Manual Electronic Control System Caterpillar d5m d6m d6r Track Type Tractors Components Sensors Valves PDF

 

Service Training MALAGA

D5M / D6M / D6R  TRACK TYPE TRACTORS 

ELECTRONIC CONTROL SYSTEM

Francis OCT 97

 

ELECTRONIC CONTROL SYSTEM CAT DATA LINK : CATERPILLAR MONITORIN SYSTEM ENGINE ELECTRONICONTROL MODULE SERVICE TOOL

FTC CONTROLLER OR TILLER HANDLE : TRANS. DIRECT. LEVER SENSOR DIRECTION SWITCH UPSHIFT SWITCH DOWNSHIFT LEFT STEER SWITCH LEVER SENSOR RIGHT STEER LEVER SENSOR PARKING BRAKE SWITCH

HARNESS CODE

ENGINE OUTPUT SPEED SENSOR BRAKE PEDAL : TRANSMISSION

BRAKE PEDAL POSITION SENSOR SERVICE BRAKE PEDAL SWITCH

TORQUE CONVERTER OUTPUT SPEED SENSOR TRANSMISSION TEMPERATURE SENSOR STEERING AND BRAKE CONTROL VALVE : PARKING BRAKE SOLENOID SECONDARY BRAKE SOLENOID LEFT BRAKE SOLENOID RIGHT BRAKE SOLENOID LEFT RIGHTSTEER STEERCLUCHE CUCHE SOLENOID SOLENOID

SHIFT INDICATORS

ELECTRONIC   CONTROL   MODULE   (ECM)

FORWARD CLUCH 2 SOLENOID REVERSE CLUCH 1 SOLENOID FIRST GEAR CLUCH 5 SOLENOID SECOND GEAR CLUH 4 SOLENOID THIRD GEAR CLUCH 3 SOLENOID TRANSMISSION INTERMEDIATE SPEED 1 SENSOR TRANSMISSION INTERMEDIATE SPEED 2 SENSOR TRANSMISSION OUTPUT SPEED 1 SENSOR TRANSMISSION OUTPUT SPEED 2 SENSOR

AUTOSHIFT SWITCH BACKUP ALARM AUTO KICKDOWN SWITCH

P   a  g  e : 

INCHING PEDAL POSITION SENSOR ATTACH SWITCH

PRIORITY VALVE SOLENOID

AIH RELAY

2 

 C  H  A  P  T  E  R  : 

E  L  E   C  T  R   O N  I    C   C   O N  T  R   O L   S  Y   S  T  E  M

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

UPSHIFT/DOWNSHIFT UPSHIFT/DOWNSHIF T SWITCHES

T  R  A 

 C  K  5  D  T  M   Y  /   P  D  E  6  T  M   R  /   A  D   C  6  T  R   O R   S 

SERVICE BRAKE PEDAL SWITCH

Page:

3

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

FREQUENCY SENSOR

- TORQUE CONVERTER OUTPUT SPEED - ENGINE SPEED - TRANSMISSION SPEED

PULSE WIDTH MODULATED

- BRAKE PEDAL POSITION SENSOR - RIGHT STEER LEVER POSITION SENSOR - LEFT STEER LEVER POSITION SENSOR - TRANSMISSION DIREC, LEVER POSITION SENSOR

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4

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

TRANSMISSION LEVER POSITION SENSOR

BRAKE PEDAL POSITION SENSOR

Page:

5

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

TRANSMISSION TRANSMISS ION S SOLENOID OLENOID VAL ALVE VE

Page:

6

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

STEER AND BRAKE SOLENOID VALVES

Page:

7

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

CATERPILLAR MONITORING SYSTEM

Page:

8

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

DISPLAY BUTTON

Page:

9

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

MESSAGE CENTER MODULE

SERV CODE

Page:

10

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

CATERPILLAR MONITORING SYSTEM FAULT CODE MDISPLAY

GAUGE CLUSTER MODULE

CENTER MODULE

SERV CODE

SERV CODE

SERV CODE

MID

Page:

CID/FMI

11

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

Sales Model 938F, IT38F 938F (Fuel Tank) 953C D4 D6 D5 DR C/B HEUI D7 D/S D10R D11R-B D11R-A D7 C/B D9R C/B MECH 769D, 771D, 773D, 775D, 777D 5110 D9R D/S HEUI D9R D/S MECH 950F 960F 966F 970F 980G 824G

Machine Code 03 04 09 27 28 34 35 39 40 43 45 46 27 34 35 36 37 39 40 43 45 46 47

MACHINE CODE LIST

825G 826G 525 1DN1-374 24H 814F, 815F, 816F

48 49 51 53 58

515, 525 1DN375-UP

60 HARNESS CODE TROUBLESHOOTING

Main Display Module Connector Contact Wire Identification Harness Code Plug Contact

31

3

270-BK

271-BK

1

2

Machine Code 03 09 27 28 34 35 39 40 43 45 46 47 48 49 51 53 58 60

Page:

12 272-BK 3

22

16

6

273-BK

274-BK

275-BK

4

5

6

Specified Status

O O O G G O O

O G O G O O O

G G G O G G O

G O O O G G G

G G O O G G G

G G G G O O O

G O O G O G O O O G G

G O O O O G G O G O G

G G O O O G G G O G O

O O O O O G G G G O O

G G O G G O O O O O O

O O O O O O O O O O O

12

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

SERVICE CONNECTORS LOCATION

4C-8195 SERVICE TOOL

LAPTOP ELECTRONIC TEHNICIAN

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13

 

D5M / D6M / D6R TRACK TYPE TRACTORS CHAPTER : ELECTRONIC CONTROL SYSTEM

MODE OF OPERATION

Mode Normal

  Mode

 Available As

Number

Operator Mode

0

Yes

Harness Code

1

No

Service Meter

*

Yes

Charge Pressure

*

Yes

Tachometer

*

Yes

Numeric Readout

*

No

Diagnostic Scrolling

*

Yes

Service

No

Tattletale

*

No

Units

*

No

Setup

*

No

Calibration

*

No

  D5M, D6M, D6R,D7R MONITORING SYSTEM MODE Mode

  Mode Number

Normal

0

Harness Code

1

Numeric Readout

2

Service

Page:

14

Tattletale

3 4

Steering/Braking Calib.

5

Transmission Calib.

6

Component Data Display

7

Charging System Display

8