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Gas Insulated Substations Dr. K. D. Srivastava December 2012
Topics Covered Section 1. Background Section 2. Field Experience and Persistent Design Challenges Section 3. Operational Experience and Practices Section 4. Recent Developments Bibliography
Section 1 Background
• 1970s-1990s: Gas-filled (SF6) short lengths installed. Many lab models for higher voltages, including three phase designs in a single duct. Also, SF6/N2 • 1990s: 500 kV mass impregnated paper for submarine DC systems in the Baltic Sea • 1970s-1990s: Low temp. cryogenic/supercon. designs tried. 1990s witnessed the phenomenal growth in HTS technology
Energy and Industrial Culture •
Post World War II, energy (all forms) usage was growing at the rate of ~3% per
year, in industrial nations •
But in industrial nations electricity usage
was growing by more than 7% by displacing other forms of energy
•
With oil crisis of 1970s and the growing environmental movement, the energy
picture is very different now! •
In Europe (Western) and North America
the electricity usage is almost constant. In developing countries, however, the
usage is growing between 7 and 10% per year.
•
Compressed gas cable technology has matured over the last 30 years, but its potential for bulk power transport is yet to be exploited and developed.
•
High temperature superconductor technology is developing rapidly but [is] not yet fully commercially viable for bulk power transport.
•
None of the above three are free from technological areas of concern!
•
However, near urban centres overhead lines are no longer acceptable to the communities for environmental and aesthetic reasons.
•
What are the alternatives?
•
Three choices in technology: Conventional underground power cables Compressed gas cables (SF6 - Sulphur Hexa-fluoride) Superconducting cables.
Why GIS?
Why GITL?
•
Land costs in urban areas
•
Aesthetically “superior” to air insulated substations
•
Not affected by atmospheric pollution
•
Completely sealed (metal-clad) permits
very low maintenance •
Demand for higher energy usage in urban
areas requires increased transmission voltages; for example, 420 kV
GITL •
In addition to the advantages listed above
for GIS, there is a need for non-aerial transmission lines near urban areas.
•
There are currently only two alternatives: Underground cables–conventional or superconducting, or Gas Insulated Transmission Lines (GITL)
•
GITL, compared to underground cables, have the additional advantage of reduced ground surface magnetic fields.
Design Features of GIS/GITL •
GIS/GITL installations have the usual components: 1. Circuit breakers; disconnect, earthing/grounding switches
2. Current and voltage measuring devices 3. Busduct sections
4. Variety of diagnostic/monitoring devices
•
Installations from distribution voltages right up to the highest transmission voltages (765 kV) have been in service for 30 years or more. Both isolated-phase and
three-phase designs are in use.
•
SF6 is the insulating medium at a pressure of 4 to 5 atmospheres. GITL units are factory-assembled in lengths of 40 to 50 feet.
•
The phase conductor is almost always of aluminium. The outer enclosure is also of aluminium, although earlier designs used
mild steel. For lower voltages, stainless steel has also been used.
•
Usually busducts are of rigid design although flexible and semi-flexible designs have been proposed. None are in use.
Typical Cable Section
Growth of GIS
Growth of GIS Installations Before 1985 January
After 1985 January
Voltage
GIS
CB-Bay-Yrs.
GIS
CB-Bay-Yrs.
1
230
28669
731
28215
2
227
21252
382
12808
3
123
10362
147
5678
4
45
3870
65
2904
5
26
3252
37
1273
6
-
-
2
200
751
67,405
Total
Voltage Class 1
60 – 100 kV
2
100 – 200 kV
3
200 – 300 kV
4
300 – 500 kV
5
500 – 700 kV
6
>700 kV
51,078
5.
Current Transformer
6.
Potential Transformer
7.
Bus Section
8.
Cable Termination
Expansion joint
Main Components of GIS • Busbar and enclosure • Busduct sections
• Bushing • Circuit-breakers
• Disconnectors • Earthing/grounding switches
• Current and voltage transformers and
measuring devices • Expansion joints
• Diagnostic/monitoring devices • GIS grounding and control wiring • Termination modules
Persistent Insulation Challenges Notwithstanding the high reliability of GIS technology, both manufacturers and users have to be aware of certain HV insulation problems inherent in the GIS design. These are:
1.Reliability of support spacers. 2.Generation of VFTO by disconnect switch operation. 3.Contamination of SF6 gas by metallic particles. 4.Arcing/discharge by-products in SF6. 5.Environmental “green house” effects of SF6.
Applied voltage: 300kV, 0.4 MPa (SF6) (81kV/div, 20 ns/div
FTO waveform measured by 1-GHz surge sensor Source: M.M. Rao & M.S. Naidu, III Workshop on EHE Technology, Bangalore, India, 1995.
• Diagnostic methods for identifying defects in a GIS installation have been proposed by CIGRE. Many gross assembly errors and poor quality assurance procedures can give rise to significant partial discharges (PD), which in the presence of moisture may lead to toxic by-products in the SF6 gas. • Automated insulation condition monitoring systems, with innovative sensors, are being developed and installed on GIS and other HV power apparatus. • New techniques for PD detection/location are perhaps the most significant developments in GIS condition monitoring.
n = n0 exp αx Collisional Ionization in NitrogenUniform Electric Field n0 = electrons initially at x = 0 n = electrons at x α = ionization coefficient for the gas
Effective Ionization Coefficient α′ as a function of Electric Field Strength and Pressure
Molecular Formula
BP °C
Relative Electric Strength
SF6
-63.8
2.5/760 mm
C4F6
-5
3.9/730 mm
C5F8
25
5.5/600 mm
C5F10
22
4.3/600 mm
CF3CN
-63
3.6/753 mm
C2F5CN
-30
4.7/735 mm
C3F7CN
1
5.8/550 mm
C8F16O
101
6.3/760 at 180°C
Environmental Impact of SF6 • SF6 is a gas specifically mentioned in Kyoto protocol. Search is on for a replacement gas or gas mixture. 80% of SF6 manufactured is used by the electrical industry. Leakage rates are
Classification Decision
A General Procedure for PD Diagnostics in Power Equipment Clearly, our “Decisions” are as good as our “Data Base”. Lots of experimentation has been done and a lot more is needed. Expertise of disciplines new to power engineering is being brought to bear on GIS technology.
So, How Good is our Data Base? • We know some of the most common sources of PD in GIS, e.g., • Metallic Particles - free moving
• Metallic Particles on spacers • Protrusions on inner/outer conductors
• Void in a spacer • Floating metal objects • -------• --------
• SF6 Related Info. – Pressure – Moisture – Breakdown By-products • PD Data • Sensor Locations • Data Acquisition • Data Reduction • Data Analysis Using Present and Historical Data INTEGRATED CONTROL, MONITORING AND DIAGNOSTIC SYSTEM
What are Detailed Aspects of UHF PD Detection in GIS? • The Resonant Frequencies • What Freq. Range you Select? • What Type of Coupler? – – – –
Internal External New GIS Existing GIS
• Coupler Location – Signal/Noise Ratio – Propagation Through GIS
• Software Design – Customized – Signal Analysis – Data Bank – Expert or Neural Systems – Calibration – Comparisons With Other Data
Partial Discharge Testing of GIS
Purpose: • Developmental tests • Type tests • Production tests • Commissioning tests • Monitoring/Diagnostic • PD - very early local breakdown of gas. May lead to failure in time. Corona stabilization makes voltage level for PD much lower than that for breakdown, except for LI and VFTO.
• Quality control is essential for all the components that go into a GIS
• Possible techniques are: – Electrical – Acoustic – Chemical – Optical
• Optical techniques are best suited for the developmental and type test stage. However, an adequate number of windows are [is?] essential for visual checks during service. • Chemical methods are best suited for the developmental, type test and perhaps as a back-up in the field.
• In practice it is the ratio of downstream stable products SO2F2/SOF2 which offers discrimination as to the source of discharges, for example, tests at CESI show: Phenomena
Time
SO2F2
SOF2
Ratio
PD
260 hrs
15 ppml
35
0.43
Disconnector Cap.
200 oper
5
97
0.05
Switching
400 oper
21
146
0.14
Cir. Break.
5 oper @ 31kA
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