JSA Erection of Steel Structure

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No Type of JSA

:

/

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02 New

Prepared by : Name LUQMAN OSMAN

Revised

Functional Area: 275kV Kolopis switchyard

Purpose of JSA

Position

Company

HSE SV

ABB

Reviewed by: SAFETY ADVISOR 1 SHAH NAWAZ 2 3 1. Approved for Submission: 1

ABB

Signature

:

Non Routine Work

Date

/

Routine Work

Name

Turnaround

Environment Gas Release (HC / H2S) Spill or Loss of Dusty Off-Site Impact

Other…

Signature

Date

16.05.13 16.05.13

Reviewed by CTCI: 1 2 3 2. Approved by KPSB:

1

Potential Hazard Example for Specific Categories : Equipment Fire Damage (Physical) Loss of Production Explosion

Projects

CTCI & KPSB Position Company

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA Comp Name Signature I/C No. Date Company Name any

Worker Slip/ Trip/ Fall Struck/ Against Overhead Work Burn (Heat/ Chemical) Eye Injury Radiation Hazard Sharp Objects Back Injury Hazardous Chemical Containment Contacted by/ with Caught/ in/ on/ between Strains Electrical Hazard

Specific Area:

Signature

I/C No.

Date

RISK RATING Severity: Extreme

Multiple facilities, extensive damage or prolong loss of production > RM 200M High Single Fatality, major injury, > 1 lost Time Injury (LTI) major and loss of production (between RM 8M to RM 200M). Medium Major & minor injury loss of production (between RM 2 M to RM 8M) Low No injury, slight damage to equipment and no loss to production. Likelihood: High Probable, likely to occur (0-0.5 year). Medium Possible could occur (0.5-4 year). Low Remote, unlikely to occur (4-30 year).

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Severity Low Med High

Low Med High Extreme

Low L L M

Likelihood Med High L M M H H EX

Mitigation Safe working practices OPP, PTW, HSEMS OPP, HSEMS, PTW, HSE awareness, Special procedure, HSE awareness, OSH program

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

1.0 Transportation of material to site

POTENTIAL HAZARDS

1.1 Narrow road/ collision or topple

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

Person/Equipment

L

Specific Area:

CONTROLS

1.1.1

Ensure valid vehicle driving license

1.1.2

Observe proper traffic control and speed limit

1.1.3

Equipment or material should be properly

Action Party Supervisor

secure

1.2 Insecure instrument on vehicle

Person/Equipment

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L

1.1.4

Warning signs shall be erected as means of warning where applicable.

1.2.1

Properly secure the equipment and material

1.2.2

Ensure right position of the equipment and material is properly set on the vehicle

1.2.3

No person allowed to sit/present on the back of truck lorry

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

2.0 Loading and unloading of

POTENTIAL HAZARDS 2.1 Improper manual handling method

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env) Person (slip/trip)

Risk Rating L

2.1.1 2.1.2 2.1.3 2.1.4 2.1.5

Person (falling from height/ falling object)

M

2.2.1 Toolbox briefing – drop object and lifting 2.2.2 use tagline during lifting 2.2.3 provide signalman 2.2.4 Provide signages 2.2.5 Only competent operator are allowed to operate the crane 2.2.6 Crane functional test to be done before commencing the work 2.2.7 all lifting gear will be inspected before use 2.2.8 Will isolate the working area to ensure public safety 2.2.9 Work related PPE to be worn.

Person

L

material

2.2 Falling load

2.3 Pinch Point / sharp edges

CONTROLS

2.3.3

3.1 Pinch Point / sharp edges

Person

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M

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Action Party Supervisor

Supervisor

Supervisor 2.3.1 2.3.2

3.0 Preparing the foundation and material at respective

Specific Area:

Toolbox briefing – Pinch point. Using Proper PPE (hand glove/ long sleeve jacket) Proper handling method

3.1.1 Toolbox briefing – Pinch point. 3.1.2 Using Proper PPE (hand glove/ long sleeve

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

POTENTIAL HAZARDS

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

Specific Area:

CONTROLS

Action Party

jacket)

installation point 3.2 Manual Handling.

Person

M

4.1 Pinch Point / sharp edges

Person

M

4.2 Sharp object

Person

M

4.0 Assembly of material

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3.2.1 Ensure proper handling on tools before performing the job 3.2.2 Trained the workers correct way to lift material 3.2.3 Ensure all workers follow the correct procedure 3.2.4 Clearance of loose material 3.2.5 Post Signages as a way to increase awareness

4.1.1 Toolbox briefing – Pinch point. 4.1.2 Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

Supervisor

Supervisor 4.2.1 Will install edge protector 4.2.2 Proper PPE to be worn 4.2.3 Put warning signages 4.2.4 Barricade all protrusion hazard

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

5.0 Installation of steel structure

POTENTIAL HAZARDS

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

5.1 Falling load

Person

5.2 Pinch Point / sharp edges

Person

Risk Rating

M

Person

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CONTROLS

5.2.1 Toolbox briefing – drop object and lifting 5.2.2 use tagline during lifting 5.2.3 provide signalman 5.2.4 Provide signages 5.2.5 Only competent operator are allowed to operate the crane 5.2.6 Crane functional test to be done before commencing the work 5.2.7 all lifting gear will be inspected before use 5.2.8 Will isolate the working area to ensure public safety 5.2.9 Work related PPE to be worn.

Action Party

Supervisor

Supervisor M

5.3 Manual Handling.

Specific Area:

M

5.2.1 5.2.2 5.2.3

Posting Warning Signage Toolbox briefing – Pinch point. Using Proper PPE (hand glove/ long sleeve jacket)

5.3.1 5.3.2 5.3.3 5.3.4

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

POTENTIAL HAZARDS

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

Risk Rating M

5.4 Working at height

6.0 Bolt tightening and alignment work

Person

6.1 Working at height (Bad weather) Person M

Specific Area:

CONTROLS 5.3.5

Work related PPE to be worn.

5.4.1 5.4.2 5.4.3

wear full body harness Close supervision by supervisor Provide suitable working platform

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9

Toolbox briefing – Working at height Inspect safety harness before use Ensure workers are using correct tools Tight supervision from supervisor Use skylift to tighten the bolt Provide safe working platform Stop the work Outrigger fully extend Training of personnel

6.2 Pinch Point / sharp edges

Action Party

Supervisor

Supervisor Person

M 6.2.1 Posting Warning Signage 6.2.2 Toolbox briefing – Pinch point. 6.2.3 Using Proper PPE (hand glove/ long sleeve jacket)

6.3 Manual Handling. Person

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6.1.1

Toolbox briefing

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

POTENTIAL HAZARDS

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

Risk Rating M

7.0 Housekeeping

7.1 Manual handling

Person

7.2 Pinch Point / sharp edges

Person

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M

M

Specific Area:

CONTROLS

Action Party

6.1.2 6.1.3 6.1.4 6.1.5

Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

Supervisor

7.1.1 7.1.2 7.1.3 7.1.4 7.1.5

Toolbox briefing Proper manual handling method. Close supervision by Work Supervisor. Maintain good housekeeping Work related PPE to be worn.

7.2.1 Posting Warning Signage 7.2.2 Toolbox briefing – Pinch point. 7.2.3 Using Proper PPE (hand glove/ long sleeve jacket)

Supervisor

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

BASIC JOB STEP

POTENTIAL HAZARDS

7.3 Slippery surfaces

Functional Area: 275kV Kolopis switchyard

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

Person M

Specific Area:

CONTROLS

6.1.1 6.1.2

Toolbox briefing Wear appropriate PPE

GENERAL NOTES • Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time. • Set up barricades around work area and display warning signs. • All equipment / machinery to be inspected by CTCI before any work commences. • All PTW and supporting permits must be valid before any works begins. • On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point. • Vehicle to exit immediately to designated parking area after delivery of material. • No eating and resting on site. Use designated eating and resting area. • All pressure gauges used must be calibrated and tagged with valid calibration sticker. • All scaffolding must have a green "safe to use" tag before put into service.

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Action Party

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

• •

: Erection of Steel Structure (Gantry and equipment) : JHA/KLPS/2013/ABB/02

Functional Area: 275kV Kolopis switchyard

Specific Area:

Maintain good housekeeping daily at all the work places. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

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