ITP - Steel Structure Rev. 03

Consortium

PT. REKADAYA ELEKTRIKA

SHANDONG MACHINERY PT. JUHDI SAKTI ENG.

INSPECTION & TEST PLAN

ITP No.

: PLN-ITP-QC-001

Revision

: 3

Date

: March 16, 2012

Project No.

: 1804

PT. PERUSAHAAN LISTRIK NEGARA (Persero).

PLTU MALUKU UTARA (2 X 7 MW), TIDORE - MALUKU UTARA Contract No.

: 1804-B2-CT-058-R

Project Name

: PLTU Maluku Utara (2 x 7 MW), Tidore - Maluku Utara

Client

: PT. PLN UPK KIT SULMAPA II

Contractor

: Consortium of PT. Shandong Machinery I & E Group & PT. Rekadaya Elektrika

Description

: All Structural Steel Buildings

Design Code

: As Per Specification

Reference

: Bid Document Book I, II, IIIA, IIIB, IVA, IVB, AWS D1.1 & AISC

Inspection Authority

: To Be Advise

Distribution -

PT. PLN (Persero) UPK KIT SULMAPA II Project Team Leader of Construction Supervision Team QA/ QC Consultant JSE QA/ QC Engineer at H.O RE QA/ QC Engineer at site Shandong QA/ QC Department

Issue No

Rev

Submission Date

Isssue Purpose

Prepared by PT. JSE QA/ QC Engineer

Checked by PT. RE QA/ QC Manager

Reviewed by PT. PLN - JMK QA/ QC Engineer

Approved by PT. PLN UPK KIT SULMAPA II

Note - The schedule of inspection will refer to discussion between JSE, SRC and Manufacturer

Prepared by

QC Engineer Date:

PT. Juhdi Sakti Engineering Approved by

QA/ QC Manager Date:

PT. Rekadaya Elektrika Approved by

PT. PLN - JMK Checked by

PT. PLN UPK KIT SULMAPA II Accepted by

QA/ QC Engineer Date:

QA/ QC Engineer Date:

QA/ QC Engineer Date:

Consortium

PT. REKADAYA ELEKTRIKA

SHANDONG MACHINERY

PT. JUHDI SAKTI ENG.

INSPECTION & TEST PLAN

ITP No.

: PLN-ITP-QC-001

Revision

: 3

Date

: March 16, 2012

Project No.

: 1804

PT. PERUSAHAAN LISTRIK NEGARA (Persero).

PLTU MALUKU UTARA (2 X 7 MW), TIDORE - MALUKU UTARA Legend Classification Notification : Inspection request in writing and require a minimum of 24 hours notice of impending inspection/ test H W SW I P R

= Hold Point, no work sequence can proceed without inspection = Witness of inspection, Vendor may proceed if Owner not appearance at the pointed time Witness point shall be given by Notification, if manufacturer doesn't inform the Supervision party, the supervision party will have the right to require a witness again = Spot Witness, Inspection on the spot = Inspection = Prepared of Work or Report/ Documentation = Review of Report or Documentation

Abbreviations ITP AFC WPS

= Inspection & Test Plan = Approved For Construction = Welding Procedure Specification

PQR AWS P. O

= Procedure Qualification Record = American Welding Society = Purchasing Order

Notes 1) Ref. Inspection activities & Approval Section of Document. a. Where there is a Subcontractor element, the Subcontractor involved will sign the approval of the activity (NDE/ PWHT) b. Where there is no Subcontractor element, RE will sign approval of activity and present to the Client. c. This Inspection Test Plan at INSPECTION ACTIVITY COLUMN should be understood to all concerns person will be in charge of tank work. 2) Inspection Test Plan Status It is to be understood that the Inspection forms an integral parts of the control/ verification documentation is needed However, where no other documents are required or exit "The Inspection Test Plan" only will be understood to be the control/ verification document.

Consortium

ITP No Revision Date Project No.

PT. REKADAYA ELEKTRIKA

SHANDONG MACHINERY I & E GROUP

PT. JUHDI SAKTI ENG.

PT. PERUSAHAAN LISTRIK NEGARA (Persero).

INSPECTION & TEST PLAN ( ITP ) PLTU MALUKU UTARA (2 x 7 MW), TIDORE - MALUKU UTARA

: PLN-ITP-QC-001 :3 : March 16, 2012 : 1804

STEEL STRUCTURE INSPECTION ACTIVITIES NO 1

2

3

DESCRIPTION & ACTIVITIES CHECK LIST Pre Fabrication 1.1 Availability of ITP, indication of Hold, Review & Witness Point 1.2 Availability of Detailed Dwg. 1.3 Availability of WPS/ PQR 1.4 Welder Qualification 1.5 Material Identification 1.5.1 Quantity 1.5.2 Visual Inspection 1.5.3 Dimensional Check 1.5.4 Type of Material Foundation (Support) 2.1 Location, Elevation and Orientation 2.2 Pad/ Shim Plate 2.3 Centerline & Elevation For Column And Beam 2.4 Grouting In Anchor Pocket 2.5 Grouting On Surface Intallation 3.1 Field Weld Results (If Any) 3.2 Elevation, Centerline & Plumbness Check 3.3 Inspection For Highh Strength Bolting 3.4 Anchor Bolt Tightening 3.5 Attachment (platform, ladder, etc.) Install (If Any) 3.6 Final Visual Inspection

JSE

SRC

PLN - JMK

PLN UPK KIT SULMAPA II

Approved ITP AFC Dwg. Approved WPS Welder Certificate

P R P P

R P&R R W

R R R W

R R R W

AFC Dwg. AFC Dwg. & AWS D1.1 Project Spec. Mill Certificate

P. O Report & Shipping Doc. Project Spec. Mill Certificate & AFC Dwg. Project Spec. & AWS D1.1

R I I R

P SW SW R

R SW SW R

R SW SW R

AFC Dwg. AFC Dwg. AFC Dwg. AFC Dwg./ Project Spec. AFC Dwg./ Manufacturers

AFC Dwg. & Report AFC Dwg. AFC Dwg. & Report AFC Dwg./ Project Spec. & Report AFC Dwg./ Manufacturers & Report

P P P P P

W W W W W

W W W W W

W W W W W

Approved WPS & AWS D1.1 Project Spec., AWS D1.1 & AISC Project Spec. & AISC Project Spec. & AISC AFC Dwg. As-Built Dwg.

AWS D1.1. & Report Project Spec., AWS D1.1, AISC & Report Project Spec., AISC & Report Project Spec., AISC & Report AFC Dwg. & Report As-Built Dwg.

P P P P P P

SW W W W SW W

SW W W W SW W

SW W W W SW W

REFERENCE DOCUMENT

VERIFYING DOCUMENT

Technical Specification Design Code AWS D1.1 AWS D.1.1/ Eng. Spec.

Page 3 of 3