Manual de Instalacion Planos

Doc. no. S 223.613 en

SANDVIK CH880:03 Appendix A: Installation drawings Issue: 20071218

IM Sandvik CH880:03

A-1

IM Sandvik CH880:03

A.1 General The drawings in this appendix are divided into two main installation alternatives: With direct drive and with V-belt drive. The V-belt drive can be installed either on the left side or on the right side of the crusher. The following drawings show machine dimensions, connection positions and dimensions, and access dimensions. All dimensions must be respected and all dimensions are in millimetres with inch dimensions in brackets. Reverse V-belt drive dimensions for installation on the left side.

A.1.1 Mechanical drawings Drawing name

Drawing no.

Installation drawing, crusher, direct drive

452.4028

Installation drawing, crusher, V-belt drive

452.4019

Note

Installation drawing, crusher, fixed installation

452.4045

Installation drawing, crusher on rubber dampers, motor fixed

452.4042

Foundation loads, crusher, direct drive

452.4028

Acc. to order

Foundation loads, crusher, V-belt drive

452.4019

Acc. to order

Foundation loads, crusher, fixed installation

452.4045

Acc. to order

Foundation loads, crusher on rubber dampers, motor fixed

452.4042

Acc. to order

A.1.2 Foundation loads On the installation drawings you will find information on the forces transmitted to the foundation or supporting structure via the crusher's mounting points. This information applies for the crusher's maximum eccentric throw (70 mm). Fixed installation, drawing 452.4045 and Crusher on rubber dampers, motor fixed drawing 452.4042 Forces on foundation at each attachment point (4x) at 70 mm throw. CH880

(kN)

Vertical static load including material*

240

Dynamic load during normal operation f = 3,83 Hz: Rotating horizontal amplitude force (H) in all directions

±70

Cyclic vertical force (V)

±100 * Material volume = 10 m3 * Bulk density = 1,8 ton/m3

A-2

© 2007 Sandvik SRP AB

Doc. no. S 223.613 en Ver. 1

IM Sandvik CH880:03 Direct drive on rubber dampers, drawings 452.4028 and V-belt drive on rubber dampers, drawings 452.4019 Forces on foundation at each attachment point A (4x) and B (2x) at 70 mm throw. CH880 on rubber dampers

A (kN)

B (kN)

Vertical static load including material*

270

35

Rotating horizontal amplitude force (H) in all directions

55

15

Cyclic vertical force (V)

±80

±25

Rotating horizontal amplitude force (H) in all directions

15

4

Cyclic vertical force (V)

±20

±6

Dynamic load during starting and stopping:

Dynamic load during normal operation f = 3,83 Hz

* Material volume = 10 m3 * Bulk density = 1,8 ton/m3

A.1.3 Reference letters These letters are used on the installation drawings: Letter

NOTE!

Doc. no. S 223.613 en Ver. 1

A

Crusher complete with feed hopper and splitter (fine crusher).

B

Crusher complete with feed hopper (coarse crusher).

C

Crusher on concrete foundation

Ca

Rubber compression mountings beneath the crusher.

Cb

Rubber compression mountings beneath the motor.

D

Crusher on steel supporting structure

Da

Rubber compression mountings beneath the crusher.

Db

Rubber compression mountings beneath the motor

E

Pinionshaft / crusher pulley

F

Diameter of discharge opening

G

Reference level = highest floor level for dismantling of Hydroset cylinder components.

H

Vertical difference in height of rubber compression mountings beneath crusher and beneath motor

Applies for C and D: Foundation bolts and anchor plates for embedding in the concrete foundation are not supplied.

© 2007 Sandvik SRP AB

A-3

IM Sandvik CH880:03

A.1.4 Mechanical connections Oil connection drawings are supplied for the crusher. The drawings show the points on the crusher where connections are made and also show the hoses that are supplied, and their connections. The reference letters on these drawings are shown at the corresponding connection points on the installation drawings for the oil tank unit. The mechanical connections overview shows general information about the connections that are necessary for the cone crusher and its accessories. The alphabetical designations correspond to designations found on the drawings below Letter x numbers

Crusher and tank connections

Max. pressure (Mpa/ PSI)

Lx2

Lubrication oil from crusher

Female BSP 4”

Mx2

Main lubrication oil to crusher

Female BSP 2”

1.6 / 232 1.6 / 232

Nx2

Hydroset

Female BSP 1”

20 / 2901

Px2

Over-pressure air

Female BSP ¾”

0.1 / 14.5 1.6 / 232

Qx2

Pinionshaft housing lubrication oil

Female BSP ¾”

Tx2

Pinionshaft housing return

Female BSP 1”

1.6 / 232

U

To oil heat exchanger

Female BSP 2”

1.6 / 232

V

From oil heat exchanger

Female BSP 2”

1.6 / 232

Xx2

Electrical terminal box

-

Yx2

Hydroset return - pressure relief valve

Female BSP 4”

1.6 / 232

Zx2

Hydroset return - pilot valve,

Female BSP ¾”

1.6 / 232

-

Mechanical connection on crusher and oil tank unit.

P Q

ZY R

T L

Z

H

N

A-4

N L M Y

Q T N M

© 2007 Sandvik SRP AB

U

V

Doc. no. S 223.613 en Ver. 1

Preliminary Design - Not for Manufacturing A

B

122,05 Ø 3100

114,17 Ø 2900

39,15 Ø 994

Approx.

303,15 7700

151,89 3858

Min.

T L M Y X

28,58 726

N, Z

81,67 2075

37,20 Ø 945 86,81 2205

65,35 1660

2,40 61

58,43 1484 12,68 322 H

112,99 2870 Min.

109,45 F Ø 2780

G

P Q

67,68 1719

46,69 1186

264,88 6728

79,37 2016

22,64 575

32,09 815

141,18 3586

74,21 1885

62,40 1585

73,11 1857

138,50 3518

104,72 Ø 2660

G 122,05 3100

Min. 62,99 1600

Ca

2,76 70

S

15,94 405

Cb

116,53 2960

70,08 1780

6,69 170

160,04 4065

5,20 132

Em

97,99 2489

Da R

P L O N M

Db U V

6,69 170

2,05 Ø 52

5,20 132

Y

2,76 70

Z

15,94 405

141,73 3600 64,96 1650

97,99 2489

116,53 2960

64,96 1650

K

E

This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or given to a third party or used for manufacturing purposes without our permission. As to infringements hereof, legal action will be taken with the support of the existing law.

Valid only with Installation manual.

No.

03 02 01 91

TOLERANSER/TOLERANCES

Om ej annat angivits gäller / Unless otherwise specified Smältsvets.konstr / Welded constructions SS-EN ISO 13920-B (SA 1121,200)

Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) U-gängor/U-threads SMS 1718-2A/2B (SA 1161,150)

M-gängor/M-threads ISO 965-6H/6g (SA 1161,130)

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions

(m) Medel (m) Medium Basmått / Basic dimension :

Nr. Rev.

Ant. No.

Ändring Modification

Datum Date

Införd Changed

Godkänd Approved

(c) Grov (c) Coarse

(v) Mycket grov (v) Very coarse 4000mm

Bearb. med spånavskiljande verktyg (gäller ej sågning) Machined with cutting tools (does not include sawing)

ISO 2768-1-m (SA 1121,100)

SS-ISO 2768-1-c (SA 1121,100)

Bearb. med icke spånavskiljande verktyg (inkluderar sågning) Machined with non-cutting tools (includes sawing)

ISO 2768-1-v (SA 1121,100)

SS-ISO 2768-1-v (SA 1121,100)

För brutna kanter och vinkelmått For broken edges and angular dimensions

90 00

Pos. nr. Item nr.

Konstr/Designed

Gjutgods/Castings ISO 8062-CT12 (SA 1121,300)

SS-ISO 2768-1-c (SA 1121,100)

Ritad/Drawn

rsj

Text Deutch Text English Text Svenska

S 223.303 de S 223.303 en S 223.303 sv

Benämning, Material, Dimension Description, Material, Dimensions Beredd/Planned

Kontr./Checked

Godk./Approved

Nto. Vikt/st Net. Weight/each (Kg)

Art. nr. Modell nr. Ämnes nr. Part no. Pattern No. Blank no. Skala/Scale

1:50

H8800 Install. drawing Direct drive Install. ritning Direktdrift

Vyplacering

E

Vikt (kg) Weight (Kg)

73633

Proj. method

Datum Date

2007-04-04

Ritn.nr/Drawing No.

Format

A1

No. Rev

00.09

452.4028 Blad Sheet

1

av of

2

Preliminary Design - Not for Manufacturing

H H V

H

A

A

B V A

V A

B

H

B

H

A

A

64,96 1650

64,96 1650

H

H

H

B

This drawing and all the enclosures belong to us. They must not be copied or duplicated - neither in original, nor in modified form - shown to or given to a third party or used for manufacturing purposes without our permission. As to infringements hereof, legal action will be taken with the support of the existing law.

86,81 2205

No.

H

A 65,35 1660

62,99 1600

A

Valid only with Installation manual. TOLERANSER/TOLERANCES

Om ej annat angivits gäller / Unless otherwise specified Smältsvets.konstr / Welded constructions SS-EN ISO 13920-B (SA 1121,200)

Svetsklasser enligt / Weld classes acc. to SS-ISO 5817 (SA 1184,095) U-gängor/U-threads SMS 1718-2A/2B (SA 1161,150)

M-gängor/M-threads ISO 965-6H/6g (SA 1161,130)

Konstr/Designed

Gjutgods/Castings ISO 8062-CT12 (SA 1121,300)

Generella toleranser för linjära mått och vinkelmått/General tolerances for linear and angular dimensions

(m) Medel (m) Medium Basmått / Basic dimension :

Nr. Rev.

Ant. No.

Ändring Modification

Datum Date

Införd Changed

Godkänd Approved

(c) Grov (c) Coarse

(v) Mycket grov (v) Very coarse

Toleransklass Tolerance class >4000mm