Accounting & Information Management Kanthal Case Study PGPBABI3 - Group 4 •
Arnab Majumdar
•
Kanthimathi Gayatri Sukumar
•
Manoj
•
Jawahar Sukumar
•
Ramanathan Gangadharan
•
Gummaraju B Manjunatha
Cost comparison for non-stocked products under Traditional Vs Activity-based Costing In the traditional method, the order cost and stock out cost were unaccounted for leading to perceived lower cost than actual. This resulted in inflated profit margin calculation. Example, for #33537, per traditional system, the profit margin is 58%, but in reality (as per the new activity based costing system), the profit margin is only 12%. Costing system
Invoice Sales
Volume Costs
Order Costs
Non-stocked Costs
Operating Profit
Profit Margin %
Activity Based
155,793
65,718
21,750
49,450
18,875
12
Current System
155,793
65,718
NA
NA
90,075
58
Causes of discrepancies (Exhibit No. 7) Order Costs and Non-Stocked Cost were earlier not tracked resulting in discrepancies. Example: 1.
For low volume customers like #33523 and #33509 the Invoiced Sales are very low compared to the Order cost and Non-Stocked cost resulting in significant losses.
2.
2 of the high volume customers had high order frequency (#33519) leading to high Order cost and Custom orders (#33537) resulting in high Non-Stocked Cost as a % of sales. A higher profit margin opportunity was thus missed. For these customers, reducing the order frequency (by offering volume discounts) and being in stock and could have avoided this.
Resolution for unprofitable products (or customers)
For unprofitable customers with high order frequency
high volume - offer discounts for decreased frequency and bulk orders.
low volume - use discriminatory pricing / enforce minimum order quantity.
For unprofitable customers with high stocked-out cost
Apply surcharges to accommodate non-stocking cost.
Trim product mix to remove products with negligible / negative contribution to profit margin.
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