Manual de PartesTransmisiones Allison

PARTS CATALOG

5000/6000 SERIES

OFF-HIGHWAY TRANSMISSIONS PC1860EN

Parts Catalog

2013 FEBRUARY 01 PC1860EN

Allison Transmission OFF­HIGHWAY MODELS 5000 and 6000 Product Families CLBT 5861* CLBT 5961* CLBT 5962* CLBT 5963* CLBT 6061* CLBT 6062* CLBT 6063* CLT 5861* CLT 5961* CLT 5962*

CLT 5963* CLT 6061* CLT 6062* CLT 6063* H 5610A(R)* H 5620A(R) H 6610A(R)* H 6620A(R) M 5600A(R)* M 5610A(R)*

M 5620A(R) M 6600A(R)* M 6610A(R)* M 6620A(R) S 5600H(R)* S 5600M(R)* S 5610A* S 5610H(R)* S 5610M(R)* S 5620AR

S 5620H(R) S 5620M S 6600AR* S 6600H(R)* S 6600M(R)* S 6610A* S 6610H(R)* S 6610M(R)* S 6620A S 6620H(R)

* Not a current model

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

S 6620M VCLBT 5861* VCLBT 5961* VCLBT 6061* VCLT 5861* VCLT 5961*

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRADEMARK USAGE The following trademarks are the property of the companies indicated: • Allison DOC® is a registered trademark of Allison Transmission, Inc. • Ultipor ll® is a registered trademark of the Pall Industrial Hydraulics Corporation. • Viton® is a registered trademark of the DuPont Corporation.

SERVICE LITERATURE This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. For maximum performance and service life from your unit, you may order additional publications via web, fax or phone. WEB: www.allisontransmissionpublications.com FAX: 317­471­4996 TOLL FREE: 888­666­5799 INTERNATIONAL: 317­471­4995 (surcharge will be applied for orders placed via phone or FAX) For more information about Allison products please visit www.allisontransmission.com.

2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Sectional Index

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Introduction

IN

Pictorial Index

PI

Service Kits

SK

Transmission Assembly Number Index

A/N

Input Flange

1­1

Output Flange

1­2

Output Flange

1­3

Output Flange

1­4

Front Cover/Converter Drive

02

Flexplate And Flywheel

03

Lockup Clutch

04

Torque Converter

05

PTO

06

Torque Converter Housing

07

Oil Pump

08

Retarder

09

Splitter­Low Clutch

10

Splitter­High Clutch

11

Splitter Planetary

12

Main Housing

13

High­Range Clutch

14

Intermediate­Range Planetary

15

Intermediate­Range Clutch

16

Low­Range Planetary

17

Low­Range Clutch

18

Reverse­Range Planetary

19

Reverse­Range Clutch

20

Rear Cover/Speedo

21

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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Transfer Gear Housing/Speedo

22

Transfer Gear

23

Transfer Gear Housing Cover/Speedo

24

Output Disconnect Clutch

25

Oil Pan

26

Main Pressure Regulator Valve/Oil Filter

27

Lockup Control Valve

28

Retarder Control Valve

29

Main Control Valve

30

Parking Brake

31

ECU And External Control Hardware

32

Chassis Wiring Harness

33

Chassis Wiring Harness Specifications

34

Cab Wiring Harness

35

Cab Wiring Harness Specifications

36

Auxiliary Wiring Harness

37

Auxiliary Wiring Harness Specifications

38

Shift Selector

39

Miscellaneous Options

40

Service Information Letters

SIL

Numerical Parts Index

NI

Foldouts

FO

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GENERAL INFORMATION THIS CATALOG ALSO AVAILABLE ON CD­ROM (CD1860EN) Faster customer service is possible by using your PC to more rapidly find parts information. Order CD1860EN and begin using this technology to your advantage. MODELS COVERED A complete A/N listing of all 5000/6000 Series models covered by this catalog can be found starting on Page 22. TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) found on the transmission nameplate. The nameplate is attached either to the rear cover (straight­through models) or to the transfer gear housing (dropbox models). SERVICE KITS Available service parts kits are listed starting on Page 16. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross­referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). Parts not illustrated in the catalog are indicated with NI. CROSS­SECTION Typical cross­sectional views of the transmissions are shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are included. If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part number means the part is not serviced separately. Order the assembly or subassembly under which it is indented. NOTE: All parts must be ordered through an authorized Allison Transmission dealer or distributor. Always include the unit model and serial number when ordering parts. Be sure to include the part name and part number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission Distributor.

6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

HOW TO USE THIS CATALOG Example: To find the part number of the converter pump assembly, follow the procedure outlined below.

1

Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the nameplate Figure 1. The example assembly number below reads 29528046.

Figure 1. Allison Transmission Nameplate

2

Turn to the pictorial index of exploded parts. The Torque Converter Pump Assembly is found in Section 5 Torque Converter. The pictorial index for the torque converter should be similar to the example below Figure 2.

Figure 2. Torque Converter Pump Assembly

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

7

IN

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

HOW TO USE THIS CATALOG (cont’d)

3

Next, locate the TRANSMISSION ASSEMBLY NUMBER INDEX. In the example, Figure 3, under the A/N column, find P/N 29528046. Opposite this number, under the Group listing column for Section 5, find the letter L.

Figure 3. Transmission Assembly Number Index

8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

HOW TO USE THIS CATALOG (cont’d) IN

4

Turn to Section 5 and locate Group L. The example below, Figure 4, shows that Group L refers to Figure 5. Figure 5 shows the torque converter pump assembly as callout 20. Go to reference number 20 in the Group L text and note that the part number is listed as P/N 29536876. To the right of the part number are recommended spare parts quantities, based on the quantity of units (transmissions) indicated in the heading.

Figure 4. Section 5 Group L

Figure 5. Figure 5 NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to Page 6 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints.

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

9

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate)

Figure 1. Code Explanation

10

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

MODEL DESIGNATION CODE (cont’d) IN

Figure 2. Code Explanation

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

11

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Sheet 1. 5000/6000 Series Off­Highway Transmissions Pictorial Index 12

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PI

Sheet 2. 5000/6000 Series Off­Highway Transmissions Pictorial Index 20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

13

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

Sheet 3. 5000/6000 Series Off­Highway Transmissions Pictorial Index 14

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.

PI

Sheet 4. 5000/6000 Series Off­Highway Transmissions Pictorial Index 20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

15

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

SERVICE KITS RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PARKING BRAKE LINING KIT—P/N 29514503 Contains linings and rivets for Bendix 12 x 5 inch parking brake. PARKING BRAKE OVERHAUL KIT—P/N 29529654 Contains parts necessary for overhaul of Bendix 12 x 5 inch parking brake. Part No.

Qty

2344798 2344799 2344802 2399048 2399050 2405951 6830410

1 1 1 2 1 1 1

Description Socket, Brake Adjusting Screw Spring, Self Adjuster. Pivot Nut, Brake Adjusting Screw Spring, Shoe Return. Brace, Anchor Pin Washer, Spring Screw, Brake Adjusting

ELECTRIC CONTROL VALVE GASKET KIT—P/N 29551734 Contains seals and gaskets to service electric control valve. Part No.

Qty

Description

6779833 6837164 6880178 9415545 23016647 29541384 29546336 29546337 29547616 29547681

1 1 1 34 1 1 1 1 1 1

Gasket, Solenoid Cover Solenoid Repair Kit Gasket, Solenoid Mounting Plate Washer, Flat Copper, 3/8 inch Gasket, Solenoid Mounting Plate Gasket, Trimmer Valve Cover Gasket, Separator­To­Oil Transfer Plate Gasket, Separator Plate­To­Control Valve Body Gasket, Oil Transfer Plate Instruction Sheet No. 349

CEC2 Valve Body Gasket Upgrade Kit—P/N 29551732 For Use With Non­Contoured Valve Body Casting. See SIL 09­TR­11.

16

Part No.

Qty

103339 6830003 9415545 29513464 29547616 29547651 29547652 29547681

1 1 1 1 1 1 1 1

Description Washer, Flat, 0.25, Plain Washer, Flat 0.406 Id Washer, Flat Gasket, Cover, Solenoid Gasket, Oil Transfer Plate Gasket, Separator To Valve Body Gasket, Separator To Channel Plate Instruction Sheet No. 349

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PARKING BRAKE KIT—P/N 29543240 Part No.

Qty

103323 181427 2405951 6768827 6772551 29506141 29518544

8 8 1 4 1 1 1

Description

SK

Lockwasher, 1/2 inch Bolt, 1/2­20 x 1 inch Washer, Spring Washer, Flat, 5/8 inch Lever, Brake Apply Brake Assembly, 12 x 5 inch Drum, Brake, 12 x 5 inch

BASIC SEAL AND GASKET KIT—P/N 29547650 Contains seals and gaskets necessary for complete transmission rebuild. Part No.

Qty

552868 5181902 6703225 6750558 6752848 6752849 6755269 6755672 6756002 6756124 6756313 6756369 6758218 6758380 6758381 6758415 6758437 6758442 6758563 6759270 6759379 6760112 6764333 6768417 6768418 6768688 6769289 6769413 6770521 6770578 6770623 6770879 6771005

1 1 1 1 1 1 3 2 1 1 1 1 2 1 2 1 1 2 2 1 3 1 1 1 1 4 1 1 2 6 2 2 2

Description Gasket, Speedometer Drive Sleeve Gasket, Converter Housing Front Cover O­ring, 0.612 inch ID O­ring, 0.364 inch ID Sealring, 15.667 inch ID Sealring, 5.310 inch ID Lockstrip Gasket, Bearing Retainer Gasket, Input Pump Body Gasket, Input Pump Plate Gasket, Transfer Gear Housing Cover Ring, Compression, 17.125 inch OD Gasket, Scavenge Oil Discharge Tube Gasket, Retarder Control Valve Cover Gasket, Retarder Control Valve Body Lockstrip Gasket, Oil Pan Gasket, PTO Cover Gasket, Bearing Retainer Gasket, Trimmer Valve Cover Hose, Jumper Gasket, Annular Copper, 1.406 ID x 1 3/4 inch OD O­ring, 1.036 inch ID Seal Assembly, Oil, 0.691 inch OD Washer, Flat, 3/8 inch Lockstrip Sealring, 9.060 inch ID Gasket, Scavenge Pump Body Gasket, Oil Filter Base Lockstrip Sealring, 3.600 inch ID Gasket, Inspection Cover O­ring, 0.729 inch ID (continued on next page)

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

17

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

BASIC SEAL AND GASKET KIT—P/N 29547650 (cont’d) Contains seals and gaskets necessary for complete transmission rebuild. Part No.

Qty

Description

6772012 6772162 6772740 6773186 6773189 6773193 6773311 6773331 6773402 6774290 6778451 6779038 6779451 6779833 6830007 6830021 6832481 6832482 6832483 6832484 6832485 6832486 6832487 6833409 6833619 6836923 6838043 6838403 6880178 6880860 6882702 6884080 9415545 23014064 23014065 23016548 23019649 23019650 23019729 23019730 23019731 23045094 23045876 29503803

2 1 2 1 1 1 2 1 1 1 1 1 2 1 3 2 2 1 1 4 1 2 1 1 1 2 1 1 1 1 2 1 38 2 2 2 3 4 1 1 1 2 1 1

Gasket, Output Disconnect Clutch Housing Gasket, Rear Cover Gasket, Annular Copper, 0.885 ID x 1.115 inch OD Seal Assembly, Oil, 5.256 inch OD Gasket, Trimmer Valve Cover Gasket, Control Valve Body Seal Assembly, Oil, 4.756 inch OD Valve Seal Kit Ring, Retaining, External, 1.310 inch ID O­ring, 2.217 inch ID Gasket, Control Valve Body Gasket, Output Disconnect Clutch Housing Adapter Gasket, Converter Housing Gasket, Solenoid Cover O­ring, 1.478 inch ID O­ring, 1.541 inch ID Sealring, External Lip­Type, 10.570 inch ID Sealring, External Lip­Type, 16.195 inch ID Sealring, External Lip­Type, 14.695 inch ID Sealring, External Lip­Type, 16.445 inch ID Sealring, Internal Lip­Type, 13.180 inch OD Sealring, Internal Lip­Type, 12.055 inch OD Sealring, External Lip­Type, 7.695 inch ID Valve Seal Kit Gasket, Oil Drain Cover O­ring, 1.421 inch ID Gasket, Bearing Retainer Ring, Retaining, External, 1.601 inch ID Gasket, Solenoid Mounting Plate Gasket, Lockup Valve Body Gasket, Oil Strainer Or Accessory Drive Cover O­ring, 6.484 inch ID Washer, Flat Copper, 3/8 inch Seal Assembly, Oil, 1.878 inch OD Seal, Rod Wiper, 1.878 inch OD Gasket, Main Pressure Regulator Valve Body Sealring Kit, Kit Contains One 23016654 Sealring Sealring Kit, Kit Contains One 23016679 Sealring Sealring Kit, Kit Contains One 23016653 Sealring Sealring Kit, Kit Contains One 23016655 Sealring Sealring Kit, Kit Contains One 23016656 Sealring Seal Assembly, Oil, 4.506 inch OD Gasket, Lockup Solenoid Cover Gasket, Lube Valve Cover (continued on next page)

18

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

BASIC SEAL AND GASKET KIT—P/N 29547650 (cont’d) Contains seals and gaskets necessary for complete transmission rebuild. Part No.

Qty

29513464 29520046 29540469 29541384 29544515 29544516 29544517 29544518 29544561 29546336 29546337 29547615 29547616 29547645 29547651 29547652 29547681

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

SK

Description Gasket, Trim Boost Solenoid Cover Gasket, Oil Strainer Gasket, Trimmer Valve Cover Gasket, Trimmer Valve Cover O­ring, AC Filter Canister Washer, AC Filter, Center Shell Stud Washer, AC Filter Bypass Valve Plug Washer, AC Filter Pressure Switch Washer, 3/8 ID x 21/32 OD x 3/32 inch Gasket, Separator Plate­To­Oil Transfer Plate Gasket, Separator Plate­To­Control Valve Body Sealring Kit, Kit Contains One 29544549 Sealring Gasket, Oil Transfer Plate O­ring, Sight Gauge Gasket, Separator Plate­To­Control Valve Body Gasket, Separator Plate­To­Oil Transfer Plate Instruction Sheet No. 349

UPGRADE KIT—P/N 29547655 Part No.

Qty

23019651 29544500 29544519 29544520 29544521 29544524 29544538 29544548 29544559 29544567 29547615 29547653 29549470

2 1 1 1 1 1 1 1 1 1 1 1 1

Description Sealring Kit Sleeve, Ground Bearing Assembly, Ball Backplate, Stator Race, Stator Freewheel Rotor Ring, Retaining, Internal, Lightly Loaded Nut, Lock, 3.125­16 Gear, Input Accessory Drive Spacer, Bearing Turbine Assembly, Torque Converter Sealring Kit Shaft Assembly, Turbine, Non­Retarder Plate, Friction, Internally Splined

BLOCK SERVICING KIT—P/N 29544234

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Part No.

Qty

103322 179867 179868 6830007 29544227

4 2 2 1 1

Description Lockwasher, 7/16 Bolt, 7/16­14 x 21/4 Bolt, 7/16­14 x 21/2 Sealring Block, Hose Connection

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

19

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

INPUT PRESSURE HOSE SERVICING KIT—P/N 29544228 Part No.

Qty

103322 179867 179868 6830007 23046148 29501462 29544227

4 2 2 1 1 2 1

Description Lockwasher, 7/16 Bolt, 7/16­14 x 21/4 Bolt, 7/16­14 x 21/2 Sealring Hose Assembly, Input Pressure Split Flange Assembly Block, Hose Connection

6620 BASIC UPGRADE KIT—P/N 29547706

20

Part No.

Qty

23019651 29544500 29544519 29544520 29544521 29544524 29544538 29544548 29544559 29544567 29547615 29547654 29549470

2 1 1 1 1 1 1 1 1 1 1 1 1

Description Sealring Kit Sleeve, Ground Bearing Assembly, Ball Backplate, Stator Race, Stator Freewheel Rotor Ring, Retaining, Internal, Lightly Loaded Nut, Lock, 3.125­16 Gear, Input Accessory Drive Spacer, Bearing Turbine Assembly, Torque Converter Sealring Kit Shaft Assembly, Turbine, With­Retarder Plate, Friction, Internally Splined

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

Allison 5000 and 6000 Product Families

NOTES

21

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

A/N

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6 CLBT 6061­4

– – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – –

E –

D D F F F E D F D F

A –

H A H A H H J H – A

B B B B B B B B B B

H H H H H H H H H H

6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882

CLBT 6061­4 CLBT 6061 CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4

– – – – – – – – – –

– –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

H H H A H A A A H A

B B B B B B B B B B

H H H H H H H H H M

6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462

CLT 6061­4 CLBT 6061­3 CLT 6061­4 VCLBT 6061­4 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4

H –

A

B B B B B B B B B B

H H H H H H H H H H

6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLT 6061­4

A A H H H H A A H H

B B B B B B B B B B

H H H M H H H H H H

22A

– E – – E – – – E – – – – – – – – – – –

F F K D D F D F F – F D E F F F – F E D D F D D – F F F

–

–

–

N – – – – – – – –

F – – – – – – – –

A – –

A –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A L – H H H –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A B A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309

B A A B A A B A B A

A A A D A A D D A A

A A A A A A A A A A

A A A –

A A A A A A A A A A

A A A B A A B B A A

A A A A A A A A A A

A C A B A A B B A A

A A A A A A A A A A

6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882

A B A A A A A B A B

D A D B A A A D A D

A A A A A A A A A A

–

A –

A A A A A A A A A A

B A B A A A A B A B

A A A A A A A A A A

B C B A A A A B A B

A A A A A A A A A A

6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462

A A A A A A A A B B

A A A A A A A D D D

A A A A A A A A A A

A A A A A A A – – –

A A A A A A A A A A

A A A A A A A B B B

A A A A A A A A A A

A A A A A A A B B B

A A A A A A A A A A

6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065

20130201

A A – – A A

A – A A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

22B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6 CLBT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

– – – – – – – – – –

6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882

CLBT 6061­4 CLBT 6061 CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B –

– – – – – – – – – –

6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462

CLT 6061­4 CLBT 6061­3 CLT 6061­4 VCLBT 6061­4 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B – B B B B B B B B

J – – – – – – – –

6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

– – – – – – – – – –

22C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B B B B B B B B

–

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

A A A A A A A A A A

A A A J A A A A A A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A E A A A A A A A A

A A A A A A A A A A

– A – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A E A A A A A A A A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

Parking Brake

A/N

30

31

A/N

A A A A A A A A A A

A A A A A A A A A A

– –

6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309

J J A A E J J E J A

A A A –

A A A A A A A A A A

A A A B A A A A A A

A A F J A J J F A J

–

A A A A A A A A A A

J A A L J A J E D F

A A – – A A

B – – B B B C – – – – B – C – B – B – –

6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882

B –

A –

A A A A A A A A A A

B –

6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462

A A A A A A A – – –

A A A A A A A A A A

B – – – – – – – – –

6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065

A – A A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B –

B –

22D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081

CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4

– – – – – – – – – –

F D D F F F F D D F

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A H A A H H H A H A

B B B B B B B B B B

H H H H H H H H H M

6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191

CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6

E E – – – – – – –

E D D D F D D F E F

– – – – – – – – – –

– – – – – – – – – –

A A – – – – – – –

– –

B B B B B B B B B B

H H H H H H H H H H

6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232

CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4

A – – –

F F C C F F D D E D

– – – – – – – – – –

– – – – – – – – – –

A – – –

B B B B B B B B B B

H H H H H H H H H H

6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829

CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6

D D E E E E D C F F

– – – – – – – – – –

– – – – – – – – – –

B B A A B B B B B B

H H A A H H H H H H

A/N

23A

E

F – – – – – – C – – – E E – – F

A

A – – – – – – A – – – A A – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A H H H A A A – – A K A – K H A H H A – A A H – – H A –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A/N

B B B A A B A A B A

D A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A

A A A A A A A A A A

B A A A A A A A A A

A A A A A A A A A A

B A A A A A A A A A

A A A A A A A A A A

6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081

B A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191

A A B B A B B B A A

A A D D A D A D A A

A A A A A A A A A A

A A – –

A A A A A A A A A A

A A B B A B A B A A

A A A A A A A A A A

A A B B A B A B A A

A A A A A A A A A A

6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232

A B A A A B A A A A

A D A A D A A A A A

A A A A A A A A A A

A –

A A A A A A A A A A

A B A A B A A A A A

A A A A A A A A A A

A A A A B A A A A A

A A A A A A A A A A

6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829

20130201

A – A – A A

A A – A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

23B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081

CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

– – – – – – – – – –

6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191

CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

– – – – – – – – – –

6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232

CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B A B

– – – – – – – – – –

6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829

CLBT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B A A B B B B B A

– – – – – – – – – –

23C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

26 A A A A A A A A A A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

Parking Brake

A/N

28

29

30

31

A/N

A A A A A A A A A A

J A A J D A A J J A

– A A A A A A A A A

A A A A A A A A A A

B – – –

6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081

A A A A A A A A A A

A A A A A A A A A A

A D D D L A J A A A

A A A A A A A A A A

A A A A A A A A A A

B – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

A A A A A A A A A A

A A C J D A A A D D

A A – –

A A A A A A A A C C

– – –

– – – – – – – – – –

A A A A A A A A A A

A A A‡ E‡‡ A A A A A A

A A A A A A A A A A

A –

A – A – A A

A A – A A A A A

C A C C A B B B C C

B B – C – B

B –

B – – – – B – – – B B B B – C – –

6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191 6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232 6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

23D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870

CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­3 CLT 6061­4 CLT 6061­6 CLBT 6061­6 CLBT 6061­6 CLBT 6061­6

– – – –

F C D D –

– – – –

– – – –

– – – –

C F B E E

A – – – – –

B – – – – –

A –

A H H A –

B B B B B B B B B B

H H H H H H H H H H

6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656

CLT 6061­4 CLBT 6061­4 CLBT 6061­1 CLT 6061­4 CLT 6061­3 CLT 5961­3 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLBT 6061­4

C B D F A A E C B E

– – – – – – – – – –

– – – – – – – – – –

– –

B B B B B A B B B B

H H H H H B H H H H

6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254

CLT 6061­4 CLT 6061­4 CLT 6061­6 CLBT 6061­6 CLBT 5861­6 CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­6

C C C E C F C C F D

– – – – – – – – – –

– – – – – – – – – –

B B B B B B B B B B

H H H H E H H H H H

6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016

CLBT 6061­6 CLBT 6061­6 CLBT 6061­6 CLT 6061­4 CLBT 6061­6 CLT 6061­6 CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4

F E F C F C F D F C

– – – – – – – – – –

– – – – – – – – – –

B B B B B B B B B A

H H H H H H H H H A

A/N

24A

E – E A E E – – B – – – – – A – – – – E D – – – – E F E E – A E E – – –

A A A A

A – – – – – A – – – – A A – – – – A A A A – A A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A – – – – K K – K A A E A – A H B H – – H A H H – – – – A – – – A H A

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B A A A B B A A A A

A A A A A A A A A A

B A A A D B B A A A

A A A A A A A A A A

6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870

A A A A A A A A A A

B A A B B B A B A A

A A A A A A A A A A

B A A B B B A B A A

A A A A A A A A A A

6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656

A A A A A A A A A A

B B B A C B B B A A

A A A A A A A A A A

B B B A A B B B A A

A A A A A A A A A A

6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254

A A A A A A A A A A

A A A B A B A A B B

A A A A A A A A A A

A A A B A B A A B B

A A A A A A A A A A

6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016

B B A A A A B B B B

D A A A D D D A A A

A A A A A A A A A A

A A B A A A A A B A

D A A D D D A D A A

A A A A A A A A A A

A A A B B B B A A A

D D D A A D D D A A

A A A A A A A A A A

A B B A A A A A A A

A A A D A D A A D D

A A A A A A A A A A

20130201

A A A – – – A A A – A A – – – A – A A – – – A A – – – A A A A A – A – A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

24B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870

CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­3 CLT 6061­4 CLT 6061­6 CLBT 6061­6 CLBT 6061­6 CLBT 6061­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B –

– – – –

B B B B B

J – – – – –

6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656

CLT 6061­4 CLBT 6061­4 CLBT 6061­1 CLT 6061­4 CLT 6061­3 CLT 5961­3 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLBT 6061­4

B B B B B A B B B B

B B B B B A B B B B

A A A A C C A A A A

A A A A A A A A A A

B B B B B A B B B B

A A A A A A A A A A

B B B B H H B A B B

– – – – – – – – – –

6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254

CLT 6061­4 CLT 6061­4 CLT 6061­6 CLBT 6061­6 CLBT 5861­6 CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­6

B B B B A B B B B B

B B B B A B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B A B B B B B

A A A A A A A A A A

B B B A A A A A A A

– – – – – – – – – –

6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016

CLBT 6061­6 CLBT 6061­6 CLBT 6061­6 CLT 6061­4 CLBT 6061­6 CLT 6061­6 CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

A A A A A B A A A A

– – – – – – – – – –

24C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – A – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A E A A A A A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

A A A A A A A A A C

C F D D D E D A D A

–

A A A A A A A A A A

A A A A A A A A A A

A A J A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

A A A C C A A A A A

A A A A A F J D D D

– – – – – – – – – –

A A A A A A A A A A

A A A A A A A A A A

D D A J J A A D D A

A A A – – – A A A – A A – – – A – A A – – – A A – – – A A A A A – A – A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

B A B B B A B A A A

– – – – – – – – –

6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870

C C B A B C C C B B A A F B B B B B B B B B C G B C C C C G

B – – C – – – – C – – – – – B C – – – B – – – – C – – – – – C

6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656 6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254 6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016

24D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

F C F D E B B F C C

– – – – – – – – – –

– – – – – – – – – –

A – – – – – –

–

B B B B B B B B B B

H H H H H H H H H H

C C C C E C C C E E

– – – – – – – – – –

– – – – – – – – – –

A A – –

B B B B B B B B B B

M M M H H M H M H H

C D K C E E C C C C

– – – – – – – – – –

– – E – – – – – – –

– – – –

B B B A A A A A A A

H H M A A A C C A A

K K K E C C C F C C

– – – – – – – – – –

E E E – – – – – – –

A A A A A A A A A A

C C C A E C C C C C

23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057

CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4 CLT 6061­4

E – – – – – –

23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765

CLBT 6061­6 CLBT 6061­6 CLT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­6 CLT 6061­4 CLT 6061­6 CLBT 6061­1 CLBT 6061­4

E E – –

23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254

CLT 6061­4 CLT 6061­4 CLT 5961­3 CLT 6061­4 CLBT 6061­6 CLBT 6061­6 CLBT 5861­4 CLBT 5861­4 CLBT 6061­4 CLBT 6061­4

– – – –

23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262

CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 6061­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­4 CLBT 5861­4

25A

F – –

A E – E A –

E E – – – – – – – E D D E E – –

A – –

A A – A A –

A A – – – – – – – A A A A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

H H H B E F – A A – – A B – – K – – H E K B E – – C C C C C C C – – – – – C C

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A D D D A D A D D

A A A A A A A A A A

A A – – –

A A A A A A A A A A

A A B B B A B A B B

A A A A A A A A A A

A A B B B A B A B B

A A A A A A A A A A

23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057

B B B A B B A B A A

A A D D A D D D A A

A A A A A A A A A A

A A – –

A A A A A A A A A A

A A B B A B B B A A

A A A A A A A A A A

A A B B A B B B A A

A A A A A A A A A A

23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765

A A A A A A A A A A

D D D D A A A A A A

A A A A A A A A A A

– – – –

A A A A A A A A A A

B B B B A A C C A A

A A A A A A A A A A

B B D B A A A A A A

A A A A A A A A A A

23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254

A A A A A A A A A A

D D A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

D D C A C C C C C C

A A A A A A A A A A

D D C A A A A A A A

A A A A A A A A A A

23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262

20130201

A – A – –

A – – – A A

A A A A A A – – A A A A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

25B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057

CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­4 CLT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

A B A B B A A A A A

– – – – – – – – – –

23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765

CLBT 6061­6 CLBT 6061­6 CLT 6061­4 CLT 6061­4 CLBT 6061­6 CLT 6061­6 CLT 6061­4 CLT 6061­6 CLBT 6061­1 CLBT 6061­4

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

D A D B B A B D A A

– – – – – – – – – –

23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254

CLT 6061­4 CLT 6061­4 CLT 5961­3 CLT 6061­4 CLBT 6061­6 CLBT 6061­6 CLBT 5861­4 CLBT 5861­4 CLBT 6061­4 CLBT 6061­4

B B A B B B A A B B

B B A B B B A A B B

A A D A A A A A A A

A A A A A A A A A A

B B A B B B A A B B

A A A A A A A A A A

B B –

– –

23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262

CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 6061­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­6 CLBT 5861­4 CLBT 5861­4

A A A B A A A A A A

A A A B A A A A A A

D D D A A A A A A A

A A A A A A A A A A

A A A B A A A A A A

A A A A A A A A A A

– – –

25C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A A A A A

A A A A A A A

C – – – – – – – C C C – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

A A A A A A A A A‡ E‡‡

A A A D A A A A A A

A A – – –

C B C A C B B C G G

B – – – – – – B – –

23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

A A A A A A A A A A

A A A A D A A A D A

A A – –

B C C G B C A C B B

– – – – – – – – – –

23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765

– –

– –

– –

B – – – – – – –

B – – – – – – –

B – – – – – – –

A A E A A A A A A A

A A A A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡

E F A A A A A A A A

– – – –

A A A G B B A A B B

– – – –

23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254

B B B – – – – – – –

B B B – – – – – – –

B B B – – – – – – –

E E E A A A A A A A

A‡ E‡‡ A D C C A A A‡ E‡‡

A A A A A A A A A A

A – A – –

A – – – A A

A A A A A A – – A A A A A A A A

A A A B B B B B B B

B B C C C C – – – B C C A A C C

23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

25D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270

CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 5861­2 CLT 5861­5 CLT 5861­5 CLBT 5861­6 CLBT 5961­4 CLBT 5961­6 CLBT 5961­6

– – – – – –

E E E E E E – – – –

– – – – – –

B B C B C C –

A A

K K K K K K C C C C

– – – – – – – – – –

C C F C F F C B B B

23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350

CLT 5861­5 CLT 5861­5 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 5961­4 CLT 5861­4 CLT 5861­4 CLBT 6061­4 CLBT 6061­4

– – – – – – – – – –

K K E F F C C C D D

– – – – – – – – – –

23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357

CLT 6061­4 CLT 6061­4 CLT 5961­4 CLT 5961­4 CLBT 5861­3 CLBT 5861­3 CLBT 5961­4 VCLBT 5861­7 VCLT 5861­7 CLBT 5861­4

– – – – – – –

C C C C – –

23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364

CLBT 5861­4 CLBT 6061­6 CLBT 5961­6 CLBT 5961­6 CLT 5861­1 CLT 5861­1 CLT 6061­4 CLT 6061­4 CLT 5861­1 CLT 5861­1

A/N

26A

C –

C – – – A A A B B – – E E

J A A C C B D D – – C C – –

A A

C – –

A A A A A A A A A A

E E – – – – – – – –

– – – – – – – – – –

C C F C C C C C C A

A A A A A A A A A A

E E A A A B C C A A

– – – –

– – – –

K K – – – –

B B – – – –

– – – – – – –

A A C C C C A –

A A A A A A A B B A

A A B B C C B D D F

– – – –

– – – – – – – – – –

A A A A A A A A A A

F A A A E E A A C E

E E – – F F

A –

A – – – A A A A A – – A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C C C – – – – – B B – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– –

A A A A A A A A A A

D D C C D D C A A A

A A A A A A A A A A

D D C C D D A A A A

A A A A A A A A A A

23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270

A A A A A A A A A A

D D A B B A D D A A

A A A A A A A A A A

D D A B B A B B A A

A A A A A A A A A A

23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350

A

A A A A A A A A A A

B B B B C C A C D C

A A A A A A A A A A

B B B B C C A A B A

A A A A A A A A A A

23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357

A A A A – – – – – –

A A A A A A A A A A

C A A A D D B B D D

A A A A A A A A A A

A A A A D D B B D D

A A A A A A A A A A

23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364

A A A A A A A A A A

D D A A D D A A A A

A A A A A A A A A A

A A A A A A A A A A

D D A D D A D D A A

A A A A A A A A A A

A A A A A A A A A A

D D D D A A A B C A

A A A A A A A A A A

A A A A A A A A A A

A A A A D D D D D D

A A A A A A A A A A

20130201

A A – – A A A A – – A – – A – – A A – – – – A A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

26B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

– – – – – –

C C C C C C – – – –

23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270

CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 5861­2 CLT 5861­5 CLT 5861­5 CLBT 5861­6 CLBT 5961­4 CLBT 5961­6 CLBT 5961­6

A A A A A A A A A A

A A A A A A A A A A

D D D D D D A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350

CLT 5861­5 CLT 5861­5 CLBT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 5961­4 CLT 5861­4 CLT 5861­4 CLBT 6061­4 CLBT 6061­4

A A B B B A A A B B

A A B B B A A A B B

D D A A A A A A A A

A A A A A A A A A A

A A B B B A A A B B

A A A A A A A A A A

23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357

CLT 6061­4 CLT 6061­4 CLT 5961­4 CLT 5961­4 CLBT 5861­3 CLBT 5861­3 CLBT 5961­4 VCLBT 5861­7 VCLT 5861­7 CLBT 5861­4

B B A A A A A A A A

B B A A A A A A A A

A A A A A A C C C A

A A A A A A A A A A

B B A A A A A A A A

A A A A A A A A A A

23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364

CLBT 5861­4 CLBT 6061­6 CLBT 5961­6 CLBT 5961­6 CLT 5861­1 CLT 5861­1 CLT 6061­4 CLT 6061­4 CLT 5861­1 CLT 5861­1

A B A A A A B B A A

A B A A A A B B A A

A A A A B B A A B B

A A A A A A A A A A

A B A A A A B B A A

A A A A A A A A A A

26C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A A – – A A A A A A A A A A A A – – G H H A A A A A – – A A – –

C C – – – – – – – – – – – – K K – – – – – – – – A A – – A A

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27 ‡

28

29 – –

B B B B B B – – – –

B B B B B B – – – –

B B B B B B – – – –

E E E E E E A A A A

A E‡‡ A A A‡ E‡‡ A A A‡ E‡‡

A A A A A A A A A A

B B – – – – – – – –

B B – – – – – – – –

B B – – – – – – – –

E E A A A A A A A A

A‡ E‡‡ A A‡ E‡‡ A A‡ E‡‡ A A

A A A A A A A A A A

– – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A E E A A A A

A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A B B A‡

A A A A A A G G G A

– – – – – – – – – –

– – – – – – – – – –

A A A A D D A A D D

E‡‡ A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A

A A A A G G A A G G

A A – – – – – – – – H H – – H H

Parking Brake

A/N

30

31

A/N

A A A A A A B B C C

– – – – – – C C C C

23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270

A A B A A B A A B B

– – – – – – – – – –

23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350

A

A A A A A A B B F A

– – – – – – – – – –

23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357

A A A A – – – – – –

A B B B B B A A B B

– – – – – – – – – –

23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364

A A – – A A A A – – A – – A – – A A – – – – A A A A –

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

26D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

–

G – – – –

– – – – – – –

– – – – – – –

A A A A A A A A A A

B B B A A E E E E E

A A A A A A A A A A

E E E C C A A A B A

A A A A A A A A A A

A A A C C B B B C C

A A A A A A B B A A

B B B B B B D D E A

23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371

CLBT 5961­1 CLBT 5961­6 CLBT 5961­6 CLBT 6061­6 CLBT 6061­6 CLT 5861­1 CLBT 5861­9 CLBT 5861­3 CLBT 5861­3 CLBT 5861­4

B A A E E A A – – –

23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377

CLBT 5861­4 CLT 5861­4 CLT 5861­4 CLBT 5861­4 CLBT 5861­4 CLT 5961­10 CLT 5961­10 CLT 5961­3 CLBT 5961­6 CLT 6061­4

– – – – –

23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383

CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 5861­4 CLBT 5861­4 CLBT 6061­6 CLBT 6061­6 CLBT 5961­6 CLT 5861­4 CLT 5861­4

23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390

CLBT 5861­4 CLBT 5861­4 CLBT 5961­4 CLBT 5961­4 CLT 5961­5 CLT 5961­5 VCLT 5961­1 VCLBT 5961­9 CLBT 5861­6 CLT 6061­4

27A

A A – E – – – – – – E E A – – – – – – – – B B A –

C C K K –

B B –

A A A A A A A – – –

– – – – –

– – – – –

– – – – –

A C D

A A – – –

D D – – –

A A –

D E E C C C C B C C

– – – – – – – – – –

– – – – – – – – – –

C C D D K K – –

– – – – – –

– – – –

C C D D – – – – C C C C C C – –

B C

G G – –

E E – – – –

A – – – – – – A A A – – – – – – – – A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D D D D D D C C – – D – C C B B B B – – – B B E E E E C C – – – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A D A A A A

A A A A A A A A A A

A A A A A –

A A A A A A A A A A

A A A A A D C C C C

A A A A A A A A A A

C A A A A D C C C A

A A A A A A A A A A

23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371

A A A A A A A A A A

A D D A A D D D A D

A A A A A A A A A A

A – –

A A A A A A A A A A

C D D C C B B B A B

A A A A A A A A A A

A B B A A D D B A B

A A A A A A A A A A

23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377

A A A A A A A A A A

D D D A A A A A D D

A A A A A A A A A A

– – –

A A A A A A A A A A

B B B C C A A A D D

A A A A A A A A A A

B B B A A A A A B B

A A A A A A A A A A

23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383

A A A A A A A A A A

A A A A D D C B A D

A A A A A A A A A A

A A A A A A A A A A

C C A A B B B A C B

A A A A A A A A A A

A A A A D D D C A B

A A A A A A A A A A

23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390

20130201

A A A A

A A – – – A –

A A A A A – – A A A A – – – A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

27B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

A – – – –

23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371

CLBT 5961­1 CLBT 5961­6 CLBT 5961­6 CLBT 6061­6 CLBT 6061­6 CLT 5861­1 CLBT 5861­9 CLBT 5861­3 CLBT 5861­3 CLBT 5861­4

A A A B B A A A A A

A A A B B A A A A A

B A A A A B B B B A

A A A A A A A A A A

A A A B B A A A A A

A A A A A A A A A A

23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377

CLBT 5861­4 CLT 5861­4 CLT 5861­4 CLBT 5861­4 CLBT 5861­4 CLT 5961­10 CLT 5961­10 CLT 5961­3 CLBT 5961­6 CLT 6061­4

A A A A A A A A A B

A A A A A A A A A B

A A A A A B B C A A

A A A A A A A A A A

A A A A A A A A A B

A A A A A A A A A A

H A A

K K – – –

23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383

CLT 6061­4 CLT 6061­4 CLT 6061­4 CLBT 5861­4 CLBT 5861­4 CLBT 6061­6 CLBT 6061­6 CLBT 5961­6 CLT 5861­4 CLT 5861­4

B B B A A B B A A A

B B B A A B B A A A

A A A A A A A A A A

A A A A A A A A A A

B B B A A B B A A A

A A A A A A A A A A

A A A A A A A A A A

– – – – – – – – – –

23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390

CLBT 5861­4 CLBT 5861­4 CLBT 5961­4 CLBT 5961­4 CLT 5961­5 CLT 5961­5 VCLT 5961­1 VCLBT 5961­9 CLBT 5861­6 CLT 6061­4

A A A A A A A A A B

A A A A A A A A A B

A A A A D D B B A A

A A A A A A A A A A

A A A A A A A A A B

A A A A A A A A A A

A A A A – – – –

– – – –

27C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A A – – – – A A A A A A – –

A A

A A K K – – – – – –

C C A A – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

H – – – –

– – – – – – – – – –

– – – – – – – – – –

D A A A A D D E E A

A A‡ E‡‡ A‡ E‡‡ A A A‡ E‡‡ A‡

G A A A A G G A A A

– – – – – – – – – –

A A A A A E E A A A

E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A A‡

A A A A A A A A A A

A – –

A A – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡

A A A A A A A A G G

– – –

– – – –

– – – –

– – – –

B B H H – –

B B – – – –

B B – – – –

A A A A E E D D A A

A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ B B A A

A A G G A A G G A A

H H A A – – – – – –

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 A A A A A – A A A A

A A – – – A –

A A A A A – – A A A A – – – A A –

Parking Brake

A/N

30

31

A/N

B B B B B B B A A A

– – – – – – – – – –

23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371

A A A A A C C C C A

– – – – – – – – – –

23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377

A C C A A C C B A A

– – – – – – – – – –

23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383

B B D D A A B B B A

– – – – – – – – – –

23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

27D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453

CLBT 5861­4 CLBT 5861­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 5861­4 CLT 5861­4 CLT 6061

– – – – – – – – – –

D D D D C C C C C C

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

C C D D H C C B B B

A A A A B A A A A A

B B A A H A A B B A

23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484

CLT 6061­4 CLT 6061­4 CLT 5961­5 CLT 5961­5 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLT 5961­4 CLT 5961­4 CLBT 6061­6

– – – – – – – – –

– – – – – – – – – –

– – E E – – – – – –

– – – – – – – – –

A

C C K K C C E C C E

A

B B D D D D E C C –

A A A A A A A A A A

A A B B A A A B B A

23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520

CLBT 5961­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061 CLBT 6061­4 CLBT 6061­4 CLBT 5961­4

– – – – – – – – – –

C F F E E B D B B D

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

E C C C C E E E E C

A A A A A A A A A A

B A A A A A A A A B

23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693

CLBT 5861 CLT 5861­4 CLT 5861­4 CLT 5961­4 CLBT 6061­4 VCLT 5961 CLT 5861­4 CLT 5861­4 CLT 6061­4 CLT 6061­4

B – – – – – – – – –

–

E – – – –

– – – – –

–

A – – – –

B – – – –

A – – – – – – – – –

C C B A C B B D D

A A A A A B A A A A

E B B B A D C C A A

A/N

28A

C C C C – C C F F

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A D D A A A D D D

A A A A A A A A A A

A A – –

A A A A A A A A A A

C C B B A A A D D B

A A A A A A A A A A

A A B B A A A B B B

A A A A A A A A A A

23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453

A A A A A A A A A A

D D D D D D A D D A

A A A A A A A A A A

– – – – – –

A A A A A A A A A A

B B B B B B A B B A

A A A A A A A A A A

B B D D B B A B B A

A A A A A A A A A A

23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484

A A A A A A A A A A

A D D A A D A A A A

A A A A A A A A A A

A – –

A A A A A A A A A A

A B B A A B A A A A

A A A A A A A A A A

A B B A A B A A A A

A A A A A A A A A A

23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520

A A A A A A A A A A

A D D D A C D D D D

A A A A A A A A A A

A – – –

A A A A A A A A A A

C D D B A B D D B B

A A A A A A A A A A

C B B B A D B B B B

A A A A A A A A A A

23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693

20130201

A A A – – –

A – – A

A A – A A A A

A – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

28B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453

CLBT 5861­4 CLBT 5861­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 5861­4 CLT 5861­4 CLT 6061

A A B B B B B A A B

A A B B B B B A A B

A A A A A A A A A A

A A A A A A A A A A

A A B B B B B A A B

A A A A A A A A A A

A A A A A A A A A B

– – – – – – – – – –

23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484

CLT 6061­4 CLT 6061­4 CLT 5961­5 CLT 5961­5 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLT 5961­4 CLT 5961­4 CLBT 6061­6

B B A A B B B A A B

B B A A B B B A A B

A A D D A A A A A A

A A A A A A A A A A

B B A A B B B A A B

A A A A A A A A A A

A A – –

– –

A A A A A A

C C – – – – – –

23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520

CLBT 5961­4 CLT 6061­4 CLT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­4 CLBT 6061 CLBT 6061­4 CLBT 6061­4 CLBT 5961­4

A B B B B B B B B A

A B B B B B B B B A

A A A A A A A A A A

A A A A A A A A A A

A B B B B B B B B A

A A A A A A A A A A

A A A A A A A A A A

– – – – – – – – – –

23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693

CLBT 5861 CLT 5861­4 CLT 5861­4 CLT 5961­4 CLBT 6061­4 VCLT 5961 CLT 5861­4 CLT 5861­4 CLT 6061­4 CLT 6061­4

A A A A B A A A B B

A A A A B A A A B B

A A A A A B A A A A

A A A A A A A A A A

A A A A B A A A B B

A A A A A A A A A A

–

A – – – –

28C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A A – A A A A

F – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

27

A A A A A A A A A A

A E‡‡ A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡ A

A A A A D A A A A E

A A – –

– –

– –

– –

B B – – – – – –

B B – – – – – –

B B – – – – – –

A A E E A A A A A A

A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡ A

A A A A A A A A A A

– – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

A A‡ E‡‡ A‡ E‡‡ A A A‡ E‡‡ A

A A A A A A A A A G

H – – – –

– – – – –

– – – – –

D – – – –

D – – – –

D – – – –

D A A A A E A A A A

A A‡ E‡‡ A A B A‡ E‡‡ A‡ E‡‡

G A A A A A A A A A

‡

28

29

A A A – – –

A – – A A – – A A – A A A A A – – – A – – – – –

Parking Brake

A/N

30

31

A/N

B B A A B B B A A B

– – – – – – – – – –

23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453

G G A A A A C B B B

– – – – – – – – – –

23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484

C C C B B B B B B C

– – – – – –

23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520

B A A B B B A A G G

C – – – – – – – – C A A – –

23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

28D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928

CLT 5861­4 CLT 5861­4 CLBT 5961­1 CLT 5861­1 CLT 5861­1 CLBT 5861­9 CLBT 5961­4 CLT 5861­9 CLT 5861­9 CLBT 5861­4

– –

C C A – – –

– –

– –

– –

K B B B –

B – – – – – – –

A A A A –

D D – – – –

A A A A A A A A A A

B B B F F E B E E E

23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987

CLT 6061­4 CLT 6061­4 CLBT 5961­6 CLBT 5861­2 CLBT 5861­2 CLT 6061­4 CLBT 5861­4 CLBT 5861­4 CLT 5861­5 CLT 5861­5

– –

D – – – – – – –

– – –

B B D E E D D

A A A A A A A A A A

A A A B B B C C B B

23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108

CLBT 5861­4 CLBT 5861­4 VCLBT 5961­5 CLBT 5961­2 CLBT 5961­2 CLT 5861­5 CLT 5861­5 CLT 5861­4 CLBT 6061­4 CLT 5961­5

– – – – – – – – – –

E E C C C B B E E E

A A B A A A A A A A

E F D A A B B E A B

23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265

CLT 5961­5 CLBT 5961­6 CLBT 5961­6 CLBT 6061­6 CLBT 5861­9 CLBT 5861­9 CLBT 5961­1 CLBT 5961­1 CLT 5861­1 CLT 5961­3

–

–

–

E D E A A B B E A

C C C – – – – –

E – – – – – – – – –

A A A A A A A A A A

B B A B E E B B F A

A/N

29A

E E E A – A A – – –

D – – C

B B –

C C C K K C D D K K

– – – – – – – – – –

C C A – –

– – –

K K C E –

A

E E – – – E E

A – – – – – – –

B B – – – –

E E – –

H

C

– – – – – – – – – –

H – – –

C – – – – – – – – –

A A A A A A A A A

B B G G B –

– – – – –

A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E – – E C C –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– –

A A A A A A A A A A

D D A D D C A D D C

A A A A A A A A A A

B B C D D C A D D A

A A A A A A A A A A

23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928

A A A A A A A A A A

B B A C C B C C D D

A A A A A A A A A A

B B A C C B A A D D

A A A A A A A A A A

23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987

A A A A A A A A A A

C C A A A D D D A B

A A A A A A A A A A

A A A C C D D B A D

A A A A A A A A A A

23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108

A A A A A A A A A A

B A A A C C A A D B

A A A A A A A A A A

D A A A C C C C D B

A A A A A A A A A A

23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265

A A A A A A A A A A

D D A D D A A D D A

A A A A A A A A A A

A A A A A A A A A A

D D A A A D A A D D

A A A A A A A A A A

A A A A A A A A A A

A A B A A D D D A D

A A A A A A A A A A

A A A A A A A A A A

D A A A A A A A D D

A A A A A A A A A A

20130201

A – – A A – – A – – A A A – A A – – A A A A A – – – A – – A A A A A A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

29B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928

CLT 5861­4 CLT 5861­4 CLBT 5961­1 CLT 5861­1 CLT 5861­1 CLBT 5861­9 CLBT 5961­4 CLT 5861­9 CLT 5861­9 CLBT 5861­4

A A A A A A A A A A

A A A A A A A A A A

A A D B B B A B B A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A – – – –

– –

23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987

CLT 6061­4 CLT 6061­4 CLBT 5961­6 CLBT 5861­2 CLBT 5861­2 CLT 6061­4 CLBT 5861­4 CLBT 5861­4 CLT 5861­5 CLT 5861­5

B B A A A B A A A A

B B A A A B A A A A

A A A D D A A A D D

A A A A A A A A A A

B B A A A B A A A A

A A A A A A A A A A

A A A – –

23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108

CLBT 5861­4 CLBT 5861­4 VCLBT 5961­5 CLBT 5961­2 CLBT 5961­2 CLT 5861­5 CLT 5861­5 CLT 5861­4 CLBT 6061­4 CLT 5961­5

A A A A A A A A B A

A A A A A A A A B A

A A C D D D D A A B

A A A A A A A A A A

A A A A A A A A B A

A A A A A A A A A A

A A H – – – –

23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265

CLT 5961­5 CLBT 5961­6 CLBT 5961­6 CLBT 6061­6 CLBT 5861­9 CLBT 5861­9 CLBT 5961­1 CLBT 5961­1 CLT 5861­1 CLT 5961­3

A A A B A A A A A A

A A A B A A A A A A

B A A A B B B B B C

A A A A A A A A A A

A A A B A A A A A A

A A A A A A A A A A

29C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A – – A

A A A – –

A A – – A A A – – – – – H

F K K K – K K – – – – C C – – – C C – – – K K C C – – F F – – – H H A A K –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– –

– –

– –

C F F F – F F –

C – – – – – – –

C – – – – – – –

– – –

– – –

– – –

B B – – –

B B – – –

B B – – –

B B

B B

B B

– – –

– – –

– – –

F F B B – –

E E B B – –

E E B B – –

E

D

E – – –

D – – – – – – – – –

F F H H F –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27 ‡

28

29 – –

A A E E E E A E E A

A E‡‡ A A‡ E‡‡ A E A‡ E‡‡ A

G G A G G G A G G A

A A A E E A A A E E

A‡ E‡‡ A A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡

A A A A A A A A A A

D

A A A E E E E A A E

A A B A‡ E‡‡ A‡ E‡‡ A A A‡

A A G G G A A A A G

D – – – – – – – – –

E A A A D D D D E A

E‡‡ C A A A‡ E‡‡ A‡ E‡‡ A A‡

G A A A G G G G K A

A – – A A – – D – – A A A – A A – – D D A A A – – – A – – A A A A A A A – –

Parking Brake

A/N

30

31

A/N

A A B A A B B B B B

– – – – – – – – – –

23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928

B B B A A A B B A A

– – – – – – – – – –

23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987

A C F D D A A A C D

–

B C

23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108

D B B B B B B B A C

C C C – – – – – – –

23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265

C – – – – – –

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

29D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

A C K K C K K K K C

– – – – – – – – – –

– –

A A – –

– –

A A A A A A A A A A

A E E E C C C C C A

E

C C C C C C C E E E

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

E F A F F E E B B A

– – –

– – –

E E – –

A A B B E E –

M M M – – – – – –

C C C – – – – – – –

B A A A A A A A A A

D B B B B A A A A G

A A A A A A A A A A

F F G B F F B G G A

23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713

CLT 5961­3 CLBT 5861­6 CLT 5861­5 CLT 5861­5 CLBT 5861­6 CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 5861­2 CLBT 6061­4

A D – –

23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721

CLT 5861­4 CLBT 5861­6 CLBT 6061­6 CLBT 5861 CLBT 5861 CLBT 5861­4 CLBT 5861­4 CLBT 5961­4 CLBT 5961­4 CLBT 6061­6

–

23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127

VCLT 5961­5 CLT 5961­5 CLT 5961­5 CLBT 6061­10 CLBT 6061­10 CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 5861

23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358

CLBT 5861­4 CLBT 5861­4 CLBT 5861­4 CLBT 5961­1 CLT 5861­4 CLT 5861­4 CLBT 5961­4 CLBT 5861­4 CLBT 5861­4 CLBT 6061­4

30A

D – – – – –

D E D D – – – –

E E – – – – B – – – – – –

C C – – C C C B B C

A – – B G – – – – – –

E E – E E E E –

– – – – – – – – – –

A – – – – – – A A A A – – – – A – – – A A – – A A – – – – A – – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B B – D D D D C A – – – – C C A A – E E E – – A A – – C C C C – C C C C C A

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B C D D C D D C C A

A A A A A A A A A A

B A D D A D D C C A

A A A A A A A A A A

23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713

A A A A A A A A A A

D C A C C C C A A A

A A A A A A A A A A

B A A A A A A A A A

A A A A A A A A A A

23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721

A A A A A A A A A A

B B B A A A A A A C

A A A A A A A A A A

D D D A A A A A A C

A A A A A A A A A A

23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127

A A A A A A A A A A

C C C A D D A C C A

A A A A A A A A A A

A A C C B B A A A A

A A A A A A A A A A

23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358

A A A A A A A A A A

D A D D A D D A A A

A A A A A A A A A A

A A A A A A A A A A

D A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

C D D A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A D D A A A A

A A A A A A A A A A

20130201

A – – A – – A A A – A A A A A A A A A – – – A A A A A A A A A A A – – A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

30B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713

CLT 5961­3 CLBT 5861­6 CLT 5861­5 CLT 5861­5 CLBT 5861­6 CLT 5861­5 CLT 5861­5 CLBT 5861­2 CLBT 5861­2 CLBT 6061­4

A A A A A A A A A B

A A A A A A A A A B

C A D D A D D D D A

A A A A A A A A A A

A A A A A A A A A B

A A A A A A A A A A

H A – –

– –

A

C C C C –

23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721

CLT 5861­4 CLBT 5861­6 CLBT 6061­6 CLBT 5861 CLBT 5861 CLBT 5861­4 CLBT 5861­4 CLBT 5961­4 CLBT 5961­4 CLBT 6061­6

A A B A A A A A A B

A A B A A A A A A B

A A A A A A A A A A

A A A A A A A A A A

A A B A A A A A A B

A A A A A A A A A A

A A A A A A A A A A

– – – – – – – – – –

23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127

VCLT 5961­5 CLT 5961­5 CLT 5961­5 CLBT 6061­10 CLBT 6061­10 CLBT 6061­6 CLBT 6061­6 CLBT 6061­4 CLBT 6061­4 CLBT 5861

A A A B B B B B B A

A A A B B B B B B A

B B B C C A A A A B

A A A A A A A A A A

A A A B B B B B B A

A A A A A A A A A A

– – –

F F F – – – – – –

23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358

CLBT 5861­4 CLBT 5861­4 CLBT 5861­4 CLBT 5961­1 CLT 5861­4 CLT 5861­4 CLBT 5961­4 CLBT 5861­4 CLBT 5861­4 CLBT 6061­4

A A A A A A A A A B

A A A A A A A A A B

A A B B A A A A A A

A A A A A A A A A A

A A A A A A A A A B

A A A A A A A A A A

30C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A – – – –

H H A A A A – A A – – A A A A A A

C C –

H – – K B – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– –

– –

– –

B B –

B B –

B B –

B B B B –

B B B B –

– – – – – – – – – – E E E – – – – – – G – – F H – – – – – –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27 ‡‡

28

29 –

B B B B –

A A E E A E E E E A

E A A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡ A

A A A A A A A A A A

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A B

A A A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ D

A A A A A A A A A A

D D D – – – – – – –

D D D – – – – – – –

E E E A A A A A A D

B A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ H

G G G A A A A A A G

– – – – – – – – – –

– – – – – – – – – –

A A E E A A A A A A

A‡ E‡‡ H A A‡ E‡‡ E A‡ E‡‡ A

A A G G A A A A A A

A – – A – – A A A – A A A A A A A A A – – – A A A A A A A A A A A – – A A A D

Parking Brake

A/N

30

31

A/N

C B A A B A A A A C

–

23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713

C – – C – – – – C –

A B C B B A A A A B

C C C C A A B

23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721

B D D B B B B B B F

C C C – – – – – – –

23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127

B B F B A A B A A C

– – – – – – – – –

23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358

C –

C

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895

CLBT 5961­4 CLBT 5961­4 CLBT 5961­4 CLBT 5961­4 CLBT 5861­4 CLBT 5861­4 CLBT 5961­6 CLT 5961­7 CLT 5961­7 CLBT 6061­4

– – – – – –

D D D D C C C K K E

– – – – – – – – – –

– – – – – – –

– – – – – –

C C B B E E –

A A A A A A A A A A

B B B B E E A B B A

23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­3 CLT 6061­3 CLBT 6061 CLBT 5961­1 CLBT 5861­4 CLBT 5861­4 CLBT 5861

E C C A A C –

– – – – – –

A A A A A A A A A A

A A A A A B B B B G

23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573

CLBT 5961­1 CLBT 5961­6 CLBT 5861­4 CLT 5861­1 CLBT 5961­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6 CLBT 5861­2 CLT 5861­4

A A A A A A A A A A

B A B F A A A A E E

23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956

CLBT 5961­4 CLT 5861­6 CLBT 5861­4 CLBT 6061­6 CLT 5961­10 CLBT 5961­11 CLT 6061­4 CLBT 6061­4 CLT 5961­6 CLT 6061­4

A A A A A A A A A A

B B C A A B A A A B

A/N

31A

D – – – – – – – – – B – – – B – – E D – – A – – – E – B A – – – D –

D D – – B D – C D D B – C B C C D – K C C C B

G – – A

E E – – – – – – – – – – –

B – – – –

– – – – – – – –

A –

B –

– – – –

– – – –

A – – – – –

D E – – – –

G – –

A – – – – – – – – – A – – – A A – A A – – A – – – A – A A – – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E C C E E C C G – E E C – – C – – C A – E E E – B – – D C E – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A D D A

A A A A A A A A A A

A A A A A A A – –

A A A A A A A A A A

A A A A C C A B B A

A A A A A A A A A A

A A A A B B A D D A

A A A A A A A A A A

23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895

A A A A A A A A A A

A A A D D A A A A A

A A A A A A A A A A

A A A – –

A A A A A A A A A A

A A A B B A A C C C

A A A A A A A A A A

A A A B B A C A A C

A A A A A A A A A A

23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492

A A A A A A A A A A

A A A D A A A A A D

A A A A A A A A A A

A A A –

A A A A A A A A A A

A A C D A A A A C D

A A A A A A A A A A

C A A D A A A A C B

A A A A A A A A A A

23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573

A A A A A A A A B A

A D A A D A D A D D

A A A A A A A A A A

A –

A A A A A A A A A A

A D C A B A B A B B

A A A A A A A A A A

A B A A D C B A B B

A A A A A A A A A A

23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956

20130201

A

A A A A A

A A A A A –

A A – A – A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

31B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895

CLBT 5961­4 CLBT 5961­4 CLBT 5961­4 CLBT 5961­4 CLBT 5861­4 CLBT 5861­4 CLBT 5961­6 CLT 5961­7 CLT 5961­7 CLBT 6061­4

A A A A A A A A A B

A A A A A A A A A B

A A A A A A A D D A

A A A A A A A A A A

A A A A A A A A A B

A A A A A A A A A A

A A A A A A A – –

– – – – – – –

23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492

CLBT 6061­4 CLBT 6061­4 CLBT 6061­4 CLT 6061­3 CLT 6061­3 CLBT 6061 CLBT 5961­1 CLBT 5861­4 CLBT 5861­4 CLBT 5861

B B B B B B A A A A

B B B B B B A A A A

A A A C C A B A A B

A A A A A A A A A A

B B B B B B A A A A

A A A A A A A A A A

A A A H H A –

23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573

CLBT 5961­1 CLBT 5961­6 CLBT 5861­4 CLT 5861­1 CLBT 5961­6 CLBT 6061­4 CLBT 6061­4 CLBT 6061­6 CLBT 5861­2 CLT 5861­4

A A A A A B B B A A

A A A A A B B B A A

B A A B A A A A B A

A A A A A A A A A A

A A A A A B B B A A

A A A A A A A A A A

–

23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956

CLBT 5961­4 CLT 5861­6 CLBT 5861­4 CLBT 6061­6 CLT 5961­10 CLBT 5961­11 CLT 6061­4 CLBT 6061­4 CLT 5961­6 CLT 6061­4

A A A B A A B B A B

A A A B A A B B A B

A A A A B D A A A A

A A A A A A A A A A

A A A B A A B B A B

A A A A A A A A A A

31C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A

A A –

A A – A A A A – A A A A A – – A A A A

C C – – – – – – – A – – H A – – K – – – – K – – – – – K C – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – – – –

– – – – – – –

– – – – – – –

B B –

B B –

– – – – – – H – – G H – – F – – – – A – – – – – A B – – – –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27 ‡

28

29

B B –

A A A A A A B E E A

A E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡ A‡

A A G G A A A A A A

A A A A D D A – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A D A A D

E‡‡ A‡ E‡‡ A‡ E‡‡ A E A‡ E‡‡ G

A A A G G A G A A H

A A A – –

– – – – – – – – – –

– – – – – – – – – –

D A A E B A A A E A

E F F E F F F F A A

H A A K A A A A A A

A A A –

– – – – –

– – – – – B – – – –

F E F F E E E F F E

A A A B F G A A A A

A –

B – – – –

A A A A E E A A B A

A

D A A A B

A A A A A –

A A – A – A – –

Parking Brake

A/N

30

31

A/N

B B E E B B B A A A

– – – – – –

B

23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895

A B B D D B D B B F

B – – – – – – – – –

23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492

B B B A B B B B A A

– – – –

23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573

C A A B G A F B B B

C – –

C – – – – – – – – – – – – – C –

23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956

‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

31D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080

CLBT 5961­4 CLBT 5961­4 CLBT 6061 CLBT 5961­6 CLBT 6061­6 CLBT 6061­6 CLBT 6061­6 CLT 5961­3 CLBT 5861 CLBT 5861

– – –

– – – – – – – –

– – –

A A E A A – –

D D D B B C C A K K

– – – – – – – –

E C E – – – – –

K K

E E

A A A A A A A A A A

A A A A A B A A C E

23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160

CLBT 5961­2 CLBT 5961­6 CLBT 6061­4 CLBT 5962­1 CLBT 5962­1 CLBT 5962­2 CLBT 5962­2 CLBT 5962­4 CLBT 5962­4 CLBT 5962­4

–

–

E –

C C – – – –

D – –

D D B

G G B D – – –

– – – – – – – – – –

A A A A A A A A A A

A B B B B A A B B B

23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170

CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 6062 CLBT 6062­10 CLBT 6062­4 CLBT 6062­4

A E E A D D –

C C C B C C D A C E

– – – – – – – – – –

– – – – – – – – – –

A A A A A A –

A A A A A A A A A A

B B B A A A A B A A

23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180

CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6

– – – –

B C D C C D C B E B

– – – – – – – – – –

– – – – – – – – – –

– – – –

A A A A A A A A A A

A A A A A A B A A A

A/N

32A

B B – – – – –

E – –

A E E A E A

A A A A A – – – A – A A – – – – –

A – –

A A A – A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D D C – E – – C C E C E – – – – – – E – C C E E A E – – – A – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A B B B A B A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A D A A

A A A A A A A A A A

A A A A A A A – A A

A A A A A A A A A A

A A A A A A A B C C

A A A A A A A A A A

A A A A A A A B C C

A A A A A A A A A A

23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080

A A B A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

C A A C C C C A A A

A A A A A A A A A A

23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160

A A A A A B A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

32B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080

CLBT 5961­4 CLBT 5961­4 CLBT 6061 CLBT 5961­6 CLBT 6061­6 CLBT 6061­6 CLBT 6061­6 CLT 5961­3 CLBT 5861 CLBT 5861

A A B A B B B A A A

A A B A B B B A A A

A A A A A A A C D D

A A A A A A A A A A

A A B A B B B A A A

A A A A A A A A A A

A A A A A A A H – –

– – – – – – – –

23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160

CLBT 5961­2 CLBT 5961­6 CLBT 6061­4 CLBT 5962­1 CLBT 5962­1 CLBT 5962­2 CLBT 5962­2 CLBT 5962­4 CLBT 5962­4 CLBT 5962­4

A A B A A A A A A A

A A B A A A A A A A

D A A B B D D A A A

A A A A A A A A A A

A A B A A A A A A A

A A A A A A A A A A

–

C C C

A A J J – – –

23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170

CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 5962­6 CLBT 6062 CLBT 6062­10 CLBT 6062­4 CLBT 6062­4

A A A A A A B B B B

A A A A A A B B B B

A A A A A A A C A A

A A A A A A A A A A

A A A A A A B B B B

A A A A A A A A A A

C C C C C C C H C C

– – – – – – – – – –

23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180

CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­4 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6 CLBT 6062­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

32C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A – – – –

F F K – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – – – – –

– – – – – – – –

– – – – – – – –

B B

A A

A A

F – – H H F F – – –

– – – – –

– – – – –

E E – – –

– – – – – – – – – – – – – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

A/N

30

31

A/N

– – – – – – – – – –

23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080

–

23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160

A A A A A A A A E E

F F F E F F F F A A

C B C A A A A A A A

A A A A A A A – A A

B A B B B B B C A A

E E – – –

E A A D D E E A A A

E E E E E E E E E F

G A A M M M M M M M

A A A A A A A A A A

D B B H H H H H H H

– – – – – – – – – –

– – – – – – – – – –

A A A A B B A A A A

E E E F F F F E E E

M M M M M M M M M M

A A A A A A A A A A

H H H H H H H H H H

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

E E F F E E E E E F

M M M M M M M M M M

A A A A A A A A A A

H H H H H H H H H H

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

C – – – – – – – –

C –

23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170

– – – – – – – – – –

23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180

C – C – C C – –

32D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

–

–

A A –

D D –

H M – – – –

C C – – – –

A A A A – –

– – – –

A A A A B B A A A A

– – – – – – – – –

– – – – –

23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190

CLBT 6062­6 CLT 5962­10 CLT 5962­10 CLT 5962­3 CLT 5962­5 CLT 5962­5 CLT 5962­6 CLT 6062­3 CLT 6062­4 CLT 6062­4

E A A A – –

E – –

D – – –

C A C C

23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308

CLT 6062­4 CLT 6062­4 CLT 6062­4 CLBT 6061­4 CLT 6061­3 CLT 5861­5 CLBT 5961­4 CLT 5961­5 CLT 5961­4 CLBT 5961­3

– – – – – – – – – –

C C B E A K C K C –

23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318

CLBT 5961­4 CLT 5961­4 CLBT 5961­4 CLT 5961­4 CLBT 5961­4 CLBT 5961­1 CLBT 5961­4 CLT 5961­1 CLT 5961­6 CLBT 5961­6

– – – – – – –

C C C C D –

23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521

CLBT 5961­6 CLBT 5961­6 CLT 5961­11 CLBT 5961­4 CLT 5961­6 CLBT 5961­1 CLBT 5961­9 CLBT 5961­9 CLT 6061­6 CLBT 5961­4

33A

E E E D D – – E B – – – –

A – –

D – C F C C K C C – – – B D

E – E –

K

B

– – – – –

– – – – – – – – – –

A – B – – – – – – – G A A – –

– – E – – – – – – –

A – – –

C A B

A A A A A A A A A A

– – – – – – – – – –

C C E E D C C C C D

A A A A A A A A A A

A A B A A A C E C E

– – – – – – –

D D C B E C C – – –

A A A A A A A A A A

E E C C B G B F B C

– –

A A A A A C C C A A

E C C C B H J J A C

A A A A A – – A A – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E –

B C – – E C D E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A B A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A D D D D D D D D D

A A A A A A A A A A

A – – – – – – – – –

A A A A A A A A A A

A B B B B B B B B B

A A A A A A A A A A

A D D B D D B B B B

A A A A A A A A A A

23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190

A A A B A A A A A A

D D D A D D A D D A

A A A A A A A A A A

– – –

A A A A A A A A A A

B B B A B D A B B A

A A A A A A A A A A

B B B A B D A D B C

A A A A A A A A A A

23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308

A A A A A A A A A A

A D A D A A A D D A

A A A A A A A A A A

A –

A A A A A A A A A A

A B A B A A A B B A

A A A A A A A A A A

A B A B A C A D B A

A A A A A A A A A A

23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318

A A A A A B B B A A

A A D A D A A A D A

A A A A A A A A A A

A A –

A A A A A A A A A A

A A B A B A A A B A

A A A A A A A A A A

A A D A B C C C B A

A A A A A A A A A A

23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521

20130201

A – – A – – A

A – A A A – – A

A – A A A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

33B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190

CLBT 6062­6 CLT 5962­10 CLT 5962­10 CLT 5962­3 CLT 5962­5 CLT 5962­5 CLT 5962­6 CLT 6062­3 CLT 6062­4 CLT 6062­4

B A A A A A A B B B

B A A A A A A B B B

A B B C B B A C C A

A A A A A A A A A A

B A A A A A A B B B

A A A A A A A A A A

C – –

–

23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308

CLT 6062­4 CLT 6062­4 CLT 6062­4 CLBT 6061­4 CLT 6061­3 CLT 5861­5 CLBT 5961­4 CLT 5961­5 CLT 5961­4 CLBT 5961­3

B B B B B A A A A A

B B B B B A A A A A

A A A A A D A D A B

A A A A A A A A A A

B B B B B A A A A A

A A A A A A A A A A

C C C A H –

23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318

CLBT 5961­4 CLT 5961­4 CLBT 5961­4 CLT 5961­4 CLBT 5961­4 CLBT 5961­1 CLBT 5961­4 CLT 5961­1 CLT 5961­6 CLBT 5961­6

A A A A A A A A A A

A A A A A A A A A A

A A A A A B A B A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A –

23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521

CLBT 5961­6 CLBT 5961­6 CLT 5961­11 CLBT 5961­4 CLT 5961­6 CLBT 5961­1 CLBT 5961­9 CLBT 5961­9 CLT 6061­6 CLBT 5961­4

A A A A A A A A B A

A A A A A A A A B A

A A D A A B B B A A

A A A A A A A A A A

A A A A A A A A B A

A A A A A A A A A A

A A –

33C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

H – – C H C C

A – A –

A – A A

A A – – – A A

J J – E E – – – – – – – – – C – C – K – – – – – H – K – – – – C – – A H H – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– A A –

– – – –

– – – –

D D – – – –

D D – – – –

F E E E E E F E E E

M M M M M M M M M M

A – – – – – – – – –

H H K H H H H H K K

B – – –

E E – – – –

B E E A E E B A A A

23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190

– – – – –

– – – – –

– – – – –

B –

B –

B –

B – –

B – –

E E E E F E E E E E

M M M A A A A A A A

– – –

B –

A A A A A E A E A E

H K H B A A B A A A

F – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A D A E A A

E E E E E G F E E F

A A A A A H A K A A

– –

– –

– –

B – –

B – – – – – – –

B – – – – – – –

A A E A A D D D A A

F F F F E E G G F E

A A A A A H H H A A

A – – – – – G –

H G G – –

20130201

A – – A – – A A – A – A B A – – A A A – A – A B B – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A A B F B A A B B B A A F D F F A B

C C C – – – – – – – – – C – – – – – – A – – – – – A C C – C C – – – – –

23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308 23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318 23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521

33D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293

CLBT 5961­2 CLBT 5961­6 CLT 5961­4 CLBT 5962­4 CLBT 5962­6 CLBT 5961­6 CLBT 5962­6 CLBT 6062­6 CLBT 5961­3 CLBT 6061­4

–

– B C B D C D B –

M – – – – – – –

–

A – –

– – – – – – – –

C –

K –

B –

A A A A A A A B A A

A B F A A A A H B B

23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318

CLBT 6062­6 CLBT 5961­4 CLT 5961­4 CLBT 5961­3 CLBT 5961­1 CLBT 6062­4 CLBT 6062 CLT 5961­4 CLT 5961­1 CLBT 5962­4

– – –

– – –

K G – – –

B – – – – – –

A A A A A A A A A A

A B A A E B A A E B

23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460

CLBT 5962­4 CLBT 6062­6 CLT 6062­6 CLBT 6061­6 CLBT 5861­6 CLBT 5861­6 CLBT 5961­4 CLBT 5861­6 CLBT 5861­6 CLT 5861

A A A A A A A A A A

A A A A E C B E C C

23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058

CLBT 5861 CLBT 6061­6 CLBT 5961­12 CLT 6061­6 CLT 6062­6 CLBT 6061­6 CLT 5961­11 CLT 5961­11 CLBT 5961­2 CLBT 6062­6

A A A A A A A A A A

C A C A A A C B F A

A/N

34A

B D – A E – – – – – B – E – A D – – A E D E – D D – – E – E E E – – – B

C B C C – – C C C – C

B –

C B E E C F C C C K

– – – – – – – – – –

E

C E K E E E K K K D

– –

– –

K – – – – – – –

E – – –

– – – – – – – – –

E E E –

A – – A A – A A – – – – – A – A – A A – – A A A A – A A – – A – A A A – – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C D – – E – – C A D E E – C – B – – C E – – – – C – – B C – D – – – C B C –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A B B A B A B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A D A A A A A A A

A A A A A A A A A A

A A –

A A A A A A A A A A

A A B A A A A A A A

A A A A A A A A A A

C A B A A A A A C A

A A A A A A A A A A

23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293

A A A A A A A A A A

A A D A A A A D D A

A A A A A A A A A A

A A –

A A A A A A A A A A

A A B A A A A B B A

A A A A A A A A A A

A A B C C A A B D A

A A A A A A A A A A

23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318

A A B A A A A A A A

A A D A A A A A A D

A A A A A A A A A A

A A –

A A A A A A A A A A

A A B A C C A C C D

A A A A A A A A A A

A A B A A A A A A D

A A A A A A A A A A

23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460

A A A B B B A A A B

A A A D D A D D A A

A A A A A A A A A A

A A A – –

A A A A A A A A A A

C A A B B A B B A A

A A A A A A A A A A

A A C B B A D D C A

A A A A A A A A A A

23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058

20130201

A A A A A A A

A A A A – – A

A A A A A A –

A – – A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

34B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

K – – – – – – –

23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293

CLBT 5961­2 CLBT 5961­6 CLT 5961­4 CLBT 5962­4 CLBT 5962­6 CLBT 5961­6 CLBT 5962­6 CLBT 6062­6 CLBT 5961­3 CLBT 6061­4

A A A A A A A B A B

A A A A A A A B A B

D A A A A A A A B A

A A A A A A A A A A

A A A A A A A B A B

A A A A A A A A A A

23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318

CLBT 6062­6 CLBT 5961­4 CLT 5961­4 CLBT 5961­3 CLBT 5961­1 CLBT 6062­4 CLBT 6062 CLT 5961­4 CLT 5961­1 CLBT 5962­4

B A A A A B B A A A

B A A A A B B A A A

A A A B B A A A B A

A A A A A A A A A A

B A A A A B B A A A

A A A A A A A A A A

C A A – –

23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460

CLBT 5962­4 CLBT 6062­6 CLT 6062­6 CLBT 6061­6 CLBT 5861­6 CLBT 5861­6 CLBT 5961­4 CLBT 5861­6 CLBT 5861­6 CLT 5861

A B B B A A A A A A

A B B B A A A A A A

A A A A A A A A A D

A A A A A A A A A A

A B B B A A A A A A

A A A A A A A A A A

C C C A A A A A A –

23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058

CLBT 5861 CLBT 6061­6 CLBT 5961­12 CLT 6061­6 CLT 6062­6 CLBT 6061­6 CLT 5961­11 CLT 5961­11 CLBT 5961­2 CLBT 6062­6

A B A B B B A A A B

A B A B B B A A A B

A A D A A A D D D A

A A A A A A A A A A

A B A B B B A A A B

A A A A A A A A A A

A A –

34C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A C C A C C – A

C C A – C

A C A – – – C

K – – – – K A – – – K – – – – – – – – – – C – – F – – – C C C –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

E – – – – – – – – –

E – – – – – – – – –

E A A A A B A A E A

E E E E F F F F F E

G A A M M A M M A A

– – – – – – – – – –

A A A E D A A A E A

E E F F E E F F E E

M A A A G M M A G M

D A –

F –

– – – – – – – – – –

– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

D

D

F E F E F F F F F F

M M M A A A A A A A

D D –

B

A A B A A A A A A E

– –

– –

– –

B – – –

A – – –

A – – –

B B B –

B B B –

F F E F F F E F E F

A A A A M A A A A M

A A A – –

B B B –

A B E B B B E E E A

G – – – – – – – A – – – – A H – – –

20130201

A A – A A A A A A D

A A D A – – A

A A A A A A –

A – – A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

D B A H H B H H B B

– – – –

23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293

H A A A A H H B D H H H H C B B B B B A A B A B H B A A A H

C C – – C – – – – – – – – C – C – – B – C A C C C – C B – B B B – – – C

23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318 23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460 23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058

34D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083

CLT 5961­5 CLBT 5961­11 CLBT 5961­6 CLBT 5962­4 CLT 6061­4 CLBT 5961­4 CLBT 6062­1 CLBT 5962­4 CLT 5961­5 CLBT 5962­4

– –

K K C D B C –

– – – – – –

E E – – – – – –

– –

C B –

A A A A A A A A A A

C B B B A B A E C B

29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337

CLT 6062­6 CLBT 6062­6 CLBT 6061­6 CLBT 6061­4 CLT 6062­6 CLT 5961­4 CLT 5961­4 CLBT 5961­12 CLBT 5961­12 CLBT 5961­12

B E E –

A A A A A A A A A A

A A A B A A A A B C

29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614

CLT 6062­4 CLBT 5962­4 CLBT 6062­6 CLBT 6061­9 CLBT 5961­4 CLBT 6061­6 CLBT 6062­6 CLT 6062­6 CLT 6062­6 CLBT 6062­6

– –

A A A A A A A D D A

A E A A B A A K K A

29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794

CLT 5962­6 CLBT 6061­6 CLBT 5962­4 CLBT 5962­6 CLBT 5962­6 CLT 5962­6 CLBT 6062­6 CLBT 6062­6 CLT 6062­6 CLBT 6062­6

A A A A A A A A D A

A A B A A A A A K B

A/N

35A

E – – – A – – –

A – – – – –

E – – E E B B A A E – B B B B B B E

D K C

G – – –

E –

– – – – – – –

– – – – – – –

K A A

E A A

– – –

C C F E D H

M – – – – – –

– – – – – – – – – –

D C B D D D D D D C

– – – – – – – – – –

– – – – – – – – – –

D C C C B C C K A A C C C –

A – – – A – – – A A A – A – – – – – – – A – – A A A A A A A – A A A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E – E D C – – – D – D E D D D A E – C E – – – – – – – E – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B A A A B A A A B A

A A A A A A A A A A

D C A A B A C A D A

A A A A A A A A A A

23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083

A A A A A A A A A A

B A A A B B B A A A

A A A A A A A A A A

B A A A B B B C C C

A A A A A A A A A A

29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337

A A A A A A A A A A

B A A A A A A B B A

A A A A A A A A A A

B A A C A A A B B A

A A A A A A A A A A

29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614

A A A A A A A A A A

B A A A A B A A B A

A A A A A A A A A A

B A A A A B A A B A

A A A A A A A A A A

29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794

A A A A A A B A A A

D A A A D A A A D A

A A A A A A A A A A

B B B A A A A A A A

D A A A D D D A A A

A A A A A A A A A A

A B A A A A B B B A

D A A A A A A F F A

A A A A A A A A A A

B B A B B B B B B A

D A A A A D A A F A

A A A A A A A A A A

20130201

A A A – A A A – A – A A A – – – A A A – A A A A A A – – A – A A A A – A A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

35B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

– –

C C – – – –

23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083

CLT 5961­5 CLBT 5961­11 CLBT 5961­6 CLBT 5962­4 CLT 6061­4 CLBT 5961­4 CLBT 6062­1 CLBT 5962­4 CLT 5961­5 CLBT 5962­4

A A A A B A B A A A

A A A A B A B A A A

D D A A A A B A D A

A A A A A A A A A A

A A A A B A B A A A

A A A A A A A A A A

29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337

CLT 6062­6 CLBT 6062­6 CLBT 6061­6 CLBT 6061­4 CLT 6062­6 CLT 5961­4 CLT 5961­4 CLBT 5961­12 CLBT 5961­12 CLBT 5961­12

B B B B B A A A A A

B B B B B A A A A A

A A A A A A A D D D

A A A A A A A A A A

B B B B B A A A A A

A A A A A A A A A A

C C A A C A A – – –

29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614

CLT 6062­4 CLBT 5962­4 CLBT 6062­6 CLBT 6061­9 CLBT 5961­4 CLBT 6061­6 CLBT 6062­6 CLT 6062­6 CLT 6062­6 CLBT 6062­6

B A B B A B B B B B

B A B B A B B B B B

A A A D A A A A A A

A A A A A A A A A A

B A B B A B B B B B

A A A A A A A A A A

–

29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794

CLT 5962­6 CLBT 6061­6 CLBT 5962­4 CLBT 5962­6 CLBT 5962­6 CLT 5962­6 CLBT 6062­6 CLBT 6062­6 CLT 6062­6 CLBT 6062­6

A B A A A A B B B B

A B A A A A B B B B

A A A A A A A A A A

A A A A A A A A A A

A B A A A A B B B B

A A A A A A A A A A

35C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A C A A – C – C

C – –

B – C – – – – – – – – F F F – – –

A A C C C C

K – – – – – –

C A C C C C C C C C

– – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23 B B – – – –

24

25

H –

B B – – – – – –

B B – – – – – –

B –

B –

B –

– – – – – – –

– – – – – – –

– – – – – – –

B B B

A A A

A A A

– – –

– – –

– – –

G – – – – – –

E – – – – – –

– – – – – – – – – –

– – – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

E E A A A A E A E A

E F E E E E F E E F

A A A M A A M M A M

A A A A A A A E E E

F F F E F E E E E E

M M A A M A A A A A

E – – – – – –

A A A E A A A B A A

E E F E F E F F F E

N M M A A A M M M M

– – – – – – – – – –

A A A A B B A B B A

F F E F F F F F F F

M A M M M M M M M M

A A D – A D A – A – A A A – – – A A A – A A A A A A – – A – A D C C – C C – D

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

A A C H F A H H A H

– – – – – – – – – C

23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083

H H B A H A A A A A

C – – – – – – – – –

29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337

J H H B A C H H H H

– –

29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614

H C H H H H H H H H

C – – – – B C – C – – C C C C C C –

29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794

35D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148

CLT 6061­4 CLBT 6062­4 CLT 5961­4 CLT 5962­6 CLT 5961­4 CLBT 5962­4 CLT 5961­4 CLT 5962­1 CLT 6061­4 CLBT 5962­6

– – –

C D C B C –

– – – – –

– – – – –

– – – A –

D B D –

A –

A –

A –

A – –

A – –

A –

A A A A A A A A A A

A A B B A E A E A A

29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005

CLT 6062­4 CLBT 6061­12 CLBT 5962­6 CLBT 6062­4 CLBT 5961­6 CLBT 6061­6 CLBT 6062 CLBT 5961­6 CLBT 6062­6 CLBT 5962­6

–

–

A – – – – – – – –

A – – – – – – – –

D A A A A A D A A A

K A B B C A K B A A

29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014

CLT 6062­4 CLBT 5962­6 CLT 5962­6 CLBT 5962­6 CLT 6061­4 CLT 6061­4 CLBT 5961­1 CLBT 5961­9 CLBT 5961­9 CLT 6061­4

– – – – – –

E

G A A –

– – – – – – – – – –

D A A A A D C C C A

K B B A A K M J J A

29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427

CLBT 5961­11 CLBT 6061­4 CLT 5961­4 CLT 6061­4 CLT 6062­6 CLT 6062­6 CLBT 6062­6 CLT 5962­6 CLT 6062­6 CLT 5961­4

K D C C D E E G E B

– – – – – – – – – –

E – – – – – – – – –

A A A A A D D A D A

C A C A A L K A K C

A/N

36A

A – A – A – D – – E – E E E E B E – A A A – – B – – – – – – – B B E D B –

B – C C B A C D F C C C D C B B D D B B – – –

A – – A – A A A A A A – A A A – – A – – – – – – – A A A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B – D – D – D D – B – – – – – – D – – – D B – C E B C B C A – – – – – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B A B B B B B B B A

A A A A A A A A A A

B A B B B D B D B A

A A A A A A A A A A

29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148

A A A A A A A A A A

B A A A A A A A A A

A A A A A A A A A A

B C A A A A A A A A

A A A A A A A A A A

29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005

A A A A A A A A A A

B A B A B B A A A B

A A A A A A A A A A

B A B A B B C C C B

A A A A A A A A A A

29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014

A A A A A A A A A A

A A B B B B A B B B

A A A A A A A A A A

C A B B B B A B B B

A A A A A A A A A A

29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427

A A A A A A A A A A

D A D D D D D D D A

A A A A A A A A A A

B A B A A A A B A A

F A A A A A H A A A

A A A A A A A A A A

B A A A A A B B B A

F A D A D F A A A D

A A A A A A A A A A

A A A A B B B B B A

A A D D D F H D F D

A A A A A A A A A A

20130201

A – – – – – – – A – A A A A A A A A A – A – A – – A A A – A A – – – – A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

36B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148

CLT 6061­4 CLBT 6062­4 CLT 5961­4 CLT 5962­6 CLT 5961­4 CLBT 5962­4 CLT 5961­4 CLT 5962­1 CLT 6061­4 CLBT 5962­6

B B A A A A A A B A

B B A A A A A A B A

A A A A A B A B A A

A A A A A A A A A A

B B A A A A A A B A

A A A A A A A A A A

A C A C A –

– – – – –

29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005

CLT 6062­4 CLBT 6061­12 CLBT 5962­6 CLBT 6062­4 CLBT 5961­6 CLBT 6061­6 CLBT 6062 CLBT 5961­6 CLBT 6062­6 CLBT 5962­6

B B A B A B B A B A

B B A B A B B A B A

A D A A A A A A A A

A A A A A A A A A A

B B A B A B B A B A

A A A A A A A A A A

C –

29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014

CLT 6062­4 CLBT 5962­6 CLT 5962­6 CLBT 5962­6 CLT 6061­4 CLT 6061­4 CLBT 5961­1 CLBT 5961­9 CLBT 5961­9 CLT 6061­4

B A A A B B A A A B

B A A A B B A A A B

A A A A A A B B B A

A A A A A A A A A A

B A A A B B A A A B

A A A A A A A A A A

C C C C A A – – –

29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427

CLBT 5961­11 CLBT 6061­4 CLT 5961­4 CLT 6061­4 CLT 6062­6 CLT 6062­6 CLBT 6062­6 CLT 5962­6 CLT 6062­6 CLT 5961­4

A B A B B B B A B A

A B A B B B B A B A

D A A A A A A A A A

A A A A A A A A A A

A B A B B B B A B A

A A A A A A A A A A

36C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A – A C

C C A A C A C C

A – A A A C C C C C A

E – E – – – F – – – – – – – – – – – – – – A H H – C – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – –

– – – – –

– – – – –

E –

D –

D –

E – –

D – –

D – –

–

–

–

B – – – – – – – –

A – – – – – – – –

– – – – – –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

A A A A B E A E A B

E F F F F F E F E F

A M A M A M A M A M

A – – – – – – – –

A E A A A A A A A B

E E F F F E F E E F

M A M M A A M A M M

H G G –

– – – – – – – – – –

– – – – – – – – – –

B A A A A A D D D A

E E F F F E E G G E

M M M M A A H H H A

B – – – – – – – – –

B – – – – – – – – –

B – – – – – – – – –

E A A A B B B B B A

F F F E F F F F F E

A A A A M M M M M A

20130201

A – – – A – – – A – A A A A A A A A A – A – A – – A B B – A A – – – – A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

G H A H B H A H F H

– – – –

29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148

C A – – – – – – – –

H A H H A C H B H H

A C – – – –

29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005

H H H H A A D F F C

– – – – – – – – – –

29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014

A B A A H H H H H A

– –

29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427

C – C B B C B –

36D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890

CLT 5962­5 CLBT 6061­4 CLT 5961­4 CLBT 5961­4 CLBT 5961­12 CLBT 5961­6 CLBT 6061­6 CLBT 5961­6 CLT 5961­5 CLT 5961­4

– – – –

–

M – – –

C – – –

– – – –

K – – – – –

E – – –

A A A A – –

E B B D – – – –

A A A A A A A A A A

A A C E B E A C B B

29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469

CLT 6062­6 CLBT 5961­6 CLT 5961­11 CLT 5961­5 CLT 5961­4 CLBT 6062­4 CLT 5961­1 CLBT 5961­4 CLT 6063­6 CLBT 5961­6

A E – – – –

– – –

– –

D A A A A A A A D A

K C A A B B C B K A

29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189

CLT 6063­6 CLT 6061­4 CLBT 5961­6 CLT 5961­12 CLBT 5961­4 CLT 5961­4 CLBT 6062­6 CLBT 5961­6 CLBT 6062­6 CLT 5961­11

B –

D A A A A A D A D A

L B E B B C K C K A

29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006

CLBT 6062­6 CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLBT 5961­11 CLT 6061­4 CLBT 5963­1 CLBT 5963­1 CLBT 5963­2 CLBT 5963­2

D A D A A A A A A A

K A K P B A B B A A

A/N

37A

A D E D – –

E – B E

E E – – B D A – A E – – – – B B – –

D C C K C E C A C B C K – C C – E E F E C F K C C E C B K B E G C K E – – – –

A –

J – – –

E E – – – – – –

– – –

– – –

K – – – – – –

E – – – – –

– – – – – –

– – – –

L – –

G G B D

E

E – – – – –

A A – – – – A – A A A – A A – – A A A – A A – – – – A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D B – – D E C B – A – – – B – – D B – – – B – – D D B B – – C C

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B A B A A A A A B B

A A A A A A A A A A

D A B A C A A A D B

A A A A A A A A A A

29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890

A A A A A A A A A A

B A B B B A B A B A

A A A A A A A A A A

B A D D B A D A B A

A A A A A A A A A A

29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469

A A A A A A A A A A

B B A B A B A A A B

A A A A A A A A A A

B B A D A B A A A D

A A A A A A A A A A

29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189

A A A A A A A A A A

A A A B A B A A A A

A A A A A A A A A A

A A A B C B C C C C

A A A A A A A A A A

29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006

A A A A A A A A A A

D A D A A A A A D D

A A A A A A A A A A

A B A A A A B B B B

F A D D D A D A F A

A A A A A A A A A A

B B A A A A B A A A

F D A D A D H A H D

A A A A A A A A A A

A B A A A A A A A A

H A H F A D A A A A

A A A A A A A A A A

20130201

A – A A A A A – – – A – – – A – A – A – – A – A – A A A – A A A – A – A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

37B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

E – – –

29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890

CLT 5962­5 CLBT 6061­4 CLT 5961­4 CLBT 5961­4 CLBT 5961­12 CLBT 5961­6 CLBT 6061­6 CLBT 5961­6 CLT 5961­5 CLT 5961­4

A B A A A A B A A A

A B A A A A B A A A

B A A A D A A A D A

A A A A A A A A A A

A B A A A A B A A A

A A A A A A A A A A

29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469

CLT 6062­6 CLBT 5961­6 CLT 5961­11 CLT 5961­5 CLT 5961­4 CLBT 6062­4 CLT 5961­1 CLBT 5961­4 CLT 6063­6 CLBT 5961­6

B A A A A B A A B A

B A A A A B A A B A

A A D B A A B A A A

A A A A A A A A A A

B A A A A B A A B A

A A A A A A A A A A

29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189

CLT 6063­6 CLT 6061­4 CLBT 5961­6 CLT 5961­12 CLBT 5961­4 CLT 5961­4 CLBT 6062­6 CLBT 5961­6 CLBT 6062­6 CLT 5961­11

B B A A A A B A B A

B B A A A A B A B A

A A A D A A A A A D

A A A A A A A A A A

B B A A A A B A B A

A A A A A A A A A A

C A A –

29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006

CLBT 6062­6 CLBT 6061­6 CLBT 6061­4 CLT 6061­4 CLBT 5961­11 CLT 6061­4 CLBT 5963­1 CLBT 5963­1 CLBT 5963­2 CLBT 5963­2

B B B B A B A A A A

B B B B A B A A A A

A A A A D A B B D D

A A A A A A A A A A

B B B B A B A A A A

A A A A A A A A A A

C A A A –

37C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A A – A A A – A C A – – A C – A C A

A A C A C –

A – – – –

F – – – C – – – C K – – H – – – – – – F – – – – – C – – – – C – A A J J

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

E – – –

D – – –

D – – –

B – – –

A – – –

A – – –

B –

B –

B –

– –

– –

– –

B A – – G – – –

B – – – – – – –

B – – – – – – –

– – –

– – –

– – –

B – – – – –

A – – – – –

A – – – – –

B

B

B

– – – –

– – – –

– – – –

B –

B – – –

B – – –

E E

E E

H H F F

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

E A A A E A A A E A

E E F F F E F G E E

M A A A A A A A A A

B A E E A A D A B A

F E E E E F E E F E

M A A A A M G A M A

B A A E A A B A B E

F F E E F E F E F E

M A A A A A M A M A

B A A B E A D D E E

F E F F F E E E E E

M A A A A A M M M M

A – A A A A A – – – A – – – D – A – A – – A – A – A A A – A A A – A – A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

H B A A B B B B A A

– –

29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890

H A A B B H A C L A L A A A A A H B H A H A A B A C L L L L

A – – C B C – – – A – – – – – – B A B – – – – – B C – – – B – C – – – – – –

29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469 29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189 29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006

37D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016

CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4

– – –

D D B B C C D D C C

– – – – – – – – – –

– – – – – – – – – –

– – – A A – – – – –

E C E – –

A A A C A A A A A A

B B B M B A B E B E

29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026

CLBT 5963­4 CLBT 5963­4 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6

–

–

–

A A E E A D D B –

B – C C C B C C D D

A – – – – – – – –

A – – – – – – – –

A A A A A A A A –

A A A A A A A A A A

B E B B B A A A A A

29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036

CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLT 6063­4 CLT 6063­4 CLT 6063­4

B B D E E A A – – –

D D C C C B D C C C

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A – – –

A A A A A A A A A A

A A A B A B A A A A

29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046

CLT 5963­1 CLT 5963­10 CLT 5963­10 CLT 5963­3 CLT 5963­5 CLT 5963­5 CLT 5963­5 CLT 5963­6 CLT 5963­6 CLT 5963­6

A A A A – – –

– – – A – – –

A A A –

A D D –

D B B

C D D

H M M – – –

C C C – – –

A A A A – – –

A A A A A A A A A A

E A A A B B A A A A

A/N

38A

A D – – – – – –

A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C E E C E E – – – – – – – – E – – – – – – – A B C – – – – E E E – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016

A A A A A A A B B A

A D A A A A A A A A

A A A A A A A A A A

A – A A A A A A A A

A A A A A A A A A A

A B A A A A A A A A

A A A A A A A A A A

A D A A A A A A A A

A A A A A A A A A A

29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026

B B A B A A A A A A

A A A A A A A D D D

A A A A A A A A A A

A A A A A A A – – –

A A A A A A A A A A

A A A A A A A B B B

A A A A A A A A A A

A A A A A A A B B B

A A A A A A A A A A

29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036

A A A A A A A B B B

D D D D D D D D D D

A A A A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

D D D B D D D B B B

A A A A A A A A A A

29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

38B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016

CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026

CLBT 5963­4 CLBT 5963­4 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6

A A A A A A A A A A

A A A A A A A A A A

A B A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

C –

–

C C C C C C C C

E – – – – – – – –

29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036

CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLT 6063­4 CLT 6063­4 CLT 6063­4

A A A A A A A B B B

A A A A A A A B B B

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A B B B

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046

CLT 5963­1 CLT 5963­10 CLT 5963­10 CLT 5963­3 CLT 5963­5 CLT 5963­5 CLT 5963­5 CLT 5963­6 CLT 5963­6 CLT 5963­6

A A A A A A A A A A

A A A A A A A A A A

B B B C B B B A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

– – –

E J J –

38C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

H – – – C C C

E E E – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

E E F E E F E E F E

M M M M M M M M M M

–

–

–

E – – – – – – – –

D – – – – – – – –

D – – – – – – – –

A E A A A A B B A A

E F E E E F F F F F

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A B B A B A A A A A

E A A –

D – – –

D – – –

E E E – – –

D D D – – –

D D D – – –

E E E A E E E B A B

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

Parking Brake

A/N

30

31

A/N

A A A A A D D A A A

L L L L L L L L L L

– – – –

29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016

M M M M M M M M M M

D A A A A A A A A A

L L L L L L L L L L

C C C –

29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026

F F F F F E F E E E

M M M M M M M M M M

C C A A A A A – – –

L L L L L L L M M M

C C – – – – – – – –

29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036

F E E E E E E F F F

M M M M M M M M M M

– – – – – – – – – –

L L L L L L L L L L

– – – –

29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – – C – – A C – C –

C C – C C C

38D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

B D G D C C –

– – – – – –

A A A –

– – –

A A A A A D A A A A

B B A A A K A B A A

A A A A A A A A A A

A A A A A B A B B A

A A A A A B A A A A

B A A A A H A A A A

A A A A A A A D D D

A A A A A B A K K K

A C E

G – – –

– – – – – – – – – –

B C D C C C D D C D

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A –

B E

C B E B E B B B D C

A A

A E – –

E E A B B E B E B A

C F H D D C D E E B

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

– – – – – – – – – –

29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062

CLT 5963­6 CLT 5963­6 CLT 5963­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­1 CLBT 6063­10 CLBT 6063­4 CLBT 6063­4

A A D –

29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072

CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­6

– – – –

29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

E A E A E A – –

29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

39A

E E A E – –

A – – – – E

A A A A – – – – – – A – – – – A

A A A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E – – – – C C E E A E – C B B B – – A – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– – –

B B B A A A A A A A

A A A A A A A A A A

B B B A A A C A A A

A A A A A A A A A A

29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062

A/N

A A B A A A B A A A

D D D A A H A A A A

A A A A A A A A A A

A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072

A A A A A B A A B B

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082

A B A B B A A B B A

A A A A A A A H H H

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062

CLT 5963­6 CLT 5963­6 CLT 5963­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­1 CLBT 6063­10 CLBT 6063­4 CLBT 6063­4

A A A B B B B B B B

A A A B B B B B B B

A A A A A A B C A A

A A A A A A A A A A

A A A B B B B B B B

A A A A A A A A A A

C C C C C C –

– – – – – –

H C C

B – – –

29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072

CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­4 CLBT 6063­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

C C C C C C C C C C

– – – – – – – – – –

39C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – H – – –

– – – – – – – – – –

– – – – – – – – – –

A A B A A A E A A A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

F F F F F F F E E E

M M M M M M M M M M

– – –

A A A A A A A A A A

E E F F E E F F F E

– – – – – – – – – –

A A A A B A A A A A

– – – – – – – – – –

A A A A B A A B B B

Parking Brake

A/N

30

31

A/N

A A A D A A A

L L L L L L L L L L

– – C – – – – – C –

29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062

M M M M M M M M M M

A A A A A D A A D A

L L L L L L L L L L

– – – – – – – – – –

29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072

E E E F F F E E F F

M M M M M M M M M M

A A A A A A D D A A

L L L L L L L L L L

– – – –

29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082

F F E F F F E F F F

M M M M M M M M M M

A A A C C D A A A A

L L L L L L L L L L

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B – – – C – C – – C C – – B B –

29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092

39D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

B A C B B B E E D B

– – – – – – – – – –

– – – – – – – – – –

A – – – – –

–

D A A A D D A A A A

K A A B K K A A A A

E D D D E E B C G K

– – – – – – – – – –

– – – – – – – – – E

D D D A D D D D D A

K K K A L K K K K F

G K C K C C E G E B

–

–

K –

E –

K – – – – – –

E – – – – – –

D A D A D D D D D D

L E L B K K K L L L

B E C C H B E C C A

– – – – – – – – – –

– – – – – – – – – –

D D C A D D A A A D

L L J F K L A B B K

29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216

CLBT 6063­6 CLT 6063­3 CLT 6063­4 CLT 6063­4 CLT 6063­4 CLT 6063­4 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6

A – – – – –

29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783

CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6061­4 CLT 5963­6 CLBT 5961­2

B B B B B B A –

29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011

CLT 6061­4 CLT 5961­12 CLT 5961­4 CLBT 5961­12 CLBT 6061 CLBT 6063 CLBT 6063­6 CLT 6061­4 CLT 6061­4 CLT 6063­6

29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694

CLBT 6063­6 CLBT 6061­6 CLBT 5961­6 CLBT 5961­6 CLBT 6063­6 CLT 6063­6 CLT 6061­4 CLBT 5961­4 CLBT 5961­4 CLBT 6063­10

40A

B E B A

D – – – – – – – B – – A A E D D A A – – – D

A A A A A A A A A A A – A – – – – – – – A – – A A A A A A A – – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C C E D D – – – – – – – – – – – B – B D D D D D E – D D – – – – – – – B A E –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A B B B B B A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

H D D D F F D D D D

A A A A A A A A A A

A – – – – – – – – –

A A A A A A A A A A

A B B B B B B B B B

A A A A A A A A A A

A B B B B B B B B B

A A A A A A A A A A

29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216

B B B B B B A A B A

F F F D F F F F F A

A A A A A A A A A A

– – – – – – – – –

A A A A A A A A A A

B B B B B B B B B A

A A A A A A A A A A

B B B B B B B B B C

A A A A A A A A A A

29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783

A A A A A A B A A A

F D F A H H H F F F

A A A A A A A A A A

A A A A A A A A A A

B B B A A A A B B B

A A A A A A A A A A

B D B C A A A B B B

A A A A A A A A A A

29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011

A A B B A A A B B B

H H A A H F D A A H

A A A A A A A A A A

A A A A A A A A A A

A A A A A B B A A A

A A A A A A A A A A

A A A A A B B A A A

A A A A A A A A A A

29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694

20130201

A – – – A A A A – – – A A A A A – – A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

40B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216

CLBT 6063­6 CLT 6063­3 CLT 6063­4 CLT 6063­4 CLT 6063­4 CLT 6063­4 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6

B B B B B B B B B B

B B B B B B B B B B

A C A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

C H C C C C C C C C

– – – – – – – – – –

29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783

CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6063­6 CLT 6061­4 CLT 5963­6 CLBT 5961­2

B B B B B B B B A A

B B B B B B B B A A

A A A A A A A A A D

A A A A A A A A A A

B B B B B B B B A A

A A A A A A A A A A

C C C C C C C A C –

– – – – – – – – –

29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011

CLT 6061­4 CLT 5961­12 CLT 5961­4 CLBT 5961­12 CLBT 6061 CLBT 6063 CLBT 6063­6 CLT 6061­4 CLT 6061­4 CLT 6063­6

B A A A B B B B B B

B A A A B B B B B B

A D A D A A A A A A

A A A A A A A A A A

B A A A B B B B B B

A A A A A A A A A A

A –

A C C A A C

F – – – – – –

29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694

CLBT 6063­6 CLBT 6061­6 CLBT 5961­6 CLBT 5961­6 CLBT 6063­6 CLT 6063­6 CLT 6061­4 CLBT 5961­4 CLBT 5961­4 CLBT 6063­10

B B A A B B B A A B

B B A A B B B A A B

A A A A A A A A A C

A A A A A A A A A A

B B A A B B B A A B

A A A A A A A A A A

C A A A C C A A A H

– – – – – – – – – –

40C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A –

C – F –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

B A A A A B B B A A

F E E E E E F F F F

M M M M M M M M M M

– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

B

B

B

B A B B B B B A A E

F F F F F F F E F E

M M M M M M M A M A

–

–

–

B –

A –

A –

B – – – – – –

A – – – – – –

A – – – – – –

A E A E A A B A A B

E E E F E F F E F F

A A A A G M M A A M

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

B A A A A B A A A B

F E E E E F E E E G

M A A A M M A A A M

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

Parking Brake

A/N

30

31

A/N

A – – – – – – – – –

L L L L L L L L L L

– – – – – –

29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216

– – – – – – – – –

L L L L L L L F L A

B C C C B B – –

C A A A A L L A A L

– – – – – –

A – – – A A C A – – – A A A A A – – A A D

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

L B B C L L C A A L

B B C –

C –

B C – – – – C – – – B – – –

29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783 29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011 29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694

40D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260

CLT 6063­4 CLBT 5961­4 CLBT 5961­4 CLT 6061­4 CLT 5961­11 CLT 5963­6 CLBT 5961­1 CLBT 5961­12 CLBT 5961­4 CLBT 5963­6

– – – –

C D D C K E –

– – – – – –

– – – –

– – – –

E – –

A A A – –

B C E D – – –

D A A A A D A A A A

K B B P E K B B C B

29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917

CLT 5961­11 CLBT 6061­4 CLBT 5963­4 CLT 5961­12 CLT 5963­6 CLBT 5963­6 CLT 6063­6 CLBT 5963­6 CLBT 5961­2 CLBT 5961­2

A A A A A A A A A A

C A B C B A N B F C

29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802

CLBT 6063­6 CLBT 5963­6 CLBT 5961­6 CLBT 5963­4 CLT 6063­6 CLBT 5961­6 CLT 5961­4 CLBT 5961­12 CLT 5961­12 CLBT 6063­6

B A D –

A A A A D A A A A D

N B A A L A E F B K

29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237

CLBT 6063­6 CLBT 6063­6 CLT 5963­6 CLBT 6063­6 CLT 5961­6 CLBT 6063­4 CLBT 6061­6 CLT 5963­6 CLT 5961­4 CLT 5963­6

B B B B E –

A A D D A A B D A D

N N K L A B B K C K

A/N

41A

E E B – – E – – – – A A B A – –

B A – – E A

E D – B

K C C K D D K B B E B A A

G K – –

E – –

– – –

E – –

K – – – – – –

E – – – – E E

E B C D D B C K K B

– – – – – – –

– – – – – – –

K K –

E E –

D E E E C D C G C H

– – – – – – – – – –

– – – – – – – – – –

A – – – – A A A A – – A A A – A A – – A A A A A A A – A A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D B – B C M C – – – – C C – – – M – – C C – – – – – – – B – – C –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A A A A A A A

B A A B B B A A A A

A A A A A A A A A A

B A A B D B C C A A

A A A A A A A A A A

29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260

A A A A A A A A A A

B A A B B A B A A A

A A A A A A A A A A

D A A D B A B A C C

A A A A A A A A A A

29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917

A A A A A A A A A A

A A A A B A B A B A

A A A A A A A A A A

A A A A B A B C D A

A A A A A A A A A A

29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802

A A A A A A A A A A

A A B A B A A B B B

A A A A A A A A A A

A A B A B A A B B B

A A A A A A A A A A

29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237

A A A A A B A A A A

F A A F D F A A A A

A A A A A A A A A A

A A A A A A B A A A

D A A D D A F A A A

A A A A A A A A A A

B A B A B A A A A A

A A A A F A D A D H

A A A A A A A A A A

A A A A –

B B B B A A A B A B

A H F H D H A F D F

A A A A A A A A A A

A A –

20130201

A A – – – A A A A – A A – – A – A A A

A – A – A

A – A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

41B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260

CLT 6063­4 CLBT 5961­4 CLBT 5961­4 CLT 6061­4 CLT 5961­11 CLT 5963­6 CLBT 5961­1 CLBT 5961­12 CLBT 5961­4 CLBT 5963­6

B A A B A A A A A A

B A A B A A A A A A

A A A A D A B D A A

A A A A A A A A A A

B A A B A A A A A A

A A A A A A A A A A

C A A A –

– – – –

29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917

CLT 5961­11 CLBT 6061­4 CLBT 5963­4 CLT 5961­12 CLT 5963­6 CLBT 5963­6 CLT 6063­6 CLBT 5963­6 CLBT 5961­2 CLBT 5961­2

A B A A A A B A A A

A B A A A A B A A A

D A A D A A A A D D

A A A A A A A A A A

A B A A A A B A A A

A A A A A A A A A A

–

29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802

CLBT 6063­6 CLBT 5963­6 CLBT 5961­6 CLBT 5963­4 CLT 6063­6 CLBT 5961­6 CLT 5961­4 CLBT 5961­12 CLT 5961­12 CLBT 6063­6

B A A A B A A A A B

B A A A B A A A A B

A A A A A A A D D A

A A A A A A A A A A

B A A A B A A A A B

A A A A A A A A A A

C C A C C A A – – C

F F –

29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237

CLBT 6063­6 CLBT 6063­6 CLT 5963­6 CLBT 6063­6 CLT 5961­6 CLBT 6063­4 CLBT 6061­6 CLT 5963­6 CLT 5961­4 CLT 5963­6

B B A B A B B A A A

B B A B A B B A A A

A A A A A A A A A A

A A A A A A A A A A

B B A B A B B A A A

A A A A A A A A A A

C C C C A C A C A C

– – – – – – – – – –

41C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – A C

A C – C C C C – –

C – A F – – C – – F – – – – C C – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – –

– – – –

– – – –

B –

B – –

B – –

A – –

A – –

B – –

B – –

B – –

B – – – –

A – – – –

A – – – –

B B

B B

B B

– – – – – – –

– – – – – – –

– – – – – – –

B B –

A A –

– – – – – – – – – –

– – – – – – – – – –

H B – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

A A A A E A D E A A

E E E E E F E E E E

M A G A A M G A A M

E A A E B B B B E E

E F E E F F F F E E

A A M A M M M M A A

F F E E F F E E E E

M M A M M A A A A M

A A A A –

A A –

B A A A B A A E E A

– – – – – – – – – –

A B A B A A A B A A

F F F F E F E F F F

M M M M A M A M A M

A A –

A A – – – A A A A – A A – – A – A A A

A – A – A

A – A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

M B E C A L B A A L

–

29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260

A B L A L L L L A A L L B L L A A A A L L L L L A L C L A L

A – C – B – – C C – – – – – – B – – – B – C – C – – – – – C B B B – – – – – B

29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917 29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802 29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237

41D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800

CLT 5961­12 CLT 6063­4 CLT 5963­6 CLBT 5961­4 CLT 6061­4 CLBT 5961­9 CLBT 5961­11 CLT 6061­4 CLBT 5961­4 CLT 5963­1

– –

E – – – – –

– –

D E –

A A D A A A A A A A

A N K C P C A A A C

29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810

CLBT 5963­4 CLBT 5963­4 CLBT 5961­4 CLT 6063­4 CLBT 5961­2 CLT 6063­4 CLT 5963­6 CLBT 5961­6 CLT 5963­6 CLT 6063­4

A A A A A A A A A A

C A A A C A A A A A

29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820

CLT 5963­6 CLBT 5961­6 CLT 5963­5 CLBT 5961­6 CLT 5963­5 CLBT 5961­6 CLBT 5961­4 CLT 5963­5 CLBT 5961­4 CLT 5963­3

A A A A A A A A A A

A A A C A C A A C A

29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830

CLBT 5961­4 CLBT 5961­6 CLBT 5961­6 CLT 5961­12 CLBT 5961­4 CLBT 5961­4 CLBT 5961­12 CLBT 5963­4 CLBT 5963­1 CLBT 5963­4

A A A A A A A A A A

C C A A C A A A A A

A/N

42A

B – – – – – –

K D E C B –

K – – – –

E – –

A – – – – – –

A

A

A

– – – – – – – – – –

– – – – E – – – – –

– – – – – –

A A A –

D D D C A B B B D C

B E –

D C –

– –

– –

A –

C –

A –

A –

E – – –

B D –

A – –

A – –

A – –

A – –

– – –

– – –

K – –

E – –

K –

E – – –

A – – – – – –

A – E A E – – – – B –

K C D –

C A C C D K D C K D – B

A – – –

G –

A A A – A A – A – A – – – A – A A A – – – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C E E D E C – E M E C C E – – – C – – E – E – E E D – C – – – E D D C – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– – –

A A A A A A A A A A

B B B A B A A B A B

A A A A A A A A A A

D B B A B C C B A D

A A A A A A A A A A

29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800

A A A A A A A A A A

A A A B A B B A B B

A A A A A A A A A A

A A A B C B B A B B

A A A A A A A A A A

29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810

A A A A A A A A A A

B A B A B A A B A B

A A A A A A A A A A

B A D A D A A D A B

A A A A A A A A A A

29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820

A A A A A A A A A A

A A A B A A A A A A

A A A A A A A A A A

A A A D A A C A C A

A A A A A A A A A A

29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830

A B B A A B A A A A

D F F A F A A D H D

A A A A A A A A A A

A A A A A A A B A A

H H H D A D D H D D

A A A A A A A A A A

B B A A A A A A A A

D H D H D H H D H D

A A A A A A A A A A

A B A A A A A A A A

H H H D H H A H A H

A A A A A A A A A A

20130201

A – A A – A – A A A – A – – A – – – A – A – A A – A – A A A – A A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

42B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

F – – – –

29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800

CLT 5961­12 CLT 6063­4 CLT 5963­6 CLBT 5961­4 CLT 6061­4 CLBT 5961­9 CLBT 5961­11 CLT 6061­4 CLBT 5961­4 CLT 5963­1

A B A A B A A B A A

A B A A B A A B A A

D A A A A B D A A B

A A A A A A A A A A

A B A A B A A B A A

A A A A A A A A A A

29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810

CLBT 5963­4 CLBT 5963­4 CLBT 5961­4 CLT 6063­4 CLBT 5961­2 CLT 6063­4 CLT 5963­6 CLBT 5961­6 CLT 5963­6 CLT 6063­4

A A A B A B A A A B

A A A B A B A A A B

A A A A D A A A A A

A A A A A A A A A A

A A A B A B A A A B

A A A A A A A A A A

E E E E –

29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820

CLT 5963­6 CLBT 5961­6 CLT 5963­5 CLBT 5961­6 CLT 5963­5 CLBT 5961­6 CLBT 5961­4 CLT 5963­5 CLBT 5961­4 CLT 5963­3

A A A A A A A A A A

A A A A A A A A A A

A A B A B A A B A C

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

E E –

29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830

CLBT 5961­4 CLBT 5961­6 CLBT 5961­6 CLT 5961­12 CLBT 5961­4 CLBT 5961­4 CLBT 5961­12 CLBT 5963­4 CLBT 5963­1 CLBT 5963­4

A A A A A A A A A A

A A A A A A A A A A

A A A D A A D A B A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

42C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C C A A – – A E –

E E E E E

E – E E – E H E E E – E E – E – E

G C – – E – – – – D – – – – – – – E – E – – E – – – – – E – – E – B –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23 B – – – –

24

25

A – – – – –

A – – – – –

B – –

B – –

E

D

D

– – – –

– – – –

– – – –

B – – – – –

B – – – – –

B – – – – –

– –

– –

– –

E –

D –

D –

E – –

D – –

D – –

E – –

D – –

D – –

– – –

– – –

– – –

B – –

A – –

A – –

B –

A – – –

A – – –

G B – –

H –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 – – –

E A B A A D E A C E

E F F E E F E E F F

A M M A A A A A A M

A A A A E A A A A A

E E E E E E F F F E

M M A M A M M A M M

B A E A E A A E A A

F E E E E E E E E E

M A M A M A G M A M

A A A E A A E A E A

F E E E E F F E E F

A A A A A A A M M M

A – B A – A – A A A – A – – A – – – A – A – A A – A – A A A – A A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

A L L A F F A G B L

– – B – – – – – – –

29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800

L L B L A L L B L M

– – – – – – – – – –

29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810

L B L B L A D L A L

C – – C C – – C – –

29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820

A A B A B A A L L L

C – – – – – – – – –

29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830

42D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C A B H A D C D E E

– – – – – – – – – –

– – – –

A –

–

A A A A A A A A A D

A A A A A A A A N K

H E B E E B C –

– – – – – – –

D A D D A A A A D A

K N K L A A A A K A

A A A D A A A A A D

A N A K A A A A A L

A A A D A A D A A A

C C A K A C K A A A

29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841

CLBT 6063­6 CLT 6063­3 CLBT 6063­6 CLBT 6063­6 CLT 5961­5 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

E –

29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 S 6600MR CLBT 5963­4 CLBT 5963­4 CLBT 5963­1 CLT 6063­4 CLBT 5963­4

A B A B E –

29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864

S 6600MR CLT 6063­4 CLT 6063­4 CLT 5963­6 S 6600M CLT 6063­6 CLBT 6063­10 CLT 5963­6 CLT 6063­6 CLT 6063­6

E – –

29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875

CLT 5961­1 CLT 5961­4 CLT 5963­6 CLT 6063­6 CLT 5961­4 CLT 5961­4 CLT 6063­6 CLT 5961­4 CLT 5961­4 CLT 6063­6

43A

E A – B E B B E

A B – –

B – B E A B B E – A B – – B – – B

A – – – – –

C C

G – –

– – – – – – – – – –

E D C H C E A B D D

– – – – – – – – – –

– – – – – – – – – –

–

A – – – – – – – – –

– – – – – – – – – –

C B D C C D C B D

A A – A A A A A A A A A A – A A – – A – – A – A A A A A A – A A – – A – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – D – – – – – – – – – – D – – B C – E B – B – – – – – – D – – D C – E D –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A B A A B A A B B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

H D H H D H H H H H

A A A A A A A A A A

A –

A A A A A A A A A A

A B A A B A A A A A

A A A A A A A A A A

A B A A D A A A A A

A A A A A A A A A A

29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841

A B A B A A A A A A

H H H H A H H A F H

A A A A A A A A A A

A A A A A A A A –

A A A A C A A A A A

A A A A E A A A B A

A A A A B A A A A A

A A A A A A A C B A

A A A A A A A A A A

29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851

A B A B A B A A B B

A F D F D D H D D F

A A A A A A A A A A

A – – – – – A – – –

C A A A C A A A A A

E B B B F B A B B B

B A A A B A A A A A

A A B B B B A B B B

A A A A A A A A A A

29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864

B A B B A A B A A B

D D D F D F F F D D

A A A A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

D B B B B B B B B B

A A A A A A A A A A

29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875

20130201

A A – A A A A A

A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

43B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841

CLBT 6063­6 CLT 6063­3 CLBT 6063­6 CLBT 6063­6 CLT 5961­5 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6

B B B B A B B B B B

B B B B A B B B B B

A C A A D A A A A A

A A A A A A A A A A

B B B B A B B B B B

A A A A A A A A A A

E H E E –

– – – –

29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851

CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 S 6600MR CLBT 5963­4 CLBT 5963­4 CLBT 5963­1 CLT 6063­4 CLBT 5963­4

B B B B B A A A B A

B B B B B A A A B A

A A A A A A A B A A

A A A A B A A A A A

B B B B B A A A B A

A A A A A A A A A A

E E E E E E E – E E

A – –

29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864

S 6600MR CLT 6063­4 CLT 6063­4 CLT 5963­6 S 6600M CLT 6063­6 CLBT 6063­10 CLT 5963­6 CLT 6063­6 CLT 6063­6

B B B A B B B A B B

B B B A B B B A B B

A A A A A A C A A A

B A A A B A A A A A

B B B A B B B A B B

A A A A A A A A A A

E E E E E E H E E E

– – – – – – – – – –

29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875

CLT 5961­1 CLT 5961­4 CLT 5963­6 CLT 6063­6 CLT 5961­4 CLT 5961­4 CLT 6063­6 CLT 5961­4 CLT 5961­4 CLT 6063­6

A A A B A A B A A B

A A A B A A B A A B

B A A A A A A A A A

A A A A A A A A A A

A A A B A A B A A B

A A A A A A A A A A

– E E E E E E E E E

G – – – – – – – – –

43C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E E E

D – – – – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– – – –

– – – –

– – – –

B – – – – –

B – – – – –

F E F E E F F E F F

M M M M A M M M M M

A –

B – – – – –

A A A A E B A A B B

L L L L A L L L L L

C – – – –

29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841

– – – – – – –

– – – – – – – – – –

A B A B C A A D A A

E F E F E E E E E F

M M M M A M M M M M

L L L L C L L L M L

–

H – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

C A A A C B A B A B

F F E F E F E F F F

A M M M A M M M M M

A – – – – – A – – –

B L M L G L L L L L

G – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

D A B A A A B A A B

E E F F E F F E E F

G A M M A A M A A M

– – – – – – – – – –

A A L L A A L A A L

20130201

A A – A D A A A A A A A A A A A – D

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – B B

B – B – – C – – – B – – B – B – – C C – – – C – – C – – C

29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851 29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864 29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875

43D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885

CLT 5961­4 CLBT 6063­6 CLBT 6063­6 CLT 5961­12 CLBT 6063­6 CLBT 5961­1 CLBT 6063­6 CLBT 6063­6 CLBT 5963­6 CLBT 5963­6

–

B C B K E –

– – –

– – –

–

E –

K –

B E C C

G – – – –

E – – – – – –

A A A A A A A A A A

C A A C A A A A A A

29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896

CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 S 6600MR S 6600MR S 6600MR CLBT 6063­6 S 6600M S 6600M CLT 5963­6

C D D E D D D C E E

– – – – – – – – – –

– – – – – – – – – –

A –

A A A A A A A A A D

A A A A A A N A A K

29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907

CLT 6063­4 CLT 5961­11 CLT 5961­12 CLBT 5963­6 CLBT 5963­6 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLT 6063­4

B K K C C D C C B C

– –

–

K – – – – – – –

E E – – – – – – –

– –

D A A A A A A A A A

K A A A A A A C A A

29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918

CLBT 6063­4 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 5961­4 CLBT 6063­4 CLBT 5961­6 CLBT 6063­4 CLBT 5961­4

C C C D C C C B C C

– – – – – – – – – –

– – – – – – – – – –

A A D A A A A A A A

A A K A A A A A A C

A/N

44A

E – – E B A E E E A – B – – – B – E B – – A E E – – – – – – E E E E – – A – –

A – – A A A A A A

A – – – A – A A

A A A – – – – – – A A A A – – A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E D – – – – – – – E – C B C – D – – D B – – – E C E E E B – – – – E E – C B

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

B A A B A A A A A A

A A A A A A A A A A

B A A D A C A A A A

A A A A A A A A A A

29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885

A/N

A B A A A B A A A A

D H H D H A H H H H

A A A A A A A A A A

A A A A A A

A A A A A A A A A A

A A B A A A B A B B

H H H A A A H D D F

A A A A A A A A A A

A A A A A A A – – –

A A A C C C A C C A

A A A E E E A F F B

A A A B B B A B B A

A A A A A A A B B B

A A A A A A A A A A

29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896

B A A B A A A B A A

F D D H H H H H H D

A A A A A A A A A A

– – – A A A A A A –

A A A A A A A A A A

B B B A A A A A A B

A A A A A A A A A A

B D D A A A A A A B

A A A A A A A A A A

29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907

A A A A A B A A A A

H H H H H H H H H H

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918

20130201

A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

44B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885

CLT 5961­4 CLBT 6063­6 CLBT 6063­6 CLT 5961­12 CLBT 6063­6 CLBT 5961­1 CLBT 6063­6 CLBT 6063­6 CLBT 5963­6 CLBT 5963­6

A B B A B A B B A A

A B B A B A B B A A

A A A D A B A A A A

A A A A A A A A A A

A B B A B A B B A A

A A A A A A A A A A

E E E –

– – –

E E E E

A – – – –

29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896

CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 S 6600MR S 6600MR S 6600MR CLBT 6063­6 S 6600M S 6600M CLT 5963­6

A A A B B B B B B A

A A A B B B B B B A

A A A A A A A A A A

A A A B B B A B B A

A A A B B B B B B A

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907

CLT 6063­4 CLT 5961­11 CLT 5961­12 CLBT 5963­6 CLBT 5963­6 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLBT 5963­4 CLT 6063­4

B A A A A A A A A B

B A A A A A A A A B

A D D A A A A A A A

A A A A A A A A A A

B A A A A A A A A B

A A A A A A A A A A

E – –

–

E E E E E E E

D E – – – – – – –

29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918

CLBT 6063­4 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 6063­6 CLBT 5961­4 CLBT 6063­4 CLBT 5961­6 CLBT 6063­4 CLBT 5961­4

B B B B B A B A B A

B B B B B A B A B A

A A A A A A A A A A

A A A A A A A A A A

B B B B B A B A B A

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

44C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E –

E –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – –

– – –

– – –

B – H – – – –

A – – – – – –

– – – – – – – – – –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

A/N

30

31

A/N

A A A A A A

A L L A L D L L L L

– – – – – – –

29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885

A – – – – – –

A A A E A D A B A A

E F E E E E F F E E

A M M A M G M M M M

– – – – – – – – – –

– – – – – – – – – –

A A B C C C A C C A

E F F E F F F E F F

M M M A A A M A A M

A A A A A A A – – –

L L L B B B L F B L

–

–

–

B B – – – – – – –

B A – – – – – – –

B A – – – – – – –

A E E A B A A A A A

E E E F F E F E E E

M A A M M M M M M M

– – – A A D A A D –

L A A L L L L L L M

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

F F F E E E F F E E

M M M M M A M A M A

D A A A A A A A D A

L L L L L A L A L A

20130201

Parking Brake

A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B C – C – C – – – C – B B – – – – – – C – – – – – – – – – – – – C

29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896 29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907 29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918

44D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

–

G – – – – – – – – –

– – – – – – – – – –

A – –

–

A A A D A A A A A A

A A A K A A A A A A

– – – –

– – – –

K – – – – –

E – – – – –

A A A A – – –

A A A A A A A A A D

A A A A C A A A A K

–

A A A A –

G – – – –

– – – – – – – – – –

A A A A D A A A A A

A A A A K A A C A A

A – – – – – – – – –

– – – – – – – – – –

– – –

A A A D A A A A A A

A A C K A A A A A A

29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943

CLBT 5961­1 CLBT 6063­4 CLBT 6063­4 CLT 6063­6 CLT 5963­6 CLT 5961­6 CLBT 6063­6 S 6600MR S 6600MR S 6600MR

B – –

29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971

S 6600HR CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5961­12 CLBT 6063­4 CLBT 5961­4 CLBT 6063­4 CLBT 5961­4 CLBT 6063­6

E A A E – – –

29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994

CLBT 6063­6 CLBT 6063­1 CLBT 6063­6 S 6600MR CLBT 6063 CLBT 5961­1 CLBT 5963­6 CLBT 5961­6 CLT 5963­6 CLBT 5961­6

A A A E –

29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006

CLBT 5963­9 S 6600M CLT 5961­4 CLT 5963­6 CLT 6063­3 S 6600H CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5961­6

– – –

45A

B B E – A A E

A – B

B A A A A

A – – A A A A

C E E D C B B B C E B D C K C C C D E D – B C C – C C C C – C C B A C B B B C

G – – –

A A A – A A A

A – A

A A A A A

A – – A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C C – – – E – – – – – – – C E E – C – – – – – E – – – – – C B B – C E – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A B B A A A B B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A H H F D F H A A A

A A A A A A A A A A

A A A – – – A A A A

A A A A A A A C C C

A A A B B B A E E E

A A A A A A A B B B

C A A B B B A A A A

A A A A A A A A A A

29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943

B A A A A A A A A B

A H H H A H H H H H

A A A A A A A A A A

A A A A A A A A A A

C A A A A A A A A A

E A A A A A A A A A

B A A A A A A A A A

A A A A C A A A A A

A A A A A A A A A A

29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971

B B B A A A B B B A

H A H A H A H H D H

A A A A A A A A A A

A A A A A A A A –

A A A C A A A A A A

A A A E A A A A B A

A A A B A A A A A A

A C A A A C A A B A

A A A A A A A A A A

29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994

A A A B A A A A A B

A D D F D D H H H H

A A A A A A A A A A

A – – – – –

A C A A A C A A A A

A F B B B F A A A A

A B A A A B A A A A

C B B B B B A A A A

A A A A A A A A A A

29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006

20130201

A

A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

45B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

A – – – – – – – – –

29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943

CLBT 5961­1 CLBT 6063­4 CLBT 6063­4 CLT 6063­6 CLT 5963­6 CLT 5961­6 CLBT 6063­6 S 6600MR S 6600MR S 6600MR

A B B B A A B B B B

A B B B A A B B B B

B A A A A A A A A A

A A A A A A A B B B

A B B B A A B B B B

A A A A A A A A A A

29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971

S 6600HR CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5961­12 CLBT 6063­4 CLBT 5961­4 CLBT 6063­4 CLBT 5961­4 CLBT 6063­6

B A A A A B A B A B

B A A A A B A B A B

A A A A D A A A A A

B A A A A A A A A A

B A A A A B A B A B

A A A A A A A A A A

E E E E –

29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994

CLBT 6063­6 CLBT 6063­1 CLBT 6063­6 S 6600MR CLBT 6063 CLBT 5961­1 CLBT 5963­6 CLBT 5961­6 CLT 5963­6 CLBT 5961­6

B B B B B A A A A A

B B B B B A A A A A

A B A A A B A A A A

A A A B A A A A A A

B B B B B A A A A A

A A A A A A A A A A

E –

29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006

CLBT 5963­9 S 6600M CLT 5961­4 CLT 5963­6 CLT 6063­3 S 6600H CLBT 5963­6 CLBT 5963­6 CLBT 5963­6 CLBT 5961­6

A B A A B B A A A A

A B A A B B A A A A

D A A A C A A A A A

A B A A A B A A A A

A B A A B B A A A A

A A A A A A A A A A

45C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E E E E E E E

E E E E E

E E E – E E E E – E E E H E E E E E

– – – – E – – – – – – B – – – B – – – – J – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

H – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

D A A B A A A C C C

E E E F F E E F F F

G M M M M A M A A A

– – – –

– – – –

– – – –

B – – – – –

A – – – – –

A – – – – –

C A A A E A A A A B

E E F E E E F E E F

–

H – – – –

– – – – – – – – – –

– – – – – – – – – –

A E A C A E B A B A

G – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

E C A B A C A B A B

H – – –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

Parking Brake

A/N

30

31

A/N

D A A A

B L L L L A L B B B

–

29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943

A M M M A M A M A M

A A A A A A A A A A

A L L L A L A L B L

F F F E F E F E F E

M M M A M G M A M A

A D A A A A A A –

L L L D L D L C L C

E F F F E E F F F F

M G A M M A M M M A

A – – – – –

A A A – – –

A

A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

L D A L L A L L L B

C – B C – – – – – B – – C – – – – – B C – – – – – C – C C – C – – – – – – – C

29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971 29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994 29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006

45D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021

CLT 5961­5 CLT 5961­4 CLBT 5961­6 CLBT 5963­6 CLBT 5961­6 CLT 6063­6 CLBT 5963­6 CLBT 5961­6 CLBT 5961­6 CLBT 5961­4

– –

A C C C C E C C C E

– – – – – – – – – –

E – – – – – – – – –

– –

C C – – – – – – –

A A A A A D A A A A

C C C A C K A A C A

29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038

CLBT 6063­10 CLBT 5963­4 CLT 5961­5 CLBT 5961 CLT 5961­4 CLBT 6063­4 CLBT 5963­6 CLBT 5963­6 S 6600MR CLBT 6063­4

A – – – – –

A D –

– –

– –

L – – – – – – –

A – – – – – – –

D A A A A A A A A A

K A A A C A A A A A

29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092

CLBT 5961­4 CLT 5961­4 CLT 5963­10 CLBT 5961­2 CLT 6063­6 M 6600A S 6600H S 6600HR CLT 6063­6 S 6600H

– –

– –

– –

– –

A – – – – – – –

A A – – – – – –

A –

A A A A D A A A A A

A C A C L N N N N A

29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371

CLT 5963­6 CLBT 6063­6 CLT 6063­3 CLBT 6063­6 CLBT 6063­6 CLBT 6063­4 CLBT 6063­4 CLT 6063­3 CLT 5961­12 CLT 6061­6

– – – – – – – –

– – – – – – – –

K –

E –

D A D A A A A D A A

K A L N A N B L A A

A/N

46A

A A A B A A A –

A B E –

A – B B – – B – B A B A B – – B E E

D C D B D E D C C – A E E E B E A E E A E D E E A K G

A A A A A A A – A – – – – – A A A –

A A – – A – A A A A A – – A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E – M E E C B – – – E E B – B – – D D – D – – – – – B B – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– –

A A A A A A A A A A

B B A A A B A A A A

A A A A A A A A A A

D B A A A B A A A A

A A A A A A A A A A

29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021

A A A A A A A A C A

A A B A B A A A E A

A A A A A A A A B A

A A D A B A A A A A

A A A A A A A A A A

29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038

A A A A A D C C A C

A B B A B F F E B F

A A A A A B B B A B

A B D C B B B A B B

A A A A A A A A A A

29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092

A A A A A A A A A A

B A B A A A A B B B

A A A A A A A A A A

B A B A A A A B D B

A A A A A A A A A A

29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371

A A A A B B A A A B

D F H H H F H H H H

A A A A A A A A A A

B A A A A A A B A A

H H D H F H H H A H

A A A A A A A A A A

B A A A B B A A B A

H D D A F G F H F D

A A A A A A A A A A

B A A A B A A A A A

F H F H A H A F D D

A A A A A A A A A A

20130201

A A A – A A A A A A – A – A A A A A A – – A – – – A – – – A – A A A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

46B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

D – – – – – – – – –

29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021

CLT 5961­5 CLT 5961­4 CLBT 5961­6 CLBT 5963­6 CLBT 5961­6 CLT 6063­6 CLBT 5963­6 CLBT 5961­6 CLBT 5961­6 CLBT 5961­4

A A A A A B A A A A

A A A A A B A A A A

D A A A A A A A A A

A A A A A A A A A A

A A A A A B A A A A

A A A A A A A A A A

29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038

CLBT 6063­10 CLBT 5963­4 CLT 5961­5 CLBT 5961 CLT 5961­4 CLBT 6063­4 CLBT 5963­6 CLBT 5963­6 S 6600MR CLBT 6063­4

B A A A A B A A B B

B A A A A B A A B B

C A B A A A A A A A

A A A A A A A A B A

B A A A A B A A B B

A A A A A A A A A A

H E –

29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092

CLBT 5961­4 CLT 5961­4 CLT 5963­10 CLBT 5961­2 CLT 6063­6 M 6600A S 6600H S 6600HR CLT 6063­6 S 6600H

A A A A B B B B B B

A A A A B B B B B B

A A B D A A A A A C

A A A A A B B B A B

A A A A B B B B B B

A A A A A A A A A A

E E – –

29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371

CLT 5963­6 CLBT 6063­6 CLT 6063­3 CLBT 6063­6 CLBT 6063­6 CLBT 6063­4 CLBT 6063­4 CLT 6063­3 CLT 5961­12 CLT 6061­6

A B B B B B B B A B

A B B B B B B B A B

A A C A A A A C D A

A A A A A A A A A A

A B B B B B B B A B

A A A A A A A A A A

46C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E E E E E E E

E E E E E E E

E E E E E H E E H E C C C H – A

– – J – – – – – – – – – J D – – – – – – – – – – – – – – F –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 – –

B – – – – – – – – –

B – – – – – – – – –

B – – – – – – – – –

E A A B A B B B A A

E E E F E F F F E E

A A A M A M M A A A

– –

– – – – – – – – – –

– – – – – – – – – –

A A E A A A B A C A

E E E F E F F F E F

M M A A A M M M A M

D A –

A B – – – – – –

– – –

– – – B – – – – – –

E E E E F F F F F F

A A M A M M A A M A

A – –

B – – – – – –

A A E E B C C C B A

– – – – – – – –

– – – – – – – –

– – – – – – – –

B –

A –

A –

B A A A A A A A E A

F E F E F F F F E E

M M M M M M M M A A

A – – – – – – – – –

20130201

A A A – A A A A

A – A A A A A

A – – – A – – – A – A A A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

A A B L B L L B B C

– –

29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021

L L B B A L L L B L A A L A L L A A L A L L L L L L L L A A

C C C B – C C – – – – – – – – C B – – – – – B B – – B – B B – B C B B – – –

29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038 29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092 29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371

46D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

MODEL

1–1

1–2

1–3

1–4

2

3

4

5

29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482

CLT 5961­4 M 6600AR S 6600HR CLT 5961­12 CLT 5961­12 S 6600M S 6600MR CLBT 5961­11 CLBT 5961­4 CLT 6063­6

–

D E A K K B D K D B

– –

– –

–

C –

A K K – – – – –

A E E – –

A A A A A A A A A D

E N A C A P P A A K

29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170

CLT 6063­6 CLBT 6063­6 CLBT 6063­9 S 6600H CLT 6063­6 CLT 5961­4 CLT 5963­6 S 6600HR CLT 5961­4 S 6600M

A A – –

– – G – – – – – – –

– – – – – – – – – –

A A – –

D D A A A A D A A A

L L P A N A K N N A

29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662

CLT 6063­6 S 6600M S 6600HR CLT 5963­4 CLT 5961­4 CLBT 5963­2 S 6600H S 6600HR M 6600AR M 6600A

B – – – – – – –

– – – – –

– – – – –

A – – – –

E – – – –

A – – – – – – –

D A A A A A A A A A

L P A A A A P N N N

29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114

CLBT 5963­4 S 5600MR S 5600MR S 5600MR S 5600MR S 5600HR S 5600HR S 5600MR S 5600MR S 5600HR

– –

– – – – –

A A A A A A A A A A

N A A A A C C A A C

A/N

47A

B – – – – E – – A

B – B – – –

B B – – B B B – – – – –

B B – C E C E C B B E C C B C – B B E E D D – – – A A D D C

G G G – – – – –

E – –

E A – – –

A – – – – A – – A

A – A – – –

A A – – A A A – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D C D E – D C – – – C B – B – D C E – D D D C E D D – – M E – – – C B E E D

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A D C A A C C A A A

B E E B B F E A A B

A B B A A B B A A A

B A C D D B A C A B

A A A A A A A A A A

29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482

A A A C A A A C A C

B A A F B B B E B F

A A A B A A A B A B

B A C B B B B A B B

A A A A A A A A A A

29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170

A B –

A C C A A A C C D D

B F E B B A F E E F

A B B A A A B B B B

B B A B B C B A A B

A A A A A A A A A A

29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A C C C C C A A A

A A A A A A A A A A

29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114

A B A A A A A A A A

D H A D D F H A H F

A A A A A A A A A A

A A A A B A B A A A

F H H D F D F H F D

A A A A A A A A A A

B A A B A B A A B B

F F H D D A F H H G

A A A A A A A A A A

A A B A A A A A A A

H A A A A A A A A A

A A A A A A A A A A

20130201

A A – – – A A A – – A A – – – – A – – – – A – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

47B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

A/N

MODEL

15

16

17

18

19

20

21

22

29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482

CLT 5961­4 M 6600AR S 6600HR CLT 5961­12 CLT 5961­12 S 6600M S 6600MR CLBT 5961­11 CLBT 5961­4 CLT 6063­6

A B B A A B B A A B

A B B A A B B A A B

A A D D D A A D A A

A B B A A B B A A A

A B B A A B B A A B

A A A A A A A A A A

A E – – –

– –

29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170

CLT 6063­6 CLBT 6063­6 CLBT 6063­9 S 6600H CLT 6063­6 CLT 5961­4 CLT 5963­6 S 6600HR CLT 5961­4 S 6600M

B B B B B A A B A B

B B B B B A A B A B

A A B A A A A A A A

A A A B A A A B A B

B B B B B A A B A B

A A A A A A A A A A

E E –

29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662

CLT 6063­6 S 6600M S 6600HR CLT 5963­4 CLT 5961­4 CLBT 5963­2 S 6600H S 6600HR M 6600AR M 6600A

B B B A A A B B B B

B B B A A A B B B B

A A A A A B A A A A

A B B A A A B B B B

B B B A A A B B B B

A A A A A A A A A A

29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114

CLBT 5963­4 S 5600MR S 5600MR S 5600MR S 5600MR S 5600HR S 5600HR S 5600MR S 5600MR S 5600HR

A B B B B B B B B B

A B B B B B B B B B

A A B B B D D A A A

A A A A A A A A A A

A B B B B B B B B B

A A A A A A A A A A

47C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E – E E

E E E E E E E E E E E E – E E E E E E – – – – – E E E

E E E – – D – – – – A – – – – – – – – – – – – E – – – – – – A A B D D – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– –

– –

– –

B B B – –

A A A – –

A A A – –

B – –

B – –

– –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

B – –

A C E E E C C E A B

E F E E E E E E F F

A M A A A A A A A M

H – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

B B D C B B B C A C

F F E E F F F E E E

M M M A M A M A A A

– – – – –

– – – – –

– – – – –

E – – – –

D – – – –

D – – – –

B C C A A E C C C C

F E E F E E E E F F

M A A M A M A A M M

– –

– – – – –

– – – – –

B B – – –

B B – – –

A A D D E E E A A A

E F E E E E E E E E

M A G A G A A A G A

H H H B B – – –

20130201

A A – – – A A A – – A A – – – – A – – – –

Parking Brake

A/N

30

31

A/N

A L A A A F B A B L

–

29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482

L L L A L B L A A F

B – – – – – – – – – – – – B C B – – –

29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170

A A –

L F A L A L A A L L

B – – – – – – – B B

29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662

A A A A A A A A A A

L B D B D A A B D A

– – – – – – – – – –

29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114

A – – D –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

47D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – A A

C E D E B E C E – –

A A A A A A A A A A

C C A A C A A A A A

– – – – – – – –

29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126

S 5600HR S 5600MR S 5600HR S 5600HR S 5600HR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR

A E

C D C C C C D E B C

29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136

S 5600MR S 5600HR S 5600HR S 5600MR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR S 5600MR

A E E A A A A A A A

C B C D B C C C C C

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

C C C A A C A A C A

29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146

S 5600MR S 5600HR S 5600H S 5600HR S 5600HR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

– –

–

A –

–

– –

E D –

A A A A A A A A A A

C A A A C A A A C A

29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

A A A A A A A A A A

A A A A A A C A A N

48A

E – – B B – – – – – A – – – – – – –

K K K K – – – D D

K K K G G A – –

B B C C D C C B D D

– – – – – – – – – –

E E E E – – A – – – – – – – – – – – –

A – – A A – – – – – A – – – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D C – – E E C E D – C E C E E M M

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A B A A A B B B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126

A A B A A B A B B A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136

B A A A A A A B A A

A A D A A A A A A A

A A A A A A A A A A

A A – A A B B B B B

A A A A A A A A A A

A A B A A A A A A A

A A A A A A A A A A

C C D C C C C C A A

A A A A A A A A A A

29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146

A A A A A A B A A A

A A A A A A A A A H

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

48B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126

S 5600HR S 5600MR S 5600HR S 5600HR S 5600HR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136

S 5600MR S 5600HR S 5600HR S 5600MR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR S 5600MR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146

S 5600MR S 5600HR S 5600H S 5600HR S 5600HR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

B B B B B B B B B B

B B B B B B B B B B

B D D D D B B B A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

– – – – – – – – E E

G D E E E B A E – –

29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

A/N

48C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

F E F E E F E E F E

A A A A A A A A A A

A A A A A A A A A A

A B A A A A B C B B

C – – –

29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A B A B

E E E E F E E F E F

A A A A A A A A A A

A A A A A A A A A A

B A A B A C C B B B

C – – – – – C C C C

29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136

G B B B B H H E – –

–

–

B A A A – –

B A A A – – D – –

F E E F E E E E E E

A A A A A M M M M M

B A –

D – –

D E E E E E D E A A

A A A A D A A

F A A A A L L L L L

– – – – – – – – – –

29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

F E E F E F E E E E

M M M M M M M M M M

A A A D D A A D A A

L L L L L L L L L L

– –

29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – – – –

C – – C – – – –

48D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C C D D C C B D C C

– – – – – – – – – –

– – – – – – – – – –

A A –

– –

A A A A A A A A A A

A A A A A A A A A A

B B C C D – –

– – – – –

– – – – – – – – – –

A A A A A –

D D C

A A A A A A A A A A

A A A A A A C C A C

– – – – – – – –

– – – – – – – – – –

E D E B C B B C D C

A A A A A A A A A A

A A C C C C A A A C

–

E –

A A A A A A A A A A

A A A C A A C A A A

29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

E E –

29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR S 5600H S 5600H S 5600H S 5600H

A A A A B –

29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186

S S S S S S S S S S

– – – – – – – – – –

29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196

S 5600M S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H M 5600A M 5600A

49A

5600H 5600H 5600H 5600H 5600H 5600H 5600M 5600H 5600H 5600H

B E E A A E A

C C C

A A – – –

C B B C C C C C A A

– – – – – – – – – –

–

–

E – –

C K K K K K K A –

L – –

E – – –

A E – – A –

A E A –

K K K K K –

E E E E E E –

A

A

A A A A A A A

A – – –

A – – A A – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E – – – – – – – – – – – – C –

B D – – C D – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A B B A A A A B

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

A A A A A A A A A A

29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166

A A A A B A B A A A

A A A A A A D D D D

A A A A A A A A A A

B B B B B B – – – –

A A A A A A A A A A

A A A A A A B B B B

A A A A A A A A A A

A A A A A C D B B B

A A A A A A A A A A

29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176

A A A A A A A A A A

D D D D D D D D D D

A A A A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B D D

A A A A A A A A A A

29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186

A A A A A A A A A A

D D D D D D D D E E

A A A A A A A A A A

– – – – – – – – – –

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

D B D D D D D D B D

A A A A A A A A A A

29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

49B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176

M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR S 5600H S 5600H S 5600H S 5600H

B B B B B B B B B B

B B B B B B B B B B

A A A A A D B A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E – –

– – – – –

E E E

29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186

S S S S S S S S S S

5600H 5600H 5600H 5600H 5600H 5600H 5600M 5600H 5600H 5600H

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A D D

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E – –

29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196

S 5600M S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H M 5600A M 5600A

B B B B B B B B B B

B B B B B B B B B B

B A D D D D D D C B

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

A/N

49C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

– E – – – – – – H –

J G – – – – – – – – – – – D D J – D E E E E E – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A B A B A A A B

E E F F F F E F E F

M M M M M M M M M M

A A A A A A A A A A

L L L L L L L L L L

C – –

29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166

– – – – –

– – – – –

– – – – –

G G – – –

E – – – –

E – – – –

A B B B A E D A A A

F F F F F E E E E F

M M M M M M G A A A

A A A A A A – – – –

L L L L L L A A A A

– – – – – – – –

– – – – – – – –

– – – – – – – –

B B

B B

B B

A A A A A A B A E E

E E E F E E F E E E

A A A A A A A A A A

– – – – – – – – – –

A A A A A A B A A A

C – – –

29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186

A –

– –

– –

B B B B B B –

B A A A A A –

B A A A A A –

E

D

D

E A E E E E E E A E

E E F E E E E E E E

A A A A A A A A M M

– – – – – – – – – –

B A A A A A A A L L

– – – – – – – – – –

29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

C – – – – C C – – C – C – – – – – – – – – – –

29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176

49D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

– –

– –

A A B B A A B B

B D D H B B E D

A A – – – – – – – –

A A – – – – – – – –

– –

E E – – – – – – – –

A A A A A D A A D A

A A A A A K A A K A

C B E E –

– – – –

– – – –

A –

A –

A A A A A –

– – – – –

A – – –

A – – –

A A A –

A D D D A A A A A A

A K K K A A C P N A

– – –

A –

G – – – – – –

– – – – – – – – – –

A A A A A A A A A A

P A P P A P P N N P

G – –

– – –

K – – – – – –

E – – – – – –

A A A A A D A A A D

C A A A P K N A N L

29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206

M M M M M M M M M M

29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257

M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 6600A M 6600AR CLT 6063­4

A A B B A –

29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961

M 6600A S 5600MR M 6600AR M 5600AR M 6600A M 5600AR M 6600AR S 6600H M 6600A M 6600AR

B –

29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011

M 5600AR M 5600A S 6600H S 5600HR M 6600AR M 5600A M 5600AR M 6600AR M 6600AR M 5600A

– – – –

50A

5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A

Input Flange A

A A A –

E – – E – – B –

A B E – A A

B – B H B A D C – B C B C D B – B C K B E C D B B

A A A A A A A A

A – – A – – A – – – – – A A A – A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D – – – D – C – C B – E B – B B D D D – – – B – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

D D B B B B B B B B

A A A A A A A A A A

29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206

A A A A A A A D D A

B B B B B B B F E B

A A A A A A A B B A

B B B B D B D B A B

A A A A A A A A A A

29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257

D A D A D A D C D D

F A E A F A E F F E

B A B A B A B B B B

B A A C B A A B B A

A A A A A A A A A A

29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961

A A C A D A A D D A

A B F A E B A E E B

A A B A B A A B B A

C B B C A B A A A B

A A A A A A A A A A

29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011

A A A A B B A B B B

E E E E E G E E G E

A A A A A A A A A A

– – – – – – – – – –

B B B B A B A A A B

E G G G E E E G H F

A A A A A A A A A A

– – – – – – – –

A A A A B A A A B B

G A H H E H H F G H

A A A A A A A A A A

A A A A A B A A A A

A E D A H G H A H G

A A A A A A A A A A

20130201

B – – A B B – B B – – B B – – A B – B B B –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

50B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

– –

E E – – – – – – – –

29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206

M M M M M M M M M M

5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A 5600A

B B B B B B B B B B

B B B B B B B B B B

B B A A A A A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257

M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 6600A M 6600AR CLT 6063­4

B B B B B B B B B B

B B B B B B B B B B

A A A A B A B A A A

A A A A A A A B B A

B B B B B B B B B B

A A A A A A A A A A

E E E E –

29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961

M 6600A S 5600MR M 6600AR M 5600AR M 6600A M 5600AR M 6600AR S 6600H M 6600A M 6600AR

B B B B B B B B B B

B B B B B B B B B B

C A A B A A A A A A

B A B A B A B B B B

B B B B B B B B B B

A A A A A A A A A A

H E E –

29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011

M 5600AR M 5600A S 6600H S 5600HR M 6600AR M 5600A M 5600AR M 6600AR M 6600AR M 5600A

B B B B B B B B B B

B B B B B B B B B B

B A A D A A A A A A

A A B A B A A B B A

B B B B B B B B B B

A A A A A A A A A A

50C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E E E E E E

E – E E E

E E E E E E – E E – E E E E E E

– – – – J – E – – – – – – A – – – – – – A – – E – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

A/N

28

29

30

31

A/N

L L L L L L L L L L

C C – –

29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206

L L L L L L L L L L

C –

L B L L L L L A L L

– –

E E – – – – – – – –

D D – – – – – – – –

D D – – – – – – – –

E E A A B A B B A A

E E F F F F F F F F

M M M M M M M M M M

– – – – – – – – – –

– – – – A –

– – – – – –

– – – – – –

E – – –

D – – –

D – – –

B B B B E A E C C A

F F F F E F F F E E

M M M M M M M M M M

– – – – – – – –

– – – H – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A C D B A C C B B

F F F E E E F E F F

M A M M M M M A M M

H – –

– – –

– – –

B – – – – – –

A – – – – – –

A – – – – – –

D A C E B B A C C B

E F E E F F E F E F

M M A A M M M M M M

20130201

Parking Brake

A – – A A A – A A – – A A – – A A – A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

L L A A L L L L L L

C C – – B C

B B – – – – – –

C – – C – – C – – – – – – B C – – –

29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257 29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961 29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011

50D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021

M 6600A M 6600A M 6600A M 6600AR M 6600A M 6600A M 6600A M 6600A M 6600A M 6600AR

29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909

M 6600AR M 6600AR M 6600A M 6600AR M 6600AR M 6600AR S 5600H M 6600AR M 6600AR M 6600A

29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923

M 6600AR M 6600A M 6600A S 5600HR M 6600A M 6600A S 5600M M 5600A M 5600AR M 5600A

29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540

M 6600A M 6600AR S 6600M S 6600AR M 6600AR M 6600A M 5600A M 6600AR M 5600AR M 6600AR

51A

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C B C B B D C B D B

– – – – – – – – – –

– – – – – – – – – –

– – –

C E C –

A A A A A A A A A A

A A A A N N A A N A

B B C C B B K B B B

– – – – – –

– – – – – –

K – – –

E – – –

A A A A A A A A A A

A N A N A N C A A N

– – – – – – –

– – – – – – – – – –

A A A A A A A A A D

P A N A P A A P A K

A A A A A A A A A A

N N P P A A A P C P

– – – A – – – A B – A A – E – – E – – A A – – – – – – – – B B B – – – – –

B B B C B E D – D E

B –

E E E C C C K A –

B

A

G – – – – – – – – – – A –

– – – – – – E – – –

A – – – A A – A A – A – – A – – A A – – – – – – – – A A A – – – – – A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B E B – – E – – E – C E – B E – – D D D B B E C B – – – B B B B D – C –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– – –

D D D D D D D D D D

F F F E F F F F F E

B B B B B B B B B B

B B B A B B B B B A

A A A A A A A A A A

29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021

D D D D D D A D D D

E E F E E E B E E F

B B B B B B A B B B

A A B A A A D A A B

A A A A A A A A A A

29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909

D D D A D D A A A A

E F F A F F B B A B

B B B A B B A A A A

A B B A B B B D A B

A A A A A A A A A A

29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923

D D C D D D A D A D

F E F E E F B E A E

B B B B B B A B A B

B A B A A B D A C A

A A A A A A A A A A

29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540

A A A A A B A A B A

E E E A G G E E G A

A A A A A A A A A A

A A A A A A A A A A

A H E H A H D A A G

A A A A A A A A A A

B B –

A A B A B B A A A B

H E G A G E D G A G

A A A A A A A A A A

B – –

B B A A B B A A B A

G H F H A E E H A H

A A A A A A A A A A

20130201

B – – – – – B

B B B – B B –

A – – – – B – – B – B B – – B B B

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

51B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021

M 6600A M 6600A M 6600A M 6600AR M 6600A M 6600A M 6600A M 6600A M 6600A M 6600AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E E E E

– – – – – – – – – –

29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909

M 6600AR M 6600AR M 6600A M 6600AR M 6600AR M 6600AR S 5600H M 6600AR M 6600AR M 6600A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A D A A A

B B B B B B A B B B

B B B B B B B B B B

A A A A A A A A A A

E E E E E E –

– – – – – –

29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923

M 6600AR M 6600A M 6600A S 5600HR M 6600A M 6600A S 5600M M 5600A M 5600AR M 5600A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A B A A

B B B A B B A A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E –

29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540

M 6600A M 6600AR S 6600M S 6600AR M 6600AR M 6600A M 5600A M 6600AR M 5600AR M 6600AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A D C B C

B B B B B B A B A B

B B B B B B B B B B

A A A A A A A A A A

E E E E E E –

A/N

51C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E E E

E E

H – H

E – – – – – – – – – – A – – – – – – – – D – G –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

28

29

E E E E E F E F F E

M M M M M M M M M M

– – –

C C C C C C C C C C

– – – – – –

– – – – – –

– – – – – –

F F E F E F E F F F

M M M M M M A M M M

A A –

A – – –

C C C C C C E C C C

B – – –

A – – –

– – – – – – –

– – – – – – – – – –

C C C A B A A D A B

F E E E E F E E E F

M M M A M M A M M M

A – –

H – –

– – – – – – – – – –

– – – – – –

– – – – – –

– – – – – –

B –

B – – –

B – – –

C C C A A A E A D A

F F E F F F E F E F

M M A M M M M M M M

G –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

A – – – – – A

A A A – A A –

A – – – – A – – A – A A – – D A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

L L M L M L M L L L

– – – – – – – – C –

29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021

L L M L L L A L L L

– – – – – – – – – –

29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909

L L L A L L B L L L

– – – – – – – – – –

29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923

L L G M L L L L M L

– –

29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540

B – – – – – – –

51D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559

S 5600M S 6600M S 6600M S 5600H S 6600H M 5600AR S 6600M S 5600H S 5610H M 5610AR

29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460

S 6610M S 5610H S 5610HR S 5610HR S 5610HR M 5610AR M 5610AR M 5610AR M 5610AR M 5610AR

29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470

S 5610H S 5610H S 5610H M 5610A M 5610AR S 5610HR M 5610A S 5610HR M 5610A S 5610H

29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480

S 6610H S 6610HR S 6610M S 6610HR S 6610H S 6610HR M 6610AR M 6610A M 6610A M 6610AR

52A

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

D C C C C B B –

– – – – – – –

– – – – – – –

– – – –

B D D B – –

A K –

E E –

N B B –

A A A A A A A A A A

P P A A N N P A A N

–

–

A – – – – – – – –

B – –

N B C D D M M – – –

A A A A A A A A A A

P A C A A A N A A A

– –

D D D – –

A A A A A A A A A A

A A A A P A N A N A

A A A A A A A A A A

N A P N P N N N P P

– – – – E A – – – A – – – – – – – E A A – – – A E – B – B – – – – – – – B B A –

K B B – C C K D D C B B

E – – – – –

C B A B C K E C E C

– – – – –

A – –

K – – – –

E – – – –

E A B C B B E E B C

–

–

A – – – – – – – –

A – – – – – – – –

A A – – – A – – – – – – – A A A – – – A A – A – A – – – – – – – A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D – D – B D D E D D D – – – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– – – – –

A C C A C A C A A B

B F F B F A F B B A

A B B A B A B A A A

B B B B B A B D D A

A A A A A A A A A A

29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559

C A A A A B B B B B

F B A A A A A A A A

B A A A A A A A A A

B D A A C A A A A A

A A A A A A A A A A

29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460

A A A B B A B A B A

B B B B A A B A B B

A A A A A A A A A A

B B D B A C B A B B

A A A A A A A A A A

29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470

C C C C C C E E E E

F E F E F E E F F E

B B B B B B B B B B

B C B A B A A B B A

A A A A A A A A A A

29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480

A A A A A A A A A A

F F D D F H F D D H

A A A A A A A A A A

A A A A A A A A A A

F D A A A A H A A A

A A A A A A A A A A

A A A A A A A A A A

D D D E H A G A G D

A A A A A A A A A A

A A A A A A A A A A

F A F H F H H G G H

A A A A A A A A A A

20130201

B – – – B – – A A A B B B B B – – – – B A – A – – – A – A – A B – – B

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

52B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559

S 5600M S 6600M S 6600M S 5600H S 6600H M 5600AR S 6600M S 5600H S 5610H M 5610AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A B D A

A B B A B A B A A A

B B B B B B B B B B

A A A A A A A A A A

E E E E E E E – –

– – – – – – –

29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460

S 6610M S 5610H S 5610HR S 5610HR S 5610HR M 5610AR M 5610AR M 5610AR M 5610AR M 5610AR

B B B B B B B B B B

B B B B B B B B B B

A B A A D A A A A A

B A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

F –

29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470

S 5610H S 5610H S 5610H M 5610A M 5610AR S 5610HR M 5610A S 5610HR M 5610A S 5610H

B B B B B B B B B B

B B B B B B B B B B

A A D A A D A A A A

A A A A A A A A A A

B B B B B B B B B B

A A A A A A A A A A

F F –

29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480

S 6610H S 6610HR S 6610M S 6610HR S 6610H S 6610HR M 6610AR M 6610A M 6610A M 6610AR

B B B B B B B B B B

B B B B B B B B B B

A D A A A A A A A A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

F –

A/N

52C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F

F F – F F F F F

F F – F F F F

F F F F F F F F

J E – – J – – D – – – – – – – D – – E – – – – – E – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – – – –

– – – – – – – –

– – – – – – – –

A –

A –

A – –

– – – –

– – – –

B – – – – –

B – – – – –

B – – – – –

– –

– –

– –

B – –

B – –

B – –

B – – – –

A – – – –

A – – – –

A B – –

–

–

–

B – – – – – – – –

A – – – – – – – –

A – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 – – – – –

A C C A C A C E E A

F E E F E E E E E E

A N A A A M A A A P

C E A A E A A B A B

E E F F E E E F E F

A A A A A P P P P P

A A E B A E B A B A

E E E F E E F E F E

A A A P P A P A P A

C E C C C C C C C C

F E E E E E F F F F

A A A A A A P P P P

A – – – A – – A A A A A A A A – – – – A A – A – – – A – A – A A – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

F J G A A L F A A N

– – –

29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559

F A A A A N N N N N A A A N N A N A N A A A F A A A N N N N

C – – – – – – – – C – – – – – – – – – – – C – B – – C – – – – – – B B – –

29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460 29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470 29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480

52D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

D C B C B B E E E E

– – – – – – – – – –

– – – – – – – – – –

A –

–

A A A A A A A A A A

N A N N P P A N N P

C C D B C E B C C C

– – – – – – – – – –

– – – – – – – – – –

– – – – – –

A A A A A A A A A A

A P N P A P N A A P

K K D C A –

–

E E – –

A A A A A A A A A A

A A A P A P A N P P

A A A A A A A A A A

A P A A A A P P P N

29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490

M 6610A S 6610H M 6610AR M 6610AR M 6610AR M 6610A M 6610A M 6610A M 6610AR S 6610M

B –

29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174

M 6610A S 6610M M 5600AR M 5600A M 6600A S 6610M M 6610A S 6610M S 6610H S 6610M

– – – – – –

29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187

S 5610H S 5610H S 5610M M 6610A S 5610H M 5610A S 5610H M 6600A M 6600AR M 6610AR

29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395

S 5600MR MS 6610AR S 5610H S 5610H S 5610H M 5610AR M 6600AR M 5600AR M 6610A M 5610AR

53A

A E A – – B B –

A – – – – – – – – A E B B – A B – E – A A E – A

C D A B B A C K – B B C B B

K – – –

A A A – – A A –

A – – – – – – – –

A – – – –

A – – – – –

A A A A –

– – –

– – –

A A –

K – – – – – –

E G – – – – –

A – A A A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D – – – B B – – B B D M B E N – D B D B D E N B – – – – C – – C – B – – – B –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– –

E C E E E E E E E C

F F E E E F F F E F

B B B B B B B B B B

B B A A A B B B A B

A A A A A A A A A A

29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490

E C B B E C E C C C

F F A B F F F F F F

B B A A B B B B B B

B B A B B B B B B B

A A A A A A A A A A

29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174

A A A E A B A E E E

B B B F B B B F E E

A A A B A A A B B B

D D B B D D B B A A

A A A A A A A A A A

29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187

A E A A A B E B E B

A E B B B A E A F A

A B A A A A B A B A

A A B D D A A A B A

A A A A A A A A A A

29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395

A A A A A A A A A A

G D H H H G E G H F

A A A A A A A A A A

A A A A A A A A A A

E F H E E F G D D F

A A A A A A A A A A

A A A A A A A A A A

D D D G D G D G H H

A A A A A A A A A A

A A A A A A A A A A

A H D D D A H H G H

A A A A A A A A A A

20130201

B B B – – – B – – – A – – – – – – – – – – – – – – – B B A B – – – B B B – B

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

53B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490

M 6610A S 6610H M 6610AR M 6610AR M 6610AR M 6610A M 6610A M 6610A M 6610AR S 6610M

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F F F

– – – – – – – – – –

29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174

M 6610A S 6610M M 5600AR M 5600A M 6600A S 6610M M 6610A S 6610M S 6610H S 6610M

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

B B A A B B B B B B

B B B B B B B B B B

A A A A A A A A A A

F F E E E F F F F F

– – – – – – – – – –

29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187

S 5610H S 5610H S 5610M M 6610A S 5610H M 5610A S 5610H M 6600A M 6600AR M 6610AR

B B B B B B B B B B

B B B B B B B B B B

D D A A D B A A C A

A A A B A A A B B B

B B B B B B B B B B

A A A A A A A A A A

– –

D E – –

29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395

S 5600MR MS 6610AR S 5610H S 5610H S 5610H M 5610AR M 6600AR M 5600AR M 6610A M 5610AR

B B B B B B B B B B

B B B B B B B B B B

A C A D B A A A A A

A B A A A A B A B A

B B B B B B B B B B

A A A A A A A A A A

A/N

53C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F F – – F E H F E H F – – F E E F F

D E – – – – – – – E B – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

B C C C C B A C C C

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

B B – –

B A – –

B A – –

B E – – – –

B D – – – –

B D – – – –

– – –

– – –

– – –

B H – – – – –

A – – – – – –

A – – – – – –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

Parking Brake

A/N

28

29

30

31

A/N

F E E F F E F F F E

P A P P P P P P P A

– –

N A N N N N N N N G

C – – – – – – – – B

29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490

A C A B C C C C C C

F E E E E E F E E E

P N M M M A P A A A

N J L L M G N F A F

– – – – – – – – – –

29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174

E E A C E E A B A C

F E E F E E E F F E

A A A P A P A M M P

A A B N A N A L L N

– – – – – – –

29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187

A A A E E A C A A A

F F E E E E F E E E

A P A A A P M M P P

A A A – – – A – – – A – – – – – – – – – – – – – – – A A A A – – – A A A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B N A A A Q L L Q Q

C – – – – – – – – – C – –

29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395

53D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411

M 5610AR S 6610M M 6610AR S 6610M S 6610H M 5610A M 6610A M 6610A S 5610H M 5610A

29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422

S 5610H S 6610H M 5610A S 6610H M 5610AR S 6610H S 6610HR S 5610A S 5610HR M 6610A

29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789

S 6610H S 6610H S 6610H M 5610AR S 5610H M 5610A S 6610M M 5610A M 5610AR M 6600AR

29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185

M 6610A S 6610M M 6600A M 6600A S 5610M M 5610AR S 5610M S 5610M S 6610H S 5610H

54A

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C C B E C C C K –

– – – – – – – – – –

– – – – – – –

A – – –

–

A A –

E E –

A – –

A A A A A A A A A A

P P P P N P P P A A

– –

E –

– –

K – – – – – – –

B – – – – – – –

A – – – – – – –

A A A A A A A A A A

A P A P P P N P C P

– – – – – – –

– – –

– – –

E – – –

A –

A G –

A A A A A A A A A A

P A A P A P P A P P

– – – – – –

A A A A A A A A A A

P P N N P A A P N C

E – – – E E – E – – – – E – – – – – – – – – –

C – C – C D B C C C E

B – – –

B C C K C E E – –

B

A

A – –

– –

B E E E D D K K E B

– – – – – – – – – –

E –

B B – B – – E –

E E – –

A – – – A – – A A – A – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D E N – – N – B B B N – D E B B E C B E B D – D – D B C – B D – – B – E B – D

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

H F H F F G G G D E

A A A A A A A A A A

B –

B C E C C B E E A B

A F E F F B F F B B

A B B B B A B B A A

A B A B B B B D D B

A A A A A A A A A A

29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411

A A A A A A A A A A

D F E F H F H F A G

A A A A A A A A A A

– – – –

A C B C B C C B A E

B F B F A F E B A F

A B A B A B B A A B

D B D B A B A B A B

A A A A A A A A A A

29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422

A A A A A A A A A A

F D D H D G F E H G

A A A A A A A A A A

C C C B A B C B B E

F F F A B B F B A E

B B B A A A B A A B

B B B C B B B D C B

A A A A A A A A A A

29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789

A A A A A A A A A A

G F G G G A D F F D

A A A A A A A A A A

E C E E B B A A C A

F F F F B A B B F B

B B B B A A A A B A

B B B B B A D D B B

A A A A A A A –

29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185

20130201

B – – – – – – –

B – A – A – – – – B – – – – B – – – – – – B – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A

A/N

54B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411

M 5610AR S 6610M M 6610AR S 6610M S 6610H M 5610A M 6610A M 6610A S 5610H M 5610A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A D D A

A B B B B A B B A A

B B B B B B B B B B

A A A A A A A A A A

F F F F E F F – –

– – – – – – –

29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422

S 5610H S 6610H M 5610A S 6610H M 5610AR S 6610H S 6610HR S 5610A S 5610HR M 6610A

B B B B B B B B B B

B B B B B B B B B B

D A B A A A A A A A

A B A B A B B A A B

B B B B B B B B B B

A A A A A A A A A A

–

29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789

S 6610H S 6610H S 6610H M 5610AR S 5610H M 5610A S 6610M M 5610A M 5610AR M 6600AR

B B B B B B B B B B

B B B B B B B B B B

A A A D A A A B B C

B B B A A A B A A B

B B B B B B B B B B

A A A A A A A A A A

29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185

M 6610A S 6610M M 6600A M 6600A S 5610M M 5610AR S 5610M S 5610M S 6610H S 5610H

B B B B B B B B B B

B B B B B B B B B B

A A A A A A D D A A

B B B B A A A A B A

B B B B B B B B B B

A A A A A A A A A A

A/N

54C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F

F – F F F F F F F F F F – F F F – – H F F E E F F – – F F

D J – D – E – – – – – – – – – – D – – – J B – – – – – – – L L – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

Parking Brake

A/N

23

24

25

26

27

28

29

30

31

A/N

– – – – – – –

– – – – – – –

– – – – – – – B F –

P Q P A A P P P A P

Q F N G A N N N A N

C – –

B F –

E E E E E F F F E F

A –

B G –

A C A C C A C E E A

29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411

B –

B –

B –

E – – – – – – –

D – – – – – – –

D – – – – – – –

E C E C A C C A A A

E E F E E E E E E E

A A P A P A A P A P

– – – –

– – –

– – –

– – –

B – – – A H –

B – – – – – –

B – – – – – –

C C C E A B C E E A

E E E E E F E E E F

A A A P A P N P P M

– – – – – –

– – – – – –

– – – – – –

J J – –

G G – –

G G – –

B C C C A B E E C A

E E F F E F E E F E

P A M M Q P A A A A

20130201

A – – – – – – –

A – A – A – – – – A – – – – A – – – – – – A – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A A N A N A A P A N A A A N A N J N N L Q F L L B N B B A A

B – – C – – – – – – – – – – – C – – C C – C – – – – – – – – B – C – – – –

29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422 29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789 29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185

54D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C C C C D C E K A C

– – – – – – – – – –

– – – – – – –

– – – – –

B B B B P –

E A –

A A A A A A A A A A

A A A A P P P C A P

B A E C K E B D C E

–

–

A – – – – – – – –

A – –

A A A A A A A A A A

P C P P P N P P P A

– – – – – – – – – –

– – – –

A A P P A P P A P P

– – – – – – – – – –

P N P A A P P P A A

– – – – –

29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763

S 5600H S 5600HR S 5610H S 5610HR M 5610A M 6610A S 6610M S 5610H M 5610A M 6610AR

29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774

M 6610A S 5610H M 6610AR S 6610M M 5610AR S 6610H M 5610AR M 6610AR M 5610AR S 6610M

29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798

M 5610A M 5610AR M 5610AR M 6610AR M 5610A M 5610A M 5610A M 5610A S 6610HR M 6610A

A A A A – E – – – –

B B B B A C K K B B

29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448

M 6610AR M 6610A S 6610M S 5610H S 5610HR S 6610M S 6610M S 6610M M 5610A S 5610H

– – – – – – – – – –

C E E K B C C C K –

55A

E – – – – – – E – – E A B – –

E – – – – –

A – E E – – – – – E – – – – E A

A – – – – – – A – – A A A – – A A A A –

N C D E B D – D D – – – D B – – – –

A – – – –

D B D D

A A A A A A A A A A

– – – – – – – – – –

D E D D D B E E D D

A A A A A A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

A A A A B E C A B E

B A B A B F F B B E

A A A A A B B A A B

B A B A B B B D D A

A A A A A A A A A A

29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763

E A E C B C B E B C

F B E F A F A E A F

B A B B A B A B A B

B D A B C B A A A B

A A A A A A A A A A

29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774

B B B E B B B B C E

B A A E B B B B E F

A A A B A A A A B B

B A A A D B D D A B

A A A A A A A A A A

29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798

E E C A A C C C B A

E E F B A F F F B B

B B B A A B B B A A

A A B D A B B B D D

A A A A A A A A A A

29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448

A A A A A A A A A A

D A D A G G F D E H

A A A A A A A A A A

A A A A A A A A A A

G D H F H F H H H D

A A A A A A A A A A

A A A A A A A A A A

E A H H E G G E H G

A A A A A A A A A A

A A A A A A A A A A

H H F D A F F F E D

A A A A A A A A A A

20130201

A – A – – – – – B – – B – B – B B B – – B B B – – – – A – B B – – A – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

55B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763

S 5600H S 5600HR S 5610H S 5610HR M 5610A M 6610A S 6610M S 5610H M 5610A M 6610AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A D D A

A A A A A B B A A B

B B B B B B B B B B

A A A A A A A A A A

E E F F F F F – –

– – – – – – –

29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774

M 6610A S 5610H M 6610AR S 6610M M 5610AR S 6610H M 5610AR M 6610AR M 5610AR S 6610M

B B B B B B B B B B

B B B B B B B B B B

A D A A D A A A A A

B A B B A B A B A B

B B B B B B B B B B

A A A A A A A A A A

F –

29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798

M 5610A M 5610AR M 5610AR M 6610AR M 5610A M 5610A M 5610A M 5610A S 6610HR M 6610A

B B B B B B B B B B

B B B B B B B B B B

A A A A D A D D A A

A A A B A A A A B B

B B B B B B B B B B

A A A A A A A A A A

F F F F –

29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448

M 6610AR M 6610A S 6610M S 5610H S 5610HR S 6610M S 6610M S 6610M M 5610A S 5610H

B B B B B B B B B B

B B B B B B B B B B

A A A D A A A A D D

B B B A A B B B A A

B B B B B B B B B B

A A A A A A A A A A

F F F –

A/N

55C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F

F F – F F F F F

F – – F F

F F F F – –

D D – – E – – D – – – – – – – – – D – D D – – – – – D – – – – D J

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – – – –

– – – – – – –

– – – – – – –

B B –

B B –

B B –

–

–

–

B – –

A – –

A – –

B – – – – –

B – – – – –

B – – – – –

– – – –

– – – –

– – – –

B –

B –

B –

B B – –

B B – –

B B – –

– – –

– – –

– – –

B – – – –

B – – – –

B – – – –

B G

B F

B F

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

A A A A A C C E E C

F F F F F F E E E F

A A A A P P A A P P

C E A A E C B C A C

E E E E E E F F E E

P A P A P A P P P A

B B B C E A E E C A

J J J J E F E E E E

P P P P P P P P A P

B A A E A C C C E E

J E E F E E E E E E

P P A A A A A A P A

A – A – – – – – A – – A – A – A A A – – A A A – – – – A – A A – – A – – – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

A A A A N N F A N N

– –

29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763

Q A N G N A N N N C

C C – C – – – – – – – – – – – C – – – – – – –

29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774

N N N N N N N N A N

C – – – –

29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798

N N G A A F G F N A

– – – – – – – – – –

29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448

55D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

C K D C C B E E E E

– – – – – – – – – –

– E – – – – – – – –

– – – – –

B B C D D – – – – –

A A A A A A A A A A

A P A A A A N P N N

E A K C B C C C C E

– –

– –

– –

K – – – – – – –

E – – – – – – –

D B B B –

A A A A A A A A A A

N P A P A P A P P N

C B C C E B B B C E

– – – – – – – – – –

– – – – – – – – – –

B D B N – – – – – –

A A A A A A A A A A

P A P P P A A N P N

B B B C C E C A C E

– – – – – – – – – –

– – – – – – – – – –

– –

A A A A A A A A A A

P N A A P P P P P N

– – – – –

29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050

M 5610A M 5610A S 5600MR M 5610A M 5610A S 5600MR M 5610A M 5610A M 6610A M 6610AR

29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076

M 6600A M 6610AR S 5610HR M 6610A M 5610AR M 6610A S 5610M S 6610H S 5610M M 5600A

B B –

29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089

S 5610H S 5610MR M 5610A M 6610A H 5610A H 5610A H 5610AR H 5610AR H 5610AR H 6610A

– – – –

29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245

H 6610AR H 6610AR S 5610HR S 5600H S 5610H S 6610M S 6610M H 6610AR H 6610AR H 5610A

56A

A B B B B

E A – – – – B

B A A A E B A A – – – – – B – B

A A A A A A A – A A – – – – A – – – – A A A A A A A A – – – – – A – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D – –

B B D D D – E –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– –

B B A B B A B B E E

B B A B B A B B F E

A A A A A A A A B B

B D A B B A B B B A

A A A A A A A A A A

29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050

E E A E B E A C A B

F E A F A F B F B B

B B A B A B A B A A

B A C B A B B B B B

A A A A A A A A A A

29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076

A A B E B B B B B E

B A B F B B A A A F

A A A B A A A A A B

B A B B B B A A A B

A A A A A A A A A A

29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089

E E A A A E E E E B

E E A B B F F E E B

B B A A A B B B B A

A A A B B B B A A B

A A A A A A A A A A

29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245

A A A A A A A A A A

E G A E E A G G G H

A A A A A A A A A A

A A A A A A A A A A

G H A G A G D F F G

A A A A A A A A A A

A A A A A A A A A A

F A G G G E A H H G

A A A A A A A A A A

A A A A A A A A A A

H H A D F F F H H G

A A A A A A A A A A

20130201

A – – A – – – B – B A – B – – – – – – A – – – – B B B – B B A – – – – B B –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

56B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050

M 5610A M 5610A S 5600MR M 5610A M 5610A S 5600MR M 5610A M 5610A M 6610A M 6610AR

B B B B B B B B B B

B B B B B B B B B B

A D A A A A A A A A

A A A A A A A A B B

B B B B B B B B B B

A A A A A A A A A A

F –

–

29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076

M 6600A M 6610AR S 5610HR M 6610A M 5610AR M 6610A S 5610M S 6610H S 5610M M 5600A

B B B B B B B B B B

B B B B B B B B B B

A C D A A A A A A A

B B A B A B A B A A

B B B B B B B B B B

A A A A A A A A A A

E H – F F F F F F E

E – – – – – – –

29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089

S 5610H S 5610MR M 5610A M 6610A H 5610A H 5610A H 5610AR H 5610AR H 5610AR H 6610A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A A A B A A A A A B

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F F F

– – – – – – – – – –

29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245

H 6610AR H 6610AR S 5610HR S 5600H S 5610H S 6610M S 6610M H 6610AR H 6610AR H 5610A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A C A A

B B A A A B B B B A

B B B B B C C B B B

A A A A A B B A A A

F F F E F F F H F F

– – – – – – – – – –

A/N

56C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

E F F E F F F F

D – – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

–

–

–

B – – – – – – – –

B – – – – – – – –

B – – – – – – – –

– –

– –

– –

B – – – – – – –

A – – – – – – –

– – – – – – – – – – – – – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 – –

A E A A A A B B C C

E E F E F E F F F F

P P A P P A P P P P

A – – – – – – –

C A E C B A A C A B

F F E E F E E E E F

M P A P P P A A A M

– – – – – – – – – –

– – – – – – – – – –

A A A C B B B A A C

F E E E F J J E E F

A A P P P P P P P P

– – – – – – – – – –

– – – – – – – – – –

C C A A A C C A C B

J E E E E E E F F F

P P A A A N N P P P

A – – A – – – A – A A – A – – – – – – A – – – – A A A – A A A – – – – A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

N N B N N B N N N N

– – – –

29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050

L N A N N N G A G L

C – – – – – – – – – – – – – – B – – – – – – – –

29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076

A F N N N N N Q Q N

C –

29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089

N N A A A T T N N N

– – – – – – – – – –

29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245

56D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

E C C D C C B B K B

– – – – – – – –

– – – – – – – –

A – –

–

K –

E –

A A A A A A A A A A

N P P P A C A A A A

– – – – – – – – – –

– – – – – – – – – –

D D

A A A A A A A A A A

P A P A A P A P P A

– – – – – – – – –

– – – – – – – – –

K

E

– – – – – – – – – –

B B D D B D B B D D

A A A A A A A A A A

A A N N P P P P P A

– – – – –

E –

K – – – –

E – – – –

– – – – – – – – – –

C B B B B B P D D D

A A A A A A A A A A

C A P P P A P P P P

29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259

H 6610AR S 6610H M 6610A H 5610AR S 6610M M 5610A M 5610AR M 5610AR M 5610AR S 5610H

B – –

29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273

M 6610AR M 6610A H 5610AR M 5610AR M 5610AR S 6610M M 5610A S 6610M S 5610HR M 6610AR

– –

E E – –

B E B A A B C C B B

29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284

S 6610M S 6610H M 6610AR S 6610H S 6610H M 6610A S 6610M S 6610M S 6610M M 5610A

– – – – – – – – – –

C C B E C C C C B K

29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362

M 5610A S 5610M M 5610A S 6610A S 6610A M 5610A S 6610H S 6610M S 6610M S 6610H

– – – – – – – – – –

K C A C C –

57A

B – – – – – –

A – – –

C E C E

A – –

A – – – – – – – – A – – – A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B B – B B B D D D D B – B D D – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

H F G H D E A A A D

A A A A A A A A A A

B – –

E C E B C B B B B A

E F F A F B A A A B

B B B A B A A A A A

A B B A B B A A C B

A A A A A A A A A A

29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259

A A A A A A A A A A

H E H A A F E F H A

A A A A A A A A A A

E E B B B C B C A E

E F A A A F B F A E

B B A A A B A B A B

A B A A A B B B A C

A A A A A A A A A A

29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273

A A A A A A A A A A

D D H F F G F F F E

A A A A A A A A A A

B – – – – – – –

C C E C C E C C C B

F F E F F F F F F B

B B B B B B B B B A

B B A B B B B B B D

A A A A A A A A A A

29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284

A A A A A A A A A A

E D G G G E F F F F

A A A A A A A A A A

– – – – – – – – – –

B A B E E B C C C C

B B B F F B F F F F

A A A B B A B B B B

D B D B B D B B B B

A A A A A A A A A A

29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362

20130201

B – – B B B – B – B B B – – – A B – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

57B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259

H 6610AR S 6610H M 6610A H 5610AR S 6610M M 5610A M 5610AR M 5610AR M 5610AR S 5610H

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A D A

B B B A B A A A A A

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F –

– – – – – – – –

29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273

M 6610AR M 6610A H 5610AR M 5610AR M 5610AR S 6610M M 5610A S 6610M S 5610HR M 6610AR

B B B B B B B B B B

B B B B B B B B B B

A A A C C A A A A D

B B A A A B A B A B

B B B B B B B B B B

A A A A A A A A A A

F F F H H F F F F –

29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284

S 6610M S 6610H M 6610AR S 6610H S 6610H M 6610A S 6610M S 6610M S 6610M M 5610A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A D

B B B B B B B B B A

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F F –

29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362

M 5610A S 5610M M 5610A S 6610A S 6610A M 5610A S 6610H S 6610M S 6610M S 6610H

B B B B B B B B B B

B B B B B B B B B B

D A D A A B A A A A

A A A B B A B B B B

B B B B B B B B B B

A A A A A A A A A A

A/N

57C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F

– F – F F – F F F F

E – – – – – – – – – – E – – – – – – – – – E D – L – – M – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – – – – – – –

– – – – – – – –

– – – – – – – –

B –

A –

A –

– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

B

A

A

– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

B

A

A

B –

B –

B –

J – –

G – –

G – –

K – – – –

H – – – –

H – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

31

A/N

N A N Q G N N N N A

– – – – – – – – – –

29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259

N N N N N F N G A N

– – – – – – C – – –

29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273

C – – – – – – – – –

29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284

– – – –

29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362

F F F J E F E E E F

P A P P A P P P P A

A – –

A A B A A C A C A E

E E J E E E F E E E

P P P P P A P A A P

A –

C C C C C C C C C E

E F E E E J E E E E

A A P A A P A A A P

A – – – – – – –

G A N A A N G G G N

E A E C C E C C C C

E E E E E E E E E E

P A P P P P A A A A

– – – – – – – – – –

N B N P P N A G G A

A A A –

A A A – – – A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

30

C C C A C A A A E A

A – –

Parking Brake

C – – – – –

57D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

A –

– – – – – – – – – –

A G A – – – – –

– – –

B C D – – –

A A A A A A A A A A

A P A P P P P P A A

– – – – –

– – – – –

K – – – –

E – –

A A A A A A A A A A

P P A P P P P A A A

K D D A A K C C K C

K – –

E – –

A A – – – – –

A A E – –

A A A A A A A A A A

A P P A A A A P P P

E C B E E B B B C E

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

P P P P P P A P P P

– – –

29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377

M 5610AR H 5610AR M 5610AR H 5610A H 5610A M 6610A M 6610AR M 6610AR S 5610H M 6610A

29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389

H 6610AR H 6610A S 5610M S 6610M S 6610M M 5610AR H 5610AR S 6610H M 5610A S 6610M

B B – – – –

29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485

M 5610A H 6610A H 6610AR M 5610AR M 5610AR M 5610AR S 5610M M 6610AR M 5610A M 5610A

–

29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505

S 6610M S 6610MR M 6610A S 6610M S 6610M S 6610H S 5610M M 5610AR M 6610AR S 6610M

58A

E A A – – – –

A – – –

B B – – – – E – – – – – – – – – A – –

A C B C B B – K D D C E C K B C K C

E E

E –

E –

A A A – – – – A A – – – – A – – – – A A – – – – A – – – – – – – – – A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B D D B – – D N E D – D P B B – – B D B D – P P P D E D B D B – E N

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

A H A G G G H H D E

A A A A A A A A A A

B B B – – –

B B B B E E E E A E

A A A B F F E E B F

A A A A B B B B A B

C C C B B B A A D D

A A A A A A A A A A

29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377

A A A A A A A A A A

H G D G F H H D E D

A A A A A A A A A A

B – – – –

E E A E C B B C B C

E F B F F A A F B F

B B A B B A A B A B

A B B B B C A B D B

A A A A A A A A A A

29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389

A A A A A A A A A A

E G H A A A D H G G

A A A A A A A A A A

– –

B E E B B B A E B B

B F E A A A B E B B

A B B A A A A B A A

D B A C C C B A D B

A A A A A A A A A A

29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485

A A A A A A A A A A

F H G G G F D H H G

A A A A A A A A A A

C C E E E C A B E E

F E F F F F B A E F

B B B B B B A A B B

B A B B B B B A A B

A A A A A A A A A –

29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505

20130201

B B – –

B B – – –

B B B B – B – – – A – – – – – B B –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

58B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

– – –

D B D – – – – –

29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377

M 5610AR H 5610AR M 5610AR H 5610A H 5610A M 6610A M 6610AR M 6610AR S 5610H M 6610A

B B B B B B B B B B

B B B B B B B B B B

D B D A A A A A D D

A A A A B B B B A B

B B B B B B B B B B

A A A A A A A A A A

29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389

H 6610AR H 6610A S 5610M S 6610M S 6610M M 5610AR H 5610AR S 6610H M 5610A S 6610M

B B B B B B B B B B

B B B B B B B B B B

A A A A A D A A D A

B B A B B A A B A B

B B B B B B B B B B

A A A A A A A A A A

29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485

M 5610A H 6610A H 6610AR M 5610AR M 5610AR M 5610AR S 5610M M 6610AR M 5610A M 5610A

B B B B B B B B B B

B B B B B B B B B B

D A A D D D A A D A

A B B A A A A B A A

B B B B B B B B B B

A A A A A A A A A A

F

D –

29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505

S 6610M S 6610MR M 6610A S 6610M S 6610M S 6610H S 5610M M 5610AR M 6610AR S 6610M

B B B B B B B B B A/B

B B B B A/B B B B B B

A A A A –

B B B B B B A A B B

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F F F

– – – – – – – – – –

58C

A A A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F F F F F – – F F F F F – F F – F – F F – – – F F –

J D – – – – – E – – D – E – – E E D – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

B H B – – – – –

B –

B –

B – – – – –

B – – – – –

G B

F B

F B

– – – – –

– – – – –

– – – – –

B – –

A – –

A – –

B –

B –

B –

B – –

A – –

A – –

B B B – –

A A B – –

A A B – –

B –

B –

– – – – – – – – – –

– – – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

E E E A C C C C E E

E E E E J J E E E E

P P P P P P P P A P

A A A – – –

C C A C C E A A E C

J J E E E E E E E E

P P A N A P P A P A

A – – – –

E J J E E E E E E E

P P P P P P A P P P

– –

B –

E C C E E E A C E A

– – – – – – – – – –

C C C C C C A A C C

E E E E F F F E J E

A A P N N A A P P N

A A – –

A A – – –

A A A A – A – – – A – – – – – A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

N N N Q N N N N A N

– – –

29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377

C – – – – – –

N N G J G N Q A N F

C C – – C – – – – –

29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389

N N N N N N F N N N

– – – – – – – – – –

29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485

G F N J J A F N N J

– – – – – – – – –

29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505

B

58D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420

M 6610AR M 6610AR M 6610A S 6610M H 6610AR H 6610AR S 5610HR S 6610M H 5610AR H 6610AR

29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444

M 5610A S 5610M H 6610AR M 6610AR M 5610A M 5610A S 5610H M 5610AR S 6610H S 6610M

29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458

S 6610H H 5610AR M 6610A H 6610A S 6610A S 5610A S 6610A S 6610A S 6610A M 6610A

29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800

H 6610A M 5610A S 6610M S 6610M S 6610A H 5610AR H 6610AR M 5610AR M 5610AR H 5610A

59A

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

B B K C C C B E B C

– – – – – – – – – –

– –

–

B –

A A A A A A A A A A

P P P P P P P P A P

–

A – – –

E –

– –

E –

E K C C

K K – – – –

B B –

A A A A – – – –

A A A A A A A A A A

A A P P A A P A P P

B B C C B C C C B E

– – – – – – – – – –

– – – – – – – – – –

A A A A A A A A A A

P P P P P P P P P N

– K – – – – – –

– – – – – – – –

K –

B –

A A A A A A A A A A

P P P P P P N A P P

– A – – – E A – A E – – A E E E – – E – – A – – – – – – – B E E – – –

C – C – –

C –

A A – –

C C E B B C –

A

B

E – – – – – – –

E – –

A – – – A A – A A

– A – – – – – – – A A A – – – A A – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B P E – – D – – D B – – – – D B D N D – B D E E B B E – – – D D D – – B B –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A A A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

H H G F H H H F A H

A A A A A A A A A A

B B – –

E E E C E E A C B E

E E F F E E A F A E

B B B B B B A B A B

A A D B A A A B A A

A A A A A A A A A A

29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420

A A A A A A A A A A

E D H H E E F A H F

A A A A A A A A A A

B A E E B B A B E C

B B E E B B B A E F

A A B B A A A A B B

D B C A D D B C A B

A A A A A A A A A A

29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444

A A A A A A A A A A

F H G G G F G G G G

A A A A A A A A A A

C B E E E B E E E E

F A F F F B F F F F

B A B B B A B B B B

B A B B B B B B B B

A A A A A A A A A A

29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458

A A A A A A A A A A

G G F F F J J A F F

A A A A A A A A A A

E B E C E B E B B B

F B F F F A E A B B

B A B B B A B A A A

B D B B B E E A D B

A A A A A A A A A A

29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800

20130201

B B A – B B – – B B – – – B B – – B – – – – – – – – B – – – – A A B – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

59B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420

M 6610AR M 6610AR M 6610A S 6610M H 6610AR H 6610AR S 5610HR S 6610M H 5610AR H 6610AR

B B B B B B B B B B

B B B B B B B B B B

A A D A A A A A A A

B B B B B B A B A B

B B B B B B B B B B

A A A A A A A A A A

F F –

– –

29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444

M 5610A S 5610M H 6610AR M 6610AR M 5610A M 5610A S 5610H M 5610AR S 6610H S 6610M

B B B B B B B B B B

B B B B B B B B B B

D A D A B B A D A A

A A B B A A A A B B

B B B B B B B B B B

A A A A A A A A A A

29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458

S 6610H H 5610AR M 6610A H 6610A S 6610A S 5610A S 6610A S 6610A S 6610A M 6610A

B B B B B B B B B B

B B B B B B B B B B

C A A A A A A A A A

B A B B B A B B B B

B B B B B B B B B B

29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800

H 6610A M 5610A S 6610M S 6610M S 6610A H 5610AR H 6610AR M 5610AR M 5610AR H 5610A

B B B B B B B B B B

B B B B B B B B B B

A B A A A A A A B A

B A B B B A B A A A

B B B B B B B B B B

A/N

59C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F F F F F F F – F – F – – F –

D – – – – – – – J – J – B B –

F F

D – –

A A A A A A A A A A

H F F F F F F F F F

– – – – – – – – – –

A A A A A A A A A A

F – F F F F F F – F

– N – – – – – – J –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– –

– –

– –

A –

E –

P –

B – – – – – – –

B – – – – – – –

B – – – – – – –

E C C C A C A C

E E J E E E E J

P A P P A A P P

G –

F –

F –

G –

F –

F –

A A –

D D –

D D –

B – –

B – –

B – –

E A E C E E A E C C

E E J J E E E E E E

P A P P P P A P P A

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A A A C C A C C C C

E J F J J E E E J F

A P P P P P P P P P

C E C C C A C A E A

J E E E E E E E E E

P P N A P P P P P P

–

–

–

L – – – – – –

F – – – – – – – –

F – – – – – – – –

A –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 A – – – A A A – A A – – A A – – – A A – – A – – – – – – – – – – – – – A A A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

N N S G S N A G N N

– – – – – – –

29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420

N F N N N N A N N F A N N N P P P P P N N N J B R Q N N N Q

B – – – – – – C C B – – – – –

29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444

C – – –

29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458

– – – – – – – – – –

29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800

C – – –

59D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

B B B E A C E C E E

– – – – – – – – – –

– – – – – – – – – –

–

B –

A A A A A A A A A A

P N N P P P P P P P

B

C L M B E C B B C A

– – – – – – – – – –

– – – – – – – – – –

A A A A A A E E E E

P A P A P A R S R R

E E A A A A E E E E

R Q P P P P R R R R

A E A A E E A A E E

A R Q Q S R R R S R

–

29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812

H 5610A H 6610AR H 6610A S 5610M H 6610AR M 6610A S 5610A S 6610M S 6610M S 6610M

29549813 29549816 29549817 29549819 29549821 29549822 29549823 29549824 29549825 29549826

S 6610M H 5610AR H 6610AR S 5610H S 6610A S 5610H H 6620AR H 5620AR S 6620M H 6620AR

29549827 29549828 29549829 29549830 29549831 29549834 29549835 29549838 29549840 29549843

H 5620A H 6620A H 5610AR S 6610M S 6610M M 6610A H 6620AR S 6620M S 6620M S 6620H

B B B – – – – – – –

E E D E C A C B E B

– – – – – – – – – –

– – – – – – – – – –

A A A – – – – – – –

29549844 29549849 29549851 29549852 29549853 29549855 29549856 29549857 29549858 29549859

M 5610AR S 6620M H 6620A H 6620AR S 5620H S 6620H H 5620A H 5620AR S 6620H H 6620AR

– –

C C B B C C B B C C

– – – – – – – – – –

– – – – – – – – – –

– –

60A

A – – A – – – – – – G H – – – A A –

A A – – A A E –

A – – A – – – – – – – – – – – A A – A

A A – – A A A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

N D – P D D D D D – – B D B – – N – – – – E E B E D D D D D – – B D – – – E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

– – – –

B E E A E E B E E E

B E F A E F B F F F

A B B A B B A B B B

B B B B A B B B B B

A A A A A A A A A A

29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812

E B E A E A E B C E

F A E A F B E A F E

B A B A B A B A B B

B A A B B B A A B A

A A A A A A A A A A

29549813 29549816 29549817 29549819 29549821 29549822 29549823 29549824 29549825 29549826

B E B C C E E C E C

B F A F F F E F F F

A B A B B B B B B B

B B A B B B A B B B

A A A A A A A A A A

29549827 29549828 29549829 29549830 29549831 29549834 29549835 29549838 29549840 29549843

B C E E A C B B E E

A F E E B B B A E E

A B B B A B A A B B

A B B E B B B E A A

A A A A A A A A A A

29549844 29549849 29549851 29549852 29549853 29549855 29549856 29549857 29549858 29549859

A A A A A A A A A A

F F F F H G F F F F

A A A A A A A A A A

A A A A A A A A A A

F A H D F D L M K L

A A A A A A A A A A

A A A A A A A A A A

K K H F F G L K K K

A A A A A A A A A A

A A A A A A A A A A

A K K M N K K M H L

A A A A A A A A A A

20130201

A – – – – – – A A – – – B B – B – – B – – – B – – – B – – B – – – A B B

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

60B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

15

16

17

18

19

20

21

22

29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812

H 5610A H 6610AR H 6610A S 5610M H 6610AR M 6610A S 5610A S 6610M S 6610M S 6610M

B B B B B B B B B B

B B B B B B B B B B

A A A A C A A A A A

A B B A B B A B B B

B B B B B B B B B C

A A A A A A A A A B

F F F F H F F F F F

– – – – – – – – – –

29549813 29549816 29549817 29549819 29549821 29549822 29549823 29549824 29549825 29549826

S 6610M H 5610AR H 6610AR S 5610H S 6610A S 5610H H 6620AR H 5620AR S 6620M H 6620AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A C

B A B A B A B A B B

C B B B C B B B B B

B A A A B A A A A A

F F F F F F F F F H

– – – – – – – – – –

29549827 29549828 29549829 29549830 29549831 29549834 29549835 29549838 29549840 29549843

H 5620A H 6620A H 5610AR S 6610M S 6610M M 6610A H 6620AR S 6620M S 6620M S 6620H

B B B B B B B B B B

B B B B B B B B B B

A A A A A C A A A A

A B A B B B B B B B

B B B B B B B B C B

A A A A A A A A B A

F F F F F H F F F F

– – – – – – – – – –

29549844 29549849 29549851 29549852 29549853 29549855 29549856 29549857 29549858 29549859

M 5610AR S 6620M H 6620A H 6620AR S 5620H S 6620H H 5620A H 5620AR S 6620H H 6620AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A B B B A B A A B B

B B B B B B B B B B

A A A A A A A A A A

F F F F F F F F F F

– – – – – – – – – –

60C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

Oil Pan

23

24

25

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

A C C A A B A C C C

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

20130201

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

E E E E J E E E E E

P P P A P P P R R R

– – – –

C B C A C A C B C A

E J J E E E J J E F

R P P A S A P P A P

– – – – – – – – – –

B C A C C A C C C C

F F J E E E J E E E

P P P A A P P A R A

– – – – – – – – – –

A C C C A C A A C C

E E E E E E E E E J

P A P P A A P P P P

A – – – – – – A A – – – A A – A – – A – – – A – – – A – – A – – – A A A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

Q N N G N N P S S T

– – –

B – – –

29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812

T N N A U A N N F N

– – – – – – – – – –

29549813 29549816 29549817 29549819 29549821 29549822 29549823 29549824 29549825 29549826

N N Q G B N S F T A

– –

29549827 29549828 29549829 29549830 29549831 29549834 29549835 29549838 29549840 29549843

N F N N A A Q Q N S

B – –

C – – – – – – – – – – – C – – – – –

29549844 29549849 29549851 29549852 29549853 29549855 29549856 29549857 29549858 29549859

60D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

K C D D K C C B C C

E – – –

–

B – – –

E – – – – –

– – – – – – – – – –

E E E E E E E E E E

S R R R S R S R R R

– – – – – – – – – –

– – – – – – – – – –

A A –

D

E E E E E E E A E E

R R R R R R R R R S

–

– – – – – – – – – –

D B D D B B D D B D

E E E E E E E E E E

S S S R R S S S R S

– – – – –

D P E D P –

E E E E E E E A E E

R R R Q S R R R R Q

–

29549860 29549861 29549862 29549863 29549864 29549866 29549867 29549868 29549869 29549870

M 5620A H 5620AR H 6620AR H 6620A M 5620AR S 6620H S 6620H S 6620M S 6620H S 6620M

29549871 29549872 29549873 29549874 29549875 29549876 29549877 29549878 29549879 29549880

S 6620M M 6620A S 6620H S 6620M S 6620M S 5620M S 6620A H 6620AR H 5620AR S 5620H

A A –

C B C B E E E B B C

29549881 29549882 29549883 29549884 29549885 29549886 29549887 29549888 29552390 29552391

S 5620H M 5620AR M 5620AR M 6620AR S 6620M M 5620A M 5620A M 5620A S 5620H M 5620AR

– – – – – – – – – –

B K C C C C C C C B

E – – – – – – – –

– – – – – – – – – –

29552392 29552393 29552394 29552395 29552397 29552398 29552399 29552400 29552401 29552402

M 6620AR S 6620M S 6620A S 6620H M 6620AR H 6620AR S 6620M H 6620A S 6620M M 6620AR

– – – – –

B C E E C C E C E B

– – – – – – – – – –

– – – – – – – – – –

61A

E B B – – E – – E – – – – – – –

E – E – –

A A A – – A – – A – – – – – – –

A – A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D B – E N – E E P E D D D – –

N – N D

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

B B E E B C E C C C

B A A B B B E F F F

A A B B A B B B B B

D E E B C B A B B B

A A A A A A A A A A

29549860 29549861 29549862 29549863 29549864 29549866 29549867 29549868 29549869 29549870

C E C C C A E E B A

F F F F F B F E A B

B B B B B A B B A A

B B B B B B B E E B

A A A A A A A A A A

29549871 29549872 29549873 29549874 29549875 29549876 29549877 29549878 29549879 29549880

A B B E C B B B A B

B B A E F B B B B A

A A A B B A A A A A

B C A A B B B B B A

A A A A A A A A A A

29549881 29549882 29549883 29549884 29549885 29549886 29549887 29549888 29552390 29552391

E C E C E E C E E E

E F F F E E B E F E

B B B B B B B B B B

A B B B A E B B B E

A A A A A A A A A A

29552392 29552393 29552394 29552395 29552397 29552398 29552399 29552400 29552401 29552402

A A A A A A A A A A

N L L K M K H K K K

A A A A A A A A A A

A A A A A A A A A B

F K K F K K K L L N

A A A A A A A A A A

A A A A A A A A A A

D M M L K N N N K M

A A A A A A A A A A

A A A A A A A A A A

L K K K M L K K K L

A A A A A A A A A A

20130201

B B – B – B – – – – – – – – – – B B – – B B B – – – – – B B – – – B B – – – B

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

61B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch A/N

MODEL

15

16

17

18

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

19

20

21

22

–

D – – –

29549860 29549861 29549862 29549863 29549864 29549866 29549867 29549868 29549869 29549870

M 5620A H 5620AR H 6620AR H 6620A M 5620AR S 6620H S 6620H S 6620M S 6620H S 6620M

B B B B B B B B B B

B B B B B B B B B B

D A A A D A A A A A

A A B B A B B B B B

B B B B B B B B B B

A A A A A A A A A A

F F F F F

D – – – – –

29549871 29549872 29549873 29549874 29549875 29549876 29549877 29549878 29549879 29549880

S 6620M M 6620A S 6620H S 6620M S 6620M S 5620M S 6620A H 6620AR H 5620AR S 5620H

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

B B B B B A B B A A

B B B B B B C B B B

A A A B A A B A A A

F F F F F F F F F F

– – – – – – – – – –

29549881 29549882 29549883 29549884 29549885 29549886 29549887 29549888 29552390 29552391

S 5620H M 5620AR M 5620AR M 6620AR S 6620M M 5620A M 5620A M 5620A S 5620H M 5620AR

B B B B B B B B B B

B B B B B B B B B B

A D A A A A A A A A

A A A B B A A A A A

B B B B B B B B B B

A A A A A A A A A A

F –

–

F F F F F F F F

D – – – – – – – –

29552392 29552393 29552394 29552395 29552397 29552398 29552399 29552400 29552401 29552402

M 6620AR S 6620M S 6620A S 6620H M 6620AR H 6620AR S 6620M H 6620A S 6620M M 6620AR

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

B B B B B B B B B B

B B C B B B B B B B

A A B A A A A A A A

F F F F F F F F F F

– – – – – – – – – –

61C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F F F –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

B – – –

B – – –

B – – –

B – – – – –

B – – – – –

– – – – – – – – – –

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

B – – – – –

E A C C E C C C C C

E E J J E E E E E E

P P P P P A P A A A

– – – – – – – – – –

– – – – – – – – – –

C C C C C A C C B A

E E E E E E E J J E

A P A A A A S P P A

–

–

–

B – – – – – – – –

B – – – – – – – –

B – – – – – – – –

A E A B C A A A A A

E E E J E E E F F E

A P P P A P P P A P

– – – – – – – – – –

– – – – – – – – – –

– – – – – – – – – –

C C C C C C C C C C

E E E E E J E F E E

P A S A P P A P N P

20130201

A A – A – A – – – – – – – – – – A A – – A A A – – – – – A A – – – A A – – – A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

N Q N N N A N F A G

–

C – – –

29549860 29549861 29549862 29549863 29549864 29549866 29549867 29549868 29549869 29549870

G N A V F F U N N A

– – – – – – – – – –

29549871 29549872 29549873 29549874 29549875 29549876 29549877 29549878 29549879 29549880

A N N N F N N N A N

– – – – – – –

29549881 29549882 29549883 29549884 29549885 29549886 29549887 29549888 29552390 29552391

N G U A N N G N J N

C – – – –

C – – – – – – – – B – – –

29552392 29552393 29552394 29552395 29552397 29552398 29552399 29552400 29552401 29552402

61D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

29552403 29552405 29552406 29552407 29552409 29552410 29552411 29552412 29552413 29552415

M 5620AR S 6620H S 6620A M 6620A M 6620AR S 6620M M 5620A M 6620AR M 5620A H 5620AR

29552416 29552417 29552418 29552419 29552420 29552421 29552423 29552424 29552425 29552429

S 6620M M 5620AR H 6620AR M 6620A H 6620AR M 5620AR S 5620M H 5620AR S 6620M S 6620A

29552430 29552431 29552432 29552433 29552434 29552435 29552436 29552437 29552438 29552786

M 6620AR S 6620M S 5620H S 5620AR M 5620AR M 5620AR S 6620H S 6620M S 6620H M 6620A

29552787 29552788 29552789 29552790 29552793 29552794 29552795 29552796 29552797 29552798

S 5620AR S 6620M S 6620A S 5620H H 5620AR H 5620AR H 6620AR S 5620M S 6620M S 6620A

62A

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

1–2

1–3

1–4

2

3

4

5

B C C K B E K C K B

– – –

– – –

– – –

K – – – – – –

E – –

A – – – – –

B B D –

E E E E E E E E E E

S S R S R R T Q R R

C A A B B D C B B C

– – – – – – – – – –

–

E E E E E E E E E E

R S R R Q S S R R R

C C C C C K E C B B

– – – – – – – – – –

E – – – –

E E E E E E E E E E

R R S R S R Q R R R

D B B C L L M D C B

– – – – – – – – – –

– – – – – – – – – –

E E E E E E E E E E

Q R R T S R R R R R

– – – E – – – – – A – – A – A B – A – – – – – – E – E – – – – – – – G G H – – –

E – E –

A – – – – – – – – – – – – –

A – – A – A A – A – – – – – – A – A – – – – – – – A A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

B N C D P – P B – D – – B – D D D B B D – D – D D D M N D C – – – B D E

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

A A A A A A A A B A

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

M N K N L K N L N L

A A A A A A A A A A

B – – –

B C E E E C B E B B

A B F F E B B E B A

A B B B B B A B A A

E B B D A B D E D E

A A A A A A A A A A

29552403 29552405 29552406 29552407 29552409 29552410 29552411 29552412 29552413 29552415

A A A A A A B A A A

K M L K L M N L K K

A A A A A A A A A A

–

C B E E E B A B C E

F B A B A B B A F F

B A B B B A A A B B

B C E B E E B E B B

A A A A A A A A A A

29552416 29552417 29552418 29552419 29552420 29552421 29552423 29552424 29552425 29552429

A A A A A A A A A A

L K N L M L K K K K

A A A A A A A A A A

E C A B B B C E C E

E B B E B B B B F B

B B A A A A B B B B

E B B E E C B B B B

A A A A A A A A A A

29552430 29552431 29552432 29552433 29552434 29552435 29552436 29552437 29552438 29552786

A A A A A A A A A A

L K K N M L L K P K

A A A A A A A A A A

B C E A B B E B C E

E F F B A A E B F B

A B B A A A B A B B

E B B B A E A B B B

A A A A A A A A A A

29552787 29552788 29552789 29552790 29552793 29552794 29552795 29552796 29552797 29552798

20130201

B – – B – B

B B – B B – B – – B – – B B B – – – – B – – – B B B – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

62B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29552403 29552405 29552406 29552407 29552409 29552410 29552411 29552412 29552413 29552415

M 5620AR S 6620H S 6620A M 6620A M 6620AR S 6620M M 5620A M 6620AR M 5620A H 5620AR

B B B B B B B B B B

B B B B B B B B B B

A A A D A A D A D A

A B B B B B A B A A

B B B B B B B B B B

A A A A A A A A A A

F F F –

– – –

29552416 29552417 29552418 29552419 29552420 29552421 29552423 29552424 29552425 29552429

S 6620M M 5620AR H 6620AR M 6620A H 6620AR M 5620AR S 5620M H 5620AR S 6620M S 6620A

B B B B B B B B B B

B B B B B B B B B B

A D C A A A A A A A

B A B B B A A A B B

B B B B B B B B B C

A A A A A A A A A B

F –

29552430 29552431 29552432 29552433 29552434 29552435 29552436 29552437 29552438 29552786

M 6620AR S 6620M S 5620H S 5620AR M 5620AR M 5620AR S 6620H S 6620M S 6620H M 6620A

B B B B B B B B B B

B B B B B B B B B B

A A A A A D A A A A

B B A A A A B B B B

B B B B B B B B B B

A A A A A A A A A A

F F F F F – F F F F

D – – – –

29552787 29552788 29552789 29552790 29552793 29552794 29552795 29552796 29552797 29552798

S 5620AR S 6620M S 6620A S 5620H H 5620AR H 5620AR H 6620AR S 5620M S 6620M S 6620A

B B B B B B B B B B

B B B B B B B B B B

A A A A A A A A A A

A B B A A A B B A A

B B C B B B B B B B

A A B A A A A A B A

E F F F F F F F F F

– – – – – – – – – –

A/N

62C

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F F – F – F

H F F F F F F F

D – – D – D – – D – – – – – – – – – – – – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– – –

– – –

– – –

B – –

B – –

B – –

B –

B –

B –

B –

B –

B –

–

–

–

B – – – – – – – –

B – – – – – – – –

B – – – – – – – –

– – – – –

– – – – –

– – – – –

B – – – –

B – – – –

– – – – – – – – – –

– – – – – – – – – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29

A C C E C C E C E C

E E J J E E E E E J

P A S P P A P P P P

A – – –

C E A A C B A A C C

E E J E E F E E E E

A P P P P P A P A S

E E E E F E F E E F

P A A P P P A N A P

A – –

B – – – –

C C A A B E C C B C

– – – – – – – – – –

A C C A B B C A C C

E E E E J J J E E E

M A P A P P P Q A P

A – – –

A – – A – A – A A – A A – A – –

A A A – – – –

A A A – – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Parking Brake

A/N

30

31

A/N

N A W N N F N N N N

– – – – –

29552403 29552405 29552406 29552407 29552409 29552410 29552411 29552412 29552413 29552415

B – – – – – – – – –

F N N N N N F Q G U

C – – – –

29552416 29552417 29552418 29552419 29552420 29552421 29552423 29552424 29552425 29552429

N B A N N N A J A N

– – – – – – – – – –

29552430 29552431 29552432 29552433 29552434 29552435 29552436 29552437 29552438 29552786

L F X A N N N B V N

– – – – – – – – – –

29552787 29552788 29552789 29552790 29552793 29552794 29552795 29552796 29552797 29552798

62D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

A/N

MODEL

Input Flange A

Output Flange B

Output Flange C

Output Flange D

Front Cover/ Converter Drive

Flexplate and Flywheel

Lockup Clutch

Torque Converter

1–1

29552800 29552801 29552802 29552805 29552806 29552809 29552810 29552811 29552812 29552813

S 6620M M 5620AR M 5620A M 5620A S 6620M M 5620A H 6620A M 6620A S 6620M M 5620AR

– – – – – – – – – –

29552814 29553057 29553058 29553223 29553295 29553336 29553337 29553338 29553442 29553506

H 5620AR S 6620HR S 5620HR H 6620AR S 6620A M 6620AR M 6620A M 6620A H 6620AR S 6620M

A – –

29553549 29553702 29553721 29553722 29553774 29553914 29554078 29554138 29554323 29554324

M 5620A M 6620A S 6620H M 6620A S 6620M M 6620A S 5620H M 5620AR H 6620AR S 5620H

G –

29554326 29554415 29554458 29554474

M M M M

E – –

63A

5620A 5620A 6620A 6620A

A – E E – G – – E – – – – E –

–

1–2

1–3

1–4

2

3

4

5

C C –

– –

– –

A – – – – – –

E E –

– – – – – –

A

A

N B D P P B D D E B

E E E E E E A E E E

R S S S R R R R R S

B F F –

– – –

–

E E E E E E E E E E

R Q S R R R R R R R

E E E E E E E E E E

R R R S R R S S R R

E E E E

S S S R

K – K B C E A

E – – –

C E C C D C

E – – – – – –

– – – – – – – – – –

K C F E C C C C L C

E – – – – – – – – –

– – – – – – – – – –

K –

K K – –

E B – –

C C

A – – – A – – A – A A – A – – A – – – – A – A – – A – –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

D D – B – – D – D D – E B E D – E – D D – B N

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information.

PTO

Torque Converter Housing

Oil Pump

6

7

Retarder

Splitter­ Low Clutch

Splitter­ High Clutch

Splitter Planetary

Main Housing

High­ Range Clutch

8

9

10

11

12

13

14

A/N

–

F A B B F B E B F B

B A A A B A B B B A

B E D D B D B B B C

A A A A A A A A A A

29552800 29552801 29552802 29552805 29552806 29552809 29552810 29552811 29552812 29552813

A/N

A A A A A B A A A A

P M N N K K K K F M

A A A A A A A A A A

B – – – – – – – B

C B B B C B E E C B

A A A A A A A A A A

L L M L K L K K L K

A A A A A A A A A A

B A A B B B B B B –

B C A E E E E E E C

A E E E F E F F E F

A B A B B B B B B B

E E E C B E B B E B

A A A A A A A A A A

29552814 29553057 29553058 29553223 29553295 29553336 29553337 29553338 29553442 29553506

A A A A A A A A A A

K K P N P K N M L P

A A A A A A A A A A

B B A B A B A B B –

B E C E C E A B E A

F F F F F F F E E B

A B B B B B A A B A

D B B C B B C E E B

A A A A A A A A A A

29553549 29553702 29553721 29553722 29553774 29553914 29554078 29554138 29554323 29554324

A A A A

N N N P

A A A A

B – – –

B B E E

B B F F

A A B B

D D B B

A A A A

29554326 29554415 29554458 29554474

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

63B

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate­ Intermediate­ Low­ Low­ Range Range Range Range Planetary Planetary Clutch Clutch

Reverse­ Reverse­ Rear Transfer Range Range Cover/ Gear Hsg/ Planetary Clutch Speedo Speedo

MODEL

15

16

17

18

19

20

21

22

29552800 29552801 29552802 29552805 29552806 29552809 29552810 29552811 29552812 29552813

S 6620M M 5620AR M 5620A M 5620A S 6620M M 5620A H 6620A M 6620A S 6620M M 5620AR

B B B B B B B B B B

B B B B B B B B B B

A A D D A D A A A D

A A A A B A B B B A

B B B B B B B B B B

B A A A A A A A A A

F F – –

– –

29552814 29553057 29553058 29553223 29553295 29553336 29553337 29553338 29553442 29553506

H 5620AR S 6620HR S 5620HR H 6620AR S 6620A M 6620AR M 6620A M 6620A H 6620AR S 6620M

B B B B B B B B B B

B B B B B B B B B B

A A A D A A A A A A

A B A B B B B B B B

B B B B C B B B B B

A A A A B A A A A A

29553549 29553702 29553721 29553722 29553774 29553914 29554078 29554138 29554323 29554324

M 5620A M 6620A S 6620H M 6620A S 6620M M 6620A S 5620H M 5620AR H 6620AR S 5620H

B B B B B B B B B B

B B B B B B B B B B

D A A A A A A A A A

A B B B B B A A B A

B B B B B B B B B B

A A A A A A A A A A

29554326 29554415 29554458 29554474

M M M M

B B B B

B B B B

D B A A

A A B B

B B B B

A A A A

A/N

63C

5620A 5620A 6620A 6620A

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

F – F F F – F F F – F F F F F F – F F F F F F F F F – – F F

J D – D – – – E – – – N – – – – – – L – – – – – – – – – E N – –

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Speedo Gear Clutch

23

24

25

– –

– –

– –

G B –

F B –

F B –

B – – –

B – – –

B – – –

B

A

A

– – –

– – –

– – –

G – – – – – –

F – – – – – –

B – – – – – – – – – B L – –

20130201

Oil Pan

26

Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Oil Filter Valve Valve Valve

27

28

29 –

31

A/N

V N N N F N N N G N

– – – – – – – – – –

29552800 29552801 29552802 29552805 29552806 29552809 29552810 29552811 29552812 29552813

N A A N U N N N N G

– – – – – – – – – –

29552814 29553057 29553058 29553223 29553295 29553336 29553337 29553338 29553442 29553506

–

29553549 29553702 29553721 29553722 29553774 29553914 29554078 29554138 29554323 29554324

E E E E E E J E E E

A P P P A P P P A P

F – – – – – –

C C A E A A C C C C

G E E J E E E J E E

P A A P S P P P P A

A A A A –

B – – – – – – – – –

B – – – – – – – – –

E C C A C C A A C A

E F E F F E E E E E

P P A P A P A P P A

– – – – – – – A A –

N N A N F N A N N A

A – – –

A – – –

E E A C

E E E F

P P P P

– – – –

N N N N

A

A – – A –

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

A/N

30

C A E E C E C A C E

A – – – – – – –

Parking Brake

C – – – – C – – – – C – –

29554326 29554415 29554458 29554474

63D

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 1­1. Input Flange ­ Position A

1­1–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­1­A Input Flange, Figure 1­1 Input Position A REF NO.

1 2 3 4 4 5–8

NOMENCLATURE

Bolt, 1/2­20 x 1 1/2 inch Lockstrip . . . . . . . . . Plate, Flange Retainer . Shim, 0.025 inch . . . . . Shim, 0.005 inch . . . . . Not Used In This Group.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

REQ

29510838 6755269 29515102 6772140 6772141

2 1 1 AR AR

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1 1 1

4 2 1 2 2

8 4 2 4 4

GROUP 1­1­B Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5 6 7–8

Not Used In This Group. Flange Assembly, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6774663

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­1­C Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–7 8

Not Used In This Group. Flange, M8C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6769263

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

GROUP 1­1­D Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–6 7 8

Not Used In This Group. Flange, S1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6770785

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­1–2.1

2

1­1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­1­E Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5 6–8

Flange, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6752520

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­1­F Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–7 8

Not Used In This Group. Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6834885

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

GROUP 1­1­G Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–7 8

Not Used In This Group Flange, M8.5C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549432

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­1­H Input Flange, Figure 1­1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–7 8

Not Used In This Group Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549434

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

1­1–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

1­2

Figure 1­2. Output Flange ­ Position B

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­2–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

1­2–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­2­A Output Flange, Figure 1­2 Output Position B REF NO.

1 2 3 4 4 5–14

NOMENCLATURE

Bolt, 1/2­20 x 1 1/4 inch Lockstrip . . . . . . . . . Plate, Flange Retainer . Shim, 0.025 inch . . . . . Shim, 0.005 inch . . . . . Not Used In This Group.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

REQ

455012 6755269 6768324 6772140 6772141

2 1 1 AR AR

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1 1 1

4 2 1 2 2

8 4 2 4 4 1­2

GROUP 1­2­B Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11–14

NOMENCLATURE

PART NO.

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6772182

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

GROUP 1­2­C Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11 12 13–14

NOMENCLATURE

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6772182

1

1

2

4

6772168

1

1

1

2

GROUP 1­2­D Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11–12 13 14

NOMENCLATURE

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6772182

1

1

2

4

6772116

1

1

1

2

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­2–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­2­E Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11 12–14

NOMENCLATURE

PART NO.

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6772182 6774061

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

2 1

4 2

GROUP 1­2­F Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–5 6 7 8 9 10 11–14

NOMENCLATURE

Not Used In This Group. Flange Assembly, S1850 . . . Clip . . . . . . . . . . . . . Bolt, 5/8­18 x 2 1/2 inch Flange, S1850 . . . . . . Locknut, 2­16 . . . . . . . . . Not Used In This Group.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

REQ

6772186 6770851 6770856 6772185 6772182

1 4 8 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 4 8 1 1

1 8 16 1 2

2 16 32 2 4

GROUP 1­2­G Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11 12 13–14

NOMENCLATURE

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

6772182 29509934

1 ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

1

*** No Longer Available From Allison Transmission.

1­2–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

4

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­2­H Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

1–9 10 11–12 13 14

NOMENCLATURE

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6772182

1

1

2

4

29508157

1

1

1

2

GROUP 1­2­J Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

5–13 14

NOMENCLATURE

PART NO.

Not Used In This Group. Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6778892

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­2­K Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

5 6–14

NOMENCLATURE

PART NO.

Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6768543

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­2­L Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

5–13 14

NOMENCLATURE

PART NO.

Not Used In This Group Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549433

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­2–2.3

2

1­2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­2­M Output Flange, Figure 1­2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO.

5–13 14

NOMENCLATURE

PART NO.

Not Used In This Group Flange, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29549435

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

1­2–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

1­3

Figure 1­3. Output Flange ­ Position C

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­3–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

1­3–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­3­A Output Flange, Figure 1­3 Output Position C REF NO.

1 2 3 4 4 5–11

NOMENCLATURE

Bolt, 1/2­20 x 1 1/4 inch Lockstrip . . . . . . . . . Plate, Flange Retainer . Shim, 0.025 inch . . . . . Shim, 0.005 inch . . . . . Not Used In This Group.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

REQ

455012 6755269 6768324 6772140 6772141

2 1 1 AR AR

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1 1 1

4 2 1 2 2

8 4 2 4 4

1­3

GROUP 1­3­B Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–7 8 9–11

NOMENCLATURE

PART NO.

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6772182

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

GROUP 1­3­C Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–6 7 8 9–11

NOMENCLATURE

PART NO.

Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6776246 6772182

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

2 4

GROUP 1­3­D Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–4 5 6–7 8 9–11

NOMENCLATURE

Not Used In This Group. Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6774667

1

1

1

2

6772182

1

1

2

4

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­3–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­3­E Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–4 5 6 7 8 9–11

NOMENCLATURE

Not Used In This Group. Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6774667

1

1

1

2

6776246 6772182

1 1

1 1

1 2

2 4

GROUP 1­3­F Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–5 6 7 8 9–11

NOMENCLATURE

PART NO.

Not Used In This Group. Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6770847 6776246 6772182

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 2

2 2 4

GROUP 1­3­G Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–6 7 8 9–10 11

NOMENCLATURE

Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6776246 6772182

1 1

1 1

1 2

2 4

6884088

1

1

1

2

*** No Longer Available From Allison Transmission.

1­3–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­3­H Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

5

6–11

NOMENCLATURE

Flange Assembly, M9C. Service 6757633 Output Flange Assembly With 6768543 Flange Assembly. Driveline Modification Is Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

6768543

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­3­J

1­3

Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

6 7–11

NOMENCLATURE

PART NO.

Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6770847

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­3­K Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

5 6 7–11

NOMENCLATURE

PART NO.

Not Used In This Group. Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6768543

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­3­L Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–9 10 11

Not Used In This Group. Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6769939

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­3–2.3

2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­3­M Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

5–10 11

NOMENCLATURE

PART NO.

Not Used In This Group. Flange Assembly, M9C. Service 6769388 Output Flange Assembly With 6768543 Flange Assembly. Driveline Modification Is Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6768543

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­3­N Output Flange, Figure 1­3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO.

1–7 8 9 10–11

NOMENCLATURE

PART NO.

Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6772182 6770661

REQ

***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

*** No Longer Available From Allison Transmission.

1­3–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

4

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

1­4

Figure 1­4. Output Flange ­ Position D

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­4–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

1­4–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­4­A Output Flange, Figure 1­4 Output Position D REF NO.

1 2 3 4 4 5–10

NOMENCLATURE

Bolt, 1/2­20 x 1 1/4 inch Lockstrip . . . . . . . . . Plate, Flange Retainer . Shim, 0.025 inch . . . . . Shim, 0.005 inch . . . . . Not Used In This Group.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

REQ

455012 6755269 6768324 6772140 6772141

2 1 1 AR AR

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1 1 1

4 2 1 2 2

8 4 2 4 4

GROUP 1­4­B 1­4

Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

5–7 8 9–10

NOMENCLATURE

PART NO.

Not Used In This Group. Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6769939

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­4­C Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–8 9 10

Not Used In This Group. Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6769940

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­4­D Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5–8 9 10

Not Used In This Group. Flange, Parking Brake, M8C . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6775916

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

1­4–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 1­4­E Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

5 6–10

NOMENCLATURE

PART NO.

Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6768543

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 1­4­F Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

1–4 5 6 7 8–10

NOMENCLATURE

Not Used In This Group. Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6770847

1

1

1

2

6772182

1

1

2

4

GROUP 1­4­G Output Flange, Figure 1­4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

1–5 6 7 8–9 10

Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2­16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6776246 6772182

1 1

1 1

1 2

2 4

6884088

1

1

1

2

*** No Longer Available From Allison Transmission.

1­4–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

02

Figure 02. Front Cover and Converter Drive

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

02–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

02–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 02­A Front Cover/Converter Drive, Figure 02 REF NO.

1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . Nut, 7/16­20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing Front Cover . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Housing Assembly, Torque Converter Drive. When Replacing 29519116 Housing Assembly With 29544497 Housing Assembly, For Important Lockup Piston Service Interchangeability See SIL 07­TR­09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 9/16­18 x 1 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.621 x 1 3/8 inch. Oversize Field Service Replacement For 6768710 Pin. . . . . . . . . . . . . . . . . . . . Hub, Converter Drive. See SIL 35­TR­94. . . . . . . . . . . . . . . Housing, Torque Converter Drive . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.499 x 15/16 inch . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­20 x 4 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 7/16­20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­20 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6773186 271505 103322 6768689 5181902 23041458

1 3 3 1 1 1

1 3 3 1 1 1

2 6 6 1 2 2

4 12 12 1 4 4

29544497 181454 6768688

1 8 4

1 8 4

1 16 4

1 32 8

455366 29515103 29544496 23018502 29545020 186331 271505 103322 181415

4 1 1 4 3 3 18 18 18

4 1

8 1

16 1

4 3 3 18 18 18

8 6 6 36 36 36

16 12 12 72 72 72

02

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

02–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 03. Flexplate And Flywheel

03–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 03­A Flexplate And Flywheel, Figure 03 REF NO.

1 2–9 10 11 12 13 14 15

NOMENCLATURE

Bolt, Hexlock, 1/2­20 x 1 inch . . . . Flywheel Flexplate Assembly . . . . Flywheel Assembly . . . . . . . . . . Gear, Starter Ring . . . . . . . . Pin, Spring, 1/4 x 1/2 inch . . . Flywheel . . . . . . . . . . . . . . Pin, Dowel, 0.499 x 15/16 inch Housing Adapter . . . . . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

PART NO.

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

REQ

9409058

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

12

12

24

48

1

1

1

1

1 1 4

1 1 4

2 1 8

4 1 16

@@

23048656 @@

456876 23045952 23018502 @@

GROUP 03­B Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

REF NO.

NOMENCLATURE

PART NO.

10 11 12 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23045956 29538454

1 1

1 1

1 1

1 2

23045955

1

1

1

1

REQ

GROUP 03­C Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 11 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23045950 29538454 23045949

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 2 1

GROUP 03­D Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23045954 23045953

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

*** No Longer Available From Allison Transmission. @@ Supplied By Engine Manufacturer.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

03–2.1

1 1

03

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 03­E Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 11

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23048657 6752502

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1 2

GROUP 03­F Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 4 5 6 7 8 9 10 11

NOMENCLATURE

Flexplate Assembly, Flywheel . . . . . . . . . . . Hub, Flywheel Flexplate . . . . . . . . . . . Flexplate And Washer Assembly, Flywheel Washer, Flywheel Flexplate . . . . . . Flexplate, Flywheel . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 3/4 inch . . . . . . . Flywheel Assembly . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

PART NO.

REQ

23048614 23048613 6751516 6751518 6750468 6750468 6753364 9409056 23048657 6752502

1 1 1 6 1 4 1 12 1 1

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

1 4 1 12 1 1

1 4 1 24 1 1

2 8 1 48 1 2

GROUP 03­G Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

10 11 13

NOMENCLATURE

PART NO.

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel. Service 6839245 Flywheel With 23045951 Flywheel Service Blank. See SIL 46­TR­82. . . . . . . . . . . . . . . . . .

REQ

6839244 6769131

**

6839245

***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

1

GROUP 03­H Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 4 5 6

NOMENCLATURE

Flexplate Assembly, Flywheel . . . . . . . . . . . Hub, Flywheel Flexplate . . . . . . . . . . . Flexplate And Washer Assembly, Flywheel Washer, Flywheel Flexplate . . . . . . Flexplate, Flywheel . . . . . . . . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

23046428 23045507 6751516 6751518 6750468

REQ **

*

1 1 1 6 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1 1

1

1

2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

03–2.2

*** No Longer Available From Allison Transmission. @@ Supplied By Engine Manufacturer.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 03­H (cont’d) Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

7 8 9 10 11 13

NOMENCLATURE

Flexplate, Flywheel . . . . . . . Plate, Bolt . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 3/4 inch Flywheel Assembly . . . . . . . . . . Gear, Starter Ring . . . . . . . . Flywheel . . . . . . . . . . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

PART NO.

REQ

6750468 6753364 9409056 23045950 29538454 23045949

4 1 12 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

4 1 12 1 1 1

4 1 24 1 1 1

8 1 48 1 2 1

GROUP 03­J Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

2–3 4 5 6 7 8 9

Not Used In This Group. Flexplate And Washer Assembly, Flywheel Washer, Flywheel Flexplate . . . . . . Flexplate, Flywheel . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 3/4 inch . . . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

6768382 6751518 6768381 6768381 6768383 9409056

REQ *** * *** *** ***

1 6 1 4 1 12

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

12

24

48

GROUP 03­K Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

2–3 4 5 6 7 8 9 10 13

Not Used In This Group. Flexplate And Washer Assembly, Flywheel Washer, Flywheel Flexplate . . . . . . Flexplate, Flywheel . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 3/4 inch . . . . . . . Flywheel Assembly . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . .

. . . . . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

6751516 6751518 6750468 6750468 6753364 9409056 23045954 23045953

REQ

*

1 6 1 4 1 12 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1 4 1 12 1 1

1 4 1 24 1 1

2 8 2 48 1 1

*** No Longer Available From Allison Transmission. @@ Supplied By Engine Manufacturer.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

03–2.3

03

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 03­L Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

2–3 4 5 6 7 8 9

Not Used In This Group. Flexplate And Washer Assembly, Flywheel Washer, Flywheel Flexplate . . . . . . Flexplate, Flywheel . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 3/4 inch . . . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

6751516 6751518 6750468 6750468 6753364 9409056

REQ

*

1 6 1 4 1 12

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1 4 1 12

1 4 1 24

2 8 2 48

GROUP 03­M Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

REF NO.

NOMENCLATURE

PART NO.

10 12 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29522431

1

1

1

1

29521241

1

1

1

1

REQ

GROUP 03­N Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 11 12 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536293 29538454 29536292

REQ

1 1 *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1 2

1

GROUP 03­P Flexplate And Flywheel, Figure 03 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 11 12 13

Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29541816 6752502

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

03–2.4

29541529

REQ

1 1 *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1

*** No Longer Available From Allison Transmission. @@ Supplied By Engine Manufacturer.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

1 2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

04

Figure 04. Lockup Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

04–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

04–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 04­A Lockup Clutch, Figure 04 No. 3 NOTE: See SIL 09­TR­91 For Important Service Information REF NO.

1 2 3–5 6

7 8 9 10

NOMENCLATURE

PART NO.

Sealring, 5.310 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 15.667 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bushing, Lockup­Clutch Piston, 0.532 ID x 0.656 OD x 0.280 inch. Used Only When Reworking Lockup­Clutch Piston, Reference 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Lockup­Clutch. See SIL 13­TR­99. . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Lockup­Clutch . . . . . . . . . . . . . Key, Lockup­Clutch Backplate . . . . . . . . . . . . . . . . . . . . . . Backplate, Lockup­Clutch . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. .

6752849 6752848

1 1

1 1

2 2

4 4

. . . . .

6832547 29537277 6832138 6772552 23016058

4 1 1 2 1

4 1 1 2 1

8 1 2 4 1

16 2 4 8 2

GROUP 04­B Lockup Clutch, Figure 04 No. 2

04

NOTE: See SIL 09­TR­91 And SIL 07­TR­09 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

2 3 4 5 6 7 8 10

NOMENCLATURE

Not Used In This Group. Seal And Expander Kit . . . . . . . . . . . . . . Sealring, 17.323 inch ID . . . . . . . . . . Expander . . . . . . . . . . . . . . . . . . . Not Used In This Group. Piston, Lockup­Clutch. See SIL 07­TR­09. . . Plate, Internal­Splined Friction, Lockup­Clutch Backplate, Lockup­Clutch . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544570 29544529 29544530

1 1 1

1 1 1

2 2 2

4 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544498 6770590 6770587

1 1 1

1 1 1

1 2 1

2 4 2

GROUP 04­C Lockup Clutch, Figure 04 No. 1 NOTE: See SIL 09­TR­91 And SIL 07­TR­09 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5 6

NOMENCLATURE

PART NO.

Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29544570 29544529 29544530

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

2 2 2

(continued on next page)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

04–2.1

4 4 4

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 04­C (cont’d) Lockup Clutch, Figure 04 No. 1 NOTE: See SIL 09­TR­91 And SIL 07­TR­09 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

7 8 10

Piston, Lockup­Clutch. See SIL 07­TR­09. . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Lockup­Clutch . . . . . . . . . . . . . . Backplate, Lockup­Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .

29544498 6750270 6770587

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 2 1

2 4 2

GROUP 04­D Lockup Clutch, Figure 04 No. 2 1/2 NOTE: See SIL 09­TR­91 And SIL 07­TR­09 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5 6 7 8 10

NOMENCLATURE

Seal And Expander Kit . . . . . . . . . . . . . . Sealring, 17.323 inch ID . . . . . . . . . . Expander . . . . . . . . . . . . . . . . . . . Not Used In This Group. Piston, Lockup­Clutch. See SIL 07­TR­09. . . Plate, Internal­Splined Friction, Lockup­Clutch Backplate, Lockup­Clutch . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544570 29544529 29544530

1 1 1

1 1 1

2 2 2

4 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544499 29501209 23048498

1 1 1

1 1 1

1 2 1

2 4 2

GROUP 04­E Lockup Clutch, Figure 04 No. 3, 6620 Same As Group A, Except For Parts Listed Below. REF NO.

7 8

NOMENCLATURE

PART NO.

Piston, Lockup­Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Lockup­Clutch. See SIL 14­TR­11. . .

29537277 29549470

04–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

20130201

2 4

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

05

Figure 05A. Torque Converter

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

05–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 05B. Torque Converter

05–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­A Torque Converter, Figure 05A TC 680, 2.08:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21

22 23

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

REQ

Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Locknut, 2.700­18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID. See SIL 07­TR­02. . . . . . . . . . . . Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . Cup, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide, 0.094 x 7/8 inch . . . . . . . . . . . . . . . . . . . . Spring, Stator Freewheel Roller, 0.156 OD x 1.570 inch . . . . . . . . Roller, Stator Freewheel, 1/2 x 1 1/4 inch . . . . . . . . . . . . . . . . . Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­24 x 1 1/2 inch. See SIL 08­TR­91. . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter. When Replacing 6881830 Torque Converter Pump Assembly With 29536872 Pump Assembly, Also Order 29503632 Input Gear, Thirty­Six 9420572 Bolts, And Twelve 181374 Bolts. See SIL 08­TR­91. . . . . . . . . . . . . . . . . . . . . Gear, Accessory Drive Input. When Replacing 6774701 Accessory Drive Input Gear With 29503632 Gear, Also Order 29536872 Pump Assembly, Thirty­Six 9420572 Bolts, And Twelve 181374 Bolts. See SIL 08­TR­91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3/8­24 x 1 3/8 inch. See SIL 08­TR­91. . . . . . . . . .

6838403 6774184 23041452 6774704 6774703 29544569 6774708 29537235 6774709 23045335 6773088 6770302 6769276 6770574 6774710 181374 6770578 6770585 23041915

1 1 1 1 1 1 1 1 1 1 24 12 12 12 1 12 6 1 1

1 1 1 1 1 1 1 1 1 1 24 12 12 12

29536872

29503632 6830003 9420572

12 6 1 1

2 2 2 2 2 1 1 2 1 1 48 24 24 24 1 24 12 1 2

4 4 4 4 4 2 2 4 2 2 96 48 48 48 2 48 24 2 4

1

1

1

2

1 36 36

1 36 36

1 72 72

2 144 144

GROUP 05­B Torque Converter, Figure 05A TC 690, 2.25:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

10

NOMENCLATURE

PART NO.

Stator Assembly, Torque Converter. Service 23045334 Torque Converter Stator Assembly With 23045335 Torque Converter Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23045334

REQ

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

05–2.1

05

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­C Torque Converter, Figure 05A TC 580, 2.89:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

6 10 20

NOMENCLATURE

PART NO.

REQ

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . 29538507 Stator Assembly, Torque Converter. See SIL 03­TR­82. . . . . . . . . 23045336 Pump Assembly, Torque Converter. When Replacing 6881826 Torque Converter Pump Assembly With 29536874 Pump Assembly, See SIL 08­TR­91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536874

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1 1

2 2

1

1

1

2

GROUP 05­D Torque Converter, Figure 05B Variable TC 690, 2.25:1 Stall Torque Ratio REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

REQ

Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Locknut, 2.700­18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3.765 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Race Assembly, Stator Freewheel Roller . . . . . . . . . . . . . . . . . Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1/4 x 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter, Variable Pitch . . . . . . . . . . . Bolt, 5/16­24 x 2 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . Shroud Assembly, Variable Pitch Stator . . . . . . . . . . . . . . . Pin, Stepped Dowel . . . . . . . . . . . . . . . . . . . . . . . . Shroud, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . Blade And Crank Assembly, Variable Pitch Stator . . . . . . . . . Sealring And Expander Kit, 5.720 inch ID. Kit Contains 6778416 Sealring And 6778438 Expander. . . . . . . . . . . . . . . . . . Piston, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 7.182 inch ID. Kit Contains 6775123 Sealring And 6775142 Expander. . . . . . . . . . . . . . . . . . Retainer, Stator Freewheel Roller Spring . . . . . . . . . . . . . . Locknut, 5/16­24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Variable Pitch Stator . . . . . . . . . . . . . .

6838403 6774184 23041452 6774704 6774703 6830721 6778439 6778491 6778421 6778460 141192 6779949 181350 6779083 6830526 6830265 6830525 6779936

1 1 1 1 1 1 1 2 1 1 3 1 12 12 1 5 1 30

1 1 1 1 1

2 2 2 2 2

4 4 4 4 4

1 2

1 4

2 8

1 1

1

2

4

1 1 12 1 1 1 1

1

2

4

12

24

48

6779006 6778437 6777677 6778459 29514365 6833385 6833386 6778444 6778456

***

*** *** *** *** *** *** *** *** *** ***

***

*** *** *** *** ***

(continued on next page)

*** No Longer Available From Allison Transmission.

05–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­D (cont’d) Torque Converter, Figure 05B Variable TC 690, 2.25:1 Stall Torque Ratio REF NO.

28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43

NOMENCLATURE

PART NO.

Housing, Piston, Variable Pitch Stator . . . . . . . . . . . . . 6778455 Pin, Spring, 1/8 x 1 1/8 inch . . . . . . . . . . . . . . . . . . . 455277 Cam, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . 6778466 Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . 6778420 Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . 6778469 Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778444 Roller, Stator Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778407 Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778436 Bolt, 3/8­24 x 1 1/2 inch. See SIL 08­TR­91. . . . . . . . . . . . . . . . 181374 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770578 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . 6770585 Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . 23041915 Pump Assembly, Torque Converter. When Replacing 6881830 Torque Converter Pump Assembly With 29536872 Pump Assembly, See SIL 08­TR­91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536872 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 Bolt, Hexlock, 3/8­24 x 1 3/8 inch. See SIL 08­TR­91. . . . . . . . . . 9420572 Gear, Accessory Drive Input. When Replacing 6774701 Accessory Drive Input Gear With 29503632 Gear, See SIL 08­TR­91. . . . . . 29503632

REQ *** *** *** *** *** *** *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 3 1 1 1 1 12 1 12 6 1 1

12 6 1 1

24 12 1 2

48 24 2 4

1 36 36

1 36 36

1 72 72

2 144 144

1

1

1

2

GROUP 05­E Torque Converter, Figure 05A TC 590, 2.69:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10

Stator Assembly, Torque Converter. See SIL 03­TR­82. . . . . . . . .

23045336

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 05­F Torque Converter, Figure 05A TC 570, 3.12:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 20

Stator Assembly, Torque Converter. See SIL 03­TR­82. . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

23045336 29503849

REQ ***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

05–2.3

2

05

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­G Torque Converter, Figure 05A TC 560, 2.58:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

10 20

NOMENCLATURE

Stator Assembly, Torque Converter. See SIL 03­TR­82. . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

PART NO.

23045333 29503849

REQ *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

GROUP 05­H Torque Converter, Figure 05A TC 680, 2.08:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

6

NOMENCLATURE

PART NO.

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . .

29538506

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 05­J Torque Converter, Figure 05A TC 560, 2.58:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

6 10 20

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter. See SIL 03­TR­82. . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

29538506 23045333 29503849

REQ *** ***

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 05­K Torque Converter, Figure 05A TC 683, 1.85:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

6 10 20

NOMENCLATURE

PART NO.

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . 29538505 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . 29501262 Pump Assembly, Torque Converter. When Replacing 29501261 Torque Converter Pump Assembly With 29536876 Pump Assembly, See SIL 08­TR­91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

1 1

2 2

1

1

1

2

*** No Longer Available From Allison Transmission.

05–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­L Torque Converter, Figure 05A TC 682, 1.77:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

6 10 20

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

29538505 29507738 29536876

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

2 2 2

GROUP 05­M Torque Converter, Figure 05A TC 690, 2.25:1 Stall Torque Ratio NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

6 10

NOMENCLATURE

PART NO.

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter. Service 23045334 Torque Converter Stator Assembly With 23045335 Torque Converter Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29538506

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2 05

23045334

***

1

GROUP 05­N Torque Converter, Figure 05A TC 683, 1.85:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

6 10 20

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

29538507 29501262 29536876

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

2 2 2

GROUP 05­P Torque Converter, Figure 05A TC 682, 1.77:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

6 10 20

Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . .

29538507 29507738 29536876

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

05–2.5

2 2 2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­Q Torque Converter, Figure 05A 6620, TC 683, 1.85:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

4 5 6 7 8 9 10 15 16 19 20 21 23

NOMENCLATURE

Spacer, Bearing . . . . . . . . . . . . . Ring, Lightly Loaded . . . . . . . . . . Turbine Assembly, Torque Converter Locknut, 3.125­16 . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID . . . . . Race, Stator Freewheel Roller . . . . Stator Assembly, Torque Converter . Backplate, Stator . . . . . . . . . . . . Bolt, 3/8­24 x 1 1/2 inch . . . . . . . . Bearing Assembly, Single­Row Ball . Pump Assembly, Torque Converter . Gear, Accessory Drive Input . . . . . . Bolt, Hexlock, 3/8­24 x 1 3/8 inch . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

PART NO.

REQ

29544559 29544524 29544567 29544538 29537235 29544521 29501262 29544520 181374 29544519 29536876 29544548 9420572

1 1 1 1 1 1 1 1 12 1 1 1 36

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 12 1 1 1 36

2 2 1 1 2 1 1 1 24 2 1 1 72

4 4 2 2 4 2 2 2 48 4 2 2 144

GROUP 05­R Torque Converter, Figure 05A 6620, TC 682, 1.77:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

4 5 6 7 8 9 10 15 16 19 20 21 23

NOMENCLATURE

Spacer, Bearing . . . . . . . . . . . . . . . Ring, Retaining, Internal, Lightly Loaded Turbine Assembly, Torque Converter . . Locknut, 3.125­16 . . . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID . . . . . . . Race, Stator Freewheel Roller . . . . . . Stator Assembly, Torque Converter . . . Backplate, Stator . . . . . . . . . . . . . . Bolt, 3/8­24 x 1 1/2 inch . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . Pump Assembly, Torque Converter . . . Gear, Accessory Drive Input . . . . . . . . Bolt, Hexlock, 3/8­24 x 1 3/8 inch . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

PART NO.

REQ

29544559 29544524 29544567 29544538 29537235 29544521 29507738 29544520 181374 29544519 29536876 29544548 9420572

1 1 1 1 1 1 1 1 12 1 1 1 36

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 12 1 1 1 36

2 2 1 1 2 1 1 1 24 2 1 1 72

4 4 2 2 4 2 2 2 48 4 2 2 144

*** No Longer Available From Allison Transmission.

05–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 05­S Torque Converter, Figure 05A 5620, TC 680, 2.08:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO.

4 5 6 7 8 9 15 16 19 20 21 23

NOMENCLATURE

Spacer, Bearing . . . . . . . . . . . . . . . Ring, Retaining, Internal, Lightly Loaded Turbine Assembly, Torque Converter . . Locknut, 3.125­16 . . . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID . . . . . . . Race, Stator Freewheel Roller . . . . . . Backplate, Stator . . . . . . . . . . . . . . Bolt, 3/8­24 x 1 1/2 inch . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . Pump Assembly, Torque Converter . . . Gear, Accessory Drive Input . . . . . . . . Bolt, Hexlock, 3/8­24 x 1 3/8 inch . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

PART NO.

REQ

29544559 29544524 29544567 29544538 29537235 29544521 29544520 181374 29544519 29536872 29544548 9420572

1 1 1 1 1 1 1 12 1 1 1 36

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 12 1 1 1 36

2 2 1 1 2 1 1 24 2 1 1 72

4 4 2 2 4 2 2 48 4 2 2 144

GROUP 05­T Torque Converter, Figure 05A 5620, TC580, 2.89:1 Stall Torque Ratio

05

Same As Group A, Except For Parts Listed Below. REF NO.

4 5 6 7 8 9 10 15 16 19 20 21 23

NOMENCLATURE

Spacer, Bearing . . . . . . . . . . . . . Ring, Lightly Loaded . . . . . . . . . . Turbine Assembly, Torque Converter Locknut, 3.125­16 . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID . . . . . Race, Stator Freewheel Roller . . . . Stator Assembly, Torque Converter . Backplate, Stator . . . . . . . . . . . . Bolt, 3/8­24 x 1 1/2 inch . . . . . . . . Bearing Assembly, Single­Row Ball . Pump Assembly, Torque Converter . Gear, Accessory Drive Input . . . . . . Bolt, Hexlock, 3/8­24 x 1 3/8 inch . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

PART NO.

REQ

29544559 29544524 29544567 29544538 29537235 29544521 23045336 29544520 181374 29544519 29536874 29544548 9420572

1 1 1 1 1 1 1 1 12 1 1 1 36

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 12 1 1 1 36

2 2 1 1 2 1 1 1 24 2 1 1 72

4 4 2 2 4 2 2 2 48 4 2 2 144

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

05–2.7

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 06. Power Takeoff

06–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 06­A PTO, Figure 06 Top And Side REF NO.

1–3 4 5 6 7 8 9 10 11 12 13

NOMENCLATURE

Not Used In This Group. Bolt, 1/2­13 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller. See SIL 01­TR­02 And SIL 22­TR­96. . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . Gasket, PTO Pad Cover . . . . . . . . . . . . . . . . . . . . . . . . . Cover, PTO Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

PART NO.

REQ

179891 103323 6774736 6774735 29539004 8892840 6758442 6768990 103322 179857

1 1 1 1 1 1 2 2 16 16

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 2 2 16 16

2 2 1 1 2 2 4 2 32 32

4 4 2 2 2 2 8 4 64 64

GROUP 06­B PTO, Figure 06 Side Only Same As Group A, Except For Parts Listed Below. REF NO.

1 2 3 4–9

NOMENCLATURE

Bolt, 1/2­13 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

179879 103323 103343

REQ *** ***

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

06–2.1

4

06

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 07. Torque Converter Housing

07–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­A Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64­TR­83 For Important Service Information REF NO.

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 18 19 19 20 20 21 21 22 23

23 24–25

NOMENCLATURE

PART NO.

Bolt, 1/2­13 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller. See SIL 22­TR­96 And SIL 01­TR­02. . . . Ring, Retaining, Internal, 5.546 inch OD . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball. See SIL 22­TR­96. . . . . . . . . Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch . . Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter. When Replacing 6835205, 23017432, Or 29525042 Converter Housing Assembly With 29537274 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/2­14 . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/4­27 . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 7/16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 6 x 3/8 inch . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29525041 Housing. . . . . . . Plug Assembly, 1/2­20. Used Starting With 29525041 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1 1/4­11. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 5/8­12. Used Starting With 29525041 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 3/4­14. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29525041 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1­11 1/2. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 3/16­12. Used Starting With 29525041 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1­11 1/2 . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1/2­14. Used Prior To 29525041 Housing. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16. Used Starting With 29525041 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

179891 103323 6774736 6774735 29539004 8892840 23047992 6756338 6755986

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

2 2 1 1 2 2 2 1 1

4 4 2 2 4 4 4 2 2

1 1 1 1 2 4 3 1 1

1

1

1

1 1

2 2

4 4

3 1 1

6 2 2

12 4 4

29525046

1

1

2

4

23012033

2

2

4

8

29525051

2

2

4

8

23012031

1

1

2

4

29527480

1

1

2

4

23012034

1

1

2

4

29525050 444678

1 3

1 3

2 6

4 12

1

2

4

29537274 29537272 23012038 444654 107393 141264 444687 145067 23012035

23012037 29542780

*

* *

***

1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.1

07

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­A (cont’d) Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64­TR­83 For Important Service Information REF NO.

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59–62 63 64 65 66 67 68 69

NOMENCLATURE

Speed Sensor Assembly, Engine. Used Starting With 29537272 Housing. See SIL 8­TR­06. . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . O­ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch. Used Starting With 29537272 Housing. . Speed Sensor Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Hose Assembly Kit, Input Pressure . . . . . . . . . . . . . . . . . . Split Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . Flange, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . Hose Assembly, Input Pressure . . . . . . . . . . . . . . . . . . O­ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Block Kit, Input Press. See SIL 01­TR­10. . . . . . . . . . . . . Block, Hose Connecting . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 2 inch . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 2 1/4 inch . . . . . . . . . . . . . . . . . . . Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball. See SIL 22­TR­96. . . . . . . Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . . . . . Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . . . . . Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.060 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Auto Flow Regulator Valve, 0.437 ID x 1.876 inch . . . . . Pin, Guide, Auto Flow Regulator Valve, 0.374 x 3.900 inch . . . . Valve, Auto Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . Seat, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . . . . . Spring, Return, Auto Flow Regulator Valve . . . . . . . . . . . . . . Not Used In This Group. Gasket, Lube Pressure Regulator Valve Cover . . . . . . . . . . . Cover, Lube Pressure Regulator Valve . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.541 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Pump Suction . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . .

. . . . .

29543432 29503843 29503383 29542098 29536988

1 1 1 1 1

1 1 1 1 1

1 1 2 2 2

2 2 4 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

29544228 29501462 6830007 6779125 103322 179860 23046148 6830007 29544234 29544227 103322 179868 179867 6769509 23047992 6753487 6882702 6758337 103321 179838 6836923 6837821 6770573 6755403 6758459 6773243 6773365

1 2 1 2 4 4 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1

1 2 1

1 4 2

2 8 4

4 4 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1

8 8 2 2 2 1 8 4 4 1 2 2 2 1 12 12 2 2 2 2 2 2 2

16 16 4 4 4 2 16 8 8 2 4 4 4 2 24 24 4 4 4 4 4 4 4

. . . . . . .

. . . . . . .

29503803 6758216 103321 179837 6779451 6830021 6768770

1 1 4 4 1 2 1

1 1 4 4 1 2 1

2 1 8 8 2 4 1

4 2 16 16 4 8 2

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­A (cont’d) Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64­TR­83 For Important Service Information REF NO.

70 71 72 73–75 76 77 78 79 80–83 84 85 86–89

NOMENCLATURE

Sealring Kit. Kit Contains 23016656 Butt­Joint Sealring, 4.625 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground. See SIL 09­TR­08. . . . . . . . . . . . . Bolt, Hexlock, 1/2­13 x 1 1/8 inch . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains 23016655 Butt­Joint Sealring, 1 3/4 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016654 Butt­Joint Sealring, 2.585 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group O­ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016653 Butt­Joint Sealring, 1 1/2 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . .

23019731 6775834 9409127

1 1 5

1 1 5

2 1 10

4 2 20

.

23019730

1

1

2

4

.

23019649

3

3

6

12

.

6778435

1

1

1

2

.

6774290

1

1

2

4

.

23019729

1

1

2

4

GROUP 07­B Torque Converter Housing, Figure 07 Variable Stator, With Retarder

07

NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

71 73 74 75

Not Used In This Group. Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . .

6778441 6778474 6778440

REQ *** *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­C Torque Converter Housing, Figure 07 Variable Stator, Without Retarder, With Pitot NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

10

16–17 19 24 25 31 54–58 59 60 61 62 71–72 73 74 75 78 79–83 86 87 88 89

NOMENCLATURE

PART NO.

Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Bolt, 5/16­24 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . 6771249 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . 6755403 Not Used In This Group. Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . 6779894 Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . 6779895 Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778440 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 Not Used In This Group. Bearing Assembly, Single­Row Ball. See SIL 18­TR­90. . . . . . . . . 23047999 Hub, Oil Transfer. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . 6758376 Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887

REQ

*** *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1

2 1 1

2 1 1

4 2 1

8 4 2

1 AR 1 1

1 2 1 1

2 4 2 2

4 8 4 4

1 1 1 1

1

1

2

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

GROUP 07­D Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, With Pitot NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

10

16–17 19 24

NOMENCLATURE

PART NO.

Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Bolt, 5/16­24 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 181349

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1

2

2

4

8

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­D (cont’d) Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, With Pitot NOTE: See SIL 64­TR­83 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

25 31 54–58 59 60 61 62 71 71 72–75 78 79–83 86 86

87 87 88 89

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . Sleeve, Converter Ground. Used Prior To S/N 3110096519. See SIL 18­TR­90 And SIL 09­TR­08. . . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground. Used Starting With S/N 3110096519. See SIL 18­TR­90 And SIL 09­TR­08. . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball. Used Prior To S/N 3110096519. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. Used Starting With S/N 3110096519. See SIL 18­TR­90. . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Prior To S/N 3110096519. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Starting With S/N 3110096519. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6758415 6773997

1 1

1 1

2 1

4 2

6753544 103341 6771249 6755403

1 AR 1 1

1 2 1 1

2 4 2 2

4 8 4 4

6774712

1

1

1

2

23048636

1

1

1

2

6831068

1

1

1

2

23047999

1

1

2

4

29507729

1

1

2

4

6758376

1

1

1

2

23014166 103323 179887

1 5 5

1 5 5

1 10 10

2 20 20

GROUP 07­E Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

10

19 54–58 59 60

NOMENCLATURE

PART NO.

Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1

1 AR

1 2

2 4

4 8

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.5

07

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­E (cont’d) Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

61 62 71 72–75 78 79–83 86 87 88 89

NOMENCLATURE

Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch Sleeve, Converter Ground. See SIL 09­TR­08. . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . .

6771249 6755403 23048636

1 1 1

1 1 1

2 2 1

4 4 2

. . .

6831068

1

1

1

2

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

. . . .

. . . .

. . . .

GROUP 07­F Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, Without Retarder, With Pitot Same As Group A, Except For Parts Listed Below. REF NO.

10

16–17 19 24 25 31 54–58 59 60 61 62 71 72–75 78 79–83 86 87 88 89

NOMENCLATURE

Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Bolt, 5/16­24 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . Sleeve, Converter Ground. See SIL 09­TR­08. . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

29537273

1

1

1

1

181349 6758415 6773997

2 1 1

2 1 1

4 2 1

8 4 2

6753544 103341 6771249 6755403 29501206

1 AR 1 1 1

1 2 1 1 1

2 4 2 2 1

4 8 4 4 2

6831068

1

1

1

2

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­G Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

10

19 54–58 59 60 61 62 71 72–75 78 79–83 86 87 88 89

NOMENCLATURE

PART NO.

Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . Sleeve, Converter Ground. See SIL 09­TR­08. . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

29537273

1

1

1

1

6753544 103341 6771249 6755403 29501206

1 AR 1 1 1

1 2 1 1 1

2 4 2 2 1

4 8 4 4 2

6831068

1

1

1

2

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20 07

GROUP 07­H Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

54–62 71

NOMENCLATURE

PART NO.

Not Used In This Group. Sleeve, Converter Ground. See SIL 09­TR­08. . . . . . . . . . . . . .

29501206

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 07­J Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

10 18 19 20

NOMENCLATURE

Housing Assembly, Converter . Plug Assembly, 1/2­20 . . Plug Assembly, 1 5/8­12 . Plug Assembly, 1 1/16­12

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29537274 29525046 29525051 29527480

REQ

1 1 2 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 2 1

1 2 4 2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.7

1 4 8 4

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­J (cont’d) Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

21 23 26 29 46

NOMENCLATURE

Plug Assembly, 1 3/16­12 . . . Plug Assembly, 3/4­16 . . . . . Speed Sensor Assembly, Engine . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . Bearing Assembly, Single­Row Ball

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29525050 29542780 29543432 29542098 23047992

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

1 1 1 1 1

2 2 1 2 2

4 4 2 4 4

GROUP 07­K Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

5 7 10 18 19 20 21 23 26 29 46 54–58 59 60 61 62 70 71 72–75 77 78–79 80 81 82 83 86 87 88 89

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1/2­20 . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, 11/16­12 . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 13/16­12 . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16 . . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . Sealring Kit. Kit Contains 29544549 Sealring. . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains Two 23016658 Butt­Joint Sealrings, 3.562 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Turbine, Non­Retarder . . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29539004 23047992 29537273 29525046

1 1 1 1

1 1 1 1

2 2 1 2

4 4 1 4

29527480 29525050 29542780 29543432 29542098 23047992

1 1 1 1 1 1

1 1 1 1 1 1

2 2 2 1 2 2

4 4 4 2 4 4

6753544 103341 6771249 6755403 29547615 29544500

1 AR 1 1 1 1

1 2 1 1 1 1

2 4 2 2 2 1

4 8 4 4 4 2

23019651

1

2

4

8

29547653 29547644 29544531

1 1 1

1 1 1

2 1 1

4 2 2

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­L Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

5 7 10 18 19 20 21 23 26 29 46 54–62 70 71 77 78–79 80 81 82 83

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1/2­20 . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 15/8­12 . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11/16­12 . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 13/16­12 . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16 . . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Engine . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains 29544549 Sealring. . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains Two 23016658 Butt­Joint Sealrings, 3.562 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Turbine, Retarder . . . . . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29539004 23047992 29537274 29525046 29525051 29527480 29525050 29542780 29543432 29542098 23047992

1 1 1 1 2 1 1 1 1 1 1

1 1 1 1 2 1 1 1 1 1 1

2 2 1 2 4 2 2 2 1 2 2

4 4 1 4 8 4 4 4 2 4 4

29547615 29544500

1 1

1 1

2 1

4 2

23019651

1

1

2

4

29547654 29547644

1 1

1 1

2 1

4 2

29544532

1

1

1

2

GROUP 07­M Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

NOMENCLATURE

Bolt, 1/2­13 x 2 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 5.546 inch OD . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/2­14 . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/4­27 . . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 7/16 x 1 inch . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

179891 103323 6774736 6774735 29539004 8892840 23047992 6756338 6755986 29537274 29537272 23012038 444654 107393 141264

REQ

*

* *

1 1 1 1 1 1 1 1 1 1 1 1 1 2 4

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 1 1 1

2 2 1 1 2 2 2 1 1 1

4 4 2 2 4 4 4 2 2 1

1 1

2 2

4 4

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.9

07

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­M (cont’d) Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder REF NO.

16 17 18 19 20 21 22 23 24–25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59–62 63 64

NOMENCLATURE

Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . Screw, Drive, No. 6 x 3/8 inch . . . . . . . . . . . . . . . Plug Assembly, 1/2­20 . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 5/8­12 . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12 . . . . . . . . . . . . . . . . . Plug Assembly, 1 3/16­12 . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1­11 1/2 . . . . . . . . . . . . Plug Assembly, 3/4­16 . . . . . . . . . . . . . . . . . . . Not Used In This Group. Speed Sensor Assembly, Engine . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . O­ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Cover . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Hose Assembly Kit, Input Pressure . . . . . . . . . . . . . . Split Flange Assembly . . . . . . . . . . . . . . . . . . . O­ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . Flange, Split . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 1 1/4 inch . . . . . . . . . . . . . . . Hose Assembly, Input Pressure . . . . . . . . . . . . . . O­ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . Block Kit, Input Press. See SIL 01­TR­10. . . . . . . . . Block, Hose Connecting . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 2 inch . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 2 1/4 inch . . . . . . . . . . . . . . . Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.060 inch Orifice . . . . . . . . . . . . . . . . . . . . . . Spring, Auto Flow Regulator Valve, 0.437 ID x 1.876 inch . Pin, Guide, Auto Flow Regulator Valve, 0.374 x 3.900 inch Valve, Auto Flow Regulator . . . . . . . . . . . . . . . . . . . Seat, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . Spring, Return, Auto Flow Regulator Valve . . . . . . . . . . Not Used In This Group. Gasket, Lube Pressure Regulator Valve Cover . . . . . . . Cover, Lube Pressure Regulator Valve . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

444687 145067 29525046 29525051 29527480 29525050 444678 29542780

3 1 1 2 1 1 3 1

3 1 1 2 1 1 3 1

6 2 2 4 2 2 6 2

12 4 4 8 4 4 12 4

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29543432 29503843 29503383 29542098 29536988

1 1 1 1 1

1 1 1 1 1

1 1 2 2 2

2 2 4 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

29544228 29501462 6830007 6779125 103322 179860 23046148 6830007 29544234 29544227 103322 179868 179867 6769509 23047992 6753487 6882702 6758337 103321 179838 6836923 6837821 6770573 6755403 6758459 6773243 6773365

1 2 1 2 4 4 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1

1 2 1

1 4 2

2 8 4

4 4 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1

8 8 2 2 2 1 8 4 4 1 2 2 2 1 12 12 2 2 2 2 2 2 2

16 16 4 4 4 2 16 8 8 2 4 4 4 2 24 24 4 4 4 4 4 4 4

. . . . . . . . . . . .

29503803 6758216

1 1

1 1

2 1

4 2

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.10

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­M (cont’d) Torque Converter Housing, Figure 07 Non­Vented Priority Ground Sleeve, With Retarder REF NO.

65 66 67 68 69 70 71 72 73–75 76 77 78–79 80 81 82 83 84 85 86–89

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.541 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Pump Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 29544549 Sealring. . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­13 x 1 1/8 inch . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains 23016655 Butt­Joint Sealring, 1 3/4 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains Two 23016658 Butt­Joint Sealrings, 3.562 inch OD. Three Sealrings Used In This Location . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Turbine, Retarder . . . . . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016653 Butt­Joint Sealring, 1 1/2 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

103321 179837 6779451 6830021 6768770 29547615 29544502 9409127

4 4 1 2 1 1 1 5

4 4 1 2 1 1 1 5

8 8 2 4 1 2 1 10

16 16 4 8 2 4 2 20

23019730

1

1

2

4

23019651

2

2

4

8

29547654 29547644

1 1

1 1

2 1

4 2

29544532 6774290

1 1

1 1

1 2

2 4

23019729

1

1

2

4

GROUP 07­N Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

5 7 10 18 19 20 21 23 26 29 46 54–58 59 60

NOMENCLATURE

Bearing Assembly, Roller . . . . . . Bearing Assembly, Single­Row Ball Housing Assembly, Converter . . . . Plug Assembly, 1/2­20 . . . . . Not Used In This Group. Plug Assembly, 11/16­12 . . . . Plug Assembly, 13/16­12 . . . . Plug Assembly, 3/4­16 . . . . . Speed Sensor Assembly, Engine . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . Bearing Assembly, Single­Row Ball Not Used In This Group. Valve, Lube Pressure Regulator . . Washer, Flat, 3/8 inch . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29539004 23047992 29537273 29525046

1 1 1 1

1 1 1 1

2 2 1 2

4 4 1 4

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29527480 29525050 29542780 29543432 29542098 23047992

1 1 1 1 1 1

1 1 1 1 1 1

2 2 2 1 2 2

4 4 4 2 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6753544 103341

1 AR

1 2

2 4

4 8

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.11

07

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­N (cont’d) Torque Converter Housing, Figure 07 Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

61 62 70 71 72–75 77 78–79 80 81 82 83 86 87 88 89

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . Sealring Kit. Kit Contains 29544549 Sealring. . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains Two 23016658 Butt­Joint Sealrings, 3.562 inch OD. Three Sealrings Used In This Location . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Turbine, Non­Retarder . . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6771249 6755403 29547615 29544501

1 1 1 1

1 1 1 1

2 2 2 1

4 4 4 2

23019651

2

2

4

8

29547653 29547644 29544531

1 1 1

1 1 1

2 1 1

4 2 2

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

GROUP 07­P Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, Without Retarder, With Pitot Same As Group A, Except For Parts Listed Below REF NO.

5 7 10 16–17 18 19 20 21 23 24 25 26 29 31 40 46 54–58

NOMENCLATURE

Bearing Assembly, Roller . . . . . . Bearing Assembly, Single­Row Ball Housing Assembly, Converter . . . . Not Used In This Group. Plug Assembly, 1/2­20 . . . . . Not Used In This Group. Plug Assembly, 11/16­12 . . . . Plug Assembly, 13/16­12 . . . . Plug Assembly, 3/4­16 . . . . . Bolt, 5/16­24 x 2 1/2 inch . . . . . . Lockstrip . . . . . . . . . . . . . . . . Speed Sensor Assembly, Engine . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . Tube, Pitot . . . . . . . . . . . . . . . Block Kit, Input Press . . . . . . Bearing Assembly, Single­Row Ball Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29539004 23047992 29537273

1 1 1

1 1 1

2 2 1

4 4 1

. . . . . . . . . . . . . . . . . . . .

29525046

1

1

2

4

. . . . . . . . . .

29527480 29525050 29542780 181349 6758415 29543432 29542098 6773997 29544234 23047992

1 1 1 2 1 1 1 1 1 1

1 1 1 2 1 1 1 1 1 1

2 2 2 4 2 1 2 1 2 2

4 4 4 8 4 2 4 2 4 4

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

07–2.12

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 07­P (cont’d) Torque Converter Housing, Figure 07 Non­Vented Cascade Ground Sleeve, Without Retarder, With Pitot Same As Group A, Except For Parts Listed Below REF NO.

59 60 61 62 70 71 72–75 76 77 78–79 80 81 82 83 85 86 87 88 89

NOMENCLATURE

Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . Sealring Kit. Kit Contains 29544549 Sealring. . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains 23016655 Butt­Joint Sealring, 1.750 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016658 Butt­Joint Sealring, 3.562 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Turbine, Non­Retarder . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Sealring Kit. Kit Contains 23016653 Butt­Joint Sealring, 1.500 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . . .

6753544 103341 6771249 6755403 29547615 29544500

1 AR 1 1 1 1

1 2 1 1 1 1

2 4 2 2 2 1

4 8 4 4 4 2

.

23019730

1

1

2

4

.

23019651

3

3

6

12

. . .

29547653 29547644 29544531

1 1 1

1 1 1

2 2 2

4 4 4

.

23019729

1

1

2

4

. . . .

29507729 23014166 103323 179887

1 1 5 5

1 1 5 5

2 1 10 10

4 2 20 20

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

07–2.13

07

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 08. Oil Pump

08–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 08­A Oil Pump, Figure 08 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

NOMENCLATURE

Bolt, 3/8­16 x 1 3/4 inch . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . Gasket, Scavenge Oil Discharge Tube . . . . . . . Bolt, 3/8­16 x 5 inch . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 1 inch . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3/8 inch . . . . . . . . . . . . . Tube Assembly, Scavenge Oil Discharge . . . . . . Oil Pump Assembly, Input Pressure And Scavenge Bolt, 3/8­16 x 2 1/4 inch . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . Body Assembly, Scavenge Pump . . . . . . . . Body, Scavenge Pump . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . Bearing, Roller, 1/8 x 3/8 inch . . . . . . . . . . Gear, Scavenge Pump . . . . . . . . . . . . . . Gasket, Scavenge Pump Body . . . . . . . . . Plate Assembly, Input Pump . . . . . . . . . . . Pin, Dowel, 1/4 x 3/4 inch . . . . . . . . . . Plate, Input Pump . . . . . . . . . . . . . . Gear, Drive, Input Pump . . . . . . . . . . . . . Gear, Idler, Input Pump . . . . . . . . . . . . . . Gasket, Input Pump Plate . . . . . . . . . . . . Body Assembly, Input Pump . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . Body, Input Pump . . . . . . . . . . . . . . Ring, Star Tolerance . . . . . . . . . . . . . . . . Screen, Scavenge Pump . . . . . . . . . . . . . . . Gasket, Input Pump Body . . . . . . . . . . . . . . . Coupling, Oil Pump Drive Gear . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179845 103321 6758218 9418964 103321 179839 9415545 6769729 6880125 179848 103321 6834181 6834182 29552652 6758530 6834180 6769413 6834183 6838429 6834184 6769722 6769720 6756124 6880127 29552652 6880128 6880124 6776451 6756002 6881547

REQ

*

*

*

4 4 2 6 6 4 4 1 1 4 4 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 6 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

4 4 2 6 6 4 4 1 1 4 4 1

8 8 4 12 12 8 8 1 1 8 8 1

16 16 8 24 24 16 16 2 2 16 16 2

2 1 2 1 1 2

4 2 2 2 1 4

8 4 4 4 2 8

1 1 1 1 2

1 1 2 1 4

2 2 4 2 8

6 1 1 1

12 2 2 1

24 4 4 2

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

08–2.1

08

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 09. Retarder

09–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 09­A Retarder, Figure 09 With Pitot REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14–15 16 17 18 18

19 19 20 21

NOMENCLATURE

Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . Rotor, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Retarder Rotor . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder. See SIL 18­TR­90. . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/4­27 . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . Bolt, 5/16­24 x 2 1/8 inch . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. O­ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball. Used Prior To 23048635 Housing. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . Bearing Kit. Kit Contains 29502065 Single­Row Ball Bearing Assembly. Used Starting With 23048635 Housing. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Prior To 23048635 Housing. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Starting With 23048635 Housing. See SIL 18­TR­90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . .

. . . . . . . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . .

6754835 6880323 6769107 103323 179885 23048643 23048635 23014911 23014599 107393 446586 6758415 6773996

1 1 1 7 7 1 1 2 1 2 2 1 1

1 1 1 7 7 1 1 2 1 2 2 1 1

2 1 2 14 14 1 1 4 2 4 4 2 1

4 2 4 28 28 1 1 8 4 8 8 4 2

. . . . . .

6836923 6779451

1 1

1 1

2 2

4 4

. . .

23047999

1

1

2

4

. . .

29507729

1

1

2

4

. . .

6758376

1

1

1

2

. . . . . . . . .

23014166 103323 179883

1 5 5

1 5 5

1 10 10

2 20 20

GROUP 09­B Retarder, Figure 09 Without Pitot Same As Group A, Except For Parts Listed Below. REF NO.

11–13 14 15

NOMENCLATURE

Not Used In This Group. Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 6 x 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . .

20130201

PART NO.

444687 145067

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

REQ

3 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

3 1

6 2

12 4

09–2.1

09

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 10A. Splitter­Low Clutch (5000, 6000, 5600)

10–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

10

Figure 10B. Splitter­Low Clutch (6600)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

10–1.2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

10–1.3

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 10­A Splitter­Low Clutch, Figure 10A 5000, 6000, 5600 With Or Without Pitot, Without Tone Wheel REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NOMENCLATURE

Sealring Kit. Kit Contains 23016679 Butt­Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Assembly, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Pin, Dowel, 0.309 x 5/16 inch . . . . . . . . . . . . . . . . . . . . Drum, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 10.570 inch ID . . . . . . . . . . . . . . Piston Assembly, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . Ball, Check, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter­Low Clutch . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Splitter­Low Clutch . . . . . . . . . . Plate, External­Tanged Reaction, Splitter­Low Clutch . . . . . . . . . Backplate, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . .

PART NO.

. . .

23019650 6832037 6758417

. . . . . . . . . . . . .

6777242 6832091 6770623 6832481 6775840 453570 6775839 6756042 6756041 23041616 6769326 6770848 6755100

REQ

2 1 1 * *

* *

8 1 1 1 1 4 1 1 1 2 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1

4 1 1

8 2 2

1 1 1

2 2 1

4 4 2

1 1 2 1 1 1

1 2 4 2 1 2

2 4 8 4 2 4

GROUP 10­B Splitter­Low Clutch, Figure 10A 5600 Without Pitot, With Tone Wheel Same As Group A, Except For Parts Listed Below. REF NO.

2 3 4

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Drum Assembly, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537450

1

1

1

2

29536773

1

1

1

2

GROUP 10­C Splitter­Low Clutch, Figure 10B 6600 With Pitot, Without Tone Wheel REF NO.

1 2 3 4 5 6

NOMENCLATURE

Bolt, Hexlock Patchlock, 5/16­24 x 1/2 inch . . . . . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Ring, Retaining, Internal, 16.760 inch OD . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016679 Butt­Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . .

23017810 6776626 6776627

6 3 1

6 3 1

12 3 1

24 6 2

.

23011150

1

1

2

4

.

23019650

2

2

4

8

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

10–2.1

10

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 10­C (cont’d) Splitter­Low Clutch, Figure 10B 6600 With Pitot, Without Tone Wheel REF NO.

7 8 9 10 11 12 13 14 15 16 17 18 19

NOMENCLATURE

Hub Assembly, Splitter­Low Clutch. See SIL 24­TR­96 And SIL 05­TR­97. . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 5/16 inch . . . . . . . . . . . . . . . . Hub, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 10.570 inch ID . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly, Splitter­Low Clutch . . . . . . . . . . . . . . Ball, Check, 1/4 inch . . . . . . . . . . . . . . . . . . . . . Piston, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter­Low Clutch . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . Plate, Internal­Splined Friction, Splitter­Low Clutch . . . . . . Plate, External­Tanged Reaction, Splitter­Low Clutch . . . . . Drum, Splitter­Low Clutch . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

29533089 6777242 29533088 6832481 6770623 6777908 453570 6777907 6756042 6756041 23041616 6776610 6777814

REQ

* *

* *

1 8 1 1 1 1 4 1 1 1 3 2 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

1 1 1

2 2 1

4 4 2

1 1 3 2 1

2 2 6 4 1

4 4 12 8 2

GROUP 10­D Splitter­Low Clutch, Figure 10B 6600 Without Pitot, Without Tone Wheel Same As Group C, Except For Parts Listed Below. REF NO.

1–4

NOMENCLATURE

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Not Used In This Group.

GROUP 10­E Splitter­Low Clutch, Figure 10B 6600 Without Pitot, With Tone Wheel Same As Group C, Except For Parts Listed Below. REF NO.

3 4

NOMENCLATURE

PART NO.

Not Used In This Group. Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537449

1

1

1

* Serviced Only As An Assembly – Not Available As A Detail Part.

10–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

11

Figure 11. Splitter­High Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

11–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

11–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 11­A Splitter­High Clutch, Figure 11 6000, 5600 With Retarder REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NOMENCLATURE

Spacer, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . . . Backplate, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter­High Clutch, 5/8 OD x 1.431 inch Key, Splitter­High Clutch Anchor . . . . . . . . . . . . . . . . . . . Anchor, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Splitter­High Clutch . . . . . . . . Plate, External­Tanged Reaction, Splitter­High Clutch . . . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 4.836 inch ID . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . Gear, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring, External Lip­Type, 16.195 inch ID . . . . . . . . . . . . Sealring, External Lip­Type, 14.695 inch ID . . . . . . . . . . . . Housing, Splitter­High Clutch Piston . . . . . . . . . . . . . . . . . Not Used In This Group.

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . . . . . . . . . . . .

29537419 6832869 6835742 6771690 6759340 23017739 23041616 6769326 8892840 23048003 23017460 6769195 23017459 6772143 6831031

1 1 14 2 1 14 3 3 1 1 1 1 1 1 1

1 1 14 2 1 14 3 3 1 1 1 1 1 1 1

1 1 28 2 1 28 6 6 2 2 1 2 1 1 1

2 2 56 4 2 56 12 12 4 4 2 4 2 2 2

. . . . . . . . .

6832482 6832483 6770591

1 1 1

1 1 1

2 2 1

4 4 2

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

GROUP 11­B Splitter­High Clutch, Figure 11 6000, 5600 Without Retarder Same As Group A, Except For Parts Listed Below. REF NO.

1

NOMENCLATURE

PART NO.

Spacer, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . . . . . .

29537420

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 11­C Splitter­High Clutch, Figure 11 5000 With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

3 5 6 7 8

NOMENCLATURE

Spring, Piston Return, Splitter­High Clutch, 0.655 OD inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Splitter­High Clutch . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Internal­Splined Friction, Splitter­High Clutch . . Plate, External­Tanged Reaction, Splitter­High Clutch

PART NO.

x 1.925 . . . . . . . . . . . . . . . . . .

6838224 6838587

. . . . . . . . . . . . . . . . . .

23041616 6769326

REQ

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

14 1

14

28

56

2 2

2 2

4 4

8 8

(continued on next page)

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

11–2.1

11

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 11­C (cont’d) Splitter­High Clutch, Figure 11 5000 With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

11 13 15 16 17 18 19 20

NOMENCLATURE

Gear Assembly, Splitter Sun . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . Not Used In This Group. Piston, Splitter­High Clutch . . . . . . . . . . Sealring, External Lip­Type, 16.445 inch ID Sealring, Internal Lip­Type, 13.180 inch OD Not Used In This Group. Housing, Splitter­High Clutch Piston . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6831848 6831121

1 1

1 1

1 1

2 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6838225 6832484 6832485

1 1 1

1 1 1

1 2 2

2 4 4

. . . . . . . . . . . . . . .

6831159

1

1

1

2

GROUP 11­D Splitter­High Clutch, Figure 11 5000 Without Retarder Same As Group A, Except For Parts Listed Below. REF NO.

1 3 5 6 7 8 11 13 15 16 17 18 19 20

NOMENCLATURE

Spacer, Splitter­High Clutch . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter­High Clutch, 0.655 OD inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Splitter­High Clutch . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Internal­Splined Friction, Splitter­High Clutch . . Plate, External­Tanged Reaction, Splitter­High Clutch Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . Not Used In This Group. Piston, Splitter­High Clutch . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 16.445 inch ID . . . . . . Sealring, Internal Lip­Type, 13.180 inch OD . . . . . . Not Used In This Group. Housing, Splitter­High Clutch Piston . . . . . . . . . . .

PART NO.

. x . .

. . . . . . . . 1.925 . . . . . . . . . . . . . . . .

29537420

. . . .

. . . .

. . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

2

14 1

14

28

56

23041616 6769326 6831848 6831121

2 2 1 1

2 2 1 1

4 4 1 1

8 8 2 2

. . . . . . . . . . . . . . . . . . . . . . . . . . .

6838225 6832484 6832485

1 1 1

1 1 1

1 2 2

2 4 4

. . . . . . . . .

6831159

1

1

1

2

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

6838224 6838587

***

GROUP 11­E Splitter­High Clutch, Figure 11 6600 With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

2 7

NOMENCLATURE

PART NO.

Backplate, Splitter­High Clutch . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Splitter­High Clutch . . . . . . . . . . .

6832868 23041616

REQ

1 4

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 4

1 8

2 16

(continued on next page)

*** No Longer Available From Allison Transmission.

11–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 11­E (cont’d) Splitter­High Clutch, Figure 11 6600 With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

8 11 13

Plate, External­Tanged Reaction, Splitter­High Clutch . . . . . . . . . Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . .

6776610 29513912 29511631

REQ

4 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

4 1 1

8 1 1

16 2 2

GROUP 11­F Splitter­High Clutch, Figure 11 6600 Without Retarder Same As Group A, Except For Parts Listed Below. REF NO.

1 2 7 8 11 13

NOMENCLATURE

Spacer, Splitter­High Clutch . . . . . . . . . . . . . . . . Backplate, Splitter­High Clutch . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Splitter­High Clutch . . Plate, External­Tanged Reaction, Splitter­High Clutch Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29537420 6832868 23041616 6776610 29513912 29511631

REQ

1 1 4 4 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 4 4 1 1

1 1 8 8 1 1

2 2 16 16 2 2

11

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

11–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 12. Splitter Planetary

12–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 12­A Splitter Planetary, Figure 12 5000, 6000, 5600 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Carrier Assembly, Splitter Planetary. See SIL 64­TR­83. . . . . . . . . Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . Gear Set, Splitter Planetary Pinion. Set Contains Four 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Splitter Planetary. See SIL 64­TR­83. . . . . . . . . . . . Shield, Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 9.236 inch OD . . . . . . . . . . . . . . . Ball, Detent, 3/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Splitter Planetary Pinion. See SIL 03­TR­01. . . . . . . . Ring, Retaining, External, 1.310 inch ID . . . . . . . . . . . . . . . . . . Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 10.896 inch OD . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1/2­20 x 1 7/8 inch . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal­Tooth, 1/2 inch . . . . . . . . . . . . . . . . . . . . Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . .

6779801 23015601

1 8

1 8

1 8

2 16

6771316 6884835 6779802 6774607 6750027 453606 6839418 6773402 6758340 6750259 6758367 6773806 9414052 115551 6758497 23041458

1 4 1 1 1 4 4 1 1 1 1 1 6 6 1 1

1 4 1 1 1 4 4 1 1 1 1 1 6 6 1 1

1 4 1 1 2 8 4 2 1 2 1 2 12 12 1 2

2 8 2 2 4 16 8 4 2 4 2 4 24 24 2 4

GROUP 12­B Splitter Planetary, Figure 12 6600 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

11

Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6884436

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

12

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

12–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 13. Main Housing

13–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 13­A Main Housing, Figure 13 Straight Through, With Retarder REF NO.

1 2 3 4 5 6 7

8 9 10 11 12–14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . Seat, Converter Pressure Relief Valve . . . . . . . . . . . . . . . . . . . Valve, Converter Pressure Relief . . . . . . . . . . . . . . . . . . . . . . Spring, Converter Pressure Relief Valve, 0.710 OD x 2.350 inch . . . Bolt, 3/8­16 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Main. When Replacing 6839676 Or 23017507 Main Housing Assembly With 29537423 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . Pin, Valve Guide, 0.371 x 2.620 inch . . . . . . . . . . . . . . . . . Reducer, 3/8­18 x 1/4­18 . . . . . . . . . . . . . . . . . . . . . . . . Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Breather Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­11 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Kit, Visual Oil Level. Kit Contains 23018751 Indicator. . . . Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Turbine. Used Starting With 29537424 And 29537447 Housings. See SIL 8­TR­06. . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch. Used Starting With 29537424 And 29537447 Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2219907 6770571 6758459 6769344 179837 6838686

1 1 1 1 2 2

1 1 1 1 2 2

2 2 2 2 4 4

4 4 4 4 8 8

29537423 6758462 444335 29537424 6758488

1 2 1 1 1

1 2 1

1 4 2

1 8 4

1

1

2

6774565 6759379 6759381 103323 187152 179887 6758330 103325 271560 6839183

1 3 3 19 12 7 1 27 27 1

1 3 3 19 12 7 1 27 27 1

2 6 6 38 24 14 1 54 54 2

4 12 12 76 48 28 2 108 108 4

6756430 6758459 6770571 2219907

1 1 1 1

1 1 1 1

2 2 2 2

4 4 4 4

29543432 29503843 29503383 29536988

1 1 1 1

1 1 1 1

1 1 2 2

2 2 4 4

29542098

1

1

2

4

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

13–2.1

13

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 13­B Main Housing, Figure 13 Straight Through, Without Retarder Same As Group A, Except For Parts Listed Below. REF NO.

6 19 20 25–28

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6838687

2

2

4

8

179885

19

19

38

76

GROUP 13­C Main Housing, Figure 13 Transfer Gear, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

7

10 11 12 13 14 24

NOMENCLATURE

Housing Assembly, Main. When Replacing 6773236 Or 23017508 Main Housing Assembly With 29537448 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 35/64 inch . . . . . . . . . . . . . . . . . . . Bolt, 1/2­20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

29537448 29537447

REQ

*

6758491 6755074 181427

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1

1

1

1 2 2

1 2 2

1 4 4

2 8 8

GROUP 13­D Main Housing, Figure 13 Transfer Gear, Without Retarder Same As Group A, Except For Parts Listed Below. REF NO.

6 7

10 11 12 13 14 19 20 24–28

NOMENCLATURE

PART NO.

Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Main. When Replacing 6773236 Or 23017508 Main Housing Assembly With 29537448 Housing Assembly, Also Order 29509637 Speed Sensor Assembly And 29542098 Bolt. . . Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 35/64 inch . . . . . . . . . . . . . . . . . . . Bolt, 1/2­20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6838687

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2

2

4

8

1 1

1

1

1

6758491 6755074 181427

1 2 2

1 2 2

1 4 4

2 8 8

179885

19

19

38

76

29537448 29537447

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

13–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 13­E Main Housing, Figure 13 Straight Through, With Retarder Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

7 29 33

Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537423 29543432 29542098

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 2

1 2 4

13

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

13–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 14. High­Range Clutch

14–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 14­A High­Range Clutch, Figure 14 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

NOMENCLATURE

Sealring Kit. Kit Contains 23016679 Butt­Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Assembly, High­Range Clutch . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 5/16 inch . . . . . . . . . . . . . . . . . . . . Drum, High­Range Clutch . . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 10.570 inch ID . . . . . . . . . . . . . . Piston Assembly, High­Range Clutch . . . . . . . . . . . . . . . . . . Ball, Check, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . Piston, High­Range Clutch . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, High­Range Clutch . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, High­Range Clutch . . . . . . . . . . Plate, External­Tanged Reaction, High­Range Clutch . . . . . . . . Backplate, High­Range Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . . . .

23019650 6832035 6777242 6832090 6770623 6832481 6775840 453570 6775839 6756042 6756041 23041616 6769326 6770848 6755100

REQ

* *

* *

2 1 8 1 1 1 1 4 1 1 1 3 2 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1

4 1

8 2

1 1 1

2 2 1

4 4 2

1 1 3 2 1 1

1 2 6 4 1 2

2 4 12 8 2 4

14

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

14–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 15. Intermediate­Range Planetary

15–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 15­A Intermediate­Range Planetary, Figure 15 5000 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Gear, Intermediate­Range Sun . . . . . . . . . . . . . . . . . . . . . . . Hub, High­Range Clutch. Used Starting With S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 11.300 inch OD. Used Starting With S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Intermediate­Range Planetary. Used Prior To S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . Carrier, Intermediate­Range Planetary. Used Prior To S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . Spindle, Intermediate­Range Planetary Pinion . . . . . . . . . . . Ball, Detent, 3/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Intermediate­Range Planetary Pinion. Set Contains Four 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . Carrier Assembly, Intermediate­Range Planetary. Used Starting With S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . Carrier, Intermediate­Range Planetary. Used Starting With S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . Spindle, Intermediate­Range Planetary Pinion . . . . . . . . . . . Ball, Detent, 3/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Intermediate­Range Planetary Pinion. Set Contains Four 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Sealring, 9.060 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Low­Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3/8­24 x 5/8 inch . . . . . . . . . . . . . . . . . . . . . . Gear, High­ And Intermediate­Range Ring. Used Prior To S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . Gear, Intermediate­Range Ring. Used Starting With S/N 3110100300. Service 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, 6833812 Spacer, 6775854 Intermediate­Range Clutch Anchor, Two 6768396 Intermediate­Range Clutch Anchor Keys, Four 23041616 Intermediate­Range Clutch Friction Plates, Four 6769326 Intermediate­Range Clutch Reaction Plates, 6831033 Intermediate­Range Clutch Piston, 6832485 Internal Lip­Type Sealring, And 6772860 Intermediate­Range Clutch Piston Housing Assembly. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . .

6758397

1

1

1

2

29512834

1

1

1

2

29512835

1

1

1

2

23010489

1

1

1

2

6758399 6759377 453606 23015601 6884835

1 4 4 8 4

1 4 4 8 4

1 4 8 8 4

2 8 16 16 8

6771316

1

1

1

2

29512836

1

1

1

2

29512265 6759377 453606 23015601 6884835

1 4 4 8 4

1 4 4 8 4

1 4 8 8 4

2 8 16 16 8

6771316 23041530 6769289 6779576 23016715 23016615

1 1 1 1 4 8

1 1 1 1 4 8

1 2 2 1 4 16

2 4 4 2 8 32

6831117

1

1

1

2

15

29514476

***

1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

15–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 15­B Intermediate­Range Planetary, Figure 15 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO.

23 24

NOMENCLATURE

PART NO.

Gear, High­ And Intermediate­Range Ring. Used Prior To S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . 6831069 Gear, Intermediate­Range Ring. Used Starting With S/N 3110100300. See SIL 08­TR­94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512264

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

2

1

1

1

2

*** No Longer Available From Allison Transmission.

15–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

16

Figure 16. Intermediate­Range Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

16–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

16–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 16­A Intermediate­Range Clutch, Figure 16 5000 REF NO.

1 2

3 4

5

6 7 8

9

10 11

12

13

14 15

NOMENCLATURE

PART NO.

Ring, Aluminum Compression, 17 1/8 inch OD . . . . . . . . . . . . . . 6756369 Backplate, Intermediate­Range Clutch. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6759339 Intermediate­Range Clutch Backplate With 6759339 6833812 Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Key, Intermediate­Range Clutch Anchor. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6771709 Intermediate­Range Clutch Anchor Keys With 6771709 6768396 Anchor Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Intermediate­Range Clutch. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6759340 Intermediate­Range Clutch Anchor With 6759340 6775854 Anchor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Piston Return, Intermediate­Range Clutch, 5/8 OD x 2.484 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838590 Plate, Internal­Splined Friction, Intermediate­Range Clutch. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace Three 23041616 Intermediate­Range Clutch Friction Plates With Four 23041616 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041616 Plate, External­Tanged Reaction, Intermediate­Range Clutch. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace Three 6769326 Intermediate­Range Clutch Reaction Plates With Four 6769326 6769326 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 16.445 inch ID . . . . . . . . . . . . . . . 6832484 Piston, Intermediate­Range Clutch. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6831034 Intermediate­Range Clutch Piston With 6831033 6831034 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip­Type, 12.055 inch OD. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6832486 Internal Lip­Type Sealring With 6832485 Sealring, 13.180 inch OD. . . . . . . . . . . . . . . . . . . . 6832486 Housing Assembly, Intermediate­Range Clutch Piston. When Replacing 29514476 Intermediate­Range Ring Gear With 29512264 Ring Gear, Also Replace 6831155 Intermediate­Range Clutch Piston Housing Assembly With 6772860 Housing 6831155 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Intermediate­Range Clutch Piston . . . . . . . . . . . . 6831156 Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768419

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

4

1

1

1

2

2

2

2

4

1

1

1

2

14

14

28

56

3

3

6

12

3 1

3 1

6 2

12 4

1

1

1

2

1

1

2

4

16 *

1 1 2

1

1

2

2

4

8

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

16–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 16­B Intermediate­Range Clutch, Figure 16 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 4 5 6 8 9 11 12 13 14

NOMENCLATURE

Not Used In This Group. Spacer, Intermediate­Range Clutch . . . . . . . . . . . . . . . Key, Intermediate­Range Clutch Anchor . . . . . . . . . . . . Not Used In This Group. Anchor, Intermediate­Range Clutch . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Intermediate­Range Clutch . Plate, External­Tanged Reaction, Intermediate­Range Clutch Piston, Intermediate­Range Clutch . . . . . . . . . . . . . . . . Sealring, Internal Lip­Type, 13.180 inch OD . . . . . . . . . . Housing Assembly, Intermediate­Range Clutch Piston . . . . Housing, Intermediate­Range Clutch Piston . . . . . . .

PART NO.

. . . . . . . . . . . . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6833812 6768396

1 2

1 2

1 2

2 4

6775854 23041616 6769326 6831033 6832485 6772860 6772859

1 4 4 1 1 1 1

1 4 4 1 1 1

1 8 8 1 2 1

2 16 16 2 4 2

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

16–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

17

Figure 17. Low­Range Planetary

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

17–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

17–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 17­A Low­Range Planetary, Figure 17 REF NO.

1 2 3 4 5 6 7 8–10 11 12 13 14 15 16 17 18 19 20 21 22

NOMENCLATURE

Sleeve, Splitter Output Shaft, 1.503 ID x 1.783 OD x 0.780 inch. Used Only When Reworking Splitter Output Shaft, Reference 3. . . . . . Shaft Assembly, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, 0.094 inch Lube Orifice . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Double­Row Ball . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Carrier Assembly, Low­Range Planetary . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 8.694 inch OD . . . . . . . . . . . . . . . Carrier Assembly, Low­Range Planetary . . . . . . . . . . . . . . Pin, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7/16­20 x 1 inch . . . . . . . . . . . . . . . . . . Spindle, Low­Range Planetary Pinion . . . . . . . . . . . . . . . . Ball, Detent, 3/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . Gear Set, Low­Range Planetary Pinion. Set Contains Five 6779648 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3.945 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Gear, Low­Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

6774690 29544481 29544480 6756030 23047981 6754835 29536124 29542984 6758541 6775706 6775705 9409047 29542985 453606 23041007 6832007 6830333 29538548 6831120

REQ

*

* *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1

1 1

2 1

4 2

1 1 1 1

2 2 2 1

4 4 4 2

1 1 1 5 5 5 5 10

1 1 1

1 2 1

2 4 2

5 5 10

5 10 10

10 20 20

1 5 1 1

1 5 1 1

1 5 2 1

2 10 4 2

GROUP 17­B Low­Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. REF NO.

7 8 9–10

NOMENCLATURE

PART NO.

Not Used In This Group. Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6770098

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 17­C Low­Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

7–8 9 10

Not Used In This Group. Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6836669

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

17–2.1

2

17

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 17­D Low­Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. REF NO.

7–9 10

NOMENCLATURE

PART NO.

Not Used In This Group. Shaft, Main Output. When Replacing 6779035 Main Output Shaft With 23047088 Shaft, Also Replace 6779082 Transfer Drive Input Gear With 23047087 Gear. . . . . . . . . . . . . . . . . . . . . . . . .

23047088

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

* Serviced Only As An Assembly – Not Available As A Detail Part.

17–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

18

Figure 18. Low­Range Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

18–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

18–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 18­A Low­Range Clutch, Figure 18 5000, 6000, 5600 REF NO.

1 2 3 4 5 6 7 8 9 10 11

NOMENCLATURE

Anchor, Low­Range Clutch . . . . . . . . . . . . . . . . . . . . . . Key, Low­Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Low­Range Clutch, 5/8 OD x 2.832 inch Plate, Internal­Splined Friction, Low­Range Clutch . . . . . . . . Plate, External­Tanged Reaction, Low­Range Clutch . . . . . . . Sealring, External Lip­Type, 16.445 inch ID . . . . . . . . . . . . Piston, Low­Range Clutch . . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip­Type, 12.055 inch OD . . . . . . . . . . . . Housing Assembly, Low­Range Clutch Piston . . . . . . . . . . . Housing, Low­Range Clutch Piston . . . . . . . . . . . . . . . Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

PART NO.

REQ

6759414 6768478 6838589 23041616 6769326 6832484 6831034 6832486 6831155 6831156 6768419

1 2 14 4 4 1 1 1 1 1 2

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 2 14 4 4 1 1 1 1

1 2 28 8 8 2 1 2 1

2 4 56 16 16 4 2 4 2

2

4

8

GROUP 18­B Low­Range Clutch, Figure 18 6600 Same As Group A, Except For Parts Listed Below. REF NO.

4 5

NOMENCLATURE

PART NO.

Plate, Internal­Splined Friction, Low­Range Clutch . . . . . . . . . . . Plate, External­Tanged Reaction, Low­Range Clutch . . . . . . . . . .

23041616 6776610

REQ

5 5

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

5 5

10 10

20 20

18

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

18–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 19. Reverse­Range Planetary

19–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 19­A Reverse­Range Planetary, Figure 19 5000 REF NO.

1

2 3 4

5

6 7

8 9 10 11 12 13 14

NOMENCLATURE

PART NO.

Gear, Reverse­Range Sun. When Replacing 6771363 Reverse­Range Planetary Carrier Assembly With 6775718 Carrier Assembly And 6831118 Reverse­Range Ring Gear With 6831119 Ring Gear, Also Replace 6758496 Reverse­Range Sun Gear With 6775716 Sun 6758496 Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3/8­24 x 5/8 inch . . . . . . . . . . . . . . . . . . . . . . 23016615 Retainer, Reverse­Range Planetary Carrier . . . . . . . . . . . . . . . 6775712 Washer, Thrust, 3.945 inch ID. When Replacing 6771363 Reverse­Range Planetary Carrier Assembly With 6775718 Carrier Assembly And 6831118 Reverse­Range Ring Gear With 6831119 Ring Gear, Also Replace 29538548 Thrust Washer With 29537234 Thrust Washer, 3.318 inch ID. See SIL 07­TR­02. . . . . . . . . . . 29538548 Gear, Reverse­Range Ring. Service 6831118 Reverse­Range Ring Gear With 6831119 Ring Gear, 6775718 Reverse­Range Planetary Carrier Assembly, 6775716 Reverse­Range Sun Gear, And 6831118 29537234 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Reverse­Range Planetary . . . . . . . . . . . . . . . 6771363 Carrier, Reverse­Range Planetary. Service 6758413 Reverse­Range Planetary Carrier With 6775718 Carrier Assembly, 6831119 Reverse­Range Ring Gear, 6775716 6758413 Reverse­Range Sun Gear, And 6775699 Thrust Washer. . . . Washer, Pinion Thrust, 1.260 inch ID . . . . . . . . . . . . . . . . . 6768499 Spacer, 1.263 ID x 1.630 OD x 1/8 inch . . . . . . . . . . . . . . . 6769261 Gear Set, Reverse­Range Planetary Pinion. Set Contains Six 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . 6771315 Bearing, Roller, 3/16 x 1 inch . . . . . . . . . . . . . . . . . . . . . 6704426 Ball, Detent, 3/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 Spindle, Reverse­Range Planetary Pinion. See 6839418 SIL 03­TR­01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . 23041147

REQ

*** **

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 6 1

1 6 1

1 12 1

2 24 2

1

1

2

4

1 12 12

12 12

24 24

48 48

1 144 6

1 144 6

1 288 12

2 576 24

6 1

6 1

6 2

12 4

1 1

GROUP 19­B Reverse­Range Planetary, Figure 19 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO.

1 4 5 6 7

NOMENCLATURE

Gear, Reverse­Range Sun . . . . . . . . . . . . . . Washer, Thrust, 3.318 inch ID. See SIL 07­TR­02. Gear, Reverse­Range Ring . . . . . . . . . . . . . . Carrier Assembly, Reverse­Range Planetary . . . . Carrier, Reverse­Range Planetary . . . . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

6775716 29537234 6831119 6775718 6775717

REQ

1 1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

1 2 1 1 1

(continued on next page)

19

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

2 4 2 2 2

19–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 19­B (cont’d) Reverse­Range Planetary, Figure 19 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Six . . . . . . . .

6776022 6756275

1 144

1 144

1 144

2 288

. . . .

6775714

6

6

6

12

NOMENCLATURE

10

Gear Set, Reverse­Range Planetary Pinion. Set Contains 6775709 Planetary Pinion Gears. . . . . . . . . . . . . . Bearing, Roller, 3/16 x 1 1/4 inch . . . . . . . . . . . . . . . Not Used In This Group. Spindle, Reverse­Range Planetary Pinion . . . . . . . . . .

11 12 13

GROUP 19­C Reverse­Range Planetary, Figure 19 6600, 6610 With Electric Lock­Up, Without Reverse Same As Group A, Except For Parts Listed Below. REF NO.

1–13

NOMENCLATURE

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Not Used In This Group.

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

19–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

20

Figure 20. Reverse­Range Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

20–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 20­A Reverse­Range Clutch, Figure 20 REF NO.

1 2 3 4 5 6 7 8 9

NOMENCLATURE

Anchor, Reverse­Range Clutch . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Reverse­Range Clutch, 5/8 OD x 3.520 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key, Reverse­Range Clutch Anchor . . . . . . . . . . . . . . . . . Plate, Internal­Splined Friction, Reverse­Range Clutch . . . . . . Plate, External­Tanged Reaction, Reverse­Range Clutch . . . . Piston, Reverse­Range Clutch . . . . . . . . . . . . . . . . . . . . Sealring, External Lip­Type, 16.445 inch ID . . . . . . . . . . . . Sealring, External Lip­Type, 7.695 inch ID . . . . . . . . . . . . . Not Used In This Group

PART NO.

. . . . . . . . . .

. . . . . . .

. . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6759423

1

1

1

2

23017349 6768396 23041616 6769326 6831032 6832484 6832487

14 2 5 5 1 1 1

14 2 5 5 1 1 1

28 2 10 10 1 2 2

56 4 20 20 2 4 4

GROUP 20­B Reverse­Range Clutch, Figure 20 Same As Group A, Except For Parts Listed Below REF NO.

NOMENCLATURE

PART NO.

2–8 9

Not Used In This Group Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544229

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

20

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 21A. Rear Cover and Speedometer

21–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

Figure 21B. Rear Cover and Speedometer

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

21

21–1.2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

21–1.3

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 21­A Rear Cover/Speedo, Figure 21A REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32–36 37 38 39 39 40 41 42 43

NOMENCLATURE

Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 3/4­14 . . . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Speedometer Drive Shaft . . . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . Washer, 3/8 ID x 21/32 OD x 3/32 inch . . . . . . . . . . . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . Washer, Thrust, 3/8 ID x 11/16 OD x 5/32 inch . . . . . . . . . . Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5/16­18 x 7/8 inch . . . . . . . . . . . Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­11 x 3 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Speedometer . . . . . . . . . . . . . . . . . . . . . . Gear, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . Gear, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Output Bearing, 5 ID x 5 1/2 OD x 0.980 inch . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­11 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . Slinger, 4.766 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Seal Drain, 1/4­18 x 4 inch . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29525019 Cover. . . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29525019 Cover. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 4 x 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­11 x 3 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . .

6772162 29525020 23012031 107393 29525019 29543999 552868

. . . . . . . . . . . . . . . . . . . . . . .

6772158 29544561 6768536 6768417 6768418 2043587 23016147 6838043 103325 271569 6838044 6838040 6838039 6838041 23047997 6768827 223435 6880756 6838042 6773311 6757563 103345 271579

. . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 2 1 1 1

1 1 1 2

2 1 2 4

4 1 4 8

1 1

2 2

4 4

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1

1 1 1 1 1

1 2 2 2 2

2 4 4 4 4

2 1 1 1 1 1 1 1 1 8 8 1

4 2 2 2 1 1 1 1 2 16 16 1

8 4 4 4 2 2 2 2 4 32 32 2

1 1 1 1

2 2 2 2

4 4 4 4

29536988 119247 23012035

1 1 2

1 1 2

2 1 4

4 2 8

29500034 23049131 145372 103325 271569

2 1 4 1 1

2 1 4 1 1

4 1 4 2 2

8 2 8 4 4

*

*

*

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

21

21–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 21­B Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

19 21

NOMENCLATURE

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Not Used In This Group. Not Used In This Group.

GROUP 21­C Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

30–31 32 33–36

NOMENCLATURE

PART NO.

Not Used In This Group. Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

23015481

1

1

1

2

GROUP 21­D Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

8 9–14

NOMENCLATURE

PART NO.

Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6771300

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 21­E Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

8 9–14 30–31 32 33–36

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6771300

1

1

1

2

23015481

1

1

1

2

GROUP 21­F Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

8 9–14

NOMENCLATURE

PART NO.

Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6771300

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

21–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 21­F (cont’d) Rear Cover/Speedo, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO.

26 27 30–32 33 34 35 36

NOMENCLATURE

PART NO.

Retainer Assembly, Output Bearing . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . Not Used In This Group. Speed Sensor Assembly, Output. See SIL 8­TR­06. O­ring, 0.614 inch ID . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . Bolt, 5/16­18 x 1/2 inch . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

29536893 29536396

. . . .

29543432 29503383 29503843 29542098

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1

1

2

1 1 1 1

1 1 1 1

1 2 1 2

2 4 2 4

GROUP 21­G Rear Cover/Speedo, Figure 21B REF NO.

1 2 3 4 5 6 7 8 9–11 12 13 14

NOMENCLATURE

Gasket, Rear Cover . . . . . . . . . . . . . Ring, Retaining, Internal, 5.781 inch OD Bearing Assembly, Single­Row Ball . . . Cover Assembly, Rear . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . Cover, Rear . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/2­14 . . Plug, Pipe, 1/4­18 . . . . . . . . . . . . . . Not Used In This Group. Seal Assembly, Oil, 4.506 inch OD . . . . Nameplate . . . . . . . . . . . . . . . . . . Screw, Drive, No. 4 x 1/4 inch . . . . . . .

. . . . . . . .

PART NO.

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

6772162 6759109 23047997 6833616 107393 6833617 23012038 23012035

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23045094 23049131 145372

REQ

** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 2 1 1 2

1 1 1

2 2 2

4 4 4

2

4

8

1 2

2 4

4 8

2 1 4

2 1 4

4 1 4

8 2 8

GROUP 21­H Rear Cover/Speedo, Figure 21B Same As Group G, Except For Parts Listed Below. REF NO.

4–7 8 8 9 10 11

NOMENCLATURE

Not Used In This Group. Plug, Pipe, 1/4­18. Used Prior To 29525021 Adapter. . . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29525021 Adapter. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Adapter, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

23012035

2

2

4

8

29500034 29527113 107393 29525021

2 1 2 1

2 1 2

4 1 4

8 1 8

*

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

21

21–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 22. Transfer Gear Housing and Speedometer

22–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­A 22

Transfer Gear Housing/Speedo, Figure 22 REF NO.

1 2 3 4

5 6–19 20 21 22 23 24 25 26 27–28 29

30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44 45

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Bolt, 1/2­13 x 1 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing. When Replacing 6884085 Output Bearing Retainer With 29538481 Retainer, Also Replace 6884084 Transfer Gear Housing Assembly With 29528629 Housing Assembly, 23012035 Plugs With 29500034 Plug Assemblies, And 23017377 Plug With 29525049 Plug Assembly. . . . . . . . . . . . . . . . . . . O­ring, 6.484 inch ID. Used With 6884085 Output Bearing Retainer Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1 1/4­11 1/2 . . . . . . . . . . . . . . . . . . Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear. When Replacing 6884084 Transfer Gear Housing Assembly With 29528629 Housing Assembly, Also Replace 6884085 Output Bearing Retainer And 6884080 O­ring With 29538481 Retainer, 23012035 Plugs With 29500034 Plug Assemblies, And 23017377 Plug With 29525049 Plug Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3/4 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . Baffle, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal­Tooth, 3/8 inch . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1­11 1/2 . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528628 Housing. . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29528628 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528628 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29528628 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No, 4 x 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179884 103323 6773186

6 6 1

6 6 1

12 12 2

24 24 4

29538481

1

1

1

2

6884080

1

1

2

4

6772162

1

1

2

4

9437787

1

1

2

4

23016069 23012033 29544188

1 1 1

1 1 1

1 2 1

2 4 2

29528629 107393 29528628 6771140 115549 179835 23012034 23012035

1 4 1 1 2 2 1 2

1 4

1 8

1 16

1 2 2 1 2

1 4 4 2 4

2 8 8 4 8

29500034

2

2

4

8

23017377

1

1

2

4

29525049 23049131 145372 6882702 23011216 186630 103319 23011194 23011195

1 1 4 1 1 1 1 1 1

1 1 4 1 1 1 1 1 1

2 1 4 2 1 2 2 1 1

4 2 8 4 2 4 4 2 2

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

22–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­A (cont’d) Transfer Gear Housing/Speedo, Figure 22 REF NO.

46 47

48 49 50 51 52 53

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 5/8 inch. Bolt 186630 Is Brazed Into Strainer 23011196 And Cannot Be Serviced Separately In This Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Inspection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23011196

1

1

2

4

186630 103321 179838 6770879 6770878 103321 179838

1 6 6 2 1 20 20

1 6 6 2 1 20 20

2 12 12 4 1 40 40

4 24 24 8 2 80 80

GROUP 22­B Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

23–25 51

NOMENCLATURE

PART NO.

Not Used In This Group. Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6770878

REQ

2

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2

2

4

GROUP 22­C Transfer Gear Housing/Speedo, Figure 22 NOTE: See SIL 62­TR­81 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

1 2 3–5 6 7 8 9 10 10 11 12 13 14 15 16

NOMENCLATURE

Bolt, 1/2­13 x 1 3/8 inch. Used Starting With S/N 3110088032. . Lockwasher, 1/2 inch. Used Starting With S/N 3110088032. . . . Not Used In This Group. Retainer, Bearing. Used Starting With S/N 3110088032. . . . . . Bolt, 1/2­20 x 1 1/4 inch. Used Starting With S/N 3110088032. . Lockstrip. Used Starting With S/N 3110088032. . . . . . . . . . . Retainer, Output Shaft. Used Starting With S/N 3110088032. . . Shim, 0.025 inch. Used Starting With S/N 3110088032. . . . . . Shim, 0.005 inch. Used Starting With S/N 3110088032. . . . . . Bolt, 1/2­13 x 1 1/2 inch. Used Prior To S/N 3110088032. . . . . Lockwasher, 1/2 inch. Used Prior To S/N 3110088032. . . . . . . Retainer Assembly, Output Bearing. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slinger, 4.766 inch OD. Used Prior To S/N 3110088032. . . Seal Assembly, Oil, 4.756 inch OD. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing. Used Prior To S/N 3110088032. .

PART NO.

. . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

179884 103323

6 6

6 6

12 12

24 24

. . . . . . . .

6757585 455012 6755269 6769476 6772140 6772141 186725 103323

1 2 1 1 AR AR 6 6

1 2 1 1 1 1 6 6

1 4 2 1 2 2 12 12

2 8 4 2 4 4 24 24

. . . . . .

6768878 6757563

1 1

1 1

1 2

2 4

. . . . . .

6773311 6768877

1 1

1

2

4

. . . . . . . .

. . . . . . . .

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

22–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­C (cont’d) 22

Transfer Gear Housing/Speedo, Figure 22 NOTE: See SIL 62­TR­81 For Important Service Information Same As Group A, Except For Parts Listed Below. REF NO.

17 18 19 21–22 23 24–26 27 28 29 31 36 36 37 37 51

NOMENCLATURE

PART NO.

Nipple, Seal Drain, 1/4­18 x 4 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

119247

1

1

1

2

6770677 6758563

1 1

1 1

1 2

2 4

23047957

1

1

2

4

103345 271577 29528627 29528626 23012035

1 1 1 1 2

1 1 1

2 2 1

4 4 1

2

4

8

29500034

2

2

4

8

23017377

1

1

2

4

29525049 6770878

1 2

1 2

2 2

4 4

*

GROUP 22­D Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3–5 6 7 8 9 10 10 11–18 19 21–22 23 24–25 29 31 36

NOMENCLATURE

Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­20 x 1 1/4 inch . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing.

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . . .

6757585 455012 6755269 6769476 6772140 6772141

1 2 1 1 AR AR

1 2 1 1 1 1

1 4 2 1 2 2

2 8 4 2 4 4

. . . . . . . . .

6758563

1

1

2

4

. . . . . . . . .

23047957

1

1

2

4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

29528627 29528626 23012035

1 1 2

1

1

1

2

4

8

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

22–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­D (cont’d) Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

37 37 51

NOMENCLATURE

PART NO.

Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

23017377

1

1

2

4

29525049 6770878

1 2

1 2

2 2

4 4

GROUP 22­E Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

1–18 19 21–25 29 31 36 36 37 51

NOMENCLATURE

PART NO.

Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

6758563

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

4

1 1 2

1

1

1

2

4

8

29500034

2

2

4

8

23017377 6770878

1 2

1 2

2 2

4 4

29528627 29528626 23012035

*

GROUP 22­F Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

1–18 19 21–26 27 28 29 31 36 37 51

NOMENCLATURE

Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6758563

1

1

2

4

. . . . .

103345 271577 29528627 29528626 23012035

1 1 1 1 2

1 1 1

2 2 1

4 4 1

2

4

8

. . . . . . . . . . . .

23017377 6770878

1 2

1 2

2 2

4 4

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

22–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­G 22

Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5–18 19 21 22–23 29 31 36 37 37

NOMENCLATURE

Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. .

6773311 6757555

1 1

1 1

2 1

4 2

. .

6758563 23041451

1 1

1 1

2 2

4 4

. . .

29528627 29528626 23012035

1 1 2

1

1

1

2

4

8

.

23017377

1

1

2

4

.

29525049

1

1

2

4

*

GROUP 22­H Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5–18 19 21 22–23 26 27 28 29 31 36 36 37

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6773311 6757555

1 1

1 1

2 1

4 2

6758563 23041451

1 1

1 1

2 2

4 4

103345 271577 29528627 29528626 23012035

1 1 1 1 2

1 1 1

2 2 1

4 4 1

2

4

8

29500034

2

2

4

8

23017377

1

1

2

4

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

22–2.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­J Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5–18 19 21 22–25 29 31 36 36 37 51

NOMENCLATURE

PART NO.

Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . . . . . . . Plug Assembly, 7/16­20. Used Starting With 29528626 Housing. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6773311 6757555

1 1

1 1

2 1

4 2

6758563 23041451

1 1

1 1

2 2

4 4

1 1 2

1

1

1

2

4

8

29500034

2

2

4

8

23017377 6770878

1 2

1 2

2 2

4 4

29528627 29528626 23012035

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

*

GROUP 22­K Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5–18 19 21 22–26 27 28 29 31 36 37 51

NOMENCLATURE

Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . Not Used In This Group. Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29528626 Housing. . . . Plug, Square Head Pipe, 3/4­14. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . .

6773311 6757555

1 1

1 1

2 1

4 2

. . . . . . . . . . . .

6758563 23041451

1 1

1 1

2 2

4 4

. . . . .

. . . . .

103345 271577 29528627 29528626 23012035

1 1 1 1 2

1 1 1

2 2 1

4 4 1

2

4

8

. . . . . . . . . . . .

23017377 6770878

1 2

1 2

2 2

4 4

. . . . .

. . . . .

. . . . .

. . . . .

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

22–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­L 22

Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5 6 7 8 9 10 10 11–18 19 21 22 23 24–25 29 31 36 37

NOMENCLATURE

Seal Assembly, Oil, 4.756 inch OD . Retainer, Output Bearing . . . . . . . Not Used In This Group. Retainer, Bearing . . . . . . . . . . . Bolt, 1/2­20 x 1 1/4 inch . . . . . . . Lockstrip . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . Bearing Assembly, Single­Row Ball Not Used In This Group. Bearing Assembly, Single­Row Ball Not Used In This Group. Housing Assembly, Transfer Gear . Housing, Transfer Gear . . . . . Plug Assembly, 7/16­20 . . . . . . . Plug Assembly, 1 1/16­12 . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6773311 6757555

1 1

1 1

2 1

4 2

. . . . . .

. . . . . .

6757585 455012 6755269 6769476 6772140 6772141

1 2 1 1 AR AR

1 2 1 1 1 1

1 4 2 1 2 2

2 8 4 2 4 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6758563 23041451

1 1

1 1

2 2

4 4

. . . . . . . . . . . . . . . . . . . .

23047957

1

1

2

4

. . . .

29528627 29528626 29500034 29525049

1 1 2 1

1

1

1

2 1

4 2

8 4

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . . . .

. . . .

. . . .

*

GROUP 22­M Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

1–18 19 22 23 24–25 29 31 36 37 51

NOMENCLATURE

Not Used In This Group. Gasket, Bearing Retainer . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball Not Used In This Group. Housing Assembly, Transfer Gear . Housing, Transfer Gear . . . . . Plug Assembly, 7/16 ­ 20 . . . . . . . Plug Assembly, 1 1/16 ­ 12 . . . . . Cover, Inspection . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . .

6758563

1

1

2

4

. . . . . . . . . . . . . . . . . . . .

23047957

1

1

2

4

. . . . .

29528627 29528626 29500034 29525049 6770878

1 1 2 1 2

1

1

1

2 1 2

8 4 4

8 4 2

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

22–2.7

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 22­N Transfer Gear Housing/Speedo, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO.

3 4 5–18 19 21–22 23 24–25 29 31 36 37 51

NOMENCLATURE

Seal Assembly, Oil, 4.756 inch OD . Retainer, Output Bearing . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball Not Used In This Group. Housing Assembly, Transfer Gear . Housing, Transfer Gear . . . . . Plug Assembly, 7/16­20 . . . . . . . Plug Assembly, 1 1/16­12 . . . . . . Cover, Inspection . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6773311 6757555

1 1

1 1

2 1

4 2

. . . . . . . . . . . . . . . . . . . .

6758563

1

1

2

4

. . . . . . . . . . . . . . . . . . . .

23047957

1

1

2

4

. . . . .

29528627 29528626 29500034 29525049 6770878

1 1 2 1 2

1

1

1

2 1 1

4 2 1

8 4 2

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

*

* Serviced Only As An Assembly – Not Available As A Detail Part.

22–2.8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

23

Figure 23. Transfer Gear

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

23–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

23–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 23­A Transfer Gear, Figure 23 REF NO.

1 2 3 4 5 6 7 8–9 10 11 12 13 14 15–20

NOMENCLATURE

Bearing Kit. Kit Contains 23047974 Ball Bearing Assembly and 29507726 Instruction Sheet. . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . Plug, Transfer Drive Idler Gear . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

29507728 6838580 29530100 6837349 6837350 6757536

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 2 1 1 1

2 1 2 1

4 1 4 1

8 2 8 2

1

1

2

6757534

1

1

1

2

6774044 23012928

1 1

1 1

1 1

2 2

6757534 23047957

1 1

1 1

1 2

2 4

6770677

1

1

1

2

*

GROUP 23­B Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

2

8–10 12 13–20

NOMENCLATURE

Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

23047087

1

1

1

2

6759314

1

1

1

2

GROUP 23­C Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

2

7 8–10 14–20

NOMENCLATURE

PART NO.

Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . Not Used In This Group. Not Used In This Group.

23047087 6759314

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

23–2.1

2 2

23

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 23­D Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

7 8–10 14–20

NOMENCLATURE

PART NO.

Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . Not Used In This Group. Not Used In This Group.

6759314

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 23­E Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

7 8–10

NOMENCLATURE

PART NO.

Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . Not Used In This Group.

6759314

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 23­F Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

2

8 9–10 14–16 17 17 18 19 20

NOMENCLATURE

Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­20 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

23047087 6770646

6772140 6772141 6769476 6755269 455012

REQ

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1

1

2

AR AR 1 1 2

1 1 1 1 2

2 2 1 2 4

4 4 2 4 8

GROUP 23­G Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

2

8 9

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . .

23047087

1

1

1

2

6770094

1

1

1

2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

23–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 23­G (cont’d) Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

10 14–16 17 17 18 19 20

NOMENCLATURE

Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . Shim, 0.005 inch . . . . . Retainer, Output Shaft . Lockstrip . . . . . . . . . Bolt, 1/2­20 x 1 1/4 inch

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

REQ

6772140 6772141 6769476 6755269 455012

AR AR 1 1 2

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 2

2 2 1 2 4

4 4 2 4 8

GROUP 23­H Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

7–14 15 16 17–20

NOMENCLATURE

PART NO.

Not Used In This Group. Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6884082 9437787

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

2 4

GROUP 23­J Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

2 8 9 10 13–16 17 17 18 19 20

NOMENCLATURE

Gear, Transfer Drive Input . . Not Used In This Group. Shaft, Transfer Drive Output . Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . . . . Shim, 0.005 inch . . . . . . . . Retainer, Output Shaft . . . . Lockstrip . . . . . . . . . . . . Bolt, 1/2­20 x 1 1/4 inch . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . .

23047087

1

1

1

2

. . . . . . . . . . . . . . . . . . . . . . . .

6770094

1

1

1

2

. . . . .

6772140 6772141 6769476 6755269 455012

AR AR 1 1 2

1 1 1 1 2

2 2 1 2 4

4 4 2 4 8

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

23–2.3

23

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 23­K Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO.

10 12 13–20

NOMENCLATURE

PART NO.

Not Used In This Group. Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . Not Used In This Group.

6759314

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 23­L Transfer Gear, Figure 23 REF NO.

1 2 3 4 5 6 7 8–9 10 11 12 13 14 15–20

NOMENCLATURE

Bearing Kit. Kit Contains 23047974 Ball Bearing Assembly and 29507726 Instruction Sheet. . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . Plug, Transfer Drive Idler Gear . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

29507728 6838580 29530100 6837349 6837350 6757536

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 2 1 1 1

2 1 2 1

4 1 4 1

8 2 8 2

1

1

2

6757534

1

1

1

2

6774044 23012928

1 1

1 1

1 1

2 2

6757534 23041451

1 1

1 1

1 2

2 4

6770677

1

1

1

2

*

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

23–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

24

Figure 24. Transfer Gear Housing Cover and Speedometer

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

24–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

24–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­A Transfer Gear Housing Cover/Speedo, Figure 24 REF NO.

1 2 3 4 5 6 7–11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

NOMENCLATURE

Gasket, Transfer Gear Housing Cover . . . . . . . . Cover, Transfer Gear Housing . . . . . . . . . . . . Not Used In This Group. Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/4 inch . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . Not Used In This Group. Retainer Assembly, Output Bearing . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . Slinger, 4.766 inch OD . . . . . . . . . . . . . . Nipple, Seal Drain, 1/4­18 x 4 inch . . . . . . . . . . Shaft, Speedometer Drive . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . Washer, 3/8 ID x 21/32 OD x 3/32 inch . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . Washer, Thrust, 3/8 ID x 11/16 OD x 5/32 inch Sleeve, Speedometer Drive . . . . . . . . . . . Screw Assembly, Spring Lock, 5/16­18 x 7/8 inch . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . .

6756313 6771509

1 1

1 1

2 1

4 1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103323 179887 6758563

26 26 1

26 26 1

52 52 2

104 104 4

. . . . . . . . . . . . . . . . . . . . . .

103323 186725

6 6

6 6

12 12

24 24

1 1 1 1 1 1 1 1 1 1 1 1 2

1

1

2

1 1 1 1 1 1 1 1 1

2 2 1 1 2 2 2 2 2

4 4 2 2 4 4 4 4 4

2

4

8

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

. . . . . . . . . . . . .

6768878 6768877 6773311 6757563 119247 6757602 552868 29544561 6768536 6768417 6768418 2043587 23016147

*

*

GROUP 24­B Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 7–19

NOMENCLATURE

PART NO.

Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6779037

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

GROUP 24­C Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 6 7

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shim, Bearing Retainer, 0.003 inch, Selective . . . . . . . . . . . . . .

6884078

1

1

1

1

23015620

AR

1

2

4

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

24–2.1

24

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­C (cont’d) Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7 7 7 8 9 10 11 13 14 15–19

NOMENCLATURE

Shim, Bearing Retainer, 0.010 inch, Selective Shim, Bearing Retainer, 0.020 inch, Selective Shim, Bearing Retainer, 0.040 inch, Selective Plate, Bearing Retainer . . . . . . . . . . . . . . O­ring, 6.484 inch ID . . . . . . . . . . . . . . . Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 5/8 inch . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . Not Used In This Group.

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . .

23015621 23015622 23015623 23016152 6884080

AR AR AR 1 1

1 1 1 1 1

2 2 2 1 2

4 4 4 2 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6884079 179886 6837321

1 6 1

1 6 1

1 12 1

2 24 2

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

GROUP 24­D Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7–10 11 13 14–19

NOMENCLATURE

PART NO.

Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6757585 179884

REQ

1 6

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 6

1 12

2 24

GROUP 24­E Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3

NOMENCLATURE

PART NO.

Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . .

6779037

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

GROUP 24­F Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 7–10 11 13 14–19

NOMENCLATURE

Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6779037

1

1

1

1

6757585 179884

1 6

1 6

1 12

2 24

* Serviced Only As An Assembly – Not Available As A Detail Part.

24–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­G Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 6 7 7 7 7 8–9 10 11 13 14 15–19

NOMENCLATURE

Cover, Transfer Gear Housing . . . . . . . . . Not Used In This Group. Shim, Bearing Retainer, 0.003 inch, Selective Shim, Bearing Retainer, 0.010 inch, Selective Shim, Bearing Retainer, 0.020 inch, Selective Shim, Bearing Retainer, 0.040 inch, Selective Not Used In This Group. Gasket . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 5/8 inch . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . .

23017579

1

1

1

1

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

23015620 23015621 23015622 23015623

AR AR AR AR

1 1 1 1

2 2 2 2

4 4 4 4

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

6779038 29538482 179884 6837321

1 1 6 1

1 1 6 1

2 1 12 1

4 2 24 2

GROUP 24­H Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

14

Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . .

6837321

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 24­J Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 7–10 11 13 14 15–19

NOMENCLATURE

Not Used In This Group. Cover, Transfer Gear Housing Not Used In This Group. Retainer, Bearing . . . . . . . . Bolt, 1/2­13 x 1 3/8 inch . . . . Shield, Magnetic Pickup . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . .

6779037

1

1

1

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6757585 179884 6837321

1 6 1

1 6 1

1 12 1

2 24 2

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

24–2.3

24

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­K Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 6–9 10 11 13 14 15–20 22–26 28

NOMENCLATURE

Cover, Transfer Gear Housing Not Used In This Group. Gasket . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . Bolt, 1/2­13 x 1 5/8 inch . . . . Shield, Magnetic Pickup . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . .

23017579

1

1

1

1

. . . .

. . . .

6779038 29538482 179884 6837321

1 1 6 1

1 1 6 1

2 1 12 1

4 2 24 2

. . . . . . . . . . . . . . . . . . . . . . .

6771300

1

1

1

2

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

GROUP 24­L Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7–10 11 13 14–20 22–26 28

NOMENCLATURE

Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6757585 179884

1 6

1 6

1 12

2 24

6771300

1

1

1

2

GROUP 24­M Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 7–13 14 15–20 22–26 28

NOMENCLATURE

Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6779037

1

1

1

1

6837321

1

1

1

2

6771300

1

1

1

2

* Serviced Only As An Assembly – Not Available As A Detail Part.

24–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­N Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7–10 11 13 14 15–20 22–26 28

NOMENCLATURE

Not Used In This Group. Retainer, Bearing . . . . . . Bolt, 1/2­13 x 1 3/8 inch . . Shield, Magnetic Pickup . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6757585 179884 6837321

1 6 1

1 6 1

1 12 1

2 24 2

. . . . . . . . . . . . . . . . . . . . . . . . .

6771300

1

1

1

2

GROUP 24­P Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

14 20 22–26 28

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . .

6837321

1

1

1

2

6771300

1

1

1

2

GROUP 24­Q Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3 7–10 11 13 14 15–20 22–26

NOMENCLATURE

Not Used In This Group. Cover, Transfer Gear Housing Not Used In This Group. Retainer, Bearing . . . . . . . . Bolt, 1/2­13 x 1 3/8 inch . . . . Shield, Magnetic Pickup . . . . Not Used In This Group. Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . .

6779037

1

1

1

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6757585 179884 6837321

1 6 1

1 6 1

1 12 1

2 24 2

GROUP 24­R Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

2 3

NOMENCLATURE

PART NO.

Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . .

6779037

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

24–2.5

1

24

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 24­R (cont’d) Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7–10 11 13 14 15–20 22–26 28

NOMENCLATURE

Not Used In This Group. Retainer, Bearing . . . . . . Bolt, 1/2­13 x 1 3/4 inch . . Shield, Magnetic Pickup . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6757585 179884 6837321

1 6 1

1 6 1

1 12 1

2 24 2

. . . . . . . . . . . . . . . . . . . . . . . . .

6771300

1

1

1

2

GROUP 24­S Transfer Gear Housing Cover/Speedo, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO.

7–13 14 15–20 22–26 28

NOMENCLATURE

Not Used In This Group. Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6837321

1

1

1

2

6771300

1

1

1

2

* Serviced Only As An Assembly – Not Available As A Detail Part.

24–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

25

Figure 25. Disconnect Clutch

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

25–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

25–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 25­A Output Disconnect Clutch, Figure 25 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 NI NI NI 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36 NI NI NI 37 38

NOMENCLATURE

Coupling, Output Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . Gasket, Disconnect Clutch Housing Adapter . . . . . . . . . . . . . . Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . Rod Wiper And Oil Seal Kit. See SIL 06­TR­82. . . . . . . . . . . . . Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Detent, 7/16 OD x 2 1/8 inch . . . . . . . . . . . . . . . . . . . Ball, Detent, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . Shaft, Transfer Drive Output. When Replacing 29503131 Transfer Drive Output Shaft With 6880778 Shaft, Also Replace 29503132 Output Drive Coupling With 6880776 Coupling. . . . . . . . . . . . Not Used In This Group. Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 2 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . Rod Wiper And Oil Seal Kit. See SIL 06­TR­82. . . . . . . . . . . . . Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . .

6779036 6754835 6779038 6779039

1 1 1 1

1 1 1 1

1 2 2 1

2 4 4 2

.

6772012

1

1

2

4

. . . . . . . . . . . . . . . . . . . . .

6779041 103323 179887 23012852 23014948 23014064 23014065 23014949 6755193 6751633 6754783 6751630 6756388 5171417 145657 23047977 6755672 6772011 103323 179885 6773311

1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1

1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1

1 12 12 1 2 2 2 2 1 2 2 1 1 2 4 2 2 1 12 12 2

2 24 24 2 4 4 4 4 2 4 4 2 2 4 8 4 4 2 24 24 4

.

23047980

1

1

2

4

.

6880778

1

1

1

2

. . . . . . . . . . . .

6772008 6772012 6779041 103323 179892 23012852 23014948 23014064 23014065 23014949 6755193 6751633

1 1 1 6 6 1 1 1 1 1 1 1

1 1 1 6 6 1 1 1 1 1 1 1

1 2 1 12 12 1 2 2 2 2 1 2

2 4 2 24 24 2 4 4 4 4 2 4

(continued on next page)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

25–2.1

25

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 25­A (cont’d) Output Disconnect Clutch, Figure 25 REF NO.

39 40 41 42 43 44 45 46 47 48 49 50 51

52 53 54 55 56 57 58 59 60 NI NI NI 61 62 63 64 65 66 67 68 69 70 71 72 73

NOMENCLATURE

PART NO.

Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Detent, 7/16 OD x 2 1/8 inch . . . . . . . . . . . . . . . . . . . . Ball, Detent, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Coupling, Output Drive. When Replacing 29503131 Output Drive Coupling With 6880776 Coupling, Also Replace 29503131 Transfer Drive Output Shaft With 6880778 Shaft. . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 2 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . Rod Wiper And Oil Seal Kit. See SIL 06­TR­82. . . . . . . . . . . . . . Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Detent, 7/16 OD x 2 1/8 inch . . . . . . . . . . . . . . . . . . . . Ball, Detent, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­13 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . .

6754783 6751630 6756388 5171417 145657 23047977 6755672 6772011 103323 179885 6773311 23047957

1 1 1 1 2 1 1 1 6 6 1 1

1 1 1 1 2 1 1 1 6 6 1 1

2 1 1 2 4 1 2 1 12 12 2 2

4 2 2 4 8 2 4 2 24 24 4 4

6880776 6750259

1 1

1 1

1 2

2 4

6772008 6772012 6779041 103323 179892 23012852 23014948 23014064 23014065 23014949 6755193 6751633 6754783 6751630 6756388 5171417 145657 23047977 6755672 6772011 103323 179885 6773311

1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1

1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1

1 2 1 12 12 1 2 2 2 2 1 2 2 1 1 2 4 1 2 1 12 12 2

2 4 2 24 24 2 4 4 4 4 2 4 4 2 2 4 8 2 4 2 24 24 4

25–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 25­B Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

28 29 50–73

NOMENCLATURE

PART NO.

Shaft, Transfer Drive Output. Used Prior To S/N 3110088032. See SIL 62­TR­81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Transfer Drive Output. Used Starting With S/N 3110088032. . . Not Used In This Group.

6759323 6779043

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1

2 2

GROUP 25­C Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

26–49 50 51–52 53

NOMENCLATURE

Not Used In This Group. Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

23047980

1

1

2

4

6759323

1

1

1

2

GROUP 25­D Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

1–49 50 51–52 53

NOMENCLATURE

Not Used In This Group. Bearing Assembly, Single­Row Ball . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

23047980

1

1

2

4

6759323

1

1

1

2

GROUP 25­E Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

5 7–8 11–25 26 27–73

NOMENCLATURE

Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

20130201

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

117919

1

1

1

2

6757585

1

1

1

2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

25–2.3

25

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 25­F Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

5 6 7 11–25 26 27–73

NOMENCLATURE

PART NO.

Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

117919

1

1

2

4

6779038

1

1

2

4

6757585

1

1

1

2

GROUP 25­G Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

26–73

NOMENCLATURE

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Not Used In This Group.

GROUP 25­H Output Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO.

1–5 10 12 28 36 51 55–73

NOMENCLATURE

Not Used In This Group. Bolt, 1/2 ­ 13 x 2 3/4 inch . . Rod Wiper And Oil Seal Kit . Shaft, Transfer Drive Output . Rod Wiper And Oil Seal Kit . Coupling, Output Drive . . . . Not Used In This Group.

25–2.4

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

179892 23014948 6880778 23014948 6880776

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

6 1 1 1 1

6 1 1 1 1

12 2 1 2 1

24 4 2 4 2

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

26

Figure 26A. Oil Pan

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

26–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 26B. Oil Pan

26–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 26­A Oil Pan, Figure 26A 5 Inch Pan, Right­Side Screen REF NO.

1 2 3 4 5 6 7 8 9 10 11 12

13–16 17 18 19 19 20 21 22 23–26

NOMENCLATURE

PART NO.

Gasket, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 5/8 inch. Bolt 186630 Is Brazed Into Strainer 23011196 And Cannot Be Serviced Separately In This Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Hd Pipe, 3/4­14. Used Prior To 29525024, 29525026, And 29525028 Pans. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1 1/16­12. Used Starting With 29525024, 29525026, And 29525028 Pans. See SIL 20­TR­96. . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 3/8­16 x 1 3/32 inch . . . . . . . . . . . Not Used In This Group.

6758437 29525027 29525026 6758473 6882702 23011216 186630 103319 23011194 23011195 23011196

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 1 1 1 1

1 1

2 1

4 2

1 1 1 1 1 1 1 1

1 2 1 2 2 1 1 1

2 4 2 4 4 2 2 2

186630

1

1

2

4

103321 179838

6 6

6 6

12 12

24 24

23017377

1

1

2

4

29525049 103321 9418964 23016149

1 4 4 24

1 4 4 24

2 8 8 48

4 18 18 96

*

GROUP 26­B Oil Pan, Figure 26A 5 Inch Pan, Left­Side Screen Same As Group A, Except For Parts Listed Below. REF NO.

2–4 19 23 24 25 26

NOMENCLATURE

Not Used In This Group. Not Used In This Group. Pan Assembly, Oil . . . . . . . . Pan, Oil . . . . . . . . . . . Shield, Oil Strainer . . . . . Plug Assembly, 1 1/16­12

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29525025 29525024 6758473 29525049

REQ

*

1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

1 1

1 1

2 2

* Serviced Only As An Assembly – Not Available As A Detail Part.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

26–2.1

26

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 26­C Oil Pan, Figure 26A 8 Inch Pan, Right­Side Screen Same As Group A, Except For Parts Listed Below. REF NO.

2 3 6 11–12 13 14 15 16

NOMENCLATURE

Pan Assembly, Oil . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . Oil Strainer And Magnet Assembly Not Used In This Group. Oil Strainer Assembly . . . . . Gasket, Oil Strainer . . . . . . Cover, Oil Strainer . . . . . . . Locknut, 3/8­24 . . . . . . . . .

PART NO.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29525029 29525028 29520043

. . . .

29520044 29520046 29520047 23014107

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1

1

2

1

1

2

1 1 1 1

1 1 1 1

1 2 1 2

2 4 2 4

GROUP 26­D Oil Pan, Figure 26B Dual­Drain Cover REF NO.

1 2 3 4 5 6 7

NOMENCLATURE

Gasket, Oil Drain Cover Lockwasher, 3/8 inch . . Bolt, 3/8­16 x 7/8 inch . Cover, Oil Drain . . . . . Not Used In This Group. Clamp, Hose . . . . . . . Hose, Drain . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . .

6833619 103321 179838 23016068

1 28 28 1

1 28 28 1

2 56 56 1

4 112 112 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6758557 6758486

4 2

4 2

8 4

16 8

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

GROUP 26­E Oil Pan, Figure 26B Single­Drain Cover Same As Group D, Except For Parts Listed Below. REF NO.

1 4 5 6 7

NOMENCLATURE

Gasket, Oil Drain Cover . Not Used In This Group. Cover Assembly, Oil Drain Clamp, Hose . . . . . . . . Hose, Drain . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . .

6768981

1

1

2

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6768989 6758557 6758486

1 2 1

1 2 1

1 4 2

2 8 4

* Serviced Only As An Assembly – Not Available As A Detail Part.

26–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

27

Figure 27A. Main Pressure Regulator Valve and Oil Filter

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

27–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 27B. Main Pressure Regulator Valve and Oil Filter

27–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 27­A Main Pressure Regulator Valve/Oil Filter, Figure 27A Direct Mount Oil Filter REF NO.

1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 14 15 16 17 18

19 20 21 22 23 24–51

NOMENCLATURE

PART NO.

Bolt, 7/16­14 x 7 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Filter Base . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . . . . . . . . . . . . Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29525039 Body. . . . . . . Plug Assembly, Pressure Tap, 7/16­20. Used Starting With 29525039 Body. See SIL 20­TR­96. . . . . . . . . . . . . . Screw, Hex Socket Set, 5/16­18 x 1 7/32 inch . . . . . . . . Body, Main Pressure Regulator Valve . . . . . . . . . . . . . Valve Assembly, Main Pressure Regulator . . . . . . . . . . Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . Spring, Main Pressure Regulator Valve, 0.800 OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . Gasket, Annular Copper, 1.406 ID x 1 3/4 inch OD . . . . . Plug, 1 3/8­12 . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . Filter Assembly, Oil. Service 25011747 Oil Filter Assembly With 29530556 Filter Assembly. See SIL 22­TR­84 And SIL 12­TR­93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, AC Filter Bypass Valve Plug . . . . . . . . . . . . . Washer, AC Filter Pressure Switch . . . . . . . . . . . . . . . Element Assembly, Oil Filter . . . . . . . . . . . . . . . . . . . O­ring, AC Filter Canister . . . . . . . . . . . . . . . . . . O­ring, AC Filter Canister . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

. . . . . . .

. . . . . . .

. . . . . . .

9415092 9422848 29525012 6770521 9409045 29525040 23012035

. . . . .

. . . . .

. . . . .

. . . . . . .

. . . . . . .

. . . . . .

. . . . . .

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

5 9 2 1 2 1 1

9 2 1 2 1 1

18 4 2 4 1 2

36 8 4 8 2 4

29500034 9417797 29525039 6770075 6758907

1 1 1 1 1

1 1 1 1 1

2 2 1 1 1

4 4 1 2 2

. . . . . . .

6758508 6768264 6769783 6776680 6760112 6758461 23016548

1 AR AR 1 1 1 1

1 2 2 1 1 1 1

2 4 4 1 2 2 2

4 8 8 2 4 4 4

. . . . . .

29530556 29544517 29544518 25011193 29544515 29544516

1 1 1 2 2 2

1 1 1

2 2 2

4 4 4

2 2

4 6

8 20

***

GROUP 27­B Main Pressure Regulator Valve/Oil Filter, Figure 27A Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve Same As Group A, Except For Parts Listed Below. REF NO.

1 5 24 25 26 27

NOMENCLATURE

Bolt, 7/16­14 x 8 1/4 inch . . . . . . . . . . . . . . Bolt, 7/16­14 x 4 1/2 inch . . . . . . . . . . . . . . O­ring, 0.612 inch ID . . . . . . . . . . . . . . . . . Washer, AC Filter Center Shell Stud . . . . . . . . Adapter Assembly, Variable Stator Control Valve Tube, Jumper . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

9411488 29525012 6703225 23016548 6778492 6778417

REQ ***

*** ***

5 2 1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 1 1

4 2 2

(continued on next page)

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

27–2.1

8 4 4

27

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 27­B (cont’d) Main Pressure Regulator Valve/Oil Filter, Figure 27A Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve Same As Group A, Except For Parts Listed Below. REF NO.

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46–51

NOMENCLATURE

PART NO.

Pin, Dowel, 7/16 x 7/16 inch . . . . . . . . . . . . . . . Adapter, Variable Stator Control Valve . . . . . . . . . Gasket, Variable Stator Control Valve Body . . . . . . . . Spring, Check Ball Return, 5/16 OD x 0.710 inch . . . . . Ball, Check, 5/16 inch . . . . . . . . . . . . . . . . . . . . . Body Assembly, Variable Stator Control Valve . . . . . . . Body, Variable Stator Control Valve . . . . . . . . . . . Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . Plug, Cutoff, Variable Stator Control Valve . . . . . . O­ring, 0.364 inch ID . . . . . . . . . . . . . . . . . . . Plug, Cutoff Valve Retainer . . . . . . . . . . . . . . . Valve, Variable Stator Control . . . . . . . . . . . . . . Spring, Variable Stator Control Valve, 0.930 inch OD inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Valve Stop . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/4­27 . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 2 1/4 inch . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x 4.450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

141255 6778473 6778451 6778422 6880187 6779647 6779645 6772740 6831528 6750558 6771378 6778430

. . . . . .

. . . . . .

6830323 6703212 6778411 444654 9422847 179848

REQ *** *** ** ***

***

5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 5 5

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

5

10

20

1

2

4

1

2

4

1 1 1 1

2 1 2 1 1

4 2 4 2 2

1 1 3 5 5

2 1 6 10 10

4 2 12 20 20

GROUP 27­C Main Pressure Regulator Valve/Oil Filter, Figure 27A Reversed Direct Mount Filter Same As Group A, Except For Parts Listed Below. REF NO.

1 2 3 5 24–45 46 47 48 49 50 51

NOMENCLATURE

Bolt, 7/16­14 x 4 3/4 inch . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . Bolt, 7/16­14 x 5 1/4 inch . . . . . . . . . . . . Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . Not Used In This Group. Adapter, Oil Filter, Reversed Filter Installation Plug, Square Head Pipe, 3/4­14 . . . . . . . . Bolt, Hexlock, 7/16­14 x 1 1/2 inch . . . . . . . Bolt, 7/16­14 x 4 inch . . . . . . . . . . . . . . . Bolt, 7/16­14 x 6 1/4 inch . . . . . . . . . . . . Gasket, Oil Filter Adapter . . . . . . . . . . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

274499 9422848 187425 9409045

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

6773790 23017377 9416011 179874 451309 6770521

REQ *** ***

*** ***

4 16 3 3 1 1 1 3 2 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

16

32

64

3

6

12

1 1 1

1 2 2

1 4 4

1

2

4

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

27–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 27­D Main Pressure Regulator Valve/Oil Filter, Figure 27A Reversed Direct Mount Filter Same As Group A, Except For Parts Listed Below. REF NO.

1 2 3 5 24–45 46 47 48 49 50 51

NOMENCLATURE

Bolt, 7/16­14 x 2 inch . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . Bolt, 7/16­14 x 2 1/2 inch . . . . . . . . . . . . Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . Not Used In This Group. Adapter, Oil Filter, Reversed Filter Installation Plug, Square Head Pipe, 3/4­14 . . . . . . . . Bolt, 7/16­14 x 1 1/2 inch . . . . . . . . . . . . Bolt, 7/16­14 x 4 inch . . . . . . . . . . . . . . . Bolt, 7/16­14 x 6 1/4 inch . . . . . . . . . . . . Gasket, Oil Filter Adapter . . . . . . . . . . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

23045473 9422848 23045474 9409045

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

6773790 23017377 179862 179874 451309 6770521

REQ *** ***

*** ***

4 16 3 3 1 1 1 3 2 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

16

32

64

3

6

12

1 1 1

1 2 2

1 4 4

1

2

4

GROUP 27­E Main Pressure Regulator Valve/Oil Filter, Figure 27B Direct Mount Oil Filter REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 19 20

NOMENCLATURE

Filter Assembly, Oil. See SIL 22­TR­84 And SIL 12­TR­93 And SIL 02­TR­86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 1 3/4 inch . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . Bolt, 7/16­14 x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12­TR­93. . . Sealring, 88.20 mm ID. See SIL 02­TR­86. . . . . . . . . . . Element, Oil Filter. See SIL 12­TR­93. . . . . . . . . . . . . . O­ring, 1.860 inch ID. See SIL 02­TR­86. . . . . . . . . . . . Bowl, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . Screw, Hex Socket Set, 5/16­18 x 1 7/32 inch . . . . . . . . Plug, Pipe, 1/4­18. Used Prior To 29525039 Body. . . . . . . Plug Assembly, Pressure Tap, 7/16­20. Used Starting With 29525039 Body. See SIL 20­TR­96. . . . . . . . . . . . . . Body, Main Pressure Regulator Valve . . . . . . . . . . . . . Valve Assembly, Main Pressure Regulator . . . . . . . . . . Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . Spring, Main Pressure Regulator Valve, 0.800 OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . Plug, Main Pressure Regulator Valve . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . .

29530556 9421651 29509735 29525012 29529657 23018950 29510910 29512863 23040664 9409045 9422848 29525040 9417797 23012035

1 2 5 3 1 2 2 2 2 4 4 1 1 1

1 2 5 3 1 2 2 2 2 4 4 1 1 1

1 4 10 6 2 4 4 4 4 8 8 1 2 2

2 8 20 12 4 8 8 8 8 16 16 2 4 4

. . . .

. . . .

. . . .

29500034 29525039 6770075 6758907

1 1 1 1

1 1 1 1

2 1 1 1

4 1 2 2

. . . .

. . . .

. . . .

6758508 6768264 6769783 6776680

1 AR AR 1

1 2 2 1

2 4 4 1

4 8 8 2

(continued on next page)

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

27–2.3

27

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 27­E (cont’d) Main Pressure Regulator Valve/Oil Filter, Figure 27B Direct Mount Oil Filter REF NO.

21 22 23 24–29

NOMENCLATURE

PART NO.

Gasket, Annular Copper, 1.406 ID x 1 3/4 inch OD . . . . . . . . Plug, 1 3/8­12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . Not Used In This Group.

6760112 6758461 23016548

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

2 2 2

4 4 4

GROUP 27­F Main Pressure Regulator Valve/Oil Filter, Figure 27B Remote Mount Oil Filter Same As Group E, Except For Parts Listed Below. REF NO.

1–9 10 11 24 25 26 27 28 29

NOMENCLATURE

Not Used In This Group. Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly, Oil. See SIL 12­TR­93 And SIL 22­TR­84 And SIL 02­TR­86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12­TR­93. . . O­ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 12­TR­93 And SIL 02­TR­86. . Bowl, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, 1 5/8­12 . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . .

. . . . . .

. . . . . .

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

9409045 9422848

7 7

7 7

14 14

28 28

29530557 29529657 23018958 29510912 29510911 29519129

1 1 1 1 1 2

1 1 1 1 1 2

1 2 2 2 2 2

2 4 4 4 4 4

GROUP 27­G Main Pressure Regulator Valve/Oil Filter, Figure 27B Direct Mount Oil Filter Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

10 11

Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9409045 9422848

REQ

7 7

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

7 7

14 14

28 28

GROUP 27­H Main Pressure Regulator Valve/Oil Filter, Figure 27B Main Pressure Regulator Valve Only Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1–9 10 11

Not Used In This Group. Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9409045 9422848

REQ

7 7

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

7 7

14 14

28 28

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

27–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 27­J Main Pressure Regulator Valve/Oil Filter, Figure 27B Remote Mount Oil Filter Same As Group E, Except For Parts Listed Below. REF NO.

1–9 10 11 14 24 25 26 27 28 29

NOMENCLATURE

Not Used In This Group. Bolt, Hexlock, 7/16­14 x 3 1/2 inch . . . . . . Washer, Flat, 7/16 inch . . . . . . . . . . . . . Plug Assembly, Pressure Tap, 7/16­20 . Filter Assembly, Oil . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi . . O­ring, 4.734 inch ID . . . . . . . . . . . Element, Oil Filter . . . . . . . . . . . . . Bowl, Filter . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, 1 5/8­12 . . . . . .

PART NO.

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

9409045 9422848 29500034 29542419 29529657 23018958 29510912 29510911 29519129

REQ

7 7 1 1 1 1 1 1 2

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

7 7 1 1 1 1 1 1 2

14 14 2 1 2 2 2 2 2

28 28 4 2 4 4 4 4 4

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

27–2.5

27

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 28A. Lockup Control Valve (Hydraulic)

28–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

28

Figure 28B. Lockup Control Valve (CEC)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

28–1.2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

28–1.3

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­A Lockup Control Valve, Figure 28A Hydraulic 1570 rpm Lockup Out REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20

NOMENCLATURE

Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 2 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . O­ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Lockup Control Valve, 0.530 ID x 2.650 inch . . . . . Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . O­ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5/16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1/8­27. Used Prior To 29528534 And 29528620 Bodies. . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/8­24. Used Starting With 29528534 And 29528620 Bodies. See SIL 20­TR­96. . . . . . . . . . . . . . Not Used In This Group. Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . .

. . . . . . . . . . .

6880860 103321 179850 179841 29528618 29528534 6771929 6759373 6764333 6770023 6772137

1 9 7 2 1 1 1 1 1 1 AR

1 9 7 2 1 1 1 1 1 1 2

2 18 14 4 1 1 1 1 2 1 4

4 36 28 8 2 1 2 2 4 2 8

. . . .

. . . .

6769252 6758543 6771005 273921

1 1 1 2

1 1 1 2

2 1 2 4

4 2 4 8

. .

23014911

3

3

6

12

. .

29525044

3

3

6

12

. . . .

29536843 29544508

1 1

1 1

2 2

4 4

GROUP 28­B Lockup Control Valve, Figure 28A Hydraulic 1200 rpm Lockup Out Same As Group A, Except For Parts Listed Below. REF NO.

5 13

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.530 ID x 2.840 inch . . . . . . .

PART NO.

23045501 23045499

REQ **

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

GROUP 28­C Lockup Control Valve, Figure 28A Hydraulic 1420 rpm Lockup Out Same As Group A, Except For Parts Listed Below. REF NO.

5 13

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.530 ID x 2.560 inch . . . . . . .

PART NO.

23015049 6775812

REQ **

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

28–2.1

4

28

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­D Lockup Control Valve, Figure 28A Hydraulic 1650 rpm Lockup Out Same As Group A, Except For Parts Listed Below. REF NO.

5 13

18 20

NOMENCLATURE

PART NO.

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6771322

6758475 23014911

REQ **

1

***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

GROUP 28­E Lockup Control Valve, Figure 28A Hydraulic 1850 rpm Lockup Out Same As Group A, Except For Parts Listed Below. REF NO.

5 12 13 18 20

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . Washer, Lockup Control Valve Spring . . . . . . . . Spring, Lockup Control Valve, 7/8 OD x 2.990 inch Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . Not Used In This Group.

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

6772032 6769406 6769407 23014911

REQ **

1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

2 2 2

4 4 4

GROUP 28­F Lockup Control Valve, Figure 28A No Lockup Same As Group A, Except For Parts Listed Below. REF NO.

5 11–12 13 18 20

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Lockup Control Valve, 0.794 OD x 2.810 inch . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

6777793 6758597 23014911

REQ **

1

***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

2

4

GROUP 28­G Lockup Control Valve, Figure 28A Hydraulic 1570 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

5 6

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . .

PART NO.

29528619 29528620

REQ *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

28–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­H Lockup Control Valve, Figure 28A Hydraulic 1250 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5 6 13

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.680 OD x 2.900 inch . . . . . . .

23045349 29528620 23045210

REQ **

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

1 4

GROUP 28­J 28

Lockup Control Valve, Figure 28A Hydraulic 1650 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

5 6 13

18 20

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

. .

6771238 29528620

**

. .

6758475 23014911

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1

1

1

1 1

1

2

4

GROUP 28­K Lockup Control Valve, Figure 28A Hydraulic 1750 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

5 6 13

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . . . . . . . . . .

PART NO.

23017052 29528620

6758475

REQ **

***

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

1

1

GROUP 28­L Lockup Control Valve, Figure 28A Hydraulic 1850 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

5 6

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Body, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

23015048 29528620

REQ **

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

(continued on next page)

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

28–2.3

1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­L (cont’d) Lockup Control Valve, Figure 28A Hydraulic 1850 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

12 13 18 20

Washer, Lockup Control Valve Spring . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 7/8 OD x 2.990 inch . . . . . . . . Plug, Hex Socket Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

6769406 6769407 23014911

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 2 2

2 4 4

GROUP 28­M Lockup Control Valve, Figure 28B 12V CEC1 REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24–27 28 29 30

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3/8­16 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3/8­16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . O­ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5/16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap, 7/16­20. Used Starting With 29509561 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/8­27. Used Prior To 29527366 Body. . . . . . . . . . Plug Assembly, 3/8­24. Used Starting With 29527366 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 4­Way . . . . . . . . . . . . . . . . . . O­ring, 0.676 inch ID . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

6880860 9409231 9422847 9409226 29527367 6771005 6758543 6838520 6770023 273921 29527366

1 5 3 4 1 1 1 1 1 1 1

1 5 3 4 1 1 1 1 1 1 1

2 10 6 8 1 2 1 2 1 2 1

4 20 12 16 2 4 2 4 2 4 1

29500034 23012036

1 2

1 2

2 4

4 8

29525044 23045876 23019734 103339 186647 23045794 23046474 23016455 12052410 12059716 23016824

2 1 1 2 2 1 1 1 2 1 1

2 1 1 2 2 1 1 1 2 1 1

4 2 2 4 4 1 2 2 4 2 2

8 4 4 8 8 2 4 4 8 4 4

23045878 103339 454815

1 2 2

1 2 2

1 4 4

2 8 8

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

28–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­N Lockup Control Valve, Figure 28B 24V CEC1 Same As Group M, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5 15

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29528533 23042986

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

2 4

GROUP 28­P Lockup Control Valve, Figure 28B 12V CEC2

28

Same As Group M, Except For Parts Listed Below. REF NO.

5 18 23 24 25 26 27

NOMENCLATURE

Body Assembly, Lockup Control Valve . Wiring Harness Assembly . . . . . Not Used In This Group. Lock, Secondary . . . . . . . . Terminal, Socket . . . . . . . . Connector, 2­Way . . . . . . . Sensor, Temperature . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29536480 29536509

1 1

1 1

1 1

2 2

. . . .

12047664 12047767 12047662 12129691

1 AR 1 1

1 2 1 1

2 4 2 2

4 8 4 4

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

GROUP 28­Q Lockup Control Valve, Figure 28B Lockup Disabled REF NO.

1 2 3 4 5–10 11 12–30

NOMENCLATURE

Gasket, Lockup Control Valve Body Bolt, Hexlock, 3/8­16 x 1 1/2 inch . . Not Used In This Group. Bolt, Hexlock, 3/8­16 x 3 inch . . . . Not Used In This Group. Plate, Lockup Disabled . . . . . . . . Not Used In This Group.

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6880860 9409231

1 8

1 8

2 16

4 32

. . . . . . . . . . . . . . . . . . . .

9409226

1

1

2

4

. . . . . . . . . . . . . . . . . . . .

29537506

1

1

1

2

GROUP 28­R Lockup Control Valve, Figure 28B 24V Manual Electric, Two­Wire, SS Same As Group M, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

5 15

Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544252 23042986

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

(continued on next page)

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

28–2.5

2 4

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 28­R (cont’d) Lockup Control Valve, Figure 28B 24V Manual Electric, Two­Wire, SS Same As Group M, Except For Parts Listed Below. REF NO.

NOMENCLATURE

18 19

PART NO.

Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 4­Way . . . . . . . . . . . . . . . . . .

29544251 29544263

REQ

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 2

2 4

GROUP 28­S Lockup Control Valve, Figure 28B 12V CEC2, SS Same As Group M, Except For Parts Listed Below. REF NO.

5 12 13 18 19 23

NOMENCLATURE

Body Assembly, Lockup Control Valve . . . . Plug Assembly, Pressure Tap, 7/16­20 . Plug Assembly, 3/8­24 . . . . . . . . . . Wiring Harness Assembly . . . . . . . . Connector, Receptacle, 4­Way . . . Sensor, Temperature . . . . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29547670 29500034 29525044 29547669 29544263 12129691

REQ

1 1 2 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 2 1 1 1

1 2 4 1 2 2

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

28–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

2 4 8 2 4 4

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

29

Figure 29A. Retarder Control Valve

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

29–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 29B. Retarder Control Valve

29–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 29­A Retarder Control Valve, Figure 29A NOTE: See SIL 22­TR­04 For Important Service Information REF NO.

1 2 3 4 5 6 7

7 8 9 10 11 12 13 14 15 16 17 17 18 19

NOMENCLATURE

PART NO.

Bolt, 3/8­16 x 4 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1/2­14. Used Prior To 29525030 Body. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16. Used Starting With 29525030 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Kit, Valve. Kit Contains 6772608 Wiper­Scraper, 2.004 inch OD, And 6832559 Oil Seal Assembly, 2.005 inch OD. . . . . . Ring, Retaining, Internal, 1.826 inch OD . . . . . . . . . . . . . . . Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Exhaust Oil Transfer . . . . . . . . . . . . . . . Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Retarder Control Valve, 1.060 OD x 7 inch . . . . . . . . Not Used In This Group. Ring, Retaining, Internal, 2.792 inch OD . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . Cover, Retarder Control Valve. Used Prior To 29543252 Retarder Control Valve Body Assembly. . . . . . . . . . . . . . . . . . . . Cover, Retarder Control Valve. Used Starting With 29543252 Retarder Control Valve Body Assembly. . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .

433114 9415545 6758381 6880476 6758381 29543252

23012037

REQ

7 7 1 1 1 1

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

7 7 1 1 1 1

14 14 2 1 2 1

28 28 4 2 4 2

1

29

29542780

1

1

2

4

6833409 6758523 29525030 6885031 23018483 6770860

1 1 1 1 1 1

1 1 1 1 1 1

2 2 1 1 1 2

4 4 1 2 2 4

9425158 6758380

1 1

1 1

2 2

4 4

6758375

1

1

1

2

29543251 9415545 179839

1 6 6

1 6 6

1 12 12

2 24 24

GROUP 29­B Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. REF NO.

6 14

NOMENCLATURE

Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . .

PART NO.

29543253 23018484

REQ **

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 29­C Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. REF NO.

4

NOMENCLATURE

PART NO.

Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29503151

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

29–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 29­D Retarder Control Valve, Figure 29B Slim Jim Retarder REF NO.

1 2 3 4 5 6 7 8 9 10 11 12

12 13 14 15 15

NOMENCLATURE

PART NO.

Bolt, 3/8­16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.173 inch OD . . . . . . . . . . . . . . . Seal Kit, Valve. Kit Contains 6772608 Wiper­Scraper, 2.004 inch OD, And 6832559 Oil Seal Assembly, 2.005 inch OD. . . . . . Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1/2­14. Used Prior To 29525033 Body. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16. Used Starting With 29525033 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Annular Copper, 1.415 ID x 2 inch OD . . . . . . . . . . . Plug, 13/8­12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1/2­14. Used Prior To 29525033 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/4­16. Used Starting With 29525033 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179851 103321 6758381 6880476 6758381 29525034 6768574 6833409 6768501 6768550 29525033

23012037

REQ

** ***

*** *** ***

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

7 7 1 1 1 1 1

7 7 1 1 1

14 14 2 1 2

28 28 4 2 4

1 1 1 1

1

2

4

1

29542780 105458 6758461

1 1 1

1 1 1

2 2 2

4 4 4

23012038

1

1

2

4

29542780

1

1

2

4

GROUP 29­E Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. REF NO.

6–19

NOMENCLATURE

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Not Used In This Group.

** Not Serviced As An Assembly – Order Detail Parts. *** No Longer Available From Allison Transmission.

29–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

30

Figure 30A. Main Control Valve (Manual Hydraulic)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 30B. Main Control Valve (Electric/CEC)

30–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

30

Figure 30C. Main Control Valve (CEC)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–1.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

30–1.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­A Main Control Valve, Figure 30A Manual Hydraulic Control REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

NOMENCLATURE

PART NO.

Gasket, Oil Transfer Plate. See SIL 09­TR­11. . . . . . . . . . . . . . . 29547616 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . 6776682 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776681 Gasket, Control Valve Body . . . . . . . . . . . . . . . . . . . . . . 6773193 Screw Assembly, Spring Lock, 5/16­18 x 7/8 inch . . . . . . . . . 23016147 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 6776675 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . 6759270 Stop, Intermediate­Range Trimmer Valve . . . . . . . . . . . . . . 6770530 Spring, Inner, Intermediate­Range Trimmer Overlap Valve, 0.730 6776677 OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate­Range Trimmer Overlap Valve, 1.060 OD x 3.290 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776676 Valve, Overlap, Intermediate­Range Trimmer . . . . . . . . . . . . 6773192 Spring, Inner, Intermediate­Range Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 Spring, Outer, Intermediate­Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 Valve, Intermediate­Range Trimmer, 0.069­0.071 inch Orifice . . 6776678 Seal Kit, Valve. Kit Contains 23045006 Wiper­Scraper, 1.504 inch OD, And 23045096 Oil Seal Assembly, 1.503 inch OD. . . . . 6773331 Stop, Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . 6773188 Plug, Pipe, 1/8­27. Used Prior To 1966 . . . . . . . . . . . . . . . 23012036 Lockwasher, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3/8­16 x 2 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . 179850 Cap, Detent Spring, 7/8­14 . . . . . . . . . . . . . . . . . . . . . . . 6774155 Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . . . . . . . . 6772740 Spring, Detent, 0.450 OD x 1.099 inch . . . . . . . . . . . . . . . . 6774328 Ball, Detent, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 6773159 Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . . . . 6774326 Bushing, Manual Selector Valve . . . . . . . . . . . . . . . . . 6769402 Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . 6774320 Valve, Manual Selector . . . . . . . . . . . . . . . . . . . 6773207 Ball, 9/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . 453580 Valve, Neutral­To­Range Trimmer, 0.040­0.042 inch Orifice . . . 6776679 Spring, Outer, Neutral­To­Range Trimmer Valve, 0.850 OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 Spring, Inner, Neutral­To­Range Trimmer Valve, 0.667 OD x 6769825 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Neutral­To­Range Trimmer . . . . . . . . . . . . . 6773192 Spring, Neutral­To­Range Trimmer Overlap Valve, 1.060 OD x 3.710 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772652 Stop, Neutral­To­Range Trimmer Valve . . . . . . . . . . . . . . . 6759968 Gasket, Trimmer Valve And Selector Valve Cover . . . . . . . . . 6773189 Cover, Trimmer Valve And Selector Valve . . . . . . . . . . . . . . 6773187

REQ

* * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 4 1 1 1

1 1 1 1 4 1 1 1

2 1 1 2 8 1 2 1

4 1 2 4 16 2 4 2

1

1

2

4

1 1

1 1

2 1

4 2

1

1

2

4

1 1

1 1

2 1

4 2

1 1 2 4 4 1 1 2 2 1 1 1 1 1 1 1

1 1 2 4 4 1 1 2 2 1 1 1

2 1 4 8 8 2 2 4 4 1 1 2

4 2 8 16 16 4 4 8 8 2 2 4

1

1

2

1

1

2

4

1 1

1 1

2 1

4 2

1 1 1 1

1 1 1 1

2 1 2 1

4 2 4 2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.1

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­A (cont’d) Main Control Valve, Figure 30A Manual Hydraulic Control REF NO.

38 39 40 41 42 43

NOMENCLATURE

Lockwasher, 3/8 inch . . Bolt, 3/8­16 x 1 1/4 inch Lockwasher, 3/8 inch . . . . . Bolt, 3/8­16 x 1 1/2 inch . . . Bolt, 3/8­16 x 3 1/2 inch . . . Bolt, 3/8­16 x 2 inch . . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

PART NO.

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

REQ

103321 179841 103321 179843 186283 179847

6 6 24 10 6 8

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6 6 24 10 6 8

12 12 48 20 12 16

24 24 96 40 24 32

GROUP 30­B Main Control Valve, Figure 30B 24V Electric Control, Lock­In­Range NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17–22 23 24 25 26 27 28 29 30 31

NOMENCLATURE

PART NO.

Gasket, Oil Transfer Plate. See SIL 09­TR­11. . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3/8­16 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3/8­16 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­To­Oil Transfer Plate. See SIL 01­TR­91 And SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator. See SIL 01­TR­91. . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­to­Control Valve Body. See SIL 01­TR­91 And SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 3 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 4 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Washer, Connector, 1 3/8 inch ID . . . . . . . . . . . . . Not Used In This Group. Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . .

29547616 6835409 6830003 23018739 9409030

1 1 5 3 2

1 1 5 3 2

2 1 10 6 4

4 2 20 12 8

29546336 23048056

1 1

1 1

2 1

4 2

29546337 29541403 103339 29544493 9418116 23045747 23012904 6832705 6833167

1 1 18 14 4 1 1 1 1

1 1 18 14 4 1 1 1 1

2 1 36 28 8 1 1 1 2

4 1 72 56 16 2 2 2 4

6779833 6832813 103339 443603

1 1 14 14

1 1 14 14

2 1 28 28

4 2 56 56

23014422

7

7

7

14

1 1 5

1

1

2

5

10

20

6880179 23017435 6833281

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­B (cont’d) Main Control Valve, Figure 30B 24V Electric Control, Lock­In­Range NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information REF NO.

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 52 53 54 55 56 57 58 59 60 61 62 63 64

NOMENCLATURE

Screw, Hex Socket Machine, No. 10­24 x 1 inch . . . . . . . Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . Spring, Solenoid Pressure Regulator Valve, 0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High­Range Shift . . . . . . . . . . . . . . . . . . . . . . . . Spring, High­Range Shift Valve, 0.700 OD x 1.830 inch . . . . . Valve, Intermediate­Range Shift . . . . . . . . . . . . . . . . . . . . Spring, Intermediate­Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Low­Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Low­Range Shift Valve, 0.700 inch OD x 1.830 inch . . . Valve, Reverse­Range Shift . . . . . . . . . . . . . . . . . . . . . . Spring, Reverse­Range Shift Valve, 0.700 OD x 1.830 inch . . . Ball, Check, 5/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/8­27. Used Prior To 29528621 Body. . . . . . . Plug Assembly, 3/8­24. Used Starting With 29528621 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . Valve, Reverse­Range Trimmer, 0.045­0.048 inch Orifice . . . . Spring, Reverse­Range Trimmer Valve, 0.850 inch OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Reverse­Range Trimmer . . . . . . . . . . . . . . Spring, Inner, Reverse­Range Trimmer Overlap Valve, 0.730 inch OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Reverse­Range Trimmer Overlap Valve, 1.060 inch OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Reverse­Range Trimmer Valve . . . . . . . . . . . . . . . . . Valve, Low­Range Trimmer, 0.050­0.053 inch Orifice . . . . . . . Spring, Low­Range Trimmer Valve, 0.850 inch OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Low­Range Trimmer . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.769 inch OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low­Range Trimmer Overlap Valve, 1.060 inch OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

29524652 6880178

2 1

2 1

4 2

8 4

6880795 6835405 6880381 6832304 6833223 6830243 6779840 6880172 6832304 6880172

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

2 1 1 2 2 2 1 1 2 1

4 2 2 4 4 4 2 2 4 2

6832304 6880174 6832304 6779837 6832304 6880187 29528622 29528621 23012036

1 1 1 1 1 2 1 1 7

1 1 1 1 1 2 1

2 1 2 1 2 4 1

4 2 4 2 4 8 2

7

14

28

29525044 6835614 6882221

7 1 1

7 1 1

14 2 1

28 4 2

6759964 6882222

1 1

1

2 1

4 2

6776677

1

1

2

4

6830237 29541382 6759958

1 1 1

1 1 1

2 1 1

4 2 2

6759964 6882222

1 1

1 1

2 1

4 2

6830240

1

1

2

4

6830014

1

1

2

4

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.3

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­B (cont’d) Main Control Valve, Figure 30B 24V Electric Control, Lock­In­Range NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information REF NO.

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 79 80 81 81 82 83 84 85 86 87 88 89

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Stop, Low­Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Valve, Intermediate­Range Trimmer, 0.050­0.053 inch Orifice . . Spring, Intermediate­Range Trimmer Valve, 0.850 OD x 4 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate­Range Trimmer . . . . . . . . . . . . Spring, Inner, Intermediate­Range Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate­Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate­Range Trimmer Valve . . . . . . . . . . . . . . Valve, Splitter Trimmer, 0.045­0.048 inch Orifice . . . . . . . . . . Spring, Splitter Trimmer Valve, 0.850 OD x 4 1/2 inch . . . . . . . Valve, Overlap, Splitter Trimmer . . . . . . . . . . . . . . . . . . . . Spring, Inner, Splitter Trimmer Overlap Valve, 3/4 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Splitter Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve. Use Only With 186647 Bolts. . . . . . . . Cover, Trimmer Valve. Use Only With 454815 Bolts. . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 inch. Use Only With 6836226 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch. Used Only With 29541385 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Exhaust Regulator Valve, 0.290 ID x 1 1/4 inch . . . . . . Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 4 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 3 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29541382 6759958

1 1

1 1

1 1

2 2

6759964 6882222

1 1

1 1

2 1

4 2

6830240

1

1

2

4

6830014 29541382 6882221 6759964 6882222

1 1 1 1 1

1 1 1 1 1

2 1 1 2 1

4 2 2 4 2

6778009

1

1

2

4

6830014 29541382 29541384 6836226 29541385 103339

1 1 1 1 1 14

1 1 1 1 1 14

2 1 2 1 1 28

4 2 4 2 2 56

186647

14

14

28

56

454815 6834536 6756164 6756146 9415545 433114 9418964 186284 179851

14 1 1 1 34 12 2 9 11

14 1 1 1 34 12 2 9 11

28 2 1 2 68 24 4 18 22

56 4 2 4 136 48 8 36 44

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­C Main Control Valve, Figure 30B 12V Electric Control, Lock­In­Range NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information Same As Group B, Except For Parts Listed Below. REF NO.

9 14 27 27

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22­TR­82. . .

29541401 23015776

1 1

1 1

1 1

1 2

23014411

7

7

7

14

23015011

7

7

7

14

GROUP 30­D

30

Main Control Valve, Figure 30B 24V Electric Control, Lock­In­Range, No First And Reverse Lockup NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information Same As Group B, Except For Parts Listed Below. REF NO.

7

NOMENCLATURE

PART NO.

Plate, Separator. See SIL 33­TR­80. . . . . . . . . . . . . . . . . . . . .

23011252

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 30­E Main Control Valve, Figure 30B 12V Electric Control, Lock­In­Range, No First And Reverse Lockup NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 27 27

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Plate, Separator. See SIL 33­TR­80. . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22­TR­82. . .

23011252 29528648 23015776

1 1 1

1 1 1

1 1 1

2 1 2

23014411

7

7

7

14

23015011

7

7

7

14

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­F Main Control Valve, Figure 30B 24V Electric Control, Lock­To­Neutral NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 15 25 26 27

NOMENCLATURE

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . . .

6839631 29541404 23014209 6837880 103339 443603

1 1 1 1 10 10

1 1 1 1 10 10

1 1 1 1 20 20

2 1 2 2 40 40

. .

23014422

5

5

5

10

. . . . . .

GROUP 30­G Main Control Valve, Figure 30B 12V Electric Control, Lock­To­Neutral NOTE: See SIL 01­TR­82 And SIL 63­TR­83 And SIL 16­TR­86 For Important Service Information Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 15 25 26 27 27

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

REQ

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22­TR­82. . .

6839631 29541402 23012898 6837880 103339 443603

1 1 1 1 10 10

1 1 1 1 10 10

1 1 1 1 20 20

2 1 2 2 40 40

23014411

5

5

5

10

23015011

5

5

5

10

GROUP 30­H Main Control Valve, Figure 30B 12V CEC1, Lock­In­Range Same As Group B, Except For Parts Listed Below. REF NO.

NOMENCLATURE

7 9 12 14

Plate, Separator . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . Cover And Plate Assembly, Solenoid .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

23011252 29541405 9433579 23045757

REQ

1 1 4 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 4 1

1 1 8 1

2 1 16 2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­H (cont’d) Main Control Valve, Figure 30B 12V CEC1, Lock­In­Range Same As Group B, Except For Parts Listed Below. REF NO.

NOMENCLATURE

15–16 17 18 19 20 21 22 24 26 27 63

Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16­Way . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

. . . . . . . . .

23045756 12052410 12059716 23046476 23042786 23046473 23045748 454813 23019734

1 14 7 1 1 2 1 14 7

1 14 7 1 1 2 1 14 7

1 28 14 2 2 4 1 28 7

2 56 28 4 4 8 2 56 14

.

6839279

1

1

2

4

GROUP 30­J Main Control Valve, Figure 30B 24V Electric Control, Lock­To­Neutral Same As Group B, Except For Parts Listed Below. REF NO.

7 9 12 14 15–16 17 18 19 20 21 22 24 25 26 27 63

NOMENCLATURE

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16­Way . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . .

6839631 29541407 9433579 23049388

1 1 4 1

1 1 4 1

1 1 8 1

2 2 16 2

. . . . . . . . . .

23046170 12034108 12059716 23046476 23042786 23046473 23045748 103339 454813 23042986

1 10 5 1 1 6 1 10 10 5

1 10 5 1 1 6 1 10 10 5

1 20 10 2 2 12 1 20 20 5

2 40 20 4 4 24 2 40 40 10

.

6839279

1

1

2

4

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.7

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­K Main Control Valve, Figure 30B 12V CEC1, Lock­To­Neutral Same As Group B, Except For Parts Listed Below. REF NO.

7 9 12 14 15–16 17 18 19 20 21 22 24 25 26 27 28 63

NOMENCLATURE

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16­Way . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . .

6839631 23046167 9433579 23046169

. . . . . . . . . .

.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 4 1

1

1

2

4 1

8 1

16 2

23046170 12034108 12059716 23046476 23042786 23046473 23045748 103339 454813 23019734

1 10 5 1 1 6 1 10 10 5 5

1 10 5 1 1 6 1 10 10 5 5

1 20 10 2 2 12 1 20 20 10 0

2 40 20 4 4 24 2 40 40 15 0

6839279

1

1

2

4

**

GROUP 30­L Main Control Valve, Figure 30C 12V CEC1, Lock­In­Range NOTE: See SIL 23­TR­96 For Important Service Information REF NO.

1 1 2 3 4 5 6 6 7 8

NOMENCLATURE

Gasket, Oil Transfer Plate. Used Only With Contoured Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Transfer Plate. Used Only With Solid Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3/8­16 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3/8­16 x 1 1/4 inch . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­To­Oil Transfer Plate. Used Only With Contoured Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . . Gasket, Separator Plate­To­Oil Transfer Plate. Used Only With Solid Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­To­Control Valve Body. Used Only With Contoured Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

6777974

1

1

2

4

29547616 29523167 6830003 23018739 9409030

1 1 5 3 2

1 1 5 3 2

1 1 10 6 4

2 2 20 12 8

29528652

1

1

2

4

29547652 29528650

1 1

1 1

1 1

2 2

29528651

1

1

2

4

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­L (cont’d) Main Control Valve, Figure 30C 12V CEC1, Lock­In­Range NOTE: See SIL 23­TR­96 For Important Service Information REF NO.

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

NOMENCLATURE

Gasket, Separator Plate­To­Control Valve Body. Used Only With Solid Valve Body See SIL 09­TR­11. . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 3 5/8 inch . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16­Way . . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Machine, No. 10­24 x 1 inch . . . . . . . Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . Spring, Solenoid Pressure Regulator Valve, 0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High­Range Shift . . . . . . . . . . . . . . . . . . . . . . . . Spring, High­Range Shift Valve, 0.700 OD x 1.830 inch . . . . . Valve, Intermediate­Range Shift . . . . . . . . . . . . . . . . . . . . Spring, Intermediate­Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Low­Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Low­Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . Valve, Reverse­Range Shift . . . . . . . . . . . . . . . . . . . . . . Spring, Reverse­Range Shift Valve, 0.700 OD x 1.830 inch . . . Ball, Check, 5/16 inch . . . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

29547651 29541291 103339 29544493 9433579 23045747 23045757 23045756 12052410 12059716 23046476 23042786 23046473 6779833 23045748 103339 454813 23019734 23046848 6880179 23017435 6833281 29524652 6880178

1 1 18 14 4 1 1 1 14 7 1 1 2 1 1 14 14 7 7 1 1 5 2 1

1 1 18 14 4 1 1 1 14 7 1 1 2 1 1 14 14 7 7 1

1 1 36 28 8 1 1 1 28 14 2 2 4 2 1 28 28 7 14 1

2 1 72 56 16 2 2 2 56 28 4 4 8 4 2 56 56 14 28 2

5 2 1

10 4 2

20 8 4

6880795 6835405 6880381 6832304 6833223 6830243 6779840 6880172 6832304 6880172

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

2 1 1 2 2 2 1 1 2 1

4 2 2 4 4 4 2 2 4 2

6832304 6880174 6832304 6779837 6832304 6880187

1 1 1 1 1 2

1 1 1 1 1 2

2 1 2 1 2 4

4 2 4 2 4 8

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.9

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­L (cont’d) Main Control Valve, Figure 30C 12V CEC1, Lock­In­Range NOTE: See SIL 23­TR­96 For Important Service Information REF NO.

48 49 50 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

NOMENCLATURE

Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1/8­27. Used Prior To 29527535 Body. . . . . . . Plug Assembly, 3/8­24. Used Starting With 29527535 Body. See SIL 20­TR­96. . . . . . . . . . . . . . . . . . . . . . . . Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . Valve, Reverse­Range Trimmer, 0.051 inch Orifice . . . . . . . . Plug, Reverse­Range Trimmer Valve . . . . . . . . . . . . . . . . . Spring, Inner, Reverse­Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Reverse­Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Reverse­Range Trimmer Valve. See SIL 26­TR­01. . . . . Valve, Low­Range Trimmer, 0.051 inch Orifice . . . . . . . . . . . Plug, Low­Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low­Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Low­Range Trimmer Valve. See SIL 26­TR­01. . . . . . . . Valve, Intermediate­Range Trimmer, 0.047 inch Orifice . . . . . . Plug, Intermediate­Range Trimmer Valve . . . . . . . . . . . . . . Spring, Inner, Intermediate­Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate­Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate­Range Trimmer Valve. See SIL 26­TR­01. . . Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . Spring, Trim Boost Regulator Valve, 0.480 OD x 1.780 inch . . . Stop, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . Valve, Splitter­High Trimmer, 0.047 inch Orifice . . . . . . . . . . Plug, Splitter­High Trimmer Valve . . . . . . . . . . . . . . . . . . . Spring, Inner, Splitter­High Trimmer Valve, 0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Splitter­High Trimmer Valve, 0.940 OD x 2.570 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Splitter­High Trimmer Valve. See SIL 26­TR­01. . . . . . . Valve, Splitter­Low Trimmer, 0.047 inch Orifice . . . . . . . . . . . Plug, Splitter­Low Trimmer Valve . . . . . . . . . . . . . . . . . . . Spring, Inner, Splitter­Low Trimmer Valve, 0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Splitter­Low Trimmer Valve, 0.940 OD x 2.570 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

29544190 29544189 23012036

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 9

1

1

2

9

18

36

29525044 6835614 29513454 29513456

10 1 1 1

8 1 1 1

16 2 1 1

32 4 2 2

6885166

1

1

2

4

29513457 29540468 29513454 29513456

1 1 1 1

1 1 1 1

2 1 1 1

4 2 2 2

6885166

1

1

2

4

29513457 29540468 29513453 29513456

1 1 1 1

1 1 1 1

2 1 1 1

4 2 2 2

6885166

1

1

2

4

29513457 29540468 29513462 6880186 29513461 29513453 29513456

1 1 1 1 1 1 1

1 1 1 1 1 1 1

2 1 1 2 1 1 1

4 2 2 4 2 2 2

23013909

1

1

2

4

6885047 29540468 29513453 29513456

1 1 1 1

1 1 1 1

2 1 1 1

4 2 2 2

23013909

1

1

2

4

6885047

1

1

2

4

*

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.10

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­L (cont’d) Main Control Valve, Figure 30C 12V CEC1, Lock­In­Range NOTE: See SIL 23­TR­96 For Important Service Information REF NO.

79 80 81 82 83 84 85 86 87

88 89 89 90 91 91

92 93 94 95 96 97 98 99 100 101 102 103 104

NOMENCLATURE

PART NO.

Stop, Splitter­Low Trimmer Valve. See SIL 26­TR­01. . . . . . . . Gasket, Trimmer Valve Cover. See SIL 26­TR­01. . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 5­Way . . . . . . . . . . . . . . . . . . O­ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trimmer Cover Kit, Update. When Replacing 29527105 Trimmer Valve Cover With 29538538 Trimmer Valve Cover, Order 29539555 Trimmer Cover Update Kit. Kit Contains 29538538 Trimmer Valve Cover, 29540469 Cover Gasket, 23042785 O­ring, Three 445567 Bolts, Twelve 186601 Bolts, Three 29541002 Trimmer Valve Stops And Five 29540468 Trimmer Valve Stops. NOTE: Use of Trimmer Upgrade Kit 29539555 Requires Rework Of Two Holes In Existing Valve Body Or Installation Of New Valve Body. See SIL 26­TR­01. . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 inch. Used Prior To 29538538 Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/4 inch. Used Starting With 29538538 Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 5/16 ID x 5/8 OD x 0.530 inch . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch. Used Prior To 29538538 Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 3/4 inch. Used Starting With 29538538 Trimmer Valve Cover Service Two 445567 Bolts With Two 29554527 Bolts See SIL 14­TR­12. . . . . . . . . . . . . . . . . . . . . . . . Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . Solenoid, Non­Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal­Tooth, 1/4 inch . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Machine, 1/4­20 x 1 inch . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3/8 inch . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 4 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3/8­16 x 3 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .

29540468 29540469 29513460 12124639 29541590 23046475 23042785 23046473

REQ

1 1 1 2 1 1 1 3

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 2 1 1 1 3

1 2 1 4 2 2 2 6

2 4 2 8 4 4 4 12 30

29539555 103339

1 15

1 15

1 30

2 60

186647

12

12

24

48

186601 29527536

12 3

12 3

24 6

48 12

454815

3

3

6

12

445567 6834536 6756164 6756146 29506298 115547 138202 29513464 29513463 103339 186647 9415545 450517 186284

3 1 1 1 1 2 2 1 1 6 6 34 3 31

3 1 1 1 1 2 2 1 1 6 6 34 3 31

6 2 1 2 1 4 4 2 1 12 12 68 6 62

12 4 2 4 2 8 8 4 2 24 24 136 12 124

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.11

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­M Main Control Valve, Figure 30C 12V CEC1, Lock­To­Neutral NOTE: See SIL 23­TR­96 For Important Service Information Same As Group L, Except For Parts Listed Below. REF NO.

7 9 14 15 16 17 20 23 24 25 26 88

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

REQ

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch. Used Prior To 29538538 Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29544285 29541290 23046169 23046170 12034108 12059716 23046473 103339 454813 23019734 23046848

1 1 1 1 10 5 6 10 10 5 5

1 1 1 1 10 5 6 10 10 5 5

1 1 1 1 20 10 12 20 20 5 10

2 1 2 2 40 20 24 40 40 10 20

103339

15

15

30

60

GROUP 30­N Main Control Valve, Figure 30C 12V CEC2, Lock­In­Range Same As Group L, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

9 14 15

Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly. Used Only With CEC2. . . . . . .

29541287 29536511 29536510

REQ

1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 2 2

GROUP 30­P Main Control Valve, Figure 30C 12V CEC2, Lock­To­Neutral Same As Group L, Except For Parts Listed Below. REF NO.

NOMENCLATURE

7 9 14 15 16 17 20 23

Plate, Separator . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . Cover And Plate Assembly, Solenoid . Wiring Harness Assembly . . . . Terminal, Socket . . . . . . . Connector, 2­Way . . . . . . Terminal, Pin . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

PART NO.

REQ

29544285 29541288 29536514 29536515 12052410 12059716 23046473 103339

1 1 1 1 10 5 6 10

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 10 5 6 10

1 1 1 1 20 10 12 20

2 1 2 2 40 20 24 40

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.12

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­P (cont’d) Main Control Valve, Figure 30C 12V CEC2, Lock­To­Neutral Same As Group L, Except For Parts Listed Below. REF NO.

NOMENCLATURE

24 25 26

Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . .

PART NO.

REQ

454813 23019734 23046848

10 5 5

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

10 5 5

20 5 10

40 10 20

GROUP 30­Q Main Control Valve, Figure 30C 12V CEC2, Lock­In­Range Same As Group L, Except For Parts Listed Below. REF NO.

7 9 14 15 54 59 64 66 68 72 73 74 77 78 79

NOMENCLATURE

PART NO.

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Spring, Inner, Reverse­Range Trimmer Valve, 0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Valve, 0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Stop, Intermediate­Range Trimmer Valve. See SIL 26­TR­01. . . Spring, Trim Boost Regulator Valve, 0.501 OD x 1.320 inch . . . Not Used In This Group Spring, Outer, Splitter­High Trimmer Valve, 0.949 OD x 2.270 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Splitter­High Trimmer Valve. See SIL 26­TR­01. . . . . . . Not Used In This Group Spring, Outer, Splitter­Low Trimmer Valve, 0.949 OD x 2.270 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Splitter­Low Trimmer Valve . . . . . . . . . . . . . . . . . . .

29513448 29541289 29536511 29536510

1 1 1 1

1 1 1 1

1 1 1 1

2 1 2 2

6880118

1

1

2

4

6880118

1 1 1 1 1

1 1 1 1 1

2 2 1 2 2

4 4 2 4 4

23012937 29541002

1 1 1

1 1 1

2 1 2

4 2 4

23012937 29541002

1 1

1 1

2 1

4 2

29541002 6839014

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 30­R Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No Trim Boost Same As Group B, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

7 9 12

Plate, Separator. See SIL 01­TR­91. . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . . . . . . . . . . . . . . . . .

6839631 29549478 9433579

REQ

1 1 4

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 4

1 1 8

2 1 16

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.13

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­R (cont’d) Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No Trim Boost Same As Group B, Except For Parts Listed Below. REF NO.

NOMENCLATURE

14 15–16 17 18 19 20 21 22 24 25 26 27 63

Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16­Way . . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 inch OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

79 81

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

29536514

1

1

1

2

29536515 12052410 12059716 23046476 23042786 23046473 23045748 103339 454813 23019734

1 10 5 1 1 6 1 10 10 5

1 10 5 1 1 6 1 14 14 7

1 20 10 2 2 12 1 28 28 7

2 40 20 4 4 24 2 56 56 14

6839279 29541385 454815

1 1 14

1 1 14

2 1 28

4 2 56

GROUP 30­S Main Control Valve, Figure 30B 24V Manual Electric, Lock­To­Neutral, Two­Wire, SS Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 15–16 17 18 19 20 21 22 24 25 26 27 63 79 81

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Plate, Separator. See SIL 01­TR­91. . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 inch OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

6839631 29544255 29544254

1 1 1

1 1 1

1 1 1

2 1 2

29544253 12034108 12059716 29544265 23042786 23046473 23045748 103339 454813 23042986

1 10 5 1 1 6 1 10 10 5

1

1

2

1 1 6 1 14 14 7

1 2 12 1 28 28 7

2 4 24 2 56 56 14

6839279 29541385 454815

1 1 14

1 1 14

2 1 28

4 2 56

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.14

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­T Main Control Valve, Figure 30B 24V Manual Electric, Lock­To­Neutral, Two­Wire, Without Reverse, SS Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 15–16 17 18 19 20 21 22 24 25 26 27 28 47 48 63 79 81

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NOMENCLATURE

PART NO.

Plate, Separator. See SIL 01­TR­91. . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way . . . . . . . . . . . . . . . . . . . . . . Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . Valve, No Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 inch OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

6839631 29544257 29544259

1 1 1

1 1 1

1 1 1

2 1 2

29544258 12034108 12059716 29544265 23042786 23046473 23045748 103339 454813 23042986 29544178 29547636

1 8 4 1 1 6 1 10 10 4 1 1

1 8

1 16

2 32

1 1 6 1 14 14 7 1 1

1 2 12 1 28 28 7 1 1

2 4 24 2 56 56 14 2 2

6839279 29541385 454815

1 1 14

1 1 14

2 1 28

4 2 56

GROUP 30­U Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No TB, Without Reverse, SS Same As Group B, Except For Parts Listed Below. REF NO.

1 6 7 8 9 14 15–16 17 18 19 20 21 22

NOMENCLATURE

Gasket, Oil Transfer Plate . . . . . . . . . . . . . Gasket, Separator Plate­To­Oil Transfer Plate . Plate, Separator . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­to­Control Valve Body Valve Assembly, Main Control . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . Terminal, Socket . . . . . . . . . . Connector, 2­Way . . . . . . . . . Connector, SS . . . . . . . . . . . . O­ring, 1.487 inch ID . . . . . Terminal, Pin . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29547616 29546336 6839631 29546337 29547691 29547684

1 1 1 1 1 1

1 1 1 1 1 1

2 2 1 2 1 1

4 4 2 4 1 2

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29547674 12052410 12059716 29544265 23042786 23046473

1 8 4 1 1 6

1 8

1 16

2 32

1 1 6

1 2 12

2 4 24

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.15

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­U (cont’d) Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No TB, Without Reverse, SS Same As Group B, Except For Parts Listed Below. REF NO.

NOMENCLATURE

24 25 26 27 28 47 48 52 52 63

Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . Valve, No Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Pipe, 1/8­27 . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3/8­24 . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 inch OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

79 81

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

23045748 103339 454813 23019734 29544178 29547636

1 10 10 4 1 1

1 14 14 7 1 1

1 28 28 7 1 1

2 56 56 14 2 2

23012036 29525044

7 7

7 7

14 14

28 28

6839279 29541385 454815

1 1 14

1 1 14

2 1 28

4 2 56

GROUP 30­V Main Control Valve, Figure 30B 24V Manual Electric, Lock­To­Neutral, One­Wire, Without Reverse Same As Group B, Except For Parts Listed Below. REF NO.

7 9 14 15–16 17 18 19 20 21 22 NI 25 26 27 28 47 48 52 52 79 81

NOMENCLATURE

Plate, Separator . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . Connector, Twin Lock . . . . . . . . . . Receptacle, Second Ring . . . . . . . . Washer, Connector, Panel Sealing Wire, Adjusting . . . . . . . . . . . . . . Terminal, Ring, Straight . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . Bolt, 1/4­20 x 3/4 inch . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . Valve, No Reverse . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Pipe, 1/8­27 . . . . . . . . . . . . . . . Plug Assembly, 3/8­24 . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6839631 29551675 29544163

1 1 1

1 1 1

1 1 1

2 1 2

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

29544167 2973915 12020381 6833171 6833167 6830320 2962409 103339 443603 23013931 29544178 29547636

1 5 5 1 1 6 1 10 10 4 1 1

1 5 5 1 1 6 1 14 14 7 1 1

1 10 10 1 2 12 1 28 28 7 1 1

2 20 20 2 4 24 2 56 56 14 2 2

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

23012036 29525044 29541385 454815

7 7 1 14

7 7 1 14

14 14 1 28

28 28 2 56

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.16

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­W Main Control Valve, Figure 30C 12V CEC2, Lock­To­Neutral, SS Same As Group L, Except For Parts Listed Below. REF NO.

7 9 14 15 16 17 18 20 23 24 25 26 50 56 61 66 74 79 80 81 84 89

NOMENCLATURE

Plate, Separator . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . Wiring Harness Assembly . . . . . . Terminal, Socket . . . . . . . . . Connector, 2­Way . . . . . . . . Connector, SS . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . Plug Assembly, 3/8­24 . . . . . . . . . Stop, Reverse­Range Trimmer Valve . . . Stop, Low­Range Trimmer Valve . . . . . Stop, Intermediate­Range Trimmer Valve Stop, Splitter­High Trimmer Valve . . . . . Stop, Splitter­Low Trimmer Valve . . . . . Gasket, Trimmer Valve Cover . . . . . . . Wiring Harness Assembly . . . . . . . . . Connector . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/4 inch . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

29544285 29547689 29547685 29547675 12052410 12059716 29544265 23046473 103339 454813 23019734 23046848 29525044 29540468 29540468 29540468 29540468 29540468 29540469 29547671 29544264 186601

1 1 1 1 10 5 1 6 10 10 5 5 10 1 1 1 1 1 1 1 1 12

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 10 5 1 6 10 10 5 5 8 1 1 1 1 1 1 1 1 12

1 1 1 1 20 10 2 12 20 20 5 10 16 1 1 1 1 1 2 1 2 24

2 1 2 2 40 20 4 24 40 40 10 20 32 2 2 2 2 2 4 2 4 48

GROUP 30­X Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No TB, Without Reverse Same As Group B, Except For Parts Listed Below. REF NO.

1 6 7 8 9 12 14 15–16 17 18 19 20

NOMENCLATURE

Gasket, Oil Transfer Plate . . . . . . . . . . . . . Gasket, Separator Plate­To­Oil Transfer Plate . Plate, Separator . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate­to­Control Valve Body Valve Assembly, Main Control . . . . . . . . . . . Bolt, 1/4­20 x 4 3/4 inch . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . Terminal, Socket . . . . . . . . . . Connector, 2­Way . . . . . . . . . Connector . . . . . . . . . . . . . .

PART NO.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

29547616 29546336 6839631 29546337 29551733 9433579 29544164

1 1 1 1 1 4 1

1 1 1 1 1 4 1

2 2 1 2 1 8 1

4 4 2 4 1 16 2

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29544165 12052410 12059716 23046476

1 10 5 1

1 10 5 1

1 20 10 1

2 40 20 2

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

30–2.17

30

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 30­X (cont’d) Main Control Valve, Figure 30B 12V CEC2, Lock­To­Neutral, No TB, Without Reverse Same As Group B, Except For Parts Listed Below. REF NO.

21 22 24 25 26 27 28 47 48 52 63 79 81

NOMENCLATURE

O­ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 7/8 inch . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . Valve, No Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, 3/8­24 . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low­Range Trimmer Overlap Valve, 0.754 inch OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/4­20 x 1 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

PART NO.

REQ

23042786 23046473 23045748 103339 454813 23019734 29544178 29547636

1 6 1 10 10 4 1 1

1 6 1 14 14 7 1 1

2 12 1 28 28 7 1 1

4 24 2 56 56 14 2 2

29525044

7

7

14

28

6839279 29541385 454815

1 1 14

1 1 14

2 1 28

4 2 56

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts. NI Not Illustrated

30–2.18

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

31

Figure 31. Parking Brake

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

31–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

31–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 31­A Parking Brake, Figure 31 See The Service Kits Section REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20–22 23

NOMENCLATURE

Nut, 5/8­18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 5/8 inch . . . . . . . . . . . . . . . . . . . . . Lever, Brake Apply . . . . . . . . . . . . . . . . . . . . . . . Washer, Spring . . . . . . . . . . . . . . . . . . . . . . . . . Brake Assembly, 12 x 5 inch . . . . . . . . . . . . . . . . . Nut, 3/4­16 . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3/4 inch . . . . . . . . . . . . . . . . . . . Bracket, Camshaft Support . . . . . . . . . . . . . . . Plate, Brake Support . . . . . . . . . . . . . . . . . . . Socket, Brake Adjusting Screw . . . . . . . . . . . . . Screw, Brake Adjusting . . . . . . . . . . . . . . . . . . Pivot Nut, Brake Adjusting Screw . . . . . . . . . . . . Spring, Self­Adjuster. Color Coded With Red Marks. Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Anchor, Shoe Return Spring . . . . . . . . . . . . Brace, Anchor Pin . . . . . . . . . . . . . . . . . . . . . Spring, Shoe Return. Color Coded Black. . . . . . . . Shoe And Lining Assembly . . . . . . . . . . . . . . . . Bolt, 5/8­18 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Drum, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

REQ

274468 6768827 6772551 2405951 29506141 218197 103326 2400596 2399044 2344798 6830410 2344802 2344799 6830414 2399049 2399050 2399048 29514478 223738

4 8 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 2 4

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

4 8 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 2 4

8 16 1 2 1 4 4 1 1 1 1 1 2 1 2 1 4 4 8

16 32 2 4 2 8 8 2 2 2 2 2 4 2 4 2 8 8 16

@@

. . . . . . .

GROUP 31­B Parking Brake, Figure 31 See The Service Kits Section Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

23

Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .

29518544

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

1

2

GROUP 31­C Parking Brake, Figure 31 See The Service Kits Section Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

20 21 22 23

Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1/2­20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29518545 103323 181427

REQ

1 8 8

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 8 8

1 16 16

2 32 32

@@ Supplied By Engine Manufacturer.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

31–2.1

31

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 32. Electronic Control Unit (ECU)

32–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­A ECU And External Control Hardware, Figure 32 CEC Throttle Position Sensor REF NO.

1 1 2–23

NOMENCLATURE

Sensor Assembly, Throttle Position, Design . . . . . . . . . . . . . . . . Sensor Assembly, Throttle Position, Design . . . . . . . . . . . . . . . . Not Used In This Group.

43 . . 60 . .

inch . . . inch . . .

PART NO.

Cable, Hitch­Pin . . . . . . . . . . . . . . . Cable, Hitch­Pin . . . . . . . . . . . . . . .

REQ

29507769

1

29507770

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 32­B ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

1 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Not Used In This Group. Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

16081099

**

1

1228282 29504547 16081109

***

1 1 1

1228282 16080828 16081119

***

1228282 16080835 16081129

***

1228282 16080842 16081139

***

1228282 16080847 16081149

***

1228282

***

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

32

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . .

16080854 16081159

REQ **

1228282 29504551 16084519

***

1228282 16084730 16085369

***

1228282 16085828 16085449

***

1228282 16085595 16085519

***

1228282 16085641 16085579

***

1228282 16085674 16136789

***

1228282 16136494 16136859

***

1228282 16136502 29502612

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

1228282 29502611 29502616

***

1228282 29502615 29502622

***

1228282 29502621 29502626

***

1228282 29502625 29502630

***

1228282 29502629 29502634

***

1228282 29502633 29502762

***

1228282 29502761 29504528

***

1228282 29504527 29504530

***

1228282

***

***

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

32

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . .

29504529 29504542

REQ **

1228282 29504541 29504544

***

1228282 29504543 29504548

***

1228282 29504547 29504552

***

1228282 29504551 29504554

***

1228282 29504553 29504580

***

1228282 29504579 29504582

***

1228282 29504581 29504592

***

1228282 29504591 29504606

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

1228282 29504605 29504622

***

1228282 29514221 29504652

***

1228282 29504651 29504654

***

1228282 29504653 29504670

***

1228282 29504669 29504694

***

1228282 29504693 29504696

***

1228282 29504695 29504706

***

1228282 29504705 29504740

***

1228282

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

32

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 4 2 3

4 2 3

4 2 3

4 2 3

4 4 2 3

4

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . .

29504739 29504744

REQ **

1228282 29504743 29504746

***

1228282 29504745 29504768

***

1228282 29504767 29504775 29504810

***

1228282 29504809 29504822

***

1228282 29504821 29504878

***

1228282 29514215 29504888

***

1228282 29504929 29504889 29504894

***

1228282 29504893

***

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1 1

1 1 1

1 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1

1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . .

REQ

29504900

**

1

1228282 29504899 29504910

***

1 1 1

1228282 29504929 29504912

***

1228282 29514247 29504918

***

1228282 29514217 29504920

***

1228282 29514219 29504922

***

1228282 29504921 29504924

***

1228282 29514223 29504926

***

1228282 29514225 29504928

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

32

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.7

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

1228282 29514227 29504930

***

1228282 29504929 29504932

***

1228282 29514231 29504934

***

1228282 29514233 29504936

***

1228282 29514235 29504938

***

1228282 29514237 29504946

***

1228282 29514229 29504948

***

1228282 29514239 29514216

***

1228282

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II (Remanufactured) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29514215 29514218

REQ **

1 1

1228282 29514217 29514220

***

1228282 29514219 29514222

***

1228282 29514221 29514226

***

1228282 29514225 29514228

***

1228282 29514227 29514230

***

1228282 29514229 29514232

***

1228282 29514231 29514234

***

1228282 29514233

***

1 1

29514236

**

1

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1 32 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.9

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

1228282 29514235 29514238

***

1228282 29514237 29514240

***

1228282 29514239 29514244

***

1228282 29514243 29514248

***

1228282 29514247 29514262

***

1228282 29514261 29524158

***

1228282 29524157 29524204

***

1228282 29524203 29524208

***

1228282

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.10

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . .

29524207 29529052

REQ **

1228282 29529051 29529078

***

1228282 29529077 29529080

***

1228282 29529079 29532750

***

1228282 29532749 29532752

***

1228282 29532751 29532754

***

1228282 29532753 29532756

***

1228282 29532755 29532758

***

1228282 29532757 29532764

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1 1

1 1 1 32 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.11

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . .

REQ

1228282 29532763 29534582

***

1228282 29534581 29534584

***

1228282 29534583 29534586

***

1228282 29534585 29534588

***

1228282 29534587 29534590

***

1228282 29534589 29534600

***

1228282 29534599 29534614

***

1228282 29534613 29534624

***

1228282

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.12

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2 3

4 2

NOMENCLATURE

PART NO.

PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . .

29534623 29534626

REQ **

1228282 29534625 29534628

***

1228282 29534627 29536642

***

1228282 29536641 29536644

***

1228282 29536643 29536658

***

1228282 29536657 29538114

***

1228282 29538113 29538134

***

1228282 29538133 29538150

***

1228282 29538149 29539704

***

**

**

**

**

**

**

**

**

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

1 1 1

1 1 1 32 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.13

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­B (cont’d) ECU And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 05­TR­96 And SIL 36­TR­94 For Important Service Information REF NO.

3

4 2 3

4 2 3

4 2 3

4 2 3

4 5–23

NOMENCLATURE

PART NO.

Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 1228282 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . Plus II Electronic Control Unit Without PROM, Remanufactured. ECU 16172029 Without PROM Now Serviced By Flight Systems Electronics Group See SIL 18­TR­10. . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

1228282 29539703 29539706

***

1228282 29539705 29539708

***

1228282 29539707 29539720

***

1228282 29539719 29542426

***

**

**

**

**

16172029 29542425

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

1 1 1

1 1 1

1 1 1

1 1

GROUP 32­C ECU And External Control Hardware, Figure 32 Electric NOTE: See SIL 41­TR­80 For Important Service Information REF NO.

1–18 19 19 19 20 20 21 22 23

NOMENCLATURE

PART NO.

Not Used In This Group. Generator, Shift Pattern, 2000 rpm . . . . . . . . . . . . . . . . . . . Generator, Shift Pattern, 2100 rpm . . . . . . . . . . . . . . . . . . . Generator, Shift Pattern, 2300 rpm . . . . . . . . . . . . . . . . . . . Harness, Fifth­ And Sixth­Range Restricter . . . . . . . . . . . . . . Harness, Sixth­Range Restricter . . . . . . . . . . . . . . . . . . . . Potentiometer Assembly, Throttle . . . . . . . . . . . . . . . . . . . Convertor, Voltage, 12V To 24V. Only For 12V Input From Vehicle. Protector, Overload 24V. Only For 24V Input From Vehicle. . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

. . . . . . . .

. . . . . . . .

6882673 23012090 6882675 6837318 6837319 23014954 23011792 23011793

REQ ∞∞ ∞∞ ∞∞ ∞∞ ∞∞ ∞∞ ∞∞

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 1

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.14

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­D ECU And External Control Hardware, Figure 32 CEC2 Electronic Control Unit REF NO.

1–4 5 6

7 8 9–23

NOMENCLATURE

PART NO.

Not Used In This Group. Electronic Control Unit, Base And Labels . . . . . . . . . . . . . . . . ECU Isolation Kit. Kit Contains Six 29536132 Isolation Mount Grommets, Six 29536133 Isolation Mount Bushings, And 29535953 Instruction Sheet No. 286. . . . . . . . . . . . . . . Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . Grommet, Isolation Mount . . . . . . . . . . . . . . . . . . . Not Used In This Group.

.

29543300

. . .

29535952 29536133 29536132

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

* *

1 6 6

GROUP 32­E ECU And External Control Hardware, Figure 32 CEC2 12V Vehicle Interface Module REF NO.

1–8 9 10 11 12 13 14 15 16 17 18 19–23

NOMENCLATURE

Not Used In This Group. Vehicle Interface Module Assembly, 12V Screw, M5 x 0.08 x 16 mm . . . . . . Washer, Flat, M5 . . . . . . . . . . . . O­ring, 158.34 mm ID . . . . . . . . . Relay, 12V – K1, K2, K3, K4, K5, K6 Fuse, 10 Amp . . . . . . . . . . . . . Seal, 18­Way Connector . . . . . . . Cover, 18­Way Connector . . . . . . Cover, 30­Way Connector . . . . . . Seal, 30­Way Connector . . . . . . . Not Used In This Group.

. . . . . . . . . .

PART NO.

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

29509886 29506163 29506165 29505809 29535907 12004007 15324210 12040940 12040542 15324208

REQ

* *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 8 8 1 6 2 1 1 1 1

GROUP 32­F ECU And External Control Hardware, Figure 32 CEC2 24V Vehicle Interface Module Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

9 13 13

Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . Relay, 12V – K3, K6 . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay, 24V – K1, K2, K4, K5 . . . . . . . . . . . . . . . . . . . . . .

29509889 29535907 29535908

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 2 4

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

32–2.15

32

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 32­G ECU And External Control Hardware, Figure 32 CEC2 24V Vehicle Interface Module Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

9 13

Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . Relay, 24V – K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . .

29516036 29535908

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 6

GROUP 32­H ECU And External Control Hardware, Figure 32 CEC3 REF NO.

1–23 24

NOMENCLATURE

PART NO.

Not Used In This Group. TCM, A53 12V And 24V . . . . . . . . . . . . . . . . . . . . . . . . . . .

29545538

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

REQ

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2

4

*** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

32–2.16

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

8

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

33

Figure 33A. Chassis Wiring Harness (CEC1 One­Piece)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 33B. Chassis Wiring Harness (CEC1 Sectional)

33–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

33

Figure 33C. Chassis Wiring Harness (Electric)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–1.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 33D. Chassis Wiring Harness (CEC2 One­Piece)

33–1.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

33

Figure 33E. Chassis Wiring Harness (CEC2 Sectional)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–1.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 33F. Chassis Wiring Harness (CEC3 Sectional)

33–1.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­A Chassis Wiring Harness, Figure 33A CEC1 One­Piece See Section 34 Chassis Wiring Harness Specifications REF NO.

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOMENCLATURE

Wiring Harness Assembly, Chassis, One­Piece . . . . Wiring Harness Assembly, Chassis, One­Piece . . . . Wiring Harness Assembly, Chassis, One­Piece . . . . Wiring Harness Assembly, Chassis, One­Piece . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . Connector, 30­Way J1B, ECU . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . Connector, 3­Way, Throttle Position Sensor . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Main Valve Body . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . Connector, 5­Way, Trim Boost/Lo­Lo Valve Body Connector, Speed Sensor . . . . . . . . . . . . . . Connector, 4­Way, Lockup Valve Body . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

PART NO.

REQ

29516202 29516203 29516204 29516205 12047680 29545909 12034413 23046735 12015284 12089040 12015793 23046473 23046469 23046473 23046472 23046470 23046471

1 1 1 1 21 1 9 1 3 3 1 3 1 3 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

33

GROUP 33­B Chassis Wiring Harness, Figure 33B CEC1 Sectional See Section 34 Chassis Wiring Harness Specifications REF NO.

1 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . Connector, 30­Way J1B, ECU . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End Wiring Harness Assembly, Chassis, Transmission End Connector, Harness, Sectional . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

23041989 29509511 29533227 29509512 29533228 12047680 29545909 12034413 23046587 23046589 29509513 29533229 23046588 23046589 23046735 12015284 12089040

REQ ** **

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 21 1 9 1 10 1 1 1 10 1 3 3

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­B (cont’d) Chassis Wiring Harness, Figure 33B CEC1 Sectional See Section 34 Chassis Wiring Harness Specifications REF NO.

NOMENCLATURE

14 15 16 17 18 19 20

PART NO.

Connector, 3­Way, Throttle Position Sensor . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Main Valve Body . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . Connector, 5­Way, Trim Boost/Lo­Lo Valve Body Connector, Speed Sensor . . . . . . . . . . . . . Connector, 4­Way, Lockup Valve Body . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

12015793 23046473 23046469 23046473 23046472 23046470 23046471

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 3 1 3 1 1 1

GROUP 33­C Chassis Wiring Harness, Figure 33C Electric See Section 34 Chassis Wiring Harness Specifications REF NO.

1 1 1 1 2 3 4

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Chassis, 27 Foot Manual Electric, Type I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 7 Foot Manual Electric, Type I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 20 Foot Manual Electric, Type I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 12 Foot Manual Electric, Type I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 17 Foot Manual Electric, Type III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 15 Foot Manual Electric, Type IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, 18 Foot Automatic Twin 1 . . .

REQ

.

6834075

1

.

6834077

1

.

6836694

1

.

6885163

1

.

6836602

1

. .

6836600 6884962

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 33­D Chassis Wiring Harness, Figure 33D CEC2 One­Piece See Section 34 Chassis Wiring Harness Specifications REF NO.

1 1 1 1 1

NOMENCLATURE

Wiring Harness Assembly, Chassis, One­Piece Wiring Harness Assembly, Chassis, One­Piece Wiring Harness Assembly, Chassis, One­Piece Wiring Harness Assembly, Chassis, One­Piece Wiring Harness Assembly, Chassis, One­Piece

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29537703 29537704 29537705 29537706 29543975

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

33–2.2

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­D (cont’d) Chassis Wiring Harness, Figure 33D CEC2 One­Piece See Section 34 Chassis Wiring Harness Specifications REF NO.

NOMENCLATURE

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Connector, 32­Way ECU . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . Interconnect, 32­Way . . . . . . . . . . . . . . . . . . . Seal, 32­Way Connector . . . . . . . . . . . . . . . . . Strain Relief, 32­Way Connector . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, CPA, 32­Way Connector . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3­Way, Throttle Position Sensor . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Main Valve Body . . . . . . . . . Connector Assembly, 2­Way, Output Speed Sensor . Connector, 2­Way, Output Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 5­Way, Trim Boost/Lo­Lo Valve Body . . Connector Assembly, 2­Way, Turbine Speed Sensor Connector, 2­Way, Turbine Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . Connector, 4­Way, Lockup Valve Body . . . . . . . . . Connector Assembly, 2­Way, Engine Speed Sensor . Connector, 2­Way, Engine Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

12129023 12084912 15305371 15305333 12191003 12129557 12177289 23046735 12015284 12089040 12015793 23046473 23046469 29528580 12162193 12103881 23046473 23046472 29528580 12162193 12103881 23046471 29528580 12162193 12103881

1 AR 1 1 1 AR 1 1 3 3 1 AR 1 1 1 2 3 1 1 1 2 1 1 1 2

Q

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

33

GROUP 33­E Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications REF NO.

1 2 3 4 5 6 7 8 9

NOMENCLATURE

Wiring Harness Assembly, Chassis, Sectional . . . Wiring Harness Assembly, Chassis, ECU End Connector, 32­Way ECU . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . Interconnect, 32­Way . . . . . . . . . . . . Seal, 32­Way Connector . . . . . . . . . . Strain Relief, 32­Way Connector . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . Retainer, CPA, 32­Way Connector . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

PART NO.

REQ

29537708 29537709 12129023 12084912 15305371 15305333 12191003 12129557 12177289

1 1 1 AR 1 1 1 AR 1

Q

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­E (cont’d) Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications REF NO.

NOMENCLATURE

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Connector, Harness, Sectional . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly, Chassis, Transmission End . . Connector, Harness, Sectional . . . . . . . . . . . . . . Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3­Way, Throttle Position Sensor . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Main Valve Body . . . . . . . . . . Connector Assembly, 2­Way, Output Speed Sensor . Connector, 2­Way, Output Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . Connector, 5­Way, Trim Boost/Lo­Lo Valve Body . . . Connector Assembly, 2­Way, Turbine Speed Sensor Connector, 2­Way, Turbine Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . Connector, 4­Way, Lockup Valve Body . . . . . . . . . Connector Assembly, 2­Way, Engine Speed Sensor . Connector, 2­Way, Engine Speed Sensor . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

. . . . . . . .

23046587 23046589

1 10

. . . . . . . .

29537710 23046588

1 1

. . . . . . . . . . . . . . . . . . .

23046589 23046735 12015284 12089040 12015793 23046473 23046469 29528580 12162193 12103881 23046473 23046472 29528580 12162193 12103881 23046471 29528580 12162193 12103881

10 1 3 3 1 AR 1 1 1 2 3 1 1 1 2 1 1 1 2

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 33­F Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

1 13 17–20

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . Not Used In This Group.

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

33–2.4

29538032 29538035

REQ **

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­G Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

1 2 10 11 12 13 14 15 16

NOMENCLATURE

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . Connector, Harness, Sectional . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End Connector, Harness, Sectional . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

PART NO.

REQ

29538433 29538434 29538430 29538431 23016502 29538435 29538432 23018768 29538431

1 1 1 10 29 1 1 29 10

††† †††

††† †††

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 33­H Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications

33

Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537711 29537712 29537713

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­J Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537714 29537715 29537716

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–2.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­K Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537717 29537718 29537719

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­L Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537720 29537721 29537722

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­M Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537723 29537718 29537724

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­N Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537974 29537718 29537975

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

33–2.6

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­P Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29537976 29537977 29537978

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­Q Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29538031 29538033 29538034

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

33

GROUP 33­R Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

1 2 10 11 12 13 14 15 16

NOMENCLATURE

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . Connector, Harness, Sectional . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End Connector, Harness, Sectional . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

PART NO.

REQ

29539661 29539662 29538430 29538431 23016502 29539663 29538432 23018768 29538431

1 1 1 10 29 1 1 29 10

††† †††

††† †††

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–2.7

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­S Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

1 2 10 11 12 13 14 15 16

NOMENCLATURE

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . Connector, Harness, Sectional . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End Connector, Harness, Sectional . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

. . . . . . . . .

PART NO.

REQ

29543293 29538434 29538430 29538431 23016502 29543294 29538432 23018768 29538431

1 1 1 10 29 1 1 29 10

††† †††

††† †††

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 33­T Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29544176 29544174 29544175

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­U Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29544242 29544240 29544241

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

33–2.8

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­V Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29544070 29544174 29544069

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­W Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 Chassis Wiring Harness Specifications Same As Group E, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 2 13

Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . .

29545291 29545292 29538033

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

33

GROUP 33­X Chassis Wiring Harness, Figure 33F CEC3 Sectional, Transmission With Bulkhead See Section 34 Chassis Wiring Harness Specifications REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

NOMENCLATURE

Wiring Harness, Transmission With Bulkhead . . . . . . . . Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31­Way Receptacle . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Main Solenoid Harness . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Connector, Output Speed Sensor . . . . . . . . . . . . . Connector, Trim Boost . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Temperature Sensor And Lockup Solenoid Connector, Turbine Speed Sensor . . . . . . . . . . . . Connector, Engine Speed Sensor . . . . . . . . . . . . Not Used In This Group.

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

20130201

PART NO.

REQ

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

29546988 29550073 29549654 29511371 29550075 29550077 29550079 29550078 23046469 23046473

1 1 1 AR 24 1 1 1 1 AR

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

. . . . . .

29528580 23046472 23046473 23046471 29528580 29528580

1 1 AR 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

33–2.9

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 33­Y Chassis Wiring Harness, Figure 33F CEC3 Sectional, Transmission With Direct Mount Filter See Section 34 Chassis Wiring Harness Specifications Same As Group X, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 11 18

Wiring Harness, Transmission With Direct Mount Filter . . . . . . . . . Connector, Delta P Switch . . . . . . . . . . . . . . . . . . . . . . . Connector, Oil Level Sensor . . . . . . . . . . . . . . . . . . . . . .

29547647 NPN NPN

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 33­Z Chassis Wiring Harness, Figure 33F CEC3 Sectional, Transmission With Remote Mount Filter See Section 34 Chassis Wiring Harness Specifications Same As Group X, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 11 18

Wiring Harness, Transmission With Remote Mount Filter . . . . . . . Connector, Delta P Switch . . . . . . . . . . . . . . . . . . . . . . . Connector, Oil Level Sensor . . . . . . . . . . . . . . . . . . . . . .

29547707 NPN NPN

* Serviced Only As An Assembly – Not Available As A Detail Part. ** Not Serviced As An Assembly – Order Detail Parts.

33–2.10

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

Q Available From St. Clair Technologies, Inc. in Kit 29532362. ††† No Longer Serviced.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

34

Figure 34. Chassis Wiring Harness Specifications (1 of 3)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

34–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 34. Chassis Wiring Harness Specifications (2 of 3)

34–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

34

Figure 34. Chassis Wiring Harness Specifications (3 of 3)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

34–1.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

34–1.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

GROUP 34­A Chassis Wiring Harness Specifications, Figure 34 CEC1 One­Piece See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

B

E

29516202

370.0

540.0

360.0

29516203

370.0

200.0

12.0

29516204

200.0

100.0

12.0

29516205

226.0

142.0

79.0

GROUP 34­B Chassis Wiring Harness Specifications, Figure 34 CEC1 Sectional See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 34

P/N

A

B

C

D

23041989

780.0

950.0

600.0

770.0

29509511

780.0

672.0

600.0

612.0

29533227

460.0

156.0

140.0

146.0

GROUP 34­C Chassis Wiring Harness Specifications, Figure 34 Electric See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Feet P/N

A

6834075

27

6834077

7

6836600

15

6836602

17

6836694

20

6884962

18

6885163

12

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

34–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 34­D Chassis Wiring Harness Specifications, Figure 34 CEC2 One­Piece See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

B

E

29537703

370.0

540.0

360.0

29537704

370.0

106.0

12.0

29537705

200.0

100.0

12.0

29537706

370.0

168.0

12.0

29543975

418.0

—

—

GROUP 34­E Chassis Wiring Harness Specifications, Figure 34 CEC2 Sectional See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

B

C

D

29537708

735.0

905.0

600.0

725.0

29537711

780.0

950.0

600.0

600.0

29537714

780.0

60.0

600.0

12.0

29537717

168.0

72.0

12.0

27.0

29537720

460.0

10.0

140.0

6.0

29537723

200.0

100.0

12.0

20.0

29537974

370.0

170.0

12.0

30.0

29537976

390.0

170.0

48.0

12.0

29538031

290.0

115.0

64.0

24.0

29538032

290.0

—

64.0

—

29538433

290.0

—

64.0

—

29539661

130.0

160.0

28.0

52.0

29543293

330.0

—

64.0

—

29544070

213.0

69.0

16.0

55.0

29544176

310.0

165.0

16.0

55.0

29544242

290.0

460.0

132.0

280.0

29545291

370.0

—

64.0

—

34–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

GROUP 34­F Chassis Wiring Harness Specifications, Figure 34 CEC3 Sectional See Section 33 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

G

29546988

—

—

29547643

54–56

38–40

29547707

54–56

120–124

34

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

34–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 35A. Cab Wiring Harness (CEC1)

35–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

35

Figure 35B. Cab Wiring Harness (Electric)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

35–1.2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

35–1.3

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 35­A Cab Wiring Harness, Figure 35A CEC1 Lever Selector, Without DDU See Section 36 Cab Wiring Harness Specifications REF NO.

1 1 2 3 4 5–7 8 9 10 11 12 13 14 15–17

NOMENCLATURE

Wiring Harness Assembly, Cab, Lever Selector Wiring Harness Assembly, Cab, Lever Selector Terminal, Socket . . . . . . . . . . . . . . . . Connector, 30­Way J1A, ECU . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Cavity . . . . . . . . . . . . . . . . . . . Connector, 18­Way, Lever Selector . . . . . Terminal, Socket . . . . . . . . . . . . . . . . Lock, Secondary . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . Connector, 12­Way, DDL . . . . . . . . . . . Dust Cover Assembly . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

23045904 29533972 12047680 12034404 12034413

1 1 24 1 6

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

12034413 12040921 12047680 12020219 12034046 12048105 12048107

4 1 14 2 4 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 35­B Cab Wiring Harness, Figure 35A CEC1 Lever Selector, With DDU See Section 36 Cab Wiring Harness Specifications

35

Same As Group A, Except For Parts Listed Below. REF NO.

1 1 1 1 15 16 17

NOMENCLATURE

Wiring Harness, Cab, Lever Selector Wiring Harness, Cab, Lever Selector Wiring Harness, Cab, Lever Selector Wiring Harness, Cab, Lever Selector Plug, Cavity . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . Connector, 6­Way, DDU . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

PART NO.

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

23047266 23047279 23047280 23048852 23016504 23016502 23048225

REQ

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 5 1

GROUP 35­C Cab Wiring Harness, Figure 35A CEC1 Pushbutton Selector, Without DDU See Section 36 Cab Wiring Harness Specifications Same As Group A, Except For Parts Listed Below. REF NO.

1 1

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . .

23047155 23047344

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

35–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 35­C (cont’d) Cab Wiring Harness, Figure 35A CEC1 Pushbutton Selector, Without DDU See Section 36 Cab Wiring Harness Specifications Same As Group A, Except For Parts Listed Below. REF NO.

NOMENCLATURE

5 6 7 8–10

Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Pushbutton Selector . . . . . . . . . . . . . . Not Used In This Group.

PART NO.

REQ

23016490 23015204 23016193

1 15 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 35­D Cab Wiring Harness, Figure 35A CEC1 Pushbutton Selector, With DDU See Section 36 Cab Wiring Harness Specifications Same As Group A, Except For Parts Listed Below. REF NO.

1 1 5 6 7 8–10 15 16 17

NOMENCLATURE

Wiring Harness Assembly, Cab, Pushbutton Selector . Wiring Harness Assembly, Cab, Pushbutton Selector . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . Connector, 16­Way, Pushbutton Selector . . . . . Not Used In This Group. Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . Connector, 6­Way, DDU . . . . . . . . . . . . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29503257 29509460 23016490 23015204 23016193

. . . . . . . . . . . . . . . . . . . . . . . . . . .

23016504 23016502 23048225

REQ ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 15 1 1 5 1

GROUP 35­E Cab Wiring Harness, Figure 35B Electric See Section 36 Cab Wiring Harness Specifications REF NO.

1

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Cab . . . . . . . . . . . . . . . . . . . . . . .

29507791

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission.

35–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

36

Figure 36. Cab Wiring Harness Specifications

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

36–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

36–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 36­A Cab Wiring Harness Specifications, Figure 36 Schematic A, CEC1 See Section 35 For Chassis Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

B

C

D

E

F

G

23045904

75.0

20.0

58.0

78.0

72.0

—

—

23047155

75.0

20.0

50.0

78.0

72.0

—

—

23047266

75.0

20.0

58.0

78.0

72.0

58.0

180.0

23047279

75.0

20.0

20.0

33.0

30.0

20.0

180.0

23047280

75.0

20.0

20.0

26.0

84.0

20.0

180.0

23047344

30.0

22.0

128.0

166.0

166.0

—

—

23048852

75.0

20.0

20.0

26.0

84.0

20.0

180.0

29503257

75.0

20.0

20.0

26.0

84.0

20.0

180.0

29509460

75.0

20.0

58.0

78.0

96.0

58.0

180.0

29533972

76.0

21.0

130.0

191.0

163.0

—

—

GROUP 36­B Cab Wiring Harness Specifications, Figure 36 Schematic B Electric See Section 35 For Cab Wiring Harness Details

36

NOTE: All Dimensions Are In Feet P/N

A

B

29507791

6

12

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

36–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 37. Auxiliary Wiring Harness (CEC)

37–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 37­A Auxiliary Wiring Harness, Figure 37 CEC Secondary Wiring Harness See Section 38 Auxiliary Wiring Harness Specifications REF NO.

1 1 2 3 4 5 6 7 8–16

NOMENCLATURE

Wiring Harness Assembly, Secondary Mode Wiring Harness Assembly, Secondary Mode Terminal, Socket . . . . . . . . . . . . . . Connector, 16­Way J3, ECU . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . Connector, 14­Way, Vehicle Interface . Not Used In This Group.

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

PART NO.

REQ

23047275 23047276 12047680 12034390 12034413 23016490 23015205 23015142

1 1 10 1 6 1 10 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 37­B Auxiliary Wiring Harness, Figure 37 CEC Secondary Wiring Harness See Section 38 Auxiliary Wiring Harness Specifications Same As Group A, Except For Parts Listed Below. REF NO.

1 5–16

NOMENCLATURE

PART NO.

Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . Not Used In This Group.

23047278

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

GROUP 37­C

37

Auxiliary Wiring Harness, Figure 37 Adapter, CEC1 Harness To CEC2 Main Control Valve See Section 38 Auxiliary Wiring Harness Specifications REF NO.

NOMENCLATURE

1–7 8 8 9 10 11–16

Not Used In This Group. Adapter, Main Harness . . . . . . . . . . . . Adapter, Main Harness . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . Connector, 16­Way, Main Valve Body Not Used In This Group.

20130201

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

PART NO.

REQ

29537242 29537606 23046473 23046469

1 1 AR 1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

37–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 37­D Auxiliary Wiring Harness, Figure 37 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 38 Auxiliary Wiring Harness Specifications REF NO.

1–10 11 12 13 14–16

NOMENCLATURE

PART NO.

Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29537607 12066016 23046470

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 37­E Auxiliary Wiring Harness, Figure 37 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 38 Auxiliary Wiring Harness Specifications REF NO.

1–13 14 15 16

NOMENCLATURE

PART NO.

Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2­Way, Speed Sensor . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29537392 12162193 12103881

37–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 2

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

38

Figure 38. Auxiliary Wiring Harness Specifications

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

38–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

38–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

GROUP 38­A Auxiliary Wiring Harness Specifications, Figure 38 Figure 38, Schematic A, CEC See Section 37 For Auxilary Wiring Harness Details NOTE: All Dimensions Are In Approximate Inches — To Convert To Centimeters, Multiply Inches By 2.54 P/N

A

23047275

24.0

23047276

48.0

23047278

60.0

29537242

11.5

29537392

12.0

29537606

15.0

29537607

12.0

38

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

38–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 39A. Shift Selector (CEC1 Lever)

39–1.1

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

39

Figure 39B. Shift Selector (CEC1 Pushbutton)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–1.2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 39C. Shift Selector (Automatic Electric)

39–1.3

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

39

Figure 39D. Shift Selector (Manual Electric)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–1.4

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 39E. Shift Selector (CEC2 Lever)

39–1.5

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

39

Figure 39F. Shift Selector (CEC2 Pushbutton)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–1.6

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 39G. Shift Selector (CEC2 Pushbutton)

39–1.7

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

39

Figure 39H. Shift Selector (CEC3 Pushbutton)

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–1.8

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 39J. Shift Selector (CEC3 Lever)

39–1.9

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­A Shift Selector, Figure 39A CEC1 Lever NOTE: See SIL 14­TR­88 For Important Service Information REF NO.

1 1 1 1 1 1 2 3 4 5 6 7 6 7 6 7 6 7 6 7 6 7 8 9 10 11 12 13 14 15 16

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern RND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Shift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6­32 x 5/8 inch . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6­32 x 1/2 inch . . . . . . . Cover Assembly. Shift Pattern RND54321, Front­To­Rear. . Legend Strip. Shift Pattern RND54321, Front­To­Rear. Cover Assembly. Shift Pattern D54321NR, Front­To­Rear. . Legend Strip. Shift Pattern D54321NR, Front­To­Rear. Cover Assembly. Shift Pattern 12345DNR, Front­To­Rear. . Legend Strip. Shift Pattern 12345DNR, Front­To­Rear. Cover Assembly. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . Legend Strip. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . Legend Strip. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly. Shift Pattern D54321NR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . Legend Strip. Shift Pattern D54321NR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . Gasket, Legend Cover . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 4­40 x 5/16 inch . . . . . . Cap, Selector Arm . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Shift Positioning, 0.260 OD x 0.590 inch . . . . . . . Rod, Shift Positioning . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1/8 x 3/4 inch . . . . . . . . . . . . . . . . . . . . Cover, Half, Shift Latch . . . . . . . . . . . . . . . . . . . . . . Handle, Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6­32 x 3/8 inch . . . . . . .

REQ

. . .

23046565

1

. . .

23046687

1

. . .

23046688

1

. . .

29516450

1

. . .

29516451

1

. . . . . . . . . . .

. . . . . . . . . . .

29519856 23046005 23045990 23045996 23045986 23046487 23046486 23046684 23046599 23046685 23046680

1 1 4 1 2 1 1 1 1 1 1

. . .

29516446

. . .

29516444

. . .

29516447

. . .

29516445

. . .

29519858

. . . . . . . . . .

29519859 23046011 23045989 23045991 23045992 23045994 29503508 23046006 23045995 23045987

. . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

* * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 *

1 1

*

39

1 1

*

1 1 2 1 1 1 1 2 1 6

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­A (cont’d) Shift Selector, Figure 39A CEC1 Lever NOTE: See SIL 14­TR­88 For Important Service Information REF NO.

NOMENCLATURE

17 18 19 20 21 22 23 23 23 23 23 23 24 25

PART NO.

Bearing, Roller, 1/8 x 1.180 inch . . . . . . . . . . . . . . . . . . . Stop, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Leaf, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Detent Spring Backing . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6­32 x 1/2 inch . . . . . . . . . . Screw, Flat Head Patchlock, No. 8­32 x 7/16 inch . . . . . . . . . Plate, Detent. Shift Pattern RND54321, Front­To­Rear. . . . . . . Plate, Detent. Shift Pattern R2R1ND54321, Front­To­Rear. . . . Plate, Detent. Shift Pattern D54321NR, Front­To­Rear. . . . . . . Plate, Detent. Shift Pattern 12345DNR, Front­To­Rear. . . . . . . Plate, Detent. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . Plate, Detent. Shift Pattern D54321NR1R2, Front­To­Rear. . . . Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Shift Selector. 23046004 Shift Selector Housing Is Housing Only And Does Not Include Circuit Board Or Five Mounting Screws. Order Reference 1 From Group A To Include Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Electronics Housing . . . . . . . . . . . . . . . . . . . . . . CEC Shifter Kit. Kit Contains 29500001 Housing Assembly, Four 23045133 Screws, And 23048676 Wiring Harness. . . . . . . . Screw, Pan Head Patchlock, No. 8­32 x 1 1/2 inch . . . . . . . . Bearing, Sleeve, Shift Handle Shaft . . . . . . . . . . . . . . . . . Shaft, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Magnet . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6­32 x 3/8 inch . . . . . . . . . . Bearing, Roller, 1/8 x 1.180 inch . . . . . . . . . . . . . . . . . . . Gasket, Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Flat Head Patchlock, No. 6­32 x 3/8 inch . . . . . . . . . .

26 27 28 29 30 31 32 33 34 35 36 37

REQ

29501499 29503507 23045998 23046000 23045986 23045999 23046161 23046161 23045997 23045997 23045997 23045997 16005999

1 2 1 1 2 3 1 1 1 1 1 1 4

23046004 23018912

1 1

29502944 23045133 23046014 23046002 23046010 23046009 23045987 29501499 23046016 23046015 23046012

1 4 2 1 1 1 2 1 1 1 9

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­B Shift Selector, Figure 39B CEC1 Pushbutton NOTE: See SIL 14­TR­88 For Important Service Information REF NO.

1 2 3 4

NOMENCLATURE

PART NO.

Shift Selector Assembly, Pushbutton. See SIL 02­TR­93. Cover Assembly, Shift Selector. See SIL 02­TR­93. . Gasket, Shift Selector Cover . . . . . . . . . . . . Circuit Board Assembly, Lamp . . . . . . . . . . . . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

23048155 29510362 23016336 29514166

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­B (cont’d) Shift Selector, Figure 39B CEC1 Pushbutton NOTE: See SIL 14­TR­88 For Important Service Information REF NO.

NOMENCLATURE

5 6 7 8

Lamp, 0.08 Amp . . . . . . . . . . Housing Assembly, Shift Selector . . . Lockwasher, Internal­Tooth, No. 6 . . Screw, Pan Head, No. 6­32 x 1/2 inch

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

REQ

16005999 23047804 138526 159336

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

3 1 4 4

GROUP 39­C Shift Selector, Figure 39C 24V Automatic Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information REF NO.

1 2 3 4 5 6–7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NOMENCLATURE

PART NO.

Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . Screw, Machine, No. 10­24 x 5/8 inch. Obtain Locally. Lockwasher, 5/8 inch . . . . . . . . . . . . . . . . . . . . Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Microswitch Assembly . . . . . . . . . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . Screw, Machine, No. 6­32 x 3/4 inch. Obtain Locally. . O­ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . Screw, Set, No. 10­32 x 1/4 inch. Obtain Locally. . . . Control Module Assembly . . . . . . . . . . . . . . . . . Lockwasher, 5/16 inch. Obtain Locally. . . . . . . . . . . Screw, Allen, 5/16­18 x 5/8 inch. Obtain Locally. . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Shift Selector Housing . . . . . . . . . Lockwasher, 1/4 inch. Obtain Locally. . . . . . . . . . . Screw, Machine, 1/4­20 x 1 inch. Obtain Locally. . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . Support, Shift Position Indicator . . . . . . . . . . . . . . O­ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . Plate, Cover . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1/4 inch. Obtain Locally. . . . . . . . . . . Screw, Machine, 1/4­20 x 1 1/2 inch. Obtain Locally. . O­ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

23017041 6839336 103325 6839306 6839342

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

6839305

REQ ***

∞∞

6839307 6839308 6839344 23047195 6839315 23047193 6839338 6839337 29503643

*** ***

*** *** *** ∞∞

23047904 6839355 6839339 23047197

*** *** ***

6839362 6839328 6839348 6839353 6839355 6839354 6839350

∞∞ *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 4 4 1 1 1 1 2 2 1 1 1 1 3 3 1 2 1 3 3 1 1 1 1 1 1 2 2 1

39

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­C (cont’d) Shift Selector, Figure 39C 24V Automatic Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information REF NO.

NOMENCLATURE

32 33 34 35 36 37 38 39

PART NO.

Screw, Self­Tapping, No. 6­32 x 3/8 inch. Obtain Locally. . Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 24V Selector . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self­Tapping, No. 6­32 x 3/8 inch. Obtain Locally. . O­ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . Not Used In This Group.

. . . . . . .

. . . . . . .

. . . . . . .

. . . . . . .

6839341 6839358 6839360 6839340 6839341 6839349 1816

REQ *** ∞∞ *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

4 1 1 1 4 1 1

GROUP 39­D Shift Selector, Figure 39C 12V Automatic Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information Same As Group C, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 34 35

Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . Not Used In This Group.

23017040 6839359

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

GROUP 39­E Shift Selector, Figure 39C 24V Dual Automatic Electric, Long Lever With Relay NOTE: See SIL 03­TR­87 For Important Service Information Same As Group C, Except For Parts Listed Below. REF NO.

1 6 7 25 39

NOMENCLATURE

Selector, Shift, 24V Neutral Lock Nut . . . . . . . . . . . . . . . Relay . . . . . . . . . . . . . . Indicator, Shift Position . . . Indicator Assembly, Range . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

REQ

23045144 ∞∞ ∞∞

6885636 6884785

∞∞

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.4

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­F Shift Selector, Figure 39C 24V Dual Automatic Electric, Long Lever Without Relay NOTE: See SIL 03­TR­87 For Important Service Information Same As Group C, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 25 39

Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Assembly, Range . . . . . . . . . . . . . . . . . . . . . . . . .

23048644 6885636 6884785

REQ

***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­G Shift Selector, Figure 39D 24V Manual Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

NOMENCLATURE

PART NO.

Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . Screw, Machine, No. 10­24 x 5/8 inch. Obtain Locally. Lockwasher, 5/8 inch . . . . . . . . . . . . . . . . . . . . Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . Microswitch Assembly . . . . . . . . . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . Screw, Machine, No. 6­32 x 3/4 inch. Obtain Locally. . O­ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . Screw, Set, No. 10­32 x 1/4 inch. Obtain Locally. . . . Control Module Assembly . . . . . . . . . . . . . . . . . Lockwasher, 5/16 inch. Obtain Locally. . . . . . . . . . . Screw, Allen, 5/16­18 x 5/8 inch. Obtain Locally. . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Inner . . . . . . . . . . . . . . . . . . . O­ring, 0.989 inch ID . . . . . . . . . . . . . . . . . . Cover Assembly, Shift Selector Housing . . . . . . . . . Lockwasher, 1/4 inch. Obtain Locally. . . . . . . . . . . Screw, Machine, 1/4­20 x 1 inch. Obtain Locally. . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . Support, Shift Position Indicator . . . . . . . . . . . . . . Spring, Clutch . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Outer . . . . . . . . . . . . . . . . . . . O­ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . Housing, Solenoid . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23017037 6839336 103325 6839306 6839342 6839304

REQ ***

∞∞

6839307 9421697 6839344 23047195 6839315 23047193 6839338 6839337 29503643 23015259 6839346 23047904 6839355 6839339 23047197

*** ***

*** *** ***

*** *** ***

6839327 6839328 6839321 6839324 6839348

∞∞

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 4 4 1 1 1 1 2 2 1 1 1 1 3 3 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1

39

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.5

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­G (cont’d) Shift Selector, Figure 39D 24V Manual Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information REF NO.

NOMENCLATURE

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO.

Pin, Dowel, 3/16 x 3/4 inch . . . . . . . . . . . . . . . . . . . Washer, Flat, 1/4 inch. Obtain Locally. . . . . . . . . . . . . Screw, Allen, 1/4­20 x 1 3/4 inch. Obtain Locally. . . . . . Spring, Override . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Override Spring . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 0.696 inch OD . . . . . . . . . . . O­ring, 0.737 inch ID . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Housing Cover . . . . . . . . . . . . . . . Cover, Solenoid Housing . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 8. Obtain Locally. . . . . . . . . . . . . . . Screw, Machine, No. 8­32 x 1/2 inch. Obtain Locally. . . . O­ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . . . . Screw, Self­Tapping, No. 6­32 x 3/8 inch. Obtain Locally. . Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 24V Selector . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self­Tapping, No. 6­32 x 3/8 inch. Obtain Locally. . O­ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

6839330 6839326 138205 6839323 6839322 6839331 6839347 6839361 6839351 6839332 6839334 6839333 6839350 6839341 6839357 6839360 6839340 6839341 6839349 1816

REQ *** *** ∞∞ ∞∞

∞∞ *** *** *** ∞∞ *** ***

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

2 2 2 1 1 1 1 1 1 1 3 3 1 4 1 1 1 4 1 1

GROUP 39­H Shift Selector, Figure 39D 12V Manual Electric, Long Lever NOTE: See SIL 03­TR­87 For Important Service Information Same As Group G, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 38 46 47

Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . Not Used In This Group.

23017036 6839329 6839359

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ ∞∞

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.6

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­J Shift Selector, Figure 39D 12V Manual Electric, Short Lever NOTE: See SIL 03­TR­87 For Important Service Information Same As Group G, Except For Parts Listed Below. REF NO.

1 13 38 46 47

NOMENCLATURE

Selector, Shift, 12V Neutral Lock . . . . . . . . . . Control Module Assembly . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 12V Selector . Not Used In This Group.

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

REQ

23017051 23047194 6839329 6839359

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1

GROUP 39­K Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Reverse At Front REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern RND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern RND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, Right­Hand Lever Selector . . . . . . . . . . . . . . . . . Bezel, Right­Hand . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . PCB And Dome Switch Assembly . . . . . . . . . . . . . . . . Ring, Retaining, Press­On, 0.175 ID x 5/16 inch OD . . . . . Screw, Pan Hd Patchlock, No. 6­32 x 7/16 inch . . . . . . . . Housing Assembly, Lever Shift Selector . . . . . . . . . . . . . . . Ring, Retaining, Press­On, 0.109 ID x 1/4 inch OD . . . . . . . . Spacer, 1/8 ID x 1/4 OD x 0.010 inch . . . . . . . . . . . . . . . . . Spacer, 1/8 ID x 1/4 OD x 0.015 inch . . . . . . . . . . . . . . . . . PCB And Cam Switch Assembly . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . O­ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 0.616 ID x 1 inch OD . . . . . . . . . . Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Hd Patchlock, No. 6­40 x 7/16 inch . . . . . . Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6­32 x 7/16 inch . . . . . . . . . . Wiring Harness, Shift Selector. When Replacing 29528556 Shift Selector Wiring Harness With 29530472 Housing And Wiring Harness Kit, Discard 29528559 Housing and 29528560 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

29536927

1

29528804 29536925 29533080 29528792 29528795 29528794 29535979 29528558 29528560 29529964 29529975 29532736 29532735 29535947 29529965 29503383 29528771 29535948 29528773 29529967 29529966 29528560

1 1 1 1 1 1 1 6 4 1 2 1 1 1 1 1 1 1 1 1 1 4

29530472

* * * *

*

*

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

39

1

(continued on next page)

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.7

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­K (cont’d) Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Reverse At Front REF NO.

NOMENCLATURE

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NI 41 42 43 44 45

PART NO.

Connector Kit, Shift Selector . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14­Way . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . Connector, 20­Way . . . . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . . . . Bushing, Steel, 0.166 ID x 0.265 OD x 0.404 inch . . . . Plate, Shift Inhibit . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, Detent . . . . . . . . . . . . . . . . . . . Stop, Left – Position A . . . . . . . . . . . . . . . . . . . . Stop, Right – Position X . . . . . . . . . . . . . . . . . . . Knob Assembly Kit, Lever Selector . . . . . . . . . . . . . Knob Assembly . . . . . . . . . . . . . . . . . . . . . . Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . Bushing, Top, Nylon, 0.208 inch ID x 0.328 inch OD Instruction Sheet No. 289 . . . . . . . . . . . . . . . . Lever And Shaft Assembly . . . . . . . . . . . . . . . . . . O­ring, 3/8 inch ID . . . . . . . . . . . . . . . . . . . . . . . Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 8 . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Hd Patchlock, No. 8­32 x 1 3/8 inch

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

29530475 12176394 12129557 12110693 12160551 12160542 12191176 29532732 29528790 29528789 29528798 29528799 29536685 29528787 29512860 29536604 29536686 29528786 29532734 29532733 29532738 29528772

REQ * * * * * *

* * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 AR 1 AR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2

GROUP 39­L Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Drive At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 19

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern D54321NR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern D54321NR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

29536928 29536936 29535951

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*

1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.8

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­M Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Low At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 19

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern 12345DNR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern 12345DNR, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

29536929 29528806 29535951

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*

1 1

GROUP 39­N Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Two­Speed Reverse At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 36

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

29536930

1

29536937

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­P Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Low At Front, Two­Speed Reverse Same As Group K, Except For Parts Listed Below. REF NO.

1 2 19 35

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern 12345DNR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

39 29536931 29536938 29535951

1

*

1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.9

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­Q Shift Selector, Figure 39E CEC2 Lever, Right Hand, Six Forward Ranges, Drive At Front, Two­Speed Reverse Same As Group K, Except For Parts Listed Below. REF NO.

1 2 19 35

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern D54321NR1R2, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

29536932 29536939 29535951

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*

1 1

GROUP 39­R Shift Selector, Figure 39E CEC2 Lever, Right Hand, Five Forward Ranges, Reverse At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 35

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern RND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern RND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Left – Position Z . . . . . . . . . . . . . . . . . . . . . . . . .

REQ

29536933

1

29528808 29528799

1 2

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­S Shift Selector, Figure 39E CEC2 Lever, Left Hand, Five Forward Ranges, Reverse At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 4 5 35 36

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern RND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern RND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, Left­Hand Lever Selector . . . . . . . . . . Bezel, Left­Hand . . . . . . . . . . . . . . . . . . . Stop, Left – Position Z . . . . . . . . . . . . . . . . . . Stop, Right – Position X . . . . . . . . . . . . . . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

. . . . . . .

29536934

1

. . . . .

29528808 29533079 29528791 29528799 29528798

1 1 1 1 2

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.10

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­T Shift Selector, Figure 39E CEC2 Lever, Right Hand, Five Forward Ranges, Two­Speed Reverse At Front Same As Group K, Except For Parts Listed Below. REF NO.

1 2 35 36

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern R2R1ND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern R2R1ND4321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Left – Position Z . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

29536935

1

29536940 29528799

1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­U Shift Selector, Figure 39F CEC2 Pushbutton REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NOMENCLATURE

Shift Selector Assembly, Standard Pushbutton . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Pushbutton Selector . . . . . . . . . . . . . . Overlay, Pushbutton Graphic . . . . . . . . . . . . . . Ring, Retaining, Press­On, 0.175 ID x 5/16 inch OD PCB And Switch Assembly . . . . . . . . . . . . . . . . . . Housing And Wiring Harness Kit, Pushbutton Selector . Housing, Pushbutton Selector . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6­32 x 7/16 inch . . . Wiring Harness, Shift Selector . . . . . . . . . . . . . Connector Kit, Shift Selector . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . Seal, Cable, 14­Way . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . Connector, 20­Way . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . Locknut, No. 10­32 . . . . . . . . . . . . . . . . . . . . . . Bracket, Shift Selector Mounting . . . . . . . . . . . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

29538376 29536925 29535937 29537262 29528555 29528554 29528558 29538025 29530472 29528559 29528560 29528556 29530475 12176394 12129557 12110693 12160551 12160542 12191176 29540984 29529961

1 1 1 1 1 1 7 1 1 1 4 1 1 1 AR 1 AR 1 1 2 2

* * * *

* * * * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

39

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.11

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­V Shift Selector, Figure 39G CEC2 Pushbutton REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NOMENCLATURE

Shift Selector Assembly, Pushbutton . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Pushbutton Selector . . . . . . . . . . . . . . Overlay, Pushbutton Graphic . . . . . . . . . . . . . . Ring, Retaining, Press­On, 0.175 ID x 5/16 inch OD PCB And Switch Assembly . . . . . . . . . . . . . . . . . . Housing And Wiring Harness Kit, Pushbutton Selector . Housing, Pushbutton Selector . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6­32 x 7/16 inch . . . Wiring Harness, Shift Selector . . . . . . . . . . . . . Connector Kit, Shift Selector . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . Seal, Cable, 14­Way . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . Connector, 20­Way . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . Locknut, No. 10­32 . . . . . . . . . . . . . . . . . . . . . . Bracket, Shift Selector Mounting . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

29541005 29536925 29535937 29537262 29528555 29541003 29528558 29538025 29530472 29528559 29528560 29528556 29530475 12176394 12129557 12110693 12160551 12160542 12191176 29540984 29529961

1 1 1 1 1 1 7 1 1 1 4 1 1 1 AR 1 AR 1 1 2 2

* * * *

* * * * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­W Shift Selector, Figure 39E CEC2 Lever Same As Group K, Except For Parts Listed Below. REF NO.

1 2 35

NOMENCLATURE

PART NO.

Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern R2R1ND54321, Front­To­Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

REQ

29541006

1

29536937

1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

GROUP 39­X Shift Selector, Figure 39H CEC3 Common Pushbutton Selector With Hardware REF NO.

1 2

NOMENCLATURE

PART NO.

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . .

29546215 29546171

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.12

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­X (cont’d) Shift Selector, Figure 39H CEC3 Common Pushbutton Selector With Hardware REF NO.

3 4 5 6 7 8

NOMENCLATURE

Bezel, Standard . . . . . . . . . . . . Module, Pushbutton Selector . . . . . Not Used In This Group. Bracket . . . . . . . . . . . . . . . . . . . . Nut, No. 10­32 . . . . . . . . . . . . . . . . Label, Mode, Off­Highway. Use As Required.

PART NO.

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

29541911 29549395

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29529961 29540984 29547659

REQ * * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 2 2 1

GROUP 39­Y Shift Selector, Figure 39H CEC3 Common Pushbutton Selector With Hardware Same As Group X, Except For Parts Listed Below. REF NO.

1 2 4

NOMENCLATURE

PART NO.

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . .

29547668 29547665 29547664

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­Z Shift Selector, Figure 39J CEC3 Lever. Seven Forward Ranges, Right­Hand, Reverse At Front REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13

NOMENCLATURE

PART NO.

Selector Assembly, Lever, 7­LRRF . . . . . . . . . . . . . . . . . . . . . Selector Assembly, Lever . . . . . . . . . . . . . . . . . . . . . . . Knob, Lever Selector, Front­Facing . . . . . . . . . . . . . . . Clip, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel, Lever, Right . . . . . . . . . . . . . . . . . . . . . . . . . Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, No. 6­32 x 7/16, T10 Pan Hd . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode, Off­Highway. Use As Required In Place Of On­Highway Mode Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546176 29546186 29541937 29541929 29541916 29546187 29528789 29528560 29541949 29528800 29541938 29541978

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

29547659

REQ *

*

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1 1 1 4 1 1 1 2

39

1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.13

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AA Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 6­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546177 29528804 29541939

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AB Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 5­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546178 29528808 29541940

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AC Shift Selector, Figure 39J CEC3 Lever. Four Forward Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 4­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546179 29528812 29541941

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AD Shift Selector, Figure 39J CEC3 Lever. Three Forward Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 3­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546180 29541131 29541942

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.14

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AE Shift Selector, Figure 39J CEC3 Lever. Two Forward Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 2­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546181 29541130 29541943

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AF Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Two Reverse Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 6­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29547661 29536937 29547657

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AG Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Two Reverse Ranges, Right­Hand, Reverse At Front Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 5­LRRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29547663 29536940 29547658

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 39

GROUP 39­AH Shift Selector, Figure 39J CEC3 Lever. Seven Forward Ranges, Right­Hand, Reverse At Front, Low Next To Neutral Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10

Selector Assembly, Lever, 7A­LRRF . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . .

29546182 29541907

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.15

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AJ Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Right­Hand, Reverse At Front, Low Next To Neutral Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 6A­LRRF . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546183 29541979 29541939

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AK Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Right­Hand, Reverse At Front, Low Next To Neutral Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 5A­LRRF . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546184 29541915 29541940

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AL Shift Selector, Figure 39J CEC3 Lever. Four Forward Ranges, Right­Hand, Reverse At Front, Low Next To Neutral Same As Group Z, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 4A­LRRF . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546185 29541913 29541941

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AM Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Right­Hand, Reverse At Rear Same As Group Z, Except For Parts Listed Below. REF NO.

1 2 6 10 11

NOMENCLATURE

Selector Assembly, Lever, 6­LRRR . Selector Assembly, Lever . . . Module, Lever Selector . . Label, Range Indicator . . . . . Stop . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29546194 29546195 29546196 29528806 29541968

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.16

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AN Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Right­Hand, Reverse At Rear Same As Group Z, Except For Parts Listed Below. REF NO.

1 2 6 10 11

NOMENCLATURE

Selector Assembly, Lever, 5­LRRR . Selector Assembly, Lever . . . Module, Lever Selector . . Label, Range Indicator . . . . . Stop . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29546193 29546195 29546196 29528810 29541969

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

GROUP 39­AP Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Two Reverse Ranges, Right­Hand, Reverse At Rear Same As Group Z, Except For Parts Listed Below. REF NO.

1 2 6 10

NOMENCLATURE

Selector Assembly, Lever, 6­LRRR . Selector Assembly, Lever . . . Module, Lever Selector . . Label, Range Indicator . . . . .

. . . .

. . . .

. . . .

. . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29547662 29546195 29546196 29536938

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1

GROUP 39­AQ Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Right­Hand, Reverse At Rear, Low Next To Neutral Same As Group Z, Except For Parts Listed Below. REF NO.

1 2 6 10 11

NOMENCLATURE

Selector Assembly, Lever, 6­LRRR . Selector Assembly, Lever . . . Module, Lever Selector . . Label, Range Indicator . . . . . Stop . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29547660 29546195 29546196 29536936 29541968

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

39

GROUP 39­AR Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Left­Hand, Reverse At Front REF NO.

1 2 3 4

NOMENCLATURE

Selector Assembly, Lever, 6­LLRF . . . . . . Selector Assembly, Lever . . . . . . . . Knob, Lever Selector, Front­Facing Clip, Retaining . . . . . . . . . . . .

PART NO.

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

29546197 29546202 29528787 29541929

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.17

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AR (cont’d) Shift Selector, Figure 39J CEC3 Lever. Six Forward Ranges, Left­Hand, Reverse At Front REF NO.

5 6 7 8 9 10 11 12 13

NOMENCLATURE

PART NO.

Bezel, Lever, Left . . . . . . . . . . . . . . . . . . . . . . . . . . Module, Lever Selector . . . . . . . . . . . . . . . . . . . . . . Spring, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, No. 6­32 x 7/16, T10 Pan Hd . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Stop Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode, Off­Highway. Use As Required In Place Of On­Highway Mode Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29541936 29546203 29528789 29528560 29541949 29528804 29541968 29541978 29547659

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 4 1 1 1 2 1

GROUP 39­AS Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Left­Hand, Reverse At Front Same As Group AR, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 5­LLRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546198 29528808 29541969

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AT Shift Selector, Figure 39J CEC3 Lever. Four Forward Ranges, Left­Hand, Reverse At Front Same As Group AR, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 4­LLRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546199 29528812 29541970

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AU Shift Selector, Figure 39J CEC3 Lever. Three Forward Ranges, Left­Hand, Reverse At Front Same As Group AR, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 3­LLRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546200 29541131 29541971

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.18

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AV Shift Selector, Figure 39J CEC3 Lever. Two Forward Ranges, Left­Hand, Reverse At Front Same As Group AR, Except For Parts Listed Below. REF NO.

NOMENCLATURE

PART NO.

1 10 11

Selector Assembly, Lever, 2­LLRF . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator . . . . . . . . . . . . . . . . . . . . . . . . . Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29546201 29541130 29541972

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

GROUP 39­AW Shift Selector, Figure 39J CEC3 Lever. Five Forward Ranges, Left­Hand, Reverse At Rear Same As Group AR, Except For Parts Listed Below. REF NO.

1 2 6 10 11

NOMENCLATURE

Selector Assembly, Lever, 5­LLRR Selector Assembly, Lever . . Module, Lever Selector . Label, Range Indicator . . . . Stop . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

29546204 29546205 29546206 29528810 29541940

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1 1

GROUP 39­AX Shift Selector, Figure 39H CEC3 Common Pushbutton Selector With Mode Label Same As Group X, Except For Parts Listed Below. REF NO.

1 2 4 5 6–7 8

NOMENCLATURE

PART NO.

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . Label, Mode, On­Highway . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group Label, Mode, Off­Highway. Use As Required In Place Of On­Highway Mode Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29547666 29547665 29547664 29541949

REQ * *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1 1

39

*

29547659

1

GROUP 39­AY Shift Selector, Figure 39H CEC3 Common Pushbutton Selector, Complete Same As Group X, Except For Parts Listed Below. REF NO.

1 2

NOMENCLATURE

PART NO.

Selector Assembly, Common Pushbutton . . . . . . . . . . . . . . . . . Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . .

29547667 29547665

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

(continued on next page) * Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

39–2.19

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 39­AY (cont’d) Shift Selector, Figure 39H CEC3 Common Pushbutton Selector, Complete Same As Group X, Except For Parts Listed Below. REF NO.

4 5 8

NOMENCLATURE

PART NO.

Module, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 29547664 Label, Mode, On­Highway . . . . . . . . . . . . . . . . . . . . . . . 29541949 Label, Mode, Off­Highway. Use As Required In Place Of On­Highway Mode Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547659

* Serviced Only As An Assembly – Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact Detroit Diesel Remanufacturing DMR, 1111

REQ *

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1 1

NI Not Illustrated

East 7th Street, Hibbing, MN 55746; Phone:(218)262­6693, Fax:(218)262­6273.

39–2.20

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

40

Figure 40A. Miscellaneous Options

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

40–1.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Figure 40B. Miscellaneous Options

40–1.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 40­A Miscellaneous Options, Figure 40A Clutch Oil Pressure Gauge REF NO.

1 2

NOMENCLATURE

PART NO.

Gauge, Clutch Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.

29544557

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

GROUP 40­B Miscellaneous Options, Figure 40A Oil Temperature Gauge REF NO.

1 2 2 2 3 3

NOMENCLATURE

Not Used In This Group. Gauge, Oil Temperature. 10 Foot Capillary. . Gauge, Oil Temperature. 6 Foot Capillary. . Gauge, Oil Temperature. 4 Foot Capillary. . Gauge Kit, Oil Temperature, 12V . . . . . . . Gauge Kit, Oil Temperature, 24V . . . . . . .

PART NO.

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

23010422 23010423 23010424 29542705 29542706

REQ *** *** ***

1 1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1 1

2 2

4 4

GROUP 40­C Miscellaneous Options, Figure 40B Oil Cooler Circuit REF NO.

1 2 3 4 5 6 7

8 9 10

NOMENCLATURE

Manifold Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote­Mount Cooler. See SIL 12­TR­93 And SIL 02­TR­86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12­TR­93. . . . . O­ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 02­TR­86 And SIL 12­TR­93. . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote­Mount Cooler. 29510916 Oil Filter Assembly No Longer Available, Service With 29510914 Oil Filter Assembly. See SIL 12­TR­93. . . . . . . . . . . . . . . . . . . . . . O­ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 12­TR­93 And SIL 02­TR­86. . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NO.

REQ

.

29510915

2

. . . . .

29510914 29529657 23018958 29510912 29510911

1 1 1 1 1

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

40 . . . .

29510916 23018958 29510912 29510911

***

1 1 1 1

*** No Longer Available From Allison Transmission.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

40–2.1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

GROUP 40­D Miscellaneous Options, Figure 40B Oil Cooler Circuit Same As Group C, Except For Parts Listed Below. REF NO.

1 2 7–10

NOMENCLATURE

PART NO.

Not Used In This Group. Oil Filter Assembly, Remote­Mount Cooler. See SIL 12­TR­93. . . . . Not Used In This Group.

29510913

REQ

RECOMMENDED SPARES FOR UNITS 1­3 4­10 11­25

1

*** No Longer Available From Allison Transmission.

40–2.2

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SERVICE INFORMATION LETTERS (SIL)

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–1

PARTS CATALOG PC1860EN

SIL–2

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–3

PARTS CATALOG PC1860EN

SIL–4

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–5

PARTS CATALOG PC1860EN

SIL–6

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–7

PARTS CATALOG PC1860EN

SIL–8

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–9

PARTS CATALOG PC1860EN

SIL–10

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–11

PARTS CATALOG PC1860EN

SIL–12

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–13

PARTS CATALOG PC1860EN

SIL–14

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–15

PARTS CATALOG PC1860EN

SIL–16

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–17

PARTS CATALOG PC1860EN

SIL–18

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–19

PARTS CATALOG PC1860EN

SIL–20

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–21

PARTS CATALOG PC1860EN

SIL–22

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–23

PARTS CATALOG PC1860EN

SIL–24

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–25

PARTS CATALOG PC1860EN

SIL–26

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–27

PARTS CATALOG PC1860EN

SIL–28

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–29

PARTS CATALOG PC1860EN

SIL–30

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–31

PARTS CATALOG PC1860EN

SIL–32

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–33

PARTS CATALOG PC1860EN

SIL–34

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–35

PARTS CATALOG PC1860EN

SIL–36

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–37

PARTS CATALOG PC1860EN

SIL–38

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–39

PARTS CATALOG PC1860EN

SIL–40

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–41

PARTS CATALOG PC1860EN

SIL–42

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–43

PARTS CATALOG PC1860EN

SIL–44

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–45

PARTS CATALOG PC1860EN

SIL–46

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–47

PARTS CATALOG PC1860EN

SIL–48

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–49

PARTS CATALOG PC1860EN

SIL–50

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–51

PARTS CATALOG PC1860EN

SIL–52

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–53

PARTS CATALOG PC1860EN

SIL–54

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–55

PARTS CATALOG PC1860EN

SIL–56

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–57

PARTS CATALOG PC1860EN

SIL–58

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–59

PARTS CATALOG PC1860EN

SIL–60

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–61

PARTS CATALOG PC1860EN

SIL–62

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–63

PARTS CATALOG PC1860EN

SIL–64

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–65

PARTS CATALOG PC1860EN

SIL–66

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–67

PARTS CATALOG PC1860EN

SIL–68

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–69

PARTS CATALOG PC1860EN

SIL–70

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–71

PARTS CATALOG PC1860EN

SIL–72

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–73

PARTS CATALOG PC1860EN

SIL–74

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–75

PARTS CATALOG PC1860EN

SIL–76

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–77

PARTS CATALOG PC1860EN

SIL–78

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–79

PARTS CATALOG PC1860EN

SIL–80

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–81

PARTS CATALOG PC1860EN

SIL–82

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–83

PARTS CATALOG PC1860EN

SIL–84

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–85

PARTS CATALOG PC1860EN

SIL–86

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–87

PARTS CATALOG PC1860EN

SIL–88

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–89

PARTS CATALOG PC1860EN

SIL–90

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–91

PARTS CATALOG PC1860EN

SIL–92

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–93

PARTS CATALOG PC1860EN

SIL–94

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–95

PARTS CATALOG PC1860EN

SIL–96

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–97

PARTS CATALOG PC1860EN

SIL–98

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–99

PARTS CATALOG PC1860EN

SIL–100

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–101

PARTS CATALOG PC1860EN

SIL–102

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–103

PARTS CATALOG PC1860EN

SIL–104

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–105

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SIL–106

ALLISON 5000 AND 6000 PRODUCT FAMILIES

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20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–107

PARTS CATALOG PC1860EN

SIL–108

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

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SIL–110

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL

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SIL–111

PARTS CATALOG PC1860EN

SIL–112

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL

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SIL–113

PARTS CATALOG PC1860EN

SIL–114

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–115

PARTS CATALOG PC1860EN

SIL–116

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–117

PARTS CATALOG PC1860EN

SIL–118

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–119

PARTS CATALOG PC1860EN

SIL–120

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–121

PARTS CATALOG PC1860EN

SIL–122

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–123

PARTS CATALOG PC1860EN

SIL–124

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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PARTS CATALOG PC1860EN

SIL–126

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–127

PARTS CATALOG PC1860EN

SIL–128

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–129

PARTS CATALOG PC1860EN

SIL–130

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–131

PARTS CATALOG PC1860EN

SIL–132

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL–134

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL–136

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

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PARTS CATALOG PC1860EN

SIL–138

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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SIL–139

PARTS CATALOG PC1860EN

SIL–140

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–141

PARTS CATALOG PC1860EN

SIL–142

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

SIL

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Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

SIL–143

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

SIL–144

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

NUMERICAL PARTS INDEX The numerical parts index lists the parts reference number and the figure number of the illustration in which it appears. The reference numbers are keyed to the group listings. However, you must know the transmission assembly part number to identify the right group. NOTE: Use this index for reference only; do not order parts directly from this index. Use the proper group referenced.

NI

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–1

PARTS CATALOG PC1860EN

PART NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

1816 1816 103319 103319 103321 103321 103321 103321 103321 103321

39C 39D 22 26A 07 07 08 08 08 22

38 50 43 8 50 65 2 5 11 48

103321 103321 103321 103321 103321 103321 103321 103321 103321 103322

22 26A 26A 26B 28A 29B 30A 30A 30A 02

HISTORY *** ***

PART NO.

FIG NO.

REF NO.

103326 103339 103339 103339 103339 103339 103339 103339 103339 103339

31 28B 28B 30B 30B 30B 30C 30C 30C 30C

52 17 20 2 2 2 18 38 40 3

103339 103341 103343 103345 103345 104919 105458 107393 107393 107393

SK 29551732 07 60 06 3 21A 30 22 27

103322 103322 103322 103322 103322 103322 103323 103323 103323 103323

02 17 06 12 07 36 07 42 SK 29544228 SK 29544234 06 2 06 5 07 2 07 88

107393 107393 107393 110535 115547 115549 115551 117919 119247 119247

103323 103323 103323 103323 103323 103323 103323 103323 103323 103323

09 09 13 22 22 24 24 25 25 25

4 20 18 2 12 4 12 9 23 33

119247 126000 126000 138202 138205 138526 141113 141192 141255 141264

25 47 25 57 25 71 31 21 SK 29543240 13 22 21A 17 21A 42 39C 3 39D 3

142862 145067 145067 145372 145372 145372 145372 145657 145657 145657

103323 103323 103323 103323 103323 103325 103325 103325 103325 103325

R – Replaces

Index–2

RB – Replaced By

***

– No Longer Available From Allison Transmission.

HISTORY

7 16 29 10 25 80 10 23 88 100

29B 07 09 21A

13 14 10 4

21B 21B 22

5 10 30

30C 22 12 25 21A 22

96 33 16 5 38 17

24

19

30C 39D 39B

97 33 7

05B 27A 07

11 28 15

07 09 21A 21B 22

17 15 41 14 39

25 25 25

19 43 67

***

RB

6880187

RB

29524652

R RB

451006 29514365

*** RB ***

29503508

RB

145372

R

142862

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

145657 148415 159336 179812 179835 179837 179837 179838 179838 179838

30A

REF NO.

HISTORY

23

PART NO.

FIG NO.

REF NO.

39B

8

22 07 13 07 22 22

34 66 5 51 49 53

179891 179892 179892 179892 181347 181349 181350 181374 181374 181415

179838 179838 179839 179839 179841 179841 179843 179845 179847 179848

26A 26B 08 29A 28A 30A 30A 08 30A 08

18 3 6 19 4 39 41 1 43 10

181427 181427 181427 181454 186283 186284 186284 186331 186601 186630

13 14 31 22 SK 29543240 02 8 30A 42 30B 88 30C 104 02 15 30C 89 22 42

179848 179850 179850 179851 179851 179857 179860 179862 179867 179867

27A 45 28A 3 30A 19 29B 1 30B 89 06 13 07 37 27A 48 07 44 SK 29544228

186630 186630 186630 186647 186647 186647 186647 186725 186725 187152

22 26A 26A 28B 30B 30C 30C 22 24 13

47 7 12 17 81 89 101 11 13 19

179867 179868 179868 179868 179874 179879 179883 179884 179884 179885

SK 29544234 07 43 SK 29544228 SK 29544234 27A 49 06 1 09 21 22 1 24 13 09 5

187425 218197 223435 223738 271170 271505 271505 271560 271569 271569

27A 31 21A 31

3 6 25 19

02 02 13 21A 21A

2 16 23 18 43

22 21A 28A 28B 31 27A 29A 30B

28 31 16 10 1 1 1 86

30B

26

179885 179885 179885 179885 179886 179887 179887 179887 179887 179891

R – Replaces

20130201

13 25 25 25 24 07 13 24 25 06

RB – Replaced By

20 24 48 72 13 89 20 5 10 4 ***

RB

29552652

RB

29542098

*** ***

271577 271579 273921 273921 274468 274499 433114 433114 433142 443603

– No Longer Available From Allison Transmission.

07 25 25 25

1 10 34 58

07 05B 05A 05B 02

24 13 16 36 18

HISTORY

RB

446586

***

***

RB

29540984

NI

***

RB

29525012

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–3

PARTS CATALOG PC1860EN

PART NO. 444335 444592 444594 444654 444654 444678 444687 444687 445567 446586

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

13

HISTORY

9 RB RB

23017377 23017377

PART NO. 907703 907888 908265 908300 1228282 2043587 2043587 2219907 2219907 2222424

07 27A 07 07 09 30C 09

13 43 22 16 14 91 11

30C

103

27A 10A 10B 14 30A 12 15

50 10 13 8 29 8 7

453606 453606 453606 454813 454813 454815 454815 454815 455012 455012

15 17 19 30B 30C 28B 30B 30C 1­2 1­3

14 17 12 26 24 30 81 91 1 1

2399049 2399050 2399050 2400595 2400596 2405951 2405951 2405951 2940625 2962409

455012 455012 455012 455277 455366 456876 552868 552868 552868 901314

1­4 1 22 7 23 20 05B 29 02 10 03 12 21A 7 24 21 SK 29547650

446586 450517 451006 451309 453570 453570 453570 453580 453606 453606

R

903220 903222 903313 903493 905205 907233 907564 907626 907626 907666

R – Replaces

Index–4

RB – Replaced By

***

RB ***

181347 126000

2222651 2344798 2344798 2344799 2344799 2344802 2344802 2399044 2399048 2399048

RB

23047957

2973915 5166664 5166664 5171417 5171417 5171417 5181902 5181902 5184773 5573960

RB RB RB RB RB RB RB R RB RB

23041147 29507728 23047977 23047980 23047981 907626 23041915 907233 23047997 23041530

5575957 5576200 5576474 5577310 5577427 5577428 5620807 6703212 6703225 6703225

***

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

32 21A 24 13 13

31 SK 31 SK 31 SK 31 31 SK

3 14 26 1 28

HISTORY RB RB RB RB ***

23047999 23048003 23041458 7453943

RB

29543999

RB

29544561

RB

6830414

RB

23041451

R RB

5184773 29538454

RB RB

5166664 29544516

RB RB RB RB RB RB RB

29503833 25011193 25011269 29544515 29544517 29544518 29536843

10 29529654 13 29529654 12 29529654 9 17 29529654

31 15 31 16 SK 29529654 31 8 31 4 SK 29529654 SK 29543240 30B

NI

30B

18

25 18 25 42 25 66 02 5 SK 29547650

27A 41 27A 24 SK 29547650

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 6704426 6750027 6750259 6750259 6750270 6750468 6750468 6750558 6750558 6751516

FIG NO.

REF NO.

19 11 12 7 12 12 25 52 04 8 03 6 03 7 27A 37 SK 29547650 03 4

HISTORY

PART NO.

FIG NO.

REF NO.

6755672 6755986 6756002 6756002 6756030 6756041 6756041 6756041 6756042 6756042

SK 29547650 07 9 08 29 SK 29547650 17 4 10A 13 10B 16 14 11 10A 12 10B 15

6751518 6751630 6751630 6751630 6751633 6751633 6751633 6752502 6752520 6752848

03 25 25 25 25 25 25 03 1­1 04

5 16 40 64 14 38 62 11 5 2

6756042 6756124 6756124 6756146 6756146 6756164 6756164 6756275 6756313 6756313

14 10 08 23 SK 29547650 30B 84 30C 94 30B 83 30C 93 19 11 24 1 SK 29547650

6752848 6752849 6752849 6753364 6753487 6753544 6754783 6754783 6754783 6754835

SK 29547650 04 1 SK 29547650 03 8 07 47 07 59 25 15 25 39 25 63 09 1

6756338 6756369 6756369 6756388 6756388 6756388 6756396 6756430 6757534 6757534

07 8 16 1 SK 29547650 25 17 25 41 25 65 13 23 23

25 7 12

6 2 13 17 15 13 37 61 2 2

6757536 6757555 6757557 6757563 6757563 6757563 6757585 6757585 6757585 6757602

23 22

6 4

21A 22 24 22 24 25 24

29 14 18 6 11 26 20

1­3 2 1­4 2 22 8 23 19 SK 29547650 07 55 07 62 25 21 25 45 25 69

6757633 6758216 6758218 6758218 6758330 6758337 6758340 6758367 6758375 6758376

07 64 08 3 SK 29547650 13 21 07 49 12 11 12 13 29A 17 07 87

6754835 6754835 6755074 6755100 6755100 6755193 6755193 6755193 6755269 6755269 6755269 6755269 6755269 6755269 6755269 6755403 6755403 6755672 6755672 6755672

R – Replaces

20130201

17 25 13 10A 14 25 25 25 1­1 1­2

RB – Replaced By

***

– No Longer Available From Allison Transmission.

HISTORY

RB

23012852

RB

23012928

NI

RB

6768543

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–5

PARTS CATALOG PC1860EN

PART NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

6758376 6758380 6758380 6758381 6758381 6758381 6758381 6758381 6758397 6758399

09 19 29A 16 SK 29547650 29A 3 29A 5 29B 3 29B 5 SK 29547650 15 1 15 5

6758413 6758415 6758415 6758415 6758417 6758422 6758437 6758437 6758438 6758442

19 7 07 25 09 12 SK 29547650 10A 3

6758442 6758459 6758459 6758459 6758461 6758461 6758461 6758462 6758473 6758473 6758474 6758475 6758485 6758486 6758488 6758491 6758496 6758497 6758505 6758508 6758508 6758523 6758530 6758540 6758541 6758543 6758543 6758557 6758563 6758563

R – Replaces

Index–6

HISTORY

PART NO. 6758563 6758581 6758597 6758907 6758907 6759109 6759132 6759135 6759270 6759270

***

FIG NO.

REF NO.

SK 29547650 28A 27A 27B 21B

13 11 17 2

10

23 23 25 25 16 11 16 28A 15

SK 29547650 07 56 13 3 13 26 27A 16 27B 22 29B 14 13 8 26A 4 26A 25

6759377 6759379 6759379 6759381 6759414 6759423 6759958 6759958 6759964 6759964

15 13 13 16 SK 29547650 13 17 18 1 20 1 30B 60 30B 66 30A 13 30A 31

6759964 6759964 6759964 6759964 6759968 6760112 6760112 6760112 6764333 6764333

30B 55 30B 61 30B 67 30B 73 30A 35 27A 15 27B 21 SK 29547650 28A 9 SK 29547650

6768264 6768264 6768324 6768324 6768324 6768381 6768381 6768382 6768383 6768396

27A 27B 1­2 1­3 1­4 03 03 03 03 16

RB

29537419

06

RB

29525026

28A

13

26B 13 13 19 12

7 11 12 1 17

27A

12

27B 29A 08

18 9 15

17 28A 28B 26B 22 24

12 14 7 6 19 6

RB – Replaced By

***

RB *** RB

29537235

RB

29538548

RB

29525027

29542985

– No Longer Available From Allison Transmission.

RB ***

6839418

RB RB

29537420 23045094

RB

6776675

30A 7 SK 29547650

6759271 6759314 6759314 6759323 6759323 6759339 6759340 6759340 6759373 6759377

26A 1 SK 29547650

HISTORY

7 12 28 53 2 5 5 8 6

13 19 3 3 3 6 7 4 8 4

*** *** *** ***

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

6768396 6768417 6768417 6768417 6768418 6768418 6768418 6768419 6768419 6768478

20 3 21A 12 24 24 SK 29547650 21A 13 24 25 SK 29547650 16 15 18 11 18 2

6768499 6768501 6768536 6768536 6768543 6768543 6768543 6768543 6768543 6768543

19 29B 21A 24 1­2 1­3 1­3 1­3 1­4

6768543 6768550 6768574 6768687 6768688 6768688 6768689 6768711 6768770 6768827 6768827 6768827 6768877 6768877 6768877 6768878 6768878 6768878 6768981 6768989 6768990 6769107 6769131 6769195 6769252 6769261 6769263 6769263 6769264 6769276

R – Replaces

20130201

29B 29B

8 9 11 23 5 5 6 11 5

10 7

HISTORY

6769277 6769286 6769289 6769289 6769326 6769326 6769326 6769326 6769326 6769326

***

R

6757633

R *** *** RB

6769388

29515103

02 9 SK 29547650 02 4 RB 07 21A

29515102

69 24

31 2 SK 29543240 22 16 24 16 22 24

13 15

26B 26B

1 5

06 09 03 11 28A 19 1­1

11 3 11 12 13 9 8

05A

13

RB – Replaced By

***

PART NO.

R

6881393

R

6881394

*** R RB

6769264 6769263

6769344 6769388 6769402 6769406 6769407 6769413 6769413 6769476 6769476 6769509 6769720 6769722 6769729 6769783 6769783 6769790 6769796 6769825 6769825 6769938 6769939 6769939 6769940 6770023 6770023 6770075 6770075 6770094 6770098 6770302 6770357 6770521 6770521 6770521 6770530 6770569 6770571 6770571 6770573 6770574

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

HISTORY RB RB

23048614 23048613

RB

6768543

RB RB

29525024 29525025

RB

29518545

15 19 SK 29547650 10A 15 11 8 14 13 16 9 18 5 20 5 13

4

30A 26 28A 12 28A 13 08 17 SK 29547650 22 9 23 18 07 45 08 08 08 27A 27B

30A 30A

1­3 1­4 1­4 28A 28B 27A 27B 23 17 05A

22 21 8 13 19

12 32

10 8 9 10 9 10 16 9 8 12

NI

RB

29525039

RB

23045334

27A 4 27A 51 SK 29547650 30A 8 13 13 07 05A

2 27 54 14

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–7

PARTS CATALOG PC1860EN

PART NO. 6770578 6770578 6770578 6770585 6770585 6770587 6770587 6770590 6770591 6770598 6770612 6770614 6770623 6770623 6770623 6770623 6770630 6770631 6770646 6770661 6770671 6770677 6770677 6770683 6770761 6770785 6770847 6770847 6770848 6770848 6770851 6770855 6770856 6770860 6770862 6770878 6770879 6770879 6770891 6770906 6770908 6770911 6771005 6771005 6771005 6771131 6771140 6771192 6771238 6771249

R – Replaces

Index–8

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

HISTORY

05A 17 05B 37 SK 29547650 05A 18 05B 38 04 10 R 04 11

6836303

8 19 RB

29506141

RB RB

23048635 23048643

RB RB *** ***

23045944 23045945

RB

29528534

RB RB

29528618 23048613

RB

29518544

RB

23018483

RB RB

23045952 23045949

RB RB

23048657 23048656

RB

29528620

RB

29528619

10A 7 10B 11 14 5 SK 29547650

23 1­3

8 9

22 23

18 14

1­1 1­3 1­4 10A 14

7 6 5 16 14

1­2

7

1­2 29A

8 13

22 51 22 50 SK 29547650

28A 15 28B 6 SK 29547650 22

32

28A 07

5 61

RB – Replaced By

***

PART NO.

FIG NO.

REF NO.

6771300 6771300 6771315 6771316 6771316 6771316 6771322 6771363 6771378 6771509

21A 24 19 12 15 15 28A 19 27A 24

8 28 10 3 10 17 5 6 38 2

6771690 6771709 6771929 6772008 6772008 6772009 6772011 6772011 6772011 6772012

11 16 28A 25 25

4 4 7 30 54

25 25 25 25

22 46 70 6

6772012 6772012 6772012 6772032 6772116 6772137 6772140 6772140 6772140 6772140

25 31 25 55 SK 29547650 28A 5 1­2 13 28A 11 1­1 4 1­2 4 1­3 4 1­4 4

6772140 6772140 6772141 6772141 6772141 6772141 6772141 6772141 6772143 6772158

22 23 1­1 1­2 1­3 1­4 22 23 11 21A

6772162 6772162 6772162 6772162 6772168 6772182 6772182 6772182 6772185 6772186

21A 1 21B 1 22 20 SK 29547650 1­2 12 1­2 10 1­3 8 1­4 7 1­2 9 1­2 6

– No Longer Available From Allison Transmission.

HISTORY

RB

6779041

10 17 4 4 4 4 10 17 14 9

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

HISTORY

PART NO.

6772551 6772551 6772552 6772652 6772740 6772740 6772740 6772859 6772860 6773088

31 3 SK 29543240 04 9 30A 34 27A 35 30A 21 SK 29547650 16 14 16 13 05A 11

6774130 6774155 6774184 6774184 6774290 6774290 6774320 6774326 6774328 6774516

6773159 6773186 6773186 6773186 6773187 6773188 6773189 6773189 6773192 6773192

30A 24 02 1 22 3 SK 29547650 30A 37 30A 16 30A 36 SK 29547650 30A 11 30A 33

6774565 6774607 6774663 6774667 6774690 6774701 6774703 6774703 6774704 6774704

6773193 6773193 6773196 6773207 6773235 6773236 6773243 6773311 6773311 6773311

30A 4 SK 29547650

6774708 6774709 6774710 6774712 6774713 6774721 6774735 6774735 6774736 6774736

6773311 6773311 6773311 6773311 6773311 6773331 6773331 6773365 6773381 6773402

24 17 25 25 25 49 25 73 SK 29547650 30A 15 SK 29547650 07 58

6773402 6773790 6773806 6773945 6773946 6773947 6773996 6773997 6774044 6774061

SK 29547650 27A 46 12 14

R – Replaces

20130201

30A

07 21A 22 22

RB

6776681

RB RB

23017502 23017508

28

57 28 3 15

RB 12

23045950

10

RB RB RB 09 07 23 1­2

13 31 10 11

RB – Replaced By

***

23046428 23045507 23045507

6774930 6774931 6775699 6775705 6775706 6775707 6775712 6775714 6775716 6775717 6775718 6775812 6775813 6775827 6775834 6775839 6775839 6775840 6775840 6775854

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

HISTORY RB

29544498

RB

23045335

RB

29503632

RB RB

23019731 23019650

RB RB RB

23045954 23045953 29537234

RB

6831150

30A 20 05A 2 05B 2 07 84 SK 29547650 30A 27 30A 25 30A 22

13 12 1­1 1­3 17

15 6 6 5 1

05A 05B 05A 05B

5 5 4 4

05A 05A 05A 07

7 9 15 71

06 07 06 07

7 4 6 3

17 17

14 13

19 19 19 19

3 13 1 7

19 28A

6 13

NI

RB RB 07 10A 14 10A 14 16

23015049 6831068

71 11 9 9 7 6

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–9

PARTS CATALOG PC1860EN

PART NO.

FIG NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES REF NO.

6775916 6776022 6776246 6776246 6776451 6776610 6776610 6776610 6776626 6776627

1­4 19 1­3 1­4 08 10B 11 18 10B 10B

9 10 7 6 28 18 8 5 2 3

6776675 6776675 6776676 6776677 6776677 6776678 6776679 6776680 6776680 6776681

30A

6

6776681 6776682 6776683 6776718 6776719 6777212 6777214 6777242 6777242 6777242 6777328 6777677 6777793 6777814 6777907 6777908 6777969 6777974 6777974 6778009 6778407 6778411 6778417 6778420 6778421 6778422 6778430 6778435 6778436 6778437

R – Replaces

Index–10

HISTORY ***

R 30A 30A 30B 30A 30A 27A 27B 30A

10 9 57 14 30 14 20 3

30A

2

R

10A 10B 14

5 8 3

05B 28A 10B 10B 10B

21 5 19 14 12

30C

1

30B

75

05B 27A 27A 05B 05B 27A 27A 07 05B 05B

34 42 27 31 9 31 39 79 35 20

RB – Replaced By

***

6759271

6773196

RB RB RB RB RB

23017550 23019730 23019729 6880128 6880127

RB

6838454

RB

6838040

RB

29547616

*** *** *** *** ***

*** ***

PART NO.

FIG NO.

REF NO.

6778439 6778440 6778441 6778444 6778444 6778451 6778451 6778455 6778456 6778459

05B 7 07 75 07 73 05B 26 05B 33 27A 30 SK 29547650 05B 28 05B 27 05B 22

6778460 6778466 6778469 6778473 6778474 6778491 6778492 6778892 6779006 6779035

05B 05B 05B 27A 07 05B 27A 1­2 05B

6779036 6779037 6779038 6779038 6779038 6779038 6779039 6779041 6779041 6779041 6779041 6779043 6779082 6779083 6779125 6779247 6779451 6779451 6779451 6779576 6779645 6779647 6779801 6779802 6779833 6779833 6779833 6779833 6779837 6779837

– No Longer Available From Allison Transmission.

10 30 32 29 74 8 26 14 19

HISTORY

*** *** *** ***

*** *** *** *** *** *** *** *** ***

RB

23047088

25 1 24 3 24 10 25 3 25 7 SK 29547650 25 4 25 8 25 32 25 56 R 25

29

05B 07

14 35

6772009

RB ***

23047087

RB

23016548

07 67 09 17 SK 29547650 15 20 27A 34 27A 33 12 1 12 5 30B 23 30C 21 SK 29547650 SK 29551734 30B 47 30C 45

***

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

6779840 6779840 6779894 6779895 6779936 6779949 6830003 6830003 6830003 6830003

30B 30C 07 07 05B 05B 05A 05B 30B 30C

40 38 73 74 18 12 22 41 3 3

6830003 6830007 6830007 6830007 6830007 6830007 6830014 6830014 6830014 6830021

SK 07 07 SK SK SK 30B 30B 30B 07

6830021 6830237 6830240 6830240 6830243 6830243 6830265 6830320 6830323 6830333 6830409 6830410 6830410 6830414 6830414 6830525 6830526 6830599 6830721 6830920 6831031 6831032 6831033 6831034 6831034 6831067 6831068 6831068 6831069 6831117

R – Replaces

20130201

HISTORY

PART NO.

FIG NO.

REF NO.

6831118 6831119 6831120 6831121 6831139 6831150 6831150 6831151 6831152 6831155

19 19 17 11

16

13

29551732 34 39 29544228 29544234 29547650 64 70 76 68

6831155 6831156 6831156 6831159 6831528 6831848 6832007 6832035 6832037 6832037

18 16 18 11 27A 11 17 14 10A

9 14 10 20 36 11 19 2 2

SK 29547650 30B 58 30B 63 30B 69 30B 39 30C 37 05B 16 30B 22 27A 40 17 20

6832090 6832091 6832138 6832138 6832304 6832304 6832304 6832304 6832304 6832304

14 10A 04

4 6 8

30B 30B 30B 30B 30B 30C

37 42 44 46 48 35

6832304 6832304 6832304 6832304 6832481 6832481 6832481 6832481 6832482 6832482

30C 40 30C 42 30C 44 30C 46 10A 8 10B 10 14 6 SK 29547650 11 17 SK 29547650

6832483 6832483 6832484 6832484 6832484 6832484 6832484 6832485 6832485 6832485

11 18 SK 29547650 11 17 16 10 18 6 20 7 SK 29547650 11 18 16 12 SK 29547650

*** *** *** ***

*** ***

RB

29514478

R *** *** RB *** RB

2400595

31 11 SK 29529654 31 14 05B 05B

17 15

05B

6

11 20 16 16 18

15 6 11 11 7

07

78

15 15

23 23

RB R

RB – Replaced By

***

29538506 23041616

23017459 6775827

– No Longer Available From Allison Transmission.

5 5 22 13

HISTORY ***

RB R RB RB RB

23017460 6775707 29542984 29544481 29544480

R

29535635

R

23048195

NI

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–11

PARTS CATALOG PC1860EN

PART NO. 6832486 6832486 6832486 6832487 6832487 6832547 6832696 6832697 6832700 6832701

FIG NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES REF NO.

HISTORY

16 12 18 8 SK 29547650 20 8 SK 29547650 04 6 RB RB RB RB

29527113 29525021 6834893 6834894

6835205 6835351 6835405 6835405 6835409 6835614 6835614 6835635 6835734 6835742

6832705 6832813 6832868 6832869 6832928 6832929 6833167 6833167 6833171 6833223

30B 30B 11 11

16 21 20 38

6836029 6836226 6836303 6836340 6836514 6836514 6836515 6836517 6836600 6836602

6833223 6833281 6833281 6833385 6833386 6833409 6833409 6833409 6833616 6833617

30C 36 30B 31 30C 29 05B 24 05B 25 29A 8 29B 8 SK 29547650 21B 4 21B 6

6836669 6836673 6836694 6836923 6836923 6836923 6836930 6837128 6837129 6837164

6833619 6833619 6833812 6834002 6834075 6834077 6834180 6834181 6834182 6834183

26B 1 SK 29547650 16 3

6834184 6834536 6834536 6834882 6834885 6834893 6834893 6834894 6834894 6834896

R – Replaces

Index–12

15 24 2 2

PART NO.

RB RB 30B 30B 30B 30B

*** ***

***

RB 33C 33C 08 08 08 08

1 1 16 12 13 18

08 30B 30C

20 82 92

1­1

RB – Replaced By

8

***

29525020 29525019

RB *** R RB R RB RB

23017430

23015481 6832700 29528627 6832701 29528626 29507791

6837301 6837318 6837319 6837321 6837349 6837350 6837425 6837511 6837821 6837880 6838039 6838040 6838040 6838041 6838042 6838043 6838043 6838044 6838125 6838172

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

30B 30C 30B 30B 30C

HISTORY RB RB

23017432 29503643

RB RB

29544508 29538549

RB

23017739

RB RB RB RB RB RB

6770587 23045747 23017036 23017051 23017037 23017041

RB

29536124

RB RB RB

23017434 23011619 29544227

RB

23017040

RB RB

23015482 23045336

35 33 2 53 51

11

3

30B

79

33C 33C

3 2

17

9

33C 1 07 52 09 16 SK 29547650

SK 29551734

32 32 24 23 23

20 20 14 4 5

07 30B

53 15

21A 21A

21 20 R

6777969

21A 22 21A 27 21A 16 SK 29547650 21A 19 RB RB

23015601 23017349

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 6838224 6838225 6838403 6838403 6838403 6838413 6838429 6838454 6838454 6838457 6838458 6838459 6838494 6838520 6838580 6838587 6838589 6838590 6838649 6838686

FIG NO.

REF NO.

11 3 11 16 05A 1 05B 1 SK 29547650 08

8 2 5 3 7

13

6

6838687 6839014 6839106 6839111 6839122 6839183 6839183 6839244 6839245 6839279

13 30C

6 68

29544228

R RB RB

6777328 29544557 23010422

RB RB RB

23010423 23010424 23049131

***

RB

RB RB RB 13

24

03 03 30B

10 13 63

6839304 6839305 6839306 6839306 6839307 6839307 6839308 6839315 6839315 6839319

39D 39C 39C 39D 39C 39D 39C 39C 39D

6 8 4 4 10 8 11 14 12

6839321 6839322 6839323 6839324 6839326 6839327 6839328 6839328 6839329 6839330

39D 39D 39D 39D 39D 39D 39C 39D 39D 39D

27 35 34 28 32 25 26 26 38 31

RB – Replaced By

***

20130201

RB 19

28B 23 11 18 16

R – Replaces

HISTORY

R

6839183

29533088 29533089 29521871 6838649

***

*** *** *** *** *** RB

***

23015259

PART NO.

FIG NO.

REF NO.

6839331 6839332 6839333 6839334 6839335 6839336 6839336 6839337 6839337 6839338

39D 39D 39D 39D

36 40 42 41

39C 39D 39C 39D 39C

2 2 17 15 16

6839338 6839339 6839339 6839340 6839340 6839341 6839341 6839341 6839341 6839342

39D 39C 39D 39C 39D 39C 39C 39D 39D 39C

14 22 22 35 47 32 36 44 48 5

6839342 6839344 6839344 6839346 6839347 6839348 6839348 6839349 6839349 6839350

39D 39C 39D 39D 39D 39C 39D 39C 39D 39C

5 12 10 19 37 27 29 37 49 31

6839350 6839351 6839353 6839354 6839355 6839355 6839355 6839357 6839358 6839359

39D 39D 39C 39C 39C 39C 39D 39D 39C 39C

43 39 28 30 21 29 21 45 33 34

6839359 6839360 6839360 6839361 6839362 6839418 6839418 6839418 6839631 6839632

39D 39C 39D 39D 39C 12 19

46 34 46 38 25 9 13

30B

7

– No Longer Available From Allison Transmission.

HISTORY

*** *** RB *** *** *** *** ***

23047197

*** *** ***

*** *** *** ***

*** *** *** *** NI

R RB

6758581 23048057

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–13

PARTS CATALOG PC1860EN

PART NO. 6839633 6839675 6839676 6880118 6880118 6880124 6880125 6880127 6880127 6880128 6880128 6880172 6880172 6880172 6880172 6880174 6880174 6880178 6880178 6880178

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO. RB RB RB

30C 30C 08 08 08

54 59 27 9 24

08

26

SK 29551734 30B 29 30C 27 30C 68 27A 32 30B 49 30C 47 09 30B

2 36

6880381 6880439 6880441 6880476 6880476 6880756 6880776 6880776 6880778 6880778

30C

34

6880795 6880795 6880860 6880860 6880860 6881393 6881394 6881486 6881547 6881826

30B 34 30C 32 28A 1 28B 1 SK 29547650

Index–14

23048058 23017501 23017507

R

6777214

R

6777212

30B 41 30B 43 30C 39 30C 41 30B 45 30C 43 30B 33 30C 31 SK 29547650

6880178 6880179 6880179 6880186 6880187 6880187 6880187 6880187 6880323 6880381

R – Replaces

HISTORY

R

29A 29B 21A 25

4 4 26 51

25

28

08

RB – Replaced By

104919

RB RB

29525030 29525031

R

29503132

R

29503131

RB RB RB

6768877 6768878 6884478

RB

29503850

30

***

PART NO. 6881830 6882221 6882221 6882222 6882222 6882222 6882222 6882673 6882675 6882702

FIG NO.

REF NO.

30B 30B 30B 30B 30B 30B 32 32 07

22 40 26A 5 SK 29547650

6884080 6884080 6884080 6884082 6884083 6884084 6884085 6884088 6884088 6884100

22 5 24 9 SK 29547650 23 15

6884436 6884463 6884469 6884478 6884478 6884479 6884480 6884483 6884692 6884702 6884779 6884780 6884785 6884785 6884835 6884835 6884835 6884962 6885031 6885047

– No Longer Available From Allison Transmission.

1­3 1­4

12

39C 39C 12 15 15 33C 29A 30C

RB

29503851

RB RB RB RB RB

23016715 23015776 23012904 23045955 23045956

RB RB RB

23017578 23045156 23016024

RB

23017042

RB RB R RB RB RB RB RB RB

23015620 23015623 6881486 29528648 23014414 29528624 23014209 23012898 23012899

RB RB

29528621 29528622

54 72 56 62 68 74 19 19 48

6882702 6882702 6882702 6882809 6883047 6883048 6883520 6883522 6884078 6884079

24 24

HISTORY

2 11

11 10

11

39 39 4 9 16 4 11 73

***

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

6885047 6885163 6885166 6885166 6885166 6885636 7453943 7453943 8892840 8892840

30C 33C 30C 30C 30C 39C

06 07

9 6

8892840 9409030 9409030 9409045 9409045 9409047 9409056 9409058 9409058 9409059

11 30B 30C 27A 27B 17 03 03

9 5 5 5 10 15 9 1

9409127 9409226 9409231 9411488 9414052 9415092 9415545 9415545 9415545 9415545

07 28B 28B 27A 12 27A 08 29A 29A 30B

9415545 9415545 9415545 9415545 9416011 9417797 9417797 9418116 9418964 9418964

30C 102 SK 29547650 SK 29551732 SK 29551734 27A 48 27A 8 27B 13 30B 12 08 4 26A 21

9418964 9420572 9420572 9421651 9421651 9421697 9422847 9422847 9422848 9422848

30B 05A 05B 27B

87 23 42 2

39D 27A 28B 27A 27B

9 44 3 2 11

RB – Replaced By

***

R – Replaces

20130201

HISTORY

78 1 54 59 64 25 R RB

R RB 72 4 2 1 15 1 7 2 18 85

908300 23041515

9409059 9409058

*** ***

R ***

29509733

PART NO. 9425158 9426920 9427847 9432185 9433579 9433579 9437787 9437787 9440087 12004007

FIG NO.

REF NO.

29A

15

30B 30C 22 23

12 12 22 16

32

14

12015284 12015284 12015284 12015284 12015793 12015793 12015793 12015793 12020043 12020219

33A 33B 33D 33E 33A 33B 33D 33E

6 12 10 18 8 14 12 20

35A

11

12020381 12033674 12034046 12034108 12034108 12034390 12034404 12034406 12034413 12034413

30B

19

35A 30B 30C 37 35A

12 18 16 3 3

33A 33B

4 5

12034413 12034413 12034413 12040542 12040921 12040940 12047662 12047664 12047680 12047680

35A 35A 37 32 35A 32 28B 28B 33A 33B

4 8 4 17 9 16 26 24 2 3

12047680 12047680 12047680 12047767 12048105 12048105 12048107 12052410 12052410 12052410

35A 35A 37 28B 35A

2 10 2 25 13

35A 28B 30B 30C

14 21 18 16

– No Longer Available From Allison Transmission.

HISTORY

RB RB RB

29501499 29544493 23041458

RB

29507729

RB

12048105

RB

12089040

RB

29545909

NI

R

12020043

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–15

PARTS CATALOG PC1860EN

PART NO.

FIG NO.

12059716 12059716 12059716 12066016 12084912 12084912 12089040 12089040 12089040 12089040

28B 30B 30C 37 33D 33E 33A 33B 33D 33E

ALLISON 5000 AND 6000 PRODUCT FAMILIES REF NO.

HISTORY

22 19 17 12 3 4 7 13 11 19

12191003 12191003 12191176 12191176 12191176 15305333 15305333 15305371 15305371 15324208

33D 33E 39E 39F 39G 33D 33E 33D 33E 32

6 7 31 19 19 5 6 4 5 18

32 39A 39B

15 24 5

33D 33D 33D 33E 33E 33E 37 39E

17 22 26 25 30 34 16 28

15324210 16005999 16005999 16065869 16071629 16071639 16071669 16071689 16071891 16071891

12110693 12110693 12124639 12129023 12129023 12129557 12129557 12129557 12129557 12129557

39F 39G 30C 33D 33E 33D 33E 39E 39F 39G

16 16 82 2 3 7 8 27 15 15

12129691 12129691 12160542 12160542 12160542 12160551 12160551 12160551 12162193 12162193

28B 28B 39E 39F 39G 39E 39F 39G 33D 33D

12162193 12162193 12162193 12162193 12162193 12176394 12176394 12176394 12177289 12177289

Index–16

12033674 29541590

FIG NO.

12089040 12092420 12103881 12103881 12103881 12103881 12103881 12103881 12103881 12110693

R – Replaces

R RB

PART NO.

REF NO.

HISTORY

RB RB RB RB RB R RB

16071891 16074719 16074739 16074689 16074729 16065869 16074986

16071923 16071930 16071948 16071961 16074649 16074679 16074689 16074689 16074699 16074709

RB RB RB RB RB RB R RB RB RB

16075025 16075036 16075008 16075030 16081099 16081109 16071669 16081119 16081129 16081139

23 27 30 18 18 29 17 17 16 21

16074719 16074719 16074729 16074729 16074739 16074739 16074986 16074986 16075003 16075008

R RB R RB R RB R RB RB R

16071629 16081149 16071689 16081159 16071639 16084519 16071891 16080822 16080828 16071948

33D 33E 33E 33E 37 39E 39F 39G 33D 33E

25 24 29 33 15 26 14 14 8 9

16075008 16075014 16075019 16075025 16075025 16075030 16075030 16075036 16075036 16080822

RB RB RB R RB R RB R RB R

16080835 16080842 16080847 16071923 16080854 16071961 16080860 16071930 16084730 16074986

RB – Replaced By

***

– No Longer Available From Allison Transmission.

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 16080822 16080828 16080828 16080835 16080835 16080842 16080842 16080847 16080847 16080854 16080854 16080860 16080860 16081099 16081099 16081109 16081109 16081119 16081119 16081129 16081129 16081139 16081139 16081149 16081149 16081159 16081159 16084519 16084519 16084730 16084730 16085369 16085449 16085519 16085579 16085595 16085641 16085674 16085828 16136494 16136502 16136789 16136859 16172029 23010422 23010422 23010423 23010423 23010424 23010424

R – Replaces

20130201

FIG NO.

REF NO.

HISTORY RB

32

4

32

4

32

4

32

4

32

4

32

2

32

2

32

2

32

2

32

2

32

2

32

2

32

2

32

4

32 32 32 32 32 32 32 32 32

2 2 2 2 4 4 4 4 4

32 32 32 32 40A

4 2 2 3 2

40A

2

40A

2

RB – Replaced By

***

29504547

R

16075003

R

16075008

R

16075014

R

16075019

R R RB

16075025 16075030 29504551

R

16074649

R

16074679

R

16074689

R

16074699

R

16074709

R

16074719

R

16074729

R

16074739

R

16075036

*** R *** R *** R

6838457 6838458 6838459

PART NO. 23010426 23010489 23010998 23010999 23011150 23011194 23011194 23011195 23011195 23011196 23011196 23011216 23011216 23011252 23011473 23011473 23011476 23011476 23011571 23011572

FIG NO.

REF NO.

15

RB

29525039

RB RB

23011476 23011473

R RB R RB RB RB

23010999 23014343 23010998 23014342 23015621 23015622

RB R RB

23017435 6837128 23046148

4

10B 22 26A 22 26A 22

5 44 9 45 10 46

26A 22 26A 30B

11 41 6 7

23011603 23011619 23011619 23011792 23011793 23012031 23012031 23012033 23012033 23012034

32 32 07 21A 07 22 07

22 23 20 3 19 25 21

23012034 23012035 23012035 23012035 23012035 23012035 23012035 23012036 23012036 23012036

22 07 21A 21B 22 27A 27B 28B 30A 30B

35 18 39 8 36 7 14 13 17 52

23012036 23012037 23012037 23012037 23012038 23012038 23012038 23012090 23012852 23012852

30C 07 29A 29B 07 21B 29B 32 25 25

50 23 7 12 12 7 15 19 11 35

– No Longer Available From Allison Transmission.

HISTORY

NI

*** *** ***

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–17

PARTS CATALOG PC1860EN

PART NO. 23012852 23012852 23012898 23012898 23012899 23012899 23012904 23012904 23012928 23012928

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO. 25 30B

30B 23

23014107 23014166 23014166 23014209 23014209 23014342 23014342 23014343 23014343 23014411

26A 07 09 30B

R – Replaces

Index–18

59 6756396

14 R R RB

30C 30C

23014948 23014948 23014949 23014954 23014995 23015011 23015048 23015049 23015049 23015142

HISTORY

R

23012937 23012937 23013533 23013909 23013909 23013931 23014064 23014064 23014065 23014065

23014411 23014414 23014414 23014422 23014422 23014599 23014911 23014911 23014911 23014948

REF NO.

6884692 6884702 29528625

14 R

6883048

R

6757557

11

73 78 RB

23048644

30C 72 30C 77 30B 27 25 NI SK 29547650 25 NI SK 29547650

30B

16 87 19 14 R R RB R RB

6884483 23011476 23014411 23011473 23014422

R R RB

23014342 6884479 29528623

R

23014343

27

30B

27

09 09 28A 28A 25

9 8 17 18 12

25 25 25 32

36 60 NI 21

30B 28A 28A

27 5 5

RB

R 37

RB – Replaced By

7 ***

29525034

6775813

PART NO. 23015143 23015204 23015205 23015259 23015259 23015481 23015481 23015482 23015482 23015601 23015601 23015601 23015601 23015620 23015620 23015621 23015621 23015622 23015622 23015623 23015623 23015776 23015776 23016023 23016024 23016024 23016057 23016058 23016068 23016069

FIG NO.

REF NO. RB

35A 37 39D

6 6 18

21A

32

R R R RB 12

2

15 15

8 15

24

7

24

7

24

7

24

7

30B

14

10 4 24

23016147 23016147 23016147 23016149 23016152 23016193 23016336 23016455 23016490 23016490

21A 24 30A 26A 24 35A 39B 28B 35A 37

15 27 5 22 8 7 3 20 5 5

23016502 23016502 23016504 23016548 23016548 23016548 23016548 23016548 23016615 23016615

33E 12 35A 16 35A 15 27A 17 27A 25 27B 23 SK 29547650

6839319 6834882 6837425 29544512

6838125

R

6884463

R

23011571

R

23011572

R

6884469

R 15 19

23047275

R

R RB R RB RB 04 26B 22

– No Longer Available From Allison Transmission.

HISTORY

6883047 29538482 6884085 29538481 29537277

6779247

22 2

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 23016647 23016653 23016654 23016655 23016656 23016679 23016715 23016715 23016824 23017036 23017036 23017037 23017037 23017040 23017040 23017041 23017041 23017042 23017042 23017051 23017051 23017052 23017349 23017349 23017377 23017377 23017377 23017377 23017377 23017377 23017381 23017430 23017430 23017432 23017432 23017434 23017434 23017435 23017435 23017435 23017459 23017459 23017460 23017460 23017501 23017501 23017502 23017502 23017507 23017507

R – Replaces

20130201

FIG NO.

REF NO.

HISTORY

SK 29551734 RB RB RB RB RB 15

21 R

28B 39D

23 1

39D

1

39C

1

39C

1

R R R R R RB 39D

1

28A 20

5 2

22 26A 27A

37 19 47

30B 30C

11 11

6882809

6836514 6836515 6837301 6836517 6884100 23045144

R

6836514

R

6838172

R R R

23017381 444592 444594

RB R RB R RB R RB

23017377 6834002 29525041 6835205 29525042 6836930 29525043

30 28 R

23011603

R

6831067

13 11 R R RB R RB R RB

RB – Replaced By

23019729 23019649 23019730 23019731 23019650

***

6831139 6839675 29537424 6773235 29537447 6839676 29537423

PART NO. 23017508 23017508 23017550 23017550 23017578 23017578 23017579 23017739 23017739 23017810 23018482 23018483 23018483 23018484 23018502 23018502 23018739 23018739 23018768 23018842

FIG NO.

REF NO. R RB R RB R RB

24 11

2 6

10B

1

29A

12

29A 02 03 30B 30C 33E

14 13 14 4 4 15

R

RB R

23018844 23018845 23018847 23018848 23018849 23018851 23018852 23018854 23018860 23018906 23018912 23018950 23018950 23018958 23018958 23018958 23019639 23019649 23019649 23019649

39A 27B

26 6

27B 40B 40B

26 4 8

23019650 23019650 23019650 23019650 23019650 23019650 23019651 23019651 23019651 23019729

10A 1 10B 6 14 1 SK 29547650

– No Longer Available From Allison Transmission.

HISTORY 6773236 29537448 6776683 29525040 6884083 29528628

6836029

29525032 6770862

RB

29503834

RB RB RB RB RB RB RB RB RB RB

29510913 29507769 29510914 29510916 29503833 23049373 23049374 29510915 29507770 29502944

R

29501469

RB

29538507

07 77 SK 29547650

NI R

23016654

R R

23016679 6774721

07 77 SK 29547655 SK 29547706 07 85

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–19

PARTS CATALOG PC1860EN

PART NO. 23019729 23019729 23019729 23019730 23019730 23019730 23019730 23019731 23019731 23019731 23019731 23019734 23019734 23019734 23040663 23040664 23041007 23041147 23041147 23041451 23041451 23041451 23041451 23041452 23041452 23041458 23041458 23041458 23041458 23041515 23041515 23041530 23041530 23041616 23041616 23041616 23041616 23041616 23041616 23041616 23041616 23041915 23041915 23041915 23041983 23041984 23041989 23041989 23042785 23042786

R – Replaces

Index–20

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

HISTORY

SK 29547650 R R

23016653 6776719

07 76 SK 29547650 R R

23016655 6776718

07 70 SK 29547650

28B 30B 30C

15 27 25

27B 17 19

9 18 14

22

21

23

13

R

23016656

R

6774713

RB

R

R RB 05A 05B 02 12

29510911

903220

2940625 23047957

3 3 6 18 R R R RB

15

18

10A 10B 11 14 16 18 20

14 17 7 12 8 4 4

05A 05B

19 39

R

R

33B

1

30C 30B

85 21

RB – Replaced By

***

908265 9432185 7453943 29530100 907666

6830920

R RB RB

907564 29516203 29516204

R

23045754

PART NO.

FIG NO.

23042786 23042986 23042986 23045065 23045066 23045094 23045094 23045094 23045105 23045133

30C 28B 30B

23045143 23045144 23045144 23045156 23045156 23045210 23045333 23045334 23045334 23045335 23045335 23045336 23045336 23045349 23045473 23045474 23045499 23045501 23045507 23045507 23045507 23045747 23045747 23045747 23045748 23045748 23045754 23045755 23045756 23045756 23045757 23045757 23045794 23045801 23045851 23045874 23045875 23045876 23045876 23045878

– No Longer Available From Allison Transmission.

REF NO.

HISTORY

19 15 27 RB RB

23048155 29514166

R RB

6759135 29512863

RB

23047275

R R RB

23017042 6884084 29528629

*** *** R

6770569

R

6774516

R

6837511

21B 12 SK 29547650

39A

28

39C

1

28A 05A 05A

13 10 10

05A

10

05A

10

28A 27A 27A 28A 28A 03

5 1 3 13 5 3

30B 30C

13 13

30B 30C

24 22

30B 30C

17 15

30B 30C 28B

14 14 18

*** ***

R

6773946

R

6773947

R

6836340

RB RB

23041989 29516202

RB RB RB RB

29529976 23047276 29509561 29509562

28B 14 SK 29547650 28B 28

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 23045904 23045944 23045944 23045945 23045945 23045949 23045949 23045950 23045950 23045952 23045952 23045953 23045953 23045954 23045954 23045955 23045955 23045956 23045956 23045958

FIG NO.

REF NO.

35A

HISTORY

1 R RB R RB

03

13

03

10

03

13

03

13

03

10

03

13

03

10

6770630 29544496 6770631 29519116

R

6770906

R

6773381

R

6770891

R

6774931

R

6774930

R

6883520

R RB

6883522 23047278

PART NO.

FIG NO.

REF NO.

23046161 23046167 23046169 23046169 23046170 23046170 23046428 23046428 23046469 23046469

39A 30B 30B 30C 30B 30C 03

23 9 14 14 17 15 2

33A 33B

10 16

23046469 23046469 23046469 23046469 23046470 23046470 23046470 23046471 23046471 23046471

33D 33E 33F 37 33A 33B 37 33A 33B 33D

14 22 9 10 13 19 13 14 20 23

33E 33F 33A 33B 33D 33E 33F 30B 30C 30C

31 15 12 18 19 27 13 22 20 86

R

23045986 23045986 23045987 23045987 23045988 23045989 23045990 23045991 23045992 23045994

39A 39A 39A 39A

5 21 16 33

39A 39A 39A 39A 39A

9 3 10 11 12

23046471 23046471 23046472 23046472 23046472 23046472 23046472 23046473 23046473 23046473

23045995 23045996 23045997 23045998 23045999 23046000 23046002 23046004 23046005 23046006

39A 39A 39A 39A 39A 39A 39A 39A 39A 39A

15 4 23 19 22 20 30 25 2 14

23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046473

33A 33A 33B 33B 33D 33D 33E 33E 33F 33F

9 11 15 17 13 18 21 26 10 14

23046009 23046010 23046011 23046012 23046014 23046015 23046016 23046148 23046148 23046148

39A 32 39A 31 39A 8 39A 37 39A 29 39A 36 39A 35 07 38 SK 29544228

23046473 23046474 23046475 23046476 23046476 23046486 23046487 23046565 23046587 23046587

37 28B 30C 30B 30C 39A 39A 39A 33B 33E

9 19 84 20 18 7 6 1 6 10

R – Replaces

20130201

RB

R

RB – Replaced By

***

29503507

23011619

– No Longer Available From Allison Transmission.

HISTORY

6773945

NI

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–21

PARTS CATALOG PC1860EN

PART NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

HISTORY

PART NO.

FIG NO.

REF NO.

23046588 23046588 23046589 23046589 23046589 23046589 23046599 23046680 23046684 23046685

33B 33E 33B 33B 33E 33E 39A 39A 39A 39A

9 14 7 10 11 16 7 7 6 6

23047977 23047977 23047977 23047977 23047980 23047980 23047980 23047980 23047981 23047981

25 25 25

20 44 68

25 25

27 50

23046687 23046688 23046730 23046735 23046735 23046735 23046735 23046848 23047087 23047087

39A 39A

1 1

33A 33B 33D 33E 30C 23

5 11 9 17 26 2

23047992 23047992 23047997 23047997 23047997 23047999 23047999 23047999 23048003 23048003

07 07 21A 21B

7 46 23 3

07 09

86 18

11

10

23048056 23048057 23048057 23048058 23048058 23048155 23048155 23048195 23048225 23048498

30B

23047088 23047088 23047155 23047193 23047193 23047194 23047195 23047195 23047197 23047197 23047197 23047266 23047275 23047275 23047275 23047276 23047276 23047278 23047278 23047279 23047280 23047344 23047804 23047904 23047904 23047957 23047957 23047957 23047957 23047957

R – Replaces

Index–22

RB

17

R

6779082

R

6779035

10

35A 39C 39D 39D 39C 39D 39C 39D

1 15 13 13 13 11 23 23

35A 37

1 1

R

37 37

6839335

R R

23015143 23045143

R

23045851

R

23045958

1 1

35A

1

35A 35A 39B 39C 39D 22 23 25

1 1 6 20 20 23 13 50 R R

RB – Replaced By

29510362

***

23041451 901314

23048574 23048613 23048613 23048613 23048614 23048614 23048635 23048635 23048636 23048643 23048643 23048644 23048644 23048656 23048656 23048657 23048657 23048666 23048852 23049131

– No Longer Available From Allison Transmission.

17

39B

HISTORY

R

903313

R R

29502710 903493

R

905205

R

907626

R

907703

R

907888

5

7 R RB R RB

6839632 29546336 6839633 29546337

R RB

23045065 6832138

RB

29544499

1

35A 04

17 10

03

3

03

2

09

7

07 09

71 6

39C

1

03

10

03

10

R R

6769286 6770761

R

6769277

R

6770612

R

6770614

R

23013533

R

6770911

R RB 35A 21A

6770908 29538505

1 40

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 23049131 23049131 23049131 23049373 23049373 23049374 23049374 23049387 23049388 25011193 25011193 25011269 25011269 25011747 25011747 29500034 29500034 29500034 29500034 29500034 29500034 29501206 29501209 29501261 29501262 29501462 29501462 29501469 29501499 29501499 29501499 29502383 29502611 29502612 29502615 29502616 29502621 29502622 29502625 29502626 29502629 29502630 29502633 29502634 29502710 29502761 29502762 29502944 29502944 29503131

R – Replaces

20130201

FIG NO.

REF NO.

21B 22

HISTORY

13 38 R R RB R RB RB

30B 27A

14 21

*** R R RB R RB

21A 21B 22 27A 27B

39 8 36 7 14

28B 07 04

12 71 8

6838494 23018851 29510910 23018852 29510912 29528533

5576200 5576474 25011747 25011269 29530556

RB

29503658

RB

23018950

R RB

9426920 29529978

05A 10 07 33 SK 29544228 39A 39A

17 34

32 32 32 32 32 32 32 32

4 2 4 2 4 2 4 2

32 32 32 32

4 2 4 2

32 32 39A

4 2 27

***

RB

R RB

RB – Replaced By

***

23047980

23018906 6880778

PART NO. 29503132 29503151 29503257 29503383 29503383 29503383 29503383 29503507 29503507 29503508 29503508 29503632 29503632 29503632 29503643 29503643 29503643 29503658 29503658 29503803 29503803 29503833 29503833 29503833 29503834 29503834 29503839 29503843 29503843 29503843 29503849 29503850 29503850 29503851 29503851 29504513 29504514 29504515 29504516 29504527 29504527 29504528 29504528 29504529 29504529 29504530 29504530 29504541 29504542 29504543

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

29A 35A 07 13 21A 39E 39A

4 1 28 31 34 17 18

39A

13

05A 05B

21 43

39C 39D

18 16

07

HISTORY RB ***

6880776

R

23045988

R

141113

R

6774701

R R RB

6835351 29501261 29536876

R R RB R RB RB

23018849 5575957 29530556 23018842 29530557 29516205

*** R RB R RB RB RB RB RB

6881826 29536874 6881830 29536872 29504527 29504528 29504529 29504530

R

29504513

R

29504514

R

29504515

R

29504516

63

SK 29547650

07 13 21A

27 30 35

05A

20

32

4

32

2

32

4

32

2

32 32 32

4 2 4

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–23

NI

PARTS CATALOG PC1860EN

PART NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

29504544 29504547 29504547 29504548 29504551 29504551 29504552 29504553 29504554 29504579

32 32

REF NO.

HISTORY

2 4 R

16080822

R

16080860

PART NO.

FIG NO.

REF NO.

29504893 29504893 29504894 29504899 29504900 29504909 29504910 29504911 29504912 29504917

32

4

32 32 32

2 4 2

32

2

32

2

32

2

32 32 32

2 4 2

32

2

32

2

32 32

2 4

32 32 32 32

2 4 2 4

29504580 29504581 29504582 29504591 29504592 29504605 29504606 29504621 29504622 29504651

32 32 32 32 32 32 32

2 4 2 4 2 4 2

32 32

2 4

29504918 29504919 29504920 29504921 29504922 29504923 29504924 29504925 29504926 29504927

29504652 29504653 29504654 29504669 29504670 29504693 29504694 29504695 29504696 29504705

32 32 32 32 32 32 32 32 32 32

2 4 2 4 2 4 2 4 2 4

29504928 29504929 29504929 29504929 29504930 29504931 29504932 29504933 29504934 29504935

32 32

29504706 29504739 29504740 29504743 29504744 29504745 29504746 29504767 29504768 29504775

32 32 32 32 32 32 32 32 32 32

2 4 2 4 2 4 2 4 2 4

29504936 29504937 29504938 29504945 29504946 29504947 29504948 29505809 29506141 29506141

32

2

32

2

32

2

29504809 29504810 29504821 29504822 29504847 29504877 29504878 29504887 29504888 29504889

32 32 32 32

4 2 4 2

29506141 29506163 29506165 29506298 29507728 29507728 29507729 29507729 29507729 29507738

R – Replaces

Index–24

RB

RB RB 32

2

32 32

2 4

RB

RB – Replaced By

***

29514221

29504893 29514215 29504929

– No Longer Available From Allison Transmission.

HISTORY

R

29504847

RB

29504929

RB

29514247

RB

29514217

RB

29514219

RB

29514223

RB

29514225

RB

29514227

R R

29504887 29504909

RB

29514231

RB

29514233

RB

29514235

RB

29514237

RB

29514229

RB

29514239

2 4

32

2

32

2

32

2

32 2 32 12 31 5 SK 29543240

32 32 30C 23

10 11 95 1

07 09

86 18

05A

10

R

6770598

R

903222

R

9440087

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 29507769 29507769 29507770 29507770 29507791 29507791 29508157 29509460 29509511 29509512

FIG NO.

REF NO.

32 32

1

1

1­2 35A 33B 33B

13 1 1 2

29509513 29509561 29509561 29509562 29509562 29509637 29509733 29509734 29509735 29509886

33B

8

27B 32

3 9

29509889 29509934 29510362 29510362 29510838 29510910 29510910 29510911 29510911 29510911

32 1­2 39B

9 12 2

29510915 29510916 29510916 29511371 29511631 29512264 29512265 29512834 29512835 29512836

R – Replaces

20130201

R

23018845

R

23018860

R

6834896

1

35B

29510911 29510912 29510912 29510912 29510912 29510913 29510913 29510914 29510914 29510915

HISTORY

***

R RB R RB RB RB RB

1­1 27B

1 7

27B 40B 40B

28 6 10

27B 40B 40B

27 5 9

40B

2

40B

2

*** R

23046730

R

23049373

R

23040663

R R R 40B

1

40B

7

33F 11 15 15 15 15 15

4 13 24 12 2 3 11

RB – Replaced By

***

23045874 29527366 23045875 29527367 29543432 9421651 29525012

R *** R

23049374 23018844 23018847

23018854 23018848

PART NO.

FIG NO.

REF NO.

29512860 29512863 29512863 29513446 29513447 29513448 29513449 29513451 29513452 29513453

30C

62

29513453 29513453 29513454 29513454 29513456 29513456 29513456 29513456 29513456 29513457

30C 30C 30C 30C 30C 30C 30C 30C 30C 30C

70 75 52 57 53 58 63 71 76 55

29513457 29513457 29513458 29513460 29513461 29513462 29513463 29513464 29513464 29513464

30C 30C

60 65

29513466 29513467 29513912 29514166 29514166 29514215 29514215 29514216 29514217 29514217 29514218 29514219 29514219 29514220 29514221 29514221 29514222 29514223 29514223 29514225

– No Longer Available From Allison Transmission.

39E 27B

30C

HISTORY

39 8 R RB RB

23045105 29523167 29528652

RB RB RB

29528651 29527534 29527535

RB

29530896

RB RB

29527537 29528653

R

23045066

R

29504877

7

30C 81 30C 69 30C 67 30C 99 30C 98 SK 29547650 SK 29551732

11 39B

11 4

32

4

32 32

2 4

32 32

2 4

32 32

2 4

32 32

2 4

32

4

NI R

29504917

R

29504919

R

29504621

R

29504923

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–25

PARTS CATALOG PC1860EN

PART NO. 29514225 29514226 29514227 29514227 29514228 29514229 29514229 29514230 29514231 29514231

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

32 32

2 4

32 32

2 4

32 32

2 4

32 32

2 4

32 32

2 4

32 32

2 4

32

2

29514239 29514239 29514240 29514243 29514244 29514247 29514247 29514248 29514261 29514262

32

4

32 32 32 32

2 4 2 4

32 32 32

2 4 2

29514365 29514365 29514476 29514478 29514478 29514503 29515102 29515102 29515103 29515103

05B

23

29516036 29516202 29516202 29516203 29516203 29516204 29516204 29516205 29516205 29516444

32 33A

Index–26

R

29504925

R

29504927

R

29504945

R

29514232 29514233 29514233 29514234 29514235 29514235 29514236 29514237 29514237 29514238

R – Replaces

HISTORY

R

29504933

R

29504935

R

29504937

R

29504947

R

15 31

24 18

SK 1­1

— 3

02

11

29504911

R ***

126000

R

6830409

R

6768711

R

33A

29504931

6768687

9 1 R

23045755

R

23041983

1

33A

1

33A

1

39A

7

RB – Replaced By

***

R R

23041984 29503839

PART NO. 29516445 29516446 29516447 29516450 29516451 29518544 29518544 29518544 29518545 29518545 29519116 29519116 29519129 29519856 29519858 29519859 29520043 29520044 29520046 29520046 29520047 29521241 29521871 29521871 29522431 29523167 29523167 29524157 29524158 29524185 29524186 29524203 29524204 29524207 29524208 29524652 29524652 29524652 29525012 29525012 29525012 29525012 29525012 29525019 29525019 29525020 29525020 29525021 29525021 29525024

– No Longer Available From Allison Transmission.

FIG NO.

REF NO.

HISTORY

39A 7 39A 6 39A 6 39A 1 39A 1 31 23 SK 29543240 31

R

6770855

R

6769938

20

R RB

23045945 29544497

R RB

6839122 29540468

R

29513446

RB

29532751

RB

29532752

27B 29 39A 1 39A 6 39A 7 26A 6 26A 13 26A 14 SK 29547650 26A 03

15 13

03 30C

10 2

32 32

4 2

32 32 32 32 30B 30C

4 2 4 2 32 30

27A 27A

3 5

27B

4

21A

5

21A

2

21B

11

26A

24

R

110535

R R

29509734 433142

R

6832929

R

6832928

R

6832697

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 29525024 29525025 29525025 29525026 29525026 29525027 29525027 29525028 29525029 29525030 29525030 29525031 29525031 29525032 29525032 29525033 29525034 29525034 29525039 29525039 29525039 29525039 29525040 29525040 29525040 29525041 29525041 29525042 29525042 29525043 29525043 29525044 29525044 29525044 29525044 29525046 29525048 29525049 29525049 29525049 29525050 29525051 29527113 29527113 29527366 29527366 29527367 29527367 29527480 29527534

R – Replaces

20130201

FIG NO.

REF NO.

26A

23

26A

3

26A

2

26A 26A 29A

3 2 10

29B 29B

11 6

27A 27B

9 15

27A 27B

28A 28B 30B 30C 07

6769790

R

6769796

R

6758438

R

6758474

R R RB R RB ***

6880439 6880441 29543252 23018482 29543253

R

23014995

R R

23010426 6770357

R R RB R RB R

23017550 23017430 29537272 23017432 29537274 23017434

RB

29537273

RB

29542780

17 13 52 50 18 37 19 26

07 07 21B

21 19 9 R

6832696

R

29509561

R

29509562

R

29513451

11

28B

5

07

20

RB – Replaced By

R

6 12

22 26A 26A

28B

HISTORY

***

PART NO. 29527534 29527535 29527535 29527536 29527537 29527537 29528533 29528533 29528534 29528534

FIG NO.

REF NO.

30C

28B

5

28A

6

39F 39F 39G 39F 39G 39E 39F 39G 39F 39G

6 5 5 12 12 9 7 7 10 10

29528560 29528560 29528560 29528560 29528560 29528580 29528580 29528580 29528580 29528580

39E 39E 39F 39G 39J 33D 33D 33D 33E 33E

10 23 11 11 8 15 20 24 23 28

29528580 29528580 29528580 29528580 29528618 29528618 29528619 29528619 29528620 29528620

33E 33F 33F 33F 28A

32 12 16 17 5

28A

5

28A 28A

6 6

30B

51

30B

50

– No Longer Available From Allison Transmission.

RB R RB

29540470 29513452 29540471

R RB

29513466 29539650

R

23049387

R

6770671

R *** R

6770683

90

29528554 29528555 29528555 29528556 29528556 29528558 29528558 29528558 29528559 29528559

29528620 29528621 29528621 29528622 29528622 29528623 29528623 29528624 29528624 29528625

HISTORY

6771192

*** R

6771131

R

6884779

R R RB R RB R

6884780 23014414 29541403 6884480 29541404 23012899

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–27

NI

PARTS CATALOG PC1860EN

PART NO. 29528625 29528626 29528626 29528627 29528627 29528628 29528628 29528629 29528629 29528648 29528648 29528648 29528650 29528651 29528651 29528652 29528652 29528653 29528653 29528771

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

HISTORY RB

22

31

22

29

22

31

22

29

30B

9

29541402

R

6834894

R

6834893

R R

23017578 23045156

R RB

6884478 29541401

R

29513449

R R RB

29513447 29513467 29544285

PART NO. 29529046 29529051 29529052 29529077 29529077 29529078 29529078 29529079 29529080 29529081

FIG NO.

32 32 32

4 2 4

32

2

32 32

4 2

39E

18

29529082 29529654 29529657 29529657 29529657 29529961 29529961 29529961 29529964 29529965

29528772 29528773 29528786 29528787 29528787 29528789 29528789 29528790 29528791 29528792

39E 39E 39E 39E 39J 39E 39J 39E 39E 39E

45 20 41 38 3 34 7 33 5 5

29529966 29529967 29529975 29529976 29529976 29529978 29529978 29530100 29530100 29530472

39E 39E 39E

29528794 29528795 29528798 29528798 29528799 29528799 29528800 29528804 29528804 29528806

39E 39E 39E 39E 39E 39E 39J 39E 39J 39E

7 6 35 36 35 36 10 2 10 2

29530472 29530472 29530475 29530475 29530475 29530556 29530556 29530556 29530556 29530557

29528806 29528808 29528808 29528810 29528812 29529029 29529030 29529031 29529032 29529045

39J 39E 39J 39J 39J

10 2 10 10 10

29530557 29530896 29530896 29532732 29532733 29532734 29532735 29532736 29532738 29532749

R – Replaces

Index–28

30C 30C

7 8

30C

6

RB RB RB RB RB

RB – Replaced By

***

29532749 29532750 29529077 29529078 29534599

– No Longer Available From Allison Transmission.

REF NO.

SK 27B 27B 40B 39F 39G 39H 39E 39E

— 5 25 3 21 21 6 11 16 22 21 12

23

3

39E

24

39F 39G 39E 39F 39G 27A 27B

9 9 25 13 13 18 1

27B

39E 39E 39E 39E 39E 39E 32

HISTORY RB

29534600

R

29529031

R

29529032

RB

29532753

RB

29532754

R RB R RB

23045801 29541405 29502383 29541407

R

23041515

R R

25011747 29503833

R R RB

29503834 29513458 29540469

24

32 43 42 14 13 44 4

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO. 29532749 29532750 29532750 29532751 29532751 29532752 29532752 29532753 29532753 29532754 29532754 29532755 29532756 29532757 29532758 29532759 29532760 29532761 29532762 29532763

FIG NO.

REF NO. R

32

2

32

4

32

2

32

4

32

2

32 32 32 32

4 2 4 2

R R

4

29532764 29533079 29533080 29533088 29533088 29533089 29533089 29533227 29533228 29533229

32 39E 39E 10B

2 4 4 9

29533972 29534579 29534580 29534581 29534581 29534582 29534582 29534583 29534583 29534584

R – Replaces

20130201

10B

7

33B 33B 33B

1 2 8

35A

1

32

4

32

2

32

4

32

2

32 32 32 32 32 32 32

4 2 4 2 4 2 4

32

2

RB – Replaced By

***

29529029 29529030 29524185

R

29524186

R

29529081

R

29529082

RB RB RB RB 32

29534584 29534585 29534586 29534587 29534588 29534589 29534590 29534599 29534599 29534600

HISTORY

29534583 29534584 29534613 29534614

R

6839106

R

6839111

RB RB

29534581 29534582

R

29534579

R

29534580

R

29532759

R

29532760

R

29529045

PART NO. 29534600 29534613 29534613 29534614 29534614 29534623 29534624 29534625 29534626 29534627 29534628 29535225 29535635 29535907 29535908 29535937 29535937 29535947 29535948 29535951

FIG NO.

REF NO.

32

4

32

2

32 32 32 32 32

4 2 4 2 4

32

2

32 32 39F 39G 39E 39E 39E

13 13 3 3 15 19 19

32 39E 17

6 8 7

32 32 03 03 21A 28B

8 7 13 10 27 5

29536509 29536510 29536511 29536514 29536514 29536515 29536515 29536604 29536639 29536640

28B 30C 30C 30B 30C 30B 30C 39E

18 15 14 14 14 17 15 40

29536641 29536642 29536643 29536644 29536657 29536658 29536685 29536686 29536773 29536843

32 32 32 32 32 32 39E 39E 10A 28A

29535952 29535979 29536124 29536124 29536132 29536133 29536292 29536293 29536396 29536480

– No Longer Available From Allison Transmission.

HISTORY R

29529046

R

29532761

R

29532762

RB RB

29538025 6832037

R

RB RB

6836673

29538133 29538134

4 2 4 2 4 2 37 NI 4 19

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–29

NI

PARTS CATALOG PC1860EN

PART NO. 29536843 29536872 29536872 29536872 29536874 29536874 29536876 29536876 29536893 29536925

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

05A 05B 05A 05A

HISTORY R

5620807

R

29503851

R

29503850

R

29503658

20 40 20 20

21A 39E

26 3

29536925 29536925 29536926 29536927 29536928 29536929 29536930 29536931 29536932 29536933

39F 39G

2 2

39E 39E 39E 39E 39E 39E 39E

29536934 29536935 29536936 29536936 29536937 29536937 29536938 29536938 29536939 29536940

PART NO. 29537392 29537419 29537419 29537420 29537420 29537423 29537423 29537424 29537424 29537447

FIG NO.

REF NO.

37 11

14 1

11

1

13

7

13

10

13

10

13

7

1 1 1 1 1 1 1

29537447 29537448 29537448 29537449 29537450 29537506 29537606 29537607 29537703 29537704

10B 10A 28B 37 37 33D 33D

4 2 11 8 11 1 1

39E 39E 39E 39J 39E 39J 39E 39J 39E 39E

1 1 2 10 2 10 2 10 2 2

29537705 29537706 29537708 29537709 29537710 29537711 29537712 29537713 29537714 29537715

33D 33D 33E 33E 33E 33E 33E 33E 33E 33E

1 1 1 2 13 1 2 13 1 2

29536940 29536988 29536988 29536988 29537234 29537234 29537235 29537235 29537242 29537262

39J 07 13 21A 19

10 30 32 37 4

05A

8

37 39F

8 4

29537716 29537717 29537718 29537719 29537720 29537721 29537722 29537723 29537724 29537974

33E 33E 33E 33E 33E 33E 33E 33E 33E 33E

13 1 2 13 1 2 13 1 13 1

29537262 29537272 29537272 29537273 29537273 29537274 29537274 29537277 29537277 29537300

39G 07

4 11

07

10

07

10

33E 33E 33E 33E 39F 39G

13 1 2 13 8 8

04

7

29537975 29537976 29537977 29537978 29538025 29538025 29538025 29538031 29538032 29538033

33E 33E 33E

1 1 2

R – Replaces

Index–30

RB

R

6775699

R

6758485

R

29525041

R

29525043

R

29525042

R RB

RB – Replaced By

***

29538376

23016057 29538351

– No Longer Available From Allison Transmission.

HISTORY

R

6758422

R

6759132

R

23017507

R

23017501

R

23017502

R

23017508

R

29535225

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

29538033 29538034 29538035 29538113 29538114 29538133 29538133 29538134 29538134 29538149

33E 33E 33E 32 32 32

13 13 13 4 2 4

32

2

32

4

29538150 29538351 29538351 29538376 29538376 29538430 29538431 29538431 29538432 29538433

32

2

29538434 29538435 29538454 29538454 29538481 29538481 29538482 29538482 29538505 29538505 29538505 29538506 29538506 29538506 29538507 29538507 29538507 29538507 29538541 29538548 29538548 29538548 29538549 29538549 29539004 29539004 29539555 29539650 29539650 29539651

R – Replaces

20130201

39F

1

33E 33E 33E 33E 33E

10 11 16 14 1

33E 33E 03

2 13 11

22

4

24

11

05A

6

05A

05A

R

29536639

R

29536640

R RB

29537300 29541150

R

29536926

R

5166664

R

23016024

R

23016023

R

23048666

R

29543182

R R

29543183 6830599

R R RB RB

23019639 29543184 29544569 29541288

R R RB

6758505 6835734 29541002

6

6

17

21

19

4

06 07 30C

HISTORY

8 5 87 R RB RB

RB – Replaced By

***

29527537 29541290 29541291

PART NO.

FIG NO.

REF NO.

29539661 29539662 29539663 29539703 29539704 29539705 29539706 29539707 29539708 29539719

33E 33E 33E 32 32 32 32 32 32 32

1 2 13 4 2 4 2 4 2 4

29539720 29540468 29540468 29540468 29540468 29540468 29540468 29540469 29540469 29540469

32 30C 30C 30C 30C 30C

2 56 61 66 74 79

29540470 29540470 29540471 29540471 29540984 29540984 29540984 29540984 29541002 29541002 29541002 29541002 29541003 29541005 29541006 29541130 29541131 29541150 29541150 29541226 29541226 29541287 29541288 29541288 29541289 29541290 29541290 29541291 29541291 29541382

– No Longer Available From Allison Transmission.

HISTORY

R

29521871

R

29530896

R RB R RB

29527534 29544190 29527535 29544189

30C 80 SK 29547650

39F 39G 39H

20 20 7

30C 30C

66 74

30C

79

39G 39G 39E 39J 39J

6 1 1 10 10

30C 30C

9 9

30C 30C

9 9

30C

9

30B

59

R

271170

R

29538549

R RB R

29538351 29541226 29541150

RB

29543300

R

29538541

R

29539650

R

29539651

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–31

NI

PARTS CATALOG PC1860EN

PART NO. 29541382 29541382 29541382 29541384 29541384 29541384 29541385 29541401 29541401 29541402 29541402 29541403 29541403 29541404 29541404 29541405 29541405 29541407 29541407 29541529

ALLISON 5000 AND 6000 PRODUCT FAMILIES

FIG NO.

REF NO.

HISTORY

30B 65 30B 71 30B 77 30B 78 SK 29547650 SK 29551734 30B 79 30B 9 R 30B

9

30B

9

30B

29528648

R

29528625

R

29528623

R

29528624

R

29529976

R

29529978

R

12092420

9

30B

9

30B

9

PART NO.

27B 32 32 40A 40A 07 29A 29B 29B

29542984 29542984 29542985 29542985 29543182 29543183 29543184 29543240 29543251 29543252

17

11

17

16

13

29541590 29541590 29541816 29541907 29541911 29541913 29541915 29541916 29541929 29541936

30C

83

03 39J 39H 39J 39J 39J 39J 39J

10 10 3 10 10 5 4 5

29543252 29543253 29543253 29543293 29543294 29543300 29543300 29543432 29543432 29543432

29541937 29541938 29541939 29541940 29541941 29541942 29541943 29541949 29541949 29541968

39J 39J 39J 39J 39J 39J 39J 39H 39J 39J

3 11 11 11 11 11 11 5 9 11

29543432 29543975 29543999 29543999 29544069 29544070 29544163 29544164 29544165 29544167

29541969 29541970 29541971 29541972 29541978 29541979 29542098 29542098 29542098 29542098

39J 39J 39J 39J 39J 39J 07 13 21A

11 11 11 11 12 10 29 33 36

29544174 29544175 29544176 29544178 29544188 29544188 29544189 29544189 29544190 29544190

R – Replaces

Index–32

RB – Replaced By

***

179812

REF NO.

29542419 29542425 29542426 29542705 29542706 29542780 29542780 29542780 29542780 29542780

03

R

FIG NO.

– No Longer Available From Allison Transmission.

HISTORY

24 4 2 3 3 23 7 12 15

SK 29A 29A

— 17 6

29A

6

33E 33E 32

1 13 5

07 13 21A

26 29 33

33D 21A

1 6

33E 33E 30B 30B 30B 30B

13 1 14 14 17 17

33E 33E 33E 30B 22

2 13 1 28 26

30C

49

30C

48

R

29525048

R

6831150

R RB RB RB

6758540 29538505 29538506 29538507

R

29525031

R

29525032

R

29541226

R

29509637

R

2222424

R

29544512

R

29540471

R

29540470

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

HISTORY

FIG NO.

REF NO.

29544227 29544227 29544227 29544227 29544228 29544228 29544228 29544229 29544234 29544234

07 SK

32 —

20 07 SK

9 40 —

29544512 29544515 29544515 29544515 29544516 29544516 29544516 29544517 29544517 29544517

29544240 29544241 29544242 29544251 29544252 29544253 29544254 29544255 29544257 29544258

33E 33E 33E 28B 28B 30B 30B 30B 30B 30B

2 13 1 18 5 17 14 9 9 17

29544518 29544518 29544518 29544519 29544519 29544519 29544520 29544520 29544520 29544521

27A 20 SK 29547650 05A SK SK 05A SK SK 05A

19 29547655 29547706 15 29547655 29547706 9

29544259 29544263 29544264 29544265 29544265 29544285 29544285 29544480 29544480 29544481

30B 28B 30C 30B 30C 30C

14 19 84 20 18 7

17

3

17

2

29544521 29544521 29544524 29544524 29544524 29544529 29544530 29544531 29544532 29544538

SK SK 05A SK SK 04 04 07 07 05A

29547655 29547706 5 29547655 29547706 4 5 82 83 7

30B 30C

11 11

02

12

SK SK 05A SK SK 40A

29547655 29547706 21 29547655 29547706 1

02

7

29544538 29544538 29544548 29544548 29544548 29544557 29544557 29544559 29544559 29544559 29544561 29544561 29544561 29544561 29544567 29544567 29544567 29544569 29544569 29544570

21A 10 24 22 SK 29547650

29544481 29544493 29544493 29544493 29544496 29544496 29544497 29544497 29544498 29544498 29544499 29544499 29544500 29544500 29544500 29544501 29544502 29544508 29544508 29544512

R – Replaces

20130201

07 41 SK 29544228 SK 29544234

PART NO.

R

R

04

04

6837129

6838413

R

29528653

R

6831152

R

6831151

R

9427847

R

23045944

R

29519116

R

6774130

R

23048574

7

7

07 71 SK 29547655 SK 29547706 07 71 07 71 28A 20 R R

RB – Replaced By

***

6835635 23015482

– No Longer Available From Allison Transmission.

HISTORY RB

29544188

27A 22 SK 29547650 R

5577310

R

5573960

R

5577427

R

5577428

R

6838454

27A 23 SK 29547650 27A 19 SK 29547650

05A 4 SK 29547655 SK 29547706

NI

R

2222651

R

29538507

05A 6 SK 29547655 SK 29547706 05A 6 04

3

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–33

PARTS CATALOG PC1860EN

PART NO.

FIG NO.

ALLISON 5000 AND 6000 PRODUCT FAMILIES REF NO.

29545020 29545291 29545292 29545538 29545909 29545909 29545909 29546171 29546176 29546177

02 33E 33E 32 33A 33B

14 1 2 24 3 4

39H 39J 39J

29546178 29546179 29546180 29546181 29546182 29546183 29546184 29546185 29546186 29546187

HISTORY

PART NO.

FIG NO.

REF NO.

30C 1 SK 29547650 SK 29551732 SK 29551734

2 1 1

29547616 29547616 29547616 29547616 29547616 29547636 29547644 29547645 29547647 29547650

39J 39J 39J 39J 39J 39J 39J 39J 39J 39J

1 1 1 1 1 1 1 1 2 6

29547651 29547651 29547651 29547652 29547652 29547652 29547653 29547653 29547654 29547654

30C SK SK 30C SK SK 07 SK 07 SK

8 29547650 29551732 6 29547650 29551732 80 29547655 80 29547706

29546193 29546194 29546195 29546196 29546197 29546198 29546199 29546200 29546201 29546202

39J 39J 39J 39J 39J 39J 39J 39J 39J 39J

1 1 2 6 1 1 1 1 1 2

29547655 29547657 29547658 29547659 29547659 29547660 29547661 29547662 29547663 29547664

SK 39J 39J 39H 39J 39J 39J 39J 39J 39H

— 11 11 8 13 1 1 1 1 4

29546203 29546204 29546205 29546206 29546215 29546336 29546336 29546336 29546336 29546337

39J 6 39J 1 39J 2 39J 6 39H 1 30B 6 SK 29547650 SK 29551734

29547665 29547666 29547667 29547668 29547669 29547670 29547671 29547674 29547675 29547681

39H 2 39H 1 39H 1 39H 1 28B 18 28B 5 30C 81 30B 17 30C 15 SK 29547650

29546337 29546337 29546337 29546988 29547615 29547615 29547615 29547615 29547616 29547616

SK 29547650 SK 29551734

29547681 29547681 29547684 29547685 29547689 29547691 29547706 29547707 29549395 29549432

SK 29551732 SK 29551734 30B 14 30C 14 30C 9 30B 9 SK — 33F 1 39H 4 1­1 8

R – Replaces

Index–34

R

R 30B

23048057

8

R 33F 1 07 70 SK 29547650 SK 29547655 SK 29547706 30A 1 30B 1

RB – Replaced By

12034406

***

23048058

– No Longer Available From Allison Transmission.

HISTORY

R

6777974

30B 47 07 81 SK 29547650 33F 1 SK —

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES PART NO.

FIG NO.

REF NO.

29549433 29549434 29549435 29549470 29549470 29549470 29549478 29549654 29550073 29550075

1­2 14 1­1 8 1­2 14 04 8 SK 29547655 SK 29547706 30B 9 33F 3 33F 2 33F 5

29550077 29550078 29550079 29551675 29551732 29551733 29551734 29552652 29552652 29552652

33F 33F 33F 30B SK 30B SK 08 08

NPN NPN

33F 33F

HISTORY

6 8 7 9 — 9 — 14 25 R

148415

11 18

NI

R – Replaces

20130201

RB – Replaced By

***

– No Longer Available From Allison Transmission.

NI – Not Illustrated.

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Index–35

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

NOTES

Index–36

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

Legend for Foldout 1 Is On The Opposite Side Of This Page.

FO

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Foldout 1

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Legend for Foldout 1 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (34) (35) (36) (37) (38) (39) (40) (41) (42) (43) (44) (45) (46) (47) (48)

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

Flexplate assembly Flywheel Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump Input flange Converter housing front cover Torque converter drive housing PTO cover Pitot tube Splitter­low clutch Splitter clutch hub Splitter­high clutch Splitter ring gear High­range clutch High­range clutch hub Intermediate­range ring gear High­ and Intermediate­range ring gear Intermediate­range clutch Low­range ring gear Low­range clutch Reverse­range ring gear Reverse­range clutch Rear cover Speedometer drive gear Magnetic pickup Rear bearing retainer Output flange Transfer gear housing Transfer drive gear Transfer idler gear Speedometer drive Transfer driven gear Output flange Output shaft Speedometer driven gear Reverse­range clutch piston Reverse­range planetary pinion gear Main housing Low­range planetary pinion gear Intermediate­range planetary pinion gear Splitter output shaft Oil pan Splitter planetary pinion gear Turbine shaft Converter ground sleeve

Foldout 1

(49) (50) (51) (52) (53) (54)

– – – – – –

Oil pump drive gear Input pump Scavenge pump Oil pump drive idler gear Freewheel roller Torque converter turbine drive hub

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

FOLDOUT 1

FO

Foldout 1. CLT 5000/6000 Series Transmission ­ Cross Section

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

Legend for Foldout 2 Is On The Opposite Side Of This Page.

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20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Foldout 2

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Legend for Foldout 2 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (34) (35) (36) (37) (38) (39) (40) (41) (42) (43) (44) (45) (46) (47) (48)

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

Input flange Torque converter drive hub Torque converter drive housing Converter housing front cover Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump Flexplate assembly Flywheel PTO cover PTO drive gear Retarder housing Retarder rotor Turbine shaft Pitot tube Splitter­low clutch Splitter­high clutch Splitter ring gear Splitter planetary carrier High­range clutch High­range clutch hub Intermediate­range ring gear Intermediate­range clutch Low­range clutch Reverse­range clutch Rear cover Output shaft Magnetic pickup Parking brake Output flange Speedometer drive gear Speedometer driven gear Reverse­range planetary carrier Reverse­range ring gear Reverse­range sun gear Low­range ring gear Low­range planetary carrier Low­range sun gear High­ and Intermediate­range ring gear Intermediate­range planetary carrier Intermediate­range sun gear Splitter output shaft Splitter sun gear Converter ground sleeve Oil pump drive idler gear Oil pump drive gear

Foldout 2

(49) – Oil pump assembly (50) – Input pump (51) – Scavenge pump

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

FOLDOUT 2

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Foldout 2. CLBT 5000/6000 Series Transmission ­ Cross Section

ALLISON 5000 AND 6000 PRODUCT FAMILIES

PARTS CATALOG PC1860EN

Legend for Foldout 3 Is On The Opposite Side Of This Page.

FO

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

Foldout 3

PARTS CATALOG PC1860EN

ALLISON 5000 AND 6000 PRODUCT FAMILIES

Legend for Foldout 3 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24) (25) (26) (27) (28) (29) (30) (31) (32) (33) (34) (35) (36) (37) (38) (39) (40) (41) (42) (43) (44) (45) (46) (47) (48)

– – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – –

Input flange Torque converter drive hub Torque converter drive housing Converter housing front cover Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump Engine speed sensor Flexplate assembly Flywheel PTO cover PTO drive gear Retarder housing Retarder rotor Turbine shaft Turbine speed sensor Pitot tube Splitter­low clutch Splitter­high clutch Splitter ring gear Splitter planetary carrier High­range clutch Intermediate­range clutch Low­range clutch Reverse­range clutch Rear cover Output shaft Output speed sensor Parking brake Output flange Speedometer drive gear Speedometer driven gear Reverse­range planetary carrier Reverse­range ring gear Reverse­range sun gear Low­range ring gear Low­range planetary carrier Low­range sun gear Intermediate­range ring gear High­range clutch hub Intermediate­range planetary carrier Intermediate­range sun gear Splitter output shaft Splitter sun gear Converter ground sleeve Oil pump drive idler gear

Foldout 3

(49) (50) (51) (52)

– – – –

Oil pump drive gear Oil pump assembly Input pump Scavenge pump

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

20130201

Copyright © 2013 Allison Transmission, Inc. All Rights Reserved.

FOLDOUT 3

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Foldout 3. M/S 5000/6000 Series Transmission ­ Cross Section

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PC1860EN 201302

Printed in USA