March 16, 2017 | Author: White Tiger | Category: N/A
OPERATOR TRAINING CUSTOMER TRAINING PROGRAM TEREX PORT SOLUTIONS
Foreword
Please contact us! In this brochure, you will find details of the courses available within the Terex Port Solutions (TPS) customer training program. Should you have any further questions about this TPS customer training program or do you want to order one of our trainings, please do not hesitate to contact us.
Alexander Bongart Manager Training Operation Training (PSS 26) Forststraße 16 40597 Düsseldorf, Germany T +49 211 7102-3546 M +49 173 29 27 361 F +49 211 7102-53546 E
[email protected]
Deborah Schriegel Training Administration & Coordination Training (PSS 26) Forststraße 16 40597 Düsseldorf, Germany T +49 211 7102-3792 M +49 162 25 96 648 F +49 211 7102-53792 E
[email protected]
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
Foreword
Making skills work – develop your staff through our training courses Making skills work – true to this motto we support you with high quality training solutions to exploit the full potential of your TPS products and to boost your productivity. We offer you a comprehensive range of training courses that qualify your staff in the safe and efficient operation and maintenance of TPS products and their components. You benefit from our many years of experience. We continuously develop our training courses on the basis of intensive customer interaction and local expertise. With practical work carried out on the products, we ensure that your staff acquires the relevant know-how. We document the participant’s successful completion of the course with our training certificates, which are recognised by the industry. The most important highlights •
Modular, practice-oriented training program
•
German-educated technical trainers
•
Operator trainers with more than 20 years experience in Port of Antwerp
•
State-of-the-art equipment used in training
•
Comprehensive training documentation for each course
•
Training courses held at our training centers in ◦◦
Düsseldorf (Germany)
◦◦
Würzburg/Hamburg (Germany)
◦◦
Antwerp (Belgium)
◦◦
Montceau les Mines (France)
•
Training courses held onsite at your port
•
Renowned Terex Port Solutions training certificate
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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Foreword
Training centre in Düsseldorf, Germany
Highlights: • Highly experienced trainers • State-of-the-art training workplaces with their own PC and the Simatic Manager • Simulators to represent the overall crane control system • Comprehensive training documentation for each course • Renowned Terex Port Solutions training certificate
Training centre in Antwerp, Belgium
Highlights: • Trainers from experience • Two state-of-the-art simulators featuring many operating scenarios that are adapted to Terex® Gottwald mobile harbour cranes • HMK 260 E mobile harbour crane for hands-on training • Renowned Terex Port Solutions training certificate
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
Foreword • Training centre in Montceau les Mines, France
Highlights: • Terex Port Solutions certified trainers • TPS training quality workplace • Terex reach stacker for hands-on training • Technical documentation for training • Renowned Terex Port Solutions training certificate
Training centre in Würzburg/Hamburg, Germany
Highlights: • Well-educated trainers • Terex straddle carrier for hands-on training • Detailed training documentation • Renowned Terex Port Solutions training certificate
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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Contents
Content 1
Mobile harbour crane ������������������������������������������������������������������������������������� 7
1.1 1.2 1.3 1.4 1.5
Simulator ���������������������������������������������������������������������������������������������������������� 8 Simulator & hands-on ������������������������������������������������������������������������������������� 10 From zero to hero general cargo/grab ������������������������������������������������������������� 12 Upgrade to mobile harbour crane ������������������������������������������������������������������� 14 Upgrade to automatic container spreader ������������������������������������������������������� 16
2
Automated guided vehicle ��������������������������������������������������������������������������� 17
3
Aerial work platform ������������������������������������������������������������������������������������� 18
4
Forklift performance ������������������������������������������������������������������������������������� 19
5 Tugmaster ������������������������������������������������������������������������������������������������������� 20 6
Straddle carrier & sprinter carrier ��������������������������������������������������������������� 22
7
Reach stacker ����������������������������������������������������������������������������������������������� 24
8
Empty container handler ������������������������������������������������������������������������������ 26
9
Ship-to-shore crane ��������������������������������������������������������������������������������������� 28
10
Rubber tyred gantry crane ��������������������������������������������������������������������������� 30
11 Bulldozer ������������������������������������������������������������������������������������������������������� 32 12
Compact track loader/skid steer loader ����������������������������������������������������� 34
13
Driver license (for Germany only) ��������������������������������������������������������������� 35
13.1 13.2 13.3 13.4
Aerial work platform ��������������������������������������������������������������������������������������� 35 Overhead crane ��������������������������������������������������������������������������������������������� 36 Forklift ������������������������������������������������������������������������������������������������������������� 37 Automated guided vehicle ����������������������������������������������������������������������������� 38
PLEASE NOTICE For all onsite trainings the respective product must be available.
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
1 Mobile harbour crane
1
Mobile harbour crane
Targets
Concept:
• Acquiring and improving the necessary skills to operate a mobile habour crane in a safe and productive way
Simulator training
• Application of experience gained from simulator training course to practical use • Improved productivity and a safe way of working through onsite instruction on your own harbour cranes
1
Target groups
• Crane drivers with little experience or none
Hands-on training
On-site training
• Experienced crane drivers
Improved container handling:
container EUR h EUR × 50 × 2,000 = 100,000 year h container year
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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1 Mobile harbour crane
1.1
Simulator Number of participants: •
Max. 2 participants
Duration: •
2 weeks
Location: •
Antwerp, Belgium
At the start of the training workshop, we ensure that all participants are informed about all therelevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic® crane control and the visualisation system. Seminar contents: •
•
•
•
Instructions on safety procedures (theoretical) ◦◦
Preface simulator
◦◦
General remarks about mobile cranes
◦◦
General safety instructions
◦◦
Legend for notices, warning and prohibition signs
◦◦
Hosting factors, hand signal and radio communication
◦◦
Emergency stop buttons
◦◦
Smoke detection system
◦◦
Dead man switch
◦◦
Daily inspections
Instructions on how to use the simulator ◦◦
Condition for crane operation
◦◦
Condition for travel operation
◦◦
General operating functions
Instructions on how to use the visualisation ◦◦
Visumatic symbols/selecting language/setting the time
◦◦
Limit switch test/safe load indicator
◦◦
Hook and spreader selection screen
◦◦
Fault messages
Basic operation ◦◦
Travelling, steering, braking
◦◦
Stabiliser, propping, levelling
◦◦
Slewing, hoisting, luffing
◦◦
Practice for driving experience and handling
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
1 Mobile harbour crane Continued from course program simulator •
•
•
Hook operation ◦◦
Attaching the hook swivel gear
◦◦
Catching the load
◦◦
Hook balance compensation
◦◦
Loading and unloading alongside different types of vessels
Spreader operation ◦◦
Gravity compensation, telescoping
◦◦
Handling of the flippers
◦◦
Locking/unlocking
◦◦
Loading and unloading alongside different types of vessels
Grab operation if required ◦◦
•
Loading and unloading alongside different types of vessels
Simulation scenarios ◦◦
Operation during daytime and night
◦◦
Operation in good and bad weather conditions
◦◦
Operation in unusual and emergency situations
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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1 Mobile harbour crane
1.2
Simulator & hands-on Number of participants: •
Max. 2 participants
Duration: •
3 weeks (Simulator Training: 2 weeks, Hands-on Training: 1 week)
Location: •
Antwerp, Belgium
At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic® crane control and the visualisation system. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •
•
•
•
•
Instructions on safety procedures (theoretical) ◦◦
Preface simulator
◦◦
General remarks about Mobile Crane
◦◦
General safety instructions
◦◦
Legend for notices, warning and prohibition signs
◦◦
Hosting factors, hand signal and radio communication
◦◦
Emergency stop buttons
◦◦
Smoke detection system
◦◦
Dead man switch
◦◦
Daily inspections
Instructions on how to use the simulator (simulator) ◦◦
Condition for crane operation
◦◦
Condition for travel operation
◦◦
General operating functions
Remarks for operation (hands-on) ◦◦
General operating function
◦◦
Requirements for crane operation & travelling
Instructions on how to use the visualisation (simulator/hands-on) ◦◦
Visumatic symbols/selecting language/setting the time
◦◦
Limit switch test/safe load indicator
◦◦
Hook and spreader selection screen
◦◦
Fault messages
Basic operation (simulator/hands on)
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
1 Mobile harbour crane Continued from course program simulator & hands-on
•
•
•
◦◦
Travelling, steering, braking
◦◦
Stabiliser, propping, levelling
◦◦
Slewing, hoisting, luffing
◦◦
Practice for driving experience and handling
Hook operation (simulator/hands-on) ◦◦
Attaching the hook swivel gear
◦◦
Catching the load
◦◦
Hook balance compensation
◦◦
Loading and unloading alongside different types of vessels
Spreader operation (simulator/hands-on) ◦◦
Gravity compensation, telescoping
◦◦
Handling of the flippers
◦◦
Locking/unlocking
◦◦
Loading and unloading alongside different types of vessels
Grab operation if required (simulator) ◦◦
Loading and unloading alongside different types of vessels
•
Lowering and raising the boom for maintenance works (hands-on)
•
Simulation scenarios (simulator) ◦◦
Operation during daytime and night
◦◦
Operation in good and bad weather conditions
◦◦
Operation in unusual and emergency situations
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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1 Mobile harbour crane
1.3
From zero to hero general cargo/grab Number of participants: •
Max. 2 participants
Duration: •
4 weeks
Location: •
On site
At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, participants are made familiar with the operating manual and the Visumatic® crane control and visualisation system. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •
•
•
•
Lifting gear and use of lifting gear ◦◦
Shackle between hoist and cargo
◦◦
Supervision of actions
◦◦
Maintenance lifting gear/use of lifting gear
◦◦
Calculating the S.W.L.
International signals ◦◦
Warning signals
◦◦
General moves and signals
◦◦
Vertical/horizontal movement
◦◦
Danger
◦◦
Radio communication
Driving and placing of the crane ◦◦
Driving and crab steering
◦◦
Easy manoeuvring through bottlenecks
◦◦
Placing the crane in the best position (hatch) to work on a vessel
◦◦
Stabilizer pads and beams of the crane
◦◦
Parking the crane (off work, power cable)
Pre use check up
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
1 Mobile harbour crane Continued from course program from zero to hero general cargo/grab •
•
Safety procedure crane driver ◦◦
Storm warning
◦◦
Transport of people
◦◦
Load diagram
◦◦
Visibility
◦◦
Communication with technical staff
◦◦
Portside and star board
◦◦
Related tasks
◦◦
Basic knowledge of ship structure
Operating of the crane ◦◦
Rotation of the crane
◦◦
Combining the movements/beam movements
◦◦
Following of pre-determined route with an empty hook
◦◦
Approaching of cargo on a correct and safe way
◦◦
Hoisting and lowering of cargo
◦◦
Placing of cargo on trailers or mafis
◦◦
Loading and unloading cargo in and out of a hatch
◦◦
Operating and rotating an empty grab
◦◦
Loading and unloading of bulk
◦◦
Problem solving
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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1 Mobile harbour crane
1.4
Upgrade to mobile harbour crane Number of participants: •
Max. 2 participants
Duration: •
2 weeks
Location: •
On site
At the start of the training workshop, we ensure that all trainees are informed about all therelevant safety regulations. In addition, the trainees are made familiar with the operating manual and the crane control and visualisation system Visumatic®. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •
•
•
Safety procedure crane driver ◦◦
Storm warning
◦◦
Transport of people
◦◦
Load diagram
◦◦
Visibility
◦◦
Communication with technical staff
◦◦
Portside and star board
◦◦
Related tasks
◦◦
Basic knowledge of ship structure (cells, gliders, bay’s)
◦◦
Technical safety procedures
◦◦
Working methods
Pre use check up ◦◦
General daily check up (tour of the crane)
◦◦
Safety path of the crane
◦◦
Engine room
◦◦
Lights, horn, communication systems etc.
◦◦
Testing all movements before starting to work
◦◦
Parking the crane (off work, power cable)
Driving and placing of the crane
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
1 Mobile harbour crane Continued from course program upgrade to mobile harbour crane
•
◦◦
Driving
◦◦
Crab steering (optional)
◦◦
Easy maneuvering through bottlenecks
◦◦
Placing the crane
◦◦
Stabilizer pads and beams of the crane
◦◦
Parking the crane (off work, power cable)
Operating of the crane ◦◦
Rotation and movements
◦◦
Operating and rotating the spreader
◦◦
Working with telescopic spreader/twin spreader
◦◦
Operating flippers and flipper arm
◦◦
Approaching of the containers on a correct and safe way
◦◦
Hoisting and lowering containers
◦◦
Placing of the containers on trailers or mafis
◦◦
Loading and unloading containers from a deck/in a hold
◦◦
Handling hatch covers
◦◦
Attachments over-height
◦◦
Problem solving
◦◦
Risk detection and safety
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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1 Mobile harbour crane
1.5
Upgrade to automatic container spreader Number of participants: •
Max. 2 participants
Duration: •
1 week
Location: •
On site
The objective of the training is to require the necessary knowledge and skills to work with the automatic container spreader in a safe and efficient manner. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •
•
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Safety procedure crane driver ◦◦
Storm warning
◦◦
Transport of people
◦◦
Load diagram
◦◦
Visibility
◦◦
Communication with technical staff
◦◦
Portside and star board
◦◦
Related tasks
◦◦
Basic knowledge of ship structure (cells, gliders, bay’s)
◦◦
Technical safety procedures
◦◦
Working methods
Operating of the crane with automatic container spreader ◦◦
Rotation of the crane with spreader
◦◦
Combining the movements with spreader
◦◦
Beam movements with spreader
◦◦
Operating and rotating the spreader
◦◦
Working with telescopic spreader
◦◦
Operating flippers and flipper arm
◦◦
Approaching of the containers on a correct and safe way
◦◦
Hoisting and lowering containers
◦◦
Placing of the containers on trailers or mafis
◦◦
Loading and unloading containers from a deck/in a hatch
◦◦
Handling hatch covers
◦◦
Attachments over-height
◦◦
Working with twin-spreader
◦◦
Problem solving
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
2 Automated guided vehicle
2
Automated guided vehicle Number of participants: •
Max. 6 participants
Duration: •
1,5 days
Location: •
On site
Requirements: •
For the AGV operator training an AGV and a driving area must be available
The aim of the training is to require the necessary knowledge and skills to operate the AGV in a safe way. Seminar contents: •
•
Safety instructions ◦◦
Possible hazards caused by automated systems
◦◦
Site specific hazards
◦◦
Communication with the control center
◦◦
Safe handling of batteries (optional)
Operation ◦◦
Remote control operation
◦◦
Behaviour during operation
◦◦
Restart the vehicle in automatic mode
◦◦
Recover the vehicle
◦◦
Recover the vehicle out of the rack (optional)
◦◦
Functions of the control panel
◦◦
Status LED´s
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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3 Aerial work platform
3
Aerial work platform Number of participants: •
Max. 6 participants
Duration: •
2 days
Location: •
Düsseldorf
•
On site
The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner. Seminar contents: •
•
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Theory ◦◦
Check up
◦◦
Technical explanation
◦◦
Safety symbols
◦◦
Personal safety
◦◦
Stability-working with the load diagram
Practice ◦◦
Preventive check up
◦◦
Start procedure
◦◦
Driving position
◦◦
Brake test
◦◦
Controlling the environment
◦◦
Safe driving height
◦◦
Load diagram
◦◦
Driving exercises
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
4 Forklift performance
4
Forklift performance Number of participants: •
Max. 4 participants
Duration: •
2 days
Location: •
On site
The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way. Seminar contents: •
•
Theory ◦◦
Daily maintenance
◦◦
Technical explanation
◦◦
Check up of the forklift
◦◦
Check up of the instruments
◦◦
Safety symbols
◦◦
Personal safety
◦◦
Stability-working with the load diagram
Practice ◦◦
Preventive check up
◦◦
Start procedure
◦◦
Driving position
◦◦
Brake test
◦◦
Controling the environment
◦◦
Safe driving height
◦◦
Load diagram
◦◦
Combining driving and use of leavers
◦◦
Picking up, transporting, stacking and lowering cargo
◦◦
Approaching cargo and ideal work method
◦◦
Parking procedure
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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5 Tugmaster
5
Tugmaster Number of participants: •
Max. 2 participants
Duration: •
2 days
Location: •
On site
The objective of the training is to require the necessary knowledge and skills to work with the tugmaster in a safe and efficient manner. Seminar contents: •
•
General ◦◦
Understanding of the function
◦◦
Daily check-up
◦◦
Driving check-up
◦◦
Stability, load, determining the center of gravity
◦◦
Handling of the vehicle
◦◦
Safe and efficient driving
◦◦
Coping with risks
◦◦
Eye contact
◦◦
Terminal safety regulations
◦◦
Anticipating slopes
◦◦
Departure on slopes
Tour of the vehicle ◦◦
Stepping in/out
◦◦
Control panel
◦◦
Engine and turbo
◦◦
Breaks
◦◦
5th wheel
◦◦
Lights
◦◦
Harp lock
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
5 Tugmaster Continued from course program tugmaster •
•
•
Driving the vehicle (unloaded) ◦◦
Preventive control
◦◦
Gearbox program
◦◦
Loading/unloading
◦◦
Cornering
◦◦
Control environment
◦◦
Risk control
Working with the vehicle (loaded) ◦◦
Check up chassis
◦◦
Check up 5th wheel
◦◦
Hooking up procedure
◦◦
Hydraulic pump
◦◦
Safety procedure 5th wheel
◦◦
Driving forward/backwards
◦◦
Parking dockshelter
◦◦
Risks
◦◦
Unhooking procedure
Practice ◦◦
Working with the tugmaster
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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6 Straddle carrier & sprinter carrier
6
Straddle carrier & sprinter carrier Number of participants: •
Max. 2 participants
Duration: •
12 days
Location: •
On site
The objective of the training is to require the necessary knowledge and skills to work with the straddle carrier & sprinter carrier in a safe and efficient manner. Seminar contents: •
•
•
General ◦◦
Understanding of the functions
◦◦
Daily check-up
◦◦
Driving check-up
◦◦
Stability, load, determining the center of gravity
◦◦
Handling of the vehicle
◦◦
Safe and efficient driving
◦◦
Coping with risks
◦◦
Eye contact
◦◦
Terminal safety regulations
◦◦
Rules of courtesy
Tour of the vehicle ◦◦
Control below, left and right side
◦◦
Accessing the vehicle
◦◦
Engine and turbo
◦◦
Breaks
◦◦
Cooling system
◦◦
Lights
Driving the straddle carrier & sprinter carrier (unloaded) ◦◦
Preventive control
◦◦
Test all movements
◦◦
Test spreader 20’, 40’, twin
◦◦
Gearbox program
◦◦
Control environment
◦◦
Risk control
Continued on next page
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© Terex Port Solutions 2014 Customer training program Terex Port Solutions
6 Straddle carrier & sprinter carrier Continued from course program straddle carrier & sprinter carrier Seminar contents (Part2): •
•
Working with the straddle carrier & sprinter carrier (unloaded) ◦◦
Approaching the container
◦◦
Driving parallel over the container
◦◦
Spreader position
◦◦
Spreader on top of container
◦◦
Hooking containers
◦◦
Driving height
◦◦
Control environment
◦◦
Positioning of the container
◦◦
To center the spreader
◦◦
Driving height after unloading container
Working with the straddle carrier & sprinter carrier below crane ◦◦
•
•
According to the terminal procedures
Practice ◦◦
Working 1 high
◦◦
Working 2 high
◦◦
Working 3 high
◦◦
Overheigth, overwidth, overlength
Practice with twin spreader ◦◦
Positioning 20’ containers
◦◦
Terminal guidelines for twin
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
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7 Reach stacker
7
Reach stacker Number of participants: •
Max. 3 participants
Duration: •
3 days
Location: •
On site
The scope of the training is to provide the necessary knowledge to handle and operate the reach stacker in order to handle and move containers in a safe and productive way. Seminar contents: •
•
•
•
General ◦◦
Reach stacker technical knowledge
◦◦
Reach stacker daily maintenance – pre use check up
◦◦
To hoist and lower containers in a safe way
◦◦
Special technique to load and stack containers 4 to 5 high
◦◦
Stability, load and centre location
◦◦
Risk detection and safety
Theoretical initiation ◦◦
Getting acquainted with the inside of the reach stacker
◦◦
Pre use check up
◦◦
The controls panel
◦◦
Symbols (safety and driving symbols)
◦◦
Engine and turbo
◦◦
Hydraulic system
Practical initiation ◦◦
How to operate the reach stacker
◦◦
The controls panel
◦◦
Safety instructions reach stacker
Working with the reach stacker ◦◦
Driving the reach stacker
◦◦
How to approach the container
◦◦
Positioning the spreader
◦◦
Anticipating underground in order to absorb the reach stackers movements
◦◦
How to turn and move in a tire-saving way
Continued on next page
24
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
7 Reach stacker Continued from course program reach stacker •
•
•
Pick up, lift and lower containers ◦◦
Positioning of container in view of stability
◦◦
Safe driving – safety level visibility
◦◦
How to stack containers one high
Positioning containers two and three high ◦◦
Positioning spreader in view of corner pockets (twist locks)
◦◦
Order of maneuvering (safety height before side movement or rotation)
Positioning containers four and five high – extra handling ◦◦
Anticipating changed stability of vehicle
◦◦
Anticipating underground before stacking five high
◦◦
Operating the joy stick (alternated handling commands)
◦◦
Anticipating the monkey in the box effect (uneven loaded cargo effect)
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
25
8 Empty container handler
8
Empty container handler Number of participants: •
Max. 2 participants
Duration: •
5 days
Location: •
On site
The scope of the training is to provide the necessary knowledge to handle and operate the empty container handler (ECH) in order to handle and move empty containers in a safe and productive way. Seminar contents: •
•
•
General ◦◦
ECH technical knowledge
◦◦
ECH daily maintenance – pre use check up
◦◦
Stacking containers in a safe way
◦◦
Stacking 2 containers in 1 move
◦◦
Stacking empty containers 6 and 7 high
◦◦
Using the safety clamps
◦◦
Stability of the ECH
◦◦
Risk detection and safety
◦◦
Safety regulation of the terminal
Theory ◦◦
Pre check up
◦◦
Introduction of the control cab of the ECH
◦◦
Symbols and controls
◦◦
Engine and turbo
◦◦
Hydraulic system
Practical initiation ◦◦
How to operate the ECH
◦◦
Control panel
◦◦
Brake test
◦◦
Safety instructions
◦◦
Combination driving and operating joystick
Continued on next page
26
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
8 Empty container handler Continued from course program empty container handler •
•
•
•
•
Working with the ECH ◦◦
Driving with the ECH
◦◦
Approaching a container
◦◦
Use of safety clamps
◦◦
Hoisting an empty container
◦◦
Center the spreader
◦◦
Anticipating with the driving surface to absorb ECH movements
◦◦
Driving and turning in a tire-saving way
Lifting and lowering empty containers ◦◦
Positioning of container in view of stability
◦◦
Safe driving – safety level visibility
◦◦
How to stack containers one high
Stacking empty containers 2 and 3 high ◦◦
Positioning spreader in view of corner pockets
◦◦
Order of maneuvering (safety height before side movement or rotation)
Stacking containers 4 and 5 high ◦◦
Anticipating changed stability of vehicle
◦◦
Anticipating underground before stacking five high
◦◦
Operating the joy stick (alternated handling commands)
Stacking empty containers 6 and 7 high ◦◦
Anticipating changed stability of vehicle
◦◦
Anticipating underground before stacking 7 high
◦◦
Operating the joy stick (alternated handling commands)
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
27
9 Ship-to-shore crane
9
Ship-to-shore crane Number of participants: •
Max. 2 participants
Duration: •
4 weeks
Location: •
On site
The scope of the training is to provide the necessary knowledge and skill to handle and operate a ship-to-shore crane in order to load and unload ships in a safe and productive way. Seminar contents: •
•
•
General ◦◦
Lifting gear and use of lifting gear
◦◦
International signals
◦◦
Safety procedure crane driver
◦◦
Operating of the crane
◦◦
Use of container spreader
◦◦
Risk detection and safety
◦◦
Pre use check up
◦◦
Basic knowledge of ship structure (cells, gliders, bay’s)
◦◦
Technical safety procedures
Tour of the crane ◦◦
Safety path of the crane
◦◦
Engine room
◦◦
Lights
◦◦
Rails
Lifting gear and use of lifting gear ◦◦
Shackle between hoist and cargo
◦◦
Supervision of actions
◦◦
Maintenance lifting gear
◦◦
Calculating the S.W.L.
Continued on next page
28
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
9 Ship-to-shore crane Continued from course program ship-to-shore crane •
•
•
Description of the function of crane operator check up crane ◦◦
Storm warning
◦◦
People transport
◦◦
Load diagram
◦◦
Visibility
◦◦
Communication
◦◦
Portside and star board
◦◦
Related tasks ship-to-shore crane training
International signals (communication) ◦◦
Eye contact
◦◦
Warning signals
◦◦
General moves and signals
◦◦
Vertical movement
◦◦
Horizontal movement
◦◦
Danger
Practice ◦◦
Driving with the crane
◦◦
Positioning the crane
◦◦
Combining the movements
◦◦
Use of container spreader
◦◦
Hoisting and lowering containers
◦◦
Handling hatch covers
◦◦
Loading and unloading of containers on a vessel
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
29
10 Rubber tyred gantry crane
10
Rubber tyred gantry crane Number of participants: •
Max. 2 participants
Duration: •
1 week
Location: •
On site
The scope of the training is to provide the necessary knowledge and skill to handle and operate a rubber tyred gantry crane (RTG) in order to load and unload containers in a safe and productive way. Seminar contents: •
•
•
General ◦◦
Safety procedure RTG driver
◦◦
Operating the RTG
◦◦
Risk detection and safety
◦◦
Pre use check up
◦◦
Technical safety procedures
◦◦
Daily inspections and maintenance
Tour of the RTG ◦◦
Safety path of the RTG
◦◦
Construction
◦◦
Engine room
◦◦
Control panel
◦◦
Controls
◦◦
Safety doors
◦◦
Chair
◦◦
PLC-control
◦◦
DGPS (assisted autosteering)
◦◦
Communication system
◦◦
Camera’s
◦◦
Wind speed indicator
◦◦
Anti-collision
◦◦
Remote control (if applied)
◦◦
Lights
Safety of the RTG operator (depending on type RTG)
Continued on next page
30
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
10 Rubber tyred gantry crane Continued from course program rubber tyred gantry crane •
•
Working with the RTG ◦◦
Start the engine
◦◦
Selecting driving direction and steering
◦◦
Modus carrousel drive
◦◦
Modus park wheels
◦◦
Operating/securing cat
◦◦
Anchor cables
Operating RTG ◦◦
Daily check up
◦◦
Starting engine
◦◦
Breaking test
◦◦
Control environment
◦◦
Check up cables
◦◦
Check up spreader (20’, 30’, 40’, twin)
◦◦
Checking extendable twin
◦◦
Driving trolley
◦◦
Driving RTG
◦◦
Operating hoisting system
◦◦
Operating flippers
◦◦
Hoisting containers
◦◦
Transporting containers
◦◦
Stacking containers (up to 5 high)
◦◦
Swing control (with and without anti swing device)
◦◦
Securing trolley position
◦◦
Emergency stop
◦◦
PLC malfunction
◦◦
Combination of movements
◦◦
Loading containers on train and truck
◦◦
Parking collision free
◦◦
Engine off and securing trolley
◦◦
Hooking up to external electrical system
◦◦
Anchoring RTG
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
31
11 Bulldozer
11
Bulldozer Number of participants: •
Max. 2 participants
Duration: •
3 days
Location: •
On site
The objective of the training is to provide the necessary knowledge and skills to operate bulldozers safely and with improved productivity. Seminar contents: •
•
•
•
General ◦◦
Equipment and the engine
◦◦
Working conditions
◦◦
Risks that go with the equipment and the manipulation
◦◦
Safety and regulations
◦◦
Practical exercises and manoeuvres
◦◦
Evaluation of the candidate
Equipment and engine ◦◦
Hydraulic system
◦◦
Starting procedure
◦◦
Dashboard icons
Working conditions ◦◦
Preparations
◦◦
Warming-up
◦◦
Overview
Risks that go with the equipment and the manipulation ◦◦
Analysis of the environment
◦◦
Persons and vehicles around
◦◦
Type of cargo
◦◦
General working conditions
Continued on next page
32
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
11 Bulldozer Continued from course program bulldozer •
•
Safety and regulations ◦◦
General safety conditions
◦◦
Stopping procedure
◦◦
Specific safety conditions
◦◦
International and local regulations
◦◦
Points of attentions
Operate the bulldozer safely and with high productivity ◦◦
Different hands-on exercises
◦◦
Operation in “real-world”
◦◦
Extreme challenging situations
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
33
12 Compact track loader/skid steer loader
12
Compact track loader/skid steer loader Number of participants: •
Max. 2 participants
Duration: •
3 days
Location: •
On site
The objective of the training is to provide the necessary knowledge and skills to operate compact track loaders/skid steer loaders safely and with improved productivity. Seminar contents: •
•
•
•
•
•
34
General ◦◦
Equipment and the engine
◦◦
Working conditions
◦◦
Risks that go with the equipment and the manipulation
◦◦
Safety and regulations
◦◦
Practical exercises and manoeuvres
◦◦
Evaluation of the candidate
Equipment and engine ◦◦
Hydraulic system
◦◦
Starting procedure
◦◦
Dashboard icons
Working conditions ◦◦
Preparations
◦◦
Warming-up
◦◦
Overview
Risks that go with the equipment and the manipulation ◦◦
Analysis of the environment
◦◦
Persons and vehicles around
◦◦
Type of cargo
Safety and regulations ◦◦
General safety conditions/points of attentions
◦◦
Stopping procedure
◦◦
Specific safety conditions
◦◦
International and local regulations
Operate the compact track loader/skid steer loader safely and with high productivity ◦◦
Different hands-on exercises
◦◦
Operation in “real-world”
◦◦
Extreme challenging situations
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
13 Driver license (for Germany only)
13
Driver license (for Germany only)
13.1
Aerial work platform Number of participants: •
Max. 6 participants
Duration: •
2 days
Location: •
Düsseldorf, Germany
•
On site
The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner. Seminar contents: •
•
•
Theory ◦◦
Check up
◦◦
Technical explanation
◦◦
Safety symbols
◦◦
Personal safety
◦◦
Stability-working with the load diagram
Practice ◦◦
Preventive check up
◦◦
Start procedure
◦◦
Driving position
◦◦
Brake test
◦◦
Controlling the environment
◦◦
Safe driving height
◦◦
Load diagram
◦◦
Driving exercises
Test ◦◦
Theory test
◦◦
Practical examination
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
35
13 Driver license (for Germany only)
13.2
Overhead crane Number of participants: •
Max. 6 participants
Duration: •
2 days
Location: •
Düsseldorf, Germany
•
On site
The aim of the training is to require the necessary knowledge and skills to operate a overhead crane in a safe and productive way. Seminar contents: •
•
•
36
Theory ◦◦
Technical explanation
◦◦
Load symbols
◦◦
Personal Safety
◦◦
Safety symbols
◦◦
Check up
◦◦
Behaviour during operation
◦◦
Load handling
◦◦
Attach the load
Practice ◦◦
Preventive check up
◦◦
Start procedure
◦◦
Controlling the environment
◦◦
Driving exercises
Test ◦◦
Theory test
◦◦
Practical examination
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
13 Driver license (for Germany only)
13.3
Forklift Number of participants: •
Max. 6 participants
Duration: •
2 days
Location: •
Düsseldorf, Germany
•
Onsite
The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way. Seminar contents: •
•
•
Theory ◦◦
Daily maintenance
◦◦
Technical explanation
◦◦
Check up of the forklift
◦◦
Check up of the instruments
◦◦
Safety symbols
◦◦
Personal safety
◦◦
Stability-working with the load diagram
Practice ◦◦
Preventive check up
◦◦
Start procedure
◦◦
Driving position
◦◦
Brake test
◦◦
Controling the environment
◦◦
Safe driving height
◦◦
Load diagram
◦◦
Combining driving and use of leavers
◦◦
Picking up, transporting, stacking and lowering cargo
◦◦
Approaching cargo and ideal work method
◦◦
Parking procedure
Test ◦◦
Theory test
◦◦
Practical examination
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
37
13 Driver license (for Germany only)
13.4
Automated guided vehicle Number of participants: •
Max. 6 participants
Duration: •
1,5 days
Location: •
On site
Requirements: •
Forklift driver license
NOTICE If you do not own a forklift driver license we provide a combined 3-day training. Seminar contents: •
•
•
Safety instructions ◦◦
Safety symbols
◦◦
Personal safety
◦◦
Check up
◦◦
Safe handling of batteries (optional)
Operation ◦◦
Remote control operation
◦◦
Behaviour during operation
◦◦
Recover the vehicle (theoretical)
◦◦
Functions of the control panel
◦◦
Status LED´s
Test ◦◦
38
Practical examination
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
13 Driver license (for Germany only) Notes
© Terex Port Solutions 2014 Customer training program Terex Port Solutions
39
Customer training program Terex Port Solutions - Version 07.14 Subject to change without notice
www.terexportsolutions.com Effective date: August, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2014 Terex Corporation.
