Manual de instalación, operación y mantenimiento Bomba Gheo Español

Weir Minerals Netherlands P.O. Box 249, 5900 AE Venlo, the Netherlands Egtenrayseweg 9, NL-5928 PH Venlo 4495 Registration No.: 12032525

Tel: Fax: Email: WWW:

+31(0)77 3895200 +31(0)77 3824844 [email protected] http://www.weirminerals.com

Installation, Operating and Maintenance Manual

Project number - name:

201226 = Los Pelambres REBUILD = pump 200365+200095

Customer purchase order number:

25351-220-POA-MPPD-00001

Pump number:

9200365/1+7200095/1

Pump type:

GEHO TZPM 1600 REBUILD

Document number:

200365+200095-IOM-EN-R03

Copyright © Weir Minerals Netherlands b.v. 2009. Weir Minerals Netherlands b.v. is the owner of the copyright subsisting in the instructions and drawings stored in this manual. All material of this manual are protected by the Dutch Copyright Law, international treaty provisions and applicable laws in the country in which it is being used. The material must not be used, reproduced or copied in whole or in part, in any form or by any means, nor may the information therein contained, which is confidential to Weir Minerals Netherlands b.v be disclosed to any person without the prior written permission of Weir Minerals Netherlands b.v. Furthermore you may not rent, lease, sublicense or lend the manual and its contents. The manual has been delivered and received on the express condition that it may be used only for the specific purpose for which it has been provided and may not be used in any way which may injure or cause loss directly or indirectly to Weir Minerals Netherlands b.v. or any related corporation.

Disclaimer. Except to the extent legislation expressly prohibits the exclusion of provisions as to warranties, Weir Minerals Netherlands b.v. disclaims all warranties as to the instructions and drawings, whether express or implied, including without limitation any implied warranties of merchantability, fitness for a particular purpose, compatibility with any particular system, or data integrity and the user assumes all responsibility for the use of the software on its system.

Preface + Safety instructions Pos: 1 /GEHO /Gen eral /Special for mats/ # T able of co nte nts ch apte r 0 @ 5\ mod _12 270 232 930 66_ 31.d oc @ 438 92

0

Preface + Safety instructions ....................................................0.3

0.1

General ........................................................................................................... 0.3

0.2

Revision form ................................................................................................ 0.4

0.3

Safety symbols.............................................................................................. 0.6

0.4

Important information................................................................................... 0.7

0.5

Intended use .................................................................................................. 0.8

0.6

General safety instructions ......................................................................... 0.8

0.7

Qualified workers .......................................................................................... 0.8

0.8

Working on the pump................................................................................... 0.8

0.9

Efficient use ................................................................................................... 0.8

0.10

Safety instructions for parts........................................................................ 0.9

0.11

Safety equipment .......................................................................................... 0.9

0.11.1 0.11.2 0.11.3 0.11.4

Safety related documentation.................................................................................... 0.9 CE conformity ............................................................................................................ 0.9 Emergency stop button............................................................................................ 0.10 Safety covers and safety guards............................................................................. 0.10

1

Technical data..............................................................................1.1

1.1

Project information ....................................................................................... 1.1

1.2

Customer information .................................................................................. 1.1

1.3

Manufacturer information ............................................................................ 1.1

1.4

Technical data ............................................................................................... 1.2

1.4.1 1.4.2 1.4.3 1.4.4

Operating characteristics........................................................................................... 1.2 Pump and project data .............................................................................................. 1.3 Pre-charging pressure vessels.................................................................................. 1.5 Lubrication data ......................................................................................................... 1.5

1.5

General storage conditions ......................................................................... 1.6

1.5.1 1.5.2

For GEHO pumps and components.......................................................................... 1.6 Parts........................................................................................................................... 1.6

1.6

Tightening torques ....................................................................................... 1.7

1.6.1 1.6.2 1.6.3 1.6.4

General instructions................................................................................................... 1.7 General torques......................................................................................................... 1.7 Foundation bolt torques according to DIN 529 ......................................................... 1.7 Special torques .......................................................................................................... 1.8

1.7

Drawings + lists + instruments .................................................................1.10

2

Description ...................................................................................2.1

3

Erecting of the installation.........................................................3.1

4

Start and Stop procedures.........................................................4.1

5

Assembling and disassembling of components ...................5.1

200365+200095-IOM-EN-R03

0.1

Preface + Safety instructions

6

Maintenance ................................................................................. 6.1

7

Installation and maintenance for GEHO pulsation dampeners7.1

7.1

Pre-charging pressure vessels ...................................................................7.1

7.2

Safety regulations and instructions for nitrogen .....................................7.1

7.3

Pre-charging with nitrogen a pulsation dampener (discharge line) ......7.2

7.3.1 7.3.2

Pre-charging the discharge pulsation dampener, set-point instructions ...................7.2 Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.4

7.4

Pre-charging with nitrogen a pulsation dampener (suction line)...........7.7

7.4.1 7.4.2

Pre-charging the suction pulsation dampener, set-point instructions........................7.7 Pre-charging a pulsation dampener with the nitrogen filling device ..........................7.9

7.5

Pre-charging an accumulator with nitrogen ...........................................7.11

7.6

Trouble shooting at a diaphragm pulsation dampener .........................7.14

7.7

Pulsation dampener....................................................................................7.16

7.7.1 7.7.2 7.7.3

Safety instructions ................................................................................................... 7.16 Diaphragm removing............................................................................................... 7.17 Diaphragm assembly............................................................................................... 7.17

7.8

Nitrogen filling device.................................................................................7.21

8

Appendix: Parts - Lists and drawings (pump section) ......... 8.1

8.1

Safety instructions for parts........................................................................8.1

8.2

Ordering parts ...............................................................................................8.1

8.3

General storage conditions .........................................................................8.1

8.3.1

Storage of synthetic materials....................................................................................8.1

8.4

Part List and drawings .................................................................................8.3

8.4.1 8.4.2

Reference for pump GEHO TZPM 9200365/1 ..........................................................8.3 Reference for pump GEHO TZPM 7200095/1 ....................................................... 8.55

9

Appendix: Parts - Lists and drawings (special tools) ........... 9.1

9.1.1 9.1.2

Reference for pumps GEHO TZPM 9200365/1 + 900095/1.....................................9.1 Reference for pump GEHO TZPM 7200095/1 ..........................................................9.5

10

Appendix: Electrical information ............................................ 10.1

10.1.1

Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 10.1

11

Appendix: Catalogue information .......................................... 11.1

11.1.1

Reference for pumps GEHO TZPM 9200365/1 + 900095/1.................................. 11.1

Pos: 2 / --- P age bre ak - -- @ 0\ mod _113 627 865 933 1_0. doc @ 76 6

0.2

200365+200095-IOM-EN-R03

Preface + Safety instructions Pos: 3 /GEHO /Hea ding/H 1/#. P refac e + S afety i nstr uctions #ch apte r 0 @ 5\ mod _12 270 230 120 38_ 31.d oc @ 438 82

0 Preface + Safety instructions Pos: 4 /GEHO /Hea ding/H 2/#. # Ge ner al @ 5\ mo d_1 227 0962 588 59_ 31.d oc @ 439 73

0.1

General

Pos: 5 /GEHO /Pref ace/G ene ral/Dia phr agm pu mps/I ntr oducti on @ 0\m od_ 113 318 827 665 6_3 1.doc @ 1 21

This pump is developed by Weir Minerals Netherlands. Pos: 6 /GEHO /Pref ace/G ene ral/Co mm on in tro @ 0\ mod _11 399 1320 282 7_3 1.d oc @ 2 530

This manual with its user and safety instructions is an integral part of the pump delivery and must be kept in its neighborhood, accessible for reference at all times. All persons involved in using and operating this pump and working at this pump must have read and understood this manual and must comply with it at all times. We accept no responsibility for damage or disruption caused by disregard of this manual and its instructions. Scope of this manual This manual and its user instructions apply to the GEHO PUMPS equipment during: Pos: 7 /GEHO /Pref ace/G ene ral/Pu rpos e - Final @ 0\ mod _11 399 128 393 16_3 1.d oc @ 2518

• • • •

Transport Installation Operation, start and stop procedure Maintenance

Pos: 8 /GEHO /Pref ace/G ene ral/Use @ 0\ mo d_1 1334 272 099 23_ 31.d oc @ 246

This equipment, supplied by Weir Minerals Netherlands, is only allowed to be used, according to and restricted to the technical data. Before exceeding the technical data, a written permission from Weir Minerals Netherlands is required. Pos: 9 / --- P age bre ak - -- @ 0\ mod _113 627 865 933 1_0. doc @ 76 6

200365+200095-IOM-EN-R03

0.3

Preface + Safety instructions Pos: 10 / GEHO/He ading /H2/# .# Revisi on f orm @ 0\ mo d_1 1332 714 760 93_ 31.d oc @ 213

0.2

Revision form

Pos: 11 / GEHO/Pre face/P roject /200 365 Revisio n fo rm EN+ES @ 6\m od_ 124 103 223 711 1_31 .doc @ 4 9789

Rev. No.

Chapter

Description

Date

Nº revisión

Sección

Descripción

Fecha

Final “As built” issue.

30-05-2000

R00

Edición final "definitiva". R01

Chapter 1, page 1.6

Chapter 1.5: updated oil quantity (liters).

Sección 1,

Sección 1.5: actualizada cantidad de aceite (Litros).

17-06-2003

página 1.6 Chapter 1

Updated 814.200365.02 "INSTRUMENT LIST".

Sección 1

Revision 814.200365.02 "INSTRUMENT LIST" = "Lista de equipos Y dispositivos".

Chapter 3, page 3.7

Updated: Flexible Coupling alignment.

Sección 3,

Actualizada: Alineación del acoplamiento dentado.

página 3.7 Chapter 8, page 8.31 + 8.67

2/2 way valve unit 853.010.128: ID.no 006 changed into : 3x 862.005.165 and 862.005.248.

Sección 8,

Conjunto de la válvula de 2/2 vías 853.010.128: ID. 006: 3x 862.005.165 and 3x 862.005.248.

página 8.31 + 8.67

0.4

Page 8.73

ID. no 008 changed into 921.510.112.

Página 8.73

ID. 008 921.530.050

Chapter 10

Updated 814.200365.06 "E-schema".

Sección 10

Revision 814.200365.06 "Caja de control".

Chapter 11

Updated "Catalogue information" 814.200365.30 and 814.200365.33.

Sección 11

Revision "Información catalogada" 814.200365.32 & 814.200365.33.

921.510.112.

200365+200095-IOM-EN-R03

Preface + Safety instructions

Rev. No.

Chapter

Description

By

Nº revisión Sección

Descripción

Autor Control

Fecha

EN-R02

First release in English. Rebuild of pump 9200365/1 + 7200095/1. Chapters 2 + 3 + 4 + 5 + 6 remain from manual 200365.R01. All other chapters are updated. Versión preliminar, Inglés

GHH

FVO

29-04-2009

No translation available. No traducción. Final release, English. Versión final, Inglés Final release, Spanish translation of EN-R03 Versión final, traducción Español de EN-R03

--

--

-- -- ----

GHH

FVO

07-08-2009

GHH

FVO

28-08-2009

ES-R02

--

EN-R03

0+1+8+10

ES-R03

0+1+8+10

Checked Date

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200365+200095-IOM-EN-R03

0.5

Preface + Safety instructions Pos: 13 / GEHO/He ading /H2/# .# Saf ety sy mbols @ 0\ mod _11 332 714 1808 9_3 1.d oc @ 2 11

0.3

Safety symbols

Pos: 14 / GEHO/Safe ty/Pro duct Sa fety/Sa fety Sy mbols Over view @ 0\m od_ 1133 426 149 167 _31. doc @ 24 2

The hazards are classified into various stages. The table below gives a summary of the signs, classes of risk and signal words used in this manual. Sign

Signal word Definition

Consequences

DANGER

Dangerous situation

Death or serious injuries

WARNING

Possible dangerous situation

Death or most serious injuries

CAUTION

Less dangerous situation

Slight or minor injuries

Attention

Possible harmful

Possible damage to: • The equipment • The environment

Note or Information

Application hints and other useful information

No signal word indicating a dangerous or harmful situation

Pos: 15 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

0.6

200365+200095-IOM-EN-R03

Preface + Safety instructions Pos: 16 / GEHO/He ading /H2/# .# I mpo rtan t info rm ation @ 0\ mod _11 376 808 942 72_ 31.d oc @ 136 4

0.4

Important information

Pos: 17 / GEHO/Safe ty/Ge ner al/Im por tant info rma tion @ 0\ mod _11 376 8023 735 7_3 1.do c @ 1 362

This manual is intended to help you operate this machine safely and effectively. It is intended for use by people who have followed the training program that this manual accompanies. If you have not followed this program, but would like to do so, then contact your supervisor or training manager. This machine was designed with safety in mind, and includes features to help prevent injury and damage. However, all powerful machines can be dangerous if misused. This manual is intended to help you operate the machine in a safe manner. In this manual, the user is the body with authority over and responsibility for the machine - usually a company or a corporation. An operator is a person who physically interacts with the machine and/or the machine's control systems under the direction and with the consent of the machine's user. It is your responsibility to operate this machine in accordance with all the safety instructions and procedures in this manual, and with all other safety procedures in your workplace. It is the user's responsibility to make sure that the machine is correctly installed, configured, commissioned, operated, serviced and maintained and that such actions are only carried out by people who have been fully and properly trained for those tasks. It is also the user's responsibility to make sure that the machine is only used in full accordance with laws (and regulations, which have the force of law) in the jurisdiction in which the machine is installed. DANGER • Before attempting to use the machine, read, understand and know all the safety information in this chapter. • Pay particular attention to all warnings and cautions throughout this manual. If you do not follow all the warnings and procedures in this manual, then this could lead to serious injury to yourself or others, including death. • If there is any safety instruction or procedure that you do not understand, then do not use the machine. • Contact your supervisor and arrange proper training on the use of the machine. • Use of the machine without understanding and following all the safety instructions and procedures in this manual could lead to serious injury to yourself or others, including death. WARNING • Never use the machine, until you are sure that the routine checks described is completed and that the routine preventive maintenance program is up-to-date. • If any part of the machine is known (or suspected) to be defective or wrongly adjusted, then do not use the machine until a repair has been made. Operation of the machine with defective or wrongly adjusted components could create safety hazards. This could lead to fatal or other serious personal injury. WARNING • Never use the machine until you have received adequate and proper training in its safe and effective use. • If you are unsure of your ability to use the machine safely and effectively, then do not do so. The use of the machine without proper and adequate training could lead to fatal or other serious personal injury. • Never attempt to remove, modify, over-ride or frustrate any safety device on the machine. Interfering with safety devices could lead to fatal or other serious personal injury. Pos: 18 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

200365+200095-IOM-EN-R03

0.7

Preface + Safety instructions Pos: 19 / GEHO/He ading /H2/# .# In ten ded use @ 0\ mod _113 826 306 140 9_3 1.doc @ 1 911

0.5

Intended use

Pos: 20 / GEHO/Safe ty/Pro duct Sa fety/I nte nde d use @ 0\ mo d_11 382 631 175 09_ 31.d oc @ 191 4

This pump is intended to pump a liquid media only. The liquid media is specified by the customer. Refer to the chapter “Technical data” for a detailed specification. Pos: 21 / GEHO/He ading /H2/# .# G ene ral sa fety in struc tions @ 0\ mod _11 332 711 589 87_3 1.d oc @ 206

0.6

General safety instructions

Pos: 22 / GEHO/Safe ty/Pro duct Sa fety/ Gen eral s afety instr uctio ns @ 0\mo d_1 133 426 798 361 _31. doc @ 24 4

• Always obey local safety regulations and instructions. • Never cause a potentially dangerous situation. • Never touch moving parts. • Never loosen parts under pressure. • Never touch parts with high temperature. • Never touch parts under electrical power. • Never touch parts which contain dangerous or poisonous media. Pos: 23 / GEHO/He ading /H2/# .# Q ualified work ers @ 0\ mod _11 332 7108 729 4_3 1.do c @ 2 03

0.7

Qualified workers

Pos: 24 / GEHO/Safe ty/Pro duct Sa fety/ Qualifie d wo rker s @ 0 \mo d_1 133 2716 248 77_ 31.d oc @ 219

• Only personnel who have been given permission are allowed to work with or on the machine. • All personnel must only carry out the work they have been trained to perform. This applies to both maintenance work and the normal machine operation. • All personnel working with or on the machine must have free access to the applicable manuals. • The operators must be familiar with all situations that may occur so that they can act rapidly and effectively in the event of emergencies. Pos: 25 / GEHO/He ading /H2/# .# Wo rking on t he p um p @ 0 \mo d_1 133 271 3137 69_ 31. doc @ 209

0.8

Working on the pump

Pos: 26 / GEHO/Safe ty/Pro duct Sa fety/W orkin g on the pu mp @ 0\m od_ 113 342 807 9834 _31 .doc @ 25 0

• Switch off the main power supply and secure the equipment against switching on. • Never loosen any parts containing pressure, hot or dangerous fluids. Pos: 27 / GEHO/He ading /H2/# .# Efficie nt us e @ 0\mo d_1 133 271 247 864 _31. doc @ 20 7

0.9

Efficient use

Pos: 28 / GEHO/Safe ty/Pro duct Sa fety/Effici ent use @ 0\ mod_ 113 342 759 836 1_3 1.doc @ 2 48

• Apply correct and regular maintenance, according to these operating instructions. • Always use genuine GEHO spare parts and wear parts. Pos: 29 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

0.8

200365+200095-IOM-EN-R03

Preface + Safety instructions Pos: 30 / GEHO/Par ts lists/# # Safe ty inst ructi ons f or p arts @ 5\ mod _12 278 726 076 93_ 31.d oc @ 444 31

0.10 Safety instructions for parts DANGER • •

Use only genuine GEHO parts. Order parts only with their WEIR-GEHO item number.

This is mandatory, to maintain: • the original safety level, in accordance with the applicable regulations, • the warranty accountability, • the general product accountability, • the original product reliability and durability. Pos: 31 / GEHO/He ading /H2/# .# Saf ety e quip ment @ 0\ mo d_11 374 834 019 31_ 31.d oc @ 124 1

0.11 Safety equipment Pos: 32 / GEHO/Safe ty/Pro duct Sa fety/ ### S afety relat ed docu men tatio n @ 4 \mo d_1 215 006 153 706_ 31. doc @ 367 25

0.11.1 Safety related documentation DANGER If applicable, than refer to the book "MANUFACTURING DATA RECORDS" ("MDR") of this pump for the documentation about CE conformity (as defined by the European "Directive on machinery 98/37/EC and 2006/42/EC") and other required safety related documentation. Pos: 33 / GEHO/Safe ty/Pro duct Sa fety/ ### DANGER: CE conf or mity @ 4\m od_1 214 979 575 442 _31. doc @ 36 701

0.11.2 CE conformity DANGER If failing to install and maintain the SAFETY EQUIPMENT in accordance with this manual, then the installation is no longer in CE-conformity (as defined by the European "Directive on machinery 98/37/EC and 2006/42/EC") and thus results in: "... machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive ..." Pos: 34 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

200365+200095-IOM-EN-R03

0.9

Preface + Safety instructions Pos: 35 / GEHO/He ading /H3/# .#.# E mer genc y sto p bu tton @ 0\ mod _11 374 866 287 71_3 1.d oc @ 1245

0.11.3 Emergency stop button Pos: 36 / GEHO/Safe ty/Pro duct Sa fety/DANGER: em erg ency butto n @ 4\m od_ 121 4979 911 686 _31. doc @ 36 709

CE conformity DANGER If failing to install and maintain the EMERGENCY BUTTON equipment in accordance with this manual, then the installation is no longer in CE-conformity (as defined by the European "Directive on machinery 98/37/EC and 2006/42/EC") and thus results in: "... machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive ..." Pos: 37 / GEHO/Safe ty/Pro duct Sa fety/E mer gency stop but ton @ 0\ mod _11 374 8396 335 8_3 1.do c @ 1 243

Refer to chapter "Start and Stop procedure" for details about the use of the EMERGENCY STOP button. An emergency stop button must be provided, according to the CE regulations and according to the local regulations. The customer must assure this. It is mandatory to install at least one EMERGENCY STOP button, within a short distance of the pump installation. The installation of the EMERGENCY STOP system is not within the scope of the contract between the customer and Weir Minerals Netherlands. Responsible for the installation of the EMERGENCY STOP button is the customer, as stated in the written contract.

INFORMATION • An emergency stop situation is defined in the EN 60204 standard. • An emergency stop is a human action in case of emergency, which is determined to stop a process or movement that could cause an unsafe situation. • An emergency stop has priority towards all functions and controls in all kind of modes. • Reset an emergency stop may not cause an automatic restart. • Functional aspects for ‘switching off at emergency’ as described in the international document IEC 60364 or NEC should be observed. • The final customer emergency stop design must be in accordance to the concerning risk class and all local regulations. • If no MCC (motor control center) hardware is in the manufacturer’s scope of supply, then an emergency stop will not be added, due to lack of MCC configuration information. Pos: 38 / GEHO/He ading /H3/# .#.# S afety cove rs an d sa fety gua rds @ 0\m od_ 113 748 666 162 8_31 .doc @ 1 247

0.11.4 Safety covers and safety guards Pos: 39 / GEHO/Safe ty/Pro duct Sa fety/ ### S afety c ove rs an d saf ety gua rds @ 0\m od_ 113 748 671 106 9_31 .doc @ 1 249

The equipment has safety covers and safety guards at all potential unsafe parts. • Safety covers and safety guards must remain in place during operation. • Safety covers and safety guards may only be removed by qualified personnel for maintenance or service work. Pos: 40 / -- - Sectio n b reak - Od d p age -- - @ 0 \mo d_1 136 277 0366 28_ 0.d oc @ 7 65

0.10

200365+200095-IOM-EN-R03

Technical data Pos: 41 / GEHO/He ading /H1/# . T echnic al dat a @ 0\m od_ 1133 269 719 867 _31. doc @ 17 9

1 Technical data Pos: 42 / GEHO/He ading /H2/# .# Proj ect inf or matio n @ 0\m od_1 133 269 813 171 _31. doc @ 18 1

1.1

Project information

Pos: 43 / GEHO/T echnic al da ta s heets /Projec t info rm ation @ 0\ mod _11 334 393 929 01_3 1.d oc @ 273

WEIR Project information WEIR Project name

201226 = Los Pelambres REBUILD

WEIR Project number

200365+200095

Customer purchase order number

25351-220-POA-MPPD-00001

Pos: 44 / GEHO/He ading /H2/# .# Cus tom er in for matio n @ 0\m od_ 113 3443 655 420 _31. doc @ 29 1

1.2

Customer information

Pos: 45 / GEHO/T echnic al da ta s heets /Projec t/20 122 7/20 122 7-EN+ES Cus tom er @ 7\ mod _12 487 9352 577 1_0 .doc @ 53 350 O

Customer information

Datos del cliente

Name

Nombre

Minera Los Pelambres

Purchaser address/bills

Dirección

Site

Ubicación

Minera Los Pelambres Paseo Ahumuda 11, Piso 7 Providencia, Santiago Chile Phone: +56-2-736-4099 Fax: +56-2-736-2925 Minera Los Pelambres, Chile

Pos: 46 / GEHO/He ading /H2/# .# M anu factu re r info rm ation @ 0\ mod _11 334 435 152 08_3 1.d oc @ 288

1.3

Manufacturer information

Pos: 47 / GEHO/T echnic al da ta s heets /Ma nufa ctur er in for mati on EN+ES @ 7\m od_ 124 8793 335 373 _0.d oc @ 533 41

Manufacturer information

Datos del fabricante

Name

Nombre

Weir Minerals Netherlands b.v.

Address

Dirección

Phone

Teléfono

P.O. Box 249 NL5900AE - VENLO, the Netherlands Países Bajos (+31) 77-3895200

Fax

Fax

E-mail

Correo electrónico

Website, internet

Sitio Web

Department

Departamento

Phone

Teléfono

Fax

Fax

Department

Departamento

Phone

Teléfono

Fax

Fax

(+31) 77-3824844 [email protected] http://www.weirminerals.com Installation, Commissioning Instalación, puesta en servicio (+31) 77-3895141 (+31) 77-3824844: V. van der Koelen Spare Parts (+31) 77-3895236 (+31) 77-3824844: R. Reijnders

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200365+200095-IOM-EN-R03

1.1

Technical data Pos: 49 / GEHO/He ading /H2/# .# Tech nical d ata @ 0\ mod _113 327 081 382 0_3 1.doc @ 1 98

1.4

Technical data

Pos: 50 / GEHO/T echnic al da ta s heets /Projec t/20 122 6/GEHO PUMPS d ata @ 6\ mod _12 414 174 0697 5_3 1.d oc @ 4 987 2

1.4.1

Operating characteristics

Site

Minera Los Pelambres, Chile

Service location

Outdoors

Altitude

1700 masl (meters above sea level)

R03

Ambient temperature

minimum +5°C maximum +40°C

R03

Liquid to be pumped

Copper concentrate slurry

% Solids by weight

60-63%

R03

Slurry, specific gravity

1.82-1.92

R03

Slurry temperature

maximum +23°C

R03

1.2

Revision

200365+200095-IOM-EN-R03

Technical data

1.4.2 Pump and project data Refer for the allowable operating performance and conditions also to the GEHO pump identification plate. GEHO PUMPS identification plate

Revision

Pump no. see GEHO PUMPS identification plate

9200365/1

7200095/1

Pump type see GEHO PUMPS identification plate

GEHO TZPM 1600

Capacity at stroke rate see GEHO PUMPS identification plate

minimum 55 m3/h maximum 169.1 m3/h

Discharge pressure see GEHO PUMPS identification plate

maximum 16 000 kPa (160 bar)

R02

Stroke rate see GEHO PUMPS identification plate n(s/min)

minimum 17.8 spm maximum 57.2 spm

R03

Required power see GEHO PUMPS identification plate

832 kW

R02

WEIR project number see GEHO PUMPS identification plate

200365 / 201226

200095 / 201226

R03

Year see GEHO PUMPS identification plate

2000 / 2009

1998 / 2009

R03

at minimum 17.8 spm at maximum 57.2 spm

GEHO pump data

R02

Revision

Pump gear ratio in the power end

3.75

Pump piston diameter

215 mm

Pump stroke

508 mm

Pump diaphragm size

26,5 liter

Pump suction pressure (normal)

150 kPa (1.5 bar)

Piping suction line

Design pressure maximum 700 kPa (7 bar)

Piping discharge line

Design pressure maximum 16 000 kPa (160 bar)

Valve size

API 10

Dampener size (discharge)

2 x 75/180 (liter/bar) dampener, bladder type pre-charged

R03

Dampener size (suction)

1 x 75/75 (liter/bar) dampener bladder type pre-charged 1 x air vessel, uncontrolled level

R03

200365+200095-IOM-EN-R03

1.3

Technical data

Refer for details also to:

•

document 814.201126.00 "DIMENSIONED OUTLINE DRAWING".

•

document 814.201226.02A + 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST".

•

document 814.201226.03A + 814.201226.03B "INSTRUMENT AND EQUIPMENT LIST".

•

Chapter "Electrical information".

•

Chapter "Catalogue information".

1.4.2.1 Required supply voltage: Aux. motors Control box

: 380 V - 50 Hz - 3 ph - 0.75 kW : 220 V - 50 Hz - 1 ph

1.4.2.2 Main E-motor make : Siemens type : 1LA1 505-6PM00-Z Installed motor power : 910 kW - 1033 rpm voltage 690V - 50 Hz - 3 ph For details, see document 814.200095.30 in chapter 11 "Catalogue information". 1.4.2.3 VDC = variable frequency converter make : Siemens type : Sinamics G150 6SL3710-2GH41-4AAo-Z voltage : 2x690V - 50 Hz - 3 ph IP20 For details, see document 814.201226.38 in chapter 11 "Catalogue information". 1.4.2.4 Transformer make : Siemens Tusan type : 1250kVA voltage prim. : 3450V - 50 Hz - 3 ph voltage sec. : 2x690V - 50 Hz - 3 ph Enclosure : IP64 For details, see document 814.200095.40 in chapter 11 "Catalogue information". 1.4.2.5 Reduction gear box manufacturer : Flender type/size : FZG/H1SH15 gear ratio : 5.778 For details, see document 814.200095.31 in chapter 11 "Catalogue information". 1.4.2.6 Shaft couplings manufacturer : Flender E-motor - gear box : 814.200095.32 = N-Eupex A520 gear box - pump : 814.200095.33 = Zapex ZWN 415 AB For details, see chapter 11 "Catalogue information".

1.4

200365+200095-IOM-EN-R03

Technical data

1.4.3

Pre-charging pressure vessels

Unit

Service

Location

Pre-charge pressure

Remarks

Revision

2x on discharge line

See 814.201226.02A

See chapter 7 for details and procedures.

R03

See chapter 7 for details and procedures.

R03

Rechargeable

R03

Rechargeable

R03

Pre-charge pressure pulsation dampener Discharge pulsation dampener

Stabilisation of flow in discharge line

+ 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST".

Suction pulsation dampener

Stabilisation of flow

1x on suction line

See 814.201226.02A + 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST".

Pre-charge pressure accumulator Accumulator of pressure limitation system

Pressure limitation system

Accumulator of propelling liquid system

Propelling liquid system

1.4.4

Base frame

See 814.201226.02A

+ 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST". Base frame

See 814.201226.02A + 814.201226.02B "INSTRUMENT AND EQUIPMENT LIST".

Lubrication data Oil Type

Required Qty (Litres)

Remarks

Quality CLP-320 (DIN 51517)

500 [Rev.=R01]

Shell Omala 320

Quality HLP-46 (DIN 51524)

500 [Rev.=R01]

Shell Tellus 46

ISO VG 460 (DIN 51519)

CLP-460 DIN 51517

min 175 max. 190

Shell Omala 460

ISO VG 460 (DIN 51519)

DIN 51502

min. 1.4

Shell Omala 460

Description

ISO

TYPE

DIN

Power end

Viscosity ISO VG 320 (DIN 51519)

CLP

Propelling liquid feeding unit

Viscosity ISO VG 46 (DIN 51519)

HLP

Reduction gearbox (H1SH15) Tooth shaft coupling

200365+200095-IOM-EN-R03

1.5

Technical data

1.5

General storage conditions ATTENTION Always store the GEHO pumps and their components under dry conditions.

1.5.1 For GEHO pumps and components Before shipment of the equipment, all machined surfaces (inside and outside) were coated with a preservative lubricant to prevent the parts against rust and corrosion. This means that the equipment can be stored for 6 months without special storage pre-cautions. After each 6 months the pumps and components should be checked and if necessary be re-coated with Rustilo DWX 32 or equal. If the pump was in operation and it will be shut down for more than 3 weeks, coat the machined surfaces again with Rustilo DWX 32 or equal. 1.5.2

Parts ATTENTION Parts must be protected during storage against direct sunlight and must be stored in their as manufactured shape.

For elastomer materials (spare parts) •

Storage temperature between +5°C/+41°F and +35°C/+95°F at 85% relative humidity.

For polyurethane parts (valve seat rings) •

Storage temperature of: between +5°C/+41°F and +25°C/+77°F at 75% relative humidity.

Pos: 51 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

1.6

200365+200095-IOM-EN-R03

Technical data Pos: 52 / GEHO/He ading /H2/# .# Tight ening tor ques @ 0 \mo d_1 133 2699 098 91_ 31.d oc @ 183

1.6

Tightening torques

Pos: 53. 1 /GEHO/H eadi ng/H3 /#.#. # Ge ne ral inst ructi ons @ 7\m od_ 124 833 442 743 5_31 .doc @ 5 2981

1.6.1

General instructions

Pos: 53. 2 /GEHO/ Tec hnical data she ets/G ene ral to rq ues/Cle an a nd gre ase all @ 7\ mod _12 483 342 601 03_3 1.d oc @ 5299 0

Before assembly of a threaded connection: • Clean and grease all the threaded sections with a suitable grease. This accomplishes: • Proper tightening a prescribed tightening torque. • Easy assembly and disassembly. • Prevents corrosion of the threaded sections. Pos: 53. 3 /GEHO/H eadi ng/H3 /#.#. # Ge ne ral to rqu es @ 0\m od_ 113 3270 125 801 _31. doc @ 19 0

1.6.2

General torques

Pos: 53. 4 /GEHO/ Tec hnical data she ets/G ene ral to rq ues/G ene ral t orq ues - gr ade 8.8 N m @ 0\m od_ 113 386 2945 227 _31 .doc @ 39 2

General = grade 8.8 Size

Torque [Nm]

Size

Torque [Nm]

M8

20

M33

1930

M10

50

M36

2470

M12

85

M39

3200

M16

210

M42

3900

M20

400

M45

4900

M24

700

M48

5900

M27

1040

M52

7600

M30

1410

M56

9400

Pos: 54. 1 /GEHO/H eadi ng/H3 /#.#. # F oun datio n b olt to rqu es acc ordi ng t o DIN 5 29 @ 0\m od_ 113 386 349 070 1_3 1.doc @ 3 97

1.6.3

Foundation bolt torques according to DIN 529

Pos: 54. 2 /GEHO/ Tec hnical data she ets/G ene ral to rq ues/ Fou ndati on b olt to rqu es - gr ade 3.6 N m @ 0\m od_ 1133 863 255 313 _31. doc @ 39 5

General = grade 3.6 Size

Torque [Nm]

Size

Torque [Nm]

M20

110

M30

380

M24

190

M33

520

M27

280

M36

660

Pos: 55 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

200365+200095-IOM-EN-R03

1.7

Technical data Pos: 56 / GEHO/He ading /H3/# .#.# S pecial t orq ues @ 0\ mod _11 332 7001 440 1_3 1.do c @ 1 87

1.6.4

Special torques

Pos: 57 / GEHO/T echnic al da ta s heets /Special tor ques/ $Proje ct/2 0036 5+ 2000 95 @ 7\ mod _124 902 465 768 4_3 1.doc @ 5 343 1

For bolts and nuts that are well greased with MoS2-grease. Unit

Parts List No.

Id. No.

Torque (Nm)

Pressure (bar)

Valve unit (discharge) A.807.004.004

831.020.137F+H

013

50

-----

019

-----

1300

044

-----

1600

Valve unit (suction) A.807.004.005

831.020.138F+H

013

50

-----

019

-----

1300

044

1200

-----

Diaphragm housing A.807.003.792

832.010.123F+H

040

1200

-----

045 **1

Tighten in 3 steps: 1st : surface contact 2nd: 90% = 4600 3th : 100% = 5200

1500

047

1000

-----

062

175

-----

006

850

----

010

2500

----

Rev.

Piston unit A.807.004.112

835.086.169D+E

Frame unit clamping piece piston rod to crosshead rod

845.010.439F = pump No.200365 845.010.439D = pump No.200095

046

340

----

Accessories

895.582.200G+K

022

1500

-----

Pulsation dampener A.807.004.306

Type 75/64 in suction line: 851.010.047H = pump No.200095 851.010.047J = pump No.200365

013

580

-----

R03

014

1290

-----

R03

Pulsation dampener A.807.003.794

Type 75/160 in discharge line: 851.010.047H = pump No.200095 851.010.047J = pump No.200365

013

1060

-----

014

2200

-----

1.8

R03

200365+200095-IOM-EN-R03

Technical data Unit

Parts List No.

Id. No.

Torque (Nm)

Pressure (bar)

Rev.

Pulsation dampener A.807.004.894

Type 75/160 in discharge line: 851.010.047H = pump 200095+200365 = order No.201226

013

1060

-----

R03

014

2800

-----

R03

Pos: 58 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

200365+200095-IOM-EN-R03

1.9

Technical data Pos: 59 / GEHO/He ading /H2/# .# Dr awings +Lists +Inst ru ment s @ 0 \mo d_1 133 876 9511 46_ 31. doc @ 421

1.7

Drawings + lists + instruments

Pos: 60 / GEHO/T echnic al da ta s heets /Projec t/20 122 6/20 122 6 =I nstr ume nt a nd d rawin gs- 201 226 +20 0365 +2 0009 5 EN+ES @ 7\m od_1 248 880 543 235 _0.d oc @ 533 71

Document numbers

Description English

Número de plano

Descripción Español

814.201226.00 = the rebuild pump = bomba reformar

"DIMENSIONED OUTLINE DRAWING"

"PLANO DE PROYECTO ACOTADO"

814.200365.00 = the old pump = bomba viejo

"DIMENSIONED OUTLINE DRAWING"

"PLANO DE PROYECTO ACOTADO"

814.200095.00 = the old pump = bomba viejo

"DIMENSIONED OUTLINE DRAWING"

"PLANO DE PROYECTO ACOTADO"

814.201226.01 = the rebuild pump = bomba reformar

"FOUNDATION DRAWING"

"PLANO DE CIMIENTOS"

814.200365.01 = the old pump = bomba viejo

"FOUNDATION DRAWING"

"PLANO DE CIMIENTOS"

814.200095.01 = the old pump = bomba viejo

"FOUNDATION DRAWING"

"PLANO DE CIMIENTOS"

814.201226.02A = 9200365/1 = the rebuild pump = bomba reformar

"INSTRUMENT AND EQUIPMENT LIST"

"LISTA DE INSTRUMENTOS Y EQUIPAMIENTO"

814.201226.02B = 7200095/1 (= the rebuild pump)

"INSTRUMENT AND EQUIPMENT LIST"

"LISTA DE INSTRUMENTOS Y EQUIPAMIENTO"

814.201226.03A = 9200365/1 = the rebuild pump = bomba reformar 814.201226.03B = 7200095/1 = the rebuild pump = bomba reformar

"P & I DIAGRAM"

"DIAGRAMA DE PROCESO Y INSTRUMENTACIÓN"

"P & I DIAGRAM"

"DIAGRAMA DE PROCESO Y INSTRUMENTACIÓN"

814.201226.20

"DESCRIPTION OF THE PUMP CONTROL SYSTEM"

"DESCRIPCIÓN DEL SISTEMA DE CONTROL DE LA BOMBA"

814.200000.22

"TYPICAL MANUAL OF THE GEHO TOUCH PANEL TZPM"

814.200000.04

"FLUSHING / FILLING / DRAIN CONNECTIONS"

"MANUAL DEL PANEL TÁCTIL GEHO TÍPICO PARA BOMBAS GEHO TZPM" "CONEXIONES DE LLENADO/DRENAJE/LAVADO"

V.814.201226.15 = the rebuild pump = bomba reformar

"PACKING UNIT"

"ESQUEMA DEL EMBALAJE"

Pos: 61 / -- - Sectio n b reak - Od d p age -- - @ 0 \mo d_1 136 277 0366 28_ 0.d oc @ 7 65

1.10

200365+200095-IOM-EN-R03

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

REVISION: EN-R01

Installation and maintenance for GEHO pulsation dampeners Pos: 80 / GEHO/He ading /H1/# . Inst allatio n an d m ainte nanc e fo r GEHO pulsati on d am pen ers @ 5\m od_ 122 719 999 405 5_31 .doc @ 4 4223

7 Installation and maintenance for GEHO pulsation dampeners Pos: 81 / GEHO/T echnic al da ta s heets /Projec t/20 105 8+2 000 90+ 803 888/ ## Pr e-ch argi ng press ure vessels @ 5\ mo d_1 2270 246 787 66_ 31.d oc @ 439 00

7.1

Pre-charging pressure vessels

Refer to the document "INSTRUMENT AND EQUIPMENT LIST" for details about pre-charging values. Pos: 82 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/ ## Saf ety reg ulation s an d inst ructi ons f or nit ro gen @ 0\ mod _11 5623 426 371 0_3 1.do c @ 5 734

7.2

Safety regulations and instructions for nitrogen DANGER SAFETY Before using a nitrogen bottle equipment: • Working with a nitrogen bottle equipment is only allowed to authorized and instructed workers. • Inform about all local legal and insurance policy regulations and safety instructions. • Inform about all local labor conditions about working with a nitrogen bottle equipment. • Strictly obey to those regulations and safety instructions. Refer to the safety instructions of the nitrogen bottle supplier, about how to handle nitrogen, its equipment, and what to do in emergency cases. DANGER NITROGEN Leaking nitrogen (N2) causes lack of oxygen: • Prevent breathing in nitrogen. • Be aware of the risk of suffocation, caused by to much nitrogen in the air. • Prevent nitrogen escaping from the equipment into the working environment. • Assure in small rooms good ventilation, because of risks of nitrogen leakage. • Assure free escape routes, because of risks of nitrogen leakage. DANGER NITROGEN EQUIPMENT INSTRUCTIONS • The supply of a nitrogen bottle is not in the scope of Weir Minerals. Refer to "Catalogue information" for instructions and information of the manufacturer about safe and proper user of the nitrogen bottle and nitrogen charging equipment. If the nitrogen charging equipment is not in the scope of Weir Minerals, then refer to instructions and information of the manufacturer about safe and proper use. • Make sure that the maximum pressure in the nitrogen bottle does not exceed the maximum permitted pressure of the pressure regulator. • Make sure that the equipment is in good condition.

Pos: 83 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

200365+200095-IOM-EN-R03

7.1

Installation and maintenance for GEHO pulsation dampeners Pos: 84 / GEHO/He ading /H2/# .# Pre -ch argi ng with nitr oge n a pulsati on d amp ene r ( discha rge line) @ 5 \mo d_1 231 340 599 275 _31. doc @ 45 123

7.3

Pre-charging with nitrogen a pulsation dampener (discharge line)

Pos: 85 / GEHO/He ading /H3/# .#.# P re-c har ging the discha rge puls ation da mpe ner, set- poin t inst ructio ns @ 1\m od_1 173 202 078 632 _31. doc @ 12 640

7.3.1

Pre-charging the discharge pulsation dampener, set-point instructions

Pos: 86 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/P re-c har ging/ ### # Disch arg e puls ation da mpe ner , pr e-ch ar ge d efinitio ns @ 0\m od_ 1156 257 465 577 _31. doc @ 57 64 dischar ge

7.3.1.1 Discharge pulsation dampener, pre-charge definitions Definitions

Comment

Refer to

pump system, maximum pressure pump system, "normal" pump operating pressure

maximum allowed pressure for the pump system operating pressure will change during operation, depending on many factors

pump identification plate

pump system, maximum pump operating pressure dampener system, maximum system pressure dampener, range dampener, pre-charge set-point

operating pressure maximum, that occurs while operating

dampener, diaphragm limit

maximum allowed pressure for the dampener system maximum allowed pressure for this part recommendation to start with by installation, may need re-adjustment, depending on operation conditions pre-charge limit to prevent extrusion of the diaphragm material at the dampener in-/outlet

pump discharge pressure indicator + "GEHO TOUCH PANEL", graphics menu: "ACTUAL VALUE" pump discharge pressure indicator + "GEHO TOUCH PANEL", graphics menu "HIGHEST VALUE" dampener system identification plate + chapter "Technical data" "INSTRUMENT AND EQUIPMENT LIST" + pulsation dampener identification plate "INSTRUMENT AND EQUIPMENT LIST" + after pre-charging, read the pressure indicator on the dampener (only if there is no pressure at the slurry side of the diaphragm) "INSTRUMENT AND EQUIPMENT LIST" + chapter "Technical data"

7.3.1.2 Discharge pulsation dampener, pre-charge set-point instructions DANGER Safety limits: To prevent over-stressing the dampener system and the diaphragm: • NEVER pre-charge the pulsation dampener with more then the dampener system, maximum pressure. The maximum pressure is indicated on the pulsation dampener identification plate. • NEVER pre-charge the pulsation dampener with more then the maximum pressure limit of the diaphragm. The pressure limit of the diaphragm is indicated in chapter "Technical data". ATTENTION Functional limits: To prevent dampener diaphragm damage during pressure still-stand of the pump and hammering of the diaphragm against the bottom of the dampener: • NEVER pre-charge the pulsation dampener with more then 80% of the maximum pump operating pressure. To prevent hammering of the diaphragm against the top of the dampener: • NEVER let the pre-charge pressure drop below 30% of the maximum pump operating pressure. Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-charge pressure. 7.2

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners

ATTENTION The pre-charge pressure may change due to temperature influence: • Temperature fluctuation of the slurry. • Temperature differences between the slurry and the environment. These effects require re-adjustment of the pre-charge pressure. The pre-charge pressure is application dependent. Refer to document "INSTRUMENT AND EQUIPMENT LIST" for details about the "discharge pulsation dampener". Refer to document "INSTRUMENT AND EQUIPMENT LIST" for the dampener pre-charge "SET-POINT" recommendation for installation, to start with. Operating conditions

constant operating pressure

Recommended pre-charge set-point Percentage of operating pressure

Result

80% = maximum pre-charge limit, to protect the diaphragm but NEVER more than the diaphragm and the dampener limit, as indicated in document "INSTRUMENT AND EQUIPMENT LIST". 60% to 65% optimal operation

widely varying operating pressure 30% to 35% 30% = minimum pre-charge limit

optimal operation to protect the diaphragm and dampener

NOTE High dampener pre-charge pressure (related to the operating pressure) gives the best dampening results. If the operating pressure decreases, then this can cause wear and damage to the diaphragm and metal insert, by continuously hammering at the dampener bottom. If working with relatively constant pump pressures, then the GEHO diaphragm pulsation dampeners are to be charged at 60%-65% of the pumps normal operating pressure (see "GEHO TOUCH PANEL", menu "GRAPHICS": "ACTUAL VALUE"). If operating the pump with widely varying pressures, then it can be necessary to pre-charge the pulsation dampener at 30%-35% of the pumps maximum operating pressure (see "GEHO TOUCH PANEL", menu "GRAPHICS": "HIGHEST VALUE"). Pos: 87 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

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7.3

Installation and maintenance for GEHO pulsation dampeners Pos: 88 / GEHO/He ading /H3/# .#.# P re-c har ging a p ulsatio n da mp ene r with t he nitro gen filling d evice @ 1\ mod _117 334 400 219 9_3 1.doc @ 1 267 2

7.3.2

Pre-charging a pulsation dampener with the nitrogen filling device

Pos: 89 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/P re-c har ging/ ### # Da mpe ner -Nitr ogen bot tle+c har ging equi pme nt o n P&I skid @ 2\ mod_ 118 336 904 181 1_3 1.doc @ 1 435 2

7.3.2.1 Nitrogen bottle with charging equipment DANGER Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts (nitrogen bottle, pressure reducer, safety valve and drain valve). • Check that they are in accordance with local standards and safety regulations. A B R

S

Nitrogen bottle Nitrogen bottle valve Safety relieve, to protect the pulsation dampener against overload. Relieve pressure depends on the maximum allowed pressure of the pulsation dampener. Drain valve

C1 B A

S C C3

Nitrogen pressure regulator unit: C Pressure regulator C1 Pressure gauge indicating the bottle pressure C2 Pressure gauge indicating the actual filling pressure in the hose C3 Pressure reducer valve D High pressure hose

I N

Nitrogen filling device: E Pressure gauge pulsation dampener F Mounting block G Filling valve pulsation dampener H Connector of the nitrogen filling device I J N

Fixed connection to pulsation dampener Fixed connection to working pressure transmitter Pulsation dampener

C2 R D

E

J I

F

G H Figure 7.1: Pre-charging the pulsation dampener with the nitrogen filling device Pos: 90 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

7.4

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Pos: 91 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/P re-c har ging/ ### # Pulsati on d am pen er p re- cha rging pr oced ure usin g the nitr oge n filling devic e on P&I s kid @ 2\m od_1 183 376 823 646 _31. doc @ 14 362

7.3.2.2 Pulsation dampener pre-charging procedure DANGER Refer to chapter "Safety regulations and instructions for nitrogen".

DANGER INSTRUCTIONS ABOUT FILLING A PULSATION DAMPENER WITH NITROGEN (N2) Refer to document "INSTRUMENT AND EQUIPMENT LIST" and the begin of this chapter, for the recommended pre-charge set-point pressure of a pulsation dampener. • Always pre-charge the GEHO pulsation dampeners with nitrogen gas (N2), before operating the pump. • ONLY use nitrogen gas (N2) to pre-charge the dampener. • NEVER use oxygen (or air containing oxygen) to pre-charge the dampener. There is a risk of explosion. • ONLY use an appropriate pressure regulator to pre-charge the pulsation dampener. • Be aware of the risk, that the dampener pressure gauge indicates a wrong pressure. The pressure sensing opening may be clogged. The pulsation dampener may be under pressure, even when the dampener pressure gauge indicates no pressure. • Risk of explosion of the dampener. An external fire will increase the nitrogen pressure inside the pulsation dampener. The designed pressure can be exceeded. DANGER Before starting the dampener pre-charge procedure: • • •

Make sure that there is no pressure at all connections of the pulsation dampener. Make sure that there is no liquid at the slurry side of the diaphragm. Measuring pre-charge pressure with liquid or pressure at the slurry side of the diaphragm gives wrong indications about the pre-charge situation. NEVER change the nitrogen charge of the dampener during operation of the pump, for measured pressure values will not relate to the nitrogen volume in the dampener

7.3.2.3 Pre-charge pressure check 1 Read the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E) on the mounting block (F). 2 If the pre-charge pressure is higher then the desired pre-charge pressure, then: • Slowly open the filler valve (G). • Check the actual pre-charge pressure of the pulsation dampener (N) at its pressure indicator (E). • Repeat this pulsation venting, until the recommended pre-charge pressure is reached. • Close the filler valve (G) when pre-charge pressure is reached. 3 If the actual pre-charge pressure is lower then the pre-charge pressure, then follow this procedure to add nitrogen. 7.3.2.4 Preparation 1 Connect the pressure regulator (C) to the nitrogen bottle (A+B). 2 Connect the safety valve (R) and the relieve valve (S) to the pressure regulator (C) 3 Connect the hose (D) to the safety valve (R). 4 Connect the hose (D) to the connector (H) of the nitrogen filling device.

200365+200095-IOM-EN-R03

7.5

Installation and maintenance for GEHO pulsation dampeners 7.3.2.5 Nitrogen pre-charge filling 1 Check that the relieve valve (S) is closed. 2 Set the nitrogen pressure regulator (C) with the pressure relieve valve (C3) to the according dampener pre-charge pressure. 3 Open the nitrogen bottle valve slowly (B). • Check at the gauge (C1) the pressure in the bottle, it has to be more than the recommended pulsation dampener pressure. • Check at the gauge (C2) that the pressure is zero. 4 Open the pulsation dampener filler valve (G). 5 Flush the hose (D) for a short time by opening the pressure relieve valve (C3). 6 Close the pressure relieve valve (C3). The actual filling is now started. DANGER Prevent fast filling. It will cause icing at the valves and the hose. 7 Open the pressure reducer valve (C3) in many small steps, until the recommended pre-charge pressure is reached at the gauge (C2) and gauge (E). 8 Close the pulsation dampener filler valve (G), when the pre-charge pressure is reached.

7.3.2.6 Disconnect 1 Interrupt the nitrogen supply by closing the nitrogen bottle valve (B). 2 Open the drain valve (S). The hose pressure will drop to pressure zero. 3 Close the pressure reducer valve (C3). 4 Disconnect the pressure regulator (C) from the nitrogen bottle (A+B). 5 Disconnect the safety valve (R) and relieve valve (S). 6 Disconnect the hose (D) from the connector (H) of the nitrogen filling device. Pos: 92 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

7.6

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Pos: 93 / GEHO/He ading /H2/# .# Pre -ch argi ng with nitr oge n a pulsati on d amp ene r (s uctio n line ) @ 5 \mo d_1 231 340 436 445_ 31. doc @ 451 13

7.4

Pre-charging with nitrogen a pulsation dampener (suction line)

Pos: 94 / GEHO/He ading /H3/# .#.# P re-c har ging the s uctio n puls ation da mpe ner , set -poin t inst ructio ns @ 1\m od_ 117 320 2054 425 _31 .doc @ 12 636

7.4.1

Pre-charging the suction pulsation dampener, set-point instructions

Pos: 95 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/P re-c har ging/ ### # Suctio n p ulsatio n da mpe ne r, p re-c har ge s et-p oint i nstru ctions @ 1\ mod _11 730 846 443 96_ 31.d oc @ 125 74 dischar ge

7.4.1.1 Suction pulsation dampener, pre-charge set-point instructions The suction pulsation dampener minimizes the pressure variations in the suction line. This achieves a constant flow in the suction line. A rubber diaphragm separates the pulsation dampener into 2 sections: • •

The slurry section. The nitrogen section, pre-charged with nitrogen.

7.4.1.2 Suction pulsation dampener, pre-charge set-point instructions DANGER Safety limits: To prevent over-stressing the dampener system and the diaphragm: • NEVER pre-charge the pulsation dampener with more then the dampener system, maximum pressure. The maximum pressure is indicated on the pulsation dampener identification plate. • NEVER pre-charge the pulsation dampener with more then the maximum pressure for the diaphragm limit. The diaphragm limit pressure is indicated in chapter "Technical data". ATTENTION Functional limits: To prevent dampener diaphragm damage during pressure still-stand of the pump and hammering of the diaphragm against the bottom of the dampener: • NEVER pre-charge the pulsation dampener with more then 80% of the maximum pump suction pressure. To prevent hammering of the diaphragm against the top of the dampener: • NEVER let the pre-charge pressure drop below 30% of the maximum pump suction pressure. Excessive pressure pulsations and heavy vibrations are caused by insufficient pre-charge pressure. ATTENTION The pre-charge pressure may change due to temperature influence: • Temperature fluctuation of the slurry. • Temperature differences between the slurry and the environment. These effects require re-adjustment of the pre-charge pressure.

200365+200095-IOM-EN-R03

7.7

Installation and maintenance for GEHO pulsation dampeners

Refer to document "INSTRUMENT AND EQUIPMENT LIST" for details about the "suction pulsation dampener". Refer to document "INSTRUMENT AND EQUIPMENT LIST" for the dampener pre-charge "set-point" recommendation for installation, to start with. Refer to chapter “Installation and maintenance instructions”, before working on a GEHO pulsation damper. The pre-charge pressure is application dependent. Operating conditions

Recommended pre-charge set-point Result Percentage of maximum suction pressure to protect the diaphragm and dampener

constant suction pressure

80% = maximum pre-charge limit, but NEVER more than the diaphragm limit, as indicated in document "INSTRUMENT AND EQUIPMENT LIST" 60% to 65%

widely varying suction pressure

30% to 35%

optimal operation

30% = minimum pre-charge limit

to protect the diaphragm and dampener

optimal operation

Pos: 96 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

7.8

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Pos: 97 / GEHO/He ading /H3/# .#.# P re-c har ging a p ulsatio n da mp ene r with t he nitro gen filling d evice @ 1\ mod _117 334 400 219 9_3 1.doc @ 1 267 2

7.4.2

Pre-charging a pulsation dampener with the nitrogen filling device

Pos: 98 / GEHO/T ran spo rt an d inst allatio n/Ins tallatio n/Nitr oge n filling/P re-c har ging/ ### # Nitr oge n bo ttle: c har ging equi pme nt+ proc edu re, filler v alve moun ted on t he d am per @ 3\ mod _12 018 723 472 83_3 1.d oc @ 2603 1

7.4.2.1 Nitrogen bottle with charging equipment, filler valve mounted on the damper DANGER Usually not in the scope of supply of Weir Minerals are nitrogen filling equipment parts (nitrogen bottle, pressure reducer, safety relieve valve, charging unit and hose). • Check that all used parts are in accordance with local standards and safety regulations. A Nitrogen (N2) bottle B Nitrogen bottle main valve

A B C1 C2 C3 D

E

F1 F2

G

H

I

C Pressure reducer: C1 Pressure gauge, indicating the bottle pressure C2 Pressure gauge, indicating the actual filling pressure in the hose C3 Pressure reducer valve D Safety relieve valve, to protect the pulsation dampener against pressure overload. Relieve pressure depends on the maximum allowed pressure of the pulsation dampener. E Charging hose for high pressure nitrogen charging F Nitrogen charging unit F1 Charging unit main valve F2 Pressure drain valve G Dampener filler valve (at the top of the dampener or at the P&I-skid panel) H Pressure gauge (at the top of the dampener or at the P&I-skid panel), indicating: • During pump operation: the pump discharge pressure. • During filling: the actual nitrogen charging pressure. I Pulsation dampener

200365+200095-IOM-EN-R03

Figure 7.2: Nitrogen bottle with dampener charging equipment

If the dampener filler valve is mounted on a skid, then refer for the position of the parts to the drawing of the filler equipment in chapter "Appendix: Parts -lists and drawings (special tools)".

7.9

Installation and maintenance for GEHO pulsation dampeners

7.4.2.2 Filling preparation 1 If there is a pressure gauge mounted on the charging unit (F), then check the pressure rating of this gauge. If the pressure rating of the gauge is lower than the maximum allowed pressure at the dampener, then remove this gauge and close the connection opening with a suitable high pressure plug. 2 Connect the charging unit (F) at the filler valve (G). 3 Close the main valve (F1) and the drain valve (F2) at the nitrogen charging unit (F). 4 Close the pressure reducer valve (C3). 5 Connect the pressure reducer (C+D) to the nitrogen bottle (A+B). 6 Open slowly the nitrogen bottle valve (B). • Check at the gauge (C1) the bottle pressure, it has to be more than the recommended dampener pre-charge pressure. • Check that no nitrogen is leaking at the hose connection. 7 Connect the hose (E) to the pressure reducer (C+D). 8 Flush the hose clean. • Open for a second and than immediately close the pressure reducer valve (C3). 9 Connect the hose (E) to the charging unit (F).

7.4.2.3 Nitrogen pre-charge filling 1 Open the filler valve (G) and the main valve (F1), so the hose is filled with nitrogen from the dampener. 2 Check at the gauge (C2) and the gauge (H) the pre-charge pressure of the dampener. The pressure has to be the same at both gauges. 3 Open in many small steps the pressure reducer valve (C3), until the recommended pre-charge pressure is reached at the gauge (C2) and the gauge (H). DANGER •

Prevent fast filling, for it causes icing at the valves and the hose.

4 5 6 7

When the recommended pre-charge pressure is reached, then: Close the nitrogen bottle valve (B), so the nitrogen supply is closed. Close the filler valve (G) and the main valve (F1), so the pulsation dampener is isolated. To release the nitrogen pressure in the hose: Open slowly the drain valve (F2), nitrogen will escape, until the pressure at the gauge (C2) is zero. 8 Remove the hose (E) from the pressure reducer (C+D) and the charging unit (F). 9 If the charging unit (F) gets removed, then recap the connection opening at the dampener. 10 Check at the joints at the dampener and at the filling connection of the dampener (without cap), that there is no nitrogen leakage, by using a leak detector spray or similar. Pos: 99 / -- - Page br eak --- @ 0\ mo d_11 362 786 593 31_ 0.doc @ 7 66

7.10

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Pos: 100 /GEHO/H eadin g/H2/ #.# Pr e-c har ging t he accu mulat or wit h nitr oge n @ 5\m od_1 231 340 368 299 _31. doc @ 45 103

7.5

Pre-charging an accumulator with nitrogen

Pos: 101 /GEHO/ Tra nspo rt a nd i nstallati on/I nstallati on/Nit rog en fillin g/Pre -cha rgin g/## ## Nit rog en b ottle +cha rgin g eq uip ment +acc umul ator +saf ety v alve @ 4\m od_ 121 023 6627 950 _31 .doc @ 29 246

7.5.1.1 Nitrogen bottle with charging equipment, accumulator DANGER Nitrogen bottle and pressure reducer are usually not in the scope of supply of Weir Minerals. Check that they are in accordance with local standards and safety regulations. A Nitrogen (N2) bottle B Nitrogen bottle main manual valve

A B C D E O F G H I J K L M N

C Pressure reducer: D Pressure gauge, indicating the bottle pressure E Pressure gauge, indicating the actual filling pressure in the hose F Pressure reducer valve G Charging hose for high pressure nitrogen charging H Charging unit: I Non-return valve (prevents gas to flow out of the accumulator) J Shut-off-valve K Manual valve for pressure relief L Pressure gauge indicating the actual filling pressure M N O

Figure 7.3: Nitrogen bottle with charging equipment

Accumulator 3/2 manual ball valve, with drain side to release the pressure at the fluid side of the accumulator Safety relieve valve, to protect the accumulator against pressure overload. The relieve pressure depends on the maximum allowed pressure of the accumulator and the charging equipment.

Pos: 102 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

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7.11

Installation and maintenance for GEHO pulsation dampeners Pos: 103 /GEHO/ Tra nspo rt a nd i nstallati on/I nstallati on/Nit rog en fillin g/Pre -cha rgin g/## ## Accu -N2 -pr e-ch argi ng p roc edu re with safe ty valv e @ 1 \mo d_1 169 741 5903 36_ 31. doc @ 120 10

7.5.1.2 Accumulator pre-charging procedure DANGER Refer to chapter "Safety regulations and instructions for nitrogen". DANGER ACCUMULATOR INSTRUCTIONS Refer to document "INSTRUMENT AND EQUIPMENT LIST" for the correct pre-charge pressure of the accumulator. CAUTION Prior to each testing, topping-up or re-charging the accumulator with nitrogen, de-pressurize the fluid side of the accumulator. If pressure remains at the fluid side of the accumulator, then that leads to a wrong combination of nitrogen volume and pressure. That will affect the function of the accumulator. 7.5.1.3 Primer pre-charge pressure check 1 Shut down the pump for maintenance. 2 Open the drain side of 3/2 ball valve (N), to drain pressure at the fluid side of the accumulator. Depending on the lay-out details: • Keep fluid in the piping below the accumulator. • Prevent that air fills the fluid compartment of the accumulator. 3 Check that shut-off-valve (J) is closed. 4 Make sure that relieve valve (K) is closed. 5 Remove the protection cap at the top of the accumulator (M). Mount charging unit (H) on accumulator (M). 6 Open the shut-off-valve (J). 7 Read the actual pre-charge pressure of the accumulator with the pressure gauge (L). If the accumulator is filled with a higher pressure than recommended, then release the pressure until the recommended value. 8 Open the pressure relief valve (K) a few seconds just a bit. This will allow nitrogen to escape, reducing the pressure in the accumulator. • Repeat this, until the recommended pre-charge pressure is reached. 9 If the pressure is according to the recommended value, then • Close the drain side of 3/2 ball valve (N) to allow fluid pressure at the fluid side of the accumulator. • The pressure check procedure is finished. 10 If the accumulator is filled with a lower pressure than recommended, then use the filling procedure below. 7.5.1.4 Filling preparation 1 Close the pressure reducer valve (F). 2 Connect the pressure reducer (C) to nitrogen bottle (A+B). 3 Connect the hose (G) to pressure reducer (C). 4 Open the nitrogen bottle valve (B) slowly. • Check at the gauge (D) the bottle pressure, it has to be more than the recommended accumulator pressure. • Make sure that the pressure at the gauge (E) is zero and the valve (F) is closed. 5 Flush the hose clean short by open little a second and immediately close pressure reducer valve (F). 7.12

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners 6 Connect the hose (G) to the charging unit (H). 7.5.1.5 Nitrogen pre-charge filling 1 Open the shut-off-valve (J). 2 Open the pressure reducer valve (F) in many small steps, until the recommended pre-charge pressure is reached at gauge (E) and gauge (l). DANGER Prevent fast filling, because it will cause icing at the valves and the hose. 3 4 5 6 7

When the recommended pre-charge pressure is reached, then: Close the nitrogen bottle valve (B), so the nitrogen supply is interrupted. Close the pressure reducer valve (F). Close the shut-off-valve (J), so the accumulator is isolated. To release the nitrogen pressure in the hose: Open the pressure relief valve (K). • Make sure that the pressure is zero at the gauge (L). • Make sure that the pressure is zero at the gauge (E).

7.5.1.6 Disconnect the nitrogen supply line 1 Make sure, that nitrogen bottle valve (B) is closed. 2 Disconnect the pressure regulator (C) from nitrogen bottle (A+B). 3 Disconnect the hose (G) pressure regulator (C+O). 4 Disconnect the hose (G) from charging unit (H). 7.5.1.7 Return to operation. 1 If charging unit (H) stays at the accumulator, then: • Leave the shut-off-valve (J) shut. • Read the fluid pressure only at the pressure gauge at the fluid side, not at gauge (I). • Check for leakages on valve (J) and its connection to the accumulator, using a leak detector spray. 2 If removing charging unit (H), then: • Disconnect the charging unit (H) from accumulator (M). • Check for leakages on the accumulator top, using a leak detector spray. • Mount the protection cap at the top of the accumulator (M). 3 Close the drain side of the 3/2 ball valve (N), to allow fluid pressure at the fluid side of the accumulator. Pos: 104 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

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7.13

Installation and maintenance for GEHO pulsation dampeners Pos: 105 /GEHO/ Tro ubles hoo ting/ ## Dia phr agm puls ation dam pen er @ 0\ mod _11 5631 815 834 8_3 1.do c @ 5 783

7.6

Trouble shooting at a diaphragm pulsation dampener

Problem/symptom

Possible causes and solutions

Safety DANGER: Avoid breathing in nitrogen. Make sure that the pulsation dampener is depressurized before loosening the pulsation dampener cover. Always loosen the cover nuts controlled. General

The pre-charge pressure at the diaphragm pulsation dampener shall be checked and noted at regular intervals. • Keep a log book for settings and changes of the pre-charge pressure, so you can compare and observe changes. The pre-charge pressure will normally be registered at the pressure gauge. If there is no liquid pressure at the pulsation dampener bottom, then the pressure gauge indicates only the pre-charge pressure. ATTENTION

If the liquid pressure at the pulsation dampener bottom is higher then the pre-charge pressure, then the pressure gauge indicates also the working pressure at the liquid site of diaphragm. Under certain conditions the pressure gauge or filling line can be damaged or clogged with slurry and may then not indicate the right pressure. It is therefore important to recognize symptoms associated with a pre-charge pressure that is too low or too high. Such symptoms are excessive pressure fluctuations in piping or shock and vibrations in pump and piping.

Pre-charge pressure to high.

1 Check for causes.

Pre-charge pressure to low. DANGER: Avoid breathing in nitrogen. Determine the reason for any loss of gas and remedy the condition. 1 Do a leakage test. Refer below to the section “Diaphragm outside leakage test”. 2 Check for other causes. Pre-charge pressure loss.

Determine the reason for any loss of gas and remedy the condition. 1 Do a leakage test. Refer below to the section “Diaphragm outside leakage test”. 2 Increase the pre-charge pressure. Refer to chapter “Pre-charging the diaphragm pulsation dampener”.

7.14

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Problem/symptom

Possible causes and solutions

Measuring at the pressure gauge 1 The pressure gauge (manometer) is damaged. Replace the pressure gauge. (manometer) excessive pressure fluctuations in the suction line or 2 Pre-charge pressure to low. discharge line, or heavy vibrations. Check the pre-charge pressure. Refer to chapter “Pre-charging the diaphragm pulsation dampener”. Filling valve leakage. DANGER: Avoid breathing in nitrogen. 1 Tighten loose threads. 2 Do a outside leakage test. If there is still a leakage, then: 3 Release the nitrogen pressure carefully by opening slowly the filling valve. 4 Replace seal ring. 5 Replace filling valve. Pressure gauge leakage at the gauge cover or at the lock cover.

1 Replace the pressure gauge.

Pressure gauge leakage at the thread or at the nipples.

1 Tighten loose threads. 2 Replace threaded nipples. 3 Replace pressure gauge.

Diaphragm leakage. DANGER: Avoid breathing in nitrogen. Fluid can have clogged the filling valve or the pressure gauge. 1 Release the nitrogen pressure carefully by opening slowly the filling valve. 2 Replace the diaphragm. Refer to “Replacing the pulsation dampener diaphragm”.

Diaphragm pulsation dampener outside leakage test

DANGER: Avoid breathing in nitrogen. 1 Apply a leak detector to the pulsation dampener. Use soapy water. 2 Watch for bubbles. 3 Use the table above to solve the problem. If the outside leakage test fails and the pressure still drops, then a diaphragm leakage is probably. Pos: 106 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

200365+200095-IOM-EN-R03

7.15

Installation and maintenance for GEHO pulsation dampeners Pos: 107 .1 /GEH O/Hea ding/H 2/#. # Pulsati on d amp ene r @ 1\m od_ 116 8952 826 922 _31. doc @ 11 788

7.7

Pulsation dampener

Pos: 107 .2 /GEH O/Hea ding/H 3/#. #.# Saf ety in struc tions @ 7\ mo d_1 2490 423 334 69_ 31.d oc @ 534 98

7.7.1

Safety instructions

Pos: 107 .3 /GEH O/Assem bly a nd Disass em bly/Pulsati on d amp er/Sa fety i nstru ctions /Safety i nstr uction s puls ation da mpe ner @ 1\ mod _11 689 534 393 28_ 31.d oc @ 117 99

WARNING The pre-charge pressure may never exceed the maximum allowed pressure, as indicated at the dampener identification plate. WARNING The dampener may be under pressure, even when the pressure gauge indicates no pressure. The pressure sensing opening may be clogged. WARNING In case of in-sufficient pre-charge pressure or nitrogen leakage, the pressure pulsations may be excessive and may cause heavy vibrations. WARNING • •

ONLY use nitrogen to pre-charge a dampener. NEVER use oxygen, because of explosion danger.

WARNING In case of an external fire, the nitrogen pressure inside the dampener will increase and may exceed the dampener design pressure. WARNING In case of a very rapid pressure drop in the discharge line, in combination with dis-location of the dampener diaphragm in relation to the dampener in/outlet opening, a diaphragm rupture might occur. In this case, the nitrogen can enter the slurry line and pressurize a blocked section of this slurry line or form a nitrogen “bubble” under pressure in the slurry line. WARNING • Prevent breathing in nitrogen. Escaping nitrogen may cause lack of oxygen. WARNING • Prevent breathing in nitrogen. If discharging the gas pressure through the valve, then the escaping nitrogen can push away the air in the direct environment, that can cause lack of oxygen. Pos: 107 .4 / --- Page bre ak - -- @ 0\ mod _11 362 7865 933 1_0 .doc @ 76 6

7.16

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners Pos: 107 .5 /GEH O/Assem bly a nd Disass em bly_d uring lock- out/Puls atio n da mpe r/# ## Disas sem bly @ 0\m od_1 156 236 790 706 _31. doc @ 57 37

7.7.2 Diaphragm removing 1 Strictly obey the pulsation dampener safety instructions. Refer to chapter "Pre-charging the discharge pulsation dampener". 2 Open the filler valve slowly, in many small steps, to discharge the nitrogen gas pressure from the pulsation dampener. DANGER Leaking nitrogen (N2) causes lack of oxygen: • Prevent breathing in nitrogen. • Be aware of the risk of suffocation, caused by to much nitrogen in the air. • Prevent nitrogen filling the working environment. • Assure in small rooms good ventilation, because of risks of nitrogen leakage. • Assure free escape routes, because of risks of nitrogen gas. 3 Make sure that the pulsation dampener is depressurized. 4 Loosen the cover nuts. DO NOT remove the cover nuts. CAUTION • Make sure that the pulsation dampener cover does not come upward against the nuts. This indicates that pressure has not been completely discharged from the pulsation dampener. 5 Remove the pulsation dampener cover. Use the lifting eyes and a proper lifting device. ATTENTION The lifting eyes on the pulsation dampener cover is only suitable for lifting the pulsation dampener unit. 6 Remove the old pulsation dampener diaphragm. 7 Inspect the interior of the pulsation dampener. 8 Clean the interior of the pulsation dampener. Pos: 107 .6 /GEH O/Assem bly a nd Disass em bly_d uring lock- out/Puls atio n da mpe r/# ## Asse mbly @ 0\ mod _11 5622 834 987 6_3 1.do c @ 5 731

7.7.3 Diaphragm assembly 1 Clean the surface of the pulsation dampener housing. 2 Clean the surface of the pulsation dampener cover. 3 Make sure to remove all stains and remains from the clamping edges for the diaphragm. 4 Apply a light coating of cup grease in the diaphragm clamping edge.

Figure 7.4:

CAUTION Failure to properly lubricate these surfaces may result in a gradual leakage of nitrogen gas and drop of pre-charge pressure. INFORMATION • Use the grease "Klüber Syntheso Pro AA2, article number 006025" to install the diaphragms, O-rings and seals.

200365+200095-IOM-EN-R03

7.17

Installation and maintenance for GEHO pulsation dampeners

7.7.3.1 Diaphragm folding, option 1 1 Push the cone outward.

2 Fold the diaphragm.

7.18

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners 3 Insert the folded diaphragm into the pulsation dampener housing.

4 Move the diaphragm into position. 5 Make sure that the clamping rim fits in the shoulder of the dampener housing.

200365+200095-IOM-EN-R03

7.19

Installation and maintenance for GEHO pulsation dampeners

7.7.3.2 Diaphragm folding, option 2 1 Fold the diaphragm.

2 Insert the diaphragm into the pulsation dampener housing.

7.20

200365+200095-IOM-EN-R03

Installation and maintenance for GEHO pulsation dampeners 3 Move the diaphragm into position. 4 Make sure that the clamping rim fits in the shoulder of the dampener housing.

7.7.3.3 The correct position 1 Apply grease to the fitting edges of the cover. 2 Put the cover to the housing. 3 Tighten the nuts with the correct torque. Refer to chapter “Special torques”.

Pos: 108 .1 /GEH O/Hea ding/H 2/#. # Nitr oge n filling device @ 1\ mod _11 692 092 409 61_ 31.d oc @ 118 82

7.8

Nitrogen filling device

Pos: 108 .2 /GEH O/Assem bly a nd Disass em bly_d uring lock- out/Nit ro gene filling device/Ni tro gen filling d evice_ dam pe mer +acc u @ 1 \mo d_1 169 196 1106 56_ 31. doc @ 118 65

Use the nitrogen filling device for the filling of the pulsation dampener(s) and/or hydraulic accumulator(s). Refer to the document "INSTRUMENT AND EQUIPMENT LIST" for the correct pressure. Refer to the chapter "Pre-charging the pulsation dampener" for correct filling of pulsation dampener(s) and/or hydraulic accumulator(s). Pos: 109 /- -- Secti on b rea k - O dd pag e -- - @ 0\m od_ 113 627 7036 628 _0. doc @ 765

200365+200095-IOM-EN-R03

7.21

Appendix: Parts - Lists and drawings (pump section) Pos: 110 .1 /GEH O/Hea ding/H 1/#. A ppen dix: Pa rts - Lists and drawi ngs (pu mp s ection ) @ 1\m od_ 1169 571 543 393 _31. doc @ 11 982

8 Appendix: Parts - Lists and drawings (pump section) Pos: 110 .2 /GEH O/Parts lists/# # Safety inst ructio ns fo r p arts @ 5\ mod _12 2787 260 769 3_3 1.do c @ 4 443 1

8.1

Safety instructions for parts DANGER • •

Use only genuine GEHO parts. Order parts only with their WEIR-GEHO item number.

This is mandatory, to maintain: • the original safety level, in accordance with the applicable regulations, • the warranty accountability, • the general product accountability, • the original product reliability and durability. Pos: 110 .3 /GEH O/Parts lists/# # Or deri ng p arts + NO TE - I tems with * * * @ 1\ mod _116 593 249 881 2_3 1.doc @ 9 184

8.2

Ordering parts NOTE If ordering items marked with ***, then specify the quantity.

Ordering and determination of parts: • Refer to the pump number, as given on the GEHO type plate. Sample: WEIR pump number = GEHO 7201152/3 • Use the same determination, as given in the parts list. Pos: 110 .4 /GEH O/Parts lists/Pum p/Proj ect/# # Ge ner al sto rag e co nditio ns#0 0B= zo nde r p rese rvatio n of pu mps @ 5\ mod_ 123 116 806 651 3_3 1.doc @ 4 488 6

8.3

General storage conditions ATTENTION Always store the pumps and their components • under dry conditions, • in a not-aggressive environment, • protected from direct sun light.

8.3.1

Storage of synthetic materials

• • • •

Keep the original sealed package closed as long as possible. Close and seal an opened package as soon as possible. Protect package and parts against direct sun-light. Store the parts in their as-manufactured-shape.

Storage of elastomer materials (spare parts): •

Storage temperature between +5°C / +41°F and +35°C / +95°F at about 85% relative humidity.

Storage of polyurethane materials (valve seat rings): •

Storage temperature between +5°C / +41°F and +25°C / +77°F at about 75% relative humidity.

Pos: 110 .5 / --- Page bre ak - -- @ 0\ mod _11 362 7865 933 1_0 .doc @ 76 6

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8.1

Appendix: Parts - Lists and drawings (pump section) Pos: 110 .6 / --- Page bre ak - -- @ 0\ mod _11 362 7865 933 1_0 .doc @ 76 6

8.2

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) Pos: 110 .7 /GEH O/Hea ding/H 2/#. # Part list an d d rawin gs @ 3 \mo d_1 204 008 514 007_ 31. doc @ 263 65

8.4

Part List and drawings

Pos: 111 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mp GEHO T ZPM 9 200 365/ 1 @ 6\m od_ 1241 609 499 791 _31. doc @ 49 922

8.4.1

Reference for pump GEHO TZPM 9200365/1

Pos: 112 /GEHO/Pa rts lists/Pu mp/P roject /20 0365 -20 09 -07 -31 @ 7\ mod _12 490 3442 675 6_0 .doc @ 53 460

GEHO TZPM 1600 assembly Part list number

820.582.200365

Drawing number

T.820.200365

REV:

2009-07-31 = rebuild order 201226

ID

Item number

Description

Technical details

Qty

005 818.080.533Q

Puls.dampener filling unit

1

010 828.950.063L

Lubrication unit

1

015 828.950.064L

Flushing unit

1

020 828.950.065L

Ventline unit

1

025 831.020.137H

Valve unit (d

3

026 831.020.138H

Valve unit (s

3

030 832.010.123H

Diaphragm housing unit

1

035 835.086.169E

Piston unit

3

050 845.010.439F

Frame unit

1

060 851.010.047J

Pulsation dampener unit

1

060 851.010.115U

Pulsation dampener unit

1

065 853.010.139K

Press.limit.regul.unit

1

070 855.010.041M

Pressure switch unit

1

075 857.010.078L

Propelling liquid unit

1

080 858.010.065M

Electrical unit

1

085 895.582.200K

Accessories

1

090 851.010.106J

Air vessel unit

1

090 851.010.049L

Pulsation dampener unit

1

095 814.200365.38

Safety valve

100 814.200365.16

Drive unit

31862-02

1 1

795.000.400

Binding wire

814.200365.40

Set of tag plates

915.020.008

Hexagon nut

D934 m3 ss

12

910.150.031

Round head grooved pin

D1476 r2x8 ss

14

200365+200095-IOM-EN-R03

Ss

*** 1

8.3

Appendix: Parts - Lists and drawings (pump section) ID

8.4

Item number

Description

Technical details

Qty

818.030.139

Name plate-geho

913.310.052

Hex.socket head capscrew

D84a m3x10 ss

12

818.030.272

Type plate

Ss

1

814.201226.44

Type plate

1

814.201226.45

Type plate

1

2

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Puls.dampener filling unit Part list number

818.080.533Q

Drawing number

T.818.080.201

ID

Item number

Description

Technical details

Qty

001 922.595.211

Threaded reducing piece

Red-r1/2/r1/4

1

002 922.985.201

Banjo coupl.w.one bolt

P-rswv 6l/r1/4

1

003 929.050.091

Welding pipe clamp

Sp106pp-dp-as

6

004 913.003.138

Hex.socket head capscrew

D912 m6x35 stl

2

005 730.103.005

Tube

R 6x1.5

***

006 921.510.123

Pressure gauge

Econ382/0-250 bar

1

007 922.745.262

Adjustable coupling

Emasd 12sr

2

008 922.155.062

Male stud coupling

Ges 12s/r1/2

2

009 922.105.253

Straight coupling

P-gv 6s

3

010 922.075.209

Plug

Vs-r1/4wd

2

011 913.003.248

Hex.socket head capscrew

D912 m12x90 stl

2

012 855.100.062

Mounting block

1.0570

1

013 818.030.026

Type plate

014 910.150.029

Round head grooved pin

D1476 r2x5 1.4305

4

015 921.100.036

Globe valve

G1/2"-econ355

1

018 922.945.253

Stud standpipe adaptor

Egesd 6sr-wd

1

021 922.305.253

Equal elbow coupling

P-wv 6s

2

200365+200095-IOM-EN-R03

1

8.5

Appendix: Parts - Lists and drawings (pump section)

8.6

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Lubrication unit Part list number

828.950.063L

Drawing number

T.814.200095.19

ID

Item number

Description

Technical details

Qty

001 917.306.025

Washer

D125a m8 stl-glv

4

002 922.365.223

Bulkhead elbow coupling

P-wsv 22l

1

003 922.945.222

Stud standpipe adaptor

Egesd 22lr-wd

2

004 922.595.233

Threaded reducing piece

Red-r1.1/2/r3/4

1

005 914.106.317

Hexagon screw

D933 m16x30stl-glv

4

006 862.005.285

Reducing adapter

007 911.070.166

Stud

008 870.005.043

Cover

009 922.305.222

Equal elbow coupling

P-wv 22l

1

010 730.103.202

Tube

R 22 x 2

***

011 915.000.025

Hexagon nut

D934 m8 stl

4

012 960.020.053

Oilpump

B2/24rd-12r

1

013 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

014 814.200095.43

Electric motor

0.75kwn1500

1

015 914.900.012

Hexagon screw

3/8"-16unc l=1

4

016 917.306.028

Washer

D125a m10 stl-glv

4

017 921.700.027

Filter

Pi 1710/71

1

018 931.030.375

O-ring

R120x4 nbr-70sh

1

019 816.940.315

Support

020 914.106.325

Hexagon screw

D933 m16x70stl-glv

5

021 922.305.217

Equal elbow coupling

P-wv 18l

3

022 928.860.011

Ball valve

Bkh18ldn16-1123

2

023 931.400.183

Sealing ring

18-22-1.5 din7603

11

024 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

3

025 925.530.210

Hexagon head pipe plug

G 1/2"din910-5.8

1

026 922.155.217

Male stud coupling

P-gev 18lr

3

027 816.425.020.20

Distributor block

1

028 816.425.030

Distributor block

1

029 730.103.108

Tube

R 18 x 1.5

***

030 948.800.001

Flow indicator

258/10

11

200365+200095-IOM-EN-R03

1 D938 m8x25 stl

4 1

1

8.7

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

031 730.103.103

Tube

R 12 x 1.5

***

032 929.050.093

Welding pipe clamp

Sp112pp-dp-as

25

033 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

12

034 922.305.209

Equal elbow coupling

P-wv 12l

8

035 922.455.217

Equal tee coupling

P-tv 18l

1

036 921.700.407

Filter-housing

Ng 100 / pi220

1

037 913.003.242

Hex.socket head capscrew

D912 m12x55 stl

4

038 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

039 921.510.112

Pressure gauge

R100/0-16bar

1

042 922.975.217

Reducing fitting

P-redvd 18/6l

1

044 922.155.210

Male stud coupling

P-gev 12lr

6

046 922.105.200

Straight coupling

P-gv 6l

1

047 730.103.005

Tube

R 6x1.5

***

048 922.455.209

Equal tee coupling

P-tv 12l

2

049 929.050.091

Welding pipe clamp

Sp106pp-dp-as

3

050 922.155.209

Male stud coupling

P-gev 12l/r1/4

11

052 922.925.217

Adjustable equal tee

P-etvd 18l

1

053 922.880.001

Non-return valve

P-rv 18l(o.5

1

054 922.935.217

Adj.male t.-stud

P-elvd 18l

2

055 922.015.219

Nut

M 18l

1

056 922.035.217

Profile ring

P-r 18l

1

057 922.755.062

Manometer coupling

Mas 12sr

1

058 922.975.220

Reducing fitting

P-redvd 18/12l

1

059 922.015.261

Nut

M 12s

1

060 922.035.209

Profile ring

P-r 12l/s

1

061 847.900.008

Lantern piece

062 913.003.165

Hex.socket head capscrew

D912 m8x20 stl

4

063 971.900.032

Immersion heater

Csn-erst/80

1

064 971.900.031

Temperature sensor

Pt100

1

065 816.020.379

Bracket

066 925.720.208

Nipple

G1/4"x100 stl

2

067 922.755.209

Manometer coupling

P-mav 12lr

2

068 922.915.209

Adjust. male stud elbow

P-ewvd 12l

2

136 921.700.811

Filter-element

Mic25 (pi 2210-56

1

8.8

Item number

1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Flushing unit Part list number

828.950.064L

Drawing number

T.814.200095.21

ID

Item number

Description

Technical details

Qty

001 814.200095.43

Electric motor

0.75kwn1500

1

002 914.900.012

Hexagon screw

3/8"-16unc l=1

4

003 917.306.028

Washer

D125a m10 stl-glv

4

004 911.070.166

Stud

D938 m8x25 stl

4

005 917.306.025

Washer

D125a m8 stl-glv

4

006 960.020.054

Gear pump

B2/24rd-12l

1

007 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

008 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

5

009 922.305.217

Equal elbow coupling

P-wv 18l

4

010 730.103.108

Tube

R 18 x 1.5

***

011 816.940.315

Support

012 914.106.235

Hexagon screw

D933 m12x20stl-glv

3

013 921.700.401

Filter-housing

Pi2210-67

1

014 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

015 922.015.219

Nut

M 18l

1

016 922.035.217

Profile ring

P-r 18l

1

017 928.860.011

Ball valve

Bkh18ldn16-1123

1

018 915.000.025

Hexagon nut

D934 m8 stl

4

019 922.155.217

Male stud coupling

P-gev 18lr

4

020 948.800.020

Flow indicator

Econ3881bv

1

021 929.050.096

Welding pipe clamp

Sp218pp-dp-as

3

022 922.455.217

Equal tee coupling

P-tv 18l

1

023 922.975.220

Reducing fitting

P-redvd 18/12l

3

024 730.103.103

Tube

R 12 x 1.5

***

025 922.155.209

Male stud coupling

P-gev 12l/r1/4

6

026 922.455.209

Equal tee coupling

P-tv 12l

3

027 922.935.217

Adj.male t.-stud

P-elvd 18l

1

028 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

200365+200095-IOM-EN-R03

1

8.9

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

030 847.900.008

Lantern piece

031 913.003.165

Hex.socket head capscrew

D912 m8x20 stl

4

113 921.700.811

Filter-element

Mic25 (pi 2210-56

1

8.10

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Ventline unit Part list number

828.950.065L

Drawing number

T.828.900.205

ID

Item number

Description

Technical details

Qty

001 928.370.305

Banjo coupl.w. one bolt

R3/8"- 8x6

2

002 770.570.000

Hose

R8-r6 pe

***

003 928.130.005

Male connector

Ack- 3/8"-6

7

004 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

7

006 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

007 730.103.103

Tube

R 12 x 1.5

***

008 922.455.209

Equal tee coupling

P-tv 12l

1

009 922.880.000

Non-return valve

P-rv 12l(0.5

1

010 922.305.209

Equal elbow coupling

P-wv 12l

2

011 922.935.209

Adj.male stud t-stud b.t

P-elvd 12l

5

012 928.120.008

Male connector

3/8" - 6

5

013 815.811.731

Flat bar steel

014 922.975.220

Reducing fitting

200365+200095-IOM-EN-R03

3 P-redvd 18/12l

1

8.11

Appendix: Parts - Lists and drawings (pump section)

8.12

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Valve unit (d Part list number

831.020.137H

Drawing number

T.831.000.140

ID

Item number

Description

Technical details

Qty

001 023.582.002

Valve housing

1

003 025.582.008

Valve cover

1

010 831.350.114.37

Conical valve

1

011 831.700.900.64

Valve ring

1

012 831.150.917

Valve seat

1

013 831.900.328

Lock nut

1

014 825.107.043

Compression spring

1

015 831.900.204

Clamping piece

1

016 831.900.530

Guide bush

017 862.015.140

Stud bolt

4

018 831.900.124

Piston

4

019 831.900.063.36

Nut

4

020 831.900.042.36

Nut

4

021 822.230.010

Sealing ring

1

024 931.208.125

Sealing ring

B7a-5"/wn100

1

026 960.010.610

Adapter

R1/4"xr1/4"-2000b

2

026 960.010.608

Sealing ring

13.7-20.6-2.6

4

026 960.010.613

Connecting nipple

R1/4"/2000 bar

2

027 922.595.211

Threaded reducing piece

Red-r1/2/r1/4

2

034 917.408.055

Retaining ring

55x2 / ph15-7mo

1

037 931.031.395

O-ring

R205x4 nbr-90sh

1

038 931.031.391

O-ring

R195x4 nbr-90sh

1

039 822.050.020

Seal

040 913.020.239

Hex socket head capscrew

D912 m12x40 ss

4

041 914.206.409

Hexagon screw

D561a m20x100 stl

2

043 914.300.040

Eye bolt

D580 m16 1.0401

1

044 862.050.125

Nut

200365+200095-IOM-EN-R03

1.7131

1

8

4

8.13

Appendix: Parts - Lists and drawings (pump section)

8.14

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Valve unit (s Part list number

831.020.138H

Drawing number

T.831.000.245

ID

Item number

Description

Technical details

Qty

001 023.582.004

Valve housing

1

003 025.582.010

Valve cover

1

009 831.900.589

Valve support

1

010 831.350.114.37

Conical valve

1

011 831.700.900.64

Valve ring

1

012 831.150.917

Valve seat

1

013 831.900.328

Lock nut

1

014 825.107.043

Compression spring

1

015 831.900.605

Clamping piece

1

016 831.900.530

Guide bush

017 862.007.289

Stud bolt

4

018 831.900.124

Piston

4

019 831.900.063.36

Nut

4

020 831.900.585

Nut

4

021 822.250.013

Sealing ring

1

024 931.208.125

Sealing ring

B7a-5"/wn100

1

026 960.010.613

Connecting nipple

R1/4"/2000 bar

2

028 931.400.361

Sealing ring

36-42-2 din7603

1

029 831.900.048.36

Plug

033 917.260.134

Clamping sleeve

R6x16 din1481-rvs

1

034 917.408.055

Retaining ring

55x2 / ph15-7mo

1

037 931.031.395

O-ring

R205x4 nbr-90sh

1

038 931.031.391

O-ring

R195x4 nbr-90sh

1

039 822.050.020

Seal

041 914.206.411

Hexagon screw

044 862.050.013.36

Nut

4

045 862.015.139

Stud bolt

4

046 917.260.139

Clamping sleeve

048 831.900.588

Pin

1

049 823.020.270

O-ring

4

200365+200095-IOM-EN-R03

1.7131

1

1

8 D561a m20x120 stl

R6x40 din1481-rvs

2

1

8.15

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

060 960.010.610

Adapter

R1/4"xr1/4"-2000b

2

061 960.010.608

Sealing ring

13.7-20.6-2.6

4

8.16

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Diaphragm housing unit Part list number

832.010.123H

Drawing number

T.832.000.113

ID

Item number

Description

Technical details

Qty

002 039.582.052

Diaphragm housing cover

3

003 045.582.049

Diaphragm housing

3

004 832.100.427

Corner piece

005 832.100.406

Filling ring

3

006 832.100.407

Covering ring

3

012 862.005.161

Initiator housing

6

013 832.100.297

Cover

6

015 832.100.294

Monitoring rod

3

017 832.100.408

Clamping bush

3

019 824.070.004

Diaphragm

3

021 862.005.162

Plug

3

030 822.700.010

Sealing ring

3

031 931.031.267

O-ring

034 822.190.013

Sealing ring

035 931.400.600

Sealing ring

037 862.007.277

Stud bolt

72

039 862.007.229

Stud bolt

12

040 862.050.010.36

Nut

48

042 862.007.045.36

Stud bolt

36

045 862.050.002.36

Nut

72

049 862.005.120

Coupling nut

6

050 914.103.322

Hexagon screw

D933 m16x55 stl

24

052 914.223.459

Hexagon set screw

D561b m24x200 stl

9

053 816.020.428

Protective cap

059 914.103.328

Hexagon screw

D933 m16x90 stl

18

063 913.003.196

Hex.socket head capscrew

D912 m10x25 stl

6

065 914.300.055

Eye bolt

D580 m24 1.0401

6

069 917.260.135

Clamping sleeve

R6x20 din1481-rvs

6

070 921.050.001

Needle valve

G3/8"-ubel717

3

072 931.030.250

O-ring

R34x3 nbr-70sh

3

200365+200095-IOM-EN-R03

1.7218v

R55x3 nbr-90sh

3

6 3

60-68-2.5 din7603

3

3

8.17

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

074 922.915.209

Adjust. male stud elbow

P-ewvd 12l

3

076 922.155.211

Male stud coupling

P-gew 12l/r1/2

3

077 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

3

080 914.103.319

Hexagon screw

D933 m16x40 stl

6

081 917.290.040

Washer

D125b m16 stl

6

8.18

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Piston unit Part list number

835.086.169E

Drawing number

T.835.000.091

ID

Item number

Description

Technical details

Qty

001 063.582.002

Piston rod

1

002 841.243.018

Cylinder liner

1

003 835.143.013

Piston body

1

004 835.343.012

Retaining plate

1

005 862.007.227

Stud bolt

12

006 915.040.059

Hexagon nut

007 841.900.240

Thrust piece

1

008 835.343.013

Retaining plate

1

009 931.031.452

O-ring

R40.64x5.33 nbr-90

1

010 915.040.077

Hexagon nut

Nf m48 din2510

1

011 914.106.236

Hexagon screw

D933 m12x25stl-glv

16

012 835.900.097

Guide ring

015 914.300.034

Eye bolt

D580 m12 stl

2

020 933.160.186

Set roof-shaped rings

L=22

1

021 933.160.185

Set roof-shaped rings

L=30.5

1

022 822.250.013

Sealing ring

200365+200095-IOM-EN-R03

Nf m27 din2510

12

1

1

8.19

Appendix: Parts - Lists and drawings (pump section)

8.20

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Frame unit Part list number

845.010.439F

Drawing number

T.845.000.400

ID

Item number

Description

Technical details

Qty

001 845.050.089

Frame

1

002 006.582.000

Gear wheel

1

003 018.01.632.1.25 Retaining plate 005 066.582.000

Crosshead pin

6 Stl

3

006 068.01.632.1.25 Connecting rod

3

007 069.582.000

Drive shaft

1

008 072.582.002

Crankshaft

1

009 080.01.632.1.25 Bearing cover

2

010 081.582.003

Bearing cover

2

011 082.582.002

Bearing housing

2

012 085.582.000

Bearing housing

2

013 086.01.632.1.36 Pressure plate

2

014 087.582.001

Bearing cover

2

015 088.582.000

Pressure plate

3

016 090.632.002

Crosshead guide

6

018 089.582.000

Crosshead rod

3

019 875.050.011

Crankcase cover

1

020 816.955.071.20

Locking plate

3

021 816.940.360

Support

1

022 816.940.359

Support

1

023 816.940.357

Support

1

024 816.940.358

Support

1

029 931.030.417

O-ring

R410x4 nbr-70sh

2

030 931.030.496

O-ring

R633.48x5.33 nbr70

2

031 765.531.010

O-line

R10-nbr-60sh

***

032 931.030.740

O-ring

R715x8.4 nbr-70sh

2

033 931.030.697

O-ring

R494.16x7 nbr-70sh

2

034 823.051.029

Seal

035 775.542.272

Seal

036 839.100.037

Crosshead

200365+200095-IOM-EN-R03

2 12x8

*** 3 8.21

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

037 823.051.005.91

Seal

038 913.053.317

Hex.socket head capscrew

039 870.001.102

Cover

3

040 870.001.101

Cover

1

041 870.001.097

Cover

2

042 822.020.015.95

Sealing ring

3

043 870.001.129

Cover

1

044 870.001.007.25

Inspection cover

1

045 822.450.015

Sealing ring

3

046 816.955.130

Clamping piece

3

047 815.811.643

Flat bar steel

8

048 815.811.123

Disc

12

049 821.020.020

Bush

12

050 917.200.167

Straight pin

051 816.020.368

Protection guard

1

052 823.051.011.64

Seal

1

053 870.005.061

Cover

1

054 868.001.802

Flange

1

055 870.105.001.25

Pin

1

056 815.810.137.20

Flat bar steel

1

057 914.356.237

Wing screw

058 828.500.198

Threaded piece

059 914.106.234

Hexagon screw

D933 m12x16stl-glv

12

060 914.106.237

Hexagon screw

D933 m12x30stl-glv

40

061 914.103.237

Hexagon bolt

D933 m12x30 stl

16

062 914.236.529

Hexagon set screw

D561a m30x2x100stl

8

063 913.003.528

Hex.socket head capscrew

D912 m30x90 stl

12

064 914.106.321

Hexagon screw

D933 m16x50stl-glv

24

065 914.106.445

Hexagon screw

D933 m24x70stl-glv

24

066 914.103.400

Hexagon screw

D933 m20x45 stl

48

067 914.103.445

Hexagon screw

D933 m24x70 stl

12

068 914.103.444

Hexagon screw

D933 m24x65 stl

9

069 914.106.236

Hexagon screw

D933 m12x25stl-glv

45

070 914.106.402

Hexagon screw

D933m20x55 stl-glv

24

8.22

2 D7984 m16x30 stl

8m6x30 din7

54

8

D316 m12x30mall.ci

1 6

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

071 914.006.244

Hexagon bolt

D931 m12x65stl-glv

12

072 914.003.619

Hexagon bolt

D931 m36x200 stl

24

073 911.040.317

Stud bolt

M16x30 din939-8.8

14

074 914.106.317

Hexagon screw

D933 m16x30stl-glv

12

075 914.106.400

Hexagon screw

D933m20x45stl-glv

3

076 913.006.109

Hex.socket head capscrew

D912 m5x40 stl-glv

4

077 911.040.238

Stud bolt

D929 m12x35 stl

1

078 925.526.124

Double nipple

N280 g1

2

079 917.306.040

Washer

D125a m16 stl-glv

12

080 933.101.126

U-ring

T20/125-145-16

3

081 933.021.125

Wiper ring

125-137-11nbr-90sh

3

082 911.040.319

Stud bolt

D939 m16x40 stl

30

084 914.503.317

Verbus-tensilock bolt

M16x30 kl100-zw

6

085 862.050.010.36

Nut

086 915.006.040

Hexagon nut

D934 m16 stl-glv

56

087 913.003.445

Hex.socket head capscrew

D912 m24x70 stl

18

089 822.160.023

Sealing ring

3

091 846.100.139

Dust cover housing

3

092 846.100.126

Gasket holder

3

094 815.810.227.20

Flat bar steel

6

095 911.040.402

Stud bolt

M20x55 din939-8.8

12

096 915.006.047

Hexagon nut

D934 m20 stl-glv

12

097 919.100.010

Spring

R23-st-vern

1

098 915.006.034

Hexagon nut

D934 m12 stl-glv

1

099 917.346.034

Lock washer

D9021a m12stl-glv

1

100 796.000.000

Chain

Nr.1011

***

101 912.106.172

Pan head tapping screw

B4.2x9.5d7971-st.v

1

116 916.050.415

Key

D6885a 50x25x220

2

118 935.028.230

Rotary shaft seal

C230-260-15din3760

2

121 925.546.145

Hexagon head pipe plug

1

122 995.006.055

Reducing ring

1

123 995.000.002

Lock nut

1

125 942.260.448

Cyl.roller bearing

2

126 942.210.680

Spherical roller bearing

2

200365+200095-IOM-EN-R03

24

8.23

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

127 942.900.078

Cyl.roller bearing

128 942.900.085

Cyl.roller bearing

129 942.410.680

Pressure sleeve

130 922.985.209

Banjo coupl. w. one bolt

P-rswv 12l/r1/4

3

131 922.155.209

Male stud coupling

P-gev 12l/r1/4

6

132 730.103.103

Tube

R 12 x 1.5

***

134 925.720.280

Pipe nipple

135 948.790.100

Oil level indicator

Sna127b-s-t-12

1

136 921.150.021

Gate valve

G2"-econ290a

1

137 921.150.002

Gate valve

G1"-econ290aa

2

138 948.790.111

Oil level indicator

A-170-408/34-st

1

139 971.100.040

Limit switch

Xck-j167

1

140 921.700.033

Filter

Pi 0114 mic

1

141 862.010.144

Pin

8.24

3 Stl

3 2

1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.047J

Drawing number

T.851.000.144

ID

Item number

Description

Technical details

Qty

001 851.500.194

Cover

1

002 851.300.180

Pulsation dampener body

1

006 824.030.000.64

Diaphragm

1

009 862.007.268

Stud bolt

12

010 922.075.218

Plug

011 862.007.269

Stud bolt

012 914.300.063

Ring bolt

013 862.050.163

Nut

8

014 862.050.165

Nut

12

017 818.030.157

Type plate

1

018 818.030.026

Type plate

1

019 910.150.029

Round head grooved pin

020 851.500.196

Insert flange

021 931.030.710

O-ring

022 822.090.013

Sealing ring

200365+200095-IOM-EN-R03

Vs-r1/2wd

1 8

D580 m30 c15

D1476 r2x5 1.4305

1

8 1

R132x8 nbr-70sh

1 1

8.25

Appendix: Parts - Lists and drawings (pump section)

8.26

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.115U

Drawing number

T.851.000.394

ID

Item number

Description

Technical details

Qty

001 851.500.305

Cover

1

002 851.300.284

Pulsation dampener

1

006 824.030.000.64

Diaphragm

1

009 862.007.424

Stud bolt

12

010 922.075.218

Plug

011 862.007.269

Stud bolt

012 914.300.063

Ring bolt

013 862.050.163

Nut

014 862.050.237

Nut

Sa194-2h/m36

12

017 818.030.271

Type plate

Ss

1

018 818.030.210

Text plate

019 910.150.029

Round head grooved pin

020 851.500.254

Insert flange

021 931.030.710

O-ring

022 822.090.013

Sealing ring

028 922.075.209

Plug

200365+200095-IOM-EN-R03

Vs-r1/2wd

1 8

D580 m30 c15

1 8

1 D1476 r2x5 1.4305

8 1

R132x8 nbr-70sh

1 1

Vs-r1/4wd

1

8.27

Appendix: Parts - Lists and drawings (pump section)

8.28

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Press.limit.regul.unit Part list number

853.010.139K

Drawing number

T.853.000.096

ID

Item number

Description

Technical details

Qty

001 814.200095.43

Electric motor

0.75kwn1500

1

002 914.900.012

Hexagon screw

3/8"-16unc l=1

4

003 917.306.028

Washer

D125a m10 stl-glv

8

004 847.900.007

Lantern piece

005 960.020.615

Coupling (complete

Bml2/12-14/22.2

1

006 913.003.134

Hex.socket head capscrew

D912 m6x16 stl

4

007 960.010.005

Hydraulic pump

1pf1r4-1x/0.4-700w

1

008 922.175.209

Male stud coupling

P-gev 12l/r1/4-wd

1

009 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

3

010 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

011 921.700.401

Filter-housing

Pi2210-67

1

012 816.940.315

Support

013 914.106.235

Hexagon screw

D933 m12x20stl-glv

3

014 922.175.217

Male stud coupling

P-gev 18lr-wd

1

015 928.860.011

Ball valve

Bkh18ldn16-1123

1

016 922.035.217

Profile ring

P-r 18l

2

017 922.015.219

Nut

M 18l

2

018 730.103.108

Tube

R 18 x 1.5

***

019 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

6

020 922.455.209

Equal tee coupling

P-tv 12l

1

021 922.305.209

Equal elbow coupling

P-wv 12l

5

022 972.050.011

Pressure relief valve

Dsda202po4e-x357

1

023 913.003.167

Hex.socket head capscrew

A912 m8x30 stl

4

024 853.100.454

Distributor block

025 913.003.249

Hex.socket head capscrew

028 815.810.774

Flat bar steel

029 931.031.406

O-ring

030 853.100.392

Valve housing

031 853.100.476

Cartridge

032 853.100.393

Cover

200365+200095-IOM-EN-R03

1

1

1 D912 m12x100 stl

4 3

R82x4 nbr-90sh

3 3

Nw63-spec

3 3 8.29

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

033 862.007.112

Stud bolt

12

034 862.050.112

Nut

12

035 922.075.228

Plug

036 816.940.479

Bracket

037 929.000.403

Clamping strap

Hrrbs-l-114.3pp/st

1

040 922.155.201

Male stud coupling

P-gev 6l/r1/4

1

041 922.305.200

Equal elbow coupling

P-wv 6l

1

042 730.103.005

Tube

R 6x1.5

***

043 929.000.700

Hose band clamp

R167

1

044 815.811.276

Flat bar steel

045 914.106.166

Hexagon screw

D933 m8x25 stl-glv

2

046 915.006.025

Hexagon nut

D934 m8 stl-glv

2

047 973.000.003

Hydraulic accumulator

Hy/ab/4/330c

1

048 922.965.202

Stud standpipe adaptor

Egesd 8lm-wd

1

049 922.975.210

Reducing fitting

P-redvd 12/8l

1

050 922.175.210

Male stud coupling

P-gev 12lr-wd

7

051 921.050.001

Needle valve

G3/8"-ubel717

4

052 922.595.230

Threaded reducing piece

Red-r1.1/4-wd/r1

1

053 922.945.228

Stud standpipe adaptor

Egesd 28lr-wd

2

054 922.455.228

Equal tee coupling

P-tv 28l

3

055 922.975.231

Reducing fitting

P-redvd 28/12l

1

056 921.510.158

Pressure gauge

R100/0-250bar

1

058 922.945.262

Stud standpipe adaptor

Egesd 12s/r1/2-wd

2

059 921.100.036

Globe valve

G1/2"-econ355

1

060 922.755.062

Manometer coupling

Mas 12sr

3

061 922.015.261

Nut

M 12s

1

062 922.035.209

Profile ring

P-r 12l/s

1

063 922.805.209

Non-return valve

P-rv 12l

1

064 929.050.093

Welding pipe clamp

Sp112pp-dp-as

4

065 730.103.103

Tube

R 12 x 1.5

***

066 921.700.402

Filter-housing

Pi4301-12

1

067 914.106.319

Hexagon screw

D933 m16x40stl-glv

8

068 822.110.022

Sealing ring

1

069 828.550.573

Manifold

1

8.30

Vs-r1wd

3 1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

070 828.150.030

Flange bend

3

071 823.090.120

Seal

3

072 730.103.217

Tube

***

073 929.050.151

Welding pipe clamp

Sp428pp-dp-as

3

075 922.305.228

Equal elbow coupling

P-wv 28l

2

076 929.000.011

Clamp

80-100 mm

6

077 770.546.918

Hose

R90-r75

***

078 914.106.318

Hexagon screw

D933 m16x35stl-glv

12

079 914.006.417

Hexagon bolt

D931m20x180stl-glv

12

080 922.155.228

Male stud coupling

P-gev 28lr

2

081 922.305.217

Equal elbow coupling

P-wv 18l

2

082 922.075.209

Plug

Vs-r1/4wd

4

083 929.050.091

Welding pipe clamp

Sp106pp-dp-as

1

085 730.103.101

Tube

R 12 x 2

***

087 816.940.738

Support

088 914.103.164

Hexagon bolt

D933 m8x16 stl

4

092 972.200.059

3/2-way valve

Wse3d1-1.1cx/w110

1

093 913.006.111

Hex.socket head capscrew

D912 mx50 stl-glv

4

094 915.000.028

Hexagon nut

D934 m10 stl

4

095 911.070.196

Stud

D938 m10x25 stl

4

111 921.700.811

Filter-element

Mic25 (pi 2210-56

1

166 921.700.810

Filter-element

Mic10 (pi 4301-12

1

200365+200095-IOM-EN-R03

1

8.31

Appendix: Parts - Lists and drawings (pump section)

8.32

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pressure switch unit Part list number

855.010.041M

Drawing number

T.814.200095.20

ID

Item number

Description

Technical details

Qty

001 922.755.254

Manometer coupling

P-mav 6sr

5

002 929.000.411

Clamping strap

Hrrbs-l-33.7-pp/st

5

003 814.200095.41

Pressure transmitter

141gp/0-16 bar

3

004 814.200095.42

Pressure transmitter

141gp/0-250 bar

2

006 814.200095.51

Support

007 914.106.236

Hexagon screw

009 816.940.739

Support

010 915.006.025

Hexagon nut

D934 m8 stl-glv

4

011 919.200.034

Silent block

27796-nbr/st

2

200365+200095-IOM-EN-R03

1 D933 m12x25stl-glv

3 1

8.33

Appendix: Parts - Lists and drawings (pump section)

8.34

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Propelling liquid unit Part list number

857.010.078L

Drawing number

T.814.200095.22

ID

Item number

Description

Technical details

Qty

001 815.811.075

Flat bar steel

003 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

3

004 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

005 922.015.219

Nut

M 18l

2

006 730.103.103

Tube

R 12 x 1.5

***

007 922.035.217

Profile ring

P-r 18l

2

008 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

4

010 922.365.210

Bulkhead elbow coupling

P-wsv 12l

6

011 815.811.054

Flat bar steel

012 922.935.217

Adj.male t.-stud

P-elvd 18l

2

013 922.155.217

Male stud coupling

P-gev 18lr

3

014 922.545.217

Equal crosses

P-kv 18l

2

015 922.915.217

Adjust. male stud elbow

P-ewvd 18l

1

016 730.103.108

Tube

R 18 x 1.5

***

017 915.000.025

Hexagon nut

D934 m8 stl

4

018 922.880.001

Non-return valve

P-rv 18l(o.5

3

019 911.070.166

Stud

D938 m8x25 stl

4

020 816.020.205

Protective cap

021 917.306.025

Washer

D125a m8 stl-glv

4

022 914.900.012

Hexagon screw

3/8"-16unc l=1

4

023 816.940.347

Support

024 917.306.028

Washer

025 815.811.133

Flat bar steel

026 915.450.059

Pipe nut

A-r3/4" din431-st

1

027 922.965.209

Stud standpipe adaptor

Egesd 12lm-wd

1

028 922.975.220

Reducing fitting

P-redvd 18/12l

4

029 973.000.001

Hydraulic accumulator

D500-1315012-211/1

1

030 730.103.005

Tube

R 6x1.5

***

031 929.050.091

Welding pipe clamp

Sp106pp-dp-as

2

032 960.020.053

Oilpump

B2/24rd-12r

1

200365+200095-IOM-EN-R03

3

1

1

1 D125a m10 stl-glv

4 1

8.35

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

033 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

034 814.200095.43

Electric motor

0.75kwn1500

1

035 922.975.217

Reducing fitting

P-redvd 18/6l

1

036 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

2

038 928.370.304

Banjo coupl. w.one bolt

R1/4"- 8x6

12

039 770.570.000

Hose

R8-r6 pe

***

040 914.106.194

Hexagon screw

D933 m10x16stl-glv

6

041 928.860.011

Ball valve

Bkh18ldn16-1123

2

042 914.106.235

Hexagon screw

D933 m12x20stl-glv

6

043 914.106.193

Hexagon screw

D933 m10x12stl-glv

5

044 931.400.183

Sealing ring

18-22-1.5 din7603

2

045 925.530.206

Hexagon head pipe plug

G 3/8"-din910-5.8

2

046 925.470.209

Double nipple

N245 g1/2"x3/8"stl

1

047 925.206.110

Elbow

N90 g1/2" mall.ci

1

048 972.900.003

Mounting block

R3/8"-r1/4"-n=6

1

049 971.400.001

Silencer

R1/4"-nw8

7

050 972.200.044

3/2 way valve

Nw6/120v-50hz

6

051 853.010.128

2/2 way valve unit

053 925.466.105

Reducing bush

G3/8x1/4" n241

1

054 922.945.253

Stud standpipe adaptor

Egesd 6sr-wd

1

055 922.455.253

Equal tee coupling

P-tv 6s

1

056 914.106.132

Hexagon screw

D933 m6x10 stl-glv

4

057 921.100.101

Globe valve

Sed-g1/2

1

059 922.985.201

Banjo coupl.w.one bolt

P-rswv 6l/r1/4

1

060 925.520.303

Double nipple

U2715 g1/4

1

061 922.365.219

Bulkhead elbow coupling

P-wsv 18l

1

062 922.755.062

Manometer coupling

Mas 12sr

1

063 921.510.112

Pressure gauge

R100/0-16bar

1

064 921.700.401

Filter-housing

Pi2210-67

1

065 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

066 922.305.217

Equal elbow coupling

P-wv 18l

2

067 922.035.209

Profile ring

P-r 12l/s

1

068 816.940.315

Support

069 922.915.209

Adjust. male stud elbow

8.36

Item number

1

1 P-ewvd 12l

2

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

070 972.200.043

3/2 way valve

Nw6/120v-50hz

1

071 922.015.261

Nut

M 12s

1

072 929.050.096

Welding pipe clamp

Sp218pp-dp-as

1

073 922.175.210

Male stud coupling

P-gev 12lr-wd

3

074 847.900.008

Lantern piece

075 913.003.165

Hex.socket head capscrew

076 815.810.832

Flat bar steel

164 921.700.811

Filter-element

200365+200095-IOM-EN-R03

1 D912 m8x20 stl

4 1

Mic25 (pi 2210-56

1

8.37

Appendix: Parts - Lists and drawings (pump section)

8.38

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

2/2 way valve unit Part list number

853.010.128

Drawing number

T.853.000.115

ID

Item number

Description

Technical details

Qty

001 853.010.166

2/2 way valve

6

002 853.100.329

Valve seat

6

003 853.100.455

Non-return valve

3

004 931.030.051

O-ring

005 853.100.535

Distributor block

2

006 862.005.314

Banjo bolt

6

007 931.082.021

Multiseal

008 853.100.323

Base plate

3

009 853.100.330

Plug

3

010 913.003.169

Hex.socket head capscrew

012 822.030.024

Sealing ring

017 931.082.017

Multiseal

200365+200095-IOM-EN-R03

R21x1.5 nbr-70sh

Scpp45-d

D912 m8x40 stl

9

6

24 6

Scpp45-c

6

8.39

Appendix: Parts - Lists and drawings (pump section)

8.40

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

2/2 way valve Part list number

853.010.166

Drawing number

T.853.000.068

ID

Item number

Description

Technical details

Qty

001 853.100.387

Slide bearing

002 921.700.030

Filter

003 853.100.490

Cover

1

004 853.100.216.64

Dampening

1

005 933.500.001

Diaphragm

Bfa70/60-40

1

007 913.003.168

Hex.socket head capscrew

D912 m8x35 stl

4

008 853.100.385

Valve housing

1

009 825.102.000.32

Compression spring

1

011 853.100.388

Slide bearing

1

012 917.403.030

Retaining ring

D472 r30x1.2 ss

1

013 933.107.023

U-ring

20-30-8

1

014 853.100.390

Valve spindle

200365+200095-IOM-EN-R03

1 G1/4"-lo.0304-01

1

1

8.41

Appendix: Parts - Lists and drawings (pump section)

8.42

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Electrical unit Part list number

858.010.065M

Drawing number

T.814.200095.23

ID

Item number

Description

Technical details

Qty

002 814.200365.52

Terminal box

004 795.000.019

Cable

005 858.100.680

Terminal box

006 995.001.055

Union nut

Pg21

2

007 995.001.053

Union nut

Pg11

11

008 995.001.050

Hose swivel

Pg 13

18

009 995.040.012

Cable tierap

4x140 / nylon 6.6

100

010 790.000.023

Protection sleeve

***

011 790.000.013

Protection sleeve

***

012 790.000.014

Protection sleeve

Ins.ro.14.5

***

013 995.040.010

Cable tierap

T 50 r

50

014 995.025.023

Bend

Pg13 h318

18

015 995.025.022

Bend

Pg11

11

016 925.780.210

Nipple

1/2"npt 3000lbs

6

017 995.006.403

Adaptor

018 814.200095.53

Cable duct

St

1

019 914.106.235

Hexagon screw

D933 m12x20stl-glv

5

020 914.106.164

Hexagon screw

D933 m8x16 stl-glv

4

021 858.100.063

Initiator

022 815.812.006

Flat bar

1.0067

32

023 815.800.745

U-profile

1.0067

8

025 917.306.028

Washer

D125a m10 stl-glv

18

026 914.106.194

Hexagon screw

D933 m10x16stl-glv

18

027 816.940.710

Support

1.0067

18

028 995.001.052

Hose swivel

Pg 9

1

029 790.000.009

Protection sleeve

R10

***

030 995.025.021

Bend

Pg9 h318

1

032 795.000.095

Cable

Pur-cy/2x0.75mm2

***

033 868.005.003

Pulse disc

034 911.140.165

Hexagon socket set screw

200365+200095-IOM-EN-R03

1 Sfmb/3x1mm2

*** 6

6

6

1 D916 m8x20 1.4401

2 8.43

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

035 971.100.019

Initiator

Bi2-g12sk-y1x

1

100 858.010.065AL

Electrical unit

8.44

Item number

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Electrical unit Part list number

858.010.065AL

Drawing number

T.814.201226.42

ID

Item number

Description

Technical details

Qty

001 814.201226.41

Control box cpl

1

001 814.201226.34

Memory card

1

001 814.201226.37

Hmi-panel

1

002 814.201226.43

Terminal box

1

003 913.306.074

Hex.socket head capscrew

D84a m4x16 stl-glv

4

011 790.000.009

Protection sleeve

R10

***

012 995.006.202

Reducing ring

Pg11-pg9 h527

1

013 995.001.052

Hose swivel

Pg 9

1

014 995.030.009

Connecting nut

Pg9-h520

1

015 995.030.011

Connecting nut

Pg11-h520

1

016 971.100.058

Initiator

Ni25u-cp40-ap6x2

1

017 971.100.602

Rail

1

018 816.941.257

Support

1

019 917.500.040

Retaining ring

Dubo m16

2

020 914.106.322

Hexagon screw

D933 m16x55stl-glv

2

021 995.000.071

Lock nut

M20x1.5-eex-eii

2

022 795.000.442

Cable

Oelflex 5x0.5 mm2

***

023 914.103.194

Hexagon bolt

D933 m10x16 stl

2

024 816.941.312

Support

200365+200095-IOM-EN-R03

1

8.45

Appendix: Parts - Lists and drawings (pump section)

8.46

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Accessories Part list number

895.582.200K

Drawing number

T.895.582.025

ID

Item number

Description

Technical details

Qty

001 024.582.011

Connecting piece

002 868.001.572

Flange

003 828.550.867

Suction line

1

004 815.010.264

Base frame

1

005 870.005.077

Cover

1

006 914.106.401

Hexagon screw

D933m20x50 stl-glv

24

007 914.103.527

Hexagon screw

D933 m30x80 stl

8

009 914.103.442

Hexagon screw

D933 m24x55 stl

6

010 822.210.020

Sealing ring

3

011 815.811.301

Plate

3

012 819.010.026

Platform

St

1

013 999.999.060

Grid

St

2

014 914.003.406

Hexagon bolt

D931 m20x75 stl

4

015 914.103.317

Hexagon screw

D933 m16x30 stl

4

016 931.208.125

Sealing ring

B7a-5"/wn100

3

017 822.180.013

Sealing ring

2

019 862.007.232

Stud bolt

12

020 862.007.233

Stud bolt

8

021 862.007.186

Stud bolt

8

022 862.050.010.36

Nut

20

023 862.050.112

Nut

8

024 927.020.250

Flange

10"rf / 150lbs

1

025 914.003.448

Hexagon bolt

D931 m24x90 stl

24

026 915.003.055

Hexagon nut

D934 m24 stl

24

027 822.250.011

Sealing ring

028 815.811.370

Plate

1.0067

3

029 914.236.529

Hexagon set screw

D561a m30x2x100stl

2

030 917.306.055

Washer

D125a m24 stl-glv

6

031 828.550.822

Suction line

032 828.550.821

Cross piece

200365+200095-IOM-EN-R03

1 6"/ 1500lbs

1

3

1 1.0503n

1 8.47

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

033 914.103.444

Hexagon screw

D933 m24x65 stl

12

034 914.103.398

Hexagon screw

D933m20x35stl-glv

4

035 816.940.696

Bracket

Stl

2

8.48

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Air vessel unit Part list number

851.010.106J

Drawing number

T.851.000.395

ID

Item number

Description

Technical details

Qty

001 851.300.325

Suction air vessel

002 921.510.280

Pressure gauge

R100/0-10bar

1

003 927.020.150

Blind flange

6"-150lbs

1

004 822.150.050

Gasket

R154-r216-2

1

005 914.103.400

Hexagon screw

D933 m20x45 stl

8

006 910.150.031

Round head grooved pin

D1476 r2x8 ss

8

007 818.030.249

Text plate

1

008 818.030.248

Text plate

1

009 922.075.218

Plug

Vs-r1/2wd

4

010 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

1

011 922.595.212

Threaded reducing piece

Red-r1/2/r3/8

1

012 922.755.062

Manometer coupling

Mas 12sr

1

013 922.035.209

Profile ring

P-r 12l/s

1

014 922.015.261

Nut

M 12s

1

015 818.030.142

Name plate-geho

016 730.103.103

Tube

R 12 x 1.5

***

017 929.050.500

Pipe clamp

112-pp

3

018 929.050.530

Locking sheet

Dp1

3

019 914.103.139

Hexagon bolt

D933 m6 x40 stl

2

020 911.040.403

Stud bolt

M20x60 din 939-8.8

8

021 915.003.047

Hexagon nut

D934 m20 stl

8

200365+200095-IOM-EN-R03

1

1

8.49

Appendix: Parts - Lists and drawings (pump section)

8.50

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.049L

Drawing number

T.851.000.148

ID

Item number

Description

Technical details

Qty

001 851.500.203

Cover

1

002 851.300.185

Pulsation dampener body

1

006 824.030.000.64

Diaphragm

1

007 921.100.036

Globe valve

G1/2"-econ355

1

008 921.530.050

Vac.-/pressure gauge

R100 / -1/+5 bar

1

009 862.007.262

Stud bolt

12

011 862.007.231

Stud bolt

8

012 914.300.055

Eye bolt

D580 m24 1.0401

1

013 915.040.055

Hexagon nut

Nf m24 din2510

8

014 862.050.163

Nut

015 931.420.101

Sealing ring

017 818.030.157

Type plate

1

018 818.030.026

Type plate

1

019 910.150.029

Round head grooved pin

D1476 r2x5 1.4305

8

022 931.190.100

Sealing ring

B7a-nw100 din2697

1

200365+200095-IOM-EN-R03

12 10.5-17-1.5 d7603a

2

8.51

Appendix: Parts - Lists and drawings (pump section)

8.52

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Drive unit Part list number

814.200365.16

Drawing number

T.814.200095.16

ID

Item number

Description

Technical details

Qty

001 814.200095.31

Gearbox

Fzg/h1sh15

1

002 814.200095.32

Coupling

N-eupex/a520

1

003 814.200095.33

Coupling

Zapex/zwn415ab

1

004 814.200095.30

Electric motor

1la1 505-6pm00-z

1

005 814.201226.38

Frequency-converter

1

006 814.200095.40

Transformer

1

007 914.106.166

Hexagon screw

D933 m8x25 stl-glv

8

008 917.306.025

Washer

D125a m8 stl-glv

8

009 914.003.693

Hexagon bolt

D931 m42x140 stl

4

010 917.306.075

Washer

D125a m42 stl-glv

4

011 914.236.529

Hexagon set screw

D561a m30x2x100stl

6

012 914.106.325

Hexagon screw

D933 m16x70stl-glv

4

013 914.103.616

Hexagon bolt

M36x170

4

014 917.306.069

Washer

D125a m36 stl-glv

8

015 915.006.069

Hexagon nut

D934 m36 stl-glv

4

016 814.200095.46

Protecting guard

017 915.006.025

Hexagon nut

018 814.200095.47

Protecting guard

1

019 814.200095.45

Base frame

1

020 814.200095.49

Plate

1.0067

4

021 814.200095.48

Plate

1.0067

4

022 814.200095.55

Disconnector switch

Mv 630a

1

023 814.200095.56

Circuit breaker

1600 a - 690 v

1

1 D934 m8 stl-glv

8

Pos: 113 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

200365+200095-IOM-EN-R03

8.53

Appendix: Parts - Lists and drawings (pump section) Pos: 114 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

8.54

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) Pos: 115 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mp GEHO T ZPM 7 200 095/ 1 @ 6\m od_ 1241 032 917 217 _31. doc @ 49 810

8.4.2

Reference for pump GEHO TZPM 7200095/1

Pos: 116 /GEHO/Pa rts lists/Pu mp/P roject /20 0095 -20 090 731 @ 7\ mo d_12 490 377 897 91_ 0.doc @ 5 346 9

GEHO TZPM 1600 assembly Part list number

820.582.200095

Drawing number

T.820.200095

REV.

2009-07-31 = rebuild order 201226

ID

Item number

Description

Technical details

Qty

005 818.080.533Q

Puls.dampener filling unit

1

010 828.950.063H

Lubrication unit

1

015 828.950.064H

Flushing unit

1

020 828.950.065H

Ventline unit

1

025 831.020.137F

Valve unit (d

3

026 831.020.138F

Valve unit (s

3

030 832.010.123F

Diaphragm housing unit

1

035 835.086.169D

Piston unit

3

050 845.010.439D

Frame unit

1

060 851.010.047H

Pulsation dampener unit

1

060 851.010.115U

Pulsation dampener unit

1

065 853.010.139G

Press.limit.regul.unit

1

070 855.010.041K

Pressure regulation unit

1

075 857.010.078H

Propelling liquid unit

1

080 858.010.065J

Electrical unit

1

085 895.582.200G

Accessories

1

090 851.010.049F

Pulsation dampener unit

1

090 851.010.106J

Air vessel unit

1

092 818.030.139

Name plate-geho

2

093 913.310.052

Hex.socket head capscrew

D84a m3x10 ss

12

094 915.020.008

Hexagon nut

D934 m3 ss

12

100 814.200095.16

Drive unit

1

814.201226.44

Type plate

1

814.201226.45

Type plate

1

795.000.400

Binding wire

814.200095.54

Set of tag plates

818.030.272

Type plate

Ss

1

910.150.031

Round head grooved pin

D1476 r2x8 ss

14

200365+200095-IOM-EN-R03

Ss

*** 1

8.55

Appendix: Parts - Lists and drawings (pump section)

8.56

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Puls.dampener filling unit Part list number

818.080.533Q

Drawing number

T.818.080.201

ID

Item number

Description

Technical details

Qty

001 922.595.211

Threaded reducing piece

Red-r1/2/r1/4

1

002 922.985.201

Banjo coupl.w.one bolt

P-rswv 6l/r1/4

1

003 929.050.091

Welding pipe clamp

Sp106pp-dp-as

6

004 913.003.138

Hex.socket head capscrew

D912 m6x35 stl

2

005 730.103.005

Tube

R 6x1.5

***

006 921.510.123

Pressure gauge

Econ382/0-250 bar

1

007 922.745.262

Adjustable coupling

Emasd 12sr

2

008 922.155.062

Male stud coupling

Ges 12s/r1/2

2

009 922.105.253

Straight coupling

P-gv 6s

3

010 922.075.209

Plug

Vs-r1/4wd

2

011 913.003.248

Hex.socket head capscrew

D912 m12x90 stl

2

012 855.100.062

Mounting block

1.0570

1

013 818.030.026

Type plate

014 910.150.029

Round head grooved pin

D1476 r2x5 1.4305

4

015 921.100.036

Globe valve

G1/2"-econ355

1

018 922.945.253

Stud standpipe adaptor

Egesd 6sr-wd

1

021 922.305.253

Equal elbow coupling

P-wv 6s

2

200365+200095-IOM-EN-R03

1

8.57

Appendix: Parts - Lists and drawings (pump section)

8.58

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Lubrication unit Part list number

828.950.063H

Drawing number

T.814.200095.19

ID

Item number

Description

Technical details

Qty

001 917.306.025

Washer

D125a m8 stl-glv

4

002 922.365.223

Bulkhead elbow coupling

P-wsv 22l

1

003 922.945.222

Stud standpipe adaptor

Egesd 22lr-wd

2

004 922.595.233

Threaded reducing piece

Red-r1.1/2/r3/4

1

005 914.106.317

Hexagon screw

D933 m16x30stl-glv

4

006 862.005.285

Reducing adapter

007 911.070.166

Stud

008 870.005.043

Cover

009 922.305.222

Equal elbow coupling

P-wv 22l

1

010 730.103.202

Tube

R 22 x 2

***

011 915.000.025

Hexagon nut

D934 m8 stl

4

012 960.020.053

Oilpump

B2/24rd-12r

1

013 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

014 814.200095.43

Electric motor

0.75kwn1500

1

015 914.900.012

Hexagon screw

3/8"-16unc l=1

4

016 917.306.028

Washer

D125a m10 stl-glv

4

017 921.700.027

Filter

Pi 1710/71

1

018 931.030.375

O-ring

R120x4 nbr-70sh

1

019 816.940.315

Support

020 914.106.325

Hexagon screw

D933 m16x70stl-glv

5

021 922.305.217

Equal elbow coupling

P-wv 18l

3

022 928.860.011

Ball valve

Bkh18ldn16-1123

2

023 931.400.183

Sealing ring

18-22-1.5 din7603

11

024 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

3

025 925.530.210

Hexagon head pipe plug

G 1/2"din910-5.8

1

026 922.155.217

Male stud coupling

P-gev 18lr

3

027 816.425.020.20

Distributor block

1

028 816.425.030

Distributor block

1

029 730.103.108

Tube

R 18 x 1.5

***

030 948.800.001

Flow indicator

258/10

11

200365+200095-IOM-EN-R03

1 D938 m8x25 stl

4 1

1

8.59

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

031 730.103.103

Tube

R 12 x 1.5

***

032 929.050.093

Welding pipe clamp

Sp112pp-dp-as

25

033 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

12

034 922.305.209

Equal elbow coupling

P-wv 12l

8

035 922.455.217

Equal tee coupling

P-tv 18l

1

036 921.700.407

Filter-housing

Ng 100 / pi220

1

037 913.003.242

Hex.socket head capscrew

D912 m12x55 stl

4

038 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

039 921.510.112

Pressure gauge

R100/0-16bar

1

042 922.975.217

Reducing fitting

P-redvd 18/6l

1

044 922.155.210

Male stud coupling

P-gev 12lr

6

046 922.105.200

Straight coupling

P-gv 6l

1

047 730.103.005

Tube

R 6x1.5

***

048 922.455.209

Equal tee coupling

P-tv 12l

2

049 929.050.091

Welding pipe clamp

Sp106pp-dp-as

3

050 922.155.209

Male stud coupling

P-gev 12l/r1/4

11

052 922.925.217

Adjustable equal tee

P-etvd 18l

1

053 922.880.001

Non-return valve

P-rv 18l(o.5

1

054 922.935.217

Adj.male t.-stud

P-elvd 18l

2

055 922.015.219

Nut

M 18l

1

056 922.035.217

Profile ring

P-r 18l

1

057 922.755.062

Manometer coupling

Mas 12sr

1

058 922.975.220

Reducing fitting

P-redvd 18/12l

1

059 922.015.261

Nut

M 12s

1

060 922.035.209

Profile ring

P-r 12l/s

1

061 847.900.008

Lantern piece

062 913.003.165

Hex.socket head capscrew

D912 m8x20 stl

4

063 971.900.032

Immersion heater

Csn-erst/80

1

064 971.900.031

Temperature sensor

Pt100

1

065 816.020.379

Bracket

066 925.720.208

Nipple

G1/4"x100 stl

2

067 922.755.209

Manometer coupling

P-mav 12lr

2

068 922.915.209

Adjust. male stud elbow

P-ewvd 12l

2

136 921.700.811

Filter-element

Mic25 (pi 2210-56

1

8.60

Item number

1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Flushing unit Part list number

828.950.064H

Drawing number

T.814.200095.21

ID

Item number

Description

Technical details

Qty

001 814.200095.43

Electric motor

0.75kwn1500

1

002 914.900.012

Hexagon screw

3/8"-16unc l=1

4

003 917.306.028

Washer

D125a m10 stl-glv

4

004 911.070.166

Stud

D938 m8x25 stl

4

005 917.306.025

Washer

D125a m8 stl-glv

4

006 960.020.054

Gear pump

B2/24rd-12l

1

007 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

008 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

5

009 922.305.217

Equal elbow coupling

P-wv 18l

4

010 730.103.108

Tube

R 18 x 1.5

***

011 816.940.315

Support

012 914.106.235

Hexagon screw

D933 m12x20stl-glv

3

013 921.700.401

Filter-housing

Pi2210-67

1

014 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

015 922.015.219

Nut

M 18l

1

016 922.035.217

Profile ring

P-r 18l

1

017 928.860.011

Ball valve

Bkh18ldn16-1123

1

018 915.000.025

Hexagon nut

D934 m8 stl

4

019 922.155.217

Male stud coupling

P-gev 18lr

4

020 948.800.020

Flow indicator

Econ3881bv

1

021 929.050.096

Welding pipe clamp

Sp218pp-dp-as

3

022 922.455.217

Equal tee coupling

P-tv 18l

1

023 922.975.220

Reducing fitting

P-redvd 18/12l

3

024 730.103.103

Tube

R 12 x 1.5

***

025 922.155.209

Male stud coupling

P-gev 12l/r1/4

6

026 922.455.209

Equal tee coupling

P-tv 12l

3

027 922.935.217

Adj.male t.-stud

P-elvd 18l

1

028 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

030 847.900.008

Lantern piece

200365+200095-IOM-EN-R03

1

1 8.61

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

031 913.003.165

Hex.socket head capscrew

D912 m8x20 stl

4

113 921.700.811

Filter-element

Mic25 (pi 2210-56

1

8.62

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Ventline unit Part list number

828.950.065H

Drawing number

T.828.900.205

ID

Item number

Description

Technical details

Qty

001 928.370.305

Banjo coupl.w. one bolt

R3/8"- 8x6

2

002 770.570.000

Hose

R8-r6 pe

***

003 928.130.005

Male connector

Ack- 3/8"-6

7

004 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

7

006 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

007 730.103.103

Tube

R 12 x 1.5

***

008 922.455.209

Equal tee coupling

P-tv 12l

1

009 922.880.000

Non-return valve

P-rv 12l(0.5

1

010 922.305.209

Equal elbow coupling

P-wv 12l

2

011 922.935.209

Adj.male stud t-stud b.t

P-elvd 12l

5

012 928.120.008

Male connector

3/8" - 6

5

013 815.811.731

Flat bar steel

014 922.975.220

Reducing fitting

200365+200095-IOM-EN-R03

3 P-redvd 18/12l

1

8.63

Appendix: Parts - Lists and drawings (pump section)

8.64

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Valve unit (d Part list number

831.020.137F

Drawing number

T.831.000.140

ID

Item number

Description

Technical details

Qty

001 023.582.002

Valve housing

1

003 025.582.008

Valve cover

1

010 831.350.114.37

Conical valve

1

011 831.700.900.64

Valve ring

1

012 831.150.917

Valve seat

1

013 831.900.328

Lock nut

1

014 825.107.043

Compression spring

1

015 831.900.204

Clamping piece

1

016 831.900.530

Guide bush

017 862.015.140

Stud bolt

4

018 831.900.124

Piston

4

019 831.900.063.36

Nut

4

020 831.900.042.36

Nut

4

021 822.230.010

Sealing ring

1

024 931.208.125

Sealing ring

B7a-5"/wn100

1

026 960.010.602

Connecting nipple

R1/4"-1500bar

2

027 922.595.211

Threaded reducing piece

Red-r1/2/r1/4

2

034 917.408.055

Retaining ring

55x2 / ph15-7mo

1

037 931.031.395

O-ring

R205x4 nbr-90sh

1

038 931.031.391

O-ring

R195x4 nbr-90sh

1

039 822.050.020

Seal

040 913.020.239

Hex socket head capscrew

D912 m12x40 ss

4

041 914.206.409

Hexagon screw

D561a m20x100 stl

2

043 914.300.040

Eye bolt

D580 m16 1.0401

1

044 862.050.125

Nut

200365+200095-IOM-EN-R03

1.7131

1

8

4

8.65

Appendix: Parts - Lists and drawings (pump section)

8.66

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Valve unit (s Part list number

831.020.138F

Drawing number

T.831.000.226

ID

Item number

Description

Technical details

Qty

001 023.582.003

Valve housing

1

003 814.200095.57

Valve cover

1

009 831.900.333

Valve support

1

010 831.350.114.37

Conical valve

1

011 831.700.900.64

Valve ring

1

012 831.150.917

Valve seat

1

013 831.900.328

Lock nut

1

014 825.107.043

Compression spring

1

015 831.900.334

Clamping piece

1

016 831.900.530

Guide bush

1.7131

1

017 862.007.314

Stud bolt

M33x200 / coat

4

018 831.900.124

Piston

4

019 831.900.063.36

Nut

4

020 831.900.042.36

Nut

4

021 822.230.010

Sealing ring

1

024 931.208.125

Sealing ring

B7a-5"/wn100

1

026 960.010.602

Connecting nipple

R1/4"-1500bar

2

027 922.595.211

Threaded reducing piece

Red-r1/2/r1/4

2

028 931.400.361

Sealing ring

36-42-2 din7603

1

029 831.900.048.36

Plug

033 917.260.134

Clamping sleeve

R6x16 din1481-rvs

1

034 917.408.055

Retaining ring

55x2 / ph15-7mo

1

037 931.031.395

O-ring

R205x4 nbr-90sh

1

038 931.031.391

O-ring

R195x4 nbr-90sh

1

039 822.050.020

Seal

041 914.206.409

Hexagon screw

044 862.050.013.36

Nut

4

045 862.015.139

Stud bolt

4

048 831.900.335

Pin

1

049 931.031.403

O-ring

200365+200095-IOM-EN-R03

1

8 D561a m20x100 stl

R48x4 nbr-90sh

2

4

8.67

Appendix: Parts - Lists and drawings (pump section)

8.68

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Diaphragm housing unit Part list number

832.010.123F

Drawing number

T.832.000.104

ID

Item number

Description

Technical details

Qty

002 039.582.052

Diaphragm housing cover

3

003 045.582.049

Diaphragm housing

3

004 832.100.427

Corner piece

005 832.100.406

Filling ring

3

006 832.100.407

Covering ring

3

012 862.005.161

Initiator housing

6

013 832.100.297

Cover

6

015 832.100.294

Monitoring rod

3

017 832.100.408

Clamping bush

3

019 824.070.000

Diaphragm

3

021 862.005.162

Plug

3

030 822.700.010

Sealing ring

3

031 931.031.267

O-ring

034 822.190.013

Sealing ring

035 931.400.600

Sealing ring

037 862.007.277

Stud bolt

72

039 862.007.229

Stud bolt

12

040 862.050.010.36

Nut

48

042 862.007.045.36

Stud bolt

36

045 862.050.002.36

Nut

72

049 862.005.120

Coupling nut

6

050 914.103.322

Hexagon screw

D933 m16x55 stl

24

052 914.223.459

Hexagon set screw

D561b m24x200 stl

9

053 816.020.295

Protecting ring

059 914.103.328

Hexagon screw

D933 m16x90 stl

18

062 913.020.399

Hex.socket head capscrew

D912 m20x40 ss

3

063 913.003.196

Hex.socket head capscrew

D912 m10x25 stl

6

069 917.260.135

Clamping sleeve

R6x20 din1481-rvs

6

070 921.050.001

Needle valve

G3/8"-ubel717

3

072 931.030.250

O-ring

R34x3 nbr-70sh

3

200365+200095-IOM-EN-R03

1.7218v

R55x3 nbr-90sh

3

6 3

60-68-2.5 din7603

3

0

8.69

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

074 922.915.209

Adjust. male stud elbow

P-ewvd 12l

3

076 922.155.211

Male stud coupling

P-gew 12l/r1/2

3

077 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

3

8.70

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Piston unit Part list number

835.086.169D

Drawing number

T.835.000.091

ID

Item number

Description

Technical details

Qty

001 063.582.002

Piston rod

1

002 841.243.018

Cylinder liner

1

003 835.143.013

Piston body

1

004 835.343.012

Retaining plate

1

005 862.007.227

Stud bolt

12

006 915.040.059

Hexagon nut

007 841.900.240

Thrust piece

1

008 835.343.013

Retaining plate

1

009 931.031.452

O-ring

R40.64x5.33 nbr-90

1

010 915.040.077

Hexagon nut

Nf m48 din2510

1

011 914.106.236

Hexagon screw

D933 m12x25stl-glv

16

012 835.900.097

Guide ring

015 914.300.034

Eye bolt

D580 m12 stl

2

020 933.160.186

Set roof-shaped rings

L=22

1

021 933.160.185

Set roof-shaped rings

L=30.5

1

022 822.250.013

Sealing ring

200365+200095-IOM-EN-R03

Nf m27 din2510

12

1

1

8.71

Appendix: Parts - Lists and drawings (pump section)

8.72

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Frame unit Part list number

845.010.439D

Drawing number

T.845.000.400

ID

Item number

Description

Technical details

Qty

001 845.050.089

Frame

1

002 006.582.000

Gear wheel

1

003 018.01.632.1.25 Retaining plate 005 066.582.000

Crosshead pin

6 Stl

3

006 068.01.632.1.25 Connecting rod

3

007 069.582.000

Drive shaft

1

008 072.582.002

Crankshaft

1

009 080.01.632.1.25 Bearing cover

2

010 081.582.003

Bearing cover

2

011 082.582.002

Bearing housing

2

012 085.582.000

Bearing housing

2

013 086.01.632.1.36 Pressure plate

2

014 087.582.001

Bearing cover

2

015 088.582.000

Pressure plate

3

016 090.632.002

Crosshead guide

6

018 089.582.000

Crosshead rod

3

019 875.050.011

Crankcase cover

1

020 816.955.071.20

Locking plate

3

021 816.940.360

Support

1

022 816.940.359

Support

1

023 816.940.357

Support

1

024 816.940.358

Support

1

029 931.030.417

O-ring

R410x4 nbr-70sh

2

030 931.030.496

O-ring

R633.48x5.33 nbr70

2

031 765.531.010

O-line

R10-nbr-60sh

***

032 931.030.740

O-ring

R715x8.4 nbr-70sh

2

033 931.030.697

O-ring

R494.16x7 nbr-70sh

2

034 823.051.029

Seal

035 775.542.272

Seal

036 839.100.037

Crosshead

200365+200095-IOM-EN-R03

2 12x8

*** 3 8.73

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

037 823.051.005.91

Seal

038 913.053.317

Hex.socket head capscrew

039 870.001.102

Cover

3

040 870.001.101

Cover

1

041 870.001.097

Cover

2

042 822.020.015.95

Sealing ring

3

043 870.001.129

Cover

1

044 870.001.007.25

Inspection cover

1

045 822.450.015

Sealing ring

3

046 816.955.130

Clamping piece

3

047 815.811.643

Flat bar steel

8

048 815.811.123

Disc

12

049 821.020.020

Bush

12

050 917.200.167

Straight pin

051 816.020.368

Protection guard

1

052 823.051.011.64

Seal

1

053 870.005.061

Cover

1

054 862.010.144

Pin

1

055 870.105.001.25

Pin

1

056 815.810.137.20

Flat bar steel

1

057 914.356.237

Wing screw

058 828.500.198

Threaded piece

059 914.106.234

Hexagon screw

D933 m12x16stl-glv

12

060 914.106.237

Hexagon screw

D933 m12x30stl-glv

40

061 914.103.237

Hexagon bolt

D933 m12x30 stl

16

062 914.236.529

Hexagon set screw

D561a m30x2x100stl

8

063 913.003.528

Hex.socket head capscrew

D912 m30x90 stl

12

064 914.106.321

Hexagon screw

D933 m16x50stl-glv

24

065 914.106.445

Hexagon screw

D933 m24x70stl-glv

24

066 914.103.400

Hexagon screw

D933 m20x45 stl

48

067 914.103.445

Hexagon screw

D933 m24x70 stl

12

068 914.103.444

Hexagon screw

D933 m24x65 stl

9

069 914.106.236

Hexagon screw

D933 m12x25stl-glv

45

070 914.106.402

Hexagon screw

D933m20x55 stl-glv

24

8.74

2 D7984 m16x30 stl

8m6x30 din7

54

8

D316 m12x30mall.ci

1 6

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

071 914.006.244

Hexagon bolt

D931 m12x65stl-glv

12

072 914.003.619

Hexagon bolt

D931 m36x200 stl

24

073 911.040.317

Stud bolt

M16x30 din939-8.8

14

074 914.106.317

Hexagon screw

D933 m16x30stl-glv

12

075 914.106.400

Hexagon screw

D933m20x45stl-glv

3

076 913.006.109

Hex.socket head capscrew

D912 m5x40 stl-glv

4

077 911.040.238

Stud bolt

D929 m12x35 stl

1

078 925.526.124

Double nipple

N280 g1

2

079 917.306.040

Washer

D125a m16 stl-glv

12

080 933.101.126

U-ring

T20/125-145-16

3

081 933.021.125

Wiper ring

125-137-11nbr-90sh

3

082 911.040.319

Stud bolt

D939 m16x40 stl

30

084 914.503.317

Verbus-tensilock bolt

M16x30 kl100-zw

6

085 862.050.010.36

Nut

086 915.006.040

Hexagon nut

D934 m16 stl-glv

56

087 913.003.445

Hex.socket head capscrew

D912 m24x70 stl

18

089 822.160.023

Sealing ring

3

091 846.100.139

Dust cover housing

3

092 846.100.126

Gasket holder

3

094 815.810.227.20

Flat bar steel

6

095 911.040.402

Stud bolt

M20x55 din939-8.8

12

096 915.006.047

Hexagon nut

D934 m20 stl-glv

12

097 919.100.010

Spring

R23-st-vern

1

098 915.006.034

Hexagon nut

D934 m12 stl-glv

1

099 917.346.034

Lock washer

D9021a m12stl-glv

1

100 796.000.000

Chain

Nr.1011

***

101 912.106.172

Pan head tapping screw

B4.2x9.5d7971-st.v

1

116 916.050.415

Key

D6885a 50x25x220

2

118 935.028.230

Rotary shaft seal

C230-260-15din3760

2

121 925.546.145

Hexagon head pipe plug

1

122 995.006.055

Reducing ring

1

123 995.000.002

Lock nut

1

125 942.260.448

Cyl.roller bearing

2

126 942.210.680

Spherical roller bearing

2

200365+200095-IOM-EN-R03

24

8.75

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

127 942.900.078

Cyl.roller bearing

128 942.900.085

Cyl.roller bearing

129 942.410.680

Pressure sleeve

130 922.985.209

Banjo coupl. w. one bolt

P-rswv 12l/r1/4

3

131 922.155.209

Male stud coupling

P-gev 12l/r1/4

3

132 730.103.103

Tube

R 12 x 1.5

***

134 925.720.280

Pipe nipple

135 948.790.100

Oil level indicator

Sna127b-s-t-12

1

136 921.150.021

Gate valve

G2"-econ290a

1

137 921.150.002

Gate valve

G1"-econ290aa

2

138 948.790.111

Oil level indicator

A-170-408/34-st

1

139 971.100.040

Limit switch

Xck-j167

1

140 921.700.033

Filter

Pi 0114 mic

1

141 868.001.802

Flange

8.76

3 Stl

3 2

1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.047H

Drawing number

T.851.000.144

ID

Item number

Description

Technical details

Qty

001 851.500.194

Cover

1

002 851.300.180

Pulsation dampener body

1

006 824.030.000.64

Diaphragm

1

009 862.007.268

Stud bolt

12

010 922.075.218

Plug

011 862.007.269

Stud bolt

012 914.300.063

Ring bolt

013 862.050.163

Nut

8

014 862.050.165

Nut

12

017 818.030.157

Type plate

1

018 818.030.026

Type plate

1

019 910.150.029

Round head grooved pin

020 851.500.196

Insert flange

021 931.030.710

O-ring

022 822.090.013

Sealing ring

200365+200095-IOM-EN-R03

Vs-r1/2wd

1 8

D580 m30 c15

D1476 r2x5 1.4305

1

8 1

R132x8 nbr-70sh

1 1

8.77

Appendix: Parts - Lists and drawings (pump section)

8.78

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.115U

Drawing number

T.851.000.394

ID

Item number

Description

Technical details

Qty

001 851.500.305

Cover

1

002 851.300.284

Pulsation dampener

1

006 824.030.000.64

Diaphragm

1

009 862.007.424

Stud bolt

12

010 922.075.218

Plug

011 862.007.269

Stud bolt

012 914.300.063

Ring bolt

013 862.050.163

Nut

014 862.050.237

Nut

Sa194-2h/m36

12

017 818.030.271

Type plate

Ss

1

018 818.030.210

Text plate

019 910.150.029

Round head grooved pin

020 851.500.254

Insert flange

021 931.030.710

O-ring

022 822.090.013

Sealing ring

028 922.075.209

Plug

200365+200095-IOM-EN-R03

Vs-r1/2wd

1 8

D580 m30 c15

1 8

1 D1476 r2x5 1.4305

8 1

R132x8 nbr-70sh

1 1

Vs-r1/4wd

1

8.79

Appendix: Parts - Lists and drawings (pump section)

8.80

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Press.limit.regul.unit Part list number

853.010.139G

Drawing number

T.853.000.096

ID

Item number

Description

Technical details

Qty

001 814.200095.43

Electric motor

0.75kwn1500

1

002 914.900.012

Hexagon screw

3/8"-16unc l=1

4

003 917.306.028

Washer

D125a m10 stl-glv

8

004 847.900.007

Lantern piece

005 960.020.615

Coupling (complete

Bml2/12-14/22.2

1

006 913.003.134

Hex.socket head capscrew

D912 m6x16 stl

4

007 960.010.005

Hydraulic pump

1pf1r4-1x/0.4-700w

1

008 922.175.209

Male stud coupling

P-gev 12l/r1/4-wd

1

009 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

3

010 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

011 921.700.401

Filter-housing

Pi2210-67

1

012 816.940.315

Support

013 914.106.235

Hexagon screw

D933 m12x20stl-glv

3

014 922.175.217

Male stud coupling

P-gev 18lr-wd

1

015 928.860.011

Ball valve

Bkh18ldn16-1123

1

016 922.035.217

Profile ring

P-r 18l

2

017 922.015.219

Nut

M 18l

2

018 730.103.108

Tube

R 18 x 1.5

***

019 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

6

020 922.455.209

Equal tee coupling

P-tv 12l

1

021 922.305.209

Equal elbow coupling

P-wv 12l

5

022 972.050.011

Pressure relief valve

Dsda202po4e-x357

1

023 913.003.167

Hex.socket head capscrew

A912 m8x30 stl

4

024 853.100.454

Distributor block

025 913.003.249

Hex.socket head capscrew

028 815.810.774

Flat bar steel

029 931.031.406

O-ring

030 853.100.392

Valve housing

031 853.100.476

Cartridge

032 853.100.393

Cover

200365+200095-IOM-EN-R03

1

1

1 D912 m12x100 stl

4 3

R82x4 nbr-90sh

3 3

Nw63-spec

3 3 8.81

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

033 862.007.112

Stud bolt

12

034 862.050.112

Nut

12

035 922.075.228

Plug

036 816.940.479

Bracket

037 929.000.403

Clamping strap

Hrrbs-l-114.3pp/st

1

040 922.155.201

Male stud coupling

P-gev 6l/r1/4

1

041 922.305.200

Equal elbow coupling

P-wv 6l

1

042 730.103.005

Tube

R 6x1.5

***

043 929.000.700

Hose band clamp

R167

1

044 815.811.276

Flat bar steel

045 914.106.166

Hexagon screw

D933 m8x25 stl-glv

2

046 915.006.025

Hexagon nut

D934 m8 stl-glv

2

047 973.000.003

Hydraulic accumulator

Hy/ab/4/330c

1

048 922.965.202

Stud standpipe adaptor

Egesd 8lm-wd

1

049 922.975.210

Reducing fitting

P-redvd 12/8l

1

050 922.175.210

Male stud coupling

P-gev 12lr-wd

7

051 921.050.001

Needle valve

G3/8"-ubel717

4

052 922.595.230

Threaded reducing piece

Red-r1.1/4-wd/r1

1

053 922.945.228

Stud standpipe adaptor

Egesd 28lr-wd

2

054 922.455.228

Equal tee coupling

P-tv 28l

3

055 922.975.231

Reducing fitting

P-redvd 28/12l

1

056 921.510.158

Pressure gauge

R100/0-250bar

1

058 922.945.262

Stud standpipe adaptor

Egesd 12s/r1/2-wd

2

059 921.100.035

Globe valve

G1/2"-econ355

1

060 922.755.062

Manometer coupling

Mas 12sr

3

061 922.015.261

Nut

M 12s

1

062 922.035.209

Profile ring

P-r 12l/s

1

063 922.805.209

Non-return valve

P-rv 12l

1

064 929.050.093

Welding pipe clamp

Sp112pp-dp-as

4

065 730.103.103

Tube

R 12 x 1.5

***

066 921.700.402

Filter-housing

Pi4301-12

1

067 914.106.319

Hexagon screw

D933 m16x40stl-glv

8

068 822.110.022

Sealing ring

1

069 828.550.573

Manifold

1

8.82

Vs-r1wd

3 1

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

070 828.150.030

Flange bend

3

071 823.090.120

Seal

3

072 730.103.217

Tube

***

073 929.050.151

Welding pipe clamp

Sp428pp-dp-as

3

075 922.305.228

Equal elbow coupling

P-wv 28l

2

076 929.000.011

Clamp

80-100 mm

6

077 770.546.918

Hose

R90-r75

***

078 914.106.318

Hexagon screw

D933 m16x35stl-glv

12

079 914.006.417

Hexagon bolt

D931m20x180stl-glv

12

080 922.155.228

Male stud coupling

P-gev 28lr

2

081 922.305.217

Equal elbow coupling

P-wv 18l

2

082 922.075.209

Plug

Vs-r1/4wd

4

083 929.050.091

Welding pipe clamp

Sp106pp-dp-as

1

085 730.103.101

Tube

R 12 x 2

***

087 816.940.738

Support

088 914.103.164

Hexagon bolt

D933 m8x16 stl

4

092 972.200.059

3/2-way valve

Wse3d1-1.1cx/w110

1

093 913.006.111

Hex.socket head capscrew

D912 mx50 stl-glv

4

094 915.000.028

Hexagon nut

D934 m10 stl

4

095 911.070.196

Stud

D938 m10x25 stl

4

111 921.700.811

Filter-element

Mic25 (pi 2210-56

1

166 921.700.810

Filter-element

Mic10 (pi 4301-12

1

200365+200095-IOM-EN-R03

1

8.83

Appendix: Parts - Lists and drawings (pump section)

8.84

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pressure regulation unit Part list number

855.010.041K

Drawing number

T.814.200095.20

ID

Item number

Description

Technical details

Qty

001 922.755.254

Manometer coupling

P-mav 6sr

5

002 929.000.411

Clamping strap

Hrrbs-l-33.7-pp/st

5

003 814.200095.41

Pressure transmitter

141gp/0-16 bar

3

004 814.200095.42

Pressure transmitter

141gp/0-250 bar

2

006 814.200095.51

Support

007 914.106.236

Hexagon screw

009 816.940.739

Support

010 915.006.025

Hexagon nut

D934 m8 stl-glv

4

011 919.200.034

Silent block

27796-nbr/st

2

200365+200095-IOM-EN-R03

1 D933 m12x25stl-glv

3 1

8.85

Appendix: Parts - Lists and drawings (pump section)

8.86

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Propelling liquid unit Part list number

857.010.078H

Drawing number

T.814.200095.22

ID

Item number

Description

Technical details

Qty

001 815.811.075

Flat bar steel

003 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

3

004 929.050.093

Welding pipe clamp

Sp112pp-dp-as

3

005 922.015.219

Nut

M 18l

2

006 730.103.103

Tube

R 12 x 1.5

***

007 922.035.217

Profile ring

P-r 18l

2

008 922.945.217

Stud standpipe adaptor

Egesd 18lr-wd

4

010 922.365.210

Bulkhead elbow coupling

P-wsv 12l

6

011 815.811.054

Flat bar steel

012 922.935.217

Adj.male t.-stud

P-elvd 18l

2

013 922.155.217

Male stud coupling

P-gev 18lr

3

014 922.545.217

Equal crosses

P-kv 18l

2

015 922.915.217

Adjust. male stud elbow

P-ewvd 18l

1

016 730.103.108

Tube

R 18 x 1.5

***

017 915.000.025

Hexagon nut

D934 m8 stl

4

018 922.880.001

Non-return valve

P-rv 18l(o.5

3

019 911.070.166

Stud

D938 m8x25 stl

4

020 816.020.205

Protective cap

021 917.306.025

Washer

D125a m8 stl-glv

4

022 914.900.012

Hexagon screw

3/8"-16unc l=1

4

023 816.940.347

Support

024 917.306.028

Washer

025 815.811.133

Flat bar steel

026 915.450.059

Pipe nut

A-r3/4" din431-st

1

027 922.965.209

Stud standpipe adaptor

Egesd 12lm-wd

1

028 922.975.220

Reducing fitting

P-redvd 18/12l

4

029 973.000.001

Hydraulic accumulator

D500-1315012-211/1

1

030 730.103.005

Tube

R 6x1.5

***

031 929.050.091

Welding pipe clamp

Sp106pp-dp-as

2

032 960.020.053

Oilpump

B2/24rd-12r

1

200365+200095-IOM-EN-R03

3

1

1

1 D125a m10 stl-glv

4 1

8.87

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

033 960.020.616

Coupling (complete

Bml2/12-16/22.2

1

034 814.200095.43

Electric motor

0.75kwn1500

1

035 922.975.217

Reducing fitting

P-redvd 18/6l

1

036 922.945.210

Stud standpipe adaptor

Egesd 12lr-wd

2

038 928.370.304

Banjo coupl. w.one bolt

R1/4"- 8x6

12

039 770.570.000

Hose

R8-r6 pe

***

040 914.106.194

Hexagon screw

D933 m10x16stl-glv

6

041 928.860.011

Ball valve

Bkh18ldn16-1123

2

042 914.106.235

Hexagon screw

D933 m12x20stl-glv

6

043 914.106.193

Hexagon screw

D933 m10x12stl-glv

5

044 931.400.183

Sealing ring

18-22-1.5 din7603

2

045 925.530.206

Hexagon head pipe plug

G 3/8"-din910-5.8

2

046 925.470.209

Double nipple

N245 g1/2"x3/8"stl

1

047 925.206.110

Elbow

N90 g1/2" mall.ci

1

048 972.900.003

Mounting block

R3/8"-r1/4"-n=6

1

049 971.400.001

Silencer

R1/4"-nw8

7

050 972.200.044

3/2 way valve

Nw6/120v-50hz

6

051 853.010.128

2/2 way valve unit

053 925.466.105

Reducing bush

G3/8x1/4" n241

1

054 922.945.253

Stud standpipe adaptor

Egesd 6sr-wd

1

055 922.455.253

Equal tee coupling

P-tv 6s

1

056 914.106.132

Hexagon screw

D933 m6x10 stl-glv

4

057 921.100.101

Globe valve

Sed-g1/2

1

059 922.985.201

Banjo coupl.w.one bolt

P-rswv 6l/r1/4

1

060 925.520.303

Double nipple

U2715 g1/4

1

061 922.365.219

Bulkhead elbow coupling

P-wsv 18l

1

062 922.755.062

Manometer coupling

Mas 12sr

1

063 921.510.112

Pressure gauge

R100/0-16bar

1

064 921.700.401

Filter-housing

Pi2210-67

1

065 922.595.228

Threaded reducing piece

Red-r1.1/4/r1/2

2

066 922.305.217

Equal elbow coupling

P-wv 18l

2

067 922.035.209

Profile ring

P-r 12l/s

1

068 816.940.315

Support

069 922.915.209

Adjust. male stud elbow

8.88

Item number

1

1 P-ewvd 12l

2

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section) ID

Item number

Description

Technical details

Qty

070 972.200.043

3/2 way valve

Nw6/120v-50hz

1

071 922.015.261

Nut

M 12s

1

072 929.050.096

Welding pipe clamp

Sp218pp-dp-as

1

073 922.175.210

Male stud coupling

P-gev 12lr-wd

3

074 847.900.008

Lantern piece

075 913.003.165

Hex.socket head capscrew

076 815.810.832

Flat bar steel

164 921.700.811

Filter-element

200365+200095-IOM-EN-R03

1 D912 m8x20 stl

4 1

Mic25 (pi 2210-56

1

8.89

Appendix: Parts - Lists and drawings (pump section)

8.90

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

2/2 way valve unit Part list number

853.010.128

Drawing number

T.853.000.115

ID

Item number

Description

Technical details

Qty

001 853.010.166

2/2 way valve

6

002 853.100.329

Valve seat

6

003 853.100.455

Non-return valve

3

004 931.030.051

O-ring

005 853.100.535

Distributor block

2

006 862.005.314

Banjo bolt

6

007 931.082.021

Multiseal

008 853.100.323

Base plate

3

009 853.100.330

Plug

3

010 913.003.169

Hex.socket head capscrew

012 822.030.024

Sealing ring

017 931.082.017

Multiseal

200365+200095-IOM-EN-R03

R21x1.5 nbr-70sh

Scpp45-d

D912 m8x40 stl

9

6

24 6

Scpp45-c

6

8.91

Appendix: Parts - Lists and drawings (pump section)

8.92

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

2/2 way valve Part list number

853.010.166

Drawing number

T.853.000.068

ID

Item number

Description

Technical details

Qty

001 853.100.387

Slide bearing

002 921.700.030

Filter

003 853.100.490

Cover

1

004 853.100.216.64

Dampening

1

005 933.500.001

Diaphragm

Bfa70/60-40

1

007 913.003.168

Hex.socket head capscrew

D912 m8x35 stl

4

008 853.100.385

Valve housing

1

009 825.102.000.32

Compression spring

1

011 853.100.388

Slide bearing

1

012 917.403.030

Retaining ring

D472 r30x1.2 ss

1

013 933.107.023

U-ring

20-30-8

1

014 853.100.390

Valve spindle

200365+200095-IOM-EN-R03

1 G1/4"-lo.0304-01

1

1

8.93

Appendix: Parts - Lists and drawings (pump section)

8.94

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Electrical unit Part list number

858.010.065J

Drawing number

T.814.200095.23

ID

Item number

Description

Technical details

Qty

002 814.200095.52

Terminal box

004 795.000.019

Cable

005 858.100.680

Terminal box

006 995.001.055

Union nut

Pg21

2

007 995.001.053

Union nut

Pg11

11

008 995.001.050

Hose swivel

Pg 13

18

009 995.040.012

Cable tierap

4x140 / nylon 6.6

100

010 790.000.023

Protection sleeve

***

011 790.000.013

Protection sleeve

***

012 790.000.014

Protection sleeve

Ins.ro.14.5

***

013 995.040.010

Cable tierap

T 50 r

50

014 995.025.023

Bend

Pg13 h318

18

015 995.025.022

Bend

Pg11

11

016 925.780.210

Nipple

1/2"npt 3000lbs

6

017 995.006.403

Adaptor

018 814.200095.53

Cable duct

St

1

019 914.106.235

Hexagon screw

D933 m12x20stl-glv

5

020 914.106.164

Hexagon screw

D933 m8x16 stl-glv

4

021 858.100.063

Initiator

022 815.812.006

Flat bar

1.0067

32

023 815.800.745

U-profile

1.0067

8

024 815.812.002

Welding plate

1.0067

18

025 917.306.028

Washer

D125a m10 stl-glv

18

026 914.106.194

Hexagon screw

D933 m10x16stl-glv

18

027 816.940.710

Support

1.0067

18

028 995.001.052

Hose swivel

Pg 9

1

029 790.000.009

Protection sleeve

R10

***

030 995.025.021

Bend

Pg9 h318

1

032 795.000.095

Cable

Pur-cy/2x0.75mm2

***

033 868.005.003

Pulse disc

200365+200095-IOM-EN-R03

1 Sfmb/3x1mm2

*** 6

6

6

1 8.95

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

034 911.140.165

Hexagon socket set screw

D916 m8x20 1.4401

2

035 971.100.019

Initiator

Bi2-g12sk-y1x

1

100 858.010.065AL

Electrical unit

8.96

Item number

1

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Electrical unit Part list number

858.010.065AL

Drawing number

T.814.201226.42

ID

Item number

Description

Technical details

Qty

001 814.201226.41

Control box cpl

1

001 814.201226.34

Memory card

1

001 814.201226.37

Hmi-panel

1

002 814.201226.43

Terminal box

1

003 913.306.074

Hex.socket head capscrew

D84a m4x16 stl-glv

4

011 790.000.009

Protection sleeve

R10

***

012 995.006.202

Reducing ring

Pg11-pg9 h527

1

013 995.001.052

Hose swivel

Pg 9

1

014 995.030.009

Connecting nut

Pg9-h520

1

015 995.030.011

Connecting nut

Pg11-h520

1

016 971.100.058

Initiator

Ni25u-cp40-ap6x2

1

017 971.100.602

Rail

1

018 816.941.257

Support

1

019 917.500.040

Retaining ring

Dubo m16

2

020 914.106.322

Hexagon screw

D933 m16x55stl-glv

2

021 995.000.071

Lock nut

M20x1.5-eex-eii

2

022 795.000.442

Cable

Oelflex 5x0.5 mm2

***

023 914.103.194

Hexagon bolt

D933 m10x16 stl

2

024 816.941.312

Support

200365+200095-IOM-EN-R03

1

8.97

Appendix: Parts - Lists and drawings (pump section)

8.98

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Accessories Part list number

895.582.200G

Drawing number

T.895.582.025

ID

Item number

Description

Technical details

Qty

001 024.582.011

Connecting piece

002 868.001.572

Flange

003 828.550.555

Suction line

1

004 815.010.264

Base frame

1

005 870.005.077

Cover

1

006 914.106.401

Hexagon screw

D933m20x50 stl-glv

24

007 914.103.527

Hexagon screw

D933 m30x80 stl

8

009 914.103.442

Hexagon screw

D933 m24x55 stl

6

010 822.210.020

Sealing ring

3

011 815.811.301

Plate

3

012 819.010.026

Platform

St

1

013 999.999.060

Grid

St

2

014 914.003.406

Hexagon bolt

D931 m20x75 stl

4

015 914.103.317

Hexagon screw

D933 m16x30 stl

4

016 931.208.125

Sealing ring

B7a-5"/wn100

3

017 822.180.013

Sealing ring

2

019 862.007.232

Stud bolt

12

020 862.007.233

Stud bolt

8

021 862.007.186

Stud bolt

8

022 862.050.010.36

Nut

20

023 862.050.112

Nut

8

024 927.020.250

Flange

10"rf / 150lbs

1

025 914.003.448

Hexagon bolt

D931 m24x90 stl

24

026 915.003.055

Hexagon nut

D934 m24 stl

24

027 822.250.011

Sealing ring

028 815.811.370

Plate

1.0067

3

029 914.236.529

Hexagon set screw

D561a m30x2x100stl

2

030 917.306.055

Washer

D125a m24 stl-glv

6

031 828.550.822

Suction line

032 828.550.821

Cross piece

200365+200095-IOM-EN-R03

1 6"/ 1500lbs

1

3

1 1.0503n

1 8.99

Appendix: Parts - Lists and drawings (pump section) ID

Description

Technical details

Qty

033 914.103.444

Hexagon screw

D933 m24x65 stl

12

034 914.103.398

Hexagon screw

D933m20x35stl-glv

4

035 816.940.696

Bracket

Stl

2

8.100

Item number

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Pulsation dampener unit Part list number

851.010.049F

Drawing number

T.851.000.148

ID

Item number

Description

Technical details

Qty

001 851.500.203

Cover

1

002 851.300.185

Pulsation dampener body

1

006 824.030.000.64

Diaphragm

1

007 921.100.035

Globe valve

G1/2"-econ355

1

008 921.530.050

Vac.-/pressure gauge

R100 / -1/+5 bar

1

009 862.007.262

Stud bolt

12

011 862.007.231

Stud bolt

8

012 914.300.055

Eye bolt

D580 m24 1.0401

1

013 915.040.055

Hexagon nut

Nf m24 din2510

8

014 862.050.163

Nut

015 931.420.101

Sealing ring

017 818.030.157

Type plate

1

018 818.030.026

Type plate

1

019 910.150.029

Round head grooved pin

D1476 r2x5 1.4305

8

022 931.190.100

Sealing ring

B7a-nw100 din2697

1

200365+200095-IOM-EN-R03

12 10.5-17-1.5 d7603a

2

8.101

Appendix: Parts - Lists and drawings (pump section)

8.102

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Air vessel unit Part list number

851.010.106J

Drawing number

T.851.000.395

ID

Item number

Description

Technical details

Qty

001 851.300.325

Suction air vessel

002 921.510.280

Pressure gauge

R100/0-10bar

1

003 927.020.150

Blind flange

6"-150lbs

1

004 822.150.050

Gasket

R154-r216-2

1

005 914.103.400

Hexagon screw

D933 m20x45 stl

8

006 910.150.031

Round head grooved pin

D1476 r2x8 ss

8

007 818.030.249

Text plate

1

008 818.030.248

Text plate

1

009 922.075.218

Plug

Vs-r1/2wd

4

010 922.985.210

Banjo coupl. w. one bolt

P-rswv 12lr

1

011 922.595.212

Threaded reducing piece

Red-r1/2/r3/8

1

012 922.755.062

Manometer coupling

Mas 12sr

1

013 922.035.209

Profile ring

P-r 12l/s

1

014 922.015.261

Nut

M 12s

1

015 818.030.142

Name plate-geho

016 730.103.103

Tube

R 12 x 1.5

***

017 929.050.500

Pipe clamp

112-pp

3

018 929.050.530

Locking sheet

Dp1

3

019 914.103.139

Hexagon bolt

D933 m6 x40 stl

2

020 911.040.403

Stud bolt

M20x60 din 939-8.8

8

021 915.003.047

Hexagon nut

D934 m20 stl

8

200365+200095-IOM-EN-R03

1

1

8.103

Appendix: Parts - Lists and drawings (pump section)

8.104

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (pump section)

Drive unit Part list number

814.200095.16

Drawing number

T.814.200095.16

ID

Item number

Description

Technical details

Qty

001 814.200095.31

Gearbox

Fzg/h1sh15

1

002 814.200095.32

Coupling

N-eupex/a520

1

003 814.200095.33

Coupling

Zapex/zwn415ab

1

004 814.200095.30

Electric motor

1la1 505-6pm00-z

1

005 814.201226.38

Frequency-converter

1

006 814.200095.40

Transformer

1

007 914.106.166

Hexagon screw

D933 m8x25 stl-glv

8

008 917.306.025

Washer

D125a m8 stl-glv

8

009 914.003.693

Hexagon bolt

D931 m42x140 stl

4

010 917.306.075

Washer

D125a m42 stl-glv

4

011 914.236.529

Hexagon set screw

D561a m30x2x100stl

6

012 914.106.325

Hexagon screw

D933 m16x70stl-glv

4

013 914.103.616

Hexagon bolt

M36x170

4

014 917.306.069

Washer

D125a m36 stl-glv

8

015 915.006.069

Hexagon nut

D934 m36 stl-glv

4

016 814.200095.46

Protecting guard

017 915.006.025

Hexagon nut

018 814.200095.47

Protecting guard

1

019 814.200095.45

Base frame

1

020 814.200095.49

Plate

1.0067

4

021 814.200095.48

Plate

1.0067

4

022 814.200095.55

Disconnector switch

Mv 630a

1

023 814.200095.56

Circuit breaker

1600 a - 690 v

1

1 D934 m8 stl-glv

8

Pos: 117 /- -- Secti on b rea k - O dd pag e -- - @ 0\m od_ 113 627 7036 628 _0. doc @ 765

200365+200095-IOM-EN-R03

8.105

Appendix: Parts - Lists and drawings (special tools) Pos: 118 /GEHO/H eadin g/H1/ #. App endix : Parts - Lis ts an d d rawin gs (s pecial t ools) @ 1\ mo d_1 1695 715 681 90_ 31.d oc @ 119 86

9 Appendix: Parts - Lists and drawings (special tools) Pos: 119 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mps GEHO T ZPM 9 200 365 /1 + 90 0095 /1 @ 6\m od_ 124 103 281 002 1_31 .doc @ 4 9799

9.1.1

Reference for pumps GEHO TZPM 9200365/1 + 900095/1

Pos: 120 /GEHO/Pa rts lists/Sp ecial t ools/Pr oject/ 814. 200 365. 10- 200 907 31 @ 7\ mod_ 124 903 831 195 4_0. doc @ 53 478

Set of tools Part list number

814.200365.10

Drawing number

ID

Item number

Description

Technical details

Qty

001 897.010.633B

Cover lifting devise

1

002 897.050.217

Mounting rod

1

003 960.010.613

Connecting nipple

R1/4"/2000 bar

13

004 960.010.614

Coupling

R1/4"-2000 bar

1

005 960.010.608

Sealing ring

13.7-20.6-2.6

1

006 960.010.610

Adapter

R1/4"xr1/4"-2000b

1

200365+200095-IOM-EN-R03

9.1

Appendix: Parts - Lists and drawings (special tools)

9.2

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools)

Cover lifting devise Part list number

897.010.633B

Drawing number

T.897.000.236

ID

Item number

Description

Technical details

Qty

001 897.050.227

Hoisting tool

1

002 897.100.808

T-nut

1

003 914.300.047

Eye bolt

004 862.005.313

Boulon

005 917.276.047

Lock washer

M20 d7349-st-verz

1

006 914.003.323

Hexagon bolt

D931 m16x60 stl

3

007 897.100.819

Plug

D580 m20 1.0401

1 3

1

Pos: 121 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

200365+200095-IOM-EN-R03

9.3

Appendix: Parts - Lists and drawings (special tools) Pos: 122 /- -- Pag e b reak -- - @ 0\m od_1 136 278 659 331 _0.d oc @ 766

9.4

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools) Pos: 123 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mp GEHO T ZPM 7 200 095/ 1 @ 6\m od_ 1241 032 917 217 _31. doc @ 49 810

9.1.2

Reference for pump GEHO TZPM 7200095/1

Pos: 124 /GEHO/Pa rts lists/Sp ecial t ools/Pr oject/ 814. 200 095. 10- 200 907 31 @ 7\ mod_ 124 903 956 453 9_0. doc @ 53 487

Set of special tools Part list number

814.200095.10

Drawing number

ID

Item number

Description

Technical details

Qty

001 897.010.556B

Dis)ass.valve seat tool

1

002 897.010.588B

Cover lifting device

1

003 897.010.557C

Dis.diaprh.housing cover

1

004 980.900.032

Torque converter

005 897.010.175.20

Lever

1

006 897.050.143

Socket

1

007 897.050.140

Ass.valve seat tool

1

008 897.050.198

Lifting bar

1

009 897.050.145

Spring tensioner

1

010 928.900.018

H.p.hose

4005st-5000

1

011 960.010.027

Hydraulic pump

G250/0-2000 bar

1

013 973.900.005

Accumul.fill/control set

0-250b

1

014 897.010.583B

Hydr.tens.diaphr.h.cover

015 814.200095.38

Reducing valve

016 828.500.328

Reducing nipple

200365+200095-IOM-EN-R03

Xvr65

1

1 Concoa1400

1 1

9.5

Appendix: Parts - Lists and drawings (special tools)

9.6

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools)

Dis)ass.valve seat tool Part list number

897.010.556B

Drawing number

T.897.000.178

ID

Item number

Description

Technical details

Qty

001 897.100.617

Puller block

1

002 897.100.623

Puller rod

1

003 897.100.619

Block

1

004 897.100.499

Wedge

1

005 897.100.502

Counter bush

1

006 915.003.063

Hexagon nut

D934 m30 stl

2

007 913.356.132

Hex.socket head capscrew

D85a m6x10 stl-glv

6

008 897.100.624

Puller rod

1

009 897.100.620

Block

1

010 897.100.626

Flat bar steel

2

011 897.100.514

Flat bar steel

2

012 897.050.139

Ass. valve seat tool

1

013 897.100.625

Threaded rod

1

014 897.100.618

Block

1

200365+200095-IOM-EN-R03

9.7

Appendix: Parts - Lists and drawings (special tools)

9.8

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools)

Cover lifting device Part list number

897.010.588B

Drawing number

T.897.000.198

ID

Item number

Description

Technical details

Qty

001 897.050.206

Hoisting tool

002 914.106.439

Hexagon screw

D933 m24x40stl-glv

2

003 914.300.055

Eye bolt

D580 m24 1.0401

1

004 897.100.633

Disc

200365+200095-IOM-EN-R03

1

1

9.9

Appendix: Parts - Lists and drawings (special tools)

9.10

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools)

Dis.diaprh.housing cover Part list number

897.010.557C

Drawing number

T.897.000.179

ID

Item number

Description

001 897.050.141

Pressure bush

002 931.031.428

O-ring

200365+200095-IOM-EN-R03

Technical details

Qty 1

R150x5 nbr-90sh

1

9.11

Appendix: Parts - Lists and drawings (special tools)

9.12

200365+200095-IOM-EN-R03

Appendix: Parts - Lists and drawings (special tools)

Hydr.tens.diaphr.h.cover Part list number

897.010.583B

Drawing number

T.897.000.196

ID

Item number

Description

Technical details

Qty

001 897.100.677

Tension ring

1

002 853.200.477

Clamping bush

24

003 862.050.005.36

Nut

24

004 933.111.065

Rod seal

S8-65

24

005 933.111.093

Rod seal

Iso-90

24

006 914.300.040

Eye bolt

D580 m16 1.0401

1

010 960.010.602

Connecting nipple

R1/4"-1500bar

1

011 925.530.203

Hexagon head pipe plug

G 1/4" din910-5.8

1

012 960.010.608

Sealing ring

13.7-20.6-2.6

1

013 862.010.091

Pin

1

Pos: 125 /- -- Secti on b rea k - O dd pag e -- - @ 0\m od_ 113 627 7036 628 _0. doc @ 765

200365+200095-IOM-EN-R03

9.13

Appendix: Electrical information Pos: 126 /GEHO/H eadin g/H1/ #. App endix : Electric al info rm ation @ 1\ mod _11 695 713 649 15_ 31.d oc @ 119 74

10 Appendix: Electrical information Pos: 127 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mps GEHO T ZPM 9 200 365 /1 + 90 0095 /1 @ 6\m od_ 124 103 281 002 1_31 .doc @ 4 9799

10.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1 Pos: 128 /GEHO/Elect rical in for mati on/Proj ect/2 003 65+ 200 095 EN+ES+ @ 7\m od_1 248 880 767 473 _0.d oc @ 533 90

Drawing number

Description

Número de plano

Descripción

S.814.201226.05

"LOGIC DIAGRAM"

"DIAGRAMA LÓGICO"

S.814.201226.06

"CONTROL BOX X1 / TERMINAL BOX X2 / TERMINAL BOX X3" "ELECTRICAL INSTALLATION"

"CAJA DE CONTROL X1 / CAJA DE BORNAS X2 / CAJA DE BORNAS X3" "INSTALACIÓN ELÉCTRICA"

S.814.201226.07 Pos: 129 /- -- Secti on b rea k - O dd pag e -- - @ 0\m od_ 113 627 7036 628 _0. doc @ 765

200365+200095-IOM-EN-R03

10.1

Appendix: Catalogue information Pos: 130 /GEHO/H eadin g/H1/ #. App endix : Catal ogu e inf orm ation @ 1\ mo d_11 695 714 714 75_ 31.d oc @ 119 78

11 Appendix: Catalogue information Pos: 131 /GEHO/ Tech nical d ata shee ts/Proj ect/2 012 26/# ## Re fer ence for pu mps GEHO T ZPM 9 200 365 /1 + 90 0095 /1 @ 6\m od_ 124 103 281 002 1_31 .doc @ 4 9799

11.1.1 Reference for pumps GEHO TZPM 9200365/1 + 900095/1 Pos: 132 /GEHO/C atalo gue i nfor mati on/Pr oject/ 2003 56 @ 6\ mod _12 4103 503 183 3_0. doc @ 49 857

GEHO TZPM 1600 assembly (820.582.200365)

T.820.200365

Refer to

Safety valve

814.200365.38

A

Safety valve

814.200095.36

A

Puls.dampener filling unit (818.080.533Q)

T.818.080.201

Refer to

Globe valve

921.100.036

B

Lubrication unit (828.950.063L)

T.814.200095.19

Refer to

Oilpump

960.020.053

C

Electric motor

814.200095.43

C

Filter

921.700.027

C

Ball valve

928.860.011

C

Flow indicator

948.800.001

C

Filter-housing

921.700.407

C

Immersion heater

971.900.032

C

Temperature sensor

971.900.031

C

Filter-element

921.700.811

C

Flushing unit (828.950.064L)

T.814.200095.21

Refer to

Electric motor

814.200095.43

>C

Gear pump

960.020.054

D

Filter-housing

921.700.401

D

Ball valve

928.860.011

>C

Flow indicator

948.800.020

D

Filter-element

921.700.811

>C

Diaphragm housing unit (832.010.123H)

T.832.000.113

Refer to

Needle valve

921.050.001

E

200365+200095-IOM-EN-R03

11.1

Appendix: Catalogue information

Frame unit (845.010.439F)

T.845.000.400

Refer to

Oil level indicator

948.790.100

F

Gate valve

921.150.021

F

Gate valve

921.150.002

F

Oil level indicator

948.790.111

F

Limit switch

971.100.040

F

Filter

921.700.033

F

Press.limit.regul.unit (853.010.139K)

T.853.000.096

Refer to

Electric motor

814.200095.43

>C

Hydraulic pump

960.010.005

G

Filter-housing

921.700.401

>D

Ball valve

928.860.011

>C

Pressure relief valve

972.050.011

G

Hydraulic accumulator

973.000.003

G

Needle valve

921.050.001

>E

Globe valve

921.100.036

>B

Filter-housing

921.700.402

G

3/2-way valve

972.200.059

G

Filter-element

921.700.811

>C

Filter-element

921.700.810

G

Pressure switch unit (855.010.041M)

T.814.200095.20

Refer to

Pressure transmitter

814.200095.41

H

Pressure transmitter

814.200095.42

H

11.2

200365+200095-IOM-EN-R03

Appendix: Catalogue information

Propelling liquid unit (857.010.078L)

T.814.200095.22

Refer to

Hydraulic accumulator

973.000.001

I

Oilpump

960.020.053

>C

Electric motor

814.200095.43

>C

Ball valve

928.860.011

>C

3/2 way valve

972.200.044

I

Globe valve

921.100.101

I

Filter-housing

921.700.401

>D

3/2 way valve

972.200.043

I

Filter-element

921.700.811

>C

Electrical unit (858.010.065M)

Refer to

Initiator

971.100.019

J

Control box / HMI: PLC

PLC.SIMATIC

J

Pulsation dampener unit (851.010.049L)

T.851.000.148

Refer to

Globe valve

921.100.036

>B

Drive unit (814.200365.16)

T.814.200095.16

Refer to

Electric motor

814.200095.30

K

Gearbox

814.200095.31

L

Coupling motor - gearbox

814.200095.32

M

Coupling pump - gearbox

814.200095.33

N

Frequency-converter

814.201226.38

O

Transformer

814.200095.40

P

200365+200095-IOM-EN-R03

11.3