Lameplast Catalogue 2021

 

 

SINCE 1976

Italian packaging award for a single-dose container with spoon

Lameplast was founded

1976

Italian packaging award for vaginal wash bottle and for the first plastic powder/liquid bottle which enables lyophilization inside the container

1993

1980 The first plastic injectionmolded strip containing 5 single-dose containers for use in the ophthalmic industry

LF of America is founded in Miami, offering overseas filling and packaging services for cosmetics and over-the-counter products

2003

1996/1997

1995

2001

ISO 9001 certification

Italian packaging award, a European packaging award and a second Worldstar for a resealable, multi-dose container with tamperevident cap, which dispenses calibrated drops of 0.05 ml

Lameplast is a leader in single/multi-dose plastic packaging for pharmaceutical and cosmetic applications. It was one of the first companies to have series-produced single-dose injection containers for the ophthalmic and pharmaceutical

150 employees, employees, making it a global leader in the

sector. Today, Lameplast operates as a business unit of Tekni-Plex, which acquired it in 2019. Lameplast has an Italian production plant, an operating unit in the United States (LF of America) and more than

Strong relationships with contract fillers over many decades means that Lameplast’s significant experience can help customers make informed packaging decisions.

manufacture of primary containers and the supply of filling machines. CONTRACT FILLING

 

ISO 15378 certification (primary materials for medicinal products) granted with reference to good manufacturing practice practices s

Lameplast acquires sole ownership of LF of America

2008

2005 The Pentafill® brand is launched which includes filling and sealing machines for single-dose containers

2018

2017 New multilayer strip enables the use of different plastics within a single-dose pack

ISO 9001 certification for Pentafill machines

2021

2019 Lameplast acquired by Tekni-Plex

LAMEP LAST,, A LAMEPLAST TEKNI-PLEX BUSINESS Tekni-Plex is a globally-integrated company focused on developing and manufacturing products for a wide variety of end markets, including medical, pharmaceutical, food, beverage, personal care, household and industrial.

 

LAMEPLAST PRODUCTION

350 million  million 

1420 sqm  sqm 

30   30

8 

PLASTIC UNITS PRODUCED EVERY YEAR

PRODUCTION AREA

MANUFACTURING LINES

CLEANROOMS

Over 30 molding lines produce more than 350 million plastic units every year year using injection, extrusion-blow and injection-blow molding. All manufacturing processes are carried out according to ISO standard 14644-1, 14644-1, in a controlled contamination contamination Class ISO 7 and ISO 8 environment. Lameplast holds two ISO certifications for the design and molding of primary containers for drugs, cosmetics, diagnostic and food products, thus guarant guaranteeing eeing the highest production safety: ISO 9001 and ISO 15378. Furthermore, the company is a CE marking holder for Class I Medical Devices.

 

LAMEPLAST QUALITY STANDARDS:

1. 2.

Acceptance inspection of raw materials and Acceptance commercial components In-process control performed by production In-process operators and automatic devices (visual, functional)

3. Statistical control performed by quality ISO 9001 ISO 15378 ISO 14644-1 - ISO 7&8

control operators (dimensional, visual, functional)

4. Batch release with conformity declaration

 

RESEARCH & DEVELOPMENT Lameplast is committed through its R&D department to support its customers’ needs in the most effective way. The development of Lameplast’s innovative packaging solutions and new polymers applications is supported by a number of important packaging awards: awards: 7 Italian packaging awards, 2 Eurostars and 3 Worldstars.

DEVELOPMENT OF CUST CU STOMISED OMISED SOLUTIONS

PRODUCT INNOVATION

With decades of experience in producing unit dose containers, Lameplast is ideally suited to offer custom solutions that meet requirements for your unique applications. For example, marketing and instruction requirements can be achieved via custom colours and decorations using pad printing or labels. Lameplast has in-house capability

Lameplast is committed to researching innovative packaging solutions for next generation products. We evaluate new material capabilities, as well as the latest dispensing options, to help meet evolving needs. We also use our expertise to keep abreast of trends and potential future requirements. requirem ents. This puts us in an ideal position to continue our leadership position in product innovation.

to enable research, prototype building and engineering, and container production.

Single-dose container with reduced footprint and large customisable area

Single-dose vial with child resistant and tamper evident cap

Vial with applicator

Roll-on vial

Range of pigments in compliance with European pharmacopoeia

 

SINGLE-DOSE CONTAINERS The Lameplast system features pre-made unit dose vials that provide a higher level of precision, functionality and quality control compared to

The 6 advantages

INNOVATIVE CLOSING SYSTEM

blow/fill/seal. The vials offer a more attractive physical appearance (no burrs), uniform orifice/drug delivery, flexible closure design and printing capability, ability to mold with barrier materials vs. only one material, more uniform wall thickness, and reclosability. reclosability. These are all attributes that are not possible when the unit dose vial is blown, filled and sealed in one stage.

MAIN FEATURES 1.

SECURITY SEAL

CUSTOMIZATION

Ideal for preservative-free liquids

2. Pharmaceutical, diagnostic, medical device, device, veterinary and cosmetic applications, with an emphasis on ophthalmic, vaccine and inhalation solution. 3. Single-dose containers containers can accommodat accommodate e liquids, gels or creams creams 4. Easy to to open, apply and reclose 5. Ergonomically shaped to facilitate facilitate handling

PRESTIGE: ITALIAN PACKAGING AWARD

6. Maximum dose precision; no wasted wasted product product 7. Injection molding create creates s a smooth orifice with no burrs, flashes flashes or sharp edges. This enables safe dispensing near delicate areas, such as eyes or mucous membranes 8. Available Available in different shapes and capacities, sized from 0,3 ml to 10 ml 9. Product data can be ink-jet printed on each vial. Additionally, text embossing and labeling of the ampoules is possible. For cosmetics, the vials are available in colors and can be decorated by pad printing 10. Production takes place in a Class ISO 7–certified cleanroom 11. Sterilizati Sterilization on with gamma or beta rays, rays, as well as ETO 12. Five-vial strips are available available in recloseable or non-recloseable options.

QUALITY

EXCLUSIVITY: LAMEPLAST patent design

 

EYE DROP

0.3 ml | non-recloseable

VACCINE & ORAL DRUG

DIAGNOSTIC

INHALATION

ALLERGY TREATMENT

0.6 ml | recloseable

VETE VE TERI RINA NAR RY

COS OSME METI TIC C

0.6 ml | recloseable with

tamper-evident

1 ml | recloseable or non-recloseable options

1 ml | multilayer non-recloseable

3 ml | recloseable

3 ml | multilayer

non-recloseable

2 ml | recloseable or non-recloseable options

5 ml | recloseable or non-recloseable options

10 ml | recloseable or non-recloseable options

You didn’t did n’t find what you were looking for? No problem, we can engineer a custom solution to address your specific performance and product requirements. require ments. Contact us at [email protected]

2 ml | recloseable

2,5 ml | recloseable

with membrane and perforation pin

with membrane and perforation pin

 

BOTTLES, DROPPERS BOTTLES, DROPPERS AND CAPS The bottles have capacities from 5 to 30 ml and are fitted with dropper of 0,03-0,04-0,05 ml and with tamperevident or child-resistant cap. Other containers are also available for specific uses, such as the 10 ml bottle compatible with Aptar’s OSD (ophthalmic squeeze dispenser), or the dual chamber bottle with reservoir. reservoir.

Dropper for liquids

10 ml standard bottle,

drops 0,03 ml – 0,04 mls –1 0,05 ml) or(available viscous products (available drop drops ml- 1,5 ml) calibrated with water

OSD-compatib OSD-compatible, le, for products without preservatives

Tamper-evident cap

30 ml bottle

20 ml bottle

15 ml bottle

10 ml bottle

5 ml bottle

 

EYE DROP

DIAGNOSTIC

10 ml bottle with screwscrew-on on

5 ml bottle with screw-on

Child-resistant

cap or child-resistant cap

cap or child-resistant cap

cap

10 ml dual chamber bottle for powdered/liquid products, with reservoir and perforator (1,5g powders)

 You didn’t  You didn’t find what you were  looking for? No problem, we can engineer a custom solution to address your specific performance and product requirements. requirements. Contact us at [email protected] [email protected]

 

BOTTLES AND BOTTLES AND APPLICATORS

RECTAL

35 ml bottle

60 ml bottle

75 ml bottle

120 ml bottle

with cannula

with cannula

with cannula

with cannula

Applicator

BELLOW BOTTLES 1. 2. 3. 4.

Available in 3 or 9 gr Can be used for rectal applications, surgical surgical powders and cosmetics cosmetics Cannula with tamper evident evident cap Customization with colours, and decorations decorations with labels

3 g micro-enema

SURGICAL POWDER

9 g micro-enema

COSMETIC

RECTAL

 

BOTTLES AND BOTTLES AND APPLICATORS   APPLICATORS

VAGINAL

130 ml bottle for vaginal wash, with

150 ml bottle for vaginal wash,

150 ml bottle for vaginal wash,

separately packaged cannula

with pre-inserted cannula

with pre-inserted cannula

From 1 ml to 5 ml /   /  dispenser box up to 16 pcs

Applicator for vaginal cream

Pre-filled applicator for vaginal cream

TUBES PHARMACEUTICAL

MEDICAL DEVICE

COSMETIC

Silicone applicators: smooth, nodules, bristles, ridged, taper-tip applicator

Tubes with silicon applicators 3, 5, 8, 10 ml

 

Pentafill

®

SINGLE-DOSE TECHNOLOGY Lameplast can directly supply its customers with single-dose packaging ®

machines. Its flexible Pentafill   machines are suitable for a wide range of customer requirements, for industrial or smaller scale production, lab tests or research, and/or development deve lopment activities.

MAIN FEATURES

Designed and built to fill and seal singledose plastic containers in 5-vial strips from 0.3 to 10 ml

Lameplast can also create custom filling machines for its single-dose containers that address specific customer requirements

Equipped with different filling systems according to the product’s viscosity

Quick changeover. It allows high versatility in terms of products, containers size and capacity

Easy maintenance maintenance,, check and final cleaning

Set-up and after sales commercial/technical assistance. Technical and commercial documentation available

Designed and built according to European Directives and standards standard s guidelines

Protected by patents

 

Pentafill® machines offer: manual/automatic manual/automatic strip loading, filling, preheating and welding, forming and unloading. The machine layout is optimised to enable rapid and easy access to drive units.

Pentafill® A

Pentafill® M

Pentafill® L

Automatic

Manual

Bench-top machine

Automatic machines available in five models

Semi-automatic machines available in two models

Bench-top machines availab available le in two models

 

Via G. Verga 1-27 | 41016 Rovereto s/S | Novi di Modena | Italy Tel +39 059 673811 | Fax +39 059 671688 | lameplast@ [email protected] tekni-plex.com | www.lameplast.it Pentafill® is a registered trademark of Lameplast S.r.l, a Tekni-Plex business DISCLAIMER: The information informati on set forth herein is subject to change without notice and should shou ld not be used as a substitute for your own independent investigation and business judgment. No intellectual property rights are conveyed hereby. LAMEPLAST AND TEKNI-PLEX DISCLAIM ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.