M80-4s

M-80 MAJOR (4 STROKE)

SPARE PARTS CATALOGUE

Back

NOTICE The description and illustrations in this catalogue are not to be taken as binding on the manufacturer. The essential features of the type described and illustrated herein remaining unaltered, BAJAJ AUTO LIMITED reserve the right to carry out at any moment, without being obliged to bring this catalogue up-to-date, modifications on the vehicle, parts or accessories, as may be convenient and necessary. Copying, quoting or reproducing any part of this catalogue without the written permission of BAJAJ AUTO LIMITED, is expressly prohibited.

DOC. NO. 36 0202 12

REV. 00, NOV. 2000

FOREWORD We have pleasure in presenting the spare parts catalogue for M80 Major (4 stroke) . This catalogue has been specially designed to assist you in selecting the correct part to maintain your vehicle in the best running condition. The bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the genuine bajaj spares are used. In a continual effort to improve performance and efficiency of the vehicle, specifications, diagrams, illustrations and part numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications/alterations which are carried out after the issue of this catalogue, will be conveyed to you through our service circulars. You are requested to make necessary corrections in the parts catalogue as per the circulars so as to keep your catalogue upto-date. This will ensure the appropriate and speedy delivery of the spare parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact our nearest authorised dealer or write to us on the following address :

Bajaj Auto Ltd., Service Dept. Akurdi, Pune - 411 035. TELEX

: 0146-208 BAL-IN : 0146-263 BAL-IN

PHONE

: 020 - 7472851

CABLE

: AUTORIKSHA

FAX

: 020 - 7407385

INSTRUCTIONS FOR USING THE CATALOGUE :1.

How to read the catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Jot down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.

2.

How to order spare parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering coloured components, colour code of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.

3.

Part number system: We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively.. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily.

4.

Abbreviations : The following abbreviations are used in this catalogue. assly. N.I. C'case Cyl o/s. Std. A/t. R.H. L.H.

Assembly Not illustrated Crankcase Cylinder Over size Standard Alternate Right hand Left hand

V W accl. Comp. Fr L Rr Hex. AR

Volts Watts Accelerator Complete Front Length Rear Hexagonal As required

INDEX PLATE NO.

DESCRIPTION

PAGE NO.

PLATE NO.

DESCRIPTION

1&2

26

Shield

3

27

Mudguard -Front / Rear and

PAGE NO.

1

Cylinder Head

2

Valve

3

Camshaft and Chain Tensioner

4

Cylinder / Piston / Crankshaft Comp.

6

28

Stand Assly./Foot Rest Assly.

5

Transmission

7

29

Front Suspension

39&40

30

Rear Shock Absorber / Swing Arm /

41&42

4&5

35 36&37

Rear Number Plate 38

6

Change Drum / Shift Fork

8

7

Gear Shifter Mechanism

9

8

Engine Assly. / Crankcase RH

10

31

Handle Bar

43

9

Crankcase LH

11&12

32

Control Housing / Grips / Levers

44

10

Cover Clutch & Cover Generator

13

33

Control Cables / Brake Pedal

45

34

Speedometer Complete

46

35

Head Lamp Assly.

47

18

36

Tail Light Assembly

48

Chain Cover

11

Clutch

14&15

12

Kick Starter Mechanism

16&17

13

Silencer

14

Carburettor

19&20

37

Switches / Horn

49

15

Air Cleaner

21

38

Direction Indicators

50

39

Regulator / Flasher / CDI Unit

51

40

Rider / Pillion Seat, Seat Lock

52&53

41

Tool Kit and Mirror

54

Part Index

55

16

Oil Pump Assly.

22

17

Magneto Assembly

23

18

Spark Plug and H.T.Coil

24

19

Petrol Tank Assly. / Fuel cock Comp. 25&26

20

Front Wheel

27

21

Front Brake Assly.

28

22

Rear Brake Assembly

23

Rear Wheel / Chain

31

24

Tyres and Tubes

32

25

Chassis / Steering Cover / Front Number Plate

29&30

33&34

PICTORIAL INDEX PLATE NO. : 1 CYLINDER HEAD

PLATE NO. : 3 CAMSHAFT & CHAIN TENSIONER

PAGE NO. 1&2

PAGE NO. 4&5

PLATE NO. : 5

PAGE NO.

TRANSMISSION

7

PLATE NO. : 2 VALVE

M80-4S PAGE NO. 3

PLATE NO. : 4 CYLINDER / PISTON /CRANKSHAFT COMPLETE

PAGE NO.

PLATE NO. : 6

PAGE NO.

CHANGE DRUM / SHIFT FORK

6

8

A

PICTORIAL INDEX PLATE NO. : 7 GEAR SHIFTER MECHANISM

PLATE NO. : 9 CRANKCASE LH

PLATE NO. : 11 CLUTCH

B

PAGE NO. 9

PAGE NO. 11&12

PAGE NO. 14&15

PLATE NO. : 8 ENGINE ASSLY./ CRANK CASE RH

M80-4S PAGE NO. 10

PLATE NO. : 10 COVER CLUTCH AND COVER GENERATOR

PAGE NO.

PLATE NO. : 12

PAGE NO.

KICK STARTER MECHANISM

13

16&17

PICTORIAL INDEX PLATE NO. : 13 SILENCER

PLATE NO. : 15 AIR CLEANER

PLATE NO. : 17 MAGNETO ASSEMBLY

M80-4S

PAGE NO.

PLATE NO. : 14

PAGE NO.

18

CARBURETTOR

19&20

PAGE NO.

PLATE NO. : 16

PAGE NO.

21

PAGE NO. 23

OIL PUMP ASSEMBLY

PLATE NO. : 18 SPARK PLUG AND H.T.COIL

22

PAGE NO. 24

C

PICTORIAL INDEX PLATE NO. : 19 PETROL TANK ASSEMBLY/ FUEL COCK COMPLET

PAGE NO.

PLATE NO. : 21

PAGE NO.

FRONT BRAKE ASSEMBLY

PLATE NO. : 23 REAR WHEEL / CHAIN

D

25&26

28

PAGE NO. 31

PLATE NO. : 20 FRONT WHEEL

PLATE NO. : 22 REAR BRAKE ASSEMBLY

PLATE NO. : 24 TYRES AND TUBES

M80-4S PAGE NO. 27

PAGE NO. 29&30

PAGE NO. 32

PICTORIAL INDEX PLATE NO. : 25 CHASSIS/STEERING COVER/FRONT NUMBER PLATE

PAGE NO.

PLATE NO. : 27 MUDGUARD - FRONT / REAR AND REAR NUMBER PLATE

PAGE NO.

PLATE NO. : 28

36&37

STAND ASSLY./FOOT REST ASSLY.

38

PLATE NO. : 29

PAGE NO.

PLATE NO. : 30 REAR SHOCK ABSORBER / SWING ARM / CHAIN COVER

PAGE NO.

FRONT SUSPENSION

33&34

39&40

PLATE NO. : 26

M80-4S

SHIELD

PAGE NO. 35

PAGE NO.

41&42

E

PICTORIAL INDEX PLATE NO. : 31 HANDLE BAR

PLATE NO. : 33 CONTROL CABLES/ BRAKE PEDAL

PLATE NO. : 35 HEAD LAMP ASSEMBLY

F

PAGE NO. 43

PAGE NO. 45

PAGE NO. 47

PLATE NO. :

M80-4S 32

CONTROLHOUSING/GRIPS/LEVERS

PLATE NO. : 34 SPEEDOMETER COMPLETE

PLATE NO. : 36 TAIL LIGHT ASSEMBLY

PAGE NO. 44

PAGE NO. 46

PAGE NO. 48

PICTORIAL INDEX PLATE NO. : 37 SWITCHES / HORN

PLATE NO. : 39 REGULATOR/FLASHER/CDI UNIT

PLATE NO. : 41 TOOL KIT AND MIRROR

PAGE NO. 49

PAGE NO. 51

PAGE NO.

PLATE NO. : 38 DIRECTION INDICATORS

PLATE NO. : 40 RIDER/PILLION SEAT, SEAT LOCK

PLATE NO. :

M80-4S PAGE NO. 50

PAGE NO. 52&53

PAGE NO.

54

G

M80-4S

PLATE NO. 1 : CYLINDER HEAD 21 20 16 10

15

19

6

22

18

16 8 16

11

19 23 11

13

17

4 2/3

25 24

6 7 8

16 23

1 12

5

9 14

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 1010 14

Head Cylinder complete

1

2 3

CB 1010 07 CB 1010 05

Guide Exhaust valve Guide Intake valve

1 1

4 5

39 1661 21 FA 1012 52

' O ' ring Cover Camshaft side

2 1

6

CB 1010 03

Cover Tappet hole

2

7 8

FA 1012 40 CB 1011 81

Gasket Cylinder head ' O ' ring Tappet cover

1 2

9 10

39 1733 21 39 2275 15

' O ' ring Camshaft cover Domed cap nut

1 4

11

39 1640 11

Plain Washer

4

12 13

39 0999 06 39 1297 05

Hollow dowel pin Bolt stud

2 4

14 15

39 1672 04 39 1633 04

Flange bolt Hex bolt SPL

2 1

Remark Includes Sr.No.1 to 4

1

M80-4S

PLATE NO. 1 : CYLINDER HEAD 21 20 16 10

15

19

6

22

18

16 8 16

11

19 23 11

13

17

4 2/3 25 24

6 7 8

16 23

1 12

5

9 14

2

Fig. No.

Part No.

Description

Qty/ Veh.

16

39 1696 15

Hex nut with flange

6

17 18

39 1750 05 FA 1010 16

Bolt stud Pipe intake

4 1

19 20

39 1754 21 CB 1210 13

' O ' ring Gasket carburettor

2 1

21

39 1674 04

Flange bolt

2

22 23

CB 1210 29 31 2010 21

B.S.Valve Clamp

1 2

24 25

CB 1210 62 CB 1210 63

Hose - For B.S.Valve Hose - For B.S.Valve

1 1

Remark

Also shown in Carburettor Plate No.14

M80-4S

PLATE NO. 2 : VALVE

12

11 10

7

9 12 14

8

13 6

5 1/2 4 3

Fig. No.

Part No.

Description

Qty/ Veh.

1

CB 1010 16

Valve intake

1

2 3

CB 1010 17 CB 1010 09

Valve exhaust Seal valve stem

1 2

4 5

CB 1010 18 CB 1010 19

Spring valve outer Spring valve inner

2 2

6

CB 1010 20

Retainer valve spring

2

7 8

CB 1010 22 CB 1010 21

Cotter valve Seat valve spring outer

4 2

9 10

CB 1010 14 39 1024 01

Rocker arm Screw

2 2

11

39 0973 15

Nut

2

12 13

CB 1010 15 CB 1012 54

Shaft rocker arm Plate comp. rocker arm set

2 1

14

FA 1012 59

Screw pan

1

Remark

3

M80-4S

PLATE NO. 3 : CAMSHAFT AND CHAIN TENSIONER

21 12

1

20

11

6 16

13

18 19

14

17 15

2

3

10 9 5

8

7

4

Fig. No.

4

Part No.

Description

Qty/ Veh.

1

CB 1013 01

Cam shaft comp.

1

2 3

CB 1010 25 CB 1012 33

Sprocket camshaft Gasket cam chain adjuster

1 1

4 5

CB 1010 32 FA 1012 58

Guide cam chain Flange bolt

1 1

6

CB 1010 26

Chain camshaft drive

1

7 8

FA 1012 10 CB 1012 22

Tensioner comp cam chain Plug cam chain tensioner

1 1

9 10

39 1667 11 FA 1012 69

Plain washer Adjuster assly cam chain

1 1

11

FA 1012 70

Body comp.cam chain adjuster

1

12 13

39 1673 04 CB 1012 29

Flange bolt Spring push rod

2 1

14 15

39 1755 01 CB 1012 28

Screw set Push rod

1 1

Remark

M80-4S

PLATE NO. 3 : CAMSHAFT AND CHAIN TENSIONER

21 12

1

20

11

6 16

13

18 19

14

17 15

2

3

10 9 5

8

7

4

Fig. No.

Part No.

Description

Qty/ Veh.

16 17 18 19 20

31 1011 20 39 1881 17 CB 1012 30 CB 1012 31 39 1729 11

Retainer Circlip Retainer spring Spring retainer Plain washer

1 1 1 1 1

21

39 1697 01

Screw pan

1

Remark

5

M80-4S

PLATE NO. 4 : CYLINDER / PISTON / CRANKSHAFT COMPLETE 11 1

3

2

4

12 9 6

9

5 7

8 6

14 15 18

10 17

16

13 Fig. No.

6

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1010 13 CB 1010 74 FA 1012 43 CB 1013 30 CB 1010 71

Cylinder block Gasket cylinder Piston assly. Piston ring set Pin piston

1 1 1 1 1

6 7 8 9 10

39 1694 17 FA 1010 17 01 1006 10 31 1011 73 39 1055 15

Wire circlip Crankshaft comp Woodruff key Key woodruff Hex.nut / flange

2 1 1 2 1

11 12 13 14 15

36 FA10 01 FA 1010 22 31 1011 18 FA 1010 24 FA 1010 23

Cylinder / block piston assly. Gear primary pinion Filter Nut Special Washer

1 1 1 1 1

16 17 18

31 1210 07 39 1046 19 39 1672 04

Cover Seal oil Flange bolt

1 1 3

Remark

M80-4S

PLATE NO. 5 : TRANSMISSION

1 6 7

11

5 2 4

10

3

12

4 9

8

13 15

16

14

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1010 25 DD 1010 92 FA 1010 27 39 2078 11 31 1010 79

Shaft transmission input Gear transmission spur Collar input shaft Plain washer Gear transmission spur

1 1 1 2 1

6 7 8 9 10

31 1010 82 39 0987 17 FA 1011 53 31 1010 83 31 1010 84

Gear transmission spur Ring snap Shaft transmission output Gear transmission spur Gear transmission spur

1 1 1 1 1

11 12 13 14 15

31 1012 21 39 0987 17 39 1018 21 39 0989 17 31 1011 17

Gear transmission spur comp Ring snap ' O 'ring External circlip Collar

1 1 1 1 1

16

DD 1011 36

Sprocket output

1

Remark

Alt. 31 1012 16 (Collar sintered)

7

M80-4S

PLATE NO. 6 : CHANGE DRUM / SHIFT FORK

3

4

6 1

7 5 8

9

3

2

Fig. No.

8

Part No.

Description

Qty/ Veh.

1

31 1011 91

Fork shift

1

2 3

31 1011 92 31 1010 51

Fork shift Rod shift

1 2

4 5

FA 1010 28 39 0702 01

Drum assly change Screw pan cross

1 1

6

31 1010 48

Holder

1

7 8

39 0992 06 FA 1010 29

Pin dowel Drum change

5 1

9

15 1810 34

Hammer drive screw

1

Remark

M80-4S

PLATE NO. 7 : GEAR SHIFTER MECHANISM

9

6

4 2

8 7

3

5 10

1

11

13 14 12

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 1012 60

Bolt

1

2 3

FA 1010 41 31 1010 55

Lever comp change shaft Spring

1 1

4 5

FA 1010 46 FA 1010 47

Plate stopper Spacer plate stopper

1 1

6

FA 1010 48

Spring plate stopper

1

7 8

FA 1012 65 30 1010 83

Bolt hex head Collar

1 1

9 10

31 1010 54 FA 1012 48

Spring Lever assly.change comp.

1 1

11

31 1011 08

Damper

1

12 13

39 1069 01 39 0198 11

Hex. head screw Plain washer

1 1

14

39 0732 12

Washer spring

1

Remark

9

M80-4S

PLATE NO. 8 : ENGINE ASSLY / CRANKCASE RH 15 16 11

9

10

12 16 15

2 4

5 6

14 3

7

15 16

8 13

Fig. No.

10

Part No.

Description

Qty/ Veh.

1

FA 1010 01

Engine assly

1

2 3

39 0135 06 39 1050 06

Dowel Hollow dowel pin

1 1

4 5

FA 1010 10 39 1864 20

Crankcase RH Ball bearing (Crankshaft)

1 1

6

01 1701 11

Ball bearing (Shaft transmission input)

1

7 8

01 1010 09 FA 1010 11

Ball bearing (Shaft transmission output) Gasket crankcase

1 1

9 10

FA 1010 12 FA 1012 63

Plate seperator breather Screw pan

1 2

11

39 1280 05

Bolt stud cylinder

2

12 13

39 2113 04 39 2114 04

Hex.head bolt Hex.head bolt

1 1

14 15

39 2115 04 39 0248 11

Hex.head bolt Plain washer

1 3

16

39 1225 15

Hex. nut

3

Remark N.I.

For Engine Mounting

M80-4S

PLATE NO. 9 : CRANKCASE LH 2

12 11

5

6

4

7 10 3 14

15

1

19 20 21 22

8

18 23 17 20

9

16 24 13

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 1010 02

Crankcase LH

1

2 3

FA 1012 32 39 1280 05

Plug starter hole Bolt stud cylinder

1 2

4 5

31 2010 81 39 0703 11

Neutral switch Plain washer

1 1

6

01 1701 10

Ball bearing (Shaft transmission input)

1

7 8

01 1701 11 39 1080 19

Ball bearing (Shaft transmission output) Seal oil

1 1

9 10

39 1855 19 FA 1010 06

Oil seal Fitting

1 1

11

03 1401 01

Clip

1

12 13

FA 1010 08 39 1677 04

Tube rubber Bolt

1 8

14 15

39 0999 06 39 1963 04

Hollow dowel pin Bolt flanged small

2 1

Remark

11

M80-4S

PLATE NO. 9 : CRANKCASE LH 2

12 11

5

6

4

7 10 3

15

1

19 20 14 21 22

8

18 23 17 20

9

16 24 13

12

Fig. No.

Part No.

Description

Qty/ Veh.

16

CB 1010 79

Cap oil filter

1

17 18

39 1736 21 FA 1210 44

' O ' ring` Filter oil

1 1

19 20

FA 1012 02 39 1672 04

Plate oil seal Flanged bolt

1 4

21

39 1858 21

' O ' ring

1

22 23

39 1626 19 31 1011 06

Oil seal Gasket

1 1

24

39 1048 04

Plug (Oil drain)

1

Remark

For Oil drain Plug

M80-4S

PLATE NO. 10 : COVER CLUTCH AND COVER GENERATOR 13

15

12

9

3 7

2

10

14 2 17

8

18 6

5 2 2 4

1

14 16

11 3

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1012 50 39 0999 06 39 1074 04 31 1010 62 39 1019 21

Cover generator with decal Hollow dowel pin Bolt flanged small Bolt ' O ' ring

6 7 8 9 10

FA 1012 49 39 1041 19 30 1011 42 FA 1010 38 CB 1012 45

Cover clutch with decal Seal oil Seal oil Gauge oil level ' O ' ring

1 1 1 1 1

11 12 13 14 15

FA 1010 40 FA 1910 20 39 1672 04 31 1010 61 FA 1012 46

Gasket cover clutch Bracket clutch cable Flange bolt Plug Cover clutch decal

1 1 1 2 1

16 17 18

FA 1012 47 39 2079 04 FA 1012 53

Cover generator decal Flanged bolt Grommet cover generator

1 1 1

Remark

1 4 13 1 1

13

M80-4S

PLATE NO. 11 : CLUTCH 9 7

8

7

6 5 4 3 22 21

2

10

23

17

20

1 15

10 13

11 12

Fig. No.

14

25

14 16

24

Part No.

Description

Qty/ Veh.

1

FA 1010 31

Clutch assly comp

1

2 3

FA 1012 64 31 1011 35

Plate assly clutch Wheel clutch

1 1

4 5

DD 1010 99 30 1010 96

Plate friction Plate clutch

4 3

6

31 1011 36

Hub clutch

1

7 8

30 1010 98 31 1011 37

Spring Holder

6 1

9 10

39 0980 04 FA 1010 32

Hex bolt Housing comp clutch

6 1

11

39 1033 09

Rivet

3

12 13

31 1011 40 39 1057 11

Holder Plain washer

1 1

14 15

DD 1010 68 DD 1011 10

Spring Spring

1 3

Remark

18

19

M80-4S

PLATE NO. 11 : CLUTCH

9 7

8

7

6 5 4

19

3 22 21

2

10

23

17

20

18

1 15

10 13

11

14 12 16

25

24

Fig. No.

Part No.

Description

Qty/ Veh.

16

DD 1010 67

Spring

2

17 18

DD 1010 79 FA 1012 38

Holder Rod push

1 1

19 20

FA 1010 34 39 1034 20

Lever comp Bearing ball

1 1

21

39 1058 11

Plain washer

1

22 23

31 1011 46 39 1053 15

Collar Hex nut

1 1

24 25

FA 1010 33 31 1011 39

Gear primary driven Housing clutch

1 1

Remark

15

M80-4S

PLATE NO. 12 : KICK STARTER MECHANISM

20

13

16

21

14 3

19

22 17

15

9

18

8

6

8

9

4

5 7 8

11 10

12

Fig. No.

16

1

Part No.

2

Description

Qty/ Veh.

1

FA 1010 04

Guide kick

1

2 3

FA 1012 61 39 0732 12

Screw pan cross Spring washer

2 1

4 5

FA 1012 31 31 1010 38

Shaft kick Ratchet

1 1

6

31 1012 18

Gear spur

1

7 8

31 1010 39 39 0738 17

Coil spring Circlip

1 3

9 10

39 0995 11 31 1010 41

Plain washer Spring

2 1

11

31 1010 40

Guide

1

12 13

39 0993 11 FA 1012 54

Plain washer Lever assly kick

1 1

14 15

FA 1012 55 FA 1012 56

Lever kick Boss kick

1 1

Remark

M80-4S

PLATE NO. 12 : KICK STARTER MECHANISM

20

13

16

21

14 3

19 8

22 17

15

9

18

8

6

8

9

4

5 7 8

9 11 10

12

1

2

Fig. No.

Part No.

Description

Qty/ Veh.

16

31 1010 44

Pin

1

17 18

39 0855 17 30 1012 36

Circlip Ball steel

1 2

19 20

30 1012 34 DD 1010 97

Spring Damper

2 1

21

39 1069 01

Hex. screw

1

22

39 0198 11

Plain washer

1

Remark

17

M80-4S

PLATE NO. 13 : SILENCER

7 7

5 6 3

5 6 4

9 8

2

10 1

Fig. No.

18

Part No.

Description

Qty/ Veh.

1

FA 1010 49

Silencer assly comp

1

2 3

39 1704 15 CB 1011 14

Cup nut Gasket exhaust pipe

2 1

4 5

FA 1012 35 39 0790 12

Shield silencer Spring washer

1 2

6

30 1510 42

Washer 'A'

2

7 8

39 0007 01 39 0200 11

Screw hex. head Plain washer

2 1

9 10

39 1556 04 DG 1611 24

Flange bolt Damper

1 1

Remark

For Stand

PLATE NO.

M80-4S

14 : CARBURETTOR 14

13

14

36

33

35

32 31

12

30 29

11

2

8

18 16 17

10 9 28

25

18 17 7

26

15

23

6

34

1

24 5 27 3

21 4 22

20

19

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1210 21 CB 1210 31 CB 1210 32 CB 1210 33 CB 1210 34

Carburettor assly Mixing body assly. Seal Float body assly. Float assly.

1 1 1 1 1

6 7 8 9 10

FA 1210 46 FA 1210 47 FA 1210 48 CB 1210 38 CB 1210 39

Main jet Needle jet Jet needle Piston valve Packing

1 1 1 1 1

11 12 13 14 15

24 1210 59 CB 1210 41 CB 1210 61 CB 1210 42 CB 1210 43

'E' ring Spring Adjuster Screw Adjuster (Air screw)

1 1 1 2 1

16 17 18 19 20

CB 1210 44 24 1210 63 CB 1210 45 CB 1210 46 CB 1210 47

Spring Washer 'O' ring Screw Screw

1 2 2 4 1

Remark

UCAL (VM-16)

19

M80-4S

PLATE NO. 14 : CARBURETTOR

13 33

14 36

14 35

32 31

12

30 29

11

2

8

18 16 17

10 9 28

25

18 17 7

26

15

23

6

1

34

24 5 27 3

21 4 22

20

19

20

Fig. No.

Part No.

Description

Qty/ Veh.

21 22 23 24 25

CB 1210 48 CB 1210 49 24 1210 64 FA 1210 49 FA 1210 50

Hose - Drain Packing Spring Adjuster (Idling screw) Pilot jet

1 1 1 1 1

26 27 28 29 30

CB 1210 52 CB 1210 53 CB 1210 54 24 1210 53 24 1210 87

Needle assly. Pin 'O' ring Plunger assly. Spring

1 1 1 1 1

31 32 33 34 35

CB 1210 55 CB 1210 56 FA 1210 51 CB 1210 62 CB 1210 63

Guide holder Cap Top cap assly. Hose - For B.S.Valve Hose - For B.S.Valve

1 1 1 1 1

36

CB 1210 59

Nut

1

Remark

Also shown in Cylinder Head Plate No.1

M80-4S

PLATE NO. 15 : AIR CLEANER

3 8 1

9

10 12 14

7

11

6

13 4

2 5

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 1210 12

Filter assly air

1

2 3

FA 1210 13 FA 1210 14

Upper half air filter Lower half air filter

1 1

4 5

FA 1210 15 FA 1210 16

Element air filter Duct inlet

1 2

6

FA 1210 18

Duct outlet

1

7 8

FA 1210 43 FA 1210 19

Support assly air filter Seal air filter

1 1

9 10

39 0758 01 39 1765 11

Screw pan cross Plain washer

4 4

11

39 1013 21

'O' ring

2

12 13

39 0892 04 CB 1210 14

Bolt hex.head Band A/C connecting tube

2 1

14

FA 1610 67

Spacer - mudguard side

2

Remark

21

M80-4S

PLATE NO. 16 : OIL PUMP ASSLY 3

6

5

1 2 4

Fig. No.

22

Part No.

Description

Qty/ Veh.

1

FA 1210 01

Pump oil complete

1

2 3

FA 1210 02 FA 1210 07

Shaft oil pump Chain pump drive

1 1

4 5

39 2069 21 FA 1010 20

' O ' ring Sprocket oil pump

1 1

6

30 1210 39

Key woodruff

1

Remark

M80-4S

PLATE NO. 17 : MAGNETO ASSLY

1

2

3

10 12 11

4 9

8 6 6

7

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 1110 33

Magneto assly

1

2 3

FA 1110 02 FA 1110 34

Rotor assly Stator assly

1 1

4 5

FA 1110 07 39 0899 01

Pulser coil Screw pan cross

1 2

6

39 0900 12

Spring washer

3

7 8

FA 1110 26 39 1242 01

Clamp Screw pan cross

1 1

9 10

FA 1110 27 FA 1012 62

Holder (stator harness) Screw pan cross

1 2

11

39 0198 11

Plain washer

2

12

39 0263 12

Spring washer

2

5

Remark

Stator assly. Mounting

23

M80-4S

PLATE NO. 18 : SPARK PLUG AND H. T. COIL

4

8 5 6 7

1 2 3

Fig. No.

24

Part No.

Description

Qty/ Veh.

1 2 3 4 5

DD 1110 18 FA 1110 28 FA 1110 29 TE 0063 03 39 0198 11

Spark plug Cap spark plug Grommet spark plug H. T. coil Plain washer

1 1 1 1 2

6 7 8

39 0263 12 39 1577 04 DD 1110 12

Spring washer Hex. Bolt Grommet H. T. cable

2 2 1

Remark

M80-4S

PLATE NO. 19 : PETROL TANK ASSLY. / FUEL COCK COMP.

11 10 17

6 7

9 17 12 17

17

14

15

8

13

18

21 3 19

20 18

16

1

19

22 19 2 19

Fig. No.

Part No.

Description

4

5

Qty/ Veh.

1 2 3 4 5

FA 1410 01 FA 1410 12 FA 1410 13 FA 1410 16 FA 1410 14

Petrol tank assly Rubber buffer Rubber pad Rubber buffer LH Damper diaphragm

1 1 1 1 1

6 7 8 9 10

FA 1410 15 39 1388 24 FA 1611 61 39 0198 11 39 0263 12

Cap assly Washer (non metallic) Fuel tank cover assly. Plain washer Spring washer

1 1 1 4 4

11 12 13 14 15

39 0892 04 18 1410 44 39 1391 15 18 1410 35 39 1472 01

Bolt hex. head Petrol cock assly / nut Hex. nut Petrol cock knob Screw WSP

4 1 1 1 1

Remark

Alt. FA 1610 45

25

M80-4S

PLATE NO. 19 : PETROL TANK ASSLY. / FUEL COCK COMP.

11 10 17

6 7

9 17 12 17

17

15

14

8

13

18

21 3 19

20 18

16

1

19

22 19 2 19

4 5

26

Fig. No.

Part No.

Description

Qty/ Veh.

16 17 18 19 20

FA 1410 08 33 1410 08 FA 1410 10 33 1410 07 DD 1210 13

Fuel pipe main Clamp (cock) outlet Fuel pipe for cock Clamp (tank) outlet Filter fuel

1 4 2 4 1

21 22

FA 1410 11 FA 1410 09

Grommet Fuel pipe reserve

1 1

Remark

M80-4S

PLATE NO. 20 : FRONT WHEEL 2

6

5

3 4

8

3

7

9

8

1

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

16 1510 63 16 1510 67 15 1510 66 15 1510 10 15 1510 13

Wheel rim Front wheel brake drum Ball bearing Spacer assly Oil seal

1 1 2 1 1

6 7 8 9

15 1510 34 FA 1510 01 39 0248 11 39 2249 15

Spacer assly Front hub pin Plain washer Nylock nut

1 1 2 1

Remark

27

M80-4S

PLATE NO. 21 : FRONT BRAKE ASSLY

16 13

15 14

1

17 18

12 2

6

10

8

11 9

6

5 3

7

Fig. No.

28

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1510 31 16 1510 33 39 0526 11 16 1510 38 16 1510 55

Front brake drum cover Front actuating shaft Plain washer Front brake lever Brake shoe assly

1 1 1 1 2

6 7 8 9 10

16 1510 54 16 1510 29 39 1146 19 39 1434 01 39 0198 11

Spring Speedometer gear Oil seal Hex. screw Plain washer

2 1 1 1 1

11 12 13 14 15

39 1826 12 39 0292 15 39 2245 01 39 1831 12 39 0375 11

Spring washer Hex. nut Screw cheese head Spring washer Plain washer

1 1 1 1 1

16 17 18

15 1510 77 15 1510 78 39 0199 11

Support Nylon gear assly Plain washer

1 1 2

4

Remark

For brake lever tightening For brake lever tightening For brake lever tightening For brake lever tightening

M80-4S

PLATE NO. 22 : REAR BRAKE ASSLY

9

7

15 10 14

7

13

15

8

15 20 2

11

24

16

23

12

3

1

22 6

15

18

5

4

17

15 20 19 21

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

15 1510 90 39 0529 04 39 0690 15 39 0240 11 39 0147 08

Rear brake drum cover Special bolt Nylock nut Plain washer Split pin

1 1 1 1 1

6 7 8 9 10

FA 1510 18 16 1510 54 16 1510 55 16 1510 15 39 0526 11

Tie plate Spring Brake shoe assly Actuating shaft Washer

1 2 2 1 1

11 12 13 14 15

16 1510 17 39 0505 04 39 0198 11 39 0263 12 39 0292 15

Rear brake lever Hex. bolt Plain washer Spring washer Hex. nut

1 1 1 1 5

Remark

29

M80-4S

PLATE NO. 22 : REAR BRAKE ASSLY

9

7

15 10 14

7

13

15

8

15 20 2

11

24

16

23

12

3

1

22 6

15

18

5

4

17

15 20 19 21

30

Fig. No.

Part No.

Description

Qty/ Veh.

16 17 18 19 20

FA 1510 19 FA 1510 20 FA 1510 04 FA 1510 08 39 0711 11

Spacer hub side Spacer cover side Chain adjuster LH Chain adjuster RH Plain washer

1 1 1 1 2

21 22 23 24

FA 1510 21 39 0671 15 39 0248 11 39 2249 15

Rear hub pin Hex.nut Plain washer Nylock nut

1 1 1 1

Remark

M80-4S

PLATE NO. 23 : REAR WHEEL / CHAIN

3

2

4

8

7

9

11 1

12

3 14 5

13 6 10

11

16

15

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

16 1510 63 16 1510 68 30 1510 60 15 1510 42 15 1510 47

Wheel rim Rear wheel brake drum Ball bearing Spacer assly Rubber pad

1 1 2 1 4

6 7 8 9 10

15 1510 53 30 1011 92 FA 1510 15 15 1510 56 FA 1510 16

Rear wheel hub Bearing ball Bearing carrier Oil seal Sprocket wheel

1 1 1 1 1

11 12 13 14 15

15 1510 58 39 0527 04 39 0694 15 15 1510 46 FA 1510 17

Lock plate Hex bolt Hex. lock nut 'O' ring Chain

2 4 4 1 1

16

16 1510 08

Connecting link assly

1

Remark

Alt. 15 1510 41

31

M80-4S

PLATE NO. 24 : TYRES AND TUBES

4 4

2

7

Fig. No.

32

Part No.

6

8/9

Description

1 2 3 4 5

16 1510 63 16 1510 64 16 1510 65 16 1510 66 15 1510 31

Wheel rim Spoke inner 3.5 dia Spoke outer 3.5 dia Nipple 3.5 dia Rubber tape

6 7 8 9

15 1510 32 15 1510 83 15 1510 33 15 1510 84

Tyre size 2.25 x 17R (Front) Tyre size 2.75 x 17R (Rear) Tube size 2.25 x 17R (Front) Tube size 2.75 x 17R (Rear)

5

3

1

Qty/ Veh.

Remark

2 36 36 72 2 1 1 1 1

Alt. PNo. for front tyre FA 1510 24 Alt. PNo. for rear trye FA 1510 26 Proprietory items not serviced

M80-4S

PLATE NO. 25 : CHASSIS / STEERING COVER / FRONT NUMBER PLATE 4

9

3

23

5

31

21

24

22

12

12

7 14

14 10

8

13

32

13 33

18

19 6

17

1

20 11

7

34

2 28

8

30 15 29

26

Fig. No.

Part No.

16

27

Description

Qty/ Veh.

1

FA 1610 01

Chassis assly comp

1

2 3

FA 1611 35 FA 1611 11

Decal Steering cover

2 1

4 5

28 1610 68 05 1612 51

' B ' Monogram Bajaj name plate

1 1

6

FA 1610 80

Number plate front

1

7 8

39 0198 11 39 0263 12

Plain washer Spring washer

6 6

9 10

39 0531 01 FA 1610 88

Slotted ch. head screw Pillion holder

2 1

11

FA 1610 54

Luggage carrier

1

12 13

39 0869 04 39 0200 11

Hex. Bolt Plain washer

4 4

14 15

39 0265 12 39 2243 01

Spring washer Screw Hex. head

4 4

16 17

FA 2210 02 39 1785 23

Saree guard Cut grommet

1 1

Remark

33

M80-4S

PLATE NO. 25 : CHASSIS / STEERING COVER / FRONT NUMBER PLATE 4

9

3

23

5

31

21

24

22

12

12

7 14

14 10

8

13

32

13 33

18

19 6

17

1

20 11

7

34

2 28

8

30 15 29

26

34

16

27

Fig. No.

Part No.

Description

Qty/ Veh.

18 19 20

DD 2210 03 28 1611 47 FA 1810 29

Plug for luggage carrier Rubber plug for chassis Steering/Ignition lock assly.

2 1 1

21 22 23 24 25

39 0263 12 39 0198 11 39 0725 04 01 1605 08 FA 1810 42

Spring washer Plain washer Hex. head screw Lock washer Steering/seat lock assly.

2 2 2 1 1

26 27 28 29 30

FA 1611 67 15 1611 04 39 0146 08 39 0535 11 15 1611 03

Tube assly. Pin Split pin Washer Step rubber

1 1 1 1 1

31 32 33 34 35

FA 1611 37 30 2110 01 FA 1611 54 FA 1611 46 FA 1611 48

Side cover RH Damper Rubber Pad Step holder assly.LH Spacer step holder LH

1 1 2 1 1

Remark

For bajaj name plate N.I. Alt. 15 1611 00

For luggage carrier N.I.

M80-4S

PLATE NO. 26 : SHIELD

10 8 4 1

6 9 5 3

8 4

4 8

2 4 5 8 7

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1611 12 FA 1610 77 FA 1610 78 39 1792 11 39 0239 11

Shield Spacer LH shield Spacer RH shield Plain washer Spring washer

1 1 1 4 2

6 7 8 9 10

39 1675 04 39 1066 04 39 1557 04 FA 1611 32 FA 1611 33

Flanged bolt Bolt flanged small Flanged bolt Petrol cock label Ignition lock label

1 1 4 1 1

Remark

35

M80-4S

PLATE NO. 27 : MUDGUARD - FRONT / REAR AND REAR NUMBER PLATE

2

6

7 9 3 1 8 4 10

4 10

4 5

11 15

14

17

4

16

18

18

12 15 13 22 21

Fig. No.

36

Part No.

Description

19

20

Qty/ Veh.

1 2 3 4 5

FA 1611 26 FA 1611 03 FA 1611 02 39 0263 12 39 1072 01

Plate assly. Front mudguard mtg. Fr. mudguard - inner Fr. mudguard - rear half Spring washer Hex. head screw

1 1 1 7 2

6 7 8 9 10

FA 1611 04 FA 1610 67 39 0219 11 39 1672 04 39 1079 01

Front mudguard assly Spacer - mudguard - side Plain washer Flange bolt Bolt Hex. head

1 2 1 2 2

11 12 13 14 15

DD 1610 38 FA 1610 61 39 1062 04 39 0696 01 39 0239 11

Clamp (Front fender) Rear mudguard Bolt flanged small Slotted ch.hd.screw Plain washer

1 1 2 1 3

Remark

For Front brake cable & speedo cable For Rear Mudguard mtg. For Rear Mudguard rear mtg.

M80-4S

PLATE NO. 27 : MUDGUARD - FRONT / REAR AND REAR NUMBER PLATE

2 6

7 9 3 1 8 4 10

4 5

4 10

11 15

14

17

4

16

18

18

12 15 13 22

Description

19

20

21

Fig. No.

Part No.

Qty/ Veh.

16 17 18 19 20

FA 1611 14 FA 1611 10 39 2244 01 30 2010 69 39 0258 11

Plate for mudguard Number plate -Rear Cheese head screw Reflector reflex Plain washer

2 1 3 1 1

21 22

39 0262 12 39 0291 15

Spring washer Hex.nut

1 1

Remark

For Rear Number plate mtg.

37

M80-4S

PLATE NO. 28 : STAND ASSLY. / FOOT REST ASSLY.

2 7 11

6 12

4 8 7 9 17

5

10

13

16

1 15

3 14

Fig. No.

38

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1611 62 FA 1610 90 FA 1611 52 FA 1610 75 FA 1610 91

Stand assly comp. Stopper pad stand Pivot pin assly stand Bracket stand spring Spring for stand

1 1 1 1 1

6 7 8 9 10

FA 1611 45 15 1610 99 39 0200 11 39 0265 12 39 2243 01

Foot rest assly Rubber sleeve Plain washer Spring washer Screw hex. head

1 2 2 2 2

11 12 13 14 15

39 1225 15 39 2272 11 FA 1611 50 FA 1611 44 30 1611 58

Hex.nut / flange Plain washer Spacer for stand Stand side Spring

1 1 1 1 1

16 17

39 0773 04 39 0794 15

Hex.bolt Nut hex.fine

1 1

Remark Alt. FA 1610 74 Alt. DG 1611 24 (Mounted on Silencer)

M80-4S

PLATE NO. 29 : FRONT SUSPENSION

8 18

19

17

20

7 8 3

6

16 4 11

14

4 2

5

15 9/22

1

27

12 10/23 26 25

24

21 13

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1810 01 30 1810 09 30 1810 08 30 1810 06 30 1810 74

Under arm bracket assly Bearing cone Bearing race Ball steel Upper bearing race

1 1 1 46 1

6 7 8 9 10

30 1810 07 FA 1810 04 FA 1810 05 FA 1710 01 FA 1710 03

Bearing cone Lock washer steering Nut steering Left leg assly fork Outer tube - fork LH

1 1 2 1 1

11 12 13 14 15

FA 1710 02 FA 1710 04 FA 1710 05 FA 1710 06 FA 1710 07

Inner tube - fork Piston assly - fork Locking bolt - bottom Main spring - fork Rebound spring - fork

2 2 2 2 2

Remark

23 each for lower & upper side

39

M80-4S

PLATE NO. 29 : FRONT SUSPENSION

8 18

19

17

20

7 8 3

6

16 4 11

14

4 2

5

15 9/22

1

27

12 10/23 26 25

24

21 13

40

Fig. No.

Part No.

Description

Qty/ Veh.

16 17 18 19 20

FA 1710 08 FA 1710 49 FA 1710 50 FA 1710 51 FA 1710 52

Oil seal - fork Circlip for oil seal Dust cover - fork Bolt - fork ' O ' ring - fork

2 2 2 2 2

21 22 23 24 25

FA 1710 53 FA 1710 09 FA 1710 10 39 1040 11 39 0265 12

Gasket - fork Right leg assly - fork Outer tube fork - RH Plain washer Spring washer

2 1 1 4 4

26 27 28

39 1529 04 FA 1710 54 36 3118 07

Hex. bolt Fork with under arm assly. Front fork oil pauch 500ml.

4 1 1

Remark

N.I.

M80-4S

PLATE NO. 30 : REAR SHOCKABSORBER / SWING ARM / CHAIN COVER 23 25

15

10

8

11

12

22 14 27

13 1

9

3

2

4

9

7

5

5

24 25

6

18

26

17

19

23 18

20

19

18 16

21

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1710 34 39 0526 11 39 0737 12 39 0542 04 39 0201 11

Rear shock absorber / spring Washer Spring washer Hex. bolt Plain washer

2 2 2 2 3

6 7 8 9 10

39 2249 15 FA 1710 57 FA 1710 39 30 1710 18 FA 1710 62

Nylock nut Swing arm assly comp Damper chain Bushing rubber Pivot pin - swing arm

2 1 1 2 1

11 12 13 14 15

FA 1611 67 15 1611 04 39 0146 08 39 0535 11 15 1611 03

Tube assly. Pin Split pin Washer Step rubber

1 1 1 1 1

Remark

Alt. 15 1611 00

41

M80-4S

PLATE NO. 30 : REAR SHOCKABSORBER / SWING ARM / CHAIN COVER 23

15

10

8

11

12

25 22

14 27

13 1

9

3 4

9

7

5

5

24 25

6

18

26

17

19

23 18

20

19

18 16

21

42

Fig. No.

Part No.

Description

Qty/ Veh.

16

FA 1710 28

Chain cover assly lower

1

17 18

FA 1710 31 39 0198 11

Chain cover assly upper Plain washer

1 4

19 20

39 2247 04 39 0876 04

Hex. bolt Hex. bolt

3 1

21

15 1610 69

Rubber cap

1

22 23

FA 1611 47 39 1225 15

Step holder assly.RH Hex.nut / flange

1 2

24 25

39 0789 12 39 2272 11

Spring washer Plain washer

1 2

26

39 2269 15

Hex.nut

1

27

FA 1611 49

Spacer step holder RH

1

Remark

2

M80-4S

PLATE NO. 31 : HANDLE BAR 5 4 3 2

1

13

14 10 11 12

15

6 8

14

9

15 7

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1810 37 FA 1910 25 39 0197 11 39 0262 12 39 0067 04

Handle bar body Bracket for ACC. cable Plain washer Spring washer Screw

1 1 2 2 2

6 7 8 9 10

FA 1810 34 39 2130 04 39 0201 11 39 0267 12 06 1802 05

Spacer for steering tube Hex. head bolt Plain washer Spring washer Square nut

1 1 1 1 1

11 12 13 14 15

FA 1810 44 FA 1810 38 FA 1810 39 39 0198 11 39 0696 01

Spring clip Bottom cover left Bottom cover right Plain washer Slotted ch. head screw

1 1 1 4 4

Remark

For LH and RH bottom cover For LH and RH bottom cover

43

M80-4S

PLATE NO. 32 : CONTROL HOUSING / GRIPS / LEVERS

16 4 2

8 3

4 2

1

8

13

14 12

9

21

6

3 11

17

7

10 14

18

8

12 8

6

19

5 9 21

20 7

15

Fig. No.

44

Part No.

Description

Qty/ Veh.

1 2 3 4 5

06 1911 21 01 1902 05 03 1902 06 03 1902 04 39 0201 11

Clutch lever Spring washer Plain washer Spacer washer Plain washer

1 2 2 2 1

6 7 8 9 10

FA 1910 46 39 1373 15 FA 1910 44 FA 1910 38 FA 1910 47

Special pivot Hex. nut Rubber damper assly. Spacer ring Rubber stopper

2 2 4 2 1

11 12 13 14 15

FA 1910 49 39 0986 08 FA 1910 39 FA 1910 40 FA 1910 61

Stopper LH Pin cotter Gas control link Spring clip Grip hand

1 2 1 2 2

16 17 18 19 20 21

FA 1910 42 FA 1910 35 FA 1910 36 39 0219 11 39 0696 01 FA 1910 28

Front brake lever assly. Housing choke Lever choke Plain washer Slotted ch. head screw Tube handle bar

1 1 1 1 1 2

Remark

15

M80-4S

PLATE NO. 33 : CONTROL CABLES / BRAKE PEDAL

3 6

2 18

5

4

7

1

12

8

9

17

16

11 13

14

15

10

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1910 23 FA 1910 10 FA 1910 11 30 1910 70 30 1910 71

ACC. cable comp Clutch control cable comp Front brake cable comp Spring Rod end

1 1 1 1 1

6 7 8 9 10

30 1910 72 FA 1910 24 FA 1910 13 FA 1910 62 FA 1910 15

Adjusting nut Speedometer cable Brake pedal assly Boot clutch cable Brake pedal spring

1 1 1 1 1

11 12 13 14 15

15 1910 24 39 0146 08 39 0198 11 15 1910 25 FA 1910 63

Tie rod Split pin Plain washer Spring Pin

1 1 1 1 1

16 17 18

15 1910 77 FA 1910 37 30 1910 69

Brake adjuster Choke cable comp Dust seal

1 1 1

Remark

45

M80-4S

PLATE NO. 34 : SPEEDOMETER COMPLETE

1

3

2

4 9

6

8 7

5

Fig. No.

46

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 1910 65 FA 1910 54 FA 1910 55 FA 1910 56 FA 1910 66

Speedometer with lamp Facia Crystal Housing Lamp holder assly.

1 1 1 1 1

6 7 8 9

25 1910 54 30 2010 84 FA 1910 60 39 1348 01

Lamp 12 V - 2 W Lamp 12 V - 2 W Clamp for speedometer Cross rec.pan head screw

1 1 1 4

Remark

For speedometer For Neutral indicator

M80-4S

PLATE NO. 35 : HEAD LAMP ASSLY

4

2

1

3 10

6 5 7

9

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 2010 34 06 2013 95 06 2013 96 16 2011 36 25 2010 09

Head light assly comp./lamp Reflector assly. Lamp holder assly Head light rim Lamp 12 V - 35 / 35 W

1 1 1 1 1

6 7 8 9 10

01 2002 13 39 2246 01 FA 2010 40 05 1910 27 06 2013 98

Cup washer Screw c'sunk round head Wiring harness Band for cables Cap for head light

2 2 1 1 1

Remark

N .I. For wiring harness

47

M80-4S

PLATE NO. 36 : TAIL LIGHT ASSLY 8

6 7 4

10

3 9

5

2

12 11

1

Fig. No.

48

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 2010 31 FA 2010 07 FA 2010 08 39 0082 04 31 2010 28

Tail light assly / lamp Lens tail light Reflector assly tail light Hex. bolt Lamp 12 V - 10 / 5 W

1 1 1 2 1

6 7 8 9 10

39 0242 11 39 0262 12 39 0291 15 FA 2010 42 FA 2010 43

Plain washer Spring washer Hex. nut Lamp holder-Tail light Screw

2 2 2 1 1

11 12

FA 2010 44 FA 2010 45

Screw pan cross Washer

2 2

Remark

M80-4S

PLATE NO. 37 : SWITCHES / HORN

7

9

8

11 10 15

5

13

3 6

12 2 14

1 4

Fig. No.

Part No.

Description

Qty/ Veh.

1

FA 2010 18

Rear brake switch

1

2 3

FA 2010 30 FA 1610 89

Holder rear brake switch Spring brake switch

1 1

4 5

FA 2010 32 39 0261 12

Front brake switch assly Spring washer

1 1

6

39 2245 01

Screw cheese head

1

7 8

FA 2010 41 FA 2010 13

Control switch LH Control switch RH

1 1

9 10

39 2126 01 39 2127 01

Pan head screw Pan head screw

2 2

11

FA 2010 39

Horn (12 V D. C.)

1

12 13

39 0242 11 39 0071 04

Plain washer Hex. head screw

2 2

14 15

39 0291 15 39 0262 12

Hex. nut Spring washer

2 2

Remark

49

M80-4S

PLATE NO. 38 : DIRECTION INDICATORS 2 2

3/6 15

4 7

4

8

15 9

13 14

1/5 12 10/11

Fig. No.

50

Part No.

Description

Qty/ Veh.

Remark

1 2 3 4 5

FA 2010 14 FA 2010 23 FA 2010 24 06 2010 83 FA 2010 15

Assly DIR. IND. front LH /lamp Lens (direction indicator) Packing LH (front ind.) Lamp 12 V - 10 W Assly DIR. IND. front RH /lamp

1 4 1 4 1

6 7 8 9 10

FA 2010 25 39 0198 11 39 0263 12 39 0944 04 FA 2010 16

Packing RH (front ind.) Plain washer Spring washer Hex. Hd. screw Assly DIR. IND. rear LH / lamp

1 2 2 2 1

For front indicator mtg. For front indicator mtg. For front indicator mtg.

11 12 13 14 15

FA 2010 17 FA 1611 28 39 0789 12 39 0794 15 FA 2010 46

Assly DIR. IND. rear RH / lamp Bracket rear mudguard Spring washer Nut Hex. fine Screw for direction indicator lens

1 1 2 2 8

For rear direction indicators For rear indicator mtg. For rear indicator mtg.

M80-4S

PLATE NO. 39 : REGULATOR / FLASHER / CDI UNIT

5

14

6

4

7

8 10 3

11

12

13

9

1 2

Fig. No.

Part No.

Description

Qty/ Veh.

1 2 3 4 5

35 2011 40 06 2013 03 CD 2010 30 39 0198 11 39 0263 12

Assly flasher comp Damper Assly regulator Plain washer Spring washer

1 1 1 1 1

6 7 8 9 10

39 0944 04 FA 1110 09 06 1112 44 FA 2010 38 FA 1610 38

Hex. bolt C.D.I. unit Damper AC/DC unit with damper Bracket AC/DC/ unit

1 1 1 1 1

11 12 13 14

39 0375 11 39 0261 12 35 1610 67 FA 1110 32

Plain washer Spring washer Hex.bolt C.D.I. unit with damper

2 2 2 1

Remark

51

M80-4S

PLATE NO. 40 : RIDER / PILLION SEAT, SEAT LOCK

1

13 12 7 11

8 9 10 3 2

21

4

19

5

9

8

16 20

6

9

8 14

17 18 22 15 Fig. No.

52

Part No.

Description

Qty/ Veh.

1 2 3 4 5

FA 2110 01 FA 2110 03 FA 2110 16 15 2110 19 39 0047 02

Rider seat assly Damper seat Rubber buffer Special washer Slot. pan hd. tap. screw

1 2 2 2 4

6 7 8 9 10

14 2110 12 FA 1610 46 39 0198 11 39 0263 12 39 0292 15

Band Hinge seat Plain washer Spring washer Hex. nut

1 1 6 6 2

11 12 13 14 15

FA 2110 07 39 0146 08 FA 2110 08 39 1611 01 FA 1610 55

Pin (hinge) Split pin Pillion seat assly Cross rec.hex.screw Lock assly seat

1 1 1 2 1

Remark

M80-4S

PLATE NO. 40 : RIDER / PILLION SEAT, SEAT LOCK

1

13 12 7 11

8 9 10 3 2

21

4

19 8

16 20

5

6

9

9

8 14

17 18 22 15

Fig. No.

Part No.

Description

Qty/ Veh.

16 17 18 19 20

FA 1610 76 29 1610 48 FA 1610 56 39 0725 04 15 1410 13

Washer seat lock Clip for seat lock Latch assly seat Hex. bolt Grommet

1 1 1 2 1

21 22

FA 2110 06 FA 1611 31

Hinge base Cable seat lock

1 1

Remark

53

M80-4S

PLATE NO. 41 : TOOL KIT AND MIRROR

2

4 5 3 1

Fig. No.

54

Part No.

Description

Qty/ Veh.

1 * * * * * * *

FA 2210 01 31 2210 03 15 2210 03 01 2202 05 30 2210 04 FA 2210 03 31 2210 04 30 2210 09

Tool kit Tool wrench Flat spanner - 13 x 17 Flat spanner - 10 x 11 Tool driver Tool bag Tool wrench Tool bar

1 1 1 1 1 1 1 1

2 3 4 5

FA 2110 14 39 0294 15 39 0200 11 39 1202 11

Mirror assly Nut for mirror Plain washer Plain washer

1 1 1 1

Remark

Not to service only for reference

PART INDEX PART NO.

01 1006 10 01 1010 09 01 1605 08 01 1701 10 01 1701 11 01 1701 11 01 1902 05 01 2002 13 01 2202 05 03 1401 01 03 1902 04 03 1902 06 05 1612 51 05 1910 27 06 1112 44 06 1802 05 06 1911 21 06 2010 83 06 2013 03 06 2013 95 06 2013 96 06 2013 98 14 2110 12 15 1410 13 15 1510 10 15 1510 13 15 1510 31 15 1510 32 15 1510 33 15 1510 34 15 1510 41 15 1510 42 15 1510 46 15 1510 47 15 1510 53 15 1510 56 15 1510 58 15 1510 66 15 1510 77 15 1510 78 15 1510 83 15 1510 84 15 1510 90 15 1610 69 15 1610 99 15 1611 00 15 1611 00 15 1611 03 15 1611 03 15 1611 04 15 1611 04 15 1810 34 15 1910 24 15 1910 25 15 1910 77 15 2110 19

FIG. NO.

PAGE NO.

8 7 24 6 6 7 2 6 1 11 4 3 5 9 8 10 1 4 2 2 3 10 6 20 4 5 5 6 8 6 3 4 14 5 6 9 11 3 16 17 7 9 1 21 7 26 11 30 15 27 12 9 11 14 16 4

6 10 34 11 10 11 44 47 54 11 44 44 33 47 51 43 44 50 51 47 47 47 52 53 27 27 32 32 32 27 31 31 31 31 31 31 31 27 28 28 32 32 29 42 38 34 41 34 41 34 41 8 45 45 45 52

PART NO.

15 2210 03 16 1510 08 16 1510 15 16 1510 17 16 1510 29 16 1510 33 16 1510 38 16 1510 54 16 1510 54 16 1510 55 16 1510 55 16 1510 63 16 1510 63 16 1510 63 16 1510 64 16 1510 65 16 1510 66 16 1510 67 16 1510 68 16 2011 36 18 1410 35 18 1410 44 24 1210 53 24 1210 59 24 1210 63 24 1210 64 24 1210 87 25 1910 54 25 2010 09 28 1610 68 28 1611 47 29 1610 48 30 1010 83 30 1010 96 30 1010 98 30 1011 42 30 1011 92 30 1012 34 30 1012 36 30 1210 39 30 1510 42 30 1510 60 30 1611 58 30 1710 18 30 1810 06 30 1810 07 30 1810 08 30 1810 09 30 1810 74 30 1910 69 30 1910 70 30 1910 71 30 1910 72 30 2010 69 30 2010 84 30 2110 01

FIG. NO.

PAGE NO.

1 16 9 11 7 2 4 6 7 5 8 1 1 1 2 3 4 2 2 4 14 12 29 11 17 23 30 6 5 4 19 17 8 5 7 8 7 19 18 6 6 3 15 9 4 6 3 2 5 18 4 5 6 19 7 32

54 31 29 29 28 28 28 28 29 28 29 27 31 32 32 32 32 27 31 47 25 25 20 19 19 20 20 46 47 33 34 53 9 14 14 13 31 17 17 22 18 31 38 41 39 39 39 39 39 45 45 45 45 37 46 34

M80-4S

PART NO.

FIG. NO.

30 2210 04 30 2210 09 31 1010 38 31 1010 39 31 1010 40 31 1010 41 31 1010 44 31 1010 48 31 1010 51 31 1010 54 31 1010 55 31 1010 61 31 1010 62 31 1010 79 31 1010 82 31 1010 83 31 1010 84 31 1011 06 31 1011 08 31 1011 17 31 1011 18 31 1011 20 31 1011 35 31 1011 36 31 1011 37 31 1011 39 31 1011 40 31 1011 46 31 1011 73 31 1011 91 31 1011 92 31 1012 16 31 1012 18 31 1012 21 31 1210 07 31 2010 21 31 2010 28 31 2010 81 31 2210 03 31 2210 04 33 1410 07 33 1410 08 35 1610 67 35 2011 40 36 3118 07 36 FA10 01 39 0007 01 39 0047 02 39 0067 04 39 0071 04 39 0082 04 39 0135 06 39 0146 08 39 0146 08 39 0146 08 39 0146 08

1 1 5 7 11 10 16 6 3 9 3 14 4 5 6 9 10 23 11 15 13 16 3 6 8 25 12 22 9 1 2 15 6 11 16 23 5 4 1 1 19 17 13 1 28 11 7 5 5 13 4 2 28 13 12 12

PAGE NO.

54 54 16 16 16 16 17 8 8 9 9 13 13 7 7 7 7 12 9 7 6 5 14 14 14 15 14 15 6 8 8 7 16 7 6 2 48 11 54 54 26 26 51 51 40 6 18 52 43 49 48 10 34 41 45 52

55

PART INDEX PART NO.

39 0147 08 39 0197 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0198 11 39 0199 11 39 0200 11 39 0200 11 39 0200 11 39 0200 11 39 0201 11 39 0201 11 39 0201 11 39 0219 11 39 0219 11 39 0239 11 39 0239 11 39 0240 11 39 0242 11 39 0242 11 39 0248 11 39 0248 11 39 0248 11 39 0258 11 39 0261 12 39 0261 12 39 0262 12 39 0262 12 39 0262 12 39 0262 12 39 0262 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0263 12 39 0265 12 39 0265 12 39 0267 12

56

FIG. NO.

PAGE NO.

5 3 13 22 11 5 9 10 13 7 22 18 14 13 7 4 8 18 8 13 8 4 5 8 5 8 19 5 15 4 6 12 15 8 23 20 5 12 21 9 4 7 15 12 6 10 14 8 21 4 8 5 9 14 25 9

29 43 9 17 23 24 25 28 29 33 34 42 43 45 50 51 52 28 18 33 38 54 41 43 44 36 44 35 36 29 48 49 10 27 30 37 49 51 37 38 43 48 49 23 24 25 29 33 34 36 50 51 52 33 40 43

PART NO.

39 0269 21 39 0291 15 39 0291 15 39 0291 15 39 0292 15 39 0292 15 39 0292 15 39 0294 15 39 0375 11 39 0375 11 39 0505 04 39 0526 11 39 0526 11 39 0526 11 39 0527 04 39 0529 04 39 0531 01 39 0535 11 39 0535 11 39 0542 04 39 0671 15 39 0690 15 39 0694 15 39 0696 01 39 0696 01 39 0696 01 39 0702 01 39 0703 11 39 0711 11 39 0725 04 39 0725 04 39 0732 12 39 0732 12 39 0737 12 39 0738 17 39 0758 01 39 0773 04 39 0789 12 39 0789 12 39 0790 12 39 0794 15 39 0794 15 39 0855 17 39 0869 04 39 0876 04 39 0892 04 39 0892 04 39 0899 01 39 0900 12 39 0944 04 39 0944 04 39 0973 15 39 0980 04 39 0986 08 39 0987 17 39 0987 17

FIG. NO.

PAGE NO.

4 22 8 14 12 15 10 3 15 11 12 3 10 2 12 2 9 29 14 4 22 3 13 14 15 20 5 5 20 23 19 14 3 3 8 9 16 24 13 5 17 14 17 12 20 12 11 5 6 9 6 11 9 12 7 12

22 37 48 49 28 29 52 54 28 51 29 28 29 41 31 29 33 34 41 41 30 29 31 36 43 44 8 11 30 34 53 9 16 41 16 21 38 42 50 18 38 50 17 33 42 21 25 23 23 50 51 3 14 44 7 7

M80-4S PART NO.

39 0989 17 39 0992 06 39 0993 11 39 0995 11 39 0999 06 39 0999 06 39 0999 16 39 1013 21 39 1018 21 39 1019 21 39 1024 01 39 1033 09 39 1034 20 39 1040 11 39 1041 19 39 1046 19 39 1048 04 39 1050 06 39 1053 15 39 1055 15 39 1057 11 39 1058 11 39 1062 04 39 1066 04 39 1069 01 39 1069 01 39 1072 01 39 1074 04 39 1079 01 39 1080 19 39 1146 19 39 1202 11 39 1225 15 39 1225 15 39 1225 15 39 1242 01 39 1280 05 39 1280 05 39 1297 05 39 1348 01 39 1388 24 39 1391 15 39 1434 01 39 1472 01 39 1529 04 39 1556 04 39 1557 04 39 1577 04 39 1611 01 39 1626 19 39 1633 04 39 1640 11 39 1661 21 39 1667 11 39 1672 04 39 1672 04

FIG. NO.

PAGE NO.

14 7 12 9 12 14 2 11 13 5 10 11 20 24 7 17 24 3 23 10 13 21 13 7 12 21 5 3 10 8 8 5 16 11 23 8 11 3 13 9 7 13 9 15 26 9 8 7 14 22 15 11 4 9 14 18

7 8 16 16 1 11 13 21 7 13 3 14 15 40 13 6 12 10 15 6 14 15 36 35 9 17 36 13 36 11 28 54 10 38 42 23 10 11 1 46 25 25 28 25 40 18 35 24 52 12 1 1 1 4 1 6

PART INDEX PART NO.

39 1672 04 39 1672 04 39 1672 04 39 1673 04 39 1674 04 39 1675 04 39 1677 04 39 1694 17 39 1696 15 39 1697 01 39 1704 15 39 1729 11 39 1733 21 39 1736 21 39 1750 05 39 1754 21 39 1765 11 39 1775 01 39 1785 23 39 1792 11 39 1826 12 39 1831 12 39 1855 19 39 1858 21 39 1864 20 39 1881 17 39 1963 04 39 2078 11 39 2079 04 39 2113 04 39 2114 04 39 2115 04 39 2126 01 39 2127 01 39 2130 04 39 2243 01 39 2243 01 39 2244 01 39 2245 01 39 2245 01 39 2246 01 39 2247 04 39 2248 15 39 2249 15 39 2249 15 39 2249 15 39 2269 15 39 2272 11 39 2272 11 39 2275 15 CB 1010 03 CB 1010 05 CB 1010 07 CB 1010 09 CB 1010 14 CB 1010 15

FIG. NO.

PAGE NO.

20 13 9 12 21 6 13 6 16 21 2 20 9 17 17 19 10 14 17 4 11 14 9 21 5 17 15 4 17 12 13 14 9 10 7 15 10 18 13 6 7 19 7 9 24 6 26 12 25 10 6 3 2 3 9 12

12 13 36 4 2 35 11 6 2 5 18 5 1 12 2 2 21 4 33 35 28 28 11 12 10 5 11 7 13 10 10 10 49 49 43 33 38 37 28 49 47 42 44 27 30 41 42 38 42 1 1 1 1 3 3 3

PART NO.

CB 1010 16 CB 1010 17 CB 1010 18 CB 1010 19 CB 1010 20 CB 1010 21 CB 1010 22 CB 1010 25 CB 1010 26 CB 1010 32 CB 1010 71 CB 1010 74 CB 1010 79 CB 1011 14 CB 1011 81 CB 1012 22 CB 1012 28 CB 1012 29 CB 1012 30 CB 1012 31 CB 1012 33 CB 1012 45 CB 1012 54 CB 1013 01 CB 1013 30 CB 1210 13 CB 1210 14 CB 1210 29 CB 1210 31 CB 1210 32 CB 1210 33 CB 1210 34 CB 1210 38 CB 1210 39 CB 1210 41 CB 1210 42 CB 1210 43 CB 1210 44 CB 1210 45 CB 1210 46 CB 1210 47 CB 1210 48 CB 1210 49 CB 1210 52 CB 1210 53 CB 1210 54 CB 1210 55 CB 1210 56 CB 1210 59 CB 1210 61 CB 1210 62 CB 1210 63 CD 2010 30 DD 1010 67 DD 1010 68 DD 1010 79

FIG. NO.

PAGE NO.

1 2 4 5 6 8 7 2 6 4 5 2 16 3 8 8 15 13 18 19 3 10 13 1 4 20 13 22 2 3 4 5 9 10 12 14 15 16 18 19 20 21 22 26 27 28 31 32 36 13 34 35 3 16 14 17

3 3 3 3 3 3 3 4 4 4 6 6 12 18 1 4 4 4 5 5 4 13 3 4 6 2 21 2 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 19 20 20 51 15 14 15

M80-4S

PART NO.

DD 1010 92 DD 1010 97 DD 1010 99 DD 1011 10 DD 1011 36 DD 1110 12 DD 1110 18 DD 1210 13 DD 1610 38 DD 2210 03 FA 1010 01 FA 1010 02 FA 1010 04 FA 1010 06 FA 1010 08 FA 1010 10 FA 1010 11 FA 1010 12 FA 1010 13 FA 1010 14 FA 1010 16 FA 1010 17 FA 1010 20 FA 1010 22 FA 1010 23 FA 1010 24 FA 1010 25 FA 1010 27 FA 1010 28 FA 1010 29 FA 1010 31 FA 1010 32 FA 1010 33 FA 1010 34 FA 1010 38 FA 1010 40 FA 1010 41 FA 1010 46 FA 1010 47 FA 1010 48 FA 1010 49 FA 1011 53 FA 1012 02 FA 1012 10 FA 1012 31 FA 1012 32 FA 1012 35 FA 1012 38 FA 1012 43 FA 1012 46 FA 1012 47 FA 1012 48 FA 1012 49 FA 1012 50 FA 1012 52 FA 1012 53

FIG. NO.

PAGE NO.

2 20 4 15 16 8 1 20 11 18 1 1 1 10 12 4 8 9 1 1 18 7 5 12 15 14 1 3 4 8 1 10 24 19 9 11 2 4 5 6 1 8 19 7 4 2 4 18 3 15 16 10 6 1 5 18

7 17 14 14 7 24 24 26 36 34 10 11 16 11 11 10 10 10 6 1 2 6 22 6 6 6 7 7 8 8 14 14 15 15 13 13 9 9 9 9 18 7 12 4 16 11 18 15 6 13 13 9 13 13 1 13

57

PART INDEX

58

PART NO.

FIG. NO.

FA 1012 54 FA 1012 55 FA 1012 56 FA 1012 58 FA 1012 59 FA 1012 60 FA 1012 61 FA 1012 62 FA 1012 63 FA 1012 64 FA 1012 65 FA 1012 69 FA 1012 70 FA 1110 02 FA 1110 07 FA 1110 09 FA 1110 26 FA 1110 27 FA 1110 28 FA 1110 29 FA 1110 32 FA 1110 33 FA 1110 34 FA 1210 01 FA 1210 02 FA 1210 07 FA 1210 12 FA 1210 13 FA 1210 14 FA 1210 15 FA 1210 16 FA 1210 18 FA 1210 19 FA 1210 21 FA 1210 43 FA 1210 44 FA 1210 46 FA 1210 47 FA 1210 48 FA 1210 49 FA 1210 50 FA 1210 51 FA 1410 01 FA 1410 08 FA 1410 09 FA 1410 10 FA 1410 11 FA 1410 12 FA 1410 13 FA 1410 14 FA 1410 15 FA 1410 16 FA 1510 01 FA 1510 04 FA 1510 08 FA 1510 15

13 14 15 5 15 1 2 10 10 2 7 10 11 2 4 7 7 9 2 3 14 1 3 1 2 3 1 2 3 4 5 6 8 1 7 18 6 7 8 24 25 33 1 16 22 18 21 2 3 5 6 4 7 18 19 8

PAGE NO.

16 16 16 4 3 9 16 23 10 14 9 4 4 23 23 51 23 23 24 24 51 23 23 22 22 22 21 21 21 21 21 21 21 19 21 12 19 19 19 20 20 20 25 26 26 26 26 25 25 25 25 25 27 30 30 31

PART NO.

FA 1510 16 FA 1510 17 FA 1510 18 FA 1510 19 FA 1510 20 FA 1510 21 FA 1510 24 FA 1510 26 FA 1510 31 FA 1610 01 FA 1610 38 FA 1610 45 FA 1610 46 FA 1610 54 FA 1610 55 FA 1610 56 FA 1610 61 FA 1610 67 FA 1610 67 FA 1610 74 FA 1610 75 FA 1610 76 FA 1610 77 FA 1610 78 FA 1610 80 FA 1610 88 FA 1610 89 FA 1610 90 FA 1610 91 FA 1611 02 FA 1611 03 FA 1611 04 FA 1611 10 FA 1611 11 FA 1611 12 FA 1611 14 FA 1611 26 FA 1611 28 FA 1611 31 FA 1611 32 FA 1611 33 FA 1611 35 FA 1611 37 FA 1611 44 FA 1611 45 FA 1611 46 FA 1611 47 FA 1611 48 FA 1611 49 FA 1611 50 FA 1611 52 FA 1611 54 FA 1611 61 FA 1611 62 FA 1611 67 FA 1611 67

FIG. NO.

PAGE NO.

10 15 6 16 17 21 6 7 1 1 10 8 7 11 15 18 12 14 7 1 4 16 2 3 6 10 3 2 5 3 2 6 17 3 1 16 1 12 22 9 10 2 31 14 6 34 22 35 27 13 3 33 8 1 26 11

31 31 29 30 30 30 32 32 28 33 51 25 52 33 52 53 36 21 36 38 38 53 35 35 33 33 49 38 38 36 36 36 37 33 35 37 36 50 53 35 35 33 34 38 38 34 42 34 42 38 38 34 25 38 34 41

M80-4S PART NO.

FA 1710 01 FA 1710 02 FA 1710 03 FA 1710 04 FA 1710 05 FA 1710 06 FA 1710 07 FA 1710 08 FA 1710 09 FA 1710 10 FA 1710 28 FA 1710 31 FA 1710 34 FA 1710 39 FA 1710 49 FA 1710 50 FA 1710 51 FA 1710 52 FA 1710 53 FA 1710 54 FA 1710 57 FA 1710 62 FA 1810 01 FA 1810 04 FA 1810 05 FA 1810 29 FA 1810 34 FA 1810 37 FA 1810 38 FA 1810 39 FA 1810 42 FA 1810 44 FA 1910 10 FA 1910 11 FA 1910 13 FA 1910 15 FA 1910 20 FA 1910 23 FA 1910 24 FA 1910 25 FA 1910 28 FA 1910 35 FA 1910 36 FA 1910 37 FA 1910 38 FA 1910 39 FA 1910 40 FA 1910 42 FA 1910 44 FA 1910 46 FA 1910 47 FA 1910 49 FA 1910 54 FA 1910 55 FA 1910 56 FA 1910 60

FIG. NO.

PAGE NO.

9 11 10 12 13 14 15 16 22 23 16 17 1 8 17 18 19 20 21 27 7 10 1 7 8 20 6 1 12 13 25 11 2 3 8 10 12 1 7 2 21 17 18 17 9 13 14 16 8 6 10 11 2 3 4 8

39 39 39 39 39 39 39 40 40 40 42 42 41 41 40 40 40 40 40 40 41 41 39 39 39 34 43 43 43 43 34 43 45 45 45 45 13 45 45 43 44 44 44 45 44 44 44 44 44 44 44 44 46 46 46 46

PART INDEX PART NO.

FA 1910 61 FA 1910 62 FA 1910 63 FA 1910 65 FA 1910 66 FA 2010 07 FA 2010 08 FA 2010 13 FA 2010 14 FA 2010 15 FA 2010 16 FA 2010 17 FA 2010 18 FA 2010 23 FA 2010 24 FA 2010 25 FA 2010 30 FA 2010 31 FA 2010 32 FA 2010 34 FA 2010 38 FA 2010 39 FA 2010 40 FA 2010 41 FA 2010 42 FA 2010 43 FA 2010 44 FA 2010 45 FA 2010 46 FA 2110 01 FA 2110 03 FA 2110 06 FA 2110 07 FA 2110 08 FA 2110 14 FA 2110 16 FA 2210 01 FA 2210 02 FA 2210 03 FA1012 40 DG 1611 24 TE 0063 03

FIG. NO.

PAGE NO.

15 9 15 1 5 2 3 8 1 5 10 11 1 2 3 6 2 1 4 1 9 11 8 7 9 10 11 12 15 1 2 21 11 13 2 3 1 16 1 7 10 4

44 45 45 46 46 48 48 49 50 50 50 50 49 50 50 50 49 48 49 47 51 49 47 49 48 48 48 48 50 52 52 53 52 52 54 52 54 33 54 1 18 24

PART NO.

FIG. NO.

PAGE NO.

M80-4S

PART NO.

FIG. NO.

PAGE NO.

59

"Genuine bajaj spares ensure Optimum performance and longer life of the vehicle . "

AKURDI, PUNE 411 035 INDIA