Manual Master e Ducato.pdf

July 15, 2019 | Author: Leonardo Vieira | Category: Turbocompressor, Injeção Eletrônica, Fusível (Elétrico), Direitos autorais, Relé
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MANUAL I NJEÇÃO DIESEL - RENAULR MAST ER E FI AT DUCAT O - EURO 5 1 ª Ed i ç ã o S e t e mb r o / 2 01 4 Desenvolvimentoo técnico: Desenvolviment RÔMULO ROQUE PIETA VÁLTER VÁL TER RAV RAVAGNANI AGNANI Projeto gráfico e ilustrações: CAMILA RUMPF JUANA OLAYA BERTHO CALAVIA Capa: DANIEL ALLEBR ALLEBRAND AND

ATENÇÃO! É pr oib ida a r epr odu ção t ota l ou pa rci al de sta ob ra, se m a expr ex pres essa sa au auto tori riza zaçã çãoo do de dete tent ntor or do COPY COPYRI RIGH GHTT.

Todos os Direitos Reservados e Protegidos pela Lei dos Direitos Autorais Nº 9610 de 19/02/1998 .

ATENÇÃO

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - CONSTELLATION EURO 5 (MOT (MOTOR OR MAN)

ÍNDICE MASTER

FUSÍVEIS E RELÉS 01 - FUSÍVEIS 01 - NA BATERIA 02 - NO COMPARTIMENTO DO MOTOR 04 - NO INTERIOR DO VEÍCULO 06 - NA UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC 07 - RELÉS 07 - NO COMPARTIMENTO DO MOTOR

DIAGRAMAS DIAGRAMAS 08 - INJEÇÃO ELETRÔNICA 08 - LOCALIZ LOCALIZAÇÃO AÇÃO DA UCE 09 - CONECT CONECTORES ORES ELÉTRICOS ELÉTRICOS DA UCE - LADO DO CHICOTE 10 - DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11 15 - REDE DE COMUNICAÇÃO CAN 15 - DIAGRAMA ELÉTRICO ELÉTRICO 16 - UNIDADE DE COMANDO DO HABITÁCULO 16 - LOCALIZAÇÃO LOCALIZAÇÃO DA UCH 17 - CONECT CONECTORES ORES ELÉTRICOS ELÉTRICOS DA UCH - LADO DO CHICOTE 18 - DIAGRAMA ELÉTRICO ELÉTRICO 22 - UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC 22 - LOCALIZ LOCALIZAÇÃO AÇÃO DA UPC 23 - CONECT CONECTORES ORES ELÉTRICOS ELÉTRICOS DA UPC - LADO DO CHICOTE 24 - DIAGRAMA ELÉTRICO ELÉTRICO TESTES TESTES E LOCALIZAÇÕES DE COMPONENTES 29 - 5º INJETOR - PARA LIMPEZA DO FILTRO DE PARTÍCULAS (DPF) 30 - BOMBA 1 DE REFRIGERAÇÃO REFRIGERAÇÃO DA EGR 31 - BOMBA 2 DE REFRIGERAÇÃO REFRIGERAÇÃO DA EGR 32 - BOMBA DE REFRIGERAÇÃO REFRIGERAÇÃO DO TURBO 33 - CORPO DE BORBOLETA AUXILIAR DA EGR 34 - CORPO DE BORBOLETA DA EGR 35 - ELETROVÁLVULA DE CONTROLE DO TURBO 36 - ELETROVÁLVULA DE DESVIO DA EGR 37 - ELETROVÁLVULA REGULADORA DE VAZÃO DO RAIL - M PROP 38 - INJETORES DE COMBUSTÍVEL 39 - INTERRUPTOR DO PEDAL DA EMBREAGEM 40 - INTERRUPTOR INTERRUPTOR DO PEDAL DO FREIO - BBP 41 - MÓDULO DAS VELAS AQUECEDORAS 42 - SENSOR DE CONTRAPRESSÃO DOS GASES DE ESCAPE 43 - SENSOR DE FASE DO MOTOR - CMP (HALL) 44 - SENSOR DE MASSA DE AR E TEMPE TEMPERAT RATURA URA DO AR - MAF/ACT 45 - SENSOR DE POSIÇÃO DO PEDAL DO ACELERADOR - SPA 46 - SENSOR DE PRESSÃO DO FILTRO DE PARTÍCULAS 47 - SENSOR DE PRESSÃO DO RAIL 48 - SENSOR DE PRESSÃO DO TURBO (APÓS O INTERCOOLER) 49 - SENSOR DE ROTAÇÃO DO MOTOR - CKP (INDUTIVO) 50 - SENSOR DE TEMPERATURA DA ÁGUA - CTS 51 - SENSOR DE TEMPERATURA DO CARACOL QUENTE DA TURBINA 52 - SENSOR DE TEMPERATURA DO COMBUSTÍVEL 53 - SENSOR DE TEMPERATURA NA ENTRADA DO FILTRO DE PARTÍCULAS 54 - SENSOR DE TEMPERATURA NA SAÍDA DO FILTRO DE PARTÍCULAS 55 - SONDA LAMBDA DE BANDA LARGA INFORMAÇÕES COMPLEMENTARES INFORMAÇÕES COMPLEMENTARES COMPLEMENTA RES 56 57 58 59

- PONTOS PARA SINCRONISMO DA CORRENTE - LÂMPADA DE LIMPEZA DO FILTRO DE PARTÍCULAS - PAINEL DE INSTRUMENTOS - RESET DA INDICAÇÃO DE REVISÃO - OSCILOGRAMA

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - CONSTELLATION EURO 5 (MOTOR MAN)

ÍNDICE DUCATO

FUSÍVEIS E RELÉS 62 - FUSÍVEIS 62 - NO COMPARTIMENTO DO MOTOR 64 - RELÉS 64 - NO COMPARTIMENTO DO MOTOR DIAGRAMAS DIAGRAMAS 66 - INJEÇÃO ELETRÔNICA 66 - CONECT CONECTORES ORES ELÉTRICOS ELÉTRICOS DA UCE - LADO DO CHICOTE 67 - DIAGRAMA ELÉTRICO DO SISTEMA MAGNETI MARELLI MJD 8F3.B1 TESTES TESTES E LOCALIZAÇÕES DE COMPONENTES 73 74 75 76 77 78 79 80 81 82 83 84 85 86

- INJETORES DE COMBUSTÍVEL - LINHA DE BAIXA PRESSÃO - SENSOR DE FASE HALL - CMP - SENSOR DE FLUXO DE AR - MAF - SENSOR DE POSIÇÃO DO PEDAL DO ACELERADOR - SPA - SENSOR DE PRESSÃO DIFERENCIAL DO FILTRO DE PARTÍCULAS - SENSOR DE PRESSÃO DO RAIL - SENSOR DE PRESSÃO DO TURBO - SENSOR DE ROTAÇÃO INDUTIVO - CKP - SENSOR DE TEMPERATURA DA ÁGUA - CTS - SENSOR DE TEMPERATURA DO COMBUSTÍVEL - SENSOR DE TEMPERATURA DOS GASES DE ESCAPE - 1 - SENSOR DE TEMPERATURA DOS GASES DE ESCAPE - 2 - SONDA LAMBDA DE BANDA LARGA

INFORMAÇÕES COMPLEMENTARES INFORMAÇÕES COMPLEMENTARES COMPLEMENTA RES 87 88 89 90 91

- PONTOS PARA SINCRONISMO DA CORRENTE - PAINEL DE INSTRUMENTOS - RESET DA INDICAÇÃO DE REVISÃO - LÂMPADA DE ÓLEO DO MOTOR PISCANDO - LÂMPADA DE LIMPEZA DO FILTRO DE PARTÍCULAS - OSCILOGRAMA 91 - SENSOR DE ROTAÇÃO X SENSOR DE FASE 92 - SENSOR DE MASSA DE AR - MAF DIGITAL

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

01

FUSÍVEIS NA BATERIA

VISTA LATERAL LATERAL ESQUERDA DO VEÍCULO

FUSÍVEIS

05b

03b

02b

01b

04b

FUSÍVEIS DESCRIÇÃO DOS FUSÍVEIS NOME

Fusível F-01b

INTENSIDADE

500A

DESCRIÇÃO

Fusíveis do F-01m até F-17m na caixa de fusíveis localizada no Motor.

Motor de Arranque e Alternador.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

FUSÍVEIS NO COMPARTIMENTO DO MOTOR

03

02 / 02

FUSÍVEIS DESCRIÇÃO DOS FUSÍVEIS NOME

INTENSIDADE

DESCRIÇÃO

Fusível F-01m Fusível F-02m Fusível F-03m Fusível F-04m Fusível F-05m Fusível F-06m Fusível F-07m

50A 40A 50A -

Fusível F-08m

70A

Não Utilizado. Não Utilizado. Fusível F-29m. Terminal 01 da UCE do ABS. Não Utilizado. Fusível F-28m. Não Utilizado. Fusíveis F-19i, F-20i, F-23i, F-24i, F-28i e F-29i. Também alimenta os fusíveis F-04i, F-15i e F-16i via Relé do Desemb. do Vidro Traseiro Traseiro (exceto caminhão).

Fusível F-09m

70A

Chave de Ignição, Fusíveis F-09i, F-10i, F-11i e F-22i. Também Também alimenta os fusíveis F-01i, F-02i, F-03i e F-27 (via Relé de Acessórios 2).

Fusível F-10m

50A

Alimentação do Eletroventilador Menor ( via Relé 1ª Velocidade do Eletroventilador Menor e Relé 2ª Velocidade do Eletroventilador Menor).

Fusível F-11m

50A

Fusível F-12m Fusível F-13m Fusível F-14m Fusível F-15m Fusível F-16m Fusível F-17m Fusível F-18m Fusível F-19m Fusível F-20m Fusível F-21m Fusível F-22m

60A 60A 70A 60A 60A 25A 15A -

Unidade de Proteção e Comutação (UPC), Eletroventilador Maior ( via Relé 1ª Vel. do Eletroventilador Maior e Relé 2ª Velocidade do Eletroventilador Maior). Velas de Pré-Aquecimento da Água do Ar Quente (via Módulo). Velas de Pré-Aquecimento da Água do Ar Quente (via Módulo). Velass Aquecedoras Vela Aquecedoras do Motor (via Módulo). Módulo). Unidade de Proteção e Comutação (UPC). Unidade de Proteção e Comutação (UPC). Não Utilizado. UCE do Motor. Componentes Diversos Alimentados Pelo Relé Principal. Não Utilizado. Não Utilizado. Não Utilizado.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

FUSÍVEIS NO INTERIOR INTERIOR DO VEÍCUL VEÍCULO O

FUSÍVEIS DESCRIÇÃO DOS FUSÍVEIS NOME

INTENSIDADE

Fusível F-01i Fusível F-02i Fusível F-03i Fusível F-04i Fusível F-05i Fusível F-06i

10A 15A 10A 5A 5A 25A

Rádio.

Fusível F-07i

25A

Faróis Dianteiros, Lâmpadas do Espelho Retrovisor, Tomada Tomada do Reboque e Lanternas Traseiras Traseiras (Via Unidade de Comando do Habitáculo). Habitáculo).

Fusível F-08i Fusível F-09i

15A 15A

F-25i e F-26i (Via R-08 : Relé de Ativação das Luzes de Presença Laterais).

Fusível F-10i

5A

Fusível F-11i

10A

Fusível F-12i

5A

Fusível F-13i

15A

DESCRIÇÃO

Isqueiro e Tomada 12V (Localizada no Compartimento Central da Cabine). Tomada 12V Localizada na Segunda Fila de Assentos (somente ônibus). Desembaçador dos Retrovisores Elétricos. Painel de Instrumentos, Conector de Diagnóstico e UCE Anti-Roubo. F-21i e Travas Elétricas (Via Unidade de Comando do Habitáculo).

Buzina (Via Relé da Buzina). UCE do ABS e Sensor de Aceleração do ESP (Via Unidade de Comando do Habitáculo). Luzes da Cabine do Motorista, Luzes de Teto Teto da Carroceria, Comando dos Retrovisores Elétricos, Sensor do Pedal do Freio (BPP), Central do Relógio e Temperatura Exterior e Sensor de Chuva e Luminosidade. Luminosidade. (Via Unidade de Comando do Habitáculo). Linha 50 Para a Unidade de Comando do Habitáculo. Luzes de Freio (Via Relé das Luzes de Freio em alguns modelos) e Sensor do Pedal do Freio - BPP. Comando dos Vidros Elétricos e UCE do Ar Condicionado. Também Alimenta a Chave de Seta, UCE do ABS e Sensor de Aceleração do ESP (Via Unidade de Comando do Habitáculo).

Fusível F-14i

5A

Fusível F-15i

20A

Desembaçador do Vidro Traseiro Esquerdo (Exceto Caminhão).

Fusível F-16i

25A

Desembaçador do Vidro Traseiro Direito (Exceto Caminhão).

Fusível F-17i

15A

Linha 15 para a Chave de Seta.

Fusível F-18i

5A

Fusível F-19i

-

Linha 15 Para a UCH e para a Antena do Imobilizador de Partida. Não Utilizado.

05

02 / 02

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

08

INJEÇÃO ELETRÔNICA LOCALIZAÇÃO DA UCE

VISTA GERAL DO MOTOR

UCE

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

10

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11

01 / 05

R-02: Relé Principal Ctr. Neg. do Relé Principal

85

B/L3

LR/PR

B/Q3

VD/PR

B/Q4

VD/PR

C/D1

AM/PR

C/H1

PR/BR

C/H4

BR/PR

C/G4

BR/PR

LR/PR

F-03b (40A)

VM

30

F-19m 87 (15A) F-13u (5A) M R

RX VD/PR

Eletrovalvula Reguladora de Vazão do Rail (M-PROP)

1 2

VD/PR

B/E1

RS/PR

A/B2

RX/PR

Sinal

RX/PR

5

A/C2  Aprox. 2,49 VDC A/D2  Aprox. 2,91 VDC A/A2 Ctr. Neg. B/P1  Aquecedor PWM

MR/PR

Sinal

MR/PR

BR/PR

Alimentaç Alim entação ão Alimentaçãoo + Alimentaçã

BR/PR

1 2 6 3 4

-

U

C

E

BG BG

bateria

Alimentação Positiva (Linha 15) via Terminal CN1/04 da UPC

B/D4

Referência 2,84 VDC

-

VM

VD/PR

F-18m (25A)

+

86

RX RS/PR

Eletroválvula de Desvio da EGR

2 1

BG

Aquecedor 100 Hz

BG

Aquecedor Positivo

MR

Injetor 5

Resistor 106 Ω (enntr (e tree 90 e 12 120 0 Ω)

Sonda Lambda 1 de

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

11

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11

Contro Con trole le -

A/O4 A/N4

VD/PR BG/PR

VD/PR BG/PR

1 6

5VDC Posição

A/G2 A/F2

RX/PR BR/PR

RX/PR BR/PR RX/PR

5 4 2

RX/PR

1

BG/PR

3 2 6 5

Contro Con trole le +

A/M1

02 / 05

M

Motor da Borboleta

Sensor de posição da borboleta

Corpo de Borboleta da EGR

RX/PR

A/B3 BG/PR 5VDC A/A3 RS/PR Contro Con trole le + A/M4 VD/PR Contro Con trole le - A/L4 CZ/PT Posição

RS/PR VD/PR CZ/PR

Sensor de posição da borboleta

M

Corpo de Borboleta Auxiliar da EGR

Motor da Borboleta

E C U ot

r B/J2 B/K2 MAF B/H2 ACT

o

d

o

M

o

CZ/PR RS/PR LR/PR

Alimentação Positiva via Terminal 5 do Relé Principal

n

d o

m

a B/J3

RS/PR

F-02m (15A)

CZ/PR RS/PR LR/PR RX

1 2 4 3

RX RS/PR

3 2

Medidor de Massa e Temperatura Te mperatura do Ar - MAF/ACT

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

12

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11

A/H4 A/G4

E C U

VD/PR

VD/PR

BG/PR

BG/PR

A/F4 A/E4

VD/PR

VD/PR

CZ/PR

CZ/PR

A/G3 A/F3

RS/PR

RS/PR

LR/PR

LR/PR

A/D4 A/C4

VD/PR

VD/PR

CZ/PR

CZ/PR

A/A4 A/B4

CZ/PR

CZ/PR

RX/PR

RX/PR

1 2

Sensor de Temperatura da Água

1 2

Sensor de Temperatura do Combustível

1 2

2 1

1 2

ot

r M

o

5VDC

B/L2 B/K1 B/J1

BR/PR RX/PR

BR/PR RX/PR

BG/PR

BG/PR

3 2 1

B/M3

RS/PR

RS/PR

3

o d d

o

03 / 05

Sensor de Temperatura Na Saída do Filtro de Partículas Sensor de Temperatura Na Entrada do Filtro de Partículas Sensor de Temperatura no Caracol Quente da Turbina

Sensor de Pressão dos Gases de Escape

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

13

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11

Controle Contro le + Contro Con trole le -

A/P1 A/Q1

BG RX/PR

Contro Con trole le +

A/P2 A/Q2

RX/PR BR/PR

A/P3 A/Q3

RS/PR LR/PR

Contro Con trole le -

Contro Con trole le + Contro Con trole le -

04 / 05

1 2

1 2

Injetor 1

Injetor 2

1 2

Injetor 3

Injetores de Combustível

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

14

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO DO SISTEMA EDC17C11

05 / 05

Sistema de Arrefecimento do Motor 5VDC

A/E3 A/L1 A/E2

C B A

F-11m (50A)

R-01: Relé da 2ª Velocidade (Velocidade (Velocidade Baixa) do Eletroventilador Maior 1

V

Alimentação Positiva (Linha 30)

Sensor de Pressão

M

2

PR

VM

VD

3 V M

2

BG/PR

5

2 1 Resistor

BR

3

R-03: Relé da 1ª Velocida Velocidade de (Velocidade (Velocida de Alta) do Eletroventilador Maior

PR CZ

1 2

M

Eletroventilador Maior

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

16

UNIDADE DE COMANDO DO HABITÁCULO LOCALIZAÇÃO DA UCH

VISTA PARCIAL PARCIAL DO INTERIOR DO VEÍCULO

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

17

UNIDADE DE COMANDO DO HABITÁCULO CONECT CONE CTORES ORES ELÉ ELÉTRI TRICOS COS DA UCH - LADO LADO DO CHIC CHICOTE OTE

UNIDADE DE COMANDO DO HABITÁCULO - UCH

Conector A Conector C Conector B Conector D

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

18

UNIDADE DE COMANDO DO HABITÁCULO DIAGRAMA ELÉTRICO

F-07i (25A)       C       r      o        t       c 

01

05

VM/AZ

01 / 04

+

-

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

19

UNIDADE DE COMANDO DO HABITÁCULO DIAGRAMA ELÉTRICO

02 / 04

Terminal 30 da UCE do ABS

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

20

UNIDADE DE COMANDO DO HABITÁCULO DIAGRAMA ELÉTRICO

26

RX/VM

Vai para a Tomada do Reboque

03 / 04

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

21

UNIDADE DE COMANDO DO HABITÁCULO DIAGRAMA ELÉTRICO

Terminal A/27 da UCH 01

BG/VM

BG LR

04 / 04

3

2

Trava Elétrica da 5 Porta do Passageiro 6

PR RX

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

22

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC LOCALIZ LOCA LIZAÇÃ AÇÃO O DA UPC

VISTA GERAL DO MOTOR

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC

23

01 / 02

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC

02 / 02

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC

25

01 / 04

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC

02 / 04

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

UNIDADE DE PROTEÇÃO E COMUTAÇÃO UPC

27

03 / 04

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

58

PAINEL PA INEL DE INSTRUMENTOS - RESET DA INDICAÇÃO DE REVISÃO

PROCEDIMENTO PARA RESET DA INDICAÇÃO DE REVISÃO Nos veículos Renault MASTER, o reset da indicação de revisão pode ser feito manualmente, através do cursor existente na extremidade da haste de comando dos limpadores do para-brisa.

quilometragem restante para a próxima revisão);

03

Nesse instante, pressione e mantenha pressionada por aproximadamente 10 segundos a tecla " rolar para para baix baixo" ou a tecla tecla " rolar para para cima" , até que a indicação " R evisão" comece a evisão" piscar;

04

Aguarde a indicação indicação " Revisão" piscar por 4 vezes. Feito isso, a indicação de revisão estará resetada, e a nova quilometragem até a próxima revisão será mostrada;

05

Desligue a ignição.

PROCEDIMENTO: 01 Ligar a ignição sem dar partida; 02

Com a chave de ignição ligada, vá clicando na tecla tecla " rolar para para baix baixo" ou na tecla tecla " rolar para cima" até que a mensagem " R evisão" evisão" apareça no computador de bordo (figura abaixo). Feito isso, além alé m da mensagem mensage m ”Revisão“, também é mostrado no painel qual a

PAINEL MASTER VISTA GERAL GERAL DO INTERIOR DO VEÍCULO

DETALHE DA HASTE DE COMANDOS Tecla "Rolar para cima"

Tecla "Rolar para baixo"

PAINEL DE INSTRUMENTOS

Luz indicadora de manutenção

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

59

OSCILOGRAMA SENSOR DE ROTAÇÃO X SENSOR DE FAS FASEE (ESCALA 10,00 MILISSEGUNDOS)

EM MARCHA-LENTA

Canal 1 5,00 V

Tempo: 10,00 ms

Canal 2 5,00 V

• CA Sens nsor or de ro rota taçã çãoo in indu duti tivo vo:: Si Sina nall me medi dido do en entr tree o te term rmin inal al H4 (f (fio io ver verde de)) do con conect ector or B da UC UCE E (t (ter ermi mina nall 1 CANA NAL L 1: Se do se sens nsor or)) e a ma massassa- co com m o mo moto torr em ma marc rcha ha-l -len enta ta;; • O si sina nall do se sens nsor or de ro rota taçã çãoo va vari riaa pr prin inci cipa palm lmen ente te co com m a ro rota taçã çãoo do mo moto torr - qu quan anto to ma maio iorr a ro rota taçã ção, o, ma maio iorr a te tens nsão ão VACencont VAC encontrada; rada; CANA NAL L 2: Sensor de fase HALL: Sinal medido entre o terminal J3 (fio rosa e preto) do conector B da UCE (terminal 2 • CA dosenso dosen sor)e r)e a ma mass ssaa - co com m o mo moto torr emmar emmarch chaa le lent nta. a.

Canal 1 5,00 V

CANA CA NAL L 1 Se

Tempo: 5,00 ms

Canal 2 5,00 V

de ta taçã çã in indu duti ti

Si l

dido di do

tr

te in inal al H4 (f (fio io

de)) do de

ect B da UC UCE E (t mi l 1

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

60

OSCILOGRAMA ELETROVÁLVULA REGULADORA DA PRESSÃO DO RAIL - MPROP CONTROLE CONTR OLE DAS VELAS AQU AQUECEDO ECEDORAS RAS

MPROP - COM A CHAVE DE IGNIÇÃO IGNIÇÃO LIGADA

Canal 1 5,00 V

Tempo: 5,00 ms

• CA CANA NAL L 1: Sinal medido entre o terminal D4 (fio verde e preto) do conector B da UCE e a massa ou entre o

terminal 2 (fio verde e preto) da MPROP e a massa - com a chave de ignição ligada. VELAS AQUECEDOR AQUECEDORAS AS - EM MARCHA-LENTA MARCHA-LENTA

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - RENAULT MASTER EURO 5

61

OSCILOGRAMA CONTROLE DAS REDES CAN - REDE CAN 1

REDE CAN 1 HIGH

Canal 1 1,00 V

Tempo: 200,00 us

CANA NAL L 1: Sin • CA inal al me medi dido do en entr tree o ter ermi mina nall 39 (f (fio io la larran anja ja)) do co cone nect ctor or A da UC UCH H e a mas assa sa,, co com m tu tuddo co cone nect ctad adoo e a chave cha ve de ign igniçã içãoo lig ligada. ada.

REDE CAN 1 LOW

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

62

FUSÍVEIS NO COMPARTIMENTO DO MOTOR

01 / 02

VISTA GERAL DO MOTOR

FUSÍVEIS BATERIA

CAIXA DE FUSÍVEIS E RELÉS 20 22 11 17

01

21 18 23 02 05

70 06 73 80A

72 70A

71 125A

07 04 08 03 30 09 09

16 19 15

10 14 24

DESCRIÇÃO DOS FUSÍVEIS - 1 NOME

INTENSIDADE

DESCRIÇÃO

Fusível MAXI-1

70A

Alimentação do painel de instrumentos.

Fusível MAXI-2

50A

Alimentação do relé da Vela aquece dora (Termoavviadore). (Termoavviadore).

Fusível MAXI-3

30A

Alimentação do comutador de ignição. Alimentação do módulo do sistema de freio ABS.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

FUSÍVEIS NO COMPARTIMENTO DO MOTOR

63

02 / 02

DESCRIÇÃO DOS FUSÍVEIS - 2 DESCRIÇÃO

NOME

INTENSIDADE

Fusível MAXI-7

60A

Alimentação do relé da 2ª veloc. eletroventilador 1.

Fusível MAXI-8

30A

Alimentação do limpador do pára-brisas.

Fusível F-09

15A

Alimentação do relé do farol auxiliar.

Fusível F-10

15A

Alimentação da buzina.

Fusível F-11

15A

Alimentação do relé de partida a frio, sensor VSS e sensor de presença de água.

Fusível F-14

10A

Alimentação do farol alto direito.

Fusível F-15

10A

Alimentação do farol alto esquerdo e regulagem de altura dos faróis.

Fusível F-16

7,5A

Alimentação (linha 15) da central code e da UCE do sistema de injeção diesel.

Fusível F-17

10A

Alimentação do relé da bomba de baixa e da UCE do sistema de injeção diesel.

Fusível F-18

7,5A

Alimentação (linha 30) da central code e do relé principal da injeção diesel.

Fusível F-19

7,5A

Alimentação do relé de corte do compressor do A/C.

Fusível F-20

30A

Alimentação do relé do aquecedor do combustível.

Fusível F-21

15A

Alimentação do relé da bomba de baixa pressão de diesel.

Fusível F-22

20A

Alimentação da UCE do sistema de injeção diesel.

Fusível F-30

15A

Alimentação do relé do farol baixo.

Fusível F-70

150A

Alimentação do comutador de ignição.

Fusível F-71

125A

-

Fusível F-72

70A

-

Fusível F-73

80A

Alimentação da central do A/C.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

64

RELÉS NO COMPARTIMENTO DO MOTOR

01 / 02

VISTA GERAL DO MOTOR

RELÉS ACIMA DA TAMPA DE VÁLVULAS

13

CAIXA DE FUSÍVEIS E RELÉS

01

02

03

04

05

07

06

NO RADIADOR

08

09

10

11

12

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

RELÉS NO COMPARTIMENTO DO MOTOR

DESCRIÇÃO DOS RELÉS - 2 NOME

DESCRIÇÃO

Relé R-07

Relé da 2ª velocidade do eletroventilador maior (velocidade alta).

Relé R-08

Relé do farol auxiliar.

Relé R-09

Relé do farol alto.

Relé R-10

Relé da buzina.

Relé R-11

Relé do limpador do pára-brisas.

Relé R-12

Relé do farol baixo.

Relé R-13

Módulo das velas aquecedoras.

Relé R-14

Relé do eletroventilador auxiliar.

65

02 / 02

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

66

INJEÇÃO ELETRÔNICA CONECTORES CONECT ORES DA UCE - LADO DO CHICOTE CHICOTE

UCE

Conector B

Conector A

CONECTO CONE CTOR RA 29 02

07 28

01

50

03

72

04 05

94 73

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

67

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

30 02 04 01 50

AM/PR

Caixa de Fusíveis e Relés 85 R06 - Relé do Compressor do AC 86 F18 (7,5A)

05

PR PR PR

VM/VD

F

01 / 06

04 A r

01

87

Compressor do AC

o t c e n o C

30 F19 (7,5A)

24

F70 (150A) Linha 30 A A

+

23

bateria

12

01

33 88 03 05 06

E C U

VM/VD LR/PR

10 08

85 R03 - Relé Principal 86

VM/PR

-

r o t

18

30 Linha 15 F-16 (7,5A)

e

02

o

94

PR

07

r

86

A

a c

r

n ot

29

86 n o C

C e

85

d d

e

78

di

a

c e n o C

Bomba de Combustível 16

04 03

MR

06 e

o

85

o t

F21 (15A) 30 R04 Relé da Bomba 87

BR/PR

d m

B A

C

M d

Chave de Ignição

n

11

o

31

o

r o

F03 (30A)

87

c

F11 (15A)

ot

30

F22 (20A) A

F

VM/PR VM/PR

MR/AM

30 R19 - Relé do aquecedor do Filtro de combustível 87 F20 F A (30A) r

22

t

o

Sensor Integrado do Filtro de Combustível 02 e

c

VM

03 A

A

n

n C

56 80

CZ/VD

Resistor de Aquecimento do Diesel r

o

U

-

PR CZ/VD

04 01 02 c

t

o

C

o

n

e

Sensor de Temperatura do Combustível

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

68

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

R07 - Relé da Velocidade Alta do Eletroventilador R05 - Relé da Velocidade Baixa do Eletroventilador

10

VD

21

04

74

PR/VD

28

Linha 30 A A

F07 (60A)

F06 (40A) B

+

bateria

E R

30 86

86

R07

R02 - Relé do Eletroventilador do Intercooler 03

F70 (150A)

Caixa de Fusíveis e Relés F02 (50A)

02 / 06

87

85

85

30

30

86

R05 87

F

R14 - Relé do Eletroventilador Auxiliar 85

87

A r o t c

A e n o C

30

85

B

Eletroventilador Auxiliar

R02 86

04

11

MR

Eletroventilador do Intercooler c

ot

r

A

87

Eletroventilador de Arrefecimento

Resistência A

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

69

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

F18 (7,5A)

Caixa de Fusíveis e Relés

F70 (150A) A

23 A

12

03 / 06

Linha 30

F A o t c e

85 n o C

01 r

33

VM/VD

86

10

30 R03 - Relé Principal 87

ot c e

F17 (05A) n o C

Conector AF 32 Controle Negativo Aquecedor -PWM Aprox. 3,82 VDC (aquecido) Aprox. 4,24 VDC (aquecido)

SONDA

Aquecedor Positivo 73

LR/VM

87 86 64

bateria

r

A

+

CZ/VM LR/VM

AZ/AM

Aquecedor 10 Hz Alimentaçã Alime ntaçãoo -

AZ/VM

Alimentaçã Alime ntaçãoo +

AZ/VM

PR/RX

Sinal

PR/RX

AZ/AM

5 3 6 4 2

Resistor

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

70

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

Caixa de Fusíveis e Relés

F18 (10A)

F70 (150A) A

23 A

12

04 / 06

Linha 30

F A

+

bateria

r o t c e n o

85

30

86

87

R03 - Relé Principal

C

01

33

VM/VD

10

F02 (50A)

F11 (15A) A r

Conector AF 07 ot c e n o C

19

CZ

93

BR/VM

AC B EA-11 EA-06 EA-07 EA-09 EA-10 EA-01 EA-02

Módulo de Comando das Velas Aquecedoras

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

71

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

05 / 06

02

MR/PR

1

17

BR/AZ

2

32

RS

1

47

CZ

2

31

MR/BR

1

46

LR/AZ

2

01

LR

1

16

BR

2

1

2 Injetores de Combustível

3 4 B c

ot

r

14

RX/BR

1

o

29

RS/PR

2

C

n

e

Sensor de Rotação do Motor - CKP Indutivo

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

72

INJEÇÃO ELETRÔNICA DIAGRAMA ELÉTRICO SISTEMA MAGNETI MARELLI MJD 8F3.B1

06 / 06

Corpo de Borboleta da EGR 5VDC

21

AZ/BR

EGR

43

AZ

24

RX

1 5 3

45

AZ/PR

2

60

CZ/VM

B r

Sensor de posição da Borboleta

M

6

ot

Motor da Borboleta da EGR

c e n o C

Corpo de Borboleta Auxiliar da EGR

22

BR/PR

BR/PR

Borboleta 56 09

AM/PR

AM/PR

LR

LR

1 5 3

15

AZ/RS

AZ/VD

2

30

AM/RS

AM/VD

6

5VDC

Sensor de posição da borboleta

M

UCE do Imobilizador (CODE) 90

VD/AM

VD/AM VD

06 05

Motor da Borboleta

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

INJETORES DE COMBUSTÍVEL

INFORMAÇÕES RESUMIDAS Vazão do retorno dos injetores - Com o motor em marcha-lenta (em temperatura operacional), em 2 minutos de ensaio, deve vazar pelo retorno do injetor entre 13 e 21 mililitros de diesel. - Com o motor a 4000 RPM, em 2 minutos, deve vazar pelo retorno de cada injetor entre 43 e 65 mililitros de diesel. Teste da Resistência elétrica dos injetores - Entre 0,20 e 3,00 Ohms. Teste do Sinal de controle dos injetores - Durante a partida ou com o motor funcionando deve haver pulsos em ambos os terminais dos injetores.

INFORMAÇÕES DETALHADAS LOCALIZAÇÃO

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

74

LINHA DE BAIXA PRESSÃO

INFORMAÇÕES RESUMIDAS -Pressão: De 4,50 a 6,00 Bars. -Estanqueidade: Não há estanqueidade na linha de baixa pressão, por isso quando se desliga o motor, a pressão cai a zero.

INFORMAÇÕES DETALHADAS

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

75

SENSOR DE FASE HALL - CMP

INFORMAÇÕES RESUMIDAS Sinal do sensor: O sinal deve ser verificado com o auxílio de um analisador de polaridade conectado ao terminal 2 (fio branco e amarelo) do conector do sensor - com os chicotes do sensor e da UCE conectados. Durante a partida ou com o motor funcionando, devem ser observados pulsos de tensão no terminal indicado - os LEDS do analisador de polaridade devem piscar.

INFORMAÇÕES DETALHADAS LOCALIZAÇÃO Direcionado para a polia do eixo comando de válvulas.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

76

SENSOR DE FLUXO DE DE AR - MAF

INFORMAÇÕES RESUMIDAS Sinal do sensor - Terminal 4 (fio azul e vermelho): - Em marcha-lenta, o sinal medido no terminal 4 do sensor deve estar entre 2,00 e 3,00 Volts DC. Tensão de Referência da UCE para o sensor - Terminal 3 (fio azul): - Em marcha-lenta, a tensão de referência (da UCE para o sensor) medida no terminal 3 do sensor deve estar entre 2,00 e 2,50 Volts DC.

INFORMAÇÕES DETALHADAS LOCALIZAÇÃO Na tubulação de admissão de ar, na

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE POSIÇÃO DO DO PEDAL DO ACELERADOR - SPA SPA

INFORMAÇÕES RESUMIDAS Sinal do sensor SPA 1 - Terminal 6: No terminal 6 (fio cinza e vermelho) do conector do sensor. Com a chave de ignição ligada, a tensão medida deve estar entre 0,30 e 0,45 V olt DC (com o pedal livre) e entre 1,60 e 2,00 V olts DC (com o pedal totalmente acionado). Esta variação deve ocorrer sem saltos ou interrupções. Sinal do sensor SPA 2 - Terminal 4: No terminal 4 (fio cinza e verde) do conector do sensor. Com a chave de ignição ligada, a tensão medida deve estar entre 0,60 e 0,90 V olt DC (com o pedal livre) e entre 3,20 e 4,00 V olts DC (com o pedal totalmente acionado). Esta variação deve ocorrer sem saltos ou interrupções.

INFORMAÇÕES DETALHADAS LOCALIZAÇÃO

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

78

SENSOR DE PRESSÃO DIFERENCIAL DO FILTRO DE PARTÍCULAS

INFORMAÇÕES RESUMIDAS Teste do sensor de pressão diferencial do filtro de partículas: Em marcha-lenta o sinal no terminal 01 (fio verde e amarelo) do conector do sensor deve estar entre 0,42 e 0,73 Volts DC. Acelerando-se deve ultrapassar os 0,73 Volts DC.

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE PRESSÃO DO RAIL

INFORMAÇÕES RESUMIDAS Teste do sensor de pressão do Rail: •Durante a partida, o sinal no terminal 2 (fio amarelo) do conector do sensor deve ser maior que 1,00 Volt DC (pressão maior que 300 Bars).

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

80

SENSOR DE PRESSÃO PRESSÃO DO TURBO

INFORMAÇÕES RESUMIDAS Teste do sensor de pressão do turbo: - Em marcha-lenta o sinal no terminal 4 (fio rosa e branco) do conector do sensor deve estar entre 1,40 e 1,90 Volts DC (ao nível do mar).

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE ROTAÇÃO INDUTIVO - CKP

INFORMAÇÕES RESUMIDAS Distância sensor X Roda fônica: A distância é fixa, não há regulagens. Sinal do sensor de rotação - CKP: Maior que 0,600 Volt AC - durante a partida e com boa condição de carga da

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

82

SENSOR DE TEMPERATURA DA ÁGUA ÁGUA - CTS

INFORMAÇÕES RESUMIDAS Sinal do sensor de temperatura da água - CTS: O sinal no terminal 1 (fio azul e marrom) do conector do sensor deve estar entre 0,66 e 0,41 Volts DC (com a temperatura do motor entre 80 e 100ºC).

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE TEMPE TEMPERA RATURA TURA DO COMBUSTÍVEL

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84

MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE TEMPERATURA DOS GASES DE ESCAPE - 1

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

SENSOR DE TEMPERATURA DOS GASES DE ESCAPE - 2

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

86

SONDA LAMBDA DE BANDA LARGA

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MANUAL DOUTOR-IE MANUAL INJEÇÃO DIESEL - FIAT DUCATO EURO 5

PONTOS PARA SINCRONISMO DA CORRENTE

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