Lined Piping Design Guide
Short Description
Lined Piping Design Guide...
Description
RESISTOFLEX PLASTIC LINED PIPE AND FITTINGS
Design Manual 2013
Plastic Lined Pipe and Fittings
©Copyright 2013 CRANE ChemPharma & Energy
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Crane Co. ence in a number of focused niche markets. With approximately 10,000 employees working together in five business segments across 25 countries, Crane generated 2011 net sales of $2.5 billion. , a CRANE ChemPharma business wihthin the Fluid Handling Unit of CRANE Co. is the largest plastic-lined piping products supplier in the world, with manufacturing and sales locations in North
2 2
SUZHOU, CHINA 60,000 SQ FT
Financial Strength giving it the capacity to continue strategic acquisitions.
Global Reach
Worldwide operations in over 120 locations grow Economic Value Added (EVA) with top people and products, customer focus, and a common Crane Business System throughout the Company.
Leadership
Our businesses have leading market shares in focused niche markets and seek to ® Teflon is a registered trademark of E. I. du Pont de Nemours Company
SINGAPORE 10,000 SQFT
RESISTOFLEX
About CRANE
RESISTOFLEX MANUFACTURING PLANT IN MARION, USA320,000 SQ
® resistant plastic lined pipe, chemical hoses.
ResistoPure™ is a brand of for the Biotech, Pharmaceutical, Food & Beverage, and Cosmetics industries. www.cranechempharma.com www.craneenergy.com www.cranechempharma.com www.craneenergy.com
Table of Contents About Crane ChemPharma Flow Solutions...............................................................2 Terminology and Standards.......................................................................................4 Resistoflex Distribution Network................................................................................5 The Thermalok Process ...........................................................................................6 The Swaging Process...............................................................................................7 Standard Material Specifications...............................................................................8 Standard and Custom Coatings................................................................................9 Flange, Pipe, and Liner Data...................................................................................10 Pressure and Vacuum Capabilities..........................................................................11 Pipe Spool Dimensions...........................................................................................12 Minimum Flanged Spool Lengths............................................................................13 90 Degree Elbows........................................................................................... 14 - 15 Special Angle Elbows..............................................................................................15 45 Degree Elbows...................................................................................................16 Equal Tees...............................................................................................................17 Reducing Tees................................................................................................. 18 - 19 Crosses...................................................................................................................20 Short Stack Tees and Crosses................................................................................21 Instrument Tees............................................................................................... 22 - 24 Strainer Tee Assembly.............................................................................................25 Lugged Body Instrument Tees......................................................................... 26 - 28 45 Degree Laterals..................................................................................................29 Concentric Reducers....................................................................................... 30 - 31 Eccentric Reducers.................................................................................................32 Ductile Iron Reducing Filler Flanges.......................................................................33 Carbon Steel Reducing Filler Flanges............................................................. 34 - 39 Blind Flanges...........................................................................................................40 Spectacle Blind Flanges..........................................................................................41 Lined Ring Spacers.................................................................................................41 Solid Plastic Spacers...............................................................................................42 Bull's Eye Sight Indicators.......................................................................................43 90 Degree Elbows...................................................................................................44 Reducing 90 Degree Elbows...................................................................................45 45 Degree Elbows...................................................................................................46 Equal Tees...............................................................................................................47 Reducing Tees................................................................................................. 48 - 49 Strainer Tee.............................................................................................................50 Instrument Tees............................................................................................... 51 - 53 Crosses...................................................................................................................54 45 Degree Laterals..................................................................................................55 Concentric Reducers....................................................................................... 56 - 57 Eccentric Reducers.................................................................................................58 Reducing Filler Flanges................................................................................... 59 - 60 Nozzle Liner............................................................................................................61 Thermowell Baffles..................................................................................................62 Reinforced Dip Pipes and Spargers................................................................ 63 - 64 Reducing Filler Flanges for Dip Pipes.....................................................................65 Solid PTFE Dip Pipes and Spargers.......................................................................66 PTFE Mixing Tee Nozzles.......................................................................................67 CONQUEST® Flangeless Piping System Design Considerations................... 68 - 75 MultiAxis® Bent Piping.............................................................................................76 CONQUEST® Testing and Verification Data.................................................... 77 - 82 Joint Reduction Technologies - Life Cycle Cost Estimating............................. 83 - 87 HIFTM Adapter.................................................................................................. 88 - 89 Pressure Drop Data.................................................................................................90 Flange Bolt Torquing and Pressure Testing..................................................... 91 - 92 Bolt Torque Requirements............................................................................... 93 - 94 Bolt Length Requirements.......................................................................................95 Storage and Maintenance.......................................................................................96 Heat Tracing.................................................................................................... 97 - 98 Venting and Insulation.............................................................................................99
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Terminology & Standards LINER MATERIALS PTFE
Polytetrafluoroethylene, manufactured by DuPont under the trade name Teflon®, is the only PTFE used by Resistoflex.
PFA
Perfluoroalkoxy, manufactured by DuPont under the trade name of Teflon®.
PVDF
Polyvinylidene Fluoride, manufactured by Arkema under the name Kynar ® and Kynar Flex®
PP
Polypropylene
FEP
Perfluoro (Ethylene - Propylene) Copolymer
ETFE
Ethylenetetrafluoroethylene, manufactured by DuPont under the trade name Tefzel®, is the only ETFE used by Resistoflex
INDUSTRY STANDARDS ANSI
American National Standards Institute
ASTM
American Society for Testing and Materials
ASTM F1545
Standard Specification for Plastic-Lined Ferrous Metal Pipe, Fittings, and Flanges Resistoflex fully complies with ASTM F1545, including all qualification testing on representative pipe/fittings. This qualification testing includes high/low temperature aging, steam/cold water temperature cycling, and vacuum testing. All finished lined piping components are electrostatically tested at 18 KV. Hydrostatic testing is available on request, at an additional charge.
A395
ASTM standard pertaining to ferritic ductile iron for flanges and fittings.
A105
ASTM standard pertaining to forged steel used for flanges
A216
ASTM standard pertaining to cast steel (grade WCB)
A587
ASTM standard pertaining to electric-resistance-welded low-carbon steel pipe for use as process lines in chemical industries.
A53
ASTM standard pertaining to steel pipe, seamless or welded.
A513
ASTM standard pertaining to electric-resistance-welded carbon and alloy steel mechanical tubing
INDUSTRY STANDARD LINER COLORATION
4
PTFE
White
PVDF
Black
PP
Orange or milky white
FEP
Natural - clear
PFA
Natural - off white
ETFE
Natural - shiny, milky white
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Global Support
Crane Resistoflex has a well-established network of distributors and ChemPharma sales offices throughout the world. This extensive network offers our customers local, knowledgeable, and personalized service, regardless of location. Resistoflex customers can rely on support from authorized distributors and ChemPharma sales offices in the Americas, Europe, Asia, Australia, and the Middle East. Our distributors are not just order takers. Many of them share over 40 years of partnership with Resistoflex, and all are experienced in the technology of fluid handling and how plastic lined pipe can be used to solve fluid handling problems safely and economically. All of our distributors are dedicated to providing unmatched customer service. Additional involvement with, and experience in related products results in a team of professionals able to assist in any specialized project. To find a local distributor or ChemPharma sales office, visit www.cranechempharma.com or contact our Customer Service Center at (828) 724-4000.
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The Thermalok ® Process Resistoflex Thermalok steel pipe and PTFE liner act as one integral piece. Combining dissimilar materials with very different coefficients of thermal expansion, our precision Thermalok Process locks the isostatically molded PTFE liner into the pipe housing, making it full vacuum rated from -20°F to 450°F. We developed and patented the Thermalok process for lining steel pipe in the 1950’s, and have been the world leader in the manufacture of plastic-lined piping products ever since. The Thermalok process positively locks the plastic liner in the metal pipe housing while effectively relieving stresses that could cause unwanted liner movement in service. Thermalok Process • •
• • • •
Incoming lots of resin are analyzed in our Quality Assurance laboratory for conformance to established raw material specifications. The liner is processed under controlled conditions to a size somewhat larger than the I.D. of the steel housing into which it will be installed. It is then thoroughly inspected for conformance to design specifications. Next, the PTFE liner is subjected to a battery of quality tests designed to ensure liner integrity. The liner is then drawn through a sizing die at carefully controlled draw rates which results in a calculated reduction in the oustide diameter. A programmed heating cycle relaxes the liner inside the steel housing, resulting in a snug liner fit. Design allowances are incorporated in this procedure to eliminate undesirable stresses in the finished product. Both liner ends of the pipe spool are then hot flared. Temperature, time and pressure are carefully monitored. The finished pipe is then tested in accordance with ASTM F1545 standards.
This unique Thermalok process provides lined pipe with dimensional stability under vacuum, pressure, and thermal cycling conditions, which prevents liner buckling and cracked flares within operational limits. Drawing and Sizing
Thermalok Field Flare Pipe Thermalok Field Flare (FF) pipe is Flange x Plain End or Plain End x Plain End pipe with movable liner for distributor or enduser fabrication1 with the following features: •
Resistoflex manufactures Field Flare pipe utilizing the the same Thermalok Process as factory-finished pipe, but the process is modified to result in a movable liner.
•
The liner can be removed from the pipe, allowing the fabricator a wide variety of flange options, including the Resistoflex field flare flange, all types of weld flanges, and lap joint flanges.
•
Resistoflex Field Flare pipe has the same performance characteristics of the factory-finished pipe, including full vacuum capability.
•
Available in PTFE, PP, and PVDF, in the same sizes as factory-finished spools.
•
Housings are available in CS or SS.
1 - Special fabrication tooling and training required.
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7
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The Swaging Process
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Standard Materials Specifications Pipe and fittings manufactured by Resistoflex are in full compliance with: ASTM F1545, Standard Specification for Plastic-Lined Ferrous Metal Pipe, Fittings, and Flanges as follows
Resistoflex Resistoflex Resistoflex Resistoflex Resistoflex
purchases approved ASTM designations of resin used to manufacture liner uses approved ASTM designations of materials of construction of housings and flanges meets or exceeds minimum dimensional requirements meets qualification testing requirements, including steam/cold water, temperature aging, and vacuum testing performs 30KV electrostatic test on 100% of finished product. Hydrostatic test is available on request.
Resistoflex products also meet the following specifications/requirements: Liners:
PTFE — Polytetrafluoroethylene, ASTM D4894 and D4895 PFA — Perfluoroalkoxy, ASTM D3307 PVDF — Polyvinylidene Fluoride, ASTM D3222 and D5575 PP — Polypropylene, ASTM D4101
Pipe:
Thermalok (Carbon Steel):
1" through 4" size, Sch. 40 Carbon Steel per ASTM A53 ERW, Grade B Type E or A587 Sch. 40 ERW
6" - 8" size, Sch. 40 Carbon Steel per ASTM A53 ERW, Grade B Type E
10" size = Sch. 30 Carbon Steel per ASTM A53 ERW, Grade B Type E
12" size = Sch. 20 Carbon Steel per ASTM A53 ERW, Grade B Type E
Thermalok (Stainless Steel) 304LSS or 316LSS:
1" through 8" size, Sch. 40 Stainless Steel per ASTM A312 Sch. 40 ERW
10" size = Sch. 30 Stainless Steel per ASTM A312 Sch. 40 ERW
12" size = Sch. 20 Stainless Steel per ASTM A312 Sch. 40 ERW
Swaged:
1" through 6" size, Sch. 40 Carbon Steel per ASTM A513 ERW
8" size, Sch. 30 Carbon Steel per ASTM A513 ERW
Flanges:
Lap-joint, 1" through 12" size, Ductile Iron ASTM A395, dimensions per ANSI B16.42 Class 150
Lap-joint, 1" through 12" size, Forged Carbon Steel, ASTM A105, dimensions per ANSI B16.5 Class 150
Lap-joint, 1" through 12" size, Forged Stainless Steel, ASTM A182, dimensions per ANSI B16.5 Class 150
Threaded (for Swaged pipe), 1" - 8" size, Forged Steel ASTM A105, dimensions per ANSI B16.5 Class 150
Note: Standard flange configuration for Thermalok pipe spools and most fabricated fittings is rotating lap joint. The lap is a "flared" lap. Fixed flanges are available, including slip-on and welding neck.
Fittings:
Fabricated Carbon Steel: Components per ASTM A587, ASTM A53 and/or ASTM A234
Fabricated Stainless Steel: Components per ASTM A312 and/or ASTM A403
Cast Fittings: Ductile Iron Casting (60-40-18) per ASTM A395 or Cast Steel per ASTM A216 Gr. WCB
Fittings Flange Material: Ductile Iron Casting (60-40-18) per ASTM A395, or Cast Steel per ASTM A216 Gr. WCB, or Forged Carbon Steel per ASTM A105, or Forged Stainless Steel per ASTM A182.
Fittings flanges are rotating lap joint or fixed as specified in the Design Guide.
Standard fittings dimensions per ANSI B16.5 Class 150.
Fabrication: Pipe and Fittings Tolerances:
8
Dimension
Tolerance, in.
Length and Centerline Dimensions
±
1/ 8" 1/ 16"
Fixed Flange Bolt Hole Alignment
±
Flange Perpendicularity (with Pipe Centerline)
3 / 32
in/ft of nom. pipe diameter
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Flange Dimensions Flan g e Dim en s io n s , in . (n o m in al) C l as s 150
C l as s 300
Si z e (NPS)
OD
T h i c k n es s
(No .) an d Dia. o f B o l t H o l es
B o lt Cir c le D i am et er
OD
T h i c k n es s
(No .) an d Dia. o f B o l t H o l es
B o lt Cir c le D i am et er
.5
3 1/2
7/16
(4) 5/8
2 3/8
3 3/4
9/16
(4) 5/8
2 5/8 3 1/4
.75
3 7/8
1/2
(4) 5/8
2 3/4
4 5/8
5/8
(4) 3/4
1
4 1/4
9/16
(4) 5/8
3 1/8
4 7/8
11/16
(4) 3/4
3 1/2
1.5
5
11/16
(4) 5/8
3 7/8
6 1/8
13/16
(4) 7/8
4 1/2
2
6
3/4
(4) 3/4
4 3/4
6 1/2
7/8
(8) 3/4
5 5 7/8
2.5
7
7/8
(4) 3/4
5 1/2
7 1/2
1
(8) 7/8
3
7 1/2
15/16
(4) 3/4
6
8 1/4
1 1/8
(8) 7/8
6 5/8
4
9
15/16
(8) 3/4
7 1/2
10
1 1/4
(8) 7/8
7 7/8 10 5/8
6
11
1
(8) 7/8
9 1/2
12 1/2
1 7/16
(12) 7/8
8
13 1/2
1 1/8
(8) 7/8
11 3/4
15
1 5/8
(12) 1
13
10
16
1 3/16
(12) 1
14 1/4
17 1/2
1 7/8
(16) 1 1/8
15 1/4
12
19
1 1/4
(12) 1
17
20 1/2
2
(16) 1 1/4
17 3/4
Pipe Dimensions Pip e Dim en s io n s , in . (n o m in al) Wall Th ic k n es s
Si z e (NPS)
OD
.5
0.840
0.109
.75
1.050
0.113 0.133
S c h . 40
1
1.315
1.5
1.900
0.145
2
2.375
0.154
2.5
2.875
0.203
3
3.500
0.216
4
4.500
0.237
6
6.625
0.280 0.322
8
8.625
10
10.750
12
12.750
S c h . 30
S c h . 20
---
0.277 0.307
--
0.330
0.250
Plastic-Liner Data L i n er C h ar ac t er i s t i c s Service Temperature Range, °F1 Liner Color
PVD F (h o m o p o ly m er )
P TFE
PFA
PP
-20°F to 450°F
0°F to 450°F
0°F to 225°F
0°F to 275°F
White
Natural
Orange
Black
3
Brown w/ Orange w/ White with Black Lettering2 White Lettering Black Lettering
Color of Liner Identification Band
PVD F (c o p o ly m er )
E TFE
-20°F to 275°F -20°F to 300°F Black3
Natural
Black w/ White Lettering
Black w/ White Lettering
Gray w/ White Lettering
3
Coefficient of Thermal Expansion of Pipe Liner Prior to Lining, in./in./°F
5.5 x 10-5
7.8 x 10-5
4.8 x 10-5
6.6 x 10-5
7.8 x 10-5
7.4 x 10-5
Thermal Conductivity ("K" Factor) of Liner, BTU-in./hr.-sq. ft.-°F
1.7
1.3
0.8
0.9
1.18
1.65
3,000 - 4,000
3,800 - 4,500
4,000 - 4,500
5,000 - 6,000
4,500 - 5,500
6700
250 - 350
300 - 350
10 - 13
8 - 10
10 - 20
150 - 300
1,700
3,500
5,500 - 8,000
10,000 - 16,000
5000 - 8500
2,500
2.14 - 2.19
2.12 - 2.17
0.90 - 0.92
1.75 - 1.78
1.76 - 1.78
1.70 - 1.72
Tensile Strength of Liner at Yield, psi Elongation of Liner at Yield, % Compressive Strength of Liner at Yield, psi Specific Gravity of Liner PTFE = polytetrafluoroethylene PFA = perfluoroalkoxy
PP = polypropylene PVDF = polyvinylidene fluoride
ETFE = ethylene tetrafluoroethylene
Max. allowable temperature depend on the specific contact chemicals. Refer to the Chemical Resistance guide on page 227. 10” - 12” non-vacuum pipe and fittings band is red with black letters. 3 Available unpigmented as a special option. www.cranechempharma.com 1 2
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Pressure and Vacuum Capabilities of Lined Pipe & Fittings The pressure/temperature ratings of 1" to 12" RESISTOFLEX Plastic-Lined Piping Products conform to standard ANSI codes and specifications per the appropriate flange metallurgy. See Figure 1. The pressure/temperature ratings for lined piping with ANSI B16.5 Class 300 flanges are adjusted to account for plastic raised faces on pipe and fittings, and are lower than actual ANSI B16.5 Class 300 pressure/temperature ratings. PVDF (1" - 8") and PP (1" - 12") pipe and fittings have been full vacuum rated at their maximum service temperature and can be used at full vacuum within their operating temperature ranges. Standard 1" - 12" PTFE pipe and fittings are available to provide full vacuum / 450°F performance, in general. However, a few fittings are not rated to full vacuum / 450°F. Actual vacuum ratings are shown on the individual fittings dimensional pages in this manual.
Figure 1: Working pressures for Resistoflex plastic-lined pipe and fittings
Pressure Class and Flange Material Temperature °F (°C)
Class 150 Ductile Iron psig (barg)
Class 150 Carbon Steel psig (barg)
Class 150 Stainless Steel Type 304L/316L psig (barg)
Class 300 Carbon Steel* psig (barg)
0
(-18)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
50
(10)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
100
(38)
250
(17.2)
285
(19.7)
230
(15.9)
485
(33.4)
150
(65)
242
(16.7)
285
(19.7)
212
(14.6)
485
(33.4)
200
(93)
235
(16.2)
260
(17.9)
195
(13.4)
475
(32.8)
250
(121)
225
(15.5)
245
(16.9)
185
(12.8)
460
(31.7)
300
(149)
215
(14.8)
230
(15.9)
175
(12.1)
450
(31)
350
(177)
207
(14.3)
215
(14.8)
167
(11.5)
440
(30.3)
400
(204)
200
(13.8)
200
(13.8)
160
(11)
425
(29.3)
450
(232)
185
(12.8)
185
(12.8)
155
(10.7)
405
(27.9)
* Pipe and fittings with Class 300 flanges cannot operate at the full ANSI B16.5 Class 300 pressure ratings, as the plastic flares acting as the gasket sealing faces are the limiting factor. Maximum service temperatures may be reduced by the chemical being handled. Please contact our Technical Service Department at 828-724-4000 for more information.
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Pipe Spool Dimensions PTFE / Polypropylene / PVDF / PFA-Lined Pipe Spool Dimensions
PTFE / Polypropylene / PVDF / PFA Lined
Van Stone Flange (Thermalok)
Threaded Rotatable Flange (Swaged)
T h er m al o k fi P T F E Si z e (NPS)
Threaded Chamfered Flange (Swaged)
Sw ag ed PTFE / PP / PVDF / PFA L in er Th ic k n es s (in .)
PTFE L in er PipeMax . L en g t h Thermalok
Swaged PipeMax . L en g th (ft.)
Th ic k n es s (in .) (f t .) P TFE PP / PVD F PFA P TFE PP / PVD F PFA Nominal Liner Thickness (in.) Nominal Liner Thickness (in.) Max. Length (ft.) Size Max. Length 1/2 0.054 20 (NPS) (ft.) N/A PFA0.062PP PVDF 20 3/PTFE 4 Size 10.054 0.130 20 0.130(NPS) 0PTFE .150 20 1/2 10 PFA0.130PP/PVDF 20 PTFE PFA PP 20 PVDF N/A 1 1/2 0.150 20 0.130 0.160 0.130 40 40 40 3/4 0.062 10 2 0.160 20 0.130 0.172 0.130 40 40 40 1 0.130 0.113 0.135 0.125 20 1 0.130 0.113 0.150 20 20 20 20 N/A 403 N/A N/A 0.1753 2 1/23 1.5 2 3 4 6 8
30.150
0 0.1140.160.160
0.125 20
4 0.155 6 0.155 8
0.160 0.114 0.175 0.275 0.130 0.175 0.310
100.160
0 0.1500.320.210
0.145 15
12 0.255 10 NVR1,4 0.310 12 NVR1,4
0.425 0.145* 0.220 0.200 N/A 0.220 0.200
15
0.125 0.125
0.160 0.185
20 20 20
20 20
20 20 20 20 20 20
0.130 1.5
00.130 .175
0.114
0.160 40
0.160
0.207 0.130 0.218 0.130 0.218
0.114 N/A 0.130
0.172 0.175
4
0.0.160 320 2
0.150
0.207 20
6
0.3802 0.225
0.225 0.300 N/A
2 3
8
0.300
N/A
0.218
N/A 0.218 2
40 20 20 20
40 40 40 40 20 20
440 0 40 40 40 20 20 220 0 20 N/A
40 40 40
40 40
N/A
40
40
40
40
40
20
20
PTFE - 15 101 This 10"-12" 0.350 PTFE is not0.320 swaged0.220 and not rated for vacuum PP/PVDF - 20 2 10"-12" PPL is not N/Aswaged. 10"-12" PVDF-lined pipe is available on special order - please consult factory. 3 PTFE - 15 available in PPL, only. 124 2.5" is0.450 0.380 N/A PP - 20 NVR = Not rated for vacuum service. Minimum spool lengths are listed on the following page. Thermalok® pipe is Sch. 40 through 8"; 10" = Sch. 30; 12" = Sch. 20. See product specifications for pipe materials. Swaged pipe is Sch.40 through 6"; 8" = Sch. 30; 10"-12" (non-swaged) = Sch. 30. See product specifications for pipe materials. ® standard flange is (A395) Steel Van Stone. Steel flanges are available an additional cost. Thermalok Thermalok Pipe Housings Available in DI Stainless and Other Alloys. Swaged pipe is at available in carbon steel, only. Swaged standard flange is rated. CS (A105) threaded chamfered or threaded rotatable. * 6" PFA-lined pipe is non-vacuum 10" - 12" Non-Vacuum Pipe standard flange is forged steel (A105) rotating. N/A = Not Available
12
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Minimum Flanged Pipe Spool Lengths Length
Distance Piece
For filling spaces greater in length than the maximum spacer (3”) but less than the minimum flanged pipe spool, a distance piece is used. A distance piece does not have flanges, but is held in place by using long bolts or studs between the adjacent flanges.
Sw ag ed Min im u m Pip e Sp o o l L en g t h s in In c h es S t an d ar d
S p ec i al 1
Si z e (NPS)
C l as s 150
C l as s 300
C l as s 150
C l as s 300
F i el d 2
1
4
4
2 1/2
2 1/2
1 1/2
4
4
2 3/4
2 3/4
7 7
2
4 1/2
4 1/2
3 1/8
3 1/8
7
3
5
5
3 1/2
3 1/2
8
4
5 1/2
5 1/2
3 3/4
3 3/4
8
6
5 1/2
5 1/2
4 1/8
4 1/8
10
8
7
7
4 1/2
4 1/2
12
C l as s
Th er m alo k Min im u m Pip e Sp o o l L en g t h in in c h es 3
2
Wit h Ven t Co u p lin g s o r Gr o u n d in g St u d s
150
C l as s 150
C l as s 300
C l as s 150
C l as s 300
F i el d F l ar e
1/2
3
3 1/4
3 7/8
4 3/8
N/A
3/4
3
3 3/8
3 7/8
4 1/2
N/A
1
3
3 5/8
4 1/8
4 7/8
5 1/2
1 1/2
3 3/8
4
4 5/8
5 1/8
7
2
3 1/2
4 1/4
4 7/8
5 1/2
8
3
4
5 1/8
5 3/8
6 3/8
10 5/8
4
4 3/8
5 1/2
5 5/8
6 3/4
11
6
5 1/2
6 3/8
6 1/2
7 1/2
16 1/2
8
6 1/2
7 1/2
7
8 3/8
16 1/2
10
8 1/2
9 7/8
8 1/2
11
Consult Factory
8 1/2
10 3/8
8 1/2
11 5/8
Consult Factory
12 (PTFE, PP, only) 1
No Op t io n s
Si z e (NPS)
4
Available only as fixed flange spools. Capability of field threaders, such as Wheeler Rex or equal, 8” size requires alternate method of threading.
Wheeler Rex will only thread up through 6”. Minimum spool lengths for flange one end piping is 3 ft. when using a Wheeler Rex machine. 3
Thermalok minimum lengths can be reduced by using fixed flanges at one or both ends at an additional cost.
4
When using a pipe end forming machine such as a Conrac by PHI. Min. length assumes no welding of stubends. Consult factory for details.
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13
90° Elbows 90° Elbows PTFE-Lined PTFE-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron Housing Materials CAST STEEL = ASTM DI = ASTM A395 Cast A216 Ductile Iron FAB STEEL = Housing fabricated from pipe and/or weld fittings CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 Flange Materials CAST STEEL = ASTM A216 CS = ASTM A105 DI = ASTM A395 Cast A216 Ductile Iron CAST STEEL = ASTM DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum FV = Full Vacuum 150l b . F l an g ed
Dim en s io n s (in .)
150l b . F l an g ed Si z e Si z e 1 1 1.5 1.5 2 2 3 3 4 4 6 6
P ar t N u m b er P ar t N u m b er
Dim en s io n s (in .) B C B
C
3 1/2
2
3 1/2
2
4
2 7/8
4
2 7/8
4 1/2
3 5/8
FAB STEEL
4 1/2
3 5/8
FAB STEEL
5 1/2
5
5 1/2
5
6 1/2
6 3/16
6 1/2
6 3/16
M13V ZZ E990000M E V00V N660000
8
VZV00V V660000 E900M3Z
8
E900M3VV0V10 0 E990000M M33V ZV Z00V E V110000 EE990000M M33VZV Z0V1B0000 E990000M M33V ZV Z00V E VB B0000 E900M3V V00VVB200 ZZ E990000M M33V ZV Z00V E V220000 E V230000 E990000M M33V ZV Z00V E990000M M33V ZZ E V00V V330000 E V00V V340000 E990000M M33V ZZ E990000M M33V ZZ E V00V V440000 E N460000 E990000M M13V ZV Z00V
Flan g esR = Ro t at in g F = F i x ed R = R o t at i n g Mat er ial F = F i x ed DI Mat er ial
CDSI CDSI CDSI CDSI CDSI
R R
CDSI CDSI CDSI CDSI
F
FV/450
8 1/2
FAB S DT I EEL
CDSI
R F
FV/450
8 1/2
FAB STEEL
CDSI
R
DT I EEL FAB S
DI
F R
10 5/8
FAB S DT I EEL
CDSI
R F
CDSI
R
M13V ZZ E990000M E V00V N880000
8
VZV00V V880000 E 900M3Z
9
10 5/8
FAB STEEL
EE990000M 00 0 M13VVVV00N VE 80 9 0 0 M 3 Z Z 0 V E 0 0 E E900M1VV0NE00
11
12 3/4
VE E0000 E M33V ZV Z00V E990000M
11
12 3/4
DT I EEL FAB S FAB S T DI EEL L AB BS ST TE EE EL FA F
D DII CDSI CDSI
F R R F R R
FAB STEEL
DI
R
10 12 12
E 900M3VV0VE00 E900M1VV0NF00 2V ZZ EE990000M1 V00N NFF0000 E900M2ZZ0NF00
Vac u u m Rat in g (in . Hg / F) Vac u u m Rat in g (in . Hg / F)
CDSI
8
10
9
F l an g es
DI
E N6 8 00 M13V VV V0V E990000M
14
Ho u s in g Mat er ial Ho u s in g Mat er ial
12
15
12
15
DI
DI
CASTDSITEEL
CASTDSITEEL
CAST STEEL
CAST STEEL
F F
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90° Elbows PTFE-Lined
Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 300lb . Flan g ed - Fab St eel B o d y On ly
FV = Full Vacuum Si z e (NPS) 1
Dim en s io n (in .)
P ar t N u m b er s
B
R6390YY-016
4
E900M3YY0V100
3 1/2
0tYeYe-0 31050lb . Flan g ed - R F6a3b9S l2 B4o d y On ly 1.5 E900M3YY0VB00 Si z e P ar t 9u 0Y Yb-0e3r 2 S PR ar6N t3N m (Niz2PeS) um be rs E900M3YY0V200 R66339900YYYY--004186 R E900M3VV0V10 0 31 M33YYYY00VV310000 1 EE990000M E900M3ZZ0V10 0 R66339900YYYY--006244 R 14.5 E900M3VV0VB00 E990000M M33Y YY Y00V V4B0000 1.5 E E900M3ZZ0VB00 R66339900Y YY Y--009362 R 62 E900M3VV0V200 E 9 0 0 M 3 Y Y V620000 E900M3YY00V 2 E90R06M339Z0ZY0YV 2 00 8 E900MAYY0-0 V48800 3 E9E0900M 3 V V 0 V 0M3YY0V330000 3 E90R06M339Z0ZY0YV -036040 4 E9E0900M 3 V V 0 0M3YY0VV440000 4 E90R06M339Z0ZY0YV -049060 6 E9E0900M 1 V V 0 0M3YY0NV66000
Ho u s in g Mat er ial
C
F l an g es Mat er ial
R = R o t at i n g F = F i x ed
Vac u u m Rat in g (in . Hg /°F)
2
4 1/2
2 7/8 4Dim en s io n (in .) Dim e n s io n s (in .) 5 B C/8 35 B C 4 1/2 64 35 13/2 11//22 4 71/2
4 6 14/2 8 15/2 81/2 4 14/2 160
Ho u s in g Ho u s in g Mat er ial Mat er ial
52
2
FAB STEEL
Fl F anlagnegses R = R o t at i n g Mat er ial R = R o t at i n g F = F i x ed Mat er ial F = F i x ed DC I S
R
Vac u u m Rat in g Vac u u m Rat in g (in . Hg /°F) (in . Hg / F) FV/450
CS
6237/1/86 2 7/8
DI CS
83 15//28 3 5/8
FAB STEEL
10 5/8 5
CS CS DI
R R
FV/450
DI
F
FV/450
8 1/210 5/8 FAB STEEL
CS
R
E900M3VV0V600
FAB STEEL
DI
R
E900M1VV0N800
DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
DI
F
10 Lined with PTFE or ETFE (Tefzel )FAB STEEL E 900M3VV0VE00
CS
R
DI
R
68
8
9090M 3Z 6080 0 0M AZ Y0YV 0V EE
E900M3ZZ0V800
5 15/21/2 7 6 1/2 6 1/2 8 1/2 8
8 10
9
FAB STEEL
DI
5
CS
6 3/16 6 3/16
DI CS
8 1/2
10 5/8
E 900M3VV0V800
DI
E900M1VV0N E 00 DI Fabricated Special Angle Elbows E 900M3ZZ0VE00
11
12 3/4
® FAB STEEL
Resistoflex can provide special angle elbows in various sizes and E900M1VV0NF00 DI many 12 configurations. These are custom 12 fabrications 15 to accommoE900M 2ZZ0NF00 that may occur in piping design. CAST STEEL date non-standard applications When need for a special angle elbow arises, a rough sketch or description giving the pipe size, angle required and desired ® face-tocenterline dimension should be submitted to the Resistoflex factory. Fabricated Special Angle Elbows are not rated for vacuum service. Resistoflex can provide special angle elbows in various sizes and many configurations. These to areface custom fabrications to accommoAs a guide, when centerline dimensions are not provided, date non-standard applications that may occur in piping design. special angle elbows less than 45° have standard 45° elbow When need for a special angle elbow arises, a rough sketch or centerline to face dimensions. Special angle elbows greater than description giving the pipe size, angle required and desired face-to45° have standard 90° centerline to face dimensions. Dimensions centerline dimension should are for correspoinding sizes. be submitted to the Resistoflex factory. Fabricated Special Angle Elbows are not rated for vacuum service.
Fabricated Special Angle Elbows
DI CAST STEEL
F
Lined with PTFE or ETFE (Tefzel )
Tefzel® is a trademark of Dupont.
As a guide, when centerline to face dimensions are not provided, special angle elbows less than 45° have standard 45° elbow www.cranechempharma.com centerline to face dimensions. Special angle elbows greater than www.craneenergy.com 45° have standard 90° centerline to face dimensions. Dimensions
Bend radius is 1 x diameter for 1" - 4", and 1.5 x diameter for 6" and larger.
15
45° Elbows PTFE-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 CAST STEEL = ASTM A216 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum *This part number is special order 150l b . F l an g ed Dim en s io n s (in .)
Si z e (NPS)
P ar t N u m b er
A
C
*E500M3VV0V100 E 500M1VV0N100
1
1 3/4
2
E 500M3ZZ0S100 E500M1VV0NB00
1.5
E500M3ZZ0VB00 E500M3VV0V2 00
2
E500M3ZZ0V200
2 1/4
2 7/8
2 1/2
3 5/8
3
5
4
6 3/16
5
8 1/2
E500M3VV0V300
3
E500M3ZZ0V300 E500M3VV0V400
4
E500M3ZZ0V400 E500M1VV0N600
6
E500M3ZZ0V600 E500M3VV0V600 E500M1VV0N800
8
E500M3ZZ0S800
10
5 1/2
10 5/8
Mat er ial
R = R o t at i n g F = F i x ed
FAB STEEL
DI
R
DI
DI
FAB STEEL
CS
DI
DI
F
FAB STEEL
CS
R
DI CS FAB STEEL
DI
R
CS DI
FV/450
CS DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
DI
DI
F
FAB STEEL
CS
F
E500M3VV0V800
FAB STEEL
DI
R
DI
DI
F
FAB STEEL
CS
R
FAB STEEL
DI
R
E500M3ZZ0VE00
6 1/2
12 3/4
E500M1VV0NF00 E500M3ZZ0VF 00
7 1/2
15
Vac u u m Rat in g (in . Hg /°F)
F
E500M1VV0NE00 E500M3VV0V800 12
F l an g es
Ho u s in g Mat er ial
DI FAB STEEL
DI
F
CS
R
300l b . F l an g ed
16
Dim en s io n s (in .)
Si z e (NPS)
Part Number
1
A
C
E500MAYY0 V100
2 1/4
2
1.5
E500MAYY0 VB00
2 3/4
2 7/8
2
E500MAYY0V200
3
3 5/8
3
E500MAYY0V300
3 1/2
5
4
E500MAYY0V400
4 1/2
6 3/16
6
E500MAYY0V600
5 1/2
8 1/2
8
E500MAYY0V800
6
10 5/8
Ho u s in g Mat er ial
F l an g es Mat er ial
R = R o t at i n g F = F i x ed
Vac u u m Rat in g (in . Hg / F)
F
FAB STEEL
16
CS
R
FV/450
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Equal Tees PTFE-Lined Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum
150lb. Flanged Si z e (NPS) 1 1.5 2 3 4 6 8 10 12
Dim en s io n (in .) P ar t N u m b er TN00M3VVVV100 TN00M3ZZZV100 TN00M3VVVVB00 TN00M3ZZZVB00 TN00M3VVVV200 TN00M3ZZZV200 TN00M3VVVV300 TN00M3ZZZV300 TN00M3VVVV400 TN00M3ZZZV400 TN00M3VVVV600 TN00M3ZZZV600 TN00M3VVVV800 TN00M3ZZZV800 TN00M3VVVVE00 TN00M3Z Z Z VE00 TN00M3VVVVF00 T N00M 3ZZZVF00
B
C
Ho u s in g Mat er ial
3 1/2
2
FAB STEEL
4
2 7/8
FAB STEEL
4 1/2
3 5/8
FAB STEEL
5 1/2
5
FAB STEEL
6 1/2
6 3/16
FAB STEEL
8
8 1/2
FAB STEEL
9
10 5/8
FAB STEEL
11
12 3/4
FAB STEEL
12
15
FAB STEEL
F l an g es R = R o t at i n g F = F i x ed
Mat er ial DI CS DI CS DI CS DI CS DI CS DI CS DI
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
FV/450
R
CS DI CS DI CS
Vac u u m Rat in g (in . Hg / F)
FV/450 FV/375
R
FV/450
R
FV/375
300lb . Flan g ed - Fab St eel B o d y On ly Dim en s io n (in .)
Si z e (NPS)
P ar t N u m b er
1
TN00M3YYYV100
1.5 2
B
C
3 1/2
2
TN00M3YYYVB00
4
2 7/8
TN00M3YYYV200
4 1/2
3 5/8
3
TN00M3YYYV300
5 1/2
5
4
TN00M3YYYV400
6 1/2
6 3/16
6
TN00M3YYYV600
8
8 1/2
8
TN00MAYYYV800
10
10 5/8
F l an g es
Ho u s in g Mat er ial
Mat er ial
R = R o t at i n g F = F i x ed
FAB STEEL
CS
R
Vac u u m Rat in g (in . Hg /°F)
FV/450
300 lb. flanged tees have ANSI 150 center-face dimensions, except 8" size which has ANSI 300 dimensions.
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17
17
Reducing Tees PTFE-Lined
Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105
DI = ASTM A395 Cast Ductile Iron
FV = Full Vacuum
150lb. Flanged Majo r Si z e (NPS)
Min o r Si z e (NPS)
1.5
1 1
2 1.5 1 3
1.5 2 1 1.5
4
2 3 2
6
3 4 3
8
4 6 6
10
8 4 6
12 8 10
18
Dim en s io n s (in .) P a r t N u m b er s TR00M3VVVVB10 TR00M3ZZZVB10
B
C
D
4
2 7/8
2
TR00M3VVVV210 TR00M3ZZZV210 TR00M3VVVV2B0
4 1/2
TR00M3ZZZV3B0
5
TR00M3VVVV320
6 1/2
6 3/16
TR00M3ZZZV420 TR00M3VVVV430 TR00M3VVVV620
8
8 1/2
TR00M3VVVV640 TR00M3VVVV830
9
10 5/8
TR00M3VVVV860 TR00M3VVVVE60 TR00M3VVVVE80
11
TR00M3VVVVFE0 TR00M3Z Z Z VFE0
10 5/ 8 12 3/4
DI
FV/450
CS
FV/325
DI
R
FV/450
CS
FV/325
DI
FV/450
CS
23/200
DI
FV/450
CS
23/200
DI
FV/450
CS
23/200 FV/450
CS
FV/150
DI
FV/450
CS
FV/150
DI CS
FV/450
DI CS DI CS DI FAB STEEL
15
FV/325
DI
6 3/16
8 1/ 2 12
FV/450
CS
CS
6 3/16
TR00M3VVVVF60
FV/325
DI
DI
10 5/ 8
TR00M3Z Z Z VF40
TR00M3Z Z Z Z F80
5
12 3/4
TR00M3VVVVF40
TR00M3Z Z Z VF60
FAB STEEL
8 1/2
TR00M3Z Z Z VE80
TR00M3VVVVF80
3 5/8
8 1/2
TR00M3ZZZV860 TR00M3Z Z Z VE60
CS
5
TR00M3Z Z Z V830 TR00M3ZZZV840
DI CS
6 3/16
TR00M3ZZZV640
TR00M3VVVV840
CS
3 5/8
TR00M3ZZZV620 TR00M3ZZZV630
DI
2 7/8
5
TR00M3ZZZV430
TR00M3VVVV630
CS
2 7/8
TR00M3ZZZV4B0
FV/450
DI
2
TR00M3ZZZR410 TR00M3VVVV4B0 TR00M3VVVV420
DI CS
3 5/8
TR00M3ZZZV320
Vac u u m Rat in g (in . Hg / F)
DI
2 5 1/2
R=Ro t at in g F=Fix ed
CS
2 7/8
TR00M3ZZZV310
Mat er ial
CS
3 5/8
TR00M3VVVV310
F l an g es
DI
2
TR00M3ZZZV2B0
TR00M3VVVV3B0
Ho u s in g Mat er ial
CS DI
R
FV/375
CS DI CS
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Reducing Tees PTFE-Lined
300lb . Flan g ed - Fab St eel B o d y On ly
300 l b . F l an g e do r- Fab St eel B o d y On ly nd 3M 00aljbo.r FlanMgie - Fab St eel B o d y On ly S i z e S i z P ar t N u m b er Majo r Min oer M ajo r) M in o r) (N (N SiPzS e SiPzS e P ar t N u m b er P ar t N u m b er Si z e Si z e (N1P.5S) (NP S ) TR00M3YYYVB10 (NPS) (NP1S) 1.5 TR00M3YYYVB 1 21 12.5 1 TR00M3YYYVB 10 0 1.5 10 11 T R 0 0 M 3 Y Y Y V 2 B T R 0 0 M 3 Y Y Y V 2 1 0 2 2 1.5 TR00M3YYYV2B 10 11 .5 TR00M3YYYV23B 0 1.5 10 3 11 T R 0 0 M 3 Y Y Y V 3 B TR00M3YYYV310 3 3 4 4 4 6 6 6 8 8 8
1.5 12.5 2 1.5 2 1.5 2 1.5 2 3 2 3 2 3 2 3 2 3 4 3 43 4 3 4 3 4 46 6 6
TR00M3YYYV3B 20 TR00M3YYYV3B 0 3B 200 T R 0 0 M 3 Y Y Y V 4 TR00M3YYYV320 TR00M3YYYV4B 20 0 TR00M3YYYV4B TR00M3YYYV42 0 30 TR00M3YYYV42
43 0 TR R0 00 0M M3 3Y YY YY YV V4 6 20 T 3 20 T R 0 0 M 3 Y Y Y V 6 3 TR00M3YYYV620 TR00M3YYYV64 30 TR00M 3YYYV630 6340 T R 0 0 M 3 Y Y Y V 8 TR00M3YYYV640 30 TR R0 00 0M M3 3Y YY YY YV V8 83 4 T 0 40 T R 0 0 M 3 Y Y Y V 8 6 TR00M3YYYV840 TR00M3YYYV860 TR00M3YYYV860
Dim en s io n s (in .) B
Dim en s io n s (in .) Dim en sCio n s (in .)
D
B B 4
C 2C 7/8
D D 2
4 4 41/2
2 7/8 2 37 5//8 8
4 1/2 4 1/2
3 5/8 3 5/8
2 2 2 22 7/8
5 1/2
5
5 1/2 5 1/2
5 5
6 1/2
6 3/16
6 1/2 6 1/2
6 3/16 6 3/16
8
8 1/2
8 8
8 1/2 8 1/2
9
10 5/8
9 9
10 5/8 10 5/8
Ho u s in g Moaut esriinagl H Ho u s in g Mat er ial Mat er ial
F l an g es FlanRg e=sRo t at in g Mat er ial Flan g es R F= =RF oitxaet idn g R = R o t at i n g Mat er ial Mat er ial F = F i x ed F = F i x ed
FV/450
22 7/8 27 /8 2 22 7/8
2 7 37 5//8 8 2 37 58 2 3 5//8 2 7 /8 3 5 2 7/8 3 5/8 3 5/8
5 /8 35
Vac u u m Rat in g HgR/ aFt)in g Vac(iunu. m Vac u u m Rat in g (in . Hg / F) (in . Hg / F)
FV/450 FV/450
FAB STEEL
CS
R
FV/325
FAB STEEL FAB STEEL
CS CS
R R
FV/325 FV/325
3 5 /8 35 /8 5/16 6 35
23/200 23/200 23/200
6 3/16 6 35/16 5/16 6 35
FV/450 FV/450 FV/450
6 3/16 6831/1/26 8 1/2 8 1/2
300 lb. flanged reducing tees have ANSI 150 center-face dimensions.
Fabricated Two-Piece Reducing Tees Fabricated Two-Piece Reducing Reducing Tees Tees Fabricated PTFE-Lined Two-Piece PTFE-Lined PTFE-Lined
Construction is an equal tee with a shortened stack and a reducing filler flange bolted together
150l b . F l an g ed 150 l b . F l an g e do r nd 1M 50aljbo.r FlanMgie S i z e S i z Majo r Min oer M aPjoSr) M in o r) (N (N Si z e SiPzS e Si z e Si z e (NPS) (NP S) 1S (NPS) (NP ) 6 11 1/2 6 6 1 1/2 1 1/2 11 1/2 8 12 1/2 1 1/2 8 8 2 2 1 10 10 10
11 1/2 12 1/2 1 1/2 2 3 2 3 4 3 41 4
Dim en s io n s (in .) P ar t N u m b er P ar t N u m b er P ar t N u m b er TR 00 M3VVVV610 TR M3VVVV61 0 T R 00 3VVVV6B0 TR M3VVVV61 00 M TR 00 M3VVVV68B 0 10 TR 00 M3VVVV6B
10 00 M T TR R 00 M3 3V VV VV VV V8 8B 10 TR 00 M3VVVV8B 0 20 TR 00 M3VVVV8B
TR 00 M3VVVV820 TR 00 M3VVVV820 TR 00 M3VVVVE10
10 T 00 M TR R 00 M3 3V VV VV VV VE EB 10 TR 00 M3VVVVEB 2 TR 00 M3VVVVEB0 0 20 00 M3VVVVE3 TR R 00 T M3VVVVE20 30 00 M TR R 00 M3 3V VV VV VV VE E3 4 T 0 TR 00 M3VVVVE 40 F 1 TR 00 M3VVVVE40 10 T TR R 00 M3 3V VV VV VV VF FB 10 00 M
11 1/2 12 1 1/2 TR 00 M3VVVVFB 20 00M 12 1/2 TR 00 3V V V V F B 0 12 12 2 20 3 TR 00 M3VVVVF3 2 TR 00 M3VVVVF20 3 TR 00 M3VVVVF30 3 TR 00 M3VVVVF30 www.cranechempharma.com
www.craneenergy.com
B
Dim en s io n s (in .) Dim en sCio n s (in .)
B B 8
C C 8
8 8
8 8
9
10 1/4
9 9
10 1/4 10 1/4
11
12 3/4
11 11
12 3/4 12 3/4
12
15
12 12
15 15
D D D 2
Ho u s in g Moaut esriinagl H Ho u s in g Mat er ial Mat er ial
2 22 7/8
F l an g es FlanRg e=sRo t at in g Mat er ial Flan g es R F= =RF oitxaet idn g R = R o t at i n g Mat er ial Mat er ial F = F i x ed F = F i x ed
Vac u u m Rat in g HgR/ aFt)in g Vac(iunu. m Vac u u m Rat in g (in . Hg / F) (in . Hg / F)
22 7/8 27 /8 2 22 7/8
2 7 8 37 5//8 2 3 5/8 3 5/8 2 27/8 22
25 78 3 2 7//8 3 5 /8 3 5/8 5/16 6 35
FAB STEEL
CS
R
FV/450
FAB STEEL FAB STEEL
CS CS
R R
FV/450 FV/450
6 3/16 6 32/16 2 22 7/8 25 78 3 2 7//8 3 5 /8 3 5/8 5 5
19
Crosses Crosses
PTFE-Lined PTFE-Lined Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum
150l b . F l an g ed Si z e (NPS) 1 1.5 2 3 4 6 8
Dim en s io n s (in .) P ar t N u m b er CN00M3VVVV100 CN00M3ZZZV100 CN00M3VVVVB00 CN00M3ZZZVB00 CN00M3VVVV200 CN00M3ZZZV200 CN00M3VVVV300 CN00M3ZZZV300 CN00M3VVVV400 CN00M3ZZZV400 CN00M3VVVV600 CN00M3ZZZV600 CN00M3VVVV800 CN00M3ZZZV800
B
C
3 1/2
2
4
2 7/8
4 1/2
3 5/8
5 1/2
5
6 1/2
6 3/16
8
8 1/2
9
Ho u s in g Mat er ial
F l an g es Mat er ial
R = R o t at i n g F = F i x ed
Vac u u m Rat in g (in . Hg / F)
DI CS
FAB STEEL
10 5/8
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
DI
R
CS
FV/450 FV/450 No Vacuum
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
DI
FV/450
CS
No Vacuum
300l b . F l an g ed Si z e (NPS)
Dim en s io n s (in .) P ar t N u m b er
B
C
1
CN00M3YYYR100
3 1/2
2
1.5
CN00M3YYYRB00
4
2 7/8
2
CN00M3YYYR200
4 1/2
3 5/8
3
CN00M3YYYR300
5 1/2
5
4
CN00M3YYYR400
6 1/2
6 3/16
6
CN00M3YYYR600
8
8 1/2
8
CN00MAYYYR800
10
10 5/8
F l an g es
Ho u s in g Mat er ial
Mat er ial
R = R o t at i n g F = F i x ed
FAB STEEL
CS
R
Vac u u m Rat in g (in . Hg / F)
No Vacuum
300 lb. flanged crosses have ANSI 150 center-face dimensions, except 8" size which has ANSI 300 dimension.
20
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DI Short Stack Tees & Crosses DI Short &&Crosses Short Stack Stack Tees Crosses PTFE-Lined, 150lb.Tees Flanged PTFE-Lined PTFE-Lined, 150lb. Flanged Housing Materials DI = ASTM A395 Cast Ductile Iron Housing Materials DI = ASTM A395 Cast Ductile Iron Flange Materials DI = ASTM A395 Cast Ductile Iron Flange Materials
STACK BOLT HOLES C
DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum
D C
FV = Full Vacuum Note: Vacuum ratings for this product are for steadystate vacuumare cycling may Note: vacuum, Vacuum only. ratingsFrequent for this product for steadyreduce service life. state vacuum, only. Frequent vacuum cycling may
RUN BOLT HOLES
B
reduce service life.
STACK BOLT HOLES C D C
B
Short Stack Tees
RUN BOLT HOLES
Short Tees 150 Stack lb. Flanged 150 lb. Flanged Si z e P ar t N u m b er s (NPS) Si z e P ar t N u m b er s (NPS) 1 TH00 B1VVVN100
Dim en s io n s (in .) B
Dim en s io n s (in .) C D
3B 1/2
C 2
1 3D/16
Ho u s in g Mat er ial Ho u s in g Mat er ial
F l an g es Mat er ial Mat er ial
S c kg es Ftlan B o lt Ho le S t ac k 13o*le B1o/l2t -H
Ru n B o lt Ho le Ru n B o1l/t2-H1o3le
Vac u u m Rat in g (in . Hg / F) Vac u u m Rat in g (in . Hg / F) FV/450
11.5
TH00 B1VVVNB 1 00
3 41/2
22 7/8
11135/1 /362
1/2-13*
1/2-13
FV/450
12.5
200 TH00 B1VVVNB
44 1/2
3 25 7/8
1 11 5/1 36 2
5 8-113* 1/2
1/32/-413
FV/450
3 2 4 3
TH00 B1VVVN3200 TH00B1VVVN4 300
5 1/2 4 6 5 1/2
3 5 /8 6 35/16
12 131/1 /166 22 131//1166
DI
DI
5/8-11* 5/8-11*
3/4 3/4
6 4
TH00B1VVVN6 40 0
68 1/2
/26 6831/1
3 2 11/16
DI
DI
35//48--1101***
7 3/8 4
FV/3 450 FV/2 31 50 1/210 F1V
8 6
TH00B1VVVN8 600
9 8
18015/2/8
43 15 1/16
3/4-10**
7/8
180 12 0
TH00B1VVVNE 800 F 00 TH00B1VVVNE
191 12 1
12 03 5/4 8 1215 3/4
6/16 4 15 7 16/32
/8--190*** 37/4 7/8-9**
71/8 1
12
TH00B1VVVNF00
12
15
7 1/32
7/8-9**
1
11/210 No Vacuum No Vacuum
Short Stack Crosses Short Crosses 150 Stack lb. Flanged 150 lb. Flanged Si z e P ar t N u m b er s (NPS) Si z e P ar t N u m b er s (NPS) 1 CH00B1VVVN100
Dim en s io n s (in .)
F l an g es S c kg es Ftlan B o lt Ho le S t ac k 13o*le B1o/l2t -H
Ru n B o lt Ho le Ru n B o1l/t2-H1o3le
Vac u u m Rat in g (in . Hg / F) Vac u u m Rat in g (in . Hg / F) FV/300
1 1//2 2--1 13 3** 5 8--1 113** 1//2 5 5//8 8--1 11 1**
1 1//2 2--1 13 3 1/32/-413
F FV V//2 35 00 0 FV V//2 25 50 F 0
55//88--1111*** 3 0**** 5//4 8--1 11 3 / 4 1 0**** 3/4-10
3 3//4 4 3//4 4 3
F FV V//2 20 50 0 2V 5//220000 F
7 3//8 4 7 / 8 7/8
25/200
6/16 4 15
/8--190**** 37/4
71/8
io n s (in .) D B Dim en sC 3B 1/2
C 2
1 3D/16
22 7/8 3 25 7//8 8 5 3 5/8
11135/1 /362 11 11 1 5//1 36 2
Ho u s in g Mat er ial Ho u s in g Mat er ial
Mat er ial Mat er ial
11.5 12.5
C CH H0000B B11V VV VV VN NB 10000 CH H0000B B11V VV VV VN NB 20000 C
3 41/2 44 1/2
3 2 4 3
C CH H0 00 0B B1 1V VV VV VN N3 20 00 0 C CH H0 00 0B B1 1V VV VV VN N4 30 00 0
51 1//2 2 4 6 51 1//2 2
6 4 8 6
C 00 0 CH H0 00 0B B1 1V VV VV VN N6 40 C H 0 0 B 1 V V V N 8 0 CH00B1VVVN600 0
68 1/2 9 8
180
191
12 1 0
C CH H0000B B11V VV VV VN NE 80000 CH00B1VVVNF00 C H00B1VVVNE00
18015/2/8 10 25 3//4 1 8
12 1 1
1215 3/4
7 1/32 6
7/8-9** 7/8-9**
1
12
CH00B1VVVNF00
12
15
7 1/32
7/8-9**
1
6 35/16 /26 6831/1
12 131/1 /166 22 131//1166 3 21 11 1//1 16 6 43 115 / 1 6 1/16
DI
DI
DI
DI
*All bolt holes are tapped. ** holes closest centerline are tapped. The other bolt holes are bored smooth. *All4 bolt holes are to tapped. ** 4 holes closest to centerline are tapped. The other bolt holes are bored smooth.
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No Vacuum No Vacuum
21
Instrument Tees with 1" Branch PTFE-Lined
T400M300ZR110 T400M300ZRB10 T400M300ZR210 T400M300ZR310 T400M300ZR410
22
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Instrument with 1.5" Instrument Tees Tee with 1.5" Branch Branch PTFE-Lined PTFE-Lined
Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings DI = ASTM A395 Cast Ductile Iron Flange Materials CS = ASTM A105 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum *Nominal ID. For exact ID to determine if an instrument will fit in the bore, field measurement is necessary. 150lb. Flanged Si z e (NPS) 1.5 2 3 4 6 8 10 12
Dim en s io n s (in .) P ar t N u m b er s T400M300Z SBB0 T400M300ZRBB0 T400M300Z S2B0
P 4
R 3 4
5 9/16
3
T400M300ZR2B0
4 1/2
4
T400M100VN3B0
6 5/16
3
T400M300ZR3B0
5 1/2
4
T400M300Z S4B0
7 1/16
3
T400M300ZR4B0
6 1/2
4
T400M300ZS6B0
8 1/16
3
T
J
3 3/8
2 7/8
4 1/8
3 5/8
5 3/8
5
6 7/8
6 3/16
8 3/4
8 1/2
T400M300ZR6B0
8
4
T400M300ZS8B0
9 5/16
3
T400M300ZR8B0
9
4
T400M300ZSEB0
10 3/8
3
13 3/8
T400B300ZREB0
11
4
13 1/4
T400M300ZSFB0
11 7/8
3
16 1/8
T400B300ZRFB0
12
4
16
11
10 5/8 12 3/4 15
S*
Ho u s in g Mat er ial
F l an g es Mat er ial
R=Ro t at in g F=Fix ed
1 5/16 1 1/8 1 5/16
F FAB STEEL
CS
DI
DI
R F
1 1/8 1 5/16
R F
1 1/8
FV/450
R
1 5/16
F
1 1/8
R
1 5/16
F
1 1/8 1 5/16
Vac u u m Rat in g (in . Hg / F)
FAB STEEL
CS
FV/450
R
27/400
F
FV/450 No Vacuum
1 1/8
R
1 5/16
F
FV/450
1 1/8
R
No Vacuum
1 5/16
F
FV/450
1 1/8
R
No Vacuum
300lb. Flanged
Dim en s io n s (in .)
Si z e (NPS)
P ar t N u m b er s
1.5 3
P
R
T
J
S*
T400MA00YSBB0
4 1/2
3
3 3/ 4
2 7/8
1 11/32
T400MA00YS3B0
6 5/16
3
5 7/8
5
1 11/32
4
T400MA00YS4B0
7 1/16
3
7 1/8
6 3/16
1 11/32
6
T400MA00YS6B0
8 1/16
3
9 7/8
8 1/ 2
1 11/32
8
T400MA00YS8B0
9 5/16
3
12 1/8
10 5/ 8
1 11/32
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F l an g es
Ho u s in g Mat er ial
Mat er ial
R = R o t at i n g F = F i x ed
FAB STEEL
CS
F
Vac u u m Rat in g (in . Hg / F)
FV/450
23
With 2” 2" Branch Instrument Tees Tee with PTFE-Lined
Housing Materials FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 FV = Full Vacuum *Nominal ID. For exact ID to determine if an instrument will fit in the bore, field measurement is necessary.
150l b . F l an g ed Si z e (NPS) 2 3 4 6 8 10 12
24
Dim en s io n s (in .) P ar t N u m b er s T400M300ZM220
P 5 9/16
T
J
4 1/8
3 5/8
T400M300ZR220
4 1/2
T400M300ZS320
6 5/16
T400M300ZR320
5 1/2
T400M300ZM420
7 1/16
T400M300ZR420
6 1/2
T400M300ZS620
8 1/16
T400B300ZR620
8
T400M300ZS820
9 5/16
T400B300ZR820
9
T400M300ZSE20
10 3/8
13 3/8
T400B300ZRE20
11
13 1/4
T400M300ZSF20
11 7/8
16 1/8
T400B300ZRF20
12
16
5 3/8
5
6 7/8
6 3/16
8 3/4
8 1/2
11
10 5/8 12 3/4 15
S*
Ho u s in g Mat er ial
F l an g es Mat er ial
R=Ro t at in g F=Fix ed
1 25/32
F
1 5/8
R
1 7/8
F
1 5/8
R
1 25/32
F
1 5/8
R
1 7/8 1 5/8
FAB STEEL
CS
F
Vac u u m Rat in g (in . Hg / F)
FV/450
FV/450
R
28/450
1 7/8
F
FV/450
1 5/8
R
No Vacuum
1 7/8
F
FV/450
1 5/8
R
No Vacuum
1 7/8
F
FV/450
1 5/8
R
No Vacuum
22
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Strainer Strainer Tee TeeAssembly Assembly PTFE-Lined, 150 lb. Flanged PTFE-Lined, 150lb. Flanged
B
Housing Material FAB STEEL = Housing fabricated from carbon steel pipe and/or weld fittings. Flange Material CS = ASTM A105 DI = ASTM A395 Cast Ductile Iron
B
FV = Full Vacuum
B
Note: 12th character in the part number indicates the size of the holes in the strainer. All part numbers in the table are shown with an “R”, which indicates 1/8” holes. The following are the available hole sizes and their corresponding character: Q = 1/16”; R = 1/8”; S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8”
C
If other hole sizes are required, please contact the factory.
Si z e (N PS)
1 1 1/2 2 3 4 6
8 10 12
D i m en s i o n s (i n .) P ar t N u m b er
T807M3VVVV1R0 T807M3ZZZV1R0 T807M3VVVVBR0 T807M3ZZZVBR0 T807M3VVVV2R0 T807M3ZZZV2R0 T807M3VVVV3R0 T807M3ZZZV3R0 T807M3VVVV4R0 T807M3ZZZV4R0 T807M3VVVV6R0 T807M3ZZZV6R0 T807M3VVVV8R 0
T807M3ZZZV8R0 T 807M3VVVVER0
T807M3ZZZVER0 T 807M3VVVVFR 0
T807M3ZZZVFR0
B
C
3 1/2
2
4
2 7/8
4 1/2
3 5/8
5 1/2
5
6 1/2
6 3/16
8
8 1/2
9
10 5/8
11
12 3/4
12
15
Ho u s in g Mat er i al
Vac u u m R at i n g (i n . H g / F)
F l an g es Mat er i al
R = R o t at i n g F = F i x ed
DI CS DI CS DI CS DI CS FAB STEEL
DI
R
FV/450
CS DI CS DI CS DI CS DI CS
FV/375
Note: Plastic-lined baffle tee strainers are designed to prevent relatively large particles from passing. These are not designed to be fine particulate screens or filters.
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25
Lugged Body with Branch Body Instrument InstrumentTees Tees, 1" 1" Branch PTFE / Polypropylene Polypropylene // PVDF-Lined, PVDF-Lined,150lb. 150 lb.Flanged Flanged Housing Materials Fabricated Steel Flange Material ASTM A105 Forged Steel Vacuum Ratings All 1” - 8” lugged body instrument tees are rated for full vacuum at maximum operating temperature. 10” - 12” sizes are not rated for vacuum service. Actual branch inside diameter may vary. If ID of branch is critical, consult the factory. Note: Lugged Body Instrument Tees cannot be installed side by side, they need to have a flanged spool installed between them. Si z e (NPS)
1
1 1/2
2
3
4
6
8
Dim en s io n s (in .) L i n er
P ar t N u m b er s
PTFE
T400M3ZZZL110
PP
T400P3ZZZL110
PVD F
T400K3ZZZL110
PTFE
T400M3ZZZLB10
PP
T400P3ZZZLB10
PVD F
T400K3ZZZLB10
PTFE
T400M3ZZZL210
PP
T400P3ZZZL210
PVD F
T400K3ZZZL210
PTFE
T400M3ZZZL310
PP
T400P3ZZZL310
PVD F
T400K3ZZZL310
PTFE
T400M3ZZZL410
PP
T400P3ZZZL410
PVD F
T400K3ZZZL410
PTFE
T400M3ZZZL610
PP
T400P3ZZZL610
PVD F
T400K3ZZZL610
PTFE
T400M3ZZZL810
PP
T400P3ZZZL810
P
T
J
H H o l es N o . & Si z e
G
3 1/2
4 1/4
2
(4) 1/2-13
3 1/8
4
5
2 7/8
(4) 1/2-13
3 7/8
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PVD F
T400K3ZZZL810
10
PTFE
T400B3ZZZLE10
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLF10
12
19
15
(12) 7/8-9
17
PTFE lined lugged body instrument tees are supplied with a rotating flange on the branch. PP & PVDF lined lugged body instrument tees are supplied with a fixed flange on the branch.
26
26
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Lugged with 1.5"Branch Branch Lugged Body BodyInstrument InstrumentTees Tees, 1.5” PTFE PVDF-Lined, 150lb. 150 lb.Flanged Flanged PTFE // Polypropylene Polypropylene // PVDF-Lined, Housing Materials Fabricated Steel Flange Material ASTM A105 Forged Steel Vacuum Ratings All 1 1/2” - 8” lugged body instrument tees are rated for full vacuum at maximum operating temperature. 10” - 12” sizes are not rated for vacuum service. Actual branch inside diameter may vary. If ID of branch is critical, consult the factory. Note: Lugged Body Instrument Tees cannot be installed side by side, they need to have a flanged spool installed between them. Si z e (NPS)
1 1/2
2
3
4
6
Dim en s io n s (in .) L i n er
P ar t N u m b er s
PTFE
T400M3ZZZLBB0
PP
T400P3ZZZLBB0
PVD F
T400K3ZZZLBB0
PTFE
T400M3ZZZL2B0
PP
T400P3ZZZL2B0
PVD F
T400K3ZZZL2B0
PTFE
T400M3ZZZL3B0
PP
T400P3ZZZL3B0
PVD F
T400K3ZZZL3B0
PTFE
T400M3ZZZL4B0
PP
T400P3ZZZL4B0
PVD F
T400K3ZZZL4B0
PTFE
T400M3ZZZL6B0
P
T
J
H H o l es N o . & Si z e
G
4
5
2 7/8
(4) 1/2-13
3 7/8
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PP
T400P3ZZZL6B0
PVD F
T400K3ZZZL6B0
PTFE
T400M3ZZZL8B0
PP
T400P3ZZZL8B0
PVD F
T400K3ZZZL8B0
10
PTFE
T400B3ZZZLEB0
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLFB0
12
19
15
(12) 7/8-9
17
8
PTFE lined lugged body instrument tees are supplied with a rotating flange on the branch. PP & PVDF lined lugged body instrument tees are supplied with a fixed flange on the branch.
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27
27
Lugged Body with Branch Body Instrument InstrumentTees Tees, 2” 2" Branch PTFE Polypropylene // PVDF PVDF-Lined, 150 lb.Flanged Flanged PTFE // Polypropylene Lined, 150lb. Housing Materials Fabricated Steel Flange Material ASTM A105 Forged Steel Vacuum Ratings All 2” - 8” lugged body instrument tees are rated for full vacuum at maximum operating temperature. 10” - 12” sizes are not rated for vacuum service. Actual branch inside diameter may vary. If ID of branch is critical, consult the factory. Note: Lugged Body Instrument Tees cannot be installed side by side, they need to have a flanged spool installed between them. Si z e (NPS)
2
3
4
6
8
Dim en s io n s (in .) L i n er
P ar t N u m b er s
PTFE
T400M3ZZZL220
PP
T400P3ZZZL220
PVD F
T400K3ZZZL220
PTFE
T400M3ZZZL320
PP
T400P3ZZZL320
PVD F
T400K3ZZZL320
PTFE
T400M3ZZZL420
PP
T400P3ZZZL420
PVD F
T400K3ZZZL420
PTFE
T400M3ZZZL620
PP
T400P3ZZZL620
PVD F
T400K3ZZZL620
PTFE
T400M3ZZZL820
P
T
J
H H o l es N o . & Si z e
G
4 1/2
6
3 5/8
(4) 5/8-11
4 3/4
5 1/2
7 1/2
5
(4) 5/8-11
6
6 1/2
9
6 3/16
(8) 5/8-11
7 1/2
8
11
8 1/2
(8) 3/4-10
9 1/2
9
13 1/2
10 5/8
(8) 3/4-10
11 3/4
PP
T400P3ZZZL820
PVD F
T400K3ZZZL820
10
PTFE
T400B3ZZZLE20
11
16
12 3/4
(12) 7/8-9
14 1/4
12
PTFE
T400B3ZZZLF20
12
19
15
(12) 7/8-9
17
PTFE lined lugged body instrument tees are supplied with a rotating flange on the branch. PP & PVDF lined lugged body instrument tees are supplied with a fixed flange on the branch.
28
28
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45° Laterals
PTFE-Lined, 150lb. Flanged Housing Materials CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CAST STEEL = ASTM A105 CAST STEEL = ASTM A216 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum
Si z e (NPS) 1 1.5 2 3 4 6 8
Dim en s io n s (in .) P ar t N u m b er s LN00M3VVVV100 LN00B2ZZZN100 LN00M3VVVVB00 LN00B2ZZZNB00 LN00M3VVVV200 LN00B2ZZZN200 LN00M3VVVV300 LN00B2ZZZN300 LN00M3VVVV400 LN00B2ZZZN400 LN00M3VVVV600 LN00B2ZZZN600 LN00B3VVVV800 LN00B2ZZZN800
Ho u s in g Mat er ial
Y
Z
S
C
5 3/4
1 3/4
7 1/2
2
7
2
9
2 7/8
8
2 1/2
10 1/2
3 5/8
10
3
13
5
12
3
15
6 3/16
14 1/2
3 1/2
18
8 1/2
17 1/2
4 1/2
22
10 5/8
F l an g es Mat er ial
R=Ro t at in g F=Fix ed
Vac u u m Rat in g (in . Hg / F)
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/450
CAST STEEL
CAST STEEL
F
No Vacuum
FAB STEEL
DI
R
FV/210, 15/450
CAST STEEL
CAST STEEL
F
No Vacuum
Laterals with rotating carbon steel flanges are available. These have the same vacuum ratings as the DI flanged models.
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30
29
Concentric Reducers PTFE-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings
C
G
Flange Materials CS = ASTM A105 for Rotating and A216 for Fixed DI = ASTM A395 Cast Ductile Iron
F
FV = Full Vacuum
150lb. Flanged Majo r Si z e (NPS)
Min o r Si z e (NPS)
1
.5
1.5
1 1
2 1.5 1 3
1.5 2 1 1.5
4 2 3 2 6
3 4 4
8 6
Dim en s io n s (in .) P ar t N u m b er 6000M1VV0N170 6000M1VV0NB10
6000M3ZZ0VB10 000M3ZZ0RB10
C
F
G
2
4 1/2
1 5/16
DI
DI
DI
DI
F/F
Fab Steel
CS
R/R
2 7/8
4 1/2
6000M1VV0N210
6000M3ZZ0V210 6000M1VV0N2B0
3 5/8
5 2 7/8
6000M1VV0N310*
2
6000M3ZZ0R310 6000M3ZZ0R3B0
5
6
6000M1VV0N320 6000M1VV0N410*
2
6000M3ZZ0R410 6000M1VV0N4B0 6000M1VV0N420
2 7/8 6 3/16
7 3 5/8
6000M3ZZ0R3B0 6000M1VV0N430
5
6000M3ZZ0R430 6000M1VV0N620
3 5/8
6000M3ZZ0R620
6000M1VV0N630 6000M3ZZ0R630
8 1/2
9
6000M1VV0N640 6000M1VV0N840 6000M1VV0N860
5 6 3/16
6000M3ZZ0R640 6000M2ZZ0N840
2 7/8 3 5/8
6000M3ZZ0R320
6000M3ZZ0R4B0
2 2
6000M3ZZ0V2B0
6000M1VV0N3B0
F l an g es
Ho u s in g Mat er ial
6 3 /16 10 5/8
11
6000M2ZZ0N860
8 1/2
Mat er ial
R = R o t at i n g F = F i x ed F/F
DI
DI
F/F
Fab Steel
CS
R/R
DI
DI
F/F
Fab Steel
CS
R/R
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Cast Steel
CS
F/F
DI
DI CS
F/F
Cast Steel
Vac u u m Rat in g (in . Hg / F)
FV/450
F/F
* Small side bolt holes are tapped with 1/2-13 UNC 2B threads ** Major size is fixed, minor size is rotating
30
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Concentric Reducers PTFE-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings
C
G
Flange Materials CS = ASTM A105 for Rotating and A216 for Fixed DI = ASTM A395 Cast Ductile Iron
F
FV = Full Vacuum
150lb. Flanged Majo r Si z e (NPS)
Min o r Si z e (NPS)
1
.5
1.5
1 1
2 1.5 1
Dim en s io n s (in .) P ar t N u m b er 6000M1VV0N170 6000M1VV0NB10
6000M3ZZ0VB10 000M3ZZ0RB10
C
F
G
2
4 1/2
1 5/16
DI
DI
DI
DI
F/F
Fab Steel
CS
R/R
2 7/8
4 1/2
6000M1VV0N210
6000M3ZZ0V210 6000M1VV0N2B0
2 2
3 5/8
5
6000M1VV0N310*
5
F
2
4 1/2
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
3 5/8 G
Fab Steel HoDuIs in g Mat er ial Fab Steel
CS
FABDSI TEEL Fab Steel
1.5
2 7/8
4 1/2
2 4
1 1.5 1.5
66000000M N241B00 M1AVYV Y00R 6000M3ZZ0R4B0 6000MAYY0R2B0
21 1.5
5 7
2 2 7/8 2 7/8
6 V00R N341200 60 00 00 0M M1 AV YY 6000M3ZZ0R3B0 6000MAYY0R3B0
3 5/8 6 3/16
32 1.5
6 V00R N342300 60 00 00 0M M1 AV YY 6000M3ZZ0R430 6000MAYY0R4B0
22 3
6 V00R N462200 60 00 00 0M M1 AV YY 6000M3ZZ0R620 6000MAYY0R430
32 3
6 V00R N662300 60 00 00 0M M1 AV YY 6000M3ZZ0R630 6000MAYY0R630
4
6 6
8
44 4
6 V00R N664400 60 00 00 0M M1 AV YY 6000M3ZZ0R640 6000MAYY0R840
6 4
6 V00R N886400 60 00 00 0M M1 AV YY 6000M2ZZ0N840
8 6
6000M1VV0N860
6
3 52/8 2 7/8
355/8 2 7/8 6 3/16
8 1/2 8 1/2
10 5/8 10 5/8
7
9 9
11
/8 3355/8 5 355/8 5
/166 66 33/1 6 3/16 8 1/2 6 3 /16
11
6000M2ZZ0N860
F/F R/R F/F
1 5/16 2 2
5
DI CS
R/R
66000000M M1AVYVY00N V411700* 6000M3ZZ0R410 6000MAYY0RB10
3
DI Fab Steel
DI
.5 1 1
1
F/F
CS
6 2 7/8 Dim en s io n s (in .)
C
R = R o t at i n g F = F i x ed
DI
2
6000M3ZZ0R310
Mat er ial
Fab Steel
2 7/8
6000M3ZZ0V2B0
1V Vy0N 300lb . Flan g ed - Fab 6S0t0e0eM lB od O3nBly0 3 1.5 6000M3ZZ0R3B0 Majo r Min o r 60P0a0rM t 1NVuVm0bNe3r20 Si z e Si z e 2 (NPS) (NPS) 6000M3ZZ0R320
F l an g es
Ho u s in g Mat er ial
8 1/2
F/R** F l an g es F/F DI R = R o t at i n g MCS at er i al F/R** F = F i x ed DCI S F/F R/R CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab FABSteel STEEL DI
CS CS DI
F/R** F/R F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Fab Steel
CS
F/R**
DI
DI
F/F
Cast Steel
CS
F/F
DI
DI CS
F/F
Cast Steel
Vac u u m Rat in g (in . Hg / F)
Vac u u m Rat in g (in . Hg /°F) FV/450 FV/450
FV/450
F/F
* Small side bolt holes are tapped with 1/2-13 UNC 2B threads ** Major size is fixed, minor size is rotating
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31
Eccentric Reducers
PTFE-Lined, 150 lb. Flanged Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216 FAB STEEL = Housing fabricated from pipe and/or weld fittings Flange Materials CS = ASTM A105 CAST STEEL = ASTM A216 DI = ASTM A395 Cast Ductile Iron FV = Full Vacuum Majo r Min o r Si z e Si z e Major (NPS) Minor (NPS) Size Size (NPS) (NPS) 1.5 1 1.5 2 2 3 3 4
4 6
8 6
Dim en s io n s (in .) P ar t N u m b er s Part Numbers 8000M3ZZ0SB10 C
C 2 7/8
Dimensions F G
Q
F 4 1/2
G 2
Q 1/4
22
1/21/4
2 7/8 2 2 7/8 2 7/8
1/4 1/2 3/4 1/4
3 5/8 2 7/8
1/2 3/4
8000M2ZZ0NB10 8000M3ZZ0SB10 4 1/2 8000M3ZZ0N210 2 7/8 8000M2ZZ0NB10 3 5/8 5 1.5 8000M2ZZ0N2B0 1 8000M2ZZ0N210 5 1.5 8000M1VV0N3B03 5/8 1.5 8000M2ZZ0N2B0 8000M1VV0N320 5 6 2 8000M1VV0N3B0 1.5 8000M2ZZ0N320 8000M2ZZ0N3B0 6 1.5 8000M2ZZ0N4B0 5 8000M1VV0N320 2 8000M1VV0N420 2 8000M2ZZ0N320 6 3/16 7 8000M2ZZ0N420 1.5 8000M2ZZ0N4B0* 8000M1VV0N430 3 8000M1VV0N420 2 8000M2ZZ0N430 8000M2ZZ0N420 6 3/16 7 3 8000M1VV0N630 8000M1VV0N430 3 8000M1VV0N640 8 1/2 9 4 8000M2ZZ0N430 8000B2ZZ0N640 8000M1VV0N630 8000M1VV0N840 3 4 10 5/8 11 8000M2ZZ0N630 6 8000M2ZZ0N860 8 1/2 9 8000M1VV0N640 4 8000M2ZZ0N640 1 1
4 8 6
8000M1VV0N840 8000M2ZZ0N840 8000M1VV0N860 8000M2ZZ0N860
2 7/8 3 5/8 3 5/8
1
2 7/8
1 1/4
5 3 5/8
1/2
5
1 1/2
5 6 3/16
1
6 35/16
21 1/2
8 1/2
1
6 3/16
1
1/2
1
6 3/19 10 5/8
1/2
2
11 8 1/2
1
Ho u s in g Mat er ial Housing Material FAB STEEL
F l an g es
R=Ro t at in g Flanges F=Fix ed R=Rotating Material CS F=Fixed F CAST STEEL CAST STEEL FAB STEEL CS F FAB STEEL CS CAST STEEL CAST STEEL F CAST STEEL CAST STEEL CAST STEEL CAST STEEL F CAST DI STEEL CAST DI STEEL F DI DI CAST STEEL CAST STEEL CAST STEEL CAST STEEL F CAST STEEL CAST STEEL DI DI DI DI CAST STEEL CAST STEEL F CAST STEEL CAST STEEL CAST STEEL CAST STEEL DI DI DI DI CAST STEEL CAST STEEL CAST STEEL CAST STEEL F DI DI
Mat er ial
DDI I
CAST STEEL CAST STEEL CAST STEEL CAST STEEL DI DI
Vac u u m Rat in g (inVacuum . H g / F) Rating (in. Hg / oF FV/450 FV/450 FV/450 FV/450
FV/450 FV/450
F
28/450
DI STEEL CAST
DI STEEL CAST
DI
DI
CAST STEEL
CAST STEEL
28/450
DI
DI
FV/450
CAST STEEL
CAST STEEL
DI
DI
CAST STEEL
CAST STEEL
F
F
F
FFV/450 V/450
NO VACUUM FV/450 NO VACUUM
* 4" x 1.5" size: minor size flange bolt holes are tapped to 1/2-13.
32
31
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uctile Iron Reducing Filler Flanges
Ductile Iron Reducing TFE-Lined, FE-Lined, 150lb. Flanged Filler Flanges PTFE-Lined, lb. Flanged Ductile Iron150 Reducing Filler Flanges
le Iron conforms to ASTM A395.
PTFE-Lined, 150lb. Flanged Ductile Iron conforms to ASTM A395
zes are Full Vacuum Rated to 450°F.
Ductile Iron conforms to ASTM A395.
All sizes are Full-Vacuum rated to 450 oF
All sizes are Full Vacuum Rated to 450°F.
o r Min o r e Si z e S) (NPS)
Th ic kMajo r Min o r b eersss SizPear tSN izuem b erPsar t Nu mn
H - B oHlt- H so les Bo o llteH Th ic kOD n es s
(NPS) (NPS)
B
.5
3T00M0VV0C170
.75
3T00M0VV01C5 19 /80
.5
31T00M0VV0C170
.75
3 1.T 500M01VV0C31 T0900M0VV0CB10
1
T0100M0VV1 0C92/106 3T00M01VV0C3B
1
T0100M0VV0C2B0 3T00M10.5VV0C32
2
2.5
2
6 3T00M0VV1 0C9C/1 20
B
A
5/8
1 9/16
5
4
5/8
5
1 9/16
15 7/8
4
3/4
1 5/8
2
000M0VV01C3 41 3T00M01VV0C33T2 /40
3T00M0VV0C4B0
1 5/8
3T00M0VV0C420
2
3
3T00M0VV0C430
1 3/4
1 7/8
1.5
35T00M04VV0C34TB /80 000M0VV01C5 54
2
3T00M10.5VV0C34 T0200M0VV0C2 6B 0
3
000M0VV01C3 62 3T00M02VV0C34T3 /40
4
3T00M03VV0C35T0400M0VV01C563/80
6
1 5/8
9
1 3/4
10
3T00M0VV0C640
2 1/8
5
3T00M0VV01C7 65 /80
1 3/4
2
3T00M04VV0C36T0200M0VV0C840
3
3T00M06VV0C36T3 /40 000M0VV01C3 86
4
T0400M0VV02C1 E/480 3T00M04VV0C36
5
3T00M0VV0C650
4
3T00M0VV0C840
6
3T00M0VV0C860
4
3T00M0VV0CE40
6
3T00M0VV0CE60
8
3T00M0VV0CE80
8
7 1/2
4 9
10
8
4
3/4
3/4 8
3/4
7/8
11
8
8
7/8
7/8
13 1/2
8
7/8
1 3/4
2 7/16
16
12
1
2
13 1/2
3T00M0VV0CE60
8
3T00M0VV0CE80
2 7/16
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11
16
8
8
12
7/8
7/8
1
1/2-13
5/18/2-1-113 4
1/52/-81-131
4 7 1/2
8 1/2
7 1/2
4
4
8 4
2
6
6
6 3/4
8
4
1 7/8
4
3T00M0VV0C6B0
10
1 7/8
2
3T00M0VV0C410
1.5
7 1/2
1.5
1
1/2-13
3/4 4 3/4 5 1/2 4 4 1/52/-81-131
5 1/2
4
1/2-13
43/4
3T00M20.5VV0C33T0B00M0VV0C3C0 1 5/8
4
4 3/4
4
1/2-13
1/2-13
47
1.5
34T00M0VV0C3C0
3 7/8
3 7/8
4
1 96/16
1 3/4
2.5
4
3/4
1
1 5/8
5/8
3 1/8
3 1/8
4
33T00M02VV0C33T0100M0VV0C320
1 9/16
4
5/8
9 1/2
8 1/2
11 3/4
4
14 1/4
D
8
2 3/8
7/8
2 13/8/4 3
7/8
2 3/4
3 3 11/8/8
F
7/8
7/8
3/4
4 3/4 3 7/8
3 31/4/8 4
7/8
7/83/4
3 13/8 4 /4 3 7/8
5 1/2 4 3/4
5
56
1 7/8
8 1/2
1
3 7/8
5/8-11
7 15/2
5/38/4-1-110
9 16/2
7 5/16
1 1/81
77 11//22
7/87/8
8 1/2
1 1
9 1/2
11 3/4
7 1/2
7/8
3/4-10
9 1/2
1 1/8
5/8-11
7 1/2
7/8
9 1/2 11 3/4
4 1/8 2 7/8 2 2 7/8 3 5/8
1
45 45 45 45
2 45 3 5/8
45
4 1/8None 2
6 3/162 72/82 1/2
6 3/16
2 7/8 3 5/8
None
5 None
8 1/2
7 5/16 5 6 3/16 6 3/16
11/16
7/83/4
45
3 5/8
3 5/8
1
45
2 7/8
5
3/4
6
4
5
11/16
7 1/2
2
3 5/8
6 3/16
11/176/8
6
2
2 7/8
11/176/8 7/8
2 7/8
4 1/4
3 17/2/8 5
34 73/8/4
3/4-10
1 3/845 2 1 11/16 2 7/8 2 1 11/1465 2 7/8 2 2
3 1/8
3 7/8
J
1 3/8
3 5/83 5/8 4 1/4
1/2-13
5/8-11
2
J
7/87/8
1
3/34/-41-100
K
4 3/4
3 47/8
5/8-11
K
3 5/8
5/8-11
5/8-11
Flar eFl ar e B o lt B o lt D i am r set er s Ho le H o l e Deitaem Ro t at ioR n o t at i o n
7/8
3 3 71/8/8
3 1/8
8 1/2-13 3/4-10 8
2 3/8
F
5/8-11
1/2-13
5/8-11
14 1/4 8 8
8
5/18/2-1-113
5/8-11
8
9 1/2
11 3/4
Booltlt B Ciirrcclel e De C Dpethp t h D i a . D i a. D
6
3T00M0VV0CC20
3T00M0VV0C310
4
G
G 4
2
3T00M0VV0C3B0
A 4 1/4
3T00M0VV0C2B0 1
No .
B o ltB o lt Cir cCleir c le NSoi z . e Si z e N o . Si z e Dia.Dia. No . Siz e
1 5/8
4 1/4
1.5
1.5
OD
EE- -BBoolltt H Hooleless
22 1/2
2 72/82 1/2
7 5/16 10 5/8
6 3/163 52/82 1/2 None
8 1/28 1/2
12 3/4
5 None
6 3/166 3/16 8 1/2 None 22 1/2
7 5/16
10 5/8
10 5/8
6 3/16
22 1/2
8 1/2
None
6 3/16 12 3/4
8 1/2
None
10 5/8
33
Carbon Carbon Steel Steel Reducing ReducingFiller FillerFlanges Flanges PTFE-Lined, 150 lb. Flanged PTFE-Lined
Carbon Steel conforms to ASTM A516 GR 70 or SAE 1010-1030. 1” – 8” is Full Vacuum rated to 450°F. 10” & 12” are not vacuum rated. Note: The minor size bolt holes on reducing filler flanges are always threaded. Also, many sizes of this style of reducing filler flange are constructed with both the major size and minor size bolt holes as threaded. This is to prevent interference between bolt heads and nuts of the two connecting flanges. Please be aware of what these will be connected to - if connecting to other flanges that have threaded holes, a concentric reducer (through holes on both flanges) may be required. The PTFElined ductile iron reducing flanges are constructed with the major holes as through holes in all sizes. The thickness dimension may be different than the carbon steel reducing flange. 150lb. Flanged H - B o l t H o l es Majo r Min o r Si z e Si z e (NPS) (NPS)
1 1.5 2
3
4
6
8
10
12
34
P ar t N u m b er s
.5
3T00M0ZZ00170
.75
3T00M0ZZ00190
1
3T00M0ZZ00B10
1
3T00M0ZZ00210
1.5
3T00M0ZZ002B0
1
3T00M0ZZ00310
1.5
3T00M0ZZ003B0
2
3T00M0ZZ00320
1
3T00M0ZZ00410
1.5
3T00M0ZZ004B0
2
3T00M0ZZ00420
3
3T00M0ZZ00430
1
3T00M0ZZ00610
1. 5
3T00M0ZZ006B0
2
3T00M0ZZ00620
3
3T00M0ZZ00630
4
3T00M0ZZ00640
3
3T00M0ZZ00830
4
3T00M0ZZ00840
6
3T00M0ZZ00860
3
3T00B0ZZ00E30
4
3T00B0ZZ00E40
6
3T00B0ZZ00E60
8
3T00B0ZZ00E80
6
3T00B0ZZ00F60
8
3T00B0ZZ00F80
10
3T00B0ZZ00FE0
Th ic kn es s
OD No .
Si z e
B o lt Cir c le D i a.
E - B o l t H o l es
No .
Si z e
B
A
G
1 1/2
4 1/4
4
1/2-13
3 1/8
4
1/2-13
1 1/2
5
4
1/2-13
3 7/8
4
1/2-13
1 1/2
6
4
5/8-11
4 3/4
4
1 1/2
7 1/2
4
5/8-11
6
4
1/2-13 1/2-13 5/8-11
2 9
8
1 1/2
3/4
1/2-13 7 1/2
4 5/8-11
5/8-11
1/2-13 2
11
8
7/8
9 1/2
4
3/4-10
2
7/8
13 1/2
8
1 1/2
8 4 11 3/4
3/4-10
8
16
12
1
14 1/4
8
5/8-11 3/4-10
3/4-10
7/8-9 2
19
12
1
D
F
K
11 /16
2 2 7/8
2 3/8 2 3/4 3 1/8
9/16
3 1/8
9/16
3 7/8
5/8
3 1/8
9/16
3 7/8
5/8
7/8-9
36
8
3/4-10
12
7/8-9
J 1 3/8 1 11/16
45 None
2 7/8
45
2 7/8
3/4
3 5/8
3 1/8
9/16
2
3 7/8
5/8
6
6 3/16
3/4
2 7/8 3 5/8
3 1/8
9/16
2
5/8
2 7/8
6 7 1/2
8 1/2 3/4
3 5/8
3/4
10 5/8
6 3/16
6
5/8
5
3/4
14 1/4
None
5 8 1/2
11 3/4
None
5
13/16
9 1/2
45
6 3/16
9 1/2
9 1/2
None
5
3 7/8 6
45
2
2 5
B o lt Ho le R o t at i o n (degrees)
2
4 3/4
11 3/4 17
3 5/8
7 1/2
4 2
D ep t h
4 3/4 5/8-11
1 1/2
F l ar e D i am et er s
B o lt Cir c le D i a.
12 3/4
13/16 13/16 1 1/4
6 3/16 8 1/2
None
None
10 5/8 8 1/2 15
10 5/8
None
12 3/4
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Carbon Carbon Steel SteelReducing ReducingFiller FillerFlanges Flanges PTFE-Lined, PTFE-Lined 300 lb. Flanged
Carbon Steel conforms to ASTM A516 GR 70 or SAE 1010-1030. 1” – 8” is Full Vacuum rated to 450°F. 10” & 12” are not vacuum rated. Note: The minor size bolt holes on reducing filler flanges are always threaded. Also, many sizes of this style of reducing filler flange are constructed with both the major size and minor size bolt holes as threaded. This is to prevent interference between bolt heads and nuts of the two connecting flanges. Please be aware of what these will be connected to - if connecting to other flanges that have threaded holes, a concentric reducer (through holes on both flanges) may be required. The PTFElined ductile iron reducing flanges are constructed with the major holes as through holes in all sizes. The thickness dimension may be different than the carbon steel reducing flange. 300 llb. Flanged b. F l an g ed lt oHleosles HH - B-oBltoH M Maajo jorr M Min inoorr SSizizee SSizizee ((NNPPSS)) ((NNPPSS))
11 1.5 1.5 2
2 3
3 4
4
65
P ar t N u m b er s
115/1/62
4471/8 /4
44
5/18/-21-113 3 13 /2 1/8 4
1/2-13 2 5/8 2 3/8 9/16 4 1/2-13 5/8-11 3 1/4 2 3/4
5 6 1/8
4 4
1/2-13 3 7/8 3/4-10 4 1/2 4
9/8 16 41/2-113/2-1235/8 3 1
6
4
1 1/2
6 1/2
8
7 1/2
4
8 1/4
8
3T00B M00YZYZ00M 0170
1.5
3T00B 70 M00YZYZ00M 0B 1
111/11/6 2 1 1/2 1 1/2
11
3T00M0Y ZY Z00B 210
1.15
YZ Y002B 10 3T00M0Z
11.5
3T00M0Y ZY Z0023B 10
1.15
YZ Y003B 10 3T00M0Z
1 1/2
12.5
3T00M0Y ZY Z003B 20
1 1/2
12
3T00M0Y ZY Z003 42 10
12..55
33T 3B C0 T0000B M00YZYZ00M 04
21
3T00M0Y ZY Z0041 20
13.5
3T00M0Y ZY Z004B 30
12
33TT0000M M00YZY0000641200
1.35
33TT0000M M00YZY000064B300
24
3T00B 52 40 M00YZYZ00M 06 3T00M0Y ZY Z0061 30 33TT0000B M00YZYZ00M 06B 400
32
3T00M0Y ZY Z006 82 30
8
43
3T00M0Y ZY Z006 83 40
12
AA
3T00B M00YZYZ00M 0190
14.5
8
BB .5 .5
6
10
OODD
.755 .7
31
64
3T00M0Y ZY Z006 84 60
31
3T00B0Y 10 ZY Z0M 0E83
14.5
33TT0000B 8B B00Y ZY Z00M 0E 400
62
3T00B0Y 20 ZY Z0M 0E86
83
3T00M YZ Y0000E 83 B00Z 80
64
3T00M YZ Y00F 86 40 B 0Z
86
3T00M YZ Y00F 88 60 B 0Z
2 1 3/8
FlarBeo lt F l ar e VaB c uoult m B o lBt o lt B o lt B o lt Dpiat hm et er sDiam eHt eorlse RH ao t inleg Cir cClier c le Cir c leCD ir celpet h De NNoo.. SS iziez e DiaD t agt i/o°F n) Ro t at io n (iR no .H . ia.No . NoS. iz eSiz eDia. Dia.
G G
9
8
10
8
121/2
5/8-11
5/8-11
D
4 3/4
5
4
5/8-11
6
4
3/4-10 6 5/8 8
3/4
7 1/2
7/8 5/8-11
4 7 7/8
1 1/2
3/4-10
2 1 5/8
7/8 3/4-10 9 19 /4 1/2 8
1 1/2 2 2
1111
88
12 1/2
12
13 1/2
8
1111/2 /2 1 7/8 2
16
12
15
12
2 1 12/2
3/4-10 7/8 7/8
8
4 10 5/8 11 3/48
3/34/-41-010
19
10 3T00B0ZZ00FE0 Other sizes through 36" are available on request. Straight-through (non-tapered) bore available on request.
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-B E - B oE lt H o loelst Ho les
kTThhicicknneessss
12
1
1 7/8-9 1 7/8-9
4 14 1/4
13
DF
5/8-11 3 1/2 3 15/8/8 4 1/2-13 5/8-11 3 1/2 3 7/8 5/8 3/4-10 4 3 1/8 1/2-13 45/8-11 3 1/2 3 7/8 5/8 3/4-150/8-1 411/2 4 3/4 5/8-11 5 3 1/8 3/4 1/2-13 3/4-10 5 7/8 3 7/8 4 5/8-11 3 1/2 5/8 5/8-11 3/4-10 4 1/2 6 5/8-11 5 3 1/8 3/4 1/2-13 3/4-10 6 5/8 3 7/8 4 3/4-10 7 7/8 4 3/4 1 5/8-151/8-1 311/2 83/4-10
65/8
3 1/2
161/16
3/4-10 4 1/2 1 3/4-10 5 9 1/2 85/8-11
8
112/16 9/16 2 7/8 9/16
6 5/8 11 3/4
JK 1 3/4 2 1 11/16 1 23/7 8/8 2 3 5/8 2
5/8 3 5/8 9/16
2 7/8
5/8
25
3/4 5 9/16
3 5/8
5/8 3/4
6 3/16 9/16 5/8
2 7/8 4 1/8 6 3/16 2 2 7/8 3 5/8 5
7 5/16 6 38/116/2 3/4
4 1/2 7 1/2 1
5 45/8-11 6 5/8-11 6 5/8 7 13/2/4 83/4-10 3/4-1707/8 9 1/2 45/8-11
KF
2 2 7/8
8 1/2 3/4
3 5/8 150 5/8
13/16 6 3/16 5/8 3/4
11035/1/86
2 2 7/8 12 3/4 3 5/8 5
3/4-10 7 7/8 9 1/2 6 3/16 8 3/4-10 13/16 10 5/81113/416 8 11 /25 17 12
7/8-9
12
36
7/8-9
14 1/4
1 1/4
J
415°3/4
See45Note
2 45° 2
See45Note
2 7/8 --2 2 7/8 --3 5/8 2 22.5° 2 7/8 3 5/8 --5 2 22.5° 2 7/8
223.55°/8 5
FN Vo/4n5e0 45 FV/450 None
FV4/5450 See Note None FV/450
SeNeoN ote ne FV/450
6 3/16 See Note --5 6 3/16
FN Vo/4n5e0
78.51° /2 5 6 3/16 See Note None -8--1/2 10 5/8 8 1/2
FV/450
15 0°5/8
None
12 3/4
35
Special Steel Taper-Bore Carbon Reducing Filler Carbon Reducing FillerSteel Flanges Flanges Sizes Non-Standard PTFE-Lined, 150 150lb., 1” - 30” PTFE-Lined, lb. Flanged
Items below are available in stainless steel 304 or 316. Vacuum Rating Although the liner cannot collapse and block flow due to vacuum, these items are technically not vacuum rated. Repeated flexing due to vacuum cycling may reduce service life. Sizes not shown may be available - contact factory. H - B o l t H o l es Majo r Min o r Si z e Si z e (NPS (NPS)
1.5
2
2.5
.5
3T00B0ZZ0MB70
.75
3T00B0ZZ0MB90
1.25
3T00B0ZZ0MBA0
.5
3T00B0ZZ0M270
.75
3T00B0ZZ0M290
1.25
3T00B0ZZ0M2A0
1
3T00B0ZZ0MC10
1.5
3T00B0ZZ0MCB0
2
3T00B0ZZ0MC20
1.25
3T00B0ZZ0M3A0
2.5
3T00B0ZZ0M3C0
2
3T00B0ZZ0M520
3
3T00B0ZZ0M530
6
.75
3T00B0ZZ0M690
1
3T00B0ZZ0M810
8
1.5
3T00B0ZZ0M8B0
2
3T00B0ZZ0M820
3 5
10
12
14
36
P ar t N u m b er s
Th ic kn es s
OD
B
A
13/16
5
No .
Si z e
B o lt Cir c le D i a.
E - B o l t H o l es No .
G 4
1/2-13
3 7/8
4
6
4
5/8-11
4 3/4
4
3/4 1
7
4
5/8-11
5 1/2
4
3/4 1 3/16
7 1/2
4
1 3/16
10
8
1 1/4
11
8
1 3/8
13 1/2
8
5/8-11
11 3/4
4
1/2-13 5/8-11
2
3T00B0ZZ0MF20
3
3T00B0ZZ0MF30
4
3T00B0ZZ0MF40
8 4
1 7/16
16
12
1
14 1/4
8
1/2-13 5/8-11 1/2-13
1 1/2
19
12
1
17
4
21
12
1 1/8
18 3/4
8
12
1-8
38
4 3/4
2 7/8
1 11/16
1 3/8
3 5/8
2 4 1/8
9/16
3/4-10 7/8-9
2 7/8 3 5/8
5
2 1/2 4 1/8 3 5/8
2 3/4
11/16
8 1/2
1 11/16
10 5/8
2 7/8
3 1/8
11/16
3 7/8
5/8
4 3/4
11/16
5
3 1/8
3/4
2
11/16
2 7/8
7 1/2 3 1/8
12 3/4
3/4
3 5/8
3/4
15
3 5/8
----
---
---
6 3/16 3 5/8
3/4
6 3/16
17
---
5
11/16
14 1/4
---
2
7 1/2 11 3/4
45
2 7/8
4 3/4 9 1/2
45
6 3/16
7/8
3 7/8 6
---
3 5/8
3 7/8 4 3/4
45
2
7 1/2 5/8-11
1 11/16
7 5/16
6
45
2 1/2
11/16
4 3/4 5/8-11
1 5/8
5/8
1/2
7/8
4
3 1/8 3 7/8
11/16
1/2-13
3T00B0ZZ0MFB0
3T00B0ZZ0MGF0
J
2 1/2
5 1/2
4
1.5
12
C
B o lt Ho le R o t at i o n
1 3/8 1/2
3 1/2
9 1/2
3T00B0ZZ0MF10
3T00B0ZZ0MGE0
2 3/4
5/8-11
7/8
3/4-10
3T00B0ZZ0ME40
10
1/2
1/2-13
5/8-11
1
3T00B0ZZ0MG80
7/16
2 3/4
4 3/4
4
4
8
2 3/8
5/8-11
8 1/2
7/8
3T00B0ZZ0ME20
3T00B0ZZ0MG60
1/2-13
4
2
6
1/2-13
6
3T00B0ZZ0ME10
3T00B0ZZ0MG40
F
3 1/2
3T00B0ZZ0MEB0
3T00B0ZZ0MG20
D
F l ar e D i am et er s
2 3/8 7/8
1
2
1/2-13
D ep t h
3 1/2
1.5
4
Si z e
B o lt Cir c le D i a.
1 7/8
16 1/4
8 1/2
---
10 5/8 12 3/4 15
15
www.cranechempharma.com www.craneenergy.com
Special Carbon Steel Reducing Filler Carbon SteelTaper-Bore Reducing Filler Flanges FlangesSizes Non-Standard PTFE-Lined, 1” - 30” PTFE-Lined, 150 lb.150lb., Flanged
Items below are available in stainless steel 304 or 316. Vacuum Rating Although the liner cannot collapse and block flow due to vacuum, these items are technically not vacuum rated. Repeated flexing due to vacuum cycling may reduce service life. Sizes not shown may be available - contact factory. Ho-leBso lt Ho les H - B o lt H Th ic kMajo r MM inaojro r Min o r izaer t Nu mPbaerrt sNu m b enr ses s Siz e SiSziez e SP NSP)S (NPS) (NPS) (N(P B
16
18
20
24
30
Th ic kOD n es s
A
13/16
5
3
.500B0ZZ 30 TM 00HB300ZZ0MB70 3T 70 50B0ZZ 30 TM 00HB400ZZ0MB90 3.T
6 8
1T .2050B0Z3ZT 3 00M0HB600ZZ0MBA0 1 11/16 .500B0ZZ 30TM 00HB800ZZ0M270 3T
102
7050B0ZZ30TM 00HBE00ZZ0M290 3.T
12
.2050B0ZZ 30 TM 00HBF00ZZ0M2A0 31T
3
3T100B0Z3ZT00M0JB300ZZ0MC10
42.5
31T.500B0Z3ZT00M0JB400ZZ0MCB0
1
6
200B0Z3ZT00M0JB600ZZ0MC20 3T 1 13/16 13.T2050B0Z3ZT 00M0JB800ZZ0M3A0
25
32T.500B0Z3ZT 00M0JBE00ZZ0M3C0 200B0Z3 3T ZT 00 M0JBF00ZZ0M520
12 5 8
30TM 00KB800ZZ0M530 3T300B0ZZ
126
70 50B0ZZ 30TM 00KBF00ZZ0M161950/16 3.T
23 1/2 7/8
4
16
G
1/2-13
3 7/8
6
1 1/8
21 1/4
4
5/8-11
7 16
21711/4/2
2011
1 1/4 8
13 1/2
1 3/8
10
3T200B0ZZ30TM 00MBE00ZZ0M82210/8
32
12
3T100B0ZZ 30TM 00MBF00ZZ0ME10
10 10 12
31T.050B0ZZ 30 TM 00NBE00ZZ0ME3B10/4
1387/31/64
20
2816
1 3/8
1 31/82
9/16 18 1/2 1/2
5 1/2 7/8 4 3/4
11/16
6
4
12
7/8-9
1921/2 7/8-49
1/21-713
16 7/8
181 3/43/4-140
22 3/4 1/2-13 9 1/2
1 1/8-7
12
7/8-9
4 1142 1/4 7/8-9
3T00B0ZZ0MFB0
2
3T00B0ZZ0MF20
3
3T00B0ZZ0MF30
4
3T00B0ZZ0MF40
8 4
3T00B0ZZ0MG60
8
3T00B0ZZ0MG80
10
3T00B0ZZ0MGE0
12
3T00B0ZZ0MGF0
www.cranechempharma.com www.craneenergy.com
51/48-11/14
72/8 5
1.5
6
11/12-31/34
3/4-10
316
8
51/48-11/14 17 1/2-13 14 1/4 17 5/8-11 1/2-13
1 1/2
19
12
1
17
4
21
12
1 1/8
18 3/4
12
1-8
39
8
38
61
1/2
CJ 5
1 3/8
62 37//186
1 11/16
8 1/2
2 1/2 --1 3/8
10 5/8
13253/8/4 1 11/16 15 5
2 2 7/8
8 1/2
3 5/8 --2 1/2
10 5/8 5 12 3/4
3/4-10 7/8-9
4 1/8
11/16
15 7 5/16 10 5/8
3 5/8
112/1 36
8 15/2
1 11--/1 -6
5
11/16
21
2
/8 3 37/4
5/8
180 15//28
2 7/8
4 3/4 1 3 1/8
2 7/16/4 11
12 3/4
3 5--/8
3/4
15
2
31 71//84
11/16 33 3/4
12 3/4 12 3/4 15
2 7/8 --3 5/8
4 31/4 7 1/2 3 1/8
3/4
3/4
15
3 5/8
--------
---
---
6 3/16 3 5/8
3/4
6 3/16
17
45
5
11/16
14 1/4
45
2
7 1/2 11 3/4
---
2 7/8
4 3/4 9 1/2
45
6 3/16
7/8
3 7/8 6
45
2 1/2
64 31/186
7 1/2 5/8-11
J
2 3/4 1 1/8 3 1/8
4 3/4 5/8-11
1 5/8
18 1/2
4 3/4 1 3 1/2
17 5/8-11 11 3/4
29 1/2
1/2
59/81-1/21
3/4-10
3T00B0ZZ0MF10
3T00B0ZZ0MG40
9 1/2 11 3/4
3 1/2 1 2 3/8
5/8
5/8-11 4
3T00B0ZZ0ME40
3T00B0ZZ0MG20
7/16
3 1/8 3/4 3 7/8
1
2
2 3/8 3/4 2 3/4
6 1/2-13 7 1/2
4
4
6 17/21-1/23
8 1/2 4 8 3/4-10
1 1/8-7 8
FC
17
5/8-11 7/8
DF
4 8
8
D
2 3/4 7/8 3 1/2
3/4 21 1/4
10
B o lt C Dier cplteh D i a.
11/42-1/34
1 1/8
1 3/16
F l ar e B o l t F l ar e B o lt r so le am et erDsiam et eH DeD p tih Ho le R o t at i o n R o t at i o n
B o lt Cir c le SDiziae.
4 3/4 4 12 7/8-9
5 1/2
4
5/8-11 4 3/4-10
5/8-11
7 1/2
30 TM 00KBJ00ZZ0M810 3T100B0ZZ
8
4
1 3/16
30TM 00MB600ZZ0M8B0 31T.050B0ZZ
14
B o lt Cir c le ND oi.a. SiN z eo .
G
3/4
68
12
B o lt Cir c le SDiziae.
4
18
3T200B0ZZ 2210/2 30 TM 00NBF00ZZ0ME
SiN z eo .
No .
B A
41.5
8 3 10
OD
Eo-leBso lt Ho les E - B o lt H
1 7/8
16 1/4
8 1/2
---
10 5/8 12 3/4 15
15
37
Special Straight-Through Carbon Steel Bore Carbon Steel Reducing Filler Flanges Reducing Filler Flanges Straight-Through, Non-Taper Bore PTFE-Lined, 150lb., 1” - 24” PTFE-Lined, 150 lb. Flanged
Items below are available in stainless steel 304 or 316. Vacuum Rating Although the liner cannot collapse and block flow due to vacuum, these items are technically not vacuum rated. Repeated flexing due to vacuum cycling may reduce service life. Sizes not shown may be available - contact factory. H - B o l t H o l es Majo r Min o r Si z e Si z e (NPS) (NPS)
OD No .
Si z e
B o lt Cir c le D i a.
E - B o l t H o l es No .
Si z e
B o lt Cir c le D i a.
F l ar e D i am et er s
B o lt Ho le R o t at i o n
B
A
D
F
C
1
3S00B0ZZ0MB10
13/16
5
4
1/2-13
3 7/8
4
1/2-13
3 1/8
7/16
2 7/8
2
45
2
1
3S00B0ZZ0M210
7/8
6
4
5/8-11
4 3/4
4
1/2-13
3 1/8
1/2
3 5/8
2
45
1
3S00B0ZZ0M310
1 3/16
3
1.5
3S00B0ZZ0M3B0
7 1/2
4
5/8-11
6
4
5/8
5
2 7/8
2
3S00B0ZZ0M320
1
3S00B0ZZ0M410
1.5
3S00B0ZZ0M4B0
2
3S00B0ZZ0M420
5
6
8
10
12
3
3S00B0ZZ0M430
3
3S00B0ZZ0M530
1
3S00B0ZZ0M610
1.5
3S00B0ZZ0M6B0
2
3S00B0ZZ0M620
3
3S00B0ZZ0M630
4
3S00B0ZZ0M640
2
3S00B0ZZ0M820
3
3S00B0ZZ0M830
4
3S00B0ZZ0M840
6
3S00B0ZZ0M860
2
3S00B0ZZ0ME20
3
3S00B0ZZ0ME30
4
3S00B0ZZ0ME40
6
3S00B0ZZ0ME60
8
3S00B0ZZ0ME80
4
3S00B0ZZ0MF40
6
3S00B0ZZ0MF60
8
3S00B0ZZ0MF80
10
3S00B0ZZ0MFE0
1 5/16
1 5/16
G
D ep t h
1.5
4
38
P ar t N u m b er s
Th ic kn es s
5/8-11
9
8
3/4
1/2-13 7 1/2
4 5/8-11
5/8-11 1 5/16
1/2-13
10
8
3/4-10
8 1/2
4
5/8-11 1/2-13
1 3/8
11
8
7/8
9 1/2
4
1 1/2
13 1/2
8
7/8
8 4 11 3/4 8
3/4-10
4 1 9/16
16
12
1
5/8-11 3/4-10
12
1
17
7/8-9
8 12
40
4 3/4
5/8
6 3/16
6 6
3/4-10
3/4-10 7/8-9
2 7/8 3 5/8
7 5/16
5
3 1/8
2 2 7/8 5/8
8 1/2
3 5/8
6
5
7 1/2
6 3/16
4 3/4
3 5/8
9 1/2
5/8
10 5/8
3/4
5
---
22.5 ---22.5
5 7/8
12 3/4
6 3/16
9 1/2
8 1/2 10 5/8
7 1/2
6 3/16
14 1/4
---
3 5/8
11 3/4 9 1/2
---
6 3/16 8 1/2
6
11 3/4
45
5 5/8
3 7/8
6
---
2
4 3/4 5/8-11
5/8-11 19
3 5/8 11/16
3 7/8
7 1/2 8
1 5/8
3 1/8
7 1/2
14 1/4
7/8-9
2
4 3/4
4 3/4 5/8-11
3/4-10
3 1/8 3 7/8
J
7/8
15
8 1/2 10 5/8
---
---
12 3/4
www.cranechempharma.com www.craneenergy.com
Special Straight-Through Carbon Steel Bore Carbon Steel Reducing Filler Flanges Reducing Filler Flanges Straight-Through, Non-Taper Bore PTFE-Lined, 150lb., 1” - 24” PTFE-Lined, 150 lb. Flanged
Items below are available in stainless steel 304 or 316. Vacuum Rating Although the liner cannot collapse and block flow due to vacuum, these items are technically not vacuum rated. Repeated flexing due to vacuum cycling may reduce service life. Sizes not shown may be available - contact factory. H - B o l t H o l es
Majo r Si z e (NPS)
Majo r Min o r Si z e Si z e P ar t N u m b er s Th ic kM inPoSr ) (NPS) (N n es s P ar t N u m b er s Si z e (NPS) 1.5 1 3S00B0ZZ0MBB 10 2 6
14
8 3 10 12 8
16
14 0 12
18
10 5 12
20
12
24
10 6 12
8
10
12
1 3S00B0ZZ0M210 3S00B0ZZ0MG60 1 3S00B0ZZ0M310 3S00B0ZZ0MG80 1.5 3S00B0ZZ0M1 3B30/4 3S00B0ZZ0MGE0 2 3S00B0ZZ0M320 3S00B0ZZ0MGF0 1 3S00B0ZZ0M410 3S00B0ZZ0MH80 1.5 3S00B0ZZ0M4B0 3S00B0ZZ0MHE0 1 13/16 2 3S00B0ZZ0M420 3S00B0ZZ0MHF0 3 3S00B0ZZ0M430 3S00B0ZZ0MJE0 1 51350/16 3 3S00B0ZZ0M 3S00B0ZZ0MJF0 1 3S00B0ZZ0M610 3S00B0ZZ0MKF0 1 15/16 1.5 3S00B0ZZ0M6B0 3S00B0ZZ0MME0 2 3S00B0ZZ0M26210/4 3S00B0ZZ0MMF0 3 3S00B0ZZ0M630 4
3S00B0ZZ0M640
2
3S00B0ZZ0M820
3
3S00B0ZZ0M830
4
3S00B0ZZ0M840
6
3S00B0ZZ0M860
2
3S00B0ZZ0ME20
3
3S00B0ZZ0ME30
4
3S00B0ZZ0ME40
6
3S00B0ZZ0ME60
8
3S00B0ZZ0ME80
4
3S00B0ZZ0MF40
6
3S00B0ZZ0MF60
8
3S00B0ZZ0MF80
10
3S00B0ZZ0MFE0
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Th ic kn es s
OD B 13A/16 7/8
1 3/16 21 1 5/16
1235/11/62
2/516 15 27 1/2 1 332/8
3/4-10
1 1/2
E - B o l t H o l es
B o l t E - B o l t H o l es B o l t OD H - B o l t H o l es Cir c le Cir c le No . B So izle No . BSoizlte t D i a. D i a. Cir c le C i r c l e D ep t h D NoA . Si z e No .G Siz e D i a. D i a. 5 4 1/2G-13 3 7/8 4 1/D 2-13 3F1/8 6 4 5/8-11 4 3/4 4 1/2-13 3 1/8 9 1/2 8 3/4-10 8/8 37/1 1 1/8 111/23-/143 1721/2 158/83-1/41 4 6 4 3 7/8 14 1/4 12 7/8-9 5/8-11 4 13/4 1-8 17 3 1/8 8 3/4-10 111/23-/143 7/8 3 7/8 3/4 169 1 1/8 2 1 1 / 4 1 4 1 / 4 7 1/2 4 8 12 7/8-9 4 13/4 51/87-11 5/8-11 6 14 1/4 1610 1 1/4 232/43-1/40 182 1/27/8-94 16 8 5/8-11 17 3 1/8 20 1 1/4 25 12 7/8-9 1 11/27-13 3 7/8 1 4 1 / 4 7/8 4 2011 1 3/8 29 1/2 192 1/27/8-9 1413/8 /4 17 5/8-11 6
13 1/2
8
7/8
8 4 11 3/4 8
3/4-10
4 1 9/16
16
12
1
5/8-11 3/4-10
19
12
1
17
7/8-9
8 12
40
1651/8/4
10 5/8 5 12 3/4
11/16
15 10 5/8
18 1/2 5/8
162 33//146 15
251/8
12 3/4 7 5/16 15
23
15
2751/8/4
12 3/4 8 1/2 15
3/4-10
3/4-10 7/8-9
2
45
2
45
2 --2 7/8
---
3 5/8 15° 2 2 7/8 --3 5/8
2 --2 7/8 3 -5--/8
3 5/8 5/8
9 1/2
10 5/8
3/4
5
22.5 ---22.5
5 7/8
12 3/4
6 3/16
9 1/2
8 1/2 10 5/8
7 1/2
6 3/16
14 1/4
---
3 5/8
11 3/4 9 1/2
---
6 3/16 8 1/2
6
11 3/4
---
5
4 3/4 6
45
5
-5--
6 3/16
4 3/4 5/8-11
5/8-11 1 5/8
2J7/8 3 5/8 8 1/2
7 1/2
7 1/2 8
7C/16 1/2
7 1/2
14 1/4
7/8-9
F l ar e B o lt D i am et er s D ep t h Ho le F l ar e B o lt R o t at i o n D i am et er s Ho le F C Jtio n Ro ta
7/8
15
8 1/2 10 5/8
---
---
12 3/4
39
Blind Flanges PTFE-Lined
Housing Material FS = Forged Steel, ASTM A105 Flanges conform to ANSI B16.5. Unlined blind flanges are intended for use with solid PTFE, PP, and PVDF blind spacers.
40
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Spectacle Blind Flanges PTFE-Lined
B A Ring Style 150 lb Dimensions (inches)
Size (NPS)
A
B
D
H
L
1
2
2 1/2
5/8
3/4
3 1/8
1.5
2 7/8
3 1/4
5/8
7/8
3 7/8
2
3 5/8
4
3/4
7/8
4 3/4
3
5
5 1/4
3/4
1 1/8
6
4
6 3/16
6 3/4
3/4
1 1/8
7 1/2
6
8 1/2
8 5/8
7/8
1 1/8
9 1/2
8
10 5/8
10 7/8
7/8
1 1/4
11 3/4
10
12 3/4
13 1/4
1
1 3/8
14 1/4
12
15
16
1
1 3/8
17
L
D
H Full Face Style B 150 lb
A Dimensions (inches)
Size (NPS)
A
B
H
L
1
2
4 1/4
13/16
4 1/4
1.5
2 7/8
5
15/16
5
2
3 5/8
6
1
6
3
5
7 1/2
1 3/16
7 1/2
4
6 3/16
9
1 3/16
9
6
8 1/2
11
1 1/4
11
8
10 5/8
13 1/2
1 3/8
13 1/2
10
12 3/4
16
1 3/8
16
12
15
19
1 1/2
19
L
PTFE-Lined Ring Spacers
ANSI 150 Flange Bolt Drilling
150 l b . F l an g ed Dim en s io n s (in .)
Si z e (NPS)
A
B
D
1
2 5/8
3/4
2
1.5
3 3/8
1 3/8
2 7/8
2
4 1/8
1 3/4
3 5/8
3
5 3/8
2 3/4
5
4
6 7/8
3 3/4
6 3/16
6
8 3/4
5 23/32
8 1/2
8
11
7 11/16
10 5/8
10
13 3/8
9 11/16
12 3/4
12
16 1/8
11 21/32
15
Min . L en g t h
H
D B
1/2
3/4
A
1
Available in 1/16" increments between minimum length and 3.00".
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41
1.5
3 3/8
1 5/16
1.5
5
2
4 1/8
1 3/4
2
6
2.5
4 7/8
2 3/32
2.5
7
3
5 3/8
2 11/16
3
7 1/2
4
6 7/8
3 5/8
4
9
6
8 3/4
5 9/16
6
11
5/8
4 3/4
4
Spacers PTFE / Polypropylene / PVDF Spacers
3/4
PTFE / Polypropylene 8 11 7 1/2 8 / PVDF 13 1/2 10
13 3/8
Clas1s2 15016 1/8
9 11/16
10
16
12
12
19
Rin g SCizlaes s 300 (NPS) A Rin g Si z e 1 PS) 2 5/8 (N A 1.5 3 3/8
2
1 2.5 1.5 3 2 4 2.5 6 3 8 4 10 6 12 8
8
2.5
3 7/8
7/8
12
1
5 1/2 6 7 1/2 9 1/2 11 3/4
D PP/PVDF 11/16
B
1 5/16 PP/PVDF 4 1/8 1 3/4 2 7/8 11/16 4 7/8 2 3/32 3 3/4 1 5/16 5 3/8 2 11/16 4 3/8 1 3/4 6 7/8 3 5/8 5 1/8 2 3/32 8 3/4 5 9/16 5 7/8 2 11/16 11 7 1/2 7 1/8 3 5/8 13 3/8 9 11/16 9 7/8 5 9/16 16 1/8 12 12 1/8 7 1/2
P TFE 1
4 1/4 D 5
1.5 P TFE 2 6 1 4 7/8 2.5 7 1.5 6 1/8 3 7 1/2 2 6 1/2 4 9 2.5 7 1/2 6 11 3 8 1/4 8 13 1/2 4 10 10 16 6 12 1/2 12 19 8 15
17
B o lt Cir c le F u l l F ac e D i a. N o . Si z e B o l t H o l es 3 B 1/o8lt Cir c le 5/8 3D 7/i8a. N o . Si z e 4 3/4 4 3/4 3 1/2 5 1/2 4 3/74/8 4 1/2 6 3/4 5 7 1/2 5 7/8 9 1/2 88 7/8 6 5/8 7/8 11 3/4 7 7/8 14 1/4 12 1 10 5/8 17 12 1 13
B o l t H o l es
F u l l F ac e
All spacers are available B with many different possible Si z e B o lt B o ltapered, t Ho les special modifications. Spacers may be supplied as (NPS) A D Cir c le bored, orifice tapped, taper bored for butterfly valves, reducD i a. PP/PVDF PTFE N o . Si z e ing, blind, etc. If such custom-machined spacers are re1 2 7/8 the11factory. /16 1 4 7/8 3/4 3 1/2 quired, consult 3 3/4
1 5/16
1.5
6 1/8
2
4 3/8
1 3/4
2
6 1/2
2.5
5 1/8
2 3/32
2.5
7 1/2
3
5 7/8
2 11/16
3
8 1/4
4
7 1/8
3 5/8
4
10
6
C 5 9/16 9 7/8
6
12 1/2
8
12 1/8
7 1/2
8
15
4
7/8 3/4
3
5 3/8
2 11/16
3
7 1/2
6 7/8
3 5/8
4
9
6
8 3/4
5 9/16
6
11
8
11
7 1/2
8
13 1/2
10
13 3/8
9 11/16
10
16
12
16 1/8
12
12
19
7/8 12
C 1
3/4
5 1/2 6 7 1/2
8
12
7/8 1
9 1/2 11 3/4 14 1/4 17
C l as s 300
Si z e (NPS)
F u l l F ac e B
A
D PP/PVDF
P TFE
2 7/8
11/16
1
4 7/8
1.5
3 3/4
1 5/16
1.5
6 1/8
2
4 3/8
1 3/4
2
6 1/2
2.5
5 1/8
2 3/32
2.5
7 1/2
3
5 7/8
2 11/16
3
8 1/4
4
7 1/8
3 5/8
4
10
6
9 7/8
5 9/16
6
12 1/2
8
12 1/8
7 1/2
8
15
1
B o l t H o l es N o . Si z e 4
B o lt Cir c le D i a.
3/4
3 1/2
7/8
4 1/2
3/4 8 7/8 12
5 5 7/8 6 5/8 7 7/8 10 5/8
1
13
Standard thickness “C” is 1/2”. Custom thickness can be made upon request. Maximum thickness = 3”. All spacers are available with many different possible modifications. Spacers may be supplied as tapered, special bored, orifice tapped, taper bored for butterfly valves, reducing, blind, etc. If such custom-machined spacers are required, consult the factory.
4 1/2 5 5 7/8
8
7
Rin g
Standard thickness “C” is 1/2”. Custom thickness can be made
1.5
2.5
14 1/4
C las s request. 300 upon Maximum thickness = 3”. Rin g
2 3/32
4
F u l l F ac e B
4 7/8
C
6 5/8
C
7 7/8 10 5/8 13
Standard thickness “C” is 1/2”. Custom thickness can be made upon request. Maximum thickness = 3”.
B B possible AllA spacers are available with manyAdifferent modifications. Spacers may be supplied as tapered, special bored, orifice tapped, taper bored for butterfly valves, reducing, blind, etc. If such custom-machined spacers are required, consult the factory. Ring Spacer
42
Armored Ring Spacer
D B
D B
44
44
Full Face Spacer
Armored Full Face Spacer
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A
Bull’s Eye Sight Flow Indicators Bull's Indicators PTFE-Lined, lb. Flanged Flanged PTFE-Lined, 150 150lb.
Resistoflex Bull’s Eye Sight Indicators are ideal for observing fluid characteristics of severely corrosive liquids. Motion, flow and color can be inspected visually during the process, since these indicators are equipped with two heavy Pyrex* tempered and polished glass windows for ANSI Class 150 service. Drip Lips of PTFE are suggested for use with Resistoflex Sight Indicators where, because of small quantity of liquid in line, it is difficult to determine if flow is present. These devices collect the liquid and allow it to spill from the drip lip, which is located at the center of the glass. Drip lips can only be used in vertical lines. Flutter Flow Indicators are recommended in any service where it is necessary to determine if a line is completely full or completely empty. Movement in the flutter flow indicator shows that the line is full. Notes: Ductile Iron (A395) Bull’s Eye Sight Indicators have vacuum ratings as shown in the table and their maximum temperature rating is 400°F. 100% of Bull’s Eye Sight Indicators are hydrostatically tested at 425 psig prior to shipment.
Length
*Pyrex is a Corning Glassworks trademark.
Ductile Iron Bull’s Eye Sight Indicator Si z e (NPS)
P ar t #
Vac u u m Rat in g (in . Hg / F)
L en g t h
1
5000B1VV0N100
7
FV/300
1 1/2
5000B1VV0NB00
8
FV/250
2
5000B1VV0N200
9
FV/250
3
5000B1VV0N300
11
FV/200
4
5000B1VV0N400
13
25/200
6
5000B1VV0N600
16
No Vacuum
Vacuum ratings for this product are for steady-state vacuum, only. Frequent vacuum cycling may reduce service life.
If the Sight Indicator is to include a Flutter Flow Indicator, the second character in the part number should be “F” (5F00B1VV0N200). If it is to include a Drip Lip, the third character of the part number should be “D” (50D0B1VV0N200). If both a drip lip and a flutter flow are required, use both characters (5DF0B1VV0N200).
Fabricated Bull’s Eye Sight Indicator in CS or SS Size (NPS)
P ar t N u m b er
A
B
C
D
1
5000M3VV0V100
4.806
3.914
2.605
3.500
1.5
5000M3VV0VB00
5.575
4.475
3.103
4.000
2
5000M3VV0V200
5.857
4.924
3.490
4.500
3
5000M3VV0V300
7.035
6.102
4.299
5.500
4
5000M3VV0V400
7.572
6.764
4.954
6.500
6
5000M3VV0V600
9.354
8.425
6.330
8.000
A B C
• Fabricated sight indicators are rated for full vacuum to 400°F. • If the Sight Indicator is to include a Flutter Flow Indicator, the second character in the part number should be “F” (5F000M3VV0V200). • 100% of Fabricated Bull’s Eye Sight Indicators are hydrostatically tested at 425 psig prior to shipment. • Drip Lip Option Not Available on Fabricated Bull’s Eye Sight Indicators
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D
43
90° Elbows 90° Elbows / PVDF / PFA-Lined Polypropylene Polypropylene / PVDF / PFA-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron Housing Materials CAST STEEL = ASTM DI = ASTM A395 Cast A216 Ductile Iron CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. Vacuum Ratings PVDF-lined fittings are ratedare forrated full vacuum at 275°F.at 225°F. Polypropylene-lined fittings for full vacuum Consult factory for vacuum PFA-lined fittings. PVDF-lined fittings are ratedratings for fullon vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are Castings. Flanged Note: All are PP fixed. / PVDF / PFA-lined fitting housings are Castings. Flanged are fixed.
A A
A A
J J
150 lb. Flanged 150Slb. Flanged iz e (N SiPzS e) (NPS) 1 1 1.5 1.5 2 2 2.5 2.5 3 3 4 4 6 6 8
Ho u s in g Moaut esriinagl H
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
Dim en s io n s (in .)
atDeF r ial an d Ho u s in g Mat erPiaFlA Po ly p r oPpayr tleNnuem b er s b y L in er M PV
MatDeIr ial
en EP9o0l0yPp1r o VpVy0lN 10e0
E900KP1VVDVF0N100
NF /AA P
CASTDSITEEL
E990000P P12V ZZ E V00N N110000
E990000K K12V ZZ E V00N N110000
CASTDSITEEL
EE990000PP12VZV Z0N1B0000
EE990000KK12VZV Z0N1B0000
E900QN 2/ZAZ0N100 N E900Q2/ZAZ0N100
CASTDSITEEL
E990000P P12V ZZ E V00N NB B0000
E990000K K12V ZZ E V00N NB B0000
/AZ0NB00 E900QN 2Z
CASTDSITEEL
E900P12V V00N NB200 ZZ
E900K12V V00N NB200 ZZ
/AZ0NB00 E900QN 2Z
CASTDSITEEL
E990000P P12V ZZ E V00N N220000
E990000K K12V ZZ E V00N N220000
E900QN 2/ZAZ0N200
CAST STEEL
E900P2ZZ0NC 200
E900K2ZZ0NC 200
DAim en s io n s (inJ.) A 3 1/2
J 1 7/8
3 1/2
1 7/8
4
2 11/16
4
2 11/16
4 1/2
3 7/16
/AZ0N200 E900QN 2Z
4 1/2 5
3 7/16 3 15/16
5 5 1/2
3 15/16 4 5/8
CASTDSITEEL
E 900P 1 V00N NC 300 2V ZZ
E 900K 1 V00N NC 300 2V ZZ
N N//A A
CASTDSITEEL
E990000P P12V ZV Z00N E N330000
E990000K K12V ZV Z00N E N330000
E900QN 2/ZAZ0N300
CASTDSITEEL
N340000 E E990000P P12V ZV Z00N
E V00N N340000 E990000K K12V ZZ
E900QN 2/ZAZ0N300
CASTDSI TEEL
E990000P P12V ZV Z00N N440000 E
E990000K K12V ZV Z00N E N440000
E900QN 2/ZAZ0N400
CASTDSI TEEL
E N460000 E990000P P12V ZV Z00N
E N460000 E990000K K12V ZV Z00N
E900QN 2/ZAZ0N400
CASTDSITEEL
E990000P P12V ZV Z00N E N660000
E990000K K12V ZV Z00N E N660000
N/A
CASTDSITEEL
E N680000 E990000P P12V ZV Z00N
E N680000 E990000K K12V ZV Z00N
N/A
8 10
CASTDSITEEL
E990000P P12V ZV Z00N E N880000
E990000K K12V ZV Z00N E N880000
N/A
CAST STEEL
E900P2ZZ0NE 800
12 0
CAST STEEL
F 00 E900P2ZZ0NE
E900K2ZZ0N800 N/A
N/A N/A
12
CAST STEEL
E900P2ZZ0NF00
N/A
N/A
5 1/2
4 5/8
6 1/2
5 15/16
6 1/2
5 15/16
8
8
8
8
9
10 1/16
9 11
10 1/16 12 3/4
12 1
1215 3/4
12
15
300 lb. Flanged 300 lb. SizFlanged e
(N SiPzS e) (N1P"S)
Ho u s in g Moaut esriinagl H Mat er ial
Par t Nu m b er s b y L in er Mat er ial Nu m b er s b y L in er Mat er iaPl VDF Po ly p r o pPyalernt e
Dim en s io n s (in .) A Dim en s io n s (in .)J
p9r oYpYy0lNe1n0e0 EP9o0l0yP
P9VYDYF0N100 E 900K
A 4
1 J7/8
11.5" "
100 E900P9YY0NB
100 E900K9YY0NB
44 1/2
21117/186
12.5" "
E900P9YY0NB 200
E900K9YY0NB 200
41 5/2
23 171//1166
2" 3
CAST STEEL
200 E900P9YY0N3
200 E900K9YY0N3
5 6
34 75//186
300 E900P9YY0N4
300 E900K9YY0N4
6 7
5415/8 16
4 6"
400 E900P9YY0N6
400 E900K9YY0N6
87 1/2
5 18 5/16
6"
E900P9YY0N600
E900K9YY0N600
8 1/2
8
3" 4
CAST STEEL
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
44
47 47
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o Reducing 90 90° Elbows Elbows
Polypropylene / PVDF / PFA-Lined, 150 lb.Flanged Flanged 150lb. Housing Materials CAST STEEL = ASTM A216
A
Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings.
C
Note: All PP / PVDF / PFA-Lined fitting housings are castings. Flanges are fixed.
A
J
Majo r Si z e (NPS) 1.5 2
3
4
6
8
Min o r Si z e (NPS)
Ho u s in g Mat er ial
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
Dim en s io n s (in .)
P o l y p r o p y l en e
PVD F
PFA
A
J
4
2 11/16
C
1
E9R0P2ZZ0NB10
E9R0K2ZZ0NB10
E9R0Q2ZZ0NB10
1
E9R0P2ZZ0N210
E9R0K2ZZ0N210
E9R0Q2ZZ0N210
1.5
E9R0P2ZZ0N2B0
E9R0K2ZZ0N2B0
E9R0Q2ZZ0N2B0
1
E9R0P2ZZ0N310
E9R0K2ZZ0N310
E9R0Q2ZZ0N310
1.5
E9R0P2ZZ0N3B0
E9R0K2ZZ0N3B0
E9R0Q2ZZ0N3B0
2
E9R0P2ZZ0N320
E9R0K2ZZ0N320
E9R0Q2ZZ0N320
1
E9R0P2ZZ0N410
E9R0K2ZZ0N410
E9R0Q2ZZ0N410
1 7/8
E9R0P2ZZ0N4B0
E9R0K2ZZ0N4B0
E9R0Q2ZZ0N4B0
2 11/16
2
E9R0P2ZZ0N420
E9R0K2ZZ0N420
E9R0Q2ZZ0N420
3
E9R0P2ZZ0N430
E9R0K2ZZ0N430
E9R0Q2ZZ0N430
2
E9R0P2ZZ0N620
E9R0K2ZZ0N620
1.5
CAST STEEL
3
E9R0P2ZZ0N630
E9R0K2ZZ0N630
4
E9R0P2ZZ0N640
E9R0K2ZZ0N640
4
E9R0P2ZZ0N840
E9R0K2ZZ0N840
6
E9R0P2ZZ0N860
E9R0K2ZZ0N860
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48
4 1/2
3 7/16
1 7/8 1 7/8 2 11/16 1 7/8
5 1/2
4 5/8
2 11/16 3 7/16
6 1/2
5 15/16
3 7/16 4 5/8 3 7/16
8
8
N/A
4 5/8 5 15/16
9
10 1/16
5 15/16 8
45
45° Elbows 45° Elbows / PVDF / PFA-Lined Polypropylene Polypropylene / PVDF / PFA-Lined
45 o 45 o
B
B
Housing Materials DI = ASTM A395 Cast Ductile Iron Housing Materials CAST STEEL = ASTM DI = ASTM A395 Cast A216 Ductile Iron CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. Vacuum Ratings PVDF-lined fittings are ratedare forrated full vacuum at 275°F.at 225°F. Polypropylene-lined fittings for full vacuum Consult factory for vacuum PFA-lined fittings. PVDF-lined fittings are ratedratings for fullon vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are castings. Flanged Note: All are PP fixed. / PVDF / PFA-lined fitting housings are castings. Flanged are fixed.
B B J J
150 lb. Flanged 150 Slb. Flanged iz e
(N SiPzS e) (NPS) 1 1 1.5 1.5 2 2 2.5 2.5 3 3 4 4 6 6 8
Ho u s in g Moaut esriinagl H MaD t eIr ial
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
Dim en s io n s (in .)
MVaD t eFr ial an d Ho u s in g MatP eF r iA al Po ly pPr oapr tyN leunm e b er s b y L i n er P
D Bim en s io n s (inJ.)
lyPp1r V o pVy0lN en EP5o00 10e0
E500KP1VVDVF0N100
PNF/A
CASTDSITEEL
E550000P P12V ZV Z00N E N110000
E550000K K12V ZV Z00N E N110000
CASTDSITEEL
EE550000PP12VZV Z0N1B0000
EE550000KK12VZV Z0N1B0000
/AZ0N100 E500QN 2Z /AZ0N100 E500QN 2Z
CASTDSITEEL
E550000P P12V ZV Z00N E NB B0000
E550000K K12V ZV Z00N E NB B0000
NZ/A E500Q2 Z0NB00
CASTDSITEEL
E500P12V V00N NB200 ZZ
E500K12V V00N NB200 ZZ
NZ/A E500Q2 Z0NB00
CASTDSITEEL
E550000P P12V ZZ E V00N N220000
E550000K K12V ZV Z00N E N220000
E500QN 2Z /AZ0N200
CAST STEEL
E500P2ZZ0NC 2 00
E500K2ZZ0NC 2 00
B 1 3/4
J 1 7/8
1 3/4
1 7/8
2 1/4
2 11/16
2 1/4
2 11/16
2 1/2
3 7/16
/AZ0N200 E500QN 2Z
2 1/2 3
3 7/16 3 15/16
3 3
3 15/16 4 5/8
3
4 5/8
4
5 15/16
4
5 15/16
5
8
CASTDSITEEL
E 500P 1 V00N NC 300 2V ZZ
E 500K 1 V00N NC 300 2V ZZ
N/A
CASTDSITEEL
E550000P P12V ZZ E V00N N330000
E550000K K12V ZZ E V00N N330000
E500QN 2Z /AZ0N300
CASTDSITEEL
N340000 E E550000P P12V ZV Z00N
E V00N N340000 E550000K K12V ZZ
E500QN 2Z /AZ0N300
CASTDSI TEEL
E550000P P12V ZV Z00N N440000 E
E550000K K12V ZV Z00N E N440000
E500QN 2Z /AZ0N400
CASTDSITEEL
E N460000 E550000P P12V ZV Z00N
E N460000 E550000K K12V ZV Z00N
CASTDSITEEL
E550000P P12V ZZ E V00N N660000
E550000K K12V ZZ E V00N N660000
/AZ0N400 E500QN 2Z N/A
CASTDSITEEL
E N680000 E550000P P12V ZV Z00N
E N680000 E550000K K12V ZV Z00N
N/A
8 10
CASTDSITEEL
E550000P P12V ZZ E V00N N880000
E550000K K12V ZZ E V00N N880000
N/A
CAST STEEL
E500P2ZZ0NE 800
2 10
CAST STEEL
F 00 E500P2ZZ0NE
E500K2ZZ0N800 N/A
N/A N/A
12
CAST STEEL
E500P2ZZ0NF00
N/A
N/A
5
8
5 1/2
10 1/16
5 1/2 6 1/2
10 1/16 12 3/4
7 1/2 6
1215 3/4
7 1/2
15
300 lb. Flanged 300 lb. SizFlanged e (N SiPzS e) (NP 1S )
Ho u s in g Moaut esrin iagl H Mat er ial
Par t Nu m b er s b y L in er Mat er ial Po ly p r o pPya lernt eNu m b er s b y L in er Mat er iaPl VDF
Dim en s io n s (in .) BDim en s io n s (in .)J
p9r oYpYy0lNe1n0e0 EP5o0l0yP
P9VYDYF0N100 E 500K
2B 1/4
1 J7/8
11.5
E500P9YY0NB 100
E500K9YY0NB 100
23 1/4
21117/186
12.5
200 E500P9YY0NB
200 E500K9YY0NB
2 3 /4
23 171//1166
300 E500P9YY0N2
300 E500K9YY0N2
33 1/2
34 75//186
400 E500P9YY0N3
400 E500K9YY0N3
4 3 1/2
5415/8 16
6 4
600 E500P9YY0N4
600 E500K9YY0N4
5 1/2 4
5 18 5/16
6
E500P9YY0N600
E500K9YY0N600
5 1/2
8
3 2 4 3
CAST STEEL CAST STEEL
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
46
49 49
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Equal Tees Equal Tees / PVDF / PFA-Lined Polypropylene Equal Tees Polypropylene / PVDF / PFA-Lined
Polypropylene / PVDF / PFA-Lined
Housing Materials DI = ASTM A395 Cast Ductile Iron Housing Materials CAST STEEL = ASTM A216 Housing DI = ASTMMaterials A395 Cast Ductile Iron CAST STEEL = ASTM DI = ASTM A395 Cast A216 Ductile Iron Vacuum Ratings CAST STEEL = ASTM A216 Polypropylene-lined fittings are rated for full vacuum at 225°F. Vacuum Ratings PVDF-lined fittings are rated for full vacuum at 275°F. Polypropylene-lined Vacuum Ratings fittings are rated for full vacuum at 225°F. Consult factory for vacuum ratings on PFA-lined fittings. PVDF-lined fittings are ratedare for rated full vacuum 275°F.at 225°F. Polypropylene-lined fittings for full at vacuum Consult factory for vacuum PFA-lined fittings. PVDF-lined fittings are ratedratings for fullon vacuum at 275°F. Note: All PP / PVDF / PFA-lined fitting housings are Castings. Consult factory for vacuum ratings on PFA-lined fittings. Flanged are fixed. Note: All PP / PVDF / PFA-lined fitting housings are Castings. Flanged Note: Allare PP fixed. / PVDF / PFA-lined fitting housings are Castings. Flanged are fixed.
C
150 lb. Flanged
e Ho u s in g 150 S lb.izFlanged (NPS) Mat er ial 150Slb. Flanged iz e Ho u s in g (N Moau tDesIriinag l SP izSe) H 1 CAM ST (NPS) aD tS eIrTiE alEL 1 DII C AST D STEEL 1.15 C A S T CASTDS SI TTE EE ELL 1.5 D I C AST D SITEEL 12.5 C CA AS STTDS SI TTE EE ELL 2 DI C AST D SITEEL 3 2 CAST STEEL CASTDSI TEEL 3 DII C AST D STEEL 43 C A S T CASTDS SI TTE EE ELL 4 D I C AST D SITEEL 64 C CA AS STTDS SITTE EE ELL 6 D I C AST D SITEEL 86 C CA AS STTDS SITTE EE ELL 180 C AST D SITEEL CAST STEEL 182 C A S TT S TTE E LL CA AS ST ST EE EL 10 C S E
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
Dim en s io n s (in .)
Po ly pPr oap leunm e b er s b y L i n er P r tyN MVaD t eFr ial an d Ho u s in g MatPeF r iA al TN 0 0 P 1 V V V N 1 0 0 T N 0 0 K 1 V V V N 1 0 0 N / A P a r t N u m b e r s b y L i n e r M a t e r i a l a n d H o u s i n g M a t e r i P o l y p r o p y l en e PVD F PFAal
Aim en s io n s (inJ.) D
TN ZpZyN P00 o00lyPPp12rVZ oV le11n00e00 TN VN TTNN0000PP11VVVVVVNNB10000 2ZZZN100 TN00P2ZZZZNB10000 TTNN0000PP12VZVZV NB T VV TN N0000P P11 VZV VNN NB2B000000 2V ZZ T N 0 0 P 2 Z Z Z N 00 ZV ZN2B TTNN0000PP12VZV 200 TN00P1VVVN300 TN00P1 VZVNN220000 2V ZZ TN00P2ZZZN300 ZN2 TTNN0000PP12VZVZV 300 TTN VV V N N0000P P11 VZ VN N343000000 2V ZZ 00 TN00P2ZZZZN N43 TTNN0000PP12VZVZV 400 TTN 0 0 P 1 V V V N 6 N00P1 VZVNN44000000 2V ZZ TTN 0 0 P 2 Z Z ZZN 00 N64 TNN0000PP12VZVZV 600 TTN 0 0 P 1 V V V N 8 N00P1 VZVNN66000000 2V ZZ TN00P2ZZZZN 00 N86 TTNN0000PP12VZVZV 800 T N 0 0 P 2 Z Z Z N E TN00P1 VZVNN88000000 2V ZZ TTN 0 0 P 2 Z Z ZNF00 TNN0000PP22ZZZZZZNNE800
TN00K2ZZZ N100 TN00KP1VD VF VN100 TTNN0000KK11VVVVVVNNB10000 2ZZZN100 TN00K2ZZZZNB10000 TTNN0000KK12VZVZV NB T VV TN N0000K K11 VZV VNN NB2B000000 2V ZZ T N 0 0 K 2 Z Z Z N 00 ZV ZN2B TTNN0000KK12VZV 200 TN00K1VVVN300 TN00K1 VZVNN220000 2V ZZ TN00K2ZZZN300 ZN2 TTNN0000KK12VZVZV 300 TTN VV V N N0000K K11 VZ VN N343000000 2V ZZ TN00K2ZZZZN 00 N43 TTNN0000KK12VZVZV 400 TTN 0 0 K 1 V V V N 6 N00K1 VZVNN44000000 2V ZZ TTN 0 0 K 2 Z Z ZZN 00 N64 TNN0000KK12VZVZV 600 TTN 0 0 K 1 V V V N 8 N00K1 VZVNN66000000 2V ZZ TN00K2ZZZZN 00 N86 TTNN0000KK12VZVZV 800 N/A TN00K1 VZVNN880000 2V ZZ N AZZN800 TN00KN 2//ZA
D 3A 1/i2m en s io n s (1inJ7.)/8 A J 3 1/2 1 7/8 4 2 1 1 3 1/2 1 7//186
TN00QP 2Z ZZN100 NF/A N/A TN00Q2NZ/ZAZN100 TTN ZNB00 N0000Q Q2N 2ZZ/Z AZZN100 N/A TN00Q2N Z/ZAZNB00 T Z TN N0000Q Q22NZ Z/A ZZ ZN N2B0000 N/A TN00Q2NZ/ZAZN200 TN00Q2ZZZN300 TN00QN 2Z/AZZN200 N/A TN00Q2NZ/ZAZN300 TTN ZZZZN N0000Q Q2N 2ZZ/A N430000 N/A TN00Q2NZ/ZAZN400 N/A TN00QN 2Z/AZZN400 N/A N/A N/A N N//A A N/A N / A N / A N/A N / A N//A A N
4 4 14/2
2 11/16 23 171/1/166
4 1/2 5 1/2 4 1/2
3 7/16 4 5/8 3 7/16
5 1/2 65 11//22
4 5/8 5 4155//186
6 1/2 6 81/2
5 15/16 5 185/16
8 98
8 10 18/16
191 192 11
110213/1 /46 10115/16 12 3/4
1120
CA AS STT S STTE EE ELL C
N0000P P22ZZZZZZN NFE0000 TTN
N//A A N
N//A A N
1121
12153/4
12
CAST STEEL
TN00P2ZZZNF00
N/A
N/A
12
15
300l b . Fl an g ed - C as t St eel B o d y On l y S.i zFel an g ed - C aHsot uSstienegl B o d y On l y 300l b (N PS) Mat er i al 300lS bi.zFel an g ed - CH asotuSstie negl B o d y On l y 1PS) (N M a t e r l Si z e H o u s iinag (1N1.5PS)
2 1.15 13 2.5 42 3 6 43
Mat er i al
Par t N u m b er s b y L i n er Mat er i al Po l y p r o pP ya l ern te N u m b er s b y L i n er Mat er i aPl VD F Po l y p r o p P y laernt eN u m b er s b y L i n er Mat er i a PlVD F P o l y p r o p y l en e
PVD F
C AST STEEL C AST STEEL C AST STEEL
64 NOTE:6 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
D i m en s i o n s (i n .) A D i m en s i o n s (i n .)J 4 D i m en s i o n s (i n1.)7/8 A J 41 /2 2 11J/16 4A 1 7/ 8 3 7/16 54 41 /2 2 1117//186 4 5/ 8 6 451/2 23 171/16 /16 7 5 15/16 8 4 5 3 7 / 16 5 6 8 1/2 85/ 8 4 76 5 15/16 87 1/2
5 185/16
8 1/2
8
50
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50 50
47
Reducing Tees Polypropylene / PVDF / PFA-Lined Reducing Tees Housing Materials Reducing Tees Polypropylene / PVDF / PFA-Lined DI = ASTM A395 Cast Ductile Iron Polypropylene / PVDF / PFA-Lined
CAST STEEL = ASTM A216 Housing Materials DI = ASTM A395 Cast Ductile Iron Vacuum Ratings Housing Materials CAST STEEL = ASTM A216 Polypropylene-lined fittings are rated for full vacuum at 225°F. DI = ASTM A395 Cast Ductile Iron PVDF-lined fittings are rated for full vacuum at 275°F. CAST STEEL = ASTM A216 Vacuum Ratings Consult factory for vacuum ratings on PFA-lined fittings. Polypropylene-lined fittings are rated for full vacuum at 225°F. Vacuum Ratings PVDF-lined fittings are rated for full vacuum at 275°F. Note: All PP / PVDF fittings / PFA-linedrated fitting housings are Castings. Polypropylene-lined full vacuum at 225°F. Consult factory for vacuum are ratings onfor PFA-lined fittings. Flanged are fixed. PVDF-lined fittings are rated for full vacuum at 275°F. Consult for vacuum ratings on PFA-lined fittings. Note: Allfactory PP / PVDF / PFA-lined fitting housings are Castings.
C
Flanged are fixed. Note: All PP / PVDF / PFA-lined fitting housings are Castings. 150 lb. Flanged Flanged are fixed. Majo r Min o r Si z e Si z e 1S) 5 0 .b lF a n g e (NPS) (NPd Majo r Min o r 150 5e Flanged S1iz.lb. Si1z e (M NaPjoSr) (M NiP Sr) no Si z e Si z e 1 1S) (N1P.5S) (NP 2 1.5
11.5 1
2
1 1 1 1..5 5
22.5 2.5 2.5 3 3 3
4
121.5 1.5 1 1 12.5 12.5 1 21 1.5 2.5 1.5 2 1 22.5 1.5 21.5 21 1.5
4 4
13.5 2 2 3 3
Ho u s in g Mat er ial Ho uDsIin g CAM SaTt eSrTiaEl EL Ho uDsIin g MaD t eIr ial CAST STEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI DI CASTDSITEEL CAST STEEL DI DI CAST STEEL DI DI DI CASTDSITEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI DI CASTDSITEEL CAST STEEL CASTDSI TEEL DI CASTDSI TEEL DI CASTDSITEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI DI CAST STEEL CAST STEEL DI CAST STEEL
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial P o l y p r o p y l en e
PVD F
Dim en s io n s (in .)
PFA
A
ar1tVNVuVmNbBe1r0s b y LTiR n0e0r KM1aVt e TR0P 0P VrViaNl Ba1n0d Ho u s in g MNa/tAer ial TP Ro0l0yPp2r o ZZ TR00KP2VZDZF ZNB10 TR00QP2F ZA ZZNB10 pZ yN leBn1e0 Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial N/A TR00P1VVVN210 TR00K1VVVN210 TR00P1VVVNB10 TR00K1VVVNB10 TR00Q1VVVNB10 p2r oZp yN le2n1e0 P2VZDZFZN210 TP Ro0l0yP ZZ TR00K TR00QP2F ZA ZZN210 TR00P2ZZZNB10 TR00K2ZZZNB10 TR00Q2ZZZNB10 TR00P1VVVNB 10 TR00K1VVVNB 10 2B 2B N / A TR00P1VVVN210 TR00K1VVVN210 TR00Q1VVVN210 TR00P2ZZZNB 10 TR00K2ZZZNB 10 TR00Q2ZZZNB 10 2B 2B 2B TR00P2ZZZN210 TR00K2ZZZN210 TR00Q2ZZZN210 N/A 210 2 10 TR00P1VVVNC TR00K1VVVNC TR00P1VVVN2B0 TR00K1VVVN2B0 TR00Q1VVVN2B0 ZN2 ZN2 TR00Q2ZZZN210 TTRR0000PP12VZVZV C1B00 TTRR0000KK12VZVZV C1B00 TR00P2ZZZN2B0 TR00K2ZZZN2B0 TR00Q2 ZZN2B0 NZ/A 2B 2B N/A TR00P1VVVNC 20 TR00K1VVVNC 20 TR00P1VVVNC10 TR00K1VVVNC10 TR00P2ZZZNC 2B TR00K2ZZZNC 2B TR00Q2ZZZN2B0 20 20 TR00P1VVVNCB0 TR00K1VVVNCB0 N TR00P1VVVNC TR00K1VVVNC N//A A 310 3 10 TR00P1VVVNC20 TR00K1VVVNC20 TTRR0000PP12VZVZV C1B00 TTRR0000KK12VZVZV C1B00 ZN3 ZN3 TR00Q2ZZZN310 TR00P2ZZZNC20 TR00K2ZZZNC20 N/A N/A TR00P1VVVNC 20 TR00K1VVVNC 20 3B 3B TR00P1VVVN310 TR00K1VVVN310 TR00Q1VVVN310 TR00P2ZZZNC 20 TR00K2ZZZNC 20 3B 3B TR00Q2ZZZN3B0 TR00P2ZZZN310 TR00K2ZZZN310 TR00Q2ZZZN310 TR00P1VVVN31 TR00K1VVVN31 20 20 TR00P1VVVN3B0 TR00K1VVVN3B0 TR00Q1NV/A VVN3B0 TR00P2ZZZN31 TR00K2ZZZN31 TR00Q2ZZZN31 20 20 20 TR00P2ZZZN3B0 TR00K2ZZZN3B0 TR00Q2ZZZN3B0 N/A TR00P1VVVN3C B0 TR00K1VVVN3C B0 TR00P1VVVN320 TR00K1VVVN320 TR00Q1VVVN320 NZ/A R0000P P12V ZZ R0000K K12V ZZ TR00Q2 ZZN3B0 TTR VZVNN34B100 TTR VZVNN34B100 TR00P2ZZZN320 TR00K2ZZZN320 TR00Q2ZZZN320 TTR VN N431200 VN N431200 TTR /AZZN410 R0000PP12VZV ZZ R0000KK12VZV ZZ TR00QN 2Z TR00P1VVVN3C0 TR00K1VVVN3C0 N/A /AZZN320 ZV ZN ZV ZN TR00QN 2Z TTRR0000PP12VZV TTRR0000KK12VZV N342B00 N342B00 TR00P1VVVN410 TR00K1VVVN410 TR00Q1VVVN410 TTR VN N43B C00 TTR VN N43B C00 NZ/A R0000PP12VZV ZZ R0000KK12VZV ZZ TR00Q2 ZZN4B0 TR00P2ZZZN410 TR00K2ZZZN410 TR00Q2ZZZN410 10 10 N/A TR00P1VVVN42 TR00K1VVVN42 TR00P1VVVN4B0 TR00K1VVVN4B0 TR00Q1VVVN4B0 10 10 TR00Q2ZZZN42 10 TR00P2ZZZN42 TR00K2ZZZN42 TR00P2ZZZN4B0 TR00K2ZZZN4B0 TR00Q2ZZZN4B0 N / A TR00P1VVVN4B TR00K1VVVN4B 30 30 TR00P1VVVN420 TR00K1VVVN420 TR00Q1VVVN420 TR00P2ZZZN4B TR00K2ZZZN4B TR00Q2ZZZN4B 30 30 30 TR00P2ZZZN420 TR00K2ZZZN420 TR00Q2ZZZN420 N/A TR00P1VVVN420 TR00K1VVVN420 TR00P1VVVN430 TR00K1VVVN430 TR00Q1VVVN430 TR00P2ZZZN420 TR00K2ZZZN420 TR00Q2ZZZN420 TR00P2ZZZN430 TR00K2ZZZN430 TR00Q2ZZZN430 N/A TR00P1VVVN430 TR00K1VVVN430 TR00P2ZZZN430
TR00K2ZZZN430
TR00Q2ZZZN430
J
C
Dim en s io n s (in .) 4 2 11/16 1 7/8 A J C Dim en s io n s (in .) 1 7/8 4 2 1J1/16 1C 7/8 A 4 1/2 3 7/16 4
2 11/16
21117/186 1 7/8
4 1/2
3 7/16
41 5/2
33175/1 /166
1 7/8 1 7/8 2 21 11 1//1 16 6
5
3 15/16
5
3 15/16
5 1/2
4 5/8
5 1/2
4 5/8
5 1/2
4 5/8
6 1/2
5 15/16
7//1 /1 866 231171 2 11/16 1 7/8 1 7/8 23 171/1 /166 23 171//1166 1 7/8 3177/1/86 2 11/16 3 15/16 2 11/16 3 7/16 1 7/8 33175/1 /166 2 11/16 7//1 86 3115 3177/1/86 2 11/16
6 1/2
5 15/16
6 1/2
5 15/16
2411 5/1 86 3 7/16 3 7/16 4 5/8 4 5/8
52
48
52
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Reducing Tees
Polypropylene / PVDF / PFA-Lined Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings.
C
Note: All PP / PVDF / PFA-lined fitting housings are Castings. Flanged are fixed.
1 5 0 .b lF a n g e d
Majo r Min o r Ho u s in g 1S 50 izlb e . FlanSgiezde, c o n t ’d. Mat er ial (M Na PjS (M NiPnS o)r o)r Ho u s in g Si z e Si z e MaD t eIr ial (N (N1 PS) 1P .5S) CAST STEEL DII D 1 1 C A S T STTE EE EL C AST S L 2 D I D I 11..55 CA AS STT S STTE EE ELL C DII 12 D 6 C A S T 1.5 DSI TEEL 2.5 DII D 23 C A S T STTE EE ELL C AST S D I DI 4 1 CA AS STT S STTE EE ELL C 1 CASTDSI TEEL 11..55 3 CAST STEEL DII D 22 C A S T STTE EE ELL C AST S D I 2.35 DI 8 CASTDSI TEEL 1 C AST D SITEEL 4 CASTDSI TEEL 1.5 CASTDSITEEL 6 4 CASTDSI TEEL 2 CAST STEEL 3 300 lb. Flanged
Majo r Si z e (NPS) 1.5 2 3 4
Min o r Si z e (NPS)
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial PoPla yrptrN o puymlebneer s b y TR00P1VVVNB10 P o l y p r o p y l en e TR00P2ZZZNB10 TTR00P1VVVN610 R00P1VVVN210 R0000PP22ZZZZZZN N261100 TTR T R 0 0 P 1 V V V N26B B00 TR00P1VVVN
Dim en s io n s (in .)
DrFial an d Ho u s in g MPaFt eAr ial L in er MPaVt e TR00K1VVVNB10 TR00Q1VVVNB10 PVD F PFA TR00K2ZZZNB10 TR00Q2ZZZNB10 N/A TR00K1VVVN210 TR00QN1/V AVVN210 T R 0 0 K TR00K2 2Z ZZ ZZ ZN N6 21 10 0 TR00Q2ZZZN210
R0000P P22ZZZZZZN N26B B00 TTR TTRR0000PP11VVVVVVNNC61200
NC 62 TT RR 00 00 PP12 VZVZVZN B00 T R 0 0 P 1 V V V N 6 TR00P1VVVNC2300
TTRR0000PP22ZZZZZZNNC62300 R0000PP11VVVVVVN N361400 TTR
R0000PP22ZZZZZZN N361400 TTR ZN N3 8B 100 TTRR0000PP12VZVZV
R0000P P22ZZZZZZN N38B B00 TTR T R 0 0 P 1 V V V N 8 TR00P1VVVN32200
R0000P P22ZZZZZZN N382200 TTR T R 0 0 P 1 V V V TR00P1VVVNN38C300
ZN TTRR0000PP12VZVZV N8 43 10 0 T VZVNN481400 TR R0 00 0P P1 2V ZZ
N4 8B 400 TTRR0000PP12VZVZVZN T R 0 0 P 1 V V V N 8 TR00P2ZZZN4B600
TR00K1NV/A VVN2B0 T TR R0 00 0K K2 2Z ZZ ZZ ZN N6 2B B0 0
TR00K1NV/A VVNC10 T R 0 0 K 2 Z ZN TR00K1VVZV N6C2B00 TR00K1NV/A VVNC20 TR R0 00 0K K2 2Z ZZ ZZ ZN NC 63200 T TR00K1NV/AVVN310 T TR R0 00 0K K2 2Z ZZ ZZ ZN N6 34 10 0
R0000KK12VZV ZZ TTR VN N831B00 T TR R0 00 0K K2 2Z ZZ ZZ ZN N8 3B B0 0 TR00K1NV/AVVN320 T TR R0 00 0K K2 2Z ZZ ZZ ZN N8 32 20 0
TR00K1NV/A VVN3C0 R0000K K12V ZV ZZ TTR VNN843100 /AZZN410 TR00KN 2Z R0000KK12VZV ZZ TTR VN N844B00
N/A TR00Q1VVVN2B0 N/A TR00Q2ZZZN2B0 N/A
N/A NN /A/A N/A TR00QN1/A VVVN310 N/A TR00Q 2ZZZN310
8
9
1 7/8 1 7/8
4 1/2 8
3 7/16 9
8
9
5 8
3 15/16 9
8
9
51175//816
22 1111//1166 31 77//186 2 11/16 3475/1/86
1 7/8 22 1111//1166
TR00QN1/A VVVN320
9
10 1/16
33 77//1166
NN /A/A TR00Q1VVVN410
9
10 1/16
3 4155//186
TR00Q ZZZN410 N2/A
9
10 1/16
1 7/8 5 15/16
TR00QN2/A ZZZN4B0
9 6 1/2
10 1/16 5 15/16
2 11/16 8
TR00Q2ZZZN320
TR00Q1VVVN4B0
DI
TR00P1VVVN430
TR00K1VVVN430
TR00Q1VVVN430
CAST STEEL
TR00P2ZZZN430
TR00K2ZZZN430
TR00Q2ZZZN430
TR00Q1VVVN420
Par t Nu m b er s b y L in er Mat er ial
3 7/16 4 5/8
Dim en s io n s (in .)
PVD F
A
J
C
N/ A
1 7/8
TR00K9YYYN21 0
4 1/2 5
2 11/16
T R00P9YYYN210
3 7/16
1 7/8
T R00P9YYYN320
TR00K9YYYN32 0
6
4 5/ 8
3 7/16
T R00P9YYYN420
TR00K9YYYN42 0
7
5 15/16
3 7/16
TR00P9YYYNB10
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C/8 17
10 4 51/16 /8
TR00Q2ZZZN420
2
2 11J/16
5 91/2
TR00K2ZZZN420
CAST STEEL
A4
10 1/16
TR00P2ZZZN420
1
C
9
ZN TTRR0000PP12VZVZV N8 46 20 0
P o l y p r o p y l en e
Dim en sJio n s (in .)
AVVN3B0 TR00QN1/V N2/A TR00Q ZZZN3B0
NZ/AZZN4B0 TR00K2 T R 0 0 K ZV ZZVNN846200 TR00K12V
Ho u s in g Mat er ial
A
52
49
Strainer Strainer Tee Tee Assembly Assembly
Strainer Tee Assembly PP 150 lb.Flanged Flanged PP//PVDF-Lined, PVDF-Lined, 150lb. PP / PVDF-Lined, 150lb. Flanged
Housing Material DI = ASTM A395 Cast Ductile Iron Housing Material CAST STEEL = ASTM DI = ASTM A395 Cast A216 Ductile Iron CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. Vacuum Ratings PVDF-lined fittings are ratedare forrated full vacuum at 275°F.at 225°F. Polypropylene-lined fittings for full vacuum PVDF-lined fittings are rated for full vacuum at 275°F. Note: 12th character in the part number indicates the size of the holes in the strainer. All part numbers in the tableindicates are shown which in Note: 12th character in the part number thewith sizean of “R”, the holes indicates 1/8”Allholes. The following theare available hole an sizes their the strainer. part numbers in theare table shown with “R”,and which corresponding character: indicates 1/8” holes. The following are the available hole sizes and their Q = 1/16”; R = 1/8”; S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8” corresponding character: Q = 1/16”; R = 1/8”; S = 3/16”; T = 1/4”; U = 5/16”; V = 3/8” If other hole sizes are required, please contact the factory. If other hole sizes are required, please contact the factory. Si z e (N SiPzS e) (NPS) 1 1 1 1/2 1 1/2 2 2 2 1/2 2 1/2 3 3 4 4 6 6 8 8
Ho u s in g Moaut esriinagl H
Par t Nu m b er s b y L in er Mat er ial anudmH iaal t er ial P ar t N b eorussbinygLM inaetrerM
Ho u s in g Mat er iaP l VD F Po ly p r o paynledn e
Mat er ial DI
P0o7lyPp1rVoV pV y lN e1nR e0 T8
T807KP1V VD VF VN1R0
CASTDSITEEL
TT880077PP12VZV VN N11R R00 ZZ
TT880077KK12VZV VN N11R R00 ZZ
CASTDSITEEL
ZV ZN TT880077PP12VZV N1BRR00
ZV ZN TT880077KK12VZV N1BRR00
CASTDSITEEL
TT880077PP12VZV VN NBBR R00 ZZ
TT880077KK12VZV VN NBBR R00 ZZ
CASTDSITEEL
T880077P P12V ZV ZZ T VNNB2R R00
T880077K K12V ZV ZZ T VNNB2R R00
CASTDSITEEL
TT880077PP12VZV VN N22R R00 ZZ
TT880077KK12VZV VN N22R R00 ZZ
CAST STEEL
2R0 T807P2ZZZNC
CASTDSITEEL CASTDSI TEEL
Dim en s io n s (in .) Dim en s io n s (in .) A J A 3 1/2
J 1 7/8
3 1/2
1 7/8
4
2 11/16
4
2 11/16
4 1/2
3 7/16
2R0 T807K2ZZZNC
4 1/2 5
3 7/16 3 15/16
ZZ T807P12V VZVNNC3R0
ZZ T807K12V VZVNNC3R0
TT880077PP12VZV VN N33R R00 ZZ
TT880077KK12VZV VN N33R R00 ZZ
5 5 1/2
3 15/16 4 5/8
CASTDSITEEL
ZZ TT880077PP12VZV VN N34R R00
ZZ TT880077KK12VZV VN N34R R00
CASTDSITEEL
TT880077PP12VZV VN N44R R00 ZZ
TT880077KK12VZV VN N44R R00 ZZ
CASTDSI TEEL
ZZ TT880077PP12VZV VN N46R R00
ZZ TT880077KK12VZV VN N46R R00
CASTDSITEEL
TT880077PP12VZV VN N66R R00 ZZ
TT880077KK12VZV VN N66R R00 ZZ
CASTDSITEEL
ZZ TT880077PP12VZV VN N68R R00
ZZ TT880077KK12VZV VN N68R R00
CASTDSITEEL
TT880077PP12VZV VN N88R R00 ZZ
TT880077KK12VZV VN N88R R00 ZZ
CAST STEEL
T807P2ZZZN8R0
T807K2ZZZN8R0
5 1/2
4 5/8
6 1/2
5 15/16
6 1/2
5 15/16
8
8
8
8
9
10 1/16
9
10 1/16
Note: Plastic-lined baffle tee strainers are designed to prevent relatively large particles from passing. These are not designed to be fine particulate screens or filters.
51 51
50
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Instrument Tees with 1" Branch Polypropylene / PVDF / PFA-Lined
Instrument Tees with 1" Branch
Housing Materials CAST STEEL = ASTM A216
Polypropylene / PVDF / PFA-Lined
S
Housing Materials Vacuum Ratings CAST STEEL = ASTMfittings A216 are rated for full vacuum at 225°F. Polypropylene-lined PVDF-lined fittings are rated for full vacuum at 275°F. Vacuumfactory Ratings Consult for vacuum-ratings of PFA-lined fittings. Polypropylene-lined are rated full vacuum at 225°F.except for 6" and 8" size PFA. Note: All PP / PVDFfittings / PFA-lined fittingfor housings are castings, PVDF-lined Flanged are fittings fixed. are rated for full vacuum at 275°F. Consult factory for vacuum-ratings of PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are castings, except for 6" and 8" size PFA. Flanged are fixed.
S P
T
J
T
J
150 lb. Flanged Si z e Ho u s in g (NPlb. S) FlangedMat er ial 150 DI 150Silb. 1z eFlanged Ho u s in g (NPS) CAM Sa Tt e SrTiaElEL Size Housing DI (NPS) Material 1.5 DI CAST STEEL 1 CAST STEEL 1 DI 2 DI 1.5 CAST STEEL 1.5 C A S T STEEL 23 CASTDSITEEL 34 2 CACAST ST STEEL DI 4 STEEL 6 3 C A S T STEEL* 6 4 88 DI CAST STEEL* 1 60 10 CAST STEEL* 12 12 8
P o l y p r o p y l en e PVD F PFA Par t Nu m b er s b y L in er Mat er ial N/A T400P100VN110 T400K100VN110 an d Ho u s in g Mat er ial T400Q200ZN110 T400P200ZN110 T400K200ZN110 Po ly p r o p y len e Part Numbers PVby DFLiner Material PFA T400P100VNB10 T400K100VNB10 N/A NPFA /A TPolypropylene 400P100VN110 T400KPVDF 100VN110 T400Q200ZNB10 T400P200ZNB10 T400K200ZNB10 T400Q200ZN110 T400P200ZN110 TT400K200ZN110 400K200ZN110 T400P200ZN110 T400Q200ZN110 N/A T400P100VN210 T400K100VN210 T400P100VNB10 TT400K200ZNB10 400K100VNB10 N/A T400P200ZNB10 T400Q200ZNB10 T400P200ZN210 T400K200ZN210 T400Q200ZN210 T400Q200ZNB10 T 4 0 0 P 2 0 0 Z N B 1 0 T 4 0 0 K 2 0 0 Z N B 1 0 T400P200ZN210 T400Q200ZN210 T400P200ZN310 TT400K200ZN210 400K200ZN310 T400Q200ZN310 N/A T400P100VN210 T400K100VN210 T400P200ZN310 T400Q200ZN310 T400Q200ZN410 T400P200ZN410 TT400K200ZN310 400K200ZN410 T400P200ZN210 T400K200ZN210 T400Q200ZN210 T400P100VN610 TT400K200ZN410 400K100VN610 T400P200ZN410 T400Q200ZN410 N/A T400P200ZN310 T400K200ZN310 T400Q200ZN310 T 4 0 0 K 2 0 0 Z N 6 1 T 4 0 0 P 2 0 0 Z N 6 1 0 0 T400Q300ZM610 T400P200ZN610 T400K200ZN610 N/A T400Q200ZN410 T400P200ZN410 T400K200ZN410 T400P200ZN810 TT400K200ZN810 400K200ZN810 T400Q300ZM810 T400P200ZN810 N/A T400P100VN610 T400K100VN610 N/A T400P200ZNE10 T400P200ZNE10 N / A N /A T400K200ZN610 N/AT400Q300ZM610 T400P200ZN610 T400P200ZNF10 T400P200ZNF10 T400P200ZN810 T400K200ZN810 T400Q300ZM810
CAST STEEL* T400P200ZNE10 N/A 1 2 T400Pfittings 200ZNare F10made with glass-filled resin NOTE: 10" and 12" Polypropylene-lined and are not recommended for hydrofluoric acid or sodium hydroxide service
2"
2" Dim en s io n s (in .)
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial
10
P
N/A
P
T
J
S
Dim en s io n s (in .) 2 5/8 1 7/8
3 1/2 P
T J Dimensions (in.)
4 P 3 1/2 3 1/2 4 1/24 4 5 14/21/2
3 3/T8 2 5/8 2 5/8 4 31/3/8 8 3 3/8 5 43/1/8 8
2 1J1/16 1 7/8 1 7/8 3 7/16 2 2 11/16 11/16 347/16 5/8
6 15/21/2 4
6 51 7/3/8 4 8
534175/8 5/1 /166
6 1/2 58 1/2 8 6 1/2 9 9
6 3/4 8 5 3/4 8 8 3/4 6 7/8 11 11
5 15/16 48 5/8 8 5 15/16 10 1/16 1/16 10
18111 12 9 12
183 /8 33/4 13 3/8 16 1/8 16 111/8
11
13 3/8
12
12
16 1/8
14 1/2
S
S
5/8
5/8 5/8
182 12 14 1/2 114 0 11/2 /16
300 lb. Flanged
Si z e Ho u s in g ( N P S ) 300 lb. FlangedMat er ial Si1z e Ho u s in g (N1P.5S) 21 13.5 42 63
Mat er ial
CAST STEEL CAST STEEL
Par t Nu m b er s b y L in er Mat er ial P o l y p r o p y l en e
PVD F
T400P2P0a0rYt NN1u1m 0 b er s b y L in erT4M0a0tK er2ia0l0YN110 TP4o00lyPp2r0o0pYyNleBn1e0 T400KP2V0D0Y FNB10 TT440000P P220000Y YN N211100 P220000Y YN NB 31100 TT440000P T T440000P P220000Y YN N421100 T 4 0 0 P 2 0 0 Y N T400P200YN631100
TT440000K K220000Y YN N211100 K220000Y YN NB 31100 TT440000K T T440000K K220000Y YN N421100 T 4 0 0 K 2 0 0 Y N T400K200YN631100
Dim en s io n s (in .) P 4 4P 1/2
45 4 61/2
75 8 61/2
T
J
7/8en s io n s (i1n .7) /8 D2im 3 T3/4 2 1J1/16 42 37//88 53 73//84
3177/1/86 24151//816
47 31//88 95 77//88
53175/1/166 4 85/8
4
T400P200YN410
T400K200YN410
7
7 1/8
5 15/16
6
T400P200YN610
T400K200YN610
8 1/2
9 7/8
8
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S S 5/8 5/8
51
Instrument Tees with 1.5" Branch Polypropylene / PVDF / PFA-Lined Housing Materials CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum-ratings of PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are castings, except for 6" and 8" size PFA. Flanged are fixed.
1 5 0 .b lF a n g e d
Si z e (NPS) Size 1.5 (NPS)
Ho u s in g Mat er ial Housing Material
2 1.5 3 2 4 3 6 4 8 6 10 8 12 10
C AST STEEL CAST STEEL
12
Par t Nu m b er s b y L i150 n er lb. MaFlanged t er i al Po ly p r o p y lenPart e Numbers by LinerPMaterial VD F T400P200ZNBB0 Polypropylene T400P200ZN2B0 T400P200ZNBB0
T400P200ZN3B0 T400P200ZN2B0 T400P200ZN4B0 T400P200ZN3B0 T400P200ZN6B0 T400P200ZN4B0 T400P200ZN8B0 T400P200ZN6B0 T400P200ZNEB0 T400P200ZN8B0 T400P200ZNFB0 T400P200ZNEB0
Dim en s io n s (in .) P
T400K200ZNBB0 4 PVDF PFA T 4 0 0 K 2 0 0 Z N 2 B 0 4 1/2 T400K200ZNBB0 T400Q200ZNBB0
T400K200ZN3B0 5 1/2 T400K200ZN2B0 T400Q200ZN2B0 T400K200ZN4B0 6 1/2 T400K200ZN3B0 T400Q200ZN3B0 T400K200ZN6B0 8 T400K200ZN4B0 T400Q200ZN4B0 T400K200ZN8B0 9 T400K200ZN6B0 N/A 11 T400K200ZN8B0N/A N/A 12 N/A
T400P200ZNFB0
T
J (in.) Dimensions P3 3/8 T 2 11/16J 4 1 / 8 4 3 3/8 3 7/216 11/16
5 3/8 4 5/8 4 1/2 4 1/8 3 7/16 6 3/4 5 15/16 5 1/2 5 3/8 4 5/8 8 3/4 8 6 1/2 6 3/4 5 15/16 11 10 1/16 8 8 3/4 8 13 3/8 12 9 11 10 1/16 16 1/8 14 1/2 11 13 3/8 12 12
16 1/8
S S
1 1/8 1 1/8
14 1/2
NOTE: 6" and 8" PFA-lined instrument tees with 1.5" branch are fabricated steel with a fixed branch flange. NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
52
55
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Instrument Tees Tees with with2"2”Branch Branch Polypropylene / PVDF / PFA-Lined Housing Materials CAST STEEL = ASTM A216 Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum-ratings of PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are castings, except for 6" and 8" size PFA. Flanged are fixed.
150 lb. Flanged Si z e Size (N PS) (NPS) 2 2 3
Ho u s in g Housing M at er i al Material
43
1
461
8 6 180
1 2 10 1
CAST STEEL CAST STEEL*
150 lb. Flanged Par t Nu m b er s b y L in er Mat er ial Part Numbers by Liner Material P o l y p r o p y l en e PVD F Polypropylene PVDF T400P200ZN220 T400K200ZN220
P
Dim en s io n s (in .) Dimensions (in.) T J P4 1/8 T 3 7/16 J
T400P200ZN220 T400P200ZN320 T400P200ZN320 T400P200ZN420
PFA 4 1/2 T400K200ZN220 T400Q200ZN220 T400K200ZN320 5 1/2 T400K200ZN320 T400K200ZN42T400Q200ZN320 0 6 1/2
4 1/2 5 3/8 5 1/2 6 3/4
4 1/8 4 5/38 7/16 5 3/8 5 15/1465/8
T400P200ZN620 T400P200ZN420
T400K200ZN62T400Q200ZN420 0 8 T400K200ZN420
8 3/4 6 1/2
6 3/4
T400P200ZN820 T400P200ZN620 T 400P200ZNE20 T400P200ZN820
T400K200ZN820 T400K200ZN620
T400P200ZNF20 T400P200ZNE20
T400K200ZN820 N/A N/A
4" x122" Instrument tee requiresT400P200ZNF20 two 1/2" bolts to straddle the O.D. of the outlet.
N/A
9
N/A
11 12
85 15/16
8 11 8 3/4 10 1/168 193 3/8 12 11 10 1/16 16 1/8 13 3/8 14 1/212 11 12
16 1/8
S S
1 5/8 1 5/8
14 1/2
Note 1: 4" x 2" requires two 1/2" bolts to straddle the branch OD. NOTE: 6" and 8" PFA-lined instrument tees with 2" branch are fabricated steel with a fixed branch flange. NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
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56
53
Crosses
PVDF / PFA-Lined, lb. Flanged Polypropylene / PVDF-Lined, 150lb. 150 Flanged Housing Materials CAST STEEL = ASTM A216 Crosses are not available with DI housings. Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum ratings of PFA-lined fittings. Note: All PP / PVDF-lined fitting housings are Castings. Flanged are fixed.
Si z e (NPS)
Ho u s in g Mat er ial
PVD F
Dim en s io n s (in .) PFA
A
J
1"
CN00P2ZZZN100
CN00K2ZZZN100
CN00Q2ZZZN100
3 1/2
1 7/8
1.5"
CN00P2ZZZNB00
CN00K2ZZZNB00
CN00Q2ZZZNB00
4
2 11/16
CN00P2ZZZN200
CN00K2ZZZN200
CN00Q2ZZZN200
4 1/2
3 7/16
CN00P2ZZZN300
CN00K2ZZZN300
CN00Q2ZZZN300
5 1/2
4 5/8
4"
CN00P2ZZZN400
CN00K2ZZZN400
CN00Q2ZZZN400
6 1/2
5 15/16
6"
CN00P2ZZZN600
CN00K2ZZZN600
8"
CN00P2ZZZN800
CN00K2ZZZN800
2" 3"
54
Par t Nu m b er s b y L in er Mat er ial P o l y p r o p y l en e
CAST STEEL
57
N/A
8
8
9
10 1/16
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45 45°o Laterals Laterals
Polypropylene lb. Flanged Flanged Polypropylene / PVDF-Lined, 150 150lb. Housing Materials CAST STEEL = ASTM A216 Laterals are not available with DI housings. Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Note: All PP / PVDF-lined fitting housings are Castings. Flanged are fixed.
Si z e (NPS) Size (NPS) 1 11.5 1.5 2 23 4 3 46 8 6 8
Ho u s in g Mat er ial Housing Material
C AST STEEL CAST STEEL
Par t Nu m b er s b y L in er Mat er ial 150 lb. Flanged an d Ho u s in g Mat er ial by Liner Po ly p r o pPart y lenNumbers e PVDMaterial F
Dim en s io n s (in .)
DimensionsL (in.) PFA Polypropylene PVDF L LN00P2ZZZN100 LN00K2ZZZN100 LN00Q2ZZZN100M 5 3/N 4 LN00K2ZZZN100 77 1/2 LN00LN00P2ZZZN100 P2ZZZNB00 LN00K 2ZZZNB00 LN005 Q23/4 ZZZNB0103/4 7ZZZN2002 LN00LN00P2ZZZNB00 P2ZZZN200 LN00LN00K2ZZZNB00 K2ZZZN200 LN00Q2 89
1 J3/4 1 7/8 2
N
J
7 1/2
1 7/8
9
2 11/16
2 211/16 1/2
10 1/2
3 7/16
LN00LN00P2ZZZN200 P2ZZZN300 LN00K 2ZZZN300 LN00Q2 LN00K2ZZZN200 8ZZZN30201/2
3 3 7/16
13
4 5/8
1213 14 115 /2 17 1/2 18
3 4 5/8 3 1/2 5 15/16
18
8
22
10 1/16
22
10 1/16
LN00LN00P2ZZZN300 P2ZZZN400 LN00K 2ZZZN400 LN00Q10 2ZZZN4003 LN00K2ZZZN300 LN00LN00P2ZZZN400 P2ZZZN600 LN00K 2 Z Z Z N 6 0 0 LN00K2ZZZN400 12 3 N/A LN00P2ZZZN800 LN00K2ZZZN800 LN00P2ZZZN600 LN00K2ZZZN600 14 1/2 3 1/2 LN00P2ZZZN800
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LN00K2ZZZN800
58
17 1/2
4 1/2
10 1/2 10
M
4 1/2 8
15
55
Housing Materials DI = ASTM A395 Cast Ductile Iron CAST STEEL = ASTM A216
Concentric Reducers
Polypropylene / PVDF / PFA-Lined, 150 lb. Flanged Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. Housing Materials PVDF-lined fittings are rated for full vacuum at 275°F. DI = ASTM A395 Cast Ductile Iron Consult factory for vacuum ratings on PFA-lined fittings. CAST STEEL = ASTM A216
Note: All PP / PVDF / PFA-lined fitting housings are Castings. Vacuum Ratings Flanged are fixed. Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings. 150lb. Flanged
Note: All PP / PVDF / PFA-lined fitting housings are P Castings. ar t Nu m b er s b y L in er Mat er ial Majo r Min o r Ho u s in g Flanged are fixed. an d Ho u s in g Mat er ial Si z e Si z e (NPS)
(NPS)
Dim en s io n s (in .)
P o l y p r o p y l en e
PVD F
1.5 1 150lb. Flanged
DI
6000P1VV0NB10
6 000K1VV0NB10
N/A
CAST STEEL
6000P2ZZ0NB10
6000K2ZZ0NB10
6000Q2ZZ0NB10
Majo r Si z e 2 (NPS)
DI H o u s iTnEgEL C AST S Mat er ial DI
0ar t Nu6m0b0e0rKs1bVyVL 6000P1VV0N21P 0N N/A in2e1r0Mat er ial a n d H o u s i n g M a t e r i a l 6000K2ZZ0N210 6000Q2ZZ0N210 6000P2ZZ0N210 oV p0 y lNe2nBe0 00o0lyPp1rV 6P
VF0N2B0 6 000KP1VVD
PN/A FA
CASTDSITEEL
P12V ZZ 66000000P V00N N2BB100
K12V ZZ V00N N2BB100 66000000K
6000Q2 ZZ0N2B0 N/A 6000Q2ZZ0NB10
Min1o r Si z e (NPS) 1.5
PFA
1.5
1 1
CAST STEEL
66000000P C1100 P12V ZV Z0NB
66000000K C1100 K12V ZV Z0NB
2.5
1.5 1 2
DI
66000000P B00 P11V VV V00N NC 21
66000000K B00 K11V VV V00N NC 21
N/A N/A
CAST STEEL
66000000PP12VZV C1200 Z0N2
66000000KK12VZV C1200 Z0N2
6000Q2ZZ0N210
DI
10 6000P1VV0N23B
10 6 000K1VV0N23B
N/A
CAST STEEL
10 6000P2ZZ0N23B
10 6000K2ZZ0N23B
10 6000Q2ZZ0N23B
DI
3B 6000P1VV0NC 10
3B 6000K1VV0NC 10
N/A
CASTDSITEEL
Z0N3 66000000PP12VZV CBB00
Z0N3 66000000KK12VZV CBB00
6000Q2NZ/A Z0N3B0
DI
320 6000P1VV0NC
320 6000K1VV0NC
N/A
CASTDSITEEL
P12V ZZ V00N N332100 66000000P
K12V ZZ 66000000K V00N N332100
6000QN/A 2ZZ0N320
CASTDSI TEEL
66000000PP12VZV C00 Z0N31
66000000KK12VZV C00 Z0N31
2
11.5
2.5 3
1 1.5 1.5 2 2 1 2.5 1.5
3
1 2 1.5
4
2.5 2 1 2 1/2 13.5
4
2 2 1/2 3
56
Mat er ial
CASTDSITEEL
V0N3B0 6000P1NV/A
6000K1NV/A V0N3B0
6000Q2ZZ0N310 N/A N/A
CASTDSITEEL
6000P12V V00N N34B10 ZZ
6 000K12V V00N N34B10 ZZ
6000Q2 ZZ0N3B0 N/A
CASTDSITEEL
P12V ZV Z00N N431200 66000000P
K12V ZV Z00N 66000000K N431200
6000QN/A 2ZZ0N410
CASTDSITEEL
66000000PP12VZV Z0N342B00
66000000KK12VZV Z0N342B00
6000QN/A 2ZZ0N320
CASTDSITEEL
P12V ZV Z0N43B 66000000P C00
K12V ZV Z0N43B 66000000K C00
CASTDSI TEEL
6000P1NV/A V0N420
V0N420 6 000K1NV/A
6000Q2ZZ0N4B0 N/A N/A
CASTDSITEEL
66000000P P12V ZZ V00N N442100
V00N N442100 K12V ZZ 66000000K
6000QN/A 2ZZ0N420
CASTDSITEEL
6000P12V ZV Z0N4C 10
NZ/A 6000K 2 Z0N410
6000QN 2Z/AZ0N410
DI
6000P1VV0N4B 30
6000K1VV0N4B 30
N/A
CAST STEEL
30 6000P2ZZ0N4B
30 6000K2ZZ0N4B
30 6000Q2ZZ0N4B
K
J
C
4 1/2
2 11/16
1 7/8
Dim en s io n s (in .) 1 7/8 5 K
3 7/16 J
4 1/2
2 11/16
1 7/8 1 7/8
5 1/2
3 15/16
5
3 7/16
2 11/16 1 7/8 3 7/16 21117/186
5 1/2 6
6000P1VV0N420
6 000K1VV0N420
N/A
6000P2ZZ0N420
6000K2ZZ0N420
6000Q2ZZ0N420
DI
6000P1VV0N4C0
N/A
N/A
DI
6000P1VV0N430
6 000K1VV0N430
N/A
CAST STEEL
6000P2ZZ0N430
6000K2ZZ0N430
6000Q2ZZ0N430
3 15/16 4 5/8
1 7/8 2 11/16 2 11/16 3 7/16 3 7/16 1 7/8 3 15/16 2 11/16
6
4 5/8
1 7/8 3 7/16 2 11/16
7
5 15/16
3 15/16 3 7/16 1 7/8 3 15/16 2415 1/8 16
7
DI CAST STEEL
C 2 11/16
5 15/16
3 7/16 3 15/16 4 5/8
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Concentric Reducers
Polypropylene / PVDF / PFA-Lined, 150 lb. Flanged
150 lb. Flanged Majo r Si z e (NPS)
Min o r Si z e (NPS) 1 1.5
6
2 3 4 1 1.5 2
8 3 4 6 10
4
Ho u s in g Mat er ial
Par t Nu m b er s b y L in er Mat er ial an d Ho u s in g Mat er ial P o l y p r o p y l en e
PVD F
DI
6000P1VV0N610
6000K1VV0N610
CAST STEEL
6000P2ZZ0N610
6 000K2ZZ0N610
Dim en s io n s (in .) PFA
DI
6000P1VV0N6B0
6000K1VV0N6B0
6000P2ZZ0N6B0
6 000K2ZZ0N6B0
N/A
DI
6000P1VV0N620
6000K1VV0N620
N/A
CAST STEEL
6000P2ZZ0N620
6 000K2ZZ0N620
N/A
DI
6000P1VV0N630
6000K1VV0N630
N/A
CAST STEEL
6000P2ZZ0N630
6000K2ZZ0N630
N/A
DI
6000P1VV0N640
6000K1VV0N640
N/A
CAST STEEL
6000P2ZZ0N640
6 000K2ZZ0N640
N/A
DI
6000P1VV0N810
6000K1VV0N810
6000P2ZZ0N810
6000K2ZZ0N810
DI
6000P1VV0N8B0
6000K1VV0N8B0
CAST STEEL
6000P2ZZ0N8B0
6000K2ZZ0N8B0
DI
6000P1VV0N820
6000K1VV0N820
CAST STEEL
6000P2ZZ0N820
6000K2ZZ0N820
DI
6000P1VV0N830
6000K1VV0N830
CAST STEEL
6000P2ZZ0N830
6000K2ZZ0N830
J
C 1 7/8
N/A
CAST STEEL
CAST STEEL
K
2 11/16 9
8
3 7/16 4 5/8 5 15/16 1 7/8 2 11/16
N/A 3 7/16 11
10 1/16 4 5/8
DI
6000P1VV0N840
6000K1VV0N840
N/A
CAST STEEL
6000P2ZZ0N840
6000K2ZZ0N840
N/A
DI
6000P1VV0N860
6000K1VV0N860
N/A
CAST STEEL
6000P2ZZ0N860
6000K2ZZ0N860
N/A
CAST STEEL
6000P2ZZ0NE40
N/A
N/A
5 15/16 8 12
12 3/4
5 15/16
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service 300 lb. Flanged
Majo r Si z e (NPS)
Min o r Si z e (NPS)
1.5
1
2
3
6
Par t Nu m b er s b y L in er Mat er ial P o l y p r o p y l en e
PVD F
K
J
C
6000KAYY0NB10
4 1/2
2 11/16
1 7/8
5
3 7/16
1
6000PAYY0N210
6000KAYY0N210
6000PAYY0N2B0
6000KAYY0N2B0
1
6000PAYY0N310
6000KAYY0N310
6000PAYY0N3B0
6000KAYY0N3B0
6000PAYY0N320
6000KAYY0N320
1.5 CAST STEEL
2
6000PAYY0N420
6000KAYY0N420
3
6000PAYY0N430
6000KAYY0N430
2
6000PAYY0N620
6000KAYY0N620
3
6000PAYY0N630
6000KAYY0N630
4
6000PAYY0N640
6000KAYY0N640
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Dim en s io n s (in .)
6000PAYY0NB10
1.5
2 4
Ho u s in g Mat er ial
1 7/8 2 11/16 1 7/8
6
4 5/8
2 11/16 3 7/16
7
5 15/16
3 7/16 4 5/8 3 7/16
9
8
4 5/8 5 15/16
57
Eccentric Reducers
Polypropylene / PVDF / PFA-Lined, 150lb. Flanged Housing Materials Eccentric Reducers lined with PP/PVDF/PFA are only available in CAST STEEL = ASTM A216
Vacuum Ratings Polypropylene-lined fittings are rated for full vacuum at 225°F. PVDF-lined fittings are rated for full vacuum at 275°F. Consult factory for vacuum ratings on PFA-lined fittings. Note: All PP / PVDF / PFA-lined fitting housings are Castings. Flanged are fixed.
Majo r Si z e (NPS)
Min o r Si z e (NPS)
1.5
1
2
3
4
Ho u s in g Mat er ial
P o l y p r o p y l en e
PVD F
PFA
K
J
C
E
8000P2ZZ0NB10
8000K2ZZ0NB10
N/A
4 1/2
2 11/16
1 7/8
3/8
5
3 7/16
1
8000P2ZZ0N210
8000K2ZZ0N210
8000Q2ZZ0N210
8000P2ZZ0N2B0
8000K2ZZ0N2B0
8000Q2ZZ0N2B0
1
8000P2ZZ0N310
8000K2ZZ0N310
8000Q2ZZ0N310
1.5
8000P2ZZ0N3B0
8000K2ZZ0N3B0
8000Q2ZZ0N3B0
2
8000P2ZZ0N320
8000K2ZZ0N320
8000Q2ZZ0N320
6
4 5/8
1 7/8
1/2
2 11/16
3/16
1 7/8
1 1/16
2 11/16
1 1/16
3 7/16
1/2
1
8000P2ZZ0N410
8000K2ZZ0N410
8000Q2ZZ0N410
1 7/8
1 9/16
1.5
8000P2ZZ0N4B0
8000K2ZZ0N4B0
8000Q2ZZ0N4B0
2 11/16
1 3/16
2
8000P2ZZ0N420
8000K2ZZ0N420
8000Q2ZZ0N420
3 7/16
1
1 1.5
8
Dim en s io n s (in .)
1.5
3
6
Par t Nu m b er b y L in er Mat er ial
C AST STEEL
7
5 15/16
8000P2ZZ0N430
8000K2ZZ0N430
8000Q2ZZ0N430
4 5/8
1/2
8000P2ZZ0N610
8000K2ZZ0N610
N/A
1 7/8
2 9/16
8000P2ZZ0N6B0
8 000K2ZZ0N6B0
N/A
2 11/16
2 1/4
3 7/16
2 1/16
2
8000P2ZZ0N620
8000K2ZZ0N620
N/A
3
8000P2ZZ0N630
8000K2ZZ0N630
N/A
4 5/ 8
1 1/2
4
8000P2ZZ0N640
8000K2ZZ0N640
N/A
5 15/16
1 1/16
1 7/8
3 1/2
N/A
N/A
3 7/16
3
4 5/8
2 1/2
1
8000P2ZZ0N810
2
8000P2ZZ0N820
3
8000P2ZZ0N830
9
11
8
10 1/16
4
8000P2ZZ0N840
8000K2ZZ0N840
N/A
5 15/16
2
6
8000P2ZZ0N860
8000K2ZZ0N860
N/A
8
15/16
10
8
8000P2ZZ0NE80
12
10
8000P2ZZ0NFE0
N/A
N/A
12
12 3/4
5 15/16
1 1/16
14
15
12 3/4
1
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
58
59
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Carbon Steel Reducing Filler Flanges Polypropylene / PVDF-Lined Carbon Steel Reducing Filler Flanges Polypropylene / PVDF-Lined Carbon Steel conforms to ASTM A516 GR 70 or SAE 1010-1030.
Carbon conforms ASTM A516 GR are 70 or SAEfull 1010-1030. All of theSteel PP/PVDF linedtoreducing flanges rated vacuum (FV). All of PP/PVDF lined reducing flanges are rated full vacuum (FV). PP is the FV to 225°F; PVDF is FV to 275°F. PP FV tonot 225°F; PVDForisnot FV shown, to 275°F.Resistoflex makes special For issizes available PTFE-lined steel reducing filler flanges from 1” to 36” nominal size. For sizes not available or not shown, Resistoflex makes special 150 lb. Flanged PTFE-lined steel reducing filler flanges from 1” to 36” nominal size. Majolb. r Flanged Min o r 150 Si z e Si z e (NPS) (NPS) Majo r Min o r Si z e Si z e (NPS) (N.P5S) 1 .75 ..5 5 11.5 .715 .15 12.5 11.5 1 22.5 2 1.5 2.5 3 3 4 4
6 6
8 8
10 10
12 12
Par t Nu m b er b y L in er Mat er ial
t rNoupm atFer ial PP oalyrp y lbeenreb y L in erPM VD p0r oZpZy0l0e1n7e0 3T00K P0VZDZF00170 3PTo0l0yP 3T00P0ZZ00190 3T00K0ZZ00190 T0000P P00Z ZZ Z0000B 17700 33T T0000K K00Z ZZ Z0000B 17700 33T T0000P P00Z ZZ Z0000B 19100 33T T0000K K00Z ZZ Z0000B 19100 33T 33T T0000P P00Z ZZ Z0000B 21700 3 T 0 0 P 0 Z Z 0 0 B 10 3T00P0ZZ002B 0
33T T0000K K00Z ZZ Z0000B 21700 3 T 0 0 K 0 Z Z 0 0 B 10 3T00K0ZZ002B 0
3T00P0ZZ00210 3T00K0ZZ00210 3T00P0ZZ00C20 3T00K0ZZ00C20 3T00P0ZZ002B0 3T00K0ZZ002B0
1 2 1.5 1 2 1.5
3T00P0ZZ00310 3T00P0ZZ00C20 3T00P0ZZ003B0 3T00P0ZZ00310 3T00P0ZZ00320 3T00P0ZZ003B0
3T00K0ZZ00310 3T00K0ZZ00C20 3T00K0ZZ003B0 3T00K0ZZ00310 3T00K0ZZ00320 3T00K0ZZ003B0
1 2 1.5 21
3T00P0ZZ00410 3T00P0ZZ00320 3T00P0ZZ004B0 3T T0 00 0P P0 0Z ZZ Z0 00 04 42 10 0 3
3T00K0ZZ00410 3T00K0ZZ00320 3T00K0ZZ004B0 3T T0 00 0K K0 0Z ZZ Z0 00 04 42 10 0 3
13.5 21
13.5 21
13.5 2 4 3 2 4 3 2 4
3 6 4
33T 300 T0000P P00Z ZZ Z000044B 3 T 0 0 P 0 Z Z 0 0 4 10 0 3T00P0ZZ0062
33T T0000K K00Z ZZ Z000044B 300 3 T 0 0 K 0 Z Z 0 0 4 2 3T00K0ZZ00610 0
300 33T T0000P P00Z ZZ Z000064B T0000K K00Z ZZ Z000064B 300 33T 3 T 0 0 P 0 Z Z 0 0 6 1 0 3 T 0 0 K 0 Z Z 0 0 6 10 0 3T00P0ZZ00620 3T00K0ZZ0062 33T 0 0 P 0 Z Z 0 0 6 B 0 3 T 0 0 K 0 Z Z 0 0 6 B T00P0ZZ00630 3T00K0ZZ006300
OD
Th i c k n eBs s
OAD
1B 1/2
4A 1/4
N=o4. H E=4
1 11 1//2 2
41 5/4
H H= =4 4 E E= =4 4
1 11 1//2 2
5 6
H H= =4 4 E = E=4 4
1 1/2
6 7
H=4 E=4
B o lt Cir c le s i a. Siz e B o lt Ho leD Go lt Cir cD B le Dia.2 3/8 S i z e H=1/2-13 3G 1/8 E=1/2-13 2D 3/4 2 3 //8 H 2 3 8 H= =1 1//2 2--1 13 3 3 31 7//8 8 E = 1 / 2 1 3 2 4 E=1/2-13 33 1//8 2 3 / 8 H = 1 / 2 1 3 3 1/8 H=5/8-11 33 7//4 8 4 E 3 E= =1 1//2 2--1 13 3 31 7//8 8 3 1/8 H=5/8-11 4 53 1/4 2 4 3/4 E=15/28-13 1 3 7/8
1 1/2
7
1 1/2
7 1/2
H=4 E= =4 4 H
H=5/8-11 1 E=15/28-13
1 1/2
12 1/2
9
H=8 E=4
11 2
1 1/2 2
3T00P0ZZ00830 3T00K0ZZ00830 3T00P0ZZ00860 3T00K0ZZ00860 3T00P0ZZ00840 3T00K0ZZ00840
9
H=8 E=4
2
3T00P0ZZ00820 3T00P0ZZ00640 3T00P0ZZ00830 3 0 3T T0 00 0P P0 0Z ZZ Z0 00 08 82 40
11
H=8 E=4 H=8 E=4 H=8 E=8 H=8 E=8 4
13 1/2 2 1 1/2
E=4
7 1/2
1 1/2
1 1/2
No .
H=4 E=4
2
3T00P0ZZ00620 3T00K0ZZ00620 3T00P0ZZ00640 3T00K0ZZ00640 3T00P0ZZ00630 3T00K0ZZ00630
3T00K0ZZ00820 3T00K0ZZ00640 3T00K0ZZ00830 0 3 3T T0 00 0K K0 0Z ZZ Z0 00 08 82 40
B o l t H o l es
Th i c k n es s
13 1/2
H=8 H E= =8 4 E=8 H=8 E=8
H=5/8-11 E=15/28-13 1 HH =5=/38/-411 E=15/28-13 1 HH =5=/38/-411 E E==15//28--113 1 HH =5=/78/-811 E==15//28--113 1 E
5 1/2 6 6 7 1/2 7 1/2
H= =7 7//8 8 H E E==15//28--113 1
9 1/2
H3=/74/-810 H= E=5/8-11
9 1/2
H=3/4-10 EH =5=/78/-811 E=5/8-11 H=7/8 H E==35//48--110 1 E=3/4-10
11 3/4 11 3/4
H=H 3/=41-10 E=35/48-10 1
36 7/8 4 3 3 1//4 8 36 7/8
33 1//4 8 4 36 7/8 4 3/4 7 1/2 6
4 3/4 7 1/2 6 4 73 1//4 2
14 1/4
9 1/2 7
2 1/4
16
H=12 E=8
H=H7=/81-9 E=3/4-10
14 1/4
19113/2 /4
H=12 E=8
H=H7=/81-9 E=3/4-10
H=12 EE==182
H=H7=/81-9 EE==37/4 /8--190
H=12 E=12
H=7/8-9 E=7/8-9
19
17
1 17 7//8 8
23 171//1166
17 7//8 8 1 2 11/16 1 7/8 3 7/16 2 11/16
95/1 /86 9/16 3/4 5/8
93/1 /46 5/8 9/16 5/8 3/4
9 1/2 11 3/4 11 3/4 9 1/2 14 1/4 11 3/4 14 1/4
33175/1 /166 3 15/16 4 5/8 4 5/8 5 15/16 5 15/16
8 8
3/4 3/4 10 1/16
11/16 13/16
H=1 E=35/48-10 1
2 1/4
2/16 2 11
11 3/16
H=12 E=8
These sizes, /A 10 only, 3T0are 0P0available ZZ00FE0with PFANliner.
11 1//1 16 6 1 9/16 191/1 /166
7 9 1/2
16
17
1 J7/8
3/4 13/16
2 1/4
19
2 K
6 9 1/2 7 1/2
60 3T00P0ZZ00E4
2 1/4
11F/16
9/16 3/4 5/8 9/16 3 5//4 8
6 4
3T00P0ZZ00F60 N/A 3T00P0ZZ00E8 0 3T00K0ZZ00E8 0 3T00P0ZZ00F80 3T00K0ZZ00F 8 0 3T00P0ZZ00F60 N/A N/A 3T00P0ZZ00FE0 3T00P0ZZ00F80 3T00K0ZZ00F 8 0
F l ar e KDiam et erJs
3 1/8 4 3/4 3 7/8 33 1//4 8 4
1 1/2
6 8 8 6 10 8
F D ep t h
9/16 3/4 5/8 9/16 3/4 5/8
3T00P0ZZ00E 8640 3T00K0ZZ00860 N/A
8 6
F l ar e D i am et er s
3 1/8 4 3/4 3 7/8 3 1/8 4 3/4 3 7/8
4 6
N/A 3T00P0ZZ00E8 60 3T00K0ZZ00E8 0
D ep t h
10 1/16
2415 1//1 86 3177/1/86
86 2415 1//1 1 7 / 3 7/186
2415 1//8 16 3 7/16 5 15/16 4 5/8 3 7/16 5 15/16 4 5/8 53175/1 /166
4 5/8 8 5 15/16
4 45 5 None None 45 None N4o5ne 45 None None
None None
None None
12 3/4
5 18 5/16
None
12 3/4
10 81/16
None
15
8 10 1/16 10 1/16 8 12 3/4 10 1/16
None
13/16
1 1/4
1 7/8 3 7/16 2 11/16 3177/1/86
N4o5ne 45 N No on ne e
5 18 5/16
13/16
1131/1/46
1 7/8 3 7/16 2 11/16 1 7/8 3 7/16 2 11/16
B o lt Ho le R o t at e B o lt Ho le R o t at e 45
15
None
12 3/4
NOTE: 10" and 12" Polypropylene-lined fittings are made with glass-filled resin These sizes, only, are available with PFA liner. and are not recommended for hydrofluoric acid or sodium hydroxide service 62
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62
59
Carbon Steel Reducing Filler Flanges Polypropylene / PVDF-Lined, 300 lb. Flanged Carbon Steel conforms to ASTM A516 GR 70 or SAE 1010-1030. All of the PP/PVDF lined reducing flanges are rated full vacuum (FV). PP is FV to 225°F; PVDF is FV to 275°F. For sizes not available or not shown, Resistoflex makes special PTFE-lined steel reducing filler flanges from 1” to 36” nominal size. 1 5 0 .b lF a n g e d
Par t Nu m b er b y L in er Mat er ial Th i c k Majo r Min o r OD n es s S i z e S i z e 300 lb. Flanged PVD F (NPS) (NPS) Po ly p r o p y len e Par t Nu m b er b y L in er Mat er ial B A Th i c k Majo r Min o r OD n e s s . 5 3 T 0 0 P 0 Z Z 0 0 1 7 0 3 T 0 0 K 0 Z Z 0 0 1 7 0 Si z e Si z e 1 1 1/2 4 1/4 P o l y p r o p y l en e PVD F (NPS) (NP .7S5) 3T00P0ZZ00190 3T00K0ZZ00190 B A .5 3T00P0ZZ00B70 3T00K0ZZ00B70 1.5 1 1/2 5 1.5 11 33TT0000PP00YZYZ0000BB1100 33TT0000KK00YZYZ0000BB1100 1 1/2 6 1/8 2 2.5
3 3
4
4 6
68
810
12
1 1 1.5
1.2 5 1 1 1.5
1.5 2
3T00P0ZZ00310 3T00K0ZZ00310 3T00P0YY00310 3T00K0YY00310 3T00P0ZZ003B0 3T00K0ZZ003B0
3T00P0YY003B0 3T00K0YY003B0 3T00P0ZZ00320 3T00K0ZZ00320 33TT0000PP00YZYZ0000342100 33TT0000KK00YZYZ0000342100
1.5 12
3T00P0ZZ004B0 3T00K0ZZ004B0 33TT0000PP00YZYZ0000441200 33TT0000KK00YZYZ0000441200
3 1.5 1 1.5 2 2 33
1 1/2
1 1/2 33TT0000PP00YZYZ00002C B200 33TT0000KK00YZYZ00002C B200 1 1/2
21
3T00P0ZZ00430 3T00K0ZZ00430 3T00P0YY004B0 3T00K0YY004B0 3T00P0ZZ00610 3T00K0ZZ00610
33TT0000PP00YZYZ0000462B00 3T00P0ZZ00620 33TT0000PP00YZYZ0000463300
33TT0000PP00YZYZ0000661400 33TT0000KK00YZYZ0000661400
2 1.5
3T00P0ZZ00820 3T00K0YY006B0 3T00K0ZZ00820 3T00P0YY006B0
23 4 3 6 4 4 3
33TT0000PP00YZYZ0000682300 3T00P0ZZ00840 3T00P0YY00630 3T00P0ZZ00860 3T00P0YY00640 3T00P0ZZ00E40 3T00P0YY00830
46
33TT0000PP00YZYZ00008E4600 3T00K0YY00840
6 8
3T00P0YY00860 3T00K0YY00860 3T00P0ZZ00E80 N/A
6
3T00P0ZZ00F60
8
3T00P0ZZ00F80 3T00P0ZZ00FE0
1 1/2 1 1/2
6
6 1/2 7
7 1/2 8 1/4
2 9 121/2
33TT0000KK00YZYZ0000462B00 2 3T00K0ZZ00620 1 1/2 33TT0000KK00YZYZ0000463300
14
10
60
3T00P0ZZ00210 3T00K0ZZ00210 3T00P0YY00210 3T00K0YY00210 3T00P0ZZ002B0 3T00K0ZZ002B0
B o l t H o l es No . H=4 N= o4. E
H=1/2-13 E=S1iz/2e-13
H=4 H E==44 E=4 H=4 E==84 H
H=1/2-13 H E==31//42--1103 E=5/8-11 H==55//88--1111 H E= =5 1//8 2--1 113 E
E H==44 E=4
H H==84 E E==44 H=8 E=8 H=8 E=4 H=8 E=4
10 11
H=8 H E= =84 E=8 H=8 HE==182 E=4 H=8 E=4
1 1/2
33TT0000KK00YZYZ0000682300 22 3T00K0ZZ00840 112311/2/2 3T00K0YY00630 HH==182 E=8 3T00K0ZZ00860 1 1/2 3T00K0YY00640 1 1/2 3T00K0YY00830
2 2 1/4
1156
1 1/2
2 1/4
19
B o lt Cir c le D i a. Si z e B o lt Ho l e s G D
H=12 H E==182 E=8 H=12 E=12
H H==55//88--1111 EE==35//48--1101 HH==35//48--1101 E E= =5 1//8 2--1 113 H=3/4-10 H=5/8-11 E=3/4-10 E=5/8-11 H=3/4-10 H5=/3 E= 8/-411 E=1/2-13 H=7/8 E H==55//88--1111 EH == 57/8/8-11
E=3/4-10 H=7/8 H E==31//42--1103 E=5/8-11 H=7/8 H=3/4-10 E=5/8-11 E=3/4-10 HH =3 =/74/-810 E==55//88--1111 E H=7/8 E= 3/4-10 H=7/8 H = 7 /8 E E==55//88--1111 H=7/8 E H==33//44--1100 E==33//44--1100 H E=3H/= 41-10 E=H5=/81-11 E=3H/= 41 -10 E=3/4-10 H=7/8-9 EH==37/4/8-1-90 E=3/4-10
H=12 E=8
H=1 E=3/4-10
H=12 E=12
H=7/8-9 E=7/8-9
B o lt Cir2c l3e/8 3 1/8Dia. 2 3/4 G D 2 3/8 3 7/8 4 1/2 2 3 1/8 4 3/4
5 5 1/2
6 6 5/8
7 1/2
7 7/8 9 1/2
3 1/8 3 1/2 3 7/8
1/2 43 4 3 1/8 3 1/2 3 7/8
F 11/16 95//186 9/16 5/8 5/8 3/4
5//8 8 5
35 1/8
1 7/8 2
3 7/16
1 7/8 2 2 11/16
None
2 3 7/8 16
None ---
3 5/8 3 15/16
4 5/8 5
1 7/8 2 2 11/16
45 45 45
None
3157/8/8
22.5
5 15/16
3/8 4 5
3/4
14 1/4
None
2 11/16 2 7/8
2 11/16 3 27/16
4 3/4 66 5/8
11 3/4
J
5/8
5/8
9 1/2
K
B o lt Ho le 45 R o t at e
93//146
9/16
71 7//2 8 9
J F l ar e D i am et er s 2 1 7/8
45
35 7/8
6 5 1/2 5/8 1/2 7/8 1/2 5/8
K
B o lt Ho le R o t at e
2 7/8 3 7/16
6 4 1/2 3 1/8
7 6 9 7 7 6
F l ar e D i am et er s
9/16
3 7/8 33 1//4 2 4
10 5/8 11 3/4
17
D ep t h 11/16
3/4
44 31/2 /4
14131/4
F
4 1/2 4 3/4
7 31 1//2 2
1101 53//84
D ep t h
6 3/16 8
3/4
180 11//216
3/4 13/16 11/16 10 25 3//8 4 1
/8 3455/8 5 15/16 5 8 6 3/16 5 15/16 5
--None
7.5
6 3/816
--None
8 1/2 10 1/16
15
8
13/16 15 1 1/4
22.5 None
7/16 23 7/8
3/4
13 3//1 16 6 1
23 151/8 /16 3 7/16 455/8
---
5 125/16
5/8
3/4
4 5/8 2 7/8 1 7/8
None
10 1/16
None
12 3/4
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Fluoroflex-T (PTFE) Nozzle Liner Fluoroflex-T (PTFE) Nozzle Liner The non-adhesive characteristic of PTFE retards build-up of solids. When installed in the nozzle opening of reactors and other process equipment, the PTFE liner can be easily cleaned without damaging fragile linings of expensive equipment. PTFE liners are designed to reduce transmission of vibration or shock to flange faces of such equipment and the smooth, tough surface of PTFE minimizes the effects of erosion. Liner is designed to fit inside Schedule 80 Pipe.
All dimensions in inches unless otherwise noted P ar t N o .
N o m i n al Pi p e Si z e
Tu b e Ex t en s io n O.D. " A"
F l ar e D i a. " B"
R19360-008L
1/2
17/32
1 3/8
Wall Th ic k n es s " C"
R19360-012L
3/4
45/64
1 11/16
R19360-016L
1
29/32
2
R19360-024L
1 1/2
1 15/32
2 7/8
R19360-032L
2
1 29/32
3 5/8
R19360-048L
3
2 27/32
5
5/64
R19360-064L
4
3 25/32
6 3/16
3/32
R19360-096L
6
5 45/64
8 1/2
7/64
1/16
R19360-128L
8
7 1/2
10 5/8
5/32
R1 9360-160L
10
10 1/16
12 3/4
3/16
" L" is expressed in inches with fractions of an inch in eighths, e.g., 36", 47 1/2", 62 5/8", etc. Length tolerance: To 36" ± 1/4", over 36" ± 1/2".
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61
Thermowell Baffles Thermowell Baffles Jacketed with PTFE PTFE Jacketed Thermowell-baffles for inserting thermocouples below the liquid level of corrosion mixtures are designed to withstand immersion in all acids, except hydrofluoric, at temperatures to 350°F. Their corrosion resistance and strength are also designed to provide long-life and maintenance-free operation of both thermowells and vessels. They are constructed of a PTFE jacketed steel pipe with a special tantalum bulb swaged on the bottom end. Heat conductivity of 0.130 cal./cm2/°C/sec. is provided through the tantalum bulb, which combines good chemical resistance with high thermal conductivity.
D i m en s i o n al D at a P ar t #
N PS
F l an g e Si z e
Gas k et Seal D i a.
A
N o m i n al O.D.*
Max . Rec o m m en d ed Un s u p p o r t ed L en g t h ** Ft .
R19282A-08-L
1/2
1
1 7/8
11/16
1
3
R19282A-16-L
1
1 1/2
2 3/4
13/16
1 15/32
4
R19282A-24-L
1 1/2
2
3 1/2
7/8
2 1/16
5
R19282A-32-L
2
3
4 3/8
1 1/16
2 9/16
6
*Thermowells have oversize O.D., which will not fit directly into standard size vessel nozzles. By selecting a smaller size pipe and a R60692 Special Reducing Flange, the correct fit can be achieved. **Recommended maximum length for mild agitation is shown as a general guide for liquids having about the same density and viscosity as water. For longer lengths or more severe operating loads (density, viscosity and velocity of fluid at the pipe), a larger size or internal bracing should be employed. Exceeding the maximum recommended service temperature and/or pressure or maximum recommended unsupported length can result in premature failure and possible personnel and equipment hazard. Notes: Maximum Length = 10 ft.
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62 113
Reinforced Dip Pipes Dip Pipes Lined and Jacketed with PTFE for Loading, Unloading & Decanting (Note: Standard liner and jacket color is black)
Resistoflex Dip Pipes are designed to provide the ultimate in corrosion-resistant, non-contaminating construction to 350°F for loading vessels below the liquid level, and decanting and unloading without the need for bottom outlets. The maximum recommended operating pressure is 150 psi. They are designed to withstand high mechanical loads imposed by mixing or agitation in process vessels and reactors. The schedule 80 steel pipe (also available is SS, Alloy 20, Hastelloy, etc.) is protected from corrosion by an extruded, high density, chemically inert PTFE liner and jacket which are fused together at the bottom. Both the liner and the jacket are applied in a manner which compensates for thermal expansion, using the Resistoflex Thermalok process. Warning: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length can result in premature failure and personnel and/or equipment hazard. D i m en s i o n al D at a P ar t #
Pi p e & C o n n ec t i n g F l an g e S i z e
No z z le F l an g e S i z e
Min . Diam et er o f J ac k et Gas k et S eal
D i am et er o f L in er Gas k et S eal
N o m i n al O.D.
Max . Rec o m m en d ed L en g t h ** Ft .
R6808-16-L
1/2
1
1 7/8
1 3/8
1
3
R6816-24-L
1
1 1/2
2 3/4
2
1 7/16
4
R6824-32-L
1 1/2
2
3 1/2
2 7/8
2 1/64
5
R6832-48-L
2
3
4 3/8
3 5/8
2 1/2
6
R6848-64-L
3
4
5 7/16
5
3 5/8
8
" L" = 120" max. **Recommended maximum length for mild agitation is shown as a general guide for liquids having about the same density and viscosity as water. For longer lengths, or more severe operating loads (density, viscosity and velocity of fluid at the pipe), a larger size of internal bracing should be employed. Note: The nozzle flange sizes shown are the only sizes available. To connect a dip pipe to a larger nozzle, a reducing flange must be used. Use Resistoflex Reducing Flanges (seen on Page 65) to adapt for larger nozzles. Solid PTFE dip pipes and spargers are also available.
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63
Reinforced Spargers Spargers Lined and Jacketed with PTFE for Injecting Steam & Other Vapors.
Resistoflex Spargers for injecting steam and other vapors below the liquid level are designed to be highly resistant to mechanical fatigue and thermal shock, and provide the ultimate in corrosion-resistant, non-contaminating construction to 350°F. Resistoflex Spargers use schedule 80 pipe, lined and jacketed with PTFE and are designed to withstand the high mechanical loads associated with mixing or agitation in reactors or other process vessels. An external heavy wall PTFE tube is then applied which extends beyond the weld of the lined and jacketed steel reinforcement to provide a sparging section at the bottom. A PTFE plug, held by PTFE bolts and nuts, is installed at the end of this heavy tube and minimizes corrosion deposits, and its nonstick surface retards buildup of precipitated solids at the orifices. Good erosion resistance maintains contamination-free service. The packing gland provides gas-tight seals up to 50 psi. Warning: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length can result in premature failure and personnel and/or equipment hazard. D i m en s i o n al D at a P ar t #
Pi p e & C o n n ec t i n g F l an g e S i z e
No z z le F l an g e S i z e
N o m i n al O.D.*
Max . Rec o m m en d ed Un s u p p o r t ed L en g t h ** Ft .
R671632-L-XX
1
2
1 15/16
4
R672448-L-XX
1 1/2
3
2 9/16
5
R672464-L-XX
1 1/2
4
2 33/64
5
R673264-L-XX
2
4
3
6
R674896-L-XX
3
6
4 1/8
8
Note: The nozzle flange sizes shown are the only sizes available. To connect a sparger to a larger nozzle, a reducing flange must be used. Contact factory for more information as not all standard reducing flanges are suitable.
64
116
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PTFE-Lined Reducing Flanges for use w/Dip Pipes PTFE-Lined Reducing Flanges for use w/Dip Pipes Ductile Iron conforms to ASTM A395
Dimensional Data in (inches) for PTFE-lined ANSI Class 150 Ductile Iron Reducing Flanges.
Part Number
Nominal Size (NPS) Major Minor
Dimensions
H Holes
Actual Smallest I.D.
B
J
A
K
C
E Holes
Bolt Hole Weight Rotation (lbs.) **
D No. No. F G Dia. (B.C.) Thread Holes Holes (B.C.) Depth
3T00M0VV0C170
1
1/2
13/32
1 5/ 8
9/16
4 1/ 4
2
1 3/ 8
4
5/ 8
3 1/8
4
1/2-1 3 2 3/ 8
7/ 8
45°
2. 8
3T00M0VV0C190
1
3/4
5/8
1 5/ 8
9/16
4 1/ 4
2
1 11/1 6
4
5/ 8
3 1/8
4
1/2-1 3 2 3/ 4
7/ 8
45°
3. 0
3T60B0VV0CB10 1 1/2
1
1 1/8
1 9/16 11/16
5
2 7/ 8
2
4
5/ 8
3 7/8
4
1/2-1 3 3 1/ 8
7/ 8
45°
4. 3
3T60B0VV0C210
2
1
1 1/8
1 9/16
3/ 4
6
3 5/ 8
2
4
3/ 4
4 3/4
4
1/2-1 3 3 1/ 8
7/ 8
45°
6. 0
3T60B0VV0C2B0
2
1 1/2
1 5/8
1 9/16
3/ 4
6
3 5/ 8
2 7/ 8
4
3/ 4
4 3/4
4
1/2-1 3 3 7/ 8
7/ 8
45°
6. 3
2
2 1/8
1 9/16
7/ 8
7
4 1/ 8
3 5/ 8
4
3/ 4
5 1/2
4
5/8-11
4 3/ 4
7/ 8
45°
9. 0
3T60B0VV0CC20 2 1/2 3T60B0VV0C310
3
1
1 1/8
1 5/ 8
15/16
7 1/ 2
5
2
4
3/ 4
6
4
1/2-1 3
3 1/ 8
3/ 4
45°
11. 5
3T60B0VV0C3B0
3
1 1/2
1 5/8
1 5/ 8
15/16
7 1/ 2
5
2 7/ 8
4
3/4
6
4
1/2-13
3 7/ 8
7/ 8
45°
12. 8
3T60B0VV0C320
3
2
2 1/8
1 3/ 4
15/16
7 1/ 2
5
3 5/ 8
4
3/ 4
6
4
5/8-11
4 3/ 4
7/ 8
45°
10. 5
3T00M0VV0C3C0
3
2 1/2
2 3/16
1 5/ 8
13/16
7 1/ 2
5
4 1/ 5
4
3/ 4
6
4
5/8-11
5 1/ 2
7/ 8
45°
11. 0
3T60B0VV0C410
4
1
1 1/8
1 7/ 8
15/16
9
6 3/1 6
2
8
3/ 4
7 1/2
4
1/2-1 3 3 1/ 8 11/16
--
15. 8
3T60B0VV0C4B0
4
1 1/2
1 5/8
1 5/ 8
15/16
9
6 3/1 6
2 7/ 8
8
3/ 4
7 1/2
4
1/2-1 3 3 7/ 8
7/ 8
--
15. 5
3T60B0VV0C420
4
2
2 1/8
2
15/1 6
9
6 3/1 6
3 5/ 8
8
3/ 4
7 1/2
4
5/8-11
4 3/ 4
7/ 8
--
14. 5
3T00M0VV0C430
4
3
2 25/32
1 3/ 4
15/16
9
6 3/1 6
5
8
3/ 4
7 1/2
4
5/8-11
6
7/ 8
--
14.58
3T00M0VV0C540
5
4
3 3/4
1 5/ 8
15/16
10
7 5/16
6 3/16
8
7/ 8
8 1/ 2
8
5/8-11 7 1/ 2
1
22.5 °
16. 8
3T60B0VV0C6B0
6
1 1/2
1 5/8
1 7/ 8
1
11
8 1/ 2
2 7/ 8
8
7/ 8
9 1/2
4
1/2-1 3
3 7/ 8 11/16
--
24. 5
3T60B0VV0C620
6
2
2 1/8
1 7/ 8
1
11
8 1/ 2
3 5/ 8
8
7/ 8
9 1/2
4
5/8-11
4 3/ 4
3/ 4
--
24. 3
3T00M0VV0C630
6
3
2 31/32
1 3/ 4
1
11
8 1/ 2
5
8
7/ 8
9 1/2
4
5/8-11
6
1
--
22. 3
3T00M0VV0C640
6
4
3 3/4
2 1/ 8
1
11
8 1/ 2
6 3/16
8
7/ 8
9 1/2
8
5/8-11
7 1/ 2
7/ 8
22.5°
22. 0
3T00M0VV0C650
6
5
4 25/32
1 3/ 4
7/ 8
11
8 1/ 2
7 5/16
8
7/ 8
9 1/2
8
3/4-1 0
8 1/ 2
1
22.5 °
22. 0
3T00M0VV0C840
8
4
3 29/32
2
1 1/ 8 13 1/ 2 10 5/ 8 6 3/16
8
7/ 8 11 3/4
8
5/8-11 7 1/ 2
7/ 8
22.5°
39. 5
3T00M0VV0C860
8
6
5 25/32
2
1 1/ 8 13 1/ 2 10 5/ 8
8 1/ 2
8
7/ 8 11 3/4
8
3/4-1 0
22.5°
36. 3
3T00M0VV0CE40
10
4
4 1/16
2 7/16 1 3/16
16
12 3/ 4 6 3/16
12
1
14 1/ 4
8
5/8-11 7 1/ 2
7/ 8
--
62. 0
3T00M0VV0CE60
10
6
5 29/32
2 7/16 1 3/16
16
12 3/ 4
8 1/ 2
12
1
14 1/ 4
8
3/4-1 0
9 1/ 2
1
--
58. 5
3T00M0VV0CE80
10
8
7 11/16
2 7/16 1 3/16
16
12 3/ 4
10 5/ 8
12
1
14 1/ 4
8
3/4-1 0 11 3/ 4
1
--
50. 0
For larger sizes or special size combinations - consult factory. All fittings have Safety Vent Holes. **Amount of bolt hole rotation required in mating flange to have adjacent piping components straddle center line.
9 1/ 2 1 1/ 8
.
"3T6" Series reducing flanges have extra large bores to accommodate the oversized O.D. of reinforced dip pipes, spargers and thermowells through 2" nominal pipe size.
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65
Solid PTFE Dip Pipes & Spargers Solid PTFE Dip Pipes and Spargers The superior advantages of PTFE are also offered without steel reinforcement in both dip pipes and spargers. Support is provided by using the tank baffle or similar projection within the vessel. The solid PTFE tube is ideally suited for application where the presence of the steel pipe in the process vessel is undesirable. Because of the support offered by the baffle, this construction may also be used where excess length or agitation would rule out the use of other designs. Often, the force of agitation is sufficient to hold the pipe in place against the baffle, but additional clamping may be necessary. Resistoflex Solid PTFE Spargers used for applications in top loading vessels, such as open kettles and pickling tanks where bent or curved assemblies are required, are available in heavy walled, solid PTFE construction. They are designed to withstand erosion by steam and other vapors at elevated temperatures and pressures, and to eliminate contamination. Specially designed PTFE flanges are securely threaded and pinned to the tube. Plugs, where desired, are also threaded and pinned in place. The maximum recommended operating pressure is 150 psig at 350°F. WARNING: Exceeding the maximum recommended service temperature and/or pressure, or recommended unsupported length can result in premature failure and personnel and/or equipment hazard.
Dim en s io n al Dat a (inches) B en d R ad i u s R
Co u p lin g O.D. X
O.D.
I.D.
Flange and Plug Thickness A
1 1/4
1/2
1
2
2 1/8
1 3/8
3/4
1
2
2 1/4
1 3/4
1
1 1/2
3
2 5/8
2 1/4
1 1/2
2
4
3 3/8
3
2
2 1/2
8
4 3/8
Tu b in g Siz e
R671XXX-L-V Part Number Code: R6 X
X
X
X
X - L-V-Z Length Callout
PTFE
Back-up Flange
Style
0 = None 1 = Back-up Flange 2 = PTFE Flange to be removable
5 = Dip Pipe 7 = Sparger Shape
PTFE Flange Dia. "B"
0 = Straight 1 = 1 bend 90o 2 = 1 bend 45o 6 = 2 bends 30o 7 = 2 bends 45o 8 = 2 bends 90o
1= 2= 3= 4= 5=
(2" OD for 1" Flange) (2 7/8" OD for 1.5" Flange) (3 5/8" OD for 2" Flange) (5" OD for 3" Flange) (6 3/16" OD for 4" Flange)
R676XXX-L-V-X
Tubing Size 1 = 1 1/4" OD x 1/2" ID 2 = 1 3/8" OD x 3/4" ID 3 = 1 3/4" OD x 1" ID 4 = 2 1/4" OD x 1 1/2" ID 5 = 3" OD x 2" ID
PTFE Threaded Pin
A
Optional Back-Up Flange
A
B Dia. OD PTFE Threaded Pin
ID PTFE Threaded Pin
PTFE Flange
R670XXX-L
66
PTFE Tubing
PTFE Threaded Plug
Customer-Specified Drill Pattern
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Solid Mixing PTFE Mixing Tee Nozzles Tee Nozzles Acid mixing tees are used to introduce acid to the system. The solid PTFE nozzle is specially designed to disperse the acid uniformly into the process. Various nozzle sizes are available for different outlet diameters. Optional open-ended constructions are also available. The tees are made in 1" through 8" sizes for standard and reducing tees, and are available on special request. The PTFE mixing nozzle is also used with plastic lined tees. When selecting a tee, be sure the heat of reaction does not exceed the temperature rating of the plastic liner. Note: Mixing tee nozzles purchased separately may not always fit in an existing Resistoflex tee, depending on size and construction. Mixing tees and nozzles should be purchased together to enable a factory fit.
Detail 1
Detail 2
(open end, no thread) Part No.: WM0WM00000_ _0
Detail 3
Detail 4
(open end, threaded connection)
(radial holes, no thread)
(radial holes, threaded connection)
WM0XM00000_ _0
WM0YM00000_ _0
WM0ZM00000_ _0
Size Code
Fo r Red u c in g Tees
Fo r St an d ar d Tees Size Code 10
Si z e
A
B
1
3 1/ 2
B0
1 1/ 2
4
20
2
30
Size Code
Si z e
A
B
C
I.D.
B1
1 1/2 x 1
4
2 5/8
9/16
1/4
21
2 x1
4 1/2
2 5/8
9/16
1/4
2B
2 x 1 1/ 2
4 1/2
3 3/8
1 1/8
1/2
31
3x1
5 1/2
2 5/8
9/16
1/4
3B
3 x 1 1/ 2
5 1/2
3 3/8
1 1/8
1/2
32
3x2
5 1/2
4 1/8
1 3/8
7/8
4B
4 x 1 1/ 2
7 3/8
3 3/8
1 1/8
1/2
42
4x2
7 3/8
4 1/8
1 3/8
7/8
43
4x3
7 3/8
5 3/8
2 1/2
1 1/2
62
6x2
9 3/8
4 1/8
1 3/8
7/8
63
6 x3
9 3/8
5 3/8
2 1/2
1 1/2
64
6 x4
9 3/8
6 7/8
2 1/2
1 1/2
81
8 x1
11
2 5/8
9/16
1/4
8B
8 x 1 1/ 2
11
2 3/8
1 1/8
1/2
C
I.D.
82
8x2
11
4 1/8
1 3/8
7/8
2 5/8
9/16
1/4
84
8x4
11
6 7/8
2 1/2
1 1/2
3 3/8
1 1/5
1/2
86
8x6
11
8 3/4
2 1/2
1 1/2
4 1/ 2
4 1/8
1 3/8
7/8
41
4 x1
7 3/8
2 5/8
9/16
1/4
3
5 1/ 2
5 3/8
2 1/2
1 1/2
6B
6 x 1 1/ 2
9 3/8
3 3/8
1 1/8
1/2
40
4
7 3/ 8
6 7/8
2 1/2
1 1/2
C1
2 1/2 x 1
5
2 5/8
9/16
1/4
60
6
9 3/ 8
8 3/4
2 1/2
1 1/2
CB
2 1/2 x 1 1/2
5
3 3/8
1 1/8
1/2
80
8
11
11
2 1/2
1 1/2
C2
2 1/2 x 2
5
4 1/8
1 3/8
7/8
C0
2 1/ 2
5
4 7/8
1 3/4
1
61
6 x1
9 3/8
2 5/8
9/16
1/4
Note: PTFE Mixing Tee Nozzles are made with glass-filled resin and are not recommended for hydrofluoric acid or sodium hydroxide service
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67
CONQUEST® Flangeless Lined Piping System
Available in 1" - 4" PTFE, PP and PVDF (1"-2" PFA) Our flangeless systems are designed to reduce the maintenance and risk associated with flanged joints. These systems include Conquest® flangeless piping, Extra-Long Pipe (up to 40 ft long), and MultiAxis piping. These technologies can be used separately, but the best systems combine elements to balance reduced risk with installation and operational flexibility. Connections can be reduced by 90%.
Final on-site assembly is done using Resistoflex butt-fusion weld tooling that can be rented or purchased.
Contact Resistoflex to inquire about CONQUESTTM Fabrication Certification Training that can be provided at your site or at our plant.
68
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CONQUEST®® Dimensional Weights DimensionalData Dataand & Weights Laterals - PTFE Only F i t t i n g D i a.
Op t io n
P ar t N u m b er
A
B
C
D
2"
Flange on Outlet
LN00M3WWZR200
6 5/ 8
4 13/16
8 3/16
1'-1"
2"
Flange on Run
LN00M3WZWR200
8 3/16
4 13/16
8 1/8
1'-015/16
3"
Flange on Run
LN00M3WZWR300
11 3/8
6 13/16
1'-1 9/16
1'-8 3/8
Flange on run
Flange on outlet
90° Elbows F i t t i n g D i a. in . (m m )
A in . (m m )
P TFE
PVD F
PP
Weig h t lb s . (k g )
1 (25)
11 (279)
E900M3WW00100
E900K3WW00100
E900P3WW00100
4 (1.8)
1.5 (40)
13 (330)
E900M3WW00B00
E900K3WW00B00
E900P3WW00B00
7 (3.2)
2 (50)
15 (381)
E900M3WW00200
E900K3WW00200
E900P3WW00200
10.4 (4.7)
3 (80)
21 (533)
E900M3WW00300
E900K3WW00300
E900P3WW00300
28.5 (13.2)
4 (100)
26 (660)
E900M3WW00400
E900K3WW00400
E900P3WW00400
50.1 (22.7)
F i t t i n g D i a. in . (m m )
B in . (m m )
P TFE
PVD F
PP
Weig h t lb s . (k g )
1 (25)
8 (203)
E500M3WW00100
E500K3WW00100
E500P3WW00100
3 (1.4)
1.5 (40)
9 (229)
E500M3WW00B00
E500K3WW00B00
E500P3WW00B00
5 (2.3)
2 (50)
10 (254)
E500M3WW00200
E500K3WW00200
E500P3WW00200
7.5 (3.4)
3 (80)
13 (330)
E500M3WW00300
E500K3WW00300
E500P3WW00300
19.1 (8.7)
4 (100)
17 (432)
E500M3WW00400
E500K3WW00400
E500P3WW00400
36 (16.3)
45° Elbows
Adapters D i a. in . (m m )
E in . (m m )
F in . (m m )
1 (25)
10 (254)
4 (102)
1.5 (40)
11 (279)
5 (127)
2 (50)
12 (305)
6 (152)
3 (80)
15 1/2 (394)
8 (203)
4 (100)
18 (457)
8 (203)
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Adapter With Flange
69
Adapter Without Flange
69
CONQUEST® Dimensional Data and Weights
Standard Tees and Instrument Tees
All Conquest
F i t t i n g D i a. (in .) Size (NPS)
G H (in .) (in .) Dimensions (in.)
G
1
1
Flange on Run
H 5 1/2
5 1/2
3 1/2
3 1/2
P TFE
PVD F
PP
Option All Conquest
PTFE TN00M 3WWWS100
PVDF TN00K 3WWWS100
TN00P3PP WWWS100
TN00K3WZWS100 TN00K3WWW0100 TN00K3WWZS100 TN00K3WZWS100 TN00K3WZZS100 TN00K3WWZS100
TN00P3WZWS100 TN00P3WWW0100 TN00P3WWZS100 TN00P3WZWS100 TN00P3WZZS100 TN00P3WWZS100
TN00K3WWWSB00 TN00K3WZZS100
TTN00P3WZZS100 N00P3WWWSB00
N/A T400M3WWZS110
TN00K3WZWSB00 T400K3WWZS110
TN00P3WZWSB00 T400P3WWZS110
Flange on Outlet All CONQUEST
TN00M3WWZSB00 TN00M3WWW0B00
TN00K3WWZSB00 TN00K3WWW0B00
TN00P3WWZSB00 TN00P3WWW0B00
Flange Flangon edRun on Both
N/A N/A
TN00K3WZWSB00 TN00K3WZZSB00
TN00P3WZWSB00 TN00P3WZZSB00
FlangeInon Outlet stru ment Flange on Both All Conquest Instrument Flange on Run All CONQUEST® Flange on Outlet Flange on Run Flanged on Both Flange on Outlet Instrument Flange on Both All Conquest Instrument Flange on R®un All CONQUEST Flange on Outlet Flange on Run Flanon gedOutlet on Both Flange
TN00M3WWZNB00 T400M3WWZSB10 N/A TN00M3WWWS200 T400M3WWZSB10 N/A TN00M3WWW0200 TN00M3WWZS200 N/A N/A TN00M3WWZN200 T400M3WWZS210 N/A TN00M3WWWS300 T400M3WWZS210
TN00K3WWZSB00 T400K3WWZSB10 TN00K3WZZSB00 TN00K3WWWS200 T400K3WWZSB10 TN00K3WZWS200 TN00K3WWW0200 TN00K3WWZS200 TN00K3WZWS200 TN00K3WZZS200 TN00K3WWZS200 T400K3WWZS210 TN00K3WZZS200 TN00K3WWWS300 T400K3WWZS210 TN00K3WZWS300 TN00K3WWW0300 TN00K3WWZS300 TN00K3WZWS300 TN00K3WZZS300 TN00K3WWZS300
TN00P3WWZSB00 T400P3WWZSB10 TN00P3WZZSB00 TN00P3WWWS200 T400P3WWZSB10 TN00P3WZWS200 TN00P3WWW0200 TN00P3WWZS200 TN00P3WZWS200 TN00P3WZZS200 TN00P3WWZS200 T400P3WWZS210 TN00P3WZZS200 TN00P3WWWS300 T400P3WWZS210 TN00P3WZWS300 TN00P3WWW0300 TN00P3WWZS300 TN00P3WZWS300 TN00P3WZZS300 TN00P3WWZS300
T400K3WWZS310 TN00K3WZZS300
T400P3WWZS310 TN00P3WZZS300
TN00M3WWWS400 T400M3WWZS310
TN00K3WWWS400 T400K3WWZS310
TN00P3WWWS400 T400P3WWZS310
TN00M3WWW0400
TN00K3WZWS400 TN00K3WWW0400
TN00P3WZWS400 TN00P3WWW0400
N/A N/A
TN00K3WZWS400 TN00K3WWZS400
TN00P3WZWS400 TN00P3WWZS400
N/A
TN00K3WWZS400 TN00K3WZZS400
TN00P3WWZS400 TN00P3WZZS400
TN00K3WZZS400 T400K3WWZS410 T400K3WWZS410
TN00P3WZZS400 T400P3WWZS410 T400P3WWZS410
Flange on Run All CONQUEST® Flange on Outlet Flange on Run Flanon gedOutlet on Both Flange Flange on Run Instrument
1.5
2
2
6
6
4
6 1/2
6 1/2
3
3
4
7 1/2
7 1/2
4 1/2
4 1/2
5 1/2
5 1/2
®
struBoth ment FlangeInon All Conquest Instrument Flange on R®un All CONQUEST 4
4
9 1/2
9 1/2
6 1/2
6 1/2
Flanged on Both Ends
Op t io n
All on CoBoth nquest Flange 1.5
Flange on Outlet or Instrument Tee
Flange Flangon e oRun n Outlet Flange Flanon gedOutlet on Both FlangeInon struBoth ment
Instrument port outlet ID is 1” pipe size.
TN00M3WWW0100 N/A N/A N/A TN00MN/A 3WWWSB00
TN00M3WWW0300 N/A N/A N/A T400MN/A 3WWZS310
T400MN/A 3WWZS410 T400M3WWZS410
Instrument port outlet is 1" pipe size
70
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CONQUEST® Dimensional Data and Weights
Concentric Reducers F i t t i n g D i a. in . (m m )
D in . (m m )
P TFE
PVD F
PP
Weig h t lb s . (k g )
1.5 x 1 (40 x 25)
6.5 (165)
6000M3WW00B10
6000K3WW00B10
6000P3WW00B10
7 (3.2)
2x1 (50 x 25)
7.5 (191)
6000M3WW00210
6000K3WW00210
6000P3WW00210
7 (3.2)
2 x 1 1/2 (50 x 40)
7.5 (191)
6000M3WW002B0
6000K3WW002B0
6000P3WW002B0
7 (3.2)
3x2 (80 x 50)
10.5 (267)
6000M3WW00320
6000K3WW00320
6000P3WW00320
14 (6.4)
4x3 (100 x 80)
13 (330)
6000M3WW00430
6000K3WW00430
6000P3WW00430
30 (13.6)
Standard Tee-to-Concentric Reducer
Tee-to-decreasing size concentric reducer, no filler pipe needed.
Standard Tee-to-Tee, or Tee-to-Concentric Reducer
Minimum tee-to-tee or tee-to-increasing size concentric reducer length.
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F i t t i n g D i a. in . (m m )
I in . (m m )
J in . (m m )
K in . (m m )
1 (25)
20 (508)
21 (533)
9 3/8 (238)
1.5 (40)
23 3/4 (603)
23 3/4 (603)
10 5/8 (270)
2 (50)
24 5/8 (625)
28 5/8 (727)
12 (305)
3 (80)
30 1/2 (775)
31 1/2 (800)
15 7/8 (403)
4 (100)
37 1/4 (946)
40 3/4 (1035)
18 1/4 (464)
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CONQUEST® Coupler Dimensions
Fi t t i n g S i z e in . (m m )
(2x L 1) Ov er all L en g t h Max . Pr io r t o In s t allat io n
(2x L 2) Ov er all L en g t h , Max . After In s t allat io n
D Ou t s id e Diam et er, Max .
I In s id e Diam et er, Max .
1 (25)
4.55
3.42
1.97
1.338
1 1/2 (40)
5.44
4.10
2.64
1.923
2 (50)
6.54
5.03
3.28
2.415
3 (80)
9.55
6.80
4.45
3.536
4 (100)
11.03
7.77
5.60
4.551
1. Fittings are designed for use on Resistoflex plastic-lined steel pipe, schedule 40. 2. Standard coating for Swage Rings is black oxide per LMS-93-12. Contact factory for other platings. 3. Fittings available with and without 1/8” vent hole between tool flange.
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76
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® Tapped Tapped Vent Vent CONQUEST CONQUEST ®Coupler Couplers CONQUEST Plastic Lined Piping uses a mechanical coupler over a welded liner to provide a leak-free, flangeless joint. PTFE lined systems require a venting system to prevent permeants from collecting between the liner and steel shell. The tapped vent coupler provides more flexibility by allowing a variety of devices to be attached to the coupler: • Vent Extenders For insulated pipe, vent paths should be provided between vent holes and the atmosphere. Failure to do so often results in accelerated corrosion of the steel shell and contamination of the insulation. (Learn more about Venting and Insulation). PTFE-lined CONQUEST is designed to vent at the coupling. The coupling has a 1/8" NPT tapped vent hole which allows extenders to be threaded in, and routed through the insulation. • Leak Detection A breech in the liner or weld can result in fluid traveling between the liner OD and metal ID to the annular space between the butt weld and the coupling body. Attachment of sensors to the tapped vent may provide early warning of a liner failure. • Collection Systems In some cases, venting of even minute quantities of permeants to the atmosphere is undesirable. This may be true with extremely hazardous or toxic chemicals, or in environmentally sensitive areas. The tapped vent allows attachment of collection systems to prevent permeant release to atmosphere. High Integrity vent extender featuring Fire-Safe Design A Hastelloy® porous disc vent fitting is shipped with the coupler as an optional addition to the completed installation. It’s porous nature allows permeated gases to escape the system, but contains any entrained liquids which may result from a liner breech. The vent fitting is also designed according to the same principles as the Fire-Safe Factory Mutual approved HIF system. Dimension Differences The tapped vent coupler is different than the standard vented coupler. The tapped vent holes required a thicker cross section in the coupler body than is possible with the standard coupler. The groove that accommodates the jaw of the installation tool was previously located in the center of the coupler. The new center rib requires that the groove be located on both sides of the new rib. These changes add to the overall length of the coupler. There is adequate design tolerance in the CONQUEST® fittings to use the longer tapped vent coupler without concern for joint make-up clearance. The exact length of standard vented and the tapped vent couplers are as follows:
P ar t N u m b er Si z e
S t an d ar d C o u p l i n g s w / o r w /o Ven t
P ar t N u m b er
Tap p ed Ven t Co u p lin g s
S t an d ar d w /o Ven t
S t an d ar d w / Ven t
A s S h i p p ed L en g t h
In s t alled L en g t h
Tap p ed Ven t
A s S h i p p ed L en g t h
In s t alled L en g t h
1"
K00003W000100
KV0003W000100
4.50"
3.37"
KV0003W000101
5.64"
4.51"
1.5"
K00003W000B00
KV0003W000B00
5.44"
4.06"
KV0003W000B01
6.55"
5.21"
2"
K00003W000200
KV0003W000200
6.50"
5.00"
KV0003W000201
7.68"
6.15"
3"
K00003W000300
KV0003W000300
9.50"
6.81"
KV0003W000301
10.76"
8.16"
4"
K00003W000400
KV0003W000400
11.25"
7.75"
KV0003W000401
12.02"
9.00"
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73
CONQUEST® Flangeless Piping CONQUEST® Flangeless Piping Design Considerations
Thermal Expansion Considerations Like other piping materials, CONQUEST flangeless piping from Crane Resistoflex requires the designer or specifier to consider system movement caused by thermal expansion and contraction of piping components. This movement can typically be compensated for by using expansion loops and direction changes, along with the proper placement of piping supports and anchors. You may find it necessary to conduct a computer-generated stress analysis of your piping system because of its size and complexity. Although most stress
analysis programs simulate the movement of a single piping materials and plastic-lined piping is a composite of plastic and steel, use the coefficient of thermal expansion for steel in your stress analysis. That’s because Crane Resistoflex Plastic-Lined Piping Products uses a swaging fabrication process for CONQUEST piping that locks the liner inside the steel shell and restricts its movement relative to the steel. The locking process distributes the liner’s thermal expansion and contraction stress evenly throughout the entire steel pipe.
Tab le 1: Co ef f ic ien t s o f Th er m al Ex p an s io n f o r Plas t ic L in er s an d St eel Mat er ial
α (in /in /°F)
α (m m /m m /°C)
Polypropylene (PP)
4.8 x 10-5
8.64 x 10-5
6.6-8.0 x 10-5
11.9-14.4 x 10-5
PVDF/Hexafluoropropylene (PVDF/HFP Copolymer)
7.8 x 10-5
14 x 10-5
Polytetrafluoroethylene (PTFE)
5.5 x 10-5
9.9 x 10-5
Perfluoroalkoxy (PFA)
7.8 x 10
14 x 10-5
Steel
5.9 x 10-6
Polyvinylidene Fluoride (PVDF Homopolymer)
-5
10.6 x 10-6
How to Calculate Expansion Loop Size and Dimensional Change - The expansion and contraction (∆L) of a piping system is a function of the coefficient of thermal expansion for the piping material (α), the length of the pipe, and the upper and lower temperature limits of the system. These limits are the highest and lowest temperatures the system will experience at start-up, shut-down, and during operation. Use Equation 1 to calculate the growth of shrinkage of pipe after a thermal cycle, where: ∆L =
Dimensional change due to thermal expansion or contraction (inches).
α =
Expansion coefficient (in./in/°F or mm/mm/°C), refer to Table 1 for steel.
(T1-T2) = Change in temperature (°F or °C). Length (in inches or mm) of straight pipe being L= considered. Equation 1: ∆L = α x (T1 - T2) x L
74
The minimum offset and loop size can be determined from the calculated dimensional change using Equation 1 & 2. The loop size is a function of the pipe diameter and the length the pipe moves during a thermal cycle. See Equation 2. The expansion loop depicted in Figure 1 can be fabricated by using a combination of straight pipe, elbows, and/ or MULTI-AXIS® precision-bent pipe.
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To calculate loop size, use Equation 2 where: R=
Minimum expansion loop length (in feet or mm)
D=
Actual outside diameter of the pipe (in inches or mm)
∆L =
Change in length (in inches or mm) due to expansion or contraction
Equation 2: R = 6.35 x (D x ∆L)1/2 (Metric) R = 76.4 x (D x ∆L)1/2
Example: To determine how much expansion and contraction will occur in a 530-foot straight length of 2" PVDF-lined pipe and how long the expansion loop will have to be to compensate for this, you must first determine the highest and lowest temperatures the system will experience. Assume the pipe will be installed at 60°F, operated at 75°F, and experience temperatures of 0°F in winter and 120°F in summer. With this information, use Equation 1 to determine the dimensional change of the straight pipe section. ∆L = 5.9 x 10-6 x (120-0) x 530 x 12 = 4.5 inches The change in length of the straight pipe section due to expansion is 4.5 inches. Substituting 4.5 inches for ∆L in Equation 2, determines the loop size to compensate for this expansion. R = 6.35 x (2.375 x 4.50)1/2 = 20.8 ft. Therefore, the minimum expansion length offset or direction change is 20.8 feet.
Torque Considerations for the CONQUEST Coupling Torsional loading is a consideration in the design of any piping system, but is particularly important with CONQUEST flangeless piping. Reason: The inner plastic liner of adjacent pipe sections are butt-welded together and, therefore, cannot act independently of each other. If torsional loading on the joint exceeds the mechanical coupling’s ability to resist turning, the plastic liner may twist and break at the connection.
Table 2 lists the torque values that are not to be exceeded for the CONQUEST Connection after the mechanical coupling is installed. Tab le 2: Max im u m Allo w ab le To r q u e Valu es
Torsional loading can occur in many situations, particularly where there are direction changes, during the transport of a flangeless assembly, or while lifting a flangeless assembly into a pipe truss.
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Pi p e Si z e in c h es (m m )
Allo w ab le To r q u e f t -lb (N-m )
1 (25)
450 (610)
1 1/2 (40)
750 (1017)
2 (50)
1000 (1356)
3 (80)
2100 (2848)
4 (100)
3100 (4204)
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® ® MULTI-AXIS MULTI-AXIS Bent Piping · · · · · ·
Available in 1" - 4" CS lined with PTFE, PP, PVDF (1" - 2", only, in PFA)*. Eliminates flange connections at elbows. Up to 4 compound bends (3D) in a single piece of pipe Sections are bent at any angle up to 90° with a tolerance of ±1°. Reduces pressure drop across the bend and reduces energy costs. Longer bend radius (3 diameters vs. 1.5 diameters).
The Bending Process Although the concept behind MULTI-AXIS pipe is simple, successfully bending swaged plastic-lined pipe is not. It is considerably more difficult than bending unlined pipe. As for loose-lined pipe, it is virtually impossible to bend without distorting the liner. The liner in Resistoflex Plastic-Lined Pipe is locked into position and resists distortion. Resistoflex uses special bending equipment and proprietary manufacturing techniques to provide bends in any angle up to 90° and compound bends on a single section of pipe. MULTI-AXIS pipe is a high-quality product with dimensional tolerances of ± 0.125" (3.2mm), even on pieces with multiple bends. Due to the complexity of the bending operation, field bending of MULTIAXIS pipe is not available. MULTI-AXIS pipe can be supplied with Class 150 steel rotatable flanges or with plain ends that can ® be joined in the field with other plastic-lined pipe sections using CONQUEST flangeless connections. When considering MULTI-AXIS pipe, it’s important to carefully examine directional changes in a system to determine whether the centerline-to-face or centerline-to-centerline dimensional requirements of bent pipe can be met within the parameters of the initial design. If not, design adjustments may be required. Minimum Lengths Required for MULTI-AXIS Plastic Lined Pipe
90 ° Bends
90° & 45° Bends
45° Bends
Pi p e Si z e in . (m m )
A
B
C
D
E
1 (25)
6 1/8 (156)
11 3/8 (289)
8 1/2 (216)
4 1/4 (108)
6 3/4 (171)
1 1/2 (40)
9 3/16 (233)
15 3/16 (386)
12 1/2 (318)
6 7/16 (164)
9 3/4 (248)
2 (50)
11 1/4 (286)
18 1/4 (464)
14 5/8 (371)
8 (203)
10 3/4 (273)
3 (80)
15 (381)
26 11/16 (678)
22 (559)
10 (254)
15 3/4 (400)
4 (100)
19 3/4 (502)
36 1/2 (927)
29 1/2 (749)
12 7/8 (327)
22 1/4 (565)
Tolerances: Center-center and center-face dimensions = +/- 1/8" Bend angle = +/- 1° 1.5" and larger available as rotationally lined with Tefzel® ETFE. Consult factory for dimensional requirements.
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Note: Angle can be within 1 degree of specified angle. If there is a long run of straight pipe after the bend, this can result in the center of the next bend or the face of the flare being offset an inch or more from what was intended. In most cases, this can be compensated for in the field installation. In the case of bolting Multi-Axis to flanged equipment that is in a permanent fixed location, the offset may present an installation problem. www.cranechempharma.com
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® CONQUEST PTFE CONQUEST®Flangeless FlangelessPiping Pipingforfor PTFE
Testing and Verification Data for CONQUEST Flangeless Piping Systems 1" to 4" Polytetrafluoroethylene (PTFE) Lined Systems To verify the integrity of the CONQUEST flangeless connection, Resistoflex conducted tests on three separate components of the connection: • • •
The mechanical coupling, which has been developed by LOKRING for use with RESISTOFLEX Plastic-Lined Piping. The liner butt weld. The CONQUEST flangeless connection as a whole.
A summary of these tests and results are contained in this technical data sheet.
Testing of the RESISTOFLEX / LOKRING™ Mechanical Coupling A. Coupling Bend Test
B. Coupling Burst Test
Test Procedure - Mechanical couplings were used to join two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products. These newly created sections of joined pipe were then subjected to a full reverse bend test.
Test Procedure - Test samples were produced by connecting two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with a mechanical coupling. Each end was then capped. The cap at one end was equipped with a connection that permitted internal hydraulic pressure to be applied. The requirement to pass the test was set at having the pipe fail before the coupling. Internal pressure was then applied and steadily increased. These tests were performed by the Lokring Corporation at their facility in Foster City, California.
These tests were performed by the Lokring Corporation at their facility in Foster City, California. The load applied to the bend was the equivalent to subjecting the pipe to a minimum stress of 30 psi (2.07 bar). The minimum number of cycles required to pass the test was set at 7,000 cycles. The test was carried out until either 7,000 cycles were completed or coupling failure was observed.
Results - All four pipe sizes tested passes the minimum requirement of 7,000 cycles. The test on the 1" (25 mm) size was allowed to continue in order to determine approximately how many full reversing cycles the pipe could actually withstand. The test terminated after 71,089 cycles and still no failure was observed.
Results - The internal pressure was increased until the coupling failed or the pipe burst. Testing was completed for three different sizes of plastic-lined pipe and is summarized in Table 2. Note that in each case the pipe burst, which demonstrates that the coupling is actually stronger than the steel pipe.
Tab le 2 - Co u p lin g B u r s t Tes t Res u lt s Pi p e Si z e in . (m m )
B u r s t P r es s u r e p s i (B ar )
R es u l t
2 (50)
7,500 (517)
Pipe Rupture
3 (80)
10,000 (690)
Pipe Rupture
4 (100)
5,200 (359)
Pipe Rupture
Tab le 1 - B en d Tes t Res u lt s Pi p e Si z e in . (m m )
N u m b er o f C y c l es
R es u l t
1 (25)
71,089
Pass
1 1/2 (40)
7,399
P a ss
2 (50)
7,251
P a ss
3 (80)
7,500
P a ss
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C. Coupling Torsion Test
Testing of the Liner Butt Weld
Test Procedure - Pipe samples were produced by connecting two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with mechanical couplings. Three samples of each size were produced and testing was performed by Lokring Corporation in Foster City, California. The minimum torques required to pass the test were set at 450 ft-lbs (610 N-m), 750 ft-lbs (1017 N-m) and 1,000 ft-lbs (1356 N-m) for each pipe size, respectively. Lokring Corporation conducted initial torque testing up to 600 ft-lbs (813 N-m), which is the maximum torque Capability of their apparatus. Torque was then applied until either the maximum torque capability of 600 ft-lbs (813 N-m) was reached or movement of the pipe in the coupling was detected. The test samples were then shipped to E.J. Daiber Company, Inc. in Cleveland, Ohio in order to complete the testing at torques greater than 600 ftlbs (813 N-m). Here, the samples were fixed between a torque transducer and pneumatic torque generator. Torque was increased until movement was detected. The average torque at which movement was detected for the three test specimens of each size was then recorded.
To test the integrity of the liner butt weld, it was subjected to tests in two separate categories: burst and pressure fatigue. Testing was performed on Resistoflex pipe in a test lab by RESISTOFLEX Plastic-Lined Piping Products at their Bay City, Michigan facility. These tests were conducted on 1", 2", and 4" diameter PTFE welded pipe.
Results - All samples passed torque tests up to 600 ft-lbs (813 N-m) conducted by Lokring Corporation. In torque tests conducted by E.J. Daiber Company, Inc., all samples exceeded the minimum torque requirements before movement of the pipe in the coupling was detected. The average torque size is shown in Table 3. The 3" was also tested by Lokring Corporation and passed the 600 ft-lbs (813 N-m) requirement.
Tab le 3 - To r s io n Tes t Res u lt s Pi p e Si z e in . (m m )
78
Min im u m To r q u e R eq u i r em en t f t -lb s (N-m )
Av er ag e To r q u e Tes t Res u lt s f t -lb s (N-m )
R es u l t
1 (25)
450 (610)
848 (1150)
Pass
1 1/2 (40)
750 (1017)
942 (1277)
Pass
2 (50)
1,000 (1356)
1,159 (1571)
P a ss
All PTFE test samples were 36" (914 mm) long and were butt welded at their mid-point using the PFA Film method, wrapped with PTFE adhesive tape and vent coupling installed. The ends of each sample were flanged and blanked, and equipped with connections that permitted internal hydraulic pressure to be applied. The coupling prevents the butt weld from being subjected to tensile stress produced by the internal pressure on the flanged ends. A. Liner Butt Weld Burst Test
Test Procedure - Liner butt welds were fabricated using standard fabrication techniques described in Resistoflex’s PTFE Technical Data Sheet “Joint Fabrication Procedures for CONQUEST Flangeless Piping Systems with PTFE Liners”. Two samples of each size and liner type were produced. Samples were filled with water and connected to a hand pump with a 10,000 psi (690 bar) capability. A 5,000 psi (345 bar) pressure gauge was attached to the pump outlet. The requirement to pass the test was set at a minimum of 1,100 psi (76 bar). Samples were pressurized to 500 psi (34.5 bar) and held there for three minutes, then increased in 1000 psi (69 bar) increments to a maximum test pressure of 4500 psi (310 bar). The unit was held at each increment for a minimum of three minutes. Either the burst pressure in which failure occurred for the two test specimens of each size, or the maximum pressure attained, was recorded. Results - All samples exceeded the minimum burst pressure requirement of 1,100 psi (76 bar). Pressure was ultimately released when the gaskets failed on the flared ends. The samples were sectioned for visual inspection after each test. The inspection revealed that all welds were 100% intact and were not compromised in any way by the burst testing.
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Testing of CONQUEST connection To test the integrity of the CONQUEST connection, it was subjected to tests in two separate categories: ASTM Steam/ Cold Water and Cold Temperature. Tab le 4 - B u r s t Tes t Res u lt s Pi p e Si z e in . (m m )
L i n er Ty p e
Min im u m B u r s t P r es s u r e R eq u i r em en t p s i (B ar )
Max . B u r s t Tes t Pr es s u r e p s i (B ar )
1 (25)
PTFE
1,100 (76)
4,500 (310)†
2 (50)
PTFE
1,100 (76)
4,500 (310)†
4 (100)
PTFE
1,100 (76)
4,500 (310)†
A. ASTM Steam/Cold Water
Gaskets on flared ends failed without compromising the weld integrity.
†
B. Liner Butt Weld Pressure Fatigue Test
Test Procedure - Test samples were 36" (914 mm) long and were butt-welded together at their mid-point. The samples were connected to a high-pressure piston pump capable of producing 1,400 psi (97 bar). Description of pressure fatigue test cycle: increase internal pressure to 550 psi (38 bar), hold for 10 seconds, reduce pressure to 50 psi (3.4 bar), hold for 5 seconds, then increase to 550 psi (38 bar) to repeat the cycle. The minimum requirement to pass the test was set at 7,000 cycles. Results - All samples withstood the minimum 7,000 cycles without displaying any evidence of failure. All tests were allowed to continue in order to determine approximately how many pressure fatigue cycles the butt weld could actually withstand. The test was terminated after 100,000 cycles and still no failure was observed. The samples were sectioned for a visual inspection after each test. The inspection revealed that all welds were 100% intact and were not compromised in any way by the fatigue testing.
Tab le 5 - Pr es s u r e Fat ig u e Tes t Res u lt s Pi p e Si z e in . (m m )
L i n er Ty p e
Min im u m Nu m b er o f C y c l es R eq u i r ed
A c t u al N u m b er o f C y c l es A c h i ev ed
1 (25)
PTFE
7,000
100,000
2 (50)
PTFE
7,000
100,000
4 (100)
PTFE
7,000
100,000
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Test Procedure - Testing was performed on RESISTOFLEX Plastic-Lined Pipe in a test lab by RESISTOFLEX Plastic-Lined Piping Products at their Bay City, Michigan facility. Tests were conducted on two sets of 1", 1-1/2", 2", 3", and 4" welded diameter PTFE-lined pipe spools. Plastic-lined pipe spools were subjected to the appropriate ASTM Steam/Cold Water test for lined pipe. Each spool was 20 feet (12.2 m) long, consisting of two 10-foot (6.1 m) lengths joined by CONQUEST flangeless connection at the mid-point. The test spools contained the standard flanged connection at each end. The test involved subjecting the spool to 100 alternating cycles of heating with steam, then cooling with water. Results - All spools passed the requirements of the ASTM Steam/Cold Water test. These samples were sectioned for a visual inspection after each test. The inspection revealed that all welds were 100% intact and were not compromised in any way by the Steam/Cold Water testing. B. Cold Temperature Test
Test Procedure - Testing was performed on RESISTOFLEX Plastic-Lined Pipe in a test lab by RESISTOFLEX Plastic-Lined Piping Products at their Bay City, Michigan facility. Spools were fabricated by joining two 10-foot (3 m) sections with a CONQUEST flangeless connection at the mid-point. Testing included 1", 1-1/2", 2", 3", and 4" diameter welded PTFE-lined pipe spools. The test involved inserting a sample into a freezer with a -40°F (-40°C) capability and cooling it until either the liner failed or the maximum low temperature was reached. Description of test procedure: Insert sample into freezer with temperature set at 20°F (-7°C) and hold for a minimum of 8 hours. Visually inspect each sample and, if no liner failure has occurred, reduce the temperature in 10°F (6°C) increments and hold at each increment for a minimum of 8 hours. Visually inspect each sample after each 8-hour interval. Results - All spools withstood a low freezer temperature of 20°F (-29°C). The samples were sectioned for a visual inspection after each test. The inspection revealed that all welds were 100% intact and were not compromised in any way by the freeze testing.
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® ® CONQUEST Flangeless Piping for for PP PP, / PVDF / PFA CONQUEST Flangeless Piping PVDF, & PFA
Testing and Verification Data for CONQUEST Flangeless Piping Systems with 1" to 4" PP, 1" to 4" PVDF/HFP, and 1" & 2" PFA Liners To verify the integrity of the CONQUEST flangeless connection, Resistoflex conducted tests on three separate components of the connection: • • •
The mechanical coupling, which has been developed by LOKRING for use with RESISTOFLEX Plastic-Lined Piping. The liner butt weld. The CONQUEST flangeless connection as a whole.
A summary of these tests and results are contained in this technical data sheet.
Testing of the RESISTOFLEX / LOKRING™ Mechanical Coupling A. Coupling Bend Test
B. Coupling Burst Test
Test Procedure - Mechanical couplings were used to join two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products. These newly created sections of joined pipe were then subjected to a full reverse bend test.
Test Procedure - Test samples were produced by connecting two sections of plastic-lined pipe from RESISTOFLEX PlasticLined Piping Products with a mechanical coupling. Each end was then capped. The cap at one end was equipped with a connection that permitted internal hydraulic pressure to be applied. The requirement to pass the test was set at having the pipe fail before the coupling. Internal pressure was then applied and steadily increased. These tests were performed by the Lokring Corporation at their facility in Foster City, California.
These tests were performed by the Lokring Corporation at their facility in Foster City, California. The load applied to the bend was the equivalent to subjecting the pipe to a minimum stress of 30 psi (2.07 bar). The minimum number of cycles required to pass the test was set at 7,000 cycles. The test was carried out until either 7,000 cycles were completed or coupling failure was observed.
Results - All four pipe sizes tested passes the minimum requirement of 7,000 cycles. The test on the 1" (25 mm) size was allowed to continue in order to determine approximately how many full reversing cycles the pipe could actually withstand. The test terminated after 71,089 cycles and still no failure was observed.
Results - The internal pressure was increased until the coupling failed or the pipe burst. Testing was completed for three different sizes of plastic-lined pipe and is summarized in Table 2. Note that in each case the pipe burst, which demonstrates that the coupling is actually stronger than the steel pipe.
Tab le 2 - Co u p lin g B u r s t Tes t Res u lt s Pi p e Si z e in . (m m )
B u r s t P r es s u r e p s i (B ar )
R es u l t
2 (50)
7,500 (517)
Pipe Rupture
3 (80)
10,000 (690)
Pipe Rupture
4 (100)
5,200 (359)
Pipe Rupture
Tab le 1 - B en d Tes t Res u lt s
80
Pi p e Si z e in . (m m )
N u m b er o f C y c l es
R es u l t
1 (25)
71,089
Pass
1 1/2 (40)
7,399
P a ss
2 (50)
7,251
P a ss
3 (80)
7,500
P a ss
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C. Coupling Torsion Test
Testing of the Liner Butt Weld
Test Procedure - Pipe samples were produced by connecting two sections of plastic-lined pipe from RESISTOFLEX Plastic-Lined Piping Products with mechanical couplings. Three samples of each size were produced and testing was performed by Lokring Corporation in Foster City, California. The minimum torques required to pass the test were set at 450 ft-lbs (610 N-m), 750 ft-lbs (1017 N-m) and 1,000 ft-lbs (1356 N-m) for each pipe size, respectively. Lokring Corporation conducted initial torque testing up to 600 ft-lbs (813 N-m), which is the maximum torque Capability of their apparatus. Torque was then applied until either the maximum torque capability of 600 ft-lbs (813 Nm) was reached or movement of the pipe in the coupling was detected. The test samples were then shipped to E.J. Daiber Company, Inc. in Cleveland, Ohio in order to complete the testing at torques greater than 600 ft-lbs (813 N-m). Here, the samples were fixed between a torque transducer and pneumatic torque generator. Torque was increased until movement was detected. The average torque at which movement was detected for the three test specimens of each size was then recorded.
To test the integrity of the liner butt weld, it was subjected to tests in two separate categories: burst and pressure fatigue. Testing was performed on Resistoflex pipe in a test lab by RESISTOFLEX Plastic-Lined Piping Products at their Bay City, Michigan facility. These tests were conducted three sets of plastic-lined pipe. The first set was lined in polypropylene (PP), the second in polyvinylidene (PVDF), and lastly in perfluoroalkoxy (PFA).
Results - All samples passed torque tests up to 600 ft-lbs (813 N-m) conducted by Lokring Corporation. In torque tests conducted by E.J. Daiber Company, Inc., all samples exceeded the minimum torque requirements before movement of the pipe in the coupling was detected. The average torque size is shown in Table 3. The 3" was also tested by Lokring Corporation and passed the 600 ft-lbs (813 N-m) requirement.
Test Procedure - Liner butt welds were fabricated using standard fabrication techniques described in Resistoflex’s Technical Data Sheet “Joint Fabrication Procedures for CONQUEST Flangeless Piping Systems with PP, PVDF/HFP, and PFA-Liners”. Three samples of each size and liner type were produced. Samples were filled with water and connected to a hand pump witha 10,000 psi (690 bar) capability. A 5,000 psi (345 bar) pressure gauge was attached to the pump outlet. The requirement to pass the test was set at a minimum of 1,100 psi (76 bar). Samples were pressurized to 500 psi (34.5 bar) and held there for three minutes, then increased in 1,000 psi (69 bar) increments and held at each increment for a minimum of three minutes. The burst pressure range in which failure occurred for the three test specimens of each size was recorded.
Tab le 3 - To r s io n Tes t Res u lt s Pi p e Si z e in . (m m )
Min im u m To r q u e R eq u i r em en t f t -lb s (N-m )
Av er ag e To r q u e Tes t Res u lt s f t -lb s (N-m )
R es u l t
1 (25)
450 (610)
848 (1150)
Pass
1 1/2 (40)
750 (1017)
942 (1277)
Pass
2 (50)
1,000 (1356)
1,159 (1571)
P a ss
For 3” the coupling withstood in excess of 2,000 ft-lbs of torque.
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All test samples were 24" (610 mm) long and were butt welded at their mid-point. The ends of each sample were flanged and blanked, and equipped with connections that permitted internal hydraulic pressure to be applied. Three steel bars were then welded to the steel shell spanning the exposed liner in the area that contained the butt weld. This prevented the butt weld from being subjected to tensile stress produced by the internal pressure on the flanged ends. The liners and butt-welds were visually monitored throughout the testing. A. Liner Butt Weld Burst Test
Results - All samples exceeded the minimum burst pressure requirement of 1,100 psi (76 bar). Failures ultimately occurred in the burst pressure range given in Table 4. However, it should be noted that all failures occurred in the exposed portion of the liner and not at the butt weld faces.
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Testing of CONQUEST connection To test the integrity of the CONQUEST connection, it was subjected to tests in two separate categories: ASTM Steam/Cold Water and Cold Temperature. A. ASTM Steam/Cold Water
Tab le 4 - B u r s t Tes t Res u lt s Pi p e Si z e in . (m m )
L i n er Ty p e
Min im u m B u r s t P r es s u r e R eq u i r em en t p s i (B ar )
B u r s t P r es s u r e R an g e p s i (B ar )
1 (25), 1 1/2 (40), 2 (50), 3 (80), 4 (100)
PP
1,100 (76)
3,500 - 4,400 (241-303)
1 (25), 1 1/2 (40), 2 (50), 3 (80), 4 (100)
PVD F
1,100 (76)
4,500 - 5,000 (311-345)†
1 (25), 1 1/2 (40), 2 (50)
PFA
1,100 (76)
2,000 - 3,000 (139-208)
The test was discontinued after the pressure exceeded 5,000 PSI (345 Bar), the maximum pressure gauge reading.
†
B. Liner Butt Weld Pressure Fatigue Test
Test Procedure - Test samples were 2" (50 mm) spools of pipe lined with PP and PVDF, each 24" (610 mm) long and containing a butt weld at their mid-point. The samples were connected to a high-pressure piston pump capable of producing 1,400 psi (97 bar). Description of pressure fatigue test cycle: increase internal pressure to 1,000 psi (69 bar), hold for 10 seconds, reduce pressure to 50 psi (3.4 bar), hold for 10 seconds, then increase to 1,000 psi (69 bar) to repeat the cycle. The minimum requirement to pass the test was set at 7,000 cycles. Results - All samples withstood the minimum 7,000 cycles without displaying any evidence of failure. All tests were allowed to continue in order to determine approximately how many pressure fatigue cycles the butt weld could actually withstand. The test was terminated after 50,115 cycles and still no failure was observed.
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L i n er Ty p e
Min im u m N u m b er o f C y c l es R eq u i r ed
A c t u al N u m b er o f C y c l es A c h i ev ed
2 (50)
PP
7,000
50,115
2 (50)
PVD F
7,000
50,115
Results - All spools passed the requirements of the ASTM Steam/Cold Water test. B. Cold Temperature Test
Test Procedure - Testing was performed on RESISTOFLEX Plastic-Lined Pipe in a test lab by RESISTOFLEX PlasticLined Piping Products at their Bay City, Michigan facility. The 2" (50 mm) spools were fabricated by joining two 10foot (3 m) sections with a CONQUEST flangeless connection at the mid-point. One pipe section was lined with polyvinylidene (PVDF), the other with polypropylene (PP). The test involved inserting a sample into a freezer with a 40°F (-40°C) capability and cooling it until either the liner failed or the maximum low temperature was reached. Description of test procedure: Insert sample into freezer with temperature set at 20°F (-7°C) and hold for a minimum of 8 hours. Visually inspect each sample and, if no liner failure has occurred, reduce the temperature in 10°F (6°C) increments and hold at each increment for a minimum of 8 hours. Visually inspect each sample after each 8-hour interval. Results - All spools withstood a low freezer temperature of -40°F (-40°C).
Tab le 5 - Pr es s u r e Fat ig u e Tes t Res u lt s Pi p e Si z e in . (m m )
Test Procedure - Testing was performed on RESISTOFLEX Plastic-Lined Pipe in a test lab by RESISTOFLEX PlasticLined Piping Products at their Bay City, Michigan facility. Tests were conducted on one set of 1"(25 mm) 1-1/2" (40 mm) 2" (50 mm) pipe lined with polyvinylidene fluoride (PVDF) and two 2" (50mm) sections of pipe, one lined with polypropylene (PP) and the other with perfluoroalkoxy (PFA). Plastic-lined pipe spools were subjected to the appropriate ASTM Steam/Cold Water test for lined pipe. Each spool was 40 feet (12.2 m) long, consisting of two 20-foot (6.1 m) lengths joined by a CONQUEST flangeless connection at the mid-point. The test spools contained the standard flanged connection at each end. The test involved subjecting the spool to 100 alternating cycles of heating with steam, then cooling with water
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JointReduction Reduction Technologies Joint Technologies - Life Cycle Cost Estimating Life Cycle Cost Estimating
Many specifiers of piping systems limit their economic analysis to piping material costs only, because they are relatively simple to estimate. Yet this approach creates some pitfalls when selecting either an installation of conventional flanged plastic-lined piping (PLP) or an installation that fully incorporates Resistoflex’s Joint Reduction Technologies (JRT), consisting of CONQUEST® flangeless connections and MULTI-AXIS® precision bent piping. An evaluation that considers only the cost of pipe, fittings, flanges and connectors may result in specification of a system with the higher life cycle cost. Life Cycle Cost Considers All Cost Factors Life cycle cost (LCC) analysis includes all costs of system ownership and permits selection of the less expensive system. Costs can be divided into the following categories: • • • •
- Items that are less costly when flanged connections are eliminated because the piping system is lighter in weight and has a more streamlined profile. These could includes:
Initial acquisition costs Initial acquisition labor Operating and maintenance costs Costs associated with flange leaks
When deciding to utilize JRT, it’s often helpful to perform the evaluation based on the LCC of current practice (i.e., the use of flanged PLP) and then consider which costs would change if the system were designed and installed using the various Joint Reduction Technologies. Different alternatives can be evaluated with the judicious use of JRT and elimination of many, but not all, flanged connections resulting in the most economical PLP installation. Cost Elements to Consider When Evaluating JRT vs. Conventional PLP •
- Registration of flanged connections in a corporate database. Often the location of a flanged connection must be noted in records so that its location, maintenance and inspection can be reported. One common technique is to attach a bar code label to the flanged connection, input location and chemical service information into a database. Registration is essential if the service is covered by the 1990 Clean Air Act Amendments (CAAA) or other similar laws governing chemical processes. Many companies register all flanged connections in critical or hazardous services, even if the service isn’t currently included in regulations. This is often done either for safety reasons or in anticipation of changes in regulations. Registration usually occurs at the time of installation and is in additional to the recurrent costs of periodic inspection.
• • • •
number and type of hangers support structure diameter or configuration of insulation complexity of heat tracing around connections
- Diameter of the piping system and size of pumps. Don’t overlook the improved flow characteristics of JRT, especially of MULTI-AXIS® precision bent piping. The 3-D bends of MULTIAXIS® create less pressure drop than the standard 1.5-D bends of conventional PLP. It may be possible to specify a smaller diameter piping system and/or smaller pumps if JRT is specified instead of conventional PLP. Initial Acquisition Labor
Initial Acquisition Costs
- Design and design review. Usually PLP systems are designed with all piping spool lengths calculated and shown on detailed isometric drawings. This level of detail is often not needed if CONQUEST® flangeless connections are used in piping runs since the pipe can be field routed.
- Pipe, fittings, flanges, venting & locking collars and CONQUEST® connectors. These are the items that are purchased from the supplier of PLP. Pipe can be supplied already flanged, or spooled, ready for installation. If the pipe will be fabricated on-site, then a sufficient number of flanges and/or CONQUEST® connectors should be purchased. Don’t overlook venting collars for PTFE (polytetrafluoroethylene) or PFA (perfluoroalkoxy) lined pipe if flanged pipe ends will be fabricated onsite. These collars are not needed if the pipe is joined with a CONQUEST® flangeless connection.
- Material acquisition cost. The cost of specifying, ordering and receiving materials can be reduced if the piping is bought as bulk quantities of unflanged, standard length pipe instead of numerous flanged spools with different custom lengths. Also the material acquisition costs for some items (like nuts, bolts, studs, flange protectors and spray shields) are reduced in direct portion to the number of flanged connections eliminated by the use of JRT.
- Nuts, bolts or studs needed to join flanged connections. - Flange protectors or spray shields. Many corporate or government regulations require that flanged connections be covered or protected so that if a leak occurs, it is either contained or flows in a controlled, predictable pattern instead of spraying at the flanged connection.
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Joint Reduction Technologies - Life Cycle Cost Estimating - Field fabrication of custom length pipe. The process of PLP custom spool fabrication includes cutting and threading the pipe, installing and aligning the flange, installing the venting or locking collar, heating the plastic stub, flaring the plastic face, cooling and removing the flaring die and installing a protective wooden cover over the flared face. This process can be timeconsuming and quality difficult to control if performed on-site by personnel who fabricate PLP on an infrequent basis. Often custom spools are fabricated at the factory or by nearby stocking distributors who have fully equipped shops and certified personnel that fabricate PLP routinely. If conventional PLP is fabricated at the factory or by a distributor, then the cost will be part of the purchase price quoted by the supplier of the fabricated pipe. Understandably, flanged and fabricated spools are more expensive than plain-end PLP. - Cost of installation. This includes the cost of installing the piping system and the associated nuts, bolts, studs, flange protectors and spray shields with conventional PLP or the cost of fabricating a CONQUEST ® connection when the method is used to create a joint. - Miscellaneous labor cost savings. Be sure to include labor cost savings if the use of lighter weigth, streamlined JRT piping permits a reduction in the number of hangers and supports and if the elimination of flanged connections speeds up the installation of insulation and heat tracing. Also, the time required for painting can be reduced when flanged connections are eliminated. If installation time is reduced, then it’s often possible to reduce the time required for rental or recharge of equipment like man-lifts. - Start-up costs. This includes the time to hydrotest the piping system and perform the recommended retorqing of bolts after 24 hours of operation. When flanged connections are eliminated, the start-up time can be substantially reduced. This means that the system is operational sooner and the process is out of commission for a shorter period of time. Operating and maintenance costs Government or - Monitoring and associated paperwork. corporate regulations may require the periodic monitoring of flanged connection for leaks and records of that monitoring activity. If a service is listed in the 1990 CAAA, then the connection must be “sniffed” for fugitive emissions and detailed records maintained for submittal to the government. The monitoring frequency ranges from every six months to biannually, depending upon the service and history of the site. Even if regulations don’t require monitoring, it’s still good chemical plant operations practice to visually inspect flanged connections periodically for signs of leaks or emissions.
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- Periodic retorquing of flange bolts. It’s common for flange bolt torques to be checked and bolts tightened, if needed, on a periodic basis. Often this is done semi-annually or annually depending upon the thermal cycling history of the piping. This retorquing isn’t needed when flanged connections are eliminated through installation of JRT. - Cleaning costs. Consider the cost difference in batch-tobatch cleaning of conventional PLP vs. JRT. In some batch processes this can be a savings, particularly when directional ® changes in the piping are created with MULTI-AXIS piping instead of with conventional flanged elbows, which have a discontinuity or crevice at the flanged connection. Costs associated with flanged leaks
- Unused capacity. Consider the likelihood of plant outages due to flange leaks and the cost of production that is lost when the plant isn’t operating. - Out-of-spec product. Flange leaks can create a sudden and unexpected plant outage resulting in the production of out-ofspec product. - Safety issues. The “cost” is difficult to estimate but can be a tangible concern for some chemical services and/or some piping system locations. This could include direct injury to workers and passers-by and indirect issues such as evacuation of the process site and adjacent areas. - Reporting requirements. Government or corporate regulations can require lengthy and time-consuming reports and investigations in the event of flange leaks. The direct and indirect costs of these reports shouldn’t be overlooked. Example of Life Cycle Cost Estimating Analysis Consider a piping system that was recently installed with extensive use of JRT. The system consists of 2-in diameter (50 mm N.B.) PVDF-lined piping that was installed in an existing, overhead pipe rack to replace a conventional PLP system that had reached the end of its useful life of several decades. The conventional system consists of 670 ft (204 m) of piping, ten directional changes for routing the thermal expansion purposes and two tees installed as “stand-pipes” to reduce the effect of water hammer. By specifying JRT, all the flange connections, except for the first and last connections. In JRT, the system consists of 620 ft of straight-run piping, three pieces of MULTI-AXIS ® precision-bent piping, two CON® QUEST ® flangeless tees and thirty-seven CONQUEST connections. The system is depicted in the isometric drawing. Costs are estimated using 1995 data for the upper mid-west and listed is U.S. dollars.
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Initial Acquisition Labor Savings
Operating and maintenance costs
- Design, design review and material acquisition costs. Since this system represents an initial JRT installation at this location, the specifiers decided that the design, review and acquisition of the system would be no different with either design. After the installation, they report that the project went very “smoothly” and they can anticipate savings in design, review and acquisition of future JRT installations.
- Annual monitoring and record keeping. It costs about $75.00 annually to monitor and record the testing of each flanged connection in a conventional PLP system. With fortynine flanged connections, the system will cost an additional $3,675 per year to maintain.
- Elimination of field fabrication of flanged custom length pipe. It takes about 1.15 hr to completely cut, thread, flange, flare and block the two ends of a 2" PVDF-lined spool. There are thirty-seven spools in the conventional flanged system design, representing a total fabrication time of 42.55 hours. It takes about 0.6 hours to cut, align, trim, butt-fusion weld and install a CONQUEST® connection. There are thirty-seven CONQUEST® connections in the system, with a total installation time of 22.2 hours. - Cost of installation. It takes about 0.4 hr to install the nuts, bolts and flange shield of a 2" diameter connection. There are forty-nine flanged connections in the conventional design, for a total installation labor of 9.80 hours. The CONQUEST® connections are installed during the fabrication process outlined above, so there is no additional installation time since there are no nuts, bolts or spray shields used.
- Annual retorquing. The cost to retorque each connection is about $10.00 per year, creating an additional $490 in annual operating costs not required to maintain a JRT system. In certain critical services, retorquing is required semi-annually or quarterly. - Other costs. Leaks and shut-downs can be very expensive, yet each location will have to evaluate their annual cost potential based upon system configuration, location, process conditions and history. These costs should not be overlooked, but are beyond the scope of this study.
- Start-up costs. It’s assumed that the cost to hydrotest the system would be identical for conventional piping and for a JRT system. However, the costs for hydrotesting of the conventional system would be higher if leaks occurred at the flanged connections and had to be corrected during the hydrotest. A leak occurring in a CONQUEST® connection during hydrotest would not be likely. These costs could be included based on previous experience at the site. However, the cost of the 24-hr retorqing of the flanged connections is tangible, at 0.2 hr per connection. With forty-nine flanged connections, there’s an additional 9.8 hrs needed to start up the conventional system. The conventional PLP system takes nearly fifty hours more to fabricate, install and start-up than the same system that fully incorporates JRT to eliminate flanged connections. At $50.00 per hour, the seemingly “less expensive” system is nearly $2500 more expensive to install and commission. So, if both the initial acquisition costs and the initial acquisition labor is considered, the total installed cost of the system that incorporates CONQUEST® flangeless joints and MULTIAXIS® precision-bent piping is $3,800 less than the same system installed with conventional flanged plastic-lined piping. This savings increases if the operating and maintenance costs are also considered.
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For the other initial costs (nuts, bolts, flange protectors, and registration of connections) consider the relative cost differences between the two systems.
- Nuts and bolts. A set of four bolts or studs and nuts cost about $3.00 to $5.00 for a 2", four bolt flanged connection. The specification of fluorocarbon-coated studs or bolts can increase the cost of the hardware to $10.00 to $12.00 for the connection. In this example, uncoated bolts and nuts, with a cost of $4.00 per set, are used on the forty-nine flanged connections. Total nut and bolt cost is $196. Simple - Flange protectors or spray shields. polyethylene spray shields cost about $5.00 each, and shields of PVDF (the same material at the pipe liner) cost about $10.00 each. Sometimes, fluorocarbon drain guards are specified for especially critical areas to permit collection of any leaks or drips. These deluxe guards can cost up to $25.00 per connection. In this system, PVDF spray shields, at $10.00 each are used on each of the forty-nine flanged connections with a total shield cost of $490.
- Registration of connectors. Each flanged connection is labeled with a bar code and its location and chemical service is recorded on a corporate database system at a unit cost of $75.00 per connection. The total cost for the forty-nine flanged connections is $3,675. Many connections are totally eliminated through the use of MULTI-AXIS® in the JRT alternative and the remaining CONQUEST® connections are considered to be permanent connections and thus are not subject to periodic monitoring and record-keeping.
Initial Acquisition Costs ® - Pipe, fittings, flanges, locking collars and CONQUEST connections. The conventional flanged system consists of: ten 90° elbows; two standard tees; thirty-three plain end pieces of pipe, 20 ft (6.1 m) long; one plain-end piece of pipe, 10 ft (3 m) long; seventy-four threaded flanges; and, seventy-four locking collars. The net price is $17,032. If the system is designed with JRT, then it consists of: two MULTI-AXIS® fourbend pieces, 20 ft (6.1 m) long, plain one end, flanged the other; one MULTI-AXIS® two-bend piece, 20 ft (6.1 m) long, plain both ends; two CONQUEST® tees; thirty-one plain-end pieces of pipe, 20 ft (6.1 m) long; and, thirty-seven CONQUEST® connectors. It has a net price of $20,073. Thus the system that utilized JRT has a piping material cost premium of $3,041 (the difference between $20,073 and $17,073). If the economic study ended at this point, then the conventional, flanged PLP system would be specified. However, complete life cycle cost analysis reveals that it is the most expensive of the two alternatives.
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- Other possible savings. In this example, an existing pipe rack is used and the piping system isn’t insulated or heat traced. However, in other installations where this isn’t the case, these savings should be considered. For example the cost to insulate a 2" (50 mm) flange set is $7590 if common calcium silicate insulation is used.
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Conventional Flanged PLPP Qty.
Unit Price $
Ext. Price $
Joint Reduction Technologies Qty.
Unit Price $
Ext. Price $
JR T vs. Flanged
Initial Acquisition Costs Pipe, fittings, flanges, collars and connectors
17,031.60
20,072.55
3,040.95
Nut & bolts for connection
49
4.00
196.00
-196.00
credit
Flange protectors
49
10.00
490.00
-490.00
credit
Registration of connection
49
75.00
3,675.00
-3,675.00
credit
Qty.
Unit Hours
Ext. Hours
37
1.15
42.55
Qty.
Unit Hours
Ext. Hours
37
0.60
22.2
Initial Acquisition Labor, hours Field fabrication 1.15 hr for flanged pipe spool Field fabrication 0.6 hr for CONQUEST connection Install nuts, bolts, shields 0.4 hr per connection
49
0.40
24 hr retorque, 0.2 hr per connection
49
0.20
19.60 9.80
Total Hours
71.95
Extra Hours for Conventional PLP
45.75 Conventional Flanged PLPP
Initial Acquisition Labor Extra hours @ $50/hr
Qty.
Unit Price $
Ext. Price $
49.75
50.00
2,487.50
Difference in Cost of Initial Acquisition Materials and Labor
22.2
Joint Reduction Technologies Qty.
Unit Price $
Ext. Price $
JR T vs. Flanged -2,487.50
credit
-3,807.55
credit
Annual Operating and Maintenance Costs Monitor & record connection
49
75.00
3,675.00
-3,675.00
credit
Retorque connection
49
10.00
490.00
-490.00
credit
-4,165.00
credit
Annual Operating Cost Difference
Discussion of results A simplistic comparison of the cost of an un-installed CONQUEST® connector with the cost of two threaded flanges would have clearly supported the continued use a flanged plastic-lined pipe. That approach would have shown it “cost” about $60 per connection to have a flangeless joint. This approach ignores the total elimination of any type of connection due to the use of MULTI-AXIS® piping and the total cost of the hardware and labor needed to install a piping system. It obviously doesn’t consider the long-term maintenance cost of the connections, either. A slightly more sophisticated approach would have been to consider the total cost of the pipe, fittings, flanges, collars and connectors for each system. But, this evaluation would also have resulted in an incorrect specification. This is because the piping materials for a conventional system are about $3,040 less expensive than for a JRT system with the same configuration.
The recurring annual cost savings realized by elimination of monitoring, retorquing and record-keeping make the JRT system $4,165 less expensive to operate each year. This can create a cost savings of tens of thousands of dollars over the life of the system, more than paying for the initial investment. Obviously, each piping system is different and operating conditions are sometimes difficult to predict. As this study shows, there’s no quick answer to the question, “How much more will it cost me to use JRT?” The answer is “it depends” and it’s usually less expensive to use JRT instead of conventional PLP when all costs associated with installation and maintenance are considered. We’ve based our study on costs in the upper mid-west and are interested in the experience in your facility. Please contact us to share your comments and insight.
It isn’t until the installation hardware (nuts, bolts, spray shields) and labor is considered that the truly “less expensive” alternative is revealed. A JRT system costs about $3,800 less 81 to purchase, install and commission than does the same system in conventional flanged PLP.
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DESIGN
Fight Lined Pipe Flange Leaks With The Resistoflex HIF Adapter!! One of the leading causes of lined pipe flange leaks is loss of bolt torque due to the effects of temperature cycling and pipe ending loads. Specified bolt torque values for standard lined pipe connections are purposely low in order to prevent damage to the plastic sealing faces. The combination of low bolt torques and the natural tendency for plastics to “creep” under load can result in lined pipe leaks. In many applications, frequent re-torquing is necessary, which can actually make the problem worse. The Resistoflex High Integrity Flange (HIF) Adapter is a “drop-in” flange adapter that through the use of engineered belleville washers and a metal-to-metal load path, allows the use of very high torque values for plastic-lined pipe flange connections. The HIF Adapter delivers the same virtually maintenance-free benefits of the full HIF piping system lined with Teflon®, without the design and installation issues.
The HIF Adapter The Resistoflex HIF Adapter allows you to convert a standard plastic-lined ANSI flanged connection into a high strength dual-load path design. The HIF adapter design allows for proper bolt stress (up to 50% of yield strength) without over-stressing the plastic-to-plastic seal beyond its yield point. Flange bolts that are properly stressed in this manner are far less likely to lose torque due to system temperature fluctuations. This is achieved using three (3) simple components: 1.) Belleville Washer (Coned Disc Spring) 2.) Thick Washer (Force Distribution Ring) 3.) Load Bearing Ring The HIF Adapter is a proven problem-solver in After-Market Installtions in Resistoflex PTFE, PP and PVDF Lined Systems1. Belleville Washers Provide Optimum Sealing Force on Plastic Faces while Load Bearing Ring Creates Metal-to-Metal Positive Stop
Benefits: • • • • • •
High Bolt Torques Practically Eliminate Maintenance HIF Adapter Can be Used in Resistoflex PTFE, PP and PVDF Systems1 “Wafer”-Type Fitting is Easy to Install HIF Adapter is Part of a Patented, Proven System Available in 1” - 8” Sizes (consult Factory for Larger Sizes) HIF-Ready PFA-Lined Ball and Plug Valves Available (as manufactured by XOMOX)
1 After-market conversion limited to Resistoflex Swaged pipe and fixed flanged fittings and may require minor modification of the lined pipe flare for a proper fit. *Teflon® is a trademark of DuPont.
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HIF Trim Tool Sizes Existing Flares For Use With the HIF Adapter HIF Adapter - Inner Core and Load Bearing Ring
After-Market HIF Trim Head, Expander, and Wrench
HIF Adapter Dimensions N o m . S iz e ( in . )
A ( in . )
In s t a l l e d L ( in . )
1
1 . 9 06
0 . 8 12
1 1 /2
2 . 7 19
0 . 9 06
2
3 . 4 69
1 . 0 62
3
4 . 6 56
1 . 2 50
4
6 . 0 25
1 . 4 38
6
8 . 0 31
2 . 4 38
8
1 0 . 1 25
2 . 8 12
*Contact Factory for part numbers, which vary according to liner material of piping system.
HIF Adapter Installation Guidelines Bolt and Stud Requirements Use bolts or studs of ASTM A193 Gr. B7 (bolts) and A194 Gr. 2H (nuts). Flat Washers are to be used under bolt heads and nuts. To achieve maximum torque loads, it is recommended that a high temperature anti-seize lubricant (Chesterton 725 Nickel Anti-Seize) be applied to the bolt/studs before torquing. Note: When using studs rather than bolts, increase the length sufficiently to allow for the additional length of a nut. Bolt Torquing Procedures 1) Tighten initially to approximately 2/3 of final torque using the alternate and opposite method. 2) Tighten to the final torque shown in the table, again, using the alternate and opposite method. 3) Repeat tightening to the final torque shown at least twice to ensure that flanges are permanently set.
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Size
No. of Bolts
Bolt Dia. (in.)
Bolt Length, in.
Approx. Initial Torque, Ft-lbs.
Final Torque, Ft.-lbs.
1"
4
1/2
3 1/2
25
40
1.5"
4
1/2
4
35
50
2"
4
5/8
4 1/2
50
80
3"
4
5/8
4 3/4
70
110
4"
8
5/8
5 1/4
60
90
6"
8
3/4
6 1/2
85
130
8"
8
3/4
7 1/2
100
150
75
89
Pressure Drop Per 100 Feet of Straight Resistoflex Plastic-Lined Pipe INSTRUCTIONS FOR USE
PTFE Lined Pipe Pressure Drop Water at 60°F
1) You must know the flowrate in gallons per minute (gpm), or the velocity in feet per second (fps).
SizeCF 1” 1.5” 2” 3” 4” 6” 8” 10” 12”
0.6933 0.2433 0.1322 0.0543 0.0300 0.0132 0.0073 0.0045 0.0031
Note: CF factors were determined using the average ID’s of Resistoflex lined pipe for PTFE, PP, and PVDF liners. Example: What is the pressure drop in 2” pipe at 60 gpm? First multiply 60 gpm x 0.1322 (CF factor for 2”) to get a velocity of 7.93 feet per second. Look up the pressure drop for that velocity and line size in the charts. The pressure drop is approx. 4.5 psi per 100 ft. of straight pipe. If the resultant pressure drop is too high for your needs, repeat the procedure for the next higher line size, until you get a pressure drop that is suitable. Conversely, a smaller line size will result in higher pressure drop for a given flowrate. Pressure drops were determined using the Chen equation. Average lined pipe I.D.’s were used together with friction factors obtained from the Moody Diagram. Per a study made for Resistoflex by Battelle Institute, the friction factors were derived using relative roughness factors for perfectly smooth pipes.
Pressure Drop (PSI per 100 ft. straight pipe)
3) If you don’t know the velocity, but know the flowrate in gpm, follow the example below to determine velocity in fps:
1" 1 1/2" 2" 3" 4"
10
1
0.1
0.01
1
Velocity (feet per sec)
10
10 Pressure Drop (PSI per 100 ft. straight pipe)
2) If you know the velocity in fps, go directly to the charts and locate the pressure drop for the velocity and line size you are working with.
100
6" 8" 10" 12"
1
0.1
0.01
1
Velocity (feet per sec)
10
FITTINGS For pressure drops in fittings, please refer to a Piping Handbook giving that information for unlined components in equivalent feet of pipe. Then use the pressure drop chart for PTFE lined pipe.
Note: The information on this page is intended to give a general idea of pressure drop for plastic-lined pipe. For actual pressure drop calculations used to size pumps or piping, use published formulas from recognized sources, such as Crane Technical Paper 410, which is also available as software.
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Flange Bolt Torquing
for Resistoflex Plastic-Lined Piping Products
Torquing
Retorquing
When assembling flange connections, always use a full complement of clean, new high strength A193-B7 bolting. If using stainless steel bolting, the bolts should be A320/A320M Class 2 B8 (304 SS) or Class 2 B8M (316 SS) with A 94/A194M Grade 8 or 8A Nuts (for 304 SS) or Grade 8M or 8MA (for 316 SS). If other bolting materials are used, the end user must ensure that the new bolting material strength properties exceed the calculated bolt stress values to be generated in making the piping connection.
A retorque should be applied within 24 hours of the initial torque or after the first thermal cycle. This allows for seating of the plastic and for relaxation of the bolts. If the system is to perform at elevated temperatures, it is recommended that hot water be circulated at the maximum operating temperature of the process (if possible) for a minimum of 24 hours. This allows for the pipe system to experience one thermal cycle. After cool-down, retorquing of the system should be done. Torquing should only be done on the system in the ambient, cooled state, never while the process is at elevated temperature, or excessive force could be applied to the plastic faces. Never disassemble a flange joint in a hot system. Wait until the system has cooled to ambient temperature.
1) Always use flat washers on both sides of the connection. 2) Tighten the flange bolts with a calibrated torque wrench. The recommended bolt torque values are shown in the tables on next pages. Note: For zinc-plated bolts, or with anti-seize compounds, the torque values will be different. Please contact Resistoflex for more information 3) Tighten the flange bolts with a torque wrench, using a “crisscross” pattern that alternately tightens the bolts located 180 degrees apart. 4) Using this pattern, tighten the bolts in 20% increments of the final bolt torque until 80% of final bolt torque has been achieved. 5) For tightening to the final torque values, tighten bolts sequentially clockwise once around the flange. This will help ensure that the bolts are evenly stressed.
Hydrostatic Testing Normally, after initial torque and retorque, a hydrostatic test should be performed following ANSI requirements. Experience has shown that if the above procedure has been followed very few, if any, of the flange joints may fail the hydrostatic test. If a flange joint does leak, first check the torque values, then tighten in 10% increments over the specified bolt torques until sealed. However, if 150% of the specified torque value is reached and the flange joint still leaks, stop and disassemble the flange joint. Something else is probably wrong such as a scratched plastic face. Only after the hydrostatic test has been successfully completed and any leaks corrected, can the pipeline be signed off and commissioned.
6) Care should be taken to avoid over-torquing, which can cause damage to the plastic sealing surfaces.
Annual retorquing
NOTES:
Retorquing should be considered at least annually thereafter, especially if the process line experiences elevated temperatures or extreme ambient temperature situations. Torquing should only be done on the system in the ambient, cooled state, never while the process is at elevated temperature or excessive force could be applied to the plastic faces.
Gaskets are not required at lined pipe and/or fittings connections. When bolting together dissimilar materials, always tighten to the lowest recommended torque of the components in the joint. Using higher torques may cause excessive deformation of the “softer” material in the joint. Install a 1/2” thick spacer between Resistoflex plastic-lined pipe or fittings and other plastic-lined components, if the diameters of the raised plastic faces are different, as is often the case with plastic-lined valves. Spacers should also be used when mating plastic-lined piping to unlined pipe, fittings, valves, pumps, etc. Belleville washers may be used if properly engineered.
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91
Pressure Testing Plastic-Lined Pipe Hydrostatic Test
Alternative Leak Test
Resistoflex pipe and fittings can be tested at the pressures recommended by ASME B31.3. The fluid used for the hydrostatic test is typically water. Another suitable non-toxic liquid can be substituted if there is the risk of damage due to the adverse effects of having water in the system. The system should be tested at a pressure not less than 1.5 times the design pressure. If the design temperature is above the test temperature then the required test pressure is calculated by the following equation:
If a hydrostatic pressure test is undesirable due to the possible chemical reactions with water and a pneumatic test in undesirable due to the potential hazards, then an alternative leak test can be used. This test is not applicable to plastic lined pipe because it relates to welded systems.
Pt = (1.5 PSt)/S
This test is applicable only to systems, which meet the following requirements:
Where: Pt = minimum hydrostatic test gauge pressure P = internal design gauge pressure St = allowable pipe stress value at test temperature S = allowable pipe stress value at design temperature Typically, for the pressures and temperatures in which plasticlined pipe is used, the above calculation reduces to: Pt = 1.5 P We recommend that the system be retorqued after the first thermocycle. If the hydrostatic test is performed at the expected operating temperature (a “hot hydrotest”) then the hydrotest can constitute the first thermocycle and the recommended retorquing can occur after the pressure test.
Initial Service Leak Test
• The fluid handled is nonflammable, non-toxic, and not damaging ...to human tissues. • The design gauge pressure does not exceed 150 psig. • The design temperature is between -20°F and 366°F. In this test, the test fluid is the service fluid. It is rare that this test is used with plastic-lined pipe. ASME B31.3 should be considered if more information concerning this test is required. The above is a description of some pressure test methods. In general, most systems are hydrostatically tested as described in ASME B31.3. If the hydrostatic test is impractical, then the pneumatic test can be substituted, however, extreme caution must be observed during this potentially hazardous test.
Pneumatic Leak Test This pressure test is performed in some situations where the presence of any water in the system is forbidden. The test is very dangerous due to the stored energy of the compressed gas. ASME B31.3 refers to the dangers of performing this test and provides safety considerations in the standard. Test procedures should follow the requirements of ASME B31.3 Para 345.8 Sensitive Leak Test.
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Bolt Torque Requirements A N S I C l as s 150 S y s t em s APN I Cclo asast e1d5A 01S9y3sB t e7mbso lt s an d A194 2H n u t s TS FE 150 Systems AANSI ShI tCClass 0 1S t e7mbso lt s an d A194 2H n u t s LNig lylaosisle1d5A 9y3sB LLightly ig h tly o iled A193 A193 Gr. B 7 B7 b o lBolts t s an d A1A194 94 2H2H s o r q u e (f t -lb ) BnoulNuts ttT Oiled and B o lt To r q u e (f t -lb ) Pi p e o lt To rP q(ft-lb ue (fper t -lbBolt) ) PP V DF P TFE BoltBTorque PSip izee PP PVD F P TFE PS ipie Pipe ze P P P V D F P T PP PTFE M in . Max . PVDF Min . Ma x. Min . FE PFA Max . Si z e Size Min . Max . Min . Max . Min . Max . Min. Max. Min. Max. Min. Max. Min. Min8. Max1.0 Min1.0 Max1.3 Min5. Max8Max. . 1 1 1 3 1 7 1 7 2 1 8 13 17 111.5 13 1319 17 17 21 8 13 12 1725 1725 2130 8 11 1319 1.5 31 41 41 41 450 1 50 19 28 31 1.5 31 19 31 2 3 9 5 1 5 1 6 2 2 3 1.5 31 41 41 50 19 313941 65 85 85 85 104 39 59 65 22 23 65 65 39 65 39 62 37 858085 8104 580 109 49 656285 103 134 134134 134 165 62 93 103 33 34 10310 62 103 62 430 5 24 135 43 13165 43 166 55 10430134 4 6 7 8 8 8 8 1 0 8 4 0 67 88 44 6 67 6775 88 40 67 4045 61 67 75 889788 8108 897 101819 124 161 161 1 61 199 75 112 124161 66 68 12412 161 199 75 124 1400 1 3 0 1 3 0 1 6 0 6 0 1 161 161 199 75 12400 8 1 6 7 2 1 7 2 1 7 2 6 7 1 0 0 167217 8810 167169 100 167105 74 217 21172217 21267 7 267 07 150 169 74 3 ----1 0 1 5 7 2 0 4 9 4 1 57204 10 157151716 204 201450- 157 204 9469 142 1517 1012 ------------16 1 2 1 9 3 2 5 1 1 1 6 1 9 3 12 193 251 193 251 174 12 193 251 ----116 193 251 A N S I C l as s 300 S y s t em s ANSI A IClass Cclo asast300 0Systems t e7mbso lt s an d A194 2H n u t s PN TS FE e3 d0A 1S9y3sB ALNig ShI tClylaosisle3d0A 0 1S9y3sB t embso lt s an d A194 2H n u t s Lightly Oiled A193 Gr. 7B7 Bolts and A194 2H Nuts L ig h t ly o iled A193 B 7 b o lt s an d A194 2HBnoult tT s o r q u e (f t -lb ) Bolt B Torque o lt To (ft-lb r q u e per (f t -lBolt) b) Pi p e B o lt To rP qV ue PP DF(f t -lb ) P TFE Pipe PSip izee PP PP PVDF PVDF PTFE PTFEPFA PS ipie Size ze Min . PP Max . MinP . VDF Max . MinP . TFE Max . Si z e Min. Max. Min. Max. Min. Max. Min. Max. Min . Max . Min . Max . Min . Max . Min . Max1.3 Min1.3 Max1.6 Min6. Max1.0 1 1 17 10 22 22 27 10 17 15 22 1 17 22 22 27 10 17 1 . 5 2 8 3 7 3 7 4 5 1 7 2 8 1 1 7 2 2 2 2 2 7 1 0 1 7 1.5 47 61 61 75 28 47 42 61 1.5 47 61 61 75 28 47 2 2 0 2 5 2 5 3 1 1 2 2 0 1 . 5 4 7 6 1 6 1 7 5 2 8 4 7 2 33 42 42 52 20 33 29 42 2 33 42 42 52 20 33 3 37 48 48 59 22 37 2 3 3 4 2 4 2 5 2 2 0 3 3 3 62 80 80 99 37 62 56 80 3 62 80 80 99 37 62 4 49 63 29 49 8130 063 9978 43 81 62 105 80 105 49 81 37 73 62 105 4 81 105 105 130 49 81 6 50 65 6 30 10132 55 137 09 8150108 64 83 81 108 105 108 50 83 49 75 6 83 108 108 132 50 83 68 8378 101801 101801 131224 5047 8378 8 130 169 169 207 78 130 117 169 8 130 169 169 207 78 130 8 10 130 161905 169 207--7849 130 81 --81 10 135 175 --135 175 121 175 10 135 175 ----81 135 1 0 1 3 5 1 7 5 8 1 1 3 5 1 2 1 1 2 1 4 5 6 7 1 1 2 12 186 242 --186 242 167 242 12 186 242 ----112 186 12 186 242 ----112 186
1
1
4
3
4
2
7 3
6
7
1
3
2
1
3
5
6
4 2
2
8
5
4
8
A N S I C l as s 150 S y s t em s Zin c Plat ed A193 B 7 b o lt s an d A194 2H n u t s B o lt To r q u e (f t -lb ) Pi p e Si z e
PP
PVD F
P TFE
Min .
Max .
Min .
Max .
Min .
Max .
1
19
25
25
31
12
19
1.5
46
59
59
73
27
46
2
94
123
123
151
57
94
3
149
194
194
239
90
149
4
98
127
127
157
59
98
6
180
234
234
288
108
180
8
242
314
314
387
145
242
10
228
296
---
---
137
228
12
280
364
---
---
168
280
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93
Bolt Torque Requirements ANSIAClass NSI C150 las sSystems 150 S y s t em s L i g h t l y o i l e d 93B7 B 7Bolts b o lt sand an dA194 A192H 4 2H n u ts PTFE-Coated A193A1Gr. Nuts B o l(ft-lb t To r q u eBolt) (f t -lb ) Bolt Torque per Pipe Pip e PP PVDFPTFE PP PVDF Size Siz e Min. Min. Max.Min . Min. MaxMax. MMax. in . Max . .
PPFA TFE MMin. in .
Max. Max .
1
1 8
110 3
10 17
13 17
5
21 8
87
10 13
1.5
1.5 19
325 1
25 41
30 41
11
50 19
117 9
25 31
2
2 39
51 65
51 85
62 85
23
104 39
35 39
51 65
3
3 62
1080 3
80 134
99 134
37
165 62
56 62
80 103
4
4 40
53 67
53 88
65 88
24
108 40
36 40
53 67
6
6 75
1297 4
97 161
119 161
45
199 75
67 75
97 124
8
8 100
1130 67
130 217
160217
60
267100
1090 0
130 167
10
10 94
1123 57
-2-04
- - ---
94
--- 123
94- -
-1-57
12
12 116
1150 93
-2-51
- - ---
116
--- 150
11-6-
-1-93
ANSIAClass NSI C300 las sSystems 300 S y s t em s L i g h t l y o iA193 led A1Gr. 93B7 B 7Bolts b o lt sand an dA194 A192H 4 2H n u ts PTFE-Coated Nuts
1.5 2 3 4 6 8 10 12
10
1 1.5
28
2 20 3 37 4 49 6 50 8 78 10 81 12
112
16
13 17 37 47 25 33
13 22 37 61 25 42
48 62 863 1
48 80 63 105
65 83 1101 30
65 108 101 169
124 169
47
1105 35 145 186
-1-75 -242
- - ------
81
22
45 61 31 42 59 80 78 105 79 108
3
4
2
7
6 17 12 22 29 30
112
10
27
28
75
52 20 99 37 130 49 132 50 207 78 --- 105 145
---
1
3
5
6
4 2
B o l(ft-lb t To r q u eBolt) (f t -lb ) Bolt Torque per Pipe Pip e PP PVDF PP PVDFPTFE Size Siz e Min. Min. Max.Min . Min. MaxMax. MMax. in . Max . . 1
1
8
PPFA TFE MMin. in .
Max. Max .
9 10 25 28 18 20
13 17 37 47 25 33
33 37 44 49
48 62 63 81
45 50 70 78
65 83 101 130
-81 -112
-1-35 -186
ANSI Class 150 Systems Zinc Plated A193 Gr. B7 Bolts and A194 2H Nuts Pipe Size
94
Bolt Torque (ft-lb per Bolt) PP
PVDF
PTFE
PFA
Min.
Max.
Min.
Max.
Min.
Max.
Min.
Max.
1
19
25
25
31
12
19
17
25
1.5
46
59
59
73
27
46
41
59
2
94
123
123
151
57
94
85
123
3
149
194
194
239
90
149
134
194
4
98
127
127
157
59
98
88
127
6
180
234
234
288
108
180
162
234
8
242
314
314
387
145
242
217
314
10
228
296
--
--
228
296
--
--
12
280
364
--
--
280
364
--
--
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Bolt & Stud Length Requirements for Resistoflex Plastic-Lined Pipe and Fittings F x F = Fixed x Fixed F x R = Fixed x Rotatable
Bolt & Stud Length Requirements
R x R = Rotatable x Rotatable
for Resistoflex Plastic-Lined Pipe and Fittings A N S I C l as s 150 b o l t an d s t u d l en g t h r eq u i r em en t s
(All d im en s io n s in in c h es )
F x F = Fixed x Fixed ANSI Class 150 Bolt and Length StStud ud Le n g t h Requirements (all dimensions B o lt L einn inches) g th F xFlR Fixed x Rotatable an=g e e Rotatable F x Fx Rotatable F xStud R Length RxR RFlange xSRiz= Bolt
Size Size F x F3 1/4 F x R 1 3 A N S I C l as s 150 b o l t an d s t u d l en g t h 1/2 -313 3 3 1/2 3 1/4 111/2 1/4 S t u d L en g t h Fla2n g e 4 1.5 1/2 - 13 3 1/4 4 3 1/2 Si z e FxF FxR 221/2 4 5/8 - 11 4 N/A 4 1 3 3 1/4 3 4 1/4 4 1/2 3 5/8 11 4 1/4 1 1/2 3 1/4 3 1/24 1/2 4 4 1/4 4 1/2 42 5/8 - 11 4 1/4 4 4 1/2 4 6 5 5 26 1/2 3/4 - 10 4 5 N/A 5 8 5 5 1/4 3 4 1 / 4 810 3/4 -510 5 54 31//425 1/4 1/2 4 4 1/4 4 1/2 10 7/8 5- 91/2 5 1/25 3/4 5 3/4 12 6 5 5 12 7/8 - 9 5 1/2 5 3/4 8 5 5 1/4
F x F Bolt Length FxR
RxR
F x2 R3/4 R x R2 3/4 3 1R/4x R 2F 1x/2F r eq u i r em en t s (All d im en s io n s in in c h es ) 2 3/43 2 3/4 3 3 13/21/4 22 31/2 /4 B o l t L en g t h 4 13/41/2 32 13/4 /4 33 1/4 3 3 1/2 RxR FxF FxR RxR N/4 A 1/4 33 11/4 /2 N/A 3 1/4 3 1/2 N/A 3 1/4 2 1/2 2 3/4 2 3/4 4 1/2 3 1/2 3 3/4 4 4 1/2 3 1/2 3 3/4 4 3 1/2 2 3/4 3 3 4 1/2 3 1/2 3 3/4 4 3 1/2 3 3/4 4 3 1/2 4 14/41/2 1/4 3 1/4 5 1/4 4 1/4 4 1/4 4 1/2 N/5A1/4 3 1/4 1/2 N/A 4 1/2 N/A 4 4 1/4 5 1/2 4 1/4 4 1/2 4 3/4 4 15/21/2 3 1 / 2 3 3 / 4 4 4 1/2 6 44 11/4 /2 4 3/4 4 3/45 1/4 4 1/2 3 1/2 3 3/4 4 4 3/45 5 1/45 1/2 6 1/46 44 31/2 /4 5 1/4 4 1/4 4 1/4 4 1/2 6 1/4 4 3/4 5 5 1/2 5 1/2 4 1/4 4 1/2 4 3/4
0 las s 3005b1o/2lt an d s t u 5 d3/l4en g t h r eq u6ir em en t s 4 1/2(All d im e4n 3 1/e4s ) ANSI1C s /i4 o n s in in5c h 12 5 1/2 5 3/4 6 1/4 4 3/4 5 5 1/2 S t u d L en g t h B o l t L en g t h F l an g e ANSI 300 Bolt and Stud Length Requirements (all dimensions in inches) Siz Class e FxF FxR RxR FxF FxR RxR Stud Length Bolt Length Flange Bolt 1 3 1/2 3 3/4 3 3/4 3 3 1/4 3 1/4 ANSize SI Clas s 3Size 00 b o l t an d s t u d l en g t h r eq u i r em en t s (All d im en s io n s in in c h es ) FxF FxR RxR FxF FxR RxR 1 1/2 4 4 1/4 4 1/2 3 1/2 3 3/4 3 3/4 t u d L en3g3/4 th B3o l1/4 t L en g t h3 1/4 Fl1an g e 5/8 - 11 3S1/2 3 3/4 3 2 4 4 4 1/4 3 1/4 3 1/2 3 3/4 Siz e FxF FxR RxR FxF FxR RxR 1.5 3/4 -410 4 5 1/4 4 1/4 5 14/41/2 3 3/4 3 3/4 43 11/2 /4 4 3/4 3 3/44 3/4 1 3 1/2 3 3/4 3 3/4 3 3 1/4 3 1/4 5 5 14/21/4 43 11/4 /2 24 5/8 - 11 4 5 1/2 4 3 1/25 3 3/4 5 1 1/2 4 4 1/4 4 1/2 3 1/2 3 3/4 3 3/4 1/2 4 3/45 3/4 5 1/4 65 1/4 44 31/4 /4 5 1/4 4 3/45 1/4 36 3/4 -510 4 3/4 2 4 4 4 1/4 3 1/4 3 1/2 3 3/4 8 6 1/4 7 7 5 1/4 5 3/4 6 1/4 4 3/4 - 10 5 5 1/2 5 1/2 4 1/2 5 5 3 4 3/4 5 1/4 5 1/4 4 1/4 4 3/4 4 3/4 10 7 7 1/4 7 3/4 6 6 1/4 6 3/4 64 3/4 - 10 5 1/2 5 1/25 3/4 5 1/26 4 3/4 5 1/45 5 1/4 5 5 4 1/2 12 7 3/4 8 8 1/4 6 1/2 6 3/4 7 6 7 4 3/4 5 1/4 6 1/45 1/4 86 7/8 -591/2 6 1/4 5 3/4 7 5 1/4 5 3/4
Note: Bolt/Stud lengths for both Class 150 and 300 are calculated to include 8 /4 7 7 1/4 77 3/4 56 1/4 5 3/4 6 1/4 1 - 68 1the 7 then 6 1/4 two 10 threads past nut, rounded to the nearest 1/4", to result6 3/4 in a 10 7 7 1/4 Lengths 7 3include /4 6 6 1/4 6 3/4 commercially available length. flat 12 1 1/8 -7 7 3/4 8 8 1/4 6 1/2washers 6 3/4on both 7 sides. 12
7 3/4
8
8 1/4
6 1/2
6 3/4
7
Note: Bolt/Stud lengths for both Class 150 and 300 are calculated to include two threads past the nut, then rounded to the nearest 1/4", to result in a commercially available length. Lengths include flat washers on both sides.
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Storage and Maintenance Handling and Storing Plastic-Lined Pipe To obtain maximum performance from Plastic-Lined Piping Products, it is important that the flared or molded end faces of the plastic are protected from damage during storage, handling and installation. The following should be considered when handling Plastic-Lined Piping Products: •
Store indoors or under cover.
•
Never put the lifts of a forklift inside of the pipe to transport. This can damage the plastic liner.
•
Products are shipped with a high performance, two component, epoxy primer protective coating.
•
Protective end caps are not designed for prolonged outdoor exposure.
• •
Protective end caps on all pipe and fittings should be left in place until the pipe is ready to be installed. Do not damage the plastic sealing faces when removing the end caps.
•
If end caps are removed for painting, they must be re-installed with bolting as soon as possible.
•
Avoid rough handling of plastic-lined pipe in temperatures below 40°F. Plastic becomes brittle in low temperatures, and is more susceptible to cracking during rough handling.
•
Avoid mechanical or thermal shock to piping that is stored in cold temperatures.
• •
Avoid storing plastic-lined piping products where they will be exposed to ultraviolet light for long periods of time. The center of gravity of MULTI-AXIS® pipe may not be readily apparent. Be sure to handle carefully.
Safety Precautions for Field fabricating Plastic-Lined Pipe Plastic-lined pipe can be fabricated on-site, and should only be fabricated by properly certified personnel. Please contact your Resistoflex representative for more information on certification training. When field fabricating plastic-lined pipe, adequate ventilation (such as exhaust fans) should be used. Overheating of the plastic can cause it to degrade and generate vapors. Avoid breathing vapors. Vapors can cause severe irritation to skin, eyes, and respiratory tract. When field fabricating, never heat the plastic with a torch or open flame.
Welding Plastic-Lined Piping Products During Field Fabrication Welding should not be performed on Swaged plastic-lined pipe and fittings. Heat generated from welding will cause extensive damage to the plastic liners. If welding is necessary, use THERMALOK® plastic-lined pipe, since the liner can be moved back and out of the way from the heat source during welding. Any welding should be performed by a welder who is trained and certified to ASME Boiler and Vessel Code, Section IX. Plastic-lined pipe and fittings should not be used as a ground for electric welders or other equipment. NOTE: NEVER WELD ON FINISHED FLANGED PLASTIC LINED PIPE OR FITTINGS - LINER DAMAGE WILL RESULT.
Painting Plastic-Lined Piping Products All pipe, fittings, and valves supplied by Resistoflex have a gray protective coating applied to minimize oxidation during shipping and handling. Refer to NACE guidelines and recommendations for sandblasting and selection of an appropriate primer and topcoat suitable for your plant environmental conditions. It is important that the raised plastic face on all plastic-lined piping components is protected from damage during sandblasting and painting. Make sure that the protective end caps remain in place at all times during these operations, and direct the sandblasting away from the face of the flange. As an extra precaution, you may want to remove the protective end cap, apply protective tape over the plastic face, and then replace the cap before sandblasting and painting. If the exterior of the pipe is to treated with a heat-curable protective coating, exercise caution during the heating process. Never apply heat in excess of the liner’s maximum temperature rating. PTFE venting collars on swaged pipe and vent holes on PTFE THERMALOK® pipe and PTFE-lined fittings should not be plugged with paint. The collars and holes are part of the venting system needed to prevent possible gas buildup behind the liner and possible liner collapse. Pipe, fittings, and valves can also be special ordered without paint, but longer lead times may result. All paint systems have a poor resistance to handling and transit damage. This fact should be considered when evaluating pre-erection shop painting versus in-place painting. If shop painting is selected, touch-up will be required after job-site receipt. Touch-up costs are for Buyer’s account.
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Heat Tracing Plastic Lined Pipe Many products freeze or become viscous when exposed to ambient temperatures. Other polymerize, react, or become corrosive when exposed to ambient temperatures (e.g., condensation of a permeating vapor through a PTFE liner). Successful storage and transfer of such products, in most cases, requires that the piping and associated equipment be heat traced. Throughout the industry, steam, fluid, and electric heat tracing systems are widely used. All are intended for the same purpose of pipe heating, but each has its own design considerations and limitations. The potential problem with heat tracing plastic lined pipe is overheating of the plastic liner. In PTFE lined pipe, localized heating can cause increased permeation, resulting in a single lobe collapse of the liner. Each liner has a maximum service temperature; however, some aggressive chemicals can reduce the temperature limits of the plastic. The following outlines the maximum service temperatures for the liners, recommended heat tracing methods for each liner, design considerations for each heat tracing method, and relative strengths and limitations for each heating system.
Max im u m Tem p er at u r e °F (°C)
R ec o m m en d ed Heat Tr ac in g
Polypropylene (PP)
225 (107)
steam**, fluid, electric
Polyvinylidene Fluoride (PVDF)
275 (135)
steam, fluid, electric
Polytetrafluoroethylene (PTFE)
450 (232)
steam, fluid, electric
Perfluoroalkoxyflurocarbon (PFA)
450 (232)
steam, fluid, electric
Av ailab le L in er s
1. 2.
Pipe Size Liner Type a. Maximum Liner Temperature b. Decrease of Liner Service Temperature Due to Service
3. Application (per Chemical Resistance Guide) 1. 2. 3. 4.
Note: Maximum Liner Service Temperature can decrease because of the service application; check Chemical Resistance Section for recommended temperature of each liner for the application in question.
Steam Tracing : Special Design Considerations
General Design Consideration for Heat Tracing Plastic-Lined Pipe 1. 2.
**Since useful steam temperatures are above the recommended temperature for PP, a special designed isolated tracing system must be used to limit the tracer temperature to prevent overheating of the liner.
Insulation Type Insulation Thickness Temperature to be Maintained Ambient Conditions a. High and Low Temperatures b. Wind Speed
4.
Steam Pressure and Temperature Since useful steam temperatures are above the recommended temperature for PP, a specially designed isolated tracking system must be designed to limit the tracer temperature to prevent overheating of the liner. Advantages a. Often available as surplus in plant operations b. Good for heat up and temperature maintenance c. Can be used in explosive risk areas Disadvantages a. Useful temperature range: 200°F-350°F b. Temperature control difficult c. High installation and day-to-day maintenance
Recommended steam tracing technique
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Fluid Tracing: Special Design Considerations 1. 2. 3. 4.
Recommended tracing configurations for joints, fittings and valves.
Inlet Fluid Media Temperature and Pressure Fluid Media: Density, Specific Heat Viscosity Maximum Allowable Fluid Pressure Drop and Outlet Temperature Advantages a. b. c.
5.
Good for close temperature control Very good for cooling application Less susceptible to low temperature problems during system shutdown Disadvantages a. Tracing fluids typically have a low heat capacity b. Environmental concerns with possible leaks c. Many tracing fluids are very expensive and require occasional regeneration
Electric Tracing: Special Design Considerations 1. 2. 3.
4.
5.
Electrical tracing methods and configurations
Available Voltage Hazardous Area Limitations Do not use an electric heating cable with a TRating above the recommended liner temperature for the application in question. Advantages a. Readily available in any plant facility b. Very low heat output capabilities c. Very good temperature control capabilities Disadvantages a. Restricted in flammable/hazardous areas b. If sized for temperature maintenance, electric heat tracing provides slow heat up to the maintenance temperature
When heat tracing plastic line pipe, the maximum liner temperature and any decrease of this temperature due to the service application must be considered. Each heat tracing method has its own strengths and limitations and are all recommended for plastic lined pipe. However, when steam heat tracing Polypropylene (PP) a specially designed isolated tracing system must be used. Some material extracted from “Steam vs. Fluid vs. Electric Heat Tracing,” Thermon, 1990.
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Venting and Insulation Plastic-lined pipe is often insulated to prevent freezing, save energy or maintain a certain process temperature. Some operating experience has shown that heat tracing and insulating can also reduce permeation rates by lowering the temperature differential across the pipe wall.
Venting Resistoflex plastic-lined pipe with Swaged pipe A. Vent extender at insulated pipe joint
If installed improperly, however, insulation may block the paths for venting permeants on most PTFE-lined components. Under conditions which favor high permeation rates, blockage of the vent path can lead to high exterior steel shell corrosion rates, liner collapse and ultimately to premature failure of the lined components. Swaged PTFE-lined pipe spools are designed to vent at the flange. Spiral grooves on the interior of the steel shell transport permeated vapors to the flange area, whereby they exit the annulus along a patented vent collar. When insulating swaged PTFE-lined pipe spools and flange connections, care must be taken to extend the vent path through the insulation. One simple way is to drill a hole through the bottom of the insulation and insert a piece of 1/4" flexible tubing into a position between the flanges. This is shown in Illustration A. THERMALOK® PTFE-lined pipe and PTFE-lined fittings are vented via vent holes in the pipe, casting or fabricated steel shell. Welded half couplings and vent extenders can be used to extend the vent path through insulation on pipe or around fittings, as shown in Illustration B & C. Couplings are available as 3000lb. 1/8” or 1/4” sizes.
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B. Vent holes and couplings on THERMALOK® pipe
C. Vent extender for fittings
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CRANE ChemPharma & Energy One Quality Way Marion, NC 28752 Tel: (828) 724-4000 Fax: (828) 724-4783 www.cranechempharma.com www.craneenergy.com
Per the Pressure Equipment Directive 97/23/EC Essential Safety Requirements Annex I Checklist, the following Essential Requirements are within the customer scope for all products: Wind, Earthquake, Reaction forces and Moments, Fire, Safety devices, permeation, temperature and pressure spikes. For all products, it is recommended that customer remove representative sample for examination of internal corrosion every 2 years.
®
Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO®, CENTER LINE®, COMPAC-NOZ®, CRANE®, DEPA® & ELRO®, DUO-CHEK®, FLOWSEAL®, JENKINS®, KROMBACH®, NOZ-CHEK®, PACIFIC®, RESISTOFLEX®, REVO®, SAUNDERS®, STOCKHAM®, TRIANGLE®, UNI-CHEK®, VALVES®, WTA®, and XOMOX®) are registered trademarks of Crane Co. All rights reserved.
CP_EG-RESISTOFLEX-DM2013-BU-EN-L15-5-2013-2
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