Introduction to Technical Specification ISO 22002

Introducing Technical Specification ISO/TS 22002-1:2009 – Prescriptive Prerequisite Programmes for Food Manufacturing www.22000foodsafety.com

What is Technical Specification ISO/TS 22002-1:2009? ISO 22000:2005 sets out specific food safety requirements for organizations in the food chain. One requirement of ISO 22000 is that organizations establish, implement and maintain prerequisite programmes to assist in controlling food safety hazards (Clause 7). Technical Specification ISO/TS 22002-1:2009 is intended to be used to support food safety management systems meeting the requirements specified in ISO 22000:2005 and contains detailed requirements for prerequisite programmes.

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What is Technical Specification ISO/TS 22002-1:2009? Technical Specification ISO/TS 22002-1:2009 is intended to be used in conjunction with ISO 22000:2005. Technical Specification ISO/TS 22002-1:2009 was published on December 15th, 2009. Technical Specification ISO/TS 22002-1:2009 is applicable to all organizations, regardless of size or complexity, involved in food manufacturing.

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What is ISO 22000:2005? ISO 22000 is designed for the certification of established Food Safety Management Systems and so an organisations FSMS can be certified as compliant with this standard by an independent body. An organisation can be in compliance with ISO 22000:2005 without being formally certified by an accredited body. An organisation can apply the food safety management system and state that the FSMS complies with ISO 22000, however, the system is likely to have more credibility with customers if it has been approved by an independent body.

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What is ISO 22000:2005? In order to comply with ISO 22000 an organisation shall: 

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Plan, implement, maintain and update a food safety management system to supply products that are safe for the consumer Demonstrate compliance with applicable customer, statutory and regulatory food safety requirements Demonstrate compliance with recognised industry codes of practice Effectively communicate food safety issues to suppliers, customers and relevant parties in the food chain Conform to the stated food safety policy Demonstrate such conformity to relevant interested parties

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What is ISO 22000:2005? ISO 22000 integrates the principles of the Hazard Analysis and Critical Control Point (HACCP) system developed by the Codex Alimentarius Commission with prerequisite programmes. Hazard analysis is the key to an effective food safety management system. ISO 22000 assists in defining the system requirements to gather the information and knowledge in order to establish an effective combination of control measures. ISO 22000 requires that all hazards that may be reasonably expected to occur in the food chain, including hazards that may be associated with the process and facilities used, are identified and assessed. During hazard analysis, the FSMS ensures hazard control by combining the prerequisite programmes, operational prerequisite programmes and HACCP plans.

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ISO 22000 Definitions Prerequisite Programme (PRP) Base conditions and activities that are necessary to maintain a safe environment for the production, handling and provision of safe end products. These are infrastructure and maintenance prerequisites that an organisation has decided are the minimum preconditional hygienic conditions.

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ISO 22000 Definitions Operational Prerequisite Programme (Operational PRP) A prerequisite programme identified by the hazard analysis as essential in order to control food safety hazards in the product or in the process. An operational prerequisite programme is a specified procedure(s) or instruction(s), specific to the nature and size of the operation, that enhances and/or maintains operational conditions to enable more effective control of food safety hazards and/or that controls the likelihood of introducing food safety hazards and their contamination of or proliferation in the product(s) and product processing environment. Types of operational prerequisites include: Physical contamination controls ( e.g. Metal detection) Chemical contamination controls (e.g. Cleaning controls) Prevention of cross contamination (e.g. Allergen controls)

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What is Technical Specification ISO/TS 22002-1:2009? The new ISO 22002 Technical Specification specifies requirements to be specifically considered in relation to ISO 22000:2005 7.2.3 including: a) construction and layout of buildings and utilities b) layout of premises, including workspace and employee facilities c) supplies of air, water, energy and other utilities d) supporting services, including waste and sewage disposal e) suitability of equipment and its accessibility for cleaning and maintenance f) management of purchased materials

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What is Technical Specification ISO/TS 22002-1:2009? The new ISO 22002 Technical Specification specifies requirements to be specifically considered in relation to ISO 22000:2005 7.2.3 including: g) measures for the prevention of crosscontamination h) cleaning and sanitizing i) pest control j) personnel hygiene In addition Technical Specification ISO/TS 220021:2009 includes prerequisite programmes for rework, product recall procedures, warehousing, product information and consumer awareness, food defence, biovigilance and bioterrorism.

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What is Technical Specification ISO/TS 22002-1:2009?

Exclusions to Technical Specification ISO/TS 22002-1:2009 need to be justified and documented by a hazard analysis, as prescribed in ISO 22000:2005 Clause7.4. The following slides show the sections of Technical Specification ISO/TS 22002-1:2009 and a summary of the compliant documents provided in our ISO 22000 Certification Package.

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Technical Specification ISO/TS 22002-1:2009 ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

4. Construction and layout of buildings PRP 4.1 Design and Construction of Buildings PRP 4.2 Environment Prerequisite Programmes

4.1 General requirements 4.2 Environment 4.3 Locations of establishments

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PRP 4.3 Site Location and Standards

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Technical Specification ISO/TS 22002-1:2009 ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

5. Layout of premises workspace 5.1General requirements

PRP 5.1 Layout of Premises and Workspace

5.2 Internal design, layout and traffic patterns

PRP 5.2 Internal Design and Layout

5.3 Internal structures

PRP 5.3 Internal Structure

5.4 Location of equipment

PRP 5.4 Equipment Design and Location

5.5 Laboratory facilities

PRP 5.5 Laboratory Facilities

5.6 Temporary/mobile premises and vending machines 5.7 Storage of food, packaging materials, ingredients and non food chemicals

PRP 5.6 Temporary Structures and Vending Machine Facilities

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PRP 5.7 Storage

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

6. Utilities – air, water, energy 6.1 General requirements

PRP 6.1 Site Services

6.2 Water supply

PRP 6.2 Control of Water Supply

6.3 Boiler chemicals

PRP 6.3 Control of Boiler Chemicals

6.4 Air quality ventilation

PRP 6.4 Control of Air Supply

6.5 Compressed air and other gases

PRP 6.5 Control of Compressed Air and Gases

6.6 Lighting

PRP 6.6 Lighting

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures 7. Waste disposal

7.1 General requirements

PRP 7.1 Waste Management

7.2 Containers for waste and inedible or hazardous substances

PRP 7.2 Waste Container Management

7.3 Waste management and removal

PRP 7.3 Waste Disposal

7.4 Drains and drainage

PRP 7.4 Drainage Systems

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

8. Equipment suitability, cleaning and maintenance 8.1 General requirements

PRP 8.1 Equipment Prerequisite Programmes

8.2 Hygienic design

PRP 8.2 Equipment Hygienic Design

8.3 Product contact surfaces

PRP 8.3 Food Contact Surfaces

8.4 Temperature control and monitoring equipment 8.5 Cleaning plant, utensils and equipment 8.6 Preventive and corrective maintenance

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PRP 8.4 Monitoring Equipment PRP 8.5 Equipment Cleaning PRP 8.6 Maintenance Prerequisite Programmes

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

9. Management of purchased materials 9.1 General requirements 9.2 Selection and management of suppliers 9.3 Incoming material requirements (raw/ingredients/packaging)

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PRP 9.1 Purchasing Prerequisite Programmes PRP 9.2 Supplier Approval and Monitoring PRP 9.3 Control of Incoming Materials

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

10. Measures for prevention of cross contamination 10.1 General requirements

PRP 10.1 Prevention of Contamination

10.2 Microbiological cross contamination

PRP 10.2 Prevention of Microbiological Contamination

10.3 Allergen management

PRP 10.3 Allergen Control System

10.4 Physical contamination

PRP 10.4 Prevention of Physical Contamination

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

11. Cleaning and sanitizing 11.1 General requirements 11.2 Cleaning and sanitizing agents and tools 11.3 Cleaning and sanitizing programmes

PRP 11.1 Cleaning Prerequisite Programmes PRP 11.2 Cleaning Agents and Equipment PRP 11.3 Cleaning Procedures

11.4 Cleaning in place (CIP) systems

PRP 11.4 CIP Systems Prerequisites

11.5 Monitoring sanitation effectiveness

PRP 11.5 Monitoring of Cleaning Effectiveness

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures 12. Pest control

12.1 General requirements

PRP 12.1 Pest Control Prerequisites

12.2 Pest control programmes

PRP 12.2 Pest Control Programme

12.3 Preventing access

PRP 12.3 Prevention of Pest Access

12.4 Harbourage and infestations

PRP 12.4 Prevention of Pest Harbourage

12.5 Monitoring and detection

PRP 12.5 Pest Monitoring

12.6 Eradication

PRP 12.6 Pest Eradication

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Technical Specification ISO/TS 22002-1:2009 ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

13. Personnel hygiene and employee facilities PRP 13.1 Personal Hygiene and Personnel Facilities Prerequisites

13.1 General requirements 13.2 Personnel hygiene facilities and toilets 13.3 Staff canteens and designated eating areas

PRP 13.2 Personnel Hygiene Facilities PRP 13.3 Personnel Canteen Facilities

13.4 Work wear and protective clothing

PRP 13.4 Protective Work Wear

13.5 Health status

PRP 13.5 Medical Screening

13.6 Illness and injuries

PRP 13.6 Illness Reporting Systems

13.7 Personal cleanliness

PRP 13.7 Personal Cleanliness

13.8 Personal behaviour

PRP 13.8 Personal Behaviour

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures 14. Rework

14.2 Storage. Identification and traceability

PRP 14.1 Rework Prerequisite Programmes PRP 14.2 Rework Storage Identification and Traceability

14.3 Rework usage

PRP 14.3 Rework Usage Prerequisites

14.1 General requirements

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

15. Product recall procedures 15.1 General requirements 15.2 Product recall requirements

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PRP 15.1 Product Recall Prerequisite Programmes PRP 15.2 Product Recall Procedure Prerequisites

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures 16. Warehousing

16.1 General requirements

PRP 16.1 Storage Prerequisites

16.2 Warehousing requirements

PRP 16.2 Warehousing Prerequisites

16.3 Vehicles, conveyances and containers

PRP 16.3 Despatch and Distribution Prerequisites

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

17. Product information/consumer awareness 17.1 Product information

PRP 17.1 Product Information Prerequisites

17.2 Labelling of pre-packaged foods

PRP 17.2 Product Labelling Controls

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Technical Specification ISO/TS 22002-1:2009

ISO 22002 Compliance Summary ISO 22002 Requirements

ISO 22000 FSQMS Procedures

18. Food defence, biovigilance and bioterrorism 18.1 General requirements

PRP 18.1 Food Defence System

18.2 Access controls

PRP 18.2 Access Controls

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About Technical Specification ISO/TS 22002-1:2009 In addition to Prerequisite Programmes the www.22000foodsafety.com ISO 22000 Certification Package contains Verification Records for each Prerequisite Programme and a set of Operational Prerequisite Programmes and corresponding Validation Records.

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