LUBRICATION ORDER 21 August 2009
LO 5-3805-292-13
HEAVY TYPE II SKID STEER LOADER (M400T) (NSN 3805-01-552-4485) LIGHT TYPE III SKID STEER LOADER (M400W) (NSN 3805-01-552-4487) CAGEC: 10988 EIC: TBD References: TM 5-3805-292-10 and TM 5-3805-292-23
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is https://aeps.ria.army.mil. The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The email address is
[email protected]. The fax number is DSN 793-0726 or Commercial (309) 782-0726.
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. NOTICE - A copy of this lubrication order will remain with the equipment at all times; instructions contained herein are mandatory.
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LO 5-3805-292-13
LUBRICATION ORDER
GENERAL LUBRICATION PROCEDURES
0000
NOTE •
Lubrication instructions contained in this lubrication order are MANDATORY.
•
Overall views of lubrication points are located at the end of this lubrication order.
•
Localized views are provided following the overall views.
1. Recommended intervals are based on normal conditions of operation, temperature, and humidity. When operating under extreme conditions, such as high or low temperatures or exposure to sand or dust, lubricants should always be changed more frequently. Lubricants that have become contaminated will be changed regardless of interval. When in doubt, notify your supervisor.
WARNING
When servicing this machine, performing maintenance or disposing of materials such as engine coolant, hydraulic fluid, and lubricants, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact the Army Environmental Hotline at 1800-872-3845. Failure to follow this warning may result in injury or death to personnel. 2. Ensure all fluids drained as a result of lubrication or maintenance are collected in a suitable container and disposed of in accordance with local policy and ordinances. Clean up any spills immediately. 3. Keep all lubricants in a closed container and store in a clean, dry place away from extreme heat. Keep container covers clean and do not allow dust, dirt, or other foreign material to mix with lubricants. Keep all lubrication equipment clean and ready for use. 4. Maintain a good record of all lubrication performed and report any problem noted during lubrication. Refer to DA PAM 750-8 for maintenance forms and procedures to record and report any findings. 5. Keep all external parts of equipment not requiring lubrication free of lubricants. Before lubrication, wipe lubrication fittings with a clean rag. After lubrication, wipe off excess oil or grease to prevent accumulation of foreign matter. 6. Refer to FM 9-207, Operation and Maintenance of Ordnance Materiel in Cold Weather for lubrication instructions in cold weather. 7. For equipment under manufacturer’s warranty, hardtime oil service intervals shall be followed. Intervals shall be shortened if lubricants are known to be contaminated or if operation is under adverse conditions (i.e., longer-than-usual operating hours, extended idling periods, or extreme dust). 8. Engine, fuel, and hydraulic system oil filters shall be changed when: a. They are known to be contaminated or clogged; or b. At prescribed hardtime intervals.
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LUBRICATION ORDER
LO 5-3805-292-13
GENERAL LUBRICATION PROCEDURES – CONTINUED
NOTE •
A copy of this lubrication order will remain with the vehicle at all times. Instructions contained herein are mandatory and supersede all conflicting lubrication instructions dated prior to the date of this lubrication order.
•
This lubrication order is for crew (C) and field (F) maintenance. Procedures marked (C) on the chart may be performed by crew maintenance (or above). Procedures marked (F) must be performed by field maintenance.
•
Lubrication intervals (on-condition or hardtime) are based on normal operation. Lubricate more often during constant use, and less often during inactive periods. Use the correct grade of lubricant for seasonal temperature expected.
•
In the interval column, D indicates Daily and M indicates Monthly.
•
This M400T or M400W is not enrolled in the Army Oil Analysis Program. HARDTIME INTERVALS APPLY.
•
For equipment under manufacturer’s warranty, hardtime oil service intervals shall be followed. Intervals shall be shortened if lubricants are known to be contaminated or if operation is under adverse conditions such as longer than usual operating hours, extended idling periods, extreme dust, etc.
•
On the following illustrations, a dashed line (---) indicates lubrication points on both sides of equipment.
•
Unless otherwise specified, lubrication services apply to both M400T and M400W.
•
Before you start your lubrication service:
ALWAYS
NEVER
a.
Clean grease fittings before lubrication.
a.
Use wrong type/grade grease.
b.
Use the lubrication order as your guide.
b.
Use too much lubricant.
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LUBRICATION ORDER
GENERAL LUBRICATION PROCEDURES – CONTINUED Table 1. Lubricant. Component Engine
Lubricant Specification
Lubricant SAE 30W
Engine
SAE 5W/40
Engine
SAE 15W/40
Engine
SAE 40W
Chain Tanks
SAE 30W
(per Tank) Chain Tanks
SAE 5W/40
(per Tank) Chain Tanks
SAE 15W/40
SAE 30W
Hydraulic Tank1
SAE 15W/40
Final Drive
SAE 80W-90
Auger
2.25 gal.
OE/HDO-5W/40 MIL-PRF-2104
2.25 gal.
OE/HDO-15W/40 MIL-PRF-2104
2.25 gal.
OE/HDO-40 MIL-PRF-2104
2.25 gal.
OEA-30 MIL-L-46167
13.2 gal.
OE/HDO-5W/40
13.2 gal.
(8.5 L)
(8.5 L)
(8.5 L)
(8.5 L)
(50 L)
(50 L)
OE/HDO-15W/40
13.2 gal.
MIL-PRF-2104
Hydraulic Tank1
Final Drive
OEA-30 MIL-L-46167
MIL-PRF-2104
(per Tank)
Final Drive
Capacity
(50 L)
OE/HDO-10W/30 MIL-PRF-2104
(26 L)
OE/HDO-15W/40
SAE 75W
SAE 85W-140
SAE 80W-90
No. 2
(26 L)
OE/HDO- 80W/90
1.37 qt
M-2105-1-80W90
(1.3 L)
OE/HDO-75W
1.37 qt
M-2105-1-75W
(1.3 L)
OE/HDO 85W140 MIL-PRF-2105
1.37 qt
API-GL-5
3.8 qt
(1.3 L)
(0.95 L)
GAA
Fittings
7.1 gal.
MIL-PRF-2104
MIL-PRF-2105 Grease
7.1 gal.
N/A
MIL-G-21164
ManHour
Interval
-50 to +90°F (-45 to +32°C)
0.5
500 Hrs
-25 to +120°F (-31 to +49°C)
0.5
500 Hrs
+5 to +120°F (-15 to +49°C)
0.5
500 Hrs
+30 to +120°F (-1 to +49°C)
0.5
500 Hrs
-50 to +90°F (-45 to +32°C)
0.5
500 Hrs
-25 to +120°F (-31 to +49°C)
0.5
500 Hrs
+5 to +120°F (-15 to +49°C)
0.5
500 Hrs
-50 to +90°F (-45 to +32°C)
0.5
D
+5 to +120°F (-15 to +49°C)
0.5
D
-10 to +120°F (-23 to +49°C)
0.5
500 Hrs
-50 to +50°F (-45 to +10°C)
0.5
500 Hrs
+5 to +120°F (-15 to +49°C)
0.5
500 Hrs
0°F to +120°F (-18 to +49°C)
0.1
1200 Hrs
-60°F to +100°F (-51 to +38°C)
0.1
10 Hrs
Temperature Range
Table 2. Coolant. Coolant Cooling System
1System
Type I-Ethylene Glycol
Mixture
Specification
50/50
A-A-52624
II-Propylene Glycol
Capacity 3.0 gal. (11.35 L)
capacity is 13.2 gal. (50 L).
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Temperature Range -50 to +120°F (-46 to +49°C)
ManHour
Interval
0.1
D
LUBRICATION ORDER
LO 5-3805-292-13
Figure 1. Daily Lubrication Services.
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Figure 2. 10-Hour Lubrication Services.
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Figure 3. Monthly Lubrication Service.
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Figure 4. 500-Hour Lubrication Services.
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Figure 5. 500-Hour Filter Services.
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Figure 6. Work Tool Attachment Lubrication Service.
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INTERVAL
10 Hours
LUBRICANT
GAA
BUCKET (See NOTE 4) (C)
458-0894
Figure 7. 10-Hour Lubrication Services.
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00
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LUBRICATION ORDER
INTERVAL
1200 Hours
LUBRICANT
API-GL-5
AUGER (See NOTE 5 and 10) (F)
458-0897
Figure 8. 1,200-Hour Lubrication Services.
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00
LUBRICATION ORDER
LO 5-3805-292-13
NOTES: 1. Hydraulic Reservoir. Check level daily using sight glass and add oil as necessary. Clean area around filler cap thoroughly before removing (TM 5-3805-292-10). 2. Engine Crankcase. Refill to FULL mark on dipstick. Operate engine for a few minutes and recheck level. Add oil if necessary. Replace oil filter at each oil change (TM 5-3805-292-23). 3. Radiator Overflow Tank. Check level daily and add coolant as necessary. Clean area around filler cap as necessary (TM 5-3805-292-10). 4. Fittings. Clean zerk fitting before adding grease. Requires use of grease gun contained in Basic Issue Items (BII) (TM 5-3805-292-10). 5. Refer to TM 5-3805-292-23. 6. Refer to TM 5-3805-292-10. 7. When operating in extreme temperatures, interval must be decreased to 250 hours. 8. Change engine oil and filter after initial 50 hours of service (TM 5-3805-292-23). 9. Change final drive oil after initial 100 hours of service (TM 5-3805-292-23). 10. Change lubricant after initial 50 hours of service (TM 5-3805-292-23).
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LO 5-3805-292-13
LUBRICATION ORDER
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LUBRICATION ORDER
LO 5-3805-292-13
By Order of the Secretary of the Army: GEORGE W. CASEY, JR. General, United States Army Chief of Staff Official:
0921501
DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 251004, LO 5-3805-292-13.
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PIN: 085623-000
