lmi eks3

December 1, 2017 | Author: Ramiro Alejandro Hidalgo Borja | Category: Modulation, Multiplexing, Electrical Connector, Electrical Engineering, Electricity
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Short Description

lmi eks3...

Description

GMK II EKS

TRAINING INSTITUTE

EKS3 Front/Rear Panel Front Face

Rear Face

EKS 3

ft

n

n

o

o

-X2

-X4

o

n

lbs

Herstellerkennzeichen

ft

n

UE

ft

Typenbezeichung

Zentraleinhe EKS it 3 2314829

%

Teile-Nummer/Anderungsindex

o

ft

k

max

-X3

Herstelldatum

0696

Lfd.-Nummer

251

Prufstempel /-Datum 03.05.96 UM

3.15A MT

F1

1.25A MT BUSA

F2

1.25A MT BUSB

F3

n

II

I

t

o

-X5

-X1

n=

ft

H4 -X10

-X11

EKS3 Front Panel Display • Telescope Extend % • Information Display • Outrigger Configuration • Counterweight, Reeving and Configuration Code • SLI Shutdown and Warning Indicators • Extension/Jib Indicators • Load Status

EKS 3

n

o

o

ft

o

n

ft

ft

n

o

%

ft

k

max lbs

II

I n

t

o

n=

ft

EKS3 Front Panel Display • Error Warning Selector • Tip Height Limit Preset

EKS 3

(under development not in use)

n

o

o

ft

o

n

• Slewing Angle & Warning (Also known as Swing Angle)

• • • •

Boom Angle Preset Active Hoist Boom Angle Display Load Radius Display

ft

ft

n

o

%

ft

k lbs

max

II

I

t

o

n

n=

ft

EKS3 Front Panel Display • Boom Length Display • Tip Height Display • • • • • •

Lattice Angle Input Percent Utilization Information (not active) #1 Piston Side Pressure #2 Rod Side Pressure #3 Future Function

EKS 3

n

o

o

ft

o

n

ft

ft

n

o

%

ft

k lbs

max

II

I

t

o

n

n=

ft

EKS3 Front Panel Display • EKS Override Lockout Key • F1 Function (not active) • F2 Function (not active) • Numerical Input Pad 0-9 • Confirm Entry KeySelect Function Key • Panel Dimmer Sensor

EKS 3

n

o

o

ft

o

n

ft

ft

n

o

%

ft

k lbs

max

II

I

t

n

o

n=

ft

EKS3 Rear Panel Connections Rear Face

• -X2 Connector

-X2

-X4

• -X4 Connector UE

3.15A MT

F1

1.25A MT BUSA

F2

1.25A MT BUSB

F3

0696

Herstelldatum

251

Lfd.-Nummer

Prufstempel /-Datum 03.05.96 UM

• -F2 1.25A Fuse

Herstellerkennzeichen

Zentraleinhe EKS it 3 2314829

• -F1 3.15A Fuse

Typenbezeichung

Teile-Nummer/Anderungsindex

• -X3 Connector

-X3

-X5

-X1

H4

• -F3 1.25A Fuse

-X10

-X11

EKS3 Rear Panel Connections Rear Face

• -X1 Connector

-X2

-X4

• -X5 Connector UE

3.15A MT

F1

1.25A MT BUSA

F2

1.25A MT BUSB

F3

0696

Herstelldatum

251

Lfd.-Nummer

Prufstempel /-Datum 03.05.96 UM

• -H4 Warning Horn

Herstellerkennzeichen

Zentraleinhe EKS it 3 2314829

• - X11 Connector

Typenbezeichung

Teile-Nummer/Anderungsindex

• -X10 Connector

-X3

-X5

-X1

H4

• Unit Placard

-X10

-X11

EKS3 Panel Connector -X1

-X1

• Pin #1 Transmitter Board Terminal #1 • Pin #2 Transmitter Board Terminal #2 • Pin #3 Not Used • Pin #4 Not Used

-X2

EKS3 Panel Connector -X2 • • • • •

Pin #3 Pin #1 Pin #5 Pin #23 Pin #2

Load Limits 24VDC to Switch TeleLocked 24VDC to Switch Slewing Angle 24VDC to Switch Tele Top 24VDC to Switch Not Used

-X3

EKS3 Panel Connector -X3 • • • • • •

Pin #9 Pin #14 Pin #15 Pin #3 Pin #4 Pin #8

Not Used, No Wire Warning, 24VDC to Switch Warning, 24VDC to NC Relay to Yellow SLI Shutdown 24VDC to Switch SLI Shutdown, 24VDC to NC Relay to Red Not Used, No Wire

-X3

EKS3 Panel Connector -X3 • • • • • •

Pin #36 Pin #37 Pin #33 Pin #28 Pin #21 Pin #22

Slewing Angle, Not Used, No Wire Slewing Angle, Not Used, No Wire Not Used, No Wire Tele Lock In, 24VDC to Switch Tele Lock In, 24VDC to Blue Lamp Not Used, No Wire

-X4

EKS3 Panel Connector -X4 • Pin #1 • Pin #2

Main Power + from 24VDC Source, Main Power Switch Main Power - from 24VDC Source

-X10

EKS3 Panel Connector -X10 • • • • • • •

Pin #1 Pin #2 Pin #3 Pin #5 Pin #6 Pin #9 Pin #10

Lamp Test/Dimmer to MOM. Switch Lamp Test/Dimmer Ground Lamp Test/Dimmer to MOM. Switch Override Power Override Signal Line Not Used, Redundant to Pin #5 Not Used, Redundant to Pin #6

EKS Transmitter Boards EKS Components

EKS Transmitter Board P1 10,00 v KL 6-8 18 -3 0 V 100m _ A+ BUS

10V S chi rm

2,0V 1-10K

S1

1 0 V / 2 0 mV >350R = _

S2

S3

S4

_

+ +

+

+

+

+

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6

7 8 9

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3 1--2 X-3 -X4 X-5--X 6 X-X 7 -XX 8 XXX

W1

W2

W3

18 19 20 21 22 23 UE

18 19 20 21 22 23

- 5v Supply CPU Data Bus Lines

Ground for Measurements

Analog Input Signal + 5v Supply +2v Supply

External Jumpers Identify Different Boards (consult chart)

EKS Transmitter Board #2 P1 10,00 v KL 6-8 18 -3 0

Check Check Main Main Boom Boom Angle Angle Potentiometer Potentiometer 10V 1 - - -

S chi rm

S1

S2

W1

1 2 3 4

1 2 3

S3

S4

2 3 4 5 6 7 8

X--XX---X X-X -XX XXX

Install _ InstallVoltmeter: Voltmeter: + _ ” ononpin #4 and “-“-” pin #4 and“+” “+”ononpin pin#7#7 ++++ o + Measure 0 at 0volts 0 oat 0 volts Measure 5 6 7 18 19 20 21 22 23 Max Angle at +2 volts 8 9 10 11 12 13 14 15 16 17 Max Angle at +2 volts

2,0V 1-10K

V _ 1+ 00m A BUS

1 0 V / 2 0 mV >350R =

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3

W2

W3

UE

4 5 6

7 8 9

CPU Data Bus Lines

10 11 12 13 14 15 16 17

Main Boom Angle Potentiometer

18 19 20 21 22 23

Jumper 18 -19 Identify Main Boom (W1 only)

EKS Transmitter Board #6 P1 10,00 v KL 6-8 18 -3 0

Check T1 & T2 Potentiometer 10V 1 - - -

S chi rm

V+ _ 100m A BUS

2,0V 1-10K

S4 S 1 Voltmeter: S2 S3 Install “-”_ on pin #4 and “+” on pin #7 T1 & T2+Retracted at +0 volts

1 0 V / 2 0 mV >350R = _

+

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3 2 3 4 5 6 7 8

X--XX---X X-X -XX XXX

++

+ T1 & T2 Fully Extended at +2 volts W1 W2 W3

CPU Data Bus Lines

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6

7 8 9

Telescope

18 19 20 21 22 23 UE

18 19 20 21 22 23

1 &2

Jumper 18 -19 & 22 -23 Identify

Tele 1 & Tele 2

Potentiometer

(W1 and W3)

EKS Transmitter Board #3 P1 10,00 v KL 6-8 18 -3 0

Check T3 & T4 Potentiometer 10V 1 - - -

S chi rm

V + _ 100m A BUS

2,0V 1-10K

S4 S 1 Voltmeter: S2 S3 Install _ “-”_ on pin #4 and “+” on pin #7 T1 & T2+Retracted at +0 volts

1 0 V / 2 0 mV >350R =

+

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3 2 3 4 5 6 7 8

X--XX---X X-X -XX XXX

++

+

T1 & T2 Fully Extended at +2 volts W1 W2 W3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6

7 8 9

Bus Lines

18 19 20 21 22 23 UE

18 19 20 21 22 23

Jumper 20-21

Telescope

CPU Data

3 &4 Potentiometer

Identify Tele 3 & Tele 4 (W2 only)

EKS Transmitter Board #5 Check Pressure Transducer

P1 _ 10,00 + v KL 6-8 18 -3 0 V 100m A BUS

“-” on pin #4 and “+” on pin #6 for +5v (Piston Side) “-”1 0on #4 andS 1 “+”S 2 on S 3 pin #8 for -5v V / 2 0pin mV Install Voltmeter: S 4 >350R = _ “1-10K _ + Disconnect pins 6, 7, 81 0and recheck V 2,0V ” on pin #6 and “+” on pin #8 for 10v +(pins 4 & 6, 4 & 8, 6 & 8) 1---

S chi rm

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3 2 3 4 5 6 7 8

X--XX---X X-X -XX XXX

+ + + + W1 W2

W

3

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6 +5V

7 8 9 -5V

18 19 20 21 22 23 UE

18 19 20 21 22 23

CPU Data Bus Lines

4

1

3

2

Lift Cylinder Pressure Transducer (Piston Side)

Jumper 22-23 Identify Pressure Transducer (Piston Side)

CheckTransmitter Transducer Pressure Board EKS #1 (Rod Side) P1 10,00 v KL 6-8 18 -3 0 V 100m _ A+ BUS

Install Voltmeter: “-” on pin #4 and “+” on pin #6 for +5v 10V S1 “-”1>03V5/ 200RmV pin #4 and “+” on pin #8 for -5v = _ 2,0V “-” on pin 1-10K _ #6 and “+” on pin #8 for 10v + Disconnect pins 6, 7, +8 and recheckW 1

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3

1---

S chi rm

2 3 4 5 6 7 8

+ + + W2

+

(pins 4 &W 36, 4 & 8, 6 & 8)

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6

7 8 9

+5V

CPU Data Bus Lines

X--XX---X X-X -XX XXX

4

1

18 19 20 21 22 23

No Jumpers Required Identify Pressure Transducer (Rod Side)

-5V 3

Transmitter Board Voltage Tests

Lift Cylinder Pressure Transducer (Rod Side)

2

P1

18 19 20 21 22 23 UE

V 100m A BUS

_

S1

10V/20m V Schirm

2 ,0 V 1-10K

1 Kennung X=Br uk e ein g e ba ut Nr. W 1 W2 W 3

10V

> 350R

1 0 ,0 0 v KL 8 - 3 0_ 6 - 8 1+

S2

S3

2X

S4

X

4X

=

-X 6X X 3 X8XXX 5 -

_

+ +

+

+

+

+

1 2 3 4 5 6 7 8 9

10 11 12 13 1 4 15 16 17

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

W1

7

-

-

W 2-

-

W3

18 19 20 21 22 23 U E

18 19 20 21 22 23

Check between pins 4 & 5 for +2 vdc

Transmitter Board Voltage Tests

P1 1 0 ,0 0 v KL 6-8 18-30

Kennung X=Br uk e ein g e ba ut Nr. W 1 W2 W 3 1 2X-3-X4X -X 6X-X 7-XX 8XXX

10V Schirm

2,0 V 1-10K

+ _

V

S1

10V/20m V > 350R =

S2

S3

S4

_

_

+

100m A BUS

+

+

+

+

+

W1

W2

W3 -

5

1 2 3 4 5 6 7 8 9

10 11 12 13 1 4 15 16 17

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

-

18 19 20 21 22 23 UE

18 19 20 21 22 23

Check between pins 4 & 6 for +5 vdc

Transmitter Board Voltage Tests

Kennung

P1 1 0 ,0 0 v KL 6-8 18-30

+ _

Schirm

2,0 V 1-10K

>V 35 10 /_ 200Rm V =

S1

S2

S3

2 3 4 5 6 7 8

S4

_

+

V

100m A BUS

X=Br uk e ein g e ba ut 1 W-1 W2 - W- 3 Nr.

10V

+

+

+

+

+

1 2 3 4 5 6 7 8 9

10 11 12 13 1 4 15 16 17

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

W1

X--XX---X X-X -XX XXX

W2

W3

18 19 20 21 22 23 UE

18 19 20 21 22 23

Check between pins 4 & 8 for -5 vdc

GMK II EKS Wiring Diagrams TRAINING INSTITUTE

GMK 5160 EKS 3

-A100 +BE 630

Central Unit EKS 3

Schem. 3008088 Pg. 5 -X31 +BE 700

-A104 +BE 700

-X100

-A111

-A113

+BE 700

+BE 700

Measuring Value Transmitter

-A102 -A103 +BE 600

-X30

R

P

+BE 600

+BE 700 G

-X30

5Y11, 5Y12 5Y13

-X33 (-X35)

S1 S11 S2 S21

-X31

-A113

-A111

-A104

Transducers

+BE 700

-X32

-X100

-A100

DATA BUS LINES

+BE 630

Central Unit EKS 3

-X31 +BE 700

-A104 +BE 700

-X100

-A111

-A113

+BE 700

+BE 700

Measuring Value Transmitter

-A102 -A103 +BE 600

-X30

R

P

+BE 600

+BE 700

DESC. OF LOCATION -X30

Transducers

G

S1 S11 S2 S21

5Y11, 5Y12 5Y13

-A113

+BE 700

-A104

-A111

-X32

-X31

-X33 (-X35)

GMK 5160 EKS System Components

-X100

EKS 3

o

ft

EKS3 Central Unit

o

o

n

n

n

ft o

ft

ft n

%

km ax lbs

II

I

t

n

o

n=

ft

-A 100 +BE 630

Junction Box Right Side T/T Angle and Boom Junction Box Rod Side

Angle Pot.

K en nu ng X= B ru k e e ing e b a u t

P1 S1 > 350R 2,0V B U S 1- 10K Sc hir m

18- 30V 100 mA

+ _

1011121314151617

K en nu ng

_ +

123456789

_

18- 30V 100mA BUS

123456789

2,0V 1-10K

_

+

10V/20mV 350R> =

UE

181920212223

X= B ru k e e ing e b a u t Nr . W 1 W 2 W 3

10V Sc hir m

18- 30

V

6-8

P1 10,00v KL

-

4 X - 5 - - X 6 X - X 7 - X X

181920212223

2,0V

S1

10V/20 m V > 350R =

S2

S3

1 2 X - --

S4

_

-

-

3 - X 4 X - 5 - - X

_

+

6 X - X 7 - X X

+

+

+

+

+

8 X X X

W1

W2

W3

+ _

S c h ir m

123456789

-

3 - X -

W3

100 m A

+

+ 123456789

1 2 X - -

S4

W2

UE

181920212223 101112 131415161 7

W3 W2

181920212223 1011121314151617

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

W1

+ S3

+

10V S2

+ S1

+

+ S3

+

10V S2

+ S1

+ _ +

_

10V/20mV 350R> =

2,0V 1-10K S c h ir m

+

_

18- 30V 100mA BUS P1 10,00v KL 6-8

S3

8 X X X

+ + + + W1

1 2 3 4 5 6 7 8 9

1- 10K

-A 101 +BE 600.R

-A 104

Nr . W 1 W 2 W 3

_ +

1011121314151617

BUS

+BE 700.G

S2

_

1 2 3 4 5 6 7 8 9

P1 10,00 v KL 6- 8

Angle

=

+

Piston Side

S4

181920212223 101112 131415161 7

W3 W2

181920212223

W1

T2 &3

S4

1011121314151617

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

UE

T1

10V

10V/20 m V

10,00v KL 6- 8

1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

181920212223

UE

Junction Box Right Side T/T

EKS 3

-A 100 +BE 630

ft

n

o

o

ft

X4 - 24vdc & Ground

o

o

n n

%

X2 - 24v Inputs

ft

ft n kmlbsax

Rod Side

X3 - 24v Out. & Inputs

K e nn un g

P1 X= B r u k e ein g e b au t Nr . W 1 W 2 W 3 1 -

10V 10,00 v KL 6- 8

Sc hir m

18- 30

2,0V 1- 10K

BUS

2 X - -

10V/20 m V S1 S2 S3 S4 >= 350R

3 - X -

_

4 X - 5 - - X 6 X - X

_

+

II

7 - X X 8 X X X

++++

V

+

100 m A

W1

W2

W3

I

+ _

n

1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

UE

X10 - 24v Additional Input & Outputs

o

t

181920212223 n=

ft

Piston Side KL P1 10,00 v 6- 8

_

2,0V

-

-

-

X= B r u k e ein g e b au t Nr . W 1 W 2 W 3

10V

+

S1

10V/20 m V Sc hir m

S2

S3

2 X - -

S4

3 - X 4 X - -

=

5 - - X 6 X - X

_

1- 10K

V

1

K e nn un g

> 350R

BUS 18- 30

7 - X X

+

+

+

+

+

8 X X X

W1

W2

W3

100 m A

+ _ 1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

UE

X1 Data Bus Line

181920212223

-A 101 UE

W3

181920212223 1011121314151617

101112 131415161 7

123456789

123456789

+

GMK 5160 EKS System Components

EKS 3

Signal Inputs to Transmitter Boards

n

ft

n

n n

o

ft

o

o

o

%

ft

lbs

km ax

n

II

I

t

o

n=

ft

-A 100 +BE 630

Rod Side Nr . W 1 W 2 W 3

KL

> 350R

_

+

BUS

K e nn un g X= B r u k e ein g e b au t

P1 10,00 v 6- 8

10V S1

10V/20 m V Sc hir m

18- 30

2,0V

S2

S3

1 X - -

S4

3 - X 4 X - -

=

_

1- 10K

5 X - X

+

+

7 - X X

+

+

8 X X X

W1

+

W2

W3

V 100 m A

+ _ 1 2 3 4 5 6 7 8 9

UE

181920212223 101112 131415161 7

W3 W2

181920212223 1011121314151617

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

W1

181920212223

W3 W2 W1

181920212223

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

UE

1 2 3 4 5 6 7 8 9

KL

1011121314151617

2

-

6

-

UE

181920212223

Nr . W 1 W 2 W 3

> 350R

_

+

S4

+

S3

+

10V S2

+ S1

+

101112 131415161 7

1011121314151617

+

S1

+

S2

+

10V

S3

+

S4

T2 &3

181920212223

Piston Side BUS

T1

K e nn un g

X= B r u k e ein g e b au t

P1 10,00 v 6- 8

10V S1

10V/20 m V Sc hir m

18- 30

2,0V

V

S2

S3

1 X - -

S4

3 - X 4 X - -

=

_

1- 10K

5 X - X

+

+

+

7 - X X

+

8 X X X

W1

+

W2

W3

100 m A 2

-

6

-

+

_

123456789

123456789

_ 2,0V 1-10K 6-8

_

18- 30V 100mA BUS

S c h ir m

123456789

P1 10,00v KL

-A 101 +BE 600.R

Angle

-A 104

1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

+

10V/20mV 350R> =

+ 123456789

+

_ +

_

18- 30V 100mA BUS

S c h ir m

2,0V 1-10K

+

_

10V/20mV 350R> =

+ _

P1 10,00v KL 6-8

Angle Pot.

1011121314151617

181920212223

UE

+_

+

2,0V 1-10K S c h ir m

P1 10,00v KL 6-8

+_

18- 30V 100mA BUS

123456789

Angle

ft

181920212223

eb aut

W2

Kennung

X=Brukeeing Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

W2

_

+

10V/20mV 350R> =

_

+

S1

+

S2

+

10V

S3

101112 131415161 7

_ +

S c h ir m

P1 10,00v KL 6-8

18- 30V 100mA BUS

123456789

_

2,0V 1-10K

+

10V/20mV 350R> =

+

S1

+

S2

+

10V

S3

+

1011121314151617

S4

W1

W3

UE

T2 &3

S4

W1

T1

181920212223

Angle Pot.

181920212223

-A 104 +BE 700.G

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

+BE 600.R

+BE 700.G

Outputs to Signal Bus Lines

EKS 3

ft

ft

ft

n

n

o

n

o

o

n

o

%

ft

kmlbsax

II

I n

t

o

n=

ft

-A 100 +BE 630

Rod Side K e nn un g X= B r u k e ein g e b au t

P1 10,00 v KL 6- 8

Nr . W 1 W 2 W 3 1 -

10V Sc hir m

2,0V

18- 30

1- 10K BUS

10V/20 m V > 350R =

S1

S2

S3

2 X - -

S4

3 - X -

_

_

+

4 X - 5 - - X 6 X - X 7 - X X

+

+

+

+

8 X X X

W1

+

V

W2

W3

100 m A

+ _

Angle Pot.

1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

UE

181920212223

UE

181920212223

W3 W2

181920212223

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

T2 &3

W1

181920212223

W3 W1

W2

T1

181920212223

Kennung X=Brukeeing eb aut Nr.W1W2W 3 1--2X-3-X4X-5--X 6X- X 7-XX 8XXX

UE

Piston Side 1

KL

10V/20 m V Sc hir m

2,0V

101112 131415161 7

1011121314151617

S4 S3

+

10V S2

+ S1

S2

Nr . W 1 W 2 W 3

S3

2 X - -

S4

3 - X 4 X - -

_

5 - - X 6 X - X 7 - X X

+

+

+

+

8 X X X

W1

+

W2

W3

+ _ 1 2 3 4 5 6 7 8 9

1011121314151617

1 2 3 4 5 6 7 8 9

1011121314151617

181920212223

UE

181920212223

+

-A 101

123456789

123456789

2,0V 1-10K

_

_

+

S1

=

100 m A

+

10V/20mV 350R> =

V

6-8

P1 10,00v KL

_

18- 30V 100mA BUS

S c h ir m

123456789

+

101112 131415161 7

+ 123456789

-

X= B r u k e ein g e b au t

10V

+

BUS 18- 30

1- 10K

+

1011121314151617

S4

+ S3

+

10V S2

+ S1

+ _ +

_

10V/20mV 350R> =

2,0V 1-10K S c h ir m

+

_

18- 30V 100mA BUS P1 10,00v KL 6-8

-A 104

-

_

6- 8

Angle

-

K e nn un g

> 350R

P1 10,00 v

+BE 600.R

X1 Data Bus Line

+BE 700.G

TRAINING INSTITUTE

Base Transmitter Junction Box

TRAINING INSTITUTE

EKS Length & A2B Reel

EKS Transmitter Boards Signal Multiplexing

Current

Pulse Time

Board Pulses

Pulse Frequency

Time

Board#6 Board#7 Board#8

Board#3 Board#5

Board#4

Board#2

Board#1

EKS Transmitter Boards Signal Multiplexing

EKS Transmitter Boards Signal Multiplexing

Board#1

Board#1 Current

Modulation Width

Board #1; Rod Side Lift Cylinder

EKS Transmitter Boards Signal Multiplexing

Board#2

Board#2 Current

Modulation Width

Board #2; Boom Angle Indicator

EKS Transmitter Boards Signal Multiplexing

Board#3

Board#3 Current

Modulation Width

Board #3; Tele 3 & 4 Length Reel

EKS Transmitter Boards Signal Multiplexing

Board#4

Modulation Width

Board #4; Not Used on GMK5160

EKS Transmitter Boards Signal Multiplexing

Board#5

Board#5 Current

Modulation Width

Board #5; Piston Side Lift Cylinder

EKS Transmitter Boards Signal Multiplexing

Board#6

Board#6 Current

Modulation Width

Board #6; Tele 1 & 2 Length Reel

Board#7 Board#8

EKS Transmitter Boards Signal Multiplexing

Board #7 & #8; Not Used on GMK5160

TRAINING INSTITUTE

EKS Tranducer Transmitters

Transmitter Board

H

-5 v +5 v

B

Transmitter Board

D

-5 v

Side

Board #1

#5

C

B

Side

+5 v

W1 W2 W3

W1 W2 W3

A 1 2 3 4 5 6 7

D

8 9

1 2 3 4

18 19 20 21 22 23

E

A

B

C

E A

DATA BUS LINE

4

1

3

2

Data Bus Line Pressure Transducer Piston

Continues onto Length & Angle Transmitter Junction Box

EKS CENTRAL UNIT

B

5 6 7 8 9

C

D

18 19 20 21 22 23

H

4

1

3

Pressure Transducer Rod

2

C

A

D

Transmitter Board -5 v

Transmitter Board -5 v

Side

+5 v

Side

+5 v

D

H

#5

B

W1 W2 W3

B

Board #1

C

A

W1 W2 W3

C 1 2 3 4 5 6 7

8 9

A D

1 2 3 4

18 19 20 21 22 23

E

A

B

C

E A

DATA BUS LINE

4

1

3

2

Data Bus Line Pressure Transducer Piston

Continues onto Length & Angle Transmitter Junction Box

EKS CENTRAL UNIT

B

5 6 7 8 9

C

D

18 19 20 21 22 23

H

4

1

3

2

Pressure Transducer Rod

+5 vdc -5 vdc Signal

TRAINING INSTITUTE

Base Transmitter Junction Box

D

EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v

1 2 3 4 5

13

6

7 8 9

Transmitter Board -5 v

Boom Angle

Transmitter Board -5 v

Tele Sect. 1 &2

+2 v

+2 v

Tele Sect. 3 &4

Board #2

Board #6

Board #3

W1 W2 W3

W1 W2 W3

W1 W2 W3

18 19 20 21 22 23

1 2 3 4 5

6

7 8 9

18 19 20 21 22 23

1 2 3 4 5

6

7 8 9

18 19 20 21 22 23

12

11

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 1

X3 1 2 3 4 5 6 7 8 9

2 3

1

2 3

Data Bus Line

X4 1 2 3 4 5 6 7 8 9 0

-A104 +BE 700 G.

Tele Section 1 & 2 Length Pot.

Tele Section 3 & 4 Length Pot.

EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v

1 2 3 4 5

13

6

7 8 9

Transmitter Board -5 v

Boom Angle

Transmitter Board -5 v

Tele Sect. 1 &2

+2 v

+2 v

Tele Sect. 3 &4

Board #2

Board #6

Board #3

W1 W2 W3

W1 W2 W3

W1 W2 W3

18 19 20 21 22 23

1 2 3 4 5

6

7 8 9

18 19 20 21 22 23

1 2 3 4 5

12

6

7 8 9

18 19 20 21 22 23

Boom Angle

11

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7

X3 1 2 3 4 5 6 7 8 9

X4 1 2 3 4 5 6 7 8 9 0

-A104 1

2 3

1

2 3

Data Bus Line Tele Section 1 & 2 Length Pot.

Tele Section 3 & 4 Length Pot.

+BE 700 G.

+2 vdc Supply Analog Signal Pot. Ground

EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v

1 2 3 4 5

13

6

7 8 9

Transmitter Board -5 v

Boom Angle

Transmitter Board -5 v

Tele Sect. 1 &2

+2 v

+2 v

Tele Sect. 3 &4

Board #2

Board #6

Board #3

W1 W2 W3

W1 W2 W3

W1 W2 W3

18 19 20 21 22 23

1 2 3 4 5

6

7 8 9

18 19 20 21 22 23

1 2 3 4 5

6

12

7 8 9

18 19 20 21 22 23

Tele. Sect 1&2

11

X4 1 2 3 4 5 6 7 8 9 0

X3 1 2 3 4 5 6 7 8 9

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7

-A104 1

2 3

1

2 3

+BE 700 G.

Data Bus Line Tele Section 1 & 2 Length Pot.

+2 vdc Supply Analog Signal Pot. Ground

Tele Section 3 & 4 Length Pot.

EKS 3 Length & Angle Trans. Wiring Transmitter Board -5 v +2 v

1 2 3 4 5

13

6

7 8 9

Transmitter Board -5 v

Boom Angle

Transmitter Board -5 v

Tele Sect. 1 &2

+2 v

+2 v

Tele Sect. 3 &4

Board #2

Board #6

Board #3

W1 W2 W3

W1 W2 W3

W1 W2 W3

18 19 20 21 22 23

1 2 3 4 5

6

7 8 9

18 19 20 21 22 23

1 2 3 4 5

12

6

7 8 9

18 19 20 21 22 23

Tele. Sect 3&4

11

X1 1 2 3 4 5 X2 1 2 3 4 5 6 7

X3 1 2 3 4 5 6 7 8 9

X4 1 2 3 4 5 6 7 8 9 0

-A104 1

2 3

1

2 3

Data Bus Line Tele Section 1 & 2 Length Pot.

Tele Section 3 & 4 Length Pot.

+BE 700 G.

+2 vdc Supply Analog Signal Pot. Ground

-X2

-X2 31

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

31 5232

5232

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

-X4

-X4 363483733282122

EKS Shutdown

Swing Angle Limit 1

Tele In Lockout

4

Lamptest/ Dimmer 5321

3

-X10

2

-A100+BE630

EKS3 CentralUnit

-X1

-X10

4

Lamptest/ Dimmer 5321

3

-A100+BE630

2

Tele In Lockout

-X3

EKS Prewarning

369483733282122

1

EKS3 CentralUnit

-X1

Swing Angle Limit

91415

-X3

91415

EKS Shutdown

2

2

EKS Prewarning

1

24 vdc Supply Power EKS S/S Ground

1

X1Data BusLine

24 vdc Supply Power EKS S/S Ground

9610

SLI/EKS Override

9610

SLI/EKS Override

-X2 31

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

31

-F36 2.3

5232

5232

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

-X4 X25 1.23

91415

Swing Angle Limit

2 4

Lamptest/ Dimmer 5321

3

4

Lamptest/ Dimmer 5321

3

EKS3 CentralUnit

1

Tele In Lockout

X4-Power Supply&Ground

369483733282122

EKS Shutdown

-A100+BE630

Tele In Lockout

EKS Prewarning

-X1

369483733282122

2

EKS3 CentralUnit

1

-A100+BE630

-X1

Swing Angle Limit

X2Digital Inputs

91415

EKS Shutdown

2

2

EKS Prewarning

1

24 vdc Supply Power EKS S/S Ground

1

24 vdc Supply Power EKS S/S Ground

9610

SLI/EKS Override

9610

SLI/EKS Override

Tele In Lockout

2.3

2.3

1.5

1.2

9610

1.4

SLI/EKS Override

.A1 X36 12

4K9 A1

X3Inputs /Outputs

4

1.6

1.1

1.4

1.4

.A1 X36 6

Lamptest/ Dimmer 5321

3

9610

SLI/EKS Override

2.3

.A1 X36 14

-X3

369483733282122

2

EKS3 CentralUnit

1

-A100+BE630

4

Lamptest/ Dimmer 5321

3

F3 6

.A1 X36 8

.A1 X36 2

.A1 X36 5

F3 6 2.3

1.3

4K5 71

Swing Angle Limit

-X1

Tele In Lockout

.A1 X36 7

.A1 X36 1

EKS Shutdown

-X10

2

EKS3 CentralUnit

1

-A100+BE630

-X1

Swing Angle Limit

91415

369483733282122

EKS Shutdown

2

EKS Prewarning

Sheet#1

1

91415

EKS Prewarning

Sheet#2

24 vdc Supply Power EKS S/S Ground

5232

2

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

31

1

24 vdc Supply Power EKS S/S Ground

Sheet#1

5232

-X10Inputs /Outputs

31

Cwt. Locked Input Tele #1 Locked Input Swing Angle Limit Input T1 Position Input Aux Hoist On Input

Challange: How does the Prewarning Light (H12) become illuminated?

Hint: Prewarning Light (H12) is found Page (blatt) #1, Grid #1 in Enclosure .A1 +BE630

Answer Path:

From

Exit Prewarning Light (H12) Page (blatt) #1, Grid #1 Go to Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 4

Answer Path:

From

Page (blatt) #5, Grid #5 Enclosure -A100 +BE630 EKS Central Unit Connector X37 pin 3 Go Back to Enclosure .A1 +BE630 Connector X36 pin 7

Answer Path:

From

Enclosure .A1 +BE630 Page (blatt) #1, Grid #2 Connector X36 pin 7 Go to Connector X31 pin 7 Fuse Panel F2 Fuse #1

-F2 1

.A1 Schem. 3008088 Pg. 1

1.12 X31 7 X36 7

X37 3 5.5

H12

X36 8

X37 4 5.5

GE

Central Unit Schem. 3008088 Pg. 5 9

!

14

EKS Prewarning Relay

X37 3

.A1 X36 7 1.3

15

X37 4

.A1 X36 8 1.1

GMK 5160 EKS 3 Prewarning Circuit

-F2 1

.A1 Schem. 3008088 Pg. 1

1.12 X31 7

X37 3

X36 7

5.5

H12

X37 4

X36 8

5.5

GE

Central Unit Schem. 3008088 Pg. 5 9 14

EKS Prewarning Relay

Prewarning Activated

!

.A1 X36 7

X37 3

1.3

15

.A1 X36 8

X37 4

1.1

GMK 5160 EKS 3 Prewarning Circuit

.A1 Schem. 3008088 Pg. 1

X31 14

-F3 3 2.18

X36 4 X36 3

EKS Shutdown Relay

X36 2 X36 14 X36 1

K11

A2B

X17 2 5.10

X37 1

X38 13 5.5

5.4

X37 2 5.4

3

Central Unit Schem. 3008088 Pg. 5

X37 1

.A1 X36 2 1.4

4

.A1 X36 1 1.4

-F3 6

8

EKS Shutdown Relay

X37 2

2.3

EKS Override Switch

X38 12

F3 6 2.3

X38 13

.A1 X36 14 1.6

.A1 Schem. 3008088 Pg. 1

X31 14

-F3 3 2.18

X36 4 X36 3

EKS Shutdown Relay

X36 2 X36 14 X36 1

K11

A2B

X17 2 5.10

X37 1

X38 13 5.5

5.4

X37 2 5.4

3

Central Unit Schem. 3008088 Pg. 5

.A1 X36 2

X37 1

1.4

4

1.4

-F3 6

8

EKS Shutdown Relay

.A1 X36 1

X37 2

2.3

EKS Override Switch

F3 6

X38 12

2.3

.A1 X36 14

X38 13

1.6

.A1 Schem. 3008088 Pg. 1

X31 14

-F3 3 2.18

X36 4 X36 3

EKS Shutdown Relay

X36 2 X36 14 X36 1

K11

A2B

X17 2 5.10

X37 1

X38 13 5.5

5.4

X37 2 5.4

3

Central Unit Schem. 3008088 Pg. 5

X37 1

.A1 X36 2 1.4

4

EKS Override Switch

.A1 X36 1 1.4

8

EKS Shutdown Relay

X37 2

EKS Shutdown X38 12

F3 6 2.3

X38 13

.A1 X36 14 1.6

-F3 6 2.3

.A1 Schem. 3008088 Pg. 1

X31 14

-F3 3 2.18

A2B

X36 4

X17 2

X36 3

EKS Shutdown Relay

5.10

X36 2

X38 13

X36 14

5.5

X36 1

K11

X37 1 5.4

X37 2 5.4

3

Central Unit Schem. 3008088 Pg. 5

.A1 X36 2

X37 1

1.4

.A1 X36 1

4

X37 2

1.4

8

EKS Shutdown Relay

EKS Override Switch

-F3 6

EKS Override

2.3

F3 6

X38 12

2.3

.A1 X36 14

X38 13

1.6

GMK 5160 A2B Circuit

To Sheet # 1 To Sheet # 4

9

-A104 +BE 700.G

X3

-A113

6

5

7

8

8

9

5

4

6

7

8

9

5

4

6

7

11

Slip Rings

+BE 700.G

Dummy Plug 6 5

5

6

3 7

X30

2

2

1

4

A 1

B

+BE 700 T4

Optional Boom Nose Lights

1S1

Anti-Two Block Switch

G Wind Speed Generator

9

-A104 +BE 700.G

X3

-A113

1.4

.A1X364

1.4

.A1X363

To Sheet # 1 To Sheet # 4

6

5

7

8

8

9

5

4

6

7

8

9

5

4

6

7

11

Slip Rings

+BE 700.G

Dummy Plug 6

7

5

6 5

2

2 1

X30

3

4

A 1

B

+BE 700 T4

1S1

GMK 5160 A2B Circuit

G

EKS Transmitter Board P1 10,00 v KL 6-8 18 -3 0 V 100m _ A+ BUS

10V S chi rm

2,0V 1-10K

S1

1 0 V / 2 0 mV >350R = _

S2

S3

S4

_

+ +

+

+

+

+

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17

1 2 3

10 11 12 13 14 15 16 17

4 5 6

7 8 9

Kennung X = B r u k e e i ng e b a ut Nr. W1 W2 W3 1--2 X-3 -X4 X-5--X 6 X-X 7 -XX 8 XXX

W1

W2

W3

18 19 20 21 22 23 UE

18 19 20 21 22 23

+5v Supply CPU Data Bus Lines

Analog Input Signal

+2v Supply Ground for Measurments

-5v Supply

External Jumpers to Identify Boards Installed Here

D4 (004)

D5 (005)

D6 (006)

D7 (007)

0

Asabove

Asabove

Asabove

Asabove

Asabove

2020,2025,3040, 4055,4070,5090, 5110SB,5130SB.

2035,3050

4080,5110LB, 5120LB,5130LB 5140,5160

4080Japan (only)

6160,6200,7250

Models

Function

0

Pressure Ring/ Annular Side

Angle Main Boom

0

0

Asabove

Asabove

Asabove

Asabove

Asabove

1

See below

1

0

0

1

Pressure Pistonside

0

Asabove

Asabove

Swingaway Telescope PowerTele 4 Length

Telescope 4

Telescope 4

Asabove

Telescope 4

Asabove

1

Telescope 4

0

Asabove

See below

1

Telescope 3

0

See below

0

1

Telescope 1

Swingaway PowerTele "Pressure" Ring/Annular side

Telescope 2

Telescope 1

Telescope 1

1

See below

1

1

Angle-Jib

Swingaway Angle (Power Tele)

Angle-Jib

0

See below

1

Load-Jib

Swingaway PowerTele "Pressure" Pistonside

1

1

D8 (008)

0

D3 (003)

W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3W1W2W3

D2 (002)

LinkNumber

D1 (001)

LinkLocation

ErrorCodeBus1 (TransmitterNo.)

EKS83/3DataBusTransmitterLinks

See below

1

0

Telescope 2

0

1

See below

0

Telescope 4

1

Bus2Bus2 G3 G6

EKS 3 - Programming The system will go through a brief test cycle when the ignition is turned on. Once the self test is complete, the operator must verify the Parts of line to be used and the proper Operating code (from Load Chart). In addition, the Confirm Key must also be pressed. The below steps can be completed in any order, but all three must be preformed for the LMI to allow craning functions. Step 1: Press the Confirm Key 1 this should silence the buzzer. Step 2: Press the Parts of 4 Line Key 2 for one second, this will cause the decimal E ft n n point to the right of the digit to disappear, confirming the - - - - 5 correct Parts of Line. ft ft n % Step 3: Press the Operating Mode Key 3 for one second, i1 2 3 this will cause the decimal point to the right of the last digit to disappear, confirming the correct Operating mode (Load Chart) code. Step 4: Verify that no Error II I codes are present by pressing t the Error button 4 and viewing the error in the infor2 .2. n= mation window 5 . If there are no errors you should see dash 00 3 410.0. marks, if there is an error refer to the appropriate Error code F1 12 listing. o

EKS 3

no

o

! ft

o

F2

6

klbsmax

klbs

no

ft

3 7

4 8

1 CE

5 9

0

EKS 3 - Changing Operating Mode Step 1: Press and hold the Confirm/Change button 6 and then touch the Operating mode button 3 , the operating mode number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired operating mode (from the appropiate Load chart). You can also scroll through all of the Cranes Operating Modes by pressing the operating mode button 3 as it will scroll up to the next highest operating mode. Step 3: Once you are satisfied with the operating code, press the Confirm/Change button 6 for one second to stop the operating mode number from flashing. Step 4: Push the Operating mode button 3 for one second to eliminate the decimal point to the right of the last digit.

EKS 3

4

E

ft

no

- - - ft

ft

no

no

5

no

! ft

%

i1 2 3 klbsmax

Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer. klbs

II I no

t

.2.

n=

2

410.0.

3

00

ft

F1

1

2

3

4

5

1 CE

F2

6

7

8

9

0

6

EKS 3 - Changing Parts of Line Step 1: Press and hold the Confirm/Change button 6 and then touch the Parts of Line button 2 , the parts of line number in the display window should begin to blink. Release all buttons. Step 2: Using the numbered key pad (0-9) begin to enter the desired parts of line (input a zero for single digit parts of line). You can also scroll through all of the parts of line by pressing the parts of line button 2 as it will scroll up to the next highest parts of line. Step 3: Once you are satisfied with the parts of line, press the Confirm/Change button 6 for one second to stop the parts of line number from flashing. Step 4: Push the parts of line button 2 for one second to eliminate the decimal point to the right of the last digit.

EKS 3

4

E

ft

no

- - - ft

ft

no

no

5

no

! ft

%

i1 2 3 klbsmax

Step 5: Touch the Acknowledge/Clear Switch 1 to silence the buzzer. klbs

II I no

t

.2.

n=

2

410.0.

3

00

ft

F1

1

2

3

4

5

1 CE

F2

6

7

8

9

0

6

EKS 3 - Error Codes

1 . 138 Error Group Group of Errors 1.

2. 3. 4.

Error (Countermeasure)

1

Incorrect configuration (check EKS code and rigging mode)

2

Incorrect reeving mode (verify proper parts of line)

3

New code or reeving mode selected (delete decimal point at code or reeving mode status display)

8 var. var. 1 2

Incorrect EKS code selected (verify correct EKS code) Various-Notify Grove Cust. Support Various-Notify Grove Cust. Support

3 5 6

Transmitter Board - Tele sect. II - IV 1) Transmitter Board - Piston side pressure 1) Transmitter Board - Tele sect. I 1)

7

Transmitter Board - Rod side pressure 1) Transmitter Board - Main Boom Angle 1)

5.

1

Transmitter Board - Angle of Telescopic swing-away, lattice extension 1) Incorrect Telescope status (check EKS code and reeving)

6.

2 1

Radius to large (raise main boom) Incorrect Main Boom Angle (raise main boom)

2 3

Incorrect Lattice extension angle (raise or lower lattice ext.) Telescoping retraction locked (maintain tele. order or boom angle) Various (check and if necessary replace SLI F3 fuse) Data Transmitter; see error groups 4 and 7 (check SLI code and configuration, otherwise notify Grove Cust. Support)

7. 8.

1)

Single Errors

Single Errors

var. 1 2

Boom System (check SLI code and configuration, otherwise notify Grove Cust. Support)

9. C.

var. var.

E.

var.

Various-Notify Grove Cust. Support Ambient temperture of EKS is too high or too low. Heat the operators cab or ventilate until error disappears. Various-Notify Grove Cust. Support

Errors in error group 4 may be caused by a defect in the data transmitter board or a blown fuse.

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