JSA Cable Pulling and Laying Works

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No Type of JSA

:

/

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01 New

PREPARED BY : Name LUQMAN OSMAN

Revised

Functional Area: 275kV Kolopis Substation

Purpose of JSA

Position

Company

HSE SV

ABB

Reviewed by: SAFETY ADVISOR 1 SHAH NAWAZ 2 3 1. Approved for Submission: 1

Signature

:

Non Routine Work

Date

/

Routine Work

Name

Turnaround

Dusty Off-Site Impact

Signature

Date

1

Potential Hazard Example for Specific Categories :

Environment Gas Release (HC / H2S) Spill or Loss of

Other…

Reviewed by CTCI: 1 2 3 2. Approved by KPSB:

ABB

Equipment Fire Damage (Physical) Loss of Production Explosion

Projects

CTCI & KPSB Position Company

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA Comp Name Signature I/C No. Date Company Name any

Worker Slip/ Trip/ Fall Struck/ Against Overhead Work Burn (Heat/ Chemical) Eye Injury Radiation Hazard Sharp Objects Back Injury Hazardous Chemical Containment Contacted by/ with Caught/ in/ on/ between Strains Electrical Hazard

Specific Area: Parcel 1

Signature

I/C No.

Date

RISK RATING Severity: Extreme

Multiple facilities, extensive damage or prolong loss of production > RM 200M High Single Fatality, major injury, > 1 lost Time Injury (LTI) major and loss of production (between RM 8M to RM 200M). Medium Major & minor injury loss of production (between RM 2 M to RM 8M) Low No injury, slight damage to equipment and no loss to production. Likelihood: High Probable, likely to occur (0-0.5 year). Medium Possible could occur (0.5-4 year). Low Remote, unlikely to occur (4-30 year).

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Severity Low Med High

Low Med High Extreme

Low L L M

Likelihood Med High L M M H H EX

Mitigation Safe working practices OPP, PTW, HSEMS OPP, HSEMS, PTW, HSE awareness, Special procedure, HSE awareness, OSH program

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01

BASIC JOB STEP

1.0 Apply & obtain PTW before commence work.

2.0 Transportation of cable drums to work site using truck mounted crane

POTENTIAL HAZARDS

1.1

Slip trip and fall

Functional Area: 275kV Kolopis Substation

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

person

CONTROLS

1.1.1

Safety Induction/toolbox to be conducted for all personnel involved.

1.1.2

Ensure responsible person aware & comply to the requirements

1.1.3

PTW to be made known & understood by all workers and displayed at work designated area

1.1.4

To comply with work related PPE before commence work

L

2.1 Narrow & uneven road which may/can cause cable drum’s to roll and fall off truck or truck topple

2.2 Unloading of cable drums

person/ equipment

person/equipment

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L

L

Specific Area: Parcel 1

2.1.1 Ensure truck driver competent with valid licence 2.1.2 Ensure truck inspected & approved to operate 2.1.3 Driver to follow & comply with speed limit of max 15k 2.1.4 Ensure designated route made clear to driver & warn of any potholes or any other obstructions 2.1.5 Ensure load properly fastened & secured on truck before moving 2.2.1 Ensure truck properly positioned on even surface/ground with outriggers fully extended & on timber support/steel plate. 2.2.2 Ensure lifting in progress warning sign placed & cordoned. 2.2.3 Ensure lifting appliances inspected & safe to use 2.2.4 Work related PPE to be worn at all times during

Action Party

Supervisor

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01

BASIC JOB STEP

POTENTIAL HAZARDS

Functional Area: 275kV Kolopis Substation

Who or What might be harmed (Person/Equip/ Env)

Risk Rating

Specific Area: Parcel 1

CONTROLS

Action Party

operation.

3.0 Rolling cable

3.1 Inadequate training for the task

Person

L

3.1.1 Training on cable pulling activities 3.1.2 Brief during toolbox

Supervisor

3.2 Ergonomic

Person (back pain/ injury)

L

3.2.1 Proper handling method 3.2.2 Practice buddy system

Supervisor

3.3 Over heat

Person (dehydrated and stressed)

M

3.3.1 Consume enough water before commencing works 3.3.2 Drinking water made available near the working area 3.3.3 Close supervision by Work Supervisor to ensure the personnel is fit to continue his work 3.3.4 Work related PPE to be worn

Supervisor

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KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01

BASIC JOB STEP

4.0 Laying cable inside cable tray

POTENTIAL HAZARDS

4.1 Ergonomic

Functional Area: 275kV Kolopis Substation

Who or What might be harmed (Person/Equip/ Env) Person (back pain)

Risk Rating

L

CONTROLS

4.1.1 4.1.2 4.1.3 4.1.4

5.0 Housekeeping

5.1 Ergonomic and improper handling Method 5.2 Sharp object

Person (back pain & hand/ finger injury)

L

Person

M

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Specific Area: Parcel 1

To implement buddy system when carrying out Cable pulling task. Proper manual handling Toolbox briefing Work related PPE to be worn at all times

5.1.1 Proper manual handling method 5.1.2 Provide instruction for manual handling during toolbox. 5.2.1 Use proper PPE ( hand glove and long sleeve jacket). 5.2.2 Emphasize during toolbox briefing.

Action Party

Supervisor

Supervisor

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01

BASIC JOB STEP

POTENTIAL HAZARDS

5.3 Lack of information on waste

Functional Area: 275kV Kolopis Substation

Who or What might be harmed (Person/Equip/ Env) Person/ Environment

Risk Rating

L

Management

5.4 Obstruction material at access way

Person

L

Specific Area: Parcel 1

CONTROLS

5.3.1 Follow CTCI Waste Management Requirements. 5.3.2 Properly identify the types of waste and segregate accordingly before discarding.

5.4.1 Follow CTCI Waste Management Requirements. 5.4.2 Properly identify the type of waste and segregate accordingly before discarding. 5.4.3 Properly barricade the working area access route.

GENERAL NOTES • Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time. • Set up barricades around work area and display warning signs. • All equipment / machinery to be inspected by CTCI before any work commences.

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Action Party

Supervisor

Supervisor

KIMANIS POWER PROJECT JOB SAFETY ANALYSIS Task / Job Description JSA No

• • • • • • • •

: Cable Pulling and Laying Works : JHA/KLPS/2013/ABB/01

Functional Area: 275kV Kolopis Substation

Specific Area: Parcel 1

All PTW and supporting permits must be valid before any works begins. On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point. Vehicle to exit immediately to designated parking area after delivery of material. No eating and resting on site. Use designated eating and resting area. All pressure gauges used must be calibrated and tagged with valid calibration sticker. All scaffolding must have a green "safe to use" tag before put into service. Maintain good housekeeping daily at all the work places. Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

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