Manual Gratis Spark 800

“Manual de Mantenimiento: Chevrolet Spark 800cc/Daewoo Matiz” está protegido por las Leyes Nacionales e Internacionales de Derechos de Autor.

Queda prohibida la reproducción o distribución de los contenidos de este libro por cualquier medio mecánico o electrónico, ya sean fotocopias, distribución vía e-mail, enlaces de descargas, sitios Web no autorizados o similares sin autorización del autor.

Jorge E. Penagos P.

© Todos los Derechos Reservados

ISBN: 978-9942-02-587-6

CONSEJOS PARA USAR EL MANUAL Empieza por el capítulo que te resulte más fácil de entender y aplicar en tu caso, dedica algunos minutos a revisar todo el contenido del manual ya que te servirá de mucho cualquier detalle que observes y asimiles. No te frustres intentando hacer todo a la vez, realizando una cosa por vez tomarás confianza y destreza, conocerás tu automóvil poco a poco lo que te dará confianza y satisfacción. No importa si desconoces totalmente la mecánica de tu automóvil, con este manual, tu intuición y dedicación lograrás en poco tiempo poner tu vehículo a punto AHORRANDO TIEMPO, DINERO Y MOLESTIAS. Te felicito por haber adquirido este manual y dejo en tus manos una guía útil, sencilla y práctica.

ÍNDICE Capítulo 1: Cambio de pastillas de frenos 1.1.1.2.1.3.1.4.-

Introducción Herramientas para el cambio de pastillas de freno Cambio de pastillas pastill as de freno en neumático delantero izquierdo Cambio de pastillas pastill as de freno en neumático derecho

9 10 12 12 17

Capítulo 2.- Líquido de frenos

22

2.1.2.2.2.3.2.4.2.5.2.6.-

23 25 26 28 30 31

Cuándo se debe reemplazar el líquido de frenos? Cambio de líquido de frenos: procedimiento procedimient o Drenaje en frenos posteriores Drenaje en freno delantero derecho Drenaje en freno delantero izquierdo Qué resultados debo esperar?

Capítulo 6.- Refrigerante (Coolant)

59

6.1.6.2.6.3.6.4.6.5.-

60 62 63 63 63

Introducción Proporción agua/etilenglicol agua/etilengli col Materiales para el cambio de líquido refrigerante refrigerant e Cuidados al drenar el refrigerante caliente Drenaje y cambio del líquido refrigerante

Capítulo 7.- Cambio y limpieza de bujías

66

7.1.7.2.7.3.7.4.7.5.7.6.7.7.-

67 67 67 68 71 72 74

Introducción Función de la bujía Composición de una bujía Bujías para Chevrolet Spark 800/Daewoo Matiz Medición y calibración de holgura de las bujías Cambio de bujías Cambio de bujías BPR5EY-11(GM#:94535748) BPR5EY-11(GM#: 94535748) en imágenes

GENERAL GENERAL ENGINE INFORMATION INFORMATION 1A – 11

CHECKING ENGINE FLUID LEVEL

3. Remove the the oil drain plug plug (c) and draw draw oil off.

Check the engine fluid level or condition. If needed, refill or replace the oil. Check the engine oil level within engine normal operating temperature as follows ; 1. After stopping stopping the engine, engine, wait for a few minutes minutes to accumulate oil into the oil pan. 2. After pulling out out the oil level gauge gauge (a), (a), check the the oil level. 3. Clean the the oil level gauge gauge and insert insert the gauge into into guide. 4. After pulling out the oil level gauge gauge again, recheck recheck the oil level and insert the gauge into guide again. Important: Oil Important:  Oil level should be between “MIN” mark and “MAX” mark. 5. If oil level is below below the “MIN” mark, mark, refill engine engine oil as much as the demanded quantify. Important:  Important:   If checking oil level under the engine cold condition, oil is not accumulated into oil pan quickly and correct level checking can not be performed. Therefore, wait until temperature reaches the normal operating condition and check the engine oil level.

D102A302

4. After drawing drawing oil completely, completely, tighten the oil drain plug to 30–40 Nm (22–30 lb-ft). 5. Replace Replace the oil filter using using the oil filter wrench 09915–47341 (d).   

Remove the air cleaner/resonator/snorkel assembly. After removing the bolts, remove the heat shield. Loosen the power steering pump cap screw and

1A – 12 GENERAL GENERAL ENGINE INFORMATION INFORMATION

CHECKING ENGINE TIMING BELT After checking the timing belt for looseness, crack, wear or tension, replace the belt if necessary.

CHECKING ACCESSORY BELT After checking the alternator belt (e), air conditioning/  power steering belt (f), air conditioning belt (g), power steering belt (h), for looseness, crack, wear or tension, replace the belt if necessary.

D102A305

2. Remove the spark spark plugs from cylinder cylinder head head using a wrench. 3. Measure Measure the spark plug clearance clearance (k) with with the filler gauge. If measured value is not within the specified value, adjust the grounding electrode. When installing new spark plug, check the clearance for equality and install it.

D102A304

GENERAL GENERAL ENGINE INFORMATION INFORMATION 1A – 13

CHECKING AIR CLEANER ELEMENT

CHECKING FUEL SYSTEM

If the air cleaner element becomes dirty, engine efficiency could be deteriorated.

Check the fuel system as follows ; 

Check the fuel line or line connection portion for damage or leakage.

Especially, if a vehicle frequently runs on a dusty road, check and replace the element often.



Check the fuel hose surface for damage.



Check the fuel cap for looseness.

CHECKING FUEL FILTER

CHECKING HOSE SYSTEM

If fuel filter is i s used over the specified period, engine efficiency is deteriorated by dust or foreign material.

Check the engine vacuum hose, PCV hose or canister hose as follows ;

Therefore, replace a new one within the specified period.



Check the hose surface for damage by heat or machine.



Check the hose for hardening, crack, tear, or coming off.

Be sure to check the element often.

1A – 14 GENERAL GENERAL ENGINE INFORMATION INFORMATION

SPECIFICATIONS GENERAL SPECIFICATIONS

Vehicle Capacity

Engine Information

Application Maximum Speed Gradeability Minimum Turning Radius Bore × Stroke Displacement Compression Ratio Maximum Power Maximum Torque Ignition Timing (Ignition Sequence) Air Conditioning System (ON) Idle Speed Air Conditioning System (OFF) Engine Ignition Type Distributor Starter Unleaded Leaded Fuel Injection Type Fuel Pump Fuel Filter Spark–Plug

Description 144 km/h (90 mph) 0.420 tan θ 4.5 m (14.8 ft) 68.5 × 72.0 mm (2.70 × 2.83 inch) 796 cm3 (48.6 in3) 9.3 : 1 37.5 KW (6,000 rpm) 68.6 Nm (50.59 lb-ft) (at 4,600 rpm) 5 BTDC (1–3–2) / 10 BTDC (1–3–2) 1,000 ± 50 rpm 950 rpm Overhead Cam L–3 Direct Ignition System (DIS) /  High Energy Ignition (HEI) Optical Sensor Type SD 80 BPR5EY–11, RN9YC4, WR8DCX BPR5EY, BPR5EY, RN9YC, WR8DC MPI Electric Motor Pump Cartridge

GENERAL GENERAL ENGINE INFORMATION INFORMATION 1A – 15

ENGINE PERFORMANCE CURVE



Maximum Power : 51 PS (37.5 KW) (at 6,000 rpm)



Maximum Torque : 7 Kgm (68.6 Nm) (at 4,600 rpm)

SECTION 1B

SOHC ENGINE MECHANICAL CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a  tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable  will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise  noted.

TABLE OF CONTENTS Description and Operation . . . . . . . . . . . . . . . . . . 1B-2

Air Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . 1B-14

Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-2

Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . 1B-15

Engine Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 1B-2 Cylinder Head and Valve Train . . . . . . . . . . . . . . 1B-2

Positive Crankcase Ventilation (PCV) Hose and Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-15

Engine Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3

Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-16

Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3

Exhaust Manifold (Typical) . . . . . . . . . . . . . . . . . 1B-18

Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-3

Exhaust Manifold (Euro III) . . . . . . . . . . . . . . . . 1B-20

Piston, Piston Ring and Piston Pin . . . . . . . . . . . 1B-3

Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-21

Timing Belt and Pulley . . . . . . . . . . . . . . . . . . . . . 1B-4

Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-23

Engine Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-4

Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-24

Component Locator . . . . . . . . . . . . . . . . . . . . . . . . 1B-5

Distributor Case . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-26

Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B-5

Cylinder Head and Gasket . . . . . . . . . . . . . . . . . 1B-28

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