KDL-32R305C.pdf
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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL Chassis Name : GN1TP O R I G I N A L M A N U A L I S S U E D A T E: E: 2 / 2 0 1 5
Version
Date
Subject
1.0 1.1 1.2 1.3
2/2015 6/ 2015 6/2015 7/2015
Original manual issue. Add ECU Model Correction of Block Diagram Model Name at Pg43 and Pg44 Add CR1 Model
Segment Name : MB2
LCD Digital Color TV
9-888-176-04
MODEL LIST COLOR
COMMANDER
KDL-32R305C LA8
MODEL
Black
RM-YD093
Chile
DEST.
KDL-32R305C LA8
Black
RM-YD093
Peru
KDL-32R305C LA8
Black
RM-YD093
Paraguay
KDL-40R355C LA8
Black
RM-YD093
Chile
KDL-40R355C LA8
Black
RM-YD093
Peru
KDL-40R355C LA8
Black
RM-YD093
Paraguay
KDL-32R309C ECU
Black
RM-YD093
Ecuador
KDL-40R359C ECU
Black
RM-YD093
Ecuador
KDL-32R305C CR1
Black
RM-YD093
Costa Rica
KDL-40R355C CR1
Black
RM-YD093
Costa Rica
MODEL
COLOR
COMMANDER
DEST.
Table of content Description
Page
Description
Page
WARNINGS AND CAUTIONS………………………………………… CAUTIONS………… ………………………………
4
1-4-2. REAR COVER..……………… COVER..…………………………………………… ……………………………
30
USE CAUTION WHEN HANDLING THE LCD PANEL……………
5
1-4-3. POWER BOARD, A BOARD AND SPEAKER …………
31
SAFETY CHECK-OUT………………………………………………… CHECK-OUT …………………………………………………
6
1-4-4. LCD PANEL, DECO and COVER, BOTTOM …………
32
SELF DIAGNOSIS FUNCTION……………………………………… FUNCTION………… ……………………………
8
1-4-5. MISCELLANEOUS………………………………………… MISCELLAN EOUS…………………………………………
33
SERVICE POSITION………………… POSITION…………………………………………………… …………………………………
9
SEC 1. DISASSEMBLY AND PARTS LIST……………………………
13
1-1. KDL-32R3 05C ……………………………………………………
14
1-1-1. BASE STAND………………………………………………
14
1-1-2. REAR COVER ………………………………………………
15
1-1-3. POWER BOARD, A BOARD AND SPEAKER …………
16
1-1-4. LCD PANEL, DECO and COVER, BOTTOM …………
17
1-1-5. MISCELLANEOUS………………………………………… MISCELLAN EOUS…………………………………………
18
1-2. KDL-32R3 09C ……………………………………………………
19
1-2-1. BASE STAND………………………………………………
19
1-2-2. REAR COVER ………………………………………………
20
1-2-3. POWER BOARD, A BOARD AND SPEAKER …………
21
1-2-4. LCD PANEL, DECO and COVER, BOTTOM …………
22
1-2-5. MISCELLANEOUS………………………………………… MISCELLAN EOUS…………………………………………
23
1-3. KDL-40R3 55C……………………………………………………
24
1-3-1. BASE STAND………………………………………………
24
1-3-2. REAR COVER..………………… COVER..…………………………………………… …………………………
25
1-3-3. POWER BOARD, A BOARD AND SPEAKER …………
26
1-3-4. LCD PANEL, DECO and COVER, BOTTOM …………
27
1-3-5. MISCELLANEOUS………………………………………… MISCELLAN EOUS…………………………………………
28
1-4. KDL-40R3 59C……………………………………………………
29
1-4-1. BASE STAND………………………………………………
29
1-5. How to disa ssemble rear cover [KDL-32R305C/32R309C /40R355C/40R359C]…………………………………………….. /40R355C/40R359C]…………………………………… ……….. 34 1-6. How to disassemble Deco……………………………… Deco………………………………….…… ….…… 35 1-6-1. How to disassemble Deco [KDL-32R305C/40R355C]…… 35 1-6-2. How to disassemble Deco [KDL-32R309C/40R359C]…… 36 1-7. How to disassemble LVDS cable [KDL-32R305C/40R355C] 37 1-7-1. How to disassemble LVDS cable [KDL-32R305C/40R355C] 37 1-7-2. How to disassemble LVDS cable [KDL-32R309C/40R359C] 38 1-8. How to disass emble IR Board[KDL-32R305C /40R355C /40R359C]…………………………………… /40R359C]…………………… ………………………. ………. 39 1-9. How to ass’y the LED lens [KDL-32R305C/32R309C /40R355C/40R359C]…………………………………… /40R355C/40R359C]…………………… ………………………. ………. 40 SEC 2. ADJUSTMENT…………………………………………………… ADJUSTMENT …………………………………………………… 41 SEC 3. DIAGRAMS AND CHASSIS STRUCTURE………………… STRUCTURE………………… 43 3-1. BLOCK DIAGRAM……………………………………………… 43 3-2. CONNECTOR DIAGRAM……………………………………… 45 3-3. CIRCUIT BOARDS LOCATION……………………………… 46 3-4. Tape location……………………………………………………… locati on……………………………………………………… 48 APPENDIX-1 APPENDIX-1 Trouble analysis flow……………………… flow…………………………………… …………… 51 APPENDIX-2 APPENDIX-2 Software data update………………………………… update…………………………………… … 52 APPENDIX-3 APPENDIX-3 Operation Time, Boot Count, Panel Operation Time Time 56 APPENDIX-4 APPENDIX-4 Reset and Edit Serial Number………………………… Number………………………… 57
WARNINGS AND CAUTIONS
- ENGLISH
CAUTION These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!! An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV Be sure to follow these guidelines to protect your property and avoid causing serious injury. • Carry the TV with an adequate number of people; larger size TVs require two or more people. • Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!! WARNING!! Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual manual or in supplements published by Sony. Circuit adjustments adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
W A R N I N G S A N D CA CA U T I O N S
USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1)
Do not press on the panel or frame frame edge to avoid avoid the risk of electric shock.
2)
Do not not scratch scratch or press on the panel panel with with any sharp objects.
3)
Do not leave leave the module in high temperatures or in areas of high humidity humidity for an extended extended period of time. time.
4)
Do not expose the LCD panel to direct sunlight.
5)
Avoid contact contact with water. It may cause cause a short short circuit circuit within the module. module.
6)
Always clean the the LCD panel with a soft cloth material. material.
7)
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. short.
8)
Protect the the panel from ESD to avoid damaging the the electronic circuit (C-MOS). (C-MOS).
9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. 10)Disconnect the AC power when replacing the parts.(FFC cable etc.).
SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
S A F E T Y C H E CK - O U T
Leakage Test The AC leakage from any exposed metal part t o earth ground and from all exposed metal parts to a ny exposed metal part having a return to chassis , must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage teste r, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precisi on 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground A cold-water pipe is a guaranteed eart h ground; the cover-plate retaining screw on most AC outlet boxes is al so at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not ac cessible, connect a 60- to 100-watt trouble- light (not a neon l amp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to l ocate the hot side on the line; the lamp should light at normal brilliance if the s crew is at ground potential (see Figure B).
SELF DIAGNOSIS FUNCTION This model doesn’t support Self Diagnosis Function.
SERVICE POSITION As for this model, the bottom of rear cover is installed between the stand assy and the panel. Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
1. Remove all screws on the Stand to main unit (4 screws)
2. Remove all screws on th e Rear Cover to Bezel & Main Board & Bracket (13 screws)
3. After removing rear cover , lie down the main unit to a surface for foll owing test/repair.
2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of MB2 models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center. Please pay attention for avoiding possible scratch/deformation occurred. Note: Remove rear cover, then assemble the stand to main unit. This will cause the stand with main unit fit c losely, scratch or deformation may occurred easily on the stand or bezel deco.
SERVICE POSITION As for this model, the bottom of rear cover is installed between the stand assy and the panel. Therefore according to the following procedure when performing adjustment and operation check after the part replacement.
1. Remove all screws on the Stand to main unit (4 screws)
2. Remove all screws on th e Rear Cover to Bezel & Main Board & Bracket (13 screws)
3. After removing rear cover , lie down the main unit to a surface for foll owing test/repair.
2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79
SCREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of MB2 models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center. Please pay attention for avoiding possible scratch/deformation occurred. Note: Remove rear cover, then assemble the stand to main unit. This will cause the stand with main unit fit c losely, scratch or deformation may occurred easily on the stand or bezel deco.
< KDL-40R355C> 1. Remove all screws on the Stand to main unit (4 screws)
2. Remove all screws on th e Rear Cover to Bezel & Main Board & Bracket (13 screws)
3. After removing rear cover , lie down the main unit to a surface for foll owing test/repair.
2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of MB2 models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center. Please pay attention for avoiding possible scratch/deformation occurred. Note: Remove rear cover, then assemble the stand to main unit. This will cause the stand with main unit fit c losely, scratch or deformation may occurred easily on the stand or bezel deco.
< KDL-40R359C> 1. Remove all screws on the Stand to main unit (4 screws)
2. Remove all screws on th e Rear Cover to Bezel & Main Board & Bracket (15 screws)
3. After removing rear cover , lie down the main unit to a surface for foll owing test/repair.
2-580-603-01
SCREW, +PSW M4X16
2-345-219-11 SCREW , 3X6 7-682-903-19 SCREW , M3X6 7-685-660-79 S CREW, Q4X10
Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of MB2 models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center. Please pay attention for avoiding possible scratch/deformation occurred. Note: Remove rear cover, then assemble the stand to main unit. This will cause the stand with main unit fit c losely, scratch or deformation may occurred easily on the stand or bezel deco.
SEC 1. DISASSEMBLY AND PARTS LIST • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
D I S A S S EM B L Y A N D P A R T S L I S T
1-1. KDL-32R305C 1-1-1. BASE STAND REF. No. PART No.
1
1
DESCRIPTION
4-571-38 2-01
2-580-603-01
STAND (32)
SCR EW, +PS W M4X16
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-1. KDL-32R305C 1-1-2. REAR COVER
REF. No. PART No.
2
2
4-571-380-11
DESCRIPTION
REAR COVER 32
2-345-219-11 SCREW , Q3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-1. KDL-32R305C 1-1-3. POWER BOARD, A BOARD AND SPEAKER REF. No. PART No.
9 12 3
4 11
8
7 6
13
DESCRIPTION
MARK
3 4
1-493-032-11 1-895-803-31
MOUNTED PWB POWER UNIT MOUNTED PWB A
KDL-32R305C LA8
4
1-895-803-21
MOUNTED PWB A
KDL-32R305C CR1
5
1-895-804-11
MOUNTED PWB H
6
1-910-110-56
CONNECTOR ASSY 14P-to-9P (MB-IR)
7
1-910-109-64
CONNECTOR ASSY 4P
8
1-910-110-55
CONNECTOR ASSY 16P
9
1-910-110-57
LVDS CABLE 30P
10 11
4-571-386-01 4-538-884-01
SHEET, INSULATION (32) BRACKET, SIDE
12
4-542-280-01
BKT_CONNECTOR SGCC
13
1-859-127-11
LOUDSPEAKER (11W)
10 13
5
5
4-679-053-01
SCREW, M3X6
7-685-245-14
SC REW 3*6mm
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
D I S A S S EM B L Y A N D P A R T S L I S T
1-1. KDL-32R305C 1-1-4. LCD PANEL, DECO and COVER, BOTTOM REF. No. PART No.
14 15 16 17 18
14
17
A-2076-17 5-A 4-571-384-01 4-571-383-01 4-570-410-01 4-571-381-01
DESCRIPTION
16
4-542-283-01 18
15
MARK
LCM AS SY (32) TP T315B5-DXJS FE SE1J BRACKET, STAND R 32 BRACKET, STAND L 32 DECO (32) COVER, BOTTOM (32)
BOLT, M3
D I S A S S EM B L Y A N D P A R T S L I S T
1-1. KDL-32R305C 1-1-5. MISCELLANEOUS PART No .
DESCRIPTION
MARK
1-492-066-31 1 -8 46-4 28 -5 3 1-8 46-4 25 -43
REMOTE COMMANDER (RM-YD093) C ORD SET, POW ER-SUPPL Y C ORD SET, POW ER-SUPPL Y
KD L-3 2R3 05C LA8 K DL-3 2R3 05C CR1
D I S A S S EM B L Y A N D P A R T S L I S T
1-2. KDL-32R309C 1-2-1. BASE STAND REF. No. PART No.
1
1
DESCRIPTION
4-571-38 2-01
2-580-603-01
STAND (32)
SCREW, +PSW M4X16
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-2. KDL-32R309C 1-2-2. REAR COVER 2 REF. No. PART No.
2
4-571-380-01
DESCRIPTION
REAR COVER 32
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-2. KDL-32R309C 1-2-3. POWER BOARD, A BOARD AND SPEAKER 9
3
REF. No. PART No.
4
11
12
8
6
7
DESCRIPTION
3
1-493-032-11
MOUNTED PWB POWER UNIT
4
1-895-803-11
MOUNTED PWB A
5 6
1-895-804-11 1-910-110-56
MOUNTED PWB H CONNECTOR ASSY 14P-to-9P (MB-IR)
7
1-910-109-64
CONNECTOR ASSY 4P
8
1-910-110-55
CONNECTOR ASSY 16P
9
1-910-110-57
LVDS CABLE 30P
10
4-571-386-01
SHEET, INSULATION (32)
11
4-542-280-01
BKT_CONNECTOR SGCC
12
4-538-884-01
BRACKET, SIDE
13
1-859-127-11
LOUDSPEAKER (11W)
MARK
7
10
13
5
4-679-053-01
SCREW, M3X6
7-685-245-14 SCREW, Flat Head Phillips T3x6
5
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
D I S A S S EM B L Y A N D P A R T S L I S T
1-2. KDL-32R309C 1-2-4. LCD PANEL, DECO and COVER, BOTTOM REF. No. PART No.
14
17
15
16 18
14
A-2076-175-A
15 16 17 18
4-571-384-01 4-571-383-01 4-570-410-01 4-571-381-01
4-542-283-01
DESCRIPTION
LCM ASSY (32) (TPV LCM:LVG315DXJE1AEZ2S0X) BRACKET, STAND R BRACKET, STAND L DECO (32) COVER, BOTTOM (32)
BOLT
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-2. KDL-32R309C 1-2-5. MISCELLANEOUS PART No.
DESCRIPTION
1-492-066-31 1-846-425-42
REMOTE COMMANDER (RM-YD093) CORD SET, POWER-SUPPLY
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-3. KDL-40R355C 1-3-1. BASE STAND REF. No. PART No.
1
1
4-571-397-01
2-580-603-01
DESCRIPTION
STAND ASSY (40)
SCREW, +PSW M4X16
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-3. KDL-40R355C 1-3-2. REAR COVER
REF. No. PART No.
2
DESCRIPTION
4-571-395-11
COVER, REAR (40)
2
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 SCREW, Q4X10
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-3. KDL-40R355C 1-3-3. POWER BOARD, A BOARD AND SPEAKER
REF. No. P ART No.
3
10
4 9
11
7
12
8
7
DESCRIPTION
MARK
3
1-493-033-11
MOUNTED PWB POWER UNIT
4
1-895-803-61
MOUNTED PWB A
4
1-895-803-51
MOUNTED PWB A
5
1-895-804-11
MOUNTED PWB H
6
1-910-110-86
CONNECTOR ASSY 14P-to-9P (MB-IR)
7
1-910-109-70
CONNECTOR ASSY 4P
8 9
1-910-109-88 1-910-110-59
LVDS CABLE CONNECTOR ASSY 16P
10
4-571-404-01
SHEET, INSULATION (40)
11
4-542-280-01
BRACKET, MB
12
4-538-884-01
BRACKET, SIDE
KDL-40R355C LA8 KDL-40R355C CR1
13 13
6 5
5
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW 3*6mm
7-682-903-19
SCREW +PWH 3X6
2-580-592-01
SCREW, +PSW M3X8
D I S A S S EM B L Y A N D P A R T S L I S T
1-3. KDL-40R355C 1-3-4. LCD PANEL, DECO and COVER, BOTTOM REF. No.
14
16 17
15 18
PART No.
DESCRIPTION
14
A-2076-176-A
LCM ASSY (40)TPT400LA-J6PE1 SC1AW
15
4-571-403-01
BRACKET, Stand R (40)
16
4-571-402-01
BRACKET, Stand L (40)
17
4-570-410-01
DECO (40)
18
4-571-396-01
COVER, BOTTOM (40)
4-542-283-01
BOLT, M3
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-3. KDL-40R355C 1-3-5. MISCELLANEOUS PART No.
DESCRIPTION
MARK
1-492-066-31 REMOTE COMMANDER (RM-YD093) 1 -8 46 -4 28 -5 3 C OR D SE T, P OW ER -S UP PL Y K DL -4 0R 35 5C L A8 1 -8 46 -4 25 -4 3 C OR D SE T, P OW ER -S UP PL Y K DL -4 0R 35 5C C R1
D I S A S S EM B L Y A N D P A R T S L I S T
1-4. KDL-40R359C 1-4-1. BASE STAND REF. No. PART No.
1
1
4-571-397-01
2-580-603-01
DESCRIPTION
STAND ASSY (40)
SCREW, +PSW M4X16
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-4. KDL-40R359C 1-4-2. REAR COVER
2
REF. No. PART No.
2
4-571-395-01
DESCRIPTION
COVER, REAR (40)
2-345-219-11 SCREW , 3X6 7-682-903-19
SCREW , M3X6
7-685-660-79 S CREW, Q4X10
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-4. KDL-40R359C 1-4-3. POWER BOARD, A BOARD AND SPEAKER 10
REF. No. PART No.
3
4 8 11 9
7
12
6
DESCRIPTION
MARK
3
1-493-033-11
MOUNTED PWB POWER UNIT
4 5 6
1-895-803-41 1-895-804-11 1-910-110-86
MOUNTED PWB A MOUNTED PWB H CONNECTOR ASSY 14P-to-9P (MB-IR)
7 8 9 10 11 12
1-910-109-70 1-910-109-88 1-910-110-59 4-571-404-01 4-542-280-01 4-538-884-01
CONNECTOR ASSY 4P LVDS CABLE CONNECTOR ASSY 16P SHEET, INSULATION (40) BRACKET, MB BRACKET, SIDE
13
1-859-127-11
LOUDSPEAKER (11W)
7 13
5
5
4-679-053-01
SCREW, M3X6
7-685-245-14
SCREW, Flat Head Phillips T3x6
7-682-903-19
SCREW M3X6
2-580-592-01
SCREW, +PSW M3X8
D I S A S S EM B L Y A N D P A R T S L I S T
1-4. KDL-40R359C 1-4-4. LCD PANEL, DECO and COVER, BOTTOM REF. No.
14
16 17
15 18
PART No.
DESCRIPTION
14
A-2076-176-A
15
4-571-403-01
LCM ASSY (40) (TPV LCM: LVM400J6PE1 ADW2S0X) BRACKET, Stand R
16
4-571-402-01
BRACKET, Stand L
17
4-570-410-01
DECO (40)
18
4-571-396-01
COVER, BOTTOM (40)
4-542-283-01
BOLT, M3
MARK
D I S A S S EM B L Y A N D P A R T S L I S T
1-4. KDL-40R359C 1-4-5. MISCELLANEOUS PART No.
DESCRIPTION
1-492-066-31 1-846-425-42
REMOTE COMMANDER (RM-YD093) CORD SET, POWER-SUPPLY
MARK
1-5. How to disassemble rear cover [KDL-32R305C/40R355C/32R309C/40R359C] PROCEDURE TO REMOVAL OF REAR COVER 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below.
KDL-32R305C/32R309C
Hold the panel from the middle of bezel, and lift rear cover in the direction of the arrow.
KDL-40R355C/40R359C
Hold the panel from the middle of bezel, and lift rear cover in the direction of the arrow.
1-6. How to disassemble Deco 1-6-1. How to disassemble Deco[KDL-32R305C/40R355C]
PROCEDURE TO REMOVAL OF DECO Remove screw from bezel
Remove deco from bezel
1-6. How to disassemble Deco[KDL-32R309C/40R359C] 1-6-2. How to disassemble Deco[KDL-32R309C/40R359C]
PROCEDURE TO REMOVAL OF DECO Remove screw from bezel
Remove deco from bezel
1-7. How to disassemble LVDS Cable 1-7-1. How to disassemble LVDS Cable[KDL-32R305C/40R355C] 1-7-1-1. PROCEDURE OF REMOVING LVDS CABLE ON KDL-32R305C
Remove the PIN
1-7-1-2. PROCEDURE OF REMOVING LVDS CABLE ON KDL-40R355C
Remove the PIN
1-7. How to disassemble LVDS Cable 1-7-2. How to disassemble LVDS Cable[KDL-32R309C/40R359C] 1-7-2-1. PROCEDURE OF REMOVING LVDS CABLE ON KDL-32R309C
Remove the PIN
1-7-2-2. PROCEDURE OF REMOVING LVDS CABLE ON KDL-40R359C
Remove the PIN
1-8. How to disassemble IR Board[KDL-32R305C/32R309C/40R355C/40R359C] PROCEDURE TO REMOVAL OF IR Board
Release hook from IR Board Hook
1-9. How to ass’y the LED lens[KDL-32R305C/32R309C/40R355C/40R359C]
The LED lens is installed in the hole. As shown in the picture.
4-570-411-01
LENS
SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) standby mode a.Turn on the main power switch to place this set in standby mode. b.Press the buttons on the remote commander as follows, and entering service mode.
2) power on mode a.Turn on the main power switch to place this set in Power on mode. b.Press the buttons on the remote commander as follows, and entering service mode.
service mode display Service Mode Wide Band Turning
>>
Range Scan…
>>
Self diagnosis history
>>
Status Information
>>
LVDS Spectrum(%)
>>
0000001
MODEL NAME EDIT
KDL-32R305C
TEST RESET
UART Selection
MHL TMDS Termination
[Set[Home]Exit
When replace Main Board or panel, please confirm " SERIAL NUMBER EDIT " and "MODEL NAME EDIT" in service mode. If they are different, please select a suitable thing.
ADJUSTMENT
3) How to use the remote commander.
Function Service mode on
The flow of control 1) 2)
Service mode off
/
Adjustment Item up / down
/
Data Value up / down
/
4) After entering service mode, then turn off the power switch.
SEC 3. DIAGRAMS AND CHASSIS STRUCTURE 3-1. BLOCK DIAGRAM 3-1-1. KDL-32R305C LA8/ 40R355C LA8
SEC 3. DIAGRAMS AND CHASSIS STRUCTURE 3-1. BLOCK DIAGRAM 3-1-2. KDL-32R305C CR1/40R355C CR1/KDL-32R309C ECU/40R359C ECU
DI AGRAMS
3-2. CONNECTOR DIAGRAM 3-2-1. KDL-32R305C/40R355C LA8/KDL-32R309C/40R359C ECU/ KDL-32R305C/40R355C CR1
Panel
CN9901 CN403(32 inch)/CN408(40 inch) CN9101
CN701
CN601
CN404
Main Board
Power Board
CN202
T-Con Board
IR Board
DI AGRAMS
3-3. CIRCUIT BOARDS LOCATION 3-3-1. KDL-32R305C/40R355C
KDL-40R355C
KDL-32R305C
POWER UNIT Board A Board
POWER UNIT Board A Board
H Board H Board
DI AGRAMS
3-3. CIRCUIT BOARDS LOCATION 3-3-2. KDL-32R309C/40R359C
KDL-32R309C
POWER UNIT Board
A Board
KDL-40R359C
POWER UNIT Board A Board
H Board
H Board
DI AGRAMS
3-4. Tape location 3-4-1. KDL-32R305C/40R355C KDL-32R305C
TAPE SIZE: KDL-32R305C:
25MM*50MM
KDL-40R355C:
25MM*50MM 20MM*80MM
The purpose for the tape stick is to make the cables f ixed.
KDL-40R355C
DI AGRAMS
3-4. Tape location 3-4-2. KDL-32R309C/40R359C
KDL-32R309C
TAPE SIZE: KDL-32R309C:
25MM*50MM 20MM*80MM
KDL-40R359C:
25MM*50MM 20MM*80MM
The purpose for the tape stick is to make the cables f ixed.
KDL-40R359C
END
9-888-176-04
Sony Corporation
APPENDIX-1 Trouble analysis flow Return Set No
NG
NG
LED Indicator Function check
Does Backlight turn On?
No or NG Yes
OK
OK
Power On Key Function check
Yes or OK
Yes
V-Line/H-Line Abnormal? OK
Does Picture appear? No
Yes
Power Cable connection Check
No
OK
NG
NG
Check IR Cable Connection
OK
Panel Cable(FFC) Connection Check
Reinstall Power Cable
Reinstall Panel Cable
NG
Reinstall IR Cable
Exchange PSU board
NG
NG
Check TV Function
Check TV Function OK
OK NG
Check TV Function
Exchange IR board
Exchange Main board
Check TV Function
Check TV Function
OK OK
OK
NG
NG
Exchange Main board OK
Exchange Panel
Check TV Function
Check TV Function
OK
Check TV Function
Finish Repair
Exchange Panel
OK
Finish Repair
Finish Repair
APPENDIX-2 Software data update Software data update for Engineering PKG The confirmation of the software version of the TV set. product information of setting menu. [HOME] , [Settings] , [Customer Support] Please use the latest software.
1: KDL-32R305C LA8 2: V6.00 1: KDL-32R309C CR1 2: V7.00
1.
Model Name
2.
Software Version
1.
Model Name
2.
Software Version
1: KDL-32R309C ECU 2: V7.30
1.
Model Name
2.
Software Version
Software Download store the software Package to USB memory.
(Applicable USB memory : Format by FAT32, USB2.0 type )
If the software file is compressed(.zip), please unzip it . For USB, please store only one file for software update. KDL-32R305C / KDL-40R355C L A8 sony_fw_2015_XXXX_tncp1.pkg KDL-32R305C / KDL-40R355C CR1 sony_fw_2015_XXXX_tnar1.pkg KDL-32R309C / KDL-40R359C ECU sony_fw_2015_XXXX_tnar1.pkg
Software update by USB memory 1. Turn on the TV.
2) Starting update Orange LED is flushing. (1~2min) Note: During the upgrade period, please do not disturb or lost power. Or some damage might cause to the unit and can not boot up l ater.
2. Unplug the AC power cord. 3. Connect USB memory.
3) Finish update Lights up Green LED again and TV is turned on.
4. Plug the AC power cord , RC power on TV,then start update automatically.
5. Unplug AC power cord and disconnect USB memory. 6. Plug the AC power cord then turn on the TV.
1) Lights up Green LED. (no picture)
Confirm Software version Please confirm whether it is the latest software. product information of s etting menu. [HOME] , [Settings] , [Customer Support]
Software update by OSD USB memory 1. Turn off the TV. 2. Connect USB memory.
3. Turn on the TV. 4. Press [Home], [Settings], [Customer Support], and will see the below figure, press [Software Upgrade]
Follow below step 1）Press “Ok”
Software update by OSD USB memory
Note: During the upgrade period, please do not disturb or lost power. Or some damage might cause to the unit and can not boot up later.
2) TV scan the software
3）. Press “Ok” 5） Finish update. When finished software update, the TV will restart automatically. 5. Unplug AC power cord and disconnect USB memory. 6. Plug the AC power cord then turn on the TV.
Confirm Software version 4） Start software update. Orange LED is flushing when software is updating.
Please confirm whether it is the latest software. product information of s etting menu. [HOME] , [Settings] , [Customer Support]
APPENDIX-3 Operation Time, Boot Count, Panel Operation Time [ To Bring Up Self Diagnostic(SELF CHECK)] In standby mode, press buttons on
Or in power on , press buttons on
the remote commander sequentially in rapid succession as shown below:
[Operation Time, Boot Count, Panel Operation Time Screen]
SELF CHECK BACK
Service Mode Wide Band Turning
>>
Range Scan…
>>
Self diagnosis history
>>
Status Information
>>
LVDS Spectrum(%)
Panel Selection
NO_SIGNAL_MUTE
TUNING SYSTEM
STATUS DIGITAL RF INFORMATION Low of HPD
>
00002-00003-00002 [Home] Exit
0000001
MODEL NAME EDIT
KDL-32R305C
TEST RESET
UART Selection
MHL TMDS Termination
Panel operation time by hour Boot count Total operation time by hour
[Set[Home]Exit You can check the TV set operation time, boot count and panel operation time in service menu although this model doesn’t support self-diagnostics. After you have completed the repairs, clear the result display to “0”. Clearing the Self Check Diagnostic List Panel operation time : • Press the Channel 7 and then press the Channel 0 to clean the P anel operation time. Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
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