
20
30
40
50
60
70
80
90 100 110 Life (hours x 1000)
70,000
5401 212,638 2745 108,071
2715 106,890 7557 297,520 3682 144,961
007 10 041 14.25-200IM 3130 123,228 1,260
012 12 050 18.35-400IM 016 06 050
9.35-500IM
2292
90,236
2453
96,575
7143 281,220 3633 143,031
016 10 050 14.35-500IM 4304 169,448
3765 148,228 9979 392,874 4945 194,685
034 12 047 18.32-1000IM 5640 222,047
5120 201,575 10850 427,165 4565 179,724 96,00 3,780 4 1/2”
1 3/8”
4,825
Important recommendation: never use a rod centralizer on the rod that is directly connected to the rotor
24
09
Standard Speeds
ISO Equivalence Table ISO PUMP MODEL
METRIC
001 06 022 001 10 048 001 12 048 002 19 041 003 06 041 003 10 041 003 12 041 004 19 041 005 06 022 005 10 047 005 12 047 005 12 041 007 06 041 007 10 041 007 19 041 010 19 050 011 06 025 011 10 050 011 12 050 012 12 050 016 19 050 016 06 050 016 10 050 021 12 050 023 20 050 026 06 050 026 10 050 037 06 050 037 10 050 040 17 050 040 22 050 040 28 050 040 34 050 051 06 050 053 12 050 053 17 050 066 10 050 066 14 050 066 19 050 088 08 050 088 15 050 102 15 050 102 22 050 001 10 022 001 19 048 002 19 041 003 06 041 003 10 041 003 12 041 004 19 041 005 12 041 007 06 041 007 10 041 010 19 050 012 12 050 016 06 050 016 10 050 034 12 047
1-600 1-1000 1-1200 2-1900 3-600 3-1000 3-1200 4-1900 5-600 5-1000 5-1200 5-1200 7-600 7-1000 7-1900 10-1900 11-600 11-1000 11-1200 12-1200 16-1900 16-600 16-1000 21-1200 23-2000 26-600 26-1000 37-600 37-1000 40-1700 40-2200 40-2800 40-3400 51-600 53-1200 53-1700 66-1000 66-1400 66-1900 88-800 88-1500 102-1500 102-2200 1-1000 1-1900 2-1900 3-600 3-1000 3-1200 4-1900 5-1200 7-600 7-1000 10-1900 12-1200 16-600 16-1000 34-1200
EQUIVALENT NOMINAL TYPE DISPLACEMENT OLD NOMENCLATURE (m3/d/RPM) 9GP-20 14GP-20 18GP-20 28.20-60 9.20-100 14.20-100 18.20-80 28.25-125 9GP-30 14GP-30 18GP-30 18.25-150 9.25-200 14.25-200 28.25-200 28.35-300 9GP-40 14GP-40 18GP-40 18.35-400 28.40-500 9.35-500 14.35-500 18.40-600 29.45-700 9.40-800 14.40-800 9.45-1200 14.45-1200 24.40-1200 32.40-1200 40.40-1200 48.40-1200 9.50-1700 18.40-1500 24.40-1500 14.40-2100 20.40-2100 28.40-2100 11.40-2500 22.40-2500 21.65-3000 32.65-3000 14.20-35IM 28.20-35IM 28.20-60IM 9.20-100IM 14.20-100IM 18.20-80IM 28.25-125IM 18.25-150IM 9.25-200IM 14.25-200IM 28.35-300IM 18.35-400IM 9.35-500IM 14.35-500IM 18.32-1000IM
Legend: T = Tubular PC-Pump
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T I I I I I I I I I I I I I I I
LIFTING CAPACITY (m of H2O)
STATOR OD (in)
630 980 1260 1960 630 980 1260 1960 630 980 1260 1260 630 980 1960 1960 630 980 1260 1260 1960 630 980 1260 2035 630 980 630 980 1680 2250 2800 3360 630 1260 1680 980 1400 1960 770 1540 1540 2250 980 1960 1960 630 980 1260 1960 1260 630 980 1960 1260 630 980 1200
2,374 2,374 2,374 2,374 2,374 2,374 2,374 2,374 2,874 2,874 2,874 2,374 2,374 2,374 2,374 2,874 3,500 3,500 3,500 2,874 3,500 2,874 2,874 3,500 4,000 3,500 3,500 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 4,000 5,563 5,563 1,890 1,890 1,890 1,890 1,890 1,890 2,323 2,323 2,323 2,323 2,835 2,835 2,835 2,835 3,780
0,01 0,01 0,01 0,02 0,03 0,03 0,03 0,04 0,05 0,05 0,05 0,05 0,07 0,07 0,07 0,10 0,11 0,11 0,11 0,12 0,16 0,16 0,16 0,21 0,23 0,26 0,26 0,37 0,37 0,40 0,40 0,40 0,40 0,51 0,53 0,53 0,66 0,66 0,66 0,88 0,88 1,02 1,02 0,01 0,01 0,02 0,03 0,03 0,03 0,04 0,05 0,07 0,07 0,10 0,12 0,16 0,16 0,34
ROTOR ROTOR CONNECTION MAJOR DIAMETER (in) (in) 0,625 0,625 0,625 0,625 0,625 0,625 0,625 0,625 0,750 0,750 0,750 0,625 0,625 0,625 0,625 0,875 0,875 0,875 0,875 0,875 1,000 0,875 0,875 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,125 1,125 1,125 1,000 1,000 1,125 1,000 1,125 1,125 1,000 1,125 1,125 1,125 0,625 0,625 0,625 0,625 0,625 0,625 0,750 0,750 0,750 0,750 0,875 0,875 0,875 0,875 1,000
0,945 0,945 0,945 1,024 1,024 1,024 1,024 1,280 1,417 1,417 1,417 1,280 1,280 1,280 1,280 1,693 1,890 1,890 1,890 1,693 2,047 1,693 1,693 1,693 2,303 2,047 2,047 2,323 2,323 2,362 3,437 3,437 2,362 2,559 2,362 2,362 2,362 2,362 2,362 2,362 2,362 3,437 3,437 0,945 0,945 1,024 1,024 1,024 1,024 1,280 1,280 1,280 1,280 1,673 1,673 1,673 1,673 1,890
10
MOTOR SPEED
SHEAVE DIAMETER MOTOR
PUMP
RPM 700
PUMP SPEED
BELT SIZE 5VX
600 500
720 RPM
135
390
67
1180
8 Poles
135
260
100
1120
50 Hz
260
390
130
1320
260
260
195
1250
390
260
292
1320
260
135
375
1120
860 RPM
135
390
80
1180
8 Poles
135
260
120
1120
60 Hz
260
390
155
1320
260
260
232
1250
390
260
350
1320
260
135
450
1120
G10.0 - BEARING 29420E
400 12 TON
300 200
14 TON
100
16 TON 18 TON 22 TON
0 0
RPM 700
10
20
30
40
50
60
70
80
20
100 Pump maximum flow (BFPD) Rotor Diameter (mm) Number of stages
Mechanical Bottom Lock Insertable Pump Pump Flow Rate@500RPM (BFPD) Rotor Diameter Number of Stages
90 100 110 Life (hours x 1000)
600
970 RPM
135
390
90
1180
6 Poles
135
260
135
1120
50 Hz
260
390
175
1320
400
260
260
262
1250
300
500
14 TON
390
260
393
1320
1160 RPM
135
390
108
1180
6 Poles
135
260
162
1120
60 Hz
260
390
208
1320
260
260
313
1250
390
260
470
1320
1460 RPM
135
390
136
1180
4 Poles
135
260
205
1120
50 Hz
260
390
263
1320
260
260
394
1250
1750 RPM
135
390
163
1180
4 Poles
135
260
245
1120
60 Hz
260
390
315
1320
260
260
473
1250
16 TON
200 18 TON 20 TON 22 TON
100
24 TON
26 TON
0 0
10
20
30
40
50
60
70
80
90
100
110
Life (hours x 1000)
RPM 700
G10.0 - BEARING 29430E
600 500 400
16 TON
300 18 TON
200
20 TON
30 TON
18. 35. 400 I M
20 TON
G10.0 - BEARING 29426E
100
9 Rotor diameter (mm) Geometry identification Number of stages
STANDARD SPEEDS
I = Insertable PC-Pump
Old Pump Nomenclature 9 GP - 20
Thrust Bearing’s Life
22 TON 24 TON 26 TON 28 TON
0 0
10
20
30
40
50
60
70
80
90 100 110 Life (hours x 1000)
Note: Life Charts based on L10 calculation.
23
DRIVE SYSTEMS Application Guideline of Elastomers to PCP Stator
Model G10.0 Characteristics: • Maximum Main Shaft Torque: 2000 ft.lb
Direct Drive Assembly
The selection of an elastomer for Progressing Cavity Pumps depends on oil composition (specific
• Hollow Shaft
gravity, aromatics, CO2, H2S contents, water cut), temperature of crude at pump level, abrasivity and chemical
• Transmission by Flexible Coupling
treatment that is sometimes applied to oil wells. The table below shows the main properties of the elastomers
• Internal Gear Reduction Ratio 3.7:1
more common in PCP applications:
• Maximum Motor Frame Size: 250 S/M (IEC) • Axial Load: 16, 18 or 22 ton @ 500 RPM • Hydraulic Backspin Brake: 3000 ft.lb (max. brake torque) • Flange: API 6B - 3 1/8” - 3000 PSI • Isolated Oil Reservoir for Hydraulic Brake • Polish Rod Size: 1 1/2”, 1” or 2 1/4” • Sucker Rod Connection: 1” or 1 1/8” API Pin • Speed Range: Fixed - 320 RPM (using 6 pole, 60 Hz motor) Variable - 160 to 415 RPM (using frequency converter)
Characteristics: • Maximum Main Shaft Torque: 2390 ft.lb
Belts and Pulleys Drive Assembly
• Hollow Shaft
• Heavy crudes with low contents of aromatics and/or presence of abrasives.
• Transmission by Belts and Pulleys • Internal Gear Reduction Ratio 3.7:1
• Light and medium crudes (26
