Introduction to PLC.pdf

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Aditya Kurniawan Politeknik Kota Malang 2012

PLC Technologies An introduction to Programmable Logic Controller

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CURICULUM VITAE

Nama Institusi Email Jurusan

: Aditya Kurniawan, S.ST : Politeknik Elektronika – Elektronika – ITS  ITS : [email protected] : Teknik Mekatronika (2005 – (2005 – Skrg)  Skrg)

Spesialisasi

: Image Processing Sensoric - Actoric Control Instrument Quality controlling Pengalaman :

• PLC Programmer Schneider Electric Cikarang • Quality Assurance Engineer Formulatrix Lab  Automation • Microimaging department • Microfluidic department

• Technical Support for Japan Wakenyaku Co.Ltd (Rapid Microfluidic Dispenser) Dispenser)

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TRAINING & EXPERIENCE

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Fundamentals of PLC Technologies Material coverage

On CERTIFICATE

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Fundamentals of PLC Technologies Kontrak Kuliah

Assesment Teori

 30%

UAS Praktikum

 70%

PLC Program Laporan Praktikum

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Fundamentals of PLC Technologies Terminology

Programmable

: Its behavior is able to be modified by using programming language

Logic

: Structured, step by step, “make sense”

Controller

: Device used to manage another device

Discrete

: a boolean function (true/false) OR (1/0) OR (on/off)

LAD/LDR/ladder

: a programming language using “Electrical Circuit” logic

STL/Statement List : a programming language using “English structured” logic INPUT

: Incoming signal

Output

: Outcome / result signal

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Fundamentals of PLC Technologies Introduction to PLC In Snack Foods Industries

◊ Temperature Control ◊ Pressure Control ◊ Variable Speed Drive Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Batch Mixing Systems Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cooker Systems ◊ Temperature Control ◊ Level Control ◊ PH Control Extrusion & Cutting Systems ◊ Speed Control ◊ Pressure Control ◊ Cutting Control Slurry Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Powerpoint Templates

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Fundamentals of PLC Technologies Introduction to PLC

Kiln Control Systems ◊ Temperature Control ◊ Humidity Control Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cutting Control Systems Forming Systems ◊ Variable Speed Drive Systems Gypsum Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Inventory Control Systems

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Fundamentals of PLC Technologies Introduction to PLC

INPUT SIGNAL

PLC

OUTPUT SIGNAL

 A PLC is simply a block / device use to MANIPULATE input signal by using certain RULES The manipulation process called Control The rules called Program Powerpoint Templates

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Fundamentals of PLC Technologies Introduction to PLC OUTPUT SIGNAL

INPUT SIGNAL  All character in alphabet

 A B C D E F G HIJKLMNO PQRSTUV WXYZ

 ALL vocal character should be changed into NUMBER (12)

12 B C D 12 F G H 12 J K L M N 12 P Q R S T 12 V W X Y Z

MAKES SENSE? That’s why we called it LOGIC Powerpoint Templates

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Fundamentals of PLC Technologies Introduction to PLC OUTPUT SIGNAL

INPUT SIGNAL  All character in alphabet Seluruh huruf VOKAL harus diubah menjadi ANGKA (12)  A B C D E F G HIJKLMNO PQRSTUV WXYZ

12 B C D 12 F G H 12 J K L M N 12 P Q R S T 12 V W X Y Z

How if I change the language? Is the result difference? That is what a Program Language is! Powerpoint Templates

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Fundamentals of PLC Technologies Introduction to PLC OUTPUT SIGNAL

INPUT SIGNAL  All character in alphabet

 A B C D E F G HIJKLMNO PQRSTUV WXYZ

Seluruh huruf VOKAL harus diubah menjadi ANGKA (12) =  ALL vocal character should be changed into NUMBER (12)

12 B C D 12 F G H 12 J K L M N 12 P Q R S T 12 V W X Y Z

 A program language is a WAY to define a rule to a controller Therefore it could be done in any ways

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Fundamentals of PLC Technologies Introduction to PLC PLC Basic Properties

Programming Language (Rules)

Input Module (Ear)

Output Module (Hand)

CPU (Central Processing Unit) (Brain)

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Fundamentals of PLC Technologies Introduction to PLC Programming Language

1. Ladder / kontaktplan This one the most COMMON

2. Statement List / anweisungliste This one the most COMMON

3. FBD (Function Block Diagram)

4. SFC (Sequential Flow Chart)

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Fundamentals of PLC Technologies Introduction to PLC Input module

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Fundamentals of PLC Technologies Introduction to PLC Output module module

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Fundamentals of PLC Technologies Introduction to PLC CPU Unit

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Fundamentals of PLC Technologies Introduction to PLC Programming Language Ladder

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Fundamentals of PLC Technologies Understanding discrete control automation

Sensing

Actuating

SENSOR

MOTOR

SOLENOID VALVE

BUTTON

INPUT

OUTPUT

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 AND

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OR

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NOT

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NAND

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XOR

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XNOR

? 1 0 0 1

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END OF SLIDE

Thank You

Contact : [email protected] Phone : +62-897-313 0 135

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