KERUI XJ650 RIG WORKOVER

January 3, 2019 | Author: Elieser Miranda | Category: Natural Gas, Drilling Rig, Petroleum, Elevator, Pump
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Short Description

RIG FOR WORKOVER...

Description

KERUI DRILLING EQUIPMENT SERIES C

COPY RIGHT BY SHANDONG KERUI PETROLEUM CO., LTD.

THE GLOBAL PROFESSIONAL DRILLING EQUIPMENT SOLUTION SUPPLIER

24-hour free service hotline:86-4008-129003 86-4008-129005 Address : No.233 Naner Road, Dongying, Shandong, China P.C : 257067 Fax : +86-546-8179681 E-mail : [email protected] Website : www.keruigroup.com

KRYS-14-II

MORE EFFICIENT IN OIL & GAS EXTRACTION

CORPORATE PROFILE Kerui Petroleum is a comprehensive industrial group integrating high-end petroleum equipment research, development and manufacture, integrated oilfield engineering technological service, and oilfield EPC turnkey contracting. Kerui Petroleum is the largest manufacturer and service provider of oil and gas equipments in China. The Group now has more than 8000 employees, is headquartered in Dongying City, where the second largest oilfield of China — Shengli Oilfield is located. The Group has nine business departments and six large manufacture bases covering a total land area of 2 million square meters, specialized in the research, design and manufacture of nine series of high-end petroleum equipment products, including onshore and offshore drilling/workover rigs; large oilfield fracturing units; special operation equipments such as coiled tubing unit, cementing trucks and nitrogen unit; natural gas compressor; oil and gas production and processing system; natural gas liquefaction unit; wellhead and well control system; and oil production machinery. Kerui Petroleum has established 19 technological development centers in its headquarters, Beijing, Shanghai, Singapore, Houston, Calgary, etc., and its technical personnel account for 50% of the total employees. The Group now has branches, subsidiaries, technological service stations, and parts warehouses in 49 countries around the world, with the employee localization rate of these overseas branches exceeding 50%. The Group owns more than 100 oilfield service teams across the world, providing services including drilling, workover, coiled tubing service, fracturing operation, unbalanced drilling and viscous oil production, which grasp world leading technologies in recovery enhancement, old oilfield transformation and complicated oilfield exploitation, and have an outstanding capacity in irregular oil and gas exploitation such as shale gas and coal-bed methane. With an excellent capacity of providing oilfield EPC turnkey contracting and system solutions, Kerui Petroleum can supply mature customized oil and gas production and processing systems in light of global oil and gas field conditions, integrated solutions for crude oil, natural gas and sewage treatment stations, owns international leading technologies in such fields as highly integrated small LNG units, large and medium-sized modular LNG liquefaction plants. Kerui Group has established quality, environment, occupational health and safety management systems in accordance with ISO 9001, ISO 14001 and OHSAS 18001, obtained the right to use API monogram for petroleum equipments and the qualification certification for international petroleum project operation issued by the Ministry of Commerce of PRC, is China’s most advanced private petroleum equipment and technological service enterprise for international operation, and is the first enterprise in China who built a high-end petroleum equipment industrial park with an integrated industrial chain. The Group owns a relatively perfect global operation and service network, adopts an 8-hour quick response mechanism, and endeavors to provide global clients with convenient, quick, quality and efficient post-sale, mid-sale and post-sale services. Presently, Kerui Group provides quality services and practical products to over 220 petroleum companies and over 350 oilfield projects and service companies in more than 40 countries across the world. Kerui Petroleum sticks to the concept of “Better Service, Higher Quality; Technology Leading the Future”, insists on customer-centering and market-guidance, endeavors to achieve more efficient in oil & gas extraction to do its continuous efforts for the world energy.

QUALIFICATION AND CERTIFICATION

DRILLING RIG SERIES

Kerui Group designs and manufactures various series offshore, onshore rigs and workover equipment, cooperating with domestic scientific research institutions and foreign professional design compaines. Those rigs and equipment mainly include 750HP, 1000HP, 1500HP, 2000HP, and 3000HP various kinds of drilling rigs, workover rigs and main components. All the drilling rigs can meet the requirements of different regions, different countries, different drilling conditions and different users. Main parts of drilling rigs are all applicable to national drilling rig standards and API standards relatively.

750HP

225

900

225

900

225

900

225

900

750

560

750

560

750

560

750

560

4 forward + 2 reverse Stepless

1000

160

4 forward + 2 reverse Stepless

1000

160

1 forward + 1 reverse Stepless

1000

160

1 forward + 1 reverse Stepless

1000

160

1000HP

6600~9800

4 forward + 2 reverse Stepless

6600~9800

4 forward + 2 reverse Stepless

4 forward + 4 reverse Stepless

2 forward + 2 reverse Stepless

Energy consumption brake

chain drive

2100 340

2100 340

2100 340

2100 340

1500HP

4 forward + 2 reverse Stepless

4 forward + 2 reverse Stepless

4 forward + 4 reverse Stepless

2 forward + 2 reverse Stepless

Energy consumption brake

chain drive

2800 450

2800 450

2800 450

2800 450

Main Technical Parameters of 2000HP Drilling Rigs Model: U.S Met Nominal drilling depth: 4-1/2″DP ft m 5″DP ft m

ZJ70/4500L

ZJ70/4500LDB

ZJ70/4500DZ

ZJ70/4500DB

14800~23000 4500~7000 13100~19700 4000~6000

14800~23000 4500~7000 13100~19700 4000~6000

14800~23000 4500~7000 13100~19700 4000~6000

14800~23000 4500~7000 13100~19700 4000~6000

Max. hook load: KIPS KN

992

4500

992

4500

992

4500

992

4500

Max. drill pipe load: KIPS KN

485

2200

485

2200

485

2200

485

2200

Drawworks max. input power: hp KW

2000 1470

2000 1470

2000 1470

2000 1470

4 forward +2 reverse

4 forward +2 reverse

4 forward +4 reverse

2 forward +2 reverse

disc brake

disc brake

disc brake

disc brake

eddy current brake/ E.T.N brake

eddy current brake/ E.T.N brake

eddy current brake/E.T.N brake

energy consumption brake

Wireline diameter:in. mm

1-1/2 38

1-1/2 38

1-1/2 38

1-1/2 38

Crown sheaves number and traveling sheaves number

6×7

6×7

6×7

6×7

Hoisting system stringing method

stringing in order/ crossed stringing

stringing in order/ crossed stringing

stringing in order/ crossed stringing

stringing in order/ crossed stringing

60 1524

60 1524

60 1524

60 1524

37-1/2 952.5

37-1/2 952.5

37-1/2 952.5

37-1/2 952.5

Rotary table drive type

chain drive

independent drive

independent drive

independent drive

Clear height of mast: ft m

149 45.5

149 45.5

149 45.5

149 45.5

Substructure height: ft m

20.5,29.5 7.5,9 34.5 10.5

20.5,29.5 7.5,9 34.5 10.5

20.5,29.5 34.5,39.5

Clear height of substructure: ft m

20,25 30

20,25 30

20,25 30,35

Drawworks shifts Main brake model

Auxiliary brake model

Traveling sheave diameter: in. mm Open diameter of rotary table: in. mm

Power of single mud pump: hp KW

6.12,7.62 9.12

6.12,7.62 9.12

7.5,9 10.5,12

6.12,7.62 9.12,10.62

20.5,29.5 34.5,39.5 20,25 30,35

7.5,9 10.5,12

6.12,7.62 9.12,10.62

1600 1180

1600 1180

1600 1180

1600 1180

Mud pump sets

3

3

3

3

Type of driving

Integrated chain box

Integrated chain box

AC-SCR-DC

AC-DC-AC(VFD)

1500 1100

1500 1100

1630 1200

1630 1200

3

3

4

4

3300 530

3300 530

3300 530

3300 530

Power of main diesel:hp KW Main diesel sets Total volume of mud tank: BBL m3

3000HP

731

3250

731

3250

3000 2700 4 forward + 4 reverse Stepless

2 forward + 2 reverse Stepless Disc brake Energy consumption brake 1-3/4

45

37-1/2 952.5 Independent drive

3900 590

3900 590

152 46.5

152 46.5

3900 590

3900 590

Technical Parameters ZJ10/1100Z

ZJ15/1350Z

ZJ20/1580Z

ZJ30/1800CZ

ZJ40/2250CZ

1000(3280)

1500(4920)

2000(6560)

3000(9840)

4000(13120)

3500(11483)

4500(14760)

5500(18045)

6500(21325)

7500(24606)

1100(247248)

1350(303440)

1580(355138)

1800(404587)

2250(505734)

¢26(1”)/8

¢26(1”)/8

29(1-1/8”)/8

¢32(1-1/4”)/10

¢32(1-1/4”)/10

1.23(4)

1.33(4.36)

1.31(4.3)

1.36(4.46)

1.36(4.46)

Outsize dimension in moving mode:m (ft)

18.8×3×4.5 (61.6×9.8×14.76)

20×3.15×4.53 (65.62×10.3×14.9)

20.13×3.2×4.4 (63×10.5×15.1)

22.6×3.3×4.64 (74.14×10.8×15.2)

21.65×3.3×4.9 (71×10.8×16.1)

Weight: kg(lb)

54000(119047)

57000(123456)

63000(138888)

Power system

CAT C15

CAT C15

CAT C18

CAT C15×2

CAT C18×2

540

540

700

540×2

630×2

ALLISON-M5620AR

ALLISON-M5620AR

Emergency power

select

select

select

select

select

The chassis driving type

10×8

10×8

12×8

14×8

14×10

The min. turning dia.: m(ft)

34(111.55)

34(111.55)

38(124.7)

38.6(126.64)

44(144)

The min. clearance from ground: mm(in)

340(13.39)

340(13.39)

340(13.39)

340(13.39)

340(13.39)

Drawworks type

double drum

double drum

double drum

double drum

single/double drum

450

550

650

750

1000

Diameter of main drum: mm (in)

¢16.9×38 (¢429×965)

¢16.9×38 (¢429×965)

¢480×939 (¢18.9×37)

¢574×1060 (¢22.6×41.7)

¢635×1254 (¢25×49.4)

The main drum brake type

band type

band type

band type

band type

The main drum auxiliary type

WCB224

WCB224

WCB224

WCB324

WCB324

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

5 forward 1 reverse

JJ110/32

JJ135/34

JJ160/35

JJ180/38

JJ225/39

32(105)

34(111.55)

35(114.83)

38(124.6)

39.3(128.94)

Racking platform height: m(ft)

17.26/19.96/20.96 (56.63/65.49/68.77)

20.5/21.3/22 (67.3/69.88/72.18)

20/21/21.7 (65.62/68.9/71.2)

22.2/23.2/24.2 (72.8/76.1/79.4)

22.9/23.9/24.9 (75.1/78.4/81.7)

Max.wind load:km/h(kn)

110(60)

110(60)

110(59.35)

110(60)

110(60)

Control/lights/power circuit

24V/220V/380V (China)

24V/220V/380V (China)

24V/220V/380V (China)

24V/220V/380V (China)

24V/220V/380V (China)

Rated pressure of hydraulic / air:MPa(psi)

14/0.75-0.95 (2002/119.12-133)

14/0.75-0.95 (2002/119.119-132.99)

14/0.75-0.95 (2002/119.12-133)

14/0.75-0.95 (2002/119.12-133)

14/0.75-0.95 (2002/119.12-133)

DZ135/3.7-T telescoping type

DZ135/4.5-T telescoping type

DZ160/4.5-T telescoping type

DZ180/6-Z scoped type

DZ225/6.7-Z scoped type

Rotary table

ZP175

ZP175

ZP205

ZP275

ZP275

Traveling block/hook

YG135

YG150

YG160

YG180

YG250

Swivel

SL120

SL135

SL160

XSL225

XSL225

Drilling depth (4-1/2”DP): m (ft) Workover depth (3-1/2”DP): m (ft)

MOBILE RIGS

The max. hook load: KN (lbf) The drilling line dia : mm(in)/number The Max.hook lifting speed m/s(ft/s)

Engine power: HP (2100r/min) Hydraulic transmission type

450HP, 550HP, 650HP, 750HP, 1000HP.

Rate power of drawworks: hp

Drawworks lifting shifts The mast type (double sections telescoping) The mast height:m(ft)

Drilling platform

76000(167548)

82000(180776)

ALLISON-M6620AR ALLISON-M5620AR×2 ALLISON-M6620AR×2

Hydraulic disc /band type



Technical Parameters 150HP

250HP

350HP

Max. hook load KN

490

675

900

Rated hook load KN

300

400

600

Service depth m (27/8” tubing)

2600

3200

4000

Workover depth m (27/8” DP)

______

2000

3200

Engine power KW(HP)

175KW 233HP

261KW 350HP

287KW 385HP

Active rope number

6

6

6

Mast height m

16,18

18,24

29,31.7

Driving type

6×6

6×6

10×8

Rope OD

Ф22

Ф22

Ф26

ARCTIC DRILLING RIG

1000HP

“K” type 43.26m

8

275kN 1 1/4”



ARCTIC TEACHING DRILLING RIG

Different from the screen projection teaching mode the same industry adopting, Kerui teaching system adopts the three-dimensional teaching method by controlling the simulate driller platform in the whole simulation scene, to help the trainees experience each step of the drill process really and to improve the teaching quality obviously.

Main technical parameters of teaching rig ZJ10D/600DB Norminal drilling depth Drilling depth (φ114mm DP)

500~1000m

Drilling depth (φ127mm DP)

500~800m

Max. hook load

600kN

Drawworks rated power

132kW

Travelling sytem lines Dia. of wireline

3×4 φ22mm

Mud pump power & qty.

257kW×1

Rotary table opening dia.

φ444.5mm

Type of substructure & Height of drill floor

Box on box, 6м

Type of mast & effective height

“K” type, 31m

Type of driving

AC-VFD-AC

Power supply mode I, Industrial power supply

45kW X 2

Power system Power supply mode I

Industrial power supply

Power supply mode II

generator set power supply

Diesel generator/Rated output power Voltage/Frequency/Phase 29

VOLVO/400kW×2 400V/50Hz/3φ 30

CBM-800 Coal-bed methane Drilling Rig Technical Parameters Name

COAL-BED METHANE

Special Truck Chassis

DRILLING RIG

Parameters

Model

WS5545

Driving Type

10X6

Driving Power

370HP

Torque/rpm Power head

Feeding System

Drilling capacity (for reference) Auxiliary Hoist Diesel Engine Mud Pump

Hydraulic System Work Height Travel capacity Transport Dimensions Overall Weight

31

Driving Power

14800 ft.lb /85rpm 7400 ft.lb/170rpm

Fore tilt Angle

0--80°

Stroke

50ft

Through-hole Dia.

3”

Lifting force/speed

180000lbf/1.2ft/s

Feeding force/speed

36000lbf/3.0ft/s

DP dia./Drilling depth

3-1/2”/10000ft

DP dia./Drilling depth

4-1/2”/7000ft

DP dia./Drilling depth

5”/5000ft

Lifting Force

6800lbs

Model

KTA19-P700

Power/speed

700HP/1800rpm

Model /flow

BW-320/85gpm

Type

Open

Displacement

2x35gal+2x26gal+2x16gal

Pressure

4500psi

Max./ Min.

75ft/45ft

Max. Climbing Angle

30°

Max. Travel Speed

64ft/s

L/W/H

43ftx9 ftx13ft 120000lbs

32

1500HP AC variable frequency helicopter drilling rig parameters

HELICOPTER DRILLING RIG

Drilling depth(φ114mmDP)

3500-5000m

Drilling depth(φ127mmDP)

2800-4500m

Max. hook load

3150kN

Max. drill string weight

180t

Drawworks rated power

1100kW

Main brake model

Disc brake

Auxiliary brake model

dynamic braking

Dia. of wireline

φ35mm

Sheave OD. Of hoisting system

φ1270mm

Rotary table opening dia.

φ952.5mm

Rotary table drive type

independent drive

Type of mast & effective height

“K” type, 45m

Type of substructure & Height of drill floor

sling shot, 7.5m

Mud pump power & qty.

597KW×5

Power system



The drilling rigs can meet the worst operation environment,such as the Gobi desert,tropical rainforest and swamp

Main Diesel generator set & qty.

CUMMINS C700D5 ×8

Main Diesel generator rated power

512KW

Auxiliary Diesel generator set & qty.

CAT C15×1

Auxiliary diesel generator set rated power

300KW

Voltage/Frequency/Phase

600V/380V/50Hz/3φ

Solid control system capacity

320m3

areas. ◆

Modular design and helicopter lifting transportation can effectively reduce customer’s infrastructure costs and

protect the environment. ◆

The helicopter rig can be broken down into transportation module of 4t, 8t and 10t. The equipment less than 4t is

transported by special tool which will reduce transportation cost for users greatly. ◆

The lifting way of the mast is jack-up. The jack-up mast can meet Installed on low position and be gradually lifted

by main drawworks to achieve the effect that well installation area reduce. ◆

The drilling rig can use AC/DC hybrid driven model. That can be good for controlling costs and reducing the

weight of drawworks.

33

34

1000HP AC variable frequency helicopter drilling rig parameters Drilling depth(φ114mmDP)

2500-4000m

Drilling depth(φ127mmDP)

2000-3000m

Max.hook load

2250kN

Max. drill string weight

120t

Drawworks rated power

735KW

Main brake model

Disc brake

Auxiliary brake model

dynamic braking

Dia. of wireline

φ32mm

Sheave OD. Of hoisting system

φ1270mm

Rotary table opening dia.

φ520.7mm

Rotary table drive type

independent drive

Type of mast & effective height

“K” type, 45m

Type of substructure & Height of drill floor

sling shot,11.98m

Mud pump power & qty.

800kW×3

Power system

35

Main Diesel generator set & qty.

C-300GF× 9

Main Diesel generator rated power

300kW

Voltage/Frequency/Phase

480V/230V/60Hz/3φ

Solid control system capacity

210m3 36

Traveling Block ·Feature · In accordance with the standard of API 8C.

MAIN COMPONENTS SERIES

· The sheave rope groove through quenched proccessing with wear resistance,long-life. · Sheaves and bearings can be exchangeable by allocated crown sheaves and their bearings. · Ambient temperature: -20℃~55℃ -45℃~40℃

·Technical Parameters

Crownblock ·Feature ·In accordance with the standard of API 4F & 8C.

Model No.

YG110

YG150

YG180

YC225

YC315

YC450

YC675

The max.hook load (KN)

1100

1500

1800

2250

3150

4500

6750

O.D. of sheaves mm(in)

605(24)

915(36)

1005(40)

1120(44)

1270(50)

1524(60)

1524(60)

Number of sheaves

3

4

5

5

6

6

7

26 (1)

26/29 (1)/(1 1/8)

32 (1 1/4)

32 (1 1/4)

35 (1 3/8)

38 (1 1/2)

45 (1 3/4)

Length

2334

2768

3469

2294

2660

3075

3400

Width

673

830

1100

1190

1350

1600

1600

Hight

562

711

768

630

780

820

1148

1424

2810

5146

4083

6454

8476

12403

mm (in)

Dia. of wireline

·The sheave rope groove through quenched proccessing with wear-resistance,long-life. ·Equipped with bump-proof cushion devices.

Overall Dim.

mm

·The traveling sheaves of the crown and its auxiliaries can be replaceable. ·Ambient temperature: -20℃~ 55℃

Weight (kg)

-45℃~ 40℃

·Technical Parameters

(KN) O.D. of Number of sheaves

O.D.of fast sheave.mm

37

TC180

TC675

1580

1800

6750

605 (23 10/13)

735 (28 12/13)

760 (30)

915 (36)

915 (36)

1524 (60)

5

5

5

4+3

6

8

29 (1 1/8)

32 (1 1/4)

(1 1/4)

Dia. of wireline mm(in)

Overall Dim.

TC160

2361 2500 2370 (92 12/13) (98 15/64) (93 4/13)

1945 (76 7/13)

1854 (73)

1368 (53 55/64)

1575 (62)

1691 (66 7/13)

1586 (62 6/13)

825

1114

1705

760

875

915

1448 (57)

1938 (65 7/13)

1832 (72 3/26)

(1 3/8)

(1 1/2)

38 (1 1/2)

4370 (170 1/2)

3300 (130)

3928 (154 5/8)

2902 3710 (111 1/2) (114 1/4)

3080 (121 1/4)

2286 (90)

3555 (166 7/8)

3760 (148)

2915 (114 3/4)

2095

3528

7945

10625

15340

915

1070

1270

1524

1524

1544 1684 (60 10/13) (59 4/13)

Hook · In accordance with API standard · Especially built-in hollow with good hydro bump-absorbing capability · The major hook has double safety devices · The main components of the hook adopt high tense alloy and get through non-destructive testing. · Ambient temperature: -20℃~55℃ -45℃~40℃

·Technical Parameters DG675 6750

KN Spring travel mm(in)

(7)

(8)

(8)

220(8 5/8)

Major-hook Opening mm(in)

(7 1/2)

(8 5/8)

(8 5/8)

234(9 1/4)

Overall Dim. 3705×1210×930

2180

3410

3500

7065

38

Technical Parameters Model No.

Swivel

Open dia. mm (in)

ZP175

ZP205

ZP275

ZP375

444.5(17 1/2)

520.7(20 1/2)

698.5(27 1/2)

952.5(37 1/2)

·Feature

Max. static load KN

2250

3150

4500

5850

·In accordance with the standard of API

Max.working torque N.m

13729

22555

27459

32362

·Double nipple can be selectable

Distance between rotary table and chain wheel interal gear axle mm(in)

1118(44)

1353(53 1/4)

1353(53 1/4)

1353(53 1/4)

·Tail pipe and packing set are house-unified structure easy to be changed ·Allocated with API 4LP hose adaptor.

Gear ratio

3.58

3.22

3.67

3.56

·Ambient temperature: -20℃~55℃

Max.speed r/min

300

300

250

300

Input axle centre hight mm

274

310

330

330

Overall dimension (length×width×hight) mm

1910×1280×585

2275×1480×666

2392×1670×685

2468×1810×718

4100

5265

6163

7970

-45℃~40℃

·Technical Parameters SL120

300 (psi) Dia. of stem mm(in) Coupling

To stem API To kelly API

Overall Dim. (L×w×h)

SL135

SL160

SL225

SL675

1350

1600

2250

6750

300

300

300

21(3000)

21(3000)

35(5005)

35(5005)

(5000)

52(7500)

54(2.13)

64(2.1)

75(3)

76(2.99)

(3)

102(4)

4 1/2”REG,LH 4 1/2”REG,LH 6 5/8”REG,LH

7 5/8” REG,LH

8 5/8” REG,LH

3 1/2”REG,LH 6 5/8”REG,LH 6 5/8”REG,LH 6 5/8”REG,LH

6 5/8” REG,LH

6 5/8 ”REG,LH

4 1/2”LH

1898×628×722 2291×638×648 2400×675×710

2600×780×650

Net weight Kg

Drawworks Mechanically Driven Drawworks

3015×1096×860 3775×1240×1406

Rotary Table ·Feature

· Conform to ·

·Technical Parameters Drawworks

· ·

Rated input power

· · Ambient temperature: -20℃~55℃ -45℃~40℃

Max. pull of fastline Dia. of wireline Drum diameter X length

JC-40

JC-50

JC-70

KW

735

1100

1470

HP

1000

1500

2000

KN

275

340

485

mm

32

35

38

in

1-1/4

1-3/8

1-1/2

mm

640X1139

685X1245

770X1439

in

25X45

27X49

30X57

4forward+2reverse

4forward+2reverse

4forward+2reverse

Drawworks shifts Main brake

Disc brake

Auxiliary brake The max. lifting hook load

39

Eddy current brake/E.T.N brake KN

2250

3150

4500

KIPS

500

700

1000 40

AC Frequency Conversion Driven Drawworks DC Motor Driven Drawworks

·Four models for electrical driven drawworks of AC variable frequency are at your option:JC40DB;JC50DB;JC70DB; JC90DB.

·Four models of DC electrical driven drawworks are at your option: JC40D; JC50D; JC70D; JC90D.

·Drawworks, Single drum structure.

·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

·Auxiliary brake is eddy current brake (water-cooled or air-cooled), EATON brake is also available.

·Auxiliary brake is energy consumption brake.

·Equipped with automatic driller according to customer requirements.

·Equipped with automatic driller according to customer requirements.

·Technical Parameters

·Technical Parameters JC-40D/ E-1000-DC

JC-50D/ E-1500-DC

JC-70D/ E-2000-DC

JC-90D/ E-3000-DC

KW

735

1100

1470

2210

HP

1000

1500

2000

3000

KN

275

340

485

640

mm

32

35

38

45

1-1/4

1-3/8

1-1/2

1-3/4

640X1139

685X1428

770X1439

915X1580

25X45

27X49

30X57

36X62

4/stepless

4/stepless

4/stepless

4/stepless

Drawworks

Rated input power Max. pull of fastline

Dia. of steel wireline Drum diameter X length

in mm in

Drawworks shifts Main brake

Disc brake

Auxiliary brake The max. lifting hook load

41

JC-40DB/ E1000AC

Drawworks

Rated power Fastline pulling Dia. of wireline

Drum diameterX length

2250

3150

4500

6750

1100

1470

2210

HP

1000

1500

2000

3000

KN

275

340

485

640

mm

32

35

38

45

in

1-1/4

1-3/8

1-1/2

1-3/4

mm

640X1306

685X1428

770X1434

915X1836

in

25X45

27X49

30X57

36X62

2/stepless

2/stepless

2/stepless

2/stepless

Disc brake

Main brake

KIPS

500

700

1000

1500

The max. lifting hook load

JC-90DB/ E3000AC

735

energy consumption brake

Auxiliary brake

KN

JC-70DB/ E2000AC

KW

Drawworks shifts

Eddy current brake/E.T.N.brake

JC-50DB/ E1500AC

KN

2250

3150

4500

6750

KIPS

500

700

1000

1500

42

FDQ500 BOP Lifting Device

Power catwalk

Technical Specification

Advantages: High degree of automation, the work efficiency can be improved effectively and the drilling cost can be reduced



Max. lifting load:2x25t





Max. Lifting stroke:7m(Lifting height can be setted)

significantly.



Max. Lifting speed:0.6m/min





Max. Walking speed:10m/min

down drill floor.



Max. Lifting air consumption:2x5m³/min





Walking air consumption:2x4m³/min

of drill pipe effectively.



Rated air supply pressure:0.7Mpa



Hydraulic driven, modular structure design a can better satisfy the operation under complex environment.



Quantity & Specification of chains:2x30m/18x54



Integrated desgin of “assembled in one carrier”can reduce transportation costs efficiently

Advantages: ◆

Pneumatic control, there will be no leakage of hydraulic oil, and be more energy saving and more

Suitable for various drilling tools, it can carry round drilling tools such as drill pipe, drill collar and casing etc. up and Using pipe slacking block with independent patent technology can improve the storage and transportation efficiency

Main Technical Parameters

environmental protection compaired with hydraulic control,

Model

DMT/6-1000



Emergency button, for emergency brake protection;

Height of drilling floor

6m



Equiped with upper and lower height limitation, controllable stroke, safe and reliable;

Working mode

Dragging up



Lifting height can be setted;

DP size

3½"-5"(API-R2)



Lifting mechanism has self-adaption swinging ability when operation, which can reach ±16°;

Max. load

0.5T (Linear load) Drilling rig hydraulic unit (also can be designed separately)

Hydraulic power

43

Flow rate

110L/min

Power supply

AC 380V/50Hz

Control mode

Local PLC, Wired remote control

System pressure

16MPa

Time consumption

30~45s

44

FTQ200-6 pneumatic casing stabbing board

Main Technical Parameters Model

DMT/11-7000

Height of drill floor

9m~11m

Working mode

Dragging up

DP

DP ≥3½" (API-R2,R3)

Casing

Casing: ≤20"(Length≤15m)

Drill collar

Drill collar: ≤4.5t

Max. load

4.5t(Linear load)

Hydraulic power

Independent or built-in

Flow rate

130L/min

Power supply

AC 380V/50Hz(60Hz is also can be customized)

Control mode

Technical Parameters Hoisting height

0~6m

Hoisting weight

200kg

Hoisting speed

4m/min

System pressure

0.6Mpa

Rated air flow

1.8m3

Local PLC, Wireless remote control

System pressure

25Mpa

Time consumption

30~45s

Technical features ◆

The power equipment is pneumatic elevator manufactured by Tractel of

France certified by EU CE manned certification. ◆

Using SKY LOCKII braking device of Belgium certified by Europe EN

1805, it will brake automaticlly if any emergency occurs and the braking distance will not more than 7cm. ◆

Equiped with IKAR fall arrester manufactured by IKA of

Germany,desgin of double safety hook can satisfy the fall arresting protection from any angles. ◆

The foot brake device setted on operation floor, the operators can

adjust any distances to center of wellbore. ◆

Folding operating floor can save the inner space of mast.



Design of multiple-force mechanism improves the utilization rate of

pneumatic elevator. ◆

There are location holes on guide rail every 500mm, it will be more safe

and reliable when operation.

45

46

Mud Pump Series

3NB 500C Technical Parameters Performance Date of displacement and pressure of mud pump 3NB500C Dia of Liner

mm

Φ160

Φ150

Φ140

Φ130

Φ120

Φ110

Kg.f/cm

140

160

182

211

248

295

MPa

13.72

15.68

17.84

20.68

24.3

28.91

2

Discharge Pressure Pump Speed

Input Power

spm 1 50 60 70 75 80 85 90 95

3NB Series Mud Pump

kW 3.87 193.5 232.2 270.9 290.3 309.6 328.9 348.3 367.5

Design Features

Output Power

HP 5.26 263 315.6 368.2 394.5 420.8 447.1 473.4 500

kW 3.48 174 208.8 243.6 261 278.4 295.8 313.2 331

HP 4.74 237 284.4 331.8 355.5 379.2 402.9 426.2 450

Displacement (Liter per second) 0.26 13 15.6 18.2 19.5 20.8 22.1 23.4 24.26

0.22 11 13.2 15.4 16.5 17.6 18.7 19.8 21.32

0.195 9.75 11.7 13.65 14.63 15.6 16.58 17.55 18.57

0.169 8.45 10.14 11.83 12.68 13.52 14.37 15.21 16.01

0.144 7.2 8.64 10.08 10.8 11.52 12.24 12.96 13.64

0.121 6.05 7.26 8.47 9.08 9.68 10.29 10.89 11.46

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

·The power end:The housing is welded steel-plate construction.It is stress-relieved after welding.The drive gears are involute type gears which allow smooth operation,high efficiency and long life.The crankshaft is a hollow one-piece steel casting .The power end is splash-lubricate. ·The fluid end:The suction and the discharge flanges conform to ASA and API specification. ·The piston rod is connected with an intermediate rod by means of clamps to realize quick assembly & disassembly.

3NB1000C Technical Parameters

·The valve seat bores have a bottom shoulders.The pistons and liners are lubricated and cooled by an

Performance Date of displacement and pressure of mud pump 3NB1000C

independently spraying pump to have a longer service life.

3NB500C

Discharge Pressure

3NB1000C

3NB1300C

3NB1600/LN1600H

Power

kw(PS) 368(500)

735(1000)

956(1300)

1176(1600)

Strokes per minute

pm

95

110

120

120

Stroke

mm

254

305

305

305

Gear ratio

3.82

3.833

3.81

3.81

3.89

Speed of driving shaft r/min

363

423

457

457

467

Max. working pressure Mpa

30

35

35

35

51.7

Max. dia. of liner

160

170

180

mm

Φ170

Φ160

Φ150

Φ140

Φ130

Φ120

Kg.f/cm

178

200

228

261

303

350

MPa

17.44

19.60

22.34

25.58

29.69

34.3

2

Basic Parameters of 3NB series Mud Pump Model

mm

Dia. of Liner

·Versatility in expandables.

Pump Speed

Input Power

Output Power

Displacement (Liter per second)

spm

kW

HP

kW

HP

1

6.68

9.09

6.02

8.18

0.345

0.306

0.269

0.235

0.203

0.173

50

331

450

298

405

17.25

15.3

13.45

11.75

10.1

8.65

60

404

550

368

495

20.8

18.4

16.2

14.1

12.2

10.38

70

470

640

424

576

24.2

21.5

18.8

16.5

14.2

12.11

80

529

730

483

657

27.6

24.2

21.5

18.8

16.2

13.84

90

603

820

543

738

31.1

27.6

24.2

21.2

18.2

15.57

190

100

669

910

602

819

34.5

30.6

26.9

23.5

20.25

17.3

Dia. of suction pipe

mm

254

305

305

305

105

701.4

955

632.1

858.9

36.2

32.13

28.25

24.68

21.32

18.17

Dia. of discharge pipe

mm

100

100

100

100

110

735

1000

662

900

38

33.7

29.6

25.9

22.3

19

Overall dimension (L×W×H)

mm

4220×2640 ×2430

5170×2809 ×2530

5010×1942 ×1918

4450×2850 5000×2850 ×2077 ×2090

Weight

kg

15940

21450

23000

29700

47

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

28345 48

3NB 1300C Technical Parameters

F Series Mud Pump

Performance Date of displacement and pressure of mud pump 3NB1300C Dia of Liner

mm Kg.f/cm Mpa

Discharge pressure Pump Speed

Input Power

2

Φ190

Φ180

Φ170

Φ160

Φ150

Φ140

Φ130

169 16.6

188 18.4

211 20.7

239 23.4

271 26.6

311 30.5

350 34.3

Output Power

Spm

KW

HP

KW

HP

Displacement (Liter per second)

1

7.96

10.80

7.17

9.75

0.433

0.388

0.345

0.306

0.269

0.235

0.203

50

398.4

542

359

487.5

21.6

19.4

17.25

15.3

13.45

11.75

10.1

60

478

650

430

585

26

23.3

20.8

18.4

16.2

14.1

12.2

70

558

758

502

683

30.3

27.2

24.2

21.5

18.8

16.5

14.2

80

637

867

574

780

34.6

31

27.6

24.2

21.5

18.8

16.2

90

717

975

645

878

38.9

35

31.1

27.6

24.2

21.2

18.2

100

797

1083

717

975

43.3

38.8

34.5

30.6

26.9

23.5

20.25

110

876

1191

789

1073

47.6

42.7

38

33.7

29.6

25.9

22.3

120

956

1300

860

1170

51.9

46.6

41.5

36.8

32.3

28.2

24.3

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

Design Features Power End: The frame is of welded-steel plate construction, with characteristics of high strength, good rigidity and light weight due to internal stress eliminating treatment after being welded. Integral herringbone gear drive is adopted for smooth running, high efficiency and long operating life. The crank shaft is alloy steel castings. Double-deck sealing is adopted in intermediate pull rod with sound sealing effect.

3NB 1600 Technical Parameters

The power end adopts the lubricating method of forced lubrication combined with splash lubrication.

Fluid end:

Performance Date of displacement and pressure of mud pump 3NB1600 Dia. of Liner Discharge pressure Pump Speed

Input Power

Φ190

Φ180

Φ170

Φ160

Φ150

Φ140

Kg.f/cm2

208

232

260

294

334

350

Suction valve and discharge valve on F series pump are interchangeable.

Mpa

20.4

22.8

25.5

28.8

32.8

34.3

Pump F-500 uses API 5# valve; pump F-800 and F-1000 use API 6# valve; pump F-1600 uses API 7# valve.

performance.

Output Power

Basic Parameters of F- series Mud Pump

Spm

KW

HP

KW

HP

1

9.8

13.33

8.83

12

0.433

0.388

0.345

0.306

0.269

0.235

50

490

666.5

442

600

21.6

19.4

17.25

15.3

13.45

11.75

60

589

801

530

721

26

23.3

20.8

18.4

16.2

14.1

70

687

934

618

840

30.3

27.2

24.2

21.5

18.8

16.5

80

785

1067

706

960

34.6

31

27.6

24.2

21.5

18.8

90

882

1199

794

1079

38.9

35

31.1

27.6

24.2

100

980

1333

883

1200

43.3

38.8

34.5

30.6

110

1079

1467

970

1320

47.6

42.7

38

120

1176

1600

1059

1440

51.9

46.6

41.5

Displacement (Liter per second)

Model

F-500

F-800

F-1000

F-1300

F-1600

Power

kw(ps)

373(500)

597(800)

746(1000)

969(1300)

1193(1600)

Stroke per minute

pm

165

150

140

120

120

Stroke

mm

190.5(7.5″)

229 (9″)

254 (10″)

305 (12″)

305 (12″)

Gear ratio

4.286:1

4.185:1

4.207:1

4.206:1

4.206:1

21.2

Max.working pressure Mpa

34.5

34.5

34.5

34.5

34.5

26.9

23.5

Max. dia. of liner

mm

170

170

170

180

180

33.7

29.6

25.9

Dia. of suction pipe

mm

203

254

305

305

305

36.8

32.3

28.2

Dia. of discharge pipe

in

4

5-1/8

5-1/8

5

5

Weight

kg

9543

14000

18642

24572

24791

Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

49

The hydraulic cylinder material is alloy steel forging. Straightway hydraulic cylinder has good suction

mm

50

F -500 Technical Parameters Pump speed

170

F-1000 Technical Parameters Dia.of Liner,mm and pressure rating, MPa(psi)

Dia.of Liner,mm and pressure rating, MPa(psi)

Power rating 9.4

170 1365

10.6

160 1540

150 12.1 1750

140 130 13.9 2010 16.1 2335 Displacement L/S(GPM)

18.9

120 2740

110 22.5 3260

100 27.2 3945

kW

HP

384

515

36.75 (582)

32.56 (516)

28.61 (453)

24.93 (395)

21.49 (340)

18.31 (290)

15.39 (244)

12.72 (201)

31.60 (501)

27.77 (440)

24.19 (383)

20.86 (330)

17.77 (281)

14.93 (236)

12.34 (195)

Power rating

Pump speed

170 16.6

160

2410

18.8

150 2725

21.4

140 3100

24.5

130 3555

28.4

120 4125

33.4

110 4840

34.5

5000

KW

HP

Displacement L/S(GPS)

150

799

1071

43.24 (685)

38.30 (607)

33.66 (533)

29.33 (465)

25.29 (401)

21.55 (341)

18.10 (287)

*165

*373

500

35.67 (565)

150

339

455

32.43 (514)

28.73 (455)

25.25 (400)

21.99 (348)

18.96 (300)

16.16 (256)

13.58 (215)

11.22 (178)

*140

*746

1000

40.36 (639)

35.75 (566)

31.42 (498)

27.37 (434)

23.60 (374)

20.11 (318)

16.90 (268)

140

316

424

30.27 (480)

26.81 (425)

23.56 (373)

20.53 (325)

17.70 (280)

15.08 (239)

12.67 (201)

10.47 (166)

130

692

929

37.47 (594)

33.20 (526)

29.13 (462)

25.42 (403)

21.92 (347)

18.67 (296)

15.69 (248)

21.88 (347)

19.06 (302)

16.44 (260)

14.00 (222)

11.77 (186)

9.73 (154)

857

394

24.90 (394)

639

294

28.11 (445)

120

130

34.59 (548)

30.64 (485)

26.93 (427)

23.46 (372)

20.23 (320)

17.24 (273)

14.48 (229)

120

271

364

25.94 (411)

22.98 (364)

20.20 (320)

17.60 (279)

15.17 (240)

12.93 (205)

10.86 (172)

8.98 (142)

110

586

786

31.71 (502)

28.09 (445)

24.93 (391)

21.51 (341)

18.54 (294)

15.80 (250)

13.28 (210)

110

249

333

23.78 (377)

21.07 (334)

18.52 (293)

16.13 (255)

13.91 (220)

11.85 (188)

9.96 (158)

8.23 (130)

100

533

714

28.83 (457)

25.53 (404)

22.44 (355)

19.55 (310)

16.86 (267)

14.36 (227)

12.07 (191)

0.2162 (3.427)

0.1915 (3.036)

0.1683 (2.668)

0.1466 (2.324)

0.1264 (2.004)

0.1077 (1.707)

0.0905 (1.435)

0.0748 (1.186)

0.2883 (4.569)

0.2553 (4.047)

0.2244 (3.557)

0.1955 (3.099)

0.1686 (2.672)

0.1436 (2.277)

0.1207 (1.913)

1

1

Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.

Notes:

F-800 Technical Parameters

F-1300、F-1600 Technical Parameters

Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.

Dia.of Liner,mm and pressure rating, MPa(psi) Pump speed

Power rating

13.8 KW

160

170

636

2000

160 15.6

150 2260

17.7

140 2570

HP

20.3

130 2950

23.6

Dia.of Liner,mm and pressure rating, MPa(psi)

120 3420

27.7

110 4015

33.0

100 4780

34.5

180

5000

Displacement L/S(GPS)

853

41.51 (658)

36.77 (583)

32.32 (512)

28.15 (446)

24.27 (358)

20.68 (328)

17.38 (275)

14.36 (227)

34.47 (546)

30.30 (480)

26.39 (418)

22.76 (360)

19.39 (307)

16.29 (258)

13.47 (213)

Pump speed

*150

*596

800

140

557

747

36.32 (575)

32.17 (510)

28.28 (448)

24.63 (390)

21.24 (336)

18.10 (287)

15.21 (241)

12.57 (199)

130

517

693

33.73 (534)

29.88 (473)

26.26 (416)

22.87 (362)

19.72 (312)

16.81 (266)

14.12 (224)

11.67 (185)

120

477

640

31.13 (493)

27.58 (437)

24.24 (384)

21.11 (334)

18.21 (288)

15.51 (246)

13.03 (206)

10.77 (171)

110

437

587

28.54 (452)

25.28 (400)

22.22 (352)

19.35 (307)

16.69 (264)

14.22 (225)

11.95 (189)

0.2594 (4.112)

0.2298 (3.643)

0.2020 (3.202)

0.1759 (2.789)

0.1517 (2.405)

0.1293 (2.049)

0.1086 (1.722)

1

Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.

51

160

150

140

130

F-1300

18.7

2720

21.0

3050

23.7

3440

27.0

3915

31.0

4495

34.5

5000

F-1600

23.6

3345

25.9

3750

29.2

4235

33.2

4820

35.1

5000

34.5

5000

Power rating F-1300

38.92 (617)

170

Displacement

F-1600

KW

HP

KW

HP

130

1050

1408

1293

1733

*120

*969

1300

1193

1600

110

889

1192

1094

1467

100

808

1083

994

1333

9.87 (156)

90

727

975

898

1200

0.0898 (1.423)

1

L/S(GPM) 50.42 (799) 46.54 (737) 42.66 (676) 38.78 (614)

44.97 (713) 41.51 (658) 38.05 (603) 34.59 (548)

39.83 (631) 36.77 (583) 33.71 (534) 30.64 (485)

35.01 (555) 32.32 (512) 29.62 (469) 26.93 (427)

30.50 (483) 28.15 (446) 25.81 (409) 23.46 (372)

26.30 (417) 24.27 (385) 22.25 (352) 20.23 (320)

34.90 (553)

31.13 (493)

27.58 (437)

24.24 (384)

21.11 (334)

18.21 (288)

0.3878 (6.147)

0.3459 (5.483)

0.3064 (4.857)

0.2693 (4.269)

0.2346 (3.719)

0.2023 (3.206)

Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running. 52

Driller's Cabin Driller’s cabin is made of stainless steel with air-conditioning.

MCC AC Motor Control Center MCC provides power & lighting for AC motors or other electric apparatus of the drill floor, the mud pump, the mud circulating section ,the fuel tank section ,the water section ,the air source house , and the power section.

Driller's cabin including: ·All switches and displays for electric, air (hydraulic) control ·Drilling parameter instrument ·Industrial monitor display instrument(four probes) ·Traveling block position digital display instrument · Electric brake-handle and display system for hydraulic disc brake

Solid Control System 

·Electric control system operating panel ·Top drive operating panel

Solid control system includes: mud tanks for circulating, trip & reserve ; shale shaker, degasser, desander, desilter, centrifuge ,charging pump ,mixing pump,shearing pump, etc. Basic specifications and general design of solid control system meet the requirement of drilling process. AC electric motors and electric circuit conform to explosion-proof requirements.

SCR DC Driving System Control diesel generator sets and convert AC 600V 50Hz (60Hz) into continuous adjustable DC. Then supply power to DC electric motor through an assigned contactor to control the speed & the torque of drawworks ,mud pump ,rotary table or top drive, to realize stepless speed regulation and meet driving requirements of DC drilling rigs. Control mode: one-to-two

VFD Systems Control diesel generator sets and first convert AC 600V 50Hz (or 60Hz) into DC,then change it into AC whose frequency can be continuously adjusted. Control mode: one-to-one.

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Drill Pipe We possess America MTI inertia friction welder, which guarantes the quality of welding. Adopting the advanced technology of high power collector coil to narrow the heat affected zone, and internal and external

Heavy Weight Drilling Pipe

heating processing simultaneously, makes friction welding zone even and stable. The welding seam is esthetic and beautiful, which extended the service life of the drill pipe. Our annual production is 20,000 tons and

Specifications for heavy weight drilling pipe as following

various mechanical properties all meet API Standard requirements. Tool Joint

Technical specifications as following Wall thickness

O.D.

Pipe Body

I.D.

Type

Center wear pad

O.D.

mm

M-JZ55-51/2FH-I 139.7

In

mm

in

5 1/2

92.1

3 5/8

Type

Single Weight (kg)

mm

in

Center (mm)

End Area (mm)

5 1/2FH

177.8

7

152.4

144.5

730

M-JZ50-NC50-I

127.0

5

76.2

3

NC50 4 1/2IF

168.3

6 5/8

139.7

130.2

700

M-JZ45-NC46-I

114.3

4 1/2

71.4

2 13/16

NC46 (4IF)

158.8

6 1/4

127

117.5

585

M-JZ35-NC38-I

88.9

3 1/2

52.29

2 1/16

NC38

120.7

4 3/4

101.6

92.1

370

24.70

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