Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Fisher ET and EAT easy-et Valves CL12 CL 125 5 thro throug ugh h CL60 CL600 0 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fi Figu gure re 1. Fi Fishe sherr ET Co Cont ntro roll Va Valve lve with with 66 667 7 Ac Actu tuat ator or
1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . . . 6 Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lapping Metal Seats . . . . . . . . . . . . . . . . . . . . . . . 12 Valve P Pllug Ma Maintenance . . . . . . . . . . . . . . . . . . . . 13 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 ENVIRO-SEALt Bellows S Se eal B Bo onnet . . . . . . . . . . . . . Re Repla placin cing g a Pla Plain in or Extens Extension ion Bon Bonnet net with with an ENVIRO-SEA ENVIR O-SEALL Bell Bellows ows Seal Bonnet Bonnet (Stem/Bellows As Assembly) . . . . . . . . . . . . . . . . Replacem Repl acement ent of an Installed Installed ENVIRO-SEA ENVIRO-SEALL Bellows Bello ws Seal Bonnet Bonnet (Ste (Stem/Bel m/Bellows lows Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purgin Pur ging g the ENVIRO ENVIRO-SE -SEAL AL Bel Bellow lowss Seal Seal Bonnet Bonnet . Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 16 19 20 21 21 24
W1916-3
Introduction Scop Sc of Ma Thi This sope instruc inste ructio tion nManu manual mannual ualal includ includes es install installati ation, on, mainte maintenan nance, ce, and par parts ts info informa rmation tion for NPS 1 throug through h 8 Fish Fisher er ET val valves ves,, and and NP NPS S 1 th thro roug ugh h 6 EAT EAT va valve lves, s, thro throug ugh h CL CL60 600 0 ra rati ting ngs. s. Re Refe ferr to separ separat ate e manu manual alss fo forr in instr struc ucti tion onss co cove veri ring ng the the actuator actua tor and accessories. accessories. Do not install install,, operat operate, e, or mainta maintain in ET val valves ves wit withou houtt bei being ng fully fully trained trained and qua qualifi lified ed in val valve, ve, actuat actuator, or, and accesso accessory ry avoid oid pers persona onall inju injury ry or pr prop oper erty ty dama damage ge,, it is im impo port rtan antt to ca care reful fully ly installation, install ation, operation, operation, and maintenanc maintenance. e. To av read, rea d, und unders erstan tand, d, and follow follow all the con conten tents ts of this this manual manual,, includ including ing all safety safety cautio cautions ns and war warning nings. s. If yo you u ha have ve any any questi que stions ons about about these these instruc instruction tions, s, contac contactt your Emerson Emerson Pro Proces cesss Manage Managemen mentt sales sales office office before before pro procee ceedin ding. g.
www.Fisher.com
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Table 1. Specificati Specifications ons End Connection Connection Styles Styles
Flow Chara Character cteristics istics
Cast Iro Cast Iron n Valves Valves Flanged: CL1 CL125 25 fla flat-f t-face ace or 250 raised raised-fa -face ce fla flange ngess per ASMEE B16.1 ASM B16.1 Ste Steel el andCL1 Stainle Sta50, inless ss Steel Ste el Valves Val ves Flanged: CL150, 300, 300 , and 600 raisedraised-fac face e or ring-t ring-type ype joint flanges per ASME B16.5 Screwed or Socket Welding: All ava availab ilable le ASME ASME B16.11 B16.11 schedu sch edules les that that are are consist consistent ent wit with h CL600 CL600 per ASM ASMEE B16.34 Consist sistent ent wit with h ASME ASME B16.25 B16.25 Buttwelding: Con
Lin Linear ear (al (alll cages) cages),, quickquick-ope openin ning g (al (alll except except Whi Whispe sperr Trimt, Whispe WhisperFl rFlo ot, and and Ca Cavi vitr trol olt cag cages) es),, or equal equal percen per centag tage e (al (alll except except Whi Whispe sperr Tr Trim, im, Whispe WhisperFl rFlo, o, and Cavitrol Cavitr ol cages) cages) Flow Direc Directions tions Lin Linear ear,, Quick Quick Openin Opening, g, or Equal Equal Percen Percentag tage e Cag Cage: e: Normally Norma lly down Whisper Whi sper Tri Trim m and Whispe WhisperFl rFlo o Cages: Cages: Alw Always ays up Cavitrol Cavitr ol Cage: Alwa Always ys down
Maximum Maximu m Inlet Pressure Pressure(1) Cast Iro Cast Iron n Valves Valves Consist sistent ent with with CL125B CL125B or 250B 250B Flanged: Con pressure-te pressu re-temper mperature ature ratings ratings per ASME B16.1 Steel Ste el and Stainle Stainless ss Steel Steel Valves Valves Flanged: Con Consist sistent ent with with CL150, CL150, 300, 300, and 600(2) pressure-te pressu re-temper mperature ature ratings ratings per ASME B16.34 Screwed or Welding: Con Consist sistent ent with with CL6 CL600 00 pressure-te pressu re-temper mperature ature ratings ratings per ASME B16.34
Approximate Appro ximate Weights Weights VALVE VAL VE SIZE, SIZE, NPS
Shutoff Shut off Classificatio Classifications ns Se See e tabl table e2
WEIGHT kg
Pounds
1 and1-1/ and1-1/4 4
14
30
1-1/2 2 2-1/2 3 4 6 8
20 39 45 54 77 159 408
45 67 100 125 170 350 900
1. Thepressure/ Thepressure/temp temperatur erature e limi limits ts in thismanualand anyapplicabl anyapplicable e standard standard or codelimitationfor codelimitationfor valveshouldnot be exceeded. exceeded. 2. Certai Certain n bonne bonnett bolti bolting ng mater materialselection ialselectionss mayrequirea CL600easy-evalve assemblyto assemblyto be derated. derated. Contact Contact yourEmersonProcessManagem yourEmersonProcessManagement ent salesoffice.
Table Tab le 2. Availa Available ble Shutof Shutofff Classif Classifica ication tionss per ANSI/ ANSI/FCI FCI 70-2 70-2 and IEC 6053460534-4 4 Valve
Seating PTFE (standard)
Allexceptt those Allexcep those wit with h Cavitr Cavitrol ol IIIcages IIIcages Metal
Shutoff Class V - air air test test V - water water test test (op (optio tional nal)) IV V (opt (optional ional))(2) IV (standard) (standard)
ET wi with Ca Cavitrol IIIII o on ne-stage ccaage
Metal
ET with Cavitrol III two-stage cages
Metal
V
ET w/PEEK Anti-Extrusion Rings
Metal
V to 316_C (600 (600_F)
ET w/ 3.4375 to 7-inch port
Soft or Metal
VI
ET aan nd EEA AT w w// TS TSO ((T Tight Sh Shutoff T Trrim)
Replaceable, pr protected so soft se seat
TSO(1)
V (optional) (optional)
1. Thisis a speci special al non-ANSI/FC non-ANSI/FCII leakage leakage clas class. s. 2. ClassV shutoffrequiresspring-l shutoffrequiresspring-loadedseal oadedseal ring,radiused-sea ring,radiused-seatt plug,and widewide-bevelseat bevelseat ring(not availablewith availablewith 8-inch 8-inch port,quick-openingcage). port,quick-openingcage). Notavailablewith trims trims 4, 29, and85.
Description These The se singlesingle-por portt val valves ves hav have e cage cage guidin guiding, g, qui quickck-cha change nge trim, trim, and bal balanc anced ed push-d push-down own-to -to-cl -close ose val valve ve plug plug action action.. Valve configu Valve configurat ration ionss are as foll follows ows:: ET--Globe-s ET--Glob e-style tyle val valve ve (figure (figure 1) wit with h met metalal-toto-PTF PTFEE seatin seating g (st (stand andard ard for all except except Cav Cavitr itrol ol III cages) cages) for string stringent ent shutoff shut off requir requireme ements nts,, or metalmetal-toto-met metal al seatin seating g (st (stand andar ard d for Cavitr Cavitrol ol III cages, cages, option optional al for all others others)) for higher higher temperatures.
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Instruction Instr uction Manual D100398X012
ET Valve Valve Octoberr 2014 Octobe
EAT--Ang EAT-Angle le ver version sion of ET, used used to facilit facilitate ate piping piping or in app applica licatio tions ns whi which ch requir require e a self-dr self-drain aining ing val valve. ve.
Specifications Ty Typi pica call sp spec ecif ific icat atio ions ns fo forr thes these e va valve lvess ar are e shown shown in ta tabl ble e 1.
Educational Educati onal Services Services Fo Forr inf inform ormat ation ion on avai availa labl ble e co cour urse sess for Fishe Fisherr ET and and ETA ETA va valve lves, s, as well well as a va varie riety ty of othe otherr pr prod oduc ucts ts,, co cont ntac act: t: Emerson Process Emerson Process Managemen Managementt Educational Educa tional Services Services - Registration Registration Phone: 1-641-7541-641-754-3771 3771 or 1-800-3381-800-338-8158 8158 E-mail:
[email protected] http://www.emersonprocess.com/education
Installation WARNING Always wea Always wearr pro protec tectiv tive e glo gloves ves,, clo clothi thing, ng, and eyewea eyewearr whe when n perfor performin ming g any instal installat lation ion ope operat ration ionss to avoi avoid d per person sonal al injury. Person Per sonal al inj injury ury or equ equipm ipmen entt dam damage age cau caused sed by sud sudden den rel releas ease e of press pressure ure may res result ult if the valve valve asse assembl mbly y is instal installed led where ser where servic vice e condit condition ionss could could exc exceed eed the lim limits its giv given en in table table 1 or on theappro theappropri priate ate nam namepl eplate ates. s. To avoid avoid suc such h injury injury or damage dam age,, pro provid vide e a relief relief valve valve for ove over-p r-pres ressur sure e pro protec tectionas tionas req requir uired ed by govern governmen mentt or accep accepted ted indust industry ry cod codes es and good engi engineer neering ing pract practices. ices. Check Che ck with with your your pro proces cesss or safety safety eng engine ineer er for any add additi itiona onall mea measur sures es tha thatt mus mustt be tak taken en to protec protectt agains againstt pro proces cesss media. If instal installin ling g into into an exi existin sting g app applic licati ation, on, also refer refer to the WAR WARNIN NING G at the beg beginn inning ing of the Mai Mainte ntenan nance ce sec sectio tion n in this this instruction instructio n manual. manual.
CAUTION When ordered, ordered, the valve configur configuration ation and const constructi ruction on mater materials ials were selec selected ted to meet parti particular cular press pressure, ure, temp temperatu erature, re, pressu pre ssure re drop, drop, andcontr andcontroll olled ed flu fluid id con condit dition ions. s. Res Respon ponsib sibili ility ty for the safety safety of proces processs med media ia and compat compatibi ibilit lity y of valv valve e materi mat erials als wit with h pro proces cesss media media rests rests sol solely ely wit with h the pur purch chase aserr and end-u end-user ser.. Sin Since ce some some valve valve bod body/t y/trim rim materi material al combin com binati ations ons are lim limite ited d in their their pre pressu ssure re dro drop p andtempe andtemperat rature ure ran ranges ges,, do not apply apply any oth other er con condit dition ionss to the valve valve withou wit houtt fir first st con contac tactin ting g you yourr Eme Emerso rson n Pro Proces cesss Manage Managemen mentt sale saless office office.. Before install Before installing ing the valve, valve, ins inspec pectt the valve valve and pipeli pipelines nes for any dam damage age and any for foreig eign n mat materi erial al wh which ich may cau cause se product prod uct damag damage. e.
1. Before Before inst install alling ing the val valve, ve, inspect inspect the val valve ve and asso associa ciated ted equipm equipment ent for any damage damage and any foreig foreign n mat materi erial. al. 2. Ma Make ke ce cert rtai ain n th the e va valve lve body body inte interi rior or is clean clean,, that that pipe pipelin lines es ar are e fr free ee of fo fore reig ign n mate materi rial al,, and and that that the the va valv lve e is or orien iente ted d so th that at pi pipe pelin line e flow flow is in the the sa same me dire direct ction ion as the the ar arro row w on the the sid side e of the the va valve lve..
3
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
3. Th The e co cont ntro roll va valve lve assem assembl blyy may may be inst instal alled led in any any or orie ient ntat atio ion n un unles lesss lim limite ited d by seism seismic ic cr crit iter eria. ia. Howeve However, r, the the norma nor mall meth method od is wi with th th the e actu actuat ator or ve vert rtic ical al above above the the va valve lve.. Othe Otherr po posit sition ionss may may re resul sultt in un uneve even n va valve lve pl plug ug and and ca cage ge we wear ar,, and and impr improp oper er op oper erat ation ion.. With With som some e va valv lves, es, the the actu actuat ator or may may al also so ne need ed to be suppo support rted ed when when it is not vertic ver tical. al. For more more inform informati ation, on, consult consult your Emerso Emerson n Pro Proces cesss Manage Managemen mentt sales sales office. office. 4. Use Use acce accept pted ed pi pipi ping ng and and we weld ldin ing g pr prac acti tice cess when when insta installi lling ng the the va valve lve in the the line. line. Fo Forr fl flan ange ged d va valve lves, s, us use e a suit suitab able le gasket gas ket betwee between n the val valve ve and pip pipelin eline e fla flange nges. s.
CAUTION Dependin Depen ding g on valve valve bod body y mat materi erials als used, used, pos postt wel weld d heat heat tre treati ating ng may be req requir uired ed.. If so, damage damage to intern internal al elastom elastomeri ericc and pla plasti sticc parts, parts, as well well as intern internal al met metal al par parts ts is possib possible. le. Shrink Shrink-fi -fitt pieces pieces and thread threaded ed con connec nectio tions ns may also loo loosen sen.. In genera gen eral, l, if pos postt wel weld d heat heat tre treati ating ng is to be per perfor formed med,, all tri trim m parts parts sho should uld be rem remove oved. d. Contac Contactt you yourr Eme Emerso rson n Pro Proces cesss Managemen Manag ementt sales office office for addit additional ional informatio information. n.
5. Wi With th a le leak ak-o -off ff bo bonn nnet et co cons nstr truc ucti tion on,, re remo move ve the the pipe pipe plug plugss (k (key eyss 14 and and 16, 16, fig figur ure e 14 14)) to hook hook up the the leakleak-of off f piping pip ing.. If contin continuou uouss operat operation ion is req requir uired ed dur during ing inspec inspectio tion n or mainte maintenan nance, ce, install install a threethree-val valve ve bypass bypass around around the con contro troll val valve ve assemb assembly. ly. 6. If the act actuat uator or and val valve ve are shipped shipped separ separate ately, ly, ref refer er to the ac actua tuator tor mounti mounting ng pro proced cedure ure in the app approp ropria riate te actuator actua tor instruction instruction manua manual. l.
WARNING Personal Person al inj injury ury cou could ld res result ult fro from m packin packing g leakag leakage. e. Valv Valve e pac packin king g was tighte tightened ned prior prior to shipme shipment; nt; how howeve ever, r, the pac packin king g might mig ht req requir uire e som some e rea readju djustm stment ent to mee meett spe specif cific ic ser servic vice e condit condition ions. s. Che Check ck with with you yourr pro proces cesss or safety safety engin engineer eer for any additi add itiona onall mea measur sures es tha thatt must must be tak taken en to pro protec tectt aga agains instt proces processs media. media.
Valves wit Valves with h ENVIRO ENVIRO-SE -SEAL AL live-loa live-loaded ded packin packing g or HIG HIGH-S H-SEA EALL live-lo live-loade aded d packin packing g wil willl not req requir uire e this init initial ial readju rea djustm stment ent.. See the Fisher Fisher instruc instruction tion man manual uals, s, ENVIRO ENVIRO-SE -SEAL AL Packin Packing g System System for Sli Slidin ding-S g-Stem tem Valves Valves or HIGH-S HIGH-SEAL EAL Liv Live-L e-Load oaded ed Packin Packing g System System (as ap appro propri priate ate), ), for pac packin king g instruc instruction tions. s. If you wish to conver convertt you yourr pre present sent pa packi cking ng arrang arrangeme ement nt to ENVIRO ENVIRO-SE -SEAL AL packin packing, g, ref refer er to the ret retrof rofit it kit kitss listed listed in the Par Parts ts Kit Kitss section section..
Maintenance Valve pa Valve parts rts are are subjec subjectt to normal normal wea wearr and mus mustt be inspec inspected ted and rep replac laced ed as necessa necessary. ry. Inspec Inspectio tion n and mainte maintenan nance ce freque frequency ncy depend dependss on the severit severityy of service service condit condition ions. s. This sec section tion inc includ ludes es instru instructi ctions ons for packin packing g lubrica lubrication tion,, packin pac king g mainte maintenan nance, ce, trim trim mainte maintenan nance, ce, and ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal bonnet bonnet rep replace lacemen ment. t. All mainte maintenan nance ce op oper erat ation ionss may may be perf perfor orme med d wi with th the the va valv lve e in the the line. line.
WARNING Avoid Avoi d per person sonal al injury injury or pro proper perty ty dam damage age fro from m sud sudden den releas release e of pro proces cesss pre pressu ssure re or burst bursting ing of parts. parts. Bef Before ore perfor performin ming g any maint maintenan enance ce operations operations:: D Do not remove remove the actuat actuator or fro from m the valve valve wh while ile the valv valve e is sti still ll pressu pressuriz rized. ed. D
Always wea Always wearr pro protec tectiv tive e glo gloves ves,, clo clothi thing,and ng,and eye eyewe wear ar wh when en per perfor formin ming g any mai mainte ntenan nance ce operat operation ionss to avoid avoid per person sonal al injury.
D Discon Disconne nect ct any ope operat rating ing lin lines es pro provid viding ing air pressu pressure, re, electr electric ic pow power,or er,or
actuat actuator or can cannot not sudden suddenly ly ope open n or clo close se the valv valve. e.
4
a con contro troll signal signal to the actuat actuator. or. Be sure sure the
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
D Use byp bypass ass valves valves or com comple pletel tely y shu shutt off the pr proce ocess ss to iso isolat late e the valve valve fro from m pro proces cesss
pre pressu ssure. re. Rel Reliev ieve e pro proces cesss pre pressu ssure re
from from bo both th si side dess of the the valve valve.. Drai Drain n th the e pr proc oces esss me medi dia a from from bo both th side sidess of the the valve valve.. D
Ventt the pneuma Ven pneumatic tic actuat actuator or loadin loading g pressu pressure re and reliev relieve e any actuat actuator or spring spring preco precomp mpres ression sion..
D Use lock-o lock-out ut pr proce ocedu dures res to be sur sure e tha thatt the abo above ve mea measur sures es sta stay y
in eff effect ect while while you work work on the equ equipm ipment ent..
D The valve valve pac packin king g box may con contai tain n pro proces cesss
flu fluids ids that that are pre pressu ssuriz rized, ed, even when the valve valve has been removed removed from the pipeline. Pro Proces cesss flu fluids ids may spr spray ay out under under pre pressu ssure re whe when n removi removing ng the pac packin king g hardwa hardware re or packin packing g rin rings, gs, or when when loosen loo sening ing the packin packing g box pip pipe e plu plug. g. D Check Check wit with h you yourr pro proces cesss or safety safety eng engine ineer er for any add additi itiona onall mea measur sures es tha thatt mus mustt be tak taken en to pro protec tectt agains againstt pro proces cesss media.
CAUTION Follow Follow instru instructi ctions ons carefu carefully lly to avoi avoid d dam damagi aging ng theprodu theproduct ct sur surfac faces, es, whi which ch cou could ld res result ult in dam damage age to the pro produ duct. ct.
Note Whenev Whe never er a gas gasket ket seal seal is distur disturbed bed by rem removi oving ng or shi shifti fting ng gas gasket keted ed par parts, ts, ins instal talll a new gasket gasket during during rea reasse ssembl mbly. y. This This ens ensure uress a good goo d gasket gasket seal seal bec becaus ause e the use used d gasket gasket may not seal seal pro proper perly. ly.
Packing Packin g Lubrication Lubrication Note ENVIRO ENV IRO-SE -SEAL AL and HIG HIGH-S H-SEAL EAL packin packing g do not req requir uire e lub lubric ricati ation. on.
WARNING To avo avoid id per person sonal al inj injury ury or pro proper perty ty dam damage age result resulting ing fro from m fir fire e or exp explos losion ion,, do no nott lubric lubricate ate pac packin king g used used in oxy oxygen gen
(500 F). ser servic vice e or in pr proce ocesse ssess with with tem temper peratu atures res ove overr 260 C (500
If a lub lubric ricato atorr or lubric lubricat ator/ or/isol isolati ating ng valve valve (figur (figure e 2) is pr provid ovided ed for PTF PTFE/c E/comp omposit osition ion or other other pac packin kings gs that that req requir uire e lubrica lubri cati tion, on, it will will be inst instal alled led in plac place e of the the pipe pipe plug plug (k (key ey 14 14,, figur figure e 14 14). ). Use a go good od qual qualit ityy sil silic icon on-b -bas ase e lu lubr bric ican ant. t. Do not lubri lubrica cate te pa pack cking ing us used ed in ox oxyg ygen en se serv rvice ice or in proc proces esses ses wi with th temp temper erat atur ures es ov over er 26 260 0_C (500 (500_F) F).. To op oper erat ate e the the lubric lub ricato ator, r, simply simply turn turn the cap scr screw ew clockw clockwise ise to force force the lubric lubricant ant into into the pac packin king g box. box. The lubric lubricato ator/i r/isola solatin ting g va valv lve e op oper erat ates es th the e same same wa wayy exce except pt op open en the the iso isola lati ting ng va valve lve befor before e turn turnin ing g the the ca cap p sc scre rew w and and then then cl close ose the the iso isola lati ting ng val valve ve aft after er lubric lubricati ation on is comple completed ted..
Packing Packin g Maintenance Maintenance Note For valves valves wit with h ENV ENVIRO IRO-SE -SEAL AL packin packing, g, see see the Fis Fisher her ins instru tructi ction on man manual ual,, ENV ENVIRO IRO-SE -SEAL AL Pac Packin king g System System for Sli Slidin ding-S g-Stem tem Val Valves ves,, D101642X012, for packin D101642X012, packing g instructions instructions..
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Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
For valves valves wit with h HIG HIGH-S H-SEAL EAL packin packing, g, see the Fis Fisher her ins instru tructi ction on manual manual,, HIG HIGH-S H-SEAL EAL Live-L Live-Load oaded ed Packing Packing System System,, D101453 D101453X012, X012, for packing packin g instr instruction uctions. s.
Key Key nu numb mber erss re refe ferr to figur figure e 3 for for PT PTFE FE V-ri V-ring ng pack packin ing g and and to figu figure re 4 for for PT PTFE FE/c /com ompo posit sition ion pa pack ckin ing, g, un unles lesss othe otherw rwise ise indicated. Fo Forr sprin springg-loa loade ded d sin singl gle e PTFE PTFE VV-rin ring g pack packing ing,, the the sp sprin ring g (k (key ey 8) maint maintai ains ns a seal sealin ing g fo forc rce e on the the pa pack cking ing.. If le leak akag age e is noted not ed arou around nd th the e pack packin ing g follo followe werr (k (key ey 13 13), ), ch chec eckk to be sure sure the the should shoulder er on the the pack packin ing g fol follow lower er is touc touchi hing ng the the bonn bonnet et.. If th the e shoul shoulde derr is no nott to touc uchi hing ng the the bo bonn nnet et,, ti tigh ghte ten n the the pack packin ing g fl flan ange ge nu nuts ts (k (key ey 5, fig figur ure e 14 14)) un unti till the the sh shou ould lder er is agai agains nstt th the e bo bonn nnet et.. If lea leaka kage ge ca cann nnot ot be stopp stopped ed in this this ma mann nner er,, pr proc ocee eed d to the the Repla Replaci cing ng Pack Packing ing pr proc oced edur ure. e. Figure Figure 2. Lubric Lubricato atorr and Lubric Lubricato ator/I r/Isola solatin ting g Valve Valve (Optio (Optional) nal)
LUBRICATOR
10A9421-A AJ5428-D A0832-2
LUBRICATOR/ISOLATING VALVE
If there there is undesir undesirab able le pa packi cking ng lea leakag kage e with with oth other er than than spring spring-lo -loade aded d packin packing, g, fir first st try to limit limit the leak leakage age and estab est ablis lish h a st stem em sea seall by tig tight hten enin ing g the the pack packin ing g flan flange ge nu nuts ts.. If th the e pa pack ckin ing g is re rela lativ tively ely ne new w and and tigh tightt on the the ste stem, m, and and if tig tight hten enin ing g the the pa pack cking ing fl flan ange ge nu nuts ts do does es not stop stop the the leak leakag age, e, th the e va valv lve e stem stem may may be worn worn or nick nicked ed so that that a se seal al ca cann nnot ot be ma made de.. Th The e surf surfac ace e fi fini nish sh of a new new va valv lve e stem stem is cr criti itica call fo forr maki making ng a good good pa pack ckin ing g seal. seal. If the the le leak akag age e co come mess fr from om the the ou outs tsid ide e di diam amet eter er of the the pack packin ing, g, the the leaka leakage ge mayy be ca ma caus used ed by nicks nicks or scrat scratch ches es ar arou ound nd the the pack packin ing g bo boxx wa wall. ll. If perf perfor ormi ming ng any any of the the fol follo lowi wing ng pr proc oced edur ures es,, ins inspe pect ct th the e va valve lve st stem em and and pa pack ckin ing g bo boxx wa wall ll for for nick nickss and and sc scra ratc tche hes. s.
Replacing Replac ing Pack Packing ing WARNING Refer Ref er to the WARNIN WARNING G at the beg beginn inning ing of the Mai Mainte ntenan nance ce sec sectio tion n in this this instru instructi ction on man manual ual..
1. Isola Isolate te th the e co cont ntro roll va valv lve e fr from om th the e line line pr press essur ure, e, re relea lease se pr press essur ure e fr from om bo both th sid sides es of the the va valve lve,, and and dr drai ain n the the pr proc ocess ess mediafrom me diafrom both both si side dess of the the va valv lve. e. If us using ing a po powe werr ac actu tuat ator or,, al also so shut shut off al alll pr press essur ure e lines lines to the the powe powerr ac actu tuat ator or,, and and re rele leas ase e all all press pressur ure e fr from om the the actu actuat ator or.. Use Use loc lockk-ou outt pr proc oced edur ures es to be sure sure that that the the above above meas measur ures es stay stay in effec effectt wh while ile yo you u work work on the the equip equipme ment nt.. 2. Discon Disconnec nectt the operat operating ing lines lines fro from m the actuat actuator or and any lea leak-o k-off ff piping piping fro from m the bon bonnet net.. Disconn Disconnect ect the ste stem m co conn nnec ecto tor, r, th then en re remo move ve the the actu actuat ator or fr from om the the va valv lve e by un unsc scre rewi wing ng the the yo yoke ke loc lockn knut ut (k (key ey 15 15,, fi figu gure re 14 14)) or the the he hexx nu nuts ts (key (key 26 26,, figu figure re 14 14). ).
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Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
3. Loos Loosen en th the e pa pack ckin ing g flang flange e nu nuts ts (k (key ey 5, figu figure re 14 14)) so that that the the pa pack cking ing is no nott tigh tightt on the the va valv lve e stem stem.. Remov Remove e any any travel travel ind indica icator tor parts parts and ste stem m lock locknut nutss fro from m the valve valve stem stem thread threads. s.
WARNING To lowing avo avoid id per person sonal inj injury ury orin pro proper perty ty tdam damage age caused sed byove unc uncont rolled mov moveme ntlling of bonnet net, loos loosen enent the bon bonne t by follow fol ing the instru insaltructi ctions ons the nex next ste step. p. Docau not remove rem aontrol stu stuck ckled bon bonnet net ement by pulli pu ngthe onbon it wit with h ,equ equipm ipmen t tha that t net can stretc stretch h or stor store e ene energy rgy in any oth other er man manne ner. r. The The sud sudde den n releas release e of sto stored red energ energy y can cau cause se uncon uncontro trolle lled d mov moveme ement nt of th the e bon bonnet net..
Figure Figure 3. PTFE PTFE V-R V-Ring ing Packin Packing g Arr Arrang angemen ements ts for Plain Plain and Extens Extension ion Bonnet Bonnetss UPPERWIPER (KEY (KEY 12)
UPPERWIPER (KEY (KEY 12) PACKING FOLLOWER (KE (KEY Y 13 13))
FEMALE ADAPTOR 1 PACKING 1 RING MALE ADAPTOR 1
WASHER (KEY (KEY 10) SPRING (KE (KEY Y 8)
PACKING FOLLOWER(KEY FOLL OWER(KEY 13)
FEMALE ADAPTOR PACKING RING MALE ADAPTOR
1 1 1
SPACER(KEY8) SPA CER(KEY8)
PACKING BOX PACKING RI RING NG (KE (KEY Y 11 11))
FO FOR R 31 316 6 SS SST T METAL MET AL PACK PACKING ING BOX PAR PARTS TS
LOWER WIPER
1 1
PACKING PACKI NG BOX RING RING (KE (KEY Y 11)
LOWER WIPER
FOR ALL OTH OTHER ER MET METAL AL PAC PACKIN KING G BOX PART MATER MATERIALS IALS
NOTE:
MALEADAPTOR, MALEADAPTO R, PACKING PACKING RING,FEMALEADAPTOR, RING,FEMALEADAPTOR, 1 ANDLOWERWIPERAREPARTOF PACKIN ANDLOWERWIPERAREPARTOF PACKING G SET(KEY6). 2 REQ D FORDOUBLEARRANGEMENTS FORDOUBLEARRANGEMENTS,, EXCEPTLOWERWIPER. 12A7837-A B1429-5
SINGLE SINGL E ARRA ARRANGEMEN NGEMENTS TS UPPERWIPER (KE (KEY Y 12) PACKING FOLLOWER(KEY 13) FOLLOWER(KEY MALE ADAPT ADAPTOR OR PACKING PACKI NG RING FEMALE FEMAL E ADAPT ADAPTOR OR LANTERN RING LANTERN (KE (KEY Y 8) PACKING PACKI NG BOX RING RING (KEY (KEY 11)
A8187-D
12A7814-D
ASSEMBLY 1 ASSEMBLY (POSITIVE PRESSURES)
ASSEMBLY 2 (VACUUM)
ASSEMBLY 3 ASSEMBLY (POSITIVE PRESSURES & VACUUM)
9.5 9.5 mm (3 (3/8 /8 INCH INCH)) ST STEM EM B1428-5
ASSEMBLY 1 (POSITIVE PRESSURES)
12A7839-A
ASSEMBLY 2 ASSEMBLY (VACUUM)
ASSEMBLY 3 ASSEMBLY (POSITIVE PRESSURES & VACUUM)
12 12.7 .7 mm (1/2 (1/2 INCH INCH)) ST STEM EM
ASSEMBLY 1 (POSITIVE PRESSURES)
ASSEMBLY 2 (VACUUM)
ASSEMBLY 3 (POSITIVE PRESSURES & VACUUM)
LOWER LOWE R WIPER WIPER
19.1, 25 19.1, 25.4 .4,, OR31.8mm (3 (3/4 /4,, 1, OR 11-1/ 1/4 4 INCH INCH)) STEM STEM
DOUBLE ARRA ARRANGEMEN NGEMENTS TS
7
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figure Figure 4. Detail Detail of PTFE/C PTFE/Comp omposit osition ion Packing Packing Arr Arrang angeme ements nts for Plain Plain and Extensi Extension on Bonnets Bonnets UPPERWIPER (KE (KEY Y 12) PACKING FOLLOWER(KEY FOLL OWER(KEY 13)
PACKING RING PACKING (KE (KEY Y 7) LANTERN RING LANTERN (KE (KEY Y 8) PACKING BOX PACKING RI RING NG (KE (KEY Y 11 11))
12A8188-A 12A7815-A 12A8173-A A2619-1
9. 9.5 5 mm 12.7 12.7 mm 19.1, 19.1, 25.4, 25.4, OR (3/8 INCH) (1/2 INCH) 31.8 31.8 mm STEM STEM (3/4 (3/4,, 1, OR 1-1/4 1-1/ 4 INCH) STEM
Table Tab le 3. Body-to Body-to-Bo -Bonne nnett Bolt Torque Torque Guidelin Guidelines es BOLT TORQUES(1)
VALVE SIZE, NPS
SA193-B8M(2,4)
SA193-B7, SA193-B8M(3,4)
ET
EAT
NSm
LbfSft
NSm
LbfSft
1-1/4 or less
1
129
95
64
47
1-1/2, 1-1/2 x 1, 2, or 2 x 1
2 or 2 x 1
96
71
45
33
2-1/2 or 2-1/2 x 1-1/2
3 or 3 x 1-1/2
129
95
64
47
3, 3 x 2, or 3 x 2-1/2
4 or 4 x 2
169
125
88
65
4, 4 x 2-1/2, or 4 x 3
6 or 6 x 2-1/2
271
200
156
115
6
———
549
405
366
270
8
———
746
550
529
390
1. Deter Determine mined d fromlaborato fromlaboratory ry tests tests.. 2. SA19 SA193-B8Mannealed 3-B8Mannealed.. 3. SA19 SA193-B8Mstrainhardened. 3-B8Mstrainhardened. 4. Forother materials materials,, conta contact ct yourEmersonProcessManagem yourEmersonProcessManagementsales entsales offic office. e.
Note The follow following ing step step also also helps helps to pro provid vide e additi additiona onall ass assura urance nce that the valve valve bod bodyy flu fluid id pressu pressure re has bee been n rel reliev ieved. ed.
CAUTION Avoid Avo id dam damagi aging ng the seatin seating g sur surfac face e cau caused sed by the valve valve plu plug g and ste stem m assemb assembly ly dro droppi pping ng fro from m the bon bonnet net (ke (key y 1, figure figure 14) aft after er being being lifted lifted part part way out. out. Whe When n lif liftin ting g the bon bonnet net,, tem tempor porari arily ly instal installl a valve valve ste stem m locknu locknutt on the valve valve ste stem. m. The locknu locknutt will will pre preven ventt the valve valve plu plug g and ste stem m asse assembl mbly y fro from m dro droppi pping ng out of th the e bo bonne nnet. t.
4. He Hexx nuts nuts (key (key 16, 16, fi figu gure re 16, 16, 17, 17, or 20) 20) or ca cap p scre screws ws (not (not show shown) n) atta attach ch the the bonn bonnet et (k (key ey 1, fi figu gure re 14) 14) to the the va valv lve e body body (key (key 1, figur figure e 16 16,, 17 17,, or 20 20). ). Loos Loosen en thes these e nu nuts ts or ca cap p scre screws ws appr approx oxim imat atel elyy 3 mm (1/8 (1/8 inch) inch).. Th Then en loosen loosen the the body-t bod y-to-b o-bonn onnet et gasket gasketed ed joint joint by either either rockin rocking g the bonnet bonnet or prying prying betwee between n the bon bonnet net and val valve. ve. Work Work the
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Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
pr pryin ying g to tool ol arou around nd th the e bonn bonnet et un unti till the the bonn bonnet et loose loosens. ns. If no fluid fluid le leak akss fr from om the the jo join int, t, re remo move ve the the nu nuts ts or ca cap p sc scre rews ws co comp mple lete tely ly and and ca care refu fully lly lift lift the the bonn bonnet et off the the va valve lve.. Table Tab le 4. Recomm Recommend ended ed Torque Torque for Packin Packing g Fla Flange nge Nuts Nuts VALVESTEM DIAME DIAMETER TER PRESSURE RATING mm Inches 9.5
12.7
3/8
1/2
19.1
3/4
25.4
1
31.8
1-1/4
GRAPHITE TY TYPE P PA ACKING
PTFE T TY YPE P PA ACKING
Minimum T or orque
Maximum T o orrque
Minimum T or orque
Maximum T or orque
NSm
LbfSin
NSm
LbfSin
NSm
LbfSin
NSm
LbfSin
CL125, 150
3
27
5
40
1
13
2
19
CL250, 300
4
36
6
53
2
17
3
26
CL600
6
49
8
73
3
23
4
35
CL125, 150
5
44
8
66
2
21
4
31
CL250, 300
7
59
10
88
3
28
5
42
CL600
9
81
14
122
4
39
7
58
CL125, 150
1 11 1
99
17
149
5
47
8
70
CL250, 300 CL600
1 15 5 21
133 182
23 31
199 274
7 10
64 87
11 15
95 131
CL300
26
226
38
339
12
108
18
162
CL600
35
310
53
466
17
149
25
223
CL300
36
318
54
477
17
152
26
228
CL600
49
437
74
655
24
209
36
314
5. Rem Remov ove e th the e lockn locknut ut and and se sepa para rate te the the va valv lve e pl plug ug and and ste stem m fr from om the the bonn bonnet et.. Set Set the the pa part rtss on a pr prote otect ctive ive su surf rfac ace e to preven pre ventt da damag mage e to gasket gasket or seatin seating g surfac surfaces. es.
CAUTION To pre preven ventt possib possible le produ product ct dam damage age,, cov cover er the ope openin ning g in the valv valve e in the fol follow lowing ing pro proced cedureto ureto preven preventt for foreig eign n mat materi erial al fro from m gettin getting g int into o the valve valve bod body y cav cavity ity..
6. Re Remo move ve th the e bo bonn nnet et gask gasket et (k (key ey 10 10,, fi figu gure re 16, 17 17,, or 20 20)) and and co cove verr the the op open enin ing g in the the va valve lve to pr prot otec ectt the the ga gask sket et surfac sur face e and pre preven ventt foreig foreign n mat materi erial al fro from m gettin getting g into the valve valve body body cavity cavity.. 7. Re Remo move ve th the e pa pack ckin ing g flang flange e nu nuts ts,, pa pack ckingflan ingflange ge,, up uppe perr wi wipe per, r, and and pa pack cking ing fo follo llowe werr (k (key eyss 5, 3, 12 12,, and and 13, 13, fi figu gure re 14 14). ). Care Careful fully ly pu push sh ou outt all all the the re rema main ining ing pack packin ing g pa part rtss fr from om the the va valve lve sid side e of the the bonn bonnet et us using ing a ro roun unde ded d ro rod d or other oth er too tooll th that at will will no nott sc scra ratc tch h the the pack packin ing g bo boxx wa wall. ll. Clea Clean n the the pack packing ing box box and and the the me meta tall pa pack cking ing pa part rts. s. 8. Insp Inspec ectt th the e va valv lve e st stem em th thre read adss and and pack packingbox ingbox surf surfac aces es for for any any shar sharp p edge edgess whic which h mi migh ghtt cu cutt the the pack packing ing.. Scra Scratc tche hess or burr burrss co coul uld d ca cause use pa pack cking ing box box le leak akag age e or da dama mage ge to the the ne new w pa pack ckin ing. g. If the the su surf rfac ace e co cond ndit ition ion ca canno nnott be impr improv oved ed by light light sand sandin ing, g, re repl plac ace e the the dama damage ged d pa part rtss by follo followi wing ng the the ap appr prop opri riat ate e step stepss in the the Tr Trim im Maintenance Mainte nance procedure. procedure. 9. Remov Remove e th the e co cove veri ring ng pr prot otec ecti ting ng the the va valve lve bo body dy ca cavit vityy and and insta install ll a newbonnet newbonnet gask gasket et (k (key ey 10 10,, figur figure e 16 16,, 17 17,, or 20 20), ), maki ma king ng sure sure th the e gask gasket et seati seating ng surfa surface cess ar are e clea clean n and and smo smoot oth. h. Th Then en sli slide de the the bonn bonnet et over over the the stem stem and and on onto to the the stud stu d bo bolts lts (key (key 15 15,, figu figure re 16 16,, 17 17,, or 20 20)) or on onto to the the va valve lve body body ca cavit vityy if ca cap p sc scre rews ws (not (not sho shown wn)) will will be us used ed in inste stead ad..
Note Prop Proper er pe perf rfor orma manc nce e of the the bo bolt ltin ing g proc proced edur ures es in st step ep 10 comp compre ress sses es the the spir spiral al woun wound d ga gask sket et (k (key ey 12, 12, fi figu gure re 16 or 17)or lo load ad ring ring (key (key 26 26,, figu figure re 20 20)) en enou ough gh to bo both th load load and and seal seal the the seat seat ri ring ng ga gask sket et (k (key ey 13, 13, fi figu gure re 16,17 or 20). 20). It al also so co comp mpre ress sses es theout theouter er edge edg e of the bon bonnet net gas gasket ket (key (key 10, figure figure 16 thr throug ough h 20) eno enough ugh to sea seall the bod body-t y-to-b o-bonn onnet et joi joint. nt. The pro proper per bolti bolting ng pro proced cedure uress in ste step p 10 includ include-e--but but are not limite limited d to--en to--ensur suring ing tha thatt bo bolti lting ng threads threads are cle clean, an, and eve evenly nly ti tigh ghte teni ning ng the the ca cap p sc scre rews ws,, or thenutsontothe st stud uds, s, in a cri criss sscr cros osss patte pattern rn.. Tigh Tighte teni ning ng on one e capscre capscrew w or nu nutt ma mayy lo loos osen en an adjac adjacen entt ca cap p sc scre rew w or nu nut. t. Repe Repeat at thecris thecrissc scro ross ss tig tighte hteni ning ng pa patt tter ern n seve severaltime raltimess un unti till ea each ch ca cap p sc scre rew w or nu nutt is tig tight ht an and d the the body-to bod y-to-bo -bonne nnett sea seall is mad made. e. When When the ope operat rating ing tempe temperat rature ure has bee been n reache reached, d, perfor perform m this this tor torqui quing ng proced procedure ure onc once e again. again.
9
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figure Figure 5. Detail Detail of Graphi Graphite te Ribbon Ribbon/Fil /Filame ament nt Packin Packing g for Pla Plain in and Extensi Extension on Bonnet Bonnetss PACKING PACKI NG FOLLOWER(KEY FOLLOWER(KEY 13) GRAPHITE GRAP HITE RIBBON RIBBON PACKING PACKING RING(KEY 7) 1
1
GRAPHITE GRAP HITE FILAMENT FILAMENT PACKI PACKING NG RING(KEY 7)
1
LANTER LAN TERN N RIN RING G (KE (KEY Y 8) PACKIN PAC KING G BOXRING(KEY 11) 14A3411-A
13A9775-B
9.5mm (3/8 INCH) INCH) STEM
13A9776-B
19.1, 19.1, 25 25.4,& .4,& 31.8 31.8 mm (3/ (3/4, 4, 1 & 1-1/4INCH) 1-1/4INCH) STEM
12 12.7 .7 mm (1/2INCH) STEM
SINGLE SINGL E ARRA ARRANGEME NGEMENTS NTS PACKING PACKI NG FOLLOWER(KEY FOLLOWER(KEY 13) GRAPHITE GRAP HITE RIBBON RIBBON PACKING PACKING RING(KEY 7) 1
1
GRAPHITE GRAPH ITE FILAMENT FILAMENT PACKI PACKING NG RING(KEY 7)
1 1
LANTER LAN TERN N RI RING NG (KE (KEY Y 8) PACKIN PAC KING G BOXRING(KEY 11)
14A2153-B
9.5mm (3/8INCH) STEM
14A1849-B
12 12.7 .7 mm (1/2INCH) STEM
14A1780-B
19.1, 19.1, 25.4, 25.4, & 31.8 31.8 mm (3/4, (3/4, 1 & 1-1/4 1-1/4 INC INCH) H) STEM
DOUBLE ARRAN ARRANGEMEN GEMENTS TS A5864
1
NOTE: 0.102mm (0.004 (0.004 INCH)THICK SACRIFICIA SACRIFICIALL ZINCWASHERS ZINCWASHERS;; USEONLY ONEBELOW EACHGRAPHITE EACHGRAPHITE RIBBON RIBBON RING.
Note Stud(s Stu d(s)) and nut nut(s) (s) should should be ins instal talled led such such tha thatt the man manufa ufactur cturer' er'ss tra tradem demark ark and mat materi erial al grade grade markin marking g is vis visibl ible, e, allowi allowing ng eas easyy compar com pariso ison n to the mat materi erials als selec selected ted and doc docume umente nted d in the Eme Emerso rson/F n/Fish isher er ser serial ial card provid provided ed wit with h this this pro produc duct. t.
WARNING Pers Person onal al inju injury ry or da dama mage ge to equi equipm pmen entt coul could d occu occurr if impr improp oper er stud stud and and nu nutt ma mate teri rial alss or pa part rtss are are us used ed.. Do not not op oper erat ate e or assemb assemble le this this pro produ duct ct wit with h stu stud(s d(s)) and nut(s nut(s)) tha thatt are not approv approved ed by Emerso Emerson/F n/Fish isher er eng engine ineeri ering ng and and/or /or listed listed on the ser serial ial card card pro provid vided ed with with thi thiss pro produ duct. ct. Use of unapp unapprov roved ed mat materi erials als and parts parts cou could ld lead lead to str stress esses es exc exceed eedingthe ingthe des design ign or code code limits limits int intend ended ed for this this par partic ticula ularr ser servic vice. e. Instal Installl studs studs wit with h the mat materi erial al gra grade de and manufa manufactu cturer rer's 's identi identific ficati ation on mark mar k vis visibl ible. e. Contac Contactt you yourr Eme Emerso rson n Pro Proces cesss Manage Managemen mentt rep repres resent entati ative ve imm immedi ediate ately ly if a discre discrepan pancy cy betwe between en actual actual parts par ts and approv approved ed par parts ts is suspec suspected ted..
10. Lub Lubric ricate ate the bol boltin ting g (not (not necess necessary ary if factor factoryy pr pre-l e-lubr ubrica icated ted stud stud bol boltt nut nutss are used) used) and inst install all it, usi using ng accept accepted ed bolting bolt ing proced procedure uress during during tig tighte htenin ning, g, so that that the body-t body-to-b o-bonne onnett join jointt will withst withstand and test test pr pressu essures res and ap appli plicat cation ion servic ser vice e co cond ndit ition ions. s. Use Use the the bo bolt lt to torq rque uess in ta tabl ble e 3 as guid guideli elines nes.. 11 11.. Inst Instal alll ne new w pack packingand ingand th the e meta metall pack packin ing g bo boxx pa part rtss acco accord rdingto ingto the the appr approp opri riat ate e ar arra rang ngem emen entt in fi figu gure re 3, 4, or 5. Place Pla ce a smoot smoothh-ed edge ged d pipe pipe ov over er the the va valv lve e stem stem and and gent gently ly ta tap p each each sof softt pa pack cking ing part part in into to the the pa pack ckin ing g bo box. x.
10
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
12 12.. Slide Slide th the e pack packin ing g fo follo llowe wer, r, up uppe perr wi wipe per, r, and and pa pack ckin ing g flang flange e (k (key eyss 13 13,, 12 12,, and and 3, figur figure e 14 14)) int into o posit position ion.. Lubr Lubric icat ate e th the e pa pack cking ing flan flange ge st stud udss (k (key ey 4, figur figure e 14) 14) and and the the fa face cess of the the pa pack ckin ing g flang flange e nu nuts ts (k (key ey 5, figur figure e 14 14). ). Inst Instal alll the the packin pac king g fla flange nge nuts. nuts. 13. For springspring-loa loaded ded PTFE PTFE V-r V-ring ing packin packing, g, tigh tighten ten the the pa pack ckin ing g flang flange e nu nuts ts un unti till the the should shoulder er on the the pack packin ing g fol follow lower er (k (key ey 13 13,, figu figure re 14 14)) co cont ntac acts ts the the bonn bonnet et.. For graphi graphite pac king, , ti tigh ghte ten nts, the th e pa pack cking ing flan fl ange nu nuts ts th e ma maxi ximu mum mded re reco mmen ende ded d rque torq toue rque ue shown tabl table e 4. Th Then en,, loosen loo sen th the ete pack papacking cking ing flan flange ge nu nuts , and an d re reti tigh ghte ten n ge them them toto the ththe e re reco comm mmen ende dcomm minim min imum um torq to show shsho own nwn in in table table 4. For other other packin packing g types, types, ti tigh ghte ten n th the e pa pack ckin ing g flang flange e nu nuts ts alte altern rnat ately ely in smal smalll equa equall in incr crem emen ents ts un unti till on one e of the the nu nuts ts re reac ache hess th the e mini minimu mum m re reco comm mmen ende ded d to torq rque ue sh show own n in ta tabl ble e 4. Th Then en,, tigh tighte ten n the the re rema main inin ing g flang flange e nu nutt un until til the the pack packin ing g fl flan ange ge is level level and and at a 90 90-d -deg egre ree e angl angle e to the the va valve lve stem stem.. For ENVIRO ENVIRO-SE -SEAL AL or HIGH-S HIGH-SEAL EAL live-loa live-loaded ded packin packing, g, re refe ferr to the the no note te at the the begi beginn nnin ing g of Pa Pack ckin ing g Maint Mainten enan ance ce.. 14 14.. Mount Mount th the e actu actuat ator or on the the va valve lve assem assembl blyy and and re reco conn nnec ectt the the ac actu tuat ator or and and va valv lve e stem stem ac acco cord rding ing to the the pr proc oced edur ure e in the app approp ropria riate te actuat actuator or instruc instruction tion manual manual.. Figu Fi gure re 6. TS TSO O (Tig (Tight ht Shut Shutof offf Tr Trim im), ), De Deta tail il of Pr Prot otec ecte ted d Soft Soft Seat Seat
OUTERPLUG INNERPLUG
CAGE
PROTECTEDSOFT PROT ECTEDSOFT SEAT SEAT RING
A7088
Trim Tri m Mainten Maintenanc ance e WARNING Refer Ref er to the WARNIN WARNING G at the beg beginn inning ing of the Mai Mainte ntenan nance ce sec sectio tion n in this this instru instructi ction on man manual ual..
Ex Exce cept pt wher where e indica indicate ted, d, key key nu numb mber erss in this this secti section on ar are e re refe fere renc nced ed in figur figure e 16 fo forr stand standar ard d NP NPS S 1 thro throug ugh h6 co const nstru ruct ction ions, s, figur figure e 17 for for Whisp Whisper er Tr Trim im II IIII de deta tail, il, figur figures es 18 and and 19 fo forr Whisp Whisper erFl Flo o trim trim,, and and figur figure e 20 for Ca Cavit vitro roll III III deta detail il and and th the e NP NPS S 8 ET va valv lve. e.
Disassembly 1. Re Remo move ve th the e ac actu tuat ator or and and th the e bo bonn nnet et acco accord rding ing to steps steps 1 thro throug ugh h 6 of the the Repl Replac acin ing g Pack Packing ing pr proc oced edur ure e in the the Maintenance Mainte nance section. section.
11
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
WARNING To avo avoid id per person sonal al inj injury ury due to leakin leaking g fluid, fluid, avoid avoid dam damagi aging ng gas gasket ket sea sealin ling g sur surfac faces. es. The sur surfac face e fin finish ish of the valve valve ste stem m (k (key ey 7) is cr crit itic ical al for for ma maki king ng a go good od pa pack ckin ing g se seal al.. The The in insid side e su surf rfac ace e of the the cage cage or ca cage ge/b /baf affl fle e assem assembl bly y (k (key ey 3), 3), or ca cage ge reta retain iner er (ke (key y 31 31), ), is cr crit itic ical al for for sm smoo ooth th oper operat atio ion n of the the va valv lve e pl plug ug.. The The seat seatin ing g surf surfac aces es of the the valv valve e pl plug ug (k (key ey 2) and and seat seat rin ring g (key (key 9) are critic critical al for proper proper shu shutof toff. f. Unl Unless ess ins inspec pectio tion n reveal revealss otherw otherwise ise,, assume assume all the these se par parts ts are in goo good d condit condition ion and protect protect them accor according dingly. ly.
2. Re Remo move ve th the e pa pack ckin ing g flang flange e nu nuts ts,, pa pack ckingflan ingflange ge,, up uppe perr wi wipe per, r, and and pa pack cking ing fo follo llowe werr (k (key eyss 5, 3, 12 12,, and and 13 in fi figu gure re 14 14). ). Care Careful fully ly pu push sh ou outt all all the the re rema main ining ing pack packin ing g pa part rtss fr from om the the va valve lve sid side e of the the bonn bonnet et us using ing a ro roun unde ded d ro rod d or other oth er too tooll th that at will will no nott sc scra ratc tch h the the pack packin ing g bo boxx wa wall. ll. Clea Clean n the the pack packing ing box box and and the the me meta tall pa pack cking ing pa part rts. s. 3. Insp Inspec ectt th the e va valv lve e st stem em th thre read adss and and pack packingbox ingbox surf surfac aces es for for any any shar sharp p edge edgess whic which h mi migh ghtt cu cutt the the pack packing ing.. Scra Scratc tche hess or burr burrss co coul uld d ca cause use pa pack cking ing box box le leak akag age e or da dama mage ge to the the ne new w pa pack ckin ing. g. If the the su surf rfac ace e co cond ndit ition ion ca canno nnott be improv improved ed by lig light ht sandin sanding, g, rep replac lace e the da damag maged ed parts. parts. 4. Re Remo move ve th the e load load ri ring ng (k (key ey 26 26)) fr from om an NP NPS S 8 ET va valve lve,, or the the ca cage ge adap adapto torr (k (key ey 4) fr from om any any re restr stric icte tedd-tr trim im va valve lve th thro roug ugh h NP NPS S 4, an and d wr wrap ap it for pr prot otec ectio tion. n. 5. On an NP NPS S 6 ET va valv lve e wi with th Whisp Whisper er Tr Trim im II IIII or Wh Whisp isper erFl Flo o ca cage ge,, al also so re remo move ve the the bo bonn nnet et sp spac acer er (k (key ey 32 32)) an and d bo bonn nnet et gask gasket et (key (key 10 10)) on to top p of th the e sp spac acer er.. Th Then en on any any co cons nstr truc ucti tion on with with a ca cage ge re reta tain iner er (k (key ey 31 31), ), remo remove ve the the ca cage ge retain retainer er and its associa associated ted gasket gaskets. s. A Whispe Whisperr Tri Trim m III and Whi Whispe sperFl rFlo o ca cage ge retain retainer er has two 3/8-in 3/8-inchch-16 16 UNC UNC ta tapp pping ingss in whic which h screw screwss or bo bolt ltss ca can n be inst instal alled led for for lifti lifting ng.. 6. Rem Remov ove e th the e ca cage ge or ca cage ge/b /baf affl fle e as asse semb mbly ly (k (key ey 3), 3), the the as asso socia ciate ted d gask gasket etss (k (key eyss 10 10,, 11 11,, and and 12 12), ), and and sh shim im (k (key ey 51 51). ). If th the e ca cage ge is st stuc uckk in th the e va valve lve,, use use a ru rubb bber er malle mallett to st strik rike e the the expos exposed ed po port rtion ion of the the ca cage ge at seve severa rall po poin ints ts ar arou ound nd its circu circumfere mference. nce. or constru constructi ctions ons other other than than TSO (tight (tight shutof shutoff) f) trim trim , re remo move ve the the seat seat ri ring ng or li line nerr (k (key ey 9) or di disk sk seat seat (k (key ey 22), 22), seat seat 7. 7. FFor ri ring ng gask gasket et (key (key 13 13), ), and and th the e se seat at ri ring ng adap adapto torr (k (key ey 5) and and adap adapto torr ga gask sket et (k (key ey 14 14)) wher where e use used d in a re restr stric icte tedd-tr trim im seat ring ring constr construct uction. ion. PTFE-s PTFE-seat eat constr construct uctions ions use a disk disk (key (key 23) san sandwi dwiche ched d betwee between n the disk seat seat and dis diskk retain retainer er (key (key 21). 21). (tight ght shutof shutoff) f) trim trim constr construct uctions ions , perf perfor orm m the the follo followi wing ng step stepss (ref (refer er to fi figu gure ress 6 and and 7): 7): 8. 8. or TSO (ti D Remov Remove e the retain retainer, er, backup backup ring, ring, ant anti-ex i-extru trusion sion rings, rings, and piston piston rin ring. g.
Remove e th the e se sett sc scre rews ws th that at lock lock th the e outer outer plug plug D Remov
to the the inner inner plug plug..
Using a st stra rap p wren wrench ch or simila similarr to tool, ol, un unsc scre rew w the the out outer er plug plug fr from om the the in inne nerr pl plug ug.. Do no nott dama damage ge the the out outer er pl plug ug D Using guide surfaces. surfaces. D Remove Remove the protec protected ted soft seat seat seal. seal.
Inspec ectt the pa part rtss D Insp
for dama damage ge and and re repl plac ace e if ne need eded ed..
9. 9.For For all constr construct uctions ions , ins inspe pect ct pa part rtss for for we wear ar or da dama mage ge whic which h wo woul uld d pr prev even entt pr prop oper er op oper erat atio ion n of the the va valve lve.. Repla Replace ce or repair repair trim trim parts parts acc accord ording ing to the foll followin owing g pro proced cedure ure for Lappin Lapping g Metal Metal Seats Seats or oth other er val valve ve plug plug mainte maintenan nance ce procedures proce dures as appropria appropriate. te.
Lappin Lap ping g Met Metal al Sea Seats ts CAUTION To avo avoid id dam damagi aging ng the ENVIRO ENVIRO-SE -SEAL AL Bellow Bellowss Sea Seall Bonnet Bonnet asse assembl mbly, y, do no nott attemp attemptt to lap the met metal al sea seatin ting g sur surfac faces. es. The design of the assemb design assembly ly preve prevents nts rotati rotation on of the stem stem and any forced forced lap lappin ping g rot rotati ation on will will dam damage age intern internal al com compon ponent entss of the ENVIRO ENVIRO-SEAL -SEAL Bello Bellows ws Seal bonn bonnet. et.
12
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Except wit Except with h respec respectt to the ENVIRO ENVIRO-SE -SEAL AL Bellows Bellows Sea Seall Bonnet Bonnet asse assembl mbly, y, with with met metalal-seat seat constr construct uctions ions,, lappin lapping g seatin seating g surfa sur face cess of th the e va valv lve e pl plug ug and and sea seatt rin ring g or liner liner (k (key eyss 2 and and 9, figur figure e 16 16,, 17 17,, or 20 20)) ca can n impro improve ve sh shut utoff off.. (D (Dee eep p ni nick ckss shoul sho uld d be ma mach chin ined ed ou outt ra rath ther er th than an gr groun ound d ou out. t.)) Use Use a go good od qual quality ity la lapp ppin ing g compo compoun und d of a mi mixt xtur ure e of 28 280 0 to 60 6000-gr grit. it. Ap Appl plyy th the e co comp mpoun ound d to th the e bo bott ttom om of the the va valve lve plug plug.. As Assem sembl ble e th the e va valve lve to th the e exte extent nt th that at the the ca cage ge and and the the ca cage ge re reta tain iner er and and bo bonn nnet et sp spac acer er (i (iff us used ed)) ar are e in pla place ce and and the the bonn bonnet et is bolt bolted ed to th the e va valv lve e body body.. A simp simple le hand handle le ca can n be made made fr from om a pi piec ece e of stra strap p ir iron on lo lock cked ed to the the va valv lve e pl plug ug st stem em wi with th nu nuts ts.. Ro Rota tate te th the e ha hand ndle le al alte tern rnat atel elyy in each each dire direct ction ion to la lap p the the seats seats.. Af Afte terr la lapp pping ing,, re remo move ve the the bo bonn nnet et and and clean clea n the sea seatt surfac surfaces. es. Com Comple pletel telyy assemb assemble le as descri described bed in the Assemb Assembly ly portion portion of the Tri Trim m Mainte Maintenan nance ce pr proce ocedur dure e and and test test th the e va valve lve for for shut shutof off. f. Re Repe peat at the the la lapp pping ing pr proc oced edur ure e if leaka leakage ge is still still exce excessi ssive ve.. Figure Figure 7. Typica Typicall Balanc Balanced ed TSO Tri Trim m
VALVE VAL VE PLUG PLUG SEA SEALL
A7096
PROTECTED PROT ECTED SOFTSEAT
Valve Val ve Plu Plug g Mai Maint ntena enanc nce e Ex Exce cept pt wher where e indica indicate ted, d, key key nu numb mber erss in this this secti section on ar are e re refe fere renc nced ed in figur figure e 16 fo forr stand standar ard d NP NPS S 1 thro throug ugh h6 co const nstru ruct ction ions, s, figur figure e 17 for for Whisp Whisper er Tr Trim im II III, I, figu figure ress 18 and and 19 for for Whisp Whisper erFl Flo o trim trim,, and and fi figu gure re 20 for for Ca Cavit vitro roll III III deta detail il and and th the e NP NPS S 8 ETvalve ETvalve..
CAUTION To avoi avoid d the the valv valve e plug plug se seal al ring ring (k (key ey 28) 28) no nott se seali aling ng pr prop oper erly ly,, be care carefu full no nott to scra scratc tch h the the surf surfac aces es of the the ring ring gr groo oove ve in the the va valv lve e plug plug or an any y of the the su surf rfac aces es of the the repl replace aceme ment nt ring ring..
1. With With th the e va valve lve pl plug ug (key (key 2) remo remove ved d ac acco cord rdin ing g to the the Disa Disasse ssemb mbly ly po port rtion ion of the the Tr Trim im Main Mainte tena nanc nce e pr proc oced edur ure, e, proceed proce ed as appropria appropriate: te:
13
ET Val Valve ve Octoberr 2014 Octobe
Instruction Instr uction Manual D100398X012
For the two two-pi -piece ece seal seal ring, ring, Th The e ri ring ng ca cann nnot ot be re reus used ed beca becaus use e it is a cl close osed d ri ring ng which which must must be pr priedand/ iedand/or or cu cutt fr from om th the e gr groov oove. e. Once Once th the e seal seal ri ring ng is re remo moved ved,, the the elast elastom omer eric ic ba back ckup up ri ring ng (k (key ey 29 29), ), which which is al also so a cl clos osed ed ri ring ng,, ca can n be pried pried from from the groove groove..
CAUTION To avoi avoid d dam damagi aging ng the seal seal ring, ring, slow slowly ly and gentl gently y str stretc etch h it for the fol follow lowing ing pro proced cedure ure.. Avoid Avoid jerkin jerking g sharpl sharply y on the rin ring. g.
To in insta stall ll a ne new w twotwo-pi piec ece e se seal al ri ring ng,, appl applyy a ge gene nera rall purp purpose ose silic silicon onee-ba base se lu lubr bric ican antt to both both the the ba back ckup up ri ring ng and and seal seal ri ring ng (k (key eyss 29 and and 28). 28). Pl Plac ace e the the back backup up ri ring ng over over the the stem stem (k (key ey 7) and and into into the the gr groo oove ve.. Pl Plac ace e the the seal seal ri ring ng over over the the top top edge edge of th the e va valv lve e plug plug (key (key 2) so that that it en ente ters rs the the gr groo oove ve on one one si side de of the the va valv lve e pl plug ug.. Slow Slowly ly and and gent gently ly stre stretc tch h the the seal seal ring ring and and workit workit ov over er the the top top ed edge ge of the the va valv lve e plug plug.. Th The e PT PTFE FE mate materi rial al in the the seal seal ri ring ng must must be perm permit itte ted d time time to co cold ld-f -flow low duri during ng th the e st stre retc tchi hing ng pr proc oced edur ure, e, so avoid avoid je jerk rkin ing g sh shar arpl plyy on this this ri ring ng.. Stre Stretc tchi hing ng the the seal seal rin ring g ov over er the the va valve lve pl plug ug may may make make it seem seem un undu duly ly loose loose when when in the the gr groov oove, e, but but it wi will ll co cont ntra ract ct to its or orig igina inall siz size e af afte terr ins inser erti tion on int into o the the cage. For the spr springing-loa loaded ded seal seal ring, ring, the the ri ring ng used used on a va valv lve e plug plug havi having ng a 136. 136.5 5 mm (5.3 (5.375 75 inch inch)) or less less port port di diam amet eter er ma mayy be re remo move ved d un unda dama mage ged d by first first work workin ing g the the re reta tain ining ing ri ring ng (k (key ey 27 27)) of offf with with a sc scre rewd wdri rive ver. r. Th Then en ca care refu fully lly sli slide de the the meta me tall ba back ckup up ri ring ng (key (key 29 29)) and and se seal al ri ring ng (k (key ey 28 28)) off off the the va valve lve plug plug (k (key ey 2). 2). Th The e spri spring ng-l -loa oade ded d seal seal ri ring ng used used on a va valve lve pl plug ug ha havi ving ng a 17 178 8 mm (7-i (7-inc nch) h) or gr grea eate terr port port diam diamet eter er must must be ca care refu fully lly pr prie ied d and/ and/or or cut cut fr from om its gr groov oove. e. Th Ther eref efor ore, e, it ca cann nnot ot be re reus used ed.. A spri spring ng-l -loa oade ded d seal seal ri ring ng mu must st be inst instal alle led d so that that its op open en side side fa face cess towa toward rd the the va valv lve e st stem em,, or towa toward rd the the seat seat of the the pl plug ug depe depend ndin ing g on flow flow di dire rect ction ion,, as sh show own n in vie view w A of figur figure e 16 or 20 20.. To ins insta tall ll a spri spring ng-l -loa oade ded d seal seal rin ring g on a va valv lve e pl plug ug wi with th a 13 136. 6.5 5 mm (5.3 (5.375 75 inch) inch) or le less ss po port rt diam diamet eter er,, slide slide the the seal seal ri ring ng (k (key ey 28 28)) on onto to the the va valv lve e pl plug ug fo follo llowe wed d by the the me meta tall ba back ckup up ri ring ng (key (key 29 29). ). Th Then en insta install ll the the re reta tain iningring ingring (k (key ey 27 27)) by ins inser erti ting ng on one e end end in the the gr groo oove ve and, and, while while turn turning ing th the e pl plug ug,, press press th the e ri ring ng into into the the gr groo oove. ve. Ag Agai ain, n, be ca care reful ful no nott to sc scra ratc tch h any any sur surfa face cess of the the ri ring ng or pl plug ug..
CAUTION To avoi avoid d dam damagi aging ng the seal seal ring, ring, slow slowly ly and gentl gently y str stretc etch h it for the fol follow lowing ing pro proced cedure ure.. Avoid Avoid jerkin jerking g sharpl sharply y on the rin ring. g.
To ins insta tall ll th the e se seal al ri ring ng on a va valve lve plug plug wi with th 17 178 8 mm (7-i (7-inc nch) h) or gr grea eate terr po port rt di diam amet eter er,, lu lubr brica icate te it with with a gene genera rall purp purpose ose sil silic icone one-b -bas ase e lubri lubrica cant nt.. Th Then en ge gent ntly ly st stre retc tch h the the sea seall ri ring ng and and work work it over over the the top top edge edge of the the va valv lve e pl plug ug.. Th The e PTFE PTFE ma mate teri rial al in th the e seal seal ri ring ng must must be pe perm rmitt itted ed time time to co cold ld-f -flow low duri during ng the the stret stretch chin ing g pr proc oced edur ure, e, so avoid avoid je jerk rkin ing g sharp sha rply ly on th the e ri ring ng.. St Stre retc tchi hing ng th the e se seal al ri ring ng over over the the va valv lve e plug plug ma mayy make make it seem seem un undu duly ly loo loose se when when in the the gr groo oove ve,, but but it wi will ll co cont ntra ract ct to it itss orig origin inal al siz size e afte afterr inser inserti tion on into into the the ca cage ge..
CAUTION Neve Neverr re reus use e an old old st stem em or ad adap apto torr with with a ne new w va valveplu lveplug. g. Usin Using g an old old stem stem or ad adap apto torr with with a ne new w pl plug ug re requ quir ires es dr dril illi linga nga ne new w pin pin ho hole le in th the e st stem em (or (or ad adap apto tor, r, in ca case se an ENVI ENVIRO RO-S -SEALbel EALbello lows ws seal seal bo bonn nnet et is be bein ing g us used ed). ). This This dr dril illi ling ng we weak aken enss the the stem stem or ad adap apto torr an and d ma may y caus cause e failu failure re in se serv rvic ice. e. Ho Howe weve ver, r, a us used ed valve valve pl plug ug ma may y be re reus used ed with with a ne new w stem stem or ad adap apto tor, r, except exc ept with with Cav Cavitr itrol ol III tri trim. m.
Note The The valv valve e pl plug ug and and va valv lve e pl plug ug st stem em for for 22-st stag age e Ca Cavi vitr trol ol III III trim trim are are a matc matche hed d se sett an and d must must be or orde dere red d to toge geth ther er.. If the the 2-st 2-stag age e Cavitr Cav itrol ol III valve valve plug plug or val valve ve plug plug stem stem is dam damage aged, d, rep replac lace e the ent entire ire assemb assembly ly (key (key 2, figure figure 20) 20)..
14
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Note For For pl plai ain n bonn bonnet etss and and styl style e 1 exte extens nsio ion n bonn bonnet ets, s, the the va valv lve e plug plug (key (key 2) 2),, valv valve e st stem em (k (key ey 7), 7), an and d pin pin (k (key ey 8) ar are e avai availa labl ble e co comp mple lete tely ly asse assemb mble led. d. Re Refe ferr to the the Ke Keyy 2, 7, and and 8 Valv Valve e Plug Plug and and Ste Stem m As Asse semb mbly ly ta tabl bles es in the the Pa Part rtss List List..
2. To re repl plac ace e th the e va valve lve stem stem (k (key ey 7), 7), dr drive ive ou outt the the pin pin (k (key ey 8). 8). Unsc Unscre rew w the the va valve lve pl plug ug fr from om the the stem stem or adap adapto tor. r. 3. To re repl plac ace e th the e ad adap apto torr (k (key ey 24 24,, figu figure re 14 14)) on ENVI ENVIRO RO-S -SEA EALL be bell llow owss sea seall bo bonn nnet ets, s, pl plac ace e the the pl plug ug stem stem as assem sembl blyy and and valv valve e plug plug in a soft soft-j -jawchu awchuck ck or ot othe herr ty type pe of vise vise so thatthe thatthe ja jaws ws gr grip ip a port portio ion n of the the va valv lve e pl plug ug that that is not not a seatin sea ting g surfa surface ce.. Dr Drive ive ou outt th the e pin pin (k (key ey 36 36,, figur figure e 14 14). ). Re Reve vers rse e the the pl plug ug stem stem as asse semb mbly ly in the the sof softt-ja jaw w ch chuc uckk or vi vise. se. Gr Grip ip th the e flat flat area areass on th the e va valve lve stem stem just just below below the the thre thread adss for for the the ac actu tuat ator or/s /ste tem m co conn nnec ecti tion on.. Unsc Unscre rew w the the va valv lve e pl plug ug/a /ada dapt ptor or assem assembl blyy (k (key ey 24 24,, figu figure re 14 14)) fr from om the the va valv lve e st stem em as assem sembl blyy (k (key ey 20 20,, fi figu gure re 14 14). ). 4. Scre Screw w th the e ne new w st stem em or adap adapto torr into into the the va valv lve e plug plug.. Tigh Tighte ten n to the the torq torque ue va valu lue e gi give ven n in tabl table e 5. Refe Referr to tabl table e 5 to sel selec ectt th the e pr prop oper er ho hole le siz size. e. Dr Drill ill th thro roug ugh h the the st stem em or adap adapto tor, r, using using the the ho hole le in th the e va valv lve e pl plug ug as a guid guide. e. Remo Remove ve any any ch chip ipss or burr burrss and and dr driv ive e in a new new pin pin to lock lock the the as asse semb mbly ly.. Table Tab le 5. Valve Valve Ste Stem m Connec Connection tion Ass Assemb embly ly Torque Torque and Pin Rep Replac lacemen ementt VALVE ST STEM DI DIAMETER
TORQUE, MI MINIMUM T TO OM MA AXIMUM
HOLE SI SIZE
mm
Inches
NSm
LbfSft
mm
Inch
9.5 12.7 19.1 25.4 31.8
3/8 1/2 3/4 1 1-1/4
40-47 81-115 237-339 420-481 827-908
25-35 60-85 175-250 310-355 610-670
2. 2.4141- 2. 2.46 46 3. 3.2020- 3. 3.25 25 4. 4.8080- 4. 4.88 88 6. 6.3838- 6. 6.45 45 6. 6.3838- 6. 6.45 45
0.095 0.095 - 0.097 0.097 0.126 0.126 - 0.128 0.128 0.189 0.189 - 0.192 0.192 0.251 0.251 - 0.254 0.254 0.251 0.251 - 0.254 0.254
5. For ENVI ENVIRO RO-S -SEA EALL bello bellows ws se seal al bonn bonnet ets, s, grip grip the the flat flatss of the the st stem em exte extend nding ing ou outt of the the top top of the the bello bellows ws shr shrou oud d wi with th a so soft ft-j -jaw aw ch chuc uckk or othe otherr type type of vi vise. se. Scre Screw w the the va valve lve plug plug/a /ada dapt ptor or as assem sembly bly on onto to the the va valv lve e stem stem.. Ti Tigh ghte ten n as nece necess ssar aryy to al alig ign n th the e pin pin ho hole le in the the stem stem wi with th one one of the the hole holess in the the adap adapto tor. r. Secu Secure re the the adap adapto torr to the the stem stem with with a new new pin. pin.
Assembly Ex Exce cept pt wher where e in indi dica cate ted, d, key key nu numb mber erss ar are e re refe fere renc nced ed in figur figure e 16 for stan standa dard rd NP NPS S 1 thro throug ugh h 6 const constru ruct ction ions, s, fig figur ure e 17 for Whisp Whisper er Trim Trim III III deta detail, il, figu figure ress 18 and and 19 for for Whisp Whisper erFl Flo o de deta tail, il, and and figur figure e 20 for Ca Cavit vitrol rol III III deta detail il and and th the e NP NPS S 8 ET valve. 1. With With a res restri tricte ctedd-tri trim m seat seat ring ring constr construct uction, ion, inst install all the adapto adaptorr gasket gasket (key (key 14) and sea seatt rin ring g adapt adaptor or (key (key 5). 2. IInst nstal alll th the e se seat at ri ring ng ga gask sket et (k (key ey 13 13), ), seat seat ri ring ng or liner liner (k (key ey 9), 9), or di disk sk seat seat (k (key ey 22) 22).. With With a PT PTFE FE-s -sea eatt co cons nstr truc ucti tion on,, inst in stal alll th the e di disk sk an and d di disk sk re reta taine inerr (k (key eyss 21 and and 23 23). ). 3. Insta Install ll th the e ca cage ge or ca cage ge/b /baf affle fle as assem sembl blyy (k (key ey 3). 3). Any Any ro rota tati tion onal al orien orienta tatio tion n of the the ca cage ge or as assem sembl blyy with with re resp spec ectt to th the e va valve lve body body is acce accept ptab able le.. A Whisp Whisper er Tr Trim im II IIII ca cage ge desig designa nate ted d by level level A3 A3,, B3 B3,, or C3 may may be in insta stalle lled d with with eithe eitherr end end up up.. Th The e level level D3 ca cage ge/b /baf affle fle as assem sembl blyy or Ca Cavit vitrol rol II IIII ca cage ge as assem sembl bly, y, ho howe wever ver,, must must be ins insta talle lled d with with the the hole hole patt patter ern n en end d ne next xt to th the e se seat at ring ring.. If a ca cage ge re reta tain iner er (k (key ey 31) 31) is to be us used ed,, pl plac ace e it on top top of the the ca cage ge.. 4. 4.FFor or constru constructi ctions ons other other tha than n TSO (tight (tight shutof shutoff) f) trim trim , slide slide the the va valv lve e pl plug ug (k (key ey 2) and and stem stem as asse semb mbly ly,, or va valve lve plug plug and and ENVI ENVIRO RO-S -SEA EALL bello bellows ws sea seall as assem sembl bly, y, into into the the ca cage ge.. Make Make sure sure the the seal seal ri ring ng (k (key ey 28 28)) is even evenly ly engag engaged ed in the the entr entran ance ce ch cham amfe ferr at th the e to top p of th the e ca cage ge (k (key ey 3) or ca cage ge re reta tain iner er (k (key ey 31 31)) to avoid avoid dama damagi ging ng the the ri ring ng.. 5. 5. or TSO (ti (tight ght shutoff shutoff)) trim trim constr construct uctions ions , perf perfor orm m the the follo followi wing ng step stepss (refe (referr to fi figu gure ress 6 and and 7). 7). Thre read ad th the e ou oute terr pl plug ug on onto to the the inne innerr plug plug un unti till the the pa part rtss D Th
seat seat meta metall to meta metal, l, us usinga inga stra strap p wrenc wrench h or simila similarr tool tool
th that at will will not dama damage ge th the e ou oute terr plug plug guid guide e surf surfac aces es.. D Mark Mark th the e to top p of th the e in inne nerr plug plug and and ou oute terr plug plug wi with th alig alignm nmen entt
mark markss in the the as assem sembl bled ed po posit sition ion..
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ET Val Valve ve
Instruction Instr uction Manual
Octoberr 2014 Octobe
D100398X012
Disa sasse ssemb mble le th the e ou oute terr plug plug fr from om the the inner inner plug plug and and insta install ll the the sea seall over over the the in inne nerr pl plug ug,, so that that the the seal seal re rests sts below below D Di the thread threaded ed area. area. Thread d th the e ou oute terr pl plug ug on onto to the the inne innerr plug plug and and tigh tighte ten n wi with th a st stra rap p wren wrench ch or simila similarr tool tool un unti till the the al alig ignm nmen entt ma mark rkss D Threa line line up up.. Th This is will will ensur ensure e th that at th the e plug plug pa part rtss ar are e meta metall to metal metal and and the the sea seall is co comp mpre resse ssed d pr prop oper erly. ly. Do no nott da dama mage ge the oute outerr plug plug guide guide surfac surfaces. es. Instal alll se sett sc scre rews ws ce cent nter erin ing g th the e inne innerr plug plug in the the outer outer plug plug and and torq torque ue to 11 NSm(8lbf Sft). D Inst D Assemble Assemble the pist piston on ring, ring, anti-e anti-extr xtrusio usion n rings, rings, bac backup kup ring, ring, and retain retainer. er.
6. 6.For For all constr construct uctions ions , plac place e the the gask gasket etss (k (key eyss 12, 12, 11 or 14 if us used ed,, and and 10) 10) and and the the shim shim (k (key ey 51) 51) on top top of the the ca cage ge or ca cage ge reta retain iner er.. If th ther ere e is a ca cage ge adap adapto torr (k (key ey 4) or a bonn bonnet et spac spacer er (k (key ey 32), 32), set set it on the the ca cage ge or ca cage ge reta retain iner er gask gasket etss and and pl plac ace e anot anothe herr flat flat sh shee eett ga gask sket et (k (key ey 10 10)) on top top of the the adap adapto torr or sp spac acer er.. If ther there e is only only a ca cage ge re reta taine iner, r, place pla ce anothe anotherr fla flatt sheet sheet gasket gasket on the ret retain ainer. er. 7. With With an NP NPS S 8 ET va valv lve, e, inst instal alll the the loadrin loadring g (k (key ey 26). 26). 8. Mo Moun untt th the e bonn bonnet et on th the e va valv lve e bo body dy and and co comp mple lete te as assem sembl blyy ac acco cord rdin ing g to step stepss 10 thro throug ugh h 14 of the the Repl Replac acin ing g Pa Pack ckin ing g proc proced edur ure. e. Be sure sure to obse observ rve e the the no note te pr prior ior to st step ep 10. 10.
ENVI EN VIRO RO-S -SEA EALL Bell Bellow owss Seal Seal Bonne Bonnett Replac Repl acin ing g a Plai Plain n or Exte Extens nsio ion n Bo Bonn nnet et with with an EN ENVI VIRO RO-S -SEA EALL Be Bell llow owss Se Seal al Bo Bonn nnet et (Stem/Bell (Stem /Bellows ows Assem Assembly) bly) 1. Re Remov move e th the e ac actu tuat ator or and and bonn bonnet et acco accord rdin ing g to st step epss 1 thro throug ugh h 5 of the the Repl Replac acing ing Pack Packingproc ingproced edur ure e in the the Maintenance Mainte nance section. section. 2. Wit With h ca care re,, re remo move ve th the e va valve lve plug plug and and st stem em as assem sembl blyy fr from om the the va valve lve body body.. If ne nece cessa ssary ry,, al also so lif liftt out the the ca cage ge..
CAUTION To pre preven ventt possib possible le produ product ct dam damage age,, cov cover er the ope openin ning g in the valve valve in the fol follow lowingproce ingprocedu dure re to protec protectt the sea sealin ling g surfaces surfac es and to preven preventt for foreig eign n mat materi erial al fro from m get gettin ting g into into the valve valve bod body y cavity cavity..
3. Re Remo move ve and and di disc scar ard d th the e exis existi ting ng bonn bonnet et gask gasket et.. Cover Cover the the va valve lve body body op open enin ing g to prot protec ectt seal sealin ing g surfa surface cess and and to preven pre ventt foreig foreign n mat materi erial al fro from m enteri entering ng the valve valve body body cavity. cavity.
Note The ENV ENVIRO IRO-SE -SEAL AL stem/b stem/bell ellows ows ass assemb embly ly for eas easy-e y-e val valves ves is ava availa ilable ble only only with a thread threaded ed and drille drilled d plug/a plug/adap daptor tor/st /stem em connec con nectio tion. n. The exi existi sting ng valve valve plug plug can be reu reuse sed d with the new stem/b stem/bell ellows ows assemb assembly ly or a new plug plug can be ins instal talle led. d.
4. IInsp nspec ectt th the e exist existing ing va valve lve plug plug.. If the the plug plug is in good good co cond ndit ition ion,, it ca can n be re reuse used d with with the the ne new w ENVI ENVIRO RO-S -SEA EALL stem/ ste m/be bello llows ws assem assembly bly.. To re remo move ve the the exist existingvalv ingvalve e plug plug fr from om the the stem stem,, fir first st,, pl plac ace e the the exist existin ing g pl plug ug stem stem asse assemb mbly ly and and va valv lve e plug plug in a soft soft-j -jawchu awchuckor ckor ot othe herr ty type pe of vise vise so thatthe thatthe ja jaws ws gr grip ip a port portio ion n of the the va valv lve e pl plug ug that that is no nott a seat seatin ing g surf surfac ace. e. Dr Driv ive e out out or dr dril illl out out the the pin pin (k (key ey 8). 8). 5. Re Reve vers rse e th the e pl plug ug st stem em as assem sembl blyy in the the softsoft-ja jaw w ch chuc uckk or vis vise. e. Gr Grip ip the the va valve lve ste stem m in an appr approp opri riat ate e pl plac ace e and and un unsc scre rew w th the e exist existin ing g pl plug ug fr from om the the va valv lve e st stem em..
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Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Table Tab le 6. Recomm Recommend ended ed Torque Torque for ENVIRO ENVIRO-SE -SEAL AL Bellows Bellows Sea Seall Packin Packing g Fla Flange nge Nuts Nuts
MINIMUM T TO ORQUE
MAXIMUM TO TORQUE
VALVE VA LVE STEM DIAMETER DIAMETER THROUGH PACKING
NSm
LbfSin
NSm
LbfSin
1-2
1/2
2
22
4
33
3-8
1
5
44
8
67
VALVE VAL VE SIZE, SIZE, NPS
CAUTION When ins When instal tallin ling g a valve valve plu plug g on the ENV ENVIRO IRO-SE -SEAL AL ste stem/b m/bell ellows ows assemb assembly, ly, the valve valve stem stem mus mustt not be rotate rotated. d. Damage Damage to the bellow bellowss may result result.. To avoi avoid d pro produc ductt damage damage,, do not grip grip the bel bellow lowss shr shroud oud or oth other er par parts ts of the stem/b stem/bell ellows ows assemb assembly. ly. Gri Grip p only only the flat flat area areass on th the e st stem em wh wher ere e it exte extend ndss out out of the the top top of the the be bell llow owss sh shro roud ud..
Note The ENV ENVIRO IRO-SE -SEAL AL stem/b stem/bell ellows ows ass assemb embly ly has a one one-pi -piece ece stem. stem.
CAUTION To avo avoid id dam damagi aging ng par parts, ts, do not grip grip the val valve ve plu plug g on any sea seatin ting g sur surfac face e in the fol follow lowing ing pro proced cedure ure..
6. To atta attach ch th the e va valve lve pl plug ug to the the st stem em of the the ne new w ENVI ENVIRO RO-S -SEA EALL stem stem/b /bell ellow owss as asse semb mbly, ly, fir first st atta attach ch the the pl plug ug to the the adap adapto torr (key (key 24 24). ). Loca Locate te th the e ad adap apto tor. r. No Noti tice ce that that a ho hole le ha hass not been been dr drill illed ed in the the thre thread adss wh wher ere e the the pl plug ug sc scre rews ws onto ont o th the e adap adapto tor. r. Secu Secure re th the e va valv lve e plug plug in a softsoft-ja jaw w ch chuc uckk or othe otherr type type of vis vise. e. Do not gr grip ip the the pl plug ug on any any seat seating ing surfa sur face ce.. Po Posit sition ion th the e pl plug ug in th the e ch chuc uckk or vise vise for for easy easy thre thread adin ing g of the the adap adapto tor. r. Th Thre read ad the the adap adapto torr in into to the the va valve lve plug and tig tighte hten n to the approp appropria riate te torque torque value. value. 7. Selec Selectt th the e pr prop oper er siz size e of dr drill ill bit bit and and dr drill ill thro throug ugh h the the adap adapto torr us usin ing g the the hole hole in the the valv valve e pl plug ug as a guid guide. e. Remo Remove ve any any meta metall ch chip ipss or burr burrss and and dr drive ive in a ne new w pin pin to lock lock the the plug plug/a /ada dapt ptor or as asse semb mbly ly toge togeth ther er.. 8. Attac Attach h the plug/a plug/adap daptor tor assemb assembly ly to the EN ENVIR VIROO-SEA SEALL stem/b stem/bello ellows ws asse assembl mblyy by fir first st securi securing ng the ste stem/b m/bello ellows ws asse assemb mbly ly in a soft soft-j -jaw aw ch chuc uckk or ot othe herr ty type pe of vise vise so that that the the ja jaws ws of the the ch chuc uckk or vise vise gr grip ip the the fl flat atss of the the stem stem exte extend nding ing ou outt of th the e to top p of th the e be bello llows ws shrou shroud. d. Scre Screw w the the va valve lve pl plug ug/a /ada dapt ptor or as asse semb mbly ly on onto to the the va valve lve stem stem.. Tigh Tighte ten n as ne nece cess ssar aryy to alig align n the the pin pin ho hole le in the the st stem em wi with th one one of the the ho hole less in the the adap adapto tor. r. Secu Secure re the the adap adapto torr to the the stem stem wi with th a ne new w pin. pin. 9. Insp Inspec ectt th the e se seat at ri ring ng (key (key 9) and and sof softt se seat at part partss (k (keys eys 21 21,, 22 22,, and and 23 23); ); re repl plac ace, e, if nece necessa ssary ry.. 10 10.. Pla Place ce a ne new w ga gask sket et (key (key 10 10)) into into the the va valv lve e bo body dy in plac place e of the the bonn bonnet et ga gask sket et.. Inst Instal alll the the ne new w stem stem/b /bel ellow lowss as assem sembl blyy with with va valve lve pl plug ug/a /ada dapt ptor or by plac placingit ingit into into the the va valve lve bo body dy on top top of the the new bello bellows ws gask gasket et.. 11 11.. Place Place a ne new w ga gask sket et (key (key 22 22)) ov over er the the st stem em/b /bel ellow lowss as assem sembl bly. y. Pl Plac ace e the the ne new w ENVI ENVIRO RO-S -SEA EALL bo bonn nnet et over over the the stem/bellows stem/b ellows assembly. assembly.
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Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figure Figure 8. PTFE PTFE Pac Packin king g Arrang Arrangeme ements nts for Use in ENVIRO ENVIRO-SE -SEAL AL Bellows Bellows Sea Seall Bonnet Bonnetss UPPER WIPER (KEY 12) BUSHING (KEY 13) PAC PACKINGSET: KINGSET: (KEY (KEY 6) FEMALE ADAPTOR PACKING RING MALE ADAPTOR SPACER (KEY 8)
THRUST RING (KEY 39)
SPACER (KEY 8)
SPRING (KEY 8)
1 2B4 182 -A S HT 1
THRUST RING 12 B4185 -A S HT 1 (KEY 39)
9. 9.5 5 mm 12.7 12.7 mm (3/8INCH) (1/2 INCH) INCH) STEM STEM FORS31600(316 FORS316 00(316 SST) SST) PACKING PACKI NG BOX PART PARTS S
1 2B4 182 -A S HT 2
12B4185-A SHT 2
9.5 9.5 mm 12 12.7 .7 mm (3/8 INCH) INCH) (1/2INCH) STEM STEM FO FOR R ALLPACKINGBOX ALLPACKINGBOX MATERIALS MATER IALS EXCEPTS31600
SINGLE SINGL E ARRAN ARRANGEMEN GEMENTS TS
BUSHING (KEY 13) UPPER WIPER (KEY 12)
BUSHING (KEY 13)
BUSHING (KEY 13) PACKING SET: (KEY 6) PACKING FEMALE ADAPTOR PACKING RING MALE ADAPTOR
SPACER (KEY 8)
SPACER (KEY 8)
12B4183-A
9.5mm (3/8INCH) STEM A5863
THRUST RING (KEY 39)
18A0906-D
12.7 12.7 mm (1/2INCH) STE STEM M FO FOR R NPS2 VALVES VALVES
18A5338-A
12 12.7 .7 mm (1/2INCH) STE STEM M FO FOR R NPS3AND4 VALVES
DOUBLE ARRA ARRANGEME NGEMENTS NTS
Note Stud(s Stu d(s)) and nut nut(s) (s) should should be ins instal talled led such such tha thatt the man manufa ufactur cturer' er'ss tra tradem demark ark and mat materi erial al grade grade markin marking g is vis visibl ible, e, allowi allowing ng eas easyy compariso compar ison n to the mat materi erials als selec selected ted and doc docume umente nted d in the Eme Emerso rson/F n/Fish isher er ser serial ial card provid provided ed wit with h this this pro produc duct. t.
WARNING Pers Person onal al inju injury ry or da dama mage ge to equi equipm pmen entt coul could d occu occurr if impr improp oper er stud stud and and nu nutt ma mate teri rial alss or pa part rtss are are us used ed.. Do not not op oper erat ate e or assemb assemble le this this pro produ duct ct wit with h stu stud(s d(s)) and nut(s nut(s)) tha thatt are not approv approved ed by Emerso Emerson/F n/Fish isher er eng engine ineeri ering ng and and/or /or listed listed on the ser serial ial card card pro provid vided ed with with thi thiss pro produ duct. ct. Use of unapp unapprov roved ed mat materi erials als and parts parts cou could ld lead lead to str stress esses es exc exceed eedingthe ingthe des design ign or code code limits limits int intend ended ed for this this par partic ticula ularr ser servic vice. e. Instal Installl studs studs wit with h the mat materi erial al gra grade de and manufa manufactu cturer rer's 's identi identific ficati ation on mark mar k vis visibl ible. e. Contac Contactt you yourr Eme Emerso rson n Pro Proces cesss Manage Managemen mentt rep repres resent entati ative ve imm immedi ediate ately ly if a discre discrepan pancy cy betwe between en actual actual parts par ts and approv approved ed par parts ts is suspec suspected ted..
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Instruction Instr uction Manual D100398X012
ET Valve Valve Octoberr 2014 Octobe
12 12.. Pr Prop oper erly ly lu lubr bric icat ate e th the e bonn bonnet et st stud ud bo bolt lts. s. Inst Instal alll and and ti tigh ghte ten n the the bo bonn nnet et hex nu nuts ts to the the pr prope operr torq torque. ue. 13 13.. Inst Instal alll ne new w pack packingand ingand th the e meta metall pack packin ing g bo boxx pa part rtss acco accord rdingto ingto the the appr approp opri riat ate e ar arra rang ngem emen entt in fi figu gure re 8 or 9. 14 14.. Insta Install ll th the e pack packin ing g flan flange ge.. Pr Prop oper erly ly lubri lubrica cate te the the pack packingflan ingflange ge stu stud d bo bolt ltss and and the the fa face cess of the the pack packin ing g fl flan ange ge nu nuts ts.. For graphi graphite te packing packing,, ti tigh ghte ten n th the e pa pack cking ing flan flange ge nu nuts ts to the the ma maxi ximu mum m re reco comm mmen ende ded d torq torque ue sho shown wn in tabl table e 6. Th Then en,, loosen loo sen th the e pack packing ing flan flange ge nu nuts ts,, and and re reti tigh ghte ten n them them to the the re reco comm mmen ende ded d minim minimum um torq torque ue show shown n in table table 6. For other other packin packing g types, types, ti tigh ghte ten n th the e pa pack ckin ing g flang flange e nu nuts ts alte altern rnat ately ely in smal smalll equa equall in incr crem emen ents ts un unti till on one e of the the nu nuts ts re reac ache hess th the e mini minimu mum m re reco comm mmen ende ded d to torq rque ue sh show own n in ta tabl ble e 6. Th Then en,, tigh tighte ten n the the re rema main inin ing g flang flange e nu nutt un until til the the pack packin ing g fl flan ange ge is level level and and at a 90 90-d -deg egre ree e angl angle e to the the va valve lve stem stem.. 15. Inst Install all tra travel vel indica indicator tor parts parts and ste stem m locknu locknuts; ts; mou mount nt the ac actua tuator tor on the val valve ve body body accord according ing to the pro proced cedure ure in the ap appro propr priat iate e actuat actuator or instruc instruction tion manual manual..
Replac Rep laceme ement nt of an Ins Instal talled led ENV ENVIRO IRO-SE -SEAL AL Bellow Bellowss Sea Seall Bon Bonnet net (St (Stem/ em/Bel Bellow lowss Ass Assemb embly) ly) 1. Re Remov move e th the e ac actu tuat ator or and and bonn bonnet et acco accord rdin ing g to st step epss 1 thro throug ugh h 5 of the the Repl Replac acing ing Pack Packingproc ingproced edur ure e in the the Maintenance Mainte nance section. section.
CAUTION To pre preven ventt possib possible le produ product ct dam damage age,, cov cover er the ope openin ning g in the valve valve in the fol follow lowingproce ingprocedu dure re to protec protectt the sea sealin ling g surfac sur faces es and to preven preventt for foreig eign n mat materi erial al fro from m get gettin ting g into into the valve valve bod body y cavity cavity..
2. Carefu Carefully lly remove remove the EN ENVIR VIRO-S O-SEA EALL stem/be stem/bellow llowss ass assemb embly. ly. If nec necessa essary, ry, als also o lift out the cag cage. e. Remove Remove and dis discar card d th the e exist existing ing bonn bonnet et gask gasket et and and bello bellows ws ga gask sket et.. Co Cove verr the the va valve lve bo body dy op open enin ing g to pr prot otec ectt sea sealin ling g su surf rfac aces es and and to preven pre ventt foreig foreign n mat materi erial al fro from m enteri entering ng the valve valve body body cavity. cavity.
CAUTION The ENV ENVIRO IRO-SE -SEAL AL stem/b stem/bell ellows ows assembl assembly y for eas easy-e y-e valves valves is availab available le onl only y wit with h a thread threaded ed and dri drille lled d plu plug/a g/adap daptor tor/st /stem em connec con nectio tion. n. The exi existi sting ng val valve ve plu plug g can be reused reused with with the new new stem/b stem/bell ellows ows assembl assembly y or a newplug can be instal installed led.. If the the exis existi ting ng va valv lve e plug plug is reus reused ed,, an and d the the ad adap apto torr is in go good od co cond ndit itio ion, n, it ma may y be also also re reus used ed.. Howe Howeve ver, r, ne neve verr re reus use e an old old ad adap apto torr wi with th a ne new w valveplu valveplug. g. Us Usin ing g an old old ad adap apto torr wi with th a ne new w valve valve pl plug ug re requ quir ires es dr drill illin ing g a ne new w pi pin n ho hole le in the the adap adapto tor. r. This This dr dril illi ling ng we weak aken enss the the adap adapto torr and and ma may y ca caus use e fail failur ure e in se serv rvic ice. e. Howe Howeve ver, r, a us used ed valve valve pl plug ug ma may y be re reus used ed with with a ne new w adapto ada ptor, r, except except with with Cav Cavitr itrol ol III tri trim. m.
3. Insp Inspec ectt th the e exist existing ing va valve lve plug plug and and adap adapto tor. r. If they they ar are e in good good co cond ndit ition ion,, they they ca can n be re reus used ed with with the the ne new w st stem em/b /bel ellow lowss asse assemb mbly ly and and th they ey do not ne need ed to be separ separat ated ed..
CAUTION When Whe n removi removing/ ng/ins instal tallin ling g a valve valve plu plug g on the ENV ENVIRO IRO-SE -SEAL AL stem/b stem/bell ellows ows assembl assembly, y, the valve valve ste stem m mus mustt not be rot rotate ated. d. Damage to the bellow Damage bellowss may result result.. To avoi avoid d pro produc ductt damage damage,, do not grip grip the bel bellow lowss shr shroud oud or oth other er par parts ts of the stem/b stem/bell ellows ows assemb assembly. ly. Gri Grip p only only the flat flat area areass on th the e st stem em wh wher ere e it exte extend ndss out out of the the top top of the the be bell llow owss sh shro roud ud..
Note The ENV ENVIRO IRO-SE -SEAL AL stem/b stem/bell ellows ows ass assemb embly ly has a one one-pi -piece ece stem. stem.
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Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
4. If th the e va valve lve pl plug ug and and adap adapto torr ar are e no nott in good good co cond ndit itio ion n and and mu must st be re repl plac aced ed,, fi firs rstt re remo move ve the the va valv lve e pl plug ug/a /ada dapt ptor or assembl asse mblyy fro from m the ste stem/b m/bello ellows ws assemb assembly; ly; the then n remove remove the valve valve plu plug g from the ada adapto ptor. r. Fir First, st, place place the stem/ ste m/be bello llows ws asse assemb mbly ly and and va valve lve plug plug in a softsoft-ja jaw w ch chuc uckk or ot othe herr type type of vise vise so that that the the ja jaws ws gr grip ip a po port rtio ion n of the the valv valve e plug plug th that at is no nott a se seat atin ing g surf surfac ace. e. Dr Driv ive e out out or dr dril illl out out the the pi pin n (k (key ey 8, fi figu gure re 16, 16, 17, 17, or 20). 20). Dr Driv ive e out out the the pi pin n (k (key ey 36 36,, figur figure e 14 14). ). 5. Re Reve vers rse e th the e st stem em/b /bel ellow lowss and and plug plug/a /ada dapt ptor or as assem sembl blyy in the the soft soft-j -jaw aw ch chuc uckk or vise. vise. Gr Grip ip the the fl flat at ar area eass on the the va valve lve stem just below below the thread threadss for the act actuat uator/ or/ste stem m connec connectio tion. n. Unscre Unscrew w the plu plug/a g/adap daptor tor assemb assembly ly fro from m the stem/be stem /bellow llowss asse assembl mbly. y. Unscre Unscrew w the valve valve plug plug fro from m the adapto adaptor. r. 6. To atta attach ch ei eith ther er th the e exist existin ing g va valve lve plug plug or a new on one e to the the st stem em of the the ne new w ENVI ENVIRO RO-S -SEA EALL stem/ stem/be bello llows ws as assem sembl bly, y, first first at atta tach ch th the e pl plug ug to the the adap adaptor tor (if (if the the va valve lve plug plug wa wass re remo move ved d fr from om the the adap adapto tor) r) as fo follo llows ws:: D Locat Locate e th the e adap adapto tor. r. No Noti tice ce th that at a ho hole le ha hass
not be been en dr drill illed ed in the the thre thread adss wh wher ere e the the pl plug ug sc scre rews ws on onto to the the ad adap aptor tor..
CAUTION To avo avoid id dam damagi aging ng par parts, ts, do not grip grip the val valve ve plu plug g on any sea seatin ting g sur surfac face e in the fol follow lowing ing pro proced cedure ure..
Figure Figure 9. Double Double Graphi Graphite te Ribbon/ Ribbon/Fila Filamen mentt Arrang Arrangeme ements nts for Use in ENVIRO ENVIRO-SE -SEAL AL Bellows Bellows Sea Seall Bonnet Bonnetss
BUSHING BUSH ING (KEY 13) 1
GRAPHITEFILAMENT GRAP HITEFILAMENT PACKING PACKING RING(KEY 7)
GRAPHITERIBBON GRAP HITERIBBON PACKING PACKING RING(KEY 7)
1
1 1
A5870
SPACER(KEY SPA CER(KEY 8)
1
1 12B4181-A
18A0909-D
9.5mm (3/8INCH) STEM
12.7 12.7 mm (1/2 INCH INCH)) STE STEM M FOR NPS2 VALVES VALVES
1
12B6102-A
12.7 12.7 mm (1/2INCH) STE STEM M FOR NP NPS S 3 AN AND D 4 VA VALV LVES ES
NOTE: 0.102mm (0.004 (0.004 INCH)THICK SACRIFICIALZINC SACRIFICIALZINC WASHERS;USE WASHERS;USE ONLYONE BELO BELOW W EACHGRAPHITERIBBONRING.
D Secu Secure re th the e va valve lve pl plug ug in a so soft ft-j -jaw aw ch chuc uckk or ot othe herr
ty type pe of vis vise. e. Do no nott gr grip ip the the pl plug ug on any any seat seating ing su surf rfac ace. e. Posit Position ion th the e pl plug ug in th the e ch chuc uckk or vi vise se for for easy easy thre thread adin ing g of the the adap adapto tor. r.
D
Th Thre read ad th the e adap adapto torr in into to th the e va valve lve plug plug and and ti tigh ghten ten to the the ap appr prop opri riat ate e torq torque ue va valu lue. e.
7. Comp Comple lete te th the e ins insta talla llati tion on by follo followi wing ng st step epss 7 thro throug ugh h 9 and and ste steps ps 12 thro throug ugh h 15 of the the ENVI ENVIRO RO-S -SEA EALL Be Bello llows ws Seal Seal Bonnet Bonn et instal installat lation ion instru instructi ctions ons found found on pages pages 14 and 15.
Purgin Pur ging g the ENV ENVIROIRO-SEA SEALL Bel Bellow lowss Sea Seall Bon Bonnet net Th The e EN ENVI VIRO RO-S -SEA EALL bello bellows ws sea seall bo bonn nnet et ca can n be purg purged ed or leak leak te test sted ed.. Refe Referr to fi figu gure re 14 for an ill illus ustr trat ation ion of an ENVIRO-SE ENVIRO -SEAL AL bellow bellowss seal seal bonnet bonnet,, and perfor perform m the foll followi owing ng ste steps ps for purgin purging g or lea leakk testin testing. g. 1. Remove Remove the two diamet diametric ricall allyy oppose opposed d pipe pipe plu plugs gs (key (key 16). 16). 2. Conne Connect ct a pu purg rging ing fluid fluid to on one e of the the pipe pipe plu plug g co conn nnec ecti tion ons. s. 3. In Inst stal alll ap appr prop opri riat ate e pi pipi ping ng or tubi tubing ng in the the othe otherr pipe pipe plug plug conn connec ecti tion on to pi pipe pe away away the the purg purging ing fl fluid uid or to ma make ke a connec con nection tion to an analyz analyzer er for lea leakk testing testing..
20
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
4. Wh When en pu purg rgin ing g or lea leakk te test stinghas inghas be been en co comp mple lete ted, d, re remo move ve the the pi pipi ping ng or tubi tubing ng and and re rein insta stall ll the the pi pipe pe pl plug ugss (k (key ey 16). Table Tab le 7. Standa Standard rd Materi Material al Design Designati ations ons Standard Designation
Common Na Name o orr Tradename
CoCr-A CoCrA Hardfacin Hardfacing g Alloy R30006 S17400SST S31600SST
CoCr-A Alloy Alloy 6 Castin Casting g 17-4PH 17-4P H Stain Stainless less Steel 316 Stainless Stainless Steel
S41000SST S41600SST WCC Carbon Carbon SteelCasting
410 Stainless Stainless Steel 416 Stainless Stainless Steel WCC
Parts Par ts Or Order dering ing Each Each bo body dy-b -bon onne nett assem assembl blyy is as assig signeda neda se seri rial al nu numb mber er whic which h ca can n be fo foun und d on the the va valve lve.. This This sa same me nu numb mber er al also so appe appear arss on th the e actu actuat ator or na name mepl plat ate e when when the the va valve lve is ship shippe ped d fr from om the the fa fact ctor oryy as pa part rt of a co cont ntro roll va valv lve e as asse semb mbly. ly. Referr to the ser Refe serial ial number number whe when n contac contactin ting g your your Emerso Emerson n Pro Proces cesss Manage Managemen mentt sales sales office office for techni technical cal assista assistance nce.. When Whe n orderi ordering ng replac replaceme ement nt parts, parts, ref refer er to the serial serial number number and to the ele eleven ven-ch -chara aracte cterr part part number number for each each part part requir req uired ed fro from m the followi following ng parts parts kit or parts parts list inform informati ation. on. Refer Ref er to table table 7 for standa standard rd and com common mon materi material al design designati ations. ons.
WARNING Use onl only y genui genuine ne Fis Fisher her replac replaceme ement nt par parts. ts. Com Compon ponent entss tha thatt are not suppli supplied ed by Eme Emerso rson n Proces Processs Man Manage agemen mentt sho should uld not, und not, under er any cir circum cumsta stance nces, s, be use used d in any Fis Fisher her valve, valve, be becau cause se they they may voi void d you yourr war warran ranty, ty, mig might ht advers adversely ely affect affect the perfor per forman mance ce of the valve, valve, and could could cau cause se per person sonal al injury injury and proper property ty dam damage age..
Part Pa rtss Ki Kits ts Gasket Gas ket Kits Ga Gask sket et Kits Kits (i (inc nclu lude dess keys keys 10 10,, 11 11,, 12 12,, 13 13,, and and 51 51;; plus plus 14 and and 20 on some some re restr stric icte ted d ca capa paci city ty va valve lves) s) DESCRIPTION
StandardTrim Stan dardTrim Cage Whisperr Tri Whispe Trim m I Cage Cage Cavitr Cavitrol ol III- 1 StageCage StageCage -198 -198 to 593_C (-32 (-325 5 to110 to1100 0_F)
Cav Cavitr itrol ol III- 2 Sta Stage ge Cage Cage Whispe Whi sperr Trim Trim IIICage WhisperFl Whis perFlo o Cage -198 to 593_C (-32 (-325 5 to110 to1100 0_F)
Full Capacity Valves
Part Number
Part Number
NP NPS S 1 & 1-1/ 1-1/4 4 NP NPS S 1-1 1-1/2 /2 (NPS (NPS 2 EAT) EAT) NP NPS S2 NP NPS S 2-1 2-1/2 /2 (NPS (NPS 3 EAT) EAT) NP NPS S 3 (N (NPS4 PS4 EAT) EAT) NP NPS S 4 (N (NPS6 PS6 EAT) EAT) NP NPS S6 NP NPS S8 Restricte Rest ricted d Capacity Capacity Valves Valves w/ MetalSeating
RGASKETX162 RGASKETX172 RGASKETX182 RGASKETX192 RGASKETX202 RGASKETX212 RGASKETX222 RGASKETX232
RGASKETX422 RGASKETX432 RGASKETX442 RGASKETX452 RGASKETX462 RGASKETX472 RGASKETX482 10A3265X152
NPS1-1/2x1(NPS2x1EAT) N P S2 x 1
RGASKETX242 RGASKETX252
-----
NP NPS S 2-1/ 2-1/2 2 x 1-1/ 1-1/2 2 (N (NPS3 PS3 x 1-1/ 1-1/2 2 EAT) EAT) NPS3x2(NPS4x2EAT) NPS NPS 4 x 2-1/ 2-1/2 2 (N (NPS6 PS6 x 2-1/ 2-1/2 2 EAT) EAT)
RGASKETX262 RGASKETX272 RGASKETX282
-------
21
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Packi Pac king ng Kits Kits Standa Sta ndard rd Pac Packin king g Rep Repair air Kits Kits (No (Non n Liv Live-L e-Load oaded) ed) Standa Sta ndard rd Packin Packing g Repair Repair Kit Kitss (Non (Non Live-L Live-Load oaded) ed) StemDiameter,mm (Inches) (Inches) Yoke Boss Diameter, mm (Inches)
9.5 (3/8 (3/8)) 54 (2-1/ (2-1/8) 8)
12.7 (1/2 (1/2)) 71 (2-13 (2-13/16) /16)
19.1(3/4) 90 (3-9/ (3-9/16) 16)
25.4(1) 127(5)
31.8(1-1/4) 12 127 7 (5,5H)
PTFE ( Co Contains k e eyys 6 ,8 ,1 0,1 0,1 1 1,a ,a nd nd 1 2 2))
RPACKX00012 RPACKX0 KX00022 RPACKX00032 RPACKX KX0 00342 RPAC ACK KX00352
Doub oublePT lePTFE(C FE(Con onta taiinskey nskeys 6,8,11, 6,8,11, an and12) d12)
RPAC RPACKX KX00 0004 042 2 RPAC RPACKX KX00 0005 052 2 RPA PAC CKX0 KX00062 0062 RP RPAC ACKX KX00 0036 362 2 RP RPAC ACKX KX00 0037 372 2
PTFE/Composition ((C Contains k ey eys 7, 7 , 8 , 11 11, a nd nd 1 12 2)
RPACKX00072 RPACKX00082 RPACKX00092
---
---
RPACKX00102 RPACKX00112 RPACKX00122
---
---
Single Graph Single Graphite ite Ribbon/Fi Ribbon/Filamen lamentt (Con (Contains tains keys7 [ribbon [ribbon ring], ring], 7 [fila [filamen mentt rin ring],8, g],8, and11) Single Singl e Graph Graphite ite Ribbon/Fi Ribbon/Filamen lamentt (Con (Contains tains keys7 [ribbon [ribbon ring], ring], 7 [fila [filamen mentt rin ring],and g],and 11) Single Singl e Graph Graphite ite Ribbon/Fi Ribbon/Filamen lamentt (Con (Contains tains keys7 [ribbon [ribbon ring], ring], 7 [filament [filament ring]) ring]) Double Graphite Double Graphite Ribbon/Fi Ribbon/Filamen lamentt (Containskeys (Containskeys 7 [ribbon [ribbon ring], ring], 7 [fila [filamen mentt rin ring],8, g],8, and11)
- --
- --
- --
RPACKX00532 RPACKX00542
RPACKX00132 RPACKX00142 RPACKX00152
---
---
RPACKX00162 RPACKX00172 RPACKX00182
---
---
ENVIRO ENV IRO-SE -SEAL AL Pac Packin king g Ret Retrof rofit it Kits Kits Retrofit Retrof it kits kits includ include e parts parts to conver convertt valves valves with with existin existing g standa standard rd bonnet bonnetss to the ENV ENVIRO IRO-SE -SEAL AL pa packi cking ng box co cons nstr truc ucti tion on.. Re Refe ferr to figu figure re 11 for key key nu numb mber erss for for PTFE PTFE pa pack ckin ing, g, to figur figure e 12 fo forr key key nu numb mber erss fo forr Gr Grap aphit hite e ULF ULF pack packin ing, g, and and to figur figure e 13 for for key key nu numb mber erss for dupl duplex ex pack packin ing. g. PTFE PTFE ki kits ts in incl clud ude e keys keys 20 200, 0, 20 201, 1, 21 211, 1, 21 212, 2, 21 214, 4, 21 215, 5, 21 216, 6, 21 217, 7, 21 218, 8, ta tag, g, and and ca cabl ble e tie. tie. Gr Grap aphi hite te ULF ULF kits kits inclu include de keys keys 20 200, 0, 20 201, 1, 20 207, 7, 20 208, 8, 20 209, 9, 21 210, 0, 21 211, 1, 21 212, 2, 21 214, 4, 21 217, 7, tag, tag, and and ca cabl ble e ti tie. e. Du Dupl plex ex kits kits inc includ lude e ke keys ys 20 200, 0, 20 201, 1, 20 207, 7, 20 209, 9, 21 211, 1, 21 212, 2, 21 214, 4, 21 215, 5, 21 216, 6, 21 217, 7, tag, tag, and and ca cabl ble e tie. tie. Stems and pac Stems packin king g box con constr struct uction ionss tha thatt do not meet meet Emerson Emerson Pro Proces cesss Manage Managemen mentt stem fini finish sh specif specifica ication tions, s, dimensi dim ensiona onall tolera tolerance nces, s, and des design ign specif specifica ication tions, s, may advers adversely ely alt alter er the per perfor forman mance ce of thi thiss packin packing g kit kit.. For part part number numberss of individ individual ual com compon ponent entss in the ENVIRO ENVIRO-SE -SEAL AL packin packing g kit kits, s, refer refer to instruc instruction tion man manual ual EN ENVIR VIRO-S O-SEA EALL Packing Packin g System System for Sli Slidin ding-S g-Stem tem Valves Valves,, D10164 D101642X01 2X012. 2. ENVIRO-SE ENVI RO-SEAL AL Packing Packing Retrofit Retrofit Kits PACKING MATERIAL
STE STEM M DIA DIAMET METER ER ANDYOKE BOSS BOSS DIA DIAMET METER,mm ER,mm (INCH) (INCH) 9.5 (3/8 (3/8)) 54 (2-1 (2-1/8) /8)
12.7(1/2) 71 (2-13 (2-13/16) /16)
19.1(3/4) 90 (3-9/ (3-9/16) 16)
25.4(1) 127(5)
31.8(1-1/4) 127(5, 5H 5H))
Double P PT TFE Graphite U ULLF
RPACKXRT012 RPACKXRT262
RPACKXRT022 RPACKXRT272
RPACKXRT032 RPACKXRT282
RPACKXRT042 RPACKXRT292
RPACKXRT052 RPACKXRT302
Duplex
RPACKXRT212
RPACKXRT222
RPACKXRT232
RPACKXRT242
RPACKXRT252
ENVIRO ENV IRO-SE -SEAL AL Pac Packin king g Rep Repair air Kits Kits Repair kit Repair kitss includ include e parts parts to replac replace e the “so “soft” ft” packin packing g materi materials als in val valves ves tha thatt alr alread eadyy hav have e EN ENVIR VIRO-S O-SEAL EAL packin packing g ar arra rang ngem emen ents ts in insta stalle lled d or in va valve lvess that that ha have ve been been up upgr grad aded ed wi with th ENVI ENVIRO RO-S -SEA EALL re retr trofi ofitt ki kits ts.. Ref Refer er to fi figu gure re 11 fo forr key key nu numb mber erss fo forr PTFE PTFE pa pack ckin ing, g, to figur figure e 12 for key key nu numb mber erss for for Gr Grap aphi hite te ULF ULF pack packing ing,, and and to figur figure e 13 fo forr key key nu numb mber erss for dupl duplex ex pack packin ing. g. PT PTFE FE re repa pair ir kits kits inc includ lude e keys keys 21 214, 4, 21 215, 5, and and 21 218. 8. Gr Grap aphi hite te ULF ULF re repa pair ir ki kits ts includ include e keys keys 20 207, 7, 20 208, 8, 20 209, 9, 21 210, 0, and and 21 214. 4. Du Duple plexx re repa pair ir kits kits inclu include de keys keys 20 207, 7, 20 209, 9, 21 214, 4, and and 215. 215. Stems Ste ms and pac packin king g box con constr struct uction ionss tha thatt do not meet meet Emerson Emerson Pro Proces cesss Manage Managemen mentt stem fini finish sh specif specifica ication tions, s, dimensiona dimensi onall tolera tolerance nces, s, and des design ign specif specifica ication tions, s, may advers adversely ely alt alter er the per perfor forman mance ce of thi thiss packin packing g kit kit.. For part part number numberss of individ individual ual com compon ponent entss in the ENVIRO ENVIRO-SE -SEAL AL packin packing g kit kits, s, refer refer to instruc instruction tion man manual ual EN ENVIR VIRO-S O-SEA EALL Packing Packin g System System for Sli Slidin ding-S g-Stem tem Valves Valves,, D10164 D101642X01 2X012. 2.
22
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
ENVIRO-SE ENVI RO-SEAL AL Packing Packing Repair Kits StemDiameter,mm (Inches) (Inches) Yoke Boss Diameter, mm (Inches) Doub DoublePT lePTFE(c FE(con onta tain inss keys21 keys214,215 4,215,, & 21 218) 8)
9.5 (3/8) 54 (2-1/ (2-1/8) 8) RP RPAC ACKX KX00 0019 192 2
12.7(1/2) 71 (2-13 (2-13/16) /16) RP RPAC ACKX KX00 0020 202 2
19.1(3/4) 90 (3-9/ (3-9/16) 16) RP RPAC ACKX KX00 0021 212 2
25.4 25.4 (1) 12 127 7 (5) RP RPAC ACKX KX00 0022 222 2
31.8(1-1/4) 127(5, 5H 5H)) RP RPAC ACKX KX00 0023 232 2
Gr Grap aphi hiteULF teULF (c (con onta tain inss keys207,208 keys207,208,, 20 209,210,and214) 9,210,and214)
RP RPAC ACKX KX00 0059 592 2
RP RPAC ACKX KX00 0060 602 2
RP RPAC ACKX KX00 0061 612 2
RP RPAC ACKX KX00 0062 622 2
RP RPAC ACKX KX00 0063 632 2
Dupl Duplex(c ex(con onta tain inss keys20 keys207,209 7,209,, 21 214,an 4,and d 21 215) 5)
RP RPAC ACKX KX00 0029 292 2
RP RPAC ACKX KX00 0030 302 2
RP RPAC ACKX KX00 0031 312 2
RP RPAC ACKX KX00 0032 322 2
RP RPAC ACKX KX00 0033 332 2
Figure Figure 10. Typica Typicall HIGH-S HIGH-SEAL EAL Graphi Graphite te ULF Packing Packin g System
Figure Figure 12. Typical Typical ENVIRO ENVIRO-SE -SEAL AL Packing Packing Sys System tem with wit h Gra Graphi phite te ULF Pac Packin king g STUD (KEY 200)
HEX NUT (KEY 212)
PACKING FLANGE (KEY 201) PACKING RING (KEY 209) PACKING RING (KEY 210)
SPRING PACK ASSEMBLY (KEY 217) GUIDE BUSHING (KEY 207) PACKING WASHERS (KEY 214)
GUIDE BUSHING (KEY 208)
PACKING BOX RING (KEY 211)
1.KEY 219NOTREQUIRE 219NOTREQUIRED D WIT WITH H 3/8INCHSTEM 39B4153-A
Figure Figure 11. Typica Typicall ENVIRO ENVIRO-SE -SEAL AL Packin Packing g System System with wit h PTFE PTFE Pac Packin king g
39B4612/A
Figure Figure 13. Typical Typical ENVIRO ENVIRO-SE -SEAL AL Packing Packing Sys System tem with wit h Dup Duplex lex Packin Packing g 200
213
212 201 217
215
207
216 207
209
207 214
211 207 A6297-1
A6722
23
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Part Pa rtss List List
Key
Note Part Part nu numbe mbers rs areshownfor rec recomm ommend ended ed spa sparesonly.For resonly.For par partt numbers numb ers not shown,contact yourEmerson Proce Process ss Mana Manageme gement nt sales office.
Bonnet Bonn et (f (fig igur ures es 3 thro throug ugh h 9 and figur figure e 14) 14) Key 1
2 3
Description
Bonnet Bonnet/EN /ENVIR VIROO-SEA SEALL bel bellow lowss seal seal bon bonnet net If youneeda bon bonnetor netor an ENVIRO ENVIRO-SE -SEAL AL be bello llows ws seal seal bonne bonnett as a rep replac laceme ement nt par part, t, order order by va valvesize lvesize andstemdiameter andstemdiameter,, serial serial number, numb er, and desir desired ed material. material. Exte Extens nsio ion n Bo Bonn nnetBaf etBaffl fle e Pa Pack ckin ing g Fl Flan ange ge
3 4 4 5 5 6* 6*
ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal pac packin king g fla flange nge Pa Pack ckin ing g Fl Flan angeStud geStud ENV ENVIRO IRO-SE -SEAL AL be bello llows ws seal seal stu stud d bol boltt Pa Pack ckin ing g Fl Flan angeNu geNutt ENVI ENVIRO RO-S -SEA EALL be bell llow owss se sealhexnut alhexnut Packing se set, P PT TFE ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal pac packin king g set PTFEfor9.5 PTFEfor9.5 mm(3/8 mm(3/8 in inch ch)) stem(1 stem(1 re req' q'd forsingle forsingl e pac packin king, g, 2 req req'd 'd fordouble fordouble packing) PTFEforNPS PTFEforNPS 2 wi with12.7mm th12.7mm (1/2inch (1/2inch)) stem ( 2 req req' d ffo ord ou ouble p aaccking) PTFEforNPS PTFEforNPS 3 and and 4 with12.7mm with12.7mm (1/2 (1/2 inch) inch) ste stem m (2 req req'd 'd fordoub fordouble le packing) 7* Pa Pack ckin ingrin gring,PT g,PTFEco FEcom mposit ositio ion n 7* ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal pac packin king g ring ring for low chloride chloride grap graphite hite ribbo ribbon/fi n/filamen lamentt packing arrangement Ribbonpack Ribbonpackingringfor ingringfor 9.5mm (3/8 (3/8 inc inch) h) and and NPS NPS 2 with12.7mm with12.7mm (1/2inch (1/2inch)) stem stem (4 req'd) Filame Filament nt pac packin king g rin ring g for9.5 mm (3/8inch (3/8inch)) and and NP NPS S 2 with12.7mm with12.7mm (1/2 in inch) ssttem (4 (4 re req'd) Ribbonpack Ribbonpackingringfor ingringfor NPS3 and4 wi with12. th12.7 7 mm(1 mm(1/2in /2inch ch)) stem(4req stem(4req'd 'd)) Filame Filament nt pac packin king g rin ring g forNPS 3 and4 wi with12. th12.7 7 mm(1 mm(1/2in /2inch ch)) stem(4req stem(4req'd 'd)) 8 Spring 8 La Lant nter ern n ri ring ng 8 ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal spr spring ing 8 ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal spa spacer cer 10 Spec Specia iall wash washer er 11* Packin Packing g BoxRing,S31600 BoxRing,S31600 9.5 mm mm (3 (3/8 in inch) ssttem, 12.7 mm mm (1 (1/2 in inch) ssttem, 19.1 mm mm (3 (3/4 in inch) ssttem, 25.4 mm mm (1 (1-inch) ssttem, 31.8 mm mm ((1 1-1/4 in inch) ssttem,
24
Part Number
see ffo ollowing ta table
12A9016X012 12A9016X012
12A8832X012 se seefo efoll llow owin ingtab gtable le
18A0908X012
1P3905X0172 18 18A0 A091 918X 8X01 012 2 14 14A0 A091 915X 5X04 042 2
1J873135072 1J873235072 1J873335072 1J873435072 1J873535072
Description
Part Number
12* Upp Upper er Wip Wiper,felt er,felt 92 .5.7mm mmm mm(3 (3(1 inin stst 1 m (/18/2in icnhc)h)st setm em 19.1 mm mm (3 (3/4 in inch) st stem 25.4 mm mm (1 (1-inch) st stem 31.8 mm mm (1 (1-1/4 in inch) st stem 12* ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal upper upper wiper wiper Fo Forr 9. 9.5 5 mm(3/8 mm(3/8 inch inch)) and and NP NPS S 2 with12.7mm with12.7mm (1/2 inch) stem Fo Forr NPS NPS 3 and and 4 with12.7mm with12.7mm (1/2inch (1/2inch)) stem stem 13 Pack Packin ing g Fo Foll llow ower er 13* ENVIRO-SEALbellows ENVIRO-SEALbellows sealbushing For9.5 mm (3/8 (3/8 inch) inch) stem stem (1 req'd) req'd),, fo forr NP NPS S 2 with12.7mm with12.7mm (1/2inc (1/2inch)stem h)stem (2 req'd req'd)) S31600/PTFE R30006 S31600/Cr Co Coated Fo Forr NPS NPS 3 and and 4 with12.7mm with12.7mm (1/2inch (1/2inch)) stem stem (1 req req'd) 'd)
1 1JJ8 87 72 26 70 06 63 33 32 2 1J872806332 1J872906332 1J873006332
18A0868X012 18 18A0 A087 870X 0X01 012 2
18A0820X012 18A0819X012 11B1155X012
S31600/PTFE 18A0824X012 R30006 18A0823X012 S31600/Cr Co Coated 11B1157X012 13* ENVI ENVIRO-S RO-SEAL EAL bello bellows ws seal bushi bushing/l ng/liner iner For9.5 mm (3/8 (3/8 inch) inch) stem stem (1 req'd) req'd),, fo forr NP NPS S 2 with12.7mm with12.7mm (1/2inc (1/2inch)stem h)stem (2 req'd req'd)) N102 N1027 76 bus ushi hin ng,PT g,PTFE FE//gla glassline sslinerr 12B27 2B2713 13X X012 012 N102 N10276bu 76bush shin ing,PT g,PTFE FE/c /car arbo bon n line linerr 12 12B2 B271 713X 3X04 042 2 Fo Forr NPS NPS 3 and and 4 with12.7mm with12.7mm (1/2inch (1/2inch)) stem stem (1 req req'd) 'd) N102 N1027 76 bus ushi hin ng,PT g,PTFE FE//gla glassline sslinerr 12B27 2B2715 15X X012 012 N102 N10276bu 76bush shin ing,PT g,PTFE FE/c /car arbo bon n line linerr 12 12B2 B271 715X 5X04 042 2 14 Pip PipePlug ePlug 14 Lu Lubr bric icat ator or 14 Lub Lubric ricato ator/I r/Isol solati ating ng Valve Valve 15 Yo YokeLo keLock cknu nutt 15 ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal Loc Locknu knutt 16 Pip PipePlug ePlug 16 ENV ENVIRO IRO-SE -SEAL AL bellow bellowss seal seal pipe pipe plug plug 20* ENVI ENVIRO-S RO-SEAL EAL bello bellows ws seal stem/ stem/bell bellows ows aassemb ssembly ly 1 PlyBello PlyBellows ws S31 S31600trim 600trim mat mat'l, 'l, N06 N06625bello 625bellows ws mat mat'l'l NPS 1 w/ 9 .5 .5 m m (3 (3/8 i nc nch) s te tem 32B4224X012 NPS 11-1/ 1/2 2 w/9. w/9.5 5 mm(3/ m(3/8 8 inch inch)) stem stem 32B4 32B422 225X 5X01 012 2 NPS2 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4226X012 NPS3 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4227X012 NPS4 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4228X012 N06022trim N06 022trim mat mat'l,N06022bell 'l,N06022bellowsmat'l owsmat'l NPS 1 w/ 9 .5 .5 m m (3 (3/8 i nc nch) s te tem 32B4224X022 NPS 11-1/ 1/2 2 w/9. w/9.5 5 mm(3/ m(3/8 8 inch inch)) stem stem 32B4 32B422 225X 5X02 022 2 NPS2 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4226X022 NPS3 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4227X022 NPS4 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem 32B4228X022 2 PlyBello PlyBellows ws S31 S31600trim 600trim mat mat'l, 'l, N06 N06625bello 625bellows ws mat mat'l'l NPS 1 w/ 9 .5 .5 m m (3 (3/8 i nc nch) s te tem 32B4224X032 NPS 11-1/ 1/2 2 w/9. w/9.5 5 mm(3/ m(3/8 8 inch inch)) stem stem NPS2 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem NPS3 w/ 1 2. 2.7 m m ( 1/ 1/2 i nc nch) s te tem
*Recommen *Reco mmended ded spareparts
32B4 32B422 225X 5X03 032 2 32B4226X032 32B4227X032
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Keys Keys 6* 6*,, 7*, 7*, 8, and and 10 Pa Pack ckin ing g Box Box Pa Part rtss(1) DESCRIPTION
9.5 ((3 3/8)
12.7 ((1 1/2)
19.1 (3 (3/4)
25.4 ((1 1)
31.8 ((1 1-1/4)
6
1R 1R29 2900 0001 0101 012 2
1R29 1R2902 0201 0101 012 2
1R 1R29 2904 0401 0101 012 2
1R29 1R2906 0601 0101 012 2
1R 1R29 2908 0801 0101 012 2
8 8
1F 1F12 1254 5437 3701 012 2 1F 1F36 3641 4135 3507 072 2
1F 1F12 1255 5537 3701 012 2 1J96 1J9623 2335 3507 072 2
1F 1F12 1256 5637 3701 012 2 0N 0N02 0284 8435 3507 072 2
1D 1D58 5829 2937 3701 012 2 0U 0U09 0997 9735 3507 072 2
1D3874 1D387437 3701 012 2 0W 0W08 0871 7135 3507 072 2
———
1
2
1
1
1
10
1F 1F12 1252 5236 3604 042 2
1F1 1F125 2513 1360 6042 42
1F12 1F1250 5036 3604 042 2
1H9 1H982 8223 2360 6042 42
1H 1H99 9959 5936 3604 042 2
7
1F 1F33 3370 70X0 X001 012 2
1E 1E31 3190 9001 0104 042 2
1E 1E31 3191 9101 0101 012 2
1D 1D75 7518 18X0 X001 012 2
1D752 1D7520X 0X00 0012 12
———
7
10
8
8
8
8
1F 1F36 3641 4135 3507 072 2
1J 1J96 9623 2335 3507 072 2
0N02 0N0284 8435 3507 072 2
0U 0U09 0997 9735 3507 072 2
0W 0W08 0871 7135 3507 072 2
7
1V31 1V3160 60X X0022 0022
1V 1V38 3802 02X X0022 0022
1V23 1V2396 96X X0022 0022
1U67 1U6768 68X X002 0022
1 1V5 V566 666X 6X00 0022 22
Single
———
2
2
2
2
2
Double
———
3
3
3
3
3
7
1F33 1F3370 70X X0322 0322
1E31 1E3190 90X X0222 0222
1E 1E31 3191 91X X0282 0282
1 1D7 D75 518X0 18X01 132
1D75 1D7520 20X X016 0162
Packin Packing g Set, Set, PTF PTFEE (1 req req'd 'd forsingle, forsingle, 2 req req'd 'd fordouble) fordouble)(2) PTFE V-Ring V-Rin g Packing Packing
Sprin Spring,Stai g,Stainl nles esss Ste Steel(fo el(forr sing singleonly leonly)) Lantern Lant ern Ring,StainlessSteel (for doub double le only) Quantity required Double Special Spec ial Washe Washer, r, Stainless Stainless Steel (for sing single le only) Pa Pack ckin ing g Ri Ring ng,, PT PTFEco FEcomp mpos osit itio ion n
PTFE/ Composition Packing
Quantity required
Double
Lantern Lant ern Ring,StainlessSteel (1 required) required) Grap Graphi hiteRi teRib bbonRi bonRing ng Quantity required Grap Graphi hiteFi teFila lam men entt Ri Rin ng
Graphite Ribbon/ Filament
Quantity required Lantern R iin ng Quantity required Warning T ag ag
STEM DIAMETER, DIAMETER, mm (INCHES) (INCHES)
KEY NO.
Single
———
2
2
3
3
3
Double
———
4
4
5
5
5
Single Double
8 ——— ———
1F364135072 2 1
1J 1J962335072 3 2
0N028435072 2 1
0U099735072 2 1
0W087135072 2 1
11B9513X012
11B9513X012
11B9513X012
11B9513X012
11B9513X012
1. ForENVIRO-SE ForENVIRO-SEAL AL or HIGH-SEALpacking HIGH-SEALpacking box parts, parts, seeinstruction seeinstruction manu manual al ENVIRO-SEA ENVIRO-SEALL Packi Packing ng System System forSlidingforSliding-StemValves,D101642 StemValves,D101642X012or X012or HIGH-SEALLive-Load HIGH-SEALLive-Loaded ed Packin Packing g System, System, D101453X012.. D101453X012 2.Key 6 fordoubl fordouble e constr construct uctioncont ioncontain ainss oneextra oneextra packin packing g ri ringfor ngfor the9.5mm (3/ (3/8 8 inch)stemand inch)stemand oneextr oneextraa low lowerwiperforall erwiperforall si sizes zes.. Discar Discard d upon upon assemb assembly. ly.
Key
Description
NPS4 w/ 1 2. 2.7 m m ( 1 1//2 i nc nch) s te tem N06022trim N06 022trim mat mat'l, 'l, N06 N06022bello 022bellows ws mat'l mat'l NPS 1 w/ 9 .5 .5 m m ((3 3/8 i n ncch) s te tem NPS NPS 1-1/ 1-1/2w/ 2w/ 9. 9.5mm(3/ 5mm(3/8 8 in inch ch)ste )stem m NPS2 w/ 1 2. 2.7 m m ( 1 1//2 i nc nch) s te tem NPS3 w/ 1 2. 2.7 m m ( 1 1//2 i nc nch) s te tem NPS4 w/ 1 2. 2.7 m m ( 1 1//2 i nc nch) s te tem 22* ENVIRO-SE ENVIRO-SEAL AL bell bellows ows seal bonnet bonnet gasket gasket (graphite/S31600) NPS 1 1//2 th through 11-1/4 NPS 1-1/2 NPS 2
*Recomme *Rec ommendedspare ndedspare parts
Part Number 32B4228X032 32B4224X042 32B4 32B422 225X 5X04 042 2 32B4226X042 32B4227X042 32B4228X042
12B6316X022 12B6317X022 12B6318X022
Key
Description
NPS 3 NPS 4 24 ENV ENVIRO IRO-SE -SEAL AL bellowssealadap bellowssealadaptor tor 25 CapS apScr cre ew 26 Hex N u utt 27 Pipe Pipe Nipplefor Nipplefor lubric lubricato ator/i r/isol solati ating ng valve valve 28 ENVIR ENVIRO-S O-SEALbell EALbellowsseal owsseal nam namepl eplate ate,, warnin warning g 29 ENVIR ENVIRO-S O-SEALbello EALbellows ws seal seal drive drive scr screw ew 34 Lub Lubric ricant ant,, Anti-S Anti-Seiz eize e (not (not includ included ed with with valve valve)) 36* ENVIRO-SEAL be b ellows se s eal p in in 37 ENVIR ENVIRO-S O-SEALbell EALbellowsseal owsseal warnin warning g tag 38 ENVIR ENVIRO-S O-SEALbell EALbellowsseal owsseal tie 39 ENVIR ENVIRO-S O-SEALbello EALbellows ws seal seal thrustring thrustring
Part Number 12B6319X022 12B6320X022
12B3951X012
25
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figure Figure 14. Typica Typicall Bon Bonnet netss
30A9425-A
DETAILOF 127mm (5DETAILOF (5-INC INCH) H) YOK YOKE E BOSS ACTUA ACTUATOR TOR BOLTI BOLTING NG
E0201
PLAIN BONNET
CU3911-C
APPLY LUB
42B3947-A
ENVIRO-SEAL BELLOW BEL LOWS S SEA SEALL BON BONNET NET
26
STYL STYLE E 1 OR2 EXTENSION BONNET EXTENSION
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Figure Figur e 15. Alternate Alternate Configuratio Configurations ns
27 2 29
27
2
29
28 28 21B2120-A A6137
FLOWUP
FLOWDOWN
NPS1 TO 8 ET USIN USING G PE PEEK EK ANTI ANTI-E -EXTR XTRUSI USION ON RI RING NGS S
Key
Description
Part Number
Valve Valv e Body Body (f (fig igur ures es 16 thro throug ugh h 21) 21) 1
2* 3* 4 5 7* 8*
9* 9* 10* 11* 12* 13* 14* 15 15 16 17 18 19
Va Valv lveBod eBodyy If youneeda val valvebody vebody as a rep replac laceme ement nt par part, t, order order by val valve ve size, serial serial number, number, and desi desired red material. material. Valve plug see following table Cage see following table Tr Trimad imadap apto torr Tr Trimad imadap apto torr Valve p pllug ssttem see ffo ollowing ttaable Pin Pin,, 316Stain 316Stainles lesss Ste Steel el 9.5 mm mm (3 (3/8 in inch) ssttem 1V322635072 12.7 mm mm (1 (1/2 in inch) ssttem 1V322735072 19.1 mm mm (3 (3/4 in inch) ssttem 1V326035072 25 25.4mm .4mm (1inc (1inch)or h)or 31 31.8mm .8mm (1-1 (1-1/4inc /4inch) h) stem 1V334035072 Liner see following table Seat Ring see following table Bonnet G Gaasket see fo following ttaable Cage Ga Gasket see following ttaable Spiral-Wound G Gaasket see ffo ollowing ta table Seat R in ing o r LLiiner G Gaasket see ffo ollowing ta table Adaptor Ga Gasket see ffo ollowing ttaable Ca CapScr pScre ew Stud Nut PipePlu Pi pePlug,for g,for us use e invalve invalvess wi withdrai thdrain n ta tapp ppin ing g on only ly Fl FlowDire owDirect ctio ion n Arro Arrow w Driv Drive e Scre Screw,Stai w,Stainl nles esss Stee Steell
20* Adaptor Ga Gasket 21* Seat Di Disk R Re etainer 22* Disk Seat
*Recomme *Rec ommendedspare ndedspare parts
see ffo ollowing ttaable see ffo ollowing ta table see following table
Key
Description
Part Number
23* 24* 25* 26 27* 27* 28* 29* 31*
Disk see following table Seal Ri Ring (E (EAT) see fo following ta table Backup Ri Ring (E (EAT) see ffo ollowing ta table Lo LoadRi adRing(f ng(forNP orNPS S 8 ETon ETonly ly)) Retaining R Riing see fo following ta table Shim (EAT) see following table Seal R Riing (E (ET) see fo following ttaable Backup Ri Ring (E (ET) see fo following ta table Whi Whispe sperr Tri Trim m IIICage Ret Retain ainer er for Le Leve velsA3, lsA3, B3& C3(NP C3(NPS S 6 ETonly) ETonly) 410 S Sttainless st steel 22A3255X012 WCC steel (ENC) 22A3256X012 316 S Sttainless St Steel (E ( ENC) 22A3256X022 316 316 Stai Stain nlessSt lessSte eel w/ w/C CoC oCrr-A A bor ore e 22A 22A3257 3257X X012 012 316 S Sttainless St Steel (C ( Cr C Crr) 31A9792X012 31* Whi Whispe sperr Tri Trim m IIICage Ret Retain ainer er & Baf Baffle fle Ass' Ass'yy fo forr Le Leve vell D3(NP D3(NPS S 6 ETonl ETonly) y) 410Stainles 410Stain lesss Ste Steel el retain retainer er & steel steel baffle 22A3258X012 WCC WCC stee steell (ENC (ENC)) reta retain iner& er& stee steell baff baffle le 22 22A3 A325 258X 8X02 022 2 316 Stainless Stainless Steel(ENC) retai retainer ner & steel baffle 22A3258X052 316 Stainless Stainless Steelw/CoCr-A retainer & sstteel ba baffle 22A3258X032 316Stainles 316Stain lesss steel steel (ENC) (ENC) retain retainer er & 316 stainless sstteel ba baffle 22A3258X042 316Stainles 316Stain lesss Ste Steel el (CrCr) reta retain iner& er& 31 316 6 Stai Stainl nles esss Stee Steell baff baffle le 22 22A3 A325 258X 8X06 062 2 32 Cavi Cavitr trolIIIBonn olIIIBonnetSpa etSpace cerr 32 Whis Whispe perr Tr TrimIII imIII Bo Bonn nnetSpac etSpacer(NP er(NPS S 6 ETonl ETonly) y) 51* Shim 54 Wire 63* Anti-Extrusion R Riing
see following table see following ttaable
27
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figu Figure re 16 16.. NP NPS S 1 Th Thro roug ugh h 6 Fish Fisher er ET and and EAT EAT Va Valv lves es
FLOW DIRECTION Whisper Whis per Trim CAGE LINEAR, LINEA R, QUICK QUICK OPENING, OPENING, EQUAL EQUAL PERC PERCENTAGEOR ENTAGEOR Cavitrol Cavitrol CAGES
VIEWA VIEWA FLOW FLO W UP
VIEW VIEW A FLOWDOWN
CORRECT CORRE CT ORIE ORIENTATI NTATION ON OF PLUG WITH SPRIN SPRING-LOA G-LOADED DED SEAL RING
DETA DETAIL IL OF PTF PTFE E SE SEAT AT AN AND D TWO-PIECE TWO-PI ECE SEAL RING
E0198
SEAT-RINGSEATRING-STYLE STYLE METAL EAT FLOW UP
FLOW DOWN
DETAIL DET AIL OF LINERLINER-STY STYLE LE EAT(META EAT(METALL SEA SEAT T ONL ONLY) Y)
44A7928-C
28
FULL-CAPACITY FULL-CAPACI TY META METAL-SEA L-SEAT T ET WITH WIT H OPT OPTION IONAL AL DRA DRAIN IN PLU PLUG G
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Figu Fi gure re 17 17.. Fis Fishe herr ET Va Valve lve As Assem sembl blyy wi with th Whis Whispe perr Tr Trim im II IIII Ca Cage ge and and Opti Optiona onall Dr Drai ain n Plug Plug
FULL-CAPACI FULL-C APACITY TY METAL METAL-SEAT -SEAT CONSTR CONSTRUCTIO UCTION N
E0197
DETAILOF DET AILOF PTF PTFE E SEA SEAT T
29
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figu Fi gure re 18 18.. Fishe Fisherr ET Va Valve lve As Assem sembl blyy wi with th Whisp Whisper erFlo Flo Ca Cage ge and and Opti Option onal al Dr Drain ain Plug Plug
31
32
51
29 28
23 E0199
21 DETAILOF DET AILOF PTF PTFE E SEA SEAT T
30
22
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Figu Fi gure re 19 19.. NP NPS S 8 Fi Fish sher er ET Va Valve lve As Assem sembl blyy wi with th Whisp Whisper erFlo Flo Ca Cage ge and and Optio Optiona nall Dr Drai ain n Plug Plug
21
23 E0200
DETAILOF DET AILOF PTF PTFE E SEA SEAT T
22
31
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Figu Fi gure re 20 20.. De Deta tails ils of Ca Cavi vitr trol ol II IIII and and NP NPS S 8 Fishe Fisherr ET Va Valve lvess with with Op Opti tion onal al Dr Drai ain n Plug Plug FLOW DIRECTION
VIEW VIEW A
54A8144-B
1-STAG 1-STAGE E Cavi Cavitro troll IIICONSTR IIICONSTRUCT UCTION IONS S THR THRU U NPS 6 SHOWIN SHOWING G CORREC CORRECT T ORIENT ORI ENTATI ATION ON OF PLU PLUG G WIT WITH H SPR SPRING ING-LO -LOADE ADED D SEA SEALL RIN RING G
VIEWA VIEWA
VI VIEWA EWA
54A7268-B
NPS1 TH THRO ROUG UGH H 6 VALV VALVE E SI SIZE ZE
54A8132-A
NP NPS S 8 VA VALV LVE E SIZE SIZE
PLUG PLU G AND SEA SEALL RIN RING G WIT WITH H SPR SPRING ING LOA LOADIN DING G SHOWN SHOWN IN CORREC CORRECT T ORIENT ORI ENTATI ATION ON FOR2-STAGE FOR2-STAGE Cavi Cavitro troll III CAG CAGE E
32
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Figu Fi gure re 21 21.. Ga Gaske skett Set Set De Deta tail il shown shown wi with th Opti Optiona onall Dr Drai ain n Plug Plug LOADRING
40A3290
RESTRICTED-TRIM DETAIL
STANDARD STANDA RD NPS 8 CONSTRUCTION
FULL-CAPACITY-TRIM DETAIL
16A1943-A
30A9542-F
33
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Actuator Actua tor Groups Group100 127mm (5 inc inches hes)) Yok Yoke e Bos Bosss 3 inch inches es maximum maximum travel travel
Group Group 1 54 mm (2(2-1/8inch 1/8inches) es),, 71 mm (2-13 (2-13/16 /16 inches), inches), or 90 mm (3(3-9/1 9/16 6 inc inches hes)) Yoke Yoke Boss
Group401 90.5 90.5 mm (3-9/1 (3-9/16 6 inc inches hes)) Yoke Yoke Bos Bosss 3.2 3.25 5 to 4 inc inchesmaxi hesmaximumtrav mumtravel el
Group404 12 127 7 mm (5 inc inches hes)) Yoke Yoke Bos Bosss 4 inche inchess maximum maximum travel travel
657 65 657 7 MO
667 667-4
657-4 657-4 657 -4 MO 667 66 667 7 MO 667-4 667-4 667-4 MO Group402 90.5 90.5 mm (3-9/1 (3-9/16 6 inches inches)) Yo Yoke ke Bos Bosss 4 inchesmaxim inchesmaximum um travel travel
Group405 12 127 7 mm(5 inch inches es)) Yo YokeBoss keBoss 4 inchesmaxim inchesmaximum um travel travel
Group 101 127mm (5 inc inches hes)) Yo Yoke ke Boss Boss 3 inchesmaxim inchesmaximum um travel travel
457-7 585C
66 667 7 MO 667-4 667-4 MO
667
Group403 90.5 90.5 mm (3-9/1 (3-9/16 6 inches inches)) Yo Yoke ke Bos Bosss 4 inchesmaxim inchesmaximum um travel travel
Group407 12 127 7 mm(5 inch inches es)) Yo YokeBoss keBoss 4 inchesmaxim inchesmaximum um travel travel
Group 400 71.4 71.4 mm (2-13/ (2-13/16 16 inc inches hes)) YokeBoss 4 inchesmaxim inchesmaximum um travel travel
585C 1008
585C 657
585C
Group801 90.5 90.5 mm (3-9/1 (3-9/16 6 inches inches)) Yo Yoke ke Bos Bosss 8 inchesmaxim inchesmaximum um travel travel 585C
Group802 12 127 7 mm(5 inch inches es)) Yo YokeBoss keBoss 8 inchesmaxim inchesmaximum um travel travel 585C
585C 585C 657 1008
1B 618 64 644 4 & 64 645 5 657& 667–76 667–76.2 .2 mm (3 inches inches)) maximum maxim um trave travell 1008–71.4 1008– 71.4 mm (2-1 (2-13/16 3/16 inche inches) s) YokeBoss
65 657 7 MO 657-4 657-4 MO Group406 12 127 7 mm(5 inch inches es)) Yo YokeBoss keBoss 4 inchesmaxim inchesmaximum um travel travel
Key Key 2* Va Valve lve Plug Plug for Co Cons nstr truc ucti tions ons with with Tw Twoo-Pie Piece ce Seal Seal Ring Ring VALVE VAL VE SIZE, SIZE, NPS ET 1, 1-1 1-1/4,or /4,or 11-1/ 1/2 2x1
EAT
1or2x1
1-1/2
2
2 or 3 x 2
4x2
2 x1
- --
2-1 2-1/2 /2 or 4 x 22-1/ 1/2 2 2-1/2 x 1 1--1/2
3or6x2-1/2 3 x 11-1/2
3
4
4
6
6
---
mm
Inches
9.5 12.7 9.5 12.7
3/8 1/2 3/8 1/2
416 STAINLESS STAINLESS STEELHARDENED (STD) 1V657146172 1V657246172 1V657346172 1V657446172
12.7 19.1 12.7
1/2 3/4 1/2
1V657546172 1V657646172 1V657246172
1V657535072 1V657635072 1V657235072
11A5324X012 11A5325X012 11A5316X012
11A5326X012 11A5327X012 11A5318X012
12.7 19.1 12.7
1/2 3/4 1/2
1V657746172 1V657846172 1V657446172
1V657735072 1V657835072 1V657435072
11A5330X012 11A5331X012 10A4439X012
11A5332X012 11A5333X012 10A4611X012
12.7 19.1
1/2 3/4
1V657946172 1V658046172
1V657935072 1V658035072
11A5336X012 11A5014X012
11A5337X012 11A5338X012
12.7 19.1 25.4 19.1 25.4 31.8
1/2 3/4 1 3/4 1 1-1/4
1V658146172 1V6582X0022 1V658346172 1V658446172 1V658546172 1V658646172
1V658135072 1V6582X0072 1V658335072 1V658435072 1V658535072 1V658635072
11A5341X012 11A5342X012 11A5343X012 11A5350X012 10A5107X012 10A5108X012
11A5344X012 11A5345X042 11A5346X012 11A5351X012 20A0103X012 20A4608X012
STEM DIAMETER DIAMETER
316 STAINLESS STEEL(1) 1V657135072 1V657235072 1V657335072 1V657435072
316 STAIN STAINLESS LESS STEELw/CoCr-A ON SEAT SEAT(1) 11A5315X012 11A5316X012 11A5321X012 10A4439X012
316 STAINLESS STAINLESS STEEL w/CoC w/CoCr-AON r-AON SEA SEAT T& GUIDE(1) 11A5317X012 11A5318X012 10A4438X012 10A4611X012
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
34
*Recommen *Reco mmended ded spareparts
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Keys Keys 2* 2*,, 7* 7*,, an and d 8* Va Valve lve Plug Plug and and St Stem em As Assem sembl blyy for for Plai Plain n Bo Bonn nnet et with with Tw Twoo-Pie Piece ce Seal Seal Ri Ring ng VALVE VAL VE SIZE, SIZE, NPS ET
EAT
1 or 1-1/4
1
1-1/2
2
1-1/2 x 1
2x1
2 or 3 x 2
4x2
2 x1
- --
2-1 2-1/2 /2 or 4 x 22-1/ 1/2 2
9.5
3/8
1V6571X0032
1V6571X0052
11A5315X032
316 STAIN STAINLESS LESS STEEL w/Co w/CoCr-A Cr-A ONSEAT& GUIDE(1) 11A5317X042
12.7 9.5 12.7 9.5 12.7 12.7 19.1
1/2 3/8 1/2 3/8 1/2 1/2 3/4
1V6572X0022 1V6573X0042 1V6574X0012 1V6571X0042 1V6572X0042 1V6575X0052 1V6576X0012
1V6572X0062 1V6573X0052 1V6574X0032 1V6571X0092 --1V6575X0062 ---
11A5316X022 11A5321X022 ------11A5324X022 ---
11A5318X042 10A4438X022 10A4611X042 11A5317X072 11A5318X032 11A5326X022 11A5327X032
12.7
1/2
1V6572X0022
1V6572X0062
11A5316X022
11A5318X042
12.7 19.1
1/2 3/4
1V6577X0042 1V6578X0012
1V6577X0062 1V6578X0022
11A5330X022 11A5331X022
11A5332X022 ---
mm
Inches
416 STAINLESS STAINLESS STEEL HARD HARDENED ENED (STD)
STEM DIAMETER DIAMETER
3or6x2-1/2
316 STAINLESS STEEL(1)
316STAINLESS STEELw/CoCr-A ON SEAT SEAT(1)
2-1/2 x 1-1/2
3 x 1-1/2
12.7
1/2
1V6574X0012
1V6574X0032
- --
10A4611X112
3
4
12.7
1/2
1V6579X0092
1V6579X0112
11A5336X032
11A5337X082
4
6
12.7 19.1
1/2 3/4
1V6581X0042 1V6582X0022
1V6581X0052 1V6582X0072
11A5341X032 ---
11A5344X022 11A5345X042
6
- --
19.1
3/4
1V6584X0042
1V6584X0062
11A5350X032
21A5351X062
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
Keys Keys 2* 2*,, 7* 7*,, and and 8* Va Valve lve Plug Plug and and St Stem em As Asse semb mbly ly for for St Styl yle e 1 Ex Exte tens nsion ion Bo Bonn nnet et with with Tw Twoo-Pie Piece ce Seal Seal Ring Ring VALVE VAL VE SIZE, SIZE, NPS
mm
Inches
9.5 12.7
3/8 1/2
416 STAINLESS STAINLESS STEELHARDENED (STD) 1V6571X0072 1V6572X0032
9.5 12.7
3/8 1/2
1V6573X0072 1V6574X0052
-----
11A5321X042 ---
10A4438X032 10A4611X112
9.5 12.7
3/8 1/2
1V6571X0102 1V6572X0152
-----
-----
11A5317X052 ---
4 x2
12.7
1/2
1V6575X0182
1 1V V6575X0122
11A5324X042
11A5326X062
---
12.7
1/2
1V6572X0032
---
11A5316X032
---
3 or 6 x 2-1/2
12.7
1/2
1V6577X0052
---
---
11A5332X202
ET
EAT
1 or 1-1/4
1
1-1/2
2
1-1/2 x 1
2x1
2 or or 3 x 2 2x1 2-1 2-1/2 /2 or 4 x 22-1/ 1/2 2 2-1/2 x 1-1/2
STEM DIAMETER DIAMETER
316 STAINLESS STEEL(1) 1V6571X0062 ---
316 STAIN STAINLESS LESS STEELw/CoCr-A ON SEAT SEAT(1) --11A5316X032
316 STAINLESS STAINLESS STEEL w/CoC w/CoCr-AON r-AON SEA SEAT T& GUIDE(1) 11A5317X082 ---
3 x 1-1/2
12.7
1/2
1V6574X0052
---
---
10A4611X112
3
4
12.7
1/2
1V6579X0082
1V6579X0072
---
11A5337X062
4 6
6 ---
12.7 19.1
1/2 3/4
1V6581X0072 1V6584X0052
1V6581X0062 1V6584X0112
-----
11A5344X052 21A5351X052
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
*Recomme *Rec ommendedspare ndedspare parts
35
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Key 2* Valve Valve Plug for Spring Spring-Lo -Loade aded d Seal Seal Ring Constr Construct uctions ions VALVE S SIIZE, N NP PS
STEM D DIIAMETER
ET
EAT
mm
Inches
416STAINLESSSTEEL HARDENED
316 STAIN STAINLESS LESS STEEL(1)
316 STAIN STAINLESS LESS STEEL w/CoCr-A w/CoCr -A SEAT SEAT & GUIDE GUIDE(1)
1, 11-1/4, or or 1 1--1/2 x 1
1
9.5
3/8
20A4103X012
20A4103X022
20A4104X012
9.5 12.7
3/8 1/2
20A6711X012 20A4150X012
20A6711X022 20A4150X022
22A5941X012 20A4151X012
12.7 19.1 12.7 19.1 12.7 19.1 12.7 19.1 25.4 19.1 25.4
1/2 3/4 1/2 3/4 1/2 3/4
20A4097X012 20A4098X012 20A9533X012 20A4144X012 20A5414X012 20A5342X012
20A4097X022 20A4098X022 20A9533X022 20A4144X022 20A5414X022 20A5342X022
20A4099X012 20A4100X012 20A9534X012 20A4146X012 22A3458X012 20A5344X012
1/2 3/4 1 3/4 1
20A2641X012 20A4194X012 20A4195X012 20A2642X012 20A5621X012
20A2641X022 20A4194X0A2 20A4195X032 20A2642X022 20A5621X022
21A0187X012 20A4197X012 20A4198X012 21A8443X012 20A6706X012
19.1 25.4 31.8
3/4 1 1-1/4
21A5356X012 21A5357X012 21A5358X012
21A5356X022 21A5357X022 21A5358X022
21A5362X012 21A5363X012 21A5364X012
1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2
2 or 3 x 2 2-1 2-1/2 /2 or 4 x 2-1/ 2-1/2 2
2or3x1-1/2
4x2
3or6x2-1/2
3
4
4
6
6
---
8
---
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
Keys Keys 2* 2*,, 7* 7*,, and and 8* Va Valve lve Plug Plug and and St Stem em As Assem sembly bly for for Plain Plain Bo Bonn nnet et fo forr Spri Spring ng-L -Loa oade ded d Seal Seal Ring Ring Co Const nstru ruct ction ionss ET
EAT
mm
Inches
416 STAIN STAINLESS LESS STEEL HARDENED
1, 1-1/4
1
9.5
3/8
20A4103X052
---
316 STAIN STAINLESS LESS STEEL w/CoCr w/C oCr-A -A SEAT& GUIDE(1) ---
1-1/2
2
3/8 1/2 3/8
20A6711X032 20A4150X062 20A4103X042
20A6711X042 -----
22A5941X022 -----
VALVE SI SIZE, N NP PS
STEM D DIIAMETER
316 STAIN STAINLESS LESS STEEL(1)
1-1/2 x 1
2x1
9.5 12.7 9.5
2 or 3 x 2
4x2
12.7
1/2
20A4097X062
20A4097X182
20A4099X102
2-1/2 or or 4 x 2-1/2
3 or or 6 x 2-1/2
12.7
1/2
20A9533X052
20A9533X062
20A9534X092
2-1/2 x 1-1/2
3 x 1-1/2
12.7
1/2
20A4150X062
---
---
1/2 3/4 1/2 3/4 3/4
20A5414X062 20A5342X082 20A2641X042 20A4194X052 20A2642X052
20A5414X052 --20A2641X162 --20A2642X062
22A3458X022 20A5344X042 ----21A8443X032
3/4
21A5356X052
21A5356X132
21A5362X062
3
4
4
6
6
---
12.7 19.1 12.7 19.1 19.1
8
---
19.1
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
Key Key 2* 11-St Stag age e Cavit Cavitro roll III III Va Valv lve e Plug Plug (Fish (Fisher er ET on only) ly) STEM DIAMETER DIAMETER
VALVE VAL VE SIZE, SIZE, NPS
1/2
28A1001X012
12.7
1/2
28A1002X012
28A2227X012
12.7 19.1
1/2 3/4
28A1003X012 28A1004X012
28A2228X012 28A2229X012
12.7 19.1
1/2 3/4
28A1005X012 28A1006X012
28A2230X012 28A2231X012
12.7 19.1
1/2 3/4
28A1007X012 28A1008X012
28A2232X012 28A2233X012
19.1 25.4
3/4 1
28A1010X012 28A1011X012
28A2234X012 28A2235X012
25.4 31.8
1 1-1/4
28A1013X012 28A1014X012
28A2236X012 28A2237X012
25.4 31.8
1 1-1/4
28A1016X012 28A1017X012
28A2238X012 28A2239X012
2-1/2
4 6 8
1.Not forusewith17-4PHstain forusewith17-4PHstainles lesss ste steelcagesabove210 elcagesabove210_C (41 (410 0_F).
36
316 STAINL STAINLESS ESS STEEL w/Co w/CoCr-A Cr-A ON SEAT SEA T & GUIDE GUIDE(1)
12.7
1-1/2
3
Inches
1
2
420 STAIN STAINLESS LESS STEEL
mm
*Recommen *Reco mmended ded spareparts
28A2226X012
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Key Key 2* 22-St Stag age e Cavit Cavitro roll III III Va Valv lve e Plu Plug g
St Stem em As Asss y (Fish (Fisher er ET on only ly))
TRAVEL VALVE SIZE, SIZE, NPS
mm
Inches
ACTUATOR GROUP (FROM GROUP (FROM PRECEDING TABLE)
mm
1
25
1
1
12.7
1-1/2
38
1.5
1
12.7
2
51
2
1
2-1/2
64
2.5
3
76
3
76 102 76 102 102 102 76
3 4 3 4 4 4 3
102 102 76 102 102 76 102 102 153 76 102 153 102 102 76 102 153 102
4 4 3 4 4 3 4 4 6 3 4 6 4 4 3 4 6 4
401, 401, 403 402 100, 100, 101 405, 405, 406 407 1 401, 401, 403 402 801 100, 100, 101 404 802 407 405, 405, 406 100, 100, 101 404 802 407
19.1 19.1 25.4 25.4 25.4 19.1 19.1 19.1 19.1 25.4 25.4 25.4 25.4 25.4 31.8 31.8 31.8 31.8
102
4
405, 405, 406
31.8
4
6
8
316 STAIN 316 STAINLESS LESS STEEL STEM 316 Stai Stainless nless SteelValve 420HT Val Valve ve Inches Plug Plug w/CoCr-A Sea Seatt & Guide Guide 1/2 24A5265X022 24A5519X022
STEM DIAMETER DIAMETER
1 400 1,402,403 1, 40 400 0 1,402,403 1, 40 402, 2, 40 403 3 401, 401, 402, 402, 403 100, 100, 101 404 405, 405, 406 407 1
17-4PH STAI 17-4PH STAINLESSSTEEL NLESSSTEEL STEM
———
316 Stain Stainless less SteelValve Plug w/CoCr-A Sea Seatt & Guide Guide ———
24A5266X022
24A5286X022
———
———
1/2 3/4
24A3038X022 24A5550X022
24A5287X022 24A5551X022
24A3038X032 —— —
24A5287X032 —— —
1/2 1/2 3/4
24A5267X022 24A5267X032 24A5268X022 24A5269X022 23A9452X012 23A5818X022 23A5818X032 24A5270X022 24A5270X022 24A5270X042 24A5270X032 23A5803X022
24A5288X022 24A5288X032 24A5289X022 24A5290X022 24A5291X022 24A5292X022 24A5292X032 24A5293X022 24A5293X022 24A5293X042 24A5293X032 24A5294X022
24A5267X042 24A5267X052 —— — 24A5269X032 —— — —— — —— — —— — —— — —— — —— — 23A5803X032
24A5288X042 24A5288X052 —— — 24A5290X032 —— — —— — —— — —— — —— — —— — —— — 24A5294X032
1-1/4 1-1/4 1-1/4
23A5803X022 23A5803X042 24A3028X042 24A3028X052 24A3028X062 24A1141X092 24A1141X092 24A1141X042 24A1141X032 24A5273X022 24A5273X022 24A5273X022 24A5273X042 24A5273X062 24A7259X022 24A7259X022 24A7259X022 24A7259X032
24A5294X022 24A5294X042 24A5295X022 24A5295X032 24A5295X042 34A4269X042 34A4269X042 34A4269X062 34A4269X022 34A4270X022 34A4270X022 34A4270X022 34A4270X042 34A4270X062 34A7260X022 34A7260X022 34A7260X022 34A7260X032
23A5803X032 23A5803X052 —— — —— — —— — 24A1141X072 24A1141X072 24A1141X082 24A1141X062 24A5273X032 24A5273X032 24A5273X032 24A5273X052 24A5273X072 —— — —— — —— — —— —
24A5294X032 24A5294X052 —— — —— — —— — 34A4269X052 34A4269X052 34A4269X072 34A4269X032 34A5270X032 34A4270X032 34A4270X032 34A4270X052 34A4270X072 —— — —— — —— — —— —
1-1/4
24A7259X042
34A7260X042
—— —
—— —
1/2
12.7 19.1 12.7 12.7 19.1 12.7 19.1 19.1 19.1 25.4 25.4 25.4 25.4 19.1
1/2 3/4 3/4 3/4
1 1 1 1 3/4 3/4 3/4
1 1 1 3/4 3/4 3/4 3/4
1 1 1 1 1 1-1/4
420HT Valve Valve Plug
Key Key 2* Whis WhisperTrim perTrim III III Va Valve lve Plug Plug wi with th Tw Twoo-Pie Piece ce Seal Seal Ring Ring (N (NPS PS 6 Fi Fishe sherr ET only) only) STEM DIAMETER DIAMETER mm
Inches
17-4PH STAINLESS STEEL (H90 (H900) 0)
19.1 25.4
3/4 1
22A3259X012 22A3262X012
316 STAIN 316 STAINLESSSTEEL LESSSTEEL 22A3259X022 22A3262X022
316STAINLESSSTEEL W/CoCr W/C oCr-A -A ONSEAT 22A3260X012 22A3263X012
316 STAIN STAINLESS LESS STEEL W/CoCr W/C oCr-A -A ON SEAT SEAT AND GUID GUIDE E 22A3261X012 22A3264X012
316 STAIN STAINLESS LESS STEEL W/CoCr-A W/Co Cr-A ON SEAT AND GUIDE(1) 22A3267X012 22A3268X012
1. Hightemperat Hightemperature. ure.
Key Key 2* Whis WhisperTrim perTrim III III Va Valve lve Plug Plug for Spri Spring ng Load Loaded ed Seal Seal Ri Ring ng (N (NPS PS 6 Fi Fish sher er ET on only) ly) STEM DIAMETER DIAMETER mm 19.1 25.4
*Recomme *Rec ommendedspare ndedspare parts
Inches 3/4 1
17-4 17-4PH(H PH(H9 900) 00)
316STA 316STAIINLES NLESS S ST STEE EELL
22A3269X012 22A3272X012
22A3269X022 22A3272X022
316STAINLESS 316STAINLES S STEEL W/CoCr-A W/Co Cr-A ON SEAT 22A3270X012 22A3273X012
316 STAIN STAINLESS LESS STEEL W/CoCr-A W/Co Cr-A ON SEAT AND GUIDE 22A3271X012 22A3274X012
37
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Key Key 3* Quic Quickk Open Openin ing g Ca Cage ge VALVE VAL VE SIZE, SIZE, NPS
316 STAI STAINLESSSTEEL NLESSSTEEL
ET
EAT
17-4PH STAINLESS STAIN LESS STEEL (H900)
1,1-1/4 1,1-1 /4,, 1-1/ 1-1/2 2 x 1,or 2 x 1
1or2x1
2U215033272
2U691146102
2U740348932
2U215039102
1-1 1-1/2 /2 or 2-1/2 1-1/2 /2 2 o2-1 r 3/2 x 2x 1-1
2or3x1-1/2 4x2 3or6x2-1/2 4 6 -----
2U219233272 2U223433272 2U227633272 2U231833272 2U236033272 2U506333272 20A3249X012
2U691846102 2U692146102 2U692446102 2U692746102 2U693046102 2U693546102 20A4350X012
2U725448932 2U740448932 2U740548932 2U740648932 2U740748932 2U806948932 20A5469X012
2U219239102 2U223439102 2U227639102 2U231839102 2U236039102 2U506339102 20A3249X092
2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 8
Chrome Plated
ALLOY ALLOY 6
ENC
Key Key 3* Line Linear ar Ca Cage ge VALVE VAL VE SIZE, SIZE, NPS
ET
EAT
1,1-1/4,, 1-1/ 1,1-1/4 1-1/2 2 x 1,or 2 x 1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 8
1or2x1 2or3x1-1/2 4x2 3or6x2-1/2 4 6 -----
17-4PH STAINLESS STAINLESS STEEL (H900) 2U215633272 2U219833272 2U224033272 2U228233272 2U232433272 2U236633272 2U506133272 20A3247X012
316 STAI STAINLESSSTEEL NLESSSTEEL Chrome Plated 2U691746102 2U692046102 2U692346102 2U692646102 2U692946102 2U693346102 2U693846102 20A4349X012
ALLOY ALLOY 6
ENC 2U741448932 2U741548932 2U741648932 2U741748932 2U741848932 2U741948932 2U806848932 20A5468X012
2U215639102 2U219839102 2U224039102 2U228239102 2U232439102 2U236639102 2U506139102 20A3247X092
Key 3* Equal Equal Perc Percent entage age Cag Cage e VALVE VAL VE SIZE, SIZE, NPS
ET
EAT
1,1-1/4,, 1-1/ 1,1-1/4 1-1/2 2 x 1,or 2 x 1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 8
1or2x1 2or3x1-1/2 4x2 3or6x2-1/2 4 6 -----
17-4PH STAINLESS STAINLESS STEEL (H900) 2U215333272 2U219533272 2U223733272 2U227933272 2U232133272 2U236333272 2U505933272 20A3245X012
316 STAI STAINLESSSTEEL NLESSSTEEL Chrome Plated 2U691346102 2U691946102 2U692246102 2U692546102 2U692846102 2U693146102 2U693746102 20A4348X012
ALLOY ALLOY 6
ENC 2U740848932 2U740948932 2U741048932 2U741148932 2U741248932 2U741348932 2U806748932 20A5467X012
2U215339102 2U219539102 2U223739102 2U227939102 2U232139102 2U236339102 2U505939102 20A3245X092
Key Key 3* Whis Whispe perr Trim Trim I Ca Cage ge VALVE VAL VE SIZE, SIZE, NPS ET
EAT
1,1-1/4,1-1/2x1,or2x1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6
1or2x1 2or3x1-1/2 4x2 3or6x2-1/2 4 6 ---
17-4PH 17-4 PH STAINLESS STAINLESS STEEL(H900) 2V502333272 2V502433272 2V502533272 2V502633272 2V502733272 23A8915X032 23A8913X032
Key Key 3* Whis Whispe perr Trim Trim III III Ca Cage ge (N (NPS PS 6 Fish Fisher er ET only only))
38
LEVEL
416 ST STAINLESS ST STEEL
A3 B3 C3 D3
32A3248X012 32A3249X012 32A3250X012 32A6217X012
316STAINLESS 316STAINLES S STEEL (ENC)
316 STAIN STAINLESS LESS STEEL (CrCr)
32A3251X012 32A3252X012 32A3253X012 32A6220X012
32A3336X012 32A3337X012 32A3338X012 32A6741X012
*Recommen *Reco mmended ded spareparts
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Key 3* Cavitr Cavitrol ol III Cage Cage Ass Assemb embly, ly, 1717-4PH 4PH stainle stainless ss steel steel (H900) (H900) STAGE
ET VALVE VAL VE SIZE, SIZE, NPS
1
2
Characterized 2
1 1-1/2
38A1018X012 38A1019X012
24A5558X012 24A5559X012
24A5558X022 24A5559X022
2 2-1/2 3 4 6 8
38A1020X012 38A1021X012 38A1023X012 38A1025X012 38A1027X012 38A1029X012
24A3031X032 24A5560X012 23A9453X022 23A5817X032 23A5804X012 24A3020X032
24A3031X022 24A5560X022 23A9453X012 23A5817X022 23A5804X022 24A3020X042
Key Key 7* Fi Fish sher er ET Va Valv lve e Pl Plug ug St Stem em,, 31 316 6 st stai ainle nless ss st stee eell (not (not for Ca Cavit vitro roll III III or Whisp Whisper er Tr Trim im III III ca cage ge)) STEM DIAMETER DIAM ETER & VSC(1) SIZE
VALVE SIZE,NPS
Stem Leng Length th
Part Number
EXTENSION EXTENS ION BONN BONNET ET Styl Style e 1(4)
Sty Style le 2
mm 9.5 12.7
Inches 3/8 1/2
mm 225 300
Inches 8.875 11.8125
1U388835162 1U389035162
Stem Length Length mm Inches 311 12.25 402 15.8125
12.7 19.1
1/2 3/4
311 372
12.25 14.625
1K586935162 1U226535162
413 483
16.25 19
1U226335162 1L400135162
614 ---
24.1875 ---
1U226435162 ---
12.7 19.1
1/2 3/4
321 381
12.625 15
1U230535162 1U230835162
421 502
16.5625 19.75
1U230635162 1U444635162
624 ---
24.5625 ---
1U230735162 ---
4
12.7 19.1 25.4(1) 25.4(2)
1/2 3/4 1(1) 1(2)
321 394 464 489
12.625 15.5 18.25 19.25
1U230535162 1K587735162 1K759035162 1U217535162
421 502 -----
16.5625 19.75 -----
1U230635162 1U444635162 -----
624 694 -----
24.5625 27.3125 -----
1U230735162 1U240035162 -----
6
19.1 25.4 31.8
3/4 1 1-1/4
403 499 508
15.875 19.625 20
1L996435162 1N704735162 1K415435162
511 630 656
20.125 24.8125 25.8125
1U507135162 1K785135162 1R562435162
699 -----
27.5 -----
1U524435162 -----
8
19.1 25.4 31.8
3/4 1 1-1/4
492 614 705
19.375 24.1875 27.4375
1K588035162 1K7891X0012 1L268835162
533 614 705
21 24.1875 29.4375
1U928235162 1K7891X0012 1L268835162
-------
-------
-------
9.5 12.7
3/8 1/2
241 311
9.375 12.25
1U223635162 1K586935162
324 413
12.75 16.25
1U227035162 1U226335162
418 486
16.4375 19.125
1U227235162 1U227335162
2x1or 12. 7 2-1/2 2-1/2 x 1-1/2 1-1/2
1/2
300
11.8 12 125
1U389035162
402
15.81 2 25 5
1U217935162
605
23. 8 81 125
1U 38 3893X0012
12.7 19.1
1/2 3/4
311 372
12.25 14.625
1K586935162 1U226535162
413 483
16.25 19
1U226335162 1L400135162
614 ---
24.1875 ---
1U226435162 ---
12.7 19.1
1/2 3/4
321 381
12.625 15
1U230535162 1U230835162
421 502
16.5625 19.75
1U230635162 1U444635162
624 681
24.5625 26.8125
1U230735162 1U232335162
1, 1-1/4, or 1-1/2 1-1/2 2
2-1/ 2-1/2 2 or3 Full Capacity
1-1/ 1-1/2 2x1
Restricted Capacity
PLAIN PLAI N BONNET BONNET(3)
3x2 4 x 2-1/ 2-1/2 2
1U217735162 1U217935162
Stem Length Length mm Inches 405 15.9375 473 18.625
Part Number
Part Number
10A8823X022 1U218035162
1. 667actuator. 2.657 or585CSeries or585CSeries act actuat uator. or. 3.Plainbonnetis 3.Plainbonn etis sta standa ndardfor rdfor NPS8 cas castt iro iron n andWCCvalvebodie andWCCvalvebodies. s. 4.Style 4.Styl e 1 extens extensionbonn ionbonnetis etis sta standa ndardfor rdfor NPS8 316SSTvalvebodi 316SSTvalvebodies. es.
Key Key 7* Whisp Whisper er Trim Trim II IIII Va Valve lve Plug Plug St Stem em,, 31 316 6 st stai ainle nless ss steel steel (N (NPS PS 6 Fi Fish sher er ET onl only) y) STEM DIAMETER DIAMETER mm
Inches
19.1 25.4
3/4 1
*Recomme *Rec ommendedspare ndedspare parts
PLAINBONNET 1U294135162 1P847635162
EXTENSION EXTENS ION BONNET BONNET Style 1
Style 2
1U928235162 1U627735162
1U6276X0012 —— —
39
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Key Key 7* 11-St Stag age e Cavit Cavitro roll III III Va Valve lve Plu Plug g St Stem em (Fish (Fisher er ET on only) ly)
TRAVEL
ACTUATOR GROUP ACTUATOR (FROM PRECEDING (FROM PRECEDING TABLE) 1
VALVE SIZE, NPS
mm
In Inches
1
19, 25
0.75, 1
1-1/2
19, 22
0.75, 0.875
2
26
1.125
2-1/2
38
1.5
3
38, 41
1.5, 1.625
4
51 51,, 54 54 54
2, 2.125 2.125 2.125 2.125
51, 5 54 4
2, 2 2..125
51 57 51 57
2 2.25 2 2.25
51, 57 57
2, 2. 2.25
76, 8 86 6
3, 3 3..375
86
3.375
6
8
mm
In Inches
316 STAIN STAINLESS LESS STEEL
17-4PH STAINLESS STEEL STEM
12.7
1/2
1U389035162
1U3890X0062
1
12.7
1/2
1U389035162
1U3890X0062
1 1
12.7 19.1
1/2 3/4
1K586935162 1U226535162
10A8840XC82 1U226535382
1 1 1 1 1 402 403 100 101 100 100 100 100
12.7 19.1 12.7 19.1 19.1 19.1 19.1 25.4 25.4 25.4 25.4 31.8 31.8
1/2 3/4 1/2 3/4 3/4 3/4 3/4 1 1 1 1 1-1/4 1-1/4
1U230535162 1U230835162 1U230535162 1U230835162 1K587735162 1V142235162 1U293835162 1U217535162 1K759035162 1P847635162 1N704735162 1K415435162 1N920935162
1U2305X0012 1U2308X0082 1U2305X0012 1U2308X0082 1K5877X0022 1V1422X0042 1U2938X0062 1U217550372 1K7590X0012 11A3429X252 1N7047X0012 1K415435382 1N9209X0052
101 101
25.4 31.8
1 1-1/4
1P405135072 1K775335162
1P4051X0032 1K7753X0012
100, 101, 100, 101, 404 100, 100, 101, 101, 404 407 407
25.4 31.8 25.4 31.8
1 1-1/4 1 1-1/4
10A3282X012 1R489535162 11A3429X012 1U9886X0012
10A3282X012 1R4895X0022 1K7783X0052 1U9886X0152
STEM DIAMETER DIAMETER
Key Key 7* Va Valv lve e Plug Plug St Stem em for Be Bello llows ws Seal Seal Bon Bonne net, t, 31 316 6 St Stai ainl nless ess St Stee eell VALVE SIZE, NPS ET
STEM DIAMETER EAT
STEM LENGTH
PARTNUMBER
mm
Inches
mm
Inches
9.5 12.7
3/8 1/2
222 286
8.75 11.25
1R288535162 1R288835162
1, 1-1/ 1-1/4,1-1/ 4,1-1/2,or 2,or 1-1/ 1-1/2 2X1
1,2,or2x1
2, 2-1/2 2-1/2,, 22-1/ 1/2 2 X 1-1/ 1-1/2, 2, or3
3 or 4
12.7
1/2
314
12.375
1U389235162
40
———
3 x 1-1/2
12.7
1/2
295
11.625
1U388935162
2 x 1 or 3 x 2
4x2
12.7
1/2
305
12
1U389135162
4
6
12.7 19.1
1/2 3/4
327 387
12.875 15.25
2R369335072 1K587635162
4 x 2-1/2
6 x 2-1/2
12.7 19.1
1/2 3/4
327 375
12.875 14.75
2R369335072 1U389435162
6
———
19.1
3/4
387
15.25
1K587635162
*Recommen *Reco mmended ded spareparts
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Key Key 9* Fi Fishe sherr EAT EAT Liner Liner Liner Material
Va Valv lve e Si Size ze,, NPS NPS
CL150Rai CL150Raise sed d Face Face
CL3 CL300Rai 00Raise sed d Face Face
CL6 CL600Rai 00Raise sed d Face Face
So Sock cketWeld etWeld
1 2
1V560146172 1V560346172
1U384246172 1U384346172
1V560246172 1V560546172
1V560146172 1V560346172
Schedule 40or80 ButtWeld 1V560146172 1V560346172
23 x1 3 x 1-1/ 1-1/2 2 4 4x2 6 6 x 2-1/ 2-1/2 2
1V560646172 2V561346172 2V560946172 2V562246172 2V561846172 2V563146172 2V562646172
1U385146172 2U384546172 2U385346172 2U384746172 2U385546172 2U384946172 2U385746172
1V387646172 2V561646172 2V545946172 2V561946172 2V561246172 2V562846172 2V562346172
1V560646172 -------------
1V560646172 2V561346172 2V560946172 2V562246172 2V561846172 2U384946172 2U385746172
1 2 2x1 3 3 x 1-1/ 1-1/2 2 4 4x2 6 6 x 2-1/ 2-1/2 2
1V560135072 1V560335072 1V560635072 2V561335072 2V560935072 2V562235072 2V561835072 2V563135072 2V562635072
1U384235072 1U384335072 1U385135072 2U384535072 2U385335072 2U384735072 2U385535072 2U384935072 2U385735072
1V560235072 1V560535072 1V387635072 2V561635072 2V545935072 2V561935072 2V561235072 2V562835072 2V562335072
1V560135072 1V560335072 1V560635072 -------------
1V560135072 1V560335072 1V560635072 2V561335072 2V560935072 2V562235072 2V561835072 2U384935072 2U385735072
416 stainless stainless stee steell (hardened)
316 stainless stainless stee steell
Key Key 9* Meta Metall-Se Seat at Seat Seat Ring Ring (not (not forWhispe forWhisperr Tr Trim im II IIII or Ca Cavit vitro roll III III Ca Cage ge)) VALVE VAL VE SIZE, SIZE, NPS
ET
EAT
1,1-1/4,or2x1 1-1/ 1-1/2 2x1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 8
1 2x1 2or3x1-1/2 4x2 3or6x2-1/2 4 6 -----
416 STEEL STAINLESS STAINLESS (HARDENED)(1) 1U222546172 1U222046172 1U221946172 1U222646172 1U222746172 1U222846172 1U222946172 1U508046172 20A3260X012
316 ST STAINLESS S ST TEEL
R30006
1U222535072 1U222035072 1U221935072 1U222635072 1U222735072 1U222835072 1U222933092 1U508033092 20A3260X022
1U222539102 1U222039102 1U221939102 1U222639102 1U222739102 1U222839102 1U222939102 1U508039102 20A3260X152
1. 410stainles 410stainlesss steel(CA15)is usedfor NPS6 and8 full full-siz -sized ed and restr restricted icted-trimvalves. -trimvalves.
Key Key 9* Cavit Cavitro roll III III Seat Seat Ring Ring (Fish (Fisher er ET only) only) 1-STAGE CAGE VALVE VAL VE SIZE, SIZE, NPS
17-4PH Stainless Steel
1 1-1/2 2 2-1/2 3 4 6 8
23A7567X012 23A7568X012 23A7569X012 24A1586X012 24A3016X012 24A1135X012 23A5820X032 23A9445X022
2-STAGE CAGE
Alloy6 (Ca (Cast st))
23A7567X022 23A7568X022 23A7569X022 24A1586X022 24A3016X022 24A1135X022 23A5820X012 23A9445X032
17-4PH Stainless Steel
316StainlessSteel w/CoC w/CoCr-ASeat r-ASeat & Bor Bore e
24A5231X012 24A5232X012 24A3039X012 24A5233X012 23A9450X012 23A5813X012 23A5802X022 24A3021X022
24A5239X012 24A5240X012 24A5241X012 24A5242X012 24A5243X012 24A5244X012 24A5245X012 24A5246X012
Key Key 9* Whis Whispe perr Trim Trim III III SeatRin SeatRing g (N (NPS PS 6 Fish Fisher er ETonly) ETonly) 410 S Sttainless St Steel
316 St Stainless St Steel
21A9794X012
21A9794X022
*Recomme *Rec ommendedspare ndedspare parts
316 Stain StainlessSteel lessSteel w/ CoCr-ASeat 21A9795X012
41
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Gasket Descriptions Descriptions MATERIAL FGM -198_ to593_C (-3 (-325 25_ to 1100 1100_F)
KEY N NU UMBER
DESCRIPTION
10(1) 11
Bonnet Gasket Bonnet Cage Gasket
13 14 o orr 2 20 0
Seat R Riing or or Li Liner Ga Gasket Adapter G Gaasket
12
Spiral-Wound Gasket
N06600/Graphite
27 or 51
Shim
S31600 (316 SST)
Graphite/S31600
1.2 req'dfor req'dfor 2-stag 2-stage e Cavitr CavitrolIII olIII cag cage. e.
Keys Keys 10 10*, *, 11 11*, *, 12 12*, *, 13 13*, *, 14 14*, *, 20*, 20*, 27 27*, *, and and 51 51* * Ga Gask sket etss and and Shim Shimss Standard Stand ard TrimCage Whisp WhisperTrim erTrim I Cage Cage Cavit Cavitro roll III- 1 Sta StageCage geCage
Valve Valv e Size, NPS ET
1 or 1-1/4
1-1/2
1-1/2 x 1
2
2x1
2-1/2
Key Number
-198 -198 to 59 593 3_C (-3 (-325to 25to 11 1100 00_F)
Key Number
1
Set 10 12 13 27or51
RGASKETX162 1R2859X0042 1R286099442 1R2862X0062 16A1936X012
Set 10 12 13 51
2
Set 10 12 13 27or51
RGASKETX172 1R3101X0032 1R309999442 1R3098X0052 16A1937X012
Set 10 12 13 51
2x1
Set 10 11 12 13 20 27or51
RGASKETX242 1R3101X0032 1R2861X0042 1R286099442 1R3098X0052 1U2152X0042 16A1936X012
---
---
RGASKETX182 1R3299X0042 1R329799442 1R3296X0042 16A1938X012
Set 10 12 13 51
RGASKETX442
---
Set 10 12 13 51
---
Set 10 11 12 13 14 51
RGASKETX252 1R3299X0042 1R2861X0042 1R286099442 1R2862X0062 1R3296X0042 16A1936X012
---
3
Set 10 12 13 27or51
RGASKETX192 1R3847X0032 1R384599442 1R3844X0052 16A1939X012
Set 10 12 13 51
Set 10 11 12 13 14 27or51
RGASKETX262 1R3847X0032 1R3100X0032 1R309999442 1R3098X0052 1R3844X0052 16A1937X012
---
EAT
2-1/2 2-1/2 x 3 x 1-1/ 1-1/2 2 1-1/2
42
Cavitr Cavitrol ol III- 2 Sta StageCage geCage Whisper Whis per TrimIII Cage WhisperFlo Cage -1 -198to 98to 593_C (-325to (-325to 11 1100 00_F)
ET ET
-198 -198 to 593 593_C (-325to (-325to 1100 1100_F)
Key Number
4
Set 10 12 13 27or51
RGASKETX202 1R3484X0042 1R348299442 1R3481X0052 16A1940X012
Set 10 12 13 51
4x2
Set 10 11 12 13 14 27or51
RGASKETX272 1R3484X0042 1R3298X0032 1R329799442 1R3296X0042 1R3481X0052 16A1938X012
---
6
Set 10 12 13 27or51
RGASKETX212 1R3724X0042 1R372299442 1J5047X0062 16A1941X012
Set 10 12 13 51
Set 10 11 12 13 14
RGASKETX282 1R3724X0042 1R3846X0042 1R384599442 1R3844X0052 1J5047X0062
27or51
16A1939X012 RGASKETX222 1U5081X0052 1U508599442 1U5086X0032 16A1942X012
Set 10 12 13 51
RGASKETX232 10A3265X112 10A3266X082
Set 10 13
RGASKETX422 3
RGASKETX432 1R3101X0032(qty2)
1R309999442 1R3098X0052 16A1937X012
1R3299X0042(qty2)
1R329799442 1R3296X0042 16A1938X012
---
3x2
4
4x 6 x 22-1/ 1/2 2 2-1/2
Cavitr Cavitrol ol III- 2 StageCage StageCage Whisper Whisp er TrimIII Cage WhisperFlo Cage
Key Number
EAT
1R2859X0042(qty2)
1R286099442 1R2862X0062 16A1936X012
Standard Stand ard TrimCage Whisp WhisperTrim erTrim I Cage Cage Cavit Cavitro roll III- 1 Sta StageCage geCage
VALVE VALV E SIZE,NPS
6
---
Set 10 12 13 51
8
---
Set 10 13
---
-198 -198 to593_C (-325to (-325to 1100 1100_F) RGASKETX462 1R3484X0042(qty2)
1R348299442 1R3481X0052 16A1940X012
---
RGASKETX472 1R3724X0042(qty2)
1R372299442 1J5047X0062 16A1941X012
---
RGASKETX482 1U5081X0052(qty 2)
1U508599442 1U5086X0032 16A1942X012
RGASKETX452 1R3847X0032(qty2)
1R384599442 1R3844X0052 16A1939X012
---
*Recommen *Reco mmended ded spareparts
10A3265X152 10A3265X112(qty 2)
10A3266X082
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Key Key 21 21*, *, 22 22*, *, and and 23 23* * PTFE PTFE Seat Seat Di Disk sk Ret Retain ainer er,, Disk Disk Seat Seat,, and and Disk Disk
ET
EAT
1, 1 1--1/4, o orr 2 x 1
1
KEY 21DISK KEY RETAINER, 316 RETAINER, STAINLESS STAIN LESS STEEL 1V710035072
1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2
2or3x1-1/2
1V710335072
1V710535072
1V710539102
1V710406242
1-1/ 1-1/2 2x1 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 All ex e xcept W h hiisper T rriim IIIII c ag age
2x1 4x2 3or6x2-1/2 4 6 ———
1V712135072 1V710835072 1V710935072 1V711235072 1V711533092 1V711833092
1V712235072 1V710635072 1V711135072 1V711435072 1V711733092 1V712033092
1V712239102 1V710639102 1V711139102 1V711439102 1V711739102 1V7120X0012
1V710106242 1V710706242 1V711006242 1V711306242 1V711606242 1V711906242
Whisper Tr Trim IIIII ca cage
———
23A4937X012
23A4938X012
———
13A4936X012
———
10A4466X012
20A4467X012
20A4467X022
20A4468X012
VALVE VAL VE SIZE, SIZE, NPS
6
8
316 Stainless Steel
Alloy 6 (Cast)
1V710235072
1V710239102
KEY 23 DIS KEY DISK, K, PTFE PTFE -73 -73 TO204_C (-100 (-100 TO 40 400 0_F) 1V710106242
KE KEY Y 22DISK 22DISK SEA SEAT T
Key Key 27 27* * Retain Retainin ing g Ring Ring fo forr Spri Spring ng-L -Loa oade ded d Seal Seal Ring, Ring, 30 302 2 SST SST VALVE VAL VE SIZE, SIZE, NPS ET
PARTNUMBER
EAT
1, 1-1 1-1/4 /4 1-1/2x1,or2x1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1/2 1-1/2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 (W (Whis hisperTrim perTrim IIIonly)
1 or 2 x 1
10A4211X012
2or3x1-1/2 4x2 3or6x2-1/2 4 6 —— —
10A4220X012 10A4210X012 10A4219X012 10A5350X012 10A4225X012 10A5410X012
Key Key 27 27* * Ca Cavi vitr trol ol III III Re Reta taini ining ng Ring Ring for for NP NPS S 1 thro throug ugh h 6 Fishe Fisherr ET on only, ly, 30 302 2 SST SST VALVE SIZE, NPS
1-STAGE CAGE
2-STAGE CAGE
1 1-1/2 2 2-1/2 3 4 6
10A4211X012 10A4220X012 10A4210X012 10A4219X012 10A5350X012 10A4225X012 Nonerequired
11A3405X012 10A4211X012 10A4220X012 10A4210X012 10A4219X012 10A4219X012 10A5410X012
Key Key 24 24* * Seal Seal Ring Ring (Fis (Fishe herr EAT) EAT) Key Key 28 28* * Seal Seal Ring Ring (Fish (Fisher er ET ET)) (not (not for Ca Cavit vitro roll II IIII or Whisp Whisper er Tr Trim im III III Co Const nstru ruct ction ion)) VALVE VAL VE SIZE, SIZE, NPS ET
EAT
STANDARD, STANDA RD, CARB CARBON ON FILL FILLED ED PTFE
1,1-1/4,1-1/2x1,or2x1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 6 8
1or2x1 2or3x1-1/2 4x2 3 x 2 or6 x 2 - 1 / 2 4 6 ——— ———
1V659105092 1V659305092 1V550805092 1V659505092 1V659705092 1V659905092 1V660105092 ———
*Recomme *Rec ommendedspare ndedspare parts
SPRING-LOADED PTFE PTF E -73 -73 to232_C (-100 (-100 to 450_F) 10A4207X012 10A4216X012 10A4206X012 10A4215X012 10A5351X022 10A4223X012 10A2643X022 10A3261X012
43
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Key Key 28 28* * Ca Cavit vitro roll III III Seal Seal Ring Ring for for Fish Fisher er ET on only ly,, spring spring loade loaded d PT PTFE FE VALVE SIZE, NPS
1-STAGE CAGE
2-STAGE CAGE
1 1-1/2 2 2-1/2 3 4 6 8
10A4207X012 10A4216X012 10A4206X012 10A4215X012 10A5351X022 10A4223X012 10A2643X022 10A3261X012
11A3407X042 10A4207X012 10A4216X012 10A4206X012 10A4215X012 10A4215X012 10A5411X022 10A2643X022
Key Key 28 28* * Whisp Whisper er Trim Trim III III Seal Seal (N (NPS PS 6 Fishe Fisherr ET only) only) CARBON FILLED PTFE
SPRING LOADED PTFE
11A9729X012
10A5411X022
Key Key 25 25* * Ba Back ckup up Ri Ring ng (Fish (Fisher er EAT) EAT) Key Key 29 29* * Back Backup up Ring Ring (Fis (Fishe herr ET) ET) (not (not for for Ca Cavi vitr trol ol II IIII or NP NPS S 8 ET) ET) VALVE SI SIZE, N NP PS
6
SPRING SPR ING LOAD LOADED ED SEAL CONSTRUCTION
Ethylene Propylene -40 -40 to232_C
416 Stai Stainless nless Steel
316 Stain Stainless less Steel
1V659005292 1V659205292 1V550705292 1V659405292 1V659605292 1V659805292 1V660005292
(-40 (-40 to 45 450 0_F) 1V6590X0042 1V6592X0032 1V5507X0042 1V6594X0032 1V6596X0032 1V6598X0022 1V6600X0022
10A4209X012 10A4218X022 10A4208X012 10A4217X012 10A5349X012 10A4224X012 ———
10A4209X022 10A4218X012 10A4208X022 10A4217X022 10A5349X022 10A4224X022 ———
11A9728X012
11A9728X042
12A3332X012
12A3332X022
EAT
Nitrile -34 -34 to93_C (-30 (-30 to 20 200 0_F)
Fluorocarbon(1) -18 -18 to204_C (-0 (-0 to400_F)
1,1-1/4,, 1-1/ 1,1-1/4 1-1/2 2 x 1,or 2 x 1 1-1 1-1/2 /2 or 2-1 2-1/2 /2 x 1-1 1-1/2 /2 2or3x2 2-1/ 2-1/2 2 or4 x 2-1/ 2-1/2 2 3 4 All ex except Wh Whisper T Trrim II III ca cage
1or2x1 2or3x1-1/2 4x2 3or6x2-1/2 4 6 ———
1V659003052 1V659203052 1V550703052 1V659403052 1V659603052 1V659803052 1V660003052
Whisper T rriim I IIII c ag age
———
11A9728X022
ET
STANDARD C CO ONSTRUCTION
1.Not forusewithsteamorammonia forusewithsteamorammonia.. Notreco Notrecomm mmend endedfor edfor wat waterabove82 erabove82_C (18 (180 0_F).
Key Key 29 29* * Ca Cavit vitro roll III III Ba Back ckup up Ri Ring ng,, 41 416 6 St Stai ainle nless ss St Steel eel (not (not for NP NPS S 8 Fi Fish sher er ET ET))
44
VALVE SIZE, NPS
1-STAGE CAGE
2-STAGE CAGE
1 1-1/2 2
10A4209X012 10A4218X022 10A4208X012
11A3404X012 10A4209X022 10A4218X022
2-1/2 3 4 6
10A4217X012 10A5349X012 10A4224X012 Nonerequired
10A4208X012 10A4217X012 10A4217X012 10A5409X012
*Recommen *Reco mmended ded spareparts
Instruction Instr uction Manual
ET Valve Valve
D100398X012
Octoberr 2014 Octobe
Keys Keys 3* 3*,, 9*, 9*, 2*, 2*, 28 28*, *, 63 63*, *, 29*, 29*, and and 27* 27* TS TSO O Tr Trim im Pa Part rtss for for Fish Fisher er ET Va Valv lves es VALVE SIZE, NPS
PORT, INCH
TRAVEL, TRIM INCH
STEM DIAMETER mm Inch
KEY 3 ACTUATOR GROUP
CHARAC TERISTIC
Cage Full 2-Stage 2-Stage
3
2.6875
3
810 12.7 816
1/ 1/2
810 19.1 816
3/4
4
2.6875
810
3/4
3
PORT, INCH
3
STEM DIAMETER mm Inch
4
2.6875
100 & 101
401, 403
ACTUATOR GROUP
810 12.7 816
1/ 1/2
1 & 40 400
810 19.1 816
3/4
100 & 10 101
3 4
SeatRing
23A945 23A9453X0 3X022 22
23A945 23A9453X0 3X012 12
23A9453X022
23A9453X012
23A5 23A581 817X 7X03 032 2
23A5 23A581 817X 7X02 022 2
Ca Cavi vitr trolII olIIII
Plug / St Plug Stem em Assembly
28B1302X012 28B1303X012
28B1306X012 28B1306X022
28B1302X012 28B1303X012
27B6604X112 27B6604X122 28B1310X012
28B1 28B130 307X 7X01 012 2
402
TRAVEL, TRIM INCH
2.6875
Cage Characterized 2-Stage
KEY 2
1,402,403 19.1
4
VALVE SIZE, NPS
KEY 9
Cavi CavitrolIII trolIII
3 4
1 & 40 400
KEY 3
28B1310X022
KEY 28
CHARACTERISTIC
Seal Ring Seal
KEY 63
KEY 29
KEY 27
Anti-Extrusion Ring
Back Back-U -Up p Ring Ring
Re Reta tain inin ing g Ring Ring
10A4217X012 10A4217X022
10A4219X012 10A4219X082
10A4217X012 10A4217X022
10A4219X012 10A4219X052
10A4 10A421 217X 7X01 012 2
10A4 10A421 219X 9X01 012 2
Ca Cavi vitr trolII olIIII
10A4 10A421 215X 5X10 102 2
22B2 22B261 617X 7X01 012 2
Ca Cavi vitr trolII olIIII
10A4 10A421 215X 5X10 102 2
22B2 22B261 617X 7X01 012 2
1,402,403 810
19.1
3/4
4
401, 403 402
Keys Keys 3* 3*,, 7*, 7*, 24 24*, *, 63*, 63*, 25*, 25*, and and 27* 27* TS TSO O Tr Trim im Pa Part rtss for for Fish Fisher er ETand EAT EAT Va Valv lves es(1) VALV VALVESIZ ESIZE,NP E,NPS S
PORT PORT
TR TRAV AVEL EL
STEM DIAMETER
KEY 3 CHARACTERISTIC
Cage
KEY 7
Plug/Stem Assembly
KEY 24
KEY 63
KEY 25
KEY 27
SealRing
AntiExtrusion Ring
Back-UpRing Back -UpRing
Retaining Ring
ET
EAT
Inch
Inch
mm mm
Inch
3
4
3.25
1.5
12.7
1/2
Linear Equal% Quick Quick Open
2U232433272 2U232133272 2U231833272
27B 27B956 9567X0 7X012 12
10A535 10A5351X1 1X112 12
23B 23B612 6126X0 6X012 12
10A534 10A5349X0 9X012 12
10A535 10A5350X0 0X012 12
4
6
4.1875
2
19.1
3/4
Linear Equal% Quick Quick Open
2U236633272 2U236333272 2U236033272
38B 38B028 0282X0 2X012 12
10A422 10A4223X1 3X142 42
21B 21B934 9341X0 1X012 12
10A422 10A4224X0 4X012 12
10A422 10A4225X0 5X012 12
1.Trimis 812 812..
Key Key 9* TS TSO O Trim Trim Pa Part rtss for for Fish Fisher er ETand EAT EAT Va Valv lves es(1) KE KEY Y9 VALVE VAL VE SIZE, SIZE, NPS
Sea Seatt an and d Lin Liner er
PORT, INCH
Seat Ring
ET
EAT
3
4
3.25
37B9563X012
CL150 Raised Rais ed Face 38B0273X012
4
6
4.1875
38B0276X012
38B0277X012
CL300 Raised Rais ed Face 38B0273X022
CL600 Raised Face Raised 38B0273X032
Sch Schedu edule le 40 or 80 ButtWeld 38B0273X012
38B0276X022
38B0276X032
38B0276X022
1.Trimis 812 812..
*Recomme *Rec ommendedspare ndedspare parts
45
Instruction Instr uction Manual
ET Val Valve ve Octoberr 2014 Octobe
D100398X012
Keys Keys 63 63*, *, 28 28*, *, 29 29*, *, 27 27*, *, 2* 2*,, and and 9* Fish Fisher er ET Fu Full ll Ca Capa paci city ty Tr Trim im above above 23 232 2 C (450 (450 F) usi using ng PEEK PEEK Anti-E Anti-Extr xtrusio usion n Ring Ringss KEY 29
KEY 27
KEY 2
Seal R iin ng
Back-Up R iin ng
Retaining R iin ng
Plug(1)
23B6125X012 22B4694X012
10A4207X032 10A4216X032
10A4209X012 10A4218X022
10A4211X012 33B6091X012 33B6093X012 10A4220X012 33B6094X012
0.375 0.375 0.5
21B3686X012 21B6970X012
A
21B9340X012
10A4206X032
10A4208X012
10A4210X012
33B6097X012 33B6098X012
0.5 0.75
10B8254X012
2.875
A
22B2617X012
10A4215X032
10A4217X012
10A4219X012
33B6109X012 33B6110X012
0.5 0.75
21B3687X012
3
3.4375
A
23B6126X012
10A5351X062
10A5349X012
10A5350X012
33B6105X012 33B6106X012
0.5 0.75
23B6127X012
4
4.375
A
21B9341X012
10A4223X032
10A4224X012
10A4225X012
33B6101X012 33B6102X012 33B6111X012
0.5 0.75 1
6
7
A
22B5998X012
10A2643X032
12B5997X012
14A4652X012
33B6115X012 33B6116X012
0.75 1
29A9703X012
6
5.375
C
21B9342X012
10A5411X032
12A3332X012
10A5410X012
33B6134X012 33B6136X012
0.75 1
33B6146X012
8
8
B
22B9203X012
10A3261X032
11B8325X022
11B8322X012
33B6119X012 33B6120X012 33B6121X012
0.75 1 1.25
PORT
Usew/ Cage/See Footnote
1 1-1/2
1.3125 1.875
A A
2
2.3125
2-1/2
KEY 63
KE KEY Y9
KEY 28
VALVE SIZE, NPS
Anti-Extrusion Ring
STEMCONN DIAMETER, INCHES
SeatRing(1)
23B6128X012
29A9704X012
A–Cages- Quickopening, A–CagesQuickopening, equalpercentage, equalpercentage, line linear, ar, WhisperI. WhisperI. B–C B–Cage agess - Equ Equalperce alpercenta ntage,line ge,linearar- plug plug & sea seatt rin ring g materi materialCA15(cast410) alCA15(cast410).. C–Cage C–Cagess - Whispe Whisperr III- plug plug materi material17-4P al17-4PH H H90 H900 0 - sea seatt rin ring g materi materialforge alforged d F6A(SST). F6A(SST). 1.Seatringswith 1.Seatringswit h widebevelseatand widebevelseatand plugswithradiu plugswithradiuss sea seat. t.
Keys Keys 63 63*, *, 28 28*, *, 29 29*, *, 27 27*, *, 2* 2*,, and and 9* Fishe Fisherr ET Restr Restric icte ted d Tr Trim im ab abov ove e 23 232 2 C (450 (450 F) usin using g PEE PEEK K Anti-E Anti-Extr xtrusio usion n Ring Ringss VA VALV LVE E SIZE SIZE,, NPS NPS
PORT PORT
KEY 63 Anti-Extrusion Ring
KEY 28
KEY 29
KEY 27
KEY 2
Seal R iin ng
Back-Up R in ing
Retaining R in ing
Plug(1)
STEMCONN DIAMETER, INCHES
KEY9 Seat Ring(1)
11-1/ 1/2 2 x1
1.31 1.3125 25
23B6 23B612 125X 5X01 012 2
10A 10A4207 4207X X032 032
10A42 0A4209 09X X012 012
10A4 10A421 211 1X0 X012 12
33B 33B6091 6091X X012 012
0. 0.37 375 5
22B 22B3550 3550X0 X01 12
2-1/2 x 1-1/2
1.875
22B4694X012
10A4216X032
10A4218X022
10A4220X012
33B6094X012
0.5
21B6970X012
3x 2
2.3125
21B9340X012
10A4206X032
10A4208X012
10A4210X012
33B6097X012 33B6098X012
0.5 0.75
10B8254X012
4 x 22-1/ 1/2 2
2.87 2. 875 5
22B2 22B261 617X 7X01 012 2
10A 10A4215 4215X X032 032
10A42 0A4217 17X X012 012
10 10A4 A421 219 9X0 X012 12
33B6109X012 33B6110X012
0.5 0.75
21B3687X012
Cages- Quic Quickk opening, opening, equalpercentage, equalpercentage, linea linear, r, WhisperI. WhisperI. 1.Seatringswith widebevelseatand 1.Seatringswith widebevelseatand plugswithradiu plugswithradiuss sea seat. t.
46
*Recommen *Reco mmended ded spareparts
Instruction Instr uction Manual D100398X012
ET Valve Valve Octoberr 2014 Octobe
47
ET Val Valve ve Octoberr 2014 Octobe
Instruction Instr uction Manual D100398X012
Neither Neit her Emerson Emerson,, Emerson Emerson Proc Process ess Mana Manageme gement, nt, nor any of thei theirr affilia affiliated ted ent entitie itiess assu assumes mes respons responsibil ibility ity for the selecti selection, on, use or mainten maintenanc ance e of any prod product uct.. Responsi Responsibili bility ty for proper proper selecti selection, on, use, use, and maintena maintenance nce of any pro produc ductt remainssolely remainssolely with with the purchase purchaserr and end user user.. Fisher Fisher,, easy-e easy-e,, Cavitr Cavitrol, ol, EN ENVIR VIRO-S O-SEAL EAL,, Whispe WhisperFl rFlo, o, andWhis andWhisperTrim perTrim aremarksownedby oneof thecompanie thecompaniess in theEmer theEmersonProce sonProcess ss Manage Managemen mentt busine business ss unit unit of Emerso Emerson n Ele Electr ctric ic Co.EmersonProce Co.EmersonProcess ss Manag Manageme ement,Emers nt,Emerson,and on,and theEmer theEmersonlogo sonlogo aretradema aretrademarksand rksand servic service e mar marks ks of Emers Emerson on Electr Electric ic Co.All other other mar marks ks arethe proper property ty of their their res respec pectiv tive e owners owners.. Thecontentss of this Thecontent this public publicati ation on arepresente arepresented d forinformat forinformation ional al purpos purposes es only, only, and and while while every every eff efforthas orthas been been mad made e to ensur ensure e their their acc accura uracy,they cy,they arenot to beconstrue beconstrued d as warran warrantie tiess or guaran guarantee tees, s, exp expres resss or imp implie lied, d, reg regard ardingthe ingthe produ productsor ctsor servic services es descri describedhere bedherein in or their their useor appli applicab cabili ility.All ty.All sales sales are govern governed ed byour terms terms andcond andconditi itions ons,, whi which ch areavailab areavailable le upon upon req reque uest.We st.We res reserv erve e therightto mod modifyor ifyor improv improve e thedesi thedesignsor gnsor spe specif cifica icatio tions ns ofsuch produc products ts at anytimewithou anytimewithoutt notice notice.. Emerson Proce Emerson Process ss Management Management Marshalltow Marsh alltown, n, Iowa 50158USA Sorocaba, 18087 Brazi Sorocaba, Brazill Cha Chatha tham, m, Ken Kentt ME44QZ UK Dubai, Dub ai, Unite United d Arab Emirates Emirates Singapore128461 Sing apore128461 Singa Singapore pore
www.Fisher.com 48
