Installation, Operation & Maintenance Manual
MD-3 Shale Shaker Parallel Mode With Vent Hood Per Assemblies: MD3C00000-00AD = No Motors/Controls MD3C00000-01AD = 440-480V/60 Hz, Controls Mounted MD3C00000-02AD = 440-480V/60 Hz, Controls Shipped Loose
UL/ATEX Certified Worldwide Headquarters: P.O. Box 42842 Houston, Texas 77242-2842 Tel: 281-561-1300 Fax: 281-561-1441 www.miswaco.com E-mail:
[email protected]
Manual Part #: 90-91-037 Rev. A
DISCLAIMER Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall M-I SWACO be liable for incidental or consequential damages.
© Copyright 2009 M-I SWACO Publication Date: April 2009 All other products, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. This publication is the property of, and contains information proprietary to M-I SWACO. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior written permission of M-I SWACO. Information contained within this publication is subject to change without notice.
Section 1.01
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Equipment: MD-3 Shale Shaker Document Title: User Manual Index
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MD-3 Shale Shaker Document Title: User Manual Index Section 1.01
USER MANUAL INDEX Section No. Section 1 1.01 1.02 1.03 1.04 1.05 Section 2 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 Section 3 3.01 3.02 Section 4 4.01 4.02 4.03 Section 5 5.01 Section 6 6.01 Section 7 7.01 Section 8 8.01 8.02 8.03 8.04 8.05 8.06 8.07 8.08 Section 9 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08 9.09 9.10 Section 10 Section 11
Description Introduction User Manual Index Intended Usage Symbols Safety Personnel Protective Equipment (PPE) Main Data (Includes Data Sheets) Main Equipment List Cable Schedule Utilities Schedule/Consumption Data Data For Health, Environment & Safety Equipment Data Sheet Data Sheets – Induction Motor Weight Data Sheet Noise Data Sheets Technical Description Functional Description Operation Mode Description Preparation Installation & Commissioning Procedure Unpacking, Lifting & Handling Preservation & Storage Operating Instructions Operating Instructions Maintenance Instructions Corrective & Preventative Maintenance Instructions Spare Parts List Recommended Spare Parts List (RSPL) Drawings General Arrangement Piping & Instrument Diagram Mud Flow Diagram Foundation Plan Hydraulic/Pneumatic Schematic Cable Block Diagram General Arrangement – Control Stations Wiring Schematics Detailed Drawings with Part Lists Final Assembly Unfinished Unit Basket Assembly Feeder Assembly Vent Hood Assembly Wiring Assembly Pneumatic Enclosure Assembly Top Deck Pneumatic Routing Middle Deck Pneumatic Routing Bottom Deck Pneumatic Routing Martin Screen Motor Manual Declaration of Conformity
MD-3 Shale Shaker Document Title: User Manual Index Section 1.01
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MD-3 Shale Shaker Document Title: Manual Index Section 1.01
Section 1.02
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Equipment: MD-3 Shale Shaker Document Title: Intended Usage
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MD-3 Shale Shaker Document Title: Intended Usage Section 1.02
INTENDED USAGE This documentation is intended for use by field engineering, installation, operation and repair personnel for the proper installation and maintenance of equipment manufactured by M-I SWACO. Every effort has been made to ensure the accuracy of the information contained herein. M-I SWACO will not be held liable for errors in this material, or for consequences arising from misuse of this material.
MD-3 Shale Shaker Document Title: Intended Usage Section 1.02
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MD-3 Shale Shaker Document Title: Intended Usage Section 1.02
Section 1.03
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Equipment: MD-3 Shale Shaker Document Title: Symbols
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MD-3 Shale Shaker Document Title: Symbols Section 1.03
SYMBOLS Notes, Cautions & Warnings Notes, cautions and warnings appear throughout this manual to provide additional information and to advise on specific actions to protect personnel from potential injury or fatal conditions. They also inform of actions necessary to prevent equipment damage or conditions that may void equipment warranties.
ATTENTION
This symbol draws attention to safety measures which MUST be observed to prevent DAMAGE to equipment.
CAUTION
This symbol draws attention to safety measures which MUST be observed to prevent an ACCIDENT from occurring.
WARNING
This symbol draws attention to safety measures which MUST be observed to prevent PERSONAL injury.
NOTE:
This symbol draws attention to general operating notes which should be especially observed.
Packaging The symbols that may be shown on the package are noted below. Their meanings are as follows:
MD-3 Shale Shaker Document Title: Symbols Section 1.03
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Safety Warning Icons & Explanations Refer to the illustrations on the following page to easily recognize safety concerns and responsibilities to follow. Each illustration is accompanied with an explanation for the user to be readily alert for and pay attention to during operation and maintenance of the equipment. SAFETY WARNING ICONS & EXPLANATIONS ELECTRICAL: Electrical wire to hand with electricity symbol running through indicates shock hazard is present.
HEAVY PARTS: Hand with heavy object on top indicates heavy parts can crush and harm.
HEAVY PARTS: Foot with heavy object on top indicates heavy parts can crush them.
MOVING PARTS: Human figure with an arm caught between gears indicates moving equipment parts present a danger to life or limb. CHEMICAL: Drops of liquid on hand indicates material will cause burns or irritation to human skin or tissue.
MOVING PARTS: Hand with fingers caught between gears indicates moving equipment parts present a danger to life or limb. EXPLOSION: Rapidly expanding symbol indicates material may explode if subjected to high temperatures, sources of ignition or high pressure. POISON: Skull and crossbones indicate that a material is poisonous or is a danger to life.
FIRE: Flame indicates material may ignite and cause burns.
LOCK OUT: Open lock with direction arrow indicates to operator to ensure ALL input power sources are locked out and tagged out according to regulation. FLYING PARTICLES: Arrows bouncing of face indicates parts/particles flying through air will harm face and present a danger to life or limb. EAR PROTECTION: Headphones over ears indicate noise level will harm ears.
HOT: Hand over flame indicates that surfaces may be hot.
READ MANUAL: Wrench over book indicates the necessity to read the instructions before performing any operations .
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VAPOR/FUMES: Human figure in a cloud indicates that material vapors/fumes present a danger to life or limb.
HELMET PROTECTION: Arrow bouncing off head with helmet indicates falling parts present a danger to life. ELECTRICAL: Electrical wire to arm with electricity symbol running through human body indicates shock hazard is present.
MD-3 Shale Shaker Document Title: Symbols Section 1.03
Section 1.04
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Equipment: MD-3 Shale Shaker Document Title: Safety
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MD-3 Shale Shaker Document Title: Safety Section 1.04
SAFETY Equipment manufactured by M-I SWACO is installed and operated in a drilling rig environment involving hazardous operations. Proper care is important for safe and reliable equipment operation and rig personnel safety. Operation and service procedures described within this manual are recommended methods of performing proper operations and safety methods. Consult Local or National codes for any other safety regulations required for this type of environment.
CAUTION Read the following procedures BEFORE installing or performing maintenance on M-I SWACO equipment to avoid injuries to personnel or damage to equipment.
1.
Lockout/tagout power to unit BEFORE beginning work.
2.
Do not perform maintenance or repairs to equipment while unit is in operation.
3.
Wear personal protective equipment (PPE) per Section 1.06.
4.
All personnel performing installation, operations and maintenance procedures on this equipment should be trained on rig safety, operations and maintenance of this equipment.
MD-3 Shale Shaker Document Title: Safety Section 1.04
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MD-3 Shale Shaker Document Title: Safety Section 1.04
Section 1.05
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Equipment: MD-3 Shale Shaker Document Title: Personal Protective Equipment (PPE)
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MD-3 Shale Shaker Document Title: Protective Personal Equipment (PPE) Section 1.05
PERSONAL PROTECTIVE EQUIPMENT (PPE) All personnel working on or around M-I SWACO equipment must wear Personal Protective Equipment (PPE). Below is a list of what personnel should wear unless Local or National codes require different PPE apparel.
Approved hard hat. Approved safety glass with shields or a face mask. Approved safety glasses. Approved gloves. Approved outer garments.
Check with Local or National Codes for additional requirements.
MD-3 Shale Shaker Document Title: Personal Protective Equipment (PPE) Section 1.05
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MD-3 Shale Shaker Document Title: Personal Protective Equipment (PPE) Section 1.05
Section 2.01
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Equipment: MD-3 Shale Shaker Document Title: Main Equipment List
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MD-3 Shale Shaker Document Title: Main Equipment List Section 2.01
TABLE 1. MAIN EQUIPMENT LIST
Description
Manufacturer
Performance
Materials
Weight (Approximate) Dry
Shale Shaker
M-I SWACO
See Data Sheet No. 2.05
AC Motor - Shale Shaker
Italvibras G. Silingardi (Martin Motors)
See Data Sheet No. 2.06
Electrical Isolator Electrical Control
Crouse-Hinds
Electrical Pilot Box
MD-3 Shale Shaker Document Title: Main Equipment List Section 2.01
N/A
Operating
Dims. (mm) Section LxHxW
Carbon/ 3034 kg 6681 kg See Section 2.07 Stainless Steel (6690 lbs.) (14,730 lbs.)
Cast Iron
250 kg (550 lbs.)
250 kg (550 lbs.)
1473 x 347 x 363
304SS
11.34 kg (25 lbs.)
312 x 255 x 200
Cast Aluminum
49.9 kg (110 lbs.)
622.3 x 381 x 279
304SS
11.34 kg (25 lbs.)
203 x 366 x 282
2.05
2.06
8.07
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MD-3 Shale Shaker Document Title: Main Equipment List Section 2.01
Section 2.02
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Equipment: MD-3 Shale Shaker Document Title: Cable Schedule
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MD-3 Shale Shaker Document Title: Cable Schedule Section 2.02
TABLE 1. CABLE SCHEDULE Cable Description
Cable Standard
N/A
N/A
4C x 14 AWG (2.1mm2) 16C x 16 AWG (1.3 mm2) 4C x 14 AWG (2.1mm2) 4C x 14 AWG (2.1mm2)
NEK 606/UL 1309 NEK 606/UL 1309 NEK 606/UL 1309 NEK 606/UL 109
MD-3 Shale Shaker Document Title: Cable Schedule Section 2.02
Cable Start Client Supply EExe Disconnect EExd Enclosure EExd Enclosure EExd Enclosure
Cable Start Gland N/A CMP 20PX2KX CMP 25PX2KX
Cable Finish EExe Disconnect EExd Enclosure EExe Control Panel
Cable Finish Gland CMP 20PX2KX CMP 20PX2KX CMP 25PX2KX
CMP 20PX2KX
Motor #2
CMP 20PX2KX
CMP 20PX2KX
Motor #1
CMP 20PX2KX
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MD-3 Shale Shaker Document Title: Cable Schedule Section 2.02
Section 2.03
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Equipment: MD-3 Shale Shaker Document Title: Utilities Schedule / Consumption Data
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MD-3 Shale Shaker Document Title: Utilities Schedule/Consumption Data Section 2.03
TABLE 1. UTILITIES SCHEDULE/CONSUMPTION DATA Description Shale Shaker 2-Motor Drive
Voltage 440-480V
Motor Motor 1 Motor 2
MD-3 Shale Shaker Document Title: Utilities Schedule/Consumption Data Section 2.03
Electrical Input Power 3.40 kW
Output Power 2.75 kW (3.7 hp)
Frequency 60 Hz
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MD-3 Shale Shaker Document Title: Utilities Schedule/Consumption Data Section 2.03
Section 2.04
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Equipment: MD-3 Shale Shaker Document Title: Data for Health, Environment & Safety
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MD-3 Shale Shaker Document Title: Data for Health, Environment & Safety Section 2.04
Section 2.05
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Equipment: MD-3 Shale Shaker Document Title: Equipment Data Sheets
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MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
NORSOK R-CR-001 Tag Number Unit Service Size & Type Supplier Manufacturer Model Location/Module Number Required Inquiry Number Quote Number Job Number Serial Number
SHALE SHAKER DATA SHEET
RDS-027 MARCH 25, 2009
N/A MD-3 Shale Shaker Mud Treatment System MD-3 Shale Shaker M-I SWACO M-I SWACO Single Shaker N/A 1 N/A N/A N/A N/A
MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
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NORSOK R-CR-001
RDS-027 MARCH 25, 2009
SHALE SHAKER DATA SHEET
1
PROCESS
2
Filtered Medium
3
Suspended Solids
4
Particle Size Range
Micron
45-2000
5
Degree of Filtration
Micron
45-2000
6
Density
7
Viscosity
8
Flowrate Normal
m3/h
9
Flowrate Design
m /h
Dependent on Drilling Conditions
10
Minimum Filter Flow
m3/h
N/A
11
Maximum Filter Flow
m3/h
N/A
12
Filter Type
13
Media Bed
14
Grain Size Range
15
Number of Beds
16
Bed Volume
17
Bed Deepness
18
Backwash Liquid
19
Anticipated Life
20
Cartridge
21
Type of Mesh
22
Filtering Area
23
Nominal Pore Size
24
DESIGN DATA
25
Code
N/A
26
Code for Design of Support
N/A
27
Specifications
N/A
28
Joint Efficiency/Category
29
Operating Pressure
30 31 32 33
Drilling Fluid Drilled Solids and Mud Chemicals
kg/m3
Dependent on Drilling Fluid Properties
cP
Dependent on Drilling Fluid Properties
3
Media Bed/Cartridge
Dependent on Drilling Conditions
Pre-Tensioned, Mesh on PPO Frame N/A
Micron
Dependent on Screen Selections 3 Beds (6 Screens Per Bed)
m3
N/A
mm
N/A N/A
Year
> 7 (Dependent on Service) N/A Stainless Steel Wire Cloth
m2 Micron
7. 0 (2.3 Scalping Deck, 4.7 Primary Decks) Dependent on Screen Selection
N/A barg
Atmosphere
Design Pressure
barg
Atmosphere
Test Pressure
barg
Atmosphere
Differential Pressure Clean
bar
Atmosphere
Maximum Differential Pressure Dirty
bar
Atmosphere
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MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
NORSOK R-CR-001
RDS-027 MARCH 25, 2009
SHALE SHAKER DATA SHEET
46
Operating Temperature
0C
30
47
Design Temperature
0C
-20 to 50
48
Operating Volume
m3
N/A
49
Total Volume
m3
N/A
50
Inside Diameter
mm
N/A
51
Length Tan/Tan or Height Tan/Tan
mm
N/A
52
Horizontal or Vertical Vessel
N/A
53
Type of Heads
N/A
54
One Piece or Welded Heads
55
Corrosion Allowance
mm
N/A
56
Shell Thickness Includes. c.a.
mm
N/A
57
Head Thickness Includes. c.a.
mm
N/A
58
Skirt Thickness
mm
N/A
59
Skirt Height
mm
N/A
60
Saddle Plate Thickness
mm
N/A
61
Lifting Lugs
4 Lifting Points on Skid
62
Platform Supports
N/A
63
Ladder Attachments
64
Free Height Required for Maintenance
mm
1800-2000
65
Free Space Required for Any Direction
mm
610 at Discharge End (24 in.) [ 500 Elsewhere]
66
WEIGHTS
67
Shale Shaker (Empty)
kg
3034 (6690 lbs.)
68
Shale Shaker (Operating)
kg
6681 (14,730 lbs.)
69
Weight of Back Box
kg
N/A
70
Weight of Feeder Tank Assembly
kg
108 (240 lbs.)
71
Weight of Extract Hood
kg
N/A
72
Weight Total (Shipping Less Screens)
kg
2925 (6450 lbs.)
73
NOTES:
84
N/A
N/A
MATERIALS
DESCRIPTION
85
Shaker Basket
Carbon Steel/316-L SST
86
Shaker Skid
Carbon Steel
87
Gutter
Carbon Steel
88
Back Box
Carbon Steel
89
Screen
304 Stainless Steel/PPO
90
Ventilation Hood
304 Stainless Steel
91
Brackets/Supports
Carbon Steel
92
Ladders/Platforms
N/A
93
Name Plate
304 Stainless Steel
94
Bolt for Exterior Flanges
Yellow Chromate Plated Carbon Steel
95
Nuts for Exterior Flanges
Yellow Chromate Plated Carbon Steel
96
Trays
N/A
97
Lifting Lugs
Carbon Steel
98
Gaskets
N/A
99
Exterior Pipe Work
N/A
100
Foundation Bolts
N/A
101
Interior Pipe Work
N/A
102 Interior Header MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
CERT. DIN 50049
MDS NUMBER
N/A
5
NORSOK R-CR-001 105 MATERIALS (continued) 106
RDS-027 MARCH 25, 2009 CERT. DIN 50049
SHALE SHAKER DATA SHEET
Base Plate
MDS NUMBER
Carbon Steel
108 109
NOTES:
110 111 112 113 114 121
PROTECTIVE COATING
122
Surface Preparation Inside
Steel Grit Blast
123
Paint Inside
Paint Per M-I SWACO SS103 (Zinc Rich Primer, Epoxy Mid-Coat and Polyurethane Top Coat)
124
Surface Preparation Outside
Steel Grit Blast
125
Paint Outside
Paint per M-I SWACO SS103 (Zinc Rich Primer, Epoxy Mid-Coat and Polyurethane Top Coat)
126
Preservation Coating for Storage
Cosmoline on Motor Mount Surfaces
127
NOTES:
128 129 130 131
NOZZLES
132
MARK
NUMBER OFF
SERVICE
133
6
Spray Bar
134
1
Compressed Air Supply
135
1
Header Box
DN
PN
TYPE 1/4” NPT Flat Spray Nozzle 1/4" NPT Painted Template
136 137 138 139 140 141 142 143 144 145 146
INSTRUMENTATION MARK
NUMBER OFF
SERVICE
DN
PN
TYPE
147 148 149 150 151 152 153 154 155 156
6
MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
NORSOK R-CR-001
SHALE SHAKER DATA SHEET
RDS-027 MARCH 25, 2009
163
FABRICATION, INSPECTION & TESTING
164
Heat Treatment of Heads After Forming
N/A
165
Post Weld Heat Treatment
N/A
166
Radiographic Inspection of Butt Welds
%
N/A
167
Ultrasonic Inspection of Butt Welds
%
N/A
168
Ultrasonic Inspection of Nozzle/Shell Connector
%
N/A
169
MPI or DPI of Nozzle/Shell Connector
%
N/A
170
Dye Penetrant
%
171
Hydrotest
N/A
172
Production Test
Factory Acceptance Test (F.A.T)
177
NOTES:
N/A
178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208
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MD-3 Shale Shaker Document Title: Equipment Data Sheets Section 2.05
Section 2.06
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Equipment: MD-3 Shale Shaker Document Title: Data Sheets –Induction Motors
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MD-3 Shale Shaker Document Title: Data Sheets-Induction Motors Section 2.06
TABLE 1. INDUCTION MOTORS 220-240/440-480V, 60 Hz
NORSOK E-001
INDUCTION MOTOR DATA SHEET
EDS-004 MARCH 25, 2009
FUNCTIONAL REQUIREMENTS ELECTRICAL 1.01 Rated System Voltage 1.02 Rated System Frequency 1.03 Winding Connection 1.04 Duty Type 1.05 Starting Method 1.06 Winding Temperature Sensors 1.07 Bearing Temperature Sensors CONSTRUCTION 1.08 Gas Group 1.09 Temperature Class 1.10 Vibration Det. Motor >1000kW, Anti Friction Bearing 1.11 Vibration Det. Motor >1000kW, Sleeve Bearing 1.12 Vibration Det. 30kW
