Maintenance Schedule 320D FAL Series Excavator

320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine(S... Page 1 of 5

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Welcome: j250gjs Product: EXCAVATOR Model: 320D EXCAVATOR FAL04644 Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine

Operation and Maintenance Manual 320D Excavator Media Number -SEBU8053-15

Publication Date -01/06/2014

Date Updated -26/06/2014

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Maintenance Interval Schedule SMCS - 7000

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance. All adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging are included. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the maintenance intervals. Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed. Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is extended to 3000 hours. S·O·S services may extend the oil change even longer. Consult your Cat dealer for details.

When Required Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace Battery - Recycle Battery or Battery Cable - Inspect/Replace Bucket Linkage - Inspect/Adjust

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Bucket Tips - Inspect/Replace Bucket Tips - Inspect/Replace Cab Air Filter (Fresh Air) - Clean/Replace Cab Air Filter (Fresh Air) - Clean/Replace Camera - Clean/Adjust Circuit Breakers - Reset Engine Air Filter Primary Element - Clean/Replace Engine Air Filter Secondary Element - Replace Fuel System - Prime Fuses - Replace High Intensity Discharge Lamp (HID) - Replace Oil Filter - Inspect Radiator Core - Clean Receiver Dryer (Refrigerant) - Replace Track Adjustment - Adjust Window Washer Reservoir - Fill Window Wiper - Inspect/Replace Windows - Clean

Every 10 Service Hours or Daily for First 100 Hours Boom and Stick Linkage - Lubricate Bucket Linkage - Lubricate

Every 10 Service Hours or Daily Cooling System Coolant Level - Check Engine Oil Level - Check Fuel System Water Separator - Drain Fuel Tank Water and Sediment - Drain Hydraulic System Oil Level - Check Indicators and Gauges - Test Seat Belt - Inspect Track Adjustment - Inspect Travel Alarm - Test Undercarriage - Check

Every 10 Service Hours or Daily for Machines Used in Severe Applications Bucket Linkage - Lubricate

Every 50 Service Hours or Weekly Boom and Stick Linkage - Lubricate Bucket Linkage - Inspect/Adjust Quick Coupler - Lubricate

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Every 100 Service Hours or 2 Weeks Bucket Linkage - Lubricate

Every 100 Service Hours of Continuous Hammer Use Oil Filter (Hydraulic Hammer) - Replace

Initial 250 Service Hours Engine Valve Lash - Check Final Drive Oil - Change Hydraulic System Oil Filter (Case Drain) - Replace Hydraulic System Oil Filter (Pilot) - Replace Hydraulic System Oil Filter (Return) - Replace Swing Drive Oil - Change

Every 250 Service Hours Engine Oil Sample - Obtain Final Drive Oil Sample - Obtain

Every 250 Service Hours for Machines Used in Severe Applications Fuel System Primary Filter (Water Separator) Element - Replace Fuel System Secondary Filter - Replace

Every 250 Service Hours or Monthly Belt - Inspect/Adjust/Replace Condenser (Refrigerant) - Clean Final Drive Oil Level - Check Swing Bearing - Lubricate Swing Drive Oil Level - Check

Every 250 Service Hours of Partial Hammer Use (50% of Service Hours) Hydraulic System Oil Filter (Case Drain) - Replace Hydraulic System Oil Filter (Pilot) - Replace Oil Filter (Hydraulic Hammer) - Replace

Every 250 Service Hours of Continuous Hammer Use Hydraulic System Oil Filter (Case Drain) - Replace Hydraulic System Oil Filter (Pilot) - Replace Hydraulic System Oil Filter (Return) - Replace

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Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems) Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours Cooling System Coolant Sample (Level 1) - Obtain Hydraulic System Oil Sample - Obtain Swing Drive Oil Sample - Obtain

Every 500 Service Hours or 3 Months Boom and Stick Linkage - Lubricate Engine Crankcase Breather - Clean Engine Oil and Filter - Change Fuel System Primary Filter (Water Separator) Element - Replace Fuel System Secondary Filter - Replace Fuel System Third Filter - Replace Fuel System Fourth Filter - Replace Fuel Tank Cap and Strainer - Clean

Every 500 Service Hours of Partial Hammer Use (50% of Service Hours) Hydraulic System Oil Filter (Case Drain) - Replace Hydraulic System Oil Filter (Pilot) - Replace Hydraulic System Oil Filter (Return) - Replace

Every 600 Service Hours of Continuous Hammer Use Hydraulic System Oil - Change

Every 1000 Service Hours or 6 Months Battery - Clean Battery Hold-Down - Tighten Engine Valve Lash - Check Final Drive Oil Level - Check Hydraulic System Oil Filter (Case Drain) - Replace Hydraulic System Oil Filter (Pilot) - Replace Rollover Protective Structure (ROPS) - Inspect Swing Drive Oil - Change

Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours) Hydraulic System Oil - Change Hydraulic System Oil Filter (Return) - Replace

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Every 2000 Service Hours or 1 Year Final Drive Oil - Change Hydraulic System Oil - Change Hydraulic System Oil Filter (Return) - Replace Hydraulic Tank Screen - Clean Receiver Dryer (Refrigerant) - Replace Swing Gear - Lubricate

Every Year Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours or 18 Months Hydraulic System Oil - Change

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture Seat Belt - Replace

Every 6000 Service Hours or 3 Years Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change Copyright 1993 - 2015 Caterpillar Inc.

Tue Jun 9 15:26:17 UTC+0530 2015

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