Presentan
MANUAL DE INSTRUCCIÓN PARA OPERADOR DE MONTACARGAS
DIRIGIDO A OPERADORES DE MONTACARGAS
Facilitador(a): _____________________________ _______________________________ __ Participante: ____________________________ ________________________________ ____ San Pedro Sula, ____de_______________de 20___.
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Página 2 de 53 Operador de Montacargas
CRÉDITOS
Nombre
Fecha
Autores
Osman Murillo Jose Alcerro
Marzo 2008
Revisión técnica
Geovani Lara
Revisión metodológica
Luisa García G.
Este manual puede ser usado parcialmente sólo para fines educativos no comerciales, si se cita a PROCINCO y sus autores. Para referencias puede puede contactarnos a:
[email protected] www.ahm-honduras.com
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Página 3 de 53 Operador de Montacargas
ÍNDICE CRÉDITOS ........... ........................ .......................... .......................... ......................... ......................... .......................... .......................... ........................ ........... 2 ÍNDICE ............ ......................... .......................... .......................... ......................... ......................... ......................... ......................... .......................... ................ ... 3 INTRODUCCIÓN ............ ......................... .......................... ......................... ......................... .......................... ......................... ......................... ................ ... 5 OBJETIVO GENERAL ............ ......................... .......................... ......................... ......................... .......................... .......................... ...................... ......... 6 METODOLOGÍA ............. .......................... .......................... ......................... ......................... .......................... ......................... ......................... ................ ... 6 SIMBOLOGÍA ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... .................... ....... 7 DIAGNÓSTICO ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... .................. ..... 8 GUÍA 1: GENERALIDADES DEL MONTACARGAS ........... ........................ .......................... .......................... ...................... ......... 9 Unidad 1: Aspectos Básicos del Montacargas .......................... ....................................... .......................... .................... ....... 9 Objetivo ............. ......................... ......................... .......................... .......................... .......................... ......................... ......................... .................... ....... 9 Contenido ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... .................. ..... 9 a. Clases de montacargas .................. ............................... .......................... ......................... ......................... .................. ..... 10 b. Partes del montacargas .................................. ............................................... .......................... ......................... .............. 12 c. Etiquetas de advertencia ............. ......................... ......................... .......................... .......................... .................... ....... 14 d. Placa de identificación del montacargas ............. .......................... ......................... ........................ ............ 15 e. Diferencias entre un montacargas y un automóvil ............. .......................... ...................... ......... 16 Unidad 2: Capacidad del Montacargas ................... ................................ .......................... .......................... ...................... ......... 19 Objetivo ............. ......................... ......................... .......................... .......................... .......................... ......................... ......................... .................. ..... 19 Contenido ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... ................ ... 19 a. Principio de equilibrio ............ ........................ ......................... .......................... .......................... ........................ ........... 19 b. Principio de estabilidad ...................... ................................... .......................... .......................... ......................... .............. 21 c. Centro de gravedad ........... ........................ .......................... ......................... ......................... .......................... ................ ... 22
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Página 4 de 53 Operador de Montacargas
GUÍA 2: OPERACION DEL MONTACARGAS ................ ............................. .......................... .......................... ...................... ......... 26 Unidad 1: Inspecciones antes de la Operación .................. ............................... ......................... ........................ ............ 26 Objetivo ............. ......................... ......................... .......................... .......................... .......................... ......................... ......................... .................. ..... 26 Contenido ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... ................ ... 26 a. Inspección visual............................... visual............................................ ......................... ......................... .......................... ............... 27 b. Inspección operativa ...................... ................................... .......................... ......................... ......................... ................ ... 33 Unidad 2: Operación segura del Montacargas ........................... ........................................ .......................... ................ ... 35 Objetivo ............. ......................... ......................... .......................... .......................... .......................... ......................... ......................... .................. ..... 35 Contenido ............ ........................ ......................... .......................... .......................... .......................... ......................... ......................... ................ ... 35 a. Principios generales de seguridad al operar el montacargas ............ ..................... ......... 35 b. c. d. e.
Tránsito de peatones ................ ............................ .......................... .......................... ......................... .................... ....... 37 Forma de frenar ........... ........................ ......................... ......................... .......................... .......................... .................... ....... 38 Desplazamiento sobre rampas ........... ........................ .......................... ......................... ........................ ............ 39 Procedimiento de carga y descarga ................. ............................. ......................... .......................... ............... 39
f. Estacionamiento del montacargas ........... ........................ .......................... ......................... ........................ ............ 42 COMPROMISO PERSONAL.................................. ............................................... ......................... ......................... .......................... ................ ... 45 GLOSARIO ........... ........................ .......................... .......................... ......................... ......................... .......................... .......................... ...................... ......... 47 BIBLIOGRAFÍA Y REFERENCIAS ............ ......................... .......................... ......................... ......................... .......................... ................ ... 52 APÉNDICE............ ......................... .......................... .......................... ......................... ......................... .......................... .......................... ...................... ......... 53
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Página 5 de 53 Operador de Montacargas
INTRODUCCIÓN Este manual se ha escrito con el propósito de capacitar a operadores de montacargas, en la aplicación de los criterios de operación segura de montacargas de combustión interna y eléctrica. Estos criterios, incluyen aspectos como la inspección del montacargas antes de su arranque inicial, durante su arranque y mientras el operador traslada y acomoda carga en un plantel industrial. Así mismo, se consideran las medidas de seguridad que debe seguir el operador para proteger su vida y la de sus compañeros de trabajo cuando conduce el montacargas, así como también, las medidas necesarias para proteger la carga. Debido que este manual se enfoca en montacargas de combustión interna y eléctrica, el lector debe considerar la consulta de otros manuales que le orienten sobre la operación de montacargas de acuerdo a su necesidad.
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OBJETIVO GENERAL Brindar los conocimientos y destrezas necesarios para que los participantes, operen con seguridad montacargas de combustión interna y eléctrica.
METODOLOGÍA La metodología utilizada para cumplir con los objetivos de aprendizaje de esta capacitación es eminentemente participativa y practica. Los participantes, mediante la metodología de aprender-haciendo, conocerán y aplicarán los aspectos necesarios para operar eficientemente un montacargas. El material para su desarrollo, incluye un formato para diagnosticar diagnosticar su nivel de conocimiento en el tema a desarrollar y dos guías de aprendizaje para aprendizaje para instruirle sobre el conocimiento general de un montacargas y los procedimientos necesarios para su operación. Al final se encuentra un glosario, glosario, bibliografía y apéndice apéndice para que usted pueda ampliar los temas desarrollados, en caso que considere necesario.
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SIMBOLOGÍA En este manual, para ilustrar las acciones que normalmente se repiten en los procesos de enseñanza- aprendizaje-evaluación, se usan los siguientes símbolos: Diagnóstico de Diagnóstico de conocimientos y habilidades.
Guía de aprendizaje para el desarrollo del contenido del curso.
Instrucciones a Instrucciones a los participantes para la realización de las actividades de aprendizaje.
Duración aproximada Duración aproximada para la realización de las actividades desarrolladas por los participantes.
Ejemplos que Ejemplos que ilustran y amplían la comprensión de la teoría presentada.
Momentos y actividades de evaluación desarrolladas evaluación desarrolladas por el participante.
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DIAGNÓSTICO Con el propósito de evaluar el nivel de conocimiento y aplicación que posee sobre los temas a desarrollar, le solicitamos responda las siguientes preguntas. ¿Qué sabe sobre el tema a desarrollar?
¿Qué ha aplicado sobre el tema, cómo, cuándo y dónde?
¿Qué le gusta más sobre el tema y qué le gusta menos? ¿Qué le gusta más?
¿Qué le gusta menos?
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GUÍA 1: GENERALIDADES DEL MONTACARGAS Unidad 1: Aspectos Básicos del Montacargas Objetivo Al finalizar la unidad, los y las participantes serán capaces de: Identificar las tres clases de montacargas que más se utilizan en la la industria.
Interpretar correctamente los mensajes de las placas de identificación y etiquetas de advertencia colocadas en el montacargas. montacargas.
Contenido En la antigüedad para mover un objeto pesado se necesito mucha fuerza física para la movilización de cargas; imagínese cargar, transportar transportar y levantar los bloques de piedra para construir las pirámides de Egipto, la muralla China o los templos mayas, el avance en la construcción era lento y agotador. Gracias a los avances tecnológicos, a través de los años se ha llegado a la construcción de una poderosa maquina llamada montacargas que montacargas que es un vehículo industrial motorizado que le permite a una persona a
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a.
Clases de montacargas
Los montacargas están disponibles en varios modelos, tamaños y capacidades; algunos son impulsados por medio de electricidad, gas propano, gasolina o diesel y se clasifican en la siguiente forma: Clase 1 Montacargas que contiene peso en la carrocería que actúa como contrapeso. El operador se coloca en el interior del montacargas. Se impulsa eléctricamente. Figura 1. Montacargas eléctrico, clase 1.
Clase 2 Montacargas diseñado para pasillos angostos.
Figura 2. Montacargas eléctrico, clase 2. 2.
El operador se sitúa en una plataforma al frente y junto con los controles es transportado a una ubicación elevada. Se impulsa eléctricamente.
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Clase 4 Montacargas que tiene un contrapeso en la parte trasera. El operador se ubica sentado. Impulsado con combustión interna (gasolina, diesel o gas propano), con llantas sólidas.
Figura 4. Montacargas de combustión, clase 4.
Clase 5 Montacargas con las mismas características que el clase 4, con llantas son neumáticas. Clase 6 Montacargas denominado todo terreno, con llantas neumáticas voluminosas, tiene un brazo que se levanta y se extiende. Tiene estabilizadores al frente para estabilizar el montacargas cuando está sobre suelo blando o desnivelado. El operador se ubica sentado. Es impulsado mediante un motor de combustión interna.
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b.
Partes del montacargas
A continuación, se detallan las partes básicas de un montacargas clase 1, 4 y 5: por ser s er los más utilizados a nivel de la industria en general.
Mástil
Guarda superior
Cilindro y cadena de levantamiento
Contrapeso
Respaldo de
Rueda de dirección
cargas
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Accesorio ara levantar cilindros. Plataforma para levantar personal.
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c.
Etiquetas de advertencia
En varias partes del montacargas se ubican las etiquetas de advertencia. advertencia . Lea cuidadosamente estas advertencias, las instrucciones que en están escritas en ellas pueden ser la diferencia entre la vida y la muerte. A continuación se presentan algunas de éstas etiquetas:
Etiqueta de advertencia
Descripción Utilizar el cinturón de seguridad, siempre.
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Etiqueta de advertencia
Descripción
Cualquier etiqueta con ésta señal, indica precaución.
Precaución. Evitar quedar atrapado en las partes móviles del montacargas.
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Página 16 de 53 Operador de Montacargas
Serie
Modelo
Peso del
Tipo/clase G25S - 2 G/ LP
Peso de las
1-04362
Capacidad del
250
horquillas Altura de levantamiento máximo Tipo de accesorio
montacargas
montacargas con 7,000 Plataforma para personas
accesorio
Capacidad del montacargas con
Figura Figura7.8. Placa Placa de de capacidad capacidaddel delmontacargas montacargasde de combustión. combustión.
horquillas
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Montacargas Las ruedas traseras son las que proveen la dirección del montacargas.
Automóvil Las ruedas delanteras guían la dirección del automóvil.
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Página 18 de 53 Operador de Montacargas
Individualmente, conteste las interrogantes que se le plantean a continuación. Seguidamente en plenaria grupal, se analizarán las respuestas y despejarán dudas. 1. ¿Cuáles son los dos tipos de montacargas que existen? 1. 2.
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Unidad 2: Capacidad del Montacargas Objetivo Al finalizar la unidad, los y las participantes serán capaces de: Explicar los principios de equilibrio, estabilidad y centro de gravedad de un
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Página 20 de 53 Operador de Montacargas
Como se observa en la figura 9, la balanza se mantiene en equilibrio debido a que los bloques A y A y B tienen el mismo peso, y están a la misma distancia X distancia X del del centro. Cualquier cambio en la distancia desde el punto de equilibrio, o en el peso del bloque A, A, se debe compensar con un cambio idéntico a la distancia del punto de equilibrio o al peso del bloque B (figura 10).
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Página 21 de 53 Operador de Montacargas
b.
Principio de estabilidad
Los contrapesos de un montacargas están ubicados detrás del eje de tracción, pueden ser varias piezas o una solida. Son de suma importancia ya que es un factor por medio del cual se logra mantener la estabilidad del estabilidad del montacargas al momento de transportar la carga.
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e.
Causas de volcamientos
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