KERUI DRILLING EQUIPMENT SERIES C
COPY RIGHT BY SHANDONG KERUI PETROLEUM CO., LTD.
THE GLOBAL PROFESSIONAL DRILLING EQUIPMENT SOLUTION SUPPLIER
24-hour free service hotline:86-4008-129003 86-4008-129005 Address : No.233 Naner Road, Dongying, Shandong, China P.C : 257067 Fax : +86-546-8179681 E-mail :
[email protected] Website : www.keruigroup.com
KRYS-14-II
MORE EFFICIENT IN OIL & GAS EXTRACTION
CORPORATE PROFILE Kerui Petroleum is a comprehensive industrial group integrating high-end petroleum equipment research, development and manufacture, integrated oilfield engineering technological service, and oilfield EPC turnkey contracting. Kerui Petroleum is the largest manufacturer and service provider of oil and gas equipments in China. The Group now has more than 8000 employees, is headquartered in Dongying City, where the second largest oilfield of China — Shengli Oilfield is located. The Group has nine business departments and six large manufacture bases covering a total land area of 2 million square meters, specialized in the research, design and manufacture of nine series of high-end petroleum equipment products, including onshore and offshore drilling/workover rigs; large oilfield fracturing units; special operation equipments such as coiled tubing unit, cementing trucks and nitrogen unit; natural gas compressor; oil and gas production and processing system; natural gas liquefaction unit; wellhead and well control system; and oil production machinery. Kerui Petroleum has established 19 technological development centers in its headquarters, Beijing, Shanghai, Singapore, Houston, Calgary, etc., and its technical personnel account for 50% of the total employees. The Group now has branches, subsidiaries, technological service stations, and parts warehouses in 49 countries around the world, with the employee localization rate of these overseas branches exceeding 50%. The Group owns more than 100 oilfield service teams across the world, providing services including drilling, workover, coiled tubing service, fracturing operation, unbalanced drilling and viscous oil production, which grasp world leading technologies in recovery enhancement, old oilfield transformation and complicated oilfield exploitation, and have an outstanding capacity in irregular oil and gas exploitation such as shale gas and coal-bed methane. With an excellent capacity of providing oilfield EPC turnkey contracting and system solutions, Kerui Petroleum can supply mature customized oil and gas production and processing systems in light of global oil and gas field conditions, integrated solutions for crude oil, natural gas and sewage treatment stations, owns international leading technologies in such fields as highly integrated small LNG units, large and medium-sized modular LNG liquefaction plants. Kerui Group has established quality, environment, occupational health and safety management systems in accordance with ISO 9001, ISO 14001 and OHSAS 18001, obtained the right to use API monogram for petroleum equipments and the qualification certification for international petroleum project operation issued by the Ministry of Commerce of PRC, is China’s most advanced private petroleum equipment and technological service enterprise for international operation, and is the first enterprise in China who built a high-end petroleum equipment industrial park with an integrated industrial chain. The Group owns a relatively perfect global operation and service network, adopts an 8-hour quick response mechanism, and endeavors to provide global clients with convenient, quick, quality and efficient post-sale, mid-sale and post-sale services. Presently, Kerui Group provides quality services and practical products to over 220 petroleum companies and over 350 oilfield projects and service companies in more than 40 countries across the world. Kerui Petroleum sticks to the concept of “Better Service, Higher Quality; Technology Leading the Future”, insists on customer-centering and market-guidance, endeavors to achieve more efficient in oil & gas extraction to do its continuous efforts for the world energy.
QUALIFICATION AND CERTIFICATION
DRILLING RIG SERIES
Kerui Group designs and manufactures various series offshore, onshore rigs and workover equipment, cooperating with domestic scientific research institutions and foreign professional design compaines. Those rigs and equipment mainly include 750HP, 1000HP, 1500HP, 2000HP, and 3000HP various kinds of drilling rigs, workover rigs and main components. All the drilling rigs can meet the requirements of different regions, different countries, different drilling conditions and different users. Main parts of drilling rigs are all applicable to national drilling rig standards and API standards relatively.
750HP
225
900
225
900
225
900
225
900
750
560
750
560
750
560
750
560
4 forward + 2 reverse Stepless
1000
160
4 forward + 2 reverse Stepless
1000
160
1 forward + 1 reverse Stepless
1000
160
1 forward + 1 reverse Stepless
1000
160
1000HP
6600~9800
4 forward + 2 reverse Stepless
6600~9800
4 forward + 2 reverse Stepless
4 forward + 4 reverse Stepless
2 forward + 2 reverse Stepless
Energy consumption brake
chain drive
2100 340
2100 340
2100 340
2100 340
1500HP
4 forward + 2 reverse Stepless
4 forward + 2 reverse Stepless
4 forward + 4 reverse Stepless
2 forward + 2 reverse Stepless
Energy consumption brake
chain drive
2800 450
2800 450
2800 450
2800 450
Main Technical Parameters of 2000HP Drilling Rigs Model: U.S Met Nominal drilling depth: 4-1/2″DP ft m 5″DP ft m
ZJ70/4500L
ZJ70/4500LDB
ZJ70/4500DZ
ZJ70/4500DB
14800~23000 4500~7000 13100~19700 4000~6000
14800~23000 4500~7000 13100~19700 4000~6000
14800~23000 4500~7000 13100~19700 4000~6000
14800~23000 4500~7000 13100~19700 4000~6000
Max. hook load: KIPS KN
992
4500
992
4500
992
4500
992
4500
Max. drill pipe load: KIPS KN
485
2200
485
2200
485
2200
485
2200
Drawworks max. input power: hp KW
2000 1470
2000 1470
2000 1470
2000 1470
4 forward +2 reverse
4 forward +2 reverse
4 forward +4 reverse
2 forward +2 reverse
disc brake
disc brake
disc brake
disc brake
eddy current brake/ E.T.N brake
eddy current brake/ E.T.N brake
eddy current brake/E.T.N brake
energy consumption brake
Wireline diameter:in. mm
1-1/2 38
1-1/2 38
1-1/2 38
1-1/2 38
Crown sheaves number and traveling sheaves number
6×7
6×7
6×7
6×7
Hoisting system stringing method
stringing in order/ crossed stringing
stringing in order/ crossed stringing
stringing in order/ crossed stringing
stringing in order/ crossed stringing
60 1524
60 1524
60 1524
60 1524
37-1/2 952.5
37-1/2 952.5
37-1/2 952.5
37-1/2 952.5
Rotary table drive type
chain drive
independent drive
independent drive
independent drive
Clear height of mast: ft m
149 45.5
149 45.5
149 45.5
149 45.5
Substructure height: ft m
20.5,29.5 7.5,9 34.5 10.5
20.5,29.5 7.5,9 34.5 10.5
20.5,29.5 34.5,39.5
Clear height of substructure: ft m
20,25 30
20,25 30
20,25 30,35
Drawworks shifts Main brake model
Auxiliary brake model
Traveling sheave diameter: in. mm Open diameter of rotary table: in. mm
Power of single mud pump: hp KW
6.12,7.62 9.12
6.12,7.62 9.12
7.5,9 10.5,12
6.12,7.62 9.12,10.62
20.5,29.5 34.5,39.5 20,25 30,35
7.5,9 10.5,12
6.12,7.62 9.12,10.62
1600 1180
1600 1180
1600 1180
1600 1180
Mud pump sets
3
3
3
3
Type of driving
Integrated chain box
Integrated chain box
AC-SCR-DC
AC-DC-AC(VFD)
1500 1100
1500 1100
1630 1200
1630 1200
3
3
4
4
3300 530
3300 530
3300 530
3300 530
Power of main diesel:hp KW Main diesel sets Total volume of mud tank: BBL m3
3000HP
731
3250
731
3250
3000 2700 4 forward + 4 reverse Stepless
2 forward + 2 reverse Stepless Disc brake Energy consumption brake 1-3/4
45
37-1/2 952.5 Independent drive
3900 590
3900 590
152 46.5
152 46.5
3900 590
3900 590
Technical Parameters ZJ10/1100Z
ZJ15/1350Z
ZJ20/1580Z
ZJ30/1800CZ
ZJ40/2250CZ
1000(3280)
1500(4920)
2000(6560)
3000(9840)
4000(13120)
3500(11483)
4500(14760)
5500(18045)
6500(21325)
7500(24606)
1100(247248)
1350(303440)
1580(355138)
1800(404587)
2250(505734)
¢26(1”)/8
¢26(1”)/8
29(1-1/8”)/8
¢32(1-1/4”)/10
¢32(1-1/4”)/10
1.23(4)
1.33(4.36)
1.31(4.3)
1.36(4.46)
1.36(4.46)
Outsize dimension in moving mode:m (ft)
18.8×3×4.5 (61.6×9.8×14.76)
20×3.15×4.53 (65.62×10.3×14.9)
20.13×3.2×4.4 (63×10.5×15.1)
22.6×3.3×4.64 (74.14×10.8×15.2)
21.65×3.3×4.9 (71×10.8×16.1)
Weight: kg(lb)
54000(119047)
57000(123456)
63000(138888)
Power system
CAT C15
CAT C15
CAT C18
CAT C15×2
CAT C18×2
540
540
700
540×2
630×2
ALLISON-M5620AR
ALLISON-M5620AR
Emergency power
select
select
select
select
select
The chassis driving type
10×8
10×8
12×8
14×8
14×10
The min. turning dia.: m(ft)
34(111.55)
34(111.55)
38(124.7)
38.6(126.64)
44(144)
The min. clearance from ground: mm(in)
340(13.39)
340(13.39)
340(13.39)
340(13.39)
340(13.39)
Drawworks type
double drum
double drum
double drum
double drum
single/double drum
450
550
650
750
1000
Diameter of main drum: mm (in)
¢16.9×38 (¢429×965)
¢16.9×38 (¢429×965)
¢480×939 (¢18.9×37)
¢574×1060 (¢22.6×41.7)
¢635×1254 (¢25×49.4)
The main drum brake type
band type
band type
band type
band type
The main drum auxiliary type
WCB224
WCB224
WCB224
WCB324
WCB324
5 forward 1 reverse
5 forward 1 reverse
5 forward 1 reverse
5 forward 1 reverse
5 forward 1 reverse
JJ110/32
JJ135/34
JJ160/35
JJ180/38
JJ225/39
32(105)
34(111.55)
35(114.83)
38(124.6)
39.3(128.94)
Racking platform height: m(ft)
17.26/19.96/20.96 (56.63/65.49/68.77)
20.5/21.3/22 (67.3/69.88/72.18)
20/21/21.7 (65.62/68.9/71.2)
22.2/23.2/24.2 (72.8/76.1/79.4)
22.9/23.9/24.9 (75.1/78.4/81.7)
Max.wind load:km/h(kn)
110(60)
110(60)
110(59.35)
110(60)
110(60)
Control/lights/power circuit
24V/220V/380V (China)
24V/220V/380V (China)
24V/220V/380V (China)
24V/220V/380V (China)
24V/220V/380V (China)
Rated pressure of hydraulic / air:MPa(psi)
14/0.75-0.95 (2002/119.12-133)
14/0.75-0.95 (2002/119.119-132.99)
14/0.75-0.95 (2002/119.12-133)
14/0.75-0.95 (2002/119.12-133)
14/0.75-0.95 (2002/119.12-133)
DZ135/3.7-T telescoping type
DZ135/4.5-T telescoping type
DZ160/4.5-T telescoping type
DZ180/6-Z scoped type
DZ225/6.7-Z scoped type
Rotary table
ZP175
ZP175
ZP205
ZP275
ZP275
Traveling block/hook
YG135
YG150
YG160
YG180
YG250
Swivel
SL120
SL135
SL160
XSL225
XSL225
Drilling depth (4-1/2”DP): m (ft) Workover depth (3-1/2”DP): m (ft)
MOBILE RIGS
The max. hook load: KN (lbf) The drilling line dia : mm(in)/number The Max.hook lifting speed m/s(ft/s)
Engine power: HP (2100r/min) Hydraulic transmission type
450HP, 550HP, 650HP, 750HP, 1000HP.
Rate power of drawworks: hp
Drawworks lifting shifts The mast type (double sections telescoping) The mast height:m(ft)
Drilling platform
76000(167548)
82000(180776)
ALLISON-M6620AR ALLISON-M5620AR×2 ALLISON-M6620AR×2
Hydraulic disc /band type
&
Technical Parameters 150HP
250HP
350HP
Max. hook load KN
490
675
900
Rated hook load KN
300
400
600
Service depth m (27/8” tubing)
2600
3200
4000
Workover depth m (27/8” DP)
______
2000
3200
Engine power KW(HP)
175KW 233HP
261KW 350HP
287KW 385HP
Active rope number
6
6
6
Mast height m
16,18
18,24
29,31.7
Driving type
6×6
6×6
10×8
Rope OD
Ф22
Ф22
Ф26
ARCTIC DRILLING RIG
1000HP
“K” type 43.26m
8
275kN 1 1/4”
”
ARCTIC TEACHING DRILLING RIG
Different from the screen projection teaching mode the same industry adopting, Kerui teaching system adopts the three-dimensional teaching method by controlling the simulate driller platform in the whole simulation scene, to help the trainees experience each step of the drill process really and to improve the teaching quality obviously.
Main technical parameters of teaching rig ZJ10D/600DB Norminal drilling depth Drilling depth (φ114mm DP)
500~1000m
Drilling depth (φ127mm DP)
500~800m
Max. hook load
600kN
Drawworks rated power
132kW
Travelling sytem lines Dia. of wireline
3×4 φ22mm
Mud pump power & qty.
257kW×1
Rotary table opening dia.
φ444.5mm
Type of substructure & Height of drill floor
Box on box, 6м
Type of mast & effective height
“K” type, 31m
Type of driving
AC-VFD-AC
Power supply mode I, Industrial power supply
45kW X 2
Power system Power supply mode I
Industrial power supply
Power supply mode II
generator set power supply
Diesel generator/Rated output power Voltage/Frequency/Phase 29
VOLVO/400kW×2 400V/50Hz/3φ 30
CBM-800 Coal-bed methane Drilling Rig Technical Parameters Name
COAL-BED METHANE
Special Truck Chassis
DRILLING RIG
Parameters
Model
WS5545
Driving Type
10X6
Driving Power
370HP
Torque/rpm Power head
Feeding System
Drilling capacity (for reference) Auxiliary Hoist Diesel Engine Mud Pump
Hydraulic System Work Height Travel capacity Transport Dimensions Overall Weight
31
Driving Power
14800 ft.lb /85rpm 7400 ft.lb/170rpm
Fore tilt Angle
0--80°
Stroke
50ft
Through-hole Dia.
3”
Lifting force/speed
180000lbf/1.2ft/s
Feeding force/speed
36000lbf/3.0ft/s
DP dia./Drilling depth
3-1/2”/10000ft
DP dia./Drilling depth
4-1/2”/7000ft
DP dia./Drilling depth
5”/5000ft
Lifting Force
6800lbs
Model
KTA19-P700
Power/speed
700HP/1800rpm
Model /flow
BW-320/85gpm
Type
Open
Displacement
2x35gal+2x26gal+2x16gal
Pressure
4500psi
Max./ Min.
75ft/45ft
Max. Climbing Angle
30°
Max. Travel Speed
64ft/s
L/W/H
43ftx9 ftx13ft 120000lbs
32
1500HP AC variable frequency helicopter drilling rig parameters
HELICOPTER DRILLING RIG
Drilling depth(φ114mmDP)
3500-5000m
Drilling depth(φ127mmDP)
2800-4500m
Max. hook load
3150kN
Max. drill string weight
180t
Drawworks rated power
1100kW
Main brake model
Disc brake
Auxiliary brake model
dynamic braking
Dia. of wireline
φ35mm
Sheave OD. Of hoisting system
φ1270mm
Rotary table opening dia.
φ952.5mm
Rotary table drive type
independent drive
Type of mast & effective height
“K” type, 45m
Type of substructure & Height of drill floor
sling shot, 7.5m
Mud pump power & qty.
597KW×5
Power system
◆
The drilling rigs can meet the worst operation environment,such as the Gobi desert,tropical rainforest and swamp
Main Diesel generator set & qty.
CUMMINS C700D5 ×8
Main Diesel generator rated power
512KW
Auxiliary Diesel generator set & qty.
CAT C15×1
Auxiliary diesel generator set rated power
300KW
Voltage/Frequency/Phase
600V/380V/50Hz/3φ
Solid control system capacity
320m3
areas. ◆
Modular design and helicopter lifting transportation can effectively reduce customer’s infrastructure costs and
protect the environment. ◆
The helicopter rig can be broken down into transportation module of 4t, 8t and 10t. The equipment less than 4t is
transported by special tool which will reduce transportation cost for users greatly. ◆
The lifting way of the mast is jack-up. The jack-up mast can meet Installed on low position and be gradually lifted
by main drawworks to achieve the effect that well installation area reduce. ◆
The drilling rig can use AC/DC hybrid driven model. That can be good for controlling costs and reducing the
weight of drawworks.
33
34
1000HP AC variable frequency helicopter drilling rig parameters Drilling depth(φ114mmDP)
2500-4000m
Drilling depth(φ127mmDP)
2000-3000m
Max.hook load
2250kN
Max. drill string weight
120t
Drawworks rated power
735KW
Main brake model
Disc brake
Auxiliary brake model
dynamic braking
Dia. of wireline
φ32mm
Sheave OD. Of hoisting system
φ1270mm
Rotary table opening dia.
φ520.7mm
Rotary table drive type
independent drive
Type of mast & effective height
“K” type, 45m
Type of substructure & Height of drill floor
sling shot,11.98m
Mud pump power & qty.
800kW×3
Power system
35
Main Diesel generator set & qty.
C-300GF× 9
Main Diesel generator rated power
300kW
Voltage/Frequency/Phase
480V/230V/60Hz/3φ
Solid control system capacity
210m3 36
Traveling Block ·Feature · In accordance with the standard of API 8C.
MAIN COMPONENTS SERIES
· The sheave rope groove through quenched proccessing with wear resistance,long-life. · Sheaves and bearings can be exchangeable by allocated crown sheaves and their bearings. · Ambient temperature: -20℃~55℃ -45℃~40℃
·Technical Parameters
Crownblock ·Feature ·In accordance with the standard of API 4F & 8C.
Model No.
YG110
YG150
YG180
YC225
YC315
YC450
YC675
The max.hook load (KN)
1100
1500
1800
2250
3150
4500
6750
O.D. of sheaves mm(in)
605(24)
915(36)
1005(40)
1120(44)
1270(50)
1524(60)
1524(60)
Number of sheaves
3
4
5
5
6
6
7
26 (1)
26/29 (1)/(1 1/8)
32 (1 1/4)
32 (1 1/4)
35 (1 3/8)
38 (1 1/2)
45 (1 3/4)
Length
2334
2768
3469
2294
2660
3075
3400
Width
673
830
1100
1190
1350
1600
1600
Hight
562
711
768
630
780
820
1148
1424
2810
5146
4083
6454
8476
12403
mm (in)
Dia. of wireline
·The sheave rope groove through quenched proccessing with wear-resistance,long-life. ·Equipped with bump-proof cushion devices.
Overall Dim.
mm
·The traveling sheaves of the crown and its auxiliaries can be replaceable. ·Ambient temperature: -20℃~ 55℃
Weight (kg)
-45℃~ 40℃
·Technical Parameters
(KN) O.D. of Number of sheaves
O.D.of fast sheave.mm
37
TC180
TC675
1580
1800
6750
605 (23 10/13)
735 (28 12/13)
760 (30)
915 (36)
915 (36)
1524 (60)
5
5
5
4+3
6
8
29 (1 1/8)
32 (1 1/4)
(1 1/4)
Dia. of wireline mm(in)
Overall Dim.
TC160
2361 2500 2370 (92 12/13) (98 15/64) (93 4/13)
1945 (76 7/13)
1854 (73)
1368 (53 55/64)
1575 (62)
1691 (66 7/13)
1586 (62 6/13)
825
1114
1705
760
875
915
1448 (57)
1938 (65 7/13)
1832 (72 3/26)
(1 3/8)
(1 1/2)
38 (1 1/2)
4370 (170 1/2)
3300 (130)
3928 (154 5/8)
2902 3710 (111 1/2) (114 1/4)
3080 (121 1/4)
2286 (90)
3555 (166 7/8)
3760 (148)
2915 (114 3/4)
2095
3528
7945
10625
15340
915
1070
1270
1524
1524
1544 1684 (60 10/13) (59 4/13)
Hook · In accordance with API standard · Especially built-in hollow with good hydro bump-absorbing capability · The major hook has double safety devices · The main components of the hook adopt high tense alloy and get through non-destructive testing. · Ambient temperature: -20℃~55℃ -45℃~40℃
·Technical Parameters DG675 6750
KN Spring travel mm(in)
(7)
(8)
(8)
220(8 5/8)
Major-hook Opening mm(in)
(7 1/2)
(8 5/8)
(8 5/8)
234(9 1/4)
Overall Dim. 3705×1210×930
2180
3410
3500
7065
38
Technical Parameters Model No.
Swivel
Open dia. mm (in)
ZP175
ZP205
ZP275
ZP375
444.5(17 1/2)
520.7(20 1/2)
698.5(27 1/2)
952.5(37 1/2)
·Feature
Max. static load KN
2250
3150
4500
5850
·In accordance with the standard of API
Max.working torque N.m
13729
22555
27459
32362
·Double nipple can be selectable
Distance between rotary table and chain wheel interal gear axle mm(in)
1118(44)
1353(53 1/4)
1353(53 1/4)
1353(53 1/4)
·Tail pipe and packing set are house-unified structure easy to be changed ·Allocated with API 4LP hose adaptor.
Gear ratio
3.58
3.22
3.67
3.56
·Ambient temperature: -20℃~55℃
Max.speed r/min
300
300
250
300
Input axle centre hight mm
274
310
330
330
Overall dimension (length×width×hight) mm
1910×1280×585
2275×1480×666
2392×1670×685
2468×1810×718
4100
5265
6163
7970
-45℃~40℃
·Technical Parameters SL120
300 (psi) Dia. of stem mm(in) Coupling
To stem API To kelly API
Overall Dim. (L×w×h)
SL135
SL160
SL225
SL675
1350
1600
2250
6750
300
300
300
21(3000)
21(3000)
35(5005)
35(5005)
(5000)
52(7500)
54(2.13)
64(2.1)
75(3)
76(2.99)
(3)
102(4)
4 1/2”REG,LH 4 1/2”REG,LH 6 5/8”REG,LH
7 5/8” REG,LH
8 5/8” REG,LH
3 1/2”REG,LH 6 5/8”REG,LH 6 5/8”REG,LH 6 5/8”REG,LH
6 5/8” REG,LH
6 5/8 ”REG,LH
4 1/2”LH
1898×628×722 2291×638×648 2400×675×710
2600×780×650
Net weight Kg
Drawworks Mechanically Driven Drawworks
3015×1096×860 3775×1240×1406
Rotary Table ·Feature
· Conform to ·
·Technical Parameters Drawworks
· ·
Rated input power
· · Ambient temperature: -20℃~55℃ -45℃~40℃
Max. pull of fastline Dia. of wireline Drum diameter X length
JC-40
JC-50
JC-70
KW
735
1100
1470
HP
1000
1500
2000
KN
275
340
485
mm
32
35
38
in
1-1/4
1-3/8
1-1/2
mm
640X1139
685X1245
770X1439
in
25X45
27X49
30X57
4forward+2reverse
4forward+2reverse
4forward+2reverse
Drawworks shifts Main brake
Disc brake
Auxiliary brake The max. lifting hook load
39
Eddy current brake/E.T.N brake KN
2250
3150
4500
KIPS
500
700
1000 40
AC Frequency Conversion Driven Drawworks DC Motor Driven Drawworks
·Four models for electrical driven drawworks of AC variable frequency are at your option:JC40DB;JC50DB;JC70DB; JC90DB.
·Four models of DC electrical driven drawworks are at your option: JC40D; JC50D; JC70D; JC90D.
·Drawworks, Single drum structure.
·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.
·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.
·Auxiliary brake is eddy current brake (water-cooled or air-cooled), EATON brake is also available.
·Auxiliary brake is energy consumption brake.
·Equipped with automatic driller according to customer requirements.
·Equipped with automatic driller according to customer requirements.
·Technical Parameters
·Technical Parameters JC-40D/ E-1000-DC
JC-50D/ E-1500-DC
JC-70D/ E-2000-DC
JC-90D/ E-3000-DC
KW
735
1100
1470
2210
HP
1000
1500
2000
3000
KN
275
340
485
640
mm
32
35
38
45
1-1/4
1-3/8
1-1/2
1-3/4
640X1139
685X1428
770X1439
915X1580
25X45
27X49
30X57
36X62
4/stepless
4/stepless
4/stepless
4/stepless
Drawworks
Rated input power Max. pull of fastline
Dia. of steel wireline Drum diameter X length
in mm in
Drawworks shifts Main brake
Disc brake
Auxiliary brake The max. lifting hook load
41
JC-40DB/ E1000AC
Drawworks
Rated power Fastline pulling Dia. of wireline
Drum diameterX length
2250
3150
4500
6750
1100
1470
2210
HP
1000
1500
2000
3000
KN
275
340
485
640
mm
32
35
38
45
in
1-1/4
1-3/8
1-1/2
1-3/4
mm
640X1306
685X1428
770X1434
915X1836
in
25X45
27X49
30X57
36X62
2/stepless
2/stepless
2/stepless
2/stepless
Disc brake
Main brake
KIPS
500
700
1000
1500
The max. lifting hook load
JC-90DB/ E3000AC
735
energy consumption brake
Auxiliary brake
KN
JC-70DB/ E2000AC
KW
Drawworks shifts
Eddy current brake/E.T.N.brake
JC-50DB/ E1500AC
KN
2250
3150
4500
6750
KIPS
500
700
1000
1500
42
FDQ500 BOP Lifting Device
Power catwalk
Technical Specification
Advantages: High degree of automation, the work efficiency can be improved effectively and the drilling cost can be reduced
◆
Max. lifting load:2x25t
◆
◆
Max. Lifting stroke:7m(Lifting height can be setted)
significantly.
◆
Max. Lifting speed:0.6m/min
◆
◆
Max. Walking speed:10m/min
down drill floor.
◆
Max. Lifting air consumption:2x5m³/min
◆
◆
Walking air consumption:2x4m³/min
of drill pipe effectively.
◆
Rated air supply pressure:0.7Mpa
◆
Hydraulic driven, modular structure design a can better satisfy the operation under complex environment.
◆
Quantity & Specification of chains:2x30m/18x54
◆
Integrated desgin of “assembled in one carrier”can reduce transportation costs efficiently
Advantages: ◆
Pneumatic control, there will be no leakage of hydraulic oil, and be more energy saving and more
Suitable for various drilling tools, it can carry round drilling tools such as drill pipe, drill collar and casing etc. up and Using pipe slacking block with independent patent technology can improve the storage and transportation efficiency
Main Technical Parameters
environmental protection compaired with hydraulic control,
Model
DMT/6-1000
◆
Emergency button, for emergency brake protection;
Height of drilling floor
6m
◆
Equiped with upper and lower height limitation, controllable stroke, safe and reliable;
Working mode
Dragging up
◆
Lifting height can be setted;
DP size
3½"-5"(API-R2)
◆
Lifting mechanism has self-adaption swinging ability when operation, which can reach ±16°;
Max. load
0.5T (Linear load) Drilling rig hydraulic unit (also can be designed separately)
Hydraulic power
43
Flow rate
110L/min
Power supply
AC 380V/50Hz
Control mode
Local PLC, Wired remote control
System pressure
16MPa
Time consumption
30~45s
44
FTQ200-6 pneumatic casing stabbing board
Main Technical Parameters Model
DMT/11-7000
Height of drill floor
9m~11m
Working mode
Dragging up
DP
DP ≥3½" (API-R2,R3)
Casing
Casing: ≤20"(Length≤15m)
Drill collar
Drill collar: ≤4.5t
Max. load
4.5t(Linear load)
Hydraulic power
Independent or built-in
Flow rate
130L/min
Power supply
AC 380V/50Hz(60Hz is also can be customized)
Control mode
Technical Parameters Hoisting height
0~6m
Hoisting weight
200kg
Hoisting speed
4m/min
System pressure
0.6Mpa
Rated air flow
1.8m3
Local PLC, Wireless remote control
System pressure
25Mpa
Time consumption
30~45s
Technical features ◆
The power equipment is pneumatic elevator manufactured by Tractel of
France certified by EU CE manned certification. ◆
Using SKY LOCKII braking device of Belgium certified by Europe EN
1805, it will brake automaticlly if any emergency occurs and the braking distance will not more than 7cm. ◆
Equiped with IKAR fall arrester manufactured by IKA of
Germany,desgin of double safety hook can satisfy the fall arresting protection from any angles. ◆
The foot brake device setted on operation floor, the operators can
adjust any distances to center of wellbore. ◆
Folding operating floor can save the inner space of mast.
◆
Design of multiple-force mechanism improves the utilization rate of
pneumatic elevator. ◆
There are location holes on guide rail every 500mm, it will be more safe
and reliable when operation.
45
46
Mud Pump Series
3NB 500C Technical Parameters Performance Date of displacement and pressure of mud pump 3NB500C Dia of Liner
mm
Φ160
Φ150
Φ140
Φ130
Φ120
Φ110
Kg.f/cm
140
160
182
211
248
295
MPa
13.72
15.68
17.84
20.68
24.3
28.91
2
Discharge Pressure Pump Speed
Input Power
spm 1 50 60 70 75 80 85 90 95
3NB Series Mud Pump
kW 3.87 193.5 232.2 270.9 290.3 309.6 328.9 348.3 367.5
Design Features
Output Power
HP 5.26 263 315.6 368.2 394.5 420.8 447.1 473.4 500
kW 3.48 174 208.8 243.6 261 278.4 295.8 313.2 331
HP 4.74 237 284.4 331.8 355.5 379.2 402.9 426.2 450
Displacement (Liter per second) 0.26 13 15.6 18.2 19.5 20.8 22.1 23.4 24.26
0.22 11 13.2 15.4 16.5 17.6 18.7 19.8 21.32
0.195 9.75 11.7 13.65 14.63 15.6 16.58 17.55 18.57
0.169 8.45 10.14 11.83 12.68 13.52 14.37 15.21 16.01
0.144 7.2 8.64 10.08 10.8 11.52 12.24 12.96 13.64
0.121 6.05 7.26 8.47 9.08 9.68 10.29 10.89 11.46
Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency
·The power end:The housing is welded steel-plate construction.It is stress-relieved after welding.The drive gears are involute type gears which allow smooth operation,high efficiency and long life.The crankshaft is a hollow one-piece steel casting .The power end is splash-lubricate. ·The fluid end:The suction and the discharge flanges conform to ASA and API specification. ·The piston rod is connected with an intermediate rod by means of clamps to realize quick assembly & disassembly.
3NB1000C Technical Parameters
·The valve seat bores have a bottom shoulders.The pistons and liners are lubricated and cooled by an
Performance Date of displacement and pressure of mud pump 3NB1000C
independently spraying pump to have a longer service life.
3NB500C
Discharge Pressure
3NB1000C
3NB1300C
3NB1600/LN1600H
Power
kw(PS) 368(500)
735(1000)
956(1300)
1176(1600)
Strokes per minute
pm
95
110
120
120
Stroke
mm
254
305
305
305
Gear ratio
3.82
3.833
3.81
3.81
3.89
Speed of driving shaft r/min
363
423
457
457
467
Max. working pressure Mpa
30
35
35
35
51.7
Max. dia. of liner
160
170
180
mm
Φ170
Φ160
Φ150
Φ140
Φ130
Φ120
Kg.f/cm
178
200
228
261
303
350
MPa
17.44
19.60
22.34
25.58
29.69
34.3
2
Basic Parameters of 3NB series Mud Pump Model
mm
Dia. of Liner
·Versatility in expandables.
Pump Speed
Input Power
Output Power
Displacement (Liter per second)
spm
kW
HP
kW
HP
1
6.68
9.09
6.02
8.18
0.345
0.306
0.269
0.235
0.203
0.173
50
331
450
298
405
17.25
15.3
13.45
11.75
10.1
8.65
60
404
550
368
495
20.8
18.4
16.2
14.1
12.2
10.38
70
470
640
424
576
24.2
21.5
18.8
16.5
14.2
12.11
80
529
730
483
657
27.6
24.2
21.5
18.8
16.2
13.84
90
603
820
543
738
31.1
27.6
24.2
21.2
18.2
15.57
190
100
669
910
602
819
34.5
30.6
26.9
23.5
20.25
17.3
Dia. of suction pipe
mm
254
305
305
305
105
701.4
955
632.1
858.9
36.2
32.13
28.25
24.68
21.32
18.17
Dia. of discharge pipe
mm
100
100
100
100
110
735
1000
662
900
38
33.7
29.6
25.9
22.3
19
Overall dimension (L×W×H)
mm
4220×2640 ×2430
5170×2809 ×2530
5010×1942 ×1918
4450×2850 5000×2850 ×2077 ×2090
Weight
kg
15940
21450
23000
29700
47
Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency
28345 48
3NB 1300C Technical Parameters
F Series Mud Pump
Performance Date of displacement and pressure of mud pump 3NB1300C Dia of Liner
mm Kg.f/cm Mpa
Discharge pressure Pump Speed
Input Power
2
Φ190
Φ180
Φ170
Φ160
Φ150
Φ140
Φ130
169 16.6
188 18.4
211 20.7
239 23.4
271 26.6
311 30.5
350 34.3
Output Power
Spm
KW
HP
KW
HP
Displacement (Liter per second)
1
7.96
10.80
7.17
9.75
0.433
0.388
0.345
0.306
0.269
0.235
0.203
50
398.4
542
359
487.5
21.6
19.4
17.25
15.3
13.45
11.75
10.1
60
478
650
430
585
26
23.3
20.8
18.4
16.2
14.1
12.2
70
558
758
502
683
30.3
27.2
24.2
21.5
18.8
16.5
14.2
80
637
867
574
780
34.6
31
27.6
24.2
21.5
18.8
16.2
90
717
975
645
878
38.9
35
31.1
27.6
24.2
21.2
18.2
100
797
1083
717
975
43.3
38.8
34.5
30.6
26.9
23.5
20.25
110
876
1191
789
1073
47.6
42.7
38
33.7
29.6
25.9
22.3
120
956
1300
860
1170
51.9
46.6
41.5
36.8
32.3
28.2
24.3
Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency
Design Features Power End: The frame is of welded-steel plate construction, with characteristics of high strength, good rigidity and light weight due to internal stress eliminating treatment after being welded. Integral herringbone gear drive is adopted for smooth running, high efficiency and long operating life. The crank shaft is alloy steel castings. Double-deck sealing is adopted in intermediate pull rod with sound sealing effect.
3NB 1600 Technical Parameters
The power end adopts the lubricating method of forced lubrication combined with splash lubrication.
Fluid end:
Performance Date of displacement and pressure of mud pump 3NB1600 Dia. of Liner Discharge pressure Pump Speed
Input Power
Φ190
Φ180
Φ170
Φ160
Φ150
Φ140
Kg.f/cm2
208
232
260
294
334
350
Suction valve and discharge valve on F series pump are interchangeable.
Mpa
20.4
22.8
25.5
28.8
32.8
34.3
Pump F-500 uses API 5# valve; pump F-800 and F-1000 use API 6# valve; pump F-1600 uses API 7# valve.
performance.
Output Power
Basic Parameters of F- series Mud Pump
Spm
KW
HP
KW
HP
1
9.8
13.33
8.83
12
0.433
0.388
0.345
0.306
0.269
0.235
50
490
666.5
442
600
21.6
19.4
17.25
15.3
13.45
11.75
60
589
801
530
721
26
23.3
20.8
18.4
16.2
14.1
70
687
934
618
840
30.3
27.2
24.2
21.5
18.8
16.5
80
785
1067
706
960
34.6
31
27.6
24.2
21.5
18.8
90
882
1199
794
1079
38.9
35
31.1
27.6
24.2
100
980
1333
883
1200
43.3
38.8
34.5
30.6
110
1079
1467
970
1320
47.6
42.7
38
120
1176
1600
1059
1440
51.9
46.6
41.5
Displacement (Liter per second)
Model
F-500
F-800
F-1000
F-1300
F-1600
Power
kw(ps)
373(500)
597(800)
746(1000)
969(1300)
1193(1600)
Stroke per minute
pm
165
150
140
120
120
Stroke
mm
190.5(7.5″)
229 (9″)
254 (10″)
305 (12″)
305 (12″)
Gear ratio
4.286:1
4.185:1
4.207:1
4.206:1
4.206:1
21.2
Max.working pressure Mpa
34.5
34.5
34.5
34.5
34.5
26.9
23.5
Max. dia. of liner
mm
170
170
170
180
180
33.7
29.6
25.9
Dia. of suction pipe
mm
203
254
305
305
305
36.8
32.3
28.2
Dia. of discharge pipe
in
4
5-1/8
5-1/8
5
5
Weight
kg
9543
14000
18642
24572
24791
Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency
49
The hydraulic cylinder material is alloy steel forging. Straightway hydraulic cylinder has good suction
mm
50
F -500 Technical Parameters Pump speed
170
F-1000 Technical Parameters Dia.of Liner,mm and pressure rating, MPa(psi)
Dia.of Liner,mm and pressure rating, MPa(psi)
Power rating 9.4
170 1365
10.6
160 1540
150 12.1 1750
140 130 13.9 2010 16.1 2335 Displacement L/S(GPM)
18.9
120 2740
110 22.5 3260
100 27.2 3945
kW
HP
384
515
36.75 (582)
32.56 (516)
28.61 (453)
24.93 (395)
21.49 (340)
18.31 (290)
15.39 (244)
12.72 (201)
31.60 (501)
27.77 (440)
24.19 (383)
20.86 (330)
17.77 (281)
14.93 (236)
12.34 (195)
Power rating
Pump speed
170 16.6
160
2410
18.8
150 2725
21.4
140 3100
24.5
130 3555
28.4
120 4125
33.4
110 4840
34.5
5000
KW
HP
Displacement L/S(GPS)
150
799
1071
43.24 (685)
38.30 (607)
33.66 (533)
29.33 (465)
25.29 (401)
21.55 (341)
18.10 (287)
*165
*373
500
35.67 (565)
150
339
455
32.43 (514)
28.73 (455)
25.25 (400)
21.99 (348)
18.96 (300)
16.16 (256)
13.58 (215)
11.22 (178)
*140
*746
1000
40.36 (639)
35.75 (566)
31.42 (498)
27.37 (434)
23.60 (374)
20.11 (318)
16.90 (268)
140
316
424
30.27 (480)
26.81 (425)
23.56 (373)
20.53 (325)
17.70 (280)
15.08 (239)
12.67 (201)
10.47 (166)
130
692
929
37.47 (594)
33.20 (526)
29.13 (462)
25.42 (403)
21.92 (347)
18.67 (296)
15.69 (248)
21.88 (347)
19.06 (302)
16.44 (260)
14.00 (222)
11.77 (186)
9.73 (154)
857
394
24.90 (394)
639
294
28.11 (445)
120
130
34.59 (548)
30.64 (485)
26.93 (427)
23.46 (372)
20.23 (320)
17.24 (273)
14.48 (229)
120
271
364
25.94 (411)
22.98 (364)
20.20 (320)
17.60 (279)
15.17 (240)
12.93 (205)
10.86 (172)
8.98 (142)
110
586
786
31.71 (502)
28.09 (445)
24.93 (391)
21.51 (341)
18.54 (294)
15.80 (250)
13.28 (210)
110
249
333
23.78 (377)
21.07 (334)
18.52 (293)
16.13 (255)
13.91 (220)
11.85 (188)
9.96 (158)
8.23 (130)
100
533
714
28.83 (457)
25.53 (404)
22.44 (355)
19.55 (310)
16.86 (267)
14.36 (227)
12.07 (191)
0.2162 (3.427)
0.1915 (3.036)
0.1683 (2.668)
0.1466 (2.324)
0.1264 (2.004)
0.1077 (1.707)
0.0905 (1.435)
0.0748 (1.186)
0.2883 (4.569)
0.2553 (4.047)
0.2244 (3.557)
0.1955 (3.099)
0.1686 (2.672)
0.1436 (2.277)
0.1207 (1.913)
1
1
Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.
Notes:
F-800 Technical Parameters
F-1300、F-1600 Technical Parameters
Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.
Dia.of Liner,mm and pressure rating, MPa(psi) Pump speed
Power rating
13.8 KW
160
170
636
2000
160 15.6
150 2260
17.7
140 2570
HP
20.3
130 2950
23.6
Dia.of Liner,mm and pressure rating, MPa(psi)
120 3420
27.7
110 4015
33.0
100 4780
34.5
180
5000
Displacement L/S(GPS)
853
41.51 (658)
36.77 (583)
32.32 (512)
28.15 (446)
24.27 (358)
20.68 (328)
17.38 (275)
14.36 (227)
34.47 (546)
30.30 (480)
26.39 (418)
22.76 (360)
19.39 (307)
16.29 (258)
13.47 (213)
Pump speed
*150
*596
800
140
557
747
36.32 (575)
32.17 (510)
28.28 (448)
24.63 (390)
21.24 (336)
18.10 (287)
15.21 (241)
12.57 (199)
130
517
693
33.73 (534)
29.88 (473)
26.26 (416)
22.87 (362)
19.72 (312)
16.81 (266)
14.12 (224)
11.67 (185)
120
477
640
31.13 (493)
27.58 (437)
24.24 (384)
21.11 (334)
18.21 (288)
15.51 (246)
13.03 (206)
10.77 (171)
110
437
587
28.54 (452)
25.28 (400)
22.22 (352)
19.35 (307)
16.69 (264)
14.22 (225)
11.95 (189)
0.2594 (4.112)
0.2298 (3.643)
0.2020 (3.202)
0.1759 (2.789)
0.1517 (2.405)
0.1293 (2.049)
0.1086 (1.722)
1
Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running.
51
160
150
140
130
F-1300
18.7
2720
21.0
3050
23.7
3440
27.0
3915
31.0
4495
34.5
5000
F-1600
23.6
3345
25.9
3750
29.2
4235
33.2
4820
35.1
5000
34.5
5000
Power rating F-1300
38.92 (617)
170
Displacement
F-1600
KW
HP
KW
HP
130
1050
1408
1293
1733
*120
*969
1300
1193
1600
110
889
1192
1094
1467
100
808
1083
994
1333
9.87 (156)
90
727
975
898
1200
0.0898 (1.423)
1
L/S(GPM) 50.42 (799) 46.54 (737) 42.66 (676) 38.78 (614)
44.97 (713) 41.51 (658) 38.05 (603) 34.59 (548)
39.83 (631) 36.77 (583) 33.71 (534) 30.64 (485)
35.01 (555) 32.32 (512) 29.62 (469) 26.93 (427)
30.50 (483) 28.15 (446) 25.81 (409) 23.46 (372)
26.30 (417) 24.27 (385) 22.25 (352) 20.23 (320)
34.90 (553)
31.13 (493)
27.58 (437)
24.24 (384)
21.11 (334)
18.21 (288)
0.3878 (6.147)
0.3459 (5.483)
0.3064 (4.857)
0.2693 (4.269)
0.2346 (3.719)
0.2023 (3.206)
Notes: Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency. *Recommended stroke frequency and input power for continuous running. 52
Driller's Cabin Driller’s cabin is made of stainless steel with air-conditioning.
MCC AC Motor Control Center MCC provides power & lighting for AC motors or other electric apparatus of the drill floor, the mud pump, the mud circulating section ,the fuel tank section ,the water section ,the air source house , and the power section.
Driller's cabin including: ·All switches and displays for electric, air (hydraulic) control ·Drilling parameter instrument ·Industrial monitor display instrument(four probes) ·Traveling block position digital display instrument · Electric brake-handle and display system for hydraulic disc brake
Solid Control System
·Electric control system operating panel ·Top drive operating panel
Solid control system includes: mud tanks for circulating, trip & reserve ; shale shaker, degasser, desander, desilter, centrifuge ,charging pump ,mixing pump,shearing pump, etc. Basic specifications and general design of solid control system meet the requirement of drilling process. AC electric motors and electric circuit conform to explosion-proof requirements.
SCR DC Driving System Control diesel generator sets and convert AC 600V 50Hz (60Hz) into continuous adjustable DC. Then supply power to DC electric motor through an assigned contactor to control the speed & the torque of drawworks ,mud pump ,rotary table or top drive, to realize stepless speed regulation and meet driving requirements of DC drilling rigs. Control mode: one-to-two
VFD Systems Control diesel generator sets and first convert AC 600V 50Hz (or 60Hz) into DC,then change it into AC whose frequency can be continuously adjusted. Control mode: one-to-one.
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Drill Pipe We possess America MTI inertia friction welder, which guarantes the quality of welding. Adopting the advanced technology of high power collector coil to narrow the heat affected zone, and internal and external
Heavy Weight Drilling Pipe
heating processing simultaneously, makes friction welding zone even and stable. The welding seam is esthetic and beautiful, which extended the service life of the drill pipe. Our annual production is 20,000 tons and
Specifications for heavy weight drilling pipe as following
various mechanical properties all meet API Standard requirements. Tool Joint
Technical specifications as following Wall thickness
O.D.
Pipe Body
I.D.
Type
Center wear pad
O.D.
mm
M-JZ55-51/2FH-I 139.7
In
mm
in
5 1/2
92.1
3 5/8
Type
Single Weight (kg)
mm
in
Center (mm)
End Area (mm)
5 1/2FH
177.8
7
152.4
144.5
730
M-JZ50-NC50-I
127.0
5
76.2
3
NC50 4 1/2IF
168.3
6 5/8
139.7
130.2
700
M-JZ45-NC46-I
114.3
4 1/2
71.4
2 13/16
NC46 (4IF)
158.8
6 1/4
127
117.5
585
M-JZ35-NC38-I
88.9
3 1/2
52.29
2 1/16
NC38
120.7
4 3/4
101.6
92.1
370
24.70
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