Konicaminolta r1 r2 Service Manual Pages

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Service Manual

R1-R2

CONTENTS INTRODUCTION I. SAFETY GUIDE (Precautions on Maintenance and Inspection) ..................................i II. DESCRIPTION OF SIGNAL WORDS .........................................................................vii II. ERLÄUTERUNG DER SIGNALWÖRTER....................................................................viii III. DESCRIPTION OF WARNING AND CAUTION LABELS...........................................ix III. BESCHREIBUNG VON WARNUNG-UND VORSICHT-ETIKETTEN..........................xii IV. LIST OF WARNING AND CAUTION LABELS AND WHERE TO ATTACH.................xv 1. LOCATION DIAGRAM OF CIRCUIT BOARD..............................................................¡-1 2. IMPORTANT NOTICE WHEN YOU HANDLE BOARDS OR POWER SUPPLY UNITS ......................................................................................™-1

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3. EXPLANATION OF CIRCUIT BOARD.........................................................................£-1 ■Input Station ............................................................................................................£-1 3-1. AFC-CPU Circuit Board (2700H1130).............................................................£-1 3-2. DC-TRM board (2700H1140) ..........................................................................£-7 3-3. SCANNER DRIVING board (56GA-9090-00)..................................................£-10 3-4. LS-LED-A board (2700H1100) ........................................................................£-12 3-5. LS-LED-B board (2700Ｈ1110) .......................................................................£-13 3-6. 135LED board (2700Ｈ1340) ..........................................................................£-15 3-7. SENS-A board (2700H1320)...........................................................................£-17 3-8. SENS-B board (2700H1330)...........................................................................£-18 3-9. 240LED board (2700H1380) ...........................................................................£-19 3-10. MAG-AMP board (2700H1390) .....................................................................£-20 3-11. PD-AMP board (2700H1300) ........................................................................£-22 3-12. FMS board (2700H1370) ..............................................................................£-26 3-13. LED-LAMP board (2700H1360) ....................................................................£-28 ■Printer ......................................................................................................................£-29 3-14. HDC-PCI Circuit Board (2710H1000)............................................................£-29 3-15. HEAD-BUFF Circuit Board (2710H1010) ......................................................£-32 3-16. PRINTER-CPU Circuit Board (2710H1020) ..................................................£-41 3-17. LCD-CPU Circuit Board (2710H1030)...........................................................£-48 3-18. PSA Circuit Board (2710H1040) ...................................................................£-51 3-19. SDU-DRV Circuit Board (2710H1200) ..........................................................£-55 3-20. EFU-DRV Circuit Board (2710H1210)...........................................................£-59 3-21. PFU-DRV Circuit Board (2710H1230)...........................................................£-62 3-22. SCANNER DRIVING board (56GA-9090-00)................................................£-66 3-23. HEAD-TRM board (2710H1220) ...................................................................£-68 3-24. Fluorescent print head power supply board (271076903).............................£-70 3-25. Inverter board (584076302A) ........................................................................£-72 ■Processor ................................................................................................................£-73 3-26. Processor-CPU (3590H1500) .......................................................................£-73 3-27. Processor-Drive (3850H1510).......................................................................£-89

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4. CIRCUIT DIAGRAM ....................................................................................................¢-1 4-1. BLOCK DIAGRAM ...............................................................................................¢-1 ●DS-1000U/DS-100T/DS-1000 HARDWARE BLOCK DIAGRAM ........................¢-1 ●DP-1000E/DP-1000 HARDWARE BLOCK DIAGRAM........................................¢-2 4-2. WIRING DIAGRAM..............................................................................................¢-3 ●DS-1000/DS-1000U (1/2)....................................................................................¢-3 ●DS-1000/DS-1000U (2/2)....................................................................................¢-4 ●DS-1000T (1/2) ...................................................................................................¢-5 ●DS-1000T (2/2) ...................................................................................................¢-6 ●240AFC...............................................................................................................¢-7 ●Universal Carrier .................................................................................................¢-8 ●PRINTER (1/6)....................................................................................................¢-9 ●PRINTER (2/6)....................................................................................................¢-10 ●PRINTER (3/6)....................................................................................................¢-11 ●PRINTER (4/6)....................................................................................................¢-12 ●PRINTER (5/6)....................................................................................................¢-13 ●PRINTER (6/6)....................................................................................................¢-14

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5. EXPLANATION OF POWER SUPPLY UNIT ...............................................................∞-1 5-1. Input station .........................................................................................................∞-1 5-2. Printer Processor .................................................................................................∞-1 5-3. SUP1: Check procedures against a case where 5-volt power is not output ........∞-2 6. MAINTENANCE AND INSPECTION OF INPUT SECTION (DS-1000U/T).................§-1 6-1. Air filter.................................................................................................................§-1 6-1-1. Cleaning air filter (Monthly operation) ..........................................................§-1 6-2. Light source .........................................................................................................§-2 6-2-1. Cleaning dichroic mirror (Every three month) ..............................................§-2 6-2-2. Replacing diffusion film (upper) (Replace it as needed) ..............................§-3 6-2-3. Cleaning diffusion film (lower) (Monthly operation) ......................................§-4 6-2-4 Replacing LS-LED B and LS-LED A boards .................................................§-5 6-3. Film Scanner........................................................................................................§-6 6-3-1. Replacing scanning section .........................................................................§-6 6-3-2. Replacing driving speed changer.................................................................§-26 6-3-3. Check dirt on drive gears .............................................................................§-29 6-3-4. Replacing scanner driver board ...................................................................§-30 6-3-5. Replacing power supply ...............................................................................§-31 6-3-6. Replacing AFC CPU board/DC TRM board .................................................§-34 6-3-7. Replacing fan ...............................................................................................§-34 6-4. 135AFC................................................................................................................§-35 6-4-1. Replacing 135LED board .............................................................................§-35 6-4-2. Replacing PD-AMP board ............................................................................§-36 6-4-3. Cleaning sensor ...........................................................................................§-38 6-4.4. Cleaning the cleaning brushes (upper and lower)........................................§-39 6-4-5. Replacing timing belt....................................................................................§-41 6-4-6. Replacing rod lens .......................................................................................§-43 6-5. Input-unit PC ........................................................................................................§-44 6-5-1. Replacing input-unit PC ...............................................................................§-44

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7. MAINTENANCE AND INSPECTION OF PRINTER SECTION (DP-1000E) ...............¶-1 7-1. Air filter.................................................................................................................¶-1 7-1-1. Cleaning air filter ..........................................................................................¶-1 7-2. Magazine Mounting section .................................................................................¶-3 7-2-1. Check and replace pin slide plate ................................................................¶-3 7-2-2. Replace light shield ......................................................................................¶-4 7-2-3. Check operation of lock lever .......................................................................¶-4 7-2-4. Clean photo sensor ......................................................................................¶-5 7-2-5. Clean and replace entrance sensors (two sensors).....................................¶-5 7-2-6. Clean and replace Magazine-Data board ....................................................¶-6 7-3. Operation Panel ...................................................................................................¶-7 7-3-1. Replacing LCD-CPU board and inverter power supply................................¶-7 7-3-2. Replacing operation touch panel and LCD module......................................¶-8 7-4. Printer-Unit PC.....................................................................................................¶-12 7-4-1. Replacing printer-unit PC.............................................................................¶-12 7-4-2. Replacing HDC-PCI board ..........................................................................¶-18 7-5. Sub drive..............................................................................................................¶-19 7-5-1. How to remove sub drive..............................................................................¶-19 7-5-2. Cleaning inside paper dust duct (Every six month)......................................¶-20 7-5-3. Cleaning flap plate sensor ...........................................................................¶-21 7-5-4. Replacing cutter unit ....................................................................................¶-23 7-5-5. Replacing three timing belts.........................................................................¶-25 7-5-6. Cleaning two cutter sensors, duct detection sensor, and crimp-style solenoid sensors (upper and lower) ...................................¶-26 7-5-7. Cleaning rollers (annually) ...........................................................................¶-27 7-5-8. Replacing SDU-DRV board..........................................................................¶-31 7-6. Exposure unit / Exposure feed unit ......................................................................¶-32 7-6-1. Replacing exposure unit...............................................................................¶-32 7-6-2. Replacing cables (HBCN4 assembly (white), HTCN1 assembly (black)), fluorescent printer head power supply boards, and HEAD-TRM board ........................................................¶-49 7-6-3. Replacing boards (EFU DRIVE board and SCANNER DRIVER board) ......¶-52 7-6-4. Replacing timing belts (two belts) ................................................................¶-54 7-6-5. Greasing cams (Every one year) .................................................................¶-55 7-6-6. Cleaning press-fit sensor .............................................................................¶-55 7-7. Exposure processing section ...............................................................................¶-56 7-7-1. Replacing PRINTER-CPU board and/or HEAD-BUF board.........................¶-56 7-8. Feeding unit .........................................................................................................¶-57 7-8-1. How to remove feed unit ..............................................................................¶-57 7-8-2. Cleaning rollers and paper transfer surface (Yearly operation) ....................¶-58 7-8-3. Cleaning and replacing sensors...................................................................¶-59 7-8-4. Replacing timing belt and applying grease ..................................................¶-60 7-8-5. Replacing PFU-DRV board ..........................................................................¶-61 7-8-6. Replacing fan ...............................................................................................¶-61 7-8-7. Replacing print head ....................................................................................¶-62 7-9. Power supply........................................................................................................¶-63 7-9-1. Replacing power supply (including replacement of PSA board and fan) .....¶-63

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8. MAINTENANCE AND INSPECTION OF PROCESSOR SECTION ............................•-1 8-1. J-module II ...........................................................................................................•-1 8-1-1. Cleaning and replacement procedure for the drum of J module II ...............•-1 8-1-2. Inspection and replacement procedures for J module II packing ASSY ......•-6 8-2. Checking the paper curls .....................................................................................•-12 9. REPLACING THE BATTERY (PC)...............................................................................ª-1 9-1. Replacing the Battery (KIC-1E) ...........................................................................ª-1

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10. PERIODIC REPLACEMENT PARTS .........................................................................⁄0-1 ● Yearly replacement parts........................................................................................⁄0-4 ● Two-yearly replacement parts ................................................................................⁄0-4 ● Three-yearly Replacement Parts............................................................................⁄0-5 ● Miscellaneous Parts ...............................................................................................⁄0-6 ● Drawing showing yearly replacement parts............................................................⁄0-7 ● Drawing showing two-yearly replacement parts .....................................................⁄0-11 ● Drawing showing three-yearly replacement parts ..................................................⁄0-18 ● How to replace yearly replacement parts ...............................................................⁄0-21 10-1. Procedure for replacing bearing (385002426A) ............................................⁄0-21 10-2. Procedure for replacing water-absorbing roller (385002407B) .....................⁄0-22 10-3. Procedure for replacing idler gear (385002416B) .........................................⁄0-22 10-4. Procedure for replacing idler gear assembly (3850A2408C) ........................⁄0-23 10-5. Procedure for replacing gear (385002215B) .................................................⁄0-23 10-6. Procedure for replacing roller (C) (251602602A) ..........................................⁄0-24 ● How to replace two-yearly replacement parts ........................................................⁄0-26 10-7. Procedure for replacing timing belt (rack drive shaft) (AAAA90200171) .......⁄0-26 10-8. Procedure for replacing gear (385002214A) .................................................⁄0-28 10-9. Procedure for replacing gear (385002216B) .................................................⁄0-30 10-10. Procedure for replacing idler gear (C) (355002635B) .................................⁄0-32 10-11. Procedure for replacing idler gear (A) (355002221B) .................................⁄0-33 10-12. Procedure for replacing bearing (AAAA90100184) .....................................⁄0-34 10-13. Procedure for replacing bearing (AAAA90100185) .....................................⁄0-35 10-14. Procedure for replacing gear (385002215B) ...............................................⁄0-36 10-15. Procedure for replacing loading spring (A) (355002444A) ..........................⁄0-38 10-16. Procedure for replacing idler gear (B) (355002425B) .................................⁄0-39 10-17. Procedure for replacing loading spring (C) (355002446A)..........................⁄0-40 10-18. Procedure for replacing filter retainer (temperature control bath) (385001006A) .............................................................................................⁄0-41 10-19. Procedure for replacing anti-evaporation cover (3850A2202A)...................⁄0-42 10-20. Procedure for replacing helical wheel (left) (385002212B) .........................⁄0-42 10-21. Procedure for replacing helical wheel (right) (396033127B) .......................⁄0-43 10-22. Procedure for replacing worm gear (355002232A) .....................................⁄0-46 10-23. Procedure for replacing thrust washer (355002227A).................................⁄0-47 10-24. Procedure for replacing loading spring (355002260A)................................⁄0-48 10-25. Procedure for replacing loading spring (355002230A)................................⁄0-49 10-26. Procedure for replacing loading spring 121 (251602213A).........................⁄0-50 10-27. Procedure for replacing bearing (355002229A) ..........................................⁄0-51 10-28. Procedure for replacing gear E (355002251A)............................................⁄0-52

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10-29. Procedure for replacing gear (355002213A) ...............................................⁄0-52 10-30. Procedure for replacing bearing (355002230A) ..........................................⁄0-53 10-31. Procedure for replacing bearing (355002234B) ..........................................⁄0-54 ● How to replace three-yearly replacement parts......................................................⁄0-55 10-32. Procedure for replacing rubber roller (A) (385002401A) .............................⁄0-55 10-33. Procedure for replacing rubber roller (B) (385002432A) .............................⁄0-56 10-34. Procedure for replacing loading spring (B) (355002445B) ..........................⁄0-57 ● Miscellaneous Parts ...............................................................................................⁄0-58 10-35. Procedure for replacing hooks (385002413A and 385002412A) ................⁄0-58 10-36. Procedure for cleaning diffuser film (top) (270002016C) and light guide (top side) (270002018C).....................................................⁄0-59

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11. APPLICATION DATA BACKUP AND RELOADING PROCEDURES ........................⁄1-1 11-1. Backing up Data.................................................................................................⁄1-1 11-1-1. Input station (When backing up the data to the A drive on the FD drive:)........................................................................................⁄1-1 11-1-2. Backing up the printer data (When backing up the data to the A drive on the FD drive:)............................................................................⁄1-3 11-2. Retrieving Data Backed up ................................................................................⁄1-5 11-2-1. Retrieval the data backed up from the input station (When retrieving the data from the A drive on the FD drive:)....................⁄1-5 11-2-2. Retrieval the data backed up from the printer (When retrieving the data from the A drive on the FD drive:)....................⁄1-7 12. R1 SUPER VERSION UP PROCEDURE FOR DS-1000 & DP-1000 .......................⁄2-1 13. EPSON ES-2200 UPGRADING PROCEDURE ........................................................⁄3-1 13-1. EPSON ES-2200 driver "2.1.0.100" installation procedure................................⁄3-1 13-2. EPSON ES-2200 driver upgrading procedure from different firmware version to "2.1.0.100" ...................................................⁄3-6 14. FPGA PROGRAM WRITING PROCEDURE .............................................................⁄4-1 15. DS-1000 INSTALLATION PROCEDURE TO V1.03R01 BY APPLICATION CD-ROM ...........................................................................................⁄5-1 16. DP-1000 INSTALLATION PROCEDURE TO V1.03R01 BY APPLICATION CD-ROM ...........................................................................................⁄6-1 17. APPENDIX: CHECK SHEET .....................................................................................⁄7-1

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